Download Roland E-600 User`s manual
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SERVICE NOTES EGX-600/400 Structure & Spare Parts 1 Electrical Section 2 Replacement of Main Parts 3 Adjustment 4 Supplemental Information 5 Troubleshooting 6 Service Activities 7 Contents 1 Structure & Spare Parts 1-1 1-2 1-3 1-4 1-5 4 Adjustment ACCESSORIES ............................................................................ FRAME & CONTROLLER ............................................................ X AXIS .......................................................................................... Y AXIS .......................................................................................... Z AXIS .......................................................................................... 1 2 4 6 8 2 Electrical Section 2-1 2-2 2-3 2-4 WIRING MAP ............................................................................. MAIN BOARD ASS’Y .................................................................. PANEL BOARD ASS’Y ............................................................... OTHER CIRCUIT BOARS .......................................................... 10 11 19 26 SPINDLE MOTOR_REPLACEMENT ......................................... X AXIS MOTOR_REPLACEMENT ............................................. Y AXIS MOTOR_REPLACEMENT ............................................. Z AXIS MOTOR_ REPLACEMENT ............................................ X AXIS LM GUIDE_REPLACEMENT .......................................... Y AXIS LM GUIDE_REPLACEMENT .......................................... X BELT_REPLACEMENT .......................................................... Y BELT_REPLACEMENT .......................................................... Special Tools ............................................................................. 68 SERVICE MODE ........................................................................ 69 HOW TO UPGRADE FIRMWARE ............................................. 72 X BELT TENSION ADJUSTMENT ............................................. 75 Y BELTTENSION ADJUSTMENT .............................................. 77 RIGHT ANGLED ADJUSTMENT OF X RAIL ............................. 79 CALIBRATION ............................................................................ 80 X AXIS LOAD CHECK ................................................................ 83 Y AXIS LOAD CHECK ................................................................ 84 Z AXIS LOAD CHECK ............................................................... 85 5 Supplemental Information 3 Replacement of Main Parts 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 34 37 41 45 50 54 59 64 5-1 OPERATIONAL SEQUENCE ..................................................... 86 5-2 SENSOR MAP ............................................................................ 88 6 Troubleshooting 6-1 6-2 6-3 6-4 POOR ENGRAVING RESULT ................................................... NOISE ........................................................................................ SPINDLE LOCK .......................................................................... MOTOR ERROR (X, Y, Z Axis) .................................................. 89 91 92 93 7 Service Activities 7-1 INSTALLATION CHECK LIST .................................................... 94 7-2 MAINTENANCE CHECK LIST .................................................... 98 7-3 Specification ............................................................................... 99 Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries. Second Edition EGX-600/400 ‘02. Jul. Unauthorized copying or transferral, in whole or in part, of this manual is prohibited. Copyright © 2002 ROLAND DG CORPORATION 5893-01 Revision Record Revision No. Date Description of Changes 0 2002.5.28 First Edition 1 2002.7.11 Sect1. [Structure & Parts List] has been added. Approval Issued by Inagaki Tamaki Inagaki Tamaki To Ensure Safe Work To Ensure Safe Work About and Notices. Used for instructions intended to alert the operator to the risk of death or severe injury should the unit be used improperly. Used for instructions intended to alert the operator to the risk of injury or material damage should the unit be used improperly. * material damage refers to damage or other adverse effects caused with respect to the home and all its furnishings, as well to domestic animals or pets. About the Symbols The symbol alerts the user to important instructions or warnings. The specific meaning of the symbol is determined by the design contained within the triangle. The symbol at left means danger of electrocution. The symbol alerts the user to items that must never be carried out (are forbidden). The specific thing that must not be done is indicated by the design contained within the circle. The symbol at left means not to touch. The symbol alerts the user to things that must be carried out. The specific thing that must be done is indicated by the design contained within the circle. The symbol at left means the power-cord plug must be unplugged from the outlet. 1 Structure & Spare Parts 1 Structure & Spare Parts 1-1 ACCESSORY 4 3 1 2 5 8 1 10 9 6 20 18 S1 19 7 17 11 21 14 13 16 12 ENGLISH JAPANESE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 accessory PARTS LIST Parts No. 23495124 13499111 13499109 23495214 23495125 13499209 21815108 13439801 13509781 12569515 21655242 26015374 26015373 21575104 22055278 21515102 21515101 12569304 21935130 11939106 -Main PartsParts Name AC CORD 3ASL/100 240VA 10A SAA AC CORD H05VV-F 240VE 10A S AC CORD SJT 117V 10A 3PVC AC CORD VCTF 100V 7A 3P-S AC-CORD H05VV 230V 10A S ADAPTER PLUG (100V) BOLT,T-SLOT EGX-600 CABLE-AC 3P CHINA 10A/250V S CABLE-ASSY HCL-T5-1MP-BL 1M HEXAGONAL WRENCH HOLDER,COLLET 4.36 EGX-600 MANUAL,USE EN EGX-600 MANUAL,USE JP EGX-600 NUT,KNURLED RETAINER PNC-2300 PLATE,CLAMP PNC-2300 RING,DEPTHNOSE PNC-2300 RING,MICROMETER DIAL PNC-2300 SPANNER 17MM TOOL,HEXAGON 3 ZN TOOL,SPANNER 10 PARTS LIST -Supplemental PartsParts No. Parts Name S1 31099108 NUT,WING 2SYU M6 BC 1 1 Structure & Spare Parts 1-2 FRAME & CONTROLLER 33 22 9 34 1 S6 30 2 S8 S2 31 21 29 S7 8 16 S2 S7 6 25 19 S7 S7 19 S3 10 18 S11 32 S9 S1 11 27 5 3 1 13 4 S1 S10 S1 S1 20 12 35 S1 S7 26 14 35 28 S1 35 23 S4 S1 7 15 S7 35 S7 24 2 S4 1 Structure & Spare Parts EGX-400 EGX-600 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 PARTS LIST Parts No. 13429701 22805450 23505780 23505776 23505777 22815146 22025642 22025643 22025641 22025635 22025625 22025666 22025667 22025664 22025650 22025649 22025662 22025663 22025658 22025653 22025659 22025654 22025660 22025655 12239406 7589418000 7589318000 W589356020 22475110 22535349 22535352 22535348 22535351 22535350 22535117 22535362 22535123 W589356090 W589356030 13129171 21475137 22255217 11879126 -Main PartsParts Name AC INLET SUP-J15G-E ASS'Y,CONTROLER EGX-600 CABLE-ASSY GND EGX-600 CABLE-ASSY JUNBI1 EGX-600 CABLE-ASSY JUNBI5 EGX-600 CHASSIS,CONTROLLER EGX-600 COVER,CABLE GUIDE EGX-400 COVER,CABLE GUIDE EGX-600 COVER,CONTROL CHASSIS EGX-400 COVER,CONTROL CHASSIS EGX-600 COVER,CONTROLLER EGX-600 COVER,MAIN BOARD EGX-600 COVER,Y FRAME CORNER 2 EGX-600 COVER,Y FRAME CORNER EGX-600 COVER,Y FRAME L EGX-400 COVER,Y FRAME L EGX-600 COVER,Y FRAME R EGX-400 COVER,Y FRAME R EGX-600 COVER,Y-BASE FRONT EGX-400 (3/5) COVER,Y-BASE FRONT EGX-600 (3/5) COVER,Y-BASE L EGX-400 (4/5) COVER,Y-BASE L EGX-600(4/5) COVER,Y-BASE R EGX-400 (5/5) COVER,Y-BASE R EGX-600(5/5) CUSHION,TM-96-6 EGX-400 FRAME-ASSY EGX-600 FRAME-ASSY EGX-600 JOG BOARD ASS'Y KNOB,L MCG MDX-500 LABEL,CARD SLOT EGX-600 #LA425 LABEL,EMERGENCY EGX-600 #LA428 LABEL,INTERFACE EGX-600 #LA424 LABEL,LOGO EGX-400 #LA427 LABEL,LOGO EGX-600 #LA426 LABEL,POWER CM-500 NO.893 LABEL,RISK WARN EGX-600 #LA454 LABEL,STANDARD(131)No.910 EGX-600 LCD BOARD ASS'Y EGX-600 PANEL BOARD ASS'Y POWER-SW AJ8201B SHEET,CONTROLLER EGX-600 SHIELD,JOG MDX-500 ABSORBER,C-30-RK-3225 * * * * S1 S2 S3 S4 S6 S7 S8 S9 S10 S11 PARTS LIST Parts No. 31019115 31019709 31019702 31049111 31329601 31289105 31279183 31279116 31279195 31079101 -Supplemental PartsParts Name SCREW,BINDING M3*4 BC SCREW,BINDING P-TIGHT 2.6*4 BC SCREW,BINDING P-TIGHT 3*6 BC SCREW,CAP M4*8 BC CLAMP,INSULOK T-18S CUPSCREW, M3*6 BC LABEL,CATION AIRGUN No.473 LABEL,EARTH MARK-1 NO.E-580 LABEL,NAME EXPRESSION No.450 SCREW,OVAL M3*8 BC * * * * * * * * * * * * * * 3 1 1 Structure & Spare Parts 1-3 X AXIS 23 S4 23 1 S3 S4 41 14 S9 S4 S9 S6 S12 27 30 4 39 S10 S12 40 43 S9 S13 36 S9 S4 S2 S1 26 40 5 S5 28 S4 S4 S8 S12 32 10 2 S9 S7 S4 21 25 10 19 S6 33 S12 38 42 S9 3 S4 S9 S4 S4 29 20 S4 7 S13 12 31 1 18 17 37 S4 S4 S10 8 34 S9 16 S4 S4 S14 S10 S10 10 S4 S12 19 S12 S4 10 22 S4 S11 S9 35 15 6 S11 24 4 13 9 19 11 S4 S4 S4 1 Structure & Spare Parts EGX-400 EGX-600 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 PARTS LIST -Main PartsParts No. Parts Name 22805454 ASS'Y,HOLDER BEARING EGX-600 22355794 BASE,X-MOTOR EGX-600 22175815 BEARING F8-16ZZ 11929132 BELT,100S2M240UG 11929136 BELT,150S2M555LW-C 11929134 BELT,150S2M755LW-C 21985135 BRACKET,Y-CABLE EGX-600 23475182 CABLE-CARD 28P 1100L BB HIGH-V 23475180 CABLE-CARD 28P 1300L BB HIGH-V 23475181 CABLE-CARD 28P 1380L BB HIGH-V 23475179 CABLE-CARD 28P 1740L BB HIGH-V 11769118 CLAMP,FCM2-S6-14 22025646 COVER,BELT HOLDER EGX-600 22025636 COVER,BRACKET Y-CABLE EGX-600 22025448 COVER,SIDE L EGX-600 22025657 COVER,SIDE R EGX-400 (2/5) 22025652 COVER,SIDE R EGX-600 (2/5) 22025639 COVER,TOP EGX-400 22025637 COVER,TOP EGX-600 22025640 COVER,X-FRONT EGX-400 22025638 COVER,X-FRONT EGX-600 W589356010 EGX-600 XY BOARD ASS'Y 7589317000 EGX-600 CHASSIS,X-Y BOARD ASSY 21655237 HOLDER,BEARING X EGX-600 21655232 HOLDER,BELT EGX-600 21655235 HOLDER,X-CABLE EGX-400 21655233 HOLDER,X-CABLE EGX-600 21655239 HOLDER,X-IDLE PULLEY EGX-600 21655236 HOLDER,Y-CABLE EGX-400 21655234 HOLDER,Y-CABLE EGX-600 22535347 LABEL,CAUTION PINCH-2 #LA423 22535356 LABEL,CORPORATE LOGO TYPE#LA437 21895144 L-BEARING,HSR15R2SSE+580L-2 21895143 L-BEARING,HSR15R2SSE+760L-1 22435425 MOTOR,XY EGX-600 21975151 PULLEY,100S2M0100 EGX-600 21975152 PULLEY,20S2M0100SF EGX-600 21975153 PULLEY,30S2M0150SF EGX-600 22185429 RAIL,X EGX-400 22185428 RAIL,X EGX-600 12179721 R-BEARING JIS6000ZZ (B8) 11889127 R-BEARING,DDLF-1910ZZ 22295259 SHAFT,X-DRIVE EGX-600 22185123 SLIDER,Y L EGX-600 22185124 SLIDER,Y R EGX-600 22175318 SPRING,X-DRIVE EGX-600 22715310 STAY,SIDE L EGX-600 22715307 STAY,X-BELT HOLDER EGX-600 22715300 STAY,X-IDLE PULLEY EGX-600 22135430 STOPPER,CABLE2 EGX-600 22135428 STOPPER,CARRIAGE EGX-600 22135431 STOPPER,X-DRIVE EGX-600 22175687 X-IDLE PULLEY * * * * * * * * * S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 PARTS LIST Parts No. 31029817 31029823 31329601 31289105 31109802 31119902 31149709 31049167 31049111 31049169 31139101 31199703 31049136 31249225 -Supplemental PartsParts Name BUSH,ROLL 4*15 BUSH,ROLL 4*2,5 CLAMP,INSULOK T-18S CUPSCREW, M3*6 BC NUT,HEXAGON M4 C PIN,SPRING 4*16 SUS JAG RING,E-RING CONIC BETW-7 SUS SCREW,CAP M4*35BC ALL THREADED SCREW,CAP M4*8 BC SCREW,CAP M4*8 BC+PW4*10*0.8 SCREW,PLAPOINT M3*6 BK FE SCREW,SET WP M3*6 BC SCRWE,CAP M4*20 BC WASHER,3*12*1 BC * * * * * * * * * * * 5 1 1 Structure & Spare Parts 1-4 Y AXIS S11 S11 36 33 1 34 35 S16 37 25 S18 S2 50 24 S18 S6 9 18 S3 S3 S17 S6 13 32 38 S17 5 S7 22 16 S21 53 20 S3 S5 52 28 S6 27 51 8 31 S14 S15 31 26 S4 S3 12 17 47 5 29 S9 53 S17 26 S3 S21 S9 19 15 14 S20 44 29 S3 2 S10 S15 S3 10 S19 S3 41 S16 43 49 42 39 S4 48 S16 54 4 S19 S19 S16 45 3 S16 S1 S19 40 11 30 6 46 42 S16 1 S12 S16 42 21 7 S9 S9 S3 S10 S19 41 6 1 Structure & Spare Parts EGX-400 EGX-600 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 PARTS LIST Parts No. 22805453 22805452 22805451 22355795 11929132 11929135 11929133 23505767 23505768 23505778 23505779 23505773 23505765 23505766 23505774 23505775 23475138 23475184 22335145 22025644 W589356050 W589356080 W589356060 