Download XPSMCWIN User Manual

XPSMCWIN
Configuration Software for
XPSMC
33003281.03
11/2007
2
Table of Contents
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Chapter 1
System Requirements and Software Installation . . . . . . . . . . 11
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
System Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Chapter 2
XPSMCWIN User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Window Types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Elements of a Window. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Chapter 3
Menu Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Edit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Help. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 4
4.1
19
20
21
22
23
24
27
28
29
Device Library . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Creating a Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting the Safety Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting a Device to a Safety Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Modifying the Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
33
33
34
47
49
50
3
4.2
4.3
4.4
4.5
4.6
4.7
4
Monitoring Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Overview of all Control Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Safety Guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Light Curtains (Electro Sensitive Protective Equipment (ESPE)) of
Category 4 without Muting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Light Curtain with Muting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Magnetic Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Two-Hand Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Safety Mat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Zero Speed Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Injection Molding Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Hydraulic Press Valve Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Hydraulic Press 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Eccentric Press . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Eccentric Press 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Shaft/Chain Break Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Seat Valve Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
EDM Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
EDM Device (External Device Monitoring). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Start Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Start Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Enabling Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Two-Channel or Three-Channel Enabling Device . . . . . . . . . . . . . . . . . . . . . . . 100
Miscellaneous Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
OR Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Foot Switch Control Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Selector Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Closed Tool Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
State of Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Applying Output States to Other Safety Outputs . . . . . . . . . . . . . . . . . . . . . . . . 113
Chapter 5
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
Chapter 6
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Generals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Application Scheme Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Creating a New Configuration / Selecting a Controller Type. . . . . . . . . . . . . . .
Assigning the Switch Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assigning the Protective Guard Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assigning the Starting Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assigning the Enabling Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EDM Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assign a Name and a Stop Category to a Safety Output . . . . . . . . . . . . . . . . .
Copying the State of One Safety Output onto another Safety Output. . . . . . . .
Configuring the Emergency Stop Function . . . . . . . . . . . . . . . . . . . . . . . . . . . .
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Master E-Stop Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Save the Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Save . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Requesting/Changing the Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Password. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sending a Configuration from the PC to the XPSMC and Performing
a Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sending a Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loading a Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Creation/Transfer of a Validated Configuration Copy . . . . . . . . . . . . . . . . . . . .
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Copy/Saving of a Validated Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transfer of a Validated Configuration Copy . . . . . . . . . . . . . . . . . . . . . . . . . . .
Read Protocol from Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Read Protocol from Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
115
117
117
119
119
120
124
125
126
127
128
129
130
131
131
132
136
137
137
139
139
141
141
149
149
151
151
152
153
155
155
Diagnosis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
XPSMC Safety Controller Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
5
Appendices
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
At a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Appendix A
Wiring (Examples) and Functional Diagrams . . . . . . . . . . . . 163
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Electrical Diagram for the XPSMC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Three One-Channel Emergency Stops, with Automatic Start . . . . . . . . . . . . . . 167
Two Two-Channel Emergency Stop, with Start Button . . . . . . . . . . . . . . . . . . . 169
Safety Guard with One Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Two Channel Safety Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
Two Channels Safety Guard with Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
Light Curtain with Relay Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Light Curtain with Transistor Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Muting for Light Curtains Type 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
Magnetic Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Two-Hand Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
Safety Mat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Zero Speed Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Injection Molding Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Hydraulic Press Valve Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Hydraulic Press 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
Eccentric Press . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
Eccentric Press 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Selector Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
Shaft/Chain-Break Monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
Seat Valve Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
Enabling Device 2 Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
Enabling Device 3 Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
Foot Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
6
Glossary
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
Index
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
Safety Information
§
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with
the device before trying to install, operate, or maintain it. The following special
messages may appear throughout this documentation or on the equipment to warn
of potential hazards or to call attention to information that clarifies or simplifies a
procedure.
The addition of this symbol to a Danger or Warning safety label indicates
that an electrical hazard exists, which will result in personal injury if the
instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
DANGER
DANGER indicates an imminently hazardous situation, which, if not avoided, will
result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation, which, if not avoided, can result
in death, serious injury, or equipment damage.
CAUTION
CAUTION indicates a potentially hazardous situation, which, if not avoided, can result
in injury or equipment damage.
33003281
7
Safety Information
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by
qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
© 2006 Schneider Electric. All Rights Reserved.
8
33003281
About the Book
At a Glance
Document Scope
This manual contains the XPSMCWIN software description.
This program allows you to start, set up and diagnose the XPSMC safety controller
from a PC.
The simple user interface lets you set up the XPSMC for a multitude of applications
for the protection of hazardous areas near mechanical machines.
The XPSMCWIN software is used for the installation, documentation and fault
diagnostics of your safety application.
Validity Note
33003281
Eight versions of the safety controller are available:
Type
Characteristics
XPSMC16Z
8 control outputs and 16 safety inputs
6 safety transistor outputs
2 x 2 safety relay outputs
add-in functions
Modbus (RTU) communication and configuration port
XPSMC16ZP
8 control outputs and 16 safety inputs
6 safety transistor outputs
2 x 2 safety relay outputs
add-in functions
Profibus DP communication port
Modbus (RTU) communication and configuration port
XPSMC16ZC
8 control outputs and 16 safety inputs
6 safety transistor outputs
2 x 2 safety relay outputs
add-in functions
CANopen communication port
Modbus (RTU) communication and configuration port
9
About the Book
Type
Characteristics
XPSMC16X
8 control outputs and 16 safety inputs
6 safety transistor outputs
2 x 2 safety relay outputs
Modbus (RTU) communication and configuration port
XPSMC32Z
8 control outputs and 32 safety inputs
6 safety transistor outputs
2 x 2 safety relay outputs
add-in functions
Modbus (RTU) communication and configuration port
XPSMC32ZP
8 control outputs and 32 safety inputs
6 safety transistor outputs
2 x 2 safety relay outputs
add-in functions
Profibus DP communication port
Modbus (RTU) communication and configuration port
XPSMC32ZC
8 control outputs and 32 safety inputs
6 safety transistor outputs
2 x 2 safety relay outputs
add-in functions
CANopen communication port
Modbus (RTU) communication and configuration port
XPSMC32X
8 control outputs for 32 safety inputs
6 safety transistor outputs
2 x 2 safety relay outputs
Modbus (RTU) communication and configuration port
This documentation is valid for XPSMCWIN under Microsoft Windows 2000/XP.
Related
Documents
Title of Documentation
Reference Number
XPSMC - Hardware Manual
33003275
You can download these technical publications and other technical information from
our website at www.telemecanique.com
User Comments
10
We welcome your comments about this document. You can reach us by e-mail at
[email protected]
33003281
System Requirements and
Software Installation
1
At a Glance
Overview
This chapter contains the system requirements for the software and hardware.
What's in this
Chapter?
This chapter contains the following topics:
33003281
Topic
Page
System Requirements
12
Installation
14
11
System Requirements and Software Installation
System Requirements
Hardware
The following is required for configuring the XPSMC safety controller:
XPSMC safety controller
PC with the following capabilities at least
Pentium® processor, or equivalent
CD-ROM drive for the installation
mouse
free RS232 serial port with a 9-pin subD connector or USB-Port
20 MB free hard disk space
display: 800 x 600, 256 colors (1024 x 768 recommended)
configuration cable
serial
XPSMCCPC adaptor
TSXPCX1031 serial adaptor
or
USB
standard (1:1) RJ45/RJ45 twisted pair Category 5D Ethernet cable Ref:
490NTW00002
TSXCUSB485 USB adaptor
Connection
between the PC
and the XPSMC
Safety Controller
To set up and diagnose the XPSMC for faults with the XPSMCWIN software, you
must establish either
Software
The following are system requirements for the XPSMCWIN software:
Operating system: Microsoft® Windows 2000/XP®
12
a serial connection from the PC to the XPSMC safety controller.
The following 2 cabling components are required to set up the connection
XPSMCCPC adaptor
TSXPCX1031 serial adaptor
or
an USB connection from the PC to the XPSMC safety controller.
The following 2 cabling components are required to set up the connection
Standard (1:1) RJ45/RJ45 twisted pair Category 5D Ethernet cable Ref:
490NTW00002
TSXCUSB485 USB adaptor
33003281
System Requirements and Software Installation
Installing the
USB Driver for
the TSXCUSB485
Cable
33003281
The following table describes steps to install the USB driver for the TSXCUSB485
cable:
Step
Action
1
Download the driver from the Web site http://www.telemecanique.com and
search for USB Driver.
Note: Additionally, the driver pack can be found on the Safety Suite V2
installation CD, within the ...XPSMC Safety Controller\XPSMC Drivers for cable
folder.
2
Double click on ...Driver Pack V2.3.
3
Run the Communication_Drivers_Pack_V23.exe.file.
4
Plug in the cable.
5
Select Look for an adequate driver.
6
Select Other sources.
7
Select the location of the driver on the hard disk.
8
The driver is installed.
13
System Requirements and Software Installation
Installation
Installation
Procedure
To install the XPSMCWIN software, you need the installation CD-ROM (included).
If your PC does not have a CD-ROM drive, you can also copy the installation files
on floppy disks and perform the installation. Proceed as follows:
Step
14
Action
1
Insert the CD with the current version of the Safety Suite (included) into the drive.
Follow the installation wizard instructions to install the software.
2
In case installation does not start automatically, run the setup.exe file in the CDROM default directory, for example:
D:\setup.exe (if D: is the letter corresponding to your CD-ROM drive).
3
The program is ready to be started for the first time
33003281
XPSMCWIN User Interface
2
At a Glance
Overview
This chapter contains the description of the software user interface.
What's in this
Chapter?
This chapter contains the following topics:
33003281
Topic
Page
Window Types
16
Elements of a Window
18
15
XPSMCWIN User Interface
Window Types
Introduction
Typical XPSMCWIN user interface window
1
2
3
4
XPSMCWIN
File Edit Mode Check Controller Options Help
i
Device Library:
i Controller
i 16 XPSMC16 Z
i 16 XPSMC16 ZC - CANopen Extension
i 16 XPSMC16 ZP - Profibus Extension
i 16 XPSMC16 X
i 32 XPSMC32 Z
i 32 XPSMC32 ZC - CANopen Extension
i 32 XPSMC32 ZP - Profibus Extension
i 32 XPSMC32 X
Monitoring Devices
EDM Devices
Start Devices
Enabling Devices
Miscellaneous Devices
State of Outputs
Configuration Mode
i
Configuration:
Configuration
16 C1 (XPSMC16 X): ’Controller1’
o1
o2
o3
o4
o5
o6
R1
R2
Telemecanique
i
Configuration changed.
Com1
Inputs: left: 16 I Load: 0 %
5
The items 1 to 5 have the following meanings:
16
Item
Meaning
1
Menu bar
2
Tool bar
3
Device library window
4
Configuration window
5
Status bar
33003281
XPSMCWIN User Interface
Device Library
Window
This window contains the eight possible types of controllers (XPSMC16Z,
XPSMC16ZC, XPSMC16ZP, XPSMC16X, XPSMC32Z, XPSMC32ZC,
XPSMC32ZP, and XPSMC32X) and the library of all devices available.
A device is copied from this library into the Configuration window by pressing and
holding down the left mouse button and simultaneously dragging the mouse.
Configuration
Window
This is the working window in XPSMCWIN. The configuration is defined and
modified in this window.
All devices are configured by the following similar procedure.
If a device is moved in the Configuration window, a window appears in which the
parameters of this device are selected. On the subject of these parameters,
reference should also be made to chapter Device Library, p. 31.
Note: If this window does not open automatically, this means that this device is not
active in the Options editor menu option. In this case, open the window by clicking
with the right mouse button on the symbol and selecting the Properties option.
The following commands can also be called by clicking the right mouse button on
the symbol in the Configuration window:
Command
Description
Properties
Open the Properties window of the selected device.
Copy
Using this command, a device can be copied with the properties
assigned to it and pasted elsewhere in the configuration tree.
Cut
Cut the selected device.
Paste
Paste a copied or cut device as a copy or as a new device into the
selected location.
Delete
Delete the selected object.
Delete incl. copies Delete the selected object and its copies.
Mark copies
33003281
Mark all the copies of the selected device.
Unmark copies
Clear all the copies of the selected device.
Expand all
Expand the entire configuration tree.
Expand controller
Expand the selected controller tree (only visible when more than one
controller are in the current configuration).
Collapse all
Collapse the entire configuration tree. Only controller will be shown.
17
XPSMCWIN User Interface
Elements of a Window
Menu Bar
The menu bar contains all the commands of the XPSMCWIN software as shown in
the structure overview below.
Menu bar for Configuration mode
File
Edit
Undo
New
Redo
Open...
Copy
Save
Cut
Save As...
Paste
Print Tree
Delete
as you see it
all nodes expanded
Exit
Mode
Configuration
Diagnostics
Check
Check
Configuration
Menu bar for Configuration mode (continued)
Options
Controller
Help
Stop Controller
Editor...
Contents....
Run Controller
Library...
About...
Change Password
Show all devices
Download Configuration to Controller
Show only devices
Upload Configuration from Controller
applicable for
Validated Copy
MC16Z
Get Validated Copy from Controller
MC16ZC - CANopen Extension
Transfer Validated Copy to Controller
MC16ZP - Profibus Extension
Read Validation
MC16X
Read Protocol from Controller
MC32Z
Open Protocol
MC32ZC - CANopen Extension
Controller Setup (Bus Configuration)
MC32ZP - Profibus Extension
Modbus...
MC32X
CANopen...
Language
Profibus...
Deutsch
Download Setup to Controller
English
Controller Info
Français
COM Settings...
Italiano
Español
Português
Menu bar for Diagnostics mode
File
Print Tree
as you see it
all nodes expanded
Exit
18
Mode
Configuration
Diagnostics
Diagnostics
Start diagnostics
Pause diagnostics
Options
Editor...
Language
Deutsch
English
Français
Italiano
Español
Português
Help
Contents...
About...
33003281
Menu Commands
3
At a Glance
Overview
This chapter contains the description of the menu commands.
What's in this
Chapter?
This chapter contains the following topics:
33003281
Topic
Page
File
20
Edit
21
Mode
22
Check
23
Controller
24
Options
27
Help
28
Diagnostics
29
19
Menu Commands
File
New
Click New to create a new configuration. When this command is called, a new
window appears in which the name and the author of this configuration can be
indicated. A message box appears for saving an existing configuration if a
configuration is already opened.
To enable opening the Properties dialog window automatically, after you drag and
drop a device onto the Configuration window, select option automatically open
properties dialog if a new device is dropped onto configuration in Editor on the
Options menu.
Open
Click Open to open a file selection popup menu. Here you can select an existing
configuration. Additionally a backup file is created in the same directory with .mcb
extension.
Save
Click Save to save the current configuration under the current name.
Save As...
Click Save As... to save the current configuration under a new name.
Print Tree
Click Print Tree to print the configuration, and choose one of the following options:
Exit
20
Option
Meaning
as you see it
The configuration tree will be printed as you see it in the
configuration window.
all the nodes expanded
The configuration tree will be printed with all the nodes
expanded.
Click Exit to quit the XPSMCWIN software. If changes have been made to the
configuration, you will be asked whether you want to save changes before quitting
the program.
33003281
Menu Commands
Edit
Undo
Click Undo to cancel the last action. You can repeat the step up to 10 times in a row.
Redo
Click Redo to restore a cancelled action. You can repeat the step up to 10 times in
a row.
Copy
Click Copy to copy the selected item to the internal clipboard.
Cut
Click Cut to cut the selected device.
Paste
Click Paste to paste an item from the internal clipboard to the selected location, and
choose one of the following options.
Delete
33003281
Option
Meaning
as a copy of the device
The device will be copied with the properties of the source device
(e.g., the same input and output) if the same hardware is
connected to different inputs and outputs of the XPSMC.
as a device
The device will be copied with its default properties.
Alternatively, you can drag the device to the selected location.
Click Delete to delete the selected item.
21
Menu Commands
Mode
Configuration
The Configuration mode is the software’s working mode. All the commands can be
executed in this mode. In the Configuration mode, a configuration is created,
modified, and sent to or reloaded from XPSMC. When the program is started, this is
the default mode of the software.
Diagnostics
The Diagnostics mode is used exclusively for diagnosing the XPSMC connected to
the PC. The configuration cannot be modified. In the Diagnostic mode, the software
working windows are grey in color.
In this mode, the connected XPSMC safety controller continues to operate without
being affected.
22
33003281
Menu Commands
Check
Check
Configuration
33003281
Use this command to check if the configuration is correct, before you download it
into the XPSMC.
23
Menu Commands
Controller
Stop Controller
Click Stop Controller to stop the XPSMC. Its safety outputs are de-activated in
accordance with their stop category, (either immediately or with a delay). The
password must be entered.
Run Controller
Click Run Controller to change the XPSMC to Run mode.
Change
Password
Click Change Password to open a window in which you can change the password.
