Download Rhino 2500FMP - Two Crossbar System - Rhino-Rack

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Rhino 2500FMP - Two Crossbar System
Important:
Please refer to your fitting instruction to ensure that the roof racks are installed in the correct locations.
Check the contents of kit before commencing fitment and report any discrepancies.
Place these instructions in the vehicle’s glove box after installation is complete.
Maximum carrying capacity: 75kg (165lbs) evenly distributed over crossbars. Please refer to your vehicle
manufacturers handbook and DK Specification sheet for maximum roof loading.
Always use the lower of the two figures.
Recommendations:
It is essential that all bolt connections be checked after driving a short distance when you first install your crossbars. Bolt
connections should be checked again at regular intervals (probably once a week is enough, depending on road conditions,
usage, loads and distances travelled). You should also check the crossbars each time they are refitted. Make sure to fasten your
load securely. Please ensure that all loads are evenly distributed and that the centre of gravity is kept as low as possible.
Use only non-stretch fastening ropes or straps.
Load Ratings
When these roof racks are to be used on a vehicle that is driven off sealed roads, the manufacturer maximum roof load rating (to
be found in the vehicles User Manual) should be halved. For example, if the vehicles maximum roof load rating is 70kgs
(subtract 5kg - weight of crossbar and legs), these racks, when fitted to this vehicle should have no more than 35kgs loaded.
Caution:
The handling characteristics of the vehicle changes when you transport a load on the roof. For safety reasons we recommend
you exercise extreme care when transporting wind-resistant loads. Special consideration must be taken into account when
cornering and braking.Please remove crossbars when putting vehicle through an automatic car wash.
Note for Dealers and Fitters:
It is your responsibility to ensure instructions are given to the end user or client.
Rhino-Rack
3 Pike Street, Rydalmere, NSW 2116, Australia.
(Ph) (02) 9638 4744 (Fax) (02) 9638 4822
Document No: R083
Prepared By: Kayle Everett
Authorised By: Chris Murty
Issue No: 05
Issue Date: 4/03/2014
These instructions remain the property of Rhino-Rack Australia Pty. Ltd. and may not be used or changed for any other purpose than intended.
Page 1 of 7
Rhino 2500FMP Two Crossbar System
ü
ü
!
!
!
X
km/h
? kg
!
NOT Recommended
When these roof racks are to be
used on a vehicle that is driven off
sealed roads, the manufacturer
maximum roof load rating (to be
found in the vehicles User Manual)
should be halved. Do not forget to
subtract 5kg from your maximum
carrying capacity due to the weight
of the crossbars and legs.
70kg load rating
(Urban road)
WARNING! Important Load Carrying Instructions
With utility vehicles, the cabin and the canopy move
independently. Roofracks and vehicle can be damaged if the
item transported is rigidly fixed at points on both the cabin and
canopy. Instead, rigidly fix to either the cabin roofracks or the
canopy roofracks.
X
NO
Page 2 of 7
=
35 kg load rating
(Off road - 70kg / 2)
ü
YES
ü
YES
Rhino 2500FMP Two Crossbar System
+
+
Parts List
Item
Component Name
Qty
Part No.
1
1
Attachment stud (kit specific)
4
-
2
Fastening knob
4
M554
3
Rear mount bracket
4
C564
3
4
10mm hex spanner
1
CA1026
5
Front mount bracket
4
C565
6
M6 spring washer
4
W004
7
M6 x 12.5mm flat washer
4
W003
8
M6 x 20mm security screw
4
B062
4
5
6
7
8
9
9
M6 nyloc nut
4
N013
10
10
M6 hex bolt (kit specific)
4
-
11
Foot plate
4
M311-D13
12
FMP pad (kit specific)
4
-
13
Fitting instruction
1
R083
Tools required:
Security Allen key, provided.
Hex spanner, provided.
Tape measure
Torque wrench
Scissors
2
11
12
ü ü
Refer to DK specification sheet for correct roof rack placement on your vehicle.
Discard parts shown below from RLKVA.
x
4
A
RLKV
Page 3 of 7
Rhino 2500FMP Two Crossbar System
1
2
Remove M8 bolt and M8 nut.
Attach hardware.
Item 2 Item 5
Item 6 Item 8
Item 3 Item 7
Item 3
struction
Item 9 Item 10
Identification
AERO crossbar
3
EURO crossbar
HD crossbar
REAR
onto
footCROSSBAR
plate. Pad
Clip rubber pad
central locator lug and end tabs must fully locate into the foot plate.
Note: Certain rubber pad sets have a DK supplement sheet to show correct orientation.
AERO
HD
surement
istance
(x)
Foot plate
arrow
direction
010mm
OUT
030mm
OUT
030mm
OUT
Rear
Right
Pad/
Clamp
Rear
Left
Pad/
Clamp
M365
114490
M365
114490
Arrow
FORWARD
M365
114490
M365
114490
Arrow
FORWARD
M365
114490
M365
114490
Arrow
example
only.
FORWARD
4
Central locator lug
pushes through.
VA
EURO
HD
Measurement
strip length
per side
Measurement
strip length
per side
Measurement
Distance
(x)
Foot plate
arrow
direction
181mm
68mm
1010mm
OUT
55mm
Central
984mm
locatorOUT
lug
168mm
End tabs.
End tabs clip in.
168mm
55mm
984mm
OUT
5
Clip foot plate onto base of the leg with the arrow
facing In or Out according to your vehicle listed in the
DK specification sheet.
Insert crossbar rubber.
DK spec sheet.
DK001 Rhino-Rack VA, Aero, Euro & HD crossbar instruction
Page 1 of 2
DK001 Rhino-Rack VA, Aero, Euro & HD crossbarIdentification
instruction
IDENTIFICATION CHART
DK001 Rhino-Rack VA, Aero, Euro & HD crossbar instruction
Date
VA crossbar
Crossbar
Date
Front
Right
Pad/
Clamp
M367
Crossbar
114500
EURO
AERO
VA crossbar
HD crossbar
REAR CROSSBAR
EURO crossbar
HD crossbar
REAR CROSSBAR
AERO
AERO
HD
VA
EURO
AERO
HD
Front
Rear
Rear
Measurement
Measurement
Measurement Foot plate
Measurement Measurement Measurement
Foot plate
Left
Right
Left
strip length VA strip length
Distance HD arrow
strip length VA strip length
Distance HD arrow
Pad/
Pad/
Pad/
EURO
EURO
per side
per side
(x)
direction
per side
per side
(x)
direction
Clamp
Clamp
Clamp
Front
Front
Rear
Rear
Measurement
Measurement
Measurement Foot plate
Measurement Measurement Measurement
Foot plate
Right
M365 Right
M365 Left
M367 Left
strip length
strip length
Distance
arrow
strip length
strip length
Distance
arrow
Pad/
Pad/
114490 Pad/
114490 Pad/
per side
per side
(x)
direction
per side
per side
(x)
direction
114500 Clamp
Clamp
Clamp
Clamp
181mm
68mm
1010mm
OUT
181mm
68mm
1010mm
OUT
Ford Focus 5dr
05-11 1260mm
Hatch LS/LV
Arrow
M367
M367
FORWARD
114500 114500
Ford Focus 5dr
05-11 1260mm
181mm
68mm
1010mm
M367
M367
Hatch LS/LV
Arrow
114500 114500
Mitsubishi 380
FORWARD 191mm
05-08 1260mm
78mm
1030mm
OUT
4dr Sedan DB
Arrow
M367
M367
FORWARD
114500 114500
Mitsubishi 380
05-08 1260mm
191mm
78mm
1030mm
M367
M367
4dr Sedan DB
Arrow
Mitsubishi
114500 114500
FORWARD 191mm
Galant 4dr
04-07 1260mm
78mm
1030mm
OUT
Arrow
Sedan
M367
M367
FORWARD
Mitsubishi
114500 114500
Galant 4dr
04-07 1260mm
191mm
78mm
1030mm
Arrow
Sedan
FORWARD
IDENTIFICATION CHART
EURO crossbar
AERO crossbar
FRONT CROSSBAR
Identification
Vehicle
AERO crossbar
FRONT CROSSBAR
VA
Vehicle
Identification
VA crossbar
IDENTIFICATION CHART
Arrow
M365
M365
FORWARD
114490 114490
OUT
181mm
68mm
1010mm
M365
M365
Arrow
114490 114490
FORWARD168mm
55mm
984mm
OUT
Arrow
M365
M365
FORWARD
114490 114490
OUT
168mm
55mm
984mm
M365
M365
Arrow
114490 114490
FORWARD168mm
55mm
984mm
OUT
Arrow
M365
M365
FORWARD
114490 114490
OUT
168mm
55mm
984mm
Arrow
FORWARD
AERO crossbar
OUT
OUT
OUT
EURO crossbar
Page 1 of 2
REAR CROSSBAR
AERO
Vehicle
Date
Crossbar
Ford Focus 5dr
Hatch LS/LV
05-11
1260mm
Mitsubishi 380
4dr Sedan DB
05-08
1260mm
Mitsubishi
Galant 4dr
Sedan
04-07 4
1260mm
Page
of 7
Front
Right
Pad/
Clamp
Front
Left
Pad/
Clamp
M367
M367
114500 114500
Arrow
FORWARD
M367
M367
114500 114500
Arrow
FORWARD
M367
M367
114500 114500
Arrow
FORWARD
HD crossbar
Page 1 of 2
FRONT CROSSBAR
AERO
VA
EURO
HD
Measurement
strip length
per side
Measurement
strip length
per side
Measurement
Distance
(x)
Foot plate
arrow
direction
181mm
68mm
1010mm
OUT
191mm
78mm
1030mm
Rear
Right
Pad/
Clamp
Rear
Left
Pad/
Clamp
M365
114490
M365
114490
Arrow
FORWARD
M365
114490
M365
114490
OUT
example
only.
Arrow
VA
EURO
HD
Measurement
strip length
per side
Measurement
strip length
per side
Measurement
Distance
(x)
Foot plate
arrow
direction
181mm
68mm
1010mm
OUT
168mm
55mm
984mm
OUT
168mm
55mm
984mm
OUT
FORWARD
191mm
78mm
1030mm
OUT
M365
114490
M365
114490
Arrow
FORWARD
60
50
40
30
20
10
Rhino 2500FMP Two Crossbar System
6
Cut for Front & Rear. Refer DK sheet and DA kit for parts.
FRONT CROSSBAR
1.
2.
---mm
1070mm /
---mm
OUT
42,1/8”
Rear
Right
Pad/
Clamp
Rear
Left
Pad/
Clamp
M365
114496
M365
114496
Pad Arrow
FORWARD
Measurement
strip length
per side
Measurement
strip length
per side
Measurement
Distance
(x)
---mm
Foot plate
arrow
direction
1056mm /
---mm
80
Pad Arrow
FORWARD
Foot plate
arrow
direction
90
Measurement
Distance
(x)
60
M365
114496
Measurement
strip length
per side
HD
70
M365
114496
Measurement
strip length
per side
EURO
40
1260mm
Front
Left
Pad/
Clamp
VA
50
7
04/04
on
Front
Right
Pad/
Clamp
HD
20
4dr SUV SY-SZ
Crossbar
EURO
10
Ford Territory
Date
3.
DA
VA
30
Vehicle
REAR CROSSBAR
DA
OUT
41,37/64”
Slide into each end of crossbar until it stops.
1.
2.
90
80
70
60
40
50
20
30
10
90
80
70
60
40
50
20
30
10
8
Tighten M6 screw with Allen key provided to 4 Nm (35 lbf.in).
Push strip up against
end of cut out.
hino-Rack VA, Aero, Euro & HD crossbar instruction
rossbar
260mm
260mm
260mm
Identification
IDENTIFICATION CHART
VA crossbar
AERO crossbar
FRONT CROSSBAR
EURO crossbar
AERO
Front
Right
Pad/
Clamp
Front
Left
Pad/
Clamp
M367
M367
114500 114500
Arrow
FORWARD
M367
M367
114500 114500
Arrow
FORWARD
M367
M367
114500 114500
Arrow
FORWARD
AERO
VA
EURO
HD
Measurement
strip length
per side
Measurement
strip length
per side
Measurement
Distance
(x)
181mm
68mm
1010mm
Foot plate
arrow
direction
OUT
Rear
Left
Pad/
Clamp
M365
M365
Arrow
FORWARD
example only.
78mm
1030mm
OUT
191mm
78mm
1030mm
OUT
1.
Rear
Right
Pad/
Clamp
DK spec114490
sheet.
114490
191mm
9
HD crossbar
REAR CROSSBAR
M365
114490
M365
114490
Arrow
FORWARD
M365
114490
M365
114490
Arrow
FORWARD
VA
EURO
HD
Measurement
strip length
per side
Measurement
strip length
per side
Measurement
Distance
(x)
Foot plate
arrow
direction
181mm
68mm
1010mm
OUT
55mm
984mm
OUT
55mm
984mm
OUT
168mm
168mm
Locate nut into
crossbar.
2.
Length of measurement strip is
very important to ensure proper
fitment of racks.
3.
Page 1 of 2
Page 5 of 7
Rhino 2500FMP Two Crossbar System
10
Attach location decals.
FR
RR
FL
11
Attach 4 studs. Tighten using fingers only.
Item 1
1.
12
RL
2.
Attach crossbars.
FR
RR
FL
Page 6 of 7
RL
ü
Rhino 2500FMP Two Crossbar System
13
Locate M6 screw into stud. Tighten plastic bolt
housing alternately both sides.
Tighten 3-4 Nm, 26-35 lbf.in.
Ensure rubber gasket flares evenly and no
edges are tucked under.
14
Tighten M6 Nyloc nut against underside of metal bracket. 1-2 Nm, 9-18 lbf.in. Do not over tighten.
û
15
Fit end caps.
16
Attach front cover.
ü
ü
Check Racks are secure.
Front cover
key
or
ü
û
Open
Closed
Note: SX100 pictured.
Page 7 of 7