7589350000 7589353000 12399313 12559570 12559444 22135613 22135611 22135612 22135609 21655240 7559306100 22535361 21895145 21895144 22435425 2215352600 22055522 22055530 22055523 22055531 22055524 22055532 22055525 22055526 22055527 12429113U0 21975151 21975152 21975153 12179721 22295261 22295260 22175217 22175316 22715299 22715311 22715301 22715302 22135430 21965146 21965145 12729102 22455116U0 22175687 22355796 -Main PartsParts Name ASS'Y,BASE Y-DRIVE EGX-600 ASS'Y,STAY Y-DRIVE EGX-400 ASS'Y,STAY Y-DRIVE EGX-600 BASE,Y-MOTOR EGX-600 BELT,100S2M240UG BELT,150S2M467LW-C BELT,150S2M569LW-C CABLE-ASSY EMG EGX-400 CABLE-ASSY EMG EGX-600 CABLE-ASSY JUNBI6 EGX-600 CABLE-ASSY JUNBI7 EGX-600 CABLE-ASSY POWER2 CABLE-ASSY Y LIMIT EGX-400 CABLE-ASSY Y LIMIT EGX-600 CABLE-ASSY YM EGX-400 CABLE-ASSY YM EGX-600 CABLE-CARD 20P 1120L BB HIGH-V CABLE-CARD 30P 120L BB CAP,MEMORYSLOT EGX-600 COVER,MEMORY SLOT EGX-600 EGX-600 IF BOARD ASS'Y EGX-600 MMC BOARD ASS'Y EGX-600 TRANS BOARD 1 ASS'Y EGX-600 MAIN BOARD ASS'Y EGX-600 SPINDLE BOARD ASS'Y FILTER(E) TR-20-10-10 FUSE 5X20 CEE-2AT WICKMANN FUSE 5X20 SB4 (4A) GUIDE,X-SCALE EGX-400 GUIDE,X-SCALE EGX-600 GUIDE,Y-SCALE EGX-400 GUIDE,Y-SCALE EGX-600 HOLDER,Y-IDLE PULLEY EGX-600 JACK ASS'Y EGX-300 LABEL,N EGX-600 #LA453 L-BEARING,HSR15R2SSE+460L-2 L-BEARING,HSR15R2SSE+580L-2 MOTOR,XY EGX-600 NUT PLATE,INTERFACE EGX-600 PLATE,T-SLOT 1 EGX-400 PLATE,T-SLOT1 EGX-600 PLATE,T-SLOT 2 EGX-400 PLATE,T-SLOT2 EGX-600 PLATE,T-SLOT 3 EGX-400 PLATE,T-SLOT3 EGX-600 PLATE,T-SLOT4 EGX-600 PLATE,T-SLOT5 EGX-600 POWER UNIT,ZWS120PPF-36 PULLEY,100S2M0100 PULLEY,20S2M0100SF PULLEY,30S2N0150SF R-BEARING JIS6000ZZ (B8) SHAFT,Y-DRIVE EGX-400 SHAFT,Y-DRIVE EGX-600 SPRING,SOLENOID MDX-500 SPRING,Y-DRIVE EGX-600 STAY,EMARGENCY SW EGX-600 STAY,TERMINAL BLOCK EGX-600 STAY,Y-DRIVE EGX-400 STAY,Y-DRIVE EGX-600 STOPPER,CABLE2 EGX-600 TABLE,T-SLOT EGX-400 TABLE,T-SLOT EGX-600 TERMINAL-BLOCK BTBH15LC2P TRANSFORMER-PW1 EGX-600 X-IDLE PULLEY BASE,Y-DRIVE EGX-600 * S1 S2 S3 S4 S5 S6 * S7 * * * * * * * * S9 S10 S11 S12 S14 S15 S16 S17 S18 S19 S20 S21 PARTS LIST Parts No. 31029823 31329601 31289105 31059110 31279191 31279121 31279124 31279127 31109802 31149705 31019117 31049106 31049113 31049167 31049111 31049169 31139101 31199703 31179907 31049136 -Supplemental PartsParts Name BUSH,ROLL 4*2,5 CLAMP,INSULOK T-18S CUPSCREW, M3*6 BC CUTION,COVER CABLE 519M0433 LABEL,CAUTION FUSE #347 LABEL,FLASH-LIGHTING NO.E-582 LABEL,FUSE 4.0A 125V NO.E-575 LABEL,FUSE T2A/250V NO.E-574 NUT,HEXAGON M4 C RING,E-RING ETW-7 SUS SCREW,BINDING M3*8 BC SCREW,CAP M3*8 BC SCREW,CAP M4*12 BC SCREW,CAP M4*35BC ALL THREADED SCREW,CAP M4*8 BC SCREW,CAP M4*8 BC+PW4*10*0.8 SCREW,PLAPOINT M3*6 BK FE SCREW,SET WP M3*6 BC SCREW,UREA M3*20 N-1 BK SCRWE,CAP M4*20 BC * * * * * * * * * * * * * * * * * * * * 7 1 1 Structure & Spare Parts 1-5 Z AXIS S5 23 20 S5 1 S4 15 27 S5 9 S5 13 19 11 S19 S5 S5 S6 A S5 44 S9 21 B 5 S5 10 12 S1 34 S12 40 18 29 25 S7 S12 8 36 S5 41 S16 22 S5 2 28 1 33 16 7 S5 24 S13 S2 45 43 S11 33 38 31 35 26 S14 3 S5 S18 S8 S3 S17 S10 A 39 S5 S15 S13 S12 S20 S14 6 S5 4 B 30 S12 17 S5 S2 17 32 42 S13 8 S5 37 1 Structure & Spare Parts EGX-400 EGX-600 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 PARTS LIST -Main PartsParts No. Parts Name 22805456 ASS'Y,BASE Z SLIDE EGX-600 22805455 ASS'Y,SLIDER Z EGX-600 22355793 BASE,MICROMETER DIAL EGX-600 22355800 BASE,MOTOR Z EGX-600 22355798 BASE,SPINDLE MOTOR EGX-600 22355799 BASE,Z EGX-600 22355792 BASE,Z SLIDE EGX-600 22355797 BASE,Z0 SENSOR EGX-600 11929131 BELT,A-1CEBRF 5*170 21985134 BRACKET,X-CABLE EGX-600 23505771 CABLE-ASSY SENS EGX-600 23475182 CABLE-CARD 28P 1100L BB HIGH-V 23475180 CABLE-CARD 28P 1300L BB HIGH-V 22025647 COVER,BRACKET X-CABLE EGX-600 22025648 COVER,X-Z JUNCTIONBOARD EGX-600 22025645 COVER,Z-CABLE EGX-600 12239406 CUSHION,TM-96-6 W589356040 EGX-600 BRAKE BOARD 2 ASS'Y 7589320000 EGX-600 PULLEY M PP 7589359000 EGX-600 SPINDLE CABLE ASSY W589356070 EGX-600 XZ BOARD ASS'Y 7589360000 EGX-600 BRAKE ASSY 7589407000 EGX-400 COVER,Z ASSY(1/5) 7589307000 EGX-600 COVER,Z ASSY(1/5) 7589319000 EGX-600 STAY,X-Z BOARD ASSY 21655235 HOLDER,X-CABLE EGX-400 21655233 HOLDER,X-CABLE EGX-600 22535213 LABEL,CAUTION TOOL MDX-15#LA58 22535355 LABEL,COVER LOCK EGX-600 #LA436 22395130 MAGNET PR1008P157B 22435427 MOTOR,SPINDLE EGX-600 22435426 MOTOR,Z EGX-600 22055535 PLATE,RUBBER Z EGX-600 11889107 R-BEARING,D10S6(B3FL) 11519107 RING,O P4 21495140 SCREW,Z ADJUST EGX-600 21495141 SCREW,Z-AXIS ASSY EGX-600 25095116 SENSOR,HALL AN9153 ASSY 22295262 SHAFT,Z EGX-600 22185125 SLIDER,X EGX-600 22175309 SPRING,MICROMETER DIAL EGX-600 22175311 SPRING,NOSE GUARD EGX-600 22175320 SPRING,SP MOTOR EGX-600 22715304 STAY,COVER SW EGX-600 22715305 STAY,COVER Z EGX-600 22715303 STAY,SENSOR EGX-600 22325440 SUPPORT,Z-SCREW EGX-600 * * S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 PARTS LIST Parts No. 31029820 31029802 31499101 31329601 31289105 31059110 31279106 31119115 31149503 31049102 31049103 31049106 31049113 31049167 31049111 31169115 31199710 31199703 31199711 31049136 -Supplemental PartsParts Name BUSH,ROLL 3*2 BUSH,ROLL 3*3.5 CLAMP,BASE SKM-1 CLAMP,INSULOK T-18S CUPSCREW, M3*6 BC CUTION,COVER CABLE 519M0433 LABEL,CAUTION HOT SURF No.778 PIN,PARALLEL 6*25 SUS H7 RING,C CTW-14 SUS SCREW,CAP M2*6 BC SCREW,CAP M2*8 BC SCREW,CAP M3*8 BC SCREW,CAP M4*12 BC SCREW,CAP M4*35BC ALL THREADED SCREW,CAP M4*8 BC SCREW,FLAT M2*8 BC SCREW,SET WP M3*3 BC SCREW,SET WP M3*6 BC SCREW,SET WP M4*8 BC SCRWE,CAP M4*20 BC * * * * 9 1 RS232C CENTRO A B C D E F G H 12729102 3 4 J OI NT B T B H1 5 L C2 P 1 2 CN1 4 D F CN9 Z WS 1 2 0 P P F - 3 6 1 2 4 2 9 1 1 3 U0 T R A N S F O R ME R - P W 2 2 4 5 5 1 1 6 U0 CN1 0 P O WE R + 2 4 V, +1 5 V, + 5 V +3. 3V/ 3 A VM S RA M 1 2 8 Kb y t e S RA M 1 2 8 Kb y t e DRA M 2 Mb y t e M4 A 5 3 2 / 3 2 CN1 0 G Parts No. 23505769 23505764 7589360000 23475184 23505768 N 23505767 23505775 O 23505774 J K L M CN4 I / O CONT ROL L Parts Name EGX-600 EGX-400 CABLE-ASSY JUNBI1 EGX-600 * * CABLE-ASSY JUNBI5 EGX-600 * * CABLE-ASSY JUNBI6 EGX-600 * * CABLE-ASSY JUNBI7 EGX-600 * * CABLE-ASSY GND EGX-600 * * CABLE-ASSY POWER1 EGX-600 * * CABLE-ASSY POWER2 EGX-600 * * CABLE-ASSY SENS EGX-600 * * AJ 8 2 0 1 B 13129171 P O WE R S W D A T A M4 A 3 1 2 8 / 6 4 I / O CONT ROL L S Dr i v e r TX- 2 4 - 8 0 R TX2 5 - 8 0 P S P OW S ENC A Dr i v e r Z Dr i v e r Y Dr i v e r X ENC A E NC A P OW Z E NC Z P OW Y E NC Y P OW P U Parts Name EGX-600 EGX-400 CABLE-ASSY LCD EGX-600 * * CABLE-ASSY ENCODER EGX-600 * * BRAKE,ASSY EGX-600 * * CABLE-CARD 30P 120L BB * * CABLE-ASSY EMG EGX-600 * CABLE-ASSY EMG EGX-400 * CABLE-ASSY YM EGX-600 * CABLE-ASSY YM EGX-400 * CP U H8 3 0 4 8 CN5 CN9 CPU H8 S 2 6 7 6 CPU H8 S 2 6 7 6 X P OW S T U V R Q P R O Y LI M SPI NDL E MO T O R Z0 SEN R R CN2 3 Parts No. 23505766 23505765 23475180 23475182 23475179 23475181 7589359000 13509781 23475138 7559306100 T Z MOT OR S Z LI M X LI M SP I NDL E COV E R S W H CN1 7 Q Q J O G K CN2 0 E GX - 6 0 0 J OG B OA RD J E GX - 6 0 0 P A NE L B OA RD CN1 8 PI C L CD E GX - 6 0 0 X Z B OA RD CN2 4 CN8 Parts Name EGX-600 EGX-400 CABLE-ASSY Y LIMIT EGX-600 * CABLE-ASSY Y LIMIT EGX-400 * CABLE-CARD 28P 1300L BB HIGH-V * CABLE-CARD 28P 1100L BB HIGH-V * CABLE-CARD 28P 1740L BB HIGH-V * CABLE-CARD 28P 1380L BB HIGH-V * ASSY SPINDLE CABLE EGX-600 * * CABLE-ASSY HLC-T5-1MP-BL 1M * * CABLE-CARD 20P 1120L BB HIGH-V * * JACK ASS'Y EGX-300 * * E G X - 6 0 0 M MC B O A R D MMC CN2 2 CN2 5 E GX - 6 0 0 B RA K E B OA RD AP3 6 3 2 K BRAKE ASSY L Y MO T O R E GX - 6 0 0 X Y J UN CT I ON B OA RD X MO T O R 2-1 WIRING MAP Parts No. 23505776 23505777 23505778 23505779 23505780 23505772 23505773 23505771 AC I NLET B A D D R E S S F L A S HROM 5 1 2 Kb y t e S H7 7 0 9 A CP U X Dr i v e r CN2 1 H OL DE R HOL D E R B M- S S - I - 1 4 12189835 CN1 1 CN1 6 A C C O N T R O L L E GX - 6 0 0 S P I ND L E B OA RD CN8 CN7 S UP - J 1 5 G- E 13429701 N V M 1 6 MHz CN1 0 E I/O I/F CE NT RO I/F RS 2 3 2 C DRI V E R CN1 1 E ME R GE N C Y S W A1 6 5 E- S- 0 1 o mr o m E GX - 3 0 0 J A CK A S S Y I / O CN1 5 CN1 3 CN1 2 CN2 CN1 2 CN3 CN1 E GX - 6 0 0 MA I N B OA R D E GX - 6 0 0 T R A N S B OA R D CN4 CN6 CN2 CN1 CN6 CN3 10 CN5 CN1 CN3 2 CN1 1 CN9 E GX - 6 0 0 I / F B OA RD 2 Electrical Section 2 Electrical Section 2 Electrical Section 2-2 MAIN BOARD ASS'Y Main Board_Arrangement Diagram / component side 2 Indicates revision of the circuit board. 11 2 Electrical Section Main Board_Component Diagram / component side 2 12 2 Electrical Section Main Board_Arrangement Diagram / soldering side 2 13 2 Electrical Section Main Board_Component Diagram / soldering side 2 14 1 2 3 4 5 53014-05 CN4 VCC T6 1.0K R2 T35 T7 R4 1.0K 1.0K R3 T36 T37 10k R117 ZACLK DDA_MtoS DDA_StoM R122 Not use R1110K C74 C75 C76 C77 CE1000p CE1000p CE1000p CE1000p T34 T5 AVCRNT CE0.022u C66 AUCRNT CE0.022u C67 ZVCRNT R53 330 R54 330 R55 330 R56 330 R1 1.0K CE0.022u C68 ZUCRNT CE0.022u C69 T40 10K VCC3 R10 4 3 2 1 ZACLK DDA_MtoS DDA_StoM EXBV8V103J VCC3 RA33 5 5 4 6 6 3 7 7 2 8 8 1 8 7 6 5 8 7 6 5 EXBV8V103J 1 2 3 4 RA34 T9 T8 T10 1 2 3 4 VCC3 /MTRERR RA7 EXBA10E103J VCC3 Cmd_StoM Cmd_MtoS /Cmd_HS R125 Non T11 INT4K C1 CE0.1u /MTRERR FWEZA VCC3 C4 CE0.1u 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 C2 CE0.1u VCC3 R9 10k 8.0MHz RA1 EXBA10E103J 6 10 2 9 3 8 4 7 5 1 VCC3 VCC3 C38 CE1.0u Y1 R24 3.3k P52/SCK2/IRQ2 P53/ADTRG/IRQ3 PH2/CS6/(IRQ6) PH3/CS7/OE/(IRQ7) PG4/BREQO PG5/BACK PG6/BREQ VCC3 P40/AN0 P41/AN1 P42/AN2 P43/AN3 VREF AVCC P44/AN4 P45/AN5 P46/AN6/DA0 P47/AN7/DA1 P54/AN12/IRQ4 P55/AN13/IRQ5 P56/AN14/DA2/IRQ6 P57/AN15/DA3/IRQ7 AVSS NC P35/SCK1/(OE) P34/SCK0 P33/RXD1 GND P32/RXD0/IrRXD P31/TXD1 P30/TXD0/IrTXD P80/EDREQ2/(IRQ0) P81/EDREQ3/(IRQ1) P82/ETEND2/(IRQ2) MD0 MD1 R33 220 /MTRRST RA3 EXBA10E103J RA4 EXBA10E103J VCC3 PD7/D15 PE0/D0 PE1/D1 PE2/D2 PE3/D3 VCC3 PE4/D4 PE5/D5 PE6/D6 PE7/D7 FWE P61/TMRI1/DREQ1/IRQ9 P60/TMRI0/DREQ0/IRQ8 P27/PO7/TIOCB5/EDRAK1/(IRQ15) P26/PO6/TIOCA5/EDRAK0/(IRQ14) P25/PO5/TIOCB4/(IRQ13) P24/PO4/TIOCA4/(IRQ12) P23/PO3/TIOCD3/(IRQ11) P22/PO2/TIOCC3/(IRQ10) P21/PO1/TIOCB3/(IRQ9) P20/PO0/TIOCA3/(IRQ8) P17/PO15/TIOCB2/TCLKD/EDRAK3 P16/PO14/TIOCA2/EDRAK2 P15/PO13/TIOCB1/TCLKC P14/PO12/TIOCA1 GND P13/PO11/TIOCD0/TCLKB P12/PO10/TIOCC0/TCLKA P11/PO9/TIOCB0 P10/PO8/TIOCA0 P75/EDACK1/(DACK1) P74/EDACK0/(DACK0) P73/ETEND1/(TEND1) IC10 VCC3 NMI H8S/HD64F2676VFC33 WDTOVF R118 10k R126 Non R26 3.3k T41 T42 T43 VCC3 RA8 EXBA10E103J 6 Cmd_StoM Cmd_MtoS /Cmd_HS 6 1 5 7 4 8 3 9 2 10 1 2 DTC114EK Q1 SEL-6414E LED1 220 R34 RA36 EXBV8V103J VCC3 R109 22k /MTRERR /LESSTHAN_ZA C6 CE0.1u 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 C3 CE0.1u T45 T46 T44 /AHW /AHV /AHU /ZHW /ZHV /ZHU INT4K /ZB /ZA ZVPWM ZUPWM AWPWM AVPWM AUPWM ZWPWM /AB INT4KZ /AA ZEN AEN FWEZA 10 2 9 3 8 4 7 5 1 2 3 4 T3 T4 10 ZUCRNT ZVCRNT R25 3.3k ZEN ZUPWM ZVPWM ZWPWM C41 CE0.22u/50V VCC3 T2 C40 CE0.22u/50V 1 2 3 4 8 7 6 5 T12 T13 C5 CE0.1u C45 CE0.22u/50V C44 CE0.22u/50V T14 AUCRNT AVCRNT R27 3.3k AEN AUPWM AVPWM AWPWM T15 8 3 13 7 4 14 8 3 13 7 4 14 74LVC14 IC6E T1 D1 DAN217U 1 D2 DAN217U C7 CE0.1u EN1 EN2 EN3 IN1 IN2 IN3 C57 CE1u 11 EN1 EN2 EN3 IN1 IN2 IN3 C56 CE1u VCC3 C101 CE0.1u /ZA /ZB /ZHU /ZHW /ZHV EXBV8V103J 13 8 7 6 5 6 1 6 1 VCC3 74LVC14 IC5F /AA /AB /AHU /AHW /AHV RA35 T38 T39 10 2 9 3 8 4 7 5 12 14 4 2 3 IC5E 74LVC14 IC5D 74LVC14 L6234 OUT1 OUT2 OUT3 VS VS 6 5 15 9 12 3 5 74LVC14 13 IC6D 74LVC14 IC6B OUT1 OUT2 OUT3 VS VS 3403 47k 0.1% 6V R67 12 IC12D 13 R90 4.7k 0.1% R86 4.7k 0.1% R39 0.1/1W R89 4.7k 0.1% R85 R65 47k 0.1% 4.7k 0.1% L6234 6 5 15 9 12 9 3 1 3403 5 R64 100k 0.1% 6V C95 C96 C97 C98 C99 7 IC12B 6 R63 100k 0.1% 8 3403 10 R68 47k 0.1% 6V 5 6 7 8 5 6 7 8 R45 R82 R91 4.7k 0.1% R92 4.7k 0.1% R88 4.7k 0.1% R40 0.1/1W RA30 EXBV8V561J EXCML20A390U FL4 EXCML20A390U FL6 EXCML20A390U FL5 EXCML20A390U RA26 EXBV8V470J 1 8 1 8 2 7 2 7 3 6 3 6 4 5 4 5 R46 47 FL3 FL2 EXCML20A390U R50 560 R84 4.7k 0.1% HEAD_SW FL1 A B VCC U=C1 W=C2 V=C3 24V EXCML20A390U