Download Roland E-600 User`s manual

SERVICE NOTES
EGX-600/400
Structure & Spare Parts
1
Electrical Section
2
Replacement of Main Parts
3
Adjustment
4
Supplemental Information
5
Troubleshooting
6
Service Activities
7
Contents
1 Structure & Spare Parts
1-1
1-2
1-3
1-4
1-5
4 Adjustment
ACCESSORIES ............................................................................
FRAME & CONTROLLER ............................................................
X AXIS ..........................................................................................
Y AXIS ..........................................................................................
Z AXIS ..........................................................................................
1
2
4
6
8
2 Electrical Section
2-1
2-2
2-3
2-4
WIRING MAP .............................................................................
MAIN BOARD ASS’Y ..................................................................
PANEL BOARD ASS’Y ...............................................................
OTHER CIRCUIT BOARS ..........................................................
10
11
19
26
SPINDLE MOTOR_REPLACEMENT .........................................
X AXIS MOTOR_REPLACEMENT .............................................
Y AXIS MOTOR_REPLACEMENT .............................................
Z AXIS MOTOR_ REPLACEMENT ............................................
X AXIS LM GUIDE_REPLACEMENT ..........................................
Y AXIS LM GUIDE_REPLACEMENT ..........................................
X BELT_REPLACEMENT ..........................................................
Y BELT_REPLACEMENT ..........................................................
Special Tools ............................................................................. 68
SERVICE MODE ........................................................................ 69
HOW TO UPGRADE FIRMWARE ............................................. 72
X BELT TENSION ADJUSTMENT ............................................. 75
Y BELTTENSION ADJUSTMENT .............................................. 77
RIGHT ANGLED ADJUSTMENT OF X RAIL ............................. 79
CALIBRATION ............................................................................ 80
X AXIS LOAD CHECK ................................................................ 83
Y AXIS LOAD CHECK ................................................................ 84
Z AXIS LOAD CHECK ............................................................... 85
5 Supplemental Information
3 Replacement of Main Parts
3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8
4-9
4-10
34
37
41
45
50
54
59
64
5-1 OPERATIONAL SEQUENCE ..................................................... 86
5-2 SENSOR MAP ............................................................................ 88
6 Troubleshooting
6-1
6-2
6-3
6-4
POOR ENGRAVING RESULT ...................................................
NOISE ........................................................................................
SPINDLE LOCK ..........................................................................
MOTOR ERROR (X, Y, Z Axis) ..................................................
89
91
92
93
7 Service Activities
7-1 INSTALLATION CHECK LIST .................................................... 94
7-2 MAINTENANCE CHECK LIST .................................................... 98
7-3 Specification ............................................................................... 99
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Second Edition
EGX-600/400 ‘02. Jul.
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.
Copyright © 2002 ROLAND DG CORPORATION
5893-01
Revision Record
Revision
No.
Date
Description of Changes
0
2002.5.28
First Edition
1
2002.7.11
Sect1. [Structure & Parts List] has been added.
Approval Issued by
Inagaki
Tamaki
Inagaki
Tamaki
To Ensure Safe Work
To Ensure Safe Work
About
and
Notices.
Used for instructions intended to alert the operator to the risk of death
or severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury
or material damage should the unit be used improperly.
* material damage refers to damage or other adverse effects caused
with respect to the home and all its furnishings, as well to domestic
animals or pets.
About the Symbols
The
symbol alerts the user to important instructions or warnings. The specific
meaning of the symbol is determined by the design contained within the triangle.
The symbol at left means danger of electrocution.
The
symbol alerts the user to items that must never be carried out (are
forbidden). The specific thing that must not be done is indicated by the design
contained within the circle.
The symbol at left means not to touch.
The
symbol alerts the user to things that must be carried out. The specific
thing that must be done is indicated by the design contained within the circle. The
symbol at left means the power-cord plug must be unplugged from the outlet.
1 Structure & Spare Parts
1 Structure & Spare Parts
1-1 ACCESSORY
4
3
1
2
5
8
1
10
9
6
20
18
S1
19
7
17
11
21
14
13
16
12
ENGLISH
JAPANESE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
accessory
PARTS LIST
Parts No.
23495124
13499111
13499109
23495214
23495125
13499209
21815108
13439801
13509781
12569515
21655242
26015374
26015373
21575104
22055278
21515102
21515101
12569304
21935130
11939106
-Main PartsParts Name
AC CORD 3ASL/100 240VA 10A SAA
AC CORD H05VV-F 240VE 10A S
AC CORD SJT 117V 10A 3PVC
AC CORD VCTF 100V 7A 3P-S
AC-CORD H05VV 230V 10A S
ADAPTER PLUG (100V)
BOLT,T-SLOT EGX-600
CABLE-AC 3P CHINA 10A/250V S
CABLE-ASSY HCL-T5-1MP-BL 1M
HEXAGONAL WRENCH
HOLDER,COLLET 4.36 EGX-600
MANUAL,USE EN EGX-600
MANUAL,USE JP EGX-600
NUT,KNURLED RETAINER PNC-2300
PLATE,CLAMP PNC-2300
RING,DEPTHNOSE PNC-2300
RING,MICROMETER DIAL PNC-2300
SPANNER 17MM
TOOL,HEXAGON 3 ZN
TOOL,SPANNER 10
PARTS LIST -Supplemental PartsParts No.
Parts Name
S1 31099108
NUT,WING 2SYU M6 BC
1
1 Structure & Spare Parts
1-2 FRAME & CONTROLLER
33
22
9
34
1
S6
30
2
S8
S2
31
21
29
S7
8
16
S2
S7
6
25
19
S7
S7
19
S3
10
18
S11
32
S9
S1
11
27
5
3
1
13
4
S1
S10
S1
S1
20
12
35
S1
S7
26
14
35
28
S1
35
23
S4
S1
7
15
S7
35
S7
24
2
S4
1 Structure & Spare Parts
EGX-400
EGX-600
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
PARTS LIST
Parts No.
13429701
22805450
23505780
23505776
23505777
22815146
22025642
22025643
22025641
22025635
22025625
22025666
22025667
22025664
22025650
22025649
22025662
22025663
22025658
22025653
22025659
22025654
22025660
22025655
12239406
7589418000
7589318000
W589356020
22475110
22535349
22535352
22535348
22535351
22535350
22535117
22535362
22535123
W589356090
W589356030
13129171
21475137
22255217
11879126
-Main PartsParts Name
AC INLET SUP-J15G-E
ASS'Y,CONTROLER EGX-600
CABLE-ASSY GND EGX-600
CABLE-ASSY JUNBI1 EGX-600
CABLE-ASSY JUNBI5 EGX-600
CHASSIS,CONTROLLER EGX-600
COVER,CABLE GUIDE EGX-400
COVER,CABLE GUIDE EGX-600
COVER,CONTROL CHASSIS EGX-400
COVER,CONTROL CHASSIS EGX-600
COVER,CONTROLLER EGX-600
COVER,MAIN BOARD EGX-600
COVER,Y FRAME CORNER 2 EGX-600
COVER,Y FRAME CORNER EGX-600
COVER,Y FRAME L EGX-400
COVER,Y FRAME L EGX-600
COVER,Y FRAME R EGX-400
COVER,Y FRAME R EGX-600
COVER,Y-BASE FRONT EGX-400 (3/5)
COVER,Y-BASE FRONT EGX-600 (3/5)
COVER,Y-BASE L EGX-400 (4/5)
COVER,Y-BASE L EGX-600(4/5)
COVER,Y-BASE R EGX-400 (5/5)
COVER,Y-BASE R EGX-600(5/5)
CUSHION,TM-96-6
EGX-400 FRAME-ASSY
EGX-600 FRAME-ASSY
EGX-600 JOG BOARD ASS'Y
KNOB,L MCG MDX-500
LABEL,CARD SLOT EGX-600 #LA425
LABEL,EMERGENCY EGX-600 #LA428
LABEL,INTERFACE EGX-600 #LA424
LABEL,LOGO EGX-400 #LA427
LABEL,LOGO EGX-600 #LA426
LABEL,POWER CM-500 NO.893
LABEL,RISK WARN EGX-600 #LA454
LABEL,STANDARD(131)No.910
EGX-600 LCD BOARD ASS'Y
EGX-600 PANEL BOARD ASS'Y
POWER-SW AJ8201B
SHEET,CONTROLLER EGX-600
SHIELD,JOG MDX-500
ABSORBER,C-30-RK-3225
*
*
*
*
S1
S2
S3
S4
S6
S7
S8
S9
S10
S11
PARTS LIST
Parts No.
31019115
31019709
31019702
31049111
31329601
31289105
31279183
31279116
31279195
31079101
-Supplemental PartsParts Name
SCREW,BINDING M3*4 BC
SCREW,BINDING P-TIGHT 2.6*4 BC
SCREW,BINDING P-TIGHT 3*6 BC
SCREW,CAP M4*8 BC
CLAMP,INSULOK T-18S
CUPSCREW, M3*6 BC
LABEL,CATION AIRGUN No.473
LABEL,EARTH MARK-1 NO.E-580
LABEL,NAME EXPRESSION No.450
SCREW,OVAL M3*8 BC
*
*
*
*
*
*
*
*
*
*
*
*
*
*
3
1
1 Structure & Spare Parts
1-3 X AXIS
23
S4
23
1
S3
S4
41
14
S9
S4
S9
S6
S12 27
30
4
39
S10
S12
40
43
S9
S13
36
S9
S4
S2
S1
26
40
5
S5
28
S4
S4
S8
S12
32
10
2 S9
S7
S4
21
25
10
19
S6
33
S12
38
42
S9
3
S4
S9
S4
S4
29
20
S4
7
S13
12
31
1
18
17
37
S4
S4
S10
8
34
S9
16
S4
S4
S14
S10
S10
10
S4
S12
19
S12
S4
10
22
S4
S11
S9
35
15
6
S11
24
4
13
9
19
11
S4
S4
S4
1 Structure & Spare Parts
EGX-400
EGX-600
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
PARTS LIST -Main PartsParts No.
Parts Name
22805454
ASS'Y,HOLDER BEARING EGX-600
22355794
BASE,X-MOTOR EGX-600
22175815
BEARING F8-16ZZ
11929132
BELT,100S2M240UG
11929136
BELT,150S2M555LW-C
11929134
BELT,150S2M755LW-C
21985135
BRACKET,Y-CABLE EGX-600
23475182
CABLE-CARD 28P 1100L BB HIGH-V
23475180
CABLE-CARD 28P 1300L BB HIGH-V
23475181
CABLE-CARD 28P 1380L BB HIGH-V
23475179
CABLE-CARD 28P 1740L BB HIGH-V
11769118
CLAMP,FCM2-S6-14
22025646
COVER,BELT HOLDER EGX-600
22025636
COVER,BRACKET Y-CABLE EGX-600
22025448
COVER,SIDE L EGX-600
22025657
COVER,SIDE R EGX-400 (2/5)
22025652
COVER,SIDE R EGX-600 (2/5)
22025639
COVER,TOP EGX-400
22025637
COVER,TOP EGX-600
22025640
COVER,X-FRONT EGX-400
22025638
COVER,X-FRONT EGX-600
W589356010 EGX-600 XY BOARD ASS'Y
7589317000
EGX-600 CHASSIS,X-Y BOARD ASSY
21655237
HOLDER,BEARING X EGX-600
21655232
HOLDER,BELT EGX-600
21655235
HOLDER,X-CABLE EGX-400
21655233
HOLDER,X-CABLE EGX-600
21655239
HOLDER,X-IDLE PULLEY EGX-600
21655236
HOLDER,Y-CABLE EGX-400
21655234
HOLDER,Y-CABLE EGX-600
22535347
LABEL,CAUTION PINCH-2 #LA423
22535356
LABEL,CORPORATE LOGO TYPE#LA437
21895144
L-BEARING,HSR15R2SSE+580L-2
21895143
L-BEARING,HSR15R2SSE+760L-1
22435425
MOTOR,XY EGX-600
21975151
PULLEY,100S2M0100 EGX-600
21975152
PULLEY,20S2M0100SF EGX-600
21975153
PULLEY,30S2M0150SF EGX-600
22185429
RAIL,X EGX-400
22185428
RAIL,X EGX-600
12179721
R-BEARING JIS6000ZZ (B8)
11889127
R-BEARING,DDLF-1910ZZ
22295259
SHAFT,X-DRIVE EGX-600
22185123
SLIDER,Y L EGX-600
22185124
SLIDER,Y R EGX-600
22175318
SPRING,X-DRIVE EGX-600
22715310
STAY,SIDE L EGX-600
22715307
STAY,X-BELT HOLDER EGX-600
22715300
STAY,X-IDLE PULLEY EGX-600
22135430
STOPPER,CABLE2 EGX-600
22135428
STOPPER,CARRIAGE EGX-600
22135431
STOPPER,X-DRIVE EGX-600
22175687
X-IDLE PULLEY
*
*
*
*
*
*
*
*
*
S1
S2
S3
S4
S5
S6
S7
S8
S9
S10
S11
S12
S13
S14
PARTS LIST
Parts No.
31029817
31029823
31329601
31289105
31109802
31119902
31149709
31049167
31049111
31049169
31139101
31199703
31049136
31249225
-Supplemental PartsParts Name
BUSH,ROLL 4*15
BUSH,ROLL 4*2,5
CLAMP,INSULOK T-18S
CUPSCREW, M3*6 BC
NUT,HEXAGON M4 C
PIN,SPRING 4*16 SUS JAG
RING,E-RING CONIC BETW-7 SUS
SCREW,CAP M4*35BC ALL THREADED
SCREW,CAP M4*8 BC
SCREW,CAP M4*8 BC+PW4*10*0.8
SCREW,PLAPOINT M3*6 BK FE
SCREW,SET WP M3*6 BC
SCRWE,CAP M4*20 BC
WASHER,3*12*1 BC
*
*
*
*
*
*
*
*
*
*
*
5
1
1 Structure & Spare Parts
1-4 Y AXIS
S11
S11
36
33
1
34
35
S16
37
25
S18
S2
50
24
S18
S6
9
18
S3
S3
S17
S6
13
32
38
S17
5
S7
22
16
S21
53
20
S3
S5
52
28
S6
27
51
8
31
S14
S15
31
26
S4
S3
12
17
47
5
29
S9
53
S17
26
S3
S21
S9
19
15
14
S20
44
29
S3
2
S10
S15
S3
10
S19
S3
41
S16
43
49
42
39
S4
48
S16
54
4
S19
S19
S16
45
3
S16
S1
S19 40
11
30
6
46
42
S16
1
S12
S16
42
21
7
S9
S9
S3
S10
S19
41
6
1 Structure & Spare Parts
EGX-400
EGX-600
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
PARTS LIST
Parts No.
22805453
22805452
22805451
22355795
11929132
11929135
11929133
23505767
23505768
23505778
23505779
23505773
23505765
23505766
23505774
23505775
23475138
23475184
22335145
22025644
W589356050
W589356080
W589356060
7589350000
7589353000
12399313
12559570
12559444
22135613
22135611
22135612
22135609
21655240
7559306100
22535361
21895145
21895144
22435425
2215352600
22055522
22055530
22055523
22055531
22055524
22055532
22055525
22055526
22055527
12429113U0
21975151
21975152
21975153
12179721
22295261
22295260
22175217
22175316
22715299
22715311
22715301
22715302
22135430
21965146
21965145
12729102
22455116U0
22175687
22355796
-Main PartsParts Name
ASS'Y,BASE Y-DRIVE EGX-600
ASS'Y,STAY Y-DRIVE EGX-400
ASS'Y,STAY Y-DRIVE EGX-600
BASE,Y-MOTOR EGX-600
BELT,100S2M240UG
BELT,150S2M467LW-C
BELT,150S2M569LW-C
CABLE-ASSY EMG EGX-400
CABLE-ASSY EMG EGX-600
CABLE-ASSY JUNBI6 EGX-600
CABLE-ASSY JUNBI7 EGX-600
CABLE-ASSY POWER2
CABLE-ASSY Y LIMIT EGX-400
CABLE-ASSY Y LIMIT EGX-600
CABLE-ASSY YM EGX-400
CABLE-ASSY YM EGX-600
CABLE-CARD 20P 1120L BB HIGH-V
CABLE-CARD 30P 120L BB
CAP,MEMORYSLOT EGX-600
COVER,MEMORY SLOT EGX-600
EGX-600 IF BOARD ASS'Y
EGX-600 MMC BOARD ASS'Y
EGX-600 TRANS BOARD 1 ASS'Y
EGX-600 MAIN BOARD ASS'Y
EGX-600 SPINDLE BOARD ASS'Y
FILTER(E) TR-20-10-10
FUSE 5X20 CEE-2AT WICKMANN
FUSE 5X20 SB4 (4A)
GUIDE,X-SCALE EGX-400
GUIDE,X-SCALE EGX-600
GUIDE,Y-SCALE EGX-400
GUIDE,Y-SCALE EGX-600
HOLDER,Y-IDLE PULLEY EGX-600
JACK ASS'Y EGX-300
LABEL,N EGX-600 #LA453
L-BEARING,HSR15R2SSE+460L-2
L-BEARING,HSR15R2SSE+580L-2
MOTOR,XY EGX-600
NUT
PLATE,INTERFACE EGX-600
PLATE,T-SLOT 1 EGX-400
PLATE,T-SLOT1 EGX-600
PLATE,T-SLOT 2 EGX-400
PLATE,T-SLOT2 EGX-600
PLATE,T-SLOT 3 EGX-400
PLATE,T-SLOT3 EGX-600
PLATE,T-SLOT4 EGX-600
PLATE,T-SLOT5 EGX-600
POWER UNIT,ZWS120PPF-36
PULLEY,100S2M0100
PULLEY,20S2M0100SF
PULLEY,30S2N0150SF
R-BEARING JIS6000ZZ (B8)
SHAFT,Y-DRIVE EGX-400
SHAFT,Y-DRIVE EGX-600
SPRING,SOLENOID MDX-500
SPRING,Y-DRIVE EGX-600
STAY,EMARGENCY SW EGX-600
STAY,TERMINAL BLOCK EGX-600
STAY,Y-DRIVE EGX-400
STAY,Y-DRIVE EGX-600
STOPPER,CABLE2 EGX-600
TABLE,T-SLOT EGX-400
TABLE,T-SLOT EGX-600
TERMINAL-BLOCK BTBH15LC2P
TRANSFORMER-PW1 EGX-600
X-IDLE PULLEY
BASE,Y-DRIVE EGX-600
*
S1
S2
S3
S4
S5
S6
*
S7
*
*
*
*
*
*
*
*
S9
S10
S11
S12
S14
S15
S16
S17
S18
S19
S20
S21
PARTS LIST
Parts No.
