Download Rhino 2500FMP - Two Crossbar System - Rhino-Rack
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CONTROLLED Rhino 2500FMP - Two Crossbar System Important: Please refer to your fitting instruction to ensure that the roof racks are installed in the correct locations. Check the contents of kit before commencing fitment and report any discrepancies. Place these instructions in the vehicle’s glove box after installation is complete. Maximum carrying capacity: 75kg (165lbs) evenly distributed over crossbars. Please refer to your vehicle manufacturers handbook and DK Specification sheet for maximum roof loading. Always use the lower of the two figures. Recommendations: It is essential that all bolt connections be checked after driving a short distance when you first install your crossbars. Bolt connections should be checked again at regular intervals (probably once a week is enough, depending on road conditions, usage, loads and distances travelled). You should also check the crossbars each time they are refitted. Make sure to fasten your load securely. Please ensure that all loads are evenly distributed and that the centre of gravity is kept as low as possible. Use only non-stretch fastening ropes or straps. Load Ratings When these roof racks are to be used on a vehicle that is driven off sealed roads, the manufacturer maximum roof load rating (to be found in the vehicles User Manual) should be halved. For example, if the vehicles maximum roof load rating is 70kgs (subtract 5kg - weight of crossbar and legs), these racks, when fitted to this vehicle should have no more than 35kgs loaded. Caution: The handling characteristics of the vehicle changes when you transport a load on the roof. For safety reasons we recommend you exercise extreme care when transporting wind-resistant loads. Special consideration must be taken into account when cornering and braking.Please remove crossbars when putting vehicle through an automatic car wash. Note for Dealers and Fitters: It is your responsibility to ensure instructions are given to the end user or client. Rhino-Rack 3 Pike Street, Rydalmere, NSW 2116, Australia. (Ph) (02) 9638 4744 (Fax) (02) 9638 4822 Document No: R083 Prepared By: Kayle Everett Authorised By: Chris Murty Issue No: 05 Issue Date: 4/03/2014 These instructions remain the property of Rhino-Rack Australia Pty. Ltd. and may not be used or changed for any other purpose than intended. Page 1 of 7 Rhino 2500FMP Two Crossbar System ü ü ! ! ! X km/h ? kg ! NOT Recommended When these roof racks are to be used on a vehicle that is driven off sealed roads, the manufacturer maximum roof load rating (to be found in the vehicles User Manual) should be halved. Do not forget to subtract 5kg from your maximum carrying capacity due to the weight of the crossbars and legs. 70kg load rating (Urban road) WARNING! Important Load Carrying Instructions With utility vehicles, the cabin and the canopy move independently. Roofracks and vehicle can be damaged if the item transported is rigidly fixed at points on both the cabin and canopy. Instead, rigidly fix to either the cabin roofracks or the canopy roofracks. X NO Page 2 of 7 = 35 kg load rating (Off road - 70kg / 2) ü YES ü YES Rhino 2500FMP Two Crossbar System + + Parts List Item Component Name Qty Part No. 1 1 Attachment stud (kit specific) 4 - 2 Fastening knob 4 M554 3 Rear mount bracket 4 C564 3 4 10mm hex spanner 1 CA1026 5 Front mount bracket 4 C565 6 M6 spring washer 4 W004 7 M6 x 12.5mm flat washer 4 W003 8 M6 x 20mm security screw 4 B062 4 5 6 7 8 9 9 M6 nyloc nut 4 N013 10 10 M6 hex bolt (kit specific) 4 - 11 Foot plate 4 M311-D13 12 FMP pad (kit specific) 4 - 13 Fitting instruction 1 R083 Tools required: Security Allen key, provided. Hex spanner, provided. Tape measure Torque wrench Scissors 2 11 12 ü ü Refer to DK specification sheet for correct roof rack placement on your vehicle. Discard parts shown below from RLKVA. x 4 A RLKV Page 3 of 7 Rhino 2500FMP Two Crossbar System 1 2 Remove M8 bolt and M8 nut. Attach hardware. Item 2 Item 5 Item 6 Item 8 Item 3 Item 7 Item 3 struction Item 9 Item 10 Identification AERO crossbar 3 EURO crossbar HD crossbar REAR onto footCROSSBAR plate. Pad Clip rubber pad central locator lug and end tabs must fully locate into the foot plate. Note: Certain rubber pad sets have a DK supplement sheet to show correct orientation. AERO HD surement istance (x) Foot plate arrow direction 010mm OUT 030mm OUT 030mm OUT Rear Right Pad/ Clamp Rear Left Pad/ Clamp M365 114490 M365 114490 Arrow FORWARD M365 114490 M365 114490 Arrow FORWARD M365 114490 M365 114490 Arrow example only. FORWARD 4 Central locator lug pushes through. VA EURO HD Measurement strip length per side Measurement strip length per side Measurement Distance (x) Foot plate arrow direction 181mm 68mm 1010mm OUT 55mm Central 984mm locatorOUT lug 168mm End tabs. End tabs clip in. 168mm 55mm 984mm OUT 5 Clip foot plate onto base of the leg with the arrow facing In or Out according to your vehicle listed in the DK specification sheet. Insert crossbar rubber. DK spec sheet. DK001 Rhino-Rack VA, Aero, Euro & HD crossbar instruction Page 1 of 2 DK001 Rhino-Rack VA, Aero, Euro & HD crossbarIdentification instruction IDENTIFICATION CHART DK001 Rhino-Rack VA, Aero, Euro & HD crossbar instruction Date VA crossbar Crossbar Date Front Right Pad/ Clamp M367 Crossbar 114500 EURO AERO VA crossbar HD crossbar REAR CROSSBAR EURO crossbar HD crossbar REAR CROSSBAR AERO AERO HD VA EURO AERO HD Front Rear Rear Measurement Measurement Measurement Foot plate Measurement Measurement Measurement Foot plate Left Right Left strip length VA strip length Distance HD arrow strip length VA strip length Distance HD arrow Pad/ Pad/ Pad/ EURO EURO per side per side (x) direction per side per side (x) direction Clamp Clamp Clamp Front Front Rear Rear Measurement Measurement Measurement Foot plate Measurement Measurement Measurement Foot plate Right M365 Right M365 Left M367 Left strip length strip length Distance arrow strip length strip length Distance arrow Pad/ Pad/ 114490 Pad/ 114490 Pad/ per side per side (x) direction per side per side (x) direction 114500 Clamp Clamp Clamp Clamp 181mm 68mm 1010mm OUT 181mm 68mm 1010mm OUT Ford Focus 5dr 05-11 1260mm Hatch LS/LV Arrow M367 M367 FORWARD 114500 114500 Ford Focus 5dr 05-11 1260mm 181mm 68mm 1010mm M367 M367 Hatch LS/LV Arrow 114500 114500 Mitsubishi 380 FORWARD 191mm 05-08 1260mm 78mm 1030mm OUT 4dr Sedan DB Arrow M367 M367 FORWARD 114500 114500 Mitsubishi 380 05-08 1260mm 191mm 78mm 1030mm M367 M367 4dr Sedan DB Arrow Mitsubishi 114500 114500 FORWARD 191mm Galant 4dr 04-07 1260mm 78mm 1030mm OUT Arrow Sedan M367 M367 FORWARD Mitsubishi 114500 114500 Galant 4dr 04-07 1260mm 191mm 78mm 1030mm Arrow Sedan FORWARD IDENTIFICATION CHART EURO crossbar AERO crossbar FRONT CROSSBAR Identification Vehicle AERO crossbar FRONT CROSSBAR VA Vehicle Identification VA crossbar IDENTIFICATION CHART Arrow M365 M365 FORWARD 114490 114490 OUT 181mm 68mm 1010mm M365 M365 Arrow 114490 114490 FORWARD168mm 55mm 984mm OUT Arrow M365 M365 FORWARD 114490 114490 OUT 168mm 55mm 984mm M365 M365 Arrow 114490 114490 FORWARD168mm 55mm 984mm OUT Arrow M365 M365 FORWARD 114490 114490 OUT 168mm 55mm 984mm Arrow FORWARD AERO crossbar OUT OUT OUT EURO crossbar Page 1 of 2 REAR CROSSBAR AERO Vehicle Date Crossbar Ford Focus 5dr Hatch LS/LV 05-11 1260mm Mitsubishi 380 4dr Sedan DB 05-08 1260mm Mitsubishi Galant 4dr Sedan 04-07 4 1260mm Page of 7 Front Right Pad/ Clamp Front Left Pad/ Clamp M367 M367 114500 114500 Arrow FORWARD M367 M367 114500 114500 Arrow FORWARD M367 M367 114500 114500 Arrow FORWARD HD crossbar Page 1 of 2 FRONT CROSSBAR AERO VA EURO HD Measurement strip length per side Measurement strip length per side Measurement Distance (x) Foot plate arrow direction 181mm 68mm 1010mm OUT 191mm 78mm 1030mm Rear Right Pad/ Clamp Rear Left Pad/ Clamp M365 114490 M365 114490 Arrow FORWARD M365 114490 M365 114490 OUT example only. Arrow VA EURO HD Measurement strip length per side Measurement strip length per side Measurement Distance (x) Foot plate arrow direction 181mm 68mm 1010mm OUT 168mm 55mm 984mm OUT 168mm 55mm 984mm OUT FORWARD 191mm 78mm 1030mm OUT M365 114490 M365 114490 Arrow FORWARD 60 50 40 30 20 10 Rhino 2500FMP Two Crossbar System 6 Cut for Front & Rear. Refer DK sheet and DA kit for parts. FRONT CROSSBAR 1. 2. ---mm 1070mm / ---mm OUT 42,1/8” Rear Right Pad/ Clamp Rear Left Pad/ Clamp M365 114496 M365 114496 Pad Arrow FORWARD Measurement strip length per side Measurement strip length per side Measurement Distance (x) ---mm Foot plate arrow direction 1056mm / ---mm 80 Pad Arrow FORWARD Foot plate arrow direction 90 Measurement Distance (x) 60 M365 114496 Measurement strip length per side HD 70 M365 114496 Measurement strip length per side EURO 40 1260mm Front Left Pad/ Clamp VA 50 7 04/04 on Front Right Pad/ Clamp HD 20 4dr SUV SY-SZ Crossbar EURO 10 Ford Territory Date 3. DA VA 30 Vehicle REAR CROSSBAR DA OUT 41,37/64” Slide into each end of crossbar until it stops. 1. 2. 90 80 70 60 40 50 20 30 10 90 80 70 60 40 50 20 30 10 8 Tighten M6 screw with Allen key provided to 4 Nm (35 lbf.in). Push strip up against end of cut out. hino-Rack VA, Aero, Euro & HD crossbar instruction rossbar 260mm 260mm 260mm Identification IDENTIFICATION CHART VA crossbar AERO crossbar FRONT CROSSBAR EURO crossbar AERO Front Right Pad/ Clamp Front Left Pad/ Clamp M367 M367 114500 114500 Arrow FORWARD M367 M367 114500 114500 Arrow FORWARD M367 M367 114500 114500 Arrow FORWARD AERO VA EURO HD Measurement strip length per side Measurement strip length per side Measurement Distance (x) 181mm 68mm 1010mm Foot plate arrow direction OUT Rear Left Pad/ Clamp M365 M365 Arrow FORWARD example only. 78mm 1030mm OUT 191mm 78mm 1030mm OUT 1. Rear Right Pad/ Clamp DK spec114490 sheet. 114490 191mm 9 HD crossbar REAR CROSSBAR M365 114490 M365 114490 Arrow FORWARD M365 114490 M365 114490 Arrow FORWARD VA EURO HD Measurement strip length per side Measurement strip length per side Measurement Distance (x) Foot plate arrow direction 181mm 68mm 1010mm OUT 55mm 984mm OUT 55mm 984mm OUT 168mm 168mm Locate nut into crossbar. 2. Length of measurement strip is very important to ensure proper fitment of racks. 3. Page 1 of 2 Page 5 of 7 Rhino 2500FMP Two Crossbar System 10 Attach location decals. FR RR FL 11 Attach 4 studs. Tighten using fingers only. Item 1 1. 12 RL 2. Attach crossbars. FR RR FL Page 6 of 7 RL ü Rhino 2500FMP Two Crossbar System 13 Locate M6 screw into stud. Tighten plastic bolt housing alternately both sides. Tighten 3-4 Nm, 26-35 lbf.in. Ensure rubber gasket flares evenly and no edges are tucked under. 14 Tighten M6 Nyloc nut against underside of metal bracket. 1-2 Nm, 9-18 lbf.in. Do not over tighten. û 15 Fit end caps. 16 Attach front cover. ü ü Check Racks are secure. Front cover key or ü û Open Closed Note: SX100 pictured. Page 7 of 7