HEAD_SW RL_SOL 47 RA29 EXBV8V561J VCC R49 560 R81 R83 4.7k 0.1% 4.7k 0.1% 4.7k 0.1% R87 4.7k 0.1% IC12C 9 47k 0.1% R66 4 3 2 1 R38 0.1/1W 4 3 2 1 RA25 EXBV8V470J CE1000p CE1000p CE1000p CE1000p CE1000p R80 4.7k 0.1% CE1000p CE1000p CE1000p CE1000p CE1000p C90 C91 C92 C93 C94 R79 4.7k 0.1% 74LVC14 C46 CE0.22u/50V 74LVC14 8 IC6C 74LVC14 4 IC6F 2 IC6A R78 4.7k 0.1% 6V R62 C61 CE0.01u IC2 VM 6 3403 IC12A 2 11 9 5 R37 0.1/1W C42 74LVC14 CE0.22u/50V C64 + 220u/63V 74LVC14 10 IC5B 1 IC5C R77 R61 100k 0.1% 4.7k 0.1% 12 24V 6 74LVC14 8 IC5A C60 CE0.01u IC1 VM 2 1 3 6 1 8 7 6 5 8 7 6 5 1 2 3 4 1 32 3 4 5 7 4 8 3 9 2 10 1 6 10 2 9 3 8 4 7 5 10 2 9 3 8 4 7 5 1 18 VBOOT 108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 P51/RXD2/IRQ1 P50/TXD2/IRQ0 PH1/CS5 PH0/CS4 PG3/CS3 PG2/CS2 PG1/CS1 PG0/CS0 STBY GND XTAL EXTAL VCC3 PF7/CLKOUT PLLVCC RES PLLVSS PF6/AS PF5/RD PF4/HWR PF3/LWR PF2/LCAS/IRQ15 PF1/UCAS/IRQ14 PF0/WAIT P65/TMO1/DACK1/IRQ13 P64/TMO0/DACK0/IRQ12 P63/TMCI1/TEND1/IRQ11 P62/TMCI0/TEND0/IRQ10 PD0/D8 PD1/D9 PD2/D10 PD3/D11 GND PD4/D12 PD5/D13 PD6/D14 MD2 P83/ETEND3/(IRQ3) P84/EDACK2/(IRQ4) P85/EDACK3/(IRQ5) VCC3 PC0/A0 PC1/A1 PC2/A2 PC3/A3 PC4/A4 PC5/A5 GND PC6/A6 PC7/A7 PB0/A8 PB1/A9 PB2/A10 PB3/A11 GND PB4/A12 PB5/A13 PB6/A14 PB7/A15 PA0/A16 PA1/A17 GND PA2/A18 PA3/A19 PA4/A20 PA5/A21 PA6/A22 PA7/A23 NC P70/EDREQ0/(DREQ0) P71/EDREQ1/(DREQ1) P72/ETEND0/(TEND0) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 RA5 EXBA10E103J RA6 EXBA10E103J 16 VREF 16 17 VCP SENSE2 SENSE1 11 4 GND GND GND GND VREF 100k 0.1% 1 11 10 20 18 19 2 2 1 3 17 VCP SENSE2 SENSE1 19 2 VBOOT GND GND GND GND 1 11 10 20 CE0.22u/50V C43 + - C33 CE22p + - + - CE0.22u/50V C47 8 7 6 5 8 7 6 5 1 2 3 4 1 2 3 4 8 7 6 5 1 8 2 7 3 6 4 5 A B VCC U=C1 W=C2 V=C3 1 2 3 4 + - C31 CE15p VCC 5267-13A 1 2 3 4 5 6 7 8 9 10 11 12 13 CN6 IL-FPC-28ST-N 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN1 2 Electrical Section Main Board_1/4 Circuit Diagram 2 15 VCC3 3 VM NOT USE RA11 5 7 4 8 3 9 2 10 5 4 3 2 1 53014-05 CN8 VCC /MTRERR INT4K /CRDY PANEL_CTS HEAD_COVER VCC1.9 /RTS /CRD 33 R111 T80 T82 T84 T86 For SH3 monitor R132 1.0K R131 10k R130 10k 1 6 PTC3 PTC2 PTC1 PTC0 DRAK0 DRAK1 /DREQ0 /DREQ1 /RESET /RTS /CRD PTC7 PTC6 PTC5 PTC4 PANEL_R Cmd_StoM RS232_R PANEL_T RS232_T Cmd_MtoS C36 CE22p CLK64 2 DTC114EK Q3 VCC3 C8 CE0.1u RA37 EXBV8V103J T79 T81 T83 T85 VCC3 R17 10k DRAK0 DRAK1 /DREQ0 /DREQ1 /RESET 10K R14 PANEL_R Cmd_StoM RS232_R PANEL_T RS232_T Cmd_MtoS CLK64 /MTRERR /MTRERR C35 CE22p C9 CE0.1u R119 10k CE470p CE0.1u C82 STATUS0/PTJ[6] STATUS1/PTJ[7] TCLK/PTH[7] IRQOUT GND CKIO VCC3 TxD0/SCPT[0] SCK0/SCPT[1] TxD1/SCPT[2] SCK1/SCPT[3] TxD2/SCPT[4] SCK2/SCPT[5] RTS2/SCPT[6] RxD0/SCPT[0] RxD1/SCPT[2] GND RxD2/SCPT[4] VCC1.9 CTS2/IRQ5/SCP[7] PTC[7]/PINT[7] PTC[6]/PINT[6] PTC[5]/PINT[5] PTC[4]/PINT[4] GND WAKEUP/PTD[3] VCC3 RESETOUT/PTD[2] PTC[3]/PINT[3] PTC[2]/PINT[2] PTC[1]/PINT[1] PTC[0]/PINT[0] DRAK0/PTD[1] DRAK1/PTD[0] DREQ0/PTD[4] DREQ1/PTD[6] RESETP CA MD3 MD4 MD5 GND AN[0]/PTL[0] AN[1]/PTL[1] AN[2]/PTL[2] AN[3]/PTL[3] AN[4]/PTL[4] AN[5]/PTL[5] VCC3 AN[6]/DA[1]/PTL[6] AN[7]/DA[0]/PTL[7] GND C17 CE0.1u R123 10k /MTRERR INT4K /CRDY PANEL_CTS HEAD_COVER C16 CE0.1u VCC3 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 VCC1.9 10k R12 C83 CE470p SH7709A-QFP208 IC17 RA14 VCC3 Not use R18 RS232_R RS232_T EXBA10E103J RS232_R RS232_T VCC3 D25 Y3 16MHz VCC1.9 RA15 NOT USE D19 VCC3 6 D31 D30 D29 D28 D27 D26 6 5 7 4 8 3 9 2 10 1 D24 D23 D22 D21 D20 D31 D30 D29 D28 D27 D26 D25 D24 C34 CE22p VCC1.9 C10 C11 CE0.1u RA16 NOT USE 6 5 7 4 8 3 9 2 10 1 D18 D17 D16 1 Y_LIM 8 7 6 5 8 7 6 5 1 2 3 4 1 2 3 4 D15 D23 D22 D21 D20 D19 D18 D17 D16 5 7 4 8 3 9 2 10 1 8 7 6 5 PTF0 PTF1 PTF2 PTF3 PTF4 PTF5 PTF6 PTF7 X_LIM START START /LESSTHAN_ZA /LESSTHAN_XY R116 10k T52 T51 R115 10k T50 T49 RA17 NOT USE 6 8 7 6 5 X_LIM Y_LIM Z_LIM A_LIM /DSR Z0 Z_LIM A_LIM /DSR Z0 /DACK1 /DACK0 /DACK1 /DACK0 1 2 SW1 KHS02E 4 3 CE2B/PTE[5] CE2A/PTE[4] CS6/CE1B CS5/CE1A/PTK[3] CS4/PTK[2] CS3/PTK[1] CS2/PTK[0] VCC3 CS0 GND AUDSYNC/PTE[7] RD/WR WE3/DQMUU/ICIOWR/PTK[7] WE2/DQMUL/ICIORD/PTK[6] WE1/DQMLU/WE WE0/DQMLL RD BS/PTK[4] A25 VCC3 A24 GND A23 VCC1.9 A22 GND A21 A20 A19 A18 A17 A16 A15 VCC3 A14 GND A13 A12 A11 A10 A9 A8 A7 A6 A5 VCC3 A4 GND A3 A2 A1 A0 D14 D13 D12 D11 D10 D9 D8 D7 D6 D15 D14 D13 D12 D11 D10 D9 D8 5 7 4 8 3 9 2 10 1 1 2 3 4 /CASU D5 1 2 3 4 Cmd_HS /CASL Cmd_HS /RAS VCC3 RA18 NOT USE 6 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 C12 CE0.1u 10k R13 A23 A24 A25 A3 A2 A1 A0 A4 A13 A12 A11 A10 A9 A8 A7 A6 A5 A14 A21 A20 A19 A18 A17 A16 A15 DQMUU DQMUL DQMLU DQMLL /DTR /CS0 /CS2 /CS4 10 2 9 3 8 4 7 5 10 2 9 3 8 4 7 5 A7 A6 A5 A4 A3 A2 A1 A0 10 2 9 3 8 4 7 5 A15 A14 A13 A12 A11 A10 A9 A8 A23 A22 A21 A20 A19 A18 A17 A16 A24 A25 T16 T17 10K 6 1 6 1 6 1 VCC3 10K R16 R15 DQMUU DQMUL DQMLU DQMLL /DTR /CS0 /CS2 H8RESET T59 T60 T61 /CS4 COVERSW T58 H8RESET C14 CE0.1u VCC1.9 A22 VCC3 VCC3 COVERSW RA10 EXBA10E103J EXBA10E103J RA12 RA13 EXBA10E103J 156 155 154 153 152 151 150 149 148 147 146 145 144 143 142 141 140 139 138 137 136 135 134 133 132 131 130 129 128 127 126 125 124 123 122 121 120 119 118 117 116 115 114 113 112 111 110 109 108 107 106 105 EXTAL XTAL VCC1.9 GND GND PTH[6] Vcc-PLL2 CAP2 Vss-PLL2 Vss-PLL1 CAP1 Vcc-PLL1 MD0 PTF[0]/PINT[8] PTF[1]/PINT[9] PTF[2]/PINT[10] PTF[3]/PINT[11] PTF[4]/PINT[12] PTF[5]/PINT[13] PTF[6]/PINT[14] PTF[7]/PINT[15] PTG[0] VCC1.9 PTG[1] GND PTG[2] PTG[3] PTG[4] PTG[5] PTG[6] IOIS16/PTG[7] ADTRIG/PTH[5] RESETM WAIT BREQ BACK PTE[0] RAS2U/PTE[1] RAS3U/PTE[2] CAS2H/PTE[3] CAS2L/PTE[6] DACK1/PTD[7] DACK0/PTD[5] CASHH/PTJ[5] CASHL/PTJ[4] VCC3 CASLH/CASU/PTJ[3] GND CASLL/CASL/PTJ[2] RAS2L/PTJ[1] RAS3L/PTJ[0] CKE/PTK[5] MD1 MD2 VCC3 XTAL2 EXTAL2 GND NMI IRQ0/IRL0/PTH[0] IRQ1/IRL1/PTH[1] IRQ2/IRL2/PTH[2] IRQ3/IRL3/PTH[3] IRQ4/PTH[4] D31/PTB[7] D30/PTB[6] D29/PTB[5] D28/PTB[4] D27/PTB[3] D26/PTB[2] GND D25/PTB[1] VCC3 D24/PTB[0] D23/PTA[7] D22/PTA[6] D21/PTA[5] D20/PTA[4] GND D19/PTA[3] VCC1.9 D18/PTA[2] D17/PTA[1] D16/PTA[0] GND D15 VCC3 D14 D13 D12 D11 D10 D9 D8 D7 D6 GND D5 VCC3 D4 D3 D2 D1 D0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 D4 D3 D2 D1 D0 D7 D6 D5 D4 D3 D2 D1 D0 5 7 4 8 3 9 2 10 1 RD/WR /RD /RAS /CASL /CASU RD/WR RA43 EXBV8V330J 4 5 RA5 4 5 3 6 RA6 3 6 2 7 RA7 2 7 1 8 RA8 1 8 RA42 EXBV8V330J 4 5 RA1 4 5 3 6 RA2 3 6 2 7 RA3 2 7 1 8 RA4 1 8 RD/WR /RD 33 R112 RA45 EXBV8V330J 4 5 4 5 3 6 3 6 2 7 2 7 1 8 1 8 RA44 EXBV8V330J A9 4 5 RA9 4 5 A10 3 6 RA10 3 6 A11 2 7 RA11 2 7 A12 1 8 RA12 1 8 A5 A6 A7 A8 A1 A2 A3 A4 /RD BHEL BLEL RD/WR /CS2 /RD BHEL BLEL RD/WR /CS2 R_/RAS R_/CASL R_/CASU R_/WR R_/CS3 26 45 50 18 35 34 17 33 21 22 23 24 27 28 29 30 31 32 20 19 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 RA1 RA2 RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 VCC3 VCC3 VCC3 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 41 40 39 17 6 5 4 3 2 1 44 43 42 27 26 25 24 21 20 19 18 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 VCC3 VCC3 GND GND D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 /RD DQMLL /RESET /RD DQMLL /RESET 11 33 12 34 7 8 9 10 13 14 15 16 29 30 31 32 35 36 37 38 JP3 DSP03-003-432T C13 CE0.1u 1 6 25 VCC3 2 3 4 5 7 8 9 10 41 42 43 44 46 47 48 49 CY7C1021BV33-12ZC OE BHE BLE WE CS A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 IC18 /CS0 GM71V18163CT-6 GND GND GND RAS LCAS UCAS WE OE A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 IC15 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 VCC3 C19 CE0.1u 2 /RD BHEU BLEU RD/WR /CS2 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 VCC3 RY/BY BYTE A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 41 40 39 17 6 5 4 3 2 1 44 43 42 27 26 25 24 21 20 19 18 CN7 NOT USE VCC VCC3 VCC3 GND GND D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 11 33 12 34 7 8 9 10 13 14 15 16 29 30 31 32 35 36 37 38 VCC3 A10 A11 A12 A13 A14 A15 A16 A17 A18 A1 A2 A3 A4 A5 A6 A7 A8 A9 A25 CE0.1u C15 VCC3 15 47 37 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 25 24 23 22 21 20 19 18 8 7 6 5 4 3 2 1 48 17 16 9 CY7C1021BV33-12ZC OE BHE BLE WE CS A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 IC19 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 MBM29LV160BC-TSOP48 GND GND CE OE WE RP D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 IC16 /RD BHEU BLEU RD/WR /CS2 D8 D9 D10 D11 D12 D13 D14 D15 /CS0 D0 D1 D2 D3 D4 D5 D6 D7 27 46 26 28 11 12 29 31 33 35 38 40 42 44 30 32 34 36 39 41 43 45 2 3 16 RA9 EXBV8V103J D16 D17 D18 D19 D20 D21 D22 D23 D24 D25 D26 D27 D28 D29 D30 D31 VCC3 C18 CE0.1u 2 Electrical Section Main Board_2/4 Circuit Diagram 1 1 2 3 4 5 1.0K R6 T24 C80 C81 T65 T66 T67 T68 VCC T23 C79 T22 1.0K R5 CE1000p CE1000p CE1000p CE1000p C78 53014-05 CN5 YVCRNT YUCRNT CE0.022u C70 R8 1.0K R7 1.0K CE0.022u C71 XVCRNT R57 330 R58 330 R59 330 R2010K R60 XYCLK DDA_MtoS DDA_StoM 10k R120 330 XUCRNT CE0.022u C72 R124 Not use 4 3 2 1 XYCLK DDA_MtoS DDA_StoM 10K VCC3 R21 EXBV8V103J VCC3 RA38 5 5 4 6 6 3 7 7 2 8 8 1 8 7 6 5 8 7 6 5 R129 10k C20 CE0.1u /MTRERR EXBV8V103JVCC3 1 2 3 4 RA39 T69 T70 T71 T25 T27 T26 T28 1 2 3 4 VCC3 /MTRERR Cmd_StoM Cmd_MtoS /Cmd_HS R127 Non T29 RA23 EXBA10E103J VCC3 FWEXY VCC3 C23 CE0.1u 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 1 8.0MHz RA2 EXBA10E103J Y2 VCC3 C37 CE22p C39 CE1.0u VCC3 C21 CE0.1u VCC3 R19 10k 6 10 2 9 3 8 4 7 5 R35 220 /MTRRST RA19 EXBA10E103J RA20 EXBA10E103J VCC3 Z0 P52/SCK2/IRQ2 P53/ADTRG/IRQ3 PH2/CS6/(IRQ6) PH3/CS7/OE/(IRQ7) PG4/BREQO PG5/BACK PG6/BREQ VCC3 P40/AN0 P41/AN1 P42/AN2 P43/AN3 VREF AVCC P44/AN4 P45/AN5 P46/AN6/DA0 P47/AN7/DA1 P54/AN12/IRQ4 P55/AN13/IRQ5 P56/AN14/DA2/IRQ6 P57/AN15/DA3/IRQ7 AVSS NC P35/SCK1/(OE) P34/SCK0 P33/RXD1 GND P32/RXD0/IrRXD P31/TXD1 P30/TXD0/IrTXD P80/EDREQ2/(IRQ0) P81/EDREQ3/(IRQ1) P82/ETEND2/(IRQ2) MD0 MD1 PD7/D15 PE0/D0 PE1/D1 PE2/D2 PE3/D3 VCC3 PE4/D4 PE5/D5 PE6/D6 PE7/D7 FWE P61/TMRI1/DREQ1/IRQ9 P60/TMRI0/DREQ0/IRQ8 P27/PO7/TIOCB5/EDRAK1/(IRQ15) P26/PO6/TIOCA5/EDRAK0/(IRQ14) P25/PO5/TIOCB4/(IRQ13) P24/PO4/TIOCA4/(IRQ12) P23/PO3/TIOCD3/(IRQ11) P22/PO2/TIOCC3/(IRQ10) P21/PO1/TIOCB3/(IRQ9) P20/PO0/TIOCA3/(IRQ8) P17/PO15/TIOCB2/TCLKD/EDRAK3 P16/PO14/TIOCA2/EDRAK2 P15/PO13/TIOCB1/TCLKC P14/PO12/TIOCA1 GND P13/PO11/TIOCD0/TCLKB P12/PO10/TIOCC0/TCLKA P11/PO9/TIOCB0 P10/PO8/TIOCA0 P75/EDACK1/(DACK1) P74/EDACK0/(DACK0) P73/ETEND1/(TEND1) IC11 VCC3 NMI H8S/HD64F2676VFC33 WDTOVF R121 10k R128 Non R30 3.3k T72 T73 T74 VCC3 RA24 EXBA10E103J 2 DTC114EK Q2 SEL-6414E LED2 220 R36 RA41 EXBV8V103J VCC3 /MTRERR /LESSTHAN_XY R110 22k C25 CE0.1u 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 C22 CE0.1u Z0 74LVC14 T76 T77 T75 /YHW /YHV /YHU /XHW /XHV /XHU INT4K /XB /XA XVPWM XUPWM YWPWM YVPWM YUPWM XWPWM /YB INT4K /YA XEN YEN FWEXY 12 T62 10 2 9 3 8 4 7 5 1 2 3 4 8 7 6 5 6 1 6 1 8 7 6 5 VCC3 EXBV8V103J 1 2 3 4 RA40 INT4K T63 T64 10 2 9 3 8 4 7 5 13 Z0SENS Z0SENS T20 T21 T30 T31 10 T32 YUCRNT YVCRNT R31 3.3k YEN 8 3 13 7 4 14 EN1 EN2 EN3 IN1 IN2 IN3 24V 1 EN1 EN2 EN3 IN1 IN2 IN3 14 L6234 OUT1 OUT2 OUT3 VS VS C62 CE0.01u IC3 6 5 15 9 12 + C50 VM CE0.22u/50V 2 12 R75 47k 0.1% 6V 74LVC14 IC8D 74LVC14 5 IC8B 74LVC14 13 IC8A R106 4.7k 0.1% R102 4.7k 0.1% R43 0.1/1W 8 47 3403 R72 47k 0.1% 6V 5 47k 0.1% IC13B 6 R71 1 2 3 4 3403 R76 47k 0.1% 6V 10 IC13C 9 8 7 6 5 R48 47 R108 4.7k 0.1% R104 4.7k 0.1% R44 0.1/1W R107 4.7k 0.1% R103 4.7k 0.1% 47k 0.1% R74 8 7 6 5 EXBV8V470J 1 2 3 4 RA28 R98 R100 4.7k 0.1% 4.7k 0.1% R52 560 VCC VCC EXCML20A390U FL12 FL11 EXCML20A390U FL10 EXCML20A390U U=C1 W=C2 V=C3 A B RA32 EXBV8V561J EXCML20A390U FL9 A B U=C1 W=C2 V=C3 FL7 EXCML20A390U FL8 EXCML20A390U R97 R99 4.7k 0.1% 4.7k 0.1% R42 0.1/1W CE1000p CE1000p CE1000p CE1000p CE1000p RA31 EXBV8V561J R51 560 R47 C100 C110 C111 C103 C104 RA27 EXBV8V470J 4 5 4 5 3 6 3 6 2 7 2 7 1 8 1 8 C105 C106 C107 C108 C109 11 9 5 CE1000p CE1000p CE1000p CE1000p CE1000p 9 3 1 7 74LVC14 IC7E 74LVC14 IC7D 74LVC14 IC7C R95 4.7k 0.1% R105 4.7k 0.1% R101 4.7k 0.1% L6234 6 5 15 3 1 R96 4.7k 0.1% R41 0.1/1W C54 CE0.22u/50V 74LVC14 