31029823
31329601
31289105
31059110
31279191
31279121
31279124
31279127
31109802
31149705
31019117
31049106
31049113
31049167
31049111
31049169
31139101
31199703
31179907
31049136
-Supplemental PartsParts Name
BUSH,ROLL 4*2,5
CLAMP,INSULOK T-18S
CUPSCREW, M3*6 BC
CUTION,COVER CABLE 519M0433
LABEL,CAUTION FUSE #347
LABEL,FLASH-LIGHTING NO.E-582
LABEL,FUSE 4.0A 125V NO.E-575
LABEL,FUSE T2A/250V NO.E-574
NUT,HEXAGON M4 C
RING,E-RING ETW-7 SUS
SCREW,BINDING M3*8 BC
SCREW,CAP M3*8 BC
SCREW,CAP M4*12 BC
SCREW,CAP M4*35BC ALL THREADED
SCREW,CAP M4*8 BC
SCREW,CAP M4*8 BC+PW4*10*0.8
SCREW,PLAPOINT M3*6 BK FE
SCREW,SET WP M3*6 BC
SCREW,UREA M3*20 N-1 BK
SCRWE,CAP M4*20 BC
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
7
1
1 Structure & Spare Parts
1-5 Z AXIS
S5
23
20
S5
1
S4
15
27
S5
9
S5
13
19
11
S19
S5
S5
S6
A
S5
44
S9
21
B
5
S5
10
12
S1
34
S12
40
18
29
25
S7
S12
8
36
S5
41
S16
22
S5
2
28
1
33
16
7
S5
24
S13
S2
45
43
S11
33
38
31
35
26
S14
3
S5
S18
S8
S3
S17
S10
A
39
S5
S15
S13
S12
S20
S14
6
S5
4
B
30
S12
17
S5
S2
17 32
42
S13
8
S5
37
1 Structure & Spare Parts
EGX-400
EGX-600
1
2
3
4
5
6
7
8
9
10
11
12
13
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
PARTS LIST -Main PartsParts No.
Parts Name
22805456
ASS'Y,BASE Z SLIDE EGX-600
22805455
ASS'Y,SLIDER Z EGX-600
22355793
BASE,MICROMETER DIAL EGX-600
22355800
BASE,MOTOR Z EGX-600
22355798
BASE,SPINDLE MOTOR EGX-600
22355799
BASE,Z EGX-600
22355792
BASE,Z SLIDE EGX-600
22355797
BASE,Z0 SENSOR EGX-600
11929131
BELT,A-1CEBRF 5*170
21985134
BRACKET,X-CABLE EGX-600
23505771
CABLE-ASSY SENS EGX-600
23475182
CABLE-CARD 28P 1100L BB HIGH-V
23475180
CABLE-CARD 28P 1300L BB HIGH-V
22025647
COVER,BRACKET X-CABLE EGX-600
22025648
COVER,X-Z JUNCTIONBOARD EGX-600
22025645
COVER,Z-CABLE EGX-600
12239406
CUSHION,TM-96-6
W589356040 EGX-600 BRAKE BOARD 2 ASS'Y
7589320000 EGX-600 PULLEY M PP
7589359000 EGX-600 SPINDLE CABLE ASSY
W589356070 EGX-600 XZ BOARD ASS'Y
7589360000 EGX-600 BRAKE ASSY
7589407000 EGX-400 COVER,Z ASSY(1/5)
7589307000 EGX-600 COVER,Z ASSY(1/5)
7589319000 EGX-600 STAY,X-Z BOARD ASSY
21655235
HOLDER,X-CABLE EGX-400
21655233
HOLDER,X-CABLE EGX-600
22535213
LABEL,CAUTION TOOL MDX-15#LA58
22535355
LABEL,COVER LOCK EGX-600 #LA436
22395130
MAGNET PR1008P157B
22435427
MOTOR,SPINDLE EGX-600
22435426
MOTOR,Z EGX-600
22055535
PLATE,RUBBER Z EGX-600
11889107
R-BEARING,D10S6(B3FL)
11519107
RING,O P4
21495140
SCREW,Z ADJUST EGX-600
21495141
SCREW,Z-AXIS ASSY EGX-600
25095116
SENSOR,HALL AN9153 ASSY
22295262
SHAFT,Z EGX-600
22185125
SLIDER,X EGX-600
22175309
SPRING,MICROMETER DIAL EGX-600
22175311
SPRING,NOSE GUARD EGX-600
22175320
SPRING,SP MOTOR EGX-600
22715304
STAY,COVER SW EGX-600
22715305
STAY,COVER Z EGX-600
22715303
STAY,SENSOR EGX-600
22325440
SUPPORT,Z-SCREW EGX-600
*
*
S1
S2
S3
S4
S5
S6
S7
S8
S9
S10
S11
S12
S13
S14
S15
S16
S17
S18
S19
S20
PARTS LIST
Parts No.
31029820
31029802
31499101
31329601
31289105
31059110
31279106
31119115
31149503
31049102
31049103
31049106
31049113
31049167
31049111
31169115
31199710
31199703
31199711
31049136
-Supplemental PartsParts Name
BUSH,ROLL 3*2
BUSH,ROLL 3*3.5
CLAMP,BASE SKM-1
CLAMP,INSULOK T-18S
CUPSCREW, M3*6 BC
CUTION,COVER CABLE 519M0433
LABEL,CAUTION HOT SURF No.778
PIN,PARALLEL 6*25 SUS H7
RING,C CTW-14 SUS
SCREW,CAP M2*6 BC
SCREW,CAP M2*8 BC
SCREW,CAP M3*8 BC
SCREW,CAP M4*12 BC
SCREW,CAP M4*35BC ALL THREADED
SCREW,CAP M4*8 BC
SCREW,FLAT M2*8 BC
SCREW,SET WP M3*3 BC
SCREW,SET WP M3*6 BC
SCREW,SET WP M4*8 BC
SCRWE,CAP M4*20 BC
*
*
*
*
9
1
RS232C
CENTRO
A
B
C
D
E
F
G
H
12729102
3
4
J OI NT
B T B H1 5 L C2 P
1
2
CN1 4
D
F
CN9
Z WS 1 2 0 P P F - 3 6
1 2 4 2 9 1 1 3 U0
T R A N S F O R ME R - P W
2 2 4 5 5 1 1 6 U0
CN1 0
P O WE R
+ 2 4 V, +1 5 V, + 5 V
+3. 3V/ 3 A
VM
S RA M
1 2 8 Kb y t e
S RA M
1 2 8 Kb y t e
DRA M
2 Mb y t e
M4 A 5 3 2 / 3 2
CN1 0
G
Parts No.
23505769
23505764
7589360000
23475184
23505768
N
23505767
23505775
O
23505774
J
K
L
M
CN4
I / O CONT ROL L
Parts Name
EGX-600 EGX-400
CABLE-ASSY JUNBI1 EGX-600
*
*
CABLE-ASSY JUNBI5 EGX-600
*
*
CABLE-ASSY JUNBI6 EGX-600
*
*
CABLE-ASSY JUNBI7 EGX-600
*
*
CABLE-ASSY GND EGX-600
*
*
CABLE-ASSY POWER1 EGX-600
*
*
CABLE-ASSY POWER2 EGX-600
*
*
CABLE-ASSY SENS EGX-600
*
*
AJ 8 2 0 1 B
13129171
P O WE R S W
D
A
T
A
M4 A 3 1 2 8 / 6 4
I / O CONT ROL L
S Dr i v e r
TX- 2 4 - 8 0 R
TX2 5 - 8 0 P
S P OW
S ENC
A Dr i v e r
Z Dr i v e r
Y Dr i v e r
X ENC
A E NC
A P OW
Z E NC
Z P OW
Y E NC
Y P OW
P
U
Parts Name
EGX-600 EGX-400
CABLE-ASSY LCD EGX-600
*
*
CABLE-ASSY ENCODER EGX-600
*
*
BRAKE,ASSY EGX-600
*
*
CABLE-CARD 30P 120L BB
*
*
CABLE-ASSY EMG EGX-600
*
CABLE-ASSY EMG EGX-400
*
CABLE-ASSY YM EGX-600
*
CABLE-ASSY YM EGX-400
*
CP U
H8 3 0 4 8
CN5
CN9
CPU
H8 S 2 6 7 6
CPU
H8 S 2 6 7 6
X P OW
S
T
U
V
R
Q
P
R
O
Y LI M
SPI NDL E
MO T O R
Z0 SEN
R
R
CN2 3
Parts No.
23505766
23505765
23475180
23475182
23475179
23475181
7589359000
13509781
23475138
7559306100
T
Z MOT OR
S
Z LI M
X LI M
SP I NDL E
COV E R S W
H
CN1 7
Q
Q
J O G K CN2 0
E GX - 6 0 0 J OG B OA RD
J
E GX - 6 0 0 P A NE L B OA RD
CN1 8
PI C
L CD
E GX - 6 0 0 X Z B OA RD
CN2 4
CN8
Parts Name
EGX-600 EGX-400
CABLE-ASSY Y LIMIT EGX-600
*
CABLE-ASSY Y LIMIT EGX-400
*
CABLE-CARD 28P 1300L BB HIGH-V
*
CABLE-CARD 28P 1100L BB HIGH-V
*
CABLE-CARD 28P 1740L BB HIGH-V
*
CABLE-CARD 28P 1380L BB HIGH-V
*
ASSY SPINDLE CABLE EGX-600
*
*
CABLE-ASSY HLC-T5-1MP-BL 1M
*
*
CABLE-CARD 20P 1120L BB HIGH-V
*
*
JACK ASS'Y EGX-300
*
*
E G X - 6 0 0 M MC B O A R D
MMC
CN2 2
CN2 5
E GX - 6 0 0 B RA K E B OA RD
AP3 6 3 2 K
BRAKE ASSY
L
Y MO T O R
E GX - 6 0 0 X Y J UN CT I ON B OA RD
X MO T O R
2-1 WIRING MAP
Parts No.
23505776
23505777
23505778
23505779
23505780
23505772
23505773
23505771
AC I NLET
B
A
D
D
R
E
S
S
F L A S HROM
5 1 2 Kb y t e
S H7 7 0 9 A
CP U
X Dr i v e r
CN2 1
H OL DE R HOL D E R
B M- S S - I - 1 4
12189835
CN1 1
CN1 6
A
C
C
O
N
T
R
O
L
L
E GX - 6 0 0 S P I ND L E B OA RD
CN8
CN7
S UP - J 1 5 G- E
13429701
N
V
M
1 6 MHz
CN1 0
E
I/O
I/F
CE NT RO
I/F
RS 2 3 2 C
DRI V E R
CN1 1
E ME R GE N C Y S W
A1 6 5 E- S- 0 1
o mr o m
E GX - 3 0 0 J A CK A S S Y
I / O
CN1 5
CN1 3
CN1 2
CN2
CN1 2 CN3
CN1
E GX - 6 0 0 MA I N B OA R D
E GX - 6 0 0
T R A N S B OA R D
CN4
CN6
CN2
CN1
CN6
CN3
10
CN5
CN1
CN3
2
CN1 1
CN9
E GX - 6 0 0 I / F B OA RD
2 Electrical Section
2 Electrical Section
2 Electrical Section
2-2 MAIN BOARD ASS'Y
Main Board_Arrangement Diagram / component side
2
Indicates revision of
the circuit board.
11
2 Electrical Section
Main Board_Component Diagram / component side
2
12
2 Electrical Section
Main Board_Arrangement Diagram / soldering side
2
13
2 Electrical Section
Main Board_Component Diagram / soldering side
2
14
1
2
3
4
5
53014-05
CN4
VCC
T6
1.0K
R2
T35
T7
R4 1.0K
1.0K R3
T36
T37
10k
R117
ZACLK
DDA_MtoS
DDA_StoM
R122
Not use
R1110K
C74
C75
C76
C77
CE1000p CE1000p CE1000p CE1000p
T34
T5
AVCRNT
CE0.022u
C66
AUCRNT
CE0.022u
C67
ZVCRNT
R53
330
R54
330
R55
330
R56
330
R1 1.0K
CE0.022u
C68
ZUCRNT
CE0.022u
C69
T40
10K
VCC3
R10
4
3
2
1
ZACLK
DDA_MtoS
DDA_StoM
EXBV8V103J
VCC3 RA33
5
5 4
6
6 3
7
7 2
8
8 1
8
7
6
5
8
7
6
5
EXBV8V103J
1
2
3
4
RA34
T9
T8 T10
1
2
3
4
VCC3
/MTRERR
RA7
EXBA10E103J
VCC3
Cmd_StoM
Cmd_MtoS
/Cmd_HS
R125
Non
T11
INT4K
C1
CE0.1u
/MTRERR
FWEZA
VCC3
C4
CE0.1u
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
C2
CE0.1u
VCC3
R9
10k
8.0MHz
RA1
EXBA10E103J
6
10
2
9
3
8
4
7
5
1
VCC3
VCC3
C38 CE1.0u
Y1
R24 3.3k
P52/SCK2/IRQ2
P53/ADTRG/IRQ3
PH2/CS6/(IRQ6)
PH3/CS7/OE/(IRQ7)
PG4/BREQO
PG5/BACK
PG6/BREQ
VCC3
P40/AN0
P41/AN1
P42/AN2
P43/AN3
VREF
AVCC
P44/AN4
P45/AN5
P46/AN6/DA0
P47/AN7/DA1
P54/AN12/IRQ4
P55/AN13/IRQ5
P56/AN14/DA2/IRQ6
P57/AN15/DA3/IRQ7
AVSS
NC
P35/SCK1/(OE)
P34/SCK0
P33/RXD1
GND
P32/RXD0/IrRXD
P31/TXD1
P30/TXD0/IrTXD
P80/EDREQ2/(IRQ0)
P81/EDREQ3/(IRQ1)
P82/ETEND2/(IRQ2)
MD0
MD1
R33
220
/MTRRST
RA3
EXBA10E103J
RA4
EXBA10E103J
VCC3
PD7/D15
PE0/D0
PE1/D1
PE2/D2
PE3/D3
VCC3
PE4/D4
PE5/D5
PE6/D6
PE7/D7
FWE
P61/TMRI1/DREQ1/IRQ9
P60/TMRI0/DREQ0/IRQ8
P27/PO7/TIOCB5/EDRAK1/(IRQ15)
P26/PO6/TIOCA5/EDRAK0/(IRQ14)
P25/PO5/TIOCB4/(IRQ13)
P24/PO4/TIOCA4/(IRQ12)
P23/PO3/TIOCD3/(IRQ11)
P22/PO2/TIOCC3/(IRQ10)
P21/PO1/TIOCB3/(IRQ9)
P20/PO0/TIOCA3/(IRQ8)
P17/PO15/TIOCB2/TCLKD/EDRAK3
P16/PO14/TIOCA2/EDRAK2
P15/PO13/TIOCB1/TCLKC
P14/PO12/TIOCA1
GND
P13/PO11/TIOCD0/TCLKB
P12/PO10/TIOCC0/TCLKA
P11/PO9/TIOCB0
P10/PO8/TIOCA0
P75/EDACK1/(DACK1)
P74/EDACK0/(DACK0)
P73/ETEND1/(TEND1)
IC10
VCC3
NMI
H8S/HD64F2676VFC33
WDTOVF
R118
10k
R126
Non
R26
3.3k
T41
T42
T43
VCC3
RA8
EXBA10E103J
6
Cmd_StoM
Cmd_MtoS
/Cmd_HS
6
1
5
7
4
8
3
9
2
10
1
2
DTC114EK
Q1 SEL-6414E
LED1
220
R34
RA36
EXBV8V103J
VCC3
R109
22k
/MTRERR
/LESSTHAN_ZA
C6
CE0.1u
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
C3
CE0.1u
T45
T46
T44
/AHW
/AHV
/AHU
/ZHW
/ZHV
/ZHU
INT4K
/ZB
/ZA
ZVPWM
ZUPWM
AWPWM
AVPWM
AUPWM
ZWPWM
/AB
INT4KZ
/AA
ZEN
AEN
FWEZA
10
2
9
3
8
4
7
5
1
2
3
4
T3
T4
10
ZUCRNT
ZVCRNT
R25
3.3k
ZEN
ZUPWM
ZVPWM
ZWPWM
C41
CE0.22u/50V
VCC3
T2
C40
CE0.22u/50V
1
2
3
4
8
7
6
5
T12 T13
C5
CE0.1u
C45
CE0.22u/50V
C44
CE0.22u/50V
T14
AUCRNT
AVCRNT
R27
3.3k
AEN
AUPWM
AVPWM
AWPWM
T15
8
3
13
7
4
14
8
3
13
7
4
14
74LVC14
IC6E
T1
D1
DAN217U
1
D2
DAN217U
C7
CE0.1u
EN1
EN2
EN3
IN1
IN2
IN3
C57
CE1u
11
EN1
EN2
EN3
IN1
IN2
IN3
C56
CE1u
VCC3
C101
CE0.1u
/ZA
/ZB
/ZHU
/ZHW
/ZHV
EXBV8V103J
13
8
7
6
5
6
1
6
1
VCC3
74LVC14
IC5F
/AA
/AB
/AHU
/AHW
/AHV
RA35
T38
T39
10
2
9
3
8
4
7
5
12
14
4
2
3
IC5E
74LVC14
IC5D
74LVC14
L6234
OUT1
OUT2
OUT3
VS
VS
6
5
15
9
12
3
5
74LVC14
13
IC6D
74LVC14
IC6B
OUT1
OUT2
OUT3
VS
VS
3403
47k 0.1%
6V
R67
12
IC12D
13
R90
4.7k 0.1%
R86
4.7k 0.1%
R39
0.1/1W
R89
4.7k 0.1%
R85
R65
47k 0.1% 4.7k 0.1%
L6234
6
5
15
9
12
9
3
1
3403
5
R64
100k 0.1%
6V
C95 C96 C97 C98 C99
7
IC12B
6
R63
100k 0.1%
8
3403
10
R68
47k 0.1%
6V
5
6
7
8
5
6
7
8
R45
R82
R91
4.7k 0.1%
R92
4.7k 0.1%
R88
4.7k 0.1%
R40
0.1/1W
RA30
EXBV8V561J
EXCML20A390U
FL4
EXCML20A390U
FL6
EXCML20A390U
FL5
EXCML20A390U
RA26
EXBV8V470J
1
8
1 8
2
7
2 7
3
6
3 6
4
5
4 5
R46
47
FL3
FL2
EXCML20A390U
R50
560
R84
4.7k 0.1%
HEAD_SW
FL1
A
B
VCC
U=C1
W=C2
V=C3
24V
EXCML20A390U
HEAD_SW
RL_SOL
47
RA29
EXBV8V561J VCC
R49
560
R81
R83
4.7k 0.1% 4.7k 0.1%
4.7k 0.1%
R87
4.7k 0.1%
IC12C
9
47k 0.1%
R66
4
3
2
1
R38
0.1/1W
4
3
2
1
RA25
EXBV8V470J
CE1000p
CE1000p
CE1000p
CE1000p CE1000p
R80
4.7k 0.1%
CE1000p
CE1000p
CE1000p
CE1000p CE1000p
C90 C91 C92 C93 C94
R79
4.7k 0.1%
74LVC14
C46
CE0.22u/50V
74LVC14
8
IC6C
74LVC14
4
IC6F
2
IC6A
R78
4.7k 0.1%
6V
R62
C61
CE0.01u
IC2
VM
6
3403
IC12A
2
11
9
5
R37
0.1/1W
C42
74LVC14
CE0.22u/50V
C64
+ 220u/63V
74LVC14
10