Beforehand, you will receive a message saying the controller has been stopped
Download
Configuration to
Controller
Click Download Configuration to Controller to send the current configuration to
the selected controller. Prior to it, you will receive a message that the controller has
been stopped. The password must be entered.
Note: Please bear in mind that when the configuration is downloaded, all outputs will
be deactivated.
Upload
Configuration
from Controller
Click Upload Configuration from Controller to load the configuration to the PC
and display the current configuration of the connected XPSMC. The XPSMC is still
running at the same time.
Create Validated
Copy from
Controller
Click Create Validated Copy from Controller to create a file as safety copy of a
validated configuration.
Transfer
Validated Copy
to Controller
Click Transfer Validated Copy to Controller to transfers a validated configuration
to a controller.
Read Validation
Click Read Validation to provide the date of validation and the name of the person
who performed the validation of the connected XPSMC configuration.
Read Protocol
from Controller
Click Read Protocol from Controller to upload the protocol of the current
configuration and present it in a text (not ASCII) format. It allows you to store the
protocol on your PC or to print it out. Before you use the command, stop the XPSMC
and enter your password. Restart the XPSMC after you have closed the protocol.
Note: As the protocol is read from the Controller, all outputs are deactivated.
24
33003281
Menu Commands
Open Protocol
Click Open Protocol to open a locally stored copy of the protocol and print it out.
The file is read-only, and you cannot modify it.
Controller Setup
(Bus
Configuration)
Click Controller Setup (Bus Configuration), and choose one of the following
options:
Download Setup
to Controller
Option
Meaning
Modbus
(RTU)
Opens a window for adjusting the settings required for the operation of all the
XPSMCs (up to 8) of this configuration with a MODBUS system. Operation
with different MODBUS systems is also possible. By clicking the Download
button, the Send the settings to the controller command is executed. The
settings are applicable to all controllers.
CANopen
Opens a window with address and baud rate.
Profibus DP
Opens a window with address only.
Click Download Setup to Controller to send the parameters set (for all
communication protocols, i.e. Modbus (RTU), CANopen, Profibus DP) to the
selected controller of this configuration. The XPSMC must also be stopped. The
password must be entered.
Note: This command causes only the bus communication parameters to be sent
and not the configuration!
33003281
25
Menu Commands
Controller Info
Click Controller Info to display the information about the type of controller, the
firmware version, and the controller status.
To view information about the current firmware version of the Controller 1, Controller
2, and the fieldbus, click Details:
Controller Info
Controller
Type:
Firmware version:
Extension:
XPS-MC32 ZC
2.30
CANopen
Details...
Communication parameters
Modbus: Addr. 1, 19200 bit/s, 8 E
CANopen: Addr. 2, 1 Mbit/s
State
The controller is in RUN mode.
Configuration
The controller contains a validated configuration.
Configuration validated by TESTLAB on ***ERROR: validation date corrupted***.
Refresh
COM Selection...
26
OK
Choose COM Selection... to select the COM port (1...16) of the PC to which the
XPSMC is connected.
33003281
Menu Commands
Options
Editor...
Click Editor... to open the Editor Options dialog box, which allows you to check the
automatically open properties dialog if a new device is dropped to
configuration function.
Library
Click Library , and select one of the following options:
Language
Option
Meaning
Show all devices
All devices are shown.
Show only devices applicable for
Only the applicable devices of the XPSMC
model are shown.
Click Language to select the XPSMCWIN software language.
The software switches automatically to the selected language.
33003281
27
Menu Commands
Help
Contents...
Click Contents... to view an overview of the online help.
About...
Click About... to view information about the present version of the software.
28
33003281
Menu Commands
Diagnostics
Start Diagnostics
The transmission of the diagnostics data from the XPSMC to the PC will be started.
Stop Diagnostics
The transmission of the diagnostics data from the XPSMC to the PC will be stopped.
Note
Switching into the diagnostic mode, with menu command Mode → Diagnostics,
the menu bar will be modified like described in the chapter Elements of a Window,
p. 18.
33003281
29
Menu Commands
30
33003281
Device Library
4
At a Glance
Overview
This chapter contains the description of all the functionalities of the XPSMC. These
functionalities are contained in the Device Library window in the configuration
software.
What's in this
Chapter?
This chapter contains the following sections:
33003281
Section
Topic
Page
4.1
Controller
33
4.2
Monitoring Devices
51
4.3
EDM Devices
97
4.4
Start Device
4.5
Enabling Devices
4.6
Miscellaneous Devices
103
4.7
State of Outputs
113
98
100
31
Device Library
32
33003281
Device Library
4.1
Controller
At a Glance
Overview
The folder Controller contains the 8 types of controllers: XPSMC16Z, XPSMC16ZC,
XPSMC16ZP, XPSMC16X, XPSMC32Z, XPSMC32ZC, XPSMC32ZP, and
XPSMC32X.
What's in this
Section?
This section contains the following topics:
33003281
Topic
Page
Creating a Configuration
34
Setting the Safety Outputs
47
Connecting a Device to a Safety Output
49
Modifying the Properties
50
33
Device Library
Creating a Configuration
Introduction
To create a configuration, click File → New.
Note: The following examples are for 16 input controllers only. The procedure for
32 input controllers is the same, if it is not otherwise stated.
Response Time
You have the possibility to select a reponse time for the XPSMC16Z, XPSMC16ZC,
XPSMC16ZC, XPSMC32Z, XPSMC32ZC, XPSMC32ZC devices. You can select 20
or 30 ms for the response times. With the longer response time you can configure
more functionality in the device.
In the XPSMC16X and the XPSMC32X this possibility does not exist. Here the
reponse time is always 20 ms.
34
33003281
Device Library
Procedure for
XPSMC ••X Using
Modbus
Proceed as follows:
Step
Action
1 To create a new configuration, click File → New.
Result: A window which contains the Title and the Author of this configuration
opens.
The following figure shows the Configuration dialog box:
Configuration
Title: |
(max. 16 char.)
Author:
last modified: 15.12.03 11:23:22
OK
Cancel
2 Fill out the fields and click OK.
Note: If this window does not open automatically, this function is not active in the
Options → Editor... menu option.
3 Drag-and-drop the controller symbol onto the Configuration window.
Note: Because the X version does not support all the devices, the following window
appears:
XPSMCWIN
This Controller does not support all devices included in the library.
Do you want to hide the unsupported devices in the library?
Yes
33003281
No
35
Device Library
Step
Action
4 Select No to see all devices in the library. You can also make this selection in the
Options menu.
Result: A dialog box with Modbus marking appears.
The following figure shows the Controller C1 (XPSMC16 X) dialog box:
Controller C1 (XPSMC16 X)
i 16
Name: Controller C1
Type: XPSMC16 X
Response Time
all outputs <= 20 ms
(Function Safety Mat <= 30 ms)
Modbus
[not used]
change...
OK
Cancel
5 Click change... to modify bus parameters.
Result: The Modbus parameters dialog box appears.
The following figure shows the Modbus Parameters dialog box:
Modbus Parameters
Address
(1-247)
connect
Controller 1:
Bitrate
19200
Parity
even
Controller 2:
Controller 3:
Controller 4:
Controller 5:
Controller 6:
Controller 7:
Controller 8:
different Modbuses
Download
i
Cancel
OK
This window also opens when all the other controllers in this configuration are added.
Enter all necessary parameters.
Note: This window can also be accessed by clicking with the right mouse button on
the controller symbol and then selecting the Properties option or Controller →
Controller Setup (Bus Configuration) if the Modbus option is available.
36
33003281
Device Library
Step
Action
6 Select the Download button.
Result: You must select the controller that your configuration corresponds to. Only
the bus parameters for this controller will be transmitted.
Note: To download the whole configuration including the bus parameters, click
Controller → Download Configuration to Controller.
7 After having closed the properties window of the controller, the controller will be
represented in a tree structure.
Example: All devices of the XPSMCWIN application:
XPSMCWIN
File Edit Mode Check Controller Options Help
i
i
Device Library:
Controller
16 XPSMC16 Z
i
i
i
16
i
16
i
16
i
32
i
32
i
32
XPSMC16 ZC - CANopen Extension
XPSMC16 ZP - Profibus Extension
XPSMC16 X
XPSMC32 Z
XPSMC32 ZC - CANopen Extension
XPSMC32 ZP - Profibus Extension
32 XPSMC32 X
Monitoring Devices
EDM Devices
Start Devices
Enabling Devices
Miscellaneous Devices
State of Outputs
i
Configuration Mode
33003281
Configuration:
Configuration
i 16 C1 (XPSMC16 X): ’Controller1’
o1
o2
o3
o4
o5
o6
R1
R2
Configuration changed.
Com1
Telemecanique
Inputs: left: 16 I Load: 0 %
37
Device Library
Procedure for
XPSMC ••Z Using
Modbus
Proceed as follows:
Step
1
Action
To create a new configuration, click File → New.
Result: A window which contains the Title and the Author of this configuration
opens.
The following figure shows the Configuration dialog box:
Configuration
Title: |
(max. 16 char.)
Author:
OK
Cancel
2
Fill out the fields and click OK.
Note: If this window does not open automatically, this function is then not active
in the Options → Editor... menu option.
3
Drag-and-drop the controller symbol onto the Configuration window.
Result: A dialog box with Modbus marking appears.
The following figure shows the Controller C1 (XPSMC16 Z) dialog box:
Controller C1 (XPSMC16 Z)
Name: Controller1
i 16
Type: XPSMC16 Z
Response Time
<= 20 ms
all outputs
(Function Safety Mat <= 30 ms)
<= 30 ms
Modbus
[not used]
change...
OK
4
38
Cancel
Select OK.
Note: By selecting the response time, you have a possibility to reduce the load
of the CPU (not available for the XPSMC16X and XPSMC32X, where the
response time is always ≤ 20 ms.) Note that when you change the response time
in the current configuration, all configured timers are set to 0 and must be
modified again. The limit ranges are then also changed.
33003281
Device Library
Step
5
Action
To modify bus parameters click change....
Result: The Modbus parameters dialog box appears.
The following figure shows the Modbus Parameters dialog box:
Modbus Parameters
Address
(1-247)
connect
Controller 1:
Bitrate
19200
Parity
even
Controller 2:
Controller 3:
Controller 4:
Controller 5:
Controller 6:
Controller 7:
Controller 8:
different Modbuses
Download
i
Cancel
OK
This window also opens when all the other controllers in this configuration are
added. Enter all necessary parameters.
Note: This window can also be accessed by clicking with the right mouse button
on the controller symbol and then selecting the Properties option or Controller
→ Controller Setup (Bus Configuration) if the Modbus option is available.
6
33003281
Select the Download button.
Result: You will be asked to select the controller that your configuration
corresponds to. Only the bus parameters for this controller will be transmitted.
Note: To download the whole configuration including the bus parameters, click
Controller → Download Configuration to Controller.
39
Device Library
Step
7
Action
After having closed the properties window of the controller, the controller will be
represented in a tree structure.
The following figure shows the XPSMCWIN application:
XPSMCWIN
File Edit Mode Check Controller Options Help
i
i
Device Library:
Controller
16 XPSMC16 Z
i
i
i
16
i
16
i
16
i
32
i
32
i
32
XPSMC16 ZC - CANopen Extension
XPSMC16 ZP - Profibus Extension
XPSMC16 X
XPSMC32 Z
XPSMC32 ZC - CANopen Extension
XPSMC32 ZP - Profibus Extension
32 XPSMC32 X
Monitoring Devices
EDM Devices
Start Devices
Enabling Devices
Miscellaneous Devices
State of Outputs
i
Configuration Mode
40
Configuration:
Configuration
i 16 C1 (XPSMC16 Z): ’Controller1’
o1
o2
o3
o4
o5
o6
R1
R2
Configuration changed.
Com1
Telemecanique
Inputs: left: 16 I Load: 0 %
33003281
Device Library
Procedure for
CANopen
Proceed as follows:
Step
1
Action
To create a new configuration, click File → New.
Result: A window which contains the Title and the Author of this configuration
opens.
The following figure shows the Configuration dialog box:
Configuration
Title: |
(max. 16 char.)
Author:
OK
Cancel
2
Fill out the fields and click OK.
Note: If this window does not open automatically, this function is not active in the
Options → Editor... menu option.
3
Drag-and-drop the controller symbol onto the Configuration window.
Result: A dialog box with CANopen and Modbus markings appears.
The following figure shows the Controller C1 (XPSMC16 z) dialog box:
Controller C1 (XPSMC16ZC)
i 16
Name: Controller1
Type: XPSMC16 ZC - CANopen Extension
Response Time
all outputs
(Function Safety Mat <= 30 ms)
<= 20 ms
<= 30 ms
Modbus
[not used]
change...
CANopen
[not used]
change...
OK
33003281
Cancel
41
Device Library
Step
Action
4
Select OK.
Note: By selecting the response time, you have a possibility to reduce the load
of the CPU (not available for the XPSMC16X and XPSMC32X, where the
response time is always ≤ 20 ms.) Note that when you change the response time
in the current configuration, all configured timers are set to 0 and must be
modified again. The limit ranges are then also changed.
5
To modify bus parameters, click change... under CANopen.
Result: The CANopen parameters dialog box appears.
The following figure shows the CANopen Parameters dialog box:
CANopen Parameters
Address
(1-127)
connect
Controller 1: I
Controller 2:
Controller 3:
Controller 4:
Controller 5:
Controller 6:
Controller 7:
Controller 8:
Download
i
Baud Rate: 250 k
OK
Cancel
This window also opens when all the other controllers in this configuration are
added. Enter all necessary parameters.
Note: This window can also be accessed by clicking the controller symbol with
the right mouse button and then selecting the Properties option or Controller
→ Controller Setup (BusConfiguration) if the CANopen option is available.
6
42
Select the Download button.
Result: If you have more than one controller in the configuration, you will be
asked to select the controller that your configuration corresponds to. Only the
bus parameters for this controller will be transmitted.
Note: To download the entire configuration including the bus parameters, click
Controller → Download Configuration to Controller.
33003281
Device Library
Step
7
Action
After the Properties window of the controller has been closed, the controller will
be represented in a tree structure.
The following figure shows the XPSMCWIN application:
XPSMCWIN
File Edit Mode Check Controller Options Help
i
i
Device Library:
Controller
16 XPSMC16 Z
i
i
i
16
i
16
i
16
i
32
i
32
i
32
XPSMC16 ZC - CANopen Extension
XPSMC16 ZP - Profibus Extension
XPSMC16MC16 X
XPSMC32 Z
XPSMC32 ZC - CANopen Extension
XPSMC32 ZP - Profibus Extension
32 XPSMC32 X
Monitoring Devices
EDM Devices
Start Devices
Enabling Devices
Miscellaneous Devices
State of Outputs
i
Configuration Mode
33003281
Configuration:
Configuration
i 16 C1 (XPSMC16 ZC): ’Controller1’
o1
o2
o3
o4
o5
o6
R1
R2
Configuration changed.
Com1
Telemecanique
Inputs: left: 16 I Load: 0 %
43
Device Library
Procedure for
Profibus
Proceed as follows:
Step
1
Action
To create a new configuration, click File → New.
Result: A window which contains the Title and the Author of this configuration
opens.
The following figure shows the Configuration dialog box:
Configuration
Title: |
(max. 16 char.)
Author:
last modified: 15.12.03 11:23:22
OK
Cancel
2
Fill out the fields and click OK.
Note: If this window does not open automatically, this function is then not active
in the Options → Editor... menu option.
3
Drag-and-drop the controller symbol onto the Configuration window.
Result: A dialog box with Profibus and Modbus marking appears.
The following figure shows the Controller dialog box:
Controller C1 (XPSMC16ZP)
i 16
Name: Controller1
Type: XPSMC16 ZP - Profibus Extension
Response Time
all outputs
(Function Safety Mat <= 30 ms)
<= 20 ms
<= 30 ms
Modbus
[not used]
change...
Profibus
[not used]
change...
OK
44
Cancel
33003281
Device Library
Step
Action
4
Select OK.
Note: By selecting the response time, you have a possibility to reduce the load
of the CPU (not available for the XPSMC16X and XPSMC32X, where the
response time is always ≤ 20 ms.) Note that when you change the response time
in the current configuration, all configured timers are set to 0 and must be
modified again. The limit ranges are then also changed.
5
To modify bus parameters click change.. under the Profibus marking.
Result: The Profibus parameters dialog box appears.
The following figure shows the Profibus Parameters dialog box:
Profibus Parameters
Address
connect
(1-125)
Controller 1:
Controller 2:
Controller 3:
Controller 4:
Controller 5:
Controller 6:
Controller 7:
Controller 8:
Download
i
OK
Cancel
This window also opens when all the other controllers in this configuration are
added.
Note: This window can also be accessed by clicking with the right mouse button
on the controller symbol and then selecting the Properties option or Controller
→ Controller setup, where Profibus option is available.
