Download Sheersash 34

sheerline
aluminium systems
SHEERSASH 34
WINDOW SYSTEM
PRODUCT MANUAL
Disclaimer: The right to make alterations is reserved
© 2010 Sheerline, All Rights Reserved
Revision: 01/10/2010
sheerline
aluminium systems
LEGAL DISCLAIMER
All information, recommendations or advice contained in this documentation
is given in good faith to the best of Sheerline’s knowledge and is based on
current procedures in effect.
Since the actual use of this documentation by the user is beyond the control of
Sheerline, such use is within the exclusive responsibility of the user. Sheerline
cannot be held responsible for any loss incurred through incorrect or faulty use
of this documentation.
Great care has been taken to ensure that the information provided is correct.
Sheerline will accept no responsibility for any errors and/or omissions, which may
have inadvertently occurred.
All mechanical joints must be sealed with a Sheerline approved joint sealer.
Laminated glass must not stand in water.
All drawings in the Sheerline Documentation are shown NOT to scale.
Sheerline cannot accept responsibility for the use of standard products since
Sheerline does not know where these products are being installed.
The use of anti-magnetic stainless steel screws and pop rivets is recommended
to reduce galvanic corrosion in harsh environments.
The hardware recommended in this documentation is suitable for use in most
atmospheric environments. When hardware is used in severe costal environments
the manufacturer of the hardware must be consulted.
Fixing lugs on frames must be positioned as per the user manual and used in
accordance to the AAAMSA specifications. When profiles are screwed together
the screw centers must also be according to the user manual.
All glass used within Sheerline products must comply with SAGGA regulations.
By continuing to use this documentation you acknowledge that you
understand and accept the legal disclaimer.
sheerline
SHEERSASH 34 WINDOW SYSTEM
PROFILE IDENTIFICATION
34.00
45.80
45.80
aluminium systems
33.00
33.00
CAS340 EQUAL LEG
OUTER FRAME
3404
CAS340 TUBULAR SASH
3401
CAS340 SHORT LEG
OUTER FRAME
3410
27.40
45.30
45.80
18.28
33.30
NEW CAS340 GLAZING
BEAD
3414
33.00
33.00
NEW CAS340 TUBULAR SASH
3416A
45.20
NEW CAS340 EQUAL LEG
OUTER FRAME
3415A
72.00
28.50
78.50
750 SIDELIGHT FRAME 72mm
3418
CAS340 FIXING LUG
3407
750 SIDELIGHT BOX SILL 72mm
W10562
17.00
17.00
72.00
17.00
73.00
27.50
27.50
27.60
CAS340 GLAZING
BEAD
3403
CAS340 SQUARE
BEAD
3412
CAS340 DOUBLE
GLAZING BEAD
3413
Disclaimer: The right to make alterations is reserved
© 2010 Sheerline, All Rights Reserved
PAGE 1
sheerline
aluminium systems
28.00
58.00
58.00
SHEERSASH 34 WINDOW SYSTEM
PROFILE IDENTIFICATION
33.00
33.00
CAS340 MULLION
W55692
46.00
CAS340 54mm
MULLION
W55193
28.00
CAS340 STANDARD
MULLION
W10197
54.00
33.00
CAS340 COTTAGE
PANE MULLION
3409A
70.00
30.70
50.00
CAS340 70mm
MULLION
3408
90.00
SMALL T COUPLING MULLION
W11019
BIG T COUPLING MULLION
W10593
50.00
CAS340 CORNER
CLEAT
3405
39.80
OSBORNE MULTI
CORNER CLEAT
W52538
Disclaimer: The right to make alterations is reserved
© 2010 Sheerline, All Rights Reserved
PAGE 2
14.00
39.80
50.00
50.00
29.00
CAS340 ADD ON
WEATHER BAR
3411
sheerline
SHEERSASH 34 WINDOW SYSTEM
HARDWARE IDENTIFICATION
aluminium systems
15
EUROLINE PT
WINDOW HANDLE
WLHHBRHFG - RIGHT
WLHHBLHFG - LEFT
MULTI FIXING LUG ALUM 15mm
FIX10627
28
.00
FRICTION STAY
FS202FG
FS304FG
FS406FG
FS508FG
FS600FG
8x9 C/S
HANDLE SCREW
BLUNT POINT
STPPS895
340 CORNER CLEAT
3405
8x30 P/HEAD POSI
S/S SCREW
SC0830P
*
6x30 P/HEAD POSI
S/S SCREW
SC0630P
28 COTTAGE PANE
CROSS CONNECTOR 28mm
CPC28
4x10
COUNTERSUNK RIVET
CSKR410
4.8x10
DOME RIVET
CSKR410
6.00
12.00
5.00
10.00
7.00
CASEMENT 34
GLAZING BAR PACKER
JC11005FG
4.80
WEDGE H42
VR5123FG
FINPILE
FP48500FG
BUTTERFLY H8
VP512FG
340 CROSS CONNECTOR (GREY)
CC340
OF STAINLESS STEEL FRICTION STAYS
* MAINTENANCE
To preserve the appearance and prevent corrosion, wipe down Friction Stays with warm water and a mild detergent.