IC5B
1
IC5C
R77
R61
100k 0.1% 4.7k 0.1%
12
24V
6
74LVC14
8
IC5A
C60
CE0.01u
IC1
VM
2
1
3
6
1
8
7
6
5
8
7
6
5
1
2
3
4
1
32
3
4
5
7
4
8
3
9
2
10
1
6
10
2
9
3
8
4
7
5
10
2
9
3
8
4
7
5
1
18
VBOOT
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
P51/RXD2/IRQ1
P50/TXD2/IRQ0
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
STBY
GND
XTAL
EXTAL
VCC3
PF7/CLKOUT
PLLVCC
RES
PLLVSS
PF6/AS
PF5/RD
PF4/HWR
PF3/LWR
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
PF0/WAIT
P65/TMO1/DACK1/IRQ13
P64/TMO0/DACK0/IRQ12
P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
PD0/D8
PD1/D9
PD2/D10
PD3/D11
GND
PD4/D12
PD5/D13
PD6/D14
MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
RA5
EXBA10E103J
RA6
EXBA10E103J
16
VREF
16
17
VCP
SENSE2
SENSE1
11
4
GND
GND
GND
GND
VREF
100k 0.1%
1
11
10
20
18
19
2
2
1
3
17
VCP
SENSE2
SENSE1
19
2
VBOOT
GND
GND
GND
GND
1
11
10
20
CE0.22u/50V
C43
+
-
C33
CE22p
+
-
+
-
CE0.22u/50V
C47
8
7
6
5
8
7
6
5
1
2
3
4
1
2
3
4
8
7
6
5
1 8
2 7
3 6
4 5
A
B
VCC
U=C1
W=C2
V=C3
1
2
3
4
+
-
C31
CE15p
VCC
5267-13A
1
2
3
4
5
6
7
8
9
10
11
12
13
CN6
IL-FPC-28ST-N
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN1
2 Electrical Section
Main Board_1/4 Circuit Diagram
2
15
VCC3
3
VM
NOT USE
RA11
5
7
4
8
3
9
2
10
5
4
3
2
1
53014-05
CN8
VCC
/MTRERR
INT4K
/CRDY
PANEL_CTS
HEAD_COVER
VCC1.9
/RTS
/CRD
33
R111
T80 T82 T84 T86
For SH3 monitor
R132
1.0K
R131
10k
R130
10k
1
6
PTC3
PTC2
PTC1
PTC0
DRAK0
DRAK1
/DREQ0
/DREQ1
/RESET
/RTS
/CRD
PTC7
PTC6
PTC5
PTC4
PANEL_R
Cmd_StoM
RS232_R
PANEL_T
RS232_T
Cmd_MtoS
C36
CE22p
CLK64
2
DTC114EK
Q3
VCC3
C8
CE0.1u
RA37
EXBV8V103J
T79 T81 T83 T85
VCC3 R17
10k
DRAK0
DRAK1
/DREQ0
/DREQ1
/RESET
10K
R14
PANEL_R
Cmd_StoM
RS232_R
PANEL_T
RS232_T
Cmd_MtoS
CLK64
/MTRERR
/MTRERR
C35
CE22p
C9
CE0.1u
R119
10k
CE470p
CE0.1u
C82
STATUS0/PTJ[6]
STATUS1/PTJ[7]
TCLK/PTH[7]
IRQOUT
GND
CKIO
VCC3
TxD0/SCPT[0]
SCK0/SCPT[1]
TxD1/SCPT[2]
SCK1/SCPT[3]
TxD2/SCPT[4]
SCK2/SCPT[5]
RTS2/SCPT[6]
RxD0/SCPT[0]
RxD1/SCPT[2]
GND
RxD2/SCPT[4]
VCC1.9
CTS2/IRQ5/SCP[7]
PTC[7]/PINT[7]
PTC[6]/PINT[6]
PTC[5]/PINT[5]
PTC[4]/PINT[4]
GND
WAKEUP/PTD[3]
VCC3
RESETOUT/PTD[2]
PTC[3]/PINT[3]
PTC[2]/PINT[2]
PTC[1]/PINT[1]
PTC[0]/PINT[0]
DRAK0/PTD[1]
DRAK1/PTD[0]
DREQ0/PTD[4]
DREQ1/PTD[6]
RESETP
CA
MD3
MD4
MD5
GND
AN[0]/PTL[0]
AN[1]/PTL[1]
AN[2]/PTL[2]
AN[3]/PTL[3]
AN[4]/PTL[4]
AN[5]/PTL[5]
VCC3
AN[6]/DA[1]/PTL[6]
AN[7]/DA[0]/PTL[7]
GND
C17
CE0.1u
R123
10k
/MTRERR
INT4K
/CRDY
PANEL_CTS
HEAD_COVER
C16
CE0.1u
VCC3
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
VCC1.9
10k
R12
C83
CE470p
SH7709A-QFP208
IC17
RA14
VCC3
Not use
R18
RS232_R
RS232_T
EXBA10E103J
RS232_R
RS232_T
VCC3
D25
Y3
16MHz
VCC1.9
RA15
NOT USE
D19
VCC3
6
D31
D30
D29
D28
D27
D26
6
5
7
4
8
3
9
2
10
1
D24
D23
D22
D21
D20
D31
D30
D29
D28
D27
D26
D25
D24
C34
CE22p
VCC1.9 C10
C11
CE0.1u
RA16
NOT USE
6
5
7
4
8
3
9
2
10
1
D18
D17
D16
1
Y_LIM
8
7
6
5
8
7
6
5
1
2
3
4
1
2
3
4
D15
D23
D22
D21
D20
D19
D18
D17
D16
5
7
4
8
3
9
2
10
1
8
7
6
5
PTF0
PTF1
PTF2
PTF3
PTF4
PTF5
PTF6
PTF7
X_LIM
START
START
/LESSTHAN_ZA
/LESSTHAN_XY
R116
10k
T52
T51
R115
10k
T50
T49
RA17
NOT USE
6
8
7
6
5
X_LIM
Y_LIM
Z_LIM
A_LIM
/DSR
Z0
Z_LIM
A_LIM
/DSR
Z0
/DACK1
/DACK0
/DACK1
/DACK0
1
2
SW1
KHS02E
4
3
CE2B/PTE[5]
CE2A/PTE[4]
CS6/CE1B
CS5/CE1A/PTK[3]
CS4/PTK[2]
CS3/PTK[1]
CS2/PTK[0]
VCC3
CS0
GND
AUDSYNC/PTE[7]
RD/WR
WE3/DQMUU/ICIOWR/PTK[7]
WE2/DQMUL/ICIORD/PTK[6]
WE1/DQMLU/WE
WE0/DQMLL
RD
BS/PTK[4]
A25
VCC3
A24
GND
A23
VCC1.9
A22
GND
A21
A20
A19
A18
A17
A16
A15
VCC3
A14
GND
A13
A12
A11
A10
A9
A8
A7
A6
A5
VCC3
A4
GND
A3
A2
A1
A0
D14
D13
D12
D11
D10
D9
D8
D7
D6
D15
D14
D13
D12
D11
D10
D9
D8
5
7
4
8
3
9
2
10
1
1
2
3
4
/CASU
D5
1
2
3
4
Cmd_HS
/CASL
Cmd_HS
/RAS
VCC3
RA18
NOT USE
6
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
C12
CE0.1u
10k
R13
A23
A24
A25
A3
A2
A1
A0
A4
A13
A12
A11
A10
A9
A8
A7
A6
A5
A14
A21
A20
A19
A18
A17
A16
A15
DQMUU
DQMUL
DQMLU
DQMLL
/DTR
/CS0
/CS2
/CS4
10
2
9
3
8
4
7
5
10
2
9
3
8
4
7
5
A7
A6
A5
A4
A3
A2
A1
A0
10
2
9
3
8
4
7
5
A15
A14
A13
A12
A11
A10
A9
A8
A23
A22
A21
A20
A19
A18
A17
A16
A24
A25
T16 T17
10K
6
1
6
1
6
1
VCC3
10K
R16
R15
DQMUU
DQMUL
DQMLU
DQMLL
/DTR
/CS0
/CS2
H8RESET
T59
T60
T61
/CS4
COVERSW
T58
H8RESET
C14
CE0.1u
VCC1.9
A22
VCC3
VCC3
COVERSW
RA10
EXBA10E103J
EXBA10E103J
RA12
RA13
EXBA10E103J
156
155
154
153
152
151
150
149
148
147
146
145
144
143
142
141
140
139
138
137
136
135
134
133
132
131
130
129
128
127
126
125
124
123
122
121
120
119
118
117
116
115
114
113
112
111
110
109
108
107
106
105
EXTAL
XTAL
VCC1.9
GND
GND
PTH[6]
Vcc-PLL2
CAP2
Vss-PLL2
Vss-PLL1
CAP1
Vcc-PLL1
MD0
PTF[0]/PINT[8]
PTF[1]/PINT[9]
PTF[2]/PINT[10]
PTF[3]/PINT[11]
PTF[4]/PINT[12]
PTF[5]/PINT[13]
PTF[6]/PINT[14]
PTF[7]/PINT[15]
PTG[0]
VCC1.9
PTG[1]
GND
PTG[2]
PTG[3]
PTG[4]
PTG[5]
PTG[6]
IOIS16/PTG[7]
ADTRIG/PTH[5]
RESETM
WAIT
BREQ
BACK
PTE[0]
RAS2U/PTE[1]
RAS3U/PTE[2]
CAS2H/PTE[3]
CAS2L/PTE[6]
DACK1/PTD[7]
DACK0/PTD[5]
CASHH/PTJ[5]
CASHL/PTJ[4]
VCC3
CASLH/CASU/PTJ[3]
GND
CASLL/CASL/PTJ[2]
RAS2L/PTJ[1]
RAS3L/PTJ[0]
CKE/PTK[5]
MD1
MD2
VCC3
XTAL2
EXTAL2
GND
NMI
IRQ0/IRL0/PTH[0]
IRQ1/IRL1/PTH[1]
IRQ2/IRL2/PTH[2]
IRQ3/IRL3/PTH[3]
IRQ4/PTH[4]
D31/PTB[7]
D30/PTB[6]
D29/PTB[5]
D28/PTB[4]
D27/PTB[3]
D26/PTB[2]
GND
D25/PTB[1]
VCC3
D24/PTB[0]
D23/PTA[7]
D22/PTA[6]
D21/PTA[5]
D20/PTA[4]
GND
D19/PTA[3]
VCC1.9
D18/PTA[2]
D17/PTA[1]
D16/PTA[0]
GND
D15
VCC3
D14
D13
D12
D11
D10
D9
D8
D7
D6
GND
D5
VCC3
D4
D3
D2
D1
D0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
D4
D3
D2
D1
D0
D7
D6
D5
D4
D3
D2
D1
D0
5
7
4
8
3
9
2
10
1
RD/WR
/RD
/RAS
/CASL
/CASU
RD/WR
RA43 EXBV8V330J
4
5 RA5
4 5
3
6 RA6
3 6
2
7 RA7
2 7
1
8 RA8
1 8
RA42 EXBV8V330J
4
5 RA1
4 5
3
6 RA2
3 6
2
7 RA3
2 7
1
8 RA4
1 8
RD/WR
/RD
33
R112
RA45 EXBV8V330J
4
5
4 5
3
6
3 6
2
7
2 7
1
8
1 8
RA44 EXBV8V330J
A9 4
5 RA9
4 5
A10 3
6 RA10
3 6
A11 2
7 RA11
2 7
A12 1
8 RA12
1 8
A5
A6
A7
A8
A1
A2
A3
A4
/RD
BHEL
BLEL
RD/WR
/CS2
/RD
BHEL
BLEL
RD/WR
/CS2
R_/RAS
R_/CASL
R_/CASU
R_/WR
R_/CS3
26
45
50
18
35
34
17
33
21
22
23
24
27
28
29
30
31
32
20
19
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
RA1
RA2
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
VCC3
VCC3
VCC3
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
41
40
39
17
6
5
4
3
2
1
44
43
42
27
26
25
24
21
20
19
18
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
VCC3
VCC3
GND
GND
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
/RD
DQMLL
/RESET
/RD
DQMLL
/RESET
11
33
12
34
7
8
9
10
13
14
15
16
29
30
31
32
35
36
37
38
JP3
DSP03-003-432T
C13
CE0.1u
1
6
25
VCC3
2
3
4
5
7
8
9
10
41
42
43
44
46
47
48
49
CY7C1021BV33-12ZC
OE
BHE
BLE
WE
CS
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
IC18
/CS0
GM71V18163CT-6
GND
GND
GND
RAS
LCAS
UCAS
WE
OE
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
IC15
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
VCC3
C19
CE0.1u
2
/RD
BHEU
BLEU
RD/WR
/CS2
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
VCC3
RY/BY
BYTE
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
41
40
39
17
6
5
4
3
2
1
44
43
42
27
26
25
24
21
20
19
18
CN7
NOT USE
VCC
VCC3
VCC3
GND
GND
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
11
33
12
34
7
8
9
10
13
14
15
16
29
30
31
32
35
36
37
38
VCC3
A10
A11
A12
A13
A14
A15
A16
A17
A18
A1
A2
A3
A4
A5
A6
A7
A8
A9
A25
CE0.1u
C15
VCC3
15
47
37
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
25
24
23
22
21
20
19
18
8
7
6
5
4
3
2
1
48
17
16
9
CY7C1021BV33-12ZC
OE
BHE
BLE
WE
CS
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
IC19
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
MBM29LV160BC-TSOP48
GND
GND
CE
OE
WE
RP
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
IC16
/RD
BHEU
BLEU
RD/WR
/CS2
D8
D9
D10
D11
D12
D13
D14
D15
/CS0
D0
D1
D2
D3
D4
D5
D6
D7
27
46
26
28
11
12
29
31
33
35
38
40
42
44
30
32
34
36
39
41
43
45
2
3
16
RA9
EXBV8V103J
D16
D17
D18
D19
D20
D21
D22
D23
D24
D25
D26
D27
D28
D29
D30
D31
VCC3
C18
CE0.1u
2 Electrical Section
Main Board_2/4 Circuit Diagram
1
1
2
3
4
5
1.0K R6
T24
C80
C81
T65 T66 T67 T68
VCC
T23
C79
T22
1.0K
R5
CE1000p CE1000p CE1000p CE1000p
C78
53014-05
CN5
YVCRNT
YUCRNT
CE0.022u
C70
R8 1.0K
R7 1.0K
CE0.022u
C71
XVCRNT
R57
330
R58
330
R59
330
R2010K
R60
XYCLK
DDA_MtoS
DDA_StoM
10k
R120
330
XUCRNT
CE0.022u
C72
R124
Not use
4
3
2
1
XYCLK
DDA_MtoS
DDA_StoM
10K
VCC3
R21
EXBV8V103J
VCC3 RA38
5
5 4
6
6 3
7
7 2
8
8 1
8
7
6
5
8
7
6
5
R129
10k
C20
CE0.1u
/MTRERR
EXBV8V103JVCC3
1
2
3
4
RA39
T69 T70 T71
T25 T27
T26 T28
1
2
3
4
VCC3
/MTRERR
Cmd_StoM
Cmd_MtoS
/Cmd_HS
R127
Non
T29
RA23
EXBA10E103J
VCC3
FWEXY
VCC3
C23
CE0.1u
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
1
8.0MHz
RA2
EXBA10E103J
Y2
VCC3
C37
CE22p
C39 CE1.0u
VCC3
C21
CE0.1u
VCC3
R19
10k
6
10
2
9
3
8
4
7
5
R35
220
/MTRRST
RA19
EXBA10E103J
RA20
EXBA10E103J
VCC3
Z0
P52/SCK2/IRQ2
P53/ADTRG/IRQ3
PH2/CS6/(IRQ6)
PH3/CS7/OE/(IRQ7)
PG4/BREQO
PG5/BACK
PG6/BREQ
VCC3
P40/AN0
P41/AN1
P42/AN2
P43/AN3
VREF
AVCC
P44/AN4
P45/AN5
P46/AN6/DA0
P47/AN7/DA1
P54/AN12/IRQ4
P55/AN13/IRQ5
P56/AN14/DA2/IRQ6
P57/AN15/DA3/IRQ7
AVSS
NC
P35/SCK1/(OE)
P34/SCK0
P33/RXD1
GND
P32/RXD0/IrRXD
P31/TXD1
P30/TXD0/IrTXD
P80/EDREQ2/(IRQ0)
P81/EDREQ3/(IRQ1)
P82/ETEND2/(IRQ2)
MD0
MD1
PD7/D15
PE0/D0
PE1/D1
PE2/D2
PE3/D3
VCC3
PE4/D4
PE5/D5
PE6/D6
PE7/D7
FWE
P61/TMRI1/DREQ1/IRQ9
P60/TMRI0/DREQ0/IRQ8
P27/PO7/TIOCB5/EDRAK1/(IRQ15)
P26/PO6/TIOCA5/EDRAK0/(IRQ14)
P25/PO5/TIOCB4/(IRQ13)
P24/PO4/TIOCA4/(IRQ12)
P23/PO3/TIOCD3/(IRQ11)
P22/PO2/TIOCC3/(IRQ10)
P21/PO1/TIOCB3/(IRQ9)
P20/PO0/TIOCA3/(IRQ8)
P17/PO15/TIOCB2/TCLKD/EDRAK3
P16/PO14/TIOCA2/EDRAK2
P15/PO13/TIOCB1/TCLKC
P14/PO12/TIOCA1
GND
P13/PO11/TIOCD0/TCLKB
P12/PO10/TIOCC0/TCLKA
P11/PO9/TIOCB0
P10/PO8/TIOCA0
P75/EDACK1/(DACK1)
P74/EDACK0/(DACK0)
P73/ETEND1/(TEND1)
IC11
VCC3
NMI
H8S/HD64F2676VFC33
WDTOVF
R121
10k
R128
Non
R30
3.3k
T72
T73
T74
VCC3
RA24
EXBA10E103J
2
DTC114EK
Q2 SEL-6414E
LED2
220
R36
RA41
EXBV8V103J
VCC3
/MTRERR
/LESSTHAN_XY
R110
22k
C25
CE0.1u
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
C22
CE0.1u
Z0
74LVC14
T76
T77
T75
/YHW
/YHV
/YHU
/XHW
/XHV
/XHU
INT4K
/XB
/XA
XVPWM
XUPWM
YWPWM
YVPWM
YUPWM
XWPWM
/YB
INT4K
/YA
XEN
YEN
FWEXY
12
T62
10
2
9
3
8
4
7
5
1
2
3
4
8
7
6
5
6
1
6
1
8
7
6
5
VCC3
EXBV8V103J
1
2
3
4
RA40
INT4K
T63
T64
10
2
9
3
8
4
7
5
13 Z0SENS
Z0SENS
T20
T21
T30 T31
10
T32
YUCRNT
YVCRNT
R31
3.3k
YEN
8
3
13
7
4
14
EN1
EN2
EN3
IN1
IN2
IN3
24V
1
EN1
EN2
EN3
IN1
IN2
IN3
14
L6234
OUT1
OUT2
OUT3
VS
VS
C62
CE0.01u
IC3
6
5
15
9
12
+
C50
VM CE0.22u/50V
2
12
R75
47k 0.1%
6V
74LVC14
IC8D
74LVC14
5
IC8B
74LVC14
13
IC8A
R106
4.7k 0.1%
R102
4.7k 0.1%
R43
0.1/1W
8
47
3403
R72
47k 0.1%