8 IC8C 9 12 74LVC14 10 IC7B R94 4.7k 0.1% 74LVC14 4 IC8F IC13D 13 OUT1 OUT2 OUT3 VS VS R7347k 0.1% 3403 6 12 C63 CE0.01u IC4 VM C26 CE0.1u 3 R70 47k 0.1% 6V 3403 IC13A 2 6 74LVC14 8 IC7A C65 220u/63V 4 2 R93 R69 47k 0.1% 4.7k 0.1% D4 DAN217U 11 C59 CE1u 74LVC14 YUPWM YVPWM YWPWM T33 C53 CE0.22u/50V C52 CE0.22u/50V D3 DAN217U C58 CE1u /YA /YB /YHU /YHW /YHV 8 3 13 7 4 14 IC8E XVCRNT XUCRNT R29 3.3k XEN XUPWM XVPWM XWPWM VCC3 C24 CE0.1u T18 T19 C49 CE0.22u/50V C48 CE0.22u/50V C102 CE0.1u /XA /XB /XHU /XHW /XHV VCC3 2 1 3 17 C32 CE15p 3.3k R28 6 CE0.022u C73 1 5 7 4 8 3 9 2 10 1 Cmd_StoM Cmd_MtoS /Cmd_HS 6 6 1 8 7 6 5 8 7 6 5 1 2 3 4 1 2 3 4 3 5 7 4 8 3 9 2 10 1 6 10 2 9 3 8 4 7 5 10 2 9 3 8 4 7 5 108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 P51/RXD2/IRQ1 P50/TXD2/IRQ0 PH1/CS5 PH0/CS4 PG3/CS3 PG2/CS2 PG1/CS1 PG0/CS0 STBY GND XTAL EXTAL VCC3 PF7/CLKOUT PLLVCC RES PLLVSS PF6/AS PF5/RD PF4/HWR PF3/LWR PF2/LCAS/IRQ15 PF1/UCAS/IRQ14 PF0/WAIT P65/TMO1/DACK1/IRQ13 P64/TMO0/DACK0/IRQ12 P63/TMCI1/TEND1/IRQ11 P62/TMCI0/TEND0/IRQ10 PD0/D8 PD1/D9 PD2/D10 PD3/D11 GND PD4/D12 PD5/D13 PD6/D14 MD2 P83/ETEND3/(IRQ3) P84/EDACK2/(IRQ4) P85/EDACK3/(IRQ5) VCC3 PC0/A0 PC1/A1 PC2/A2 PC3/A3 PC4/A4 PC5/A5 GND PC6/A6 PC7/A7 PB0/A8 PB1/A9 PB2/A10 PB3/A11 GND PB4/A12 PB5/A13 PB6/A14 PB7/A15 PA0/A16 PA1/A17 GND PA2/A18 PA3/A19 PA4/A20 PA5/A21 PA6/A22 PA7/A23 NC P70/EDREQ0/(DREQ0) P71/EDREQ1/(DREQ1) P72/ETEND0/(TEND0) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 RA21 EXBA10E103J 16 VREF 16 VREF CE0.22u/50V C51 11 4 CE0.22u/50V C55 + - RA22 EXBA10E103J 18 VBOOT GND GND GND GND 1 11 10 20 VCP SENSE2 SENSE1 19 2 2 1 3 17 VCP 18 VBOOT GND GND GND GND 1 11 10 20 + 1 + - SENSE2 SENSE1 + 19 2 8 7 6 5 1 8 2 7 3 6 4 5 1 2 3 4 8 7 6 5 1 8 2 7 3 6 4 5 1 2 3 4 - IC7F VCC VCC 5267-14A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 CN3 IL-FPC-28ST-N 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN2 2 Electrical Section Main Board_3/4 Circuit Diagram 2 17 53014-08 1 2 3 4 5 6 7 8 CN10 VCC3 R22 10k R23 10k VCC3 TCK TMS TDO TDI TMS TCK CLK64 RD/WR IOPORT TCK TMS TDO TDI PTF0 PTF1 PTF2 PTF3 PTF4 PTF5 PTF6 PTF7 TMS TCK 18 17 16 15 14 13 12 11 VCC3 RD/WR IOPORT D0 D1 D2 D3 D4 D5 D6 D7 T47 C89 CE0.1u A0 A1 A2 A3 A4 A5 A6 A7 E DIR 74LVC245 B0 B1 B2 B3 B4 B5 B6 B7 IC21 C29 CE0.1u GND TDI I/O8 I/O9 I/O10 I/O11 I/O12 I/O13 I/O14 I/O15 I0/CLK0 VCC GND I1/CLK1 I/O16 I/O17 I/O18 I/O19 I/O20 I/O21 I/O22 I/O23 TMS TCK GND 19 1 2 3 4 5 6 7 8 9 A4 A5 A6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 M4A3-128/64-TQFP100 /RD RD/WR /CS4 IOPORT EXTIN EXTOUT T57 EXTOUT EXTIN /RESET COVERSW RS232_T RS232_R /DSR /DTR /RTS /CRD STB ACK /BUSY /RD RD/WR /CS4 IOPORT EXTIN EXTOUT PTC0 PTC1 PTC2 PTC3 PTC4 PTC5 PTC6 PTC7 CLK64 XYCLK ZACLK TDI DQMUU DQMUL DQMLU DQMLL BHEU BLEU BHEL BLEL DQMUU DQMUL DQMLU DQMLL BHEU BLEU BHEL BLEL VCC3 EXTOUT EXTIN /RESET COVERSW RS232_T RS232_R /DSR /DTR /RTS /CRD STB ACK /BUSY T56 T55 T95 T96 T78 VCC 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 IC20 C30 CE0.1u GND TDO TRST I/O55 I/O54 I/O53 I/O52 I/O51 I/O50 I/O49 I/O48 I4/CLK3 GND VCC I3/CLK2 I/O47 I/O46 I/O45 I/O44 I/O43 I/O42 I/O41 I/O40 ENABLE GND 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 GND GND I/O7 I/O6 I/O5 I/O4 I/O3 I/O2 I/O1 I/O0 VCC GND GND VCC I5 I/O63 I/O62 I/O61 I/O60 I/O59 I/O58 I/O57 I/O56 GND GND GND GND I/O24 I/O25 I/O26 I/O27 I/O28 I/O29 I/O30 I/O31 I2 VCC GND GND VCC I/O32 I/O33 I/O34 I/O35 I/O36 I/O37 I/O38 I/O39 GND GND 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 XYCLK ZACLK C27 CE0.1u 52610-3090 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 CN11 /RESET /DREQ0 /DREQ1 DRAK0 DRAK1 /DACK0 /DACK1 INT4K STB ACK /BUSY /CRD /CRDY DDA_MtoS DDA_StoM START TDO CE0.1u C28 TDO T53 /DREQ0 /DREQ1 DRAK0 DRAK1 /DACK0 /DACK1 INT4K T54 STB ACK /BUSY /CRD /CRDY DDA_MtoS DDA_StoM START /RESET /MTRRST /RESET /MTRERR INT4K Cmd_StoM Cmd_MtoS Cmd_HS PANEL_T PANEL_R PANEL_CTS H8RESET 24V + C86 10u/16V + C85 10u/16V RL_SOL HEAD_COVER A_LIM Z_LIM HEAD_SW Z0SENS X_LIM Y_LIM + C88 10u/35V + C87 150u/10V VM 24V 1k 0.25W R113 15V VCC1.9 VCC3 VCC HEAD_SW H8RESET HEAD_COVER A_LIM Z_LIM /MTRRST /RESET /MTRERR INT4K Cmd_StoM Cmd_MtoS Cmd_HS PANEL_T PANEL_R PANEL_CTS Z0SENS X_LIM Y_LIM R114 4.7k REF IC22 HA17431 R32 3.3k 1 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 + 6V TX25-80P-6ST-E1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 CN9 1 TDI VCC3 3 K A 18 2 2 2 T48 T87 T88 T89 T90 T91 T92 T93 T94 15V C84 10u/16V VM 24V VCC1.9 VCC3 VCC 2 Electrical Section Main Board_4/4 Circuit Diagram 2 Electrical Section 2-3 SPINDLE BOARD ASS'Y Spindle Board_Arrangement Diagram / component side 2 19 2 Electrical Section Spindle Board_Component Diagram / component side 2 20 2 Electrical Section Spindle Board_Arrangement Diagram / soldering side 2 21 2 Electrical Section Spindle Board_Component Diagram / soldering side 2 22 1 2 3 4 5 53014-05 CN2 SP_U SP_V SP_W EXCML20A390U FL3 EXCML20A390U FL2 EXCML20A390U FL1 Z0SENS 4 3 2 1 VCC 10K R8 VCC TP6 TP7 TP8 U=C1 W=C2 V=C3 IL-FPC-28ST-N 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN1 VCC VCC 4 3 2 1 5 6 7 8 5 6 7 8 4 3 2 1 13 11 5 R45 R46 18k 18k 33 33 1 R4 10K 74LVC07 IC11C 6 74LS14 H8toMMC MMCtoH8 MMC_CLK MMC_CS C5 CE1000p X_LIM Z_LIM /Cmd_H8HS Cmd_MtoS 4 IC1C CE1000p Cmd_H8toM C4 CE1000p C1 5 IC1B 2 74LS14 3 12 10 8 74LS14 IC1A 74LS14 74LS14 IC1F 74LS14 IC1E C2 CE1000p R52 R51 C3 CE1000p RA2 EXBV8V470J 5 4 5 6 3 6 7 2 7 8 1 8 RA1 Not use C83 CE0.1u VCC 6 ACOUNT0 ACOUNT1 ACOUNT2 ACOUNT3 ACOUNT4 ACOUNT5 ACOUNT6 ACOUNT7 R6 10K R5 10k BU BV BW P40 P41 P42 P43 P44 P45 P46 P47 TXD0 TXD1 RXD0 RXD1 SCK0/P94 SCK1/P95 PB6/DREQ0 PB7/DREQ1 P66 P65 P64 P63 P82 P83 P84 C42 CE0.022u/25V R101 10k VCC CE0.1u C17 BWCRNT 18 19 20 21 23 24 25 26 12 13 14 15 16 17 8 9 72 71 70 69 89 90 91 100 99 98 97 TP7 TIOCA2/TP6 TP5 TP4 IC1D R57 330 4 10 16 5 9 15 12 14 13 11 1 NJM3403 R60 1.2k/0.1W R128 10k VCC 35 68 1 76 77 VCC VCC VCC AVCC VREF VB LO VCC VS HO C26 24V CE0.1u TP5 TP4 10k R127 TP2 TP1 C33 CE0.1u R104 1k R105 10k IC5 H8/3048-100B R66 3 IC6A 2 18k/0.1W R65 IR2112S N.C N.C N.C N.C N.C VSS HIN LIN SD VDD IC3 COM VSS VSS VSS VSS VSS VSS AVSS 9 96 95 94 93 TCLKD TCLKC TCLKB TCLKA P30 P31 P32 P33 P34 P35 P36 P37 27 28 29 30 31 32 33 34 VB 15V R78 C27 CE0.1u 10V 10K R2 C20 CE0.1u C19 CE0.1u R87 4.7k/0.1W 100/0.1W R95 4.7k/0.1W R20 NJM3403 14 1.8k/0.1W VCC R106 10k VCC Q6 FS30ASJ-2 C28 CE0.1u 12 IC6D 13 R28 0.1 1W D7 D2FL20U FS30ASJ-2 Q7 56 55 54 53 75 74 73 64 63 62 61 67 66 60 59 58 10 2 3 4 5 6 7 D8 D2FL20U R29 0.1 1W VB P53 P52 P51 P50 MD2 MD1 MD0 NMI RES STBY CLKOUT XTAL EXTAL P62 P61 P60 RESO TIOCA3 TIOCB3 TIOCA4 TIOCB4 TOCXA4 TOCXB4 SPIN_ON 15V C21 CE0.1u R53 390 R19 100/0.1W R14 10 R70 1k/0.1W 2 1 3 6 8 7 C18 CE0.1u DA114 VCC LED1 SEL-6414E D4 P10 P11 P12 P13 P14 P15 P16 P17 18k/0.1W 11 22 65 92 57 44 86 11 4 85 84 83 82 81 80 79 78 DA1 DA0 AN5 AN4 AN3 AN2 AN1 AN0 36 37 38 39 40 41 42 43 88 87 IRQ1 IRQ0 45 46 47 48 49 50 51 52 C54 CE0.1u C39 CE0.022u/25V R37 R42 1k/0.25W R41 4.7k/0.25W VB C29 CE0.1u R33 1k/0.25W 16MHz C43 CE10p Y1 R3 10k 3 C13 CE0.1u C44 CE10p VCC /MTRERR C6 CE0.1u BBOOT D2 DA114 R7 10k VCC DTC114EK Q1 2 C7 CE0.1u numberof A axis is 3 numberof X axis is 7 numberof Y axis is 2 numberof Z axis is 1 numberof S axis is 4 numberof SH is 0 R38 4.7k/0.25W CPU ID CPU ID CPU ID CPU ID CPU ID CPU ID 16MCLK /MTRRST5 1k/0.25W VCC VCC B_Cancel /BUPWM BUPWM /BVPWM /BWPWM BVPWM BWPWM BSD TP3 TP R43 10k R129 10k VCC CE0.1u C8 VCC C22 CE0.1u R1 10k VCC IR2112S N.C N.C N.C N.C N.C VSS HIN LIN SD VDD IC2 C40 CE0.022u/25V BVCRNT 4 10 16 5 9 15 12 14 13 11 IR2112S N.C N.C N.C N.C N.C VSS HIN LIN SD VDD IC4 7 R56 330 7 C12 CE0.1u 100/0.1W 8 15V C15 CE0.1u R64 18k/0.1W 5 IC6B 6 18k/0.1W R63 C24 CE0.1u R97 4.7k/0.1W 100/0.1W R22 R96 4.7k/0.1W R21 100/0.1W R15 10 D3 10V R76 R30 0.1 1W 10V R77 1.8k/0.1W D2FL20U Q9 FS30ASJ-2 D10 D9 D2FL20U FS30ASJ-2 R68 1k/0.1W Q8 R31 0.1 1W VB R36 1k/0.25W C37 CE0.022u/25V R35 4.7k/0.25W C25 CE0.1u R40 1k/0.25W R34 1k/0.25W C41 CE0.022u/25V R39 4.7k/0.25W C16 CE0.1u R32 1k/0.25W 1.8k/0.1W R67 1k/0.1W R62 18k/0.1W 10 IC6C 9 R26 0.1 1W D2FL20U Q5 FS30ASJ-2 D5 D6 D2FL20U FS30ASJ-2 R27 0.1 1W VB 18k/0.1W R61 R50 4.7k/0.1W NJM3403 15V Q4 R73 4.7k/0.1W R17 C10 CE0.1u 15V NJM3403 2 1 3 6 8 7 C23 CE0.1u DA114 R55 330 15V R16 100/0.1W R13 10 R58 1.2k/0.1W 2 1 3 6 8 R59 1.2k/0.1W COM LO VCC VS HO VB COM LO VCC VS HO VB C38 CE0.022u/25V BUCRNT R130 10k R44 10k 4 10 16 5 9 15 12 14 13 11 C9 CE0.1u DA114 D1 C11 CE0.1u C14 CE0.1u 1 C53 CE0.1u C57 CE0.1u P20 P21 P22 P23 P24 P25 P26 P27 + - + - BWPWM /BWPWM BSD + INT4K 250K BZ0 HolePulse BVPWM /BVPWM BSD - BUCRNT BVCRNT BWCRNT BAD + BUPWM /BUPWM BSD - VCC SP_W SP_V SP_U 2 Electrical Section Spindle Board_1/3 Circuit Diagram 2 23 24V 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 3 IC12B R113 33 PANEL_CTS PANEL_RXD 11 8 4 74LVC08 IC8D 10 13 53014-02 1 2 CN12 VCC3 C84 CE0.1u 12 13 9 10 74VHCT14 74LVC08 11 IC12E R111 10k VCC3 VM 24V 15V VCC1.9 VCC3 VCC R25 22k VCC3 /MTRRST5 /MTRRST /RESET 74VHCT14 IC8C TX24-80R-6ST-E1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 CN5 PANEL_TXD C58 CE1000p Y_LIM VM 24V 15V VCC1.9 VCC3 VCC RL_SOL Z_LIM HEAD_SW H8RESET HEAD_COVER 2 74VHCT14 IC12A Cmd_StoM Cmd_MtoS Cmd_HS PANEL_TXD PANEL_RXD PANEL_CTS Z0SENS X_LIM Y_LIM /MTRERR 1 R85 22K 74VHCT14 IC12F 12 4 5 8 7 1 2 4 R89 22k VCC3 74LVC07 DS8922 /EN1 /EN2 RO2 DI2 RO1 DI1 IC14 VCC GND RI2RI2+ DO2DO2+ RI1+ RI1- DO1+ DO1- 14 13 3 6 VCC 10 9 12 11 16 15 7 H8toMMC DS8922 /EN1 /EN2 RO2 DI2 RO1 DI1 2 74LVC07 1 IC11A 6 VCC GND RI2RI2+ DO2DO2+ RI1+ RI1- DO1+ DO1- DS8922 /EN1 /EN2 RO2 DI2 RO1 DI1 VCC GND RI2RI2+ DO2DO2+ RI1+ RI1- DO1+ DO1- R24 1k R23 1k 3 6 10 9 12 11 16 15 14 13 1k R18 VCC Cmd_H8toM /MTRERR Cmd_MtoS C31 CE0.1u VCC C30 CE0.1u R48 22k Cmd_H8HS R47 22k C34 CE0.1u 3 6 10 9 12 11 16 15 14 13 R119 22k VCC3 VCC High output when N.C. 4 5 8 7 1 2 IC13 DTA114EK IC7 8 R88 22k 74LVC08 IC8B 74VHCT14 IC12D PC1 CE0.1u 4 5 8 1 2 4 5 MMCtoH8 MMC_CLK 9 DTA114EK 2 Q10 3 6 C86 CE0.1u 74VHCT14 IC11B MMC_CS 5 IC12C VCC Q11 VCC3 2 7 14 R9 10K 1 1 R84 22k VCC3 24V IL-FPC-20ST-N 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN3 1 2 3 4 5 6 7 8 9 10 CN6 53014-10 12 10 8 IC11F 9 74LVC07 13 11 74LVC07 74LVC07 IC11E IC11D 16MCLK R90 VCC3 C85 CE0.1u C46 CE22p BK2125 121 VCC 1 2 3 4 5 6 7 8 9 10 11 12 SPIN_ON TCK BZ0 B_Cancel HolePulse SSD BU BW BV TDI VCC BSD /MTRRST5 /MTRERR 250K INT4K 53014-08 1 2 3 4 5 6 7 8 CN4 R10 10K TCK TMS TDO TDI TP11 TP10 2 D1FL20U D11 R91 100/2W Q12 DTD113EK 24V 53014-03 1 2 3 CN8 36 35 34 33 32 31 30 29 28 27 26 25 VCC Cmd_H8HS /Cmd_H8HS TP14 I/O I/O I/O I/O I/O I/O TDI I/O CLK0/I0 TDO NC GND GND NC TCK CLK1/I1 IC15 I/O TMS M4A5-32/32-TQFP48 I/O I/O I/O I/O I/O I/O ACOUNT0 ACOUNT1 ACOUNT2 ACOUNT3 VCC3 3 1 3 48 47 46 45 44 43 42 41 40 39 38 37 I/O I/O I/O I/O I/O GND NC VCC I/O I/O I/O I/O I/O I/O I/O I/O VCC NC GND I/O I/O I/O I/O I/O 13 14 15 16 17 18 19 20 21 22 23 24 3 2 ACOUNT4 ACOUNT5 ACOUNT6 ACOUNT7 24 R83 22k TMS TDO C35 CE0.1u TP20 TP21 TP22 TP19 TP15 TP16 TP17 TP18 2 Electrical Section Spindle Board_2/3 Circuit Diagram B4P-VH + B2P-VH 2 1 CN10 + 6 CE2200p 8 7 6 5 6 1 IC17 L4960 NJM2360AM Cd Cs Sl Es V+ Ct VIN GND IC10 7 4 1 2 3 4 R103 33/0.1W 7 - C47 CE470p 1 R94 10K 1W DB1 D10XB20H + D14 D1FS4 + C62 3300u/80V VB L1 R126 100 R121 4.7k R124 6.8k 100u/63V + C51 24V C50 100u/63V R93 10K 1W R86 1.0k R49 18k EMG Q14 DTD113EK R72 10k VCC3 RCH895-181K C78 CE1000p C77 CE1000p R118 33/0.1W R122 4.7k/0.1W 15V 2 R80 4.7k/0.1W R79 4.7k/0.1W Q15 FX20ASJ-06 + C82 100u/25V R117 33/0.1W + Q19 2SC3710 C81 100u/25V D1FS4 D22 L2 RCH108-151 D20 RD3.0 EMGSW_P EMGSW_M R71 4.7k/0.1W + + CE2200p 6 1 IC16 L4960 VCC3 C87 CE0.1u 6 1 5 5 VM 3 3 1 C55 100u/63V 0.22 0.5W R54 C80 100u/63V 1 53014-02 2 1 CN11 C71 R100 33/0.1W CE1000p 5 5 2 + C66 2.2u/50V D15 D1FL20U 3 3 + C49 4700u/50V C72 3 1 4 R110 4 4.7k 7 2 C64 C56 2.2u/50V C67 1 74LVC14 5 8 2 10k IN2 IN1 C52 CE0.1u D1FS4 Powerreset R11 EVQ21307K SW1 L5 RCH110-470 R99 33/0.1W D21 + C59 100u/25V C70 CE1000p 7 CE1000p C69 IC20A R107 2 CE0.033u C65 15k R92 10K 1W 4 R120 4 4.7k 2 R123 2 CE0.033u C68 15k EMG 3 4 VCC 33/0.1W RESET 7 Cd 74LVC14 4 11 C36 CE0.1u IC18 M62292FP COUNT2 74LVC14 IC20E 3 1 150u/10V COUNT1 + C79 150u/10V VCC + C63 IC20B 6 GND 2 R98 10 2 1 R74 1k R112 33/0.1W 3 + C60 150u/10V VCC3 D16 R114 33 C73 CE1000p 10k C48 47u/16V R12 /RESET D1FS4 Q17 2SJ325-Z IC20F 74LVC14 74LVC08 IC8A L3 RCH895-680 4 3 2 1 1 2 13 12 + H8RESET 2 R108 1.8k/0.1% 100/0.1% R109 C74 CE1000p R75 1k 33/0.1W R115 2 74LVC14 Q3 DTC114EK 5 R125 15 1W R116 33 IC20C D1FS4 D17 C75 CE1000p 6 2 9 C76 CE1000p AP3632INDUCTER SPINDLE COVER SW + C61 150u/10V VCC1.9 Q18 2SJ325-Z Q2 DTC114EK L4 RCH895-680 CN9 CE1000p 3 2 1 2 3 1 8 10k 1W R102 R69 Not use 1 Q13 DTD113EK R82 Not use 470 R81 /MTRRST 2 /MTRERR Q16 DTC114EK 74LVC14 IC20D SSD RL_SOL HEAD_SW 3 1 D12 D1FL20U 1 2 3 1 3 1 REF 3 K A 2 IC9 Not use 10V D19 RD3.0 + HEAD_COVER C45 10uF/16V Jumpershort = Boot modeof H8 J1 JP3 1 3 C32 CE0.1u 2 D13 D1FL20U 2 Electrical Section Spindle Board_3/3 Circuit Diagram BBOOT 2 25 2 Electrical Section 2-4 OTHER CIRCUIT BOARD Other Circuit Board_Arrangement Diagram / component side 2 26 2 Electrical Section Other Circuit Board_Component Diagram / component side 2 27 2 Electrical Section Other Circuit Board_Arrangement Diagram / soldering side 2 28 2 Electrical Section Other Circuit Board_Component Diagram / soldering side 2 29 30 + C20 47u/16V VCC XW XV XU C1 C3 C2 XA XB VCC ZW ZV ZU C1 C3 C2 ZA ZB VCC SP W SP V SP U X LIM Z LIM SP u SP v SP w IL-FPC-28ST-N 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 CN4 IL-FPC-28ST-N 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 CN2 IL-FPC-28ST-N 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 CN1 Z0 SENS +24V HEAD_SW RL_SOL EXCML20A390U FL3 EXCML20A390U FL2 EXCML20A390U FL1 19 1 2 3 4 5 6 7 8 9 74ABT245 E DIR A0 A1 A2 A3 A4 A5 A6 A7 U1 C103 CE0.1u B0 B1 B2 B3 B4 B5 B6 B7 18 17 16 15 14 13 12 11 CE1000p CE1000p CE1000p CE1000pCE1000p C36 C37 C38 C39 C40 R44 R45 R46 R47 R48 2.2k 2.2k 2.2k 2.2k 2.2k VCC VCC VCC IL-FPC-28ST-N 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN5 IL-FPC-28ST-N 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN3 5566-12A 1 7 2 8 3 9 4 10 5 11 6 12 CN6 XY JUNCTION BOARD TO XZ JUNCTION BOARD TO X MOTOR 2 TO MAIN BOARD C1 CE0.1u VCC VCC 2 Electrical Section Other Circuit Board_1/4 Circuit Diagram + C21 47u/16V TO XY JUNCTION BOARD C2 CE0.1u VCC SP W SP V SP U Z0 SENS X LIM Z LIM SP u SP v SP w VCC ZW ZV ZU C1 C3 C2 5597-28APB 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 CN9 VCC ZA ZB 5597-28APB 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 CN8 FL7 EXCML20A390U FL9 EXCML20A390U FL8 EXCML20A390U HEAD_SW +24V RL_SOL 18 17 16 15 14 13 12 11 2.2k 2.2k 2.2k 2.2k 2.2k VCC R49 R50 R51 R52 R53 B3P-VH 1 2 3 CN25 XZ JUNCTION BOARD D101 ZD4.7 R3 330 2.2k VCC 2.2k 2.2k R54 R55 R56 CE1000p CE1000p CE1000p CE1000p CE1000p C41 C42 C43 C44 C45 BRAKE BOARD R59 2/3W R58 2/3W CE1000p CE1000p CE1000p FL6 EXCML20A390U FL5 EXCML20A390U B0 B1 B2 B3 B4 B5 B6 B7 C104 CE0.1u C46 C47 C48 74ABT245 E DIR A0 A1 A2 A3 A4 A5 A6 A7 FL4 EXCML20A390U 19 1 2 3 4 5 6 7 8 9 U2 VCC VCC VCC CN11 5267-14A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 R1 R2 10k 10k VCC 5566-12A 1 7 2 8 3 9 4 10 5 11 6 12 CN7 TO Z0 SENSER R57 22k/0.1W 2 D26 D1FL20U TO SPINDLE MOTOR TO Z MOTOR 1 +24V 5566-08A 1 5 2 6 3 7 4 8 CN24 TO BRAKE RELAY TO Z LIMITE SENSER TO X LIMITE SENSER TO COVER SENSER 53014-07 1 2 3 4 5 6 7 CN10 2 Electrical Section Other Circuit Board_2/4 Circuit Diagram 2 31 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 24 23 22 21 20 19 18 17 16 15 14 13 1 14 2 15 3 16 4 17 5 18 6 19 7 20 8 21 9 22 10 23 11 24 12 25 13 DBLC-J25SAF-20L9 CN15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 CN13 56364-060-BXE 3.3k FL16 FL17 FL18 FL19 FL20 12 BUSY /ACK /STB C6 C7 10 9 8 7 6 C8 2 7 1 3 24 23 20 16 13 10 C28 CE1.0u 12 5 6 7 8 5 6 7 8 VCC C9 C10 T1OUT R1IN T2OUT R2IN T3OUT R3IN T4OUT R4IN C2- C2+ C1- C1+ T1IN R1OUT T2IN R2OUT T3IN R3OUT T4IN R4OUT V- V+ 4 3 2 1 4 3 2 1 C11 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 18 4 19 22 21 17 15 U13 11 C31 CE1.0u C30 CE1.0u R5 10k VCC /DTRA /DSRA 6 4 1 VCC E DIR A0 A1 A2 A3 A4 A5 A6 A7 C13 CE0.1u 74LS14 74LS14 U3C 5 3 2 74VHCT245 B0 B1 B2 B3 B4 B5 B6 B7 U11 74LS14 U3B U3A 18 17 16 15 14 13 12 11 3.3k/0.25W 3.3k/0.25W R17 3.3k/0.25W R16 3.3k/0.25W R15 R14 3.3k/0.25W 3.3k/0.25W R13 3.3k/0.25W R12 3.3k/0.25W R11 R10 TXDA RXDA /RTSA EXBV8V330J 4 3 2 1 RA8 EXBV8V330J 4 3 2 1 RA7 DS14C238WM EXBV8V330J 4 3 2 1 RA6 C15 CE0.1u 4 3 2 1 CD4 CD5 CD6 CD7 CD0 CD1 CD2 CD3 EXBA10E103J RA3 DTRA 1k 1 2 3 4 5 C29 CE1.0u 14 1k R31 R32 R33 1k C5 D2 ZD3.2 COVER CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u C4 74LS14 U3F DSRA /CTS /RXDA /RXDB RTSA /TXDB /TXDA 3.3k R30 3.3k R29 3.3k R28 R27 FL10 FL11 FL12 FL13 FL14 FL15 D1FS4 VCC D21 12 11 10 9 8 7 6 5 4 3 2 1 13 19 1 2 3 4 5 6 7 8 9 D3 DA114 D4 DA114 D5 DA114 D6 DA114 R22 560 R23 560 R24 560 R25 560 R18 560 R19 560 R20 560 R21 560 D7 DA114 D8 DA114 D9 DA114 D10 DA114 18 17 14 13 8 7 4 3 11 1 74LVC373 D7 D6 D5 D4 D3 D2 D1 D0 LE OE U12 Q7 Q6 Q5 Q4 Q3 Q2 Q1 Q0 C14 CE0.1u VCC3 19 16 15 12 9 6 5 2 +24V 16 15 14 13 12 11 10 9 16 15 14 13 12 11 10 9 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 A1 K1 A2 K2 A3 K3 A4 K4 A1 K1 A2 K2 A3 K3 A4 K4 C1 E1 C2 E2 C3 E3 C4 E4 C1 E1 C2 E2 C3 E3 C4 E4 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 16 15 14 13 12 11 10 9 16 15 14 13 12 11 10 9 VCC TRANS2 TP2 TRANS1 TP2 TRANS4 TP2 TRANS3 TP2 TRANS1 C1 E1 C2 E2 C3 E3 C4 E4 TLP523-4 C1 E1 C2 E2 C3 E3 C4 E4 TLP523-4 U8 U7 TLP281-4 A1 K1 A2 K2 A3 K3 A4 K4 TLP281-4 U5 A1 K1 A2 K2 A3 K3 A4 K4 U4 RA4 EXBV8V102J RA1 EXBV8V332J 5 6 7 8 5 6 7 8 4 3 2 1 Q1 DTC114EK 4 3 2 1 3 1 VCC 5 6 7 8 4 5 3 6 2 7 1 8 2 2 /CRD STB ACK /BUSY TXDA RXDA /RTSA /DTRA /DSRA D0 D1 D2 D3 D4 D5 D6 D7 Q2 DTC114EK 4 3 2 1 3 1 5 6 7 8 4 5 3 6 2 7 1 8 4 3 2 1 3 1 CN12 XM8B-2422-11 D1 ZD4.7 Q3 DTC114EK 2 RA2 EXBV8V332J 3 1 Q4 DTC114EK 2 RA5 EXBV8V102J 5 6 7 8 4 5 3 6 2 7 1 8 Q5 DTC114EK 4 3 2 1 3 1 R4 10k 9 VCC DGND 8 2 3 1 32 Q6 DTC114EK 9 VCC 11 2 3 Q7 DTC114EK 74LS14 U3E 74LS14 U3D C101 CE0.1u 1 3 Q8 DTC114EK 10 8 D25 DA114 2 2 2 5 6 9 12 15 16 19 18 17 16 15 14 13 12 11 2 1 VCC 11 1 3 4 7 8 13 14 17 18 19 1 2 3 4 5 6 7 8 9 EXT_OUT EXT_IN /RESET COVER TXDA RXDA /DSRA /DTRA /RTSA /CRD STB ACK /BUSY D0 D1 D2 D3 D4 D5 D6 D7 + D0 D1 D2 D3 D4 D5 D6 D7 52610-3090 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN14 TO MAIN BOARD EXT_OUT /RESET D0 D1 D2 D3 D4 D5 D6 D7 EXT_IN I/F BOARD + C23 47u/16V VCC3 TH2 C22 47u/16V VCC CLK CLR D0 D1 D2 D3 D4 D5 D6 D7 C12 CE0.1u VCC3 74VHC273 Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7 U9 A0 A1 A2 A3 A4 A5 A6 A7 E DIR 74LVC245 B0 B1 B2 B3 B4 B5 B6 B7 U6 C3 CE0.1u VCC3 2 Electrical Section Other Circuit Board_3/4 Circuit Diagram VCC + C24 47u/16V VCC JB20-03HG 1 2 3 CN19 C A B EC16B2420403 EN1 JOG BOARD PIC SIRIAL 53014-05 1 2 3 4 5 CN18 NT10-8SAG-10L9 1 2 3 4 5 6 7 8 CN16 TO MMC BOARD 2 1 1 2 3 4 MEB-12C-5 BZ1 C16 CE0.1u VCC R36 1k 2 RO2 DI2 RO1 DI1 2 R26 560 VCC 4 5 8 7 1 BUZZER /EN1 /EN2 Q9 DTC114EK 8 7 6 5 DS8922 VCC GND RI2RI2+ DO2DO2+ RI1+ RI1- DO1+ DO1- U14 KHS04E S1 3 6 10 9 12 11 16 15 14 13 VCC 3 1 SW1 /CLR /MCLR S DATA2/LD6 S DATA1/LD7 LD7 LD6 EVQ21307K CTS RxD TxD 53014-03 1 2 3 CN20 C33 CE22p C32 CE22p Y1 16MHz R9 10k R35 10k R34 10k 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 RB7 RB6 RB5 RB4 RB3 RB2 RB1 RB0 VCC GND RX TX RC5 RC4 RB7 RB6 RB5 RB4 RB3 RB2 RB1 RB0 VCC GND RC7 RC6 RC5 RC4 C34 CE0.01u TO MAIN BOARD VCC + C27 47u/16V VCC IL-FPC-20ST-N 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 CN21 RxD TxD JOG A JOG B S DATA1/LD7 S DATA2/LD6 LD5 LD4 /PD0 /PD1 /PD2 /PD3 S DATA1/LD7 S DATA2/LD6 LD5 LD4 /PD0 /PD1 /PD2 /PD3 VCC GND RxD TxD JOG A JOG B JOG A JOG B 28 27 26 25 24 23 22 21 20 19 18 17 16 15 28 27 26 25 24 23 22 21 20 19 18 17 16 15 C35 CE0.01u PIC16C66(NoMount) /MCLR RA0 RA1 RA2 RA3 RA4 RA5 GND OSC1 OSC2 RC0 RC1 RC2 RC3 U17 PIC16F870 /MCLR RA0 RA1 RA2 RA3 RA4 RA5 GND OSC1 OSC2 RC0 RC1 RC2 RC3 U16 PANEL BOARD R8 10k VCC OSC1 OSC2 PS0 PS1 PS2 PS3 BUZZER /MCLR LCD E RD A1 CTS BUZZER GND OSC1 OSC2 PS0 PS1 PS2 PS3 /MCLR LCD E RD A1 CTS C17 CE0.1u C25 47u/16V + VCC3 R38 1k PS0 PS1 PS2 PS3 /PD0 /PD1 /PD2 /PD3 LD4 LD5 LD6 LD7 A1 RD LCD E C18 CE0.1u R37 1k VCC 3 6 10 9 12 11 16 15 14 13 DS8922 VCC GND RI2RI2+ DO2DO2+ RI1+ RI1- DO1+ DO1- U15 /EN1 /EN2 RO2 DI2 RO1 DI1 4 5 8 7 1 2 DA114 D16 DA114 D15 DA114 D14 DA114 D13 DA114 D24 DA114 D23 DA114 D22 DA114 D11 1 1 1 1 1 1 1 1 -Z 74LVC14 74LVC14 U18B U18C 74LVC14 3 6 2 10 9 13 74LVC14 74LVC14 U18E U18D 74LVC14 11 8 12 47k R41 VCC3 MMC BOARD 4 5 1 U18A C102 CE0.1u VCC3 SW10 COPY 3 SKHCABA010 3 SKHCABA010 SW9 Z 3 SKHCABA010 SW8 XY SW7 MENU 3 SKHCABA010 ENTER 3 SKHCABA010 SW6 SP ON 3 SKHCABA010 SW5 3 SKHCABA010 SW4 U18F 22/0.25W 22/0.25W R39 R40 VCC +Z 3 SKHCABA010 SW2 R7 560 R6 10k 47k R42 VCC3 C19 CE0.1u Dont(DAT) CLK CS DIn(CMD) 47k R43 DA114 D20 DA114 D19 DA114 D18 DA114 D17 DA114 D12 1 1 1 1 1 VCC + TxD+ TxDRxD+ RxDCTS+ CTS- C26 47u/16V NT10-8SAG-10L9 1 2 3 4 5 6 7 8 CN23 SG1V011S1B 1 2 3 4 5 6 7 CN22 SW14 FAST 3 SKHCABA010 3 SKHCABA010 SW13 -Y 3 SKHCABA010 SW12 +Y 3 SKHCABA010 SW11 -X +X 3 SKHCABA010 SW3 RA9 EXBV8V103J VCC TO LCD B16B-PH-K-S 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CN17 8 7 6 5 1 8 2 7 3 6 4 5 TO PANEL BOARD TO MMC 1 2 3 4 VCC 2 Electrical Section Other Circuit Board_4/4 Circuit Diagram 2 33 3 Replacement of Main Parts 3 Replacement of Main Parts Following table describes the necessary adjustment after the replacement of each parts. Replacement Parts X MOTOR Y MOTOR Z MOTOR X AXIS LM GUIDE Y AXIS LM GUIDE 3 X BELT Y BELT Necessary Adjustment 1. X Axis Load Check 1. Y Axis Load Check 1. Z Axis Load Check 1. X Axis Load Check 1. Right Angle Adjustment of X Axis 2. Y Axis Load Check 1. X Belt Tension Adjustment 2. X Axis Load Check 1. Right Angle Adjustment of X Axis 2. Y Belt Tension Adjustment 3. Y Axis Load Check 3-1 Spindle Moter_Replacement (Referential Time : 20 minutes) 1 Remove the Spoindle Cover. 2 Remove the Z Cable Cover, cut off the INSULOCK TIE and Spindle Cover disconnect the Spindle Motor Cable. Spindle Motor Cable Z Cable Cover 34 3 Replacement of Main Parts 3 Loosen the screws fixing the Flange and remove the Spindle Belt. Spindle Belt There is the collar on the lower right side of the flange. Be careful not to lose it. 4 Remove the Spring and the Screws, and then remove Spindle Motor with the Flange. Spring Screws 5 3 Screw with collor Screws Flange Loosen the Set screw and remove the Spindle Motor Pulley. Remove the Spindle Motor from the Flange and change it to Set Screw the new one. Flange Spindle Motor Pulley Screw with collar <Bottom View> When fixing the Motor Flange, be careful with the direction of the Spindle Motor and the Flange. Fix the Flange to the Spindle Motor following to Spindle Motor Cable the figure. Cable Direction Flange Spindle Motor 35 3 Replacement of Main Parts 6 Fix the Spindle Motor Pulley to the Spindle Motor with the Set Screw. <Side View of the Spinlde Motor Pulley> Top Part Motor Shaft Spindle Motor Pulley When fixing the Spindle Motor Pulley, it is <Top View of the Spinlde Motor Pulley> necessary to align the top end of the Spindle Motor Pulley and the top end of the Motor Shaft. Set Screw It is necessary to fix the Set Screw against the DCut part of the Motor Shaft. 3 7 D-cut part Motor Shaft Pulley Tighten up the screw with the collar and tighten the other Spring screws temporarily to the Flange and put the Spring. Flange 8 Attach the Spindle Belt and tighten up the screws of the Screw with the collar Spindle Belt Flange. Screws 9 Connect the Spindle Motor Cable and pack it with INSULOCK TIE, and fix the Z Cable Cover. Please be careful not to pinch the Cable by the Z Cable Cover. Spindle Motor Cable 36 Z Cable Cover 3 Replacement of Main Parts 3-2 X Axis Motor_Replacement (Referential Time : 20 minutes) 1 Remove the X Axis Rail Cover, Rail Cover and Right Side Cover. X Axis Rail Cover Right Side Cover Rail Cover 2 Move the Head Carriage to the left end. 3 XY Junction Board Remove the X Motor Cable from the XY Junction Board. X Motor Cable 3 Remove the Spring and after that remove the screws fixing the Flange. Drive Belt Flange Spring There are the collars on the lower left and upper right side of the screws. Be careful not to lose them. Screws Screws with the collar 4 Remove the X Motor together with the Flange from the Drive Belt. Drive Belt X Motor 37 3 Replacement of Main Parts 5 Loosen the Set Screws and remove the X Motor Pulley from the X Motor. Then, remove the X Motor from the Flange and X Motor change it to the new one. X Motor Pulley Flange Set Screws 3 <Bottom View> When fixing the Motor Flange, be careful with the direction of the X Motor and the Flange. Cable Direction Fix the Flange to the X Motor while taking care with the cable direction and the bending part of Bending Part the Flange as the figure. X Motor Cable X Motor Flange X Motor Pulley It is necessary to press the X Motor Pulley downward against the X Motor Shaft as the figure. X Motor Shaft 6 Fix the X Motor Pulley to the X Motor with the Set Screw. <Top View> Set Screws It is necessary to fix the Set Screw against the DD-Cut part Cut part of the X Motor Shaft. X Motor Pulley X Motor Shaft 38 3 Replacement of Main Parts 7 Put through the X Motor Pulley to the Drive Belt. Then, tighten up the Screws with the collar and the other Screws temporarily to the Motor Flange. Drive Belt Flange Screws 3 Screws with the collar 8 Attach the Spring and tighten up the screws. Flange Drive Belt Spring 9 Connect the X Motor Cable to the XY Junction Board. XY Junction Board X Motor Cable <X Axis Load Check> Turn on the Power while pressing the [ 10 keys to enter the Service Mode. ], [ ], [ ] [ ], [ ], [ ] + POWER ON Select the [LOAD] menu by pressing the [MENU] key and press [ENTER] key. [MENU] key CHECK MODE LOAD CON. CARD [ENTER] key 39 3 Replacement of Main Parts the [AXIS X] in the [LOAD] menu and press [ENTER] 11 Select key. Then, Carriage moves to the Limit Position. AXIS X Y Z S Enter the value 500 and press the [ENTER] key. [ENTER] key AXIS X Y Z S VALUE 500 [ENTER] key 3 AXIS X Y Z S VALUE 500 OK 12 40 After setting the value, the load check starts. The Carriage moves in the X direction to check the load. 3 Replacement of Main Parts 3-3 Y Axis Motor _Repalcement (Referential Time : 20 minutes) 1 Remove the Front Cover. 3 Front Cover 2 Disconnect the Y Motor Cable. Y Motor Cable 3 Remove the Spring and the screws fixing the Flange. Then, remove the Y Motor together with the Flange from the Drive Belt. Drive Belt Screws Spring Screw with the collar There is the collar on the lower right side of the flange. Be careful not to lose it. When it is difficult to remove the lower right screw, you can remove it from the base of the machine. Flange Y Motor 41 3 Replacement of Main Parts 4 Loosen the Set Screw and remove Y Motor Pulley from the Y Motor. Y Motor Remove the Y Motor from the Flange and change it to the new one. Set Screws 3 Y Motor Pulley Flange <Front View> When fixing theFlange, be careful with the direction of the Motor and the Flange. Fix the Flange to the Y Motor while taking care with the cable direction and the projection part of Cable Direction Flange Projection Part the Flange as the figure. Y Motor Cable Y Motor 5 Fix the Y Motor Pulley to the Y Motor with the Set Screws. Y Motor Pulley Y Motor Shaft It is necessary to press the Y Motor Pulley downward against the Y Motor Shaft as the figure. <Top View> Set Screws It is necessary to fix the Set Screws against the D-Cut part of the Y Motor Shaft. D-Cut part Y Motor Pulley Y Motor Shaft 42 3 Replacement of Main Parts 6 Put through the Y Motor Pulley to the Drive Belt and tighten the Flange with the Motor temporarily. Drive Belt 3 7 Attach the Spring and tighten up the screws. Then, connect the Y Motor Cable. Spring <Y Axis Load Check> 8 Turn on the Power while pressing the [ ], [ ], [ ] keys too enter the Service Mode. Select the [LOAD] menu by pressing the [MENU] key and [ ], [ ], [ ] + POWER ON press [ENTER] key. [MENU] key CHECK MODE LOAD CON. CARD [ENTER] key 9 Select the [AXIS Y] in the [LOAD] menu and press [ENTER] key. Then, Carriage moves to the Limit Position. AXIS X Y Z S Enter the value 500 and press the [ENTER] key. [ENTER] key AXIS X Y Z S VALUE 500 [ENTER] key AXIS X Y Z S VALUE 500 OK 43 3 Replacement of Main Parts 10 3 44 After setting the value, the load check starts. The Carriage moves in the Y direction to check the load. 3 Replacement of Main Parts 3-4 Z Axis Motor_Replacement (Referential Time : 30 minutes) 1 Remove the Spindle Cover. Spindle Cover 3 2 Remove the Junction Board Cover. Disconnect the Z Motor Cable, Z Limit Cable and Spindle Motor Cable from the XZ Junction Board. Spindle Motor Cable 3 Remove the Limit SW and loosen the Spindle Cable Bush. Then, cut off the INSULOCK TIEs and remove the Sponge. Sponge and INSULOCK TIE Spindle Cable Bush INSULOCK TIEs 4 Loosen the 4 screws on the Z Motor Base by rotating the Z Screw and making the Z Slider up and down. 45 3 Replacement of Main Parts 5 Remove the 4 screws fixing the Carriage Unit. And loosen the 2 Set Screws on the Boss Part of the Z Screw. Then, Loosen the 2 Screws on the Z Screw Support. 3 Boss Part of the Z Screw Screws 6 Detach the Carriage Unit from the Carriage Base. Carriage Unit 7 Remove the Z Motor and change it to the new one. Then tighten up the screws for fixing the Z Motor. Z Motor Screws <View Point> When fixing the Z Motor, be careful with the direction. <Bottom View> Fix the Z Motor Shaft to the Boss part of the Z Screw while taking care with the cable direction as the figure. Z Motor Cable Cable Direction 46 Screws 3 Replacement of Main Parts 8 Tighten up the Set Screw on the Boss part of the Z Screw. <Top View> D-Cut Part Set Screw It is necessary to fix the Set Screw against the D-Cut part of the Z Motor Shaft. Boss Part of the At the same time, please be careful if the top of the Z Motor Shaft hit the Z Screw. Z Screw <View Point> Z Motor Shaft 3 9 Tighten the 2 Screws on the Z Screw Support temporarily. Then, tighten up the 2 Screws on the upper part of the Z Motor Base by rotating the Z Screw and making the Z Slider downward. Tighten up the 2 Screws on the lower part of the Z Motor 10 Base by rotating the Z Screw and making the Z Slider upward. Screws Tighten up the 2 Screws on the Z Screw Support by rotating 11 the Z Screw and making the Z Slider downward. Then, apply the grease on the Z Screw and make sure that the Z Slider moves smoothly. 47 3 Replacement of Main Parts 12 Tighten up the screws fixing the Carriage Unit. Screws 3 Carriage Unit Connect the INSULOCK TIEs and the Sponge as the figure. 13 Tighten up the Spindle Motor Cable Bush. Spindle Cable Bush Sponge and INSULOCK TIE Be careful with the position of the Sponge. It is necessary to put it beside the Cable Holder. Cable Holder INSULOCK TIEs Connect the Z Motor Cable, Z Limit Cable and Spinle Motor 14 Cable to the XY Junction Board. Then, fix the Limit Switch and the Junction Board Cover. <Z Axis Load Check> 15 Turn on the Power while pressing the [ ], [ ], [ ] keys to enter the Service Mode. Select the [LOAD] menu by pressing the [MENU] key and [ ], [ ], [ ] + POWER ON press [ENTER] key. [MENU] key CHECK MODE LOAD CON. CARD [ENTER] key 48 3 Replacement of Main Parts 16 Select the [AXIS Z] in the [LOAD] menu and press [ENTER] key. Then, Carriage moves to the Limit Position. AXIS X Y Z S Enter the value 350 and press the [ENTER] key. [ENTER] key AXIS X Y Z S VALUE 350 [ENTER] key 3 AXIS X Y Z S VALUE 350 OK 17 After setting the value, the load check starts. The Carriage moves in the Z direction to check the load. If the check is OK, fix the Cover. If the check is NG, repeat 8 to 10 and 14 to 15 . 49 3 Replacement of Main Parts 3-5 X Axis LM Guide_Repalcement (Referential Time : 35 minutes) NOTES 1. LM GUIDE has the direction for fixing. Bottom side of the LM GUIDE has the line that indicates its direction and the side plane of the bottom part will be the standard plane. Push the standard plane of the LM GUIDE against the standard plane of the machine when fixing the LM GUIDE. STANDARD PLANE of LM GUIDE Top Side 3 Bottom Side Standard Plane Line 1 Remove the X Axis Rail Cover, Rail Cover and Right Side Cover. X Axis Rail Cover Right Side Cover Rail Cover 2 50 Remove the Junction Board Cover. Then, remove the Limit Switch. 3 Replacement of Main Parts 3 Disconnect the Z Limit Cable, Z Motor Cable and Spindle Motor Cable from the XZ Junction Board. 3 4 Remove the Screws fixing the Carriage Unit and detach it from the Main Unit. Screws Carrige Unit 5 6 Remove the Carriage Base from the LM Block. Remove the LM Guide and change it to the new one. 51 3 Replacement of Main Parts Pin When fixing the X LM Guide, be careful with the direction. <Right> LM Guide Fix the X LM Guide fitting the standard plane with the Pins as the figure. Standard Plane Pin LM Guide <Left> Standard Plane 3 7 Tighten the screws fixing the LM Guide temporarily. Then, tighten up the screws for fixing the LM Guide by pushing to the Pins. <Right> LM Guide Pin <Left> 8 At first, tighten the Screws fixing the Carriage Base to the LM Block temporarily. And next, tighten up the Screws fixing the Carriage Base to the LM Block by pushing Carriage Base to the LM Block. LM Block Carriage Base Scews 9 Tighten up the screws fixing the Carriage Unit. Screws Carriage Unit 52 3 Replacement of Main Parts 10 Connect the Z Motor Cable, Z Limit Cable and Spindle Motor Cable to the XZ Junction Board. Then, fix the Limit Switch and Junction Board Cover. 3 <X Axis Load Check> 11 Turn on the Power while pressing the [ keys to enter the Service Mode. ], [ ], [ ] [ ], [ ], [ ] + POWER ON Select the [LOAD] menu by pressing the [MENU] key and press [ENTER] key. [MENU] key CHECK MODE LOAD CON. CARD [ENTER] key 12 Select the [AXIS X] in the [LOAD] menu and press [ENTER] key. Then, Carriage moves to the Limit Position. Enter the value 500 and press the [ENTER] key. AXIS X Y Z S [ENTER] key AXIS X Y Z S VALUE 500 [ENTER] key AXIS X Y Z S VALUE 500 OK 13 After setting the value, the load check starts. The Carriage moves in the X direction to check the load. If the check is OK, fix the Covers. If the check is NG, repeat 6 to 11 . 53 3 Replacement of Main Parts 3-6 Y Axis LM Guide_Repalcement (Referential Time : 35 minutes) NOTES 1. LM GUIDE has the direction for fixing. Bottom side of the LM GUIDE has the line that indicates its direction and the side plane of the bottom part will be the standard plane. Push the standard plane of the LM GUIDE against the standard plane of the machine when fixing the LM GUIDE. STANDARD PLANE of LM GUIDE Top Side 3 Bottom Side Standard Plane Line 1 Remove the Right Side Cover and Y Rail Cover. Right Side Cover Y Rail Cover 2 Then, disconnect the Flexible Cables and open the Clamp. Flexible Cables Remove the screws fixing the Plate and remove the Plate. Clamp Plate Screws 54 3 Replacement of Main Parts 3 Remove the screws fixing the LM Guide. LM Guide 4 Remove the screws fixing the LM Block on the Carriage Rail and loosen the Set Screws. 3 Carriage Rail Set Screws LM Block 5 Hold the Carriage Rail up and take the LM Guide off. Then, fix the new LM Guide by tightening screws temporarily. Y LM Guide When fixing the Y LM Guide, be careful with the direction. Fix the Y LM Guide fitting the standard plane with Carriage Rail Carriage Rail direction as the figure. Standard Plane Y LM Guide 55 3 Replacement of Main Parts <Rear Side> When fixing the Y LM Guide, be careful with the position of the Screws as the figure. 3 <Front Side> 6 Fix the Carriage Rail to the LM Block and tighten up the Set Screws and Screws. Set Screws Y LM LM Block Guide 7 8 56 Push the Carriage Rail to the back side of the Machine and tighten up the screws of the front side. Carriage Rail Y LM Guide Move the Carriage Rail to the front side of the machine and tighten the screws of the rear side. Y LM Guide Carriage Rail 3 Replacement of Main Parts Tighten up the Screws for fixing the Plate and connect the Flexible Cables. Then, close the Clamp. 9 Flexible Cables Fix the Right Side Cover. Clamp Plate Right Side Cover 3 Screws <Right Angle Adjustment of X Axis> 10 Loosen the Set Screws of the Y Drive Pulley. Y Drive Pulley Set Screws 11 Move the X-Rail to the Rear side frame. Tighten the Set Screws by pushing the X Rail to rear side Y Drive Pulley 12 frame. Make sure that the Y Drive Pulley won't idle. Set Screws 57 3 Replacement of Main Parts <Y Axis Load Check> 13 Turn on the Power while pressing the [ ], [ ], [ ] keys too enter the Service Mode. Select the [LOAD] menu by pressing the [MENU] key and [ ], [ ], [ ] + POWER ON press [ENTER] key. [MENU] key CHECK MODE LOAD CON. CARD [ENTER] key 3 14 Select the [AXIS Y] in the [LOAD] menu and press [ENTER] AXIS X Y Z S key. Then, Carriage moves to the Limit Position. Enter the value 500 and press the [ENTER] key. [ENTER] key AXIS X Y Z S VALUE 500 [ENTER] key AXIS X Y Z S VALUE 500 OK 15 After setting the value, the load check starts. The Carriage moves in the Y direction to check the load. If the check is OK, fix the Covers. If the check is NG, repeat 6 to 13 . 58 3 Replacement of Main Parts 3-7 X Belt_Repalcement (Referential Time : 30minutes) 1 Remove the X Axis Rail Cover, Rail Cover and Right Side Cover. X Axis Rail Cover Right Side Cover Spindle Cover 3 Rail Cover 2 3 Move the Carriage to the Right side by hands. Remove the Junction Board Cover. Carriage Junction Board Cover 4 Remove the screws as the figure and after that, shift the Junction Board Base behind from the Carriage. Screws Be careful the Limit SW. It is possible to break it when you shift the Junction Board Base. Junction Board Base 59 3 Replacement of Main Parts 5 Loosen the Screw1 and remove the Screw2 and then loosen the Nut2. Nut1 3 Nut2 6 Screw2 Frame Screw1 Move the Z Slider to the bottom part by rotating the Z Screws. Z Screw 7 Loosen the screws from the Belt Holder and after that, remove the X Belt. X Belt Screws Belt Holder 8 Put the new belt through the Belt Holder and tighten up the X Belt Screws. Screws Belt Holder 60 3 Replacement of Main Parts X Belt When fixing the X Belt, be careful not to overlap the both end of the Belts. 3 Belt Holder 9 Tighten up the Screws as the figure for fixing the Junction Board Base. Screws Be careful the Limit SW. It is possible to break it when you put the Junction Board Base. Junction Board Base 10 Fix the Screw2 temporarily. Nut1 Nut2 Screw2 Frame Screw1 <X Belt Tension Adjustment> Tighten up the Nut2 so that there is no gap between the 11 Frame and the Nut1. Nut1 Nut2 Frame Screw2 Screw1 61 3 Replacement of Main Parts 12 Push the X-Belt with the Tension Gauge (ST-001) at the center position of the X Belt and check the bending amount ST-001 with the ruler. Confirm that the Pressing Force matches with the Bending Amount in reference to the next table. X Belt 3 <Reference Table> EGX-600 EGX-400 Pressing Force Bending Amount 720gf 10.0mm 720gf 7.0mm When the Pressing Force matches with the Bending 13 Amount, tighten up the Screw1 and Screw2. Then, carry out the X Axis Load check. If the Pressing Force does not match with the Bending Amount, adjust the Belt Tension by Nut1 and 2 again. After that, measure the tension and when the Belt Tension becomes to the proper value, tighten up the Nut1 and 2. Nut1 Nut2 Screw2 Frame Screw1 <X Axis Load Check> Turn on the Power while pressing the [ 14 keys to enter the Service Mode. ], [ ], [ ] [ ], [ ], [ ] + POWER ON Select the [LOAD] menu by pressing the [MENU] key and press [ENTER] key. [MENU] key CHECK MODE LOAD CON. CARD [ENTER] key 62 3 Replacement of Main Parts 15 Select the [AXIS X] in the [LOAD] menu and press [ENTER] key. Then, Carriage moves to the Limit Position. AXIS X Y Z S Enter the value 500 and press the [ENTER] key. [ENTER] key AXIS X Y Z S VALUE 500 [ENTER] key AXIS X Y Z S VALUE 500 OK 16 3 After setting the value, the load check starts. The Carriage moves in the X direction to check the load. If the check is OK, fix the Covers. If the check is NG, repeat 10 to 14 . 63 3 Replacement of Main Parts 3-8 Y Belt_Repalcement (Referential Time : 30 minutes) 1 Remove the Y Rail Cover and the Front Cover. Y Rail Cover Front Cover 3 2 Loosen the Screw1 and remove Screw2 and then loosen the Nut2. Then, remove the Belt from the Idle Pulley. Screw1 3 Frame Belt Screw2 Nut1 Nut2 Loosen the 4 screws and remove the Belt from the Carriage Rail Base. Put the new Belt through the Belt Holder and tighten up the Screws. Screws When putting the new Belt, be careful not to overlap the both end of the Belt. Belt Belt Holder 64 3 Replacement of Main Parts 4 Fix the Screw2 temporarily. Frame Belt Screw1 Screw2 Nut1 Nut2 3 <Y Belt Tension Adjustment> 5 Tighten up the Nut2 so that there is no gap between the Frame and the Nut1. Frame Screw2 Screw1 6 Push the Y-Belt with the Tension Gauge (ST-001) at the middle position between the Y-Drive Pulley and check the Nut1 Nut2 ST-001 bending amount with the ruler. Confirm that the Pressing Force matches with the Bending Amount in reference to the next table. Y Belt <Reference Table> EGX-600 EGX-400 Pressing Force Bending Amount 720gf 8.0mm 720gf 6.0mm 65 3 Replacement of Main Parts 7 When the Pressing Force matches with the Bending Amount, tighten up the Screw1 and Screw2. Then, carry out the X Axis Load check. Frame If the Pressing Force does not match with the Bending Amount, adjust the Belt Tension by Nut1 and 2 again. After that, measure the tension and when the Belt Tension becomes to the proper value, tighten up the Nut1 and 2. Screw2 Screw1 3 Nut1 Nut2 <Right Angle Adjustment of X Axis> 8 After carrying out the Y Belt Tension Adjustment, carry out the Right Angle Adjustment of X Rail. Y Drive Pulley Loosen the Set Screws of the Y Drive Pulley. Set Screws 9 Move the X-Rail to the Rear side frame. Tighten the Set Screws by pushing the X Rail to rear side 10 frame. Y Drive Pulley Make sure that the Y Drive Pulley won't idle. Set Screws 66 3 Replacement of Main Parts <Y Axis Load Check> Turn on the Power while pressing the [ 11 keys to enter the Service Mode. ], [ ], [ ] [ ], [ ], [ ] + POWER ON Select the [LOAD] menu by pressing the [MENU] key and press [ENTER] key. [MENU] key CHECK MODE LOAD CON. CARD [ENTER] key 12 Select the [AXIS Y] in the [LOAD] menu and press [ENTER] key. Then, Carriage moves to the Limit Position. AXIS 3 X Y Z S Enter the value 500 and press the [ENTER] key. [ENTER] key AXIS X Y Z S VALUE 500 [ENTER] key AXIS X Y Z S VALUE 500 OK 13 After setting the value, the load check starts. The Carriage moves in the Y direction to check the load. If the check is OK, fix the Covers. If the check is NG, repeat 4 to 11 . 67 4 Adjustment 4 Adjustment 4-1 Special Tool Table shown below is a list of special tools recommended by Roland DG Corporation. Tool No. Tool Name Purpose 4 68 ST-001 TENSION GAUGE 2000g (2N) Belt Tension Adjustment 4 Adjustment 4-2 Service Mode 4 69 4 Adjustment 4 70 4 Adjustment 4 71 4 Adjustment 4-3 HOW TO UPGRADE FIRMWARE (Referential Time : 5 minutes) 1 Connect PC and EGX-600/400 with the PARALLEL CABLE. It is necessary to prepare the followings to upgrade the FIRMWARE. 1. FIRMWARE DISK 2. PC with MS-DOS 3. PARALLEL CABLE 4 2 Turn on the power while pressing [ ], [ ] and [ ] keys. Press [ENTER] key when the right message appears. [ ],[ ],[ ] + POWER ON UPDATE B.1.10 Are you sure? [ENTER ] key UPDATE B.1.10 Send new program 3 Open the [download.bat] in the FIRMWARE DISK. BAT FILE can not be used on some PCs. Please refer to the ReadMe File in the FIRMWARE DISK. 4 Turn off the power when completed. Version [ A1.2] UPDATE Complete! 72 4 Adjustment Booter is included in the Firmware. When the Booter version in the Firmware is upgraded to the new one, carry out the following operation. 5 In order to enter the Service Mode, turn on the power while pressing [ ], [ ] and [ 4 ] keys. Check Mode DIP VOLT BOOT 6 Select the [BOOT] and press the [Enter] key for three seconds. When the "Booter Update Are you sure?" appears, press the [Enter] key. Check Mode DIP VOLT BOOT Booter update Are you sure? 7 When the message "Now processing" appears, the program update is carried out. Booter update Are you sure? When the message "Already latest " appears after this sequence, the same version of the Booter Update *Now Prosessing Booter update Already latest Booter has already been installed. 73 4 Adjustment 8 When the program update is finished, "Finished" is appeared. Then turn off the Main power Switch. Booter Update *Now Prosessing Confirm the current Booter version by turning on the power while pressing the [ ] key. Booter update Finished ROM Ver 1.20 BOOT Ver 1.20 4 74 4 Adjustment 4-4 X BELT TENSION ADJUSTMENT (Referential Time : 10min.) 2 Remove the Rail Cover. Rail Cover 2 Loosen the Screw1 and 2 and then, loosen the Nut1 and 2. Tighten up the Nut2 so that there is no gap between the 4 Frame and the Nut1. It is possibe to adjust the X Belt Tension by changing the position of the Nuts. Nut1 Nut2 3 Screw2 Frame Screw1 Push the X-Belt with the Tension Gauge (ST-001) at the middle position between the X-Drive Pulley and check the bending amount with the ruler. ST-001 Confirm that the Pressing Force matches with the Bending Amount in reference to the next table. X Belt <Reference Table> EGX-600 EGX-400 Pressing Force Bending Amount 720gf 10.0mm 720gf 7.0mm 75 4 Adjustment 4 When the Pressing Force matches with the Bending Amount, tighten up the Screw1 and 2. If the Pressing Force does not match with the Bending Amount, adjust the Belt Tension by Nut1 and 2 again. After that, measure the tension and when the Belt Tension becomes to the proper value, tighten up the Nut1 and 2. Nut1 Nut2 4 76 Frame Screw2 Screw1 4 Adjustment 4-5 Y BELT TENSION ADJUSTMENT (Referential Time : 10min.) 1 Remove the Y Rail Cover. Y Rail Cover 2 Loosen the Screw1 and 2 and then, loosen the Nut1 and 2. Tighten up the Nut2 so that there is no gap between the 4 Frame Frame and the Nut1. It is possibe to adjust the X Belt Tension by changing the position of the Nuts. Screw2 Screw1 3 Push the Y-Belt with the Tension Gauge (ST-001) at the middle position between the Y-Drive Pulley and check the Nut1 Nut2 ST-001 bending amount with the ruler. Confir that the Pressing Force matches with the Bending Amount in reference to the next table. Y Belt <Reference Table> EGX-600 EGX-400 Pressing Force Bending Amount 720gf 8.0mm 720gf 6.0mm 77 4 Adjustment 4 When the Pressing Force matches with the Bending Amount, tighten up the Screw1 and 2. If the Pressing Force does not match with the Bending Amount, adjust the Belt Tension by Nut1 and 2 again. After Frame that, measure the tension and when the Belt Tension becomes to the proper value, tighten up the Nut1 and 2. Screw2 Screw1 4 78 Nut1 Nut2 4 Adjustment 4-6 RIGHT ANGLED ADJUSTMENT OF X-RAIL (Referential Time : 5min.) 1 Remove the Front Cover. Front Cover 2 4 Loosen the Set Screws of the Y Drive Pulley. Y Drive Pulley Set Screws 3 4 Move the X-Rail to the Rear side frame. Tighten the Set Screws by pushing the X Rail to rear side Y Drive Pulley frame. Make sure that the Y Drive Pulley won't idle. Set Screws 79 4 Adjustment 4-7 CALIBRATION (Referential Time : 20 minutes) 1 4 2 Attach the ZEC-A2025 and ACRYLIC PLATE (over 25cm x 19cm) to the machine. Enter the SERVICE MODE by turning on the power while pressing [ ], [ ] and [ ] keys and select [XY-COMP.] under the [Check Mode XY-COMP. Z-COMP.] and press [ENTER] key. POWER ON Check Mode Set both [X COMP.] and [Y COMP.] to default [8333] and press the [ENTER] to save the settings. Turn off the power after setting is completed. Check Mode XY-COMP. Z-COMP. X-COMP. Y-COMP. <8333> <8333> 3 Turn on the power and set the other settings as shown below. Turn off the power after setting is completed. SETTING : HOMEPOSITION ZO Spindle RPM : Left Lower Corner : Surface of the material : 8,000 rpm 8000rpm 5000rpm 4 Turn on the power while pressing [ [Calibration Mode]. 15000rpm ] key to enter the EGX-600/400 engraves as the figure. 190mm 230mm 80 4 Adjustment 5 6 Measure the both X-axis and Y-axis Length. Calculate the calibrating amount by the formula shown at the right. 4 < X-axis Calibration> 0.8333 X 230 = Calibrating Amount Measured Length < Example> When Measured Length is 229.5mm. 0.8333 229.5 X 230 = 0.83512 < Y-axis Calibration> 0.8333 X 190 = Calibrating Amount Measured Length < Example> When Measured Length is 189.5mm. 0.8333 189.5 7 X 190 = 0.83550 Enter the SERVICE MODE by turning on the power while pressing [ ], [ ] and [ ] keys and select [XY-COMP.] under the [Check Mode XY-COMP. Z-COMP.] and press [ENTER] key. POWER ON Check Mode Check Mode XY-COMP. Z-COMP. X-COMP. Y-COMP. <8333> <8333> 81 4 Adjustment 8 Select either [X COMP.] or [Y COMP.] whichever to be calculated with [ ] and [ ] keys. Enter the calibrating amount with [ X COMP. Y COMP. <8333> <8333> ] and [ ] keys and press [ENTER] key to save the setting. 4 9 Attach the ACRYLIC PLATE to the machine and turn on the power while pressing [ ] key to enter the [Calibration Mode] so that the EGX-600/400 engraves. And then, check the length. If NG, repeat 6 to 8 . 82 X COMP. Y COMP. <8333> <8333> X COMP. Y COMP. <8333> <8333> X COMP. Y COMP. <8351> <8333> X COMP. Y COMP. <8333> <8355> 4 Adjustment 4-8 X Axis Load Check (Referential Time : 8 minutes) 1 Turn on the Power while pressing the [ ], [ ], [ ] keys to enter the Service Mode. Select the [LOAD] menu by pressing the [MENU] key and [ ], [ ], [ ] + POWER ON press [ENTER] key. [MENU] key CHECK MODE LOAD CON. CARD [ENTER] key 2 Select the [AXIS X] in the [LOAD] menu and press [ENTER] key. Then, Carriage moves to the Limit Position. AXIS 4 X Y Z S Enter the value 500 and press the [ENTER] key. [ENTER] key AXIS X Y Z S VALUE 500 [ENTER] key AXIS X Y Z S VALUE 500 OK 3 After setting the value, the load check starts. The Carriage moves in the X direction to check the load. 83 4 Adjustment 4-9 Y Axis Load Check (Referential Time : 8 minutes) 1 Turn on the Power while pressing the [ ], [ ], [ ] keys to enter the Service Mode. Select the [LOAD] menu by pressing the [MENU] key and [ ], [ ], [ ] + POWER ON press [ENTER] key. [MENU] key CHECK MODE LOAD CON. CARD [ENTER] key 4 2 Select the [AXIS Y] in the [LOAD] menu and press [ENTER] key. Then, Carriage moves to the Limit Position. AXIS X Y Z S Enter the value 500 and press the [ENTER] key. [ENTER] key AXIS X Y Z S VALUE 500 [ENTER] key AXIS X Y Z S VALUE 500 OK 3 84 After setting the value, the load check starts. The Carriage moves in the Y direction to check the load. 4 Adjustment 4-10 Z Axis Load Check (Referential Time : 8 minutes) 1 Turn on the Power while pressing the [ ], [ ], [ ] keys to enter the Service Mode. Select the [LOAD] menu by pressing the [MENU] key and [ ], [ ], [ ] + POWER ON press [ENTER] key. [MENU] key CHECK MODE LOAD CON. CARD [ENTER] key 2 4 Select the [AXIS Z] in the [LOAD] menu and press [ENTER] key. Then, Carriage moves to the Limit Position. Enter the value 350 and press the [ENTER] key. AXIS X Y Z S [ENTER] key AXIS X Y Z S VALUE 350 [ENTER] key AXIS X Y Z S VALUE 350 OK 3 After setting the value, the load check starts. The Carriage moves in the Z direction to check the load. 85 5 Supplemental Information 5 Supplemental Information 5-1 OPERATIONAL SEQUENCE 5 86 5 Supplemental Information ERROR MESSAGE LIST 5 87 5 Supplemental Information 5-2 SENSOR MAP Y LIMIT SENSOR This switch detects the limit in Y direction. 5 X LIMIT SENSOR This switch detects the limit in X direction. SPINDLE COVER SWITCH This switch detects whether the Spindle Cover is opened or closed. 88 Z LIMIT SENSOR This switch detects the limit in Z direction. 6 Troubleshooting 6 Troubleshooting 6-1 POOR ENGRAVING RESULT (Shifting / Wavy line / Unstable depth) Poor Engraving Result Flowchart 6 89 6 Troubleshooting Poor Engraving Result_Outline 6 90 6 Troubleshooting 6-2 NOISE Noise_Flowchart 6 Noise_Outline 91 6 Troubleshooting 6-3 SPINDLE LOCK Spindle Lock_Flowchart 6 Spindle Lock_Outline 92 6 Troubleshooting 6-4 MOTOR ERROR (X, Y, Z AXIS) Motor Error (X, Y, Z axis)_Flowchart 6 Motor Error (X, Y, Z axis)_Outline 93 7 Service Activities 7 Service Activities 7-1 INSTALLATION CHECK LIST EGX-600/400 INSTALLATION CHECK LIST Model EGX-600/400 Serial No. User Name Date Minimum Space Required EGX-600 EGX-400 995mm(W) X 820mm(L) X 521mm(H) 795mm(W) X 719mm(L) X 521mm(H) Classification Purcahse Loan Unit Demo Unit Replacement Unpacking Take the unit out of the carton box. 7 Accesorry box 94 7 Service Activities Accessories Follow the steps in "Unpacking and Repacking" on the packing carton to take out the included items and accessories. Before you attempt installation, make sure all the included items are present. Operation panel : 1 Operation-panel connector cable : 1 Power cord : 1 Depth regulator nose unit : 1 Solid collet : 1 (*1) Clamps : 4 (*2) 7 Wrenches (17 mm : 1, 10 mm : 1) Hexagonal screw driver (2 mm) : 1 Roland Software Package CD-ROM : 1 User's Manual : 1 Hexagonal wrench (3 mm) : 1 *1 This is for diameter 4.36 mm character cutters and flat cutters. It cannot be used with diamond scrapers or end mills. *2 The bolts and nuts are installed on the machine. (They are used for attaching the packing retainers.) Remove the retainers. 1. Use the included wrench (10mm) and hexagonal wrench (3mm) to remove the retainers on the side of the unit. Then, lower the unit from the base. 95 7 Service Activities 2. Remove the four nuts and the retainer shown in the figure. 3. Loosen the three screws shown in the figure and remove the guide temporarily 7 4. Slide the bolts left on the table in step 2 to detach them. 5. Mount the guide at its original location. 6. Use the included hexagonal wrench (3mm) to remove the retainers for the spindle head. Then secure the screw on the left side of the head at its original location. 96 7 Service Activities EGX-600/400 User Explanation Operation Emergency Stop to Ensure Safety The machine immediately stops operating and quits engraving by pressing the emergency stop switch. Switching the Power On and Off Moving the Spindle Head The speed of movement is determined by how you press the movement buttons. This machine has the function that moves the spindle head directly to the back-left position of the table (the VIEW position). Starting and Stopping Spindle Rotation To adjust the spindle rotating speed, you use the dial on the operation panel. Menu Operations Selecting the Cutter Installation Method 1. Character cutter , Flat cutter (with nose unit) 2. Character cutter , Flat cutter (without withoutse unit) 3. Diamond scraper (without withoutse unit) 4. End mill (without withoutse unit) Loading Material and Setting the Reference Point for Cutting 1. Clamp 2. Adhesive sheet 3. Center vice The reference point for engraving is the location where the X- and Y-axis coordinates are both (that is, the X- and Y-axis origin point). 7 Setting the Cutting Parameters There are five kinds of settings and you can make the settings for these either on the machine by using the menus, or by using the program. 1. Spindle rotating speed 2. Feed rate in the X- and Y- axis directions 3. Feed rate in the Z-axis direction 4. Cutting depth (Z1) 5. Amount of cut-out during feed while raised (Z2) Installation and Setup the Software Coordinate Systems Detailed Description of the Menus EGX-600/400 User Explanation Maintenance Others Daily Care Clean the table, bed, the spindle head and the X-axis rail. Maintenance and Inspection Spindle Maintenance Examples of Setting for Engraving Parameters The Nose Unit Optional Items 97 7 Service Activities 7-2 MAINTENANCE CHECK LIST EGX-600/400 MAINTENANCE CHECK LIST Date Model . . Serial No. EGX-600/400 MECHANICAL PARTS Check Points X axis Y axis Z axis 1. Drive Pulley 2. Belt 3. Backlash 1. Drive Pulley 2. Belt 3. Backlash 1. Z Screw 2. Spindle Assy 7 Confirmation Crack/Dirt Tension Looseness Crack/Dirt Tension Looseness Smooth movement Dirt Vibration Looseness COMSUMABLE PARTS Description Spindle Belt Spindle Unit Life 2,000 hours 2,000 hours Confirmation LUBRICATION Floil G-902Y Check Points X Drive Gear Y Drive Gear Z Screw Confirmation OK / Cleaning & Lubrication OK / Cleaning & Lubrication OK / Cleaning & Lubrication FUNCTION CHECK Check Points 1. Update Firmware to the latest version. 2. Compensation 3. Engraving Test Wavy Line Distorted figure Noise 4. Panel Switch 5. Connection check with Customer's PC 98 Confirmation . 7 Service Activities 7-3 Specification EGX-600 EGX-400 Table type T slot Table size 610 (W) x 407 (D) mm (24 (W) x 16 (D) in.) 407 (W) x 305 (D) mm (16 (W) x 12 (D) in.) Cutting area 610 (X) x 407 (Y) x 42.5 (Z) mm (24 (X) x 16 (Y) x 1-5/8 (Z) in.) 407 (X) x 305 (Y) x 42.5 (Z) mm (16 (X) x 12 (Y) x 1-5/8 (Z) in.) Loadable workpiece thickness Maximum 40 mm (1-9/16 in.) XYZ-axis motor AC servo motors (DAC-FFP), 3-axis simultaneous control Feed rate XY-axis: 0.5, 1 to 100 mm/s (0.02 in./s, 0.039 to 3.9 in./s) Z-axis: 0.5, 1 to 50 mm/s (0.02 in./s, 0.039 to 1.9 in./s) Acceleration 0.1 G, 0.05 G Software resolution 0.01 mm/step (0.00039 in./step) Mechanical resolution XY-axis: 0.003 mm/step (0.00012 in./step) Z-axis: 0.0025 mm/step (0.000098 in./step) Spindle motor DC brushless motor, Maximum 72 W Spindle speed 8,000 to 30,000 rpm Tool chuck Positioning Accuracy Cutter holder (4.36 mm) and collet ± 0.1 % of distance traveled or ± 0.1 mm (± 0.004 in.), whichever is greater (no-load operation) Repeatability 0.05 mm (0.002 in.) or less Display 7 LCD panel with backlight Buttons and Controls Menu button, ENTER/PAUSE button, Spindle button, X/Y-axis Origin Set button, Z-axis Origin Set button, Movement buttons, Z-axis Movement buttons, Feed button, Copy button, and dial Interface Parallel connector (Centronics-compliant), serial connector (RS-232C-compliant), Memory card slot (Compliance with Multi Media Card), expansion connector 1, expansion connector 2 Buffer memory 2MB (replot buffer: 1.9MB) Instruction system RML-1 (mode 1, mode 2) Power supply AC 117 V, 230 V, 240 V ± 10 %, 50/60 Hz Power consumption Acoustic noise level 3.5 A at 117 V, 1.6 A at 230 V, 1.6 A at 240 V No-load operation: 75 dB (A) or less standby: 45 dB (A) or less (According to ISO 7779) Dimensions (main unit) 995 (W) x 820 (D) x 521 (H) mm (39-3/16 (W) x 32-5/16 (D) x 20-1/2 (H) in.) 795 (W) x 719 (D) x 521 (H) mm (31-5/16 (W) x 28-5/16 (D) x 20-1/2 (H) in.) Weight (main unit) 64 kg (141 lb.) 51 kg (112 lb.) Packed dimensions 1370 (W) x 1130 (D) x 835 (H) mm (54 (W) x 44-1/2 (D) x 33 (H) in.) 1160 (W) x 1010 (D) x 855 (H) mm (45-3/4 (W) x 40 (D) x 33-3/4 (H) in.) Packed weight 110 kg (243 lb.) 86 kg (190 lb.) Operating environment Accessories Temperature: 5 to 40ûC (41 to 104ûF) humidity: 35 to 80 % (no condensation) Operation panel: 1, Operation-panel connector cable: 1, Power cord: 1, Depth regulator nose unit: 1, Solid collet : 1, Clamps : 4, Wrench (17 mm: 1, 10 mm: 1), Hexagonal screw driver (2 mm): 1, Hexagonal wrench (3 mm): 1, Roland Software Package CD-ROM : 1, User's Manual: 1 99 7 Service Activities Interface Specifications Parallel Connector Standard Input signal Output signal I/O signal level Transmission method In compliance with the specification of Centronics STROBE (1BIT), DATA (8BIT) BUSY (1BIT), ACK (1BIT) TTL level Asynchronous Serial Connector Standard Transmission method Transmission speed Parity check Data bits Stop bits 7 100 RS-232C specification Asynchronous, duplex data transmission 4800, 9600, 19200, 38400 Odd, Even, None 7 or 8 bits 1 or 2 bits EGX-600/400