6
33003281
Click the Download button.
Result: If you have more than 1 controller in the configuration, you will be asked
to select the controller that your configuration corresponds to. Only the bus
parameters will be transmitted.
Note: To download the entire configuration including the bus parameters, click
Controller → Download Configuration to Controller.
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Step
7
Action
After having closed the properties window of the controller, the controller will be
represented in a tree structure.
The following figure shows the XPSMCWIN application:
XPSMCWIN
File Edit Mode Check Controller Options Help
i
i
Device Library:
Controller
16 XPSMC16 Z
i
i
i
16
i
16
i
16
i
32
i
32
i
32
XPSMC16 ZC - CANopen Extension
XPSMC16 ZP - Profibus Extension
XPSMC16MC16 X
XPSMC32 Z
XPSMC32 ZC - CANopen Extension
XPSMC32 ZP - Profibus Extension
32 XPSMC32 X
Monitoring Devices
EDM Devices
Start Devices
Enabling Devices
Miscellaneous Devices
State of Outputs
i
Configuration Mode
46
Configuration:
Configuration
i 16 C1 (XPSMC16 ZP): ’Controller1’
o1
o2
o3
o4
o5
o6
R1
R2
Configuration changed.
Com5
Telemecanique
Inputs: left: 16 I Load: 0 %
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Setting the Safety Outputs
Introduction
The following information shows you how to set the safety outputs.
Procedure
Set the safety outputs as follows:
Step
1
Action
Click the right mouse button, and select Properties.
The following dialog box appears:
Output o1
Name:
Stop Category 0
Stop Category 1
Delay Time: 2.5
s
(0.1 ... 300 s)
Interruption of Delay Time:
Delay Off Input: i01
Control Output: c01
?
?
OK
Cancel
Configuration
Configuration: ’Robot 1’
i 16 C1 (XPSMC16 ZP): ’Controller 1’
o1
o2
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2
Set the properties of the output.
3
Confirm your settings by clicking OK.
Output with delay time
Output without delay time
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Device Library
Dialog Settings
The parameter setting window provides the following setting possibilities:
Option
Description
Name
A specific Name can be assigned to the output.
Stop Category 0/1
A choice can be made between Stop Category (stop not
delayed) and Stop Category 1 (stop delayed).
Delay Time
Delay Time is defined between 0.1 s and 300 s for the
Response Time of 20 ms and between 0.15 s and 300 s for
the Response Time of 30 ms for Stop Category 1
Interruption of Delays Time
An interrupt input can also be defined for an interruption of
the delay. If the connection between the assigned control
output and the safety input is opened, the safety output is
immediately deactivated.
Icon for Block Diagram
A window opens in which the block diagram of the
concerned component is represented.
Icon for Help (?)
The instruction sheet will be opened at the corresponding
chapter of the component from which help is required.
These functions are available for all devices where the block diagram and help icons
appear.
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Connecting a Device to a Safety Output
Procedure
To assign a device to the desired safety outputs proceed as follows:
Step
Action
1
Open one of the device folder.
2
Click the symbol of the device you wish to connect, and drag it to the appropriate
safety output symbol in the Configuration window.
Result: When the mouse button is released, the device is connected to the
safety output, as represented in a tree structure.
Note: The connection of several devices to a safety output is automatically a
logical AND.
This procedure is the same for all the functionalities of the XPSMC.
WARNING
LOSS OF SAFETY INPUT CROSS-CONNECTION DETECTION
Ensure that no more than one critical safety input is connected to each of the
control outputs.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
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Modifying the Properties
Introduction
By dropping a component onto an output, the properties window of this component
will be automatically opened. This function can be activated or deactivated in the
menu Options → Editor....
Procedure
For additional modifications of the properties proceed as follows:
Step
Action
1
Right-click and select Properties... in the shortcut menu.
Result: In this window, the adjustable parameters of this function can be
modified.
Note: If this window does not open automatically, this function is not active in the
Options → Editor... menu option. In this case, open the window by clicking the
symbol with the right mouse button and selecting the Properties... menu option.
2
Indicate the switching item of this function (for example, the Emergency Stop
button, the Limit Switch, etc.), the control outputs and the safety inputs with
which it is connected to the XPSMC.
Note: If a control output c1...c8 has been used, a * follows the name, for
example c2*, appears when this output is already in use.
The user must guarantee that no dangerous fault can occur when this control
output is used more then once, as a dangerous short-circuit, for example, is no
longer detected.
Note: If a safety input is occupied, it no longer appears in the list of safety inputs
currently available. An incorrect double occupation is therefore eliminated.
Note: The already used control outputs cannot be used in the Properties
window of the device Safety mats.
3
Confirm the defined inputs with OK.
Note: This procedure is the same for all the functionalities of the XPSMC.
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4.2
Monitoring Devices
At a Glance
Overview
This section contains the description of the folder Monitoring Devices.
What's in this
Section?
This section contains the following topics:
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Topic
Page
Overview of all Control Devices
52
Emergency Stop
54
Safety Guards
55
Light Curtains (Electro Sensitive Protective Equipment (ESPE)) of Category 4
without Muting
58
Light Curtain with Muting
60
Magnetic Switch
65
Two-Hand Control
66
Safety Mat
67
Zero Speed Detection
69
Injection Molding Machine
76
Hydraulic Press Valve Monitoring
78
Hydraulic Press 2
80
Eccentric Press
84
Eccentric Press 2
88
Shaft/Chain Break Monitoring
94
Seat Valve Monitoring
95
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Overview of all Control Devices
Introduction
This information is about the Monitoring Devices folder. It contains all the control
devices of the XPSMC.
The response time in the following pictures have the basis of 20 ms. When you use
the basis of 30 ms the ranges are changing a little bit. See also Response Time,
p. 34.
The figure below gives an overview of Monitoring Devices:
i16 MC16 Z
i16 MC16 ZC - CANopen Extension
i16 MC16 ZP - Profibus Extension
i
i16 MC16 X
i32 MC32 Z
i32 MC32 ZC - CANopen Extension
i32 MC32 ZP - Profibus Extension
i32 MC32 X
Monitoring Devices
i Emergency Stop
1-channel
2-channel
i Safety Guards
1-channel
2-channel
with lock
i Light Curtains
with Transistor Outputs
with Relay Outputs
i Light Curtain with Muting
with Transistor Output and Muting
with Relay Output and Muting
Magnetic Switch
Two Hand Control
Safety Mat
Zero Speed Detection
i Specific Functions
Injection Molding Machine
Hydraulic Press Valve Monitoring
2
Hydraulic Press 2
Eccentric Press
2
Eccentric Press 2
? Shaft/Chain Break Monitoring
Seat Valve Monitoring
52
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Monitoring Devices (continued):
i
i
i
i
i
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EDM Devices
EDM
Start Devices
Automatic Start
Non-Monitored Start
Monitored Start
Enabling Devices
Enabling Device 2-channel
Enabling Device 3-channel
Miscellaneous Devices
Timer
1 OR
Foot Switch Control
Selector Switch
Closed Tool
State of Outputs
i ’Controller1’
o1
o2
o3
o4
o5
o6
R1
R2
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Device Library
Emergency Stop
Introduction
The Emergency Stop folder contains the two device symbols for the one channel
and two-channel emergency stop.
Dialog Box
Settings
You can make the following settings in the Emergency Stop dialog box:
Emergency Stop
Name:
Function
one channel switch
two channel switch
Inputs
Ch 1:
Control Output:
Ch 2:
Control Output:
?
Cancel
OK
The table describes the following setting possibilities:
54
Option
Description
Name
A specific Name can be assigned to this device.
Function
You can choose between a one channel switch and a two channel
switch. The device symbol in the configuration tree is adapted
automatically.
Inputs
The control outputs and the safety inputs with which the emergency stop
button is connected to the XPSMC must be indicated in the Inputs group
box.
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Safety Guards
Introduction
Note: One of the 3 starting devices: automatic starting, non monitored starting or
monitored starting must be assigned to each safety guard device. The
corresponding safety output cannot be activated without this assignment.
The Safety Guards folder contains 3 device symbols: protection door with 1channel , protection door with 2-channels and protection door with lock (3
channels).
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Dialog Box
Settings
The Safety Guard dialog box allows you to make the following settings:
Safety Guard
Name: Safety Guard
Function
one channel, w/o lock
two channel, w/o lock
two channel, with lock
Options
Start Interlock
Sync Time Monitoring Ch. 1 - Ch. 2:
Sync Time:
Inputs
Ch 1:
s
(0.5 .. 2.5 s)
Control Output:
Ch 2:
Control Output:
Lock:
Control Output:
?
OK
Cancel
The table describes the settings you can make setting possibilities:
Option
Description
Name
A specific Name can be assigned to the device.
Function
A choice can be made between a protection barrier with 1 limit switch
one channel, w/o lock, 2 limit switches two channel, w/o lock or 2 limit
switches with lock two channel, with lock. The device symbol is
adapted to the choice made.
Safety Guard with In the Options field, you can define whether a Start Interlock is to be
1 channel, w/o
carried out. During the Start Interlock, the protection door must be
lock
opened once before the machine is started and then closed again, to
guarantee that the connected contact ch.1 also operates.
In the Inputs group box, the control output and the safety input to which
ch.1 is connected must be indicated.
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Option
Description
Safety Guard with In the Options field, you can define whether a start interlock is to be
carried out. During the start interlock, the protection door must be
2 Channel, w/o
opened once before the machine is started and then closed again, to
Lock
guarantee that the connected contacts ch.1 and ch.2 also operate. A
synchronization time, during which contacts ch.1 and ch.2 must close,
can also be entered. If this time is exceeded, the assigned safety outputs
are not activated. For the response time of 20 ms, the range is 0.5...2.5 s;
for the response time of 30 ms, the range is 0.45...2.4 s (synchronization
time).
The control outputs and the safety inputs used must be indicated in the
Inputs group box.
Safety Guard with In the Options field, you can define whether a start interlock is to be
2 Channels, with carried out. During the start interlock, the protection door must be
Lock
opened once before the machine is started and then closed again, to
guarantee that the connected contacts ch.1, ch.2 and lock also operate.
A synchronization time, during which contacts ch.1 and ch.2 must close,
can also be entered. If this time is exceeded, the assigned safety outputs
are not activated. For the response time of 20 ms, the range is 0.5...2.5 s;
for the response time of 30 ms, the range is 0.45...2.4 s (synchronization
time).
The control outputs and the safety inputs used must be indicated in the
Inputs group box.
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Light Curtains (Electro Sensitive Protective Equipment (ESPE)) of Category 4
without Muting
Introduction
The Light Curtains folder contains two device symbols:
Light curtain (ESPE = Electro Sensitive Protective Equipment) with Transistor
Outputs and with Relay Outputs with and without muting.
Note: One of the three starting devices: automatic starting, non monitored starting
or monitored starting must be assigned to each light curtain device. The
corresponding safety output cannot be activated without this assignment.
For the light curtain with transistor outputs, the light curtain checks its safety outputs
itself (OSSD = Output Safety Switching Device) by a short interruption. The light
curtain safety outputs must be connected to different XPSMC safety inputs.
This output test is not, however, possible for the output and is thus performed by the
XPSMC. To guarantee complete short-circuit monitoring, the light curtain safety
outputs must be connected to different XPSMC safety inputs and control outputs.
For the light curtain safety outputs the following synchronization time must be
entered:
Response Time
Synchronization Time
20 ms
0.5...2.5 s
30 ms
0.45...2.4 s
If the time difference between the tripping of the two safety outputs (OSSD) is
greater, the safety outputs affected are not activated.
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Dialog Box
Settings
The parameter setting window provides the following setting possibilities:
Light Curtain
Name: Light Curtain
Function
Transistor Output
Relay Output
Options
Start Interlock
Sync Time
Sync Time OSSD 1 - OSSD 2: 0.5
s
(0.5 ... 2.5 s)
Inputs
OSSD 1:
Control Output:
OSSD 2:
Control Output:
?
OK
Cancel
The table describes the following setting possibilities:
33003281
Option
Description
Name
A specific Name can be assigned to the device.
Function
A choice can be made between the light curtain with a Transistor
Output and Relay Output. The device symbol is adapted to the choice
made.
Options
You can define whether a Start Interlock is to be carried out. During the
start interlock, the light curtain protection field must be interrupted once
and validated again, before activating the XPSMC safety outputs. A
synchronization time during which contacts ch.1 and ch.2 must close
can also be entered. If this time period is exceeded, the assigned safety
outputs are not activated. The response time period of 20 ms can be
defined in the range between 0.5 s and 2.5 s, and a response time of
30 ms - in the range of 0.45...2.4 s (for the synchronization time).
Inputs
The Control Outputs (by outputs alone) and the safety inputs to which
the light curtain safety outputs (OSSD 1 and OSSD 2) are connected are
activated.
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Device Library
Light Curtain with Muting
Introduction
The Light Curtain with Muting folder contains two device symbols:
Light curtain (ESPE = Electro Sensitive Protective Equipment) with transistor
outputs or relay outputs, and with muting function.
The muting function can be used to bypass the protection field of a light curtain
(ESPE) in order, for example, to bring a part to be worked into and/or leave the
hazardous area.
Show a muting example:
The muting function is controlled by four additional sensors belonging to two groups
(A and B), and can only be activated when the safety outputs have already been
activated (the protection field is then free). If not, the activation of the muting function
produces an error message and the safety outputs remain deactivated. Muting
operates according to a suitable order of the muting sensors in both directions of
transport, and thus inside and outside the hazardous area again.
The muting sensors of groups A and B must be activated during a variable
synchronization time tsyn (0.5...3 s with the response time of 20 ms or 0.6...3 s with
a response time of 30 ms or to infinity), in order to trigger the muting function. A
muting time tM can also be adjusted from 0.5...10 min or to infinity. During this time,
the conveyed goods can pass through the activated protection field, without the
XPSMC safety outputs switching off the machine. If this time is exceeded, an error
message appears and the safety outputs are deactivated.
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The override button is used to bypass the protection field manually. This is
necessary, for example, when the muting function is activated and when conveyed
goods have entered and stuck in the light curtain protection field (ESPE). Through
this option, the goods can be withdrawn from the machine, in spite of the light curtain
(ESPE). To prevent inappropriate use, the override function can only be activated
for up to 10 min.
WARNING
IMPROPER ACCESS TO A PROTECTED AREA
Ensure opening sizes are as small as possible and comply with EN60294.
Ensure photo-sensors are clean and free from obstructions.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
WARNING
DETECTOR INTERFERENCE HAZARD WITH THRU-BEAM SENSORS
Reciprocal mount transmitters and receivers.
Mount adjacent receivers at distance greater than minimum separation distance.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
To create the muting signal, sensors with relays output, or mechanical limit switches
are suitable for making sure that a distinction is made between individuals and
goods. At the same time, all easy defeating must be prevented (stickers or
photoelectric sensors for example).
On entering the hazardous area, light signal is recommended to announce the
muting status for muting operation; this signal must be connected between terminal
H1 and the XPSMC supply voltage (terminal A1). If a fault occurs at the level of this
light signal (short-circuit, interruption), the muting function is immediately deactivated and an error message appears. The safety outputs are then deactivated.
Sources of white light with an illumination surface of 1 cm2 and a brightness of at
least 200 lm/m are used as a light signal. The current of this light source could vary
from 20...350 mA.
The light signal always comes on when the muting signals are generated correctly
and announces the bypassing of the light curtain protection function (ESPE):
A new cycle is only initiated with the starting control when no muting signal is
required and when the protection field is free.
During the time a muting signal is produced correctly, no one must be allowed to
enter the hazardous area.
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Device Library
A guide less means of transport must create the muting signal before it enters the
protection field, and may only leave this field when it no longer interrupts the light
curtains beams of the protection field.
The muting function meets the requirements of category 4 according to EN 954-1.
To ensure the correct monitoring of the muting lamp, a minimum duration of 500 ms
for muting is necessary.
Photoelectric muting sensors must operate in dark switching mode, in order to
produce the output signal when a light ray is interrupted.
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Dialog Box
Settings
The parameter setting window provides the following setting possibilities:
Light Curtain with Muting
Name: Light Curtains
Function
Transistor Output
Relay Output
Options
Start Interlock
Sync Time OSSD 1 - OSSD 2: 0.5
s
(0.5 ... 2.5 s, increment 0.1 s)
Inputs
OSSD 1:
Control Output:
OSSD 2:
Control Output:
Muting ...
?
OK
Cancel
The table describes the following setting possibilities:
Option
Description
Name
A specific name can be assigned to this device.
Function
A choice can be made between the light curtain with a transistor or relay
output. The device symbol is adapted to the choice made.
Options
You can define whether a start interlock is to be carried out. During the
start interlock, the light curtain protection field must be interrupted once
and validated again, before activating the XPSMC safety outputs.
Inputs
Both the Control Outputs (by relay outputs only) and the safety inputs
to which the light curtain safety relay outputs (OSSD 1 and OSSD 2) are
connected are activated.