6V
5
47k 0.1%
IC13B
6
R71
1
2
3
4
3403
R76
47k 0.1%
6V
10
IC13C
9
8
7
6
5
R48
47
R108
4.7k 0.1%
R104
4.7k 0.1%
R44
0.1/1W
R107
4.7k 0.1%
R103
4.7k 0.1%
47k 0.1%
R74
8
7
6
5
EXBV8V470J
1
2
3
4
RA28
R98
R100
4.7k 0.1%
4.7k 0.1%
R52
560
VCC
VCC
EXCML20A390U
FL12
FL11
EXCML20A390U
FL10
EXCML20A390U
U=C1
W=C2
V=C3
A
B
RA32
EXBV8V561J
EXCML20A390U
FL9
A
B
U=C1
W=C2
V=C3
FL7
EXCML20A390U
FL8
EXCML20A390U
R97
R99
4.7k 0.1% 4.7k 0.1%
R42
0.1/1W
CE1000p
CE1000p
CE1000p
CE1000p CE1000p
RA31
EXBV8V561J
R51
560
R47
C100 C110 C111 C103 C104
RA27
EXBV8V470J
4
5
4 5
3
6
3 6
2
7
2 7
1
8
1 8
C105 C106 C107 C108 C109
11
9
5
CE1000p
CE1000p
CE1000p
CE1000p CE1000p
9
3
1
7
74LVC14
IC7E
74LVC14
IC7D
74LVC14
IC7C
R95
4.7k 0.1%
R105
4.7k 0.1%
R101
4.7k 0.1%
L6234
6
5
15
3
1
R96
4.7k 0.1%
R41
0.1/1W
C54
CE0.22u/50V
74LVC14
8
IC8C
9
12
74LVC14
10
IC7B
R94
4.7k 0.1%
74LVC14
4
IC8F
IC13D
13
OUT1
OUT2
OUT3
VS
VS
R7347k 0.1%
3403
6
12
C63
CE0.01u
IC4
VM
C26
CE0.1u
3
R70
47k 0.1%
6V
3403
IC13A
2
6
74LVC14
8
IC7A
C65
220u/63V
4
2
R93
R69 47k 0.1% 4.7k 0.1%
D4
DAN217U
11
C59
CE1u
74LVC14
YUPWM
YVPWM
YWPWM
T33
C53
CE0.22u/50V
C52
CE0.22u/50V
D3
DAN217U
C58
CE1u
/YA
/YB
/YHU
/YHW
/YHV
8
3
13
7
4
14
IC8E
XVCRNT
XUCRNT
R29
3.3k
XEN
XUPWM
XVPWM
XWPWM
VCC3
C24
CE0.1u
T18 T19
C49
CE0.22u/50V
C48
CE0.22u/50V
C102
CE0.1u
/XA
/XB
/XHU
/XHW
/XHV
VCC3
2
1
3
17
C32
CE15p
3.3k R28
6
CE0.022u
C73
1
5
7
4
8
3
9
2
10
1
Cmd_StoM
Cmd_MtoS
/Cmd_HS
6
6
1
8
7
6
5
8
7
6
5
1
2
3
4
1
2
3
4
3
5
7
4
8
3
9
2
10
1
6
10
2
9
3
8
4
7
5
10
2
9
3
8
4
7
5
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
P51/RXD2/IRQ1
P50/TXD2/IRQ0
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
STBY
GND
XTAL
EXTAL
VCC3
PF7/CLKOUT
PLLVCC
RES
PLLVSS
PF6/AS
PF5/RD
PF4/HWR
PF3/LWR
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
PF0/WAIT
P65/TMO1/DACK1/IRQ13
P64/TMO0/DACK0/IRQ12
P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
PD0/D8
PD1/D9
PD2/D10
PD3/D11
GND
PD4/D12
PD5/D13
PD6/D14
MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
RA21
EXBA10E103J
16
VREF
16
VREF
CE0.22u/50V
C51
11
4
CE0.22u/50V
C55
+
-
RA22
EXBA10E103J
18
VBOOT
GND
GND
GND
GND
1
11
10
20
VCP
SENSE2
SENSE1
19
2
2
1
3
17
VCP
18
VBOOT
GND
GND
GND
GND
1
11
10
20
+
1
+
-
SENSE2
SENSE1
+
19
2
8
7
6
5
1 8
2 7
3 6
4 5
1
2
3
4
8
7
6
5
1 8
2 7
3 6
4 5
1
2
3
4
-
IC7F
VCC
VCC
5267-14A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
CN3
IL-FPC-28ST-N
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN2
2 Electrical Section
Main Board_3/4 Circuit Diagram
2
17
53014-08
1
2
3
4
5
6
7
8
CN10
VCC3
R22
10k
R23
10k
VCC3
TCK
TMS
TDO
TDI
TMS
TCK
CLK64
RD/WR
IOPORT
TCK
TMS
TDO
TDI
PTF0
PTF1
PTF2
PTF3
PTF4
PTF5
PTF6
PTF7
TMS
TCK
18
17
16
15
14
13
12
11
VCC3
RD/WR
IOPORT
D0
D1
D2
D3
D4
D5
D6
D7
T47
C89
CE0.1u
A0
A1
A2
A3
A4
A5
A6
A7
E
DIR
74LVC245
B0
B1
B2
B3
B4
B5
B6
B7
IC21
C29
CE0.1u
GND
TDI
I/O8
I/O9
I/O10
I/O11
I/O12
I/O13
I/O14
I/O15
I0/CLK0
VCC
GND
I1/CLK1
I/O16
I/O17
I/O18
I/O19
I/O20
I/O21
I/O22
I/O23
TMS
TCK
GND
19
1
2
3
4
5
6
7
8
9
A4
A5
A6
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
M4A3-128/64-TQFP100
/RD
RD/WR
/CS4
IOPORT
EXTIN
EXTOUT
T57
EXTOUT
EXTIN
/RESET
COVERSW
RS232_T
RS232_R
/DSR
/DTR
/RTS
/CRD
STB
ACK
/BUSY
/RD
RD/WR
/CS4
IOPORT
EXTIN
EXTOUT
PTC0
PTC1
PTC2
PTC3
PTC4
PTC5
PTC6
PTC7
CLK64
XYCLK
ZACLK
TDI
DQMUU
DQMUL
DQMLU
DQMLL
BHEU
BLEU
BHEL
BLEL
DQMUU
DQMUL
DQMLU
DQMLL
BHEU
BLEU
BHEL
BLEL
VCC3
EXTOUT
EXTIN
/RESET
COVERSW
RS232_T
RS232_R
/DSR
/DTR
/RTS
/CRD
STB
ACK
/BUSY
T56
T55
T95
T96
T78
VCC
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
IC20
C30
CE0.1u
GND
TDO
TRST
I/O55
I/O54
I/O53
I/O52
I/O51
I/O50
I/O49
I/O48
I4/CLK3
GND
VCC
I3/CLK2
I/O47
I/O46
I/O45
I/O44
I/O43
I/O42
I/O41
I/O40
ENABLE
GND
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
GND
GND
I/O7
I/O6
I/O5
I/O4
I/O3
I/O2
I/O1
I/O0
VCC
GND
GND
VCC
I5
I/O63
I/O62
I/O61
I/O60
I/O59
I/O58
I/O57
I/O56
GND
GND
GND
GND
I/O24
I/O25
I/O26
I/O27
I/O28
I/O29
I/O30
I/O31
I2
VCC
GND
GND
VCC
I/O32
I/O33
I/O34
I/O35
I/O36
I/O37
I/O38
I/O39
GND
GND
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
XYCLK
ZACLK
C27
CE0.1u
52610-3090
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
CN11
/RESET
/DREQ0
/DREQ1
DRAK0
DRAK1
/DACK0
/DACK1
INT4K
STB
ACK
/BUSY
/CRD
/CRDY
DDA_MtoS
DDA_StoM
START
TDO
CE0.1u
C28
TDO
T53
/DREQ0
/DREQ1
DRAK0
DRAK1
/DACK0
/DACK1
INT4K
T54
STB
ACK
/BUSY
/CRD
/CRDY
DDA_MtoS
DDA_StoM
START
/RESET
/MTRRST
/RESET
/MTRERR
INT4K
Cmd_StoM
Cmd_MtoS
Cmd_HS
PANEL_T
PANEL_R
PANEL_CTS
H8RESET
24V
+ C86
10u/16V
+ C85
10u/16V
RL_SOL
HEAD_COVER
A_LIM
Z_LIM
HEAD_SW
Z0SENS
X_LIM
Y_LIM
+ C88
10u/35V
+ C87
150u/10V
VM
24V
1k 0.25W
R113
15V
VCC1.9
VCC3
VCC
HEAD_SW
H8RESET
HEAD_COVER
A_LIM
Z_LIM
/MTRRST
/RESET
/MTRERR
INT4K
Cmd_StoM
Cmd_MtoS
Cmd_HS
PANEL_T
PANEL_R
PANEL_CTS
Z0SENS
X_LIM
Y_LIM
R114
4.7k
REF
IC22
HA17431
R32
3.3k
1
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
+
6V
TX25-80P-6ST-E1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
CN9
1
TDI
VCC3
3
K
A
18
2
2
2
T48
T87
T88
T89
T90
T91
T92
T93
T94
15V
C84
10u/16V
VM
24V
VCC1.9
VCC3
VCC
2 Electrical Section
Main Board_4/4 Circuit Diagram
2 Electrical Section
2-3 SPINDLE BOARD ASS'Y
Spindle Board_Arrangement Diagram / component side
2
19
2 Electrical Section
Spindle Board_Component Diagram / component side
2
20
2 Electrical Section
Spindle Board_Arrangement Diagram / soldering side
2
21
2 Electrical Section
Spindle Board_Component Diagram / soldering side
2
22
1
2
3
4
5
53014-05
CN2
SP_U
SP_V
SP_W
EXCML20A390U
FL3
EXCML20A390U
FL2
EXCML20A390U
FL1
Z0SENS
4
3
2
1
VCC 10K
R8
VCC
TP6 TP7 TP8
U=C1
W=C2
V=C3
IL-FPC-28ST-N
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN1
VCC
VCC
4
3
2
1
5
6
7
8
5
6
7
8
4
3
2
1
13
11
5
R45 R46
18k 18k
33
33
1
R4 10K
74LVC07
IC11C
6
74LS14
H8toMMC
MMCtoH8
MMC_CLK
MMC_CS
C5
CE1000p
X_LIM
Z_LIM
/Cmd_H8HS
Cmd_MtoS
4
IC1C
CE1000p
Cmd_H8toM
C4
CE1000p
C1
5
IC1B
2
74LS14
3
12
10
8
74LS14
IC1A
74LS14
74LS14
IC1F
74LS14
IC1E
C2
CE1000p
R52
R51
C3
CE1000p
RA2
EXBV8V470J
5
4 5
6
3 6
7
2 7
8
1 8
RA1
Not use
C83
CE0.1u
VCC
6
ACOUNT0
ACOUNT1
ACOUNT2
ACOUNT3
ACOUNT4
ACOUNT5
ACOUNT6
ACOUNT7
R6 10K
R5 10k
BU
BV
BW
P40
P41
P42
P43
P44
P45
P46
P47
TXD0
TXD1
RXD0
RXD1
SCK0/P94
SCK1/P95
PB6/DREQ0
PB7/DREQ1
P66
P65
P64
P63
P82
P83
P84
C42
CE0.022u/25V
R101
10k
VCC
CE0.1u
C17
BWCRNT
18
19
20
21
23
24
25
26
12
13
14
15
16
17
8
9
72
71
70
69
89
90
91
100
99
98
97
TP7
TIOCA2/TP6
TP5
TP4
IC1D
R57
330
4
10
16
5
9
15
12
14
13
11
1
NJM3403
R60
1.2k/0.1W
R128
10k
VCC
35
68
1
76
77
VCC
VCC
VCC
AVCC
VREF
VB
LO
VCC
VS
HO
C26 24V
CE0.1u
TP5
TP4
10k
R127
TP2
TP1
C33
CE0.1u
R104
1k
R105
10k
IC5
H8/3048-100B
R66
3
IC6A
2
18k/0.1W
R65
IR2112S
N.C
N.C
N.C
N.C
N.C
VSS
HIN
LIN
SD
VDD
IC3
COM
VSS
VSS
VSS
VSS
VSS
VSS
AVSS
9
96
95
94
93
TCLKD
TCLKC
TCLKB
TCLKA
P30
P31
P32
P33
P34
P35
P36
P37
27
28
29
30
31
32
33
34
VB
15V
R78
C27
CE0.1u
10V
10K
R2
C20
CE0.1u
C19
CE0.1u
R87
4.7k/0.1W
100/0.1W
R95
4.7k/0.1W
R20
NJM3403
14
1.8k/0.1W
VCC
R106
10k
VCC
Q6
FS30ASJ-2
C28
CE0.1u
12
IC6D
13
R28
0.1 1W
D7
D2FL20U
FS30ASJ-2
Q7
56
55
54
53
75
74
73
64
63
62
61
67
66
60
59
58
10
2
3
4
5
6
7
D8
D2FL20U
R29
0.1 1W
VB
P53
P52
P51
P50
MD2
MD1
MD0
NMI
RES
STBY
CLKOUT
XTAL
EXTAL
P62
P61
P60
RESO
TIOCA3
TIOCB3
TIOCA4
TIOCB4
TOCXA4
TOCXB4
SPIN_ON
15V C21
CE0.1u
R53
390
R19
100/0.1W
R14
10
R70 1k/0.1W
2
1
3
6
8
7
C18
CE0.1u
DA114
VCC
LED1
SEL-6414E
D4
P10
P11
P12
P13
P14
P15
P16
P17
18k/0.1W
11
22
65
92
57
44
86
11
4
85
84
83
82
81
80
79
78
DA1
DA0
AN5
AN4
AN3
AN2
AN1
AN0
36
37
38
39
40
41
42
43
88
87
IRQ1
IRQ0
45
46
47
48
49
50
51
52
C54
CE0.1u
C39
CE0.022u/25V
R37
R42
1k/0.25W
R41
4.7k/0.25W
VB
C29
CE0.1u
R33
1k/0.25W
16MHz
C43
CE10p
Y1
R3 10k
3
C13
CE0.1u
C44
CE10p
VCC
/MTRERR
C6
CE0.1u
BBOOT
D2
DA114
R7
10k
VCC
DTC114EK
Q1
2
C7
CE0.1u
numberof A axis is 3
numberof X axis is 7
numberof Y axis is 2
numberof Z axis is 1
numberof S axis is 4
numberof SH is 0
R38
4.7k/0.25W
CPU ID
CPU ID
CPU ID
CPU ID
CPU ID
CPU ID
16MCLK
/MTRRST5
1k/0.25W
VCC
VCC
B_Cancel
/BUPWM
BUPWM
/BVPWM
/BWPWM
BVPWM
BWPWM
BSD
TP3
TP
R43
10k
R129
10k
VCC
CE0.1u
C8
VCC
C22
CE0.1u
R1
10k
VCC
IR2112S
N.C
N.C
N.C
N.C
N.C
VSS
HIN
LIN
SD
VDD
IC2
C40
CE0.022u/25V
BVCRNT
4
10
16
5
9
15
12
14
13
11
IR2112S
N.C
N.C
N.C
N.C
N.C
VSS
HIN
LIN
SD
VDD
IC4
7
R56
330
7
C12
CE0.1u
100/0.1W
8
15V
C15
CE0.1u
R64
18k/0.1W
5
IC6B
6
18k/0.1W
R63
C24
CE0.1u
R97
4.7k/0.1W
100/0.1W
R22
R96
4.7k/0.1W
R21
100/0.1W
R15
10
D3
10V
R76
R30
0.1 1W
10V
R77
1.8k/0.1W
D2FL20U
Q9
FS30ASJ-2
D10
D9
D2FL20U
FS30ASJ-2
R68 1k/0.1W
Q8
R31
0.1 1W
VB
R36
1k/0.25W
C37
CE0.022u/25V
R35
4.7k/0.25W
C25
CE0.1u
R40
1k/0.25W
R34
1k/0.25W
C41
CE0.022u/25V
R39
4.7k/0.25W
C16
CE0.1u
R32
1k/0.25W
1.8k/0.1W
R67 1k/0.1W
R62
18k/0.1W
10
IC6C
9
R26
0.1 1W
D2FL20U
Q5
FS30ASJ-2
D5
D6
D2FL20U
FS30ASJ-2
R27
0.1 1W
VB
18k/0.1W
R61
R50
4.7k/0.1W
NJM3403
15V
Q4
R73
4.7k/0.1W
R17
C10
CE0.1u
15V
NJM3403
2
1
3
6
8
7
C23
CE0.1u
DA114
R55
330
15V
R16
100/0.1W
R13
10
R58
1.2k/0.1W
2
1
3
6
8
R59
1.2k/0.1W
COM
LO
VCC
VS
HO
VB
COM
LO
VCC
VS
HO
VB
C38
CE0.022u/25V
BUCRNT
R130
10k
R44
10k
4
10
16
5
9
15
12
14
13
11
C9
CE0.1u
DA114
D1
C11
CE0.1u
C14
CE0.1u
1
C53
CE0.1u
C57
CE0.1u
P20
P21
P22
P23
P24
P25
P26
P27
+
-
+
-
BWPWM
/BWPWM
BSD
+
INT4K
250K
BZ0
HolePulse
BVPWM
/BVPWM
BSD
-
BUCRNT
BVCRNT
BWCRNT
BAD
+
BUPWM
/BUPWM
BSD
-
VCC
SP_W
SP_V
SP_U
2 Electrical Section
Spindle Board_1/3 Circuit Diagram
2
23
24V
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
3
IC12B
R113
33
PANEL_CTS
PANEL_RXD
11
8
4
74LVC08
IC8D
10
13
53014-02
1
2
CN12
VCC3
C84
CE0.1u
12
13
9
10
74VHCT14
74LVC08
11
IC12E
R111
10k
VCC3
VM
24V
15V
VCC1.9
VCC3
VCC
R25
22k
VCC3
/MTRRST5
/MTRRST
/RESET
74VHCT14
IC8C
TX24-80R-6ST-E1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
CN5
PANEL_TXD
C58
CE1000p
Y_LIM
VM
24V
15V
VCC1.9
VCC3
VCC
RL_SOL
Z_LIM
HEAD_SW
H8RESET
HEAD_COVER
2
74VHCT14
IC12A
Cmd_StoM
Cmd_MtoS
Cmd_HS
PANEL_TXD
PANEL_RXD
PANEL_CTS
Z0SENS
X_LIM
Y_LIM
/MTRERR
1
R85
22K
74VHCT14
IC12F
12
4
5
8
7
1
2
4
R89
22k
VCC3
74LVC07
DS8922
/EN1
/EN2
RO2
DI2
RO1
DI1
IC14
VCC
GND
RI2RI2+
DO2DO2+
RI1+
RI1-
DO1+
DO1-
14
13
3
6
VCC
10
9
12
11
16
15
7
H8toMMC
DS8922
/EN1
/EN2
RO2
DI2
RO1
DI1
2
74LVC07
1
IC11A
6
VCC
GND
RI2RI2+
DO2DO2+
RI1+
RI1-
DO1+
DO1-
DS8922
/EN1
/EN2
RO2
DI2
RO1
DI1
VCC
GND
RI2RI2+
DO2DO2+
RI1+
RI1-
DO1+
DO1-
R24
1k
R23
1k
3
6
10
9
12
11
16
15
14
13
1k
R18
VCC
Cmd_H8toM
/MTRERR
Cmd_MtoS
C31
CE0.1u
VCC
C30
CE0.1u
R48 22k
Cmd_H8HS
R47 22k
C34
CE0.1u
3
6
10
9
12
11
16
15
14
13
R119
22k
VCC3
VCC
High output when N.C.
4
5
8
7
1
2
IC13
DTA114EK
IC7
8
R88
22k
74LVC08
IC8B
74VHCT14
IC12D
PC1
CE0.1u
4
5
8
1
2
4
5
MMCtoH8
MMC_CLK
9
DTA114EK
2
Q10
3
6
C86
CE0.1u
74VHCT14
IC11B
MMC_CS
5
IC12C
VCC
Q11
VCC3
2
7
14
R9
10K
1
1
R84
22k
VCC3
24V
IL-FPC-20ST-N
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN3
1
2
3
4
5
6
7
8
9
10
CN6
53014-10
12
10
8
IC11F
9
74LVC07
13
11
74LVC07
74LVC07
IC11E
IC11D
16MCLK
R90
VCC3
C85
CE0.1u
C46
CE22p
BK2125 121
VCC
1
2
3
4
5
6
7
8
9
10
11
12
SPIN_ON
TCK
BZ0
B_Cancel
HolePulse
SSD
BU
BW
BV
TDI
VCC
BSD
/MTRRST5
/MTRERR
250K
INT4K
53014-08
1
2
3
4
5
6
7
8
CN4
R10
10K
TCK
TMS
TDO
TDI
TP11
TP10
2
D1FL20U
D11
R91
100/2W
Q12
DTD113EK
24V
53014-03
1
2
3
CN8
36
35
34
33
32
31
30
29
28
27
26
25
VCC
Cmd_H8HS
/Cmd_H8HS
TP14
I/O
I/O
I/O
I/O
I/O
I/O
TDI
I/O
CLK0/I0
TDO
NC
GND
GND
NC
TCK
CLK1/I1
IC15
I/O
TMS
M4A5-32/32-TQFP48
I/O
I/O
I/O
I/O
I/O
I/O
ACOUNT0
ACOUNT1
ACOUNT2
ACOUNT3
VCC3
3
1
3
48
47
46
45
44
43
42
41
40
39
38
37
I/O
I/O
I/O
I/O
I/O
GND
NC
VCC
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCC
NC
GND
I/O
I/O
I/O
I/O
I/O
13
14
15
16
17
18
19
20
21
22
23
24
3
2
ACOUNT4
ACOUNT5
ACOUNT6
ACOUNT7
24
R83
22k
TMS
TDO
C35
CE0.1u
TP20
TP21
TP22
TP19
TP15
TP16
TP17
TP18
2 Electrical Section
Spindle Board_2/3 Circuit Diagram
B4P-VH
+
B2P-VH
2
1
CN10
+
6
CE2200p
8
7
6
5
6
1
IC17
L4960
NJM2360AM
Cd
Cs
Sl
Es
V+
Ct
VIN GND
IC10
7
4
1
2
3
4
R103
33/0.1W
7
-
C47
CE470p
1
R94
10K 1W
DB1
D10XB20H
+
D14
D1FS4
+ C62
3300u/80V
VB
L1
R126
100
R121
4.7k
R124
6.8k
100u/63V
+ C51
24V
C50
100u/63V
R93
10K 1W
R86
1.0k
R49
18k
EMG
Q14
DTD113EK
R72
10k
VCC3
RCH895-181K
C78
CE1000p
C77
CE1000p
R118
33/0.1W
R122
4.7k/0.1W
15V
2
R80
4.7k/0.1W
R79
4.7k/0.1W
Q15
FX20ASJ-06
+ C82
100u/25V
R117
33/0.1W
+
Q19
2SC3710
C81
100u/25V
D1FS4
D22
L2
RCH108-151
D20
RD3.0
EMGSW_P
EMGSW_M
R71
4.7k/0.1W
+
+
CE2200p
6
1
IC16
L4960
VCC3
C87
CE0.1u
6
1
5
5
VM
3
3
1
C55
100u/63V
0.22 0.5W
R54
C80
100u/63V
1
53014-02
2
1
CN11
C71
R100
33/0.1W CE1000p
5
5
2
+
C66
2.2u/50V
D15
D1FL20U
3
3
+ C49
4700u/50V
C72
3
1
4
R110
4
4.7k
7
2
C64
C56
2.2u/50V
C67
1
74LVC14
5
8
2
10k
IN2
IN1
C52
CE0.1u
D1FS4
Powerreset
R11
EVQ21307K
SW1
L5
RCH110-470
R99
33/0.1W D21
+ C59
100u/25V
C70
CE1000p
7
CE1000p
C69
IC20A
R107
2
CE0.033u C65 15k
R92
10K 1W
4
R120
4
4.7k
2
R123
2
CE0.033u C68 15k
EMG
3
4
VCC
33/0.1W
RESET
7
Cd
74LVC14
4
11
C36
CE0.1u
IC18
M62292FP
COUNT2
74LVC14
IC20E
3
1
150u/10V
COUNT1
+ C79
150u/10V
VCC
+ C63
IC20B
6
GND
2
R98
10
2
1
R74
1k
R112
33/0.1W
3
+ C60
150u/10V
VCC3
D16
R114
33
C73
CE1000p
10k
C48
47u/16V
R12
/RESET
D1FS4
Q17
2SJ325-Z
IC20F
74LVC14
74LVC08
IC8A
L3
RCH895-680
4
3
2
1
1
2
13
12
+
H8RESET
2
R108
1.8k/0.1%
100/0.1%
R109
C74
CE1000p
R75
1k
33/0.1W
R115
2
74LVC14
Q3
DTC114EK
5
R125
15 1W
R116
33
IC20C
D1FS4
D17
C75
CE1000p
6
2
9
C76
CE1000p
AP3632INDUCTER
SPINDLE COVER SW
+ C61
150u/10V
VCC1.9
Q18
2SJ325-Z
Q2
DTC114EK
L4
RCH895-680
CN9
CE1000p
3
2
1
2
3
1
8
10k 1W
R102
R69
Not use
1
Q13
DTD113EK
R82
Not use
470
R81
/MTRRST
2
/MTRERR
Q16
DTC114EK
74LVC14
IC20D
SSD
RL_SOL
HEAD_SW
3
1
D12
D1FL20U
1
2
3
1
3
1
REF
3
K
A
2
IC9
Not use
10V
D19
RD3.0
+
HEAD_COVER
C45
10uF/16V
Jumpershort = Boot modeof H8
J1
JP3
1
3
C32
CE0.1u
2
D13
D1FL20U
2 Electrical Section
Spindle Board_3/3 Circuit Diagram
BBOOT
2
25
2 Electrical Section
2-4 OTHER CIRCUIT BOARD
Other Circuit Board_Arrangement Diagram / component side
2
26
2 Electrical Section
Other Circuit Board_Component Diagram / component side
2
27
2 Electrical Section
Other Circuit Board_Arrangement Diagram / soldering side
2
28
2 Electrical Section
Other Circuit Board_Component Diagram / soldering side
2
29
30
+ C20
47u/16V
VCC
XW
XV
XU
C1
C3
C2
XA
XB
VCC
ZW
ZV
ZU
C1
C3
C2
ZA
ZB
VCC
SP W
SP V
SP U
X LIM
Z LIM
SP u
SP v
SP w
IL-FPC-28ST-N
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
CN4
IL-FPC-28ST-N
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
CN2
IL-FPC-28ST-N
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
CN1
Z0 SENS
+24V
HEAD_SW
RL_SOL
EXCML20A390U
FL3
EXCML20A390U
FL2
EXCML20A390U
FL1
19
1
2
3
4
5
6
7
8
9
74ABT245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
U1
C103
CE0.1u
B0
B1
B2
B3
B4
B5
B6
B7
18
17
16
15
14
13
12
11
CE1000p CE1000p
CE1000p CE1000pCE1000p
C36 C37 C38 C39 C40
R44 R45 R46 R47 R48
2.2k
2.2k
2.2k
2.2k
2.2k
VCC
VCC
VCC
IL-FPC-28ST-N
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN5
IL-FPC-28ST-N
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN3
5566-12A
1
7
2
8
3
9
4
10
5
11
6
12
CN6
XY JUNCTION BOARD
TO XZ JUNCTION BOARD
TO X MOTOR
2
TO MAIN BOARD
C1
CE0.1u
VCC
VCC
2 Electrical Section
Other Circuit Board_1/4 Circuit Diagram
+ C21
47u/16V
TO XY JUNCTION BOARD
C2
CE0.1u
VCC
SP W
SP V
SP U
Z0 SENS
X LIM
Z LIM
SP u
SP v
SP w
VCC
ZW
ZV
ZU
C1
C3
C2
5597-28APB
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
CN9
VCC
ZA
ZB
5597-28APB
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
CN8
FL7
EXCML20A390U
FL9
EXCML20A390U
FL8
EXCML20A390U
HEAD_SW
+24V
RL_SOL
18
17
16
15
14
13
12
11
2.2k
2.2k
2.2k
2.2k
2.2k
VCC
R49 R50 R51 R52 R53
B3P-VH
1
2
3
CN25
XZ JUNCTION BOARD
D101
ZD4.7
R3
330
2.2k
VCC
2.2k 2.2k
R54 R55 R56
CE1000p CE1000p CE1000p
CE1000p CE1000p
C41 C42 C43 C44 C45
BRAKE BOARD
R59
2/3W
R58
2/3W
CE1000p CE1000p
CE1000p
FL6
EXCML20A390U
FL5
EXCML20A390U
B0
B1
B2
B3
B4
B5
B6
B7
C104
CE0.1u
C46 C47 C48
74ABT245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
FL4
EXCML20A390U
19
1
2
3
4
5
6
7
8
9
U2
VCC
VCC
VCC
CN11
5267-14A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
R1 R2
10k 10k
VCC
5566-12A
1
7
2
8
3
9
4
10
5
11
6
12
CN7
TO Z0 SENSER
R57
22k/0.1W
2
D26
D1FL20U
TO SPINDLE MOTOR
TO Z MOTOR
1
+24V
5566-08A
1
5
2
6
3
7
4
8
CN24
TO BRAKE RELAY
TO Z LIMITE SENSER
TO X LIMITE SENSER
TO COVER SENSER
53014-07
1
2
3
4
5
6
7
CN10
2 Electrical Section
Other Circuit Board_2/4 Circuit Diagram
2
31
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
24
23
22
21
20
19
18
17
16
15
14
13
1
14
2
15
3
16
4
17
5
18
6
19
7
20
8
21
9
22
10
23
11
24
12
25
13
DBLC-J25SAF-20L9
CN15
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
CN13
56364-060-BXE
3.3k
FL16
FL17
FL18
FL19
FL20
12
BUSY
/ACK
/STB
C6
C7
10
9
8
7
6
C8
2
7
1
3
24
23
20
16
13
10
C28
CE1.0u 12
5
6
7
8
5
6
7
8
VCC
C9
C10
T1OUT
R1IN
T2OUT
R2IN
T3OUT
R3IN
T4OUT
R4IN
C2-
C2+
C1-
C1+
T1IN
R1OUT
T2IN
R2OUT
T3IN
R3OUT
T4IN
R4OUT
V-
V+
4
3
2
1
4
3
2
1
C11
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
5
6
18
4
19
22
21
17
15
U13
11
C31
CE1.0u
C30
CE1.0u
R5
10k
VCC
/DTRA
/DSRA
6
4
1
VCC
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
C13
CE0.1u
74LS14
74LS14
U3C
5
3
2
74VHCT245
B0
B1
B2
B3
B4
B5
B6
B7
U11
74LS14
U3B
U3A
18
17
16
15
14
13
12
11
3.3k/0.25W
3.3k/0.25W
R17
3.3k/0.25W
R16
3.3k/0.25W
R15
R14
3.3k/0.25W
3.3k/0.25W
R13
3.3k/0.25W
R12
3.3k/0.25W
R11
R10
TXDA
RXDA
/RTSA
EXBV8V330J
4
3
2
1
RA8
EXBV8V330J
4
3
2
1
RA7
DS14C238WM
EXBV8V330J
4
3
2
1
RA6
C15
CE0.1u
4
3
2
1
CD4
CD5
CD6
CD7
CD0
CD1
CD2
CD3
EXBA10E103J
RA3
DTRA
1k
1
2
3
4
5
C29
CE1.0u 14
1k
R31 R32 R33
1k
C5
D2
ZD3.2
COVER
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
C4
74LS14
U3F
DSRA
/CTS
/RXDA
/RXDB
RTSA
/TXDB
/TXDA
3.3k
R30 3.3k
R29 3.3k
R28
R27
FL10
FL11
FL12
FL13
FL14
FL15
D1FS4
VCC D21
12
11
10
9
8
7
6
5
4
3
2
1
13
19
1
2
3
4
5
6
7
8
9
D3
DA114
D4
DA114
D5
DA114
D6
DA114
R22
560
R23
560
R24
560
R25
560
R18
560
R19
560
R20
560
R21
560
D7
DA114
D8
DA114
D9
DA114
D10
DA114
18
17
14
13
8
7
4
3
11
1
74LVC373
D7
D6
D5
D4
D3
D2
D1
D0
LE
OE
U12
Q7
Q6
Q5
Q4
Q3
Q2
Q1
Q0
C14
CE0.1u
VCC3
19
16
15
12
9
6
5
2
+24V
16
15
14
13
12
11
10
9
16
15
14
13
12
11
10
9
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
A1
K1
A2
K2
A3
K3
A4
K4
A1
K1
A2
K2
A3
K3
A4
K4
C1
E1
C2
E2
C3
E3
C4
E4
C1
E1
C2
E2
C3
E3
C4
E4
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
16
15
14
13
12
11
10
9
16
15
14
13
12
11
10
9
VCC
TRANS2
TP2
TRANS1
TP2
TRANS4
TP2
TRANS3
TP2
TRANS1
C1
E1
C2
E2
C3
E3
C4
E4
TLP523-4
C1
E1
C2
E2
C3
E3
C4
E4
TLP523-4
U8
U7
TLP281-4
A1
K1
A2
K2
A3
K3
A4
K4
TLP281-4
U5
A1
K1
A2
K2
A3
K3
A4
K4
U4
RA4
EXBV8V102J
RA1
EXBV8V332J
5
6
7
8
5
6
7
8
4
3
2
1
Q1
DTC114EK
4
3
2
1
3
1
VCC
5
6
7
8
4 5
3 6
2 7
1 8
2
2
/CRD
STB
ACK
/BUSY
TXDA
RXDA
/RTSA
/DTRA
/DSRA
D0
D1
D2
D3
D4
D5
D6
D7
Q2
DTC114EK
4
3
2
1
3
1
5
6
7
8
4 5
3 6
2 7
1 8
4
3
2
1
3
1
CN12
XM8B-2422-11
D1
ZD4.7
Q3
DTC114EK
2
RA2
EXBV8V332J
3
1
Q4
DTC114EK
2
RA5
EXBV8V102J
5
6
7
8
4 5
3 6
2 7
1 8
Q5
DTC114EK
4
3
2
1
3
1
R4
10k
9
VCC
DGND
8
2
3
1
32
Q6
DTC114EK
9
VCC
11
2
3
Q7
DTC114EK
74LS14
U3E
74LS14
U3D
C101
CE0.1u
1
3
Q8
DTC114EK
10
8
D25
DA114
2
2
2
5
6
9
12
15
16
19
18
17
16
15
14
13
12
11
2
1
VCC
11
1
3
4
7
8
13
14
17
18
19
1
2
3
4
5
6
7
8
9
EXT_OUT
EXT_IN
/RESET
COVER
TXDA
RXDA
/DSRA
/DTRA
/RTSA
/CRD
STB
ACK
/BUSY
D0
D1
D2
D3
D4
D5
D6
D7
+
D0
D1
D2
D3
D4
D5
D6
D7
52610-3090
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN14
TO MAIN BOARD
EXT_OUT
/RESET
D0
D1
D2
D3
D4
D5
D6
D7
EXT_IN
I/F BOARD
+ C23
47u/16V
VCC3
TH2
C22
47u/16V
VCC
CLK
CLR
D0
D1
D2
D3
D4
D5
D6
D7
C12
CE0.1u
VCC3
74VHC273
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
U9
A0
A1
A2
A3
A4
A5
A6
A7
E
DIR
74LVC245
B0
B1
B2
B3
B4
B5
B6
B7
U6
C3
CE0.1u
VCC3
2 Electrical Section
Other Circuit Board_3/4 Circuit Diagram
VCC
+ C24
47u/16V
VCC
JB20-03HG
1
2
3
CN19
C
A
B
EC16B2420403
EN1
JOG BOARD
PIC SIRIAL
53014-05
1
2
3
4
5
CN18
NT10-8SAG-10L9
1
2
3
4
5
6
7
8
CN16
TO MMC BOARD
2
1
1
2
3
4
MEB-12C-5
BZ1
C16
CE0.1u
VCC
R36
1k
2
RO2
DI2
RO1
DI1
2
R26
560
VCC
4
5
8
7
1
BUZZER
/EN1
/EN2
Q9
DTC114EK
8
7
6
5
DS8922
VCC
GND
RI2RI2+
DO2DO2+
RI1+
RI1-
DO1+
DO1-
U14
KHS04E
S1
3
6
10
9
12
11
16
15
14
13
VCC
3
1
SW1
/CLR
/MCLR
S DATA2/LD6
S DATA1/LD7
LD7
LD6
EVQ21307K
CTS
RxD
TxD
53014-03
1
2
3
CN20
C33
CE22p
C32
CE22p
Y1
16MHz
R9
10k
R35
10k
R34
10k
1
2
3
4
5
6
7
8
9
10
11
12
13
14
1
2
3
4
5
6
7
8
9
10
11
12
13
14
RB7
RB6
RB5
RB4
RB3
RB2
RB1
RB0
VCC
GND
RX
TX
RC5
RC4
RB7
RB6
RB5
RB4
RB3
RB2
RB1
RB0
VCC
GND
RC7
RC6
RC5
RC4
C34
CE0.01u
TO MAIN BOARD
VCC
+ C27
47u/16V
VCC
IL-FPC-20ST-N
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
CN21
RxD
TxD
JOG A
JOG B
S DATA1/LD7
S DATA2/LD6
LD5
LD4
/PD0
/PD1
/PD2
/PD3
S DATA1/LD7
S DATA2/LD6
LD5
LD4
/PD0
/PD1
/PD2
/PD3
VCC
GND
RxD
TxD
JOG A
JOG B
JOG A
JOG B
28
27
26
25
24
23
22
21
20
19
18
17
16
15
28
27
26
25
24
23
22
21
20
19
18
17
16
15
C35
CE0.01u
PIC16C66(NoMount)
/MCLR
RA0
RA1
RA2
RA3
RA4
RA5
GND
OSC1
OSC2
RC0
RC1
RC2
RC3
U17
PIC16F870
/MCLR
RA0
RA1
RA2
RA3
RA4
RA5
GND
OSC1
OSC2
RC0
RC1
RC2
RC3
U16
PANEL BOARD
R8
10k
VCC
OSC1
OSC2
PS0
PS1
PS2
PS3
BUZZER
/MCLR
LCD E
RD
A1
CTS
BUZZER
GND
OSC1
OSC2
PS0
PS1
PS2
PS3
/MCLR
LCD E
RD
A1
CTS
C17
CE0.1u
C25
47u/16V
+
VCC3
R38
1k
PS0
PS1
PS2
PS3
/PD0
/PD1
/PD2
/PD3
LD4
LD5
LD6
LD7
A1
RD
LCD E
C18
CE0.1u
R37
1k
VCC
3
6
10
9
12
11
16
15
14
13
DS8922
VCC
GND
RI2RI2+
DO2DO2+
RI1+
RI1-
DO1+
DO1-
U15
/EN1
/EN2
RO2
DI2
RO1
DI1
4
5
8
7
1
2
DA114
D16
DA114
D15
DA114
D14
DA114
D13
DA114
D24
DA114
D23
DA114
D22
DA114
D11
1
1
1
1
1
1
1
1
-Z
74LVC14
74LVC14
U18B
U18C
74LVC14
3
6
2
10
9
13
74LVC14
74LVC14
U18E
U18D
74LVC14
11
8
12
47k
R41
VCC3
MMC BOARD
4
5
1
U18A
C102
CE0.1u
VCC3
SW10 COPY
3
SKHCABA010
3
SKHCABA010
SW9 Z
3
SKHCABA010
SW8 XY
SW7 MENU
3
SKHCABA010
ENTER
3
SKHCABA010
SW6
SP ON
3
SKHCABA010
SW5
3
SKHCABA010
SW4
U18F
22/0.25W
22/0.25W
R39 R40
VCC
+Z
3
SKHCABA010
SW2
R7
560
R6
10k
47k
R42
VCC3
C19
CE0.1u
Dont(DAT)
CLK
CS
DIn(CMD)
47k
R43
DA114
D20
DA114
D19
DA114
D18
DA114
D17
DA114
D12
1
1
1
1
1
VCC
+
TxD+
TxDRxD+
RxDCTS+
CTS-
C26
47u/16V
NT10-8SAG-10L9
1
2
3
4
5
6
7
8
CN23
SG1V011S1B
1
2
3
4
5
6
7
CN22
SW14 FAST
3
SKHCABA010
3
SKHCABA010
SW13 -Y
3
SKHCABA010
SW12 +Y
3
SKHCABA010
SW11 -X
+X
3
SKHCABA010
SW3
RA9
EXBV8V103J
VCC
TO LCD
B16B-PH-K-S
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
CN17
8
7
6
5
1 8
2 7
3 6
4 5
TO PANEL BOARD
TO MMC
1
2
3
4
VCC
2 Electrical Section
Other Circuit Board_4/4 Circuit Diagram
2
33
3 Replacement of Main Parts
3 Replacement of Main Parts
Following table describes the necessary adjustment after the replacement of each parts.
Replacement Parts
X MOTOR
Y MOTOR
Z MOTOR
X AXIS LM GUIDE
Y AXIS LM GUIDE
3
X BELT
Y BELT
Necessary Adjustment
1. X Axis Load Check
1. Y Axis Load Check
1. Z Axis Load Check
1. X Axis Load Check
1. Right Angle Adjustment of X Axis
2. Y Axis Load Check
1. X Belt Tension Adjustment
2. X Axis Load Check
1. Right Angle Adjustment of X Axis
2. Y Belt Tension Adjustment
3. Y Axis Load Check
3-1 Spindle Moter_Replacement (Referential Time : 20 minutes)
1
Remove the Spoindle Cover.
2
Remove the Z Cable Cover, cut off the INSULOCK TIE and
Spindle Cover
disconnect the Spindle Motor Cable.
Spindle Motor Cable
Z Cable Cover
34
3 Replacement of Main Parts
3
Loosen the screws fixing the Flange and remove the Spindle
Belt.
Spindle Belt
There is the collar on the lower right side of the
flange. Be careful not to lose it.
4
Remove the Spring and the Screws, and then remove
Spindle Motor with the Flange.
Spring
Screws
5
3
Screw with collor
Screws
Flange
Loosen the Set screw and remove the Spindle Motor Pulley.
Remove the Spindle Motor from the Flange and change it to
Set Screw
the new one.
Flange
Spindle Motor
Pulley
Screw with collar
<Bottom View>
When fixing the Motor Flange, be careful with the
direction of the Spindle Motor and the Flange.
Fix the Flange to the Spindle Motor following to
Spindle Motor
Cable
the figure.
Cable Direction
Flange
Spindle Motor
35
3 Replacement of Main Parts
6
Fix the Spindle Motor Pulley to the Spindle Motor with the
Set Screw.
<Side View of the Spinlde Motor Pulley>
Top Part
Motor Shaft
Spindle
Motor
Pulley
When fixing the Spindle Motor Pulley, it is
<Top View of the Spinlde Motor Pulley>
necessary to align the top end of the Spindle
Motor Pulley and the top end of the Motor Shaft.
Set Screw
It is necessary to fix the Set Screw against the DCut part of the Motor Shaft.
3
7
D-cut part
Motor Shaft
Pulley
Tighten up the screw with the collar and tighten the other
Spring
screws temporarily to the Flange and put the Spring.
Flange
8
Attach the Spindle Belt and tighten up the screws of the
Screw with the collar
Spindle Belt
Flange.
Screws
9
Connect the Spindle Motor Cable and pack it with
INSULOCK TIE, and fix the Z Cable Cover.
Please be careful not to pinch the Cable by the Z
Cable Cover.
Spindle Motor
Cable
36
Z Cable Cover
3 Replacement of Main Parts
3-2 X Axis Motor_Replacement (Referential Time : 20 minutes)
1
Remove the X Axis Rail Cover, Rail Cover and Right
Side Cover.
X Axis Rail Cover
Right Side Cover
Rail Cover
2
Move the Head Carriage to the left end.
3
XY Junction Board
Remove the X Motor Cable from the XY Junction
Board.
X Motor
Cable
3
Remove the Spring and after that remove the screws fixing
the Flange.
Drive Belt
Flange
Spring
There are the collars on the lower left and upper
right side of the screws. Be careful not to lose
them.
Screws
Screws with the collar
4
Remove the X Motor together with the Flange from the Drive
Belt.
Drive Belt
X Motor
37
3 Replacement of Main Parts
5
Loosen the Set Screws and remove the X Motor Pulley from
the X Motor. Then, remove the X Motor from the Flange and
X Motor
change it to the new one.
X Motor
Pulley
Flange
Set Screws
3
<Bottom View>
When fixing the Motor Flange, be careful with the
direction of the X Motor and the Flange.
Cable Direction
Fix the Flange to the X Motor while taking care
with the cable direction and the bending part of
Bending
Part
the Flange as the figure.
X Motor Cable
X Motor
Flange
X Motor Pulley
It is necessary to press the X Motor Pulley
downward against the X Motor Shaft as the
figure.
X Motor Shaft
6
Fix the X Motor Pulley to the X Motor with the Set Screw.
<Top View>
Set Screws
It is necessary to fix the Set Screw against the DD-Cut part
Cut part of the X Motor Shaft.
X Motor
Pulley
X Motor Shaft
38
3 Replacement of Main Parts
7
Put through the X Motor Pulley to the Drive Belt.
Then, tighten up the Screws with the collar and the other
Screws temporarily to the Motor Flange.
Drive Belt
Flange
Screws
3
Screws with the collar
8
Attach the Spring and tighten up the screws.
Flange
Drive Belt
Spring
9
Connect the X Motor Cable to the XY Junction Board.
XY Junction
Board
X Motor Cable
<X Axis Load Check>
Turn on the Power while pressing the [
10 keys to enter the Service Mode.
], [
], [
]
[ ], [ ], [ ] + POWER ON
Select the [LOAD] menu by pressing the [MENU] key and
press [ENTER] key.
[MENU] key
CHECK MODE
LOAD CON. CARD
[ENTER] key
39
3 Replacement of Main Parts
the [AXIS X] in the [LOAD] menu and press [ENTER]
11 Select
key. Then, Carriage moves to the Limit Position.
AXIS
X Y Z S
Enter the value 500 and press the [ENTER] key.
[ENTER] key
AXIS X Y Z S
VALUE 500
[ENTER] key
3
AXIS X Y Z S
VALUE 500
OK
12
40
After setting the value, the load check starts.
The Carriage moves in the X direction to check the load.
3 Replacement of Main Parts
3-3 Y Axis Motor _Repalcement (Referential Time : 20 minutes)
1
Remove the Front Cover.
3
Front Cover
2
Disconnect the Y Motor Cable.
Y Motor Cable
3
Remove the Spring and the screws fixing the Flange.
Then, remove the Y Motor together with the Flange from the
Drive Belt.
Drive
Belt
Screws
Spring
Screw with the collar
There is the collar on the lower right side of the
flange. Be careful not to lose it.
When it is difficult to remove the lower right
screw, you can remove it from the base of the
machine.
Flange
Y Motor
41
3 Replacement of Main Parts
4
Loosen the Set Screw and remove Y Motor Pulley from the Y
Motor.
Y Motor
Remove the Y Motor from the Flange and change it to the
new one.
Set Screws
3
Y Motor Pulley
Flange
<Front View>
When fixing theFlange, be careful with the
direction of the Motor and the Flange.
Fix the Flange to the Y Motor while taking care
with the cable direction and the projection part of
Cable Direction
Flange
Projection
Part
the Flange as the figure.
Y Motor Cable
Y Motor
5
Fix the Y Motor Pulley to the Y Motor with the Set Screws.
Y Motor Pulley
Y Motor Shaft
It is necessary to press the Y Motor Pulley
downward against the Y Motor Shaft as the
figure.
<Top View>
Set Screws
It is necessary to fix the Set Screws against the
D-Cut part of the Y Motor Shaft.
D-Cut part
Y Motor
Pulley
Y Motor Shaft
42
3 Replacement of Main Parts
6
Put through the Y Motor Pulley to the Drive Belt and tighten
the Flange with the Motor temporarily.
Drive
Belt
3
7
Attach the Spring and tighten up the screws.
Then, connect the Y Motor Cable.
Spring
<Y Axis Load Check>
8
Turn on the Power while pressing the [
], [
], [
]
keys too enter the Service Mode.
Select the [LOAD] menu by pressing the [MENU] key and
[ ], [ ], [ ] + POWER ON
press [ENTER] key.
[MENU] key
CHECK MODE
LOAD CON. CARD
[ENTER] key
9
Select the [AXIS Y] in the [LOAD] menu and press [ENTER]
key. Then, Carriage moves to the Limit Position.
AXIS
X Y Z S
Enter the value 500 and press the [ENTER] key.
[ENTER] key
AXIS X Y Z S
VALUE 500
[ENTER] key
AXIS X Y Z S
VALUE 500
OK
43
3 Replacement of Main Parts
10
3
44
After setting the value, the load check starts.
The Carriage moves in the Y direction to check the load.
3 Replacement of Main Parts
3-4 Z Axis Motor_Replacement (Referential Time : 30 minutes)
1
Remove the Spindle Cover.
Spindle Cover
3
2
Remove the Junction Board Cover.
Disconnect the Z Motor Cable, Z Limit Cable and Spindle
Motor Cable from the XZ Junction Board.
Spindle
Motor
Cable
3
Remove the Limit SW and loosen the Spindle Cable Bush.
Then, cut off the INSULOCK TIEs and remove the Sponge.
Sponge and
INSULOCK TIE
Spindle
Cable Bush
INSULOCK
TIEs
4
Loosen the 4 screws on the Z Motor Base by rotating the Z
Screw and making the Z Slider up and down.
45
3 Replacement of Main Parts
5
Remove the 4 screws fixing the Carriage Unit.
And loosen the 2 Set Screws on the Boss Part of the Z
Screw.
Then, Loosen the 2 Screws on the Z Screw Support.
3
Boss Part of the
Z Screw
Screws
6
Detach the Carriage Unit from the Carriage Base.
Carriage Unit
7
Remove the Z Motor and change it to the new one. Then
tighten up the screws for fixing the Z Motor.
Z Motor
Screws
<View Point>
When fixing the Z Motor, be careful with the
direction.
<Bottom View>
Fix the Z Motor Shaft to the Boss part of the Z
Screw while taking care with the cable direction
as the figure.
Z Motor Cable
Cable Direction
46
Screws
3 Replacement of Main Parts
8
Tighten up the Set Screw on the Boss part of the Z Screw.
<Top View>
D-Cut Part
Set Screw
It is necessary to fix the Set Screw against the
D-Cut part of the Z Motor Shaft.
Boss Part of the
At the same time, please be careful if the top of
the Z Motor Shaft hit the Z Screw.
Z Screw
<View Point>
Z Motor Shaft
3
9
Tighten the 2 Screws on the Z Screw Support temporarily.
Then, tighten up the 2 Screws on the upper part of the Z
Motor Base by rotating the Z Screw and making the Z Slider
downward.
Tighten up the 2 Screws on the lower part of the Z Motor
10 Base by rotating the Z Screw and making the Z Slider
upward.
Screws
Tighten up the 2 Screws on the Z Screw Support by rotating
11 the Z Screw and making the Z Slider downward.
Then, apply the grease on the Z Screw and make sure that
the Z Slider moves smoothly.
47
3 Replacement of Main Parts
12
Tighten up the screws fixing the Carriage Unit.
Screws
3
Carriage Unit
Connect the INSULOCK TIEs and the Sponge as the figure.
13 Tighten up the Spindle Motor Cable Bush.
Spindle Cable Bush
Sponge and
INSULOCK TIE
Be careful with the position of the Sponge.
It is necessary to put it beside the Cable Holder.
Cable
Holder
INSULOCK
TIEs
Connect the Z Motor Cable, Z Limit Cable and Spinle Motor
14 Cable to the XY Junction Board.
Then, fix the Limit Switch and the Junction Board Cover.
<Z Axis Load Check>
15
Turn on the Power while pressing the [
], [
], [
]
keys to enter the Service Mode.
Select the [LOAD] menu by pressing the [MENU] key and
[ ], [ ], [ ] + POWER ON
press [ENTER] key.
[MENU] key
CHECK MODE
LOAD CON. CARD
[ENTER] key
48
3 Replacement of Main Parts
16
Select the [AXIS Z] in the [LOAD] menu and press [ENTER]
key. Then, Carriage moves to the Limit Position.
AXIS
X Y Z S
Enter the value 350 and press the [ENTER] key.
[ENTER] key
AXIS X Y Z S
VALUE 350
[ENTER] key
3
AXIS X Y Z S
VALUE 350
OK
17
After setting the value, the load check starts.
The Carriage moves in the Z direction to check the load.
If the check is OK, fix the Cover.
If the check is NG, repeat 8 to 10 and 14 to 15 .
49
3 Replacement of Main Parts
3-5 X Axis LM Guide_Repalcement (Referential Time : 35 minutes)
NOTES
1. LM GUIDE has the direction for fixing. Bottom side of the LM GUIDE has the line that indicates its
direction and the side plane of the bottom part will be the standard plane.
Push the standard plane of the LM GUIDE against the standard plane of the machine when fixing the
LM GUIDE.
STANDARD PLANE of LM GUIDE
Top Side
3
Bottom Side
Standard Plane
Line
1
Remove the X Axis Rail Cover, Rail Cover and Right
Side Cover.
X Axis Rail Cover
Right Side Cover
Rail Cover
2
50
Remove the Junction Board Cover.
Then, remove the Limit Switch.
3 Replacement of Main Parts
3
Disconnect the Z Limit Cable, Z Motor Cable and
Spindle Motor Cable from the XZ Junction Board.
3
4
Remove the Screws fixing the Carriage Unit and detach it
from the Main Unit.
Screws
Carrige Unit
5
6
Remove the Carriage Base from the LM Block.
Remove the LM Guide and change it to the new one.
51
3 Replacement of Main Parts
Pin
When fixing the X LM Guide, be careful with the
direction.
<Right>
LM Guide
Fix the X LM Guide fitting the standard plane with
the Pins as the figure.
Standard
Plane
Pin
LM Guide
<Left>
Standard
Plane
3
7
Tighten the screws fixing the LM Guide temporarily.
Then, tighten up the screws for fixing the LM Guide by
pushing to the Pins.
<Right>
LM Guide
Pin
<Left>
8
At first, tighten the Screws fixing the Carriage Base to the
LM Block temporarily.
And next, tighten up the Screws fixing the Carriage Base to
the LM Block by pushing Carriage Base to the LM Block.
LM Block
Carriage Base
Scews
9
Tighten up the screws fixing the Carriage Unit.
Screws
Carriage Unit
52
3 Replacement of Main Parts
10
Connect the Z Motor Cable, Z Limit Cable and Spindle
Motor Cable to the XZ Junction Board.
Then, fix the Limit Switch and Junction Board Cover.
3
<X Axis Load Check>
11
Turn on the Power while pressing the [
keys to enter the Service Mode.
], [
], [
]
[ ], [ ], [ ] + POWER ON
Select the [LOAD] menu by pressing the [MENU] key and
press [ENTER] key.
[MENU] key
CHECK MODE
LOAD CON. CARD
[ENTER] key
12
Select the [AXIS X] in the [LOAD] menu and press [ENTER]
key. Then, Carriage moves to the Limit Position.
Enter the value 500 and press the [ENTER] key.
AXIS
X Y Z S
[ENTER] key
AXIS X Y Z S
VALUE 500
[ENTER] key
AXIS X Y Z S
VALUE 500
OK
13
After setting the value, the load check starts.
The Carriage moves in the X direction to check the load.
If the check is OK, fix the Covers.
If the check is NG, repeat 6 to 11 .
53
3 Replacement of Main Parts
3-6 Y Axis LM Guide_Repalcement (Referential Time : 35 minutes)
NOTES
1. LM GUIDE has the direction for fixing. Bottom side of the LM GUIDE has the line that indicates its
direction and the side plane of the bottom part will be the standard plane.
Push the standard plane of the LM GUIDE against the standard plane of the machine when fixing the
LM GUIDE.
STANDARD PLANE of LM GUIDE
Top Side
3
Bottom Side
Standard Plane
Line
1
Remove the Right Side Cover and Y Rail Cover.
Right Side Cover
Y Rail Cover
2
Then, disconnect the Flexible Cables and open the Clamp.
Flexible Cables
Remove the screws fixing the Plate and remove the Plate.
Clamp
Plate
Screws
54
3 Replacement of Main Parts
3
Remove the screws fixing the LM Guide.
LM Guide
4
Remove the screws fixing the LM Block on the Carriage Rail
and loosen the Set Screws.
3
Carriage
Rail
Set
Screws
LM Block
5
Hold the Carriage Rail up and take the LM Guide off. Then,
fix the new LM Guide by tightening screws temporarily.
Y LM
Guide
When fixing the Y LM Guide, be careful with the
direction.
Fix the Y LM Guide fitting the standard plane with
Carriage Rail
Carriage Rail
direction as the figure.
Standard Plane
Y LM Guide
55
3 Replacement of Main Parts
<Rear Side>
When fixing the Y LM Guide, be careful with the
position of the Screws as the figure.
3
<Front Side>
6
Fix the Carriage Rail to the LM Block and tighten up the Set
Screws and Screws.
Set
Screws
Y LM
LM Block
Guide
7
8
56
Push the Carriage Rail to the back side of the Machine and
tighten up the screws of the front side.
Carriage Rail
Y LM Guide
Move the Carriage Rail to the front side of the machine and
tighten the screws of the rear side.
Y LM Guide
Carriage Rail
3 Replacement of Main Parts
Tighten up the Screws for fixing the Plate and connect the
Flexible Cables. Then, close the Clamp.
9
Flexible Cables
Fix the Right Side Cover.
Clamp
Plate
Right Side
Cover
3
Screws
<Right Angle Adjustment of X Axis>
10
Loosen the Set Screws of the Y Drive Pulley.
Y Drive Pulley
Set Screws
11
Move the X-Rail to the Rear side frame.
Tighten the Set Screws by pushing the X Rail to rear side
Y Drive Pulley
12 frame.
Make sure that the Y Drive Pulley won't idle.
Set Screws
57
3 Replacement of Main Parts
<Y Axis Load Check>
13
Turn on the Power while pressing the [
], [
], [
]
keys too enter the Service Mode.
Select the [LOAD] menu by pressing the [MENU] key and
[ ], [ ], [ ] + POWER ON
press [ENTER] key.
[MENU] key
CHECK MODE
LOAD CON. CARD
[ENTER] key
3
14 Select the [AXIS Y] in the [LOAD] menu and press [ENTER]
AXIS
X Y Z S
key. Then, Carriage moves to the Limit Position.
Enter the value 500 and press the [ENTER] key.
[ENTER] key
AXIS X Y Z S
VALUE 500
[ENTER] key
AXIS X Y Z S
VALUE 500
OK
15 After setting the value, the load check starts.
The Carriage moves in the Y direction to check the load.
If the check is OK, fix the Covers.
If the check is NG, repeat 6 to 13 .
58
3 Replacement of Main Parts
3-7 X Belt_Repalcement (Referential Time : 30minutes)
1
Remove the X Axis Rail Cover, Rail Cover and Right
Side Cover.
X Axis Rail Cover
Right Side Cover
Spindle Cover
3
Rail Cover
2
3
Move the Carriage to the Right side by hands.
Remove the Junction Board Cover.
Carriage
Junction Board
Cover
4
Remove the screws as the figure and after that, shift the
Junction Board Base behind from the Carriage.
Screws
Be careful the Limit SW. It is possible to break it
when you shift the Junction Board Base.
Junction
Board
Base
59
3 Replacement of Main Parts
5
Loosen the Screw1 and remove the Screw2 and then loosen
the Nut2.
Nut1
3
Nut2
6
Screw2
Frame
Screw1
Move the Z Slider to the bottom part by rotating the Z
Screws.
Z Screw
7
Loosen the screws from the Belt Holder and after that,
remove the X Belt.
X Belt
Screws
Belt Holder
8
Put the new belt through the Belt Holder and tighten up the
X Belt
Screws.
Screws
Belt Holder
60
3 Replacement of Main Parts
X Belt
When fixing the X Belt, be careful not to overlap
the both end of the Belts.
3
Belt Holder
9
Tighten up the Screws as the figure for fixing the Junction
Board Base.
Screws
Be careful the Limit SW. It is possible to break it
when you put the Junction Board Base.
Junction
Board
Base
10
Fix the Screw2 temporarily.
Nut1
Nut2
Screw2
Frame
Screw1
<X Belt Tension Adjustment>
Tighten up the Nut2 so that there is no gap between the
11 Frame and the Nut1.
Nut1
Nut2
Frame
Screw2
Screw1
61
3 Replacement of Main Parts
12 Push the X-Belt with the Tension Gauge (ST-001) at the
center position of the X Belt and check the bending amount
ST-001
with the ruler.
Confirm that the Pressing Force matches with the Bending
Amount in reference to the next table.
X Belt
3
<Reference Table>
EGX-600
EGX-400
Pressing Force Bending Amount
720gf
10.0mm
720gf
7.0mm
When the Pressing Force matches with the Bending
13 Amount, tighten up the Screw1 and Screw2. Then, carry out
the X Axis Load check.
If the Pressing Force does not match with the Bending
Amount, adjust the Belt Tension by Nut1 and 2 again. After
that, measure the tension and when the Belt Tension
becomes to the proper value, tighten up the Nut1 and 2.
Nut1
Nut2
Screw2
Frame
Screw1
<X Axis Load Check>
Turn on the Power while pressing the [
14 keys to enter the Service Mode.
], [
], [
]
[ ], [ ], [ ] + POWER ON
Select the [LOAD] menu by pressing the [MENU] key and
press [ENTER] key.
[MENU] key
CHECK MODE
LOAD CON. CARD
[ENTER] key
62
3 Replacement of Main Parts
15
Select the [AXIS X] in the [LOAD] menu and press [ENTER]
key. Then, Carriage moves to the Limit Position.
AXIS
X Y Z S
Enter the value 500 and press the [ENTER] key.
[ENTER] key
AXIS X Y Z S
VALUE 500
[ENTER] key
AXIS X Y Z S
VALUE 500
OK
16
3
After setting the value, the load check starts.
The Carriage moves in the X direction to check the load.
If the check is OK, fix the Covers.
If the check is NG, repeat 10 to 14 .
63
3 Replacement of Main Parts
3-8 Y Belt_Repalcement (Referential Time : 30 minutes)
1
Remove the Y Rail Cover and the Front Cover.
Y Rail Cover
Front Cover
3
2
Loosen the Screw1 and remove Screw2 and then loosen the
Nut2.
Then, remove the Belt from the Idle Pulley.
Screw1
3
Frame
Belt
Screw2
Nut1
Nut2
Loosen the 4 screws and remove the Belt from the Carriage
Rail Base.
Put the new Belt through the Belt Holder and tighten up the
Screws.
Screws
When putting the new Belt, be careful not to
overlap the both end of the Belt.
Belt
Belt
Holder
64
3 Replacement of Main Parts
4
Fix the Screw2 temporarily.
Frame
Belt
Screw1
Screw2
Nut1
Nut2
3
<Y Belt Tension Adjustment>
5
Tighten up the Nut2 so that there is no gap between the
Frame and the Nut1.
Frame
Screw2
Screw1
6
Push the Y-Belt with the Tension Gauge (ST-001) at the
middle position between the Y-Drive Pulley and check the
Nut1
Nut2
ST-001
bending amount with the ruler.
Confirm that the Pressing Force matches with the Bending
Amount in reference to the next table.
Y Belt
<Reference Table>
EGX-600
EGX-400
Pressing Force Bending Amount
720gf
8.0mm
720gf
6.0mm
65
3 Replacement of Main Parts
7
When the Pressing Force matches with the Bending
Amount, tighten up the Screw1 and Screw2. Then, carry out
the X Axis Load check.
Frame
If the Pressing Force does not match with the Bending
Amount, adjust the Belt Tension by Nut1 and 2 again. After
that, measure the tension and when the Belt Tension
becomes to the proper value, tighten up the Nut1 and 2.
Screw2
Screw1
3
Nut1
Nut2
<Right Angle Adjustment of X Axis>
8
After carrying out the Y Belt Tension Adjustment, carry out
the Right Angle Adjustment of X Rail.
Y Drive Pulley
Loosen the Set Screws of the Y Drive Pulley.
Set Screws
9
Move the X-Rail to the Rear side frame.
Tighten the Set Screws by pushing the X Rail to rear side
10 frame.
Y Drive Pulley
Make sure that the Y Drive Pulley won't idle.
Set Screws
66
3 Replacement of Main Parts
<Y Axis Load Check>
Turn on the Power while pressing the [
11 keys to enter the Service Mode.
], [
], [
]
[ ], [ ], [ ] + POWER ON
Select the [LOAD] menu by pressing the [MENU] key and
press [ENTER] key.
[MENU] key
CHECK MODE
LOAD CON. CARD
[ENTER] key
12
Select the [AXIS Y] in the [LOAD] menu and press [ENTER]
key. Then, Carriage moves to the Limit Position.
AXIS
3
X Y Z S
Enter the value 500 and press the [ENTER] key.
[ENTER] key
AXIS X Y Z S
VALUE 500
[ENTER] key
AXIS X Y Z S
VALUE 500
OK
13
After setting the value, the load check starts.
The Carriage moves in the Y direction to check the load.
If the check is OK, fix the Covers.
If the check is NG, repeat 4 to 11 .
67
4 Adjustment
4 Adjustment
4-1 Special Tool
Table shown below is a list of special tools recommended by Roland DG Corporation.
Tool No.
Tool Name
Purpose
4
68
ST-001
TENSION GAUGE 2000g (2N)
Belt Tension Adjustment
4 Adjustment
4-2 Service Mode
4
69
4 Adjustment
4
70
4 Adjustment
4
71
4 Adjustment
4-3 HOW TO UPGRADE FIRMWARE (Referential Time : 5 minutes)
1
Connect PC and EGX-600/400 with the PARALLEL CABLE.
It is necessary to prepare the followings to
upgrade the FIRMWARE.
1. FIRMWARE DISK
2. PC with MS-DOS
3. PARALLEL CABLE
4
2
Turn on the power while pressing [
], [
] and [
] keys.
Press [ENTER] key when the right message appears.
[
],[
],[
] + POWER ON
UPDATE B.1.10
Are you sure?
[ENTER ] key
UPDATE B.1.10
Send new program
3
Open the [download.bat] in the FIRMWARE DISK.
BAT FILE can not be used on some PCs. Please
refer to the ReadMe File in the FIRMWARE DISK.
4
Turn off the power when completed.
Version [ A1.2]
UPDATE Complete!
72
4 Adjustment
Booter is included in the Firmware.
When the Booter version in the Firmware is upgraded to the new one, carry out the following
operation.
5
In order to enter the Service Mode, turn on the power while
pressing [
], [
] and [
4
] keys.
Check Mode
DIP VOLT BOOT
6
Select the [BOOT] and press the [Enter] key for three
seconds.
When the "Booter Update Are you sure?" appears, press
the [Enter] key.
Check Mode
DIP VOLT BOOT
Booter update
Are you sure?
7
When the message "Now processing" appears, the
program update is carried out.
Booter update
Are you sure?
When the message "Already latest " appears
after this sequence, the same version of the
Booter Update
*Now Prosessing
Booter update
Already latest
Booter has already been installed.
73
4 Adjustment
8
When the program update is finished, "Finished" is
appeared. Then turn off the Main power Switch.
Booter Update
*Now Prosessing
Confirm the current Booter version by turning on the power
while pressing the [
] key.
Booter update
Finished
ROM Ver 1.20
BOOT Ver 1.20
4
74
4 Adjustment
4-4 X BELT TENSION ADJUSTMENT (Referential Time : 10min.)
2
Remove the Rail Cover.
Rail Cover
2
Loosen the Screw1 and 2 and then, loosen the Nut1 and 2.
Tighten up the Nut2 so that there is no gap between the
4
Frame and the Nut1.
It is possibe to adjust the X Belt Tension by
changing the position of the Nuts.
Nut1
Nut2
3
Screw2
Frame
Screw1
Push the X-Belt with the Tension Gauge (ST-001) at the
middle position between the X-Drive Pulley and check the
bending amount with the ruler.
ST-001
Confirm that the Pressing Force matches with the Bending
Amount in reference to the next table.
X Belt
<Reference Table>
EGX-600
EGX-400
Pressing Force Bending Amount
720gf
10.0mm
720gf
7.0mm
75
4 Adjustment
4
When the Pressing Force matches with the Bending
Amount, tighten up the Screw1 and 2.
If the Pressing Force does not match with the Bending
Amount, adjust the Belt Tension by Nut1 and 2 again. After
that, measure the tension and when the Belt Tension
becomes to the proper value, tighten up the Nut1 and 2.
Nut1
Nut2
4
76
Frame
Screw2
Screw1
4 Adjustment
4-5 Y BELT TENSION ADJUSTMENT (Referential Time : 10min.)
1
Remove the Y Rail Cover.
Y Rail Cover
2
Loosen the Screw1 and 2 and then, loosen the Nut1 and 2.
Tighten up the Nut2 so that there is no gap between the
4
Frame
Frame and the Nut1.
It is possibe to adjust the X Belt Tension by
changing the position of the Nuts.
Screw2
Screw1
3
Push the Y-Belt with the Tension Gauge (ST-001) at the
middle position between the Y-Drive Pulley and check the
Nut1
Nut2
ST-001
bending amount with the ruler.
Confir that the Pressing Force matches with the Bending
Amount in reference to the next table.
Y Belt
<Reference Table>
EGX-600
EGX-400
Pressing Force Bending Amount
720gf
8.0mm
720gf
6.0mm
77
4 Adjustment
4
When the Pressing Force matches with the Bending
Amount, tighten up the Screw1 and 2.
If the Pressing Force does not match with the Bending
Amount, adjust the Belt Tension by Nut1 and 2 again. After
Frame
that, measure the tension and when the Belt Tension
becomes to the proper value, tighten up the Nut1 and 2.
Screw2
Screw1
4
78
Nut1
Nut2
4 Adjustment
4-6 RIGHT ANGLED ADJUSTMENT OF X-RAIL (Referential Time : 5min.)
1
Remove the Front Cover.
Front Cover
2
4
Loosen the Set Screws of the Y Drive Pulley.
Y Drive Pulley
Set Screws
3
4
Move the X-Rail to the Rear side frame.
Tighten the Set Screws by pushing the X Rail to rear side
Y Drive Pulley
frame.
Make sure that the Y Drive Pulley won't idle.
Set Screws
79
4 Adjustment
4-7 CALIBRATION (Referential Time : 20 minutes)
1
4
2
Attach the ZEC-A2025 and ACRYLIC PLATE (over 25cm x
19cm) to the machine.
Enter the SERVICE MODE by turning on the power while
pressing [
], [
] and [
] keys and select [XY-COMP.]
under the [Check Mode XY-COMP. Z-COMP.] and press
[ENTER] key.
POWER ON
Check Mode
Set both [X COMP.] and [Y COMP.] to default [8333] and
press the [ENTER] to save the settings.
Turn off the power after setting is completed.
Check Mode
XY-COMP. Z-COMP.
X-COMP. Y-COMP.
<8333> <8333>
3
Turn on the power and set the other settings as shown
below.
Turn off the power after setting is completed.
SETTING :
HOMEPOSITION
ZO
Spindle RPM
: Left Lower Corner
: Surface of the material
: 8,000 rpm
8000rpm
5000rpm
4
Turn on the power while pressing [
[Calibration Mode].
15000rpm
] key to enter the
EGX-600/400 engraves as the figure.
190mm
230mm
80
4 Adjustment
5
6
Measure the both X-axis and Y-axis Length.
Calculate the calibrating amount by the formula shown at
the right.
4
< X-axis Calibration>
0.8333
X 230
= Calibrating Amount
Measured Length
< Example>
When Measured Length is 229.5mm.
0.8333
229.5
X 230 = 0.83512
< Y-axis Calibration>
0.8333
X 190
= Calibrating Amount
Measured Length
< Example>
When Measured Length is 189.5mm.
0.8333
189.5
7
X 190 = 0.83550
Enter the SERVICE MODE by turning on the power while
pressing [
], [
] and [
] keys and select [XY-COMP.]
under the [Check Mode XY-COMP. Z-COMP.] and press
[ENTER] key.
POWER ON
Check Mode
Check Mode
XY-COMP. Z-COMP.
X-COMP. Y-COMP.
<8333> <8333>
81
4 Adjustment
8
Select either [X COMP.] or [Y COMP.] whichever to be
calculated with [ ] and [
] keys.
Enter the calibrating amount with [
X COMP. Y COMP.
<8333> <8333>
] and [
] keys and
press [ENTER] key to save the setting.
4
9
Attach the ACRYLIC PLATE to the machine and turn on the
power while pressing [
] key to enter the [Calibration
Mode] so that the EGX-600/400 engraves.
And then, check the length.
If NG, repeat 6 to 8 .
82
X COMP. Y COMP.
<8333> <8333>
X COMP. Y COMP.
<8333> <8333>
X COMP. Y COMP.
<8351> <8333>
X COMP. Y COMP.
<8333> <8355>
4 Adjustment
4-8 X Axis Load Check (Referential Time : 8 minutes)
1
Turn on the Power while pressing the [
], [
], [
]
keys to enter the Service Mode.
Select the [LOAD] menu by pressing the [MENU] key and
[ ], [ ], [ ] + POWER ON
press [ENTER] key.
[MENU] key
CHECK MODE
LOAD CON. CARD
[ENTER] key
2
Select the [AXIS X] in the [LOAD] menu and press [ENTER]
key. Then, Carriage moves to the Limit Position.
AXIS
4
X Y Z S
Enter the value 500 and press the [ENTER] key.
[ENTER] key
AXIS X Y Z S
VALUE 500
[ENTER] key
AXIS X Y Z S
VALUE 500
OK
3
After setting the value, the load check starts.
The Carriage moves in the X direction to check the load.
83
4 Adjustment
4-9 Y Axis Load Check (Referential Time : 8 minutes)
1
Turn on the Power while pressing the [
], [
], [
]
keys to enter the Service Mode.
Select the [LOAD] menu by pressing the [MENU] key and
[ ], [ ], [ ] + POWER ON
press [ENTER] key.
[MENU] key
CHECK MODE
LOAD CON. CARD
[ENTER] key
4
2
Select the [AXIS Y] in the [LOAD] menu and press [ENTER]
key. Then, Carriage moves to the Limit Position.
AXIS
X Y Z S
Enter the value 500 and press the [ENTER] key.
[ENTER] key
AXIS X Y Z S
VALUE 500
[ENTER] key
AXIS X Y Z S
VALUE 500
OK
3
84
After setting the value, the load check starts.
The Carriage moves in the Y direction to check the load.
4 Adjustment
4-10 Z Axis Load Check (Referential Time : 8 minutes)
1
Turn on the Power while pressing the [
], [
], [
]
keys to enter the Service Mode.
Select the [LOAD] menu by pressing the [MENU] key and
[ ], [ ], [ ] + POWER ON
press [ENTER] key.
[MENU] key
CHECK MODE
LOAD CON. CARD
[ENTER] key
2
4
Select the [AXIS Z] in the [LOAD] menu and press [ENTER]
key. Then, Carriage moves to the Limit Position.
Enter the value 350 and press the [ENTER] key.
AXIS
X Y Z S
[ENTER] key
AXIS X Y Z S
VALUE 350
[ENTER] key
AXIS X Y Z S
VALUE 350
OK
3
After setting the value, the load check starts.
The Carriage moves in the Z direction to check the load.
85
5 Supplemental Information
5 Supplemental Information
5-1 OPERATIONAL SEQUENCE
5
86
5 Supplemental Information
ERROR MESSAGE LIST
5
87
5 Supplemental Information
5-2 SENSOR MAP
Y LIMIT SENSOR
This switch detects the limit in
Y direction.
5
X LIMIT SENSOR
This switch detects the limit
in X direction.
SPINDLE COVER SWITCH
This switch detects whether the
Spindle Cover is opened or closed.
88
Z LIMIT SENSOR
This switch detects the limit
in Z direction.
6 Troubleshooting
6 Troubleshooting
6-1 POOR ENGRAVING RESULT (Shifting / Wavy line / Unstable depth)
Poor Engraving Result Flowchart
6
89
6 Troubleshooting
Poor Engraving Result_Outline
6
90
6 Troubleshooting
6-2 NOISE
Noise_Flowchart
6
Noise_Outline
91
6 Troubleshooting
6-3 SPINDLE LOCK
Spindle Lock_Flowchart
6
Spindle Lock_Outline
92
6 Troubleshooting
6-4 MOTOR ERROR (X, Y, Z AXIS)
Motor Error (X, Y, Z axis)_Flowchart
6
Motor Error (X, Y, Z axis)_Outline
93
7 Service Activities
7 Service Activities
7-1 INSTALLATION CHECK LIST
EGX-600/400 INSTALLATION CHECK LIST
Model
EGX-600/400
Serial No.
User Name
Date
Minimum Space Required
EGX-600
EGX-400
995mm(W) X 820mm(L) X 521mm(H)
795mm(W) X 719mm(L) X 521mm(H)
Classification
Purcahse
Loan Unit
Demo Unit
Replacement
Unpacking
Take the unit out of the carton box.
7
Accesorry box
94
7 Service Activities
Accessories
Follow the steps in "Unpacking and Repacking" on the packing carton to take out the
included items and accessories. Before you attempt installation, make sure all the included
items are present.
Operation panel : 1
Operation-panel
connector cable : 1
Power cord : 1
Depth regulator
nose unit : 1
Solid collet : 1 (*1)
Clamps : 4 (*2)
7
Wrenches
(17 mm : 1, 10 mm : 1)
Hexagonal screw driver (2
mm) : 1
Roland Software Package
CD-ROM : 1
User's Manual : 1
Hexagonal wrench
(3 mm) : 1
*1 This is for diameter 4.36 mm character cutters and flat cutters. It cannot be used with diamond
scrapers or end mills.
*2 The bolts and nuts are installed on the machine. (They are used for attaching the packing
retainers.)
Remove the
retainers.
1. Use the included wrench (10mm) and hexagonal wrench (3mm) to remove the
retainers on the side of the unit. Then, lower the unit from the base.
95
7 Service Activities
2. Remove the four nuts and the retainer shown in the figure.
3. Loosen the three screws shown in the figure and remove the guide temporarily
7
4. Slide the bolts left on the table in step 2 to detach them.
5. Mount the guide at its original location.
6. Use the included hexagonal wrench (3mm) to remove the retainers for the spindle
head. Then secure the screw on the left side of the head at its original location.
96
7 Service Activities
EGX-600/400
User
Explanation
Operation
Emergency Stop to Ensure Safety
The machine immediately stops operating and quits engraving by pressing the
emergency stop switch.
Switching the Power On and Off
Moving the Spindle Head
The speed of movement is determined by how you press the movement buttons.
This machine has the function that moves the spindle head directly to the back-left
position of the table (the VIEW position).
Starting and Stopping Spindle Rotation
To adjust the spindle rotating speed, you use the dial on the operation panel.
Menu Operations
Selecting the Cutter Installation Method
1. Character cutter , Flat cutter (with nose unit)
2. Character cutter , Flat cutter (without withoutse unit)
3. Diamond scraper (without withoutse unit)
4. End mill (without withoutse unit)
Loading Material and Setting the Reference Point for Cutting
1. Clamp
2. Adhesive sheet
3. Center vice
The reference point for engraving is the location where the X- and Y-axis
coordinates are both (that is, the X- and Y-axis origin point).
7
Setting the Cutting Parameters
There are five kinds of settings and you can make the settings for these either on
the machine by using the menus, or by using the program.
1. Spindle rotating speed
2. Feed rate in the X- and Y- axis directions
3. Feed rate in the Z-axis direction
4. Cutting depth (Z1)
5. Amount of cut-out during feed while raised (Z2)
Installation and Setup the Software
Coordinate Systems
Detailed Description of the Menus
EGX-600/400
User
Explanation
Maintenance
Others
Daily Care
Clean the table, bed, the spindle head and the X-axis rail.
Maintenance and Inspection
Spindle Maintenance
Examples of Setting for Engraving Parameters
The Nose Unit
Optional Items
97
7 Service Activities
7-2 MAINTENANCE CHECK LIST
EGX-600/400 MAINTENANCE CHECK LIST
Date
Model
.
.
Serial No.
EGX-600/400
MECHANICAL PARTS
Check Points
X axis
Y axis
Z axis
1. Drive Pulley
2. Belt
3. Backlash
1. Drive Pulley
2. Belt
3. Backlash
1. Z Screw
2. Spindle Assy
7
Confirmation
Crack/Dirt
Tension
Looseness
Crack/Dirt
Tension
Looseness
Smooth movement
Dirt
Vibration
Looseness
COMSUMABLE PARTS
Description
Spindle Belt
Spindle Unit
Life
2,000 hours
2,000 hours
Confirmation
LUBRICATION
Floil G-902Y
Check Points
X Drive Gear
Y Drive Gear
Z Screw
Confirmation
OK / Cleaning & Lubrication
OK / Cleaning & Lubrication
OK / Cleaning & Lubrication
FUNCTION CHECK
Check Points
1. Update Firmware to the latest version.
2. Compensation
3. Engraving Test
Wavy Line
Distorted figure
Noise
4. Panel Switch
5. Connection check with Customer's PC
98
Confirmation
.
7 Service Activities
7-3 Specification
EGX-600
EGX-400
Table type
T slot
Table size
610 (W) x 407 (D) mm (24 (W) x 16 (D) in.)
407 (W) x 305 (D) mm (16 (W) x 12 (D) in.)
Cutting area
610 (X) x 407 (Y) x 42.5 (Z) mm
(24 (X) x 16 (Y) x 1-5/8 (Z) in.)
407 (X) x 305 (Y) x 42.5 (Z) mm
(16 (X) x 12 (Y) x 1-5/8 (Z) in.)
Loadable workpiece thickness
Maximum 40 mm (1-9/16 in.)
XYZ-axis motor
AC servo motors (DAC-FFP), 3-axis simultaneous control
Feed rate
XY-axis: 0.5, 1 to 100 mm/s (0.02 in./s, 0.039 to 3.9 in./s)
Z-axis: 0.5, 1 to 50 mm/s (0.02 in./s, 0.039 to 1.9 in./s)
Acceleration
0.1 G, 0.05 G
Software resolution
0.01 mm/step (0.00039 in./step)
Mechanical resolution
XY-axis: 0.003 mm/step (0.00012 in./step)
Z-axis: 0.0025 mm/step (0.000098 in./step)
Spindle motor
DC brushless motor, Maximum 72 W
Spindle speed
8,000 to 30,000 rpm
Tool chuck
Positioning Accuracy
Cutter holder (4.36 mm) and collet
± 0.1 % of distance traveled or ± 0.1 mm (± 0.004 in.), whichever is greater (no-load operation)
Repeatability
0.05 mm (0.002 in.) or less
Display
7
LCD panel with backlight
Buttons and Controls
Menu button, ENTER/PAUSE button, Spindle button, X/Y-axis Origin Set button, Z-axis Origin Set button,
Movement buttons, Z-axis Movement buttons, Feed button, Copy button, and dial
Interface
Parallel connector (Centronics-compliant), serial connector (RS-232C-compliant), Memory card slot (Compliance with Multi Media Card), expansion connector 1, expansion connector 2
Buffer memory
2MB (replot buffer: 1.9MB)
Instruction system
RML-1 (mode 1, mode 2)
Power supply
AC 117 V, 230 V, 240 V ± 10 %, 50/60 Hz
Power consumption
Acoustic noise level
3.5 A at 117 V, 1.6 A at 230 V, 1.6 A at 240 V
No-load operation: 75 dB (A) or less
standby: 45 dB (A) or less (According to ISO 7779)
Dimensions (main unit)
995 (W) x 820 (D) x 521 (H) mm
(39-3/16 (W) x 32-5/16 (D) x 20-1/2 (H) in.)
795 (W) x 719 (D) x 521 (H) mm
(31-5/16 (W) x 28-5/16 (D) x 20-1/2 (H) in.)
Weight (main unit)
64 kg (141 lb.)
51 kg (112 lb.)
Packed dimensions
1370 (W) x 1130 (D) x 835 (H) mm
(54 (W) x 44-1/2 (D) x 33 (H) in.)
1160 (W) x 1010 (D) x 855 (H) mm
(45-3/4 (W) x 40 (D) x 33-3/4 (H) in.)
Packed weight
110 kg (243 lb.)
86 kg (190 lb.)
Operating environment
Accessories
Temperature: 5 to 40ûC (41 to 104ûF)
humidity: 35 to 80 % (no condensation)
Operation panel: 1, Operation-panel connector cable: 1, Power cord: 1, Depth regulator nose unit: 1,
Solid collet : 1, Clamps : 4, Wrench (17 mm: 1, 10 mm: 1), Hexagonal screw driver (2 mm): 1, Hexagonal
wrench (3 mm): 1, Roland Software Package CD-ROM : 1, User's Manual: 1
99
7 Service Activities
Interface Specifications
Parallel Connector
Standard
Input signal
Output signal
I/O signal level
Transmission method
In compliance with the specification of Centronics
STROBE (1BIT), DATA (8BIT)
BUSY (1BIT), ACK (1BIT)
TTL level
Asynchronous
Serial Connector
Standard
Transmission method
Transmission speed
Parity check
Data bits
Stop bits
7
100
RS-232C specification
Asynchronous, duplex data transmission
4800, 9600, 19200, 38400
Odd, Even, None
7 or 8 bits
1 or 2 bits
EGX-600/400