Download L-862/E - ERET-PT - ADB Airfield Solutions

User Manual
96A0045
Retain for future use.
Rev. N, 3/22/13
ETL Certified to FAA Specification
AC 150/5345-46 (current version)
L-862 (Quartz) High Intensity
Elevated Runway Edge and
L-862E Threshold/End Light
(Pop Top) Light
L-862 (Quartz) High Intensity Elevated Runway Edge and L-862E Threshold/End Light (Pop Top) Light
96A0045 Rev. N
3/22/13
Disclaimer
Disclaimer
Table of
Contents
This manual could contain technical inaccuracies or typographical errors. ADB Airfield Solutions reserves the right to
revise this manual from time to time in the contents thereof without obligation of ADB Airfield Solutions to notify any
person of such revision or change.
Details and values given in this manual have been compiled with care. They are not binding, however, and ADB
Airfield Solutions disclaims any liability for damages or detriments suffered as a result of reliance on the information
given herein or the use of products, processes or equipment to which this manual refers. No warranty is made that
the use of the information or of the products, processes or equipment to which this manual refers will not infringe any
third party's patents or rights.
Warranties
Safety
Products of ADB Airfield Solutions manufacturer are guaranteed against mechanical, electrical, and physical defects
(excluding lamps) which may occur during proper and normal use for a period of one year from the date of installation
or 2 years from date of shipment and are guaranteed to be merchantable and fit for the ordinary purposes for which
such products are made.
ADB Airfield Solutions will correct by repair or replacement, at its option, equipment or parts which fail because of
mechanical, electrical or physical defects, provided that the goods have been properly handled and stored prior to
installation, properly installed and properly operated after installation, and provided further that Buyer gives ADB
Airfield Solutions written notice of such defects after delivery of the goods to Buyer. Refer to the Safety section for
more information on Material Handling Precautions and Storage precautions that must be followed.
ADB Airfield Solutions reserves the right to examine goods upon which a claim is made. Said goods must be
presented in the same condition as when the defect therein was discovered. ADB Airfield Solutions furthers reserves
the right to require the return of such goods to establish any claim.
ADB Airfield Solutions’ obligation under this guarantee is limited to making repair or replacement within a reasonable
time after receipt of such written notice and does not include any other costs such as the cost of removal of defective
part, installation of repaired product, labor or consequential damages of any kind, the exclusive remedy being to
require such new parts to be furnished.
ADB Airfield Solutions’ liability under no circumstances will exceed the contract price of goods claimed to be defective.
Any returns under this guarantee are to be on a transportation charges prepaid basis. For products not manufactured
by, but sold by ADB Airfield Solutions, warranty is limited to that extended by the original manufacturer.
This is ADB Airfield Solutions’ sole guarantee and warranty with respect to the goods; there are no express warranties
or warranties of fitness for any particular purpose or any implied warranties of fitness for any particular purpose or any
implied warranties other than those made expressly herein. All such warranties being expressly disclaimed.
Introduction Installation
Trademarks
General notice: other product names used here are for identification purposes only and may be trademarks of their
respective companies.
Operation
Proprietary Information
Parts
This information carrier contains proprietary information, which shall not be used for other purposes than those for
which it has been released, nor be reproduced or disclosed to third parties without the prior written consent of ADB
Airfield Solutions.
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means,
mechanical, photocopy, recording, or otherwise, without the prior written permission of ADB Airfield Solutions. No
patent liability is assumed with respect to the use of the information contained herein. Neither is any liability assumed
for damages resulting from the use of the information contained herein.
ADB Airfield Solutions shall not be liable to the purchaser of this product or third parties for damages, losses, costs,
or expenses incurred by purchaser or third parties as a result of accident, misuse, or abuse of this product or
unauthorized modifications, repairs, or alterations to this product. ADB Airfield Solutions shall not be liable against
any damages arising from the use of any options or parts other than those designated as approved products.
Copyright © 2010 by ADB Airfield Solutions. All rights reserved.
Schematics
ii
© 2013 ADB Airfield Solutions All Rights Reserved
L-862 (Quartz) High Intensity Elevated Runway Edge and L-862E Threshold/End Light (Pop Top) Light
TABLE OF CONTENTS
L-862 (Quartz) High Intensity Elevated Runway Edge and L-862E Threshold/End Light (Pop Top) Light
i
Table of
Contents
1.0: Safety ................................................................................................................... 1
Installation Introduction
Safety
1.1 :To use this equipment safely: .............................................................................. 1
1.1.1 :Additional Reference Materials: .................................................................. 1
1.1.2 :Qualified Personnel ..................................................................................... 1
1.1.3 :Intended Use ............................................................................................... 1
1.1.4 :Storage ........................................................................................................ 1
1.1.4.1 :Operation ............................................................................................ 2
1.1.4.2 :Material Handling Precautions ............................................................ 2
1.1.4.3 :Action in the Event of a System or Component Malfunction............... 2
1.1.4.4 :Maintenance and Repair..................................................................... 2
2.0: L-862 Quartz Elevated Pop Top Light ............................................................... 3
© 2013 ADB Airfield Solutions All Rights Reserved
Schematics
Parts
Operation
2.1 :About this manual ................................................................................................ 3
2.1.1 :How to work with the manual ....................................................................... 3
2.1.2 :Record of changes ...................................................................................... 3
2.1.3 :Icons used in the manual ............................................................................. 3
2.2 :Introduction .......................................................................................................... 4
2.2.1 :L-862 Runway Edge Light Fixture: Required Equipment ............................ 5
2.2.2 :Specifications .............................................................................................. 6
2.2.2.1 :Compliance with Standards ................................................................ 6
2.2.2.2 :Uses.................................................................................................... 6
2.2.2.3 :Features.............................................................................................. 6
2.2.2.4 :Wind.................................................................................................... 6
2.2.2.5 :Altitude ................................................................................................ 6
2.2.2.6 :Operating Conditions .......................................................................... 6
2.2.3 :Photometric Data ......................................................................................... 6
2.2.3.1 :Lamp ................................................................................................... 6
2.2.3.2 :Minimum Beam Coverage L-862 ........................................................ 6
2.2.3.3 :Minimum Beam Coverage L-862E...................................................... 6
2.2.3.4 :Minimum Average Intensity ................................................................ 6
2.2.3.5 :Lamp Current and Percent Brightness ............................................... 6
2.2.3.6 :Packaging ........................................................................................... 7
2.3 :Pre-Installation ..................................................................................................... 8
2.3.1 :Unpacking .................................................................................................... 8
2.3.2 :Assembly Instructions .................................................................................. 8
2.4 :Installation ............................................................................................................ 9
2.4.1 :Placement .................................................................................................... 9
2.4.2 :L-862 Base Mounting .................................................................................. 9
2.4.3 :L-862E Base Mounting ................................................................................ 9
2.4.4 :Light Fixture Mounting ............................................................................... 11
2.4.4.1 :Leveling and Aiming Light Fixture..................................................... 13
2.4.4.2 :Stake Mounting ................................................................................. 13
2.4.4.3 :Stake Installation .............................................................................. 15
2.5 :Maintenance ....................................................................................................... 16
2.6 :Troubleshooting ................................................................................................. 17
2.6.1 :Repair ........................................................................................................ 17
2.6.1.1 :Lamp Replacement........................................................................... 17
2.6.1.2 :Inner Lens Replacement................................................................... 18
2.7 :Parts ................................................................................................................... 19
Document Date (01/2013)
Disclaimer
96A0045 Rev. N
3/22/13
24
iii
L-862 (Quartz) High Intensity Elevated Runway Edge and L-862E Threshold/End Light (Pop Top) Light
96A0045 Rev. N
3/22/13
Disclaimer
Table of
Contents
Safety
Introduction Installation
Operation
Parts
Schematics
iv
© 2013 ADB Airfield Solutions All Rights Reserved
L-862 (Quartz) High Intensity Elevated Runway Edge and L-862E Threshold/End Light (Pop Top) Light
Safety
1.0 Safety
This section contains general safety instructions for installing and using ADB Airfield Solutions equipment. Some
safety instructions may not apply to the equipment in this manual. Task- and equipment-specific warnings are
included in other sections of this manual where appropriate.
1.1 To use this
equipment safely:
Disclaimer
96A0045 Rev. N
3/22/13
WARNING
•
•
•
•
•
1.1.2 Qualified Personnel
The term qualified personnel is defined here as individuals who thoroughly understand the equipment and its safe
operation, maintenance and repair. Qualified personnel are physically capable of performing the required tasks,
familiar with all relevant safety rules and regulations and have been trained to safely install, operate, maintain and
repair the equipment. It is the responsibility of the company operating this equipment to ensure that its personnel meet
these requirements.
Always use required personal protective equipment (PPE) and follow safe electrical work practices.
Safety
Installation Introduction
Safety
1.1.1 Additional Reference
Materials:
Table of
Contents
Read installation instructions in their entirety before starting installation.
• Refer to the FAA Advisory Circular AC 150/5340-26, Maintenance of Airport Visual Aids Facilities, for
instructions on safety precautions.
• Observe all safety regulations. To avoid injuries, always disconnect power before making any wiring
connections or touching any parts. Refer to FAA Advisory Circular AC 150/5340-26.
• Become familiar with the general safety instructions in this section of the manual before installing,
operating, maintaining or repairing this equipment.
• Read and carefully follow the instructions throughout this manual for performing specific tasks and
working with specific equipment.
• Make this manual available to personnel installing, operating, maintaining or repairing this equipment.
• Follow all applicable safety procedures required by your company, industry standards and government
or other regulatory agencies.
• Install all electrical connections to local code.
• Use only electrical wire of sufficient gauge and insulation to handle the rated current demand. All wiring
must meet local codes.
• Route electrical wiring along a protected path. Make sure they will not be damaged by moving
equipment.
• Protect components from damage, wear, and harsh environment conditions.
• Allow ample room for maintenance, panel accessibility, and cover removal.
• Protect components from damage, wear, and harsh environment conditions.
• Allow ample room for maintenance, panel accessibility, and cover removal.
• Protect equipment with safety devices as specified by applicable safety regulations.
• If safety devices must be removed for installation, install them immediately after the work is completed
and check them for proper functioning prior to returning power to the circuit.
Operation
NFPA 70B, Electrical Equipment Maintenance.
NFPA 70E, Electrical Safety Requirements for Employee Workplaces.
ANSI/NFPA 79, Electrical Standards for Metalworking Machine Tools.
OSHA 29 CFR, Part 1910, Occupational Health and Safety Standards.
National and local electrical codes and standards.
Parts
1.1.3 Intended Use
WARNING
Using this equipment in ways other than described in this manual may result in personal injury, death or
property and equipment damage. Use this equipment only as described in this manual.
Schematics
ADB Airfield Solutions cannot be responsible for injuries or damages resulting from nonstandard, unintended
applications of its equipment. This equipment is designed and intended only for the purpose described in this manual.
Uses not described in this manual are considered unintended uses and may result in serious personal injury, death
or property and equipment damage. Unintended uses may result from taking the following actions:
• Making changes to equipment that are not recommended or described in this manual or using parts that are not
genuine ADB Airfield Solutions replacement parts.
• Failing to make sure that auxiliary equipment complies with approval-agency requirements, local codes and all
applicable safety standards.
• Using materials or auxiliary equipment that are inappropriate or incompatible with ADB Airfield Solutions
equipment.
• Allowing unqualified personnel to perform any task.
1.1.4 Storage
CAUTION
If equipment is to be stored prior to installation, it must be protected from the weather and kept free of
condensation and dust.
Failure to follow this instruction can result in injury or equipment damage.
© 2013 ADB Airfield Solutions All Rights Reserved
1
L-862 (Quartz) High Intensity Elevated Runway Edge and L-862E Threshold/End Light (Pop Top) Light
To use this equipment safely:
96A0045 Rev. N
3/22/13
Disclaimer
1.1.4.1 Operation
WARNING
Table of
Contents
• Only qualified personnel, physically capable of operating the equipment and with no impairments in
their judgment or reaction times, should operate this equipment.
• Read all system component manuals before operating this equipment. A thorough understanding of
system components and their operation will help you operate the system safely and efficiently.
• Before starting this equipment, check all safety interlocks, fire-detection systems, and protective
devices such as panels and covers. Make sure all devices are fully functional. Do not operate the
system if these devices are not working properly. Do not deactivate or bypass automatic safety
interlocks or locked-out electrical disconnects or pneumatic valves.
• Protect equipment with safety devices as specified by applicable safety regulations.
• If safety devices must be removed for installation, install them immediately after the work is completed
and check them for proper functioning.
• Route electrical wiring along a protected path. Make sure they will not be damaged by moving
equipment.
• Never operate equipment with a known malfunction.
• Do not attempt to operate or service electrical equipment if standing water is present.
• Use this equipment only in the environments for which it is rated. Do not operate this equipment in
humid, flammable, or explosive environments unless it has been rated for safe operation in these
environments.
• Never touch exposed electrical connections on equipment while the power is ON.
Safety
Introduction Installation
To use this
equipment
1.1.4.2 Material Handling
Precautions
CAUTION
This equipment may contain electrostatic sensitive devices.
• Protect from electrostatic discharge.
• Electronic modules and components should be touched only when this is unavoidable e.g. soldering,
replacement.
• Before touching any component of the cabinet you should bring your body to the same potential as the
cabinet by touching a conductive earthed part of the cabinet.
• Electronic modules or components must not be brought in contact with highly insulating materials such
as plastic sheets, synthetic fiber clothing. They must be laid down on conductive surfaces.
• The tip of the soldering iron must be grounded.
• Electronic modules and components must be stored and transported in conductive packing.
Operation
1.1.4.3 Action in the Event of a
System or Component
Malfunction
WARNING
• Do not operate a system that contains malfunctioning components. If a component malfunctions, turn
the system OFF immediately.
• Disconnect and lock out electrical power.
• Allow only qualified personnel to make repairs. Repair or replace the malfunctioning component
according to instructions provided in its manual.
Parts
1.1.4.4 Maintenance and Repair
WARNING
Schematics
Allow only qualified personnel to perform maintenance, troubleshooting, and repair tasks.
• Only persons who are properly trained and familiar with ADB Airfield Solutions equipment are permitted
to service this equipment.
• Disconnect and lock out electrical power.
• Always use safety devices when working on this equipment.
• Follow the recommended maintenance procedures in the product manuals.
• Do not service or adjust any equipment unless another person trained in first aid and CPR is present.
• Connect all disconnected equipment ground cables and wires after servicing equipment. Ground all
conductive equipment.
• Use only approved ADB Airfield Solutions replacement parts. Using unapproved parts or making
unapproved modifications to equipment may void agency approvals and create safety hazards.
• Check interlock systems periodically to ensure their effectiveness.
• Do not attempt to service electrical equipment if standing water is present. Use caution when servicing
electrical equipment in a high-humidity environment.
• Use tools with insulated handles when working with electrical equipment.
2
© 2013 ADB Airfield Solutions All Rights Reserved
L-862 and L-862E (Quartz) High Intensity Elevated Runway Edge and Threashold/End Light
(Pop Top) user’s manual.
2.1 About this manual
The manual shows the information necessary to:
This manual describes the L-862 runway edge and L-862E runway threshold/end lights. The
ADB Airfield Solutions L-862 runway edge light is used to delineate the edges of precision
IFR runways.
•
Install and maintain the L-862 (Quartz) and L-862E High Intensity Elevated Runway (Pop
Top) Light.
NOTE: Refer to catalog sheet 1012. for further infomation.
Safety
1. Become familiar with the structure and content.
2. Carry out the actions completely and in the given sequence.
2.1.2 Record of changes
K
Table 4,
pgs
8,30,31,
37
L
Removed ref & part number of 175W lamp
All
M
Updated manual to current format and
updated parts and specs
1/17/13
N
Updated Warrantee
3/22/13
01087
JY
WT
6/3/03
01588
WT
WT
4/24/06
Parts
For all WARNING symbols see the Safety section.
Carefully read and observe all safety instructions in this manual, which alert you to safety
hazards and conditions that may result in personal injury, death or property and equipment
damage and are accompanied by the symbol shown below.
Schematics
2.1.3 Icons used in the
manual
8, 9, 29,
30, 34-36
Added 115 W lamp to Table 4. Added red
color lens lamp intensity to Table 5. In
Figure 10 ordering code, designated yellowyellow and red-green lens colors as not FAA
recognized, changed clear-red lens color as
FAA recognized, and added 115 W lamp.
Added 115 W lamp to parts list and spare
parts. Changed “Not FAA approved” to “Not
ETL certified”. Added lens cap assembly to
lens assembly parts list and to Figure 13.
WARNING
• Failure to observe a warning may result in personal injury,
death or equipment damage.
CAUTION
• Failure to observe a caution may result in equipment damage.
© 2013 ADB Airfield Solutions All Rights Reserved
Installation L-862 Quartz
Elevated
Pop Top
2.1.1 How to work with the
manual
Table of
Contents
2.0 L-862 Quartz
Elevated Pop Top
Light
Disclaimer
L-862 (Quartz) High Intensity Elevated Runway Edge and L-862E Threshold/End Light (Pop Top) Light
L-862 Quartz Elevated Pop Top Light
Operation
96A0045 Rev. N
3/22/13
3
L-862 (Quartz) High Intensity Elevated Runway Edge and L-862E Threshold/End Light (Pop Top) Light
Introduction
Disclaimer
2.2 Introduction
96A0045 Rev. N
3/22/13
The L-862/L-862E light fixture is available with these options
Ordering Code
44C1201-XXXX
Lamp
1 = 120 W/6.6 A Quartz (ETL Certif ed)
2 = 150 W/6.6 A Quartz1,4
4 = 200 W/6.6 A Quartz1,4,5
Table of
Contents
Figure 1:
Inner Lens Color
1 = Bidirectional White/White (ETL Certif ied) 4
2 = Bidirectional White/Yellow (ETL Certified)
3 = Red
5 = Green2
7 = Bidirectional Red/Yellow
8 = Bidirectional Green/Yellow
L-862/L862E Light Fixture
Safety
Introduction Installation
Fixture Height
1 = 14 in (35.6 cm) with 1.5” coupling, 12 TPI
2 = 24 in (61.0 cm) with 1.5” coupling, 12 TPI
3 = 30 in (76.2 cm) with 1.5” coupling, 12 TPI
Outer Lens Option
1 = White Toed3
2 = Obscured – Left Toed
3 = Obscured – Right Toed
4 = Red/Green – Right Toed4
5 = Red/Green – Left Toed4
6 = Green/Obscured – Right Toed2
7 = Green/Obscured – Left Toed2
8 = Red
Notes
1
Operation
2
3
Parts
4
5
Wattage not submitted for ETL certif ication, but exceeds
specif cations for photometric requirements
Green inner lens in combination with green/obscure outer
lens used on L-862E unidirectional green applications.
When ordering f Ixtures with white/white or white/
yellow inner lens colors, indicate the number of f ixtures
to be toed left and the number to be toed right. Unless
specif ed, order will be fIlled with half right toed and
half left toed f Ixtures.
For red/green applications, inner lens must be white/
white and outer lens must be red/green
For 200 W lamps, inner lens must be either white or yellow.
Schematics
The fixture emits light that is colored 180 degrees or 360 degrees in white (clear lens) and
yellow for the runway, and red and green for threshold, displaced thresholds and, stopway
applications.
The mounting column is available in three lengths. Refer to Table 1.
NOTE: The measurements in Table 1 are taken from the grade to the top of the light fixture.
Table 1:
Mounting Heights
Type
4
Height (in.)
Height (mm)
Standard (FAA minimum)
14
355.6
Standard
24
610
Standard (FAA maximum)
30
762
© 2013 ADB Airfield Solutions All Rights Reserved
L-862 (Quartz) High Intensity Elevated Runway Edge and L-862E Threshold/End Light (Pop Top) Light
Introduction
The fixture includes a cast aluminum head and base assembly that mounts on a standard L867 base plate or on a steel stake. Base mounting is easier to maintain and provides added
protection for the equipment. Stake-mounted lights require transformers, cables, and
connectors that are designed for direct earth burial.
Required Equipment Supplied
Quantity
1
Instruction manual
1
Table 3:
Required Equipment Not Supplied
Description
Quantity
Torque wrench (0-200 in-lb) (0-22.6 Nt-m)
1
Loctite Grade AV or equivalent
As Required
L-867 base plate assembly (used only when base mounted)
1
Stake assembly (30-inch (762 mm) galvanized steel) (used only when stake mounted)
1
L-828 regulator (6.6 A or 20 A)
1
L-830 isolation transformer for series circuit. Refer to Table 4 for the appropriate
transformer.
1
Table 4:
Safety
Description
L-862 / L-862E light fixtures (includes lamp, column, frangible fitting,
and L-823 cordset)
Installation Introduction
Table 2:
Table of
Contents
Refer to Table 2 for required equipment that is supplied. Refer to Table 3 for required
equipment that is not supplied. Refer to the Parts section for ordering information.
Isolation Transformers
For a...
6.6 A series circuit
Then use this isolation
transformer...
120 W
100 W 6.6/6.6
150 W
150 W 6.6/6.6
200 W
200 W 6.6/6.6
120 W
100 W 20/6.6
150 W
150 W 20/6.6
200 W
200 W 20/6.6
Schematics
Parts
20 A series circuit
When you use this lamp...
Operation
2.2.1 L-862 Runway Edge
Light Fixture: Required
Equipment
Disclaimer
96A0045 Rev. N
3/22/13
© 2013 ADB Airfield Solutions All Rights Reserved
5
L-862 (Quartz) High Intensity Elevated Runway Edge and L-862E Threshold/End Light (Pop Top) Light
Introduction
96A0045 Rev. N
3/22/13
Disclaimer
2.2.2 Specifications
2.2.2.1 Compliance with
Standards
FAA: L-862 AC 150/5345-46 (Current Edition)
ETL Certified
2.2.2.2 Uses
L-862 (ETL Certified)
— Runway edge
Table of
Contents
— Precision IFR runways
L-862E
— Runway threshold/end
— Precision IFR runways
Safety
L-862 quartz high-intensity elevated edge light fixtures are used to delineate the edges of
precision instrument runways.
2.2.2.3 Features
Introduction Installation
•
Unique design integrates the clear outer lens and the two inner lenses into a single upper
assembly, permitting rapid lamp changes
•
Lens cap overhangs the base and is fastened to the base by two wing screws, providing a
moisture-resistant seal that is impervious to water and eliminates the use and
replacement of clamp bands and gaskets
•
•
•
Lamp Life: Rated at 500 hours at 6.6 A
•
Fixture uses aluminum castings, stainless steel hardware, and is protected with aviation
yellow gloss enamel paint
Three screws allow a 4° leveling adjustment of the fixture after installation
A ball joint in the base of the fixture allows easy and accurate elevation and azimuth
positioning after installation
Operation
2.2.2.4 Wind
Velocities up to 300 mph (480 kph)
2.2.2.5 Altitude
Sea level to 10,000 feet (3000 m)
2.2.2.6 Operating Conditions
Temperature: -40 °F to +131 °F (-40 °C to +55 °C)
Wind: Withstands wind velocities up to 300 mph (480 kph)
2.2.3 Photometric Data
This subsection provides the following photometric data for the L-862 light fixtures: minimum
beam coverage, minimum average intensity, and lamp current and percent brightness.
2.2.3.1 Lamp
120 W /6.6 A
Parts
150 W 6.6 A and 200 W 6.6 A
Schematics
2.2.3.2 Minimum Beam
Coverage L-862
−2 to +9 degrees horizontal
2.2.3.3 Minimum Beam
Coverage L-862E
RED -/+6 degrees horizontal and 2 to 4.7 degrees vertical
2.2.3.4 Minimum Average
Intensity
Refer to Table 5 for minimum average intensity of 120 W lamps.
+0 to +7 degrees vertical
Green -2 to 9 degrees horizontal and 1 to 10 degrees vertical
Table 5:
Minimum Average Lamp Intensity
Color
2.2.3.5 Lamp Current and
Percent Brightness
6
Lamp Current
Minimum Average Intensity (Candelas)
White
6.6 A
10, 000
Yellow
6.6 A
5,000
Green
6.6 A
2,500
Red
6.6 A
2,000
Table 6:
Lamp Current and Percent Brightness
Lamp Current (Amperes)
Percent Brightness
6.6
100
5.2
25
© 2013 ADB Airfield Solutions All Rights Reserved
Figure 2:
4.1
5
3.4
1.2
2.8
0.15
Disclaimer
L-862 (Quartz) High Intensity Elevated Runway Edge and L-862E Threshold/End Light (Pop Top) Light
Introduction
L-862 Assembly
Inner Lens Bracket
Lamp
Table of
Contents
96A0045 Rev. N
3/22/13
Wing Nut Screw
Steel Column
Frangible Coupling
L-823 Cord Set
Socket
Inner Lens Spring
Inner Lens
Lens Clip
Plate
Dimensions and weight
Assembled
Fixtures
14-inch OAH
24-inch OAH
30-inch OAH
© 2013 ADB Airfield Solutions All Rights Reserved
Dimensions of Cartons
Individual or 9 Per Box
6.5 x 6.5 x 20.5 in
17 x 17 x 52 cm
19.5 x 19.5 x 20.5 in
Indiv. Weight
5 lb
50 x 50 x 52 cm
2.3 kg
6.5 x 6.5 x 31 in
19.5 x 19.5 x 31 in
6.25 lb
17 x 17 x 79 cm
50 x 50 x 79 cm
2.8 kg
6.5 x 6.5 x 37 in
19.5 x 19.5 x 37 in
17 x 17 x 94 cm
50 x 50 x 94 cm
Parts
Table 7:
7 lb
Schematics
2.2.3.6 Packaging
Operation
Installation Introduction
Safety
Lens Cap
Assembly
3.2 kg
7
L-862 (Quartz) High Intensity Elevated Runway Edge and L-862E Threshold/End Light (Pop Top) Light
Pre-Installation
Disclaimer
2.3 Pre-Installation
96A0045 Rev. N
3/22/13
Allow only qualified personnel to perform the following tasks. Observe and follow the safety
instructions in this document and all other related documentation.
This section provides instructions for installing the L-862 light fixture. Refer to the airport
project plans and specifications for the specific installation instructions.
2.3.1 Unpacking
Table of
Contents
The equipment is shipped ready for installation. Handle equipment very carefully to prevent
component damage. Unpack the carton upon receipt and check the contents and their
condition. Note any exterior damage to the carton that might lead to detection of equipment
damage.
If you note any damage to any equipment, file a claim with the carrier immediately. The
carrier may need to inspect the equipment.
Safety
2.3.2 Assembly
Instructions
WARNING
Pre-Installa- Installation
tion
Do not install lamp and
lens assembly until you
have mounted the fixture
on a stake or base plate
for the L-867 base. If you
do not mount the fixture
first, you may twist the
cordset off the socket or
break the socket prongs.
Refer to Base Mounting
and Stake Mounting in this
section.
1/4-20 X 1 WING SCREW
64A0229/16
This subsection describes procedures for assembling the L-862 runway edge light.
NOTE: Check the packing list with the parts list to verify that all parts are present before
proceeding. Refer to the Parts section.
1. See Figure 2. Place the L-823 cordset (7) into the column (8).
2. See Figure 3. Insert the column into the end of the ball joint (3). Lock the ball joint onto the
column by tightening the 1/4-20 hex head cap screw (5) after applying Loctite to the cap
screw.
Figure 3:
L-862 Head Assembly
WARNING
Touching quartz lamps
with bare fingers may
seriously shorten lamp
life. If the lamp is
accidentally touched with
bare fingers, clean with a
tissue moistened with
isopropyl alcohol.
LENS CLIP L862Q L861SE
60A1430
Operation
BASE L862Q
62C0485
Parts
CLAMP BASE L861Q,2Q
62B0472
FEM DISC 16-14AWG .205/.187X.02 INS
70A0057
Schematics
WIRE GROMMET #7F
63A0042/5
ADJUSTING BALL ALUM
62A0527
44C1203-X
CORDSET 31" 16AWG L823 NO TERM
73A0009/31
FOR STEEL COLUMN
BASE CASTING #62C0485
1/4-20 X 1/2 HX HD
64A0173/8
3. See Figure 2. Insert the end of the column into the frangible coupling (6) and secure by
tightening.
4. See Figure 3. Insert the lamp into the socket (1). Refer to Lamp Replacement in the
Repair section.
5. See Figure 2. Place the lens assembly (1) on the base (9) and secure by tightening the
two wing screws (3).
8
© 2013 ADB Airfield Solutions All Rights Reserved
This subsection provides installation instructions for L-862 and L-862E light fixtures.
2.4.1 Placement
Follow the guidelines below.
— The L-862 light fixtures are located 2−10 feet (.61−3.048 m) from the edge of the full
strength pavement runway and in a straight line on each side of the runway.
— The fixtures are spaced longitudinally not more than 200 feet (61 m) apart on a line
such that the light units on opposite sides of the runway are perpendicular to the
runway centerline.
2.4.2 L-862 Base Mounting
The L-862 light fixture can be mounted on an L-867 base mated with a base plate with a
diameter and bolt-hole circle corresponding to either a 12-inch (304.8-mm) or 16-inch (406.4mm) L-867 base. The base plate has a female thread to receive a frangible coupling. A
gasket is used with the base plate to form a watertight seal between the base plate and the L867 base.
NOTE: Install the base according to appropriate FAA specifications.
Table of
Contents
2.4 Installation
Disclaimer
L-862 (Quartz) High Intensity Elevated Runway Edge and L-862E Threshold/End Light (Pop Top) Light
Installation
Safety
96A0045 Rev. N
3/22/13
To install the base, perform the following procedure:
4. With the base at the proper orientation and held at proper elevation, place approximately
4 inches (101.6 mm) of concrete backfill (7) around the outside base.
NOTE: If the concrete backfill is omitted, the earth backfill must be compacted to maintain
proper elevation and orientation of the base.
5. Slope the top of the concrete away from the flange portion of the base so the sloped outer
edges of the concrete are at surface grade.
2.4.3 L-862E Base
Mounting
The L-862 edge light fixtures are located 2 10 feet (.61 3.048 m) from the edge of the full
strength pavement runway and in a straight line on each side of the runway. The fixtures are
spaced longitudinally not more than 200 feet (61 m) apart on a line such that the light units on
opposite sides of the runway are perpendicular to the runway centerline. Refer to FAA
Advisory Circular AC 150/5340-24 for detailed installation instruction.
See Figure 4. The L-862E light fixtures can be mounted on an L-867 base (2) mated with a
base plate (1) with a diameter and bolt-hole circle corresponding to either a 12-inch (304.8mm) or 16-inch (406.4-mm) L-867 base. The base plate has a female thread to receive a
frangible coupling. A gasket is used with the base plate to form a watertight seal between the
base plate and the L-867 base.
© 2013 ADB Airfield Solutions All Rights Reserved
9
Operation
3. Level the light base so that the mounting flange surface is level with the finished grade.
Parts
2. Orient the cable entrance hubs of the base in the proper directions.
Schematics
NOTE: In closed duct systems, install in soil conditions with good drainage. Use light
bases having a drain hole to prevent water accumulation.
Installation
Installation
1. See Figure 4. Install the L-867 base (2) on undisturbed soil. If the soil is unsuitable,
remove soil to an adequate depth and replace with compacted acceptable material.
L-862 (Quartz) High Intensity Elevated Runway Edge and L-862E Threshold/End Light (Pop Top) Light
Installation
Disclaimer
Figure 4:
96A0045 Rev. N
3/22/13
Installation Diagram
L-862 Runway Edge Light (New)
See Note-3
Table of
Contents
See Note 2
L-867 Base Plate (1935)
Safety
Frangible Coupling
and Disconnect Plug
(See Notes 1)
L-867 Base
Installation
Existing Base Course
L-823 Secondary Connector
Concrete Backfill
Four Inches (100mm) Recommended
Installation
L-823 Primary Connector (Heatshrink Optional)
Two Feet (610mm) of Slack
for Connections (Minimum)
L-830/
L-831
Operation
Notes
1
Apply anti-sieze compound
to threads of frangible
coupling when installing new
or replacing existing L-862
standard.
Parts
2
14” standard
(see ordering codes)
3
L-862 Pop Top not shown
TRANSFORMER
100W (L-862)
Sch. 40 PVC Conduit
5 KV, L-824 Cable
200W (L-862E)
PVC Drain Pipe
6 in.(152mm) 3500 PSI Concrete
Schematics
12 In. (305mm) of #57 Aggregate
10
© 2013 ADB Airfield Solutions All Rights Reserved
NOTE: Use a brick to raise the isolation transformer so that it is about 3 inches (76.2 mm)
above the bottom surface of the L-867 base to avoid the possibility of the transformer
being partially immersed in water in case water accumulates under the level of the ducts
or pipes.
2. After you have connected the transformer, check the continuity of the series loop.
3. Wrap the connector joints in the primary circuit with at least one layer of rubber or
synthetic rubber tape and one layer of plastic tape one-half lapped, extending at least 1
1/2 inches (3.81 cm) on each side of the joint.
6. Connect the male L-823 plug (3) from the light fixture to the female transformer plug on
the secondary lead of the L-830 transformer.
7. See Figure 2. Loosen the frangible coupling screw (5) holding the coupling (6) to the light
fixture column (8). Screw the coupling into the female thread on the base plate.
NOTE: Apply anti-seize compound to the coupling threads to improve coupling removal
and prevent thread corrosion.
8. Install the column with light fixture attached on the frangible coupling and tighten the
coupling screw.
Operation
9. See Figure 2. Place the lens (1) on the fixture, and check for proper light fixture
orientation and inner lens (2) color direction.
NOTE: See Figure 5. Refer to the guidelines below for light fixture orientation.
— "The light fixture is designed to be toed 3.5 degrees toward the runway centerline.
— "The arrows (1) on top of the clear lens (2) must point to the runway side for proper
orientation.
— "Fixtures having different color inner lens segments must have the lens segments on
the correct side of the fixture for the proper color direction.
— "Always make sure that the colored lens location is in compliance with the airport
project plans and specifications.
10. See Figure 3. If the colored lens location is not in compliance with airport project plans
and specifications, loosen the three pan head screws (2) and turn the base of the light
fixture to proper orientation and tighten the three pan head screws. To change the
colored-lens direction, refer to Inner Lens Removal in the Repair section.
11. Use the ADB Airfield Solutions leveling and aiming device to level the fixture. Refer to
Leveling and Aiming Light Fixture in this section.
© 2013 ADB Airfield Solutions All Rights Reserved
Installation
5. Bolt the base plate (1) with the base plate gasket to the L-867 base using six 3/8 16
stainless steel bolts. Apply a drop of Loctite Grade AV to each bolt thread and use a
torque wrench to torque the bolts to 100 in-lb (11.3 Nt-m).
Installation
Safety
4. Clamp the female secondary plug from the L-830 transformer to the L-867 base plate
fitting.
Disclaimer
1. See Figure 4. Connect the primary power line to the appropriate isolation transformer.
Refer to Table 4.
Table of
Contents
To install the light fixture on the base, perform the following procedure:
11
Parts
2.4.4 Light Fixture
Mounting
L-862 (Quartz) High Intensity Elevated Runway Edge and L-862E Threshold/End Light (Pop Top) Light
Installation
Schematics
96A0045 Rev. N
3/22/13
L-862 (Quartz) High Intensity Elevated Runway Edge and L-862E Threshold/End Light (Pop Top) Light
Installation
Disclaimer
Figure 5:
96A0045 Rev. N
3/22/13
Assembly Direction
3 1/2° TOE
OBSCURED
SIDE
RUNWAY
Table of
Contents
RUNWAY
3 1/2° TOE
Left Hand Obscured
3 1/2° TOE
REF
6.03 DIA.
RUNWAY
SIDE
Right Hand Obscured
FOR OBSCURED LENSES
Safety
DETAIL "A"
3 1/2° TOE
Installation
TOP OF CLEAR LENS SHOULD
SHOW "RUNWAY SIDE" FOR
L862
ITEM# A1 - LENS ASSEMBLY
ITEM# L1 - LAMP
Installation
Operation
ITEM# A2 L861 BASE ASSEMBLY
13.18 (44C1201/XX1X)
23.18 (44C1201/XX2X)
29.18 (44C1201/XX3X)
18.18 (44C1201/XX4X)
ITEM# M9 - L861 COLUMN
Parts
Schematics
ITEM# M10 - COUPLING
1.25 REF
12
© 2013 ADB Airfield Solutions All Rights Reserved
See Figure 6. This device is used to level the light fixture as well as assist in orienting the
lamp and lenses in proper relationship to the runway centerline. Refer to the Parts section for
ordering information. Refer to Level and Aiming Device Installation in this section to install
the leveling device.
Figure 6:
Leveling and Aiming Device
Mounting
Base/Bubble
Level
Table of
Contents
2.4.4.1 Leveling and Aiming
Light Fixture
Runway
Centerline
Installation
Safety
L-862 Light
Fixture
(Typical)
Sight of Alignment
between Fixtures
Aiming Cone
Runway
Installation
Aiming/Leveling
Device
Notched Side
(Typical)
Disclaimer
L-862 (Quartz) High Intensity Elevated Runway Edge and L-862E Threshold/End Light (Pop Top) Light
Installation
To level the L-862 fixture, perform the following procedure:
1. See Figure 2. Remove the lens assembly (1).
2. See Figure 3. Place the leveling device on the top of the head assembly by placing the
two notched sides of the leveling device over the wing screws (6) on the head assembly.
If the wing screws do not allow the device to sit level on the base flange, adjust outwardly
until the leveling device seats against the base flange.
Operation
96A0045 Rev. N
3/22/13
4. Observing the circular bubble level (1), loosen the three locking screws and adjust the
head base accordingly until the base is level. Once the head assembly is level, retighten
the three screws.
5. Reinstall the lens assembly and check the installation to ensure proper alignment of the
light fixture. Refer to Assembly Instructions in this section.
6. Tighten the three pan head screws when leveling is completed. Double check the
leveling.
NOTE: If you must start over again, loosen the three pan head screws and repeat steps 3
and 4.
7. Replace the lens.
2.4.4.2 Stake Mounting
This section describes how to assemble and mount the stake.
Stake Assembly
© 2013 ADB Airfield Solutions All Rights Reserved
13
Schematics
3. See Figure 6. Insert the screwdriver into the three holes in the leveling device and loosen
the three locking screws. Using the two aiming cones (2) that are parallel to the wing
screws, check the alignment between fixtures. Tighten the three locking screws.
Parts
NOTE: Do not remove the wing screws. You may lose the wing screws.
L-862 (Quartz) High Intensity Elevated Runway Edge and L-862E Threshold/End Light (Pop Top) Light
Installation
96A0045 Rev. N
3/22/13
Disclaimer
To assemble the stake, perform the following procedure:
1. See Figure 8. Attach the stake hub (2) to the metal stake (5) using two 3/8 16 x 3/4-in.
hex head screws (3) and 3/8-in. lockwashers (4).
Figure 7:
Stake Mount Assembly
L-823 Male Plug
Table of
Contents
Stake Hub
Hex Head Screw
Lockwasher
Safety
Cable Connector Support
Transformer Secondary Female Plug
Metal Stake
Installation
Installation
Operation
2. Insert female transformer secondary connector (6) in cable connector support's forked
tine (7) and attach the cable connector support to the stake hub (2) using 1/4 20 x 3/4-in.
hex head screw (8) and 1/4-in. split lockwasher (9).
3. The small hole at the lower end of the stake is provided for counterpoise wire connection.
Parts
Schematics
14
© 2013 ADB Airfield Solutions All Rights Reserved
L-862 (Quartz) High Intensity Elevated Runway Edge and L-862E Threshold/End Light (Pop Top) Light
Installation
Do not drive stakes.
Driving stakes may
damage the stake and
cause light fixture
misalignment. Refer to
FAA specification
AC 150/5340-24.
To install a stake, perform the following procedure:
Disclaimer
WARNING
1. See Figure 8. Install the stake in 6-inch- (152.4-mm-) diameter holes at a depth of 30
inches (762 mm) so that the mounting hub of the stake is level.
2. Make electrical connections as required and backfill around the stake with compacted
earth passing a 1-inch (25.4 mm) sieve.
NOTE: Use a bubble level or carpenter's level to ensure the stake is vertical before
backfilling around stake. Backfill with concrete in case of unstable soil conditions.
3. Install the top of the stake even with ground level and maintain within one degree of the
vertical.
NOTE: In areas where frost may cause heaving, anchor the stake with concrete and use
a permeable backfill material such as sand around the buried electrical components.
Cover the top surface with an impervious material to reduce moisture penetration.
Stake Mounting Example
Installation
Figure 8:
Table of
Contents
2.4.4.3 Stake Installation
Safety
96A0045 Rev. N
3/22/13
Hex Head Screw
and Lock Washer
Stake Hub
Operation
Cable Connector
Support
Frangible Coupling
and Disconnect Plug
(See Note 1)
Installation
See Note 2
Transformer Secondary Plug
5 KV, L-824 Cable
Schematics
L-830 / L-831
TRANSFORMER
100W (L-862)
200W (L-862E)
Parts
Connectors
Concrete Anchor
(Recommended 6x6x12 in.)
(150mm x 150mm x 300mm)
Metal Stake, 30 in. (762mm)
© 2013 ADB Airfield Solutions All Rights Reserved
15
L-862 (Quartz) High Intensity Elevated Runway Edge and L-862E Threshold/End Light (Pop Top) Light
Maintenance
Disclaimer
2.5 Maintenance
96A0045 Rev. N
3/22/13
To keep L-862/L-862E light fixtures operating efficiently, follow a preventive maintenance
schedule. Refer to Table 8. Refer to FAA AC 150/5340-26 for more detailed information.
Table 8:
Interval
Table of
Contents
Daily
Weekly
Safety
Monthly
L-862 Light Fixture Maintenance
Maintenance Task
Action
Check for burned out lamp.
After turning off power, replace burned-out lamps.
Refer to the Repair section.
Check for dim lamp.
After turning off power, replace burned-out lamps.
Refer to the Repair section.
Check for broken lens.
Replace lens cap or lens cap assembly.
Check for vegetation.
Remove vegetation. Use weed killer.
Check for dirty lens.
Clean with glass cleaner.
Check for misaligned fixture.
Straighten, level, and align fixture.
Check for dirty lamp socket.
After turning off power, clean lamp socket.
Check for dirt on fixture drain holes.
Clean drain holes.
Grade so frangible point is approximately 1 inch
Check for improper ground elevation.
above ground elevation.
Maintenance
SemiAnnually
Installation
Annually
Check for improper light elevation.
Maintain the same elevation for all light fixtures.
Check for moisture present in light
housing or on L-867 base.
Check drain holes and wing screws for dirt. Clean
drain holes and wing screws, if necessary. Check
lens for cracks. If damaged, replace. Use water
pump to remove water from the base.
Check for corrosion or loose or
chipped paint.
Scrape and repaint.
Check for cracks, corrosion, and
shorts.
Repair or replace.
Check for dirty contacts.
After turning off the power, clean contacts.
Check for loose wire connections.
Tighten wire connections.
Operation
Make prediction of heavy snowfall, if
Unscheduled
necessary.
Use red flags or sticks to mark the location of
fixtures to facilitate snow removal and lessen the
chance of damage to fixtures by snow removal
equipment.
Parts
Schematics
16
© 2013 ADB Airfield Solutions All Rights Reserved
2.6 Troubleshooting
WARNING
Allow only qualified personnel to perform the following tasks. Observe and follow the safety instructions
in this document and all other related documentation.
De-energize the circuit and lock out the circuit or regulator so that the circuit cannot be energized by
remote means before attempting to service the fixture.
Possible Cause
Lamps will not turn on
Corrective Action
Replace lamp. Refer to the Repair section.
Safety
Defective lamp
Loose wire connection(s)
Tighten wire connection(s).
Deteriorated wire insulation
Replace wires.
Moisture present in fixture
Open up and dry. Inspect lens cap for cracks.
Replace lamp and any damaged parts. Refer
to the Repair section.
2.6.1 Repair
WARNING
Installation
Allow only qualified personnel to perform the following tasks. Observe and follow the safety instructions
in this document and all other related documentation.
Troubleshooting
Problem
Table of
Contents
This section contains troubleshooting information. This information covers only the most
common problems that you may encounter. If you cannot solve the problem with the
information given here, contact your local ADB Airfield Solutions Service Department
personnel for help.
Disclaimer
L-862 (Quartz) High Intensity Elevated Runway Edge and L-862E Threshold/End Light (Pop Top) Light
Troubleshooting
This section provides instructions for replacing lamps and inner lenses for the L-862 light
fixture.
2.6.1.1 Lamp Replacement
WARNING
De-energize the circuit and lock out the circuit or regulator so that the circuit cannot be energized by
remote means before attempting to service the fixture.
To replace a lamp, perform the following procedure:
1. See Figure 2. Remove the lens assembly (1) from the fixture by loosening the two wing
screws (3) holding the lens cap to the base (9).
Operation
96A0045 Rev. N
3/22/13
2. Pull the lamp (10) from the socket.
Parts
3. Wearing clean, lint-free gloves, insert the new lamp into the lamp socket.
WARNING
Touching quartz lamps with bare fingers may seriously shorten lamp life. If the quartz lamp has been
touched, clean the lamp with tissue moistened with isopropyl alcohol.
© 2013 ADB Airfield Solutions All Rights Reserved
Schematics
4. Reinstall the lens and tighten the two wing screws
17
L-862 (Quartz) High Intensity Elevated Runway Edge and L-862E Threshold/End Light (Pop Top) Light
Troubleshooting
Disclaimer
2.6.1.2 Inner Lens Replacement
96A0045 Rev. N
3/22/13
To replace the inner lens, perform the following procedure:
1. See Figure 3. Remove the lens (1) from the light fixture by loosening the two wing screws
(3) holding the lens to the base (9).
2. See Figure 9. Remove the three pan head screws (7) and lockwashers (8) on the inner
lens retainer (6) while holding the inner lens (4) to the lens cap (5).
Figure 9:
Lens Assembly
Table of
Contents
TOP OF CLEAR LENS SHOULD
SHOW "RUNWAY SIDE" FOR
L862
ITEM# A1 - LENS ASSEMBLY
Safety
ITEM# L1 - LAMP
Troubleshooting
ITEM# A2 L861 BASE ASSEMBLY
Installation
13 18 (44C1201/XX1X)
3. Pull
out the inner lens from the lens. This requires removing the inner lens at an angle to
clear the hole of the lens.
4. Remove the inner lens spring clip (3). The lens segments can now be removed from the
lens bracket (2) and interchanged or replaced.
5. Reverse the removal procedure to install the inner lens into the lens.
Operation
NOTE: When installing the new inner lens for fixtures with two different colored inner
segments (for example, clear-yellow or green-red), make sure that the inner colored
lenses are installed correctly in relationship to the arrows that are molded into the top
surface of the clear outer glassware. Fifty percent of the fixtures should be assembled for
left-hand field installation and fifty percent for right-hand field installation. View the final
assembly from the top of the cover assembly and determine the correct location of the
colored inner segments per the diagram in Figure 10.
Parts
NOTE: In Figure 10, FAR SIDE refers to the inner lenses farthest from you. NEAR SIDE
refers to the inner lens nearest to you. If the sales order is for an odd number of
assemblies, contact the Sales Department to confirm if fixtures are to be left-hand or righthand.
Figure 10:
Inner Lens Orientation
Schematics
RH
FAR SIDE
NEAR SIDE
18
LH
Y
R
R
B
C
G
C
R
© 2013 ADB Airfield Solutions All Rights Reserved
L-862 (Quartz) High Intensity Elevated Runway Edge and L-862E Threshold/End Light (Pop Top) Light
Parts
2.7 Parts
To order parts, call ADB Airfield Solutions Customer Service or your local representative.
Use this five-column parts list, and the accompanying illustration, to describe and locate parts
correctly.
Figure 11:
L-862 and L-862E Parts
Disclaimer
96A0045 Rev. N
3/22/13
Table of
Contents
3 1/2° TOE
Safety
RUNWAY
SIDE
Parts
REF
6.03 DIA.
3 1/2° TOE
Installation
TOP OF CLEAR LENS SHOULD
SHOW "RUNWAY SIDE" FOR
L862
ITEM# A1 - LENS ASSEMBLY
Operation
ITEM# L1 - LAMP
ITEM# A2 L861 BASE ASSEMBLY
13.18 (44C1201/XX1X)
Parts
23.18 (44C1201/XX2X)
29.18 (44C1201/XX3X)
ITEM# M9 - L861 COLUMN
Schematics
18.18 (44C1201/XX4X)
ITEM# M10 - COUPLING
M10
1.25 REF
The following table cover the Item Numbers listed.
(FOR 2" COUPLING ONLY)
© 2013 ADB Airfield Solutions All Rights Reserved
19
L-862 (Quartz) High Intensity Elevated Runway Edge and L-862E Threshold/End Light (Pop Top) Light
Parts
Disclaimer
Figure 12:
96A0045 Rev. N
3/22/13
Item # A1 Lens Assembly
ITEM# A1 - LENS ASSEMBLY
ASSY NO.
PART NO.
44C1201/X1X1
44C1201/X2X1
44C1201/X9X1
Table of
Contents
44C1201/X7X1
44C1201/X6X1
44C1201/X3X1
44C1201/X8X1
44C1201/X5X2
44C1201/X5X3
44C1201/X3X2
44C1201/X3X3
44C1201/X1X2
44C1201/X1X3
44C1201/X2X2
44C1201/X2X3
44C1201/X1X4
44C1201/X1X5
44C1201/X4X1
44C1201/X1X6
44C1201/X1X7
44C1201/X1X8
44C1201/X1X9
44C1201/X1X0
44C1201/X1XA
44C1201/X1XB
Safety
Parts
Figure 13:
PART NAME/DESCRIPTION
44C1202/1
44C1202/2
44C1202/3
44C1202/4
44C1202/5
44C1202/6
44C1202/7
44C1202/8
44C1202/9
44C1202/10
44C1202/11
44C1202/12
44C1202/13
44C1202/14
44C1202/15
44C1202/16
44C1202/17
44C1202/18
44C1202/19
44C1202/20
44C1202/21
44C1202/22
44C1202/23
44C1202/24
44C1202/25
44C1202/26
LENS ASSEMBLY CLEAR 180dg L862Q
LENS ASSEMBLY CLEAR/YELLOW L862Q
LENS ASSEMBLY CLEAR/RED L862Q
LENS ASSEMBLY CLEAR/GREEN L862Q
LENS ASSEMBLY YELLOW/RED L862Q
LENS ASSEMBLY RED/GREEN L862Q
LENS ASSEMBLY RED/RED L862Q
LENS ASSEMBLY GREEN/YELLOW L862Q
LENS ASSEMBLY GREEN/OBSCURE LH L862Q
LENS ASSEMBLY GREEN/OBSCURE RH L862Q
LENS ASSEMBLY RED/OBSCURE LH L862Q
LENS ASSEMBLY RED/OBSCURE RH L862Q
LENS ASSEMBLY CLEAR/OBSCURE LH L862Q
LENS ASSEMBLY CLEAR/OBSCURE RH L862Q
LENS ASSEMBLY YELLOW/OBSCURE LH L862Q
LENS ASSEMBLY YELLOW/OBSCURE RH L862Q
LENS ASSEMBLY RED/GREEN RH L862Q
LENS ASSEMBLY RED/GREEN LH L862Q
LENS ASSEMBLY YELLOW/YELLOW L862Q
LENS ASSEMBLY GREEN/OBSCURE RH L862Q
LENS ASSEMBLY GREEN/OBSCURE LH L862Q
LENS ASSEMBLY RED L862Q
LENS ASSEMBLY RED/OBSCURE LH L862Q
LENS ASSEMBLY RED/OBSCURE RH L862Q
LENS ASSEMBLY YELLOW/GREEN RH L862Q
LENS ASSEMBLY YELLOW/GREEN LH L862Q
Item #2 and M9 Base Assembly and Column
Installation
ITEM# A2 AND M9 - L861 BASE ASSEMBLY AND COLUMN
ASSY NO.
Operation
44C1201/XX1X
44C1201/XX2X
44C1201/XX3X
44C1201/XX4X
44C1201/XX5X
44C1201/XX6X
44C1201/XX7X
44C1201/XX8X
HEAD ASSY NO.
44C1203/1
44C1203/2
44C1203/3
44C1203/2
44C1203/1
44C1203/2
44C1203/3
44C1203/2
Figure 14:
PART NAME/DESCRIPTION
COLUMN NO.
HEAD ASSEMBLY W/ 15" CORDSET
HEAD ASSEMBLY W/ 25" CORDSET
HEAD ASSEMBLY W/ 31" CORDSET
HEAD ASSEMBLY W/ 25" CORDSET
HEAD ASSEMBLY W/ 15" CORDSET
HEAD ASSEMBLY W/ 25" CORDSET
HEAD ASSEMBLY W/ 31" CORDSET
HEAD ASSEMBLY W/ 25" CORDSET
62A0007/8
62A0007/18
62A0007/24
62A0007/11.5
62A0007/8
62A0007/18
62A0007/24
62A0007/11.5
PART DESCRIPTION
COLUMN, 6.5 LG.
COLUMN, 16.5 LG.
COLUMN, 22.5 LG.
COLUMN, 11.5 LG.
COLUMN, 6.5 LG.
COLUMN, 16.5 LG.
COLUMN, 22.5 LG.
COLUMN, 11.5 LG.
Item #L1 Lamp
ITEM# L1 - LAMP
Parts
ASSY NO.
PART NUMBER
PART NAME/DESCRIPTION
Schematics
44C1201/1XXX
48A0069
120W QUARTZ, 6.6A
44C1201/2XXX
48A0044
150W QUARTZ, 6.6A
44C1201/3XXX
48A0090
175W QUARTZ, 6.6A
44C1201/4XXX
48A0145
200W QUARTZ, 6.6A
NOTE 4
Item # M10 Coupling
ITEM# M10 - COUPLING
ASSY NO.
44C1201/XX1X
44C1201/XX2X
44C1201/XX3X
44C1201/XX4X
44C1201/XX5X
44C1201/XX6X
44C1201/XX7X
44C1201/XX8X
44C1201/XX9X
44C1201/XXAX
44C1201/XXBX
44C1201/XXCX
20
PART NUMBER
62B0073
62B0073
62B0073
62B0073
61A0281
61A0281
61A0281
61A0281
61A0350
61A0350
61A0350
61A0350
PART NAME/DESCRIPTION
COLUMN,6.5" LG., 1-1/2" COUPLING
COLUMN, 16.5" LG., 1-1/2" COUPLING
COLUMN, 22.5" LG., 1-1/2" COUPLING
COLUMN,11.5" LG., 1-1/2" COUPLING
COLUMN, 6.5" LG., 2" COUPLING
COLUMN, 16.5" LG., 2" COUPLING
COLUMN, 22.5" LG., 2" COUPLING
COLUMN, 11.5" LG., 2" COUPLING
COLUMN, 6.5" LG., 2"11 (EURO) COUPLING
COLUMN, 16.5" LG., 2"11 (EURO) COUPLING
COLUMN, 22.5" LG., 2"11 (EURO) COUPLING
COLUMN, 11.5" LG., 2"11 (EURO) COUPLING
© 2013 ADB Airfield Solutions All Rights Reserved
L-862 (Quartz) High Intensity Elevated Runway Edge and L-862E Threshold/End Light (Pop Top) Light
Parts
Description
Part No.
Column, 16.5 in (41.91 cm) for 24-in OAH
62A0007-18
Column, 22.5 in (57.15 cm) for 30-in OAH
62A0007-24
Elevated SS thumb screw kit
94A0592
Frangible coupling, 1.5 inch, 12 TPI
62B0073
Frangible coupling, 1.5 inch, 12 TPI, with slot2
62B0461
Frangible reducer coupling, 2-1 inch, 11.5 TPI
61A0281
Head assembly with cord set for 14-in OAH
44C1203-1
Head assembly with cord set for 24-in OAH
44C1203-2
Head assembly with cord set for 30-in OAH
44C1203-3
Lamp, 120 W/6.6 A (ETL Certifi ed)
48A0069
Lamp, 150 W/6.6 A1,3
48A0044
Lamp, 200 W/6.6 A1,3,4
48A0145
Lamp socket
49A0063
Lamp base
62C0485
63B0545-1
Lens, outer white right hand, obscured
63B0545-2
Lens, outer red/green, right hand3
63A0601
Lens, outer red/green, left hand3
63A0602
Lens, inner white (ETL Certified)
63B0415-1
Lens, inner yellow (ETL Certified)
63B0415-2
Lens, inner red
63B0415-3
Lens, inner green
63B0415-4
Lens, inner bracket
61A0146
Lens, inner retainer
61B0147
Lens, inner spring clip
65A0163
Lens cap
62C0486
Lens cap assembly, inner and outer lens, white (ETL Certified)
44C1202-1
Lens cap assembly, inner lens white/yellow, outer lens white (ETL Certified)
44C1202-2
Lens cap assembly, inner lens white/red, outer lens white
44C1202-3
Lens cap assembly, inner lens red/green, outer lens white (used on 120 W only)
44C1202-6
Lens cap assembly, inner lens white, outer lens red/green, right hand3
44C1202-17
3
Outer lens cap only
Lens clip
44C1202-18
44B1411-1
60A1430
Strain relief
63A0042-5
Wing screw
64A0229-16
1
Wattage not submitted for ETL certifi cation, but exceeds specifications for photometric requirements
2
Slot across threaded end allows easy replacement of broken frangible coupling
3
For red/green applications, inner lens must be white/white and outer lens must be red/green
4
For 200 W lamps, inner lens must be either white or yellow
© 2013 ADB Airfield Solutions All Rights Reserved
Installation
63B0416
Lens, outer white left hand, obscured
Operation
Lens, outer white, not obscured
Safety
62A0007-8
Table of
Contents
62A0527
Column, 6.5 in (16.51 cm) for 14-in OAH
Parts
Ball joint
Lens cap assembly inner lens white, outer lens red/green, left hand
Disclaimer
Spare Components
Parts
Table 9:
Schematics
96A0045 Rev. N
3/22/13
21
L-862 (Quartz) High Intensity Elevated Runway Edge and L-862E Threshold/End Light (Pop Top) Light
Parts
96A0045 Rev. N
3/22/13
Disclaimer
Table of
Contents
Safety
Parts
Installation
Operation
Parts
Schematics
22
© 2013 ADB Airfield Solutions All Rights Reserved
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www.adb-airfi eldsolutions.com
The information contained in this document is subject to change without notice. ADB reserves the
right to make changes and improvements to its products and assumes no responsibility for making
these modifications on any equipment previously sold.
96A0045 © 2013 ADB Airfield Solutions All Rights Reserved
Document Date (01/2013)