Press the Muting button you get the following Muting Parameters window.
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Device Library
The Muting Parameters window offers the following options:
Muting Parameters
Options
Muting Time Monitoring
Inputs
A 1:
Control Output:
Muting Time:
min
(0.5 ... 10 min)
B 1:
Control Output:
Override Time: 10
min
(0.5 ... 10 min)
B 2:
A 2:
Override:
Sync Time Monitoring A1-B1/A2-B2:
Sync Time:
s
(0.5 ... 3.0 s)
?
Control Output:
OK
Cancel
The following table describes the parameters of the dialog box:
64
Option
Description
Options
Muting Time Monitoring:
The optional Muting Time indicates the maximum time the muting
function is allowed to operate. Exceeding this time with the muting
function still activated causes an error message. The Muting Time
have the range of 0.5...10 min.
Override Time: The Override Time indicates the maximum time
during which the relieve time function can be activated. The default
value set is 10 min. The Override Time has the range of 0.5...10 min
Synchronization Time Monitoring:
The optional Sync Time is the time during which the muting sensors of
groups A and B must be activated before muting is started. If this time
is exceeded, the muting function is not activated. For a response time
of 20 ms, the range is 0.5...2.5 s, and for a response time of 30 ms, the
range is 0.45...2.4 s for the Sync Time.
Inputs
The override input, the 2 groups A and B of muting sensors and the
control outputs to which the XPSMC are connected to the light curtain,
must be indicated in the Inputs group box.
The 2 groups A and B of muting sensors must be necessarily
connected to different control outputs.
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Magnetic Switch
Introduction
The Monitoring Devices folder contains the Magnetic Switch control device symbol.
The Magnetic Switch consists of an opening contact and a closing contact, which
must be actuated within the Synchronization Time, otherwise the Safety Outputs
affected are not activated.
Dialog Box
Settings
The parameter setting window offers the following settings:
Magnetic Switch
Name: Magnetic Switch
Options
Start Interlock
Sync Time
Sync Time: 0.5
s
(0.5 ... 2.5 s)
Inputs
NC:
NC
Control Output:
NO:
NO
Control Output:
?
OK
Cancel
The table describes the following setting possibilities:
33003281
Option
Description
Name
A specific Name can be assigned to this device.
Options
You can define whether a Start Interlock is to be carried out. During the
Start Interlock, the magnetic switch must be actuated once before the
machine is started and then de-activated again to guarantee that the
connected contacts are also operating. For the response time of 20 ms,
the range is 0.5...2.5 ms, and for the response time of 30 ms, the range
is 0.45...2.4 s for the Synchronization Time.
Inputs
The control outputs and the safety inputs must be indicated in the Inputs
group box.
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Device Library
Two-Hand Control
Introduction
The Monitoring Devices folder contains the Two-Hand Control device symbol.
The control panel of the two-hand control consists of two buttons each having an
opening contact and a closing contact. These buttons must be actuated within the
synchronization time space of 0.5 s, to obtain switching of the safety outputs. If this
time is exceeded, the assigned safety outputs are not activated.
To ensure complete short-circuit monitoring, the 2 buttons must be connected to
different control outputs. If a button produces an unexpected signal, such as a shortcircuit for example, the safety outputs affected are deactivated or are not activated
and an error message appears.
Dialog Box
Settings
The parameter setting window provides the following setting possibilities:
Two Hand Control
Name:
Inputs
Button 1:
NO
Button 1:
NC
Button 2:
NO
Button 2:
NC
?
Control Output:
Control Output:
Cancel
OK
The table describes the following setting possibilities:
66
Option
Description
Name
A specific name can be assigned to this device.
Inputs
The control outputs and the safety inputs to which the two-hand control
buttons are connected, must be indicated in the Inputs field.
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Safety Mat
Introduction
Note: 1 of the 3 starting devices: automatic starting, non monitored starting or
monitored starting must be assigned to each switching mat function. The
corresponding safety output cannot be activated without this assignment.
The Monitoring Devices folder contains the Safety Mat function symbol.
The switching mat consists of two pairs of metal leads that are short-circuited when
the mat is walked on. The XPSMC safety outputs are then immediately deactivated.
To be able to detect this short-circuit, the four connection leads must be connected
to different safety inputs and control outputs.
Types: see Technical Specifications, Hardware Manual.
Note: The control outputs used for this device cannot be used for any other device!
WARNING
LOSS OF SAFETY INPUT-CROSS CONNECTION DETECTION
In Safety Mat applications, ensure that all four connection leads are connected to
different safety inputs and control outputs.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
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Device Library
Dialog Box
Settings
The parameter setting window provides the following setting possibilities:
Safety Mat
Name:
Inputs
Input 1:
Control Output:
Input 2:
Control Output:
?
Cancel
OK
The table describes the following setting possibilities:
68
Option
Description
Name
A specific name can be assigned to this device.
Inputs
The control outputs and the safety inputs to which the safety switching
mat is connected must be indicated in the Inputs group box.
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Zero Speed Detection
Introduction
The Monitoring Devices folder contains the symbol Zero Speed Detection device
symbol.
This device detects the zero speed of a motor or a shaft. To enter the motor
rotational speed, an encoder wheel and two PNP sensors are required as indicated
in figure Functional Diagram, p. 200. These sensors can only be connected to
XPSMC safety inputs i1 and i2. If these inputs are already taken, a warning appears
automatically.
Points to be
Complied
The following points should be complied with for this device:
The sensors must be arranged so that only 1 sensor is activated at any given time
(= HIGH-Signal).
If both sensors are in the LOW state, a cable break error message is indicated
and the corresponding outputs are deactivated.
If both sensors are in the HIGH state after power on of the XPSMC, a notification
is send via Modbus and the corresponding outputs are deactivated. After a zero
speed detection and a subsequent motion the notification is reset.
If zero speed is already detected and both sensors are in HIGH state, a
notification is send via Modbus and the corresponding outputs are activated.
If only 1 sensor produces a dynamic signal after a zero speed, an error message
appears after 30 s and the corresponding outputs are deactivated.
If, after the XPSMC has started, both sensors are in the LOW state, an error
message appears.
Note: You cannot use the Zero Speed Detection device simultaneously with the
Shift/Chain Break Monitoring device on the XPSMC safety controller, because
there are only two counter inputs (i1 and i2) per controller.
Note: The output will be activated if the sensors detect no motion.
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Sensor States
and Behavior
Switch-on Sequence
State of Sensor 1
0
0 (*)
1
State of Sensor 2
0
1 (*)
1
Behavior
Error Message
Zero Speed
Notification (**)
Output
0
1
0
State of Sensor 1
0
0 (*)
1
State of Sensor 2
0
1 (*)
1
Behavior
Error Message
Zero Speed
Notification
Output
0
1
1
Operation
* If the state of the sensors is inverse (0/1, 1/0), the behavior is identical.
** If the firmware version is earlier than 2.34 an error message (short circuit
between inputs) appears instead of a notification. This error message must be
acknowledged with the reset button.
Error Message External error messages must be acknowledged with the reset
button.
Notification A notification, sent via Modbus, does not need to be acknowledged. As
soon as the sensor states change, it will be acknowledged automatically.
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Calculation
Both sensors give a frequency depending on the numbers of cogs and the revolution
per minute:
n [ rpm ]
f [ Hz ] = ------------------ × z
60
or
f [ Hz ] × 60 ]
n [ rpm ] = ----------------------------z
where
f = Pulse frequency of the sensors in Hertz
n = Rotational speed of the encoder wheel in revolutions per minute
z = Encoder wheel number of cogs
WARNING
IMPROPER OPERATON
Do not use the XPSMC in applications where the pulse frequency requirement for
detection of cogs on a rotary machine exceeds 450 Hz.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
Examples
Example 1: Machine with 3000 rpm and an encoder wheel with 26 cogs:
3000
f max = ------------ × 26 = 1300Hz
60
1300 Hz is not authorized, because it is greater than 450 Hz.
Example 2: The same machine (3000 rpm) and an encoder wheel with 8 cogs:
3000
f max = ------------ × 8 = 400Hz
60
400 Hz is authorized, because it is smaller than 450 Hz.
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Switching
Frequency
The frequency limit, below which the zero speed is detected and the safety outputs
activated, can be adjusted by the user within a range of 0.05...20 Hz.
Example: A 8-cog encoder wheel is located above a shaft. A zero speed is detected
when the speed is less than 10 rpm.
10 [ rpm ]
f Switchingfrequency = --------------------- × 8 = 1.33Hz
60
A switching frequency of 1.33 Hz must be indicated to detect a zero speed.
Note: A frequency calculator is included in the properties determination menu.
Enter the number of cogs and the zero speed limit in rpm, and the frequency limit
to be set is calculated automatically.
The switching from Motor Operation to Zero Speed (= activation of safety outputs)
only occurs when
1. 1 safety input contains a HIGH signal and
2. the other input contains a LOW signal and
3. the frequency on the two inputs is lower than the value entered.
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Dialog Box
Settings
The parameter setting window provides the following setting possibilities:
Zero Speed Detection
Name: Zero Speed Detection
Zero Speed Frequency:
Hz
(0.05 ... 20 Hz)
Frequency Calculator:
Inputs (fixed)
Sensor 1: i01
?
Sensor 2: i02
OK
Cancel
The table describes the following setting possibilities:
33003281
Option
Description
Name
A specific name can be assigned to this device.
Zero Speed
Frequency
The frequency limit, below which the zero speed must be detected and
the safety outputs activated, must be indicated in this field, as indicated
above. For the response time of 20 ms, the range is 0.05...20 Hz, and for
the response time of 30 ms, the range is 0.05...16.7 Hz for the Zero
Speed Frequency.
Frequency
Calculator
A dialogue field opens when you click here.
Inputs (Fixed)
i1 and i2
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Device Library
The parameter setting window provides the following setting possibilities:
Frequency Calculator
Rotational Speed Limit: 1
rpm
Cogs on Encoder Wheel: 6
Frequency Limit: 0.10
Hz
With this setting the actual limit is
1.00rpm.
Cancel
Apply
The table describes the following setting possibilities:
74
Option
Description
Rotational Speed
Limit
The desired rotational speed limit (in rpm) to detect a zero speed.
Cogs on Encoder
Wheel
The number of cogs.
Frequency Limit
The frequency limit to be set is calculated automatically; it can be
adjusted using the Apply button in the Properties menu.
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Device Library
Safety inputs i1 and i2 are already automatically indicated in the Inputs field. This
device cannot operate with other inputs. If inputs i1 and/or i2 are already used, the
following window appears to resolve the conflict:
Input Selection
This function needs to use inputs 1 and 2 which are
already used elsewhere (See the yellow warning
mark(s)).
You need to rearrange your input selection to free
these inputs.
Do you want to rearrange the inputs
manually or
automatically
Automatic Mode:
shift all inputs (incl. unused)
move up inputs (use unused)
replace only concerned inputs
Cancel
OK
The table describes the following setting possibilities:
33003281
Option
Description
Manually or
As a user, you assign other safety inputs manually to the function using
i1 and/or i2. When OK is clicked, the Properties window of all concerned
devices will be opened.
Automatically
The software automatically assigns other safety inputs to the function
using i1 and/or i2 according to 1 of 3 options:
1. shift all inputs
All the safety inputs are shifted as a block. Inputs that are not used
and are available may also be shifted.
For example, i1 becomes i3, i2 becomes i4 and i4 becomes i6.
2. move up inputs
All the safety inputs are shifted as a block. Inputs that are not used
and are available may also be shifted, and spaces thus filled.
For example, i1 becomes i3, i2 becomes i4 and i4 becomes i5.
3. replace only concerned inputs
Only the inputs that are used (i1 and/or i2) are shifted to the next free
safety inputs. This is the standard option.
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Device Library
Injection Molding Machine
Introduction
Note: 1 of the 3 starting devices: automatic starting, non monitored starting or
monitored starting must be assigned to each injection molding machine device.
The corresponding safety output cannot be activated without this assignment.
The Specific Functions folder contains the Injection Molding Machine device symbol
for monitoring an injection molding machine with a protection door, as indicated in
figure Wiring Diagram, p. 206.
The 3 limit switches Ch.1, Ch.2 and Valve must then be connected to various control
outputs and safety inputs, to ensure complete short-circuit monitoring. The injection
molding machine is activated according to the switching states of limit switches
Ch.1, Ch.2 and Valve, in accordance with the function diagram in figure Functional
Diagram, p. 204. A Start Interlock is, in this case, mandatory, i.e. the protection
door must be opened once and then closed again, to make starting possible.
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Dialog Box
Settings
The parameter setting window provides the following setting possibilities:
Injection Molding Machine
Name: Injection Molding Machine
Sync Time:
s
(0.5 ... 2.5 s)
Inputs
Ch.1:
Control Output:
Ch.2:
Control Output:
Valve:
Control Output:
?
OK
Cancel
The table describes the following setting possibilities:
Option
33003281
Description
Name
A specific name can be assigned to this device.
Sync Time
A synchronization time, during which contacts ch.1 and ch.2 must close,
must be entered in this field. If this time is exceeded, the assigned safety
outputs are not activated. For the response time of 20 ms, the range is
0.5...2.5 s, and for the response time of 30 ms, the range is 0.45...2.4 s
for the Synchronization Time.
Inputs
The safety inputs and control outputs used must be indicated in this field.
77
Device Library
Hydraulic Press Valve Monitoring
Introduction
The Specific Functions folder contains the Hydraulic Press Valve Monitoring device
symbol for monitoring a hydraulic press valve, as indicated in figure Wiring Diagram,
p. 208.
Using this device, a hydraulic press with safety valves with three position switches
or with PNP sensors Valve C to Valve C+O can be connected to the XPSMC, as
shown in the figure Wiring Diagram, p. 208. The press control delivers the press
opening and closing signals. Each time the leading edge of the two press control
signals, OPEN PRESS and CLOSE PRESS goes positive, a configurable internal time
window is generated, during which the XPSMC waits for a response from the
appropriate valve position switch (Valve C and Valve C+O for press closing, Valve
O for press opening). If this time window is exceeded, the corresponding safety
outputs are deactivated.
If signals Valve C to Valve C+O appear in an order other than the one shown in
figure Functional Diagram, p. 207, the affected safety outputs of this function are
then deactivated and an error message appears.
This function thus delivers the CLOSING AUTHORIZATION signal to a safety output,
if the CLOSE PRESS signal is active and if Valve C and Valve C+O are closed
correctly in the time window.
The OPENING AUTHORIZATION signal will also be activated on a safety output, if
the OPEN PRESS signal is active and if Valve O is closed correctly in the time
window.
When this device is selected, it is first necessary to assign the OPENING
AUTHORIZATION function to a safety output and the CLOSING AUTHORIZATION
function to another safety output.
This takes place in the window which appears automatically:
Output Selection
This function has two outputs: one for the opening
and one for the closing of the press.
The selected output o6 shall be used for:
Enable CLOSING
o6:
Enable OPENING
Please select the other output:
Enable OPENING:
OK
78
Cancel
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Dialog Box
Settings
The parameter setting window provides the following setting possibilities:
Hydraulic Press
Name:
Hydraulic Press Valve Monitoring
Options
Sync Time:
s
(0.1 ... 1.5 s)
Inputs
Valve C:
Valve O:
Valve C+O:
Close:
Control Output:
Open:
Enable bypassing of valve monitoring by:
Input:
?
Control Output:
OK
Cancel
The table describes the following setting possibilities:
33003281
Option
Description
Name
A specific name can be assigned to this device.
Options
A synchronization time, during which the respective contacts Valve C/
Valve C+O and Valve O/Valve C+O must close, can be entered in this
field. If this time is exceeded, the corresponding safety outputs are
deactivated. For the response time of 20 ms, the range is 0.1...1.5 s, and
for the response time of 30 ms, the range is 0.15...1.5 s for the
Synchronization Time.
Inputs
The safety inputs and the control output used must be indicated here.
Switches Valve C to Valve C+O must be connected directly to the +24 V
supply voltage. The two contacts for OPEN PRESS and CLOSE PRESS
can operate with the same control output.
Optional, an input to bypass the monitoring of the valves can be chosen.
If the bypass is used, Valve C, Valve O and Valve C+O will not be
monitored and have no influence on the position of the press. The safety
outputs are dependant only on the situation of the OPEN and CLOSE
contacts.
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Device Library
Hydraulic Press 2
Introduction
The Specific Functions folder contains the Hydraulic Press 2 Functions device
symbol for a hydraulic press with valve monitoring and optional overtravel
monitoring, as indicated on the Wiring Diagram, p. 208.
This device provides an internal mode selector switch function for the operation
modes OFF / INCHING / SINGLE STROKE / AUTOMATIC of the hydraulic press.
