Download repair parts catalog for sunnen® computerized vertical honing

REPAIR PARTS CATALOG FOR
SUNNEN® COMPUTERIZED
VERTICAL HONING MACHINE
MODEL:
CK-21
THIS CATALOG COVERS THE
ABOVE MODEL BETWEEN
SERIAL NO. 1286 & 1291.
“SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN® PRODUCTS COMPANY.”
SUNNEN® PRODUCTS COMPANY
7910 MANCHESTER AVENUE • ST. LOUIS, MO 63143, U.S.A. • PHONE: 314-781-2100
X-CK-2125B
Like any machinery, this equipment may
be dangerous if used improperly. Be
sure to read and follow instructions for
operation of equipment.
INTRODUCTION
Illustrations show all major components in exploded detail. Item numbers on each illustration are keyed to
the corresponding parts list, providing a descriptive identification of each part.
The parts lists include assemblies as well as detail parts. An item listed without a part number can be
obtained as a component of the complete assembly of which it is a part.
Standard hardware items are listed with complete descriptions, such as Item 29 below. These may be
purchased at your local hardware store, but it is important to replace an item with one having the same
dimensions as the original. In some places brand names and part numbers are shown. These may change
depending upon availability.
Sunnen® Products Company reserves the right to make changes, without notice, to materials,
specifications, colors, designs and accessories included with units.
HOW TO ORDER
When ordering replacement parts be sure to include the following information to ensure prompt shipment of
correct parts:
1. The part number and description of each part desired, obtained from this parts catalog.
2. The quantity of each part desired.
3. The voltage, frequency and phase, when ordering electrical parts.
4. The model and serial number of the machine, obtained from the name plate, where there is any question
concerning a part.
HOW TO USE THIS PARTS LIST
Step 1. – Locate desired part on illustration. Note item number.
Step 2. – Locate item number in the parts list.
Step 3. – If the item has a part number listed, order by part number and the description. A part number in
light face type indicates that it is a component of the last preceding part number in bold face
type.
Step 4. – If no number is listed, order the part number of the unit of which the desired part is a component.
ORDER ONLY BY PART NUMBER AND DESCRIPTION – NOT by item number.
NOTE: In this manual, parts may be followed by “(For CE Machines)” or “(For Non-CE Machines)” to denote
domestic machines from exported machines. The CE version is constructed to meet the requirements of the
European market, and is available to any customer.
1
Step 1.
4
2
3
15
17
14
Step 2.
Step 3.
Step 4.
ITEM
NO.
ORDER BY
PART
NUMBER
QTY.
1
2
3
4
MVH-4499A
PHSM-405
PHW-354
MVH-4422
1
3
3
1
....Spindle Cap includes
......Screw (M6 x 1 x 16 SHCS)
......Washer (M6)
....Inner Spindle Nose
14
15
16
17
PEM-870A
PEM-871
PEM872
PHSM-600
1
1
1
1
....Cable Carrier includes
......Cable Carrier Bracket
......Cable Carrier Bracket
....Screw (M3 x 0,5 x 5mm FHCS)
iii
DESCRIPTION
GENERAL INFORMATION
The SUNNEN® equipment has been designed and engineered for a wide variety of parts within the capacity and limitation of the equipment. With proper
care and maintenance this equipment will give years of service.
READ THE FOLLOWING INSTRUCTIONS CAREFULLY AND THOROUGHLY BEFORE UNPACKING, INSPECTING, OR INSTALLING THIS
EQUIPMENT.
IMPORTANT: Read any supplemental instructions BEFORE installing this equipment. These supplemental instructions give you important information to
assist you with the planning and installation of your Sunnen equipment.
Sunnen Technical Service Department is available to provide telephone assistance for installation, programming, & troubleshooting of your Sunnen®
equipment. All support is available during normal business hours, 8:00 AM to 4:30 PM Central Time. Emergency breakdown support is available on a 24
hour / 7 day basis.
Review all literature provided with your Sunnen equipment. This literature provides valuable information for proper installation, operation, and maintenance
of your equipment. Troubleshooting information can also be found within the Instructions. If you cannot find what you need, call for technical support.
Where applicable, programming information for your Sunnen equipment is also included. Most answers can be found in the literature packaged with your
equipment.
Help us help you. When ordering parts, requesting information, or technical assistance about your equipment, please have the following
information available:
• Have ALL MANUALS on hand. The Customer Services Representative or Technician will refer to it.
• Have Model Number and Serial Number printed on your equipment Specification Nameplate.
• Where Applicable: Have Drive model and all nameplate data. Motor type, brand, and all nameplate data.
For Troubleshooting, additional information may be required:
• Power distribution information (type - delta, wye, power factor correction; other major switching devices used, voltage fluctuations)
• Installation Wiring (separation of power & control wire; wire type/class used, distance between drive and motor, grounding).
• Use of any optional devices/equipment between the Drive & motor (output chokes, etc.).
For fast service on your orders call:
Sunnen Automotive Customer Service toll free at: 1-800-772-2878
Sunnen Industrial Customer Service toll free at: 1-800-325-3670
Customers outside the USA, contact your local authorized Sunnen Distributor.
Additional information available at: http://www.sunnen.com or e-mail: [email protected]
NOTE: Sunnen reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein.
Such changes do not entitle the buyer to corresponding changes, improvements, additions, or replacements for equipment, supplies or accessories
previously sold. Information contained herein is considered to be accurate based on available information at the time of printing. Should any discrepancy of
information arise, Sunnen recommends that user verify the discrepancy with Sunnen before proceeding.
ESD PREVENTION REVIEW
Let's review the basics of a sound static control system and its effective implementation. First, in the three step plan:
1.
Always ground yourself when handling sensitive components or assemblies.
2.
Always use a conductive or shielded container during storage or transportation. These materials create a Faraday
cage which will isolate the contents from static charges.
3.
Open ESD safe containers only at a static safe work station.
At the static safe work station, follow these procedures before beginning any work:
A.
Put on your wrist strap or foot grounding devices.
B.
Check all grounding cords to make sure they are properly connected to ground, ensuring the effective dissipation of static charges.
C.
Make sure that your work surface is clean and clear of unnecessary materials, particularly common plastics.
D.
Anti-static bubble wrap has been included for use at the machine when an ESD safe workstation is not available.
You are now properly grounded and ready to begin work. Following these few simple rules and using a little common sense will go a long
way toward helping you and your company in the battle against the hazards of static electricity. When you are working with ESD sensitive devices, make sure you:
GROUND
ISOLATE
NEUTRALIZE
iv
SUNNEN® LIMITED PRODUCT WARRANTY
Sunnen® Products Company and its subsidiaries (SPC) warrant that all new SPC honing machines, gaging equipment, tooling, and related equipment will
be free of defects in material and/or workmanship for a period of one year from the date of original shipment from SPC.
Upon prompt notification of a defect during the one-year period, SPC will repair, replace, or refund the purchase price, with respect to parts that prove to be
defective (as defined above). Any equipment or tooling which is found to be defective from improper use will be returned at the customer's cost or repaired
(if possible) at customer's request. Customer shall be charged current rates for all such repair.
Prior to returning any SPC product, an authorization (RMA#) and shipping instructions must be obtained from the Customer Service Department or items
sent to SPC will be returned to the customer.
Warranty Limitations and Exclusions This Warranty does not apply to the following:
• Normal maintenance items subject to wear and tear: (belts, fuses, filters, etc).
• Damages resulting from but not limited to:
› Shipment to the customer (for items delivered to customer or customer's agent F.O.B., Shipping Point)
› Incorrect installation including improper lifting, dropping and/or placement
› Incorrect electric power (beyond +/- 10% of rated voltage) including intermittent or random voltage spikes or drops
› Incorrect air supply volume and/or pressure and/or contaminated air supply
› Electromagnetic or radio frequency interference from surrounding equipment (EMI, RFI)
› Storm, lightning, flood or fire damage
› Failure to perform regular maintenance as outlined in SPC manuals
› Improper machine setup or operation causing a crash to occur
› Misapplication of the equipment
› Use of non-SPC machines, tooling, abrasive, fixturing, coolant, repair parts, or filtration
› Incorrect software installation and/or misuse
› Non-authorized customer installed electronics and/or software
› Customer modifications to SPC software
THE LIMITED WARRANTY DESCRIBED HEREIN IS EXPRESSLY IN LIEU OF ALL ANY OTHER WARRANTIES. SPC MAKES NO REPRESENTATION OR WARRANTY OF
ANY OTHER KIND, EXPRESS OR IMPLIED, WHETHER AS TO MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR ANY OTHER MATTER. SPC IS NOT
RESPONSIBLE FOR THE IMPROPER USE OF ANY OF ITS PRODUCTS. SPC SHALL NOT BE LIABLE FOR DIRECT, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL
DAMAGES INCLUDING BUT NOT LIMITED TO: LOSS OF USE, REVENUE, OR PROFIT. SPC ASSUMES NO LIABILITY FOR PURCHASED ITEMS PRODUCED BY OTHER
MANUFACTURERS WHO EXTEND SEPARATE WARRANTIES. REGARDLESS OF ANY RIGHTS AFFORDED BY LAW TO BUYER, SPC's LIABILITY, IF ANY, FOR ANY AND
ALL CLAIMS FOR LOSS OR DAMAGES WITH RESPECT TO THE PRODUCTS, AND BUYER'S SOLE AND EXCLUSIVE REMEDY THEREFORE, SHALL IN ALL EVENTS BE
LIMITED IN AMOUNT TO THE PURCHASE PRICE OF THAT PORTION OF THE PRODUCTS WITH RESPECT TO WHICH A VALID CLAIM IS MADE.
Shipping Damages
Except in the case of F.O.B., Buyer's destination shipments, SPC will not be liable for any settlement claims for obvious and/or concealed shipping damages.
The customer bears the responsibility to unpack all shipments immediately and inspect for damage. When obvious and/or concealed damage is found, the
customer must immediately notify the carrier's agent to make an inspection and file a claim. The customer should retain the shipping container and packing
material.
SUNNEN® SOFTWARE LICENSE AGREEMENT
This document is a Legal Agreement between you, as user and licensee (Licensee), and Sunnen® Products Company (SPC) with respect to preprogrammed
software (Software) provided by SPC for use on SPC Equipment. By using the Software, you, as Licensee, agree to become bound by the terms of this
Agreement.
In consideration of payment of the license fee (License Fee) which is part of the price evidenced by your receipt (Receipt), SPC grants to you as Licensee
a non-exclusive right, without right to sub-license, to use the particular copy of the SPC Software licensed hereunder only on the particular equipment sold with
the Software. SPC reserves all rights including rights not otherwise expressly granted, and retain title and ownership to the Software including all subsequent copies or updates in any media. The Software and all accompanying written materials are covered by copyrights owned by SPC. If supplied on
removable media (floppy disk), you, as Licensee, may copy the Software only for back up purposes; or you may request that SPC copy the Software for you
for the same purposes. All other copying of the Software or of the accompanying written materials is expressly forbidden and is in violation of the Agreement.
The Software and accompanying written materials (including the user's manual, if any) are provided in an "as is" condition without warranty of any kind
including the implied warranties of merchantability and fitness for a particular purpose, even if SPC has been advised of this purpose. SPC specifically does
not warrant that it will be liable as a result of the operation of the Software for any direct, indirect, consequential or accidental damages arising out of the
use of or inability to use such product even if SPC has been advised of the possibility of such use. It is recognized that some states do not allow the exclusion or limitation of liability for consequential or accidental damages and to the extent this is true, the above limitations may not apply.
Any alteration or reverse engineering of the software is expressly forbidden and is in violation of this agreement.
SPC reserves the right to update the software covered by this agreement at any time without prior notice and any such updates are covered by this
agreement.
v
SAFETY INSTRUCTIONS
READ FIRST
The CK-21, like any machine tool, may be dangerous if used improperly. As a result of our
commitment to continual safety improvement, many new safety features have been incorporated
into this machine. However, these features cannot protect the operator from all hazards of misuse or
abuse of the product. Please read all warnings and instructions before attempting to use this
machine.
DO NOT turn power on until all guards and covers are securely in place.
DO NOT remove or defeat any safety device.
Depressing foot pedal with power “ON” can start spindle and stroker motion. Use foot pedal
ONLY to start a honing cycle after workpiece is securely fixtured and located on honing tool.
Begin each new setup by depressing Emergency Stop button to clear all previous spindle and
stroker speed settings.
NEVER open or remove any machine cover or protective guard with power "ON." Always
disconnect power at main enclosure before servicing CK-21.1
Always wear eye protection when operating CK-21.
DO NOT attempt any repair or maintenance procedure beyond those described in this book.
Contact your Sunnen® Service Representative for repairs not covered in this book.
Manual stroked honing and truing should only be performed by operators trained to use safe
manual honing practices. The key for switch to disable stroker and allow manual honing should
be kept by a supervisor or skilled honing operator to prevent unauthorized manual honing.
Much of the safety of the honing operation is dependent on how workpiece is fixtured. Several
standard fixturing components are available but each is limited to certain types of applications.
“Homemade” fixtures are also not uncommon and can be quite effective if designed and used
properly. Sometimes it is necessary to clamp workpieces lightly when honing with special
fixtures to minimize bore distortion. Likewise, tooling for small diameter honing is inherently
fragile. Therefore, Always start a new setup with speeds and feed forces that are much lower
than recommended to test stability of tooling and fixturing. After that, speeds and feed forces
may be increased slowly to recommended values.
If specially built automation components are added to this system, be sure that safety
is not compromised. If necessary, obtain special enlarged work area safety system
from Sunnen Products Co.
Indicates CE version ONLY.
1
DO NOT touch electrical components until main input power has been turned off and CHARGE lamps are
extinguished. WARNING: The capacitors are still charged and can be quite dangerous.
IMPORTANT NOTE
The temperature requirements of the Sunnen CK-21 Computerized Vertical Honing Machine have been
established as 35 degrees C (95 degrees F). Above this temperature, an optional cooler will be available to
handle temperatures from 35º to 46º C (95º to 115º F). IT IS NOT recommended that the CK-21 be operated
at temperatures above 46º C (115º F). Sunnen Products Company warrants the CK-21 for operating
environments up to 35ºC (95º F). For operating environments of 35º to 46º C (95º to 115º F) the warranty
only applies if the optional cooler is installed on the Machine. No warranty coverage is offered for operating
environments above 46º C (115º F).
vi
CONTENTS
PAGE
Introduction ..........................................................................................................
How To Order ......................................................................................................
How To Use This Parts List .................................................................................
General Information .............................................................................................
ESD Prevention Review ......................................................................................
Limited Product Warranty ....................................................................................
Sunnen Software License Agreement ..................................................................
General Safety Instructions ..................................................................................
Contents ...............................................................................................................
iii
iii
iii
iv
iv
v
v
vi
1
SECTION I BASIC MACHINE
A Overarm - Upper...................................................................................................
B Overarm - Lower...................................................................................................
C Upper Stroker Assembly.......................................................................................
D "A" Frame Assembly - External ............................................................................
E "A" Frame Assembly - Internal .............................................................................
F Traverse Shaft & Elevating Cradle .......................................................................
G Hydraulic Piping....................................................................................................
2
4
8
10
12
16
20
SECTION II - ELECTRICL COMPONENTS
H Electrical Enclosure .............................................................................................. 24
I Transformer Kit (Option)....................................................................................... 27
J Operator Station ................................................................................................... 28
“SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN® PRODUCTS COMPANY.”
© Copyright 2005 by Sunnen® Products Company • Printed in U.S.A.
Page 1
SECTION I - BASIC MACHINE
FIGURE A – OVERARM, UPPER
Page 2
SECTION I
BASIC MACHINE
PARTS LIST COVERING FIGURE “A”
ITEM
NO.
1
2
3
4
N/S
5
6
7
8
9
10
11
12
N/S
N/S
N/S
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
N/S
N/S
N/S
ORDER BY
PART
NUMBER
QTY.
CK-5301
CK-5335A
CK-5327A
PHM-125A
PHSM-538
CK-5320
CK-5321
CK-5326
PHSM-535
CK-5678A
PHM-124A
PHSM-538
PHS-696
PHWM-528
PHW-106
CK-5836A
CK-5848A
PHSM-425
PDB-330
PDB-329
CK-5400
CK-5402A
PHSM-538
--CK-5401
PHKM-105A
CK-5405
PBR-303A
CK-5407
PHN-413
PHSM-449
CK-5404
CK-5403
CK-5412
CK-5408
PHSM-535
PSP-329A
CK-5432
CK-5409
CK-5410
CV-201
PPPM-447
PHSM-603
--CK-5417A
CK-5416A
CK-5479
CK-5851
CK-5787
1
1
1
1
2
1
1
1
4
1
1
2
4
4
4
1
1
4
1
1
1
1
1
1
1
1
1
2
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
....Drive Arm
....Transmission
....Drive Pulley
....Bevel Gear
....Setscrew (M6 x 1 x 8 FPSS w/Nylok Patch)
....Feed Assembly includes
......Motor Mount Bracket
......Motor Bracket
......Screw (M6 x 1 x 12 SHCP)
......Feed Motor
......Bevel Gear
......Setscrew (M6 x 1 x 8 FPSS w/Nylok Patch)
......Screw (M4 x .7 x 10 SHCP)
......Washer (.285 x 1/2 x .049)
......Washer (4,1 x 7,6 x 8,9 mm)
......Feed Motor Cable
......Feed Motor Cable
......Screw (M6 x 1 x 25 SHCP)
......Belt
......Belt
....Intermediate Pully Assembly includes
......Intermediate Pulley
......Setscrew (M6 x 1 x 8 FPSS w/Nylok Patch)
......Setscrew (M6 x 1 x 12 FPSS)
......Intermediate Shaft
......Parallel Key
......Bearing Housing Assembly
......Bearing (Pkg. of 1)
......Thrust Washer
......Bearing Retaining Nut
......Screw (M10 x 1.5 x 35 SHCS)
......Tension Block
......Tensioner
......Tension Screw
......Spring Anchor
......Screw (M6 x 1 x 16 SHCS)
......Extension Spring
......Idler Spacer
......Pivot Pin
......Inside Idler Assembly includes
........Idler Arm
........Grease Fitting
........Setscrew (M5 x .8 x 8 CPSS)
......Inside Idler Pulley Assembly includes
........Bearing
........Idler Pulley
....Rear Cover Bracket
....Cover Spindle Overarm
....U-Joint Cover
N/S indicates Not Shown
Page 3
SECTION I
BASIC MACHINE
FIGURE B – OVERARM, LOWER
Page 4
SECTION I
BASIC MACHINE
PARTS LIST COVERING FIGURE “B”
ITEM
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
39
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
ORDER BY
PART
NUMBER
CV-5313
PHSM-607
CK-5429A
CK-5429
CK-5619
CK-5302A
PHSM-623
CK-5863A
CK-5866A
PHM-390A
CK-5471
PBR-10-A
CK-5407
PHRM-304
PHSM-607
CK-5422
CK-5423
CK-5438A
PHSM-487
CK-5861
CK-5864A
CK-5435
CK-5862
PMO-929A
CK-5419A
PHSM-603
CK-5418
PHSM-496
--PHWM-521
PHNM-426
PHSM-485
PHWM-407
PHWM-395
CK-5414
CV-1223
PHS-588
CK-5923
PHSM-459
PHWM-509
CK-5906A
CK-5913A
CK-5428A
PHSM-502
CK-5427
CK-5424
CK-5426A
CK-5413A
N/S indicates Not Shown
QTY.
1
4
1
1
1
1
2
1
1
1
1
2
2
2
6
1
1
1
2
2
1
1
1
1
1
1
1
4
4
4
4
4
4
4
1
6
12
1
1
4
4
1
1
1
6
1
1
1
1
DESCRIPTION
....Drive Arm Front Plate
....Screw (M6 x 1 x 20 SHCS)
....Handwheel Assembly includes
......Handwheel
......Spacer
....Stroke Scale
....Screw (M4 x .7 x 8 BHCS)
....Screw (Special)
....Bushing
....Plastic Knob
....Stroker Shaft
....Bearing (Pkg. of 1)
....Thrust Washer
....Retaining Ring (25mm)
....Screw (M6 x 1 x 35 SHCS)
....Indicator Shaft
....Indicator Traveler
....Pointer
....Screw (M4 x .7 x 6 SHCS)
....Nut (M4)
....Bushing
....Stroke Adj. Bracket Assembly
....Clamp Block
....Motor
....Motor Pulley
....Setscrew (M8 x 1.25 x 6 FPSS)
....Motor Mount Plate
....Screw (M10 x 1.5 x 55 HHCS)
....Washer
....Lockwasher
....Nut (M10)
....Screw (M10 x 1.5 x 30 SHCS)
....Lockwasher
....Washer
....Proximity Switch Bracket
....Counterweight
....Screw (3/8 x 16 x 1.5 SHCS)
....Upper Stroker Assembly (See Fig. C)
....Shock Block
....Screw (M8 x 1.25 x 20 BHCS)
....Washer
....Shock Absorber
....Shock Cover
....Male U-Joint
....Screw (M3 x .5 x 16 SHCS)
....Feed U-Joint Slide
....Stroke Adjust Tube
....Universal Joint
....Speed Sensing Prox. Switch
(Parts continued on next page)
Page 5
SECTION I
BASIC MACHINE
PARTS LIST COVERING FIGURE “D”
ITEM
NO.
49
N/S
50
51
52
53
54
55
56
57
58
59
60
61
62
ORDER BY
PART
NUMBER
PBR-10-A
--CK-5329
CV-1825A
PBR-23A
PBR-24A
--PHS-522
CK-6050
CV-1823A
CV-1830A
PHP-448
PHWM-533
PHNM-400
PHSM-502
N/S indicates Not Shown
Page 6
QTY.
2
1
1
1
4
4
4
4
1
1
1
1
4
4
6
DESCRIPTION
....Bearing (Pkg. of 1)
....Lift Rod
....Drive Yoke
....Upper Universal Ring Assembly
....Needle Bearing (Pkg. of 4)
....Inner Race (Pkg. of 4)
....Washer (Special)
....Screws (5/16-24 x 7/8 BHCS)
....Feed Tube Ass. (Upper)
....Locking Screw
....Drive Tube Ass
....Roll Pin.
....Washer
....Nut
....Spring Pin
NOTES
Page 7
SECTION I
BASIC MACHINE
FIGURE C – UPPER STROKER ASSEMBLY
Page 8
SECTION I
BASIC MACHINE
PARTS LIST COVERING FIGURE “C”
ITEM
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
ORDER BY
PART
NUMBER
CK-5441
CK-5442
PHRM-304
CK-5461
PBR-66A
PHW-391
CK-5458
CK-5459
PHSM-535
PHWM-509
CK-5445
CK-5452
PHSM-502
CK-5463
PBR-233A
PHSM-673
PHWM-407
CK-5444
CK-5455
PBR-233
CK-5455
PHPM-551
CK-5457
PHSM-538
PBRM-304
CK-5451
CK-5465A
CK-5465
PPPM-411
PBR-235A
PBR-234A
QTY.
1
1
2
1
2
1
2
2
12
12
1
2
2
2
2
2
2
2
2
1
1
1
2
2
2
2
1
1
2
1
1
DESCRIPTION
....Stroke Adjustment Carriage
....Pivot Bar
....Retaining Ring (25mm)
....Stroke Screw
....Ball Thrust Bearing (Pkg. of 1)
....Curved Spring Washer
....Stiffness Strut
....Guide Rail
....Screw (M6 x 1 x 12 SHCS)
....Lockwasher (M6)
....Upright Assembly
....Fixed Roller Housing
....Screw (M10 x 1.5 x 25 SHCS)
....Roller Housing
....Track Roller Bearing (Pkg. of 1)
....Screw (M8 x 1.25 x 40 BHCS)
....Lockwasher
....Spacer Pivot Bearing
....Moveable Roller Housing (Pkg. of 1) includes
......Track Roller Bearing
......Roller Housing
......Dowel Pin
....Rocker Arm
....Setscrew (M6 x 1 x 8 FPSS)
....Retaining Ring (25mm)
....Wrist Pin
....Stroke Rod Assembly includes
......Connecting Rod
......Grease Fitting
......Spherical Roller Bearing
......Bearing
N/S indicates Not Shown
Page 9
SECTION I
BASIC MACHINE
FIGURE D – “A” FRAME ASSEMBLY, EXTERNAL COMPONENTS
Page 10
SECTION I
BASIC MACHINE
PARTS LIST COVERING FIGURE “D”
ITEM
NO.
ORDER BY
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
N/S
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
CK-5521
HL-639
CV-770A
CK-5522
PHSM-447
PHN-103
PHSM-607
PHN-200
CK-5524
CK-5532
PPP-439A
PES-536A
PPPM-440A
PPPM-444A
PPP-440A
MBC-859A
CK-5914A
PPP-370A
PHSM-502
CK-5927
PHSM-415
CK-5907A
PHSM-630
CK-5908A
CK-5525A
PHWM-407
CK-1828
PHSM-444
PDB-209A
PHM-214A
PHM-215A
PHM-217A
PHW-216A
CK-5644A
PHSM-537
CK-5901
CK-1084A
CK-5973
CK-5680
HL-639
CK-5917
CK-5919A
CK-5918
PHWM-407
PHSM-444
CK-5921
46
CK-6023
48
49
50
51
52
PES-550A
CK-6022A
PHSM-550
QTY.
1
4
3
1
2
3
1
1
1
3
1
1
1
1
1
1
1
1
4
1
2
1
2
1
1
2
2
2
1
1
1
1
1
1
2
1
1
1
1
5
1
1
1
6
5
1
1
1
3
1
1
2
1
1
DESCRIPTION
....Rear Bracket
....Screw (M12 x 1.75 x 30 SHCS)
....Carriage Roller & Bearing Assembly (Pkg. of 1)
....Hold Down Strap
....Screw (M10 x 1.5 x 16 SHCS)
....Clamp Bolt Washer
....Screw (M6 x 1 x 25 SHCS)
....Jam Nut (M6)
....Clevis
....Stand Off
....Elbow
....Pressure Switch
....Female Tee
....Distribution Block
....Straight Fitting
....Blocking Valve
....Valve Adapter
....Adapter
....Screw (M3 x .5 x 16 SHCS)
....Valve Bracket
....Screw (M5 x .8 x 25 Soc. Hd Cap)
....Valve Assembly
....Screw (M3 x .5 x 20 SHCS)
....Valve Assembly
....Stroke Drive Tensioner Assembly
....Washer
....Washer
....Screw (M8 x 1.25 x 40 SHCS)
....Timing Belt
....Timing Pulley
....Timing Pulley Bushing
....Timing Pulley Bushing
....Timing Pulley
....Shock Absorber
....Screw (M8 x 1.25 x 60 SHCS)
....Shock Stop Block
....Bumper
....Lift Pin
....Pivot Block Assembly
....Screw (M12 x 1.75 x 30 SHCS)
....Inner Lift Arm Plate
....Bushing
....Outer Lift Arm Plate
....Lockwasher
....Screw (M8 x 1.25 x 40 SHCS)
....Pivot Post
....Air Assist Handle Assembly includes
......Cover Plate
......Screw (M3 x .5 x 8 FHCS)
......Push Button (Green)
......Switch Cap
......Screw (M3 x .5 x 8 SHCS)
......Screw (M12 x 1.75 x 30 SHCS)
......Nut (M12)
N/S indicates Not Shown
Page 11
SECTION I
BASIC MACHINE
FIGURE E – “A” FRAME ASSEMBLY, INTERNAL COMPONENTS
Page 12
SECTION I
BASIC MACHINE
PARTS LIST COVERING FIGURE “E”
ITEM
NO.
ORDER BY
PART
NUMBER
QTY.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
CK-5481
CK-5516
PHSM-636
CK-5518
PBR-104A
CK-5529
CK-5507
PHSM-535
CK-5672A
PHSM-500
PHWM-533
PHRM-304
HL-639
CK-5622
CK-1084A
CK-5632
PHSM-596
PHSM-607
PPP-129A
PPP-492A
MAN-1079A
PPP-496A
PPP-494A
PPP-495A
CK-5593
PHSM-508
CK-5916
CK-5909A
PPP-306A
PPPM-439A
CK-5929A
PHWM-501
PHSM-485
CK-5928
----PBR-10A
CK-5488A
PHSM-966
CK-5910
CK-5486
PHKM-105A
CK-5496
PHSM-405
PHWM-509
CK-5924
PHSM-539
CK-5490
PHSM-603
1
2
4
4
2
1
1
2
1
3
1
1
2
1
1
1
2
2
1
1
1
1
2
1
1
12
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
2
2
1
2
1
1
N/S indicates Not Shown
DESCRIPTION
....Left "A" Frame
....Strut
....Screw (M20 x 2.5 x 50 HHCS)
....Strut Washer
....Bearing (Pkg. of 1)
....Encoder Plate
....Encoder Drive Pin
....Screw (M6 x 1 x 12 SHCS)
....Encoder
....Screw (M3 x .5 x 6 PHCS)
....Washer
....Retaining Ring
....Screw (M12 x 1.75 x 30 SHCS)
....Bumper Standoff
....Bumper
....Coolant Line Hub
....Setscrew (M6 x 1 x 10 CPSS)
....Screw (M6 x 1 x 30 SHCS)
....Elbow Reducing Street
....Pipe
....Elbow
....Connector
....Hose Segment Pack (Pkg. of 1)
....Nozzle
....Cover
....Screw (M6 x 1 x 8 BHCS)
....Front Carriage Adapter Block
....Modified Cylinder
....Breather
....Elbow Adapter
....Pivot Roller
....Washer
....Screw (M8 x 1.25 x 30 SHCS)
....Rod Clevis includes
......Pin
......Retaining ring
....Needle Bearing
....Cam
....Screw (M6 x 1 x 25 SHCS)
....Split Collar Assembly
....Lower Control Shaft
....Parallel Key (Pkg. of 1)
....Lift Rod
....Screw (M6 x 1 x 16 SHCS)
....Washer
....Strike Plate
....Setscrew (M6 x 1 x 10 CPSS)
....OC Bracket Assembly
....Setscrew (M8 x 1.25 x 6 FPSS)
(Parts continued on next page)
Page 13
SECTION I
BASIC MACHINE
PARTS LIST COVERING FIGURE “E”
ITEM
NO.
50
51
52
53
54
55
56
57
58
58
59
60
61
62
63
64
N/S
N/S
N/S
N/S
N/S
65
66
67
N/S
N/S
N/S
ORDER BY
PART
NUMBER
PBR-19A
CK-5482
PHSM-484
PHWM-442
CK-5935A
PHSM-704
PHNM-456
PMO-435A
PMO-436A
PHSM-424
PHWM-509
CK-5505A
PHSM-607
PHW-382
CK-5510A
CK-5511
CK-5514
CK-5517
CK-5512
PHSM-964
CK-5538
PHSM-401
KN-46
CRG-868
CK-5846A
PHSM-573
N/S indicates Not Shown
Page 14
QTY.
1
1
1
1
1
1
1
1
1
1
4
4
2
8
2
1
1
1
1
1
1
1
2
2
2
1
2
DESCRIPTION
....Roller Bearing
....Setscrew (M6 x 1 x 35 FPSS)
....Right "A" Frame
....Screw (M12 x 1.75 x 16 SHCS)
....Washer
....Cylinder Assembly
....Screw
....Nut
....Gearmotor with Base (230 & 460 Volt)
....Gearmotor with Base (380/400 Volt)
....Screw (M6 x 1 x 20 HHCS)
....Washer
....Main Bearing Assembly (Pkg. of 1)
....Screw (M6 x 1 x 30 SHCS)
....Washer
....Crank Assembly includes
......Crank End
......Crank End - Driven
......Crank Cap
......Crank Pin
......Screw (M6 x 1 x 35 SHCS)
....Switch Mount
....Screw (M5 x .8 x 12 SHCS)
....Washer
....Washer
....Limit Switch Assembly
....Screw
NOTES
Page 15
SECTION I
BASIC MACHINE
FIGURE F – TRAVERSE SHAFT & ELEVATING CRADLE
Page 16
SECTION I
BASIC MACHINE
PARTS LIST COVERING FIGURE “F”
ITEM
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
N/S
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
ORDER BY
PART
NUMBER
CK-5540
CK-1092
PBR-242A
--CK-5612
CK-1071
PHSM-816
CK-1147A
CK-1140
PHS-515
PHN-109
CK-1143
PHS-1046
PHW-395
CK-1149A
CK-1148A
PHW-105
CK-1153
PHS-1046
CK-5615
CK-1130
CK-1137A
MAN-1183
PHS-527
PHR-313
CK-1134
CK-1129
PHS-104
CK-1128
KN-976
PHS-116
CK-1127
CK-727
PBR-21A
CK-5691A
CK-1120
CK-5613
PHSM-618
CK-5614
CK-5621
PHSM-600
CK-1160
PHP-554
PHN-103
CK-1147A
PHS-1046
PHW-395
CK-1154
CK-1167
CK-1149A
N/S indicates Not Shown
QTY.
1
2
2
2
2
2
2
1
1
1
1
1
1
1
1
2
8
2
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
2
1
4
4
1
1
1
1
1
1
1
1
1
DESCRIPTION
....Base Assembly
....Pivot Pin
....Teflon Bearing (Pkg. of 1)
....Pipe Plug
....Elevating Arm
....Setscrew (5/8-11UNC x 2)
....Setscrew (M10 x 1.5 x 16 FPSS)
....Upper Bushing
....Adjusting Link
....Screw (1/2-20UNF x 2 HHCS)
....Nut (3/4-16UNF Jam)
....Adjusting Clevis
....Screw (3/8-24UNF x .5 HHCS)
....Frame Stud Washer (3/8 Flat)
....Lower Bushing
....Pivot Stud (Pkg. of 1)
....Washer (1" Flat)
....Washer (3/8 Flat)
....Screw (3/8-24UNF x 1 HHCS)
....Cradel Assembly
....Horizontal Link Assembly
....Shoulder Bushing
....Washer (1/2 Flat)
....Bolt (1/2-20UNF x 1.25 HHCS)
....Retaining Ring
....Elevating Adjustment Nut
....Stop Collar
....Setscrew (3/8-16UNC x .5)
....Stop Collar
....Collar
....Setscrew (5/16-18UNC x .375 CPSS)
....Washer (3/4 Spring)
....Washer (3/4 Flat)
....Thrust Bearing (Pkg. of 1)
....Crank Handle
....Elevating Screw Assembly
....Traverse Shaft
....Setscrew (M10 x 1.5 x 16 FPSS)
....Guard
....Foot
....Screw (M3 x .5 x 5 FHCS)
....Vertical Link Assembly
....Groove Pin
....Nut (1/2-20UNF)
....Upper Bushing
....Screw (3/8-24UNF x .5 HHCS)
....Frame Stud Washer (3/8 Flat)
....Horizontal Link
....Spacer
....Lower Bushing
(Parts continued on next page)
Page 17
SECTION I
BASIC MACHINE
PARTS LIST COVERING FIGURE “F” cont’d
ITEM
NO.
50
51
52
53
54
55
56
57
58
59
N/S
60
60
60
61
62
ORDER BY
PART
NUMBER
CK-1137A
PHS-1046
PHW-395
CK-1155
CK-1178A
CK-1151
PHS-669
CK-1152A
CK-1175
CK-5643A
CK-5646A
CK-5847A
CK-5508A
CK-5509A
CK-5603
CK-5606
N/S indicates Not Shown
Page 18
QTY.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
....Shoulder Bushing
....Bolt (1/2-20UNF x 1.25 HHCS)
....Washer (1/2 Flat)
....Vertical Link Assembly
....Spring
....Safety Latch
....Screw (1/2-20UNF x 2.5 HHCS)
....Bushing
....Position Latch
....Flow Adjustment Handle
....Ball Valve
....Door Interlock Switch (Prior to Serial no. 1110)
....Door Interlock Switch (Serial no. 1110 to 1159)
....Door Interlock Switch (Serial no. 1160 and Up)
....Carriage Sleeve
....Traverse Handwheel
NOTES
Page 19
SECTION I
BASIC MACHINE
FIGURE G – HYDRAULIC PIPING
Page 20
SECTION I
BASIC MACHINE
PARTS LIST COVERING FIGURE “G”
ITEM
NO.
ORDER BY
PART
NUMBER
QTY.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
CK-5700
PEC-180A
PEM-302A
PEC-178A
PEM-301A
PFC-103A
PPPM-448A
PPP-477A
PPP-478A
PEC-220A
PHN-504
PHSM-431
PPP-439A
CK-5575
CK-5601
PPP-332A
PPP-489A
PPP-490A
CK-1279A
CK-1292
PPP-498A
PPP-331A
PPP-201A
PPP-152A
CK-5589
PHSM-447
PHWM-521
PHNM-419
PF-224A
PHW-119
PHN-222
CH-376
PF-1036
CK-5721A
CK-5721-1A
CK-5721-2A
CK-5721-3A
CK-5724A
CK-5721-1A
CK-5721-2A
CK-5721-3A
PHS-644
KN-568
PHW-119
PHN-222
PPP-195A
PPP-493A
CK-1313
CK-5737A
PPP-152A
PPP-201A
PPP-333A
MAN-1079A
CK-5739A
1
6
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
2
1
1
1
1
1
4
4
4
4
8
8
1
1
1
1
1
1
1
1
1
1
4
4
4
4
1
1
2
1
1
1
1
1
1
N/S indicates Not Shown
DESCRIPTION
....Electrical Enclosure (See Fig. H)
....Strain Relief Connector (Pkg. of 1) with
......Locknut
....Strain Relief Connector with
......Locknut
....Filter Regulator
....Female Universal Elbow
....Adapter
....Street Elbow
....Stain Relief Connector
....Regulator Bracket
....Screw (M5 x .8 x 8 BHCS)
....Elbow
....Reservoir Assembly
....Non-Splash Screen
....Suction Screen
....Quick Disconnect Coupler
....Quick Disconnect Coupler
....Street Elbow
....Hose Clamp
....Intake Hose
....Nipple
....Tee
....Close Nipple
....Pump Bracket
....Screw (M10 x 1.5 x 20 SHCS)
....Lockwasher
....Nut (M10 x 1.5)
....Flex Bolt Mounting (Pkg. of 2)
....Lockwasher
....Nut (5/16-18UNC)
....Spacer
....Base
....Motor and Pump (230/460 Volt, 60 HZ.) includes
......Pump Stator
......Pump Connection Joint
......Pump Seal
....Motor and Pump (380 Volt, 50 HZ.) includes
......Pump Stator
......Pump Connection Joint
......Pump Seal
....Screw (5/16-18UNC x 1 HHCS)
....Washer
....Lockwasher
....Nut (5/16-18UNC)
....Nipple
....Low Pressure Relief Valve
....Hose Clamp
....Low Pressure Relief Hose
....Close Nipple
....Tee
....Nipple
....Elbow
....Pipe
(Parts continued on next page)
Page 21
SECTION I
BASIC MACHINE
PARTS LIST COVERING FIGURE “G” cont’d
ITEM
NO.
51
52
53
54
55
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
N/S
N/S
N/S
85
ORDER BY
PART
NUMBER
CK-1292
79730A
CK-1279A
PPP-195A
CK-5739A
PPP-491A
PPP-197A
CK-1389A
PPP-201A
PPP-152A
PPP-181A
PPP-60A
PPP-150A
CK-5625
PHSM-447
PHWM-421
PHNM-419
PF-259
PF-257
PF-258
PF-1054
PF-247A
PF-244A
PF-261
PF-243
PF-265
PF-270
TN-30
PHW-119
PPP-184A
PPP-185A
PF-246
CK-5768
PPP-520
PPPM-445
CK-5839
CK-5707
N/S indicates Not Shown
Page 22
QTY.
2
*
1
1
1
1
1
1
1
1
1
1
1
1
4
4
4
2
2
2
1
2
2
2
2
2
2
2
2
1
1
2
1
1
2
1
1
DESCRIPTION
....Hose Clamp
....Vinyl Tube (1" I.D.)
....Street Elbow
....Nipple
....Elbow
....Pipe
....Swivel Adapter
....Relief Valve
....Tee
....Close Nipple
....Swivel Adapter Union
....Hose Assembly
....90 Degree Elbow
....Filter Canister and Bracket Assembly
....Screw (M10 x 1.5 x 20 SHCS)
....Lockwasher
....Nut (M10 x 1.5)
....Drain Cock
....Standpipe
....Washer
....Filter Elements (To be ordered per application.)
....Spring Hold Down (Pkg. of 1)
....Gasket (Pkg. of 1)
....Clamp Yoke
....Cover
....Clamp Assembly
....Tee Handle
....Screw (5/16-18UNC x 1.5 HHCS)
....Washer
....Nipple
....Tee
....Air Vent
....Gage
....Adapter (1/8 NPT to 1/8 PT)
....Adapter (50 Hz)
....Pump Motor Cable
....Tray Pad
NOTES
Page 23
SECTION II - ELETRICAL COMPONENTS
TABLE H-1
FUSE
1, 2, 3FU
4, 5FU
6, 7, 8FU
9, 10, 11FU
12, 13FU
14, 15, 16FU
10L
CK21D
PEF137
PEF198
PEF203
PEF175
--PEF176
PES734
FIGURE H – ELECTRICAL ENCLOSURE
Page 24
CK21E/CE
PEF129
PEF179
--PEF135
PEF178
PEF176
PES733
CK21G/CG
PEF129
PEF179
--PEF135
PEF178
PEF176
PES733
SECTION II
ELECTRICAL COMPONENTS
PARTS LIST COVERING FIGURE “H”
ITEM
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
22
23
23
24
25
26
27
28
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
45
ORDER BY
PART
NUMBER
PET-545
WCA-0665
WDA-0665
PNP-299
PNP-508
PES-297
PES-714
PES-731
PES-710
PES-299
PED-713
PEM-675
PEF-178
PEM-883
PEM-153
WCA-0460
WDA-0460
CK-5668
WDA-0185
PEM-788
WCA-0185
PEM-674
PEM-489
PEF-144
PEF-137
PEM-496
PEM-675
WCA-0430
WDA-0430
PES-734
PES-733
PEM-755
PEM-755
DRB-0210
PEM-675
PEM-755
PES-741
WDA-0200
WCA-0200
CK-5671
WCB-0530
WDB-0530
PHSM-440
PEM-246
PED-2014
EC-3004
PHSM-583
CK-5634
CK-5637
N/S indicates Not Shown
QTY.
1
1
1
1
1
1
1
1
1
1
1
2
2
1
8
1
1
1
1
3
1
1
1
3
3
11
2
1
1
1
1
3
3
1
1
1
1
1
1
1
1
1
19
6
1
4
4
1
1
DESCRIPTION
....Ground Terminal
....Wiring Duct Cover (665mm)
....Wiring Duct (665mm)
....Electrical Decal
....Decal (230 V)
....Non-Fused Disconnect Switch
....Contactor (24V, 32A)
....Contact Block
....Contactor
....Control Relay (24V)
....Diode Module
....Fuseholder(E, CE, G, CG) (see Table H-1)
......Fuse (2.5A)(E, CE, G, CG)
....Hour Meter (24VDC)
....Wire & Cable Marking Label
....Wiring Duct Cover (460mm)
....Wiring Duct (460mm)
....Sub Panel
....Wiring Duct (185mm)
....Fuse Cover (CG)
....Wiring Duct Cover (185mm)
....Fuseblock (D)
....Fuseblock (E, CE, G, CG)
....Fuse (D)
....Fuse (E, CE, G, CG)
....Duct Mounting Clip
....Fuseholder (see Table H-1)
....Wiring Duct Cover (430mm)
....Wiring Duct (430mm)
....Manual Motor Starter Protector (D)
....Manual Motor Starter Protector (E, CE, G, CG)
....Fuseholder (Ultrasafe Class CC)(see Table H-1)
....Fuseholder (Ultrasafe Class CC)(see Table H-1)
....Din Rail (210mm)
....Fuseholder (see Table H-1)
....Fuseholder (Ultrasafe Class CC)(see Table H-1)
....Aux. Contact (see Table H-1)
....Wiring Duct (200mm)
....Wiring Duct Cover (200mm)
....Terminal Assembly
....Wiring Duct Cover (530mm)
....Wiring Duct (530mm)
....Screw (M4 x 0,7 x 12mm PPHTC)
....Wire Duct Clip
....Power Supply (24V, 4.8A)
....Spacer
....Screw (M4 x 0,7 x 25mm PPHTC)
....Programmed Stroker Drive (3/4 Hp 230V Variable Freq.)(D)
....Programmed Stroker Drive (3/4 Hp 230V Variable Freq.)(E, CE)
(Parts continued on next page)
Page 25
SECTION II
ELECTRICAL COMPONENTS
PARTS LIST COVERING FIGURE “H” cont’d
ITEM
NO.
45
46
46
46
47
48
49
50
51
52
53
54
ORDER BY
PART
NUMBER
CK-5639
CK-5633
CK-5636
CK-5638
WCB-0700
WDB-0700
PEM-154
PHSM-438
PEM-556
WDA-0490
WCA-0490
PED-2145
N/S indicates Not Shown
Page 26
QTY.
1
1
1
1
1
1
16
16
1
1
1
1
DESCRIPTION
....Programmed Stroker Drive (3/4 Hp 230V Variable Freq.)(G, CG)
....Programmed Spindle Drive (5 Hp 230V Variable Freq.)(D)
....Programmed Spindle Drive (5 Hp 230V Variable Freq.)(E, CE)
....Programmed Spindle Drive (5 Hp 230V Variable Freq.)(G, CG)
....Wiring Duct Cover (700mm)
....Wiring Duct (700mm)
....Wire & Cable Marking Label
....Screw (M5 x 0,8 x 12mm PPHTC)
....Control Transformer (E, CE, G, CG)
....Wiring Duct (E, CE, G, CG)
....Wiring Duct Cover (E, CE, G, CG)
....AC Line Filter (D)
SECTION II
ELECTRICAL COMPONENTS
1
7
6
5
7
6
5
FIGURE I – TRANSFORMER KIT
PARTS LIST COVERING FIGURE “I”
ITEM
NO.
ORDER BY
PART
NUMBER
QTY.
1
2
3
4
5
6
7
PEM-1083A
PEM-1083
PHWM-531
PHWM-521
PHSM-447
PHWM-501
PHWM-407
PHSM-965
Ref.
1
1
1
1
2
2
2
DESCRIPTION
....Transformer Kit includes
......Transformer (15Kva)
......Flatwasher (M10)
......Lockwasher (M10)
......Screw (M10 x 1,5 x 20mm SHCS)
......Flatwasher (M8)
......Lockwasher (M8)
......Screw (M8 x 1,25 x 20mm SHCS)
N/S indicates Not Shown
Page 27
SECTION II
ELECTRICAL COMPONENTS
FIGURE J – OPERATOR STATION
Page 28
SECTION II
ELECTRICAL COMPONENTS
PARTS LIST COVERING FIGURE “J”
ITEM
NO.
1
2
3
4
5
6
7
8
9
10
11
12
12
12
12
12
12
12
13
14
N/S
N/S
N/S
N/S
ORDER BY
PART
NUMBER
PNP-412A
PED-3004A
PES-662
PEM-967
PES-660
PES-658
PEM-966
PES-660
PEM-968
PES-660
PES-661
PES-647
PES-646
PEM-974
PED-1064A
PED-1079A
PED-1079-56A
PED-1098A
PED-1098-56A
PED-2134A
PED-2134-56A
CK-5657A
PEM-972
CK-5656A
CBL-260A
CBL-261A
PEF-210A
QTY.
1
1
1
1
1
1
1
1
1
1
1
3
6
6
1
1
1
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
....Legend Plate with Keypad
....LCD Display
....White Operator
....Blue Switch
......Switch Operator
....3 Position Selector
....Green Operator
......Switch Operator
....Red Operator
......Switch Operator
....Red Mushroom Operator
....Contact Block - NC (Pkg. of 1)
....Contact Block - NO (Pkg. of 1)
....Mounting Collar (Pkg. of 1)
....Control Circuit Board (Prior to sn1117)
....Control Circuit Board (sn1117 to 1159)
....Control C/B (sn1117 to 1159 w/opt 56 installed)
....Control Circuit Board (sn1160 to 12xx)
....Control C/B (sn1160 to 12xx w/opt 56 installed)
....Control Circuit Board (sn12xx & up)
....Control Circuit Board (sn12xx & up w/opt 56 installed)
....Operator Station Terminal Block
....White LED Module
....Gasket
....Solenoid Cable Assembly
....Switch Cable Assembly
....Subminiature Fuse, 2A
N/S indicates Not Shown
Like any machinery, this equipment may be
dangerous if used improperly. Be sure to read
and follow the instructions for the operation of
the equipment.
Page 29
FRACTION / DECIMAL / MILLIMETER EQUIVALENTS CHART
INCH
FRACTION
DECIMAL
MILLIMETER
INCH
FRACTION
DECIMAL
MILLIMETER
INCH
FRACTION
DECIMAL
MILLIMETER
....
.003937
0,1000
9/32
.281250
7,1438
21/32
.656250
16,6688
....
.007874
0,2000
19/64
.296875
7,5406
....
.669291
17,0000
....
.011811
0,3000
5/16
.312500
7,9375
43/64
.671875
17,0656
1/64
.015625
0,3969
....
.314961
8,0000
11/16
.687500
17,4625
....
.015748
0,4000
21/64
.328125
8,3344
45/64
.703125
17,8594
....
.019685
0,5000
11/32
.343750
8,7313
....
.708661
18,0000
....
.023622
0,6000
....
.354331
9,0000
23/32
.718750
18,2563
....
.027559
0,7000
23/64
.359375
9,1281
47/64
.734375
18,6531
1/32
.031250
0,7938
3/8
.375000
9,5250
....
.748031
19,0000
....
.031496
0,8000
25/64
.390625
9,9219
3/4
.750000
19,0500
....
.035433
0,9000
....
.393701
10,0000
49/64
.765625
19,4469
....
.039370
1,0000
13/32
.406250
10,3188
25/32
.781250
19,8438
3/64
.046875
1,1906
27/64
.421875
10,7156
....
.787402
20,0000
1/16
.062500
1,5875
....
.433071
11,0000
51/64
.796875
20,2406
5/64
.078125
1,9844
7/16
.437500
11,1125
13/16
.812500
20,6375
....
.078740
2,0000
29/64
.453125
11,5094
....
.826772
21,0000
3/32
.093750
2,3813
15/32
.468750
11,9063
53/64
.828125
21,0344
7/64
.109375
2,7781
....
.472441
12,0000
27/32
.843750
21,4313
....
.118110
3,0000
31/64
.484375
12,3031
55/64
.859375
21,8281
1/8
.125000
3,1750
1/2
.500000
12,7000
....
.866142
22,0000
9/64
.140625
3,5719
....
.511811
13,0000
7/8
.875000
22,2250
5/32
.156250
3,9688
33/64
.515625
13,0969
57/64
.890625
22,6219
....
.157480
4,0000
17/32
.531250
13,4938
....
.905512
23,0000
11/64
.171875
4,3656
35/64
.546875
13,8906
29/32
.906250
23,0188
3/16
.187500
4,7625
....
.551181
14,0000
59/64
.921875
23,4156
....
.196850
5,0000
9/16
.562500
14,2875
15/16
.937500
23,8125
13/64
.203125
5,1594
37/64
.578125
14,6844
....
.944882
24,0000
7/32
.218750
5,5563
....
.590551
15,0000
61/64
.953125
24,2094
15/64
.234375
5,9531
19/32
.593750
15,0813
31/32
.968750
24,6063
....
.236220
6,0000
39/64
.609375
15,4781
....
.984252
25,0000
1/4
.250000
6,3500
5/8
.625000
15,8750
63/64
.984375
25,0031
17/64
.265625
6,7469
....
.629921
16,0000
1
1.000000
25,4000
....
.275591
7,0000
41/64
.640625
16,2719
1-1/16
1.062500
26,9880
FORMULAS:
MULTIPLY
INCHES (in)
FEET (ft)
x
x
BY
25.4
0.3048
=
=
TO GET
MILLIMETERS (mm)
METERS (m)
MULTIPLY
MILLIMETERS (mm)
METERS (m)
x
x
BY
0.03937
3.281
=
=
TO GET
INCHES (in)
FEET (ft)
“SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY.”
Sunnen® reserves the right to change or
revise specifications and product design
in connection with any feature of our
products contained herein. Such changes
do not entitle the buyer to corresponding
changes, improvements, additions, or
replacements for equipment, supplies or
accessories previously sold. Information
contained herein is considered to be
accurate based on available information
at the time of printing. Should any
discrepancy of information arise, Sunnen
recommends that user verify discrepancy
with Sunnen before proceeding.
PRINTED IN U.S.A.
0502
SUNNEN PRODUCTS LIMITED
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Hemel Hempstead, Herts HP2 7EF ENGLAND
Phone: ++ 44 1442 39 39 39
Fax: ++ 44 1442 39 12 12
www.sunnen.co.uk
e-mail: [email protected]
SUNNEN AG
SUNNEN PRODUCTS COMPANY
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Phone: 314-781-2100
Fax: 314-781-2268
U.S.A. Toll-Free Sales and Service –
Automotive: 1-800-772-2878 • Industrial: 1-800-325-3670
International Division Fax: 314-781-6128
Fabrikstrasse 1
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Phone: ++ 41 71 649 33 33
Fax: ++ 41 71 649 34 34
www.sunnen.ch
e-mail: [email protected]
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Shanghai 201319, P.R. China
Phone: 86 21 5 813 3322
Fax: 86 21 5 813 2299
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e-mail: [email protected]
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Viale Stelvio 12/15
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