For stubborn dirt or stains, use a non corrosive cleaner, for more aggressive stains add a small amount of vinegar to water.
Carbon steel brushes and steel wool should be avioded as they may leave particles embedded in the surface which may
lead to rusting. After cleaning rinse with hot water and dry using a clean cloth.
Cleaning is recommended once a month or more frequently when subjected to regular use or heavy soiling.
Disclaimer: The right to make alterations is reserved
© 2010 Sheerline, All Rights Reserved
PAGE 3
sheerline
SHEERSASH 34 WINDOW SYSTEM
SASH LIMITATION CHARTS
3401
Maximum Vent
Width
in mm
Maximum Vent
Height
in mm
1200
900
900.00
Top Hung
aluminium systems
1200.00
3401
Maximum Vent
Height
in mm
700
1500
1500.00
Side Hung
Maximum Vent
Width
in mm
700.00
Disclaimer: The right to make alterations is reserved
© 2010 Sheerline, All Rights Reserved
PAGE 4
sheerline
STANDARD TOP HUNG
SHEERSASH 34 WINDOWS
600Pa WINDLOAD
aluminium systems
NOTE:
1. SEE THE MULLION LIMITATION CHART
2. OPENING SIZES SHOWN IN RED
3. ACTUAL WINDOW SIZES SHOWN IN BLACK AND BRACKETS.
600
(590)
900
(890)
1 200
(1190)
1 500
(1490)
1 800
(1790)
2 400
(2390)
600
(590)
340 -0606T
340 -0906T
340 -1206T
340 -1506T
340 -1806TT
340 -2406TT
340 -0609T
340 -0909T
340 -1209T
340 -1509T
340 -1809TT
340 -2409TT
340 -0612T
340 -0912T
340 -1212DT
340 -1512DT
340 -1812DT
340 -2412DT
340 -0615DT 340 -0915DT
340 -1215DT
340 -1515DT
340 -0618DT 340 -0918DT
340 -1218DT
900
(890)
66mm Mull W10252
340 -2415DT
340 -1518DT
340 -1818DT
Disclaimer: The right to make alterations is reserved
© 2010 Sheerline, All Rights Reserved
PAGE 6
66mm Mull W10252
66mm Mull W10252
1800
(1790)
340 -1815DT
66mm Mull W10252
66mm Mull W10252
1500
(1490)
66mm Mull W10252
66mm Mull W10252
1200
(1190)
340 -2418DT
sheerline
STANDARD TOP HUNG
SHEERSASH 34 WINDOWS
1000Pa WINDLOAD
aluminium systems
NOTE:
1. SEE THE MULLION LIMITATION CHART
2. OPENING SIZES SHOWN IN RED
3. ACTUAL WINDOW SIZES SHOWN IN BLACK AND BRACKETS.
600
(590)
900
(890)
1 200
(1190)
1 500
(1490)
1 800
(1790)
2 400
(2390)
600
(590)
340 -0606T
340 -0906T
340 -1206T
340 -1506T
340 -1806TT
340 -2406TT
340 -0609T
340 -0909T
340 -1209T
340 -1509T
340 -1809TT
340 -2409TT
340 -0612T
340 -0912T
340 -1212DT
340 -1512DT
340 -1812DT
340 -2412DT
900
(890)
340 -0618DT 340 -0918DT
340 -1218DT
340 -1515DT
66mm Mull W10252
1800
(1790)
340 -1815DT
66mm Mull W10252
340 -2415DT
340 -1518DT
340 -1818DT
Disclaimer: The right to make alterations is reserved
© 2010 Sheerline, All Rights Reserved
PAGE 6
66mm Mull W10252
340 -1215DT
66mm Mull W10252
340 -0615DT 340 -0915DT
66mm Mull W10252
1500
(1490)
66mm Mull W10252
66mm Mull W10252
66mm Mull W10252
1200
(1190)
340 -2418DT
sheerline
STANDARD TOP HUNG
SHEERSASH 34 WINDOWS
1500Pa WINDLOAD
aluminium systems
NOTE:
1. SEE THE MULLION LIMITATION CHART
2. OPENING SIZES SHOWN IN RED
3. ACTUAL WINDOW SIZES SHOWN IN BLACK AND BRACKETS.
600
(590)
900
(890)
1 200
(1190)
1 500
(1490)
1 800
(1790)
2 400
(2390)
600
(590)
340 -0606T
340 -0906T
340 -1206T
340 -1506T
340 -1806TT
340 -2406TT
340 -0609T
340 -0909T
340 -1209T
340 -1509T
340 -1809TT
340 -2409TT
340 -0612T
340 -0912T
340 -1212DT
340 -1512DT
340 -1215DT
340 -0618DT 340 -0918DT
340 -1218DT
340 -1515DT
340 -1815DT
66mm Mull W10252
340 -0615DT 340 -0915DT
1800
(1790)
66mm Mull
W10252
340 -2412DT
Disclaimer: The right to make alterations is reserved
© 2010 Sheerline, All Rights Reserved
PAGE 7
66mm Mull W10252
66mm Mull W10252
1500
(1490)
340 -1812DT
66mm Mull W10252
66mm Mull W10252
1200
(1190)
66mm Mull
W10252
66mm Mull
W10252
66mm Mull
W10252
900
(890)
340 -2415DT
sheerline
STANDARD SIDE HUNG
SHEERSASH 34 WINDOWS
600Pa WINDLOAD
aluminium systems
NOTE:
1. SEE THE MULLION LIMITATION CHART
2. OPENING SIZES SHOWN IN RED
3. ACTUAL WINDOW SIZES SHOWN IN BLACK AND BRACKETS.
600
(590)
900
(890)
1 200
(1190)
1 500
(1490)
1 800
(1790)
2 400
(2390)
600
(590)
900
(890)
340 -0609S
340 -0909S
340 -1209S
340 -1509S
340 -1809SS
340 -2409SS
340 -0612S
340 -0912S
340 -1212S
340 -1512S
340 -1812SS
340 -2412SS
340 -0615S
340 -0915S
340 -1215S
340 -1515S
340 -1815SS
340 -2415SS
340 -0618S
340 -0918S
340 -1218S
340 -1518S
340 -1818SS
Disclaimer: The right to make alterations is reserved
© 2010 Sheerline, All Rights Reserved
PAGE 8
66mm Mull W10252
66mm Mull W10252
66mm Mull W10252
1800
(1790)
66mm Mull W10252
66mm Mull W10252
1500
(1490)
66mm Mull W10252
66mm Mull W10252
1200
(1190)
340 -2418SS
sheerline
STANDARD SIDE HUNG
SHEERSASH 34 WINDOWS
1000Pa WINDLOAD
aluminium systems
NOTE:
1. SEE THE MULLION LIMITATION CHART
2. OPENING SIZES SHOWN IN RED
3. ACTUAL WINDOW SIZES SHOWN IN BLACK AND BRACKETS.
600
(590)
900
(890)
1 200
(1190)
1 500
(1490)
1 800
(1790)
2 400
(2390)
600
(590)
900
(890)
340 -0609S
340 -0909S
340 -1209S
340 -1509S
340 -1809SS
340 -2409SS
340 -0612S
340 -0912S
340 -1212S
340 -1512S
340 -1812SS
340 -2412SS
340 -0615S
340 -0915S
340 -0618S
340 -0918S
340 -1218S
340 -1518S
66mm Mull W10252
66mm Mull W10252
340 -2415SS
340 -1818SS
Disclaimer: The right to make alterations is reserved
© 2010 Sheerline, All Rights Reserved
PAGE 9
66mm Mull W10252
66mm Mull W10252
340 -1815SS
66mm Mull W10252
66mm Mull W10252
1800
(1790)
340 -1515S
340 -1215S
66mm Mull W10252
1500
(1490)
66mm Mull W10252
66mm Mull W10252
66mm Mull W10252
1200
(1190)
340 -2418SS
sheerline
STANDARD SIDE HUNG
SHEERSASH 34 WINDOWS
1500Pa WINDLOAD
aluminium systems
NOTE:
1. SEE THE MULLION LIMITATION CHART
2. OPENING SIZES SHOWN IN RED
3. ACTUAL WINDOW SIZES SHOWN IN BLACK AND BRACKETS.
600
(590)
900
(890)
1 200
(1190)
1 500
(1490)
1 800
(1790)
2 400
(2390)
600
(590)
900
(890)
340 -0915S
340 -0618S
340 -0918S
340 -1515S
340 -2412SS
340 -1815SS
66mm Mull W10252
1800
(1790)
340 -1812SS
66mm Mull W10252
66mm Mull W10252
66mm Mull W10252
66mm Mull W10252
340 -1215S
340 -1218S
340 -2415SS
340 -1818SS
Disclaimer: The right to make alterations is reserved
© 2010 Sheerline, All Rights Reserved
PAGE 10
66mm Mull
W10252
340 -0615S
1500
(1490)
340 -1512S
66mm Mull W10252
340 -1212S
340 -2409SS
66mm Mull
W10252
340 -0912S
1200
(1190)
340 -1809SS
66mm Mull W10252
340 -0612S
340 -1509S
66mm Mull W10252
340 -1209S
66mm Mull
W10252
340 -0909S
66mm Mull
W10252
340 -0609S
sheerline
SHEERSASH 34 SYSTEM
STANDARD TOP HUNG WINDOW
TYPICAL CONFIGURATIONS
A
BB
aluminium systems
CC
SINGLE TOP HUNG
TOP HUNG
NEXT TO FIXED
TOP HUNG NEXT
TO TOP HUNG
B
C
E
TOP HUNG
OVER FIXED
D
DOUBLE TOP HUNG
OVER FIXED
TOP HUNG
OVER TOP HUNG
DD
FIXED OVER
TOP HUNG
OVER FIXED
FIXED OVER
TOP HUNG
Disclaimer: The right to make alterations is reserved
© 2010 Sheerline, All Rights Reserved
PAGE 11
EE
TRIPLE TOP HUNG
sheerline
SHEERSASH 34 SYSTEM
STANDARD SIDE HUNG WINDOW
TYPICAL CONFIGURATIONS
aluminium systems
A
B
SINGLE SIDE HUNG
SIDE HUNG
OVER FIXED
D
C
TOP HUNG
OVER SIDE HUNG
FIXED OVER
SIDE HUNG
CC
SIDE HUNG NEXT
TO SIDE HUNG
Disclaimer: The right to make alterations is reserved
© 2010 Sheerline, All Rights Reserved
PAGE 12
sheerline
SHEERSASH 34 SYSTEM
COTTAGE PANE WINDOW FIXED
PANEL TYPICAL CONFIGURATIONS
B
A
1 x 3 FIXED PANEL
1 x 2 FIXED PANEL
D
C
3 x 1 FIXED PANEL
2 x 1 FIXED PANEL
E
aluminium systems
F
G
2 x 2 FIXED PANEL
2 x 3 FIXED PANEL
2 x 4 FIXED PANEL
H
I
J
3 x 2 FIXED PANEL
3 x 3 FIXED PANEL
3 x 4 FIXED PANEL
Disclaimer: The right to make alterations is reserved
© 2010 Sheerline, All Rights Reserved
PAGE 13
sheerline
SHEERSASH 34 SYSTEM
COTTAGE PANE WINDOW
TOP HUNG & SIDE HUNG
TYPICAL CONFIGURATIONS
aluminium systems
TOP HUNG
R
P
3 x 1 PANE
SINGLE TOP HUNG
2 x 1 PANE
SINGLE TOP HUNG
S
Q
3 x 2 PANE
SINGLE TOP HUNG
2 x 2 PANE
SINGLE TOP HUNG
SIDE HUNG
Q
P
2 x 4 PANE
SINGLE SIDE HUNG
2 x 3 PANE
SINGLE SIDE HUNG
Disclaimer: The right to make alterations is reserved
© 2010 Sheerline, All Rights Reserved
PAGE 14
sheerline
SHEERSASH 34 WINDOW SYSTEM
FASTENING POSITIONS
Max. 750
150
150
Max. 750
150
150
aluminium systems
Max. 750
150
150
Max. 750
Max. 750
150
150
150
150
Max. 750
Max. 750
150
150
Max. 750
Max. 750
150
150
General:
The window is fixed into position - the sill is then built at a later stage - the bottom lugs can be left in place
but it is often found that most times the mason either bends them out of his way or breaks them off.
This practically means that most windows are only secured on 3 sides.
Disclaimer: The right to make alterations is reserved
© 2010 Sheerline, All Rights Reserved
PAGE 15
sheerline
SHEERSASH 34 WINDOW SYSTEM
TYPICAL COUPLING
CONFIGURATIONS
aluminium systems
MULLION COUPLING DETAIL
EQUAL LEG OUTER FRAME &
SMALL T COUPLING MULLION
(3401 + W11019)
MULLION COUPLING DETAIL
SHORT LEG OUTER FRAME &
SMALL T COUPLING MULLION
(3410 + W11019)
MAXIMUM HEIGHT: 1500mm
MAXIMUM HEIGHT: 1500mm
MULLION COUPLING DETAIL
EQUAL LEG OUTER FRAME &
BIG T COUPLING MULLION
3404 + W10593)
MULLION COUPLING DETAIL
SHORT LEG OUTER FRAME &
BIG T COUPLING MULLION
(3410 + W10593)
MAXIMUM HEIGHT: 1500mm
MAXIMUM HEIGHT: 1500mm
Disclaimer: The right to make alterations is reserved
© 2010 Sheerline, All Rights Reserved
PAGE 16
sheerline
SHEERSASH 34 WINDOW SYSTEM
FASTENING POSITIONS
Max. 750
150
150
Max. 750
150
150
aluminium systems
Max. 750
150
150
Max. 750
Max. 750
150
150
150
150
Max. 750
Max. 750
150
150
Max. 750
Max. 750
150
150
General:
The window is fixed into position - the sill is then built at a later stage - the bottom lugs can be left in place
but it is often found that most times the mason either bends them out of his way or breaks them off.
This practically means that most windows are only secured on 3 sides.
Disclaimer: The right to make alterations is reserved
© 2010 Sheerline, All Rights Reserved
PAGE 17
sheerline
SHEERSASH 34 WINDOW SYSTEM
TYPICAL CROSS SECTIONAL DETAIL
DOUBLE TOP HUNG OVER FIXED
aluminium systems
SECTION B - B
SHOWING TRANSOM WITH
WEATHER BAR OVERLAP
A
A
C
C
53.87
55.87
22.56
B
3411
6.00
36.80
39.30
B
3402
SECTION A - A
3404
3401
3401
3403
22.56
16.50
55.87
SECTION C - C
14.00
53.37
3402
3404
3403
33.10
Disclaimer: The right to make alterations is reserved
© 2010 Sheerline, All Rights Reserved
PAGE 18
30.60
30.60
33.10
3403
3404
sheerline
SHEERSASH 34 WINDOW SYSTEM
TYPICAL CROSS SECTIONAL DETAIL
SIDE HUNG OVER FIXED
aluminium systems
B
A
C
C
53.87
A
55.87
22.56
SECTION B - B
SECTION A - A
6.00
14.00
16.50
39.30
B
36.80
3401
W10197
3404
3401
33.10
3403
22.56
53.37
30.60
3403
55.87
SECTION C - C
3404
3403
30.60
33.10
Disclaimer: The right to make alterations is reserved
© 2010 Sheerline, All Rights Reserved
PAGE 19
3404
sheerline
aluminium systems
53.87
22.56
SECTION B - B
55.87
SHEERSASH 34 WINDOW SYSTEM
COTTAGE PANE TYPICAL
CROSS SECTIONAL DETAIL
2 x 2 TOP HUNG OVER
2 x 1 FIXED PANEL
B
A
A
C
C
3409A
B
3404
3401
6.00
14.00
16.50
SECTION A - A
36.80
39.30
3401
3402
3409A
3403
22.56
10.50
55.87
8.00
53.37
3403
SECTION C - C
3404
30.60
33.10
3409A
3403
30.60
33.10
Disclaimer: The right to make alterations is reserved
© 2010 Sheerline, All Rights Reserved
PAGE 20
3404
sheerline
SHEERSASH 34 WINDOW SYSTEM
OUTER FRAME COMPONENT
ASSEMBLY DETAIL
aluminium systems
3404
3404
FINPILE
3405
CORNER CLEAT
3404
3404
Disclaimer: The right to make alterations is reserved
© 2010 Sheerline, All Rights Reserved
PAGE 21
sheerline
SHEERSASH 34 WINDOW SYSTEM
SASH FRAME COMPONENT
ASSEMBLY DETAIL
aluminium systems
3401
3405
CORNER CLEAT
POP RIVETS
3401
HANDLE WITH
SCREWS
FRICTION STAY
FINPILE
Disclaimer: The right to make alterations is reserved
© 2010 Sheerline, All Rights Reserved
PAGE 22
sheerline
SHEERSASH 34 WINDOW SYSTEM
EQUAL LEG OUTER FRAME
SILL LEVEL & MACHINING DETAIL
aluminium systems
3404
VIEW A
VIEW A
VIEW B
3404
VIEW B
45°
3404
3404
FINISHED CILL
LEVEL (INSIDE)
FINISHED CILL
LEVEL (OUTSIDE)
Disclaimer: The right to make alterations is reserved
© 2010 Sheerline, All Rights Reserved
PAGE 23
sheerline
SHEERSASH 34 WINDOW SYSTEM
SHORT LEG OUTER FRAME
SILL LEVEL & MACHINING DETAIL
aluminium systems
3410
VIEW A
VIEW A
VIEW B
3410
VIEW B
45°
3410
3410
FINISHED SILL
LEVEL (INSIDE)
FINISHED SILL
LEVEL (OUTSIDE)
Disclaimer: The right to make alterations is reserved
© 2010 Sheerline, All Rights Reserved
PAGE 24
sheerline
SHEERSASH 34 WINDOW SYSTEM
SIDELIGHT FRAME 72mm
SILL LEVEL & MACHINING DETAIL
aluminium systems
3418
VIEW A
VIEW A
VIEW B
VIEW B
17.50
3418
3.60
2.50
3418
4.00
39.00
2.00
3.20
23.80
17.50
3418
2.50
3.60
FINISHED SILL
LEVEL (INSIDE)
31.30
45.20
Disclaimer: The right to make alterations is reserved
© 2010 Sheerline, All Rights Reserved
PAGE 25
FINISHED SILL
LEVEL (OUTSIDE)
sheerline
SHEERSASH 34 WINDOW SYSTEM
SIDELIGHT BOX SILL 72mm
SILL LEVEL & MACHINING DETAIL
aluminium systems
W10562
VIEW A
VIEW A
VIEW B
VIEW B
W10562
4.00
2.00
3.20
23.80
W10562
18.50
2.50
1.00
39.00
3.50
3.50
18.50
2.50
1.00
W10562
FINISHED SILL
LEVEL (INSIDE)
64.50
78.50
Disclaimer: The right to make alterations is reserved
© 2010 Sheerline, All Rights Reserved
PAGE 26
FINISHED SILL
LEVEL (OUTSIDE)
sheerline
SHEERSASH 34 WINDOW SYSTEM
STANDARD MULLION MACHINING
DETAIL FOR END MILLING
ON EQUAL LEG OUTER FRAME
aluminium systems
3402
VIEW A
STANDARD MULLION
3402
EXPLODED VIEW
SHOWING MULLION
AGAINST FRAME
VIEW A
VIEW C
ISOMETRIC VIEW
SHOWING MULLION
AGAINST FRAME
3404
VIEW B
58.00
28.00
6.95
3.70
21.00
5.05
VIEW B
VIEW C
Disclaimer: The right to make alterations is reserved
© 2010 Sheerline, All Rights Reserved
PAGE 27
18.68
15.15
21.00
sheerline
SHEERSASH 34 WINDOW SYSTEM
STANDARD MULLION MACHINING
DETAIL FOR END MILLING
ON SHORT LEG OUTER FRAME
aluminium systems
3402
VIEW A
STANDARD MULLION
3402
EXPLODED VIEW
SHOWING MULLION
AGAINST FRAME
VIEW A
VIEW C
ISOMETRIC VIEW
SHOWING MULLION
AGAINST FRAME
3410
VIEW B
58.00
28.00
7.50
4.00
21.00
5.00
VIEW B
VIEW C
Disclaimer: The right to make alterations is reserved
© 2010 Sheerline, All Rights Reserved
PAGE 28
17.00
13.50
20.50
sheerline
SHEERSASH 34 WINDOW SYSTEM
STANDARD MULLION MACHINING
DETAIL FOR END MILLING
ON SIDELIGHT FRAME 72mm
aluminium systems
3402
VIEW A
STANDARD MULLION
3402
EXPLODED VIEW
SHOWING MULLION
AGAINST FRAME
VIEW A
VIEW C
ISOMETRIC VIEW
SHOWING MULLION
AGAINST FRAME
3418
VIEW B
58.00
28.00
7.20
4.00
21.00
5.00
VIEW B
VIEW C
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PAGE 29
18.50
15.00
20.80
sheerline
SHEERSASH 34 WINDOW SYSTEM
STANDARD MULLION MACHINING
DETAIL FOR END MILLING
ON SIDELIGHT BOX SILL 72mm
aluminium systems
3402
VIEW A
STANDARD MULLION
3402
EXPLODED VIEW
SHOWING MULLION
AGAINST FRAME
VIEW A
VIEW C
ISOMETRIC VIEW
SHOWING MULLION
AGAINST FRAME
VIEW B
W10562
58.00
28.00
7.20
4.00
21.00
5.00
VIEW B
VIEW C
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© 2010 Sheerline, All Rights Reserved
PAGE 30
18.50
15.00
20.80
sheerline
SHEERSASH 34 WINDOW SYSTEM
COTTAGE PANE MULLION
MACHINING DETAIL FOR END MILLING
ON EQUAL LEG OUTER FRAME
3409A
aluminium systems
VIEW A
COTTAGE PANE MULLION
3409A
VIEW A
EXPLODED VIEW
SHOWING MULLION
AGAINST FRAME
VIEW C
ISOMETRIC VIEW
SHOWING MULLION
AGAINST FRAME
3404
VIEW B
46.00
16.00
6.95
3.70
9.00
5.05
VIEW B
VIEW C
Disclaimer: The right to make alterations is reserved
© 2010 Sheerline, All Rights Reserved
PAGE 31
18.68
15.15
21.00
sheerline
SHEERSASH 34 WINDOW SYSTEM
COTTAGE PANE MULLION
MACHINING DETAIL FOR END MILLING
ON SHORT LEG OUTER FRAME
3409A
aluminium systems
VIEW A
COTTAGE PANE MULLION
3409A
EXPLODED VIEW
SHOWING MULLION
AGAINST FRAME
VIEW A
VIEW C
ISOMETRIC VIEW
SHOWING MULLION
AGAINST FRAME
3410
VIEW B
46.00
16.00
7.50
4.00
9.00
5.00
VIEW C
VIEW B
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© 2010 Sheerline, All Rights Reserved
PAGE 32
17.00
13.50
20.50
sheerline
SHEERSASH 34 WINDOW SYSTEM
COTTAGE PANE MULLION
MACHINING DETAIL FOR END MILLING
ON SIDELIGHT FRAME 72mm
aluminium systems
3409A
VIEW A
COTTAGE PANE MULLION
3409A
EXPLODED VIEW
SHOWING MULLION
AGAINST FRAME
VIEW A
VIEW C
ISOMETRIC VIEW
SHOWING MULLION
AGAINST FRAME
3418
VIEW B
46.00
16.00
6.95
3.70
9.00
5.05
VIEW B
VIEW C
Disclaimer: The right to make alterations is reserved
© 2010 Sheerline, All Rights Reserved
PAGE 33
18.68
15.15
21.00
sheerline
SHEERSASH 34 WINDOW SYSTEM
COTTAGE PANE MULLION
MACHINING DETAIL FOR END MILLING
ON SIDELIGHT BOX SILL 72mm
aluminium systems
3409A
VIEW A
COTTAGE PANE MULLION
3409A
EXPLODED VIEW
SHOWING MULLION
AGAINST FRAME
VIEW A
VIEW C
ISOMETRIC VIEW
SHOWING MULLION
AGAINST FRAME
W10562
VIEW B
46.00
16.00
6.95
3.70
9.00
5.05
VIEW B
VIEW C
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© 2010 Sheerline, All Rights Reserved
PAGE 34
18.68
15.15
21.00
sheerline
SHEERSASH 34 WINDOW SYSTEM
CORNER CLEAT ASSEMBLY DETAIL
FOR TUBULAR SASH
aluminium systems
3405
NOTE:
ALL JOINTS MUST BE SEALED WITH
SMALL JOINT SEALANT. WOOLPILE
MUST BE FITTED TO SASH AND
CORRESPONDING SURFACES OF
FRAME BEFORE CRIMPING (NOT
TO AREAS TO BE GLAZED)
3401
VIEW A
THE CORNER CLEAT HAS BEEN
SPECIALLY DESIGNED SO THAT THE
CORNER CAN BE CRIMPED EITHER
FROM THE INSIDE WITH A HAND
OPERATED CRIMPING MACHINE
OR FROM THE OUTSIDE WITH A
HYDRAULICALLY OPERATED
CRIMPING MACHINE
.00
50.00
28
3405
VIEW A
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© 2010 Sheerline, All Rights Reserved
PAGE 35
SHEERSASH 34 WINDOW SYSTEM
GLAZING BAR FRAME JOINT
ASSEMBLY DETAIL
NOTE: ALL JOINTS MUST BE SEALED WITH SMALL
JOINT SEALANT. FINPILE MUST BE FITTED
PRIOR TO ASSEMBLY IF SASH IS TO BE FITTED
INTO FRAME. FINPLIE MUST NOT RUN
BEHIND GLAZING BAR AND GAP MUST BE
SEALED TO PREVENT WATER INFILTRATION.
sheerline
aluminium systems
W10197
3401
MP305
ø 4.8mm HOLES
14mm c/c
SC0830P
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© 2010 Sheerline, All Rights Reserved
PAGE 36
sheerline
SHEERSASH 34 WINDOW SYSTEM
CROSS JOINT ASSEMBLY DETAIL
STANDARD MULLION
aluminium systems
NOTE: ALL JOINTS MUST BE SEALED WITH SMALL
JOINT SEALANT. FINPILE MUST BE FITTED
PRIOR TO ASSEMBLY IF SASH IS TO BE FITTED
INTO FRAME. FINPILE MUST NOT RUN
BEHIND GLAZING BAR AND GAP MUST BE
SEALED TO PREVENT WATER INFILTRATION.
W52697
MULLION ENDS MILLED
TO ENGAGE MULLION
6x30 P/HEAD POSI
S/S ST SCREW
SC0630P
W52697
CC28
SHOWING FINPILE MEETING
AND NOT RUNNING TO EDGE
OF THE PROFILE
SILICONE SEALANT
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© 2010 Sheerline, All Rights Reserved
PAGE 37
SHEERSASH 34 WINDOW SYSTEM
CROSS JOINT ASSEMBLY DETAIL
COTTAGE PANE MULLION
sheerline
aluminium systems
3409A
MULLION ENDS MILLED
TO ENGAGE MULLION
6x30 P/HEAD POSI
S/S ST SCREW
SC0630P
3409A
CPC28
NOTE: ALL JOINTS MUST BE SEALED WITH SMALL
JOINT SEALANT. FINPILE MUST BE FITTED
PRIOR TO ASSEMBLY IF SASH IS TO BE FITTED
INTO FRAME. FINPILE MUST NOT RUN
BEHIND GLAZING BAR AND GAP MUST BE
SEALED TO PREVENT WATER INFILTRATION.
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© 2010 Sheerline, All Rights Reserved
PAGE 38
sheerline
SHEERSASH 34 WINDOW SYSTEM
GLAZING PROCEDURE
Insert the pull-in vinyl gasket into
glazing beads by sliding or
pressing it into the groove (1).
Before cutting gasket, ensure
that it has not stretched and cut
6mm longer so that corners are
in compression at all times.
aluminium systems
1
Position bottom glazing bead in
glazing bead rebate (2).
Place glass on glazing blocks (3).
6mm GLASS
Insert top and then side glazing
beads ensuring that they are in
correctly.
2
Starting from top centre, insert
roll in gasket (4) without
stretching it (5). Stop 150mm from
corner and partly cut gasket
6mm longer than the edge of the
vertical bead. Insert gasket at
corner and then roll in remaining
150mm. Repeat this on the other
sides. Where gasket ends meet,
cut gasket 6mm longer. Insert
cut ends first and complete.
3 AND 4mm GLASS
GLAZING BLOCK
3
ENSURE GASKETS ARE NOT
STRETCHED AT ANY STAGE
TOP
SEEN FROM THE INSIDE
START
END
NOTCH GASKET
AT CORNERS
5
4
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© 2010 Sheerline, All Rights Reserved
PAGE 39
sheerline
SHEERSASH 34 WINDOW SYSTEM
GLAZING PROCEDURE CONTINUED
aluminium systems
GLAZING
1.
SELECTION OF GLAZING METHODS
1.1
SETTING AND LOCATION BLOCKS
Glass-to-metal contact must be avoided at all times by using setting and location blocks
having a hardness of 50° to 90° shore A durometer. Use only blocks made of Neoprene,
EPDM, Silicone or other elastomeric material.
Setting blocks are to have a minimum thickness of 3mm and must be at least 27mm in
length per square metre of glass area.
In the event of laminated glass and/or sealed insulated glass units drainage is to be
provided to prevent the glass edge to be submerged. Two or more 7mm diameter holes or
5mm x 9mm slotted holes, or larger, are to be equally spaced in the sill section of sash or
frame to allow for such ventilation/drainage.
The position of the setting and location blocks is illustrated in Figure 2.
SB over pivot
SB over pivot
a) Fixed Light
b) Vertically pivoted
(hung off-centre)
c) Vertically pivoted
(hung centrally)
d) Top Hung
e) Bottom Hung
f) Side Hung or door
g) Horizontally pivoted
and reversible
h) Horizontally sliding;
6 blocks to each pane
i) Vertically sliding
FIGURE 2 - POSITION OF SETTING AND LOCATION BLOCKS
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© 2010 Sheerline, All Rights Reserved
PAGE 40
sheerline
SHEERSASH 34 WINDOW SYSTEM
FRICTION STAY ASSEMBLY DETAIL
aluminium systems
13.50
SASH
FRAME
INSIDE
THE FRICTION STAY SHOULD ALWAYS BE FITTED
AS FAR FORWARD IN THE FRAME AS POSSIBLE.
(AS ILLUSTRATED)
THE ARM FIXED TO THE SASH SHOULD BE FITTED
TO ALLOW CORRECT COMPRESSION OF THE
FINPILE AND PACKED TO CLEAR GLAZING
BEAD NIB.
THE STAYS ARE SECURED WITH 4.8 x 10 DOME
HEAD RIVETS.
STAY CODE TO BE USED FOR SASH SIZE
FS202FG
LESS THAN OR EQUAL TO 300mm
FS304FG
BETWEEN 301mm AND 450mm
FS406FG
BETWEEN 451mm AND 600mm
FS600FG
BETWEEN 601mm AND 900mm
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© 2010 Sheerline, All Rights Reserved
PAGE 41
sheerline
SHEERSASH 34 WINDOW SYSTEM
HANDLE ASSEMBLY DETAIL
aluminium systems
3401
VIEW A
NO 8 x 10 COUNTERSUNK SELF-TAPPING
FLAT END SCREWS
10
38.50
45.80
10
ø 3.5mm
33.00
3401
VIEW A
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© 2010 Sheerline, All Rights Reserved
PAGE 42
SHEERSASH 34 WINDOW SYSTEM
FIXING LUG PREPARATION DETAIL
TWIST IN LUG FITTED TO
EQUAL LEG OUTER FRAME
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© 2010 Sheerline, All Rights Reserved
PAGE 43
sheerline
aluminium systems