The use of the overtravel monitoring functionality is optional. The press control
delivers the press opening and closing signal; the use of these inputs is mandatory
when Automatic mode is selected. The use of the input for the Open command is
also mandatory when mode Inching is selected. In Inching mode, valve monitoring
is not active.
When you drag-and-drop the Hydraulic Press 2 device onto an output, the following
window appears. Here you can select the output you need and enable either the
opening or the closing movement of the machine.
Output Selection
This function has two outputs: one for the opening
and one for the closing of the press.
The selected output o5 shall be used for:
Enable CLOSING
o5:
Enable OPENING
Please select the other output:
Enable OPENING:
OK
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The following image shows the output selection options:
Hydraulic Press 2
Name: Hydraulic Press 2
Inputs
Valve C:
on
*
Valve O:
on
*
Valve C + O:
off
*
OTS:
Sync Time:
* contact position of
deactivated valve
s
(0.1 ... 1.5 s)
Mode Selector Switch
Control Output
UT:
Use Overtravel Monitoring
NWK:
Kx:
Use Open/Close Signals from PLC
Close:
Control Output
used
0 - Off
Control Output
1 - Inching:
Control Output
3 - Automatic:
2 - Single Stroke:
Open:
?
33003281
OK
Cancel
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Device Library
Dialog Box
Settings
82
The following table describes dialog settings of the Hydraulic Press 2:
Option
Description
Name
A specific name can be assigned to this device.
Options
Here you can enter synchronization time in which respective contacts Valve C
/ Valve C+O and Valve O / Valve C+O must be moved (opened or closed). If
the time is exceeded, corresponding Safety Outputs are deactivated. For the
response time of 20 ms, the range is 0.1...1.5 s; for the response time, the
range is 0.15...1.5 s for the Synchronization Time.
Inputs
The safety inputs and the control output used must be indicated here. Switches
Valve C to Valve C+O must be connected directly to +24 V supply voltage.
NWK and Kx are an own control output. The close and opening contact use
also only 1 control output.
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Option
Description
Mode
Selector
Switch
The following operation modes are available:
Mode Off
The press is deactivated and all safety outputs connected to the press are
turned off.
Mode Inching
Position switches OTS and UN as well as the switches of the valves PSV1
and PSV2 will not be monitored, and have no influence on the movement of
the press. The safety outputs are dependant only on the situation of the
Safety Means and Start.
Mode Single Stroke
With each releasing of the start device, for instance Two-Hand Control,
one stroke of the press is implemented. The safety stopping at the top dead
centre is realized by the limit switches OTS and UN. The automatic
upstroke is controlled by the closing of the limit switch UN. In addition, with
selected valve monitoring, the synchronous time of the two halves of the
press safety valve (PSV) are monitored with the switches PSV1 and PSV2
when switching on and off.
Mode Continuous
The functions of monitoring correspond in theory to those of the mode
Single Stroke, however the press does not stop after one cycle. The
continued operation starts with the input Safety Means and Start, and the
press runs until the Safety Means and Start input is released or the
Continuous Off switch is switched off. Dynamic monitoring of the valve and
the monitoring of overtravel will only be performed one time in the
continuous cycle.
Mode Continuous Automatic
The function of monitoring corresponds to those of the mode Single
Stroke, however the press does not stop after one cycle. Continued
operation starts with the input Safety Means and Start (after the start, the
device can be deactivated), and the press runs until the Continuous Off
switch is actuated or the Safety Means for Continuous Automatic input
is switched off. Dynamic monitoring of the valve and monitoring of
overtravel will only be performed one time in the continuous cycle.
Note: In the following situations, reoperate all safety means:
The E-Stop has been pressed.
The operation mode has been changed.
The opening has been finished in single stroke or inching.
Safety means for presses that are not to be operated each stroke should be
dragged and dropped onto the press output and not on the press itself.
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Device Library
Eccentric Press
Introduction
The Specific Functions folder contains the Eccentric Press symbol to control the
safety stopping of an eccentric press at top dead center (OTS) with over-travel
monitoring and optional valve monitoring.
The press must be operated with a two-hand control device. The XPSMC safety
outputs are activated as long as the start signal is active at the beginning of the cycle
and the position switches OTS, UN,PSV1, and PSV2 deliver the correct signals
throughout the cycle. To enable short-circuit detection, the position switches must
be connected to different safety inputs and control outputs.
The function detailed operation differs according to the selected operating method.
Position switches OTS and UN detect the press movement and in particular safety
stopping at the top of the dead center OTS.
The control cams are shown on the following functional diagram:
Acceptable
overtravel
Representation at OTS
0° = Top dead center OTS
approx. 10°
Hazardous
motion
OTS
UN
Cam
OTS
Position
switch
Position
switch
OTS
Braking angle
approx. 300°
UN
Normally
open
"NO"
Normally
closed
"NC"
Cam
UN
Maintain=
Automatic opening
approx. 150°
Position switches PSV1 and PSV2 monitor the status of the press safety valve. For
the response time of 20 ms, the range is 0.1...1.5 s, and for the response time of
30 ms, the range is 0.15...1.5 s for the Synchronization Time. If this time is
exceeded, an error message appears, and the corresponding safety outputs are
deactivated until the Reset input is activated.
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To delete an overtravel error or an error at the UN or OTS position switches, the
Reset input must be actuated. The errors on the press safety valves, the UN or OTS
position switches, and overtravel will not be cleared by switching off the controller.
If one of the safety inputs delivers an incorrect signal, an error message appears,
and the corresponding safety outputs are deactivated.
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Device Library
Dialog Box
Settings
The parameter settings window provides the following setting possibilities:
Eccentric Press
Name: Eccentric Press
Options
Valve Monitoring
Sync Time PSV1-PSV2 (s):
(0.1 ... 1.5 s)
Inputs
OTS:
Control Output:
UN:
Control Output:
PSV1:
Control Output:
Off:
PSV2:
Continous
Off:
Reset:
Control Output:
Single Stroke:
Mode Selector Switch:
Inching:
Continuous Autim.:
Cancel
?
OK
Description of the settings window:
Setting
86
Description
Name
A specific Name can be assigned to the device.
Options
The valve monitoring can be activated, and the
Synchronization Time for the switch ON and Off of the press
safety valves PSV1 and PSV2 can be adjusted. For the
response time of 20 ms, the range is 0.1...1.5 s, and for the
response time of 30 ms, the range is 0.15...1.5 s for the
Synchronization Time.
Inputs
Relation between inputs and control outputs can be selected.
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Device Library
33003281
Setting
Description
Mode Selector Switch
The following operation modes are available:
Mode Off
The press is deactivated and all safety outputs connected to
the press are turned off.
Mode Inching
Position switches OTS and UN as well as the switches of the
valves PSV1 and PSV2 will not be monitored, and have no
influence on the movement of the press. The safety outputs
are dependant only on the situation of the Safety Means
and Start.
Mode Single Stroke
With each releasing of the start device, for instance TwoHand Control, one stroke of the press is implemented. The
safety stopping at the top dead centre is realized by the limit
switches OTS and UN. The automatic upstroke is controlled
by the closing of the limit switch UN. In addition, with
selected valve monitoring, the synchronous time of the two
halves of the press safety valve (PSV) are monitored with
the switches PSV1 and PSV2 when switching on and off.
Mode Continuous
The functions of monitoring correspond in theory to those of
the mode Single Stroke, however the press does not stop
after one cycle. The continued operation starts with the input
Safety Means and Start, and the press runs until the Safety
Means and Start input is released or the Continuous Off
switch is switched off. Dynamic monitoring of the valve and
the monitoring of overtravel will only be performed one time
in the continuous cycle.
Mode Continuous Automatic
The function of monitoring corresponds to those of the mode
Single Stroke, however the press does not stop after one
cycle. Continued operation starts with the input Safety
Means and Start (after the start, the device can be
deactivated), and the press runs until the Continuous Off
switch is actuated or the Safety Means for Continuous
Automatic input is switched off. Dynamic monitoring of the
valve and monitoring of overtravel will only be performed one
time in the continuous cycle.
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Device Library
Eccentric Press 2
Introduction
The Specific Functions folder contains the Eccentric Press 2 device symbol to
control the safety stopping of an eccentric press at top dead center (OTS) with overtravel monitoring and optional valve monitoring. The valve monitoring shown in the
Wiring Diagram, p. 218 is optional. The press must be operated with the minimum
of 1 device, such as Light Curtains without Muting, Safety Guard, Magnetic
Switch, Two-Hand Control, Foot Switch, and Selector Switch.
The XPSMC safety outputs are activated as described for the different operation
modes and the position switches OTS, UN, PSV1 and PSV2 deliver correct signals
throughout the cycle. To enable short-circuit detection, the position switches must
be connected to different safety inputs and control outputs. The function-specific
operations differ according to the selected operation mode. Position switches OTS
and UN detect the press movement and ensure safety stopping at the top dead
center OTS.
The control cams are shown on the following functional diagram:
Acceptable
overtravel
Representation at OTS
0° = Top dead center OTS
approx. 10°
Hazardous
motion
OTS
UN
Cam
OTS
Position
switch
Position
switch
OTS
Braking angle
approx. 300°
UN
Normally
open
"NO"
Normally
closed
"NC"
Cam
UN
Maintain=
Automatic opening
approx. 150°
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Device Library
Two more switches PSV1 and PSV2 monitor the status of the press safety valve.
For the response time of 20 ms, the range is 0.1...1.5 s, and for the response time
of 30 ms, the range is 0.15...1.5 s for the Synchronization Time. If this time is
exceeded, an error message appears, and corresponding safety outputs are
deactivated until the reset input is activated.
To delete an overtravel error or an error at the UN or OTS position switches, the
reset input has to be actuated. The errors on the press safety valves, the UN or OTS
position switches and overtravel will not be cleared by switching off the controller.
If one of the safety inputs delivers an incorrect signal, an error message appears and
the corresponding safety outputs are deactivated.
33003281
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Device Library
Dialog Box
Settings
The parameter setting window provides the following setting possibilities:
Eccentric Press 2
Name: Eccentric Press 2
Shaft Monitoring
Enable shaft Monitoring
Valve Monitoring
Enable Valve Monitoring
Sync Time PSV1-PSV2:
s
(0.1 .. 1.5 s)
Inputs
OTS:
Control Output:
UN:
Control Output:
Dead Time:
s
(0.05 .. 0.50 s)
Mode Selector Switch
PSV1:
PSV2:
Continuous
Off:
on
*
on
*
Control Output:
Control Output:
continue stroke until OTS on
’Continuous Off’ signal in
’Continuous Automatic’ mode
used
0 - Off
1 - Inching:
2 - Single Stroke:
3 - Continuous:
4 - Continuous Automatic:
* contact position of
deactivated valve
Reset:
?
OK
Cancel
The following image shows the safety means displayed on the output tree:
i
Configuration: ’wer’
ii16 C1 (XPSMC16 ZP): ’Controller1’
o1
o2
o3
’Eccentric Press’
[Safety Means + Start]
[Safety Means for Continuous Auto.]
o4
o5
o6
R1
R2
The table describes the following setting possibilities:
90
Option
Description
Name
A specific name can be assigned to this device.
Valve Monitoring
For the response time of 20 ms, the range is 0.1...1.5 s, and for the
response time of 30 ms, the range is 0.15...1.5 s for the
Synchronization Time.
33003281
Device Library
33003281
Option
Description
Shaft Monitoring
For the response time of 20 ms, the range is 0.05...0.50 s, and for the
response time of 30 ms, the range is 0.06...0.48 s for the
Synchronization Time.
Inputs
The used inputs and the control output must be indicated in this field (see
the Wiring Diagram, p. 206. The stopping functionality of the
Continuous Off signal can be defined. The Reset Switch and Mode
Selector Switch must be connected directly to the +24 V supply
voltage.
Mode Selector
Switch
The following operation modes are available:
Mode Off
The press is deactivated and all safety outputs connected to the
press are turned off.
Mode Inching
Position switches OTS and UN as well as the switches of the valves
PSV1 and PSV2 will not be monitored, and have no influence on the
movement of the press. The safety outputs are dependant only on the
situation of the Safety Means and Start.
Mode Single Stroke
With each releasing of the start device, for instance Two-Hand
Control, one stroke of the press is implemented. The safety stopping
at the top dead centre is realized by the limit switches OTS and UN.
The automatic upstroke is controlled by the closing of the limit switch
UN. In addition, with selected valve monitoring, the synchronous time
of the two halves of the press safety valve (PSV) are monitored with
the switches PSV1 and PSV2 when switching on and off.
Mode Continuous
The functions of monitoring correspond in theory to those of the mode
Single Stroke, however the press does not stop after one cycle. The
continued operation starts with the input Safety Means and Start,
and the press runs until the Safety Means and Start input is released
or the Continuous Off switch is switched off. Dynamic monitoring of
the valve and the monitoring of overtravel will only be performed one
time in the continuous cycle.
Mode Continuous Automatic
The function of monitoring corresponds to those of the mode Single
Stroke, however the press does not stop after one cycle. Continued
operation starts with the input Safety Means and Start (after the
start, the device can be deactivated), and the press runs until the
Continuous Off switch is actuated or the Safety Means for
Continuous Automatic input is switched off. Dynamic monitoring of
the valve and monitoring of overtravel will only be performed one time
in the continuous cycle.
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Device Library
Depending on whether Enable Shaft Monitoring is selected or not, the
corresponding device will or will not appear in the Configuration window
immediately under Eccentric Press.
Without shaft monitoring
i
Configuration:
ii32 C1 (XPSMC32 ZP): ’Controller1’
o1
o2
o3
o4
o5
’Eccentric Press’
[Safety Means + Start]
[Safety Means for Continuous Auto.]
o6
R1
R2
With shaft monitoring
i
Configuration:
ii32 C1 (XPSMC32 ZP): ’Controller1’
o1
o2
o3
o4
’Eccentric Press’
Shaft/Chain Break Monitoring
[Safety Means + Start]
[Safety Means for Continuous Auto.]
o5
o6
R1
R2
When devices have been moved to the safety means, the safety means to be started
in the Continuous Automatic mode appear underneath the corresponding small
circles, as shown in the example below.
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Two-hand control and a light curtain
i
Configuration:
ii32 C1 (XPSMC32 ZP): ’Controller1’
o1
o2
o3
o4
’Eccentric Press’
Shaft/Chain Break Monitoring
[Safety Means + Start]
’Two Hand Control’
[Safety Means for Continuous Auto.]
’Light Curtain’
o5
o6
R1
R2
Note: The Selector Switch device can be used to provide the signals for Safety
Means and Start and/or Safety Means and Continuous Automatic to the press
device. The Selector Switch devices permit a great deal of flexibility regarding
various safety means for the different operation modes (see Selector Switch,
p. 109).
Safety means for presses that are not to be operated each stroke should be
dragged and dropped onto the press output and not on the press itself.
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Device Library
Shaft/Chain Break Monitoring
Introduction
The Specific Functions folder contains the Shaft/Chain Break Monitoring icon. The
device is used to monitor the movement of a cam switch mechanism of an eccentric
press, as shown in the Shaft/Chain-Break Monitoring, p. 229. This device is directly
linked to the OTS and UN position switches by a cogwheel sensor and can only be
connected either to input i1 or i2. You can drag and drop the device from the library
onto any output of the controller. For theEccentric Press 2 device, you can only
enable the Shaft Monitoring device inside the Properties window.
Dialog Box
Settings
The parameter setting window provides the following possibilities:
Shaft/Chain Break Monitoring
Name:
Shaft/Chain Break Monitoring
Options
Pulse Cycle: I
s
(0.02 .. 0.10 s)
Pulse Cycle Calculator:
Input
Only input i01 or i02 can be used to connect the
sensor.
Sensor:
?
?
OK
Cancel
The table describes the following setting possibilities:
Option
Description
Name
A specific name can be assigned to this device.
Options
For the response time of 20 ms, the range is 0.02...0.10 s, and for the response
time of 30 ms, the range is 0.03...0.9 s for the Pulse cycle.
Inputs
Only i01 or i02 are selectable.
Note: You can only use 2 different Shaft/Chain Break Monitoring devices in 1
XPSMC, because there are only 2 counter inputs (i1 and i2) available, see also
Zero Speed Detection, p. 69.
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Device Library
Seat Valve Monitoring
Introduction
The Specific Functions folder contains the device symbol for monitoring of a seat
valve as shown in figure Wiring Diagram, p. 232.
The device senses the start signal for operating the valve with the first input and the
answer signal of the concerned valve contact with the second input.
Dialog Box
Settings
The parameter setting window provides the following setting possibilities:
Seat Valve Monitoring
Name: Seat Valve Monitoring
Options
Valve Contact:
NO
NC
Sync Time Monitoring Start - Valve:
Sync Time:
s
(0.1 ... 3.0 s)
Inputs
Start:
Control Output:
Valve:
Control Output:
?
OK
Cancel
The table describes the following setting possibilities:
Option
33003281
Description
Name
A specific name can be assigned to this device.
