Download Sharp SJ-PK70M Owner`s manual
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MODEL G0600 20" x 60" BIG BORE LATHE OWNER'S MANUAL (For models manufactured since 7/11) 8DENG><=I6EG>A!'%%,7N<G>OOAN>C9JHIG>6A!>C8#!G:K>H:9H:EI:B7:G!'%&&IH WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. 8G.%,%EG>CI:9>C8=>C6 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment. The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse. 3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE OF#ALIFORNIATOCAUSECANCERBIRTHDEFECTSOROTHERREPRODUCTIVE HARM3OMEEXAMPLESOFTHESECHEMICALSARE s ,EADFROMLEADBASEDPAINTS s #RYSTALLINESILICAFROMBRICKSCEMENTANDOTHERMASONRYPRODUCTS s !RSENICANDCHROMIUMFROMCHEMICALLYTREATEDLUMBER 9OURRISKFROMTHESEEXPOSURESVARIESDEPENDINGONHOWOFTENYOU DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS 7ORKINAWELLVENTILATEDAREAANDWORKWITHAPPROVEDSAFETYEQUIP MENTSUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER OUTMICROSCOPICPARTICLES Table of Contents INTRODUCTION ............................................................................................................................... 3 ;dgZldgY#################################################################################################################################### ( 8dciVXi>c[d################################################################################################################################ ( <%+%%9ViVH]ZZi##################################################################################################################### ) >YZci^[^XVi^dc############################################################################################################################### , =ZVYhidX`8dcigdah#################################################################################################################### SECTION 1: SAFETY ....................................................................................................................... 9 6YY^i^dcVaHV[Zin[dgBZiVaAVi]Zh########################################################################################### && <adhhVgnd[IZgbh#################################################################################################################### &' SECTION 2: CIRCUIT REQUIREMENTS ...................................................................................... 13 ''%K("E]VhZ########################################################################################################################### &( DeZgVi^dc################################################################################################################################## &( E]VhZ8dckZgiZg###################################################################################################################### &( SECTION 3: SETUP ....................................................................................................................... 14 HZijeHV[Zin############################################################################################################################# &) >iZbhCZZYZY[dgHZije########################################################################################################### &) JceVX`^c\################################################################################################################################ &) >ckZcidgn################################################################################################################################### &* =VgYlVgZGZXd\c^i^dc8]Vgi#################################################################################################### &+ H^iZ8dch^YZgVi^dch################################################################################################################## &, A^[i^c\Bdk^c\i]ZAVi]Z####################################################################################################### &8aZVcje#################################################################################################################################### &. IZhiGjc################################################################################################################################### '% 8]Vc\^c\BdidgGdiVi^dc######################################################################################################### '' 6egdcVcYHe^cYaZ7gZV`"^c#################################################################################################### '( He^cYaZ7VaVcX^c\################################################################################################################### '( SECTION 4: OPERATIONS ........................................................................................................... 24 DeZgVi^dcHV[Zin###################################################################################################################### ') <ZcZgVa##################################################################################################################################### ') 8]jX`VcY;VXZeaViZ############################################################################################################### '* Bdjci^c\################################################################################################################################## '* 8VbadX`HijY6Y_jhibZci######################################################################################################## ', GZkZgh^c\?Vlh######################################################################################################################## '<VeGZbdkVa########################################################################################################################### '. IV^ahidX`################################################################################################################################### '. 6a^\c^c\IV^ahidX`##################################################################################################################### (% 9g^aa^c\l^i]IV^ahidX`################################################################################################################ (& 8jii^c\IVeZghl^i]IV^ahidX`################################################################################################### (& 8ZciZgh##################################################################################################################################### (' HiZVYnGZhi############################################################################################################################## (( ;daadlGZhi############################################################################################################################### () HZii^c\8dbedjcYHa^YZ########################################################################################################## () Fj^X`8]Vc\Z########################################################################################################################### (* IddaEdhi################################################################################################################################## (* ;ddi7gV`Z################################################################################################################################ (* HZii^c\He^cYaZGEB################################################################################################################ (+ BVcjVa;ZZY############################################################################################################################ (EdlZg;ZZY############################################################################################################################## (;djg"Edh^i^dc6egdcHide######################################################################################################### (. HiVgi^c\AVi]Z########################################################################################################################### )% Jh^c\i]ZI]gZVY8]Vgi############################################################################################################ )& 9^bZig^VaVcYBdYjaVgE^iX]I]gZVY^c\#################################################################################### )' >cX]VcYBZig^XE^iX]I]gZVY^c\############################################################################################## )) I]gZVY9^Va############################################################################################################################### )+ SECTION 5: ACCESSORIES ......................................................................................................... 47 SECTION 6: MAINTENANCE......................................................................................................... 52 HX]ZYjaZ################################################################################################################################## *' 8aZVc^c\################################################################################################################################### *' AjWg^XVi^dc################################################################################################################################ *' 8ddaVciHnhiZb######################################################################################################################## *+ SECTION 7: SERVICE ................................................................................................................... 57 IgdjWaZh]ddi^c\######################################################################################################################## *, 8gdhhHa^YZAZVYhXgZl6Y_jhibZci######################################################################################### +% 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HiZVYnVcY;daadlGZhih####################################################################################################### &%' 6XXZhhdg^Zh!8ddaVci!VcYA^\]i^c\HnhiZb########################################################################### &%) BV^c:aZXig^XVa7dm################################################################################################################# &%* WARRANTY AND RETURNS ...................................................................................................... 106 INTRODUCTION Foreword Contact Info LZVgZegdjYidd[[Zgi]ZBdYZa<%+%%'%m+% 7^\7dgZAVi]Z#I]^hbVX]^cZ^heVgid[V\gdl^c\ <g^ooan [Vb^an d[ [^cZ bZiValdg`^c\ bVX]^cZgn# L]ZcjhZYVXXdgY^c\idi]Z\j^YZa^cZhhZi[dgi]^c i]^hbVcjVa!ndjXVcZmeZXinZVghd[igdjWaZ"[gZZ! Zc_dnVWaZ deZgVi^dc VcY egdd[ d[ <g^ooan»h Xdb" b^ibZciidXjhidbZghVi^h[VXi^dc# >[ndj]VkZVcnXdbbZcihgZ\VgY^c\i]^hbVcjVa! eaZVhZlg^iZidjhVii]ZVYYgZhhWZadl/ LZ VgZ eaZVhZY id egdk^YZ i]^h bVcjVa l^i] i]Z BdYZa <%+%%# >i lVh lg^iiZc id \j^YZ ndj i]gdj\] VhhZbWan! gZk^Zl hV[Zin Xdch^YZgVi^dch! VcYXdkZg\ZcZgVadeZgVi^c\egdXZYjgZh#>igZegZ" hZcih djg Z[[dgi id egdYjXZ i]Z WZhi YdXjbZciV" i^dcedhh^WaZ# I]Z heZX^[^XVi^dch! YgVl^c\h! VcY e]did\gVe]h ^aajhigViZY ^c i]^h bVcjVa gZegZhZci i]Z BdYZa <%+%% Vh hjeea^ZY l]Zc i]Z bVcjVa lVh egZ" eVgZY#=dlZkZg!dl^c\id<g^ooan»heda^Xnd[Xdc" i^cjdjh ^begdkZbZci! X]Vc\Zh bVn WZ bVYZ Vi Vcni^bZl^i]cddWa^\Vi^dcdci]ZeVgid[<g^ooan# ;dg ndjg XdckZc^ZcXZ! lZ ValVnh `ZZe XjggZci <g^ooanbVcjVahVkV^aVWaZdcdjglZWh^iZViwww. grizzly.com#6cnjeYViZhidndjgbVX]^cZl^aaWZ gZ[aZXiZY ^c i]ZhZ bVcjVah Vh hddc Vh i]Zn VgZ XdbeaZiZ#K^h^idjgh^iZd[iZcidX]ZX`[dgi]ZaVi" ZhijeYViZhidi]^hbVcjVa BdYZa<%+%%B[\#H^cXZ,$&& <g^ooan>cYjhig^Va!>cX# $DIZX]c^XVa9dXjbZciVi^dcBVcV\Zg E#D#7dm'%+. 7Zaa^c\]Vb!L6.-'',"'%+. :bV^a/bVcjVah5\g^ooan#Xdb 8 LZhiVcYWZ]^cYdjgbVX]^cZh#>[ndj]VkZVcn hZgk^XZfjZhi^dchdgeVgihgZfjZhih!eaZVhZXVaadg lg^iZjhVii]ZadXVi^dca^hiZYWZadl# <g^ooan>cYjhig^Va!>cX# &'%(AnXdb^c\BVaa8^gXaZ BjcXn!E6&,,*+ E]dcZ/*,%*)+".++( ;Vm/-%%)(-"*.%& :"BV^a/iZX]hjeedgi5\g^ooan#Xdb LZWH^iZ/]iie/$$lll#\g^ooan#Xdb "(" 0$&+,1('$7$ 6+((7 Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 02'(/*;3+$6(%,*%25(0(7$//$7+( Product Dimensions: Weight............................................................................................................................................................ 5071 lbs. Width (side-to-side) x Depth (front-to-back) x Height............................................................. 110-3/4 x 45-1/4 x 51 in. Footprint (Length x Width)............................................................................................................. 109-1/4 x 24-3/4 in. Shipping Dimensions: Type........................................................................................................................................................ Not Available Content........................................................................................................................................................... Machine Weight............................................................................................................................................................ 5758 lbs. Length x Width x Height..................................................................................................................... 114 x 44 x 63 in. Electrical: Minimum Circuit Size........................................................................................................................................ 40 amp Switch........................................................................................................ Magnetic with Thermal Overload Protector Switch Voltage..................................................................................................................................................... 220V Plug Included........................................................................................................................................................... No Recommended Phase Converter....................................................................................................................... H3741 Motors: Spindle Type........................................................................................................................................... TEFC Induction Horsepower.............................................................................................................................................. 10 HP Voltage....................................................................................................................................................... 220V Prewired..................................................................................................................................................... 220V Phase........................................................................................................................................................ Three Amps............................................................................................................................................................ 28A Speed................................................................................................................................................ 1725 RPM Cycle......................................................................................................................................................... 60 Hz Number of Speeds............................................................................................................................................ 1 Power Transfer ...................................................................................................................... Belt and Gearbox Bearings....................................................................................................................... Shielded and Lubricated Coolant Type........................................................................................................................................... TEFC Induction Horsepower............................................................................................................................................. 1/8 HP Voltage....................................................................................................................................................... 220V Prewired..................................................................................................................................................... 220V Phase........................................................................................................................................................ Three Amps........................................................................................................................................................... 0.6A Speed................................................................................................................................................ 3450 RPM Cycle......................................................................................................................................................... 60 Hz Number of Speeds............................................................................................................................................ 1 Power Transfer ............................................................................................................................... Direct Drive Bearings....................................................................................................................... Shielded and Lubricated ")" BdYZa<%+%%B[\#H^cXZ,$&& Main Specifications: Operation Info Swing Over Bed......................................................................................................................................... 20 in. Distance Between Centers........................................................................................................................ 60 in. Swing Over Cross Slide............................................................................................................................. 12 in. Swing Over Saddle.................................................................................................................................... 12 in. Swing Over Gap........................................................................................................................................ 29 in. Maximum Tool Bit Size................................................................................................................................ 1 in. Compound Travel........................................................................................................................................ 5 in. Carriage Travel................................................................................................................................ 56-11/16 in. Cross Slide Travel............................................................................................................................... 12-3/4 in. Headstock Info Spindle Bore.......................................................................................................................................... 3-1/8 in. Spindle Taper............................................................................................................................................ MT#7 Number of Spindle Speeds............................................................................................................................. 12 Spindle Speeds.......................................................................................................................... 25 - 1600 RPM Spindle Type................................................................................................................................ D1-8 Camlock Spindle Bearings......................................................................................................................... Tapered Roller Spindle Length..................................................................................................................................... 29-1/4 in. Spindle Length with 3-Jaw Chuck....................................................................................................... 25-3/4 in. Spindle Length with 4-Jaw Chuck....................................................................................................... 24-7/8 in. Tailstock Info Tailstock Quill Travel................................................................................................................................... 6 in. Tailstock Taper.......................................................................................................................................... MT#5 Tailstock Barrel Diameter............................................................................................................................ 3 in. Threading Info Number of Longitudinal Feeds....................................................................................................................... 35 Range of Longitudinal Feeds................................................................................................ 0.0022 - 0.0612 in. Number of Cross Feeds................................................................................................................................. 35 Range of Cross Feeds............................................................................................... 0.00048 - 0.01354 in./rev. Number of Inch Threads................................................................................................................................. 60 Range of Inch Threads..................................................................................................................... 2 - 112 TPI Number of Metric Threads.............................................................................................................................. 47 Range of Metric Threads................................................................................................................. 0.2 - 14 mm Number of Modular Pitches............................................................................................................................ 39 Range of Modular Pitches.................................................................................................................. 0.1 - 7 MP Number of Diametral Pitches.......................................................................................................................... 50 Range of Diametral Pitches............................................................................................................... 4 - 112 DP Dimensions Bed Width............................................................................................................................................ 13-3/4 in. Leadscrew Diameter............................................................................................................................ 1-9/16 in. Leadscrew TPI.................................................................................................................................................. 4 Leadscrew Length............................................................................................................................... 84-7/8 in. Steady Rest Capacity.................................................................................................................... 3/4 - 6-1/2 in. Follow Rest Capacity..................................................................................................................... 5/8 - 3-3/4 in. Faceplate Size..................................................................................................................................... 17-3/4 in. Feed Rod Diameter.............................................................................................................................. 15/16 in. Floor to Center Height......................................................................................................................... 44-5/8 in. Height With Leveling Jacks........................................................................................................................ 53 in. BdYZa<%+%%B[\#H^cXZ,$&& "*" Construction Base..................................................................................................................................................... Cast Iron Headstock............................................................................................................................................ Cast Iron Headstock Gears..................................................................................................... Flame Hardened Cast Iron Bed......................................................................................................................... Hardened Ground Cast Iron Body..................................................................................................................................................... Cast Iron Stand.................................................................................................................................................... Cast Iron Paint........................................................................................................................................... Powder Coated Other Specifications: Country Of Origin ............................................................................................................................................... China Warranty ........................................................................................................................................................... 1 Year Serial Number Location ................................................................................................................... Machine ID Label Assembly Time .................................................................................................................................................. 1 hour Features: Hardened and Precision Ground Meehanite Bed Casting Universal Quick Change Gear Box for Inch and Metric Threads, Plus Modular and Diametral Pitches Hardened and Precision Ground Headstock, Quick Change and Apron Gears Run in an Oil Bath Adjustable Apron Clutch One Piece Heavy Cast Iron Base Coolant System Halogen Lamp Foot Brake Thread Chasing Dial 4-Position Auto Apron Stop One Shot Lubrication on Apron Full Length Splash Guard Dual Inch/Metric Dials Rollers Inside Steady Rest Headstock Internal Oil Pump and Oil Director Distribution Pipes Spindle Balance Counterweight System Two Piece Chuck Jaws Accessories Included: #5 - #7 Morse Taper Sleeve 12" 3-Jaw Chuck 14" 4-Jaw Chuck 17-3/4" Face Plate Centers Follow Rest Leveling Pads Quick Change Tool Post and Holder Service Tools Steady Rest Tool Box "+" BdYZa<%+%%B[\#H^cXZ,$&& Identification 6 7 ; 9 < ? : > = 8 @ A B M J L K H I G F E D C Figure 1. I]ZBdYZa<%+%%'%m+%7^\7dgZAVi]Z# A. B. C. D. E. F. G. H. I. J. K. L. =ZVYhidX` 9&"-8VbadX`BI,He^cYaZ <VeE^ZXZ 7Vaa7ZVg^c\HinaZHiZVYnGZhi Fj^X`8]Vc\ZIdda=daYZg ;daadlGZhi Ldg`AVbe Jc^kZghVa8ddaVciCdooaZ IV^ahidX` IV^ahidX`=VcYl]ZZa AZVYhXgZlGdY:cYXVe=djh^c\ I]gZVY9^Va BdYZa<%+%%B[\#H^cXZ,$&& M. )"Edh^i^dc6egdcHide9^Va N. He^cYaZGdiVi^dcDC$D;;AZkZg O. 8dbedjcYGZhi=VcYl]ZZa P. 6egdcD^aAZkZaH^\]i<aVhh Q. =Va[cjiAZkZg R. 6egdcGZaZVhZ6gb S. BVcjVaD^aEjbe T. ;ZZY8ajiX]AZkZg U. ;ZZY8ajiX]IZch^dc6Y_jhibZci V# 8gdhhHa^YZ=VcYl]ZZa W# 6egdc=VcYl]ZZa X# 7gV`ZEZYVa "," Headstock Controls 6 7 8 9 : ; < B = > ? A @ Figure 2.=ZVYhidX`VcY\ZVgWdmXdcigdah# A. Cutting Chart: JhZY [dg h]^[i^c\ i]Z aVi]Z ]ZVYhidX`VcY\ZVgWdm^cidi]ZegdeZg\ZVg XdbW^cVi^dch[dgi]gZVY^c\VcY[ZZY^c\deZg" Vi^dch# B. Range Splitting Lever: JhZY id hZaZXi i]Z [^cVahe^cYaZheZZY[gdbi]ZhZid[]^\]dgadl gVc\ZheZZYhhZaZXiZYWni]ZgVc\ZaZkZg# C. Spindle Speed Dial: Edh^i^dch i]Z ]ZVY" hidX`\ZVgh^cdcZd[i]gZZheZZYbdYZh#>c ZVX] bdYZ! i]ZgZ VgZ [djg he^cYaZ heZZYh# I]Z [djg heZZY X]d^XZh VgZ ild heZZYh ^c adlgVc\Z!VcYildheZZYh^c]^\]gVc\Z#I]Z gVc\ZaZkZghZaZXih]^\]dgadlgVc\Z!VcYi]Z gVc\Z hea^ii^c\ aZkZg hZaZXih dcZ d[ i]Z ild gZbV^c^c\heZZYhl^i]^ci]VigVc\Z# D. Range Lever: JhZY id hZaZXi V hZi d[ ]^\] dgadlgVc\Zhe^cYaZheZZYh[gdbdcZd[i]Z i]gZZ he^cYaZ heZZY bdYZh h]dlc dc i]Z he^cYaZheZZYY^Va# E. Gearbox Hi/Lo Lever: I]^h aZkZg ejih i]Z \ZVgWdm ^c ]^\] dg adl gVc\Z VcY ]Vh cd Z[[ZXidche^cYaZGEB#;^h=^gVc\Z!;;^hadl gVc\Z# "-" F. Jog Button: Ijgch i]Z he^cYaZ bdidg ON l]^aZWZ^c\egZhhZYVcY]ZaY# G. Feed/Lead Dial:JhZY[dghZii^c\je[ZZYdg i]gZVY^c\ \ZVg^c\ gVi^dh ^c Xdc_jcXi^dc l^i] fj^X`X]Vc\Z\ZVgWdmaZkZgh# H. Emergency Stop Button: HidehVaabVX]^cZ [jcXi^dch#Il^hiXadX`l^hZidgZhZi# I. Lathe Power Switch:IjgchedlZgON/OFF idi]ZaVi]ZhdaVi]ZdeZgVi^dchXVcWZ\^c# J. Power Light: >cY^XViZh i]Z aVi]Z ^h ZcZg" \^oZYl]Zc^aajb^cViZY# K. Coolant Pump Switch:IjgchXddaVciejbe ON/OFF# L. Quick Change Gearbox Levers: BdkZhi]Z \ZVgWdm \ZVgh ^cid eVgi^XjaVg gVi^dh! l]^X] i]Zc ijgc i]Z aZVYhXgZl VcY [ZZYgdY [dg i]gZVY^c\VcYedlZg[ZZYdeZgVi^dch# M. Leadscrew/Feedrod Direction Lever: 8]Vc\Zh i]Z gdiVi^dc Y^gZXi^dc d[ i]Z aZVYhXgZldg[ZZYgdYhdVegdcdgXgdhh[ZZY l^aabdkZi]Zdeedh^iZY^gZXi^dc# BdYZa<%+%%B[\#H^cXZ,$&& SECTION 1: SAFETY SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. NOTICE This symbol is used to alert the user to useful information about proper operation of the machine. Safety Instructions for Machinery OWNER’S MANUAL. GZVY VcY jcYZghiVcY i]^h dlcZg»h bVcjVa 7:;DG: jh^c\ bVX]^cZ# JcigV^cZYjhZghXVcWZhZg^djhan]jgi# EYE PROTECTION. 6alVnh lZVg 6CH>" VeegdkZYhV[Zin\aVhhZhdgV[VXZh]^ZaYl]Zc deZgVi^c\ dg dWhZgk^c\ bVX]^cZgn# id gZYjXZ i]Z g^h` d[ ZnZ ^c_jgn dg Wa^cYcZhh [gdb [an" ^c\ eVgi^XaZh :kZgnYVn ZnZ\aVhhZh VgZ cdi VeegdkZYhV[Zin\aVhhZh# HAZARDOUS DUST. 9jhiXgZViZYl]^aZjh^c\ bVX]^cZgn bVn XVjhZ XVcXZg! W^gi] YZ[ZXih! dg adc\"iZgb gZhe^gVidgn YVbV\Z# 7Z VlVgZ d[ Yjhi ]VoVgYh VhhdX^ViZY l^i] ZVX] ldg`e^ZXZ bViZg^Va!VcYValVnhlZVgVC>DH="VeegdkZY gZhe^gVidgidgZYjXZndjgg^h`# BdYZa<%+%%B[\#H^cXZ,$&& WEARING PROPER APPAREL. 9d cdi lZVg Xadi]^c\! VeeVgZa! dg _ZlZagn i]Vi XVc WZXdbZ ZciVc\aZY ^c bdk^c\ eVgih# 6alVnh i^Z WVX` dg XdkZg adc\ ]V^g# LZVg cdc"ha^e [ddilZVg id Vkd^Y VXX^YZciVa ha^eh l]^X] XdjaY XVjhZ V adhh d[ ldg`e^ZXZXdcigda# HEARING PROTECTION. 6alVnh lZVg ]ZVg" ^c\ egdiZXi^dc l]Zc deZgVi^c\ dg dWhZgk^^c\ adjY bVX]^cZgn# :miZcYZY ZmedhjgZ id i]^h cd^hZ l^i]dji ]ZVg^c\ egdiZXi^dc XVc XVjhZ eZgbVcZci ]ZVg^c\adhh# MENTAL ALERTNESS. 7Z bZciVaan VaZgi l]Zc gjcc^c\ bVX]^cZgn# CZkZg deZgViZ jcYZg i]Z ^c[ajZcXZd[Ygj\hdgVaXd]da!l]Zci^gZY!dgl]Zc Y^higVXiZY# "." Safety Instructions for Machinery DISCONNECTING POWER SUPPLY. 6alVnh Y^hXdccZXi bVX]^cZ [gdb edlZg hjeean WZ[dgZ hZgk^X^c\! VY_jhi^c\! dg X]Vc\^c\ Xjii^c\ iddah W^ih! WaVYZh! XjiiZgh! ZiX## BV`Z hjgZ hl^iX] ^h ^cD;;edh^i^dcWZ[dgZgZXdccZXi^c\idVkd^YVc jcZmeZXiZYdgjc^ciZci^dcVahiVgi# INTENDED USE.DcanjhZi]ZbVX]^cZ[dg^ih ^ciZcYZYejgedhZVcYdcanjhZgZXdbbZcYZY VXXZhhdg^Zh#CZkZghiVcYdcbVX]^cZ!bdY^[n ^i [dg Vc VaiZgcVi^kZ jhZ! dg dji[^i ^i l^i] cdc" VeegdkZYVXXZhhdg^Zh# STABLE MACHINE. JcZmeZXiZY bdkZbZci Yjg^c\ deZgVi^dch \gZVian ^cXgZVhZh i]Z g^h` d[ ^c_jgnVcYadhhd[Xdcigda#KZg^[nbVX]^cZhVgZ hiVWaZ$hZXjgZ VcY bdW^aZ WVhZh ^[ jhZY VgZ adX`ZYWZ[dgZhiVgi^c\# FORCING MACHINERY.9dcdi[dgXZbVX]^cZ# >il^aaYdi]Z_dWhV[ZgVcYWZiiZgVii]ZgViZ[dg l]^X]^ilVhYZh^\cZY# GUARDS & COVERS.<jVgYhVcYXdkZghXVc egdiZXi ndj [gdb VXX^YZciVa XdciVXi l^i] bdk" ^c\ eVgih dg [an^c\ YZWg^h# BV`Z hjgZ i]Zn VgZ egdeZgan ^chiVaaZY! jcYVbV\ZY! VcY ldg`^c\ XdggZXianWZ[dgZjh^c\bVX]^cZ# REMOVING TOOLS. CZkZg aZVkZ VY_jhibZci iddah! X]jX` `Znh! lgZcX]Zh! ZiX# ^c dg dc bVX]^cZ·ZheZX^VaancZVgbdk^c\eVgih#KZg^[n gZbdkVaWZ[dgZhiVgi^c\ AWKWARD POSITIONS. @ZZe egdeZg [ddi" ^c\ VcY WVaVcXZ Vi Vaa i^bZh l]Zc deZgVi^c\ bVX]^cZ# 9d cdi dkZggZVX] 6kd^Y Vl`lVgY ]VcYedh^i^dchi]VibV`Zldg`e^ZXZXdcigdaY^[" [^Xjaidg^cXgZVhZi]Zg^h`d[VXX^YZciVa^c_jgn# DANGEROUS ENVIRONMENTS. 9d cdi jhZ bVX]^cZgn ^c lZi adXVi^dch! XajiiZgZY VgZVh! VgdjcY[aVbbVWaZh!dg^ceddgan"a^iVgZVh#@ZZe ldg` VgZV XaZVc! Ygn! VcY lZaa a^\]iZY id b^c^" b^oZg^h`d[^c_jgn# "&%" APPROVED OPERATION. JcigV^cZY deZgVidgh XVc WZ hZg^djhan ]jgi Wn bVX]^cZgn# Dcan Vaadl igV^cZY dg egdeZgan hjeZgk^hZY eZdeaZ id jhZ bVX]^cZ# L]Zc bVX]^cZ ^h cdi WZ^c\ jhZY! Y^h" XdccZXi edlZg! gZbdkZ hl^iX] `Znh! dg adX`"dji bVX]^cZidegZkZcijcVji]dg^oZYjhZ·ZheZX^Vaan VgdjcYX]^aYgZc#BV`Zldg`h]de`^Yegdd[ CHILDREN & BYSTANDERS. @ZZe X]^aYgZc VcYWnhiVcYZghVhV[ZY^hiVcXZVlVn[gdbldg` VgZV#Hidejh^c\bVX]^cZ^[X]^aYgZcdgWnhiVcY" ZghWZXdbZVY^higVXi^dc# FEED DIRECTION.JcaZhhdi]Zgl^hZcdiZY![ZZY ldg` V\V^chi i]Z gdiVi^dc d[ WaVYZh dg XjiiZgh# ;ZZY^c\^ci]ZhVbZY^gZXi^dcd[gdiVi^dcbVnejaa ndjg]VcY^cidi]ZXji# SECURING WORKPIECE. L]Zc gZfj^gZY! jhZ XaVbeh dg k^hZh id hZXjgZ ldg`e^ZXZ# 6 hZXjgZY ldg`e^ZXZegdiZXih]VcYhVcY[gZZhWdi]d[i]Zb iddeZgViZi]ZbVX]^cZ# UNATTENDED OPERATION. CZkZg aZVkZ bVX]^cZgjcc^c\l]^aZjcViiZcYZY#IjgcbVX]^cZ OFFVcYZchjgZVaabdk^c\eVgihXdbeaZiZanhide WZ[dgZlVa`^c\VlVn# MAINTENANCE & INSPECTION.6bVX]^cZi]Vi ^h cdi egdeZgan bV^ciV^cZY bVn deZgViZ jcegZ" Y^XiVWan# ;daadl Vaa bV^ciZcVcXZ ^chigjXi^dch VcY ajWg^XVi^dc hX]ZYjaZh id `ZZe bVX]^cZ ^c \ddY ldg`^c\XdcY^i^dc#GZ\jaVgan^cheZXibVX]^cZ[dg addhZWdaih!Va^\cbZcid[Xg^i^XVaeVgih!W^cY^c\!dg Vcn di]Zg XdcY^i^dch i]Vi bVn V[[ZXi hV[Z deZgV" i^dc# 6alVnh gZeV^g dg gZeaVXZ YVbV\ZY dg b^h" VY_jhiZYeVgihWZ[dgZdeZgVi^c\bVX]^cZ# EXPERIENCING DIFFICULTIES. >[ Vi Vcn i^bZ ndj VgZ ZmeZg^ZcX^c\ Y^[[^Xjai^Zh eZg[dgb^c\ i]Z ^ciZcYZY deZgVi^dc! hide jh^c\ i]Z bVX]^cZ 8dciVXi djg IZX]c^XVa Hjeedgi 9ZeVgibZci Vi *,%*)+".++(# BdYZa<%+%%B[\#H^cXZ,$&& Additional Safety for Metal Lathes 1. READ AND UNDERSTAND THIS MANUAL BEFORE OPERATING THIS MACHINE. YOUR SAFETY AND THE PROPER USE OF THIS MACHINE IS YOUR RESPONSIBILITY. 10. SAFETY CLEARANCES. BV`Z hjgZ ldg`e^ZXZ ]Vh VYZfjViZ XaZVgVcXZ WZ[dgZ hiVgi^c\ bVX]^cZ# 8]ZX` idda VcY idda edhi XaZVgVcXZ! X]jX` XaZVgVcXZ! VcY hVYYaZ XaZVgVcXZWZ[dgZhiVgi^c\i]ZaVi]Z# 2. CLEARING CHIPS. 9d cdi XaZVg X]^eh Wn ]VcYdgl]^aZi]ZaVi]Z^hijgc^c\# 11. RATES. 6alVnh jhZ i]Z Veegdeg^ViZ [ZZY VcYheZZYgViZh# 3. CHUCK KEY SAFETY. 6alVnh gZbdkZ X]jX``Zn#CZkZglVa`VlVn[gdbi]ZaVi]Z l^i]i]Z`Zn^ci]ZX]jX`# 12. STOPPING LATHE.CZkZgViiZbeiidhadl dg hide i]Z aVi]Z X]jX` Wn jh^c\ ndjg ]VcY# 4. TOOL SELECTION.6alVnhhZaZXii]Zg^\]i XjiiZg [dg i]Z _dW! VcY bV`Z hjgZ i]Zn VgZ h]Vge# I]Z g^\]i idda YZXgZVhZh higV^c dc i]ZaVi]ZXdbedcZcihVcYegdk^YZhVWZiiZg [^c^h]# 13. ATTENDANCE. CZkZglVa`VlVn[gdbi]Z aVi]Z l]^aZ ^i ^h gjcc^c\# 6c jchjeZgk^hZY aVi]Zi]Vi^hgjcc^c\^ck^iZhVXX^YZcih# 5. SECURING THE WORKPIECE.BV`ZhjgZ ldg`e^ZXZ ^h egdeZgan ]ZaY ^c X]jX` WZ[dgZ hiVgi^c\aVi]Z#6ldg`e^ZXZi]gdlc[gdbi]Z X]jX` bVn XVjhZ hZkZgZ ^c_jgn id ndjghZa[ dgdi]Zgh# 6. 7. 8. CHANGING GEARS.IjgcaVi]ZOFFWZ[dgZ X]Vc\^c\ heZZYh# I]Z he^cYaZ bjhi WZ Wgdj\]iidVXdbeaZiZhideWZ[dgZX]Vc\^c\ \ZVgh# SUPPORT LONG STOCK.HidX`ZmiZcY^c\ WZndcYi]Z]ZVYhidX`BJHIWZhjeedgiZY# JchjeedgiZY hidX` l^aa WZ\^c id l]^e VcY XVjhZhZg^djh^c_jgniddeZgVidg$WnhiVcYZgh VcYXVjhZYVbV\Zidi]ZaVi]Z#6alVnhijgc hjeedgiZYadc\hidX`VihadlGEBh# PINCH HAZARDS.EgdiZXindjg]VcYhVcY i]Z egZX^h^dc \gdjcY lVnh# 6alVnh jhZ V X]jX` XgVYaZ dg e^ZXZ d[ eanlddY dkZg i]Z lVnhd[i]ZaVi]Zl]ZchZgk^X^c\X]jX`h# 9. LATHE MAINTENANCE. CZkZg deZgViZ i]Z aVi]Z l^i] YVbV\ZY dg ldgc eVgih# BV^ciV^cndjgaVi]Z^cegdeZgldg`^c\XdcY^" i^dc#EZg[dgbgdji^cZ^cheZXi^dchVcYbV^c" iZcVcXZ egdbeian l]Zc cZZYZY# Eji VlVn VY_jhibZciiddahV[iZgjhZ# BdYZa<%+%%B[\#H^cXZ,$&& 14. LONG HAIR. I^Z je adc\ ]V^g# Adc\ ]V^g edhZh V g^h` d[ ZciVc\aZbZci l^i] bdk^c\ eVgih# 15. AUTOMATIC FEEDS. GZaZVhZ Vcn Vjid" bVi^X[ZZYhV[iZgXdbeaZi^c\V_dW# 16. TURNING SPEEDS. HZaZXi i]Z ijgc^c\ heZZY Veegdeg^ViZ [dg i]Z ineZ d[ ldg`! bViZg^Va!VcYiddaW^i#6aadli]ZaVi]Zid\V^c [jaaheZZYWZ[dgZWZ\^cc^c\VXji# 17. MOTOR DIRECTION. CZkZggZkZghZbdidg Y^gZXi^dcl]^aZi]ZaVi]Z^h^cbdi^dc# 18. GUARDS. BV`Z hjgZ Vaa \jVgYh VgZ ^c eaVXZVcYldg`^c\egdeZgan# 19. TOOL POST CLEARANCE. 6Y_jhi idda edhiidegdk^YZegdeZghjeedgi[dgi]Zijgc" ^c\ idda ndj l^aa WZ jh^c\# IZhi idda edhi XaZVgVcXZ Wn gdiVi^c\ ldg`e^ZXZ Wn ]VcY WZ[dgZijgc^c\aVi]ZON# 20. CRASHES. BV`Z hjgZ cd eVgi d[ i]Z idda! idda ]daYZg! XdbedjcY ha^YZ! Xgdhh ha^YZ! dg XVgg^V\Z l^aa XdciVXi i]Z X]jX` Yjg^c\ deZgVi^dc# "&&" Glossary of Terms I]Z[daadl^c\^hVa^hid[XdbbdcYZ[^c^i^dch!iZgbhVcYe]gVhZhjhZYi]gdj\]djii]^hbVcjVaVhi]ZngZaViZ idi]^haVi]ZVcYbZiValdg`^c\^c\ZcZgVa#7ZXdbZ[Vb^a^Vgl^i]i]ZhZiZgbh[dgVhhZbWa^c\!VY_jhi^c\dg deZgVi^c\i]^hbVX]^cZ#NdjghV[Zin^hK:GN^bedgiVciidjhVi<g^ooan Arbor: 6 bVX]^cZ h]V[i i]Vi hjeedgih V Xjii^c\ idda# Backlash: LZVg ^c V hXgZl dg \ZVg bZX]Vc^hb i]VibVngZhjai^cha^eeV\Z!k^WgVi^dcVcYadhh d[idaZgVcXZ# Collet: 6 Xdc^XVa h]VeZY hea^i"haZZkZ Wjh]^c\ i]Vi ]daYh gdjcY dg gZXiVc\jaVg idda VcY$dg ldg`e^ZXZhWni]Z^gdjih^YZY^VbZiZg# Cross slide:BdkZbZcid[Xjii^c\iddaVXgdhhi]Z ZcYd[i]Zldg`e^ZXZ# Cross Slide: 6[^mijgZViiVX]ZYidi]ZaVi]ZXVg" g^V\Zi]Vi]daYhi]ZXdbedjcYgZhiVcYXVc WZbdkZY^cVcYdji# Cutting Speed: I]ZY^hiVcXZVed^cidcVXjiiZg bdkZh^cdcZb^cjiZ!ZmegZhhZY^cbZiZghdg [ZZieZgb^cjiZ# Dial Indicator: 6c^chigjbZcijhZY^chZijeVcY ^cheZXi^dcldg`i]Vih]dlhdci]ZVbdjcid[ Zggdg^ch^oZdgVa^\cbZcid[VeVgi# Facing: >caVi]Zldg`!Xjii^c\VXgdhhi]ZZcYd[V ldg`e^ZXZ!jhjVaanidbVX]^cZV[aVihjg[VXZ# Feed: I]Z bdkZbZci d[ V Xjii^c\ idda ^cid V ldg`e^ZXZ# Fixture: 6 YZk^XZ i]Vi hZXjgZan ]daYh i]Z ldg`e^ZXZ ^c eaVXZ Yjg^c\ Xjii^c\ deZgVi^dc Vh deedhZY id V Jig l]^X] ^h jhZY id ]daY VcY \j^YZ V ldg`e^ZXZ i]gdj\] Vc deZgV" i^dc# "&'" Gib: 6 iVeZgZY lZY\Z adXViZY Vadc\ V ha^Y^c\ bZbWZg id iV`Z je lZVg dg id ZchjgZ V egdeZg[^i# Headstock: I]Z bV_dg aVi]Z XdbedcZci i]Vi ]djhZh i]Z he^cYaZ VcY bdidg Yg^kZ hnhiZb idijgci]Zldg`e^ZXZ# Lathe Center: 6 aVi]Z VXXZhhdgn l^i] V +% ed^cil]^X]^h^chZgiZY^cidi]Z]ZVYhidX`dg iV^ahidX` d[ i]Z aVi]Z VcY ^h jhZY id hjeedgi i]Zldg`e^ZXZ# Leadscrew: I]Zadc\hXgZli]Vi^hYg^kZcWni]Z ZcY \ZVgh VcY hjeea^Zh edlZg id i]Z XVg" g^V\Z# Spindle: I]Z gZkdak^c\ h]V[i i]Vi ]daYh VcY Yg^kZhi]Zldg`e^ZXZdgXjii^c\idda# Tailstock: 6 bdkZVWaZ [^mijgZ deedh^iZ d[ i]Z ]ZVYhidX`dcVaVi]Zi]Vi]VhVhe^cYaZjhZY id hjeedgi dcZ ZcY d[ V ldg`e^ZXZ VcY [dg ]daY^c\iddah# Toolpost: I]Z eVgi d[ i]Z XdbedjcY gZhi i]Vi ]daYhi]Zidda]daYZg# Turret: 6bVX]^cZ[^mijgZi]Vi]daYhbjai^eaZiddah VcY XVc WZ gZkdakZY VcY ^cYZmZY id edh^" i^dc# Ways: I]ZegZX^h^dcbVX]^cZYVcY[aViigVX`hdc V aVi]Z dc l]^X] i]Z XVgg^V\Z VcY iV^ahidX` ha^YZ# BdYZa<%+%%B[\#H^cXZ,$&& SECTION 2: CIRCUIT REQUIREMENTS 220V 3-Phase Operation Serious personal injury could occur if you connect the machine to the power source before you have completed the set up process. DO NOT connect the machine to the power source until instructed to do so. Grounding >c i]Z ZkZci d[ Vc ZaZXig^XVa h]dgi! \gdjcY^c\ gZYjXZhi]Zg^h`d[ZaZXig^Xh]dX`#I]Z\gdjcY^c\ l^gZ^ci]ZedlZgXdgYbjhiWZegdeZganXdccZXiZY idi]Z\gdjcY^c\egdc\dci]Zeaj\0a^`Zl^hZ!i]Z djiaZi bjhi WZ egdeZgan ^chiVaaZY VcY \gdjcYZY# 6aaZaZXig^XVaXdccZXi^dchbjhiWZbVYZ^cVXXdg" YVcXZl^i]adXVaXdYZhVcYdgY^cVcXZh# Extension Cords LZYdcdigZXdbbZcYi]ZjhZd[ZmiZch^dcXdgYh# >chiZVY!VggVc\Zi]ZeaVXZbZcid[ndjgZfj^ebZci VcYi]Z^chiVaaZYl^g^c\idZa^b^cViZi]Z cZZY [dg ZmiZch^dcXdgYh# Full Load Amperage Draw <%+%%&%=E''%K("E]VhZ################# '-6beh Circuit Requirements LZ gZXdbbZcY XdccZXi^c\ ndjg bVX]^cZ id V YZY^XViZY VcY \gdjcYZY X^gXj^i i]Vi ^h gViZY [dg i]ZVbeZgV\Z\^kZcWZadl#CZkZggZeaVXZVX^gXj^i WgZV`Zg dc Vc Zm^hi^c\ X^gXj^i l^i] dcZ d[ ]^\]Zg VbeZgV\Z l^i]dji Xdchjai^c\ V fjVa^ÃZY ZaZXig^" X^Vc id ZchjgZ Xdbea^VcXZ l^i] l^g^c\ XdYZh# If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared circuit, consult a qualified electrician. B^c^bjb8^gXj^i#######################################)%6be 220V Connection Type ;dg ''%K ("e]VhZ XdccZXi^dc d[ i]^h aVi]Z! lZ gZXdbbZcY]VgYl^g^c\ndjgbVX]^cZidVedlZg hjeeanWdml^i]VhV[Zinh]jid[[#6fjVa^ÃZYZaZX" ig^X^Vc h]djaY YZiZgb^cZ i]Z WZhi XdgY id jhZ ^c ndjgZck^gdcbZci# <%+%%''%K("E]VhZ############################=VgYl^gZ BdYZa<%+%%B[\#H^cXZ,$&& Electrocution or fire could result if this machine is not grounded correctly or if your electrical configuration does not comply with local and state codes. Ensure compliance by checking with a qualified electrician! Phase Converter >[ ndjg aVi]Z ^h XdccZXiZY id V e]VhZ XdckZgiZg [dg("e]VhZedlZg!i]ZedlZg[gdbi]ZbVcj[VX" ijgZYedlZgaZ\hdbZi^bZhXVaaZYi]Zl^aYl^gZdg bVcj[VXijgZYaZ\XVc[ajXijViZ# BV`ZhjgZi]Vil]ZcndjXdccZXii]ZaVi]Zidi]Z e]VhZXdckZgiZgi]VindjXdccZXii]ZL^aYL^gZ dg i]Z BVcj[VXijgZY AZ\ [gdb i]Z e]VhZ Xdc" kZgiZgidi]ZaVi]Z^cejiaZVYA(#Di]Zgl^hZ!ndjg aVi]ZbVncdihiVgiegdeZgan!VcYbV\cZi^Xhl^iX] X]ViiZgVcYigVch[dgbZgYVbV\Zl^aadXXjg# "&(" SECTION 3: SETUP Setup Safety This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Wear safety glasses during the entire setup process! The Model G0600 is an extremely heavy machine. Serious personal injury may occur if safe moving methods are not followed. To be safe, you will need assistance and power equipment when moving the shipping crate and removing the machine from the crate. "&)" Items Needed for Setup I]Z [daadl^c\ ^iZbh VgZ cZZYZY id XdbeaZiZ i]Z hZije egdXZhh! Wji VgZ cdi ^cXajYZY l^i] ndjg bVX]^cZ/ Description Qty ;dg`A^[idg8gVcZ*%%%aWXVeVX^in######### & A^[i^c\HigVeh*%%%aWXVeVX^inZVX]######## ' HV[Zin<aVhhZh[dgZVX]eZghdc############## & =ZaeZg[dgBdk^c\####################################### & HdakZci[dg8aZVc^c\################################### & H]deGV\h[dg8aZVc^c\############################# & Unpacking I]Z BdYZa <%+%% lVh XVgZ[jaan eVX`ZY l]Zc ^i aZ[i djg lVgZ]djhZ# >[ ndj Y^hXdkZg i]Z bVX]^cZ ^h YVbV\ZY V[iZg ndj ]VkZ h^\cZY [dg YZa^kZgn! please immediately call Customer Service at (570) 546-9663for advice. HVkZi]ZXdciV^cZghVcYVaaeVX`^c\bViZg^Vah[dg edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg dg ^ih V\Zci# Otherwise, filing a freight claim can be difficult. L]ZcndjVgZXdbeaZiZanhVi^h[^ZYl^i]i]ZXdc" Y^i^dcd[ndjgh]^ebZci!ndjh]djaY^ckZcidgni]Z XdciZcih# BdYZa<%+%%B[\#H^cXZ,$&& Inventory >c i]Z ZkZci i]Vi Vcn cdcegdeg^ZiVgn eVgih VgZ b^hh^c\ Z#\# V cji dg V lVh]Zg! lZ ldjaY WZ \aVY id gZeaVXZ i]Zb! dg [dg i]Z hV`Z d[ ZmeZY^" ZcXn!gZeaVXZbZcihXVcWZdWiV^cZYVindjgadXVa ]VgYlVgZhidgZ# 6[iZg ndj ]VkZ ^cheZXiZY ndjg aVi]Z VcY Vaa i]Z eVgih ]VkZ WZZc gZbdkZY [gdb i]Z XgViZ! ndj h]djaY]VkZi]Z[daadl^c\^iZbh/ Major Inventory 1: (Figure 3) Qty A. HiZVYnGZhi6hhZbWan############################### & B. &-;VXZeaViZ############################################# & C. &'I]gZZ?Vl8]jX`DcAVi]Z############### & D. &);djg?Vl8]jX`################################### & E. ;djg"?Vl8]jX`A^[i^c\:nZ####################### & F. ;djg?Vl8]jX`@Zn################################## & G. 9&"-8VbadX`HijYHZi############################## + H. Fj^X`8]Vc\ZIdda=daYZgh####################### ' I. 8Vhi>gdc;ddiEVYh################################### + J. ;daadlGZhi6hhZbWan################################ & Tool Box Inventory: (Figure 4) Qty K. Idda7dm##################################################### & L. D^a7diiaZ##################################################### & M. 8Vgg^V\ZAdX`VcYIdda=daYZgLgZcX]##### & N. I]gZZ"?Vl8]jX`LgZcX]########################## & O. <VeE^cEjaaZg############################################ & P. 8dbWdLgZcX]HZi+"(%bb################# &:6 Q. =ZmLgZcX]HZi&#*"&%bb################### &:6 R. 'HXgZl9g^kZgHZi!E]^aa^eh;aVi###### &:6 S. BI*9ZVY8ZciZgh################################### ' T. BI,"*IVeZgZYHe^cYaZHaZZkZ############### & U. )'"Iddi]BZig^X8]Vc\Z<ZVg################### & V. ++"Iddi]BZig^X8]Vc\Z<ZVg################### & W. 8VeHXgZlhB+"&m'*############################### ( X. Adc\^ijY^cVaVcY8gdhh;ZZY=VcYaZ#### &:6 Y. 6Y_jhiVWaZ;ddiEVYHijYhl$Cjih############ + Z. <gVnVcY<gZZcHediEV^ci################## &:6 @ A O N 6 7 M ? C B D H I G K E F J L Figure 4.Idda7dm>ckZcidgn# 9 = > NOTICE ; < : Figure 3. BV_dg^iZb^ckZcidgn# BdYZa<%+%%B[\#H^cXZ,$&& Some hardware/fasteners on the inventory list may arrive pre-installed on the machine. Check these locations before assuming that any items from the inventory list are missing. "&*" Hardware Recognition Chart "&+" BdYZa<%+%%B[\#H^cXZ,$&& Site Considerations Floor Load Unsupervised children and visitors inside your shop could cause serious personal injury to themselves. Lock all entrances to the shop when you are away and DO NOT allow unsupervised children or visitors in your shop at any time! GZ[Zgidi]ZMachine Data Sheet[dgi]ZlZ^\]i VcY [ddieg^ci heZX^[^XVi^dch d[ ndjg bVX]^cZ# HdbZ[addghbVngZfj^gZVYY^i^dcVagZ^c[dgXZbZci idhjeedgiWdi]i]ZbVX]^cZVcYdeZgVidg# Working Clearances 8dch^YZg Zm^hi^c\ VcY Vci^X^eViZY cZZYh! h^oZ d[ bViZg^VaidWZegdXZhhZYi]gdj\]ZVX]bVX]^cZ! VcY heVXZ [dg Vjm^a^Vgn hiVcYh! ldg` iVWaZh dg di]ZgbVX]^cZgnl]ZcZhiVWa^h]^c\VadXVi^dc[dg ndjgcZlbVX]^cZ#HZZFigure 5[dgi]Zb^c^bjb ldg`^c\XaZVgVcXZh# +-#,* ''#- 7daiEViiZgc[dg;addg Bdjci^c\# ''#- ''#- &++ ''%K ("E]VhZ :\gZhh ') -' 6XXZhh 9ddg @ZZe Ldg`e^ZXZ AdVY^c\6gZV JcdWhigjXiZY AVi]Z )+ &&% (+ Figure 5.B^c^bjbldg`^c\XaZVgVcXZh# BdYZa<%+%%B[\#H^cXZ,$&& "&," Lifting & Moving the Lathe This lathe is an extremely heavy machine. Serious personal injury or death may occur if safe lifting and moving methods are not followed. Seek assistance from a professional rigger if you are unsure about your abilities or maximum load ratings of your lifting equipment. I]^haVi]ZXVcWZeaVXZYdci]Z^cXajYZYaZkZa^c\ hijYh VcY XVhi"^gdc [ZZi Figure 6# >[ i]Z aVi]Z bjhiWZhZXjgZYidi]Z[addggZ[ZgidVegd[Zhh^dcVa bVX]^cZ ^chiVaaZg [dg dei^dch# >c Z^i]Zg XVhZ! i]Z aVi]ZbjhiWZh^ii^c\[aViViZVX]bdjci^c\ed^ci! VcYi]ZlVnhbjhiWZeZg[ZXianaZkZa#I]ZWZYXVc" cdiWZil^hiZYdgWZci#>[Vb^hVa^\cbZciXdcY^i^dc Vg^hZh!h]^bi]ZaVi]Zl]ZgZ^ibdjcihidi]Z[addg! dgVY_jhii]Z[ZZihijYhjci^ai]ZWZYVcYlVnhVgZ ^c Va^\cbZci Vh h]dlc Wn egZX^h^dc bVX]^c^hih aZkZah# Figure 6. AZkZa^c\[ZZiVcYhXgZlh# L]Zc a^[i^c\! ndj bjhi bdkZ i]Z XVgg^V\Z VcY iV^ahidX`idi]Zg^\]iVcYadX`^cideaVXZVhh]dlc ^cFigure 7idegdk^YZXdjciZg"WVaVcXZ# BV`Z hjgZ i]Z ha^c\h dg X]V^ch VgZ gdjiZY hd l]Zc i]Z aVi]Z ^h a^[iZY VcY i]Z X]V^ch dg higVeh VgZi^\]i!i]ZXdcigdagdY!aZVYhXgZl!dg[ZZYgdY VgZ cdi WZci# GZbZbWZg! i]Z ]ZVYhidX` XVgg^Zh bdhid[i]ZlZ^\]id[i]^hbVX]^cZhZZFigure 7 [dghV[ZX]V^cdghigVegdji^c\VcYXdccZXi^dc# 9djWaZX]ZX`lZ^\]igVi^c\hVcYXdccZXi^dchd[ i]Za^[i^c\hnhiZb!XVWaZh!X]V^che^ch!VcYXaZk^h a^c`h WZ[dgZ a^[i^c\ VcY bdk^c\ i]Z aVi]Z id ndjg egZeVgZYadXVi^dc#9dcdiViiZbeiida^[idgbdkZ i]^haVi]Z^[ndjVgZjchjgZVWdjiVcnVheZXi#HZZ` Vhh^hiVcXZ[gdbVegd[Zhh^dcVag^\\Zg^[gZfj^gZY# Figure 7. A^[i^c\ZnZadXVi^dch[dgi]Z<%+%%aVi]Z# "&-" BdYZa<%+%%B[\#H^cXZ,$&& Cleanup I]Z jceV^ciZY hjg[VXZh VgZ XdViZY l^i] V lVmn d^a id egdiZXi i]Zb [gdb Xdggdh^dc Yjg^c\ h]^e" bZci#GZbdkZi]^hegdiZXi^kZXdVi^c\l^i]Vhda" kZci XaZVcZg dg X^igjh"WVhZY YZ\gZVhZg hjX] Vh <g^ooan»h<,-.*9Z\gZVhZg#IdXaZVci]dgdj\]an! hdbZ eVgih bVn cZZY id WZ gZbdkZY# For optimum performance from your machine, make sure you clean all moving parts or sliding contact surfaces that are coated. 6kd^Y X]ad" g^cZ"WVhZY hdakZcih! hjX] Vh VXZidcZ dg WgV`Z eVgihXaZVcZg!Vhi]Znl^aaYVbV\ZeV^ciZYhjg[VX" Zh VcY hig^e bZiVa h]djaY i]Zn XdbZ ^c XdciVXi# 6alVnh [daadl i]Z bVcj[VXijgZg»h ^chigjXi^dch l]Zcjh^c\VcnineZd[XaZVc^c\egdYjXi# BdYZa<%+%%B[\#H^cXZ,$&& Gasoline and petroleum products have low flash points and could cause an explosion or fire if used to clean machinery. DO NOT use gasoline or petroleum products to clean the machinery. Many of the solvents commonly used to clean machinery can be toxic when inhaled or ingested. Lack of ventilation while using these solvents could cause serious personal health risks or fire. Take precautions from this hazard by only using cleaning solvents in a well ventilated area. "&." Test Run NOTICE Check all oil levels and lubrication points before starting lathe. Premature wear will result on moving parts not lubricated! DcXZ ndj ]VkZ gZVY i]^h bVcjVa VcY iV`Zc Vaa hV[ZinegZXVji^dch!ndjVgZgZVYnidXdbeaZiZi]^h iZhigjc#>[!Yjg^c\i]ZiZhigjc!ndjXVccdiZVh^an adXViZi]ZhdjgXZd[VcjcjhjVacd^hZdgk^WgVi^dc! hide gjcc^c\ i]Z bVX]^cZ ^bbZY^ViZan! VcY gZ[Zg TroubleshootingdcPage 57[dgVhdaji^dc# >[ndjhi^aaXVccdigZbZYnVegdWaZb!XdciVXidjg IZX]HjeedgiVi*,%*)+".++([dgVhh^hiVcXZ# 6# BV`ZhjgZi]Vii]ZX]jX`VcY_VlhVgZhZXjgZ gZ[ZgidChuck and Faceplate Mounting dc Page 25VcYReversing JawsdcPage 28# 7# ;^aa i]Z XddaVci ejbe gZhZgkd^g! VcY hl^iX] i]Zejbehl^iX]idi]ZOFFedh^i^dcgZ[Zgid Coolant SystemdcPage 56# 8# GdiViZ i]Z gZY :B:G<:C8N hide hl^iX] `cdWXadX`l^hZjci^a^iedehdji# 9# 9^hZc\V\Z i]Z ]Va[cji VcY i]Z edlZg [ZZY aZkZghFigure 9# =Va[cjiAZkZg9^hZc\V\ZY CZjigVa To setup the lathe for the test run: 1. 9>H8DCC:8II=:A6I=:;GDBEDL:G 2. BV`ZhjgZi]Vii]ZWZaihVgZVY_jhiZYgZ[Zgid V-Belt ServicedcPage 63# 3. BV`ZhjgZi]Vii]ZWgV`Za^c`V\Z^hVY_jhiZY gZ[ZgidBrake and SwitchdcPage 63# 4# BdkZi]ZaZVYhXgZl$[ZZYgdYY^gZXi^dcaZkZgid cZjigVaFigure 8# CZjigVaEdh^i^dc Figure 9#EdlZg[ZZYVcY]Va[cjiaZkZgh# 10# BdkZ i]Z he^cYaZ ON/OFF aZkZg id i]Z cZj" igVaedh^i^dc# 11# 6ii]ZgZVgd[i]Z]ZVYhidX`!ijgci]ZbVhiZg edlZghl^iX]idi]Z&edh^i^dcFigure 10# Figure 8.AZVYhXgZl$[ZZYgdYY^gZXi^dcaZkZg# 5. BV`Z hjgZ i]Vi i]Z ]ZVYhidX`! \ZVgWdm! Vegdc!VcYaZVYhXgZlgZhZgkd^gd^aaZkZahVgZ [jaa# ;daadl Vaa ajWg^XVi^dc egdXZYjgZh ]^\]" a^\]iZY^cLubrication^ci]ZMAINTENANCE hZXi^dcdcPage 52d[i]^hbVcjVa# "'%" Figure 10#BVhiZgedlZghl^iX]# BdYZa<%+%%B[\#H^cXZ,$&& 12# BV`Z hjgZ i]Vi Vaa WnhiVcYZgh VgZ dji d[ i]Z lVn! cd iddah VgZ ^c i]Z lVn! VcY i]Z X]jX` `Zn^hgZbdkZY[gdbi]ZX]jX`# 13# Eji dc hV[Zin \aVhhZh! i^ZWVX` adc\]V^g! haZZkZhVcYaddhZXadi]^c\# 4. DWhZgkZ i]Z d^a ejbe ijWZ h^\]i \aVhh! VcY bV`ZhjgZd^a^hWZ^c\ejbeZYdjid[i]ZijWZ VhhZZci]gdj\]i]Zh^\]i\aVhhFigure 12# >[cdd^a^hhZZc!h]jiYdlci]ZaVi]Z^bbZY^" ViZan# 14. HZi i]Z aVi]Z id i]Z hadlZhi GEB# GZ[Zg id Spindle SpeeddcPage 36# To test run the lathe: Note: If any of these tests fail, stop the lathe immediately and refer to the Troubleshooting section on Page 56 for corrections. 1. Ijgci]Zldg`aVbeON VcYOFF. 2. Ed^ci i]Z XddaVci cdooaZ ^cid i]Z X]^e eVc! ijgci]Zejbehl^iX]ON! bV`ZhjgZXddaVci [adlh!VcYi]Zcijgci]Zejbehl^iX]OFF# 3. BdkZ i]Z he^cYaZ DC$D;; aZkZg Figure 11 YdlclVgYidhiVgii]ZaVi]Z# He^cYaZDC$D;;AZkZg Figure 12#D^aejbeh^\]i\aVhh# 5. DWhZgkZ i]Z X]jX` [dg gdiVi^dc# >i h]djaY WZ gdiVi^c\ idlVgY ndj Vi i]Z ide# >[ ^i ^h gdiVi" ^c\ VlVn [gdb ndj! i]Zc ndj bjhi XdbeaZiZ i]ZChanging Motor RotationegdXZYjgZdc Page 22# I]Zc gZeZVi i]Z Zci^gZ Test Run egdXZYjgZ# 6. DWhZgkZ VcY a^hiZc [dg Vcn VWcdgbVa cd^hZh dg k^WgVi^dc# I]Z aVi]Z h]djaY gjc hbddi]an l^i]a^iiaZdgcdk^WgVi^dcdggjWW^c\cd^hZh# 7. Ejh] i]Z [ddi WgV`Z! VcY i]Z aVi]Z h]djaY XdbZidVfj^X`hide#>[^i]VhcdZ[[ZXidci]Z aVi]Z!bdkZi]Zhe^cYaZDC$D;;aZkZgidi]Z OFFedh^i^dcidhidei]ZaVi]Z# Figure 11#He^cYaZDCD;;AZkZg# 8. HiVgi i]Z aVi]Z V\V^c! VcY ejh] i]Z :B:G<:C8N Hide hl^iX] VcY i]Z aVi]Z h]djaYhide# 9. 8dbeaZiZi]ZSpindle Brake InegdXZYjgZdc Page 23#I]ZiZhigjc^hXdbeaZiZ# BdYZa<%+%%B[\#H^cXZ,$&& "'&" Changing Motor Rotation >[i]ZX]jX`ijgchVlVn[gdbndjVii]Zided[i]Z X]jX`l]Zci]Zhe^cYaZaZkZg^h^ci]ZYdlcedh^" i^dc! Wji Vaa aZkZgh VgZ ^c i]Z XdggZXi edh^i^dc [dg cdgbVa he^cYaZ gdiVi^dc! bdidg gdiVi^dc bjhi WZ gZkZghZY#7nhlVee^c\i]Zedh^i^dcd[ildd[i]Z i]gZZbdidgedlZghjeeanl^gZh# Disconnect the lathe from power before working on wiring, and get help from an Electrician if you are unsure about your wiring skills and codes. Electrocution or fire could result if this warning is ignored! To change the direction of the motor: 1. 9>H8DCC:8IA6I=:;GDBEDL:G 2. GZbdkZi]ZbV^cZaZXig^XVaWdmXdkZgFigure 13Vii]ZgZVgd[i]ZaVi]Z# ·>[ndjgaVi]Z^hXdccZXiZYid''%K("e]VhZ hjeea^ZYWni]ZedlZgXdbeVcn!hlVeVcn ildd[i]Z&A&!&A'!dg&A(^cejil^gZh# ·>[ ndjg aVi]Z ^h XdccZXiZY id V e]VhZ XdckZgiZg [dg ("e]VhZ edlZg! hlVe &A& VcY &A' ^ceji l^gZh Figure 13# &A( ^h eVgi d[ i]Z igVch[dgbZg ^ceji X^gXj^i iZgb^cVah '& dg '' VcY h]djaY cdi WZ hlVeeZY#I]^h^hWZXVjhZi]ZL^aYL^gZ dgi]ZBVcj[VXijgZYAZ\[gdbi]Ze]VhZ XdckZgiZg bjhi CDI WZ XdccZXiZY id i]Z igVch[dgbZg^cejiX^gXj^idgigVch[dgbZgVcY XdciVXidgYVbV\Zl^aadXXjg# "''" EdlZg>cejiL^gZ AdXVi^dc&A&!&A'!dg&A(# Figure 13#BdidgedlZghjeean_jcXi^dcWadX`# BdYZa<%+%%B[\#H^cXZ,$&& Apron and Spindle Break-in NOTICE Failure to follow beak-in procedures will likely cause rapid deterioration of bearings and other related parts. >i^hZhhZci^VaidXadhZan[daadli]ZegdeZgWgZV`"^c egdXZYjgZh id ZchjgZ igdjWaZ [gZZ eZg[dgbVcXZ# 8dbeaZiZi]^hegdXZhhdcXZndj]VkZ[Vb^a^Vg^oZY ndjghZa[ l^i] Vaa ^chigjXi^dch ^c i]^h bVcjVa VcY XdbeaZiZYi]ZiZhigjc# To break-in the spindle: 1. BV`Z hjgZ i]Vi i]Z ]ZVYhidX`! \ZVgWdm! Vegdc!VcYaZVYhXgZlVcY[ZZYgdYd^aWVi] d^a aZkZah h]dl [jaa# ;daadl Vaa ajWg^XVi^dc egdXZYjgZh]^\]a^\]iZY^cLubrication^ci]Z MAINTENANCE hZXi^dc dc Page 52 d[ i]^h bVcjVa# 2. BV`ZhjgZi]ZgZVgZcddWhigjXi^dchVgdjcY dg jcYZgcZVi] i]Z X]jX` VcY i]Vi i]Z X]jX` ^hhZXjgZYidi]Zhe^cYaZ#GZ[ZgidChuck and Faceplate MountingdcPage 25# 3. HZi i]Z he^cYaZ heZZY id i]Z adlZhi GEB0 gZ[ZgidhZXi^dcSetting RPMdcPage 36# Spindle Balancing 6[iZgi]Zhe^cYaZ]VhWZZcWgd`Zc^c!dg^[i]ZaVi]Z ]VhWZZcjhZY[dgVXdch^YZgVWaZVbdjcid[i^bZ! ndjh]djaYVY_jhii]Zhe^cYaZlZ^\]ihidb^c^b^oZ he^cYaZk^WgVi^dc# To minimize spindle vibration: 1. Gjci]ZaVi]Z[dg[^kZb^cjiZhdci]Z[VhiZhi GEB# 2. 9>H8DCC:8IA6I=:;GDBEDL:G 3. DeZc i]Z h^YZ XdkZg! addhZc i]Z XdjciZg lZ^\]ihZihXgZlhFigure 14!VcYgZedh^i^dc dcZ dg Wdi] XdjciZglZ^\]ih id V cZl edh^" i^dcVgdjcYi]ZX^gXjb[ZgZcXZd[i]ZheVccZg cji# 4. 8adhZ i]Z h^YZ XdkZg! gZXdccZXi id edlZg! gZhiVgii]ZaVi]Z!VcYgjcVi&+%%GEB# 5. EaVXZndjg]VcYdci]Z]ZVYhidX`XdkZgVcY [ZZa[dg]Vgbdc^Xk^WgVi^dc# 6. GZeZViSteps 2i]gdj\]5jci^aVcnk^WgVi^dc ^hgZYjXZYid^ihb^c^bjb# 7. Cdl!gZeZViSteps 2i]gdj\]5Vi&&%%GEB jci^aVcnk^WgVi^dc^hgZYjXZYid^ihb^c^bjb# 4. BdkZ i]Z ]ZVYhidX` VcY \ZVgWdm aZkZgh hd i]Z [ZZYgdY VcY aZVYhXgZl VgZ Zc\V\ZY# GZ[Zg id hZXi^dc Using the Thread Cart dc Page 41[dgaZkZgXdbW^cVi^dch# 5. BV`Z hjgZ i]Vi i]Z ]Va[cji aZkZg ^h Y^hZc" \V\ZY! VcY i]Vi i]Z Vegdc VcY Xgdhh [ZZY [ZZY aZkZg ^h ^c cZjigVa# GZ[Zg id hZXi^dc Power FeeddcPage 38[dgaZkZgXdbW^cV" i^dch# 6. Ijgci]ZaVi]ZONVcYaZi^igjc[dgVb^c^bjb d[&%b^cjiZh# 7. Ijgc i]Z aVi]Z OFF! h]^[i i]Z aZkZgh id i]Z cZmi ]^\]Zhi GEB VcY gZeZVi Steps 5-6 [dg ZVX]GEBhZii^c\^cWdi]Y^gZXi^dch#9DCDI A:6K:I=:6G:6 BdYZa<%+%%B[\#H^cXZ,$&& Figure 14#He^cYaZXdjciZglZ^\]ih# "'(" SECTION 4: OPERATIONS Operation Safety General NOTICE Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine. Loose hair and clothing could get caught in machinery and cause serious personal injury. Keep loose clothing and long hair away from moving machinery. "')" Failure to follow test-run and brake-in procedures will likely cause rapid deterioration of bearings and other related parts. I]Z BdYZa <%+%% l^aa eZg[dgb bVcn ineZh d[ deZgVi^dchi]ViVgZWZndcYi]ZhXdeZd[i]^hbVc" jVa#BVcnd[i]ZhZdeZgVi^dchXVcWZYVc\Zgdjh dgYZVYan^[eZg[dgbZY^cXdggZXian# I]Z ^chigjXi^dch ^c i]^h hZXi^dc VgZ lg^iiZc l^i] i]Z jcYZghiVcY^c\ i]Vi i]Z deZgVidg ]Vh i]Z cZXZhhVgn `cdlaZY\Z VcY h`^aah id deZgViZ i]^h bVX]^cZ# If at any time you are experiencing difficulties performing any operation, stop using the machine! >[ndjVgZVc^cZmeZg^ZcXZYdeZgVidg!lZhigdc\an gZXdbbZcY i]Vi ndj gZVY Wdd`h! igVYZ Vgi^XaZh! dghZZ`igV^c^c\[gdbVcZmeZg^ZcXZYaVi]ZdeZgV" idg WZ[dgZ eZg[dgb^c\ Vcn jc[Vb^a^Vg deZgVi^dch# Above all, your safety should come first! BdYZa<%+%%B[\#H^cXZ,$&& Chuck and Faceplate Mounting I]ZBdYZa<%+%%^hh]^eeZYl^i]i]Z("_VlX]jX` ^chiVaaZY#I]^h^hVhXgdaa"ineZX]jX`!bZVc^c\i]Vi Vaai]gZZ_VlhbdkZ^cjc^hdcl]ZcVY_jhiZY# To remove a chuck or faceplate: 1. 9>H8DCC:8IA6I=:;GDBEDL:G 2. EaVXZ V e^ZXZ d[ eanlddY VXgdhh i]Z aVi]Z lVnh VcY edh^i^dc ^i _jhi jcYZg i]Z X]jX`# I]ZWdVgYh]djaYWZViaZVhi-l^YZVcY&% adc\# 3. I]Z )"_Vl X]jX`! dc i]Z di]Zg ]VcY! [ZVijgZh ^cYZeZcYZci_Vlh#I]^hX]jX`^hjhZY[dghfjVgZ dgjcZkZcan"h]VeZYhidX`# >[ Z^i]Zg X]jX` XVccdi ]daY ndjg ldg`e^ZXZ! i]Z XVhi"^gdc [VXZeaViZ ]Vh hadih [dg I"Wdaih i]Vi ]daY hiVcYVgYdgXjhidbXaVbe^c\]VgYlVgZ#L^i]i]Z XdggZXiXaVbe^c\]VgYlVgZ!i]^h[VXZeaViZl^aa]daY cdc"Xna^cYg^XVaeVgihhjX]VhXVhi^c\h# IjgcVXVbl^i]i]ZX]jX``Znjci^ai]ZXVb adX`bVg`Va^\chl^i]i]ZXVbgZaZVhZYVijb a^cZh]dlc^cFigure 16. /&& 8VbGZaZVhZ9VijbA^cZ 8Vb AdX` BVg` I]Z X]jX`h VcY [VXZeaViZ ]VkZ V 9"- 8VbadX` bdjci#EaZVhZcdiZi]Vii]ZgZVgZa^cZhhiVbeZY ^cidi]ZXVbVcYdci]ZX]jX`WdYn#6X]jX``Zn ^h jhZY id ijgc i]Z adX`^c\ XVbh Figure 16 id hZXjgZ$jchZXjgZi]ZX]jX`$[VXZeaViZ# Figure 16. 8VbVcYadX`bVg`h# The chuck is heavy and is awkward to handle. Always protect the ways when removing or installing a chuck, and make sure that you make a support cradle Figure 15, lifting hoist, or that you have an assistant when installing or removing chucks. Ignoring this warning may lead to a severe crushing or amputation injury! 4. JcadX`i]Zdi]ZgXVbh^ci]ZhVbZbVccZg# BV`ZhjgZidhjeedgii]ZX]jX`VhndjVa^\c i]ZaVhiXVb#I]ZX]jX`bVnXdbZd[[Vii]^h ed^ci! hd it is important that the weight is supported by an adequate chuck cradle. 5. GZbdkZi]ZX]jX``Zn# ·>[ i]Z X]jX` ^h hi^aa i^\]i dc i]Z he^cYaZ! iVei]ZWVX`d[i]ZX]jX`l^i]VgjWWZgdg lddYbVaaZil]^aZhjeedgi^c\i]ZWdiidbd[ i]ZX]jX`# ·>[i]ZX]jX`YdZhcdi^bbZY^ViZanXdbZd[[! gdiViZ i]Z he^cYaZ Veegdm^bViZan +%ß VcY iVeV\V^c#BV`ZhjgZVaai]ZbVg`hdci]Z XVbhVcYhe^cYaZVgZ^cegdeZgVa^\cbZci# Figure 15#LddYZcX]jX`hjeedgiXgVYaZ# BdYZa<%+%%B[\#H^cXZ,$&& "'*" To install a chuck or faceplate: 1. 9>H8DCC:8IA6I=:;GDBEDL:G 2. EaVXZ V e^ZXZ d[ eanlddY VXgdhh i]Z aVi]Z lVnhVcYedh^i^dc^i_jhijcYZgi]ZX]jX`# 6. 6a^\c i]Z X]jX`"id"he^cYaZ i^b^c\ bVg`h Figure 19! VcY ha^YZ i]Z X]jX` dcid i]Z he^cYaZ# 7. IjgcVXVbadX`l^i]i]ZX]jX``Znjci^ai]Z XVba^cZ[VaahWZilZZci]ZVbVg`hFigure 18. 3. L^i]i]Z]Zaed[V]d^hidgl^i]VcVhh^hiVci! eaVXZi]ZX]jX`dci]ZXgVYaZ# /&& 8VbGZaZVhZ9VijbA^cZ Note: If installing the 4-jaw chuck, use the provided lifting eye (Figure 17) to attach a lifting cable or chain. 8Vb AdX` BVg` Kh Figure 18. 8VbVcYadX`bVg`h# 8. AdX`i]Zdi]ZgXVbh^cVhiVgeViiZgchdi]Z X]jX`^hYgVlcjeZkZcandcVaah^YZhl^i]dji VcnX]VcXZd[b^hVa^\cbZci# Note:If any of the cam lock marks (Figure 18) do not fall between the "V" marks when the cam lock is tight, you must adjust the offending camlock stud as discussed in Camlock Stud Adjustment on Page 27. 9. GZbdkZi]ZX]jX``Zn# Figure 17#A^[i^c\ZnZ# 4. BV`ZhjgZi]ZX]jX`iVeZgVcYhe^cYaZiVeZg bVi^c\hjg[VXZhVgZeZg[ZXianXaZVc# 5. >cheZXiVcYbV`ZhjgZi]ViVaaXVbadX`hijYh VgZ jcYVbV\ZY! VgZ XaZVc VcY a^\]ian d^aZY! VcYi]Vii]ZXVbadX`hijYXVehXgZlhVgZ^c eaVXZVcYhcj\# NOTICE Never install a chuck or faceplate without having the camlock cap screws in place or fully tightened. If you ignore this notice, once installed the chuck may never be able to be removed since the camlock studs will turn with the camlocks and never release. "'+" BdYZa<%+%%B[\#H^cXZ,$&& Camlock Stud Adjustment >[ i]^h ^h i]Z XVhZ! ndj l^aa ]VkZ id gZbdkZ i]Z X]jX`VcY[^cZ"ijcZi]ZXVbadX`hijYVY_jhibZci# HZZ Figure 19 [dg l]^X] Y^gZXi^dc id ijgc i]Z XVbadX`hijYh# L]Zc [^ii^c\ V X]jX` dg [VXZ eaViZ l^i] XVbadX` hijYh! dg l]Zc bdjci^c\ V cZl X]jX` dg [VXZ" eaViZ!^ibVnWZcZXZhhVgnidVY_jhii]ZXVbadX` hijYh# DcXZndj]VkZVY_jhiZYi]ZXVbadX`hijYh!^chiVaa i]Z X]jX` dg [VXZeaViZ Vh djia^cZY ^c Id ^chiVaa X]jX`dg[VXZeaViZdcPage 26# >cdgYZgidegdeZgan^chiVaadgVY_jhidcZdgbdgZ XVbadX` hijYh! ndj bjhi gZbdkZ V hijY adX`^c\ XVehXgZl!i]Zci]gZVYi]ZXVbadX`hijY^cdgdji jci^ai]Za^cZdci]Zh^YZd[i]ZhijY^h[ajh]l^i] i]Zided[i]ZX]jX` XVhi^c\ Figure 19# I]^h ^h Vc^c^i^VaVY_jhibZci# NOTICE Never install a chuck or faceplate without having the camlock cap screws in place or fully tightened. If you ignore this notice, the chuck may never be able to be removed since the camlock studs will turn with the camlocks and never release. L]ZcndjeaVXZi]ZX]jX`dcidi]ZaVi]Zhe^cYaZ! ndj bVn [^cY i]Vi dcZ dg bdgZ XVbadX`h Yd cdi [jaaned^ciWZilZZci]ZVbVg`hdci]ZX]jX`# >c^i^Va6Y_jhibZci/ 8VbadX`HijY 6a^\cbZci<gddkZ ^h;ajh]l^i]8]jX` Hjg[VXZ 8=J8@ 8VbadX` HijY 8]jX`"id"He^cYaZ I^b^c\BVg` 8VbadX`8VeHXgZl^hI^\]i7ji8VbadX` HijY8VcHi^aaGdiViZ7VX`VcY;dgi]Ha^\]ian INCORRECT CORRECT INCORRECT IjgcHijYDji DcZIjgc 8Vb GZaZVhZ 9Vijb IjgcHijY >cDcZIjgc 7ZilZZc 6ggdlh Figure 19#8VbadX`hijYVa^\cbZci# BdYZa<%+%%B[\#H^cXZ,$&& "'," Reversing Jaws To reverse the jaws: 1. 9>H8DCC:8IA6I=:;GDBEDL:G 2. JcWdai!i]Zc[a^ei]Z_VlVhh]dlc^cFigures 20-23!i]ZcgZ"i^\]iZc# Figure 22.GZkZgh^c\_VlhiZe(# Figure 20.GZkZgh^c\_VlhiZe&# Figure 23.GZkZgh^c\_VlhiZe)# 3. GZeZVii]ZhZhiZeh[dgi]Zdi]Zgild_Vlh# Figure 21.GZkZgh^c\_VlhiZe'# "'-" BdYZa<%+%%B[\#H^cXZ,$&& Gap Removal Ndjg aVi]Z ]Vh V \Ve hZXi^dc WZadl i]Z he^cYaZ i]Vi XVc WZ gZbdkZY [dg ijgc^c\ aVg\Z Y^VbZiZg eVgih#I]^h\VelVh^chiVaaZY!i]Zc\gdjcYVii]Z [VXidgn Yjg^c\ aVi]Z VhhZbWan [dg egZX^hZ [^i VcY Va^\cbZci# ;VXidgh Yjg^c\ i]Z gZbV^c^c\ VhhZb" Wan Veean VYY^i^dcVa [dgXZh id i]Z \Ve0 i]ZgZ[dgZ! gZeaVX^c\ i]Z \Ve id i]Z dg^\^cVa edh^i^dc l^aa WZ kZgn Y^[[^Xjai# We don't recommend removing the gap. Reinstallation to exact factory alignment is nearly impossible. The only option is to then leave the gap out. Tailstock IV^ahidX`AdX` Fj^aaAdX` Fj^aa;ZZY To remove the gap: 1. GZbdkZ[djgXVehXgZlh[gdbi]ZWdiidbd[ i]Z \Ve VcY ild [gdb i]Z ZcYh d[ i]Z lVnh hZZFigure 24# 7ZYVcYLVn8VeHXgZlh Figure 25.IV^ahidX`VcYfj^aaadX`]VcYaZh^c adX`ZYedh^i^dc# I]Z iV^ahidX` Figure 25 d[ i]Z BdYZa <%+%% aVi]Z XVc WZ jhZY id hjeedgi ldg`e^ZXZh l^i] i]Z jhZ d[ V a^kZ dg YZVY XZciZg# >i XVc Yg^aa dg WdgZ]daZh^ci]ZXZciZgd[VeVgi!jh^c\VYg^aaW^i VcY X]jX`! dg BI* iVeZgZY h]Vc` Yg^aa W^i# I]Z iV^ahidX` XVc Vahd WZ jhZY [dg Xjii^c\ h]Vaadl iVeZghWnjh^c\i]Zd[[hZiVY_jhibZci# To use the tailstock: 1. Ejaajedci]ZadX`]VcYaZ# 2. Ha^YZi]ZiV^ahidX`idi]ZYZh^gZYedh^i^dc# Figure 24.AVi]Z\VeVcYe^cejaaZghZije# 2. GZbdkZi]ZhZihXgZleaj\!VcYVhhZbWaZVc B+"&m(%XVehXgZl!+bb[aVilVh]Zg!VcY i]Z\Vee^cejaaZg]jWh]dlc^cFigure 24# 3. I]gZVYi]ZXVehXgZl^cidi]Zi]gZVYZY]daZ VcYi^\]iZcjci^ai]Ze^c^hejaaZY[gZZ d[ i]Z \VeVcYWZY# 4. GZeZVidci]ZgZbV^c^c\e^c# 5. IVei]Zdjih^YZd[i]Z\Vel^i]VYZVYWadl ]VbbZgidaddhZc!VcYgZbdkZi]Z\VehZX" i^dc# BdYZa<%+%%B[\#H^cXZ,$&& 3. Ejh] i]Z iV^ahidX` adX` ]VcYaZ id adX` i]Z iV^ahidX`^ceaVXZ# To use the tailstock quill: 1. L^i]i]ZiV^ahidX`adX`ZY!ejaajedci]Zfj^aa adX`aZkZgidjcadX`# 2. Ijgci]Zfj^aa[ZZY]VcYaZXadX`l^hZid[ZZY$ bdkZ i]Z fj^aa idlVgYh i]Z he^cYaZ! dg ijgc XdjciZgXadX`l^hZ id bdkZ i]Z fj^aa VlVn [gdbi]Zhe^cYaZ# 3. Ejh]i]Zfj^aaadX`aZkZgYdlcidadX`i]Zfj^aa ^ceaVXZ# "'." Aligning Tailstock 5. EaVXZi]Za^kZXZciZg^ci]ZiV^ahidX`# 6. 6iiVX] V aVi]Z Yd\ id i]Z gdjcY hidX` VcY bdjci^iWZilZZci]ZXZciZgh. To align the tailstock: 7. IjgcVeegdm^bViZan%#%&%d[[i]ZY^VbZiZg# 1. Jh^c\ V egZX^h^dc aZkZa! bV`Z hjgZ i]Z WZYlVnh VgZ aZkZa h^YZ"id"h^YZ VcY [gdci"id" WVX`#>[i]ZaVi]Z^hcdiaZkZa!h]^bi]ZaVi]Z WVhZVhgZfj^gZYWZ[dgZegdXZZY^c\# 2. <Ziilde^ZXZhd[hiZZagdjcYhidX`i]ViVgZ 'Y^VbZiZgm+^cX]Zhadc\# 3. 8ZciZg Yg^aa Wdi] ZcYh d[ dcZ e^ZXZ d[ i]Z gdjcY hidX`# HZi i]Z gdjcY hidX` Vh^YZ [dg jhZ^cStep 6. 4. Jh^c\i]Zdi]Zge^ZXZd[hidX`!bV`ZVYZVY XZciZg Wn ijgc^c\ V h]djaYZg id bV`Z V h]Vc`# ;a^e i]Z e^ZXZ dkZg ^c i]Z X]jX` VcY ijgcV+%§ed^ciFigure 26. 8. BdjciVY^Va^cY^XVidghdi]Zeajc\Zg^hdci]Z iV^ahidX`WVggZaWZ[dgZbdk^c\i]ZiV^ahidX`# 9. BZVhjgZ i]Z hidX` Y^VbZiZg l^i] V b^Xgdb" ZiZg# ·>[ i]Z Y^VbZiZg ^h i]^X`Zg Vi i]Z iV^ahidX` ZcY!bdkZi]ZiV^ahidX`idlVgYndj]Va[d[ i]ZY^VbZiZgFigures 27# ·>[ i]Z Y^VbZiZg ^h i]^ccZg Vi i]Z iV^ahidX` ZcY!bdkZi]ZiV^ahidX`VlVn[gdbndj]Va[ i]ZY^hiVcXZd[i]ZY^VbZiZgFigure 28# Note:As long as the dead center remains in the chuck, the point of your center will remain true to the spindle axis. But remember the point will have to be refinished whenever it is removed and returned to the chuck. Figure 27.IV^ahidX`VY_jhibZcidei^dc&# Figure 26.8]jX`XZciZg^c\i]ZYZVYXZciZg# Figure 28.IV^ahidX`VY_jhibZcidei^dc'# 10. Ijgc Vcdi]Zg %#%&% d[[ d[ i]Z Y^VbZiZg VcY X]ZX` [dg V iVeZg# GZeZVi jci^a i]Z YZh^gZY Vbdjcid[VXXjgVXn^hVX]^ZkZY# "(%" BdYZa<%+%%B[\#H^cXZ,$&& Drilling with Tailstock To install the tapered drill chuck: 1. L^i]i]ZiV^ahidX`adX`ZY!ejaajeidjcadX`i]Z fj^aaadX`aZkZg# 2. Ijgci]Zfj^aa[ZZY]VcYaZXadX`l^hZidZmiZcY i]Zfj^aaVWdjidcZ^cX]# 3. >chZgiViVeZgZYYg^aaVgWdgFigure 29!dgi]Z iVeZgZYYg^aah]Vc`Figure 30!^cidi]Zfj^aa jci^ai]ZiVeZg^h[^gbanhZViZY#I]ZbViX]^c\ iVeZgh]daYi]ZVgWdg# 4. Ijgc i]Z fj^aa [ZZY ]VcYaZ XadX`l^hZ id [ZZY i]ZYg^aaW^i^cidi]ZgdiVi^c\ldg`e^ZXZ# 5. IdgZbdkZi]ZX]jX`iVeZg!ijgci]Zfj^aa[ZZY ]VcYaZ XdjciZgXadX`l^hZ jci^a i]Z X]jX` ^h ejh]ZYdji[gdbi]ZiV^ahidX`iVeZg# Cutting Tapers with Tailstock I]ZiV^ahidX`XVcWZd[[hZiidXjiViVeZg# To offset the tailstock: 1. AdX`i]ZiV^ahidX`^cedh^i^dc!VcYaddhZci]Z _VX`hXgZladXViZY_jhiVWdkZi]ZVY_jhibZci hXgZlFigures 31 VcY 32# 2. L]Zc i]Z d[[hZi ^h VX]^ZkZY! hcj\ i]Z _VX` hXgZl i]Vi ndj ]VkZ WZZc ijgc^c\ XdjciZg" XadX`l^hZ! VcY i]Zc hcj\ deedh^iZ _VX`" hXgZl# AZ[iH^YZ ?VX`HXgZl Figure 29.Ine^XVaiV^ahidX`X]jX`^chiVaaVi^dc# HXVaZ Figure 31#IV^ahidX`d[["hZiVY_jhibZcih# Figure 30.Ine^XVaiV^ahidX`iVeZgZYYg^aaW^i ^chiVaaVi^dc# Ijgc 88L Ijgc 8L Ijgc 8L Ijgc 88L Figure 32#?VX`hXgZlVY_jhibZcikZghZh iV^ahidX`bdkZbZci# BdYZa<%+%%B[\#H^cXZ,$&& "(&" Centers I]ZYZVYXZciZg^hjhZY^ci]ZiV^ahidX`idhjeedgi ldg`e^ZXZh# L]Zc jhZY ^c i]Z iV^ahidX`! bV`Z hjgZ id `ZZe i]Z YZVY XZciZg i^e VcY ldg`e^ZXZ ajWg^XViZY# I]^h aVi]Z ^h hjeea^ZY l^i] ild BI* YZVY XZc" iZgh¶dcZ^h=HHVcYdcZ^hXVgW^YZi^eeZY#I]Z hjeea^ZY BI*", haZZkZ [^ih ^cid i]Z he^cYaZ iVeZgid]daYi]ZBI,XZciZg# To install a dead or live center: 1. ;ZZYi]Zfj^aadjiVWdji&hdi]Vii]ZYZVY XZciZgXVcWZ^chZgiZY# 2. >chZgii]ZYZVYXZciZg^cidi]Zfj^aadeZc^c\# BViX]^c\ iVeZgh egdk^YZ i]Z adX`^c\ VXi^dc hZZFigure 33# I]ZYZVYXZciZgXVcVahdWZjhZY^ci]Zhe^cYaZ# I]ZbdhiXdbbdcVeea^XVi^dc^hl]Zcjh^c\i]Z [VXZeaViZhZZFigure 34# To install the dead center in the spindle: 1. GZbdkZi]ZX]jX`[gdbi]Zhe^cYaZ# 2. >chiVaai]ZYZVYXZciZg^ci]Zhe^cYaZhaZZkZ# 3. >chiVaai]ZhaZZkZVcYXZciZg^cidi]Zhe^cYaZ deZc^c\# 4. 6iiVX]i]Z[VXZeaViZidi]Zhe^cYaZ# Note: When using the dead center in the spindle, use a lathe dog so that your part will rotate with the spindle and not spin on the dead center tip. Figure 34.Ine^XVa[VXZeaViZVcYYZVYXZciZg hZije# Figure 33.>chZgi^c\YZVYXZciZg# 3. BdkZ i]Z iV^ahidX` ^cid edh^i^dc VcY adX` ^c eaVXZl^i]i]ZiV^ahidX`adX`aZkZg# 4. ;ZZYi]Zfj^aa^cidi]Zldg`e^ZXZ# NOTICE Failure to keep dead center point well lubricated will damage dead center and workpiece. Note:Make sure there is a center drilled hole in the end of workpiece for the dead center. 5. AdX`i]Zfj^aa^cideaVXZdcXZi]Za^kZXZciZg VcY i]Z eVgi gdiViZ id\Zi]Zg# I]Z fj^aa bVn cZZYidWZVY_jhiZYYjg^c\deZgVi^dc# 6. Id gZbdkZ i]Z YZVY XZciZg! gZigVXi i]Z fj^aa jci^ai]ZYZVYXZciZgedeh[gZZ# "('" BdYZa<%+%%B[\#H^cXZ,$&& Steady Rest 3. AddhZc i]Z ]VcY adX` `cdW VcY deZc i]Z hiZVYn gZhi hd V ldg`e^ZXZ XVc [^i ^ch^YZ d[ i]Z[^c\ZghhZZFigure 36# I]Z hiZVYn gZhi hZgkZh Vh V hjeedgi [dg adc\ h]V[ihaZc\i]idY^VbZiZggVi^dd[(/&dg\gZViZg# I]Z hiZVYn gZhi XVc WZ eaVXZY Vcnl]ZgZ Vadc\ i]ZaZc\i]d[i]Zldg`e^ZXZ# To install/use the steady rest: 1. L^i] V ]ZaeZg! XVgZ[jaan eaVXZ i]Z hiZVYn gZhi dc i]Z aVi]Z WZYlVnh hd i]Z ig^Vc\jaVg cdiX][^ihdkZgi]ZVc\aZYedgi^dcd[i]ZgZVg WZYlVn# =VcY AdX` @cdW 2. AddhZci]Zi]gZZi]jbW`cdWhhdi]Z[^c\Zg edh^i^dchXVcWZVY_jhiZYhZZFigure 35# Figure 36.=VcYadX``cdW# =VcY@cdW ;^c\Zg I]jbW@cdWh 4. Edh^i^dc i]Z hiZVYn gZhi l]ZgZ YZh^gZY# I^\]iZci]Z]ZmcjiVii]ZWVhZd[i]ZhiZVYn gZhiidhZXjgZ^i^ceaVXZ# 5. 8adhZi]ZhiZVYngZhihdi]Vii]Zldg`e^ZXZ^h ^ch^YZi]Z[^c\ZghVcYi^\]iZci]Z]VcY`cdW# 6. HZi[^c\Zghhcj\idi]Zldg`e^ZXZVcYhZXjgZ Wni^\]iZc^c\i]Zi]gZZi]jbW`cdWh#;^c\Zgh h]djaY WZ hcj\ VcY Vaadl gdiVi^dcVa bdkZ" bZci d[ i]Z ldg`e^ZXZ# AjWg^XViZ i]Z [^c\Zg WZVg^c\hl^i]d^aYjg^c\deZgVi^dc# Figure 35.HiZVYngZhiVY_jhibZcih# BdYZa<%+%%B[\#H^cXZ,$&& "((" Follow Rest I]Z [daadl gZhi ^c Figure 37 ^h bdjciZY dc i]Z hVYYaZVcY[daadlhi]ZbdkZbZcid[i]Zidda#I]Z [daadl gZhi gZfj^gZh dcan ild [^c\Zgh Vh i]Z Xji" i^c\iddaVXihVhi]Zi]^gY#I]Z[daadlgZhi^hjhZY dc adc\! haZcYZg eVgih id egZkZci [aZm^c\ d[ i]Z ldg`e^ZXZ [gdb i]Z egZhhjgZ d[ i]Z Xjii^c\ idda# >i h]djaY WZ jhZY l]Zc i]Z ldg`e^ZXZ aZc\i] id Y^VbZiZggVi^d^h(/&dg\gZViZg# I]Zha^Y^c\[^c\ZghVgZhZih^b^aVgidi]dhZd[i]Z hiZVYngZhi·[gZZd[eaVnWjicdiW^cY^c\#6alVnh ajWg^XViZYjg^c\deZgVi^dc#GZbdkZi]Z[daadlgZhi [gdbi]ZhVYYaZl]Zccdi^cjhZ#6[iZgegdadc\ZY jhZ! i]Z [^c\Zgh l^aa cZZY id WZ b^aaZY dg [^aZY id XaZVcjei]ZXdciVXihjg[VXZ# Setting Compound Slide I]ZXdbedjcYha^YZ^hjhZYidXjiiVeZghdceVgih dgidhZii]ZegdeZg^c[ZZYVc\aZl]Zci]gZVY^c\# >ibVnVahdWZjhZYidXjiheZX^[^XaZc\i]hadc\^ij" Y^cVaan!l]ZchZieVgVaaZaidi]Zhe^cYaZVm^h# I]ZXdbedjcYha^YZ]VcYl]ZZa]VhV\gVYjViZY Y^Va [dg egZX^hZ ^cX] [ZZY ^cXgZbZcih# I]Z WVhZ d[i]ZXdbedjcYha^YZ]VhV\gVYjViZYhXVaZ[dg Vc\jaVghZije# To set the angular position: 1. AddhZci]ZildXVehXgZlh!dcZdcZVX]h^YZ d[i]ZXdbedjcYha^YZhZZFigure 38# 8VeHXgZl 8dbedjcYHa^YZ Figure 37.;daadlgZhiViiVX]bZci# Figure 38.8dbedjcYha^YZhZiViVcVc\aZ# 2. GdiViZ i]Z XdbedjcY ha^YZ id i]Z YZh^gZY Vc\jaVg edh^i^dc# JhZ i]Z hXVaZ Vi i]Z WVhZ d[ i]Z ha^YZ VcY i]Z ^cY^XVidg bVg`h dc i]Z XVgg^V\ZidhZii]Zedh^i^dc# 3. I^\]iZc i]Z ild XVe hXgZlh# 7Z hjgZ id cdi dkZgi^\]iZc!VhndjbVnhig^ei]gZVYh# "()" Note:It is nessary to install your 60° degree tool bit and set it and the compound rest so it is perfectly perpendicular to a workpiece. Then using a protractor offset the compound rest to 29.5° degrees and mark the location on the cross slide. You will then have a quick refrence point for setting the ofset angle for cutting threads. BdYZa<%+%%B[\#H^cXZ,$&& Quick Change Tool Post I]^h*%%hZg^Zhfj^X`X]Vc\ZiddaedhiVaadlh[dg heZZYniddaX]Vc\Zh#IddagZ\^higVi^dcVcY^cYZm" ^c\ ^h Vahd [Vhi VcY ZVhn l^i] i]Z `cjgaZY _VX` hXgZlVhhZbWan#I]Ziddaedhi^hegZX^h^dc\gdjcY VcY]VgYZcZY#I]Z^ciZgcVabZX]Vc^hb^hVe^hidc ineZYZh^\ci]ViadX`hi]Zidda]daYZg^ceaVXZl^i] hjeZg^dgg^\^Y^inFigure 39# Foot Brake I]Z BdYZa <%+%% aVi]Z XdbZh Zfj^eeZY l^i] V [ddi WgV`Z hZZ Figure 40# I]Z [ddi WgV`Z ^h ^ciZcYZY id WZ jhZY eg^bVg^an Vh V i^bZ hVk^c\ idda#I]ZWZhibZi]dY[dgjh^c\i]Z[ddiWgV`Z^h ijgci]Zhe^cYaZaZkZgOFF,i]ZchiZedci]Z[ddi WgV`ZeVgi^Vaanidhidei]Zhe^cYaZ# ;jaan ejh]^c\ i]Z [ddiWgV`Z l]^aZ i]Z he^cYaZ ^h ONl^aa`^aai]ZedlZgidi]ZbdidgVcYWg^c\i]Z he^cYaZ id V hide# Hidee^c\ i]Z he^cYaZ ^c i]^h bVccZg^h]VgYZgdci]ZaVi]Z\ZVgWdm!WgV`ZeVY! VcY WZaih# I]^h ineZ d[ WgV`Z Veea^XVi^dc h]djaY WZ gZhZgkZY [dg eVc^X h^ijVi^dch# DcXZ hideeZY! i]Zhe^cYaZaZkZgl^aai]ZccZZYidWZgZijgcZYid i]ZcZjigVaedh^i^dc# Note:Do not confuse this feature with the emergency stop button. The emergency stop button cuts power to the machine and does not apply the brake. This button must be reset to restore power to the lathe. He^cYaZDC$D;;AZkZg Figure 39.Idda]daYZgVcYiddaedhi# ;ddi7gV`Z Figure 40.;ddiWgV`ZVcYhe^cYaZON/OFF aZkZg# BdYZa<%+%%B[\#H^cXZ,$&& "(*" Setting Spindle RPM I]Z he^cYaZ heZZY Y^Va edh^i^dch i]Z ]ZVYhidX` \ZVgh ^c dcZ d[ i]gZZ heZZY bdYZh# >c ZVX] bdYZ!i]ZgZVgZildheZZYh^cadlgVc\ZVcYild heZZYh ^c ]^\] gVc\Z# I]Z gVc\Z aZkZg hZaZXih ]^\] dg adl gVc\Z! VcY i]Z gVc\Z hea^ii^c\ aZkZg hZaZXih dcZ d[ i]Z ild gZbV^c^c\ heZZYh l^i]^c i]VigVc\Z# 2. 9ZiZgb^cZ i]Z [^cVa Y^VbZiZg! ^c ^cX]Zh! [dg i]ZXjindjVgZVWdjiidiV`Z# 3. JhZ i]Z [daadl^c\ [dgbjaV id YZiZgb^cZ i]Z cZZYZYGEB[dgndjgdeZgVi^dc/ I]Z gVc\Z aZkZg ^h jhZY id hZaZXi V hZi d[ ]^\] dg adl gVc\Z he^cYaZ heZZYh [gdb dcZ d[ i]Z i]gZZhe^cYaZheZZYbdYZhh]dlcdci]Zhe^cYaZ heZZYY^Va# I]ZgVc\Zhea^ii^c\aZkZg^hjhZYidhZaZXii]Z[^cVa he^cYaZ heZZY [gdb i]Z hZi d[ ]^\] dg adl gVc\Z heZZYhhZaZXiZYWni]ZgVc\ZaZkZg# To find and set the spindle RPM: 1. JhZi]ZiVWaZ^cFigure 41idYZiZgb^cZi]Z Xjii^c\heZZY[dgndjgldg`e^ZXZ# Cutting Speeds for High Speed Steel (HSS) Cutting Tools Ldg`e^ZXZBViZg^Va Note: For this step you will need to average out the diameters or work with the finish diameter for your calculations. L^i]i]ZXVaXjaViZYGEB!aZijhhVn^icZZYh idWZ-%GEB. Hdi]Z]ZVYhidX`aZkZghbjhi WZbdkZYidi]ZVeegdeg^ViZXdgYVcYHdg Ledh^i^dch# Note:You may need to rotate the spindle by hand or use the jog button to get the levers to properly engage. 4. BdkZ i]Z he^cYaZ heZZY Y^Va hd i]Z gZY Y^V" bdcY dc i]Z Y^Va a^cZh je l^i] i]Z gZY Y^V" bdcYed^cidci]Z]ZVYhidX`#7di]Y^VbdcYh h]djaY WZ Vi i]Z &'/%% DXadX` edh^i^dc Figure 43# I]Z GEBh VkV^aVWaZ cdl VgZ adl/'*!-%0VcY]^\]/'(*!,%%# 8jii^c\HeZZYh[b 6ajb^cjb6aadnh (%% 7gVhh7gdcoZ &*% 8deeZg &%% 8Vhi>gdc!Hd[i -% 8Vhi>gdc!=VgY *% B^aYHiZZa .% 8VhiHiZZa -% 6aadnHiZZa!]VgY )% IddaHiZZa *% HiV^caZhhHiZZa +% I^iVc^jb *% EaVhi^Xh (%%"-%% 5. BdkZ i]Z he^cYaZ gVc\Z aZkZg id L Adl GVc\Z Vh h]dlc ^c Figure 42# I]Z GEBh VkV^aVWaZcdlVgZadl/'*!-%# 6. BdkZi]ZgVc\Zhea^ii^c\aZkZgidXVhh]dlc ^cFigure 42#I]Z[^cVahe^cYaZGEBh^h-%# Failure to follow RPM and feed rate guidelines may threaten operator safety from ejected parts or broken tools. LddY (%%"*%% Note:For carbide cutting tools, double the cutting speed. These values are a guideline only. Refer to the MACHINERY'S HANDBOOK for more detailed information. Figure 41.8jii^c\heZZYiVWaZ[dg=HHXjii^c\ iddah# "(+" BdYZa<%+%%B[\#H^cXZ,$&& Figure 42.GVc\ZaZkZgh# X + L = 80 RPM Figure 43.He^cYaZheZZYaZkZg^caZ[iedh^i^dc# Figure 44.He^cYaZheZZYaZkZg^cXZcigVa edh^i^dc·**!&,%!*'*!&+%%GEBhVkV^aVWaZ# BdYZa<%+%%B[\#H^cXZ,$&& Figure 45.He^cYaZheZZYaZkZg^cg^\]i edh^i^dc·(*!&'%!(*%!&&%%GEBhVkV^aVWaZ# "(," Manual Feed Ndj XVc bVcjVaan bdkZ i]Z Xjii^c\ idda VgdjcY i]Z aVi]Z Wn i]gZZ bZi]dYh# I]^h hZXi^dc l^aa gZk^Zli]Z^cY^k^YjVaXdcigdahdci]ZXVgg^V\ZVcY egdk^YZ YZhXg^ei^dch d[ i]Z^g jhZh hZZ Figure 46# 8dbedjcY Ha^YZ =VcYl]ZZa 8gdhhha^YZ =VcYl]ZZa Adc\^ijY^cVa=VcYl]ZZa Figure 46.8Vgg^V\Z8dcigdah# Power Feed NOTICE Feed rate is based on spindle RPM. High feed rates combined with high spindle speeds result in a rapidly moving carriage or cross slide. Pay close attention to the feed rate you have chosen and keep your hand poised over the ON/OFF switch. Failure to take this precaution can lead to carriage and chuck crash. ;dg Z^i]Zg Xgdhh dg adc\^ijY^cVa [ZZY! bdkZ i]Z edlZg [ZZY aZkZg dc i]Z Vegdc ^c i]Z Y^gZXi^dch ^cY^XViZY Wn i]Z eaVXVgY Figure 47! VcY i]Zc bdkZi]Z[ZZYY^gZXi^dcaZkZgFigure 48idhZaZXi [ZZY Y^gZXi^dc# GZbZbWZg! Vaa Y^gZXi^dch gZkZghZ l]Zc he^cYaZ gdiVi^dc ^h gZkZghZY# GZ[Zg id i]Z Using the Thread Chart dc Page 41 id aZVgc ]dl id h]^[i i]Z aVi]Z ^c dgYZg id \Zi V heZX^[^X [ZZYgViZ# 8gdhh;ZZY Longitudinal Handwheel I]Z adc\^ijY^cVa ]VcYl]ZZa bdkZh i]Z XVgg^V\Z aZ[i dg g^\]i Vadc\ i]Z WZY# I]^h Xdcigda ^h ]Zae" [ja l]Zc hZii^c\ je i]Z bVX]^cZ [dg ijgc^c\ dg l]ZcbVcjVabdkZbZci^hYZh^gZYYjg^c\ijgc^c\ deZgVi^dch# Cross Slide Handwheel I]Z Xgdhh ha^YZ ]VcYl]ZZa bdkZh i]Z ide ha^YZ idlVgYVcYVlVn[gdbi]Zldg`#Ijgc^c\i]ZY^Va XadX`l^hZbdkZhi]Zha^YZidlVgYi]Zldg`e^ZXZ# I]Z\gVYjViZYY^VaXVcWZVY_jhiZYWn]daY^c\i]Z ]VcYl]ZZal^i]dcZ]VcYVcYijgc^c\i]ZY^Val^i] i]Zdi]Zg# CZjigVa Adc\^ijY^cVa;ZZY Figure 47#EdlZg[ZZYaZkZgedh^i^dch# Compound Slide Handwheel I]ZXdbedjcYha^YZ]VcYl]ZZaXdcigdahi]Zedh^" i^dc d[ i]Z Xjii^c\ idda gZaVi^kZ id i]Z ldg`e^ZXZ# I]Z XdbedjcY ha^YZ ^h VY_jhiVWaZ [dg Vcn Vc\aZ l^i]^c^ihgVc\Z#I]Z\gVYjViZYY^Va^hVY_jhiVWaZ jh^c\ i]Z hVbZ bZi]dY Vh i]Z Y^Va dc i]Z Xgdhh ha^YZ#6c\aZVY_jhibZci^hhZXjgZYWnXVehXgZlh dci]ZWVhZd[i]ZXdbedjcYha^YZ# "(-" Figure 48.;ZZYY^gZXi^dcaZkZg# BdYZa<%+%%B[\#H^cXZ,$&& Four-Position Apron Stop JhZi]Z[djg"edh^i^dcVegdchide[dgY^hZc\V\^c\ i]Z Vegdc VjidbVi^XVaan Vi je id [djg Y^[[ZgZci VegdcadXVi^dch# Ndj XVc i^\]iZc i]Z ZXXZcig^Xh ^c eaVXZ dc i]Z gdY! ZVX] Vi Y^[[ZgZci gdiViZY edh^i^dch! hd ZVX] ZXXZcig^XXdggZhedcYhl^i]VcjbWZgdci]ZY^Va# I]Zc!YZeZcY^c\l]^X]cjbWZgndjijgci]Zhide hZaZXi^dc Y^Va Figure 49 id! i]Z gdY l^aa Va^\c i]Z idZ d[ i]Z hide ZXXZcig^X l]ZgZ ndj lVci i]ZVegdcidhide#L]Zci]ZVegdcgZVX]Zhi]Vi ed^ci!i]ZXgdlcd[i]ZhideZXXZcig^Xl^aaYZegZhh i]ZXajiX]gZaZVhZaZkZgVcYY^hZc\V\Zi]ZVegdc [gdbi]Z[ZZYgdY!i]jhhidee^c\i]ZVegdc# 6egdc 8ajiX] GZaZVhZ NOTICE Every time you readjust the stop eccentrics, always manually test your apron stop setting before you rely on apron stop system to automatically disengage the apron. NOTICE This four-position apron stop system is only made to disengage the apron from the feed rod. When the lead screw is engaged for threading operations, the four-position apron stop will not disengage the apron— you must manually disengage the apron from the feed rod with the half nut lever or the apron will crash into the chuck. Hide :XXZcig^X HideHZaZXi^dc9^Va Figure 49#;djg"edh^i^dcVegdchide# BdYZa<%+%%B[\#H^cXZ,$&& "(." Starting Lathe HiVgi^c\VcYhidee^c\i]ZaVi]ZgZfj^gZhVXdjeaZ d[ hiZeh# ;^ghi! i]Z bVhiZg hl^iX] Figure 50 dc i]Z WVX` d[ i]Z aVi]Z bjhi WZ ijgcZY id i]Z 1 edh^i^dc"ON"!i]Z\gZZcedlZgaVbeFigure 51 l^aaa^\]i# BdkZ i]Z he^cYaZ DC$D;; aZkZg Figure 52 id hiVgiVcYhidehe^cYaZVcYX]jX`gdiVi^dc# He^cYaZDC$D;;AZkZg Figure 52. He^cYaZDC$D;;AZkZg# Figure 50. BVhiZghl^iX]# Note: If you press the emergency stop button now, the power light will go out and cut power to the motor and spindle ON/OFF lever. Twisting the emergency stop button and letting it pop out will restore power for all lathe operations. Id hadl V [gZZ l]ZZa^c\ X]jX` id V hide l^i]dji Xjii^c\ edlZg id i]Z bdidg! eVgi^Vaan egZhh i]Z [ddi WgV`Z Figure 53 Ydlc# Id hide i]Z X]jX` VcY `^aa Vaa edlZg id i]Z bdidg VcY Xdcigdah Vh [VhiVhedhh^WaZ^cVcZbZg\ZcXnh^ijVi^dc!ejh] i]Z WgV`Z Ydlc XdbeaZiZan# DcXZ hideeZY! i]Z he^cYaZaZkZgl^aai]ZccZZYidWZgZijgcZYidi]Z cZjigVaedh^i^dc# :bZg\ZcXnHide ;ddi7gV`Z EdlZgAVbe Figure 53. ;ddiWgV`Z# Figure 51. EdlZga^\]i# ")%" BdYZa<%+%%B[\#H^cXZ,$&& Using the Thread Chart )- )I]^h aVi]Z XdbZh l^i] dcZ )-"iddi] VcY ild *,"iddi] X]Vc\Z \ZVgh ^chiVaaZY [dg Xjii^c\ ^cX] dg bZig^X i]gZVYh# ;dg Xjii^c\ Y^bZig^Va dg bdYj" aVge^iX]i]gZVYh!XZgiV^c\ZVghbjhiWZgZeaVXZY VcYgZedh^i^dcZYgZ[ZgidDimetrial and Modular Pitch ThreadingdcPage 42# :mVbeaZ/IdXjiVbdYjaVge^iX]i]gZVYd[%#*!i]Z i]gZVY^c\ X]Vgi ^c Figure 56 ^cY^XViZh i]Vi ndj bjhiX]Vc\Zi]Z\ZVgh^cidi]ZWbdYZh]dlc! VcYbdkZi]ZaZkZghVcYY^Vahidedh^i^dch;!C F, S, and 4 Figures 54 VcY 55# *, *, ++ *, )' IdXji^cX]VcYbZig^Xi]gZVYh!dgidjhZi]ZX]Vgi [dg i]Z X VcY Y edlZg [ZZY gViZh! i]Z X]Vc\Z \ZVghbjhiWZX]Vc\ZYidi]ZVbdYZ#GZ[Zgid Inch and Metric Pitch ThreadingdcPage 44# Figure 54.=ZVYhidX`Xdcigdah# Figure 55.<ZVgWdmXdcigdah# BdYZa<%+%%B[\#H^cXZ,$&& %#* BdYjaVg E^iX] I]gZVY^h 6X]^ZkZY Figure 56.I]gZVY^c\X]Vgi# ")&" Dimetrial and Modular Pitch Threading 3. Eji dc ndjg hV[Zin \aVhhZh! VcY jh^c\ V &)bb lgZcX]! gZbdkZ i]Z XZciZg he^cYaZ VcY\ZVgVhhZbWanFigure 58# He^cYaZ *,"Iddi] NOTICE Some threading operations may damage the lead screw if performed at high speeds. Always use the slowest speed possible for your particular operation! ++"Iddi] 7dai=daZ I]^h aVi]Z XdbZh l^i] dcZ )-"Iddi] VcY ild *,"Iddi] X]Vc\Z \ZVgh ^chiVaaZY [dg Xjii^c\ ^cX] dgbZig^Xi]gZVYh#=dlZkZg[dgXjii^c\Y^bZig^Vadg bdYjaVgi]gZVYhi]ZadlZg*,"Iddi]\ZVgbjhiWZ gZeaVXZYl^i]i]Z^cXajYZY)'"Iddi]\ZVg!VcYi]Z ++"Iddi]\ZVgbjhiWZ^chiVaaZYdcidi]Zh]djaYZg d[ i]Z XZciZg *,"Iddi] \ZVg Figure 57# <ZVg edh^i^dchbjhiVahdWZX]Vc\ZY# H]djaYZg Figure 58.8ZciZghe^cYaZ!*,"iddi]\ZVg!VcY ++"iddi]\ZVg# 4. Jh^c\gZiV^c^c\g^c\ea^Zgh!gZbdkZi]ZgZiV^c" ^c\g^c\[gdbi]Zhe^cYaZFigure 59# 8ZciZgGVXZ To setup the lathe to cut dimetrial or modular pitch threads: GZiV^c^c\G^c\ 9>H8DCC:8IB68=>C:;GDBEDL:G 1. 2. DeZc i]Z h^YZ XdkZg VcY [Vb^a^Vg^oZ ndjg" hZa[l^i]i]Zdg^ZciVi^dcd[i]ZX]Vc\Z\ZVgh Figure57# He^cYaZ *,"Iddi] )-"Iddi]<ZVg JeeZgHe^cYaZ ++"Iddi] 6Y_jhibZci 6gb AdX`cji Figure 59.He^cYaZVcYXZciZg\ZVgVhhn# 5. JhZVegZhhidgZbdkZVcY[a^ei]ZY^gZXi^dc d[i]Zhe^cYaZ!i]Zc^chiVaai]ZgZiV^c^c\g^c\# Note: You must use a press and a collar that will support the inner bearing race when removing the spindle from the gear. Do not use a hammer and punch to drive the spindle from the gear assembly or you will damage the ball bearings. Note: When finished, and installed back on the lathe, the spindle must hold the 66-tooth gear outward as shown in Figure 63. *,"Iddi]<ZVg 8ZciZgHe^cYaZ *,"Iddi]<ZVg AdlZgHe^cYaZ Figure 57.8]Vc\Z\ZVghZije[dg^cX]VcY bZig^Xi]gZVYXjii^c\# ")'" 6. EaVXZi]ZWdgZd[i]Z++"iddi]\ZVgdcidi]Z h]djaYZg d[ i]Z *,"iddi] \ZVg! VcY Va^\c i]Z i]gZZWdai]daZhFigure 58d[i]Z\ZVgh# BdYZa<%+%%B[\#H^cXZ,$&& 7. I]gZVYi]Zi]gZZB+"&m'*XVehXgZlh^cid i]Z \ZVgh hd i]Z XVe hXgZlh VXi Vh \j^YZ YdlZah Vaadl^c\ i]Z \ZVgh id ha^YZ id\Zi]Zg l^i]djiW^cY^c\#9dcdijhZV]VbbZgidhZVi i]Z\ZVg# 13. Jh^c\ V ')bb lgZcX]! addhZc i]Z VY_jhi" bZci Vgb adX`cji Figure 62! VcY aZi i]Z VY_jhibZciVgbhl^c\VlVn# 8. EgZhhi]Zild\ZVghid\Zi]ZgVcYi^\]iZci]Z i]gZZXVehXgZlhFigure 59# 9. GZbdkZi]Z*,"iddi]\ZVgFigure 57# 10. Ha^YZi]Z)'"iddi]\ZVgdcidi]ZadlZghe^cYaZ! ^chiVaai]Zh]djaYZglVh]Zgdci]Zhe^cYaZhd i]Zh]djaYZg[VXZhi]Z\ZVgFigure 60!VcY ^chiVaai]ZXVehXgZl# 8ZciZg <ZVg 6hhZbWan 8ZciZg He^cYaZ 6Y_jhibZci 6gbVcY AdX`cji H]djaYZg Figure 62.8ZciZg\ZVgVY_jhibZciVgb# Figure 60.H]djaYZglVh]Zgedh^i^dc^c\# 14. >chiVaa i]Z XZciZg \ZVg VcY he^cYaZ dcid i]Z VY_jhibZciVgb!i]Zc[^c\Zgi^\]iZci]Zhe^c" YaZ# 11. Jh^c\ i]Z +bb ]Zm lgZcX]! gZbdkZ i]Z jeeZghe^cYaZXVehXgZl!heVXZglVh]Zg!i]Z )-"iddi]\ZVg!VcYi]ZheVXZgFigure 57# 15. BdkZ i]Z XZciZg \ZVg VcY VY_jhibZci Vgb VhhZbWan!i]Zci^\]iZci]Zhe^cYaZVcYVY_jhi" bZci Vgb adX` cji hd Vaa \ZVgh bZh] VcY ]VkZ%#%%&*id%#%%)d[WVX`aVh]# 12. L^i] i]Z h]djaYZg d[ i]Z )-"iddi]ZY \ZVg [VX^c\ i]Z WZVg^c\ hZVa Figure 61! ha^YZ i]Z\ZVgWVX`dcidi]Zh]V[i!i]Zc^chiVaai]Z heVXZg!heVXZglVh]ZgVcYXVehXgZl# 16. GdiViZ i]Z \ZVgh Wn ]VcY id bV`Z hjgZ cd W^cY^c\dXXjgh!VcYi]ZceV^cii]Z\ZVgiZZi] l^i]\ZcZgVaejgedhZVjidbdi^kZ\gZVhZ# H]djaYZg HZVa 17. L]Zc ndj VgZ [^c^h]ZY! bV`Z hjgZ i]Z \ZVg VggVc\ZbZcibViX]Zhi]ZWbdYZVggVc\Z" bZcih]dlc^cFigure 56. 18. 8adhZ i]Z h^YZ XdkZg VcY gZ[Zg id i]Z Threading ChartdcPage 41[dg]dlidh]^[i ndjg aVi]Z id i]Z Veegdeg^ViZ [ZZY dg i]gZVY e^iX]# Figure 61.JeeZghe^cYaZ\ZVgedh^i^dc^c\# BdYZa<%+%%B[\#H^cXZ,$&& ")(" Inch and Metric Pitch Threading 3. Eji dc ndjg hV[Zin \aVhhZh! VcY jh^c\ V &)bb lgZcX]! gZbdkZ i]Z XZciZg he^cYaZ VcY\ZVgVhhZbWanFigure 63# 4. Jh^c\gZiV^c^c\g^c\ea^Zgh!gZbdkZi]ZgZiV^c" ^c\g^c\[gdbi]Zhe^cYaZFigure 64# NOTICE Always use the slowest speed possible for threading, and avoid deep cuts or you may not be able to disengage the half nut to prvent an apron crash! >[ i]Z aVi]Z ]Vh WZZc egZk^djhan hZije id Xji Y^bZig^VadgbdYjaVge^iX]i]gZVYh!ndjbjhigZ^c" hiVaa i]Z *,"Iddi] \ZVg dc i]Z adlZg he^cYaZ VcY gZbdkZi]Z++"Iddi]\ZVgdci]Zb^YYaZhe^cYaZ! VcYX]Vc\ZXZgiV^c\ZVgedh^i^dch# 5. JhZVegZhhidgZbdkZVcY[a^ei]ZY^gZXi^dc d[i]Zhe^cYaZVcYgZ^chiVaai]ZgZiV^c^c\g^c\# Note: You must use a press and a collar that will support the inner bearing race when removing the spindle from the gear. Do not use a hammer and punch to drive the spindle from the gear assembly or you will damage the ball bearings. 8ZciZgGVXZ GZiV^c^c\G^c\ To setup the lathe to cut inch and metric pitch threads: 1. DISCONNECT MACHINE FROM POWER! 2. DeZc i]Z h^YZ XdkZg VcY [Vb^a^Vg^oZ ndjg" hZa[l^i]i]Zdg^ZciVi^dcd[i]ZX]Vc\Z\ZVgh Figure 63# )-"Iddi] <ZVg JeeZg He^cYaZ 8VeHXgZl *,"Iddi] ++"Iddi] Figure 64.He^cYaZVcYXZciZg\ZVgVhhn# *,"Iddi] <ZVg 8ZciZg He^cYaZ ++"Iddi] <ZVg 8ZciZg He^cYaZ *,"Iddi]<ZVg AdlZgHe^cYaZ He^cYaZ 6. GZbdkZi]Zi]gZZB+"&m'*XVehXgZlhi]Vi ]daYi]Zild\ZVghid\Zi]Zg# 7. EgdiZXii]Zhe^cYaZVcYXaVbe^i^cVk^hZ# 6Y_jhibZci 6gb AdX`cji 8. 8VgZ[jaan! jh^c\ ild ( [aVi i^e hXgZlYg^k" Zgh ^chZgiZY WZilZZc i]Z \ZVgh Vi deedh^c\ Y^gZXi^dch! ldg` i]Z ++"iddi] \ZVg d[[ d[ i]Z h]djaYZg d[ i]Z *,"iddi] \ZVg# 9d cdi jhZ V ]VbbZgidhZeVgViZi]Z\ZVgh# 9. JhZ i]Z +bb ]Zm lgZcX] VcY gZbdkZ i]Z adlZg he^cYaZ XVe hXgZl! h]djaYZg lVh]Zg! VcYi]Z)'"iddi]\ZVgFigure 63# Figure 63.8]Vc\Z\ZVghZije[dgY^bZig^VaVcY bdYjaVgi]gZVYXjii^c\# "))" BdYZa<%+%%B[\#H^cXZ,$&& 10. Ha^YZi]Z*,"iddi]\ZVgdcidi]ZadlZghe^cYaZ! ^chiVaai]Zh]djaYZglVh]Zgdci]Zhe^cYaZhd i]Zh]djaYZg[VXZhi]Z\ZVgFigure 65!VcY ^chiVaai]ZXVehXgZl# 13. Jh^c\ V ')bb lgZcX]! addhZc i]Z VY_jhi" bZci Vgb adX`cji Figure 67! VcY aZi i]Z VY_jhibZciVgbhl^c\VlVn# H]djaYZg 6Y_jhibZci6gbAdX`cji 6Y_jhibZci6gb Figure 65.H]djaYZglVh]Zgedh^i^dc^c\# 11. Jh^c\ i]Z +bb ]Zm lgZcX]! gZbdkZ i]Z jeeZghe^cYaZXVehXgZl!heVXZglVh]Zg!i]Z )-"iddi]\ZVg!VcYi]ZheVXZgFigure 63# He^cYaZ 12. Ha^YZ i]Z heVXZg dcid i]Z he^cYaZ! i]Zc i]Z )-"iddi]ZY\ZVgl^i]i]Zh]djaYZg[VX^c\i]Z heVXZgFigure 66#>chiVaai]ZheVXZglVh]" Zg!VcYhZXjgZl^i]i]ZXVehXgZl# H]djaYZg HeVXZg 8ZciZg<ZVg6hhZbWan Figure 67.8ZciZg\ZVgVY_jhibZciVgb# 14. >chiVaa i]Z XZciZg \ZVg VcY he^cYaZ dcid i]Z VY_jhibZciVgb!i]Zc[^c\Zgi^\]iZci]Zhe^c" YaZ# 15. BdkZ i]Z XZciZg \ZVg VcY VY_jhibZci Vgb VhhZbWan!i]Zci^\]iZci]Zhe^cYaZVcYVY_jhi" bZci Vgb adX` cji hd Vaa \ZVgh bZh] VcY ]VkZ%#%%&*id%#%%)d[WVX`aVh]# Figure 66.JeeZghe^cYaZ\ZVgVcYheVXZg edh^i^dc^c\# 16. GdiViZ i]Z \ZVgh Wn ]VcY id bV`Z hjgZ cd W^cY^c\dXXjgh!VcYi]ZceV^cii]Z\ZVgiZZi] l^i]\ZcZgVaejgedhZVjidbdi^kZ\gZVhZ# 17. L]Zc ndj VgZ [^c^h]ZY! bV`Z hjgZ i]Z \ZVg VggVc\ZbZcibViX]Zhi]ZVbdYZVggVc\Z" bZcih]dlc^cFigure 56. 18. 8adhZ i]Z h^YZ XdkZg VcY gZ[Zg id i]Z Threading ChartdcPage 41[dg]dlidh]^[i ndjg aVi]Z id i]Z Veegdeg^ViZ [ZZY dg i]gZVY e^iX]# BdYZa<%+%%B[\#H^cXZ,$&& ")*" Thread Dial I]^h aVi]Z ^h Zfj^eeZY l^i] V i]gZVY Y^Va i]Vi aZih ndj `cdl l]ZgZ dc i]Z aZVYhXgZl ndj XVc gZ"Zc\V\Z i]Z ]Va[cji id gZhjbZ ^cX] i]gZVY^c\# =dlZkZg! h^cXZ i]Z aZVYhXgZl ^h V ) IE>! i]Zc i]Z i]gZVY Y^Va ^h cdi cZZYZY [dg Vcn i]gZVY i]Vi ^h Y^k^h^WaZ Wn )# GZ[Zg id i]Z >cY^XVidg IVWaZ ^c Figure 68VcYhZZFigure 69[dgY^VaadXVi^dch# ;dg bZig^X Y^bZig^Va VcY bdYjaVg i]gZVY^c\! i]Z i]gZVY Y^Va ^h cdi jhZY VcY ndj bjhi aZVkZ i]Z ]Va[cji aZkZg Zc\V\ZY jci^a i]Z i]gZVY^c\ _dW ^h XdbeaZiZ# For fractional TPI and 23 TPI: Numbers 2 or 4, 1 or 3, or any two opposing marks can be used. NOTICE Always use the slowest speed possible for threading, and avoid deep cuts or you may not be able to disengage the half nut to prevent an apron crash! For 3, 5, 7, 9, 11, 19, 27 odd TPI and even 26 TPI: Any four grouped numbers or marks can be used. Figure 68. >cY^XVidg8]Vgi# Number of teeth on the thread dial drive gear. ")+" For all other even numbered TPI: Any number or mark can be used. Note: Since the leadscrew is a 4 TPI, then the thread dial is not needed for any thread that is divisible by 4. Figure 69.I]gZVYY^VajhZ# BdYZa<%+%%B[\#H^cXZ,$&& 688:HHDG>:H SECTION 5: ACCESSORIES I]^h hZXi^dc ^cXajYZh i]Z bdhi Xdbbdc VXXZhhdg^Zh VkV^aVWaZ [dg i]^h aVi]Z i]gdj\] i]Z <g^ooan XViVad\! dca^cZViwww.grizzly.com!dgWnXVaa^c\&"-%%"*'("),,,# G7895—Citrus Degreaser I]^hX^igjhWVhZYYZ\gZVhZg^heZg[ZXi[dgXaZVc" ^c\ XdhbdaZcZ d[[ d[ cZl Zfj^ebZci# >i Vahd ldg`h[dgXaZVc^c\VjideVgih!iddah!XdcXgZiZ!VcY edgXZaV^chjg[VXZh#CVijgVa!hV[Z[dgi]ZZck^gdc" bZci!VcYXdciV^chcd8;8»h# G2871—Boeshield® T-9 12 oz Spray G2870—Boeshield® T-9 4 oz Spray I]^h dodcZ [g^ZcYan egdiZXi^kZ hegVn eZcZigViZh YZZeVcYgZVaan]daYhjeV\V^chiXdggdh^kZZck^" gdcbZcih# AjWg^XViZh bZiVah [dg bdci]h VcY ^h hV[Z[dgjhZdcbdhieV^cih!eaVhi^Xh!VcYk^cnah# Figure 70. <,-.*8^igjh9Z\gZVhZg# Figure 72. 7dZh]^ZaY I".hegVn# T20501—Face Shield Crown Protector 4" T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20452—"Kirova" Anti-Reflective S. Glasses T20451—"Kirova" Clear Safety Glasses H0736—Shop Fox® Safety Glasses H7194—Bifocal Safety Glasses 1.5 H7195—Bifocal Safety Glasses 2.0 H7196—Bifocal Safety Glasses 2.5 T20502 H3788—G96® Gun Treatment 12 oz Spray H3789—G96® Gun Treatment 4.5 oz Spray I]^hig^eaZVXi^dc\jcigZVibZciXaZVch!ajWg^XViZh! VcY egdiZXih Vaa bZiVa eVgih# 8dciV^ch hdakZcih i]ViXdbeaZiZangZbdkZVaaigVXZhd[gjhiVcYXdg" gdh^dcVcYaZVkZhcd\jbbngZh^YjZ# T20452 T20503 T20451 Figure 73. <.+<jcIgZVibZcihegVn# H7194 H0736 Figure 71. :nZegdiZXi^dcVhhdgibZci# BdYZa<%+%%B[\#H^cXZ,$&& ")," H7938—Quick Change Collet Closer I]^h Fj^X` 8]Vc\Z 8daaZi 8adhZg Vaadlh ndj id fj^X`an ^ciZgX]Vc\Z eVgih dc ndjg BdYZa <%+%% BZiVa"8jii^c\ AVi]Z# I]Z edh^i^kZ"adX`^c\ ]VcYaZ XaVbeh hiVcYVgY *"8 XdaaZih hV[Zan VcY hZXjgZan [dgegZX^h^dcijgc^c\# G1238—Precision 5-C Collet Set I]^h &* e^ZXZ *"8 XdaaZi hZi ^h bVYZ [gdb ]^\] \gVYZXdaaZihiZZaVcYegZX^h^dc\gdjcYidZmVXi" ^c\idaZgVcXZh# See the current Grizzly catalog for a full line of 5-C collets. Figure 76. &*E^ZXZ*"88daaZiHZi# Figure 74. =,.(-Fj^X`8]Vc\Z8daaZi8adhZg# H9737—Taper Attachment for the G0600 Lathe. I]ZBdYZa=,.(,bdjcihidi]ZWVX`d[i]ZXVg" g^V\Z VcY WZY lVn id egdYjXZ VXXjgViZ iVeZgh l^i]djigZedh^i^dc^c\# Figure 75. =.,(,IVeZg6iiVX]bZci# ")-" H3741—30 HP/25 HP Start, Phase Converter 6YY ("e]VhZ ZaZXig^XVa hjeean l^i] i]^h gdiV" gn e]VhZ XdckZgiZg DeZgViZ h^c\aZ dg bjai^eaZ bdidgh! igVch[dgbZgh! VcY gZh^hiVcXZ adVYh Vi &%%edlZgVcY.*Z[[^X^ZcXnl]^aZhVk^c\W^\ YdaaVgh Vi X]ZVean bZiZgZY! h^c\aZ"e]VhZ ZaZXig^" XVa gViZh# ;dg Veea^XVi^dc Vhh^hiVcXZ! eaZVhZ XVaa djgiZX]c^XVahjeedgi\gdjeVi*,%*)+".++(# Figure 77.GdiVgnE]VhZ8dckZgiZg BdYZa<%+%%B[\#H^cXZ,$&& H2670—HSS Square Tool Bits ½" x ½" x 4 Djg \gdjcY idda W^ih VgZ B"' =HH! bV`^c\ i]Zb hdbZd[i]ZbdhiYjgVWaZiddaW^ihVgdjcY#BV`Z ndjg dlc heZX^Va^oZY XjiiZgh ^c Vcn h]VeZ jh^c\ V h^a^Xdc XVgW^YZ \g^cY^c\ l]ZZa <-'(*"(, dc ndjg\g^cYZg# G9777—20-Pc. Carbide Tipped Tool Bit Set 6c ZmXZei^dcVa kVajZ [dg XVgW^YZ aVi]Z idda W^ih I]^h ilZcin"e^ZXZ hZi d[[Zgh igZbZcYdjh hVk^c\h dkZgW^ihhdaY^cY^k^YjVaan!eajhZkZgnineZ^hYjea^" XViZY VcY gZVYn Vi ]VcY l]Zc ndj cZZY ^i# I]Z XVgW^YZ^h8"+\gVYZ[dgXjii^c\hiZZaVcYVaadnh# Figure 78. ='+,%=HHHfjVgZIdda7^ih# Figure 80. <.,,,'%EX#8VgW^YZIddaHZi# H5687—8-Pc. Pre-Ground Tool Bit Set I^gZYd[\g^cY^c\ndjgWaVc`]^\]heZZYhiZZaidda W^ih4LZkZYdcZ^i[dgndj-"eXhZiXdbZhl^i] i]ZhZh]VgeZcZYegd[^aZh/d[[hZig^\]iVcYaZ[i]VcY iddahl^i]X]^eWgZV`Zg!higV^\]iVcYX]^eWgZV`Zg hinaZi]gZVY^c\iddah!^ciZgcVai]gZVY^c\idda!eVgi" ^c\ idda! Wdg^c\ idda VcY ijgc^c\ idda# I]ZhZ idda W^ihVgZZkZcan]VgYZcZYidWZiiZgi]Vc+)8# G5640—5-Pc. Indexable Carbide Tool Set ½" G6706—Replacement TiN Coated Carbide Indexable Insert ;^kZ"e^ZXZijgc^c\iddahZi[ZVijgZh^cYZmVWaZXVg" W^YZ ^chZgih l^i] hea^cZ ineZ ]daY"Ydlc hXgZl i]Vi Vaadl ^cYZm^c\ l^i]dji gZbdk^c\ i]Z hXgZl# :VX] hZi ^cXajYZh 6G! 6A! 7G! 7A! VcY : hinaZ iddahl^i]XVgW^YZ^chZgih!]ZmlgZcX]!ZmigV]daY" YdlchXgZlhVcYVlddYZcXVhZ# Figure 79. =*+-,EgZ"<gdjcYIdda7^iHZi# Figure 81. <*+)%*EX#>cYZmVWaZIddaHZi# BdYZa<%+%%B[\#H^cXZ,$&& ")." H5930—HSS Center Drill Set 60° H5931—HSS Center Drill Set 82° 9djWaZ ZcYZY =HH XZciZg Yg^aah! VgZ egZX^h^dc \gdjcY [dg jchjgeVhhZY VXXjgVXn# :VX] hZi ^cXajYZhh^oZh&")# H7504—6 Pc. Square 5-C Collet Set H7505—7 Pc. Hex 5-C Collet Set L]Zi]Zgndj»gZjh^c\Vhe^c^cYZmZg!XdaaZiXadhZg dcVaVi]Zdg\g^cY^c\ÃmijgZdcndjghjg[VXZ\g^cY" Zg!ZkZcijVaanndjVgZ\d^c\idcZZYid]daY]Zm dghfjVgZhidX`#I]ZhZildhZih[ZVijgZ]VgYZcZY VcY\gdjcYWdY^ZhVcYh^oZhi]ViÃibdhicZZYh# I]Z=,*%)hfjVgZhZi]Vhh^oZh/ &¿-! &¿)! (¿-! &¿'! * ¿- VcY (¿)# I]Z =,*%* ]Zm XdaaZi hZi ]Vh h^oZh/ & ¿-!&¿)!(¿-!&¿'!*¿-!(¿)VcY,¿-# H7504 6 PIECE SQUARE Figure 82. =HH8ZciZg9g^aah# H6499—Brass 5-C Emergency Collet H6500—Nylon 5-C Emergency Collet H7500—Steel 5-C Emergency Collet :bZg\ZcXn XdaaZih id i]Z gZhXjZ LZ d[[Zg i]gZZ hinaZh d[ XdaaZih id \Zi ndj dji d[ V W^cY VcY WVX`idldg`6kV^aVWaZ^chiZZa!WgVhhVcYcnadc! djg *"8 XdaaZih VgZ ZVhn id bVX]^cZ id i]Z h^oZ ndj cZZY [dg ]daY^c\ YZa^XViZ eVgih! dYY h^oZY idda^c\ dg ndjg \gZViZhi X]VaaZc\Z# I]Z hiZZa XdaaZih ]VkZ VccZVaZY [VXZh VcY WdgZh# B^c^bjb Y^VbZiZgh VgZ aZhh i]Vc %#%-*# :kZgn Wjhnh]deh]djaY]VkZV[Zld[i]ZhZdc]VcY# H6499 H7505 7 PIECE HEX Figure 84. *"8=ZmVcYHfjVgZ8daaZih# H2987—½" Bent Lathe Dog H2988—1" Bent Lathe Dog H2989—1½" Bent Lathe Dog H2990—2" Bent Lathe Dog H2991—3" Bent Lathe Dog ?jhi i]Z i]^c\ [dg egZX^h^dc bVX]^c^c\ WZilZZc XZciZgh I]ZhZ WZci iV^a aVi]Z Yd\h VgZ bVYZ d[ YjgVWaZXVhi^gdcVcY[ZVijgZhfjVgZ]ZVYWdaih# H7500 H6500 Figure 83. *"8:bZg\ZcXn8daaZih Figure 85. ='.-,".&AVi]Z9d\h# "*%" BdYZa<%+%%B[\#H^cXZ,$&& MODEL SIZE BODY DIA. H4456 1 1 H4457 2 3 H4458 H4459 DRILL DIA. OVERALL LENGTH ⁄8 " 3 11⁄4" ⁄16" 5 17⁄8" 3 1 7 2" 4 5 H4460 5 7 H4461 H4462 H4463 ⁄4 " ⁄64" ⁄64" ⁄64" ⁄16" 1 ⁄16" 3 ⁄8" 21⁄8" ⁄16" 23⁄4" 6 1 ⁄2" 7 ⁄32" 3" 7 5 ⁄8" 1 1 8 3 ⁄4" 5 ⁄4" ⁄16" G9245—MT4 Live Center Set 6 hjeZg WaZcY d[ fjVa^in VcY XdckZc^ZcXZ! i]^h a^kZ XZciZg hZi d[[Zgh hZkZc ^ciZgX]Vc\ZVWaZ i^eh# =^\]"fjVa^in cZZYaZ WZVg^c\h egdadc\ idda a^[Z VcYheZX^VaiddahiZZaWdYnVcYi^ehVgZegZX^h^dc \gdjcY#Hjeea^ZY^clddYZcWdm# ⁄4" 3 3 1 ⁄2" I]ZhZ]^\]heZZYhiZZaXZciZgYg^aahVgZegZX^h^dc \gdjcY[dgjchjgeVhhZYVXXjgVXn# Figure 87. <.')*A^kZ8ZciZgHZi# Figure 86. =))*+"+(=HH<gdjcY8ZciZg9g^aah# BdYZa<%+%%B[\#H^cXZ,$&& "*&" SECTION 6: MAINTENANCE Lubrication Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury. Schedule General Lubrication @ZZe bVX]^cZY bZiVa hjg[VXZh a^`Z i]Z X]jX`! lVnh WdgZh! Xdcigdah! X]Vc\Z \ZVgh! gdaaZgh! VcY jceV^ciZY XVhi ^gdc gjhi"[gZZ l^i] Veea^XVi^dch d[ egdYjXih a^`Z <.+ <jc IgZVibZci! HA>E>I! dg 7dZh]^ZaY I".hZZSECTION 5: ACCESSORIES dcPage 47[dgbdgZYZiV^ah# Headstock ;dg dei^bjb eZg[dgbVcXZ [gdb ndjg bVX]^cZ! [daadli]^hbV^ciZcVcXZhX]ZYjaZVcYgZ[ZgidVcn heZX^[^X^chigjXi^dch\^kZc^ci]^hhZXi^dc# Daily Checks and Maintenance: AddhZbdjci^c\Wdaih# :bZg\ZcXnhideVcYWgV`ZdeZgVi^dc# LdgcdgYVbV\ZYl^gZh# 8ddaVciaZkZa# AjWg^XVi^dcaZkZah# GZbdkZX]^eh# 6cndi]ZgjchV[ZXdcY^i^dc# I]Z ]ZVYhidX` \ZVgWdm ^h ajWg^XViZY l^i] Vc d^a ejbe VcY '%L cdc"YZiZg\Zci d^a! >HD +-! dg Vc Zfj^kVaZci\ZVgWdmbVX]^cZd^a#@ZZei]Zd^aaZkZa [jaa Vh hZZc ^c i]Z h^\]i \aVhh h]dlc ^c Figure 88#L]Zci]ZaVi]Z^hgjcc^c\!eZg^dY^XVaanbV`Z hjgZi]VindjhZZd^aejbe^c\djid[i]Zd^aijWZ ^ci]Zejbe"X]ZX`h^\]i\aVhh Figure 88#>[d^a^h cdi hZZc ejbe^c\! h]ji i]Z aVi]Z Ydlc ^bbZY^" ViZanVcYXdciVXi<g^ooanIZX]c^XVaHjeedgi# Monthly Check: 8]Vc\ZXddaVciVhcZZYZY# Cleaning 8aZVc^c\ i]Z BdYZa <%+%% ^h gZaVi^kZan ZVhn# BV`ZhjgZidjceaj\i]ZaVi]ZWZ[dgZXaZVc^c\^i# 8aZVcndjgbVX]^cZZkZgnYVndgbdgZd[iZcVh cZZYZY#GZbdkZX]^ehVhi]ZnVXXjbjaViZ#LZi X]^eh aZ[i dc i]Z bVX]^cZ l^aa ZkZcijVaan ^ck^iZ dm^YVi^dcVcY\jbbngZh^YjZidWj^aYjeVgdjcY bdk^c\eVgih#8aZVc^c\l^aa]Zae`ZZendjgaVi]Z gjcc^c\hbddi]an#6alVnhWZhV[ZVcYgZhedch^WaZ l^i]i]ZjhZVcYY^hedhVad[XaZVc^c\egdYjXih# "*'" =ZVYhidX` D^aH^\]i <aVhh Figure 88#D^aejbeh^\]i\aVhh# BdYZa<%+%%B[\#H^cXZ,$&& 6[iZg i]Z [^ghi bdci] d[ YV^an deZgVi^dc! YgV^c i]Z d^ai]gdj\]i]ZYgV^ceaj\Vii]ZWVX`d[i]Z]ZVY" hidX` Figure 89! deZc i]Z h^YZ XdkZg VcY gZ[^aa i]Z ]ZVYhidX` i]gdj\] i]Z [^aa eaj\ Figure 90# 8]Vc\Z i]Z ]ZVYhidX` d^a nZVgan! dg bdgZ [gZ" fjZcian^[]ZVknbVX]^cZjhZgZfj^gZh^i# Quick Change Gearbox I]Zfj^X`X]Vc\Z\ZVgWdm^hajWg^XViZYl^i]'%L cdc"YZiZg\Zci d^a! >HD +-! dg Vc Zfj^kVaZci \ZVg WdmbVX]^cZd^a#@ZZei]Zd^aaZkZa[jaaVhhZZc^c i]Zh^\]i\aVhhFigure91)# 6[iZgi]Z[^ghibdci]d[YV^andeZgVi^dc!YgV^cVcY gZ[^aa i]Z \ZVg Wdm# HZZ Figure 92 [dg eaj\ adXV" i^dch# 8]Vc\Z i]Z \ZVgWdm d^a nZVgan! dg bdgZ [gZfjZcian^[]ZVknbVX]^cZjhZgZfj^gZh^i# =ZVYhidX`D^a9gV^c <ZVg 7dm D^a H^\]i <aVhh Figure 91.D^ah^\]i\aVhhadXVi^dch# Figure 89.=ZVYhidX`d^aYgV^c# <ZVgWdmD^a;^aa =ZVYhidX`D^a;^aa <ZVgWdm D^a9gV^c Figure 92.<ZVgWdmd^a[^aa# Figure 90.=ZVYhidX`d^a[^aa# BdYZa<%+%%B[\#H^cXZ,$&& "*(" Apron I]Z Vegdc \ZVgWdm ^h ajWg^XViZY l^i] '%L cdc" YZiZg\Zcid^a!>HD+-!dgVcZfj^kVaZci\ZVgWdm bVX]^cZd^a#@ZZei]Zd^aaZkZa[jaaVhhZZc^ci]Z h^\]i\aVhhh]dlc^cFigure 93# 6[iZgi]Z[^ghibdci]d[YV^andeZgVi^dc!YgV^ci]Z Vegdcd^ai]gdj\]i]ZYgV^ceaj\Figure 93!VcY gZ[^aa i]Z Vegdc i]gdj\] i]Z [^aa eaj\ aVWZaZY D>A Figure 93#6iVb^c^bjb!X]Vc\Zi]ZVegdcd^a nZVgan dg bdgZ [gZfjZcian ^[ ]ZVkn bVX]^cZ jhZ gZfj^gZh^i# Apron Oil Pump IdajWg^XViZi]ZhVYYaZha^YZVcYi]ZXgdhhha^YZ lVn \j^YZh! ejaa i]Z d^a ejbe `cdW Figure 93 djiVcY]daY^i[dgilddgi]gZZhZXdcYh!i]Zejbe l^aa YgVl d^a [gdb i]Z Vegdc gZhZgkd^g! VcY i]Zc ejh] i]Z `cdW ^c hd i]Z d^a ^h ejbeZY i]gdj\] Yg^aaZY eVhhV\Zh id i]Z lVn \j^YZh# GZeZVi i]^h egdXZhh jci^a i]Z lVn \j^YZh VgZ ajWg^XViZY# AjWg^XViZi]Z\j^YZhdcXZWZ[dgZVcYdcXZV[iZg jh^c\i]ZaVi]Z#>[i]ZaVi]Z^h^cVcZck^gdcbZci i]Vi ]Vh ]^\] bd^hijgZ dg ^h kZgn Y^gin! ^cXgZVhZ i]ZajWg^XVi^dc^ciZgkVa# ;^aaEaj\ 6egdcD^aEjbe H^\]i<aVhh 9gV^c Eaj\ Figure 93.6egdcajWg^XVi^dcXdbedcZcih# AZVYhXgZl7ZVg^c\D^aGZhZgkd^g;^aaEaj\ Lead Screw and Feed Rod Id ajWg^XViZ i]Z aZVY hXgZl! 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I^\]iZci]ZhZihXgZl!gZ^chiVaai]ZXdkZg!VcY gZ[^aai]Z]djh^c\l^i]d^a# D^a;^aa GZiV^cZg 8VeHXgZlh Figure 102.AZVYhXgZlZcYeaVnVY_jhibZci adXVi^dc# Figure 101.8gdhhha^YZWVX`aVh]VY_jhibZci hdX`Zi]ZVYXVehXgZlh# "+%" BdYZa<%+%%B[\#H^cXZ,$&& Gib Adjustment L]ZcVY_jhi^c\i]ZXgdhhha^YZ!iV^ahidX`!hVYYaZ! VcY XdbedjcY gZhi \^W hXgZlh Figures 103106! `ZZe ^c b^cY i]Vi i]Z \dVa ^h id gZbdkZ hadee^cZhh^ci]ZlVnhl^i]djiXVjh^c\i]Zha^YZh id W^cY# AddhZ \^Wh l^aa XVjhZ V eddg [^c^h] dc i]Zldg`e^ZXZVcYbVnXVjhZjcYjZlZVgdci]Z ha^YZ#DkZg"i^\]iZc^c\bVnXVjhZegZbVijgZlZVg dci]Zha^YZ!aZVYhXgZl!VcYcji# I]ZXgdhhha^YZ!iV^ahidX`!hVYYaZ!VcYXdbedjcY gZhi\^WhjhZViVeZgZYe^ZXZd[^gdcl]^X]^h]ZaY ^c edh^i^dc Wn ild \^W hXgZlh Vi deedh^c\ ZcYh d[ i]Z \^W# L]Zc i]ZhZ deedh^c\ [gdci VcY gZVg \^W VY_jhibZci hXgZlh VgZ ijgcZY ^c deedh^iZ Y^gZXi^dch[gdbZVX]di]Zg!DcZhXgZlXadX`l^hZ VcY i]Z di]Zg XdjciZgXadX`l^hZ! dg k^hV kZghV i]Zh^c\aZ\^Wl^aaWZejh]ZY[dgZdgV[iid[^aai]Z addhZkd^Y^ci]ZlVn#I]jh!i]ZeaVn^ci]Zha^YZ^h gZbdkZY#>[bdgZeaVn^hcZZYZYVY_jhii]ZhXgZlh hdi]Z\^W^hbdkZYVcY]ZaY^ci]Zdeedh^iZY^gZX" i^dc# AZ[i<^W HXgZl Figure 105.;gdciXgdhhha^YZVcYXdbedjcY gZhi\^WhXgZladXVi^dch# 8dbedjcYGZhiGZVg<^WHXgZl AZ[i<^W HXgZl Figure 106.IV^ahidX`\^WhXgZladXVi^dc# Ha^YZGZVg<^WHXgZl Figure 103. GZVgXgdhhha^YZVcYXdbedjcYgZhi \^WhXgZladXVi^dch# AZ[i<^W HXgZl Figure 104.AZ[ihVYYaZ\^WhXgZl# BdYZa<%+%%B[\#H^cXZ,$&& "+&" Halfnut Adjustment L]Zc VY_jhi^c\ i]Z ]Va[cji \^Wh gZbdkZ i]Z i]gZVYY^VaidZmedhZi]Zild\^WhXgZlhFigure 107# Ndjg \dVa ^h id gZbdkZ hadee^cZhh ^c i]Z lVnhl^i]djiXVjh^c\i]Z]Va[cjiidW^cY#Ndjl^aa addhZci]Z_VbcjihVcYijgci]ZildhZihXgZlh XadX`l^hZ jci^a ha^\]i iZch^dc ^h [Zai ^c i]Z hZi hXgZl# I]Z \^Wh l^aa i]Zc WZ ha^\]ian egZ"adVYZY# I^\]iZci]Z_Vbcjihl]Zc[^c^h]ZY# Feed Clutch Adjustment I]^h aVi]Z ^h YZh^\cZY l^i] V [ZZY XajiX]# I]^h XdcZ ineZ XajiX] ]Zaeh egdiZXi i]Z Vegdc [ZZY hnhiZb[gdbdkZgadVY#I]Z[ZZYXajiX]XdbZhhZi [gdbi]Z[VXidgn#=dlZkZg!V[iZgi]ZaVi]ZWZXdbZh Wgd`Zc^c!ndjbVn]VkZidgZVY_jhii]^hhZii^c\# To adjust the clutch release point: 1. Jh^c\ V *bb ]Zm lgZcX]! ijgc i]Z XZciZg XVe hXgZl XadX`l^hZ id ^cXgZVhZ i]Z XajiX] ]daY^c\ edlZg! VcY ijgc XdjciZgXadX`l^hZ id YZXgZVhZ i]Z XajiX] ]daY^c\ edlZg Figure 108# 6egdc 2. HiVgii]ZaVi]Z# =Va[Cji<^W 6Y_jhibZcih Ed^cih I]gZVY9^Va GZbdkZY AZVYhXgZl Figure 107.=Va[cji\^WVY_jhibZci# 3. :c\V\Z i]Z edlZg [ZZY VcY ]daY i]Z adc" \^ijY^cVa [ZZY ]VcYl]ZZa l^i] dcZ ]VcY# I]Z XajiX] h]djaY gZaZVhZ l^i]^c V [Zl hZX" dcYhl^i]djindj[^\]i^c\]VcYl]ZZagdiVi^dc# L]Zc ^i YdZh! i]Z ]daY^c\ [dgXZ ^h Veegdm^" bViZan&'`\# 4. GZVY_jhi i]Z XajiX] hXgZl Vh gZfj^gZY id VX]^ZkZi]Z&'`\hZii^c\# 8ajiX] HXgZl Figure 108.;ZZYXajiX]# "+'" BdYZa<%+%%B[\#H^cXZ,$&& V-Belts Brake and Switch 6[iZgXdch^hiZciaVi]ZjhV\Z!^il^aaWZcZXZhhVgn idXdbeZchViZ[dgWZailZVg# 6[iZgXdch^hiZciaVi]ZjhV\Z!^il^aaWZcZXZhhVgn idXdbeZchViZ[dgWgV`Za^c^c\lZVg# To adjust or replace the V-belts on the lathe: To adjust the brake and brake switch: 1. 9>H8DCC:8IA6I=:;GDBEDL:G 1. 9>H8DCC:8IA6I=:;GDBEDL:G 2. DeZc gZVg XdkZg dc i]Z aVi]Z WVhZ Figure 109# 2. GZbdkZi]Zh^YZbdidgXdkZg# 3. JhZ V ')bb lgZcX] VcY VY_jhi i]Z WZai iZch^dc ]Zm cjih hZZ Figure 109 i]ZgZ ^h Veegdm^bViZan&%bbWZaiYZ[aZXi^dcdcZVX] WZai l]Zc egZhhZY [^gban ^c i]Z XZciZg ^c WZilZZci]ZejaaZnh# Note: Replace all three belts as a matched set even if one shows cracking, glazing, or fraying. 3. JhZ V &+bb lgZcX] VcY VY_jhi i]Z WgV`Z gdYFigure 110hd!l]Zci]Z[ddieZYVa^h egZhhZY! i]Z WgV`Z WVcY [^gban XaVbeh i]Z Ygjb#L]ZcgZaZVhZYi]ZWgV`ZWVcYh]djaY WZaddhZdci]ZYgjb# Note:Replace the brake band when the friction material is worn down to approximately 2mm thick. 4. GZ^chiVaai]ZgZVgXdkZg# EjaaZn 9Z[aZXi^dc 7ZaiIZch^dc6Y_jhibZci ("*bb <Ve 7gV`ZGdY EjaaZn 7gV`ZHl^iX]8Vb VcY8VehXgZl Figure 110.7gV`ZWVcYVcYhl^iX]# Figure 109.K"WZaiVY_jhibZci# 4. JhZV*bb]ZmlgZcX]VcYVY_jhii]ZWgV`Z hl^iX]XVbhdl]Zc^ci]ZgZaZVhZYedh^i^dc! i]ZgZ^h(id*bb\VeWZilZZci]ZXVbVcY i]ZWgV`Zhl^iX]ejh]gdYFigure 110# 5. GZ^chiVaa hV[Zin XdkZg VcY iZhi [ddi WgV`Z deZgVi^dc# BdYZa<%+%%B[\#H^cXZ,$&& "+(" Control Panel Electrical SB2 ?d\Hl^iX] SB1 :bZg\ZcXnHideHl^iX] SA1 EdlZgDC$D;;Hl^iX] EdlZgAVbe SA2 EjbeHl^iX] Figure 111. 8dcigdaeVcZahl^iX]Zh# "+)" BdYZa<%+%%B[\#H^cXZ,$&& Switch and Motor Electrical Figure 112. Ejbel^g^c\B'# Figure 115. He^cYaZbdidgl^g^c\B&# Figure 113. He^cYaZgdiVi^dchl^iX]HF&!HF'# Figure 116. BV^cedlZghl^iX]H# Figure 114. 7gV`Zhl^iX]HF)# Figure 117. <ZVgXdkZga^b^ihl^iX]HF(# BdYZa<%+%%B[\#H^cXZ,$&& "+*" Main Electrical Box He^cYaZBdidg 8dciVXidg@B& He^cYaZBdidg 8dciVXidg@B' EjbeBdidg 8dciVXidg@B( He^cYaZBdidg I]ZgbVaGZaVn ;G& EjbeBdidg I]ZgbVaGZaVn ;G' <gdjcY7adX` *%6BVhiZg EdlZgHl^iX]$ GZaVnH He^cYaZBdidg IZgb^cVa7adX` BVhiZgEdlZg 8dciVXidg @B) Figure 118#:aZXig^XVaWdm# "++" IgVch[dgbZgI8 *6;jhZ ;J' (6;jhZ ;J( BV^cIZgb^cVa 7adX` BdYZa<%+%%B[\#H^cXZ,$&& Model G0600 Electrical Diagram If a phase converter is being used, connect the “Wild Wire” or “Manufactured Leg” to L3 or contactor and transformer failure may result. BdYZa<%+%%B[\#H^cXZ,$&& "+," Headstock Gear System (0000 Series Parts) &+ &* &) &' &( && &, &- &. '% '& '' '( ') '* &% '+ ', '- '. (% (& (' (( () (* (+ , (, ((. + )% .!- &', * &'- )& &'. )' ) )( (!' ;L98dciVXidg )) G:K8dciVXidg &'+ & )* )+ ), &%- &%. &%+ &%) .& .( .) .* .+ ., .- .. &%% &%&&%' &%, &%( &%* .' &'( &&' &&% &'* &') &'' &'& &'% &&. &&- &&, &&+ &&* &&) &&( &&& .% &(& &(% ). 8dcigda HnhiZb HiZe9dlc IgVch[dgbZg -.!--, &(' -+ )- *% *, *+ ** *) *( *& *' *-*!-) IZgb^cVa7Vg -( &(( 8dcigdaHnhiZb;jhZh &() &(* &(+ &(, *. +% -' BV^cEdlZgHl^iX] -& -% +& +' ,.!,- +( ,, +) ,+ ,* "+-" ,) ,( ,' ,& ,% +. +- +, ++ +* BdYZa<%+%%B[\#H^cXZ,$&& Headstock Face and Shift System (0000 Series Parts) &)% '&. ''% &(. &)& &)' ). &)* &)+ &), ''( ''' ''& &(- &)- &). &*% '(% &)( &)) BdYZa<%+%%B[\#H^cXZ,$&& "+." Headstock Shift System (0000 Series Parts) &-) &-* &-+ &-, &-&-. &-% &.% &.& &-( &-' &.' &.+ &.* &,% &+. &,& &.) ''. ''&.( &,' &,( &,) &,* &+, &,+ &++!'') &+* &+) &+( &,, &,- &+' &,. &+& &-( &+% &-% &*. &-& ''* '', ''+ &*- ",%" &*, &*+ &** &*) &*' &*& &*( BdYZa<%+%%B[\#H^cXZ,$&& Headstock Oil Pump System (0000 Series Parts) '&& '&' '&( '&) '&* '(& '&+ '%% &.. '&, '&- '&% '%. '%- '%, '%+ '%* '%) '%( '%' BdYZa<%+%%B[\#H^cXZ,$&& '%& &.- &., ",&" REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 CAP SCREW M6-1 X 20 BEARING COVER BEARING COVER SEAL SPLINE SHAFT BALL BEARING 6205 CAP SCREW M6-1 X 16 INPUT SHAFT SPANNER NUT M30 X 1.5 LOCK WASHER 30MM KEY 8 X 8 X 40MM PULLEY OIL SEAL CAP SCREW M6-1 X 30 BALL BEARING 1080908 BEARING CAP BEARING SEAT SEAL INT RETAINING RING 62MM BALL BEARING 6306 EXT RETAINING RING 30MM SPACER GEAR 39T X M2.75 KEY 8 X 8 X 70MM GEAR 20T X M2.75 SPACER BALL BEARING 6205 GEAR 40T X M2.75 GEAR 33T X M2.75 GEAR 47T X M2.75 BALL BEARING 6206 GEAR 46T X M2.75 GEAR 24T X M2.75 SPLINE SHAFT BALL BEARING 6305 SPACER WASHER O-RING 56 X 2.65MM COVER INT RETAINING RING 62MM BALL BEARING 6305 LOCK WASHER O-RING 56 X 2.65MM COVER SPLINE SHAFT INT RETAINING RING 62MM EXT RETAINING RING 75MM GEAR 47T X M2.75 D1-8 CAM LOCK SPECIAL D1-8 SCREW COMPRESSION SPRING SPINDLE D1-8 STUD 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 CAP SCREW M6-1 X 40 FRONT BEARING COVER FRONT BEARING COVER SEAL BALL BEARING D2007124E GEAR 72T X M2.75 GEAR 50T X M2.75 SHAFT BALL BEARING 6205 SHAFT BALL BEARING 6205 EXT RETAINING RING 30MM BALL BEARING 6205 EXT RETAINING RING 30MM KEY 8 X 8 X 36MM GEAR 48T X M2.25 OUTPUT SHAFT KEY 8 X 8 X 40MM GEAR 36T X M2.25 EXT RETAINING RING 30MM SPACER GEAR 30T X M2.25 IDLER SHAFT O-RING 30 X 2.4MM SPACER CAP SCREW M6-1 X 16 BRASS BUSHING BALL BEARING 6206 BEARING SEAT BEARING SEAT SEAL BALL BEARING 1080908 OIL SEAL KEY 6 X 6 X 28MM CAP SCREW M6-1 X 20 BEARING COVER BEARING COVER SEAL BALL BEARING 6205 CAP SCREW M6-1 X 16 BEARING COVER BEARING COVER SEAL CAP SCREW M6-1 X 16 LOCK NUT BRASS BUSHING SET SCREW M10-1.5 X 10 BALL BEARING 120 GEAR 32T X M2.75 KEY 8 X 8 X 20MM INT RETAINING RING 52MM GEAR 51T X M2.75 KEY 10 X 10 X 80MM ",'" PSB02M P06000002 P06000003 P06000004 P6205 PSB01M P06000007 P06000008 P06000009 PK41M P06000011 P06000012 PSB07M P06000014 P06000015 P06000016 PR38M P6306 PR15M P06000020 P06000021 P06000022 P06000023 P06000024 P6205 P06000026 P06000027 P06000028 P6206 P06000030 P06000031 P06000032 P6305 P06000034 P06000035 P06000036 PR38M P6305 P06000039 P06000040 P06000041 P06000042 PR38M P06000044 P06000045 P06000046 P06000047 P06000048 P06000049 P06000050 PSB29M P06000052 P06000053 P06000054 P06000055 P06000056 P06000057 P6205 P06000059 P6205 PR15M P6205 PR15M PK129M P06000065 P06000066 PK41M P06000068 PR15M P06000070 P06000071 P06000072 P06000073 P06000074 PSB01M P06000076 P6206 P06000078 P06000079 P06000080 P06000081 PK32M PSB02M P06000084 P06000085 P6205 PSB01M P06000088 P06000089 PSB01M P06000091 P06000092 PSS30M P06000094 P06000095 PK107M PR26M P06000098 P06000099 BdYZa<%+%%B[\#H^cXZ,$&& REF PART # DESCRIPTION REF PART # DESCRIPTION 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 EXT RETAINING RING 48MM GEAR 31T X M2.75 KEY 8 X 8 X 32MM SET SCREW M8-1.25 X 10 GEAR 24T X M2.75 BALL BEARING D2007122E SPACER BALL BEARING 6205 SET SCREW M10-1.5 X 16 KEY 10 X 10 X 90MM LOCK NUT BRASS BUSHING LOCK NUT BRASS BUSHING EXT RETAINING RING 30MM GEAR 24T X M2.25 KEY 8 X 8 X 70MM GEAR 36T X M2.25 GEAR 55T X M2.25 GEAR 55T X M2.25/55T X M2.25 SHAFT RING OIL RING REAR BEARING COVER BEARING COVER SEAL SET SCREW M6-1 X 8 COUNTERWEIGHT EXT RETAINING RING 34MM GEAR 38T X M2.75 GEAR 25T X M2.75 KEY KEY 8 X 8 X 90MM BALL BEARING 6205 GEAR 48T X M2.25 EXT RETAINING RING 48MM KEY 6 X 6 X 55MM GEAR 36T X M2.25 KEY 8 X 8 X 90MM GEAR 24T X M2.25 CAP SCREW M16-2 X 55 INDICATOR PLATE INDICATOR PLATE RIVET 2 X 5MM INDICATOR PLATE LEVER FORK OIL SIGHT GLASS INDICATOR PLATE POINTER PLATE GEAR 31T X M2 GEAR 35T X M2 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 SHAFT FORK E-CLIP 10MM LEVER ROLL PIN 5 X 26MM SHAFT GUIDE PIN SET SCREW M10-1.5 X 25 O-RING 22 X 2.4MM LOCK WASHER SPECIAL DOME SCREW SET SCREW M8-1.25 X 8 LEVER SHAFT KEY 5 X 5 X 12MM HANDLE HUB SPACER PLATE LEVER O-RING 20 X 2.4MM SET SCREW M6-1 X 6 ROLL PIN 5 X 26MM GEAR 35T X M2 GEAR 25T X M2 RUBBER MAT HEADSTOCK COVER SHAFT PLUG ROLL PIN 5 X 30MM FORK LEVER HEADSTOCK FORK E-CLIP 12MM GEAR 42T X M2 GEAR 18T X M2 HUB SHAFT HANDLE LEVER BLOCK KEY 5 X 5 X 12MM ROLL PIN 4 X 20MM LEVER KEY 5 X 5 X 12MM HANDLE HUB SHAFT LEVER FORK O-RING 68 X 3.1MM COVER BRASS TUBE 4 X 0.75" PR32M P06000101 PK09M PSS16M P06000104 P06000105 P06000106 P6205 PSS75M P06000109 P06000110 P06000111 P06000112 P06000113 PR15M P06000115 P06000116 P06000117 P06000118 P06000119 P06000120 P06000121 P06000122 P06000123 PSS03M P06000125 P06000126 P06000127 P06000128 P06000129 P06000130 P6205 P06000132 PR32M PK49M P06000135 P06000136 P06000137 P06000138 P06000139 P06000140 P06000141 P06000142 P06000143 P06000144 P06000145 P06000146 P06000147 P06000148 P06000149 BdYZa<%+%%B[\#H^cXZ,$&& P06000150 P06000151 PEC03M P06000153 PRP26M P06000155 P06000156 P06000157 P06000158 P06000159 P06000160 PSS20M P06000162 P06000163 PK10M P06000165 P06000166 P06000167 P06000169 PSS02M PRP26M P06000172 P06000173 P06000174 P06000175 P06000176 P06000177 PRP05M P06000179 P06000180 P06000181 P06000182 PEC12M P06000184 P06000185 P06000186 P06000187 P06000188 PK10M PRP39M P06000191 PK10M P06000193 P06000194 P06000195 P06000196 P06000197 P06000198 P06000199 ",(" REF PART # DESCRIPTION REF PART # DESCRIPTION 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 CAP SCREW M5-.8 X 25 MANIFOLD SEAL SLEEVE BRASS FITTING BRASS TUBE 8 X 0.75" GEAR 20T X M2.75 CAP SCREW M6-1 X 12 CAP SCREW M6-1 X 16 BRASS FITING SEALING SLEEVE BRASS FITTING SEAL WASHER OIL PUMP BRASS FITTING BRASS TUBE 10 X 0.75" BRASSS FITTING 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 SEAL SLEEVE SEAL WASHER SCREEN PLUG TUBE FITTING LOCK WASHER 16MM CAP SCREW M16-2 X 45 ANCHOR PIN 16 X 60 CAP SCREW M6-1 X 16 HANDLE HUB PHLP HD SCR M5-.8 X 25 OIL PLUG STEEL BALL 1/4" COMPRESSION SPRING CAP SCREW M8-1.25 X 20 BRASS FITTING ",)" PSB38M P06000201 P06000202 P06000203 P06000204 P06000205 PSB26M PSB01M P06000208 P06000209 P06000210 P06000211 P06000212 P06000213 P06000214 P06000215 P06000216 PLW12M P06000218 P06000219 P06000220 PLW10M P06000222 P06000223 PSB01M P06000225 PS22M P06000227 P06000228 P06000229 PSB14M P06000231 BdYZa<%+%%B[\#H^cXZ,$&& Quick Change Gearbox Gear System (1000 Series Series Parts) &%), &%+, &%,% &%)+ &%)&%++ &%*. &%,( &%,& &%%& &%). &%*% &%+. &%*& &%*' &%*( &%*) &%** &%*+ &%'% &%(& &%+% &%&, &%+( &%(&%(& &%(& &&&, &%+) &%,( &%+&%)* &%)( &%)) &%)% &%.( &%.( &%*&%(. &%(' &%(. &%)' &%)& &%(+ &%*, &%'' &%(* &%() &%'( &%'% &%') &%'* &%() &%(' &%(&%(( &%(& &%'+ &%&+ &%&* &%&( &%&& &%&' &%&) &%&% BdYZa<%+%%B[\#H^cXZ,$&& &%(% &%'. &%%. &%'&%%- &%&&%%+ &%%, &%', &%'* &%%( ",*" Quick Change Gearbox Face (1000 Series Parts) &&%&%,) &%,, &%,' &%%' &%(, &&&( &&'+ &&%. &&&% &&'&&%( &&&+ &&&' &%&. &&', &%+& &&&& &&%( &&&) &%'& &&&* &%.- ",+" BdYZa<%+%%B[\#H^cXZ,$&& Quick Change Gearbox Shift System (1000 Series Parts) &%.' &%&&%-) &&%& &%-* &&'& &%.. &&%( &&%) &%'( &%., &&'. &&'' &%-&%-+ &%.% &%.) &%-& &%-( &%.& &%.* &%.+ &%,&&') &%-' &%,. BdYZa<%+%%B[\#H^cXZ,$&& ",," Quick Change Gearbox Shift System (1000 Series Parts) &%-. &&&- &%%) &%%* ",-" &%.. &&%* &%-% &%., &%+* &%-, &%,+ &&%+ &&%, &%+' &%.. &&&. &&%% &%,* &&%' &&'% BdYZa<%+%%B[\#H^cXZ,$&& REF PART # DESCRIPTION REF PART # DESCRIPTION 1001 1002 1003 1004 1005 1006 1007 1008 1009 1010 1011 1012 1013 1014 1015 1016 1017 1018 1019 1020 1021 1022 1023 1024 1025 1026 1027 1028 1029 1030 1031 1032 1033 1034 1035 1036 1037 1038 1039 1040 1041 1042 1043 1044 1045 1046 1047 1048 1049 1050 P06001001 P06001002 P06001003 P06001004 P06001005 P06001006 P06001007 P06001008 P06001009 P06001010 PRP91M P06001012 P06001013 PSS16M P06000158 P06001016 PRP91M PSS25M P06001019 PSB02M P06001021 P06001022 P06001023 P06001024 PR11M P06001026 P06001027 P06001028 P06001029 P06001030 P06001031 P06001032 P06001033 PK07M P06001035 P06001036 P06001037 PSB26M P06001039 P06001040 P06001041 P06001042 P06001043 P06001044 P06001045 P06001046 P06001047 P06001048 P06001049 P06001050 GEAR BOX FRONT COVER BEVEL GEAR HEX BOLT FLAT WASHER SHIFTER CLAW SHIFTER CLAW SHIFTER CLAW SHIFTER CLAW SHIFTER CLAW ROLL PIN 5 X 35MM CAM SHIFTER RETAINER SET SCREW M8-1.25 X 10 O-RING 22 X 2.4MM H-SHAFT ROLL PIN 5 X 35MM SET SCREW M6-1 X 20 RECEIVER HUB CAP SCREW M6-1 X 20 END CAP (RIGHT) OIL SEAL BALL BEARING 180204 GEAR 36T X M1.25 EXT RETAINING RING 25MM GEAR 22T X 12D.P GEAR 22T X M2.25 GEAR 33T X 14D.P GEAR 22T X 11D.P GEAR 22T X 10D.P BALL BEARING 180104 EXT RETAINING RING 20MM GEAR 22T X 10D.P KEY 6 X 6 X 20MM G-SHAFT BALL BEARING 180103 COVER CAP SCREW M6-1 X 12 O-RING 35 X 3.5MM E-SHAFT GEAR 20T X 10D.P/40T X 14D.P BALL BEARING 180203 D-SHAFT KEY 6 X 6 X 146MM GEAR 19T X 10D.P GEAR 18T X M2 GEAR 20T X 10D.P GEAR 22T X 11D.P GEAR 23T X 11D.P GEAR 24T X 14D.P 1051 1052 1053 1054 1055 1056 1057 1058 1059 1060 1061 1062 1063 1064 1065 1066 1067 1068 1069 1070 1071 1072 1073 1074 1075 1076 1077 1078 1079 1080 1081 1082 1083 1084 1085 1086 1087 1088 1089 1090 1091 1092 1093 1094 1095 1096 1097 1098 1099 P06001051 P06001052 P06001053 P06001054 P06001055 P06001056 P06001057 P06001058 PR07M P06001060 P06001061 P06001062 P06001063 P06001064 P06001065 PK48M P06001067 P06001068 P06001069 P06001070 P06001071 P06001072 P06001073 P06001074 P06001075 P06001076 P06001077 PRP05M P06001079 P06001080 P06001081 P06001082 P06001083 P06001084 P06001085 P06001086 PK19M P06001088 P06001089 P06001090 PSB40M PSB71M PSB01M PK131M PSB72M P06001096 P06001097 PSB49M P06001099 GEAR 27T X 14D.P GEAR 24T X M2.25 GEAR 26T X M2.25 GEAR 36T X M2 GEAR 27T X 12D.P GEAR 28T X 12D.P GEAR 50T X M1.25/20T X M2 F-SHAFT EXT RETAINING RING 18MM THRUST BEARING 8104 END CAP STEEL BALL 1/4" C-SHAFT GEAR 35T X M1.25/35T X M2 ARM KEY 4 X 4 X 20MM BALL BEARING 180105 A-SHAFT GEAR 18T X M2/23T X 11D.P GEAR 36T X M2 GEAR 19T X 10D.P/19T X 14D.P B-SHAFT CLUTCH CAP FORK FORK SPACER ROLL PIN 5 X 30MM BEVEL GEAR SPEED CHANGE HUB LEVER HUB SPACER SHAFT SLEEVE O-RING 16 X 2.4MM SHIFT FORK DIAL HUB KEY 5 X 5 X 14MM ARM CAP SCREW M8-1.25 X 8 HAND KNOB CAP SCREW M8-1.25 X 35 CAP SCREW M10-1.5 X 60 CAP SCREW M6-1 X 16 KEY 5 X 5 X 28MM CAP SCREW M10-1.5 X 30 TAPER PIN 10 X 45MM SPECIAL DOME SCREW CAP SCREW M6-1 X 60 DETENT PLATE BdYZa<%+%%B[\#H^cXZ,$&& ",." REF PART # DESCRIPTION REF PART # DESCRIPTION 1100 1101 1102 1103 1104 1105 1106 1107 1108 1110 1111 1112 1113 1114 1115 ARM SHAFT FORK CAP SCREW M6-1 X 50 LOCK WASHER COMPRESSION SPRING O-RING 16 X 2.4MM O-RING 30 X 3.1MM CAP SCREW M6-1 X 30 CAP SCREW M6-1 X 30 POINTER PLATE INDICATOR PLATE OIL SIGHT GLASS INDICATOR PLATE INDICATOR PLATE 1116 1117 1118 1119 1120 1121 1122 1123 1124 1125 1126 1127 1128 1129 RIVET 2 X 5MM OIL-SEAL FEMALE KNOB M10-1.5 SHAFT ROLL PIN 5 X 30MM LEVER PHLP HD SCR M5-.8 X 10 PHLP HD SCR M5-.8 X 25 SPACER ROLL PIN 5 X 16MM OIL PLUG OIL PLUG TOP COVER HANDLE HUB "-%" P06001100 P06001101 P06001102 PSB37M P06001104 P06001105 P06001084 P06000073 PSB07M PSB07M P06001111 P06001112 P06001113 P06001114 P06001115 P06000141 P06001117 P06001118 P06001119 PRP05M P06001121 PS09M PS22M P06001124 PRP24M P06001126 P06001127 P06001128 P06001129 BdYZa<%+%%B[\#H^cXZ,$&& Carriage (2000 Series Parts) '%*+ '%)'%,. '%-% '%,- '%)) '%)* '%.% '%*' '%-& '%)+ BdYZa<%+%%B[\#H^cXZ,$&& '%.& "-&" Cross Slide and Carriage (2000 Series Parts) '%%( '%+. '%,( '%*% '%). '%-. '%(, '%)( '%)' '%)% '%)& '%.) '%.( '%.' '%(. '%() '%(- '%,& '%-+ '%-) '%'. '%-* "-'" '%,% '%,' '%-, '%(+ '%(& '%+- '%+' '%+( '%+& '%,* '%*'%&( '%+, '%,) '%++ '%*. '%+) '%%, '%-- '%+% '%+* '%&* BdYZa<%+%%B[\#H^cXZ,$&& Compound Rest and Tool Post (2000 Series Parts) '%%( '%+. '%,( '%*% '%). '%-. '%(, '%)( '%)' '%)% '%)& '%.) '%.( '%.' '%(. '%() '%,& '%('%-+ '%-) '%'. '%-* '%,% '%,' BdYZa<%+%%B[\#H^cXZ,$&& '%-, '%(+ '%(& '%+- '%+' '%+( '%+& '%,* '%*'%&( '%+, '%,) '%++ '%*. '%+) '%%, '%-- '%+% '%+* '%&* "-(" Carriage Oil Pump System (2000 Series Parts) '&%- '%,+ '&&% '&%. '&&& '%.* '%,, '&%, '&%+ '%.+ '&%* '%., '&%) '%.'&%( '%.. '&%% '&%' '&%& '&&( '&&' "-)" '&&* '&&) '&&, '&&- '%), '&&+ BdYZa<%+%%B[\#H^cXZ,$&& REF PART # DESCRIPTION REF PART # DESCRIPTION 2000 P06002000 FLANGE NUT M20-2.5 2051 P06002051 GIB 2001 P06002001 SADDLE 2052 P06002052 RUBBER WIPER 2002 P06002002 NUT (INCH) 2053 P06002053 CARRIAGE CLAMP 2003 P06002003 GIB SCREW 2054 P06002054 GIB SCREW 2004 PSB48M CAP SCREW M6-1 X 35 2055 P06002055 RUBBER WIPER 2005 P06002005 GIB 2056 P06002056 WIPER 2006 PSB68M CAP SCREW M6-1 X 8 2057 P06002057 SET SCREW M8-1.25 X 70 2007 P06002007 HANDLE 2058 P06002058 SPANNER NUT 2008 P06002008 BRACKET 2059 P06002059 THRUST BEARING 8102 2009 P06002009 THRUST BEARING 8101 2060 PSS01M SET SCREW M6-1 X 10 2010 P06002010 HEX NUT 2061 P06002061 BARREL NUT 2011 P06002011 CROSS FEED SCREW (INCH) 2062 P06002062 WAVY WASHER 2012 P06002012 CROSS FEED PINION 2063 P06002063 DIAL-COMPOUND REST (INCH) 2013 PSB04M CAP SCREW M6-1 X 10 2064 P06002064 CLUTCH DIAL 2014 P06002014 BRACKET 2065 P06002065 DIAL HOUSING 2015 P06002015 HANDLE 2066 P06002066 HALF NUT (INCH) 2016 PSS03M SET SCREW M6-1 X 8 2067 P06002067 LEAD SCREW 2017 P06002017 CLUTCH-DIAL 2068 P06002068 TOOL POST SHAFT 2018 P06002018 BALL OILER 2069 P06002069 GIB 2019 P06002019 CROSS FEED DIAL 2070 P06002070 GUIDE PIN 2020 P06002020 WAVY WASHER 2071 P06002071 SLEEVE 2021 P06002021 BARREL NUT 2072 P06002072 COMPRESSION SPRING 2022 P06002022 CRACK HANDLE 2073 PSB02M CAP SCREW M6-1 X 20 2023 PSB11M CAP SCREW M8-1.25 X 16 2074 PSS31M SET SCREW M5-.8 X 8 2024 P06002024 HANDLE 2075 PSB85M CAP SCREW M6-1 X 6 2025 P06002025 GIB (LEFT-FRONT) 2076 P06002076 END PLATE 2026 PSB13M CAP SCREW M8-1.25 X 30 2077 P06002077 HANDLE 2027 P06002027 GIB CRADLE 2078 PSB71M CAP SCREW M10-1.5 X 60 2028 P06002028 GIB 2079 P06002079 TAPER PIN 8 X 60MM 2029 PSB90M CAP SCREW M10-1.5 X 55 2080 P06002080 OIL PLUG 2030 P06002030 CARRIAGE CLAMP 2081 PSB14M CAP SCREW M8-1.25 X 20 2031 P06002031 KNURLED WASHER 2082 PSB02M CAP SCREW M6-1 X 20 2032 P06002032 CROSS SLIDE COVER 2083 P06002083 GIB (FRONT) 2033 PSB13M CAP SCREW M8-1.25 X 30 2084 PS02M PHLP HD SCR M4-.7 X 12 2034 P06002034 BALL OILER 2085 P06002085 RUBBER WIPER 2035 P06002035 HEX NUT 2086 P06002086 RUBBER WIPER 2037 PSB47M CAP SCREW M10-1.5 X 40 2087 P06002087 TOOL HOLDER SPECIAL SERIES 2038 P06002038 COMPOUND REST 2088 PN09M HEX NUT M12-1.75 2039 P06002039 TOOL POST SPECIAL 500 SERIES 2089 PSB12M CAP SCREW M8-1.25 X 40 2040 P06002040 SQUARE HEAD BOLT M12-1.75 X 50 2090 P06002090 RUBBER WIPER 2041 P06002041 BARREL SLEEVE 2091 P06002091 RUBBER WIPER 2042 P06002042 HANDLE HUB 2092 P06002092 STUD M12-1.75 X 60 2043 P06002043 LEVER M12-1.75 2093 P06002093 PISTON FOOT 2044 P06002044 RUBBER WIPER 2094 P06002094 CAP SCREW M16-2 X 12 2045 P06002045 RUBBER WIPER 2095 PFH07M FLAT HD SCR M5-.8 X 10 2046 P06002046 RUBBER WIPER 2096 P06002096 COMPRESSION SPRING 2047 PS08M PHLP HD SCR M5-.8 X 12 2097 P06002097 BOTTOM PLATE 2048 PS02M PHLP HD SCR M4-.7 X 12 2098 P06002098 TUBE FITTING 2099 P06002099 TUBE NUT 2049 PSB52M CAP SCREW M8-1.25 X 10 2050 P06002050 STEEL BALL 1/4" BdYZa<%+%%B[\#H^cXZ,$&& "-*" REF PART # DESCRIPTION REF PART # DESCRIPTION 2100 P06002100 SLEEVE 2112 P06002112 TUBE FITTING 2101 P06002101 CHECK VALVE 2113 P06002113 BRASS TUBE 4 X 200MM 2102 P06002102 BRASS TUBE 6 X 170MM 2114 P06002114 BRASS TUBE 4 X 170MM 2103 P06002103 TUBE FITTING 2115 P06002115 MANIFOLD 2104 P06002104 STEEL BALL 5MM 2116 P06002116 SLEEVE AND FITTING 2105 P06002105 COMPRESSION SPRING 2117 P06002117 BRASS TUBE 4 X 390MM 2106 P06002106 END PLUG 2118 P06002118 BRASS TUBE 4 X 410MM 2107 P06001084 O-RING 16 X 2.4MM 2119 PR58M EXT RETAINING RING 24MM 2108 P06002108 PUMP BODY 2120 P06002120 GEAR 19T X M2 2109 P06002109 O-RING 9 X 1.8MM 2121 PK70M KEY 8 X 8 X 12MM 2110 P06002110 PISTON ROD 2122 P06002122 FEMALE KNOB M12-1.75 2111 P06002111 O-RING 32 X 3.1MM 2123 P06002123 FEMALE KNOB M12-1.75 "-+" BdYZa<%+%%B[\#H^cXZ,$&& Apron Face, Thread Dial, Auto Stop System (3000 Series Parts) (%%( (%'I]gZVY 9^Va (&&. (%%& (%%, (%.+ (%., (%.(%.. (&&% (%&- (&%) (&%( (&%. (&%' (&%& (%&. (&%% (&%+ (%%- (&%, (&%- (%'% (%'. (%(% (%). (%+) (%,* (%+% (%*+ (%+& (%*. (%*' (%*% (%%+ (%'' (%)- BdYZa<%+%%B[\#H^cXZ,$&& (%', (%-' (%'+ (%-* (%*, (%*(%%+ (%') (%'& (%'( (%'* "-," "--" (%&( (%&& (%&% (%%& (%%) (&&) (&&* (%%' (%%+ (%%* (%%+ (%&, (%,% (&&& (%+* (%,( (%%( (%(& (%&' (%,& (%(( (%,' (&&, (&&- (&&( (%(' (%.' (%(, (%-+ (%%( (%-( (%-) (%&* (%), (%.* (%.( (%-' (%.) (%,+ (%,- (%,, (%-. (%+. (%-% (%,* (%-& (%,) (%,. (%*, (%+) (%+( (%+' (%++ (%%. (&%* (&&' (%.& (%-, (&&+ (%.% (%-- (%-* Apron Gearing, Halfnut, Feed System (3000 Series Parts) BdYZa<%+%%B[\#H^cXZ,$&& Apron Feed Rod, Clutch and Lever System (3000 Series Parts) (%+- (%*( (%&' (%&, (%** (%*& (%&+ (%&* (%*' (%)+ (%*% (%&) (%*) (%*& (%%( (%(- (%(. (%&' (%&' (%() (%(* (%(+ (%() (%)& (%)* (%)' (%)) (%)( (%)' (%). (%)% BdYZa<%+%%B[\#H^cXZ,$&& "-." REF PART # DESCRIPTION REF PART # DESCRIPTION 3001 3002 3003 3004 3005 3006 3007 3008 3009 3010 3011 3012 3013 3014 3015 3016 3017 3018 3019 3020 3021 3022 3023 3024 3025 3026 3027 3028 3029 3030 3031 3032 3033 3034 3035 3036 3037 3038 3039 3040 3041 3042 3043 3044 3045 3046 3047 3048 3049 3050 P06003001 P06003002 PSB26M P06003004 P06003005 PSB01M P06000141 P06003008 P06003009 P06003010 P06002111 PSS16M P06003013 P06003014 P06003015 PSB52M P06003017 P06003018 PRP35M P06003020 P06003021 P06003022 P06003023 P06003024 P06003025 PSB85M P06003027 P06003028 PSS19M PN03M P06003031 P06003032 PS09M P06003034 P06003035 P06003036 P06003037 PK81M P06003039 P06003040 P06003041 P06001060 P06003043 P06003044 P06003045 PSB02M P06003047 P06003048 P06003049 P06003050 APRON CASE GIB CAP SCREW M6-1 X 12 LEAD NUT ASSY (INCH) HAFT NUT (INCH) CAP SCREW M6-1 X 16 RIVET 2 X 5MM OIL PLUG KEY SHAFT O-RING 32 X 3.5MM SET SCREW M8-1.25 X 10 SHAFT SLEEVE STEEL BALL 1/4" COMPRESSION SPRING CAP SCREW M8-1.25 X 10 LEVER POINTER PLATE ROLL PIN 5 X 10MM OIL SIGHT GUIDE PIN BOTTOM COVER OIL SEAL BRACKET DOWEL PIN 8 X 40MM CAP SCREW M6-1 X 6 LEVER SPACER SET SCREW M8-1.25 X 30 HEX NUT M8-1.25 LEVER HUB CHANGE SLEEVE PHLP HD SCR M5-.8 X 10 OIL SEAL BUSHING FEED ROD SLEEVE PLUG KEY 6 X 6 X 12MM GEAR 24T X M2 WORM SEAT SHAFT THRUST BEARING 8104 WORM GEAR TAB WASHER 20MM SPANNER NUT M20-1.5 CAP SCREW M6-1 X 20 STEEL BALL 7/32" BLOCK FLAT WASHER DOWEL PIN 8 X 25MM 3051 3052 3053 3054 3055 3056 3057 3058 3059 3060 3061 3062 3063 3064 3065 3066 3067 3068 3069 3070 3071 3072 3073 3074 3075 3076 3077 3078 3079 3080 3081 3082 3083 3084 3085 3086 3087 3088 3089 3090 3091 3092 3093 3094 3095 3096 3097 3098 3099 P06003051 P06003052 P06000169 P06003054 P06003055 PR01M P06003057 PSB58M P06003059 PS05M P06003061 P06003062 P06001067 P06003064 P06003065 PK70M P06003067 P06003068 P06003069 P06003070 PSS73M P6204 P06003073 PR09M P06003075 P06003076 P06003077 PK07M PSB58M P06003080 P06003081 P06003082 P06003083 P06003084 P06003085 PK45M P06003087 PSB06M P06003089 P06003090 P06003091 P06003092 P06003093 P06003094 P06003095 P06003096 P06003097 P06003098 P06003099 SHAFT BUFFER O-RING 20 X 2.4MM SLEEVE LEVER HUB EXT RETAINING RING 10MM LEVER SHAFT CAP SCREW M8-1.25 X 12 SPECIAL SCREW PHLP HD SCR M5-.8 X 8 COMPRESSION SPRING COVER BALL BEARING 180105 WORM GEAR GEAR 36T X M2 KEY 8 X 8 X 12MM SHAFT GUIDE PIN SLEEVE HANDLE LEVER SET SCREW M10-1.5 X 30 BALL BEARING 6204 COVER EXT RETAINING RING 20MM GEAR 46T X M2/18T X M2 SHAFT PINION KEY 6 X 6 X 20MM CAP SCREW M8-1.25 X 12 SPACER CAP SCREW M8-1.25 X 8 GEAR 61T X M2 BALL BEARING 103 COVER SHAFT KEY 6 X 6 X 24MM SEAT CAP SCREW M6-1 X 25 NEEDLE BEARING 4644903 BEARING 2010 DIAL-RACK HAND WHEEL HANDLE FLAT WASHER SPECIAL SCREW DIAL FACE DIAL INDICATOR SHAFT THREAD DIAL BODY CAP SCREW M8-1.25 X 85 ".%" BdYZa<%+%%B[\#H^cXZ,$&& REF PART # DESCRIPTION REF PART # DESCRIPTION 3100 3101 3102 3103 3104 3105 3106 3107 3108 3109 LOCK WASHER 10MM HEX NUT M10-1.5 DOWEL PIN 3 X 8MM GEAR 16T X M2 SPACER CAP SCREW M5-.8 X 25 INDICATOR PLATE INDICATOR PLATE FEMALE KNOB M10-1.5 PHLP HD SCR M4-.7 X 10 3110 3111 3112 3113 3114 3115 3116 3117 3118 3119 P06003110 P06003111 P06003112 P06003113 PN01M PSS25M P06003116 PS52M P06003118 P06003119 INDICATOR PLATE SPACER FLAT SPRING COMPRESSION SPRING HEX NUT M6-1 SET SCREW M6-1 X 20 BALL OILER PHLP HD SCR M4-.7 X 20 SHOULDER WASHER INDICATOR PLATE PLW06M PN02M P06003102 P06003103 P06003104 PSB38M P06003106 P06003107 P06003108 PS38M BdYZa<%+%%B[\#H^cXZ,$&& ".&" Tailstock (4000 Series Parts) )%*, )%%& )%%) )%%'K' )%%* )%*- )%%+ )%%, )%%- )%), )%&% )%%. )%&' )%&& )%&( )%*+ )%&) )%&* )%))%%( )%'' )%&+ )%', )%')%'. )%'( )%') )%'* )%*( )%'+ )%*' )%)* )%(& )%(% )%&, )%&)%*& )%*% )%). )%&. )%'% )%'& )%)) )%(, )%)+ )%()%*) )%(. )%** )%)% )%)& )%)' )%)( ".'" BdYZa<%+%%B[\#H^cXZ,$&& REF PART # DESCRIPTION REF PART # DESCRIPTION 4001 4002V2 4003 4004 4005 4006 4007 4008 4009 4010 4011 4012 4013 4014 4015 4016 4017 4018 4019 4020 4021 4022 4023 4024 4025 4026 4027 P06004001 P06004002V2 P06004003 P06004004 P06004005 PSB01M P06004007 P06004008 PSB01M P06004010 P06004011 PK07M P06004013 PS22M P06004015 P06004016 PN28M PLW07M P06004019 P06004020 PS02M PSB04M P06004023 PB140M P06004025 PLW05M P06004027 QUILL TAILSTOCK BODY V2.07.11 OIL SEAL BALL OILER FEED SCREW (INCH) CAP SCREW M6-1 X 16 FEED NUT (INCH) THRUST BEARING 8105 CAP SCREW M6-1 X 16 END CAP DIAL-FEED (INCH) KEY 6 X 6 X 20MM HANDLE PHLP HD SCR M5-.8 X 25 FLAT WASHER HANDLE WHEEL HEX NUT M20-2.5 LOCK WASHER 20MM WIPER RETAINER RUBBER WIPER PHLP HD SCR M4-.7 X 12 CAP SCREW M6-1 X 10 PIN SHAFT HEX BOLT M12-1.75 X 70 TAILSTOCK BASE LOCK WASHER 12MM BOLT-CLAMP 4028 4029 4030 4031 4037 4038 4039 4040 4041 4042 4043 4044 4045 4046 4047 4048 4049 4050 4051 4052 4053 4054 4055 4056 4057 4058 P06004028 P06004029 P06004030 P06004031 P06004037 P06004038 P06004039 PSS65M P06004041 P06004042 PLW07M P06004044 P06004045 PRP31M P06004047 PSS24M P06004049 P06000141 P06004051 P06004052 P06004053 PSB62M PSS30M P06004056 P06004057 P06004058 SLEEVE ADJUSTMENT BLOCK SPECIAL SCREW GIB LEVER SHAFT SPECIAL SCREW SET SCREW M16-2 X 20 SHAFT CLAMP SHOE LOCK WASHER 20MM HEX BOLT M20-2.5 X 150 HEX BOLT M20-2.5 X 100 ROLL PIN 6 X 36MM BALL OILER SET SCREW M5-.8 X 25 SCALE PLATE RIVET 2 X 5MM SCALE PLATE RUBBER WIPER WIPER PLATE CAP SCREW M10-1.5 X 12 SET SCREW M10-1.5 X 10 QUILL LOCK CLAMP ASSEMBLY LOCK LEVER ASSEMBLY LOCK LEVER FLAT WASHER BdYZa<%+%%B[\#H^cXZ,$&& ".(" ".)" *&)& *%'* *%(% *%)' *%)( *%', *%'*%'+ *&+. *&&, *&&- *%%) *%') *&'( *%%( *%() *&'' *&'& *&'% *&&* *&&+ *&,& *&&. *%%* *%%& *&'. *&,( *&,% *&,' *&)% *&(. *&(- *&(+ *%'( *&&& *%'. *%%, *&(% *&(& *%%. *%%- *%&) *%&* *&() *%&( *%(& *%&' *%&% *&(( *&(' *%'' *%(( *%'& *%&*&(* *%&+ *%(' *%'% *%&. *%%' *&'- *%%+ *&', *&'+ *&(, *&') *&'* Bed Assembly (5000 Series Parts) BdYZa<%+%%B[\#H^cXZ,$&& Brake Pedal and Headstock Panels (5000 Series Parts) *&,) *&,+ *&)) *&)* *%-( BdYZa<%+%%B[\#H^cXZ,$&& *%-) *%-* ".*" Brake System and Change Gears (5000 Series Parts) *%-' *%-& *%-% *%,. *%,- *%(* *%(+ *%,, *%(, *%(*%(. *%%+ *%,( *%,' *%,& *%(, *%+. *%(, *%)% *%+- *%)& *%+, *%)' *%++ *%)( *%+* *%)) *%)* *%+( *%+' *%+& *%+% *%)- *%). *%*% *%), *%*+ *%,% *%** *%*& *%*) *%+) *%*' *%*( *%)+ ".+" *%*. *%**%*, BdYZa<%+%%B[\#H^cXZ,$&& Motor and Headstock Mounting (5000 Series Parts) *&,* *%,+ *%(, ,%'& *&++ *&+, *&+) *&+* *&++ *&+) *&') *&'( *&(, *%(+ *&+( *%++ *%)' *&+' *&+* *%&, *&+& *%*& *&+% *%+*%(, *%*' *%*( *%*) *&**&*. BdYZa<%+%%B[\#H^cXZ,$&& *&** *&*, *%)*&*+ *%** *&*& *%-* *&*' *%-) *&*( *&*) ".," End Covers and Splash Guard (5000 Series Parts) *%-+ *%-- *%-. *%-, *&). *%.& ".-" *&)*%.% *&*% *%-, *%,& BdYZa<%+%%B[\#H^cXZ,$&& Change Gear System (5000 Series Parts) *%-' *%.( *%.) *%.( *&&& *%.* *&%- *%-& *&&' *%., *&%* *&%. *&&) *%,. *%-% *&%+ *%.- *&&% *&&( *%.. *&%% *&%& *%,( *&%' *%,*%,* *%,) *&)+ *&%) BdYZa<%+%%B[\#H^cXZ,$&& *&%( *&), *%-+ ".." REF PART # DESCRIPTION REF PART # DESCRIPTION 5001 5002 5003 5004 5005 5006 5007 5008 5009 5010 5011 5012 5013 5014 5015 5016 5017 5018 5019 5020 5021 5022 5023 5024 5025 5026 5027 5028 5029 5030 5031 5032 5033 5034 5035 5036 5037 5038 5039 5040 5041 5042 5043 5044 5045 5046 5047 5048 P06005001 P06005002 P06005003 PRP05M PSB06M P06005006 P06005007 PSB47M P06005009 P06005010 P06004008 P06005012 P06005013 P06005014 P06005015 P06005016 PN02M P06005018 P06005019 P06005020 PSB68M P06005022 P06005023 P06005024 P06005025 P06005026 P06005027 PS65M P06005029 PSB31M P06005031 P06005032 P06005033 P06005034 P06005035 P06005036 PS03M PLW10M PB80M P06005040 P06005041 P06005042 P06005043 PN13M PW08M PLW06M PB14M P06005048 SWITCH SEAT LEAD SCREW (INCH) RACK ROLL PIN 5 X 30MM CAP SCREW M6-1 X 25 BED TAPER PIN 10 X 45MM CAP SCREW M10-1.5 X 40 HOUSING BARREL NUT THRUST BEARING 8105 PLUG BUSHING PLUG BUSHING BRACKET HEX NUT M10-1.5 COMPRESSION SPRING STEEL BALL 6MM STAR DIAL CAP SCREW M6-1 X 8 CAM FEED ROD START ROD STAR DIAL BRACKET LIMIT SWITCH PHLP HD SCR M4-.7 X 40 LIGHT SEAT CAP SCREW M8-1.25 X 25 SPACER CLAMP SHOE CAP SCREW M8-1.25 X 6 AUTO STOP ROD V-BELT B76 CONDUIT PHLP HD SCR M6-1 X 8 LOCK WASHER 16MM HEX BOLT M16-2 X 55 MOTOR COVER MOTOR SHOULDER WASHER CAP SCREW HEX NUT M16-2 FLAT WASHER 16MM LOCK WASHER 10MM HEX BOLT M10-1.5 X 35 MOTOR SEAT 5049 5050 5051 5052 5053 5054 5055 5056 5057 5058 5059 5060 5061 5062 5063 5064 5065 5066 5067 5068 5069 5070 5071 5072 5073 5074 5075 5077 5078 5079 5080 5081 5082 5083 5084 5085 5086 5087 5088 5089 5090 5091 5093 5094 5095 5097 5098 5099 P06005049 P06005050 P06005051 P06005052 P06005053 P06005054 P06005055 P06005056 P06005057 P06005058 P06005059 PS52M PN04M P06005062 PS09M PW04M P06005065 P06005066 P06005067 P06005068 P06005069 PS05M P06005071 P06005072 P06005073 PN13M P06005075 P06005077 P06005078 P06005079 P06005080 P06005081 P06005082 P06005083 P06005084 P06005085 P06005086 P06005087 P06005088 P06005089 P06005090 P06005091 P06005093 P06005094 PSB14M PSB04M P06005098 P06005099 SHAFT TENSION SPRING SHAFT BRAKE LEVER CAM SHAFT MOTOR SEAT BRACKET LIMIT SWITCH LEVELING BLOCK SPECIAL NUT M24-2 FOOT STUD PHLP HD SCR M4-.7 X 20 HEX NUT M4-.7 LIMIT SWITCH SEAT PHLP HD SCR M5-.8 X 10 FLAT WASHER 10MM BRAKE BAND ASSY PULLEY STAND MOTOR COVER LIMIT SWITCH PHLP HD SCR M5-.8 X 8 LIMIT SWITCH SEAT DOOR LOCK STUD GEAR 56T X 2.25 HEX NUT M16-2 STUD TOP COVER SWING BRACKET SPINDLE STUD BALL BEARING 16204 GEAR 49T X 2.25 GEAR 55T X 2.25 BRACKET ARM BRAKE PEDAL THUMB KNOB SAFETY DOOR GUARD ASSEMBLY COVER OIL GUARD HINGE GEAR 48T X 2.25 SPACER CAP SCREW M8-1.25 X 20 CAP SCREW M6-1 X 10 SPACER SPACER "&%%" BdYZa<%+%%B[\#H^cXZ,$&& REF PART # DESCRIPTION REF PART # DESCRIPTION 5100 5101 5102 5103 5104 5105 5106 5108 5109 5110 5111 5112 5113 5114 5115 5116 5117 5118 5119 5120 5121 5122 5123 5124 5125 5126 5127 5128 5129 5130 5131 5132 5133 5134 5135 5136 5137 5138 PK95M P06005101 P06005102 P06005103 P06005104 P06005105 P06005106 P06005108 P06005109 P06005110 P06005111 P06005112 P06005113 PR09M P06005115 P06005116 PS05M P06005118 PSB73M P06005120 PN02M PSB47M PSB01M P06005124 P06005125 PSS19M PN03M P06005128 P06005129 P06005130 PS05M P06005132 PSS03M PSB68M PSB48M P06005136 P06005137 P06005138 KEY 6 X 6 X 10MM SHAFT SPACER SPECIAL SCREW SPECIAL SCREW GEAR 57T X 2.25 EXT RETAINING RING 47MM GEAR 66T X 2.25 GEAR 57T X 2.25 GEAR 42T X 2.25 SPACER GEAR 57T X 2.25 GEAR 57T X 2.25 EXT RETAINING RING 20MM STUD THREADING PLATE PHLP HD SCR M5-.8 X 8 BED GAP CAP SCREW M12-1.75 X 50 BOLT PIN 10 X 75MM HEX NUT M10-1.5 CAP SCREW M10-1.5 X 40 CAP SCREW M6-1 X 16 BRACKET BRACKET SET SCREW M8-1.25 X 30 HEX NUT M8-1.25 FEMALE KNOB M8-1.25 BUSHING OIL PLUG PHLP HD SCR M5-.8 X 8 COVER SET SCREW M6-1 X 8 CAP SCREW M6-1 X 8 CAP SCREW M6-1 X 35 LEVER GUIDE PIN LOCK WASHER 5139 5140 5141 5142 5143 5144 5145 5146 5147 5148 5149 5150 5151 5152 5153 5154 5155 5156 5157 5158 5159 5160 5161 5162 5163 5164 5165 5166 5167 5168 5169 5170 5171 5172 5173 5174 5175 5176 P06005139 P06005140 PSB14M P06005142 PLW10M P06005144 P06005145 PLW10M PSS03M PSB26M PS09M PSB01M PSB14M PN02M PSB64M PSB01M P06005155 PLW06M PSB47M PS03M PRP28M PSB26M PLW06M PSB13M PRP42M PN03M PLW04M PSB13M P06005167 P06005168 P06005169 PSB26M P06005171 PSB06M P06005173 P06005174 P06005175 P06005176 COMPRESSION SPRING BUSHING CAP SCREW M8-1.25 X 20 CAP SCREW M16-2 X 55 LOCK WASHER 16MM WARNING PLATE THREADING CHART PLATE LOCK WASHER 16MM SET SCREW M6-1 X 8 CAP SCREW M6-1 X 12 PHLP HD SCR M5-.8 X 10 CAP SCREW M6-1 X 16 CAP SCREW M8-1.25 X 20 HEX NUT M10-1.5 CAP SCREW M10-1.5 X 25 CAP SCREW M6-1 X 16 SHAFT LOCK WASHER 10MM CAP SCREW M10-1.5 X 40 PHLP HD SCR M6-1 X 8 ROLL PIN 5 X 40MM CAP SCREW M6-1 X 12 LOCK WASHER 10MM CAP SCREW M8-1.25 X 30 ROLL PIN 3 X 20MM HEX NUT M8-1.25 BELT BRAKE CAP SCREW M8-1.25 X 30 SCREEN COOLANT PUMP BASE CAM CAP SCREW M6-1 X 12 BLOCK CAP SCREW M6-1 X 25 BLOCK STAR TYPE RING PUMP COVER 3-JAW CHUCK BdYZa<%+%%B[\#H^cXZ,$&& "&%&" Steady and Follow Rests (6000 Series Parts) +%&- +%&, +%&+ +%&* +%&) +%&( +%&' +%'% +%&. +%'& +%&& +%&% +%%. +%%- +%%, +%'' +%'( +%') +%%+ +%'* +%%* +%%( +%%) +%%' +%'+ +%%& +%', +%'+%'. +%(% +%(& +%(' "&%'" BdYZa<%+%%B[\#H^cXZ,$&& REF PART # DESCRIPTION REF PART # DESCRIPTION 6001 6002 6003 6004 6005 6006 6007 6008 6009 6010 6011 6012 6013 6014 6015 6016 P06006001 P06006002 P06006003 PLW07M P06006005 P06006006 P06006007 P06006008 P06006009 P06006010 PSB68M P06006012 P06006013 P06006014 PRP30M P06006016 CLAMPING BRACKET HEX BOLT M20-2.5 X 110 SPECIAL NUT M20-1.5 LOCK WASHER 20MM STEADY REST BASE LIMIT SCREW DOWEL PIN 10 X 60MM BALL BEARING 180300 GUIDE PIN SUPPORT SHAFT CAP SCREW M6-1 X 8 SLEEVE SHAFT UPPER CASTING ROLL PIN 5 X 50MM BUSHING 6017 6018 6019 6020 6021 6022 6023 6024 6025 6026 6027 6028 6029 6030 6031 6032 ADJUSTMENT KNOB SET SCREW M6-1 X 8 LOCK KNOB CLAMP SCREW DOWEL PIN 10 X 60MM ROTATE HANDLE ROLL PIN 5 X 26MM FOLLOW REST LIMIT SCREW BRACKET SLEEVE BUSHING SPECIAL SCREW SHAFT HEX BOLT M10-1.5 X 40 LOCK WASHER 10MM BdYZa<%+%%B[\#H^cXZ,$&& P06006017 PSS03M P06006019 P06006020 P06006021 P06006022 PRP26M P06006024 P06006025 P06006026 P06006027 P06006028 P06006029 P06006030 PB31M PLW06M "&%(" Accessories, Coolant, and Lighting System (7000 Series Parts) ,%%& ,%%. ,%&' ,%%+ ,%&& ,%&( ,%%' ,%&,%%( ,%%) ,%&* ,%%,%&+ ,%%* ,%%, ,%&) ,%&% ,%&."& ,%&, ,%'& ,%'* ,%&."' ,%&."( ,%') ,%'% ,%'( ,%'' *&,+ ,%&. REF PART # DESCRIPTION REF PART # DESCRIPTION 7001 7002 7003 7004 7005 7006 7007 7008 7009 7010 7011 7012 7013 7014 P06007001 P06007002 P06007003 P06007004 P06007005 P06007006 P06007007 P06007008 P06007009 P06007010 P06007011 P06007012 P06007013 P06007014 TOOL BOX OIL BOTTLE GREEN SPOT PAINT PUTTY SPOT PAINT TOOL POST WRENCH 4-JAW CHUCK WRENCH 3-JAW CHUCK WRENCH 4-JAW CHUCK LIFT EYE 18" FACE PLATE 4-JAW CHUCK MT#7-5 TAPERED SPINDLE SLEEVE MT#5 DEAD CENTER FEED ROD/LEAD SCREW SHEAR PIN HEX WRENCH SET 1.5-10 7015 7016 7017 7018 7019 7019-1 7019-2 7019-3 7020 7021 7022 7023 7024 7025 P06007015 P06007016 P06007017 P06007018 P06007019 P06007019-1 P06007019-2 P06007019-3 PSB06M P06007021 P06007022 P06007023 P06007024 P06007025 #2 STANDARD SCREW DRIVER #2 PHILLIPS SCREW DRIVER COMBO WRENCH SET 6-30 GAP PULLER HUB LAMP ASSEMBLY BASE AND ARM ASSEMBLY LENSE BULB 24V-50W CAP SCREW M6-1 X 25 MOTOR AND PUMP ASSY SUPPLY FLEX TUBE STANDOFF PIPE FLOW VALVE NOZZLE AND FLEX TUBE "&%)" BdYZa<%+%%B[\#H^cXZ,$&& Main Electrical Box (8000 Series Parts) -%%& -%%' -%%* -%%( -%%) -%%+ -%%, -%%-%&) -%%. -%&( -%&' -%&% -%&& REF PART # DESCRIPTION REF PART # DESCRIPTION 8001 8002 8003 8004 8005 8006 8007 8008 CONTACTOR (3TB44) CONTACTOR (3TB44) THERMAL RELAY (SETTING: 32A) CONTACTOR (40E, 3TH80) THERMAL RELAY (SETTING: 1A) TRANSFORMER (JBK50160-VATH) CONTACTOR (40E, 3TH80) CIRCUIT BREAKER (3A, 400VAC) 8009 8010 8011 8012 8013 8014 P06008009 P06008010 P06008011 P06008012 P06008013 P06008014 CIRCUIT BREAKER (6A, 400VAC) MAIN TERMINAL BOARD MOTOR TERMINAL BOARD GROUND TERMINAL BOARD MOUNTING PANEL MASTER CIRCUIT BREAKER (50A, 400VAC) P06008001 P06008002 P06008003 P06008004 P06008005 P06008006 P06008007 P06008008 BdYZa<%+%%B[\#H^cXZ,$&& "&%*" WARRANTY AND RETURNS <g^ooan>cYjhig^Va!>cX#lVggVcihZkZgnegdYjXi^ihZaah[dgVeZg^dYd[1 yearidi]Zdg^\^cVaejgX]VhZg[gdb i]ZYViZd[ejgX]VhZ#I]^hlVggVcinYdZhcdiVeeanidYZ[ZXihYjZY^gZXiandg^cY^gZXianidb^hjhZ!VWjhZ! cZ\a^\ZcXZ!VXX^YZcih!gZeV^ghdgVaiZgVi^dchdgaVX`d[bV^ciZcVcXZ#I]^h^h<g^ooan»hhdaZlg^iiZclVggVcin VcYVcnVcYVaalVggVci^Zhi]VibVnWZ^bea^ZYWnaVl!^cXajY^c\VcnbZgX]VciVW^a^indg[^icZhh![dgVcneVg" i^XjaVgejgedhZ!VgZ]ZgZWna^b^iZYidi]ZYjgVi^dcd[i]^hlg^iiZclVggVcin#LZYdcdilVggVcidggZegZhZci i]Vii]ZbZgX]VcY^hZXdbea^Zhl^i]i]Zegdk^h^dchd[VcnaVldgVXihjcaZhhi]ZbVcj[VXijgZghdlVggVcih# >ccdZkZcih]Vaa<g^ooan»ha^VW^a^injcYZgi]^hlVggVcinZmXZZYi]ZejgX]VhZeg^XZeV^Y[dgi]ZegdYjXiVcY VcnaZ\VaVXi^dchWgdj\]iV\V^chi<g^ooanh]VaaWZig^ZY^ci]ZHiViZd[LVh]^c\idc!8djcind[L]ViXdb# LZh]Vaa^ccdZkZciWZa^VWaZ[dgYZVi]!^c_jg^ZhideZghdchdgegdeZgindg[dg^cX^YZciVa!Xdci^c\Zci!heZX^Va! dgXdchZfjZci^VaYVbV\ZhVg^h^c\[gdbi]ZjhZd[djgegdYjXih# IdiV`ZVYkVciV\Zd[i]^hlVggVcin!XdciVXijhWnbV^adge]dcZVcY\^kZjhVaai]ZYZiV^ah#LZl^aai]Zc ^hhjZ ndj V ¸GZijgc CjbWZg!»» l]^X] bjhi WZ XaZVgan edhiZY dc i]Z djih^YZ Vh lZaa Vh i]Z ^ch^YZ d[ i]Z XVgidc# LZ l^aa cdi VXXZei Vcn ^iZb WVX` l^i]dji i]^h cjbWZg# Egdd[ d[ ejgX]VhZ bjhi VXXdbeVcn i]Z bZgX]VcY^hZ# I]ZbVcj[VXijgZghgZhZgkZi]Zg^\]iidX]Vc\ZheZX^[^XVi^dchViVcni^bZWZXVjhZi]ZnXdchiVcianhig^kZid VX]^ZkZWZiiZgfjVa^inZfj^ebZci#LZbV`ZZkZgnZ[[dgiidZchjgZi]VidjgegdYjXihbZZi]^\]fjVa^inVcY YjgVW^a^inhiVcYVgYhVcYlZ]deZndjcZkZgcZZYidjhZi]^hlVggVcin# EaZVhZ[ZZa[gZZidlg^iZdgXVaajh^[ndj]VkZVcnfjZhi^dchVWdjii]ZbVX]^cZdgi]ZbVcjVa# I]Vc`ndjV\V^c[dgndjgWjh^cZhhVcYXdci^cjZYhjeedgi#LZ]deZidhZgkZndjV\V^chddc# "&%+" BdYZa<%+%%B[\#H^cXZ,$&& WARRANTY CARD CVbZTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT HigZZiTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT 8^in TTTTTTTTTTTTTTTTTTTTTTT HiViZTTTTTTTTTTTTTTTTTTTTTTTTT O^e TTTTTTTTTTTTTTTTTTTTT E]dcZTTTTTTTTTTTTTTTTTTTT :bV^a TTTTTTTTTTTTTTTTTTTTTTTT >ckd^XZTTTTTTTTTTTTTTTTT BdYZaTTTTTTTTTTTTTTTTTTTT DgYZgTTTTTTTTTTTTTTTTTTTTTTT HZg^VaTTTTTTTTTTTTTTTTTT The following information is given on a voluntary basis. 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TTTTT NZh TTTTTCd 10. 8dbbZcih/ _____________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ ;DA96ADC<9DII:9A>C: EaVXZ HiVbe =ZgZ '2)::,9).$5342)!,).# 0/"/8 "%,,).'(!-7! ;DA96ADC<9DII:9A>C: HZcYV<g^ooan8ViVad\idV[g^ZcY/ CVbZTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT HigZZiTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT 8^inTTTTTTTTTTTTTTHiViZTTTTTTO^eTTTTTT I6E:6ADC<:9<:H""EA:6H:9DCDIHI6EA: Buy Direct and Save with Grizzly ® – Trusted, Proven and a Great Value! ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777