Options
The function of the valve contact can be selected as either NO or NC.
For the response time of 20 ms, the range is 0.1...3.0 s, and for the
response time of 30 ms, the range is 0.15...3.0 s for the
Synchronization Time.
Inputs
After the start signal is given and the valve contact is not operating, the
output of the device is immediately activated and remains activated until
the synchronisation time is exceeded. The output only remains activated
if the valve contact is operating during the synchronisation time. After
this, the valve contact may open and close without disrupting the output
as long as the start signal is maintained. If the start command
disappears, the output will always be deactivated.
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4.3
EDM Devices
EDM Device (External Device Monitoring)
Introduction
The EDM Device folder contains the device symbol for monitoring a feedback loop.
This device is used to monitor external devices such as subsequent contactors or
relays.
If, for example, external contactors K1 / K2 are activated, the EDM input to which
opening contacts K1 and K2 are assigned must then be opened, by the end of the
adjustable synchronization time at the latest. If this is not the case, an error message
appears and the safety outputs concerning K1 and K2 are deactivated.
Before activating the safety output, ensure that the EDM input is activated. If it is not,
an error message appears, and the safety output gets deactivated.
Dialog Box
Settings
The parameter setting window provides the following setting possibilities:
EDM
Name:
Options
EDM Time Monitoring:
EDM Time (s):
Inputs
Input:
?
(0.15 .. 0.50 s)
Control Output:
Cancel
OK
The table describes the following setting possibilities:
33003281
Option
Description
Name
A specific name can be assigned to this device.
Options
A synchronization time, during which the return circuit must open, can be
entered in this field. If this time is exceeded, the corresponding safety
output is deactivated. For the response time of 20 ms, the range is
0.1...0.5 s, and or the response time of 30 ms, the range is 0.15...0.5 s
for the Synchronization Time.
If the Synchronization Time is not activated, only check whether the
EDM input is closed immediately before activating the safety outputs.
Inputs
The safety input and the control output must be indicated in this field.
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Device Library
4.4
Start Device
Start Device
Introduction
The Start Devices folder contains 3 device symbols for
Automatic Start,
Non-Monitored Start,
Monitored Start.
The functional diagram for these devices is shown, as an example, in figure
Functional Diagram, p. 174.
Dialog Box
Settings
The parameter setting window provides the following setting possibilities:
Start
Name:
Function
Automatic Start
Non monitored Start
Monitored Start
Options
Trigger Edge:
Input
Start:
?
positiv
negativ
Control Output:
Cancel
OK
The table describes the following setting possibilities:
98
Option
Description
Name
A specific name can be assigned to this device.
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Device Library
33003281
Option
Description
Function
You can then select one of the starting devices again in this field. The
device symbol in the configuration tree is adapted automatically.
The following options are available:
Automatic Start
The safety outputs are activated as soon as all the starting conditions
are fulfilled. A start button is not necessary.
Non monitored Start
The safety outputs are activated as soon as all the starting conditions
are fulfilled and starting is initiated by the start button being pressed.
The Start button must not re-activated to launch the Start device,
and the non monitored start then operates in the same way as the
automatic start.
Monitored Start
In this case, the safety outputs are only activated when all the starting
conditions are fulfilled and starting is initiated when the start button is
pressed (automatic start on a positive trigger edge) or when the start
button is pressed and released (automatic start on a negative trigger
edge). It is possible to define whether starting should take place on
the positive-going edge or negative-going edge of the starting signal.
Unlike non monitored starting, the safety output cannot be activated
when the start button is actuated by an XPSMC Power-Up or when
the start button is maintains status 1 for some time after the
operation. This will cause an error message.
Options
During monitored starting, a selection can be made in this field between
automatic start on a positive trigger edge (= starting when the start
button is pressed) or automatic start on a negative trigger edge
(= starting when the start button is released).
Inputs
The safety input and the control output must be indicated here.
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Device Library
4.5
Enabling Devices
Two-Channel or Three-Channel Enabling Device
Introduction
The Enabling Devices folder contains 2 device symbols for the enabling switch. This
device can be used alone on a safety output, with a safety guard or together with a
safety guard on the OR device.
Note: The enabling device can be dragged and dropped together with a safety
guard onto the OR device. An external switch (preferably a key switch) should be
used to enable the input of the enabling device.
With an enabling switch, a safety guard can be bypassed and a hazardous
movement can consequently be started, even with a protection door open, during
the fitting out of a machine for example. The enabling switch does not activate the
dangerous movement but gives a validation for the dangerous movement to be
actuated.
This function works with a two or three channel enabling switch (Wiring Diagram,
p. 234 or figure Wiring Diagram, p. 236). Category 4 is only achieved when using the
3 position enabling switch. For the types of enabling switches that can be used, see
the Technical Data chapter of the Hardware instruction manual.
To produce the confirmation signal, the enabling switch must first be set to position
0 and then to position 1. The authorization is thus activated, as are the XPSMC
safety outputs. If the enabling switch reaches position 2, the safety outputs are again
deactivated. When the enabling switch is set back to position 0, no further enabling
is authorized, even if the switch is returned to position 1.
100
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Device Library
Dialog Box
Settings
The parameter setting window provides the following setting possibilities:
Enabling Device
Name: Enabling Device
Function
two channels
Three channels
Options
Enable Time Monitoring:
Enable Time:
min
(0.5 ... 10 min)
Inputs
Ch 1:
NO
Control Output:
Ch 2:
NC
Control Output:
Ch 3:
NO
Control Output:
?
OK
Cancel
The table describes the following setting possibilities:
33003281
Option
Description
Name
A specific name can be assigned to this device.
Function
You can select one of the enabling switches in this field. The device
symbol in the configuration tree is adapted automatically. The switching
diagram needed for the contact switch is also schematically illustrated
here.
Options
Here a max. enable time can be given. If the enabling switch is active
longer than the enable time, the corresponding safety outputs will be
deactivated and a fault message will be given. The time is adjustable
from 0.5...10 min.
Inputs
The safety inputs and control outputs used must be indicated in this field.
To ensure reliable short-circuit detection, all the contacts must be set
into service on different control outputs.
101
Device Library
102
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Device Library
4.6
Miscellaneous Devices
At a Glance
Overview
This section contains the description of the Miscellaneous Devices folder, which
contains all the logic devices.
What's in this
Section?
This section contains the following topics:
Topic
Timer
33003281
Page
104
OR Device
106
Foot Switch Control Device
107
Selector Switch
109
Closed Tool Device
112
103
Device Library
Timer
Introduction
The Miscellaneous Devices folder contains the Timer device symbol. Figure
Functional Diagram, p. 226 indicates the corresponding functional diagrams.
This device enables the safety output(s) with the timer function.
Dialog Box
Settings
The parameter setting window provides the following setting possibilities:
Timer
Name: Timer
Function
Input:
switch ON delay
switch OFF delay
switch ON pulse
switch OFF pulse
Time:
Input
Input:
?
s
(0.1 ... 300 s)
Control Output:
OK
Cancel
The table describes the following setting possibilities:
104
Option
Description
Name
A specific name can be assigned to this device.
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Device Library
Option
Description
Function
You can select one of the four operating modes:
1. Switch ON delay
If the safety input changes its status from 0 to 1 and stays at 1, the
adjustable time delay starts, and the time delay has reached its
setpoint, the safety output is set to 1. If the control output is set to 0,
the safety output is simultaneously set to 0. If the safety input status
changes to 0, and the time delay has not expired, the safety output
remains at 0.
2. Switch OFF delay
If the safety input changes its status from 0 to 1, the safety output is
immediately set to 1. If the safety input changes its status from 1 to 0
and stays at 0, the adjustable time delay starts, and the time delay
has reached its setpoint, then the safety output is set to 0. If the safety
input status changes to 1, and the time delay has not reached its
setpoint, the safety output remains at 1.
3. Switch ON pulse
If the safety input changes its status from 0 to 1 and stays at 1, the
adjustable time delay starts, and the safety output is simultaneously
set to 1. The safety output is set to 0, if the time delay has reached
its setpoint, or the safety input changes to 0.
4. Switch OFF pulse
If the safety input changes its status from 1 to 0, then the adjustable
time delay starts, and the safety output is set to 1. The safety output
is set to 0, if the time delay has reached its setpoint.
The function is presented by an explanatory schematic diagram.
33003281
Time
For a response time of 20 ms the range is 0.1 to 300 s and for a
response time of 30 ms the range is 0.15...300 s.
Inputs
The safety input and the control output used for the control signal must
be indicated here.
105
Device Library
OR Device
Introduction
The Miscellaneous Devices folder contains the symbol of the OR Device.
The result of an OR connection between several devices is validation of an output.
There are no properties available for this device.
The OR component cannot be used with an E-Stop device.
106
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Device Library
Foot Switch Control Device
Introduction
The Miscellaneous Devices folder contains the Foot Switch Control device symbol.
The device monitors a NO and NC contact from 1 control output.
Dialog Box
Settings
The parameter setting window provides the following setting possibilities:
Foot Switch Control
Name: Foot Switch Control
Options
Start Interlock
Sync Time Monitoring:
Sync Time:
s
(0.5 ... 2.5 s)
Inputs
Contact NO:
NO
Contact NC:
NC
?
Control Output:
OK
Cancel
The table describes the following setting possibilities:
Option
Description
Name
A specific Name can be assigned to this device.
Options
Inputs
Start Interlock: Foot switch must be released before starting the foot switch
function.
Sync Time Monitoring: for the response time of 20 ms, the range is
0.5...2.5 s, and for the response time of 30 ms, the range is 0.45...2.4 s for
the Synchronization Time, required for the 2 inputs, NO and NC.
The Inputs must be supplied from a control output.
DANGER
HAZARDOUS APPLICATIONS
Do not use foot switches on machines without point-of-operation protection.
Failure to follow these instructions will result in death or serious injury.
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Device Library
Note: The use of the Foot Switch requires additional safety measures! The Foot
switch does not provide technical safety for a press control. Example: In order to
control the continuous mode of a press with the Foot Switch, additional safety
means are necessary (e.g., Safety Guard, Light Curtain).
108
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Device Library
Selector Switch
Introduction
The Miscellaneous Devices folder contains the Selector Switch device symbol.
You can drag the selector switch device symbol to either the Eccentric Press 2, the
Hydraulic Press 2, or directly to an output.
The selector switch device helps you to select the devices to be used as safety
means and start means. When you drag and drop the selector switch symbol onto
an output or a press, no dilaog box will appear, because you should first drag and
drop all relevant devices onto the switch and configure them, before you define your
selection.
The following is a list of devices that can be dragged and dropped onto the Selector
Switch device (their number is limited by the number of inputs of the controller).
For the Hydraulic Press 2 and Eccentric Press 2 (Safety Means + Start / Safety
Means for Continuous Automatic):
Safety Guards
Light Curtains without Muting
Magnetic Switches
Two-Hand Control
Foot Switch
Enabling Device
Closed Tool device
For an output:
Safety Guards
Light Curtains
Magnetic Switches
Two-Hand Control
Foot Switch Control
Safety Mat
Zero Speed Detection
Hydraulic Press
Eccentric Press
Shaft / Chain Break Monitoring
Seat Valve Monitoring
Start devices
Enabling devices
Timer
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109
Device Library
The following image shows the selector switch on a safety means and start of the
Eccentric Press 2 with three related devices:
i
110
Configuration:
ii32 C1 (XPSMC32 ZC): ’Controller1’
o1
o2
o3
o4
o5
o6
’Eccentric Press’
[Safety Means + Start]
’Selector Switch’
’Two Hand Control’
’Foot Switch Control’
’Magnetic Switch’
[Safety Means for Continuous Automatic]
R1
R2
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Device Library
Dialog Box
Settings
The following image shows the selector switch with related devices. Here you can
allocate the devices to the relevant input.
The parameter setting window provides the following setting possibilities:
Selector Switch
Name: Selector Switch
Device Declaration
1
Selector Switch Position:
used:
Input: i01
2
i02
3
4
5
6
i03
’Two Hand Control’:
’Foot Switch Control’:
’Magnetic Switch’:
OK
?
Cancel
The table describes the following setting possibilities:
Option
Description
Name
A specific name can be assigned to this device.
Device Declaration
Selector Switch position:
Select the relevant input to the selector switch position.
For the safety means and start it is active in
Position 1: Two-Hand Control
Position 2: Magnetic Switch
Position 3: Foot Switch Control and Magnetic Switch
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Device Library
Closed Tool Device
Introduction
The Miscellaneous Devices folder contains the Closed Tool symbol. You can use
this device with a Selector Switch and an additional start device (e.g., Foot Switch
Control) on Hydraulic Press 2 or Eccentric Press 2. You can also move it directly to
the safety means for continuous automatic operation of the Eccentric Press 2.
When you configure the Closed Tool device directly to the Safety Means for
continuous automatic operation of the Eccentric Press 2, you also need an external
key switch to enable the continuous automatic operation as well as a signal lamp.
112
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Device Library
4.7
State of Outputs
Applying Output States to Other Safety Outputs
Introduction
The Output states folder contains the symbol of the safety outputs for each
controller.
By moving the output X symbol on the output Y in the Configuration window, the
safety output Y will have the same behavior as the safety output X. Other
components can be assigned to the output Y.
The same result will be achieved by moving the output X symbol with the left mouse
button onto the output Y.
Example
i
i
Configuration:
i 16 C1: ’Controller1’
o1
’Non monitored Start’
’Safety Guard’
’Emergency Stop’
o2
o1 (C1)
In this example, safety output o1 is associated with Non monitored Start, Safety
Guard and two channel Emergency Stop. Safety output o2 represents the 2nd
channel of this safety function and will behave exactly like o1.
No adjustment is provided for in this function. Modifications can only be performed
in the original safety function (in this case, safety output o1); they are then taken into
account automatically in the corresponding safety output.
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113
Device Library
114
33003281
Configuration
5
At a Glance
Overview
This chapter contains the description to create a configuration.
What's in this
Chapter?
This chapter contains the following sections:
33003281
Section
Topic
Page
5.1
General Information
117
5.2
Application Scheme Configuration
119
5.3
Configuring the Emergency Stop Function
131
5.4
Save the Configuration
137
5.5
Requesting/Changing the Password
139
5.6
Sending a Configuration from the PC to the XPSMC and
Performing a Check
141
5.7
Loading a Configuration
149
5.8
Creation/Transfer of a Validated Configuration Copy
151
5.9
Read Protocol from Controller
155
115
Configuration
116
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Configuration
5.1
General Information
Generals
Introduction
Note: The configuration can be created with the PC offline, i.e. without being
connected with an XPSMC, and later sent to the XPSMC.
By way of example, the creation of a configuration is explained by means of the
following application:
Robot
Enabling
switch
Limit switch
E-Stop
Selector
switch
Limit switch
Start
Protection door
open
The entry of personnel into the hazardous zone of the robot arm is prevented by the
guard/protection door with 2 limit switches. For adjustment and maintenance
purposes, the robot arm may also be controlled when the door is open by using an
enabling switch. The choice of using the guard or enabling switch for personnel
safety is done by an external selector switch mounted near the guard. The safety of
any personnel inside or around this cell is further enhanced with a two-channel
emergency stop.
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117
Configuration
The corresponding wiring diagram could be as follows:
(1)
(1)
open
ESC
ESC
Selector switch S6:
0 - OFF
1 - Guard
2 - Enable switch
Enabling
switch
(NC)
(NO)
E-Stop
Start
Enable
highspeed
XPSMC16
safety controller
LOGIC
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
Channel 1
Channel 2
Release safety gate
Channel 1
Channel 2
Emergency stop
ESC External Start Conditions
(1) See Technical Data for maximum fuse size, Hardware manual
Note: XPSMC32 with 32 inputs i1...i32, otherwise identical
Enable switch contact:
On
Off
A complete overview of all the functions and their configurations is given in chapter
Wiring (Examples) and Functional Diagrams, p. 163.
Maximum
Response Time
118
You can select the response time for all XPSMC••Z versions. For the XPSMC••X
versions, the response time is always ≤ 20 ms. By selecting the response time, you
can reduce the load of the CPU. Note that when you change the response time in a
current configuration, all configurable timers are set to zero and must be modified
again. The limit ranges for the timers is also changed.
33003281
Configuration
5.2
Application Scheme Configuration
At a Glance
Overview
This section contains the application scheme of configuration.
What's in this
Section?
This section contains the following topics:
33003281
Topic
Page
Creating a New Configuration / Selecting a Controller Type
120
Assigning the Switch Position
124
Assigning the Protective Guard Function
125
Assigning the Starting Function
126
Assigning the Enabling Device
127
EDM Adjustment
128
Assign a Name and a Stop Category to a Safety Output
129
Copying the State of One Safety Output onto another Safety Output
130
119
Configuration
Creating a New Configuration / Selecting a Controller Type
Procedure
Proceed as follows:
Step
Action
1
Start the XPSMCWIN configuration software.
Result: The program user interface appears.
2
Drag the symbol of the desired controller from the Device Library window into
the still empty Configuration window.
3
Release the left mouse button and a new configuration is automatically created.
Result: Fill in the window which has opened.
Note: If the window does not open automatically, you are prompted to activate
automatic opening in the Options editor menu option.
The following figure shows the Configuration dialog box:
Configuration
Title: Robot 1
(max. 16 char.)
Author: Your name|
last modified: 15.12.03 11:23:22
OK
120
Cancel
33003281
Configuration
Step
4
Action
Click on the relevant change... button to provide for adjustments for the future
Modbus and Profibus communication.
The following figure shows the Controller dialog box:
Controller C1 (XPSMC32 ZP)
Name: Controller1
Type:
i 32
XPSMC32 ZP-Profibus Extension
Response Time
all outputs
<= 20 ms
<= 30 ms
(Function Safety Mat <= 45 ms)
Modbus
not used
change...
Profibus
not used
change...
OK
5
33003281
Cancel
Click on the change... button of Modbus or Profibus.
121
Configuration
Step
6
Action
Fill in the window which has opened.
The following figure shows the Modbus Parameters dialog box:
Modbus Parameters
Address
(1-247)
connect
Controller 1:
Controller 2:
Controller 3:
Controller 4:
Controller 5:
Controller 6:
Controller 7:
Controller 8:
1
Bit Rate
19200
Parity
even
different Modbuses
Download
OK
i
Cancel
The following figure shows the Profibus Parameters dialog box:
Profibus Parameters
Address
connect
(1-125)
Controller 1:
Controller 2:
Controller 3:
Controller 4:
Controller 5:
Controller 6:
Controller 7:
Controller 8:
Download
2
i
OK
Cancel
As the PC is not yet connected to controller 1, the Modbus settings cannot yet
be sent at this level to controller 1.
You can download only the parameters (no configuration) for the Modbus and
Profibus by clicking on the Download button when your PC is connected to the
safety controller.
122
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Configuration
Step
7
Action
Click OK.
Result: Your screen should now look like the one in this figure:
XPSMCWIN
File Edit Mode Check Controller Options Help
i
i
Device Library:
i Controller
i 16 XPSMC16 Z
i 16
i 16
i 16
i 32
i 32
i 32
XPSMC16 ZC - CANopen Extension
XPSMC16 ZP - Profibus Extension
XPSMC16 X
XPSMC32 Z
XPSMC32 ZC - CANopen Extension
XPSMC32 ZP - Profibus Extension
i 32 XPSMC32 X
Monitoring Devices
EDM Devices
Start Devices
Enabling Devices
Miscellaneous Devices
State of Outputs
Configuration Mode
33003281
Configuration:
Configuration: ’Robot 1’
i 16 C1 (XPSMC32 ZP): ’Controller1’
o1
o2
o3
o4
o5
o6
R1
R2
Configuration changed.
Com5
Telemecanique
Inputs: left: 32 I Load: 0 %
123
Configuration
Assigning the Switch Position
Introduction
For safety reasons, a position switch is necessary, which determines if the machine
will be started with the safety guard OR with the enabling switch (see the block
diagram in the chapter Generals, p. 117).
To configure this OR connection, the symbol of the OR device has to be moved to
the o1 output as follows:
Configuration
Configuration: ’Robot 1’
i 32 C1 (XPSMC32 ZP): ’Controller 1’
o1
1 OR
o2
124
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Configuration
Assigning the Protective Guard Function
Procedure
Proceed as follows:
Step
1
Action
In the Safety Guard folder (which is located in the Monitoring Devices folder),
select the 2-channel protection door symbol, and drag it onto the symbol of the
OR component.
Result: A window opens, in which you have to define the function properties, for
example:
Safety Guard
Name: 2-channel
Function
one channel, w/o lock
two channel, w/o lock
two channel, with lock
Options
Start Interlock
Sync Time Monitoring Ch. 1 - Ch. 2:
Sync Time: 0.90
s
(0.45 ... 2.40 s)
Inputs
Ch 1: i02
Ch 2: i03
Lock:
Control Output:
?
2
Control Output: c02
Control Output: c03
OK
Cancel
Confirm with OK.
Result: The protection door device is then assigned with the OR component to
safety output o1.
i 32 C1 (XPSMC32 ZP): ’Controller 1’
o1
1 OR
’2-channel’
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125
Configuration
Assigning the Starting Function
Procedure
Proceed as follows:
Step
1
Action
In the Start Devices folder, which is located in the Monitoring Devices folder,
select the Monitored Start device symbol and drag-and-drop it to the Safety
Guard Device in the configuration window.
Result: A dialog box for the definition of the function properties opens. The
following figure shows an example of the dialog box:
Start
Name: Start guard
Function
Automatic Start
Non monitored Start
Monitored Start
Options
Trigger Edge:
Input
Start: i01
Control Output: c01
OK
?
2
positiv
negativ
Cancel
Confirm with OK.
Result: The Monitored Start Device is assigned to the Safety Guard device
safety output o1.
Configuration: ’Robot 1’
i 32 C1 (XPSMC32 ZP): ’Controller 1’
o1
1 OR
’Safety Guard’
’Start guard’
126
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Configuration
Assigning the Enabling Device
Introduction
According to this example application, the safety guard can be bypassed by the 3
channel enabling device. This gives the possibility for the Robot to run with the
safety guard open when the 3 channel enabling device is used (when selector switch
is in appropriate position).
Procedure
Proceed as follows:
Step
1
Action
Drag the 3-channel enabling device symbol from the Enabling Devices folder
onto the OR Device symbol in the Configuration window and fill in the window.
Enable Switch
Name: Enable Device Robot 1
Function
two channels
three channels
Options
Enable Time Monitoring:
Enable Time:
Inputs
Ch 1: i06
Ch 2: i07
NO
NC
Control Output: c05
Control Output: c06
Ch 3: i08
NO
Control Output: c07
?
2
min
(0.5 ... 10 min)
OK
Cancel
Confirm with OK.
The following image shows the resulting configuration:
Configuration: ’Robot 1’
i 32 C1 (XPSMC32 ZP): ’Controller1’
o1
1 OR
’2-channel’
’Start guard’
’Enabling Device Robot 1’
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127
Configuration
EDM Adjustment
Introduction
The opening contacts of switches Ko1 and Ko2 must be defined with a synchronization time of 0.2 s, i.e. within 0.2 s after the activation of safety outputs o1 and o2,
and the return circuit must be open.
Procedure
Proceed as follows:
Step
1
Action
Drag the EDM symbol from the EDM Devices folder onto symbol o1 in the
Configuration window.
EDM
Name: EDM Ko1 and Ko2
Options
EDM Time Monitoring:
EDM Time: 0.15
Inputs
Input: i04
?
2
s
(0.15 .. 0.50 s)
Control Output: c04
OK
Cancel
Confirm with OK.
The following image shows the resulting configuration:
Configuration: ’Robot 1’
i32 C1 (XPSMC32 ZP): ’Controller1’
o1
1 OR
’2-channel’
’Start guard’
’Enabling Device Robot 1’
’EDM Ko1 and Ko2’
128
33003281
Configuration
Assign a Name and a Stop Category to a Safety Output
Procedure
Proceed as follows:
Step
Action
1
Click the right mouse button on its function symbol in the Configuration window
to assign a name and a stop category to safety output o1.
2
Select the Properties menu option. Indicate a name and the stop category.
Output
Name:
Safety Guard
Stop Category 0
Stop Category 1
Delay Time:
s
(0.15 .. 300 s)
Interruption of Delay Time:
Delay Off Input:
Control Output:
?
?
OK
Cancel
Note: Any safety output not modified has a default stop category of 0.
3
33003281
Confirm with OK.
Result: This completes the configuration of safety output o1.
129
Configuration
Copying the State of One Safety Output onto another Safety Output
Description
In our example, o2 represents the 2nd channel of a safety control system, and must
consequently behave exactly like o1. Left-click o1 in the configuration window, then
drag and drop it onto o2.
The global protection door function is then configured for safety outputs o1 and o2.
Your screen should look like the one below:
XPSMCWin
File Edit Mode Check Controller Options Help
i
i
Device Library:
i Controller
i 16 XPSMC16 Z
i 16 XPSMC16 ZC - CANopen Extension
i 16 XPSMC16 ZP - Profibus Extension
i 16 XPSMC16 X
i 32 XPSMC32 Z
i 32 XPSMC32 ZC - CANopen Extension
i 32 XPSMC32 ZP - Profibus Extension
i 32 XPSMC32 X
Monitoring Devices
EDM Devices
Start Devices
Enabling Devices
Miscellaneous Devices
State of Outputs
Configuration Mode
130
Configuration:
Configuration: ’Robot 1’
i 32 C1 (XPSMC32 ZP): ’Controller 1’
o1: ’Safety guard’
1 OR
’2-channel’
’Start guard’
’Enable Device Robot 1’
’EDM Ko1 and Ko2’
Configuration changed.
o2
o3
o4
o5
o6
R1
R2
Com5
Telemecanique
o1(C1)
Inputs left: 25 I Load: 15 %
33003281
Configuration
5.3
Configuring the Emergency Stop Function
At a Glance
Overview
This section contains the configuration description of the Emergency Stop function.
What's in this
Section?
This section contains the following topics:
33003281
Topic
Page
Emergency Stop
132
Master E-Stop Device
136
131
Configuration
Emergency Stop
Description
Depending on the application, the machine’s global control system must be able to
be stopped by means of Emergency Stop button S1 which activates free outputs 13
/ 14 and 23 / 24 of relay group R1. Their contactors KE1 and KE2 are assigned to
ensure that when the machine is started, KE1 and KE2 are stopped in a statutory
fashion.
Procedure
Proceed as follows:
Step
1
Action
Drag the Two-Channel Emergency Stop symbol from the Emergency Stop folder
(which is located in the Monitoring Devices folder) onto the output symbol of R1
in the Configuration window, and fill in the window.
Emergency Stop
Name: Emergency Stop compl. machine
Function
one channel switch
two channel switch
Inputs
Ch 1: i09
Ch 2: i10
?
132
Control Output: c08
Control Output: c01
Cancel
OK
2
Confirm with OK.
Result: Now the E-Stop device is assigned to the safety relays group R1.
3
To also assign it to the solid state output o1, click with the right mouse button on
the E-Stop device in the Configuration window.
4
Choose Copy from the selection.
Result: The E-Stop device will then be copied with all its properties.
5
Click with right mouse button on the symbol of the output o1.
33003281
Configuration
Step
6
Action
Select Paste and as copy of device.
Result: The E-Stop device will now also act on the output o1, and as the output
state o1 is linked with o2, it will also act on o2.
Note: To view the copies of a device, right click the mouse on the device. Mark
e.g. E-Stop and select the menu Mark Copies. On the copies a green bubble
appears. To remove the bubbles click Unmark Copies.
?
’EDM Ko1 and Ko2’
’Emergency Stop compl. Machine’
2
o2
o1(C1)
o3
o4
o5
o6
R1
’Emergency Stop compl. Machine’
2
?
7
’EDM E-Stop’
To adjust the return circuit, drag the EDM device symbol from the EDM Devices
folder onto the symbol for R1 in the Configuration window, fill in the dialog box
in accordance with the application.
EDM
Name: EDM E-Stop
Options
EDM Time Monitoring:
EDM Time:
Inputs
Input: i12
?
33003281
(0.1 ... 0.5 s)
s
Control Output: c02
OK
Cancel
133
Configuration
Step
8
Action
Confirm with OK.
Result: This ensures that the installation can only be started when KE1 and KE2
are closed and the external start conditions (ESC) are fulfilled.
Note: If a control output c1...c8 has been used, a "*" follows the name, for
example "c2*", appears when this output is selected.
The user must guarantee that no dangerous fault can occur when this control
output is used more then once, as a dangerous short-circuit, for example, is no
longer detected.
Your screen should now look like the one below:
XPSMCWin
File Edit Mode Check Controller Options Help
i
i
Device Library:
i Controller
i 16 XPSMC16 Z
i 16
i 16
i 16
i 32
i 32
i 32
XPSMC16 ZC - CANopen Extension
XPSMC16 ZP - Profibus Extension
XPSMC16 X
XPSMC32 Z
XPSMC32 ZC - CANopen Extension
XPSMC32 ZP - Profibus Extension
i 32 XPSMC32 X
Monitoring Devices
EDM Devices
Start Devices
Enabling Devices
Miscellaneous Devices
State of Outputs
Configuration Mode
9
134
Telemecanique
Configuration:
Configuration: ’Robot 1’
i 32 C1 (XPSMC32 ZP): ’Controller1’
o1: ’Safety guard’
1 OR
’2-channel’
’Start guard’
’Enabling Device Robot 1’
’EDM Ko1 and Ko2’
’Emergency Stop compl. machine’
o2
o1(C1)
o3
o4
o5
o6
R1
’Emergency Stop compl. machine’
’EDM E-Stop’
R2
Configuration changed.
Com5
Inputs left: 25 I Load: 15 %
Complete the creation of the example configuration by saving and download it to
the XPSMC.
33003281
Configuration
WARNING
LOSS OF SAFETY INPUT CROSS-CONNECTION DETECTION
Ensure that no more than one critical safety input is connected to each of the
control outputs.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
33003281
135
Configuration
Master E-Stop Device
Description
A E-Stop device acts as a Master E-Stop on all the other devices of the output. The
other devices will be deactivated when the Master E-Stop is pressed. When this
occurs, the start of this output is not possible until the start conditions of all the other
devices are met.
This is also available for all the copies of the E-Stop devices.
Note: An output state does not transfer a master E-Stop command on other
devices. Only the status itself is transferred.
136
33003281
Configuration
5.4
Save the Configuration
Save
Description
The configuration can be saved by opening the File → Save menu option (or by
clicking on the floppy disk symbol button
) under the current name or by
opening the File → Save As... option and assigning a new path/name.
Note: When you close the configuration file and then open it again, a back-up copy
is created in the same directory, with a .mcb extension. This way your last saved
and closed configuration is stored as a back-up file.
33003281
137
Configuration
138
33003281
Configuration
5.5
Requesting/Changing the Password
Password
Enter Password
Note: Your PC must be connected to the XPSMC safety controller.
Each XPSMC command involving quitting the RUN mode (setting up the XPSMC for
example) must be confirmed with a password. If such a command is performed, a
dialogue window opens in which the password must be entered.
Change
Password
The default password is safety; as a safety measure, it must be changed to an
individual password. The password must contain between 4 and 12 symbols. Any
combination of letters and numbers may be used.
The password can be modified with command Controller → Change password.
Note: The password is case sensitive. Security and security are thus two different
passwords.
33003281
139
Configuration
140
33003281
Configuration
5.6
Sending a Configuration from the PC to the
XPSMC and Performing a Check
Sending a Configuration
Procedure
To send a completed configuration from the PC to the safety controller, follow this
procedure:
Step
1
Action
Select Check → Check Configuration to check the configuration.
You can click on the Check Configuration icon alternatively:
File Edit Mode Check Controller Options Help
i
i
Result: If the configuration contains no errors, the following message box
appears:
XPSMCWIN
No errors found.
OK
If the configuration contains errors, a yellow question mark will be seen, and a
corresponding message box will appear.
33003281
141
Configuration
Step
2
Action
Go to Controller → Download Configuration to Controller to download the
configuration:
XPSMCWIN
File Edit Mode Check
Controller Options Help
Stop Controller
i
i
Run Controller
Device Library:
Change Password
i Controller
i 16 XPSMC16 Z i Download Configuration to Controller
Extension
i 16 XPSMC16 ZC - CANopen
i
Upload
Configuration from Controller
Extension
i 16 XPSMC16 ZP - Profibus
Validated Copy
i 16 XPSMC16 X
Read Validation
i 32 XPSMC32 Z
i
ReadExtension
Protocol from Controller
i 32 XPSMC32 ZC - CANopen
Open
Protocol
i 32 XPSMC32 ZP - Profibus Extension
Controller Setup (Bus Configuration)
i 32 XPSMC32 X
Monitoring Devices i Download Setup to Controller
EDM Devices
Controller Info
Start Devices
COM Settings ...
You can click on the Configuration icon alternatively:
Controller Options Help
i
142
i
Configuration
33003281
Configuration
Step
3
Action
Click on the Download button.
Select Controller
1.
Connect the controller you want to configure
to your PC.
Which is the corresponding controller in your
configuration?
2.
i 32
Controller 1
‘Controller 1‘
Controller 2
Controller 3
Controller 4
Controller 5
Controller 6
Controller 7
Controller 8
3.
Start download (or cancel).
Download
Cancel
Result: If the controller already has a configuration, the following message will
appear:
XPSMCWIN
Downloading the new configuration will overwrite the existing.
Do you want to continue?
Yes
4
No
Click Yes to continue the procedure.
Result: If the controller is in RUN mode, the following message will appear:
XPSMCWIN
Controller in RUN mode. For configuration it needs to be stopped.
Do you want to stop it now?
Yes
33003281
No
143
Configuration
Step
5
Action
Click Yes to continue the procedure.
Result: To stop the controller, enter your password (default password is safety
in lower case)
Password
Please enter the password:
******
OK
6
Cancel
Click OK to continue.
Result: The download procedure is starting.
After the download, you will see the protocol:
Protocol
i
0000
0001
0002
0003
0004
0005
0006
0007
0008
0009
0010
0011
0012
0013
0014
0015
0016
0017
0018
0019
0020
0021
0022
0023
0024
0025
************************************************************************************
XPS-MC V2.26
Build: DB0A0110C70A021AC70A021A
Configuration protocol
Controller number: 01
Configuration name: Robot 1
Configuration date: 2006/02/10 10:24
************************************************************************************
RESPONSETIME: 30ms
RESPONSETIME: Device Safety mat = 45ms
************************************************************************************
Modbus parameter:
Address: 001
Bitrate: 19200
Parity: even
Stopbits: 1
************************************************************************************
Profibus Parameter
Address: 002
Baudrate: Autodetect
************************************************************************************
Assignment control outputs / inputs:
Control output group: 01
Used inputs: 01, 10,
Control output group: 02
Used inputs: 02, 12,
Validate
Cancel
Note: Read this protocol carefully and check it with your hardware configuration.
With Validate you confirm the correctness of the software configuration in the
controller shown in the protocol.
7
144
Click on Validate button to validate the protocol.
33003281
Configuration
Step
8
Action
Enter your name in the Validation dialog box:
Validation
Your name (max. 20 characters):
I
Options
Allow copying of validated configuration from
controller
Create a copy of validated configuration now
OK
9
Cancel
Click OK to continue.
Result:
The Password dialog box will be displayed:
Password
Please enter the password:
******
OK
Cancel
10
Enter your password and click OK.
11
Click OK to continue.
Result: The following message will be displayed:
XPSMCWIN
Do you want to upload the protocol of the validation for your documentation now?
Alternatively you can upload it later by using the menu ‘Controller‘.
Yes
12
No
Click Yes to upload the protocol.
Result: The following message will be displayed:
XPSMCWIN
Configuration downloaded successfully.
Do you want the controller in RUN mode now?
OK
33003281
No
145
Configuration
Step
13
Action
Click OK to start the controller.
Result: The following message will be displayed
XPSMCWIN
Controller is in RUN mode now.
OK
14
146
Click OK to finish the procedure.
33003281
Configuration
Typical
Configuration
Errors
Configuration error 1: If you forgot to assign a start device to the Two-Channel
Safety Guard, the main window and the message box will look as follows:
XPSMCWin
File Edit Mode Check Controller Options Help
i
Device Library:
i
Controller
16 XPSMC16 Z
i
i
16
i
16
i
16
i
XPSMC16 ZC - CANopen Extension
XPSMC16 ZP - Profibus Extension
XPSMC16 X
32 XPSMC32 Z
i
32
i
32
i
Configuration:
Configuration: ’Robot 1’
i 32 C1 (XPSMC32 ZP): ’Controller1’
o1: ’Safety guard’
1 OR
’2-channel’
?
’Start guard’
’Enabling Device Robot 1’
’EDM Ko1 and Ko2’
’Emergency Stop compl. machine’
XPSMC32 ZC - CANopen Extension
XPSMC32 ZP - Profibus Extension
32 XPSMC32 X
Monitoring Devices
EDM Devices
Start Devices
Enabling Devices
Miscellaneous Devices
State of Outputs
i
33003281
o2
o1(C1)
o3
XPSMCWIN
o4
MISSING START DEFINITION.
o5
o6 a start to be defined but haven’t by now.
Some devices require
Please see the yellow
R1question mark(s) in configuration tree and attach a
start device to the marked items(s).
’Emergency Stop compl. machine’
’EDM E-Stop’
OK
R2
147
Configuration
Configuration error 2: If you forgot to set the inputs and outputs of the start device,
the main window and the message box will look as follows:
XPSMCWin
File Edit Mode Check Controller Options Help
i
i
Device Library:
i Controller
i 16 XPSMC16 Z
i 16 XPSMC16 ZC - CANopen Extension
i 16 XPSMC16 ZP - Profibus Extension
i 16 XPSMC16 X
i 32 XPSMC32 Z
i 32 XPSMC32 ZC - CANopen Extension
i 32 XPSMC32 ZP - Profibus Extension
i 32 XPSMC32 X
Monitoring Devices
EDM Devices
Start Devices
Automatic Start
Non-Monitored Start
Monitored Start
Enabling Devices
Miscellaneous Devices
State of Outputs
148
Configuration:
Configuration: ’Robot 1’
i 32 C1 (XPSMC32 ZP): ’Controller1’
o1: ’Safety guard’
1 OR
’2-channel’
’Start’
?
’Enabling Device Robot 1’
’EDM Ko1 and Ko2’
’Emergency Stop compl. machine’
o2
o1(C1)
o3
XPSMCWIN
o4
MISSING o5
PROPERTIES.
o6
Some device
R1 properties still need to be set.
See the yellow question mark(s) in configuration tree.
’Emergency Stop compl. machine’
’EDM E-Stop’
OK
R2
33003281
Configuration
5.7
Loading a Configuration
Loading
Description
The configuration of a controller can be uploaded at any time without stopping the
controller.
Procedure
Proceed as follows:
Step
Action
1
Connect your PC to the XPSMC safety controller.
2
Choose the command Controller → Upload Configuration from Controller or
i
click on the button
in the toolbar.
Reaction: The configuration is loaded from the XPSMC and then represented in
the usual tree structure.
33003281
149
Configuration
150
33003281
Configuration
5.8
Creation/Transfer of a Validated Configuration
Copy
At a Glance
Overview
This section contains the description of creation and transfer a validated
configuration copy.
What's in this
Section?
This section contains the following topics:
33003281
Topic
Page
Copy/Saving of a Validated Configuration
152
Transfer of a Validated Configuration Copy
153
151
Configuration
Copy/Saving of a Validated Configuration
Condition
As a condition to create a copy of a validated configuration, the Enable copying of
validated configuration from controller option must be selected during the
validation of the configuration, see also Sending a Configuration, p. 141, step for the
validation. Under this condition the user is able to make a copy of the validated
configuration from the XPSMC into a binary file at any time. In addition, the Create
a copy of the validated configuration now option can be selected in order to
immediately create such a copy during the validation.
Copy of a
Validated
Configuration
Included with the configuration itself, the following data of the original controller is
taken:
validation counter (VDC)
password
validation data (name, date)
device parameters (Modbus parameters, controller number)
This file can be used as a safety copy to transfer the validated configuration to
another controller without the need of a new validation.
Saving a
Validated
Configuration
152
Proceed as follows:
Step
Action
1
Connect the PC to the controller containing the validated configuration which is
free for copy.
2
Choose the command Controller → Create validated copy.
Result: The configuration will be read out of the controller.
3
Enter the save location and file name in the window which appears.
Result: The copy will be saved as this file.
33003281
Configuration
Transfer of a Validated Configuration Copy
Description
When a file with a copy of a validated configuration has been made (see chapter
Copy/Saving of a Validated Configuration, p. 152) for a certain controller, it is easy
to transfer the configuration into another controller, especially for replacement of a
XPSMC unit for service or for installation of controllers in identical machines.
Procedure 1 New Controller
Proceed as follows:
33003281
Step
Action
1
Connect the PC to the controller in which the validated configuration is to be
transferred.
Result: The controller is not configured, the Power LED is on, and the CNF LED
is blinking.
2
Choose the command Controller → Validated copy → Transfer validated
copy to controller.
Result: You get 2 messages:
Please connect the controller you want the configuration to transfer to and
press ’OK’ to start the transfer.
Transferring the copy will overwrite the existing configuration in the controller.
Do you want to continue?
3
Indicate in the appearing window the name of the validated configuration file.
Result: The validated configuration is transferred into the connected controller.
A message box tells you to powercycle the controller to start the new
configuration.
153
Configuration
Procedure 2 Configured
Controller,
Password
Available
Proceed as follows:
Step
Action
1
Connect the PC to the controller in which the validated configuration is to be
transferred.
2
Choose the command Validated copy → Transfer validated copy to
controller.
Note: If the controller is running, another message box reminds you that the
controller has to be stopped. You will also be reminded to enter your password.
If you do not have a password, you will have to reset the controller by
powercycling it and simultaneously pressing the Reset button. See also
Procedure 1 - New Controller, p. 153 for downloading a validated copy.
3
Indicate in the appearing window the name of the file.
Result: The validated configuration is picked out from the file and transferred
into the connected controller.
A message box tells you that you have to powercycle the controller to start the
new configuration and run the controller.
Note: To modify the configuration, you need the password of the validated
configuration. The controller password has been overwritten.
Procedure 3 Configured
Controller,
Password
Unavailable
Reset the controller by pressing the Reset button and simultaneously performing a
power cycle. Then follow Procedure 1 - New Controller, p. 153.
Validated
Configuration
into another
Controller
The new controller now has the validated configuration, including the validation
counter (VDC), the password, the validation data (name, date) and the device
parameters (Modbus parameters, controller number).
154
It can be used like the original controller from which the copy was made from, except
that the running time (OPC) of the configuration is set to zero.
33003281
Configuration
5.9
Read Protocol from Controller
Read Protocol from Controller
Procedure
Proceed as follows:
Step
33003281
Action
1
Connect the PC to the XPSMC safety controller.
2
The controller has to be put in Stop mode with the menu Controller → Stop
Controller.
3
A window appears, and you are asked to enter your password to stop the
controller.
4
Choose the menu Controller → Read Protocol from Controller.
Result: The protocol will be displayed in a separate window and can be printed.
Note: This print is just a work tool.
The only proof of the correctness of the configuration is the validated and signed
protocol. (See chapter Sending a Configuration, p. 141)
155
Configuration
156
33003281
Diagnosis
6
XPSMC Safety Controller Diagnostics
Introduction
Various states of an XPSMC can be loaded from a PC for fault diagnostics and error
finding purposes.
Note: During the fault diagnostics, the XPSMC continues to operate without being
influenced, to allow the progress of a complete machine cycle to be monitored.
Procedure
The fault Diagnostic mode is activated as follows:
Step
Action
1
Connect your PC to the XPSMC safety controller in operation.
2
Start the XPSMCWIN software.
3
Open a configuration from a file or upload the configuration from the controller.
Note: During the opening of a saved configuration from a file, the configuration
must correspond to the one already in the controller. The controller configuration
must have been validated.
4
Choose the Diagnostic mode. To do this, choose the menu Mode → Diagnostic
or click on the icon
for the Diagnostic mode.
Result: The window will become grey, to show that no modifications can be
made.
33003281
157
Diagnosis
Color Definitions
In the Configuration window, a colored circle is placed next to each function symbol
of the configuration tree.
The color indicates the current status of the corresponding function:
XPSMCWIN 2.00
File Mode Diagnosis
Options
i
Device Library
i
Controller
Monitoring Devices
EDM Devices
Start Devices
Enabling Devices
Miscellaneous Devices
State of Outputs
Help
i
Telemecanique
Configuration
Configuration
i32 C1 [XPSMC32 ZP]: ’Controller1’
[259] o1
[257] ’Emergency Stop’
i01: ’Ch. 1’
[261] o2
[260] ’Light Curtain’
[258] Auto Start ’Auto. Start’
i02: ’OSSD 1’
i03: ’OSSD 2’
o3
o4
o5
o6
[262] R1
[260] ’Light Curtain’
[258] Auto Start ’Auto. Start’
i02: ’OSSD 1’
i03: ’OSSD 2’
R2
Diagnostic Mode
Diagnostic running
Device [257] : Short circuit between inputs.
Com5
Meaning of symbols
Symbols
Meaning
Red Point
The safety output concerned is deactivated, or this device
has not been validated (for example, protection door open,
Emergency Stop not initiated, etc.), or the concerned input
is opened.
Red Point with a Yellow Flash An error exists for this device (input/output). The error
message will then be shown by clicking on the device.
Green Point
158
The safety output concerned is activated, or this device has
been validated (for example, protection door closed,
emergency stop initiated, etc.), or the concerned input is
closed.
33003281
Diagnosis
Fault
Diagnostics of
Different Devices
33003281
Symbols
Meaning
Green Point with a Hourglass
This output has a category 1 stop.
The commutation conditions are no longer fulfilled, but the
time delay is not yet finished.
Yellow Point
This component or this outputs are enabled (i.e. the starting
conditions are fulfilled), but not yet started.
Grey Point
The safety output concerned is not used, or the PC has not
yet received the fault diagnostics data from the XPSMC (all
the points are then dimmed).
Proceed as follows
Step
Action
1
Click on the symbol of the device to see the state of the inputs of the different
devices
2
Click the right mouse button within the Diagnostic window.
Result: A special menu will appear.
3
Select Overview from the menu.
Result: A new window appears displaying the diagnostics of all the inputs and
outputs of the controller.
4
Click on Pause diagnostic in the menu Diagnostics to pause the diagnostics.
Result: The Diagnostic window keeps the status.
5
Click on Start diagnostic in the menu Diagnostics to start the diagnostics.
Result: The window will be continuously updated.
159
Diagnosis
160
33003281
Appendices
At a glance
Overview
Additional information that is not necessarily required for an understanding of the
documentation.
What's in this
Appendix?
The appendix contains the following chapters:
Chapter
A
33003281
Chapter Name
Wiring (Examples) and Functional Diagrams
Page
163
161
Appendices
162
33003281
Wiring (Examples) and Functional
Diagrams
A
At a Glance
Overview
This chapter contains examples of wiring and functional diagrams.
Note: The data for safety categories in accordance with EN 954-1 refers to the
maximum achievable categories. The machine control must also be appropriately
configured in order to achieve the desired category.
33003281
163
Wiring and Functional Diagrams
What's in this
Chapter?
164
This chapter contains the following topics:
Topic
Page
Electrical Diagram for the XPSMC
165
Three One-Channel Emergency Stops, with Automatic Start
167
Two Two-Channel Emergency Stop, with Start Button
169
Safety Guard with One Channel
171
Two Channel Safety Guard
174
Two Channels Safety Guard with Lock
178
Light Curtain with Relay Outputs
182
Light Curtain with Transistor Outputs
186
Muting for Light Curtains Type 4
190
Magnetic Switch
192
Two-Hand Control
196
Safety Mat
198
Zero Speed Detection
200
Injection Molding Machines
204
Hydraulic Press Valve Monitoring
207
Hydraulic Press 2
209
Eccentric Press
215
Eccentric Press 2
219
Selector Switch
224
Timer
226
Shaft/Chain-Break Monitoring
229
Seat Valve Monitoring
231
Enabling Device 2 Channel
233
Enabling Device 3 Channel
235
Foot Switch
237
33003281
Wiring and Functional Diagrams
Electrical Diagram for the XPSMC
Response Time
When not other mentioned the following drawings show a XPSMC16 with a
response time of 20 ms.
Wiring Diagram
DANGER
HAZARDOUS VOLTAGE
Disconnect all power before servicing equipment.
Failure to follow these instructions will result in death or serious injury.
XPSMC16 / XPSMC32
XPSMC16
A1 c8 c7 c6 c5 c4 c3 c2 c1
T
µC 1
5V
LOGIC
µC 1
A2
XPSMC16
safety controller
K0
24 V
13 23
i1 i2 i3 i4 i5 i6 i7 i8 i9 i10 i11 i12 i13 i14 i15 i16
TER
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
o1
GND GND GND
o2
o3
o4
o5
H1
K1
K3
K2
K4
o6
14
24
33 34
34 44
XPSMC32
A1 c8 c7 c6 c5 c4 c3 c2 c1 c8 c7 c6 c5 c4 c3 c2 c1
T
µC 1
5V
LOGIC
µC 1
A2
XPSMC32
safety controller
K0
24 V
GND GND GND
i1 i2 i3 i4 i5 i6 i7 i8 i9 i10 i11 i12 i13 i14 i15 i16
i17 ... i32
TER
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
o1
o2
o3
o4
o5
13 23
H1
K1
K3
K2
K4
o6
14
24
33 34
34 44
The static outputs are rated category 4 according to EN954-1.
33003281
165
Wiring and Functional Diagrams
Technical Data
166
Description of terminals
Terminal Layout
Meaning
A1-A2
24V
power supply; A1 is the + pole (+24 VDC), A2 is the - pole
(0 VDC, GND)
GND
It is identical to the 0 V potential on A2 for loads on the o1...o6
semiconductor safety outputs.
c1-c8
control outputs for safety input power supply
The control outputs contain a signal which enables short circuit
detection monitoring, voltage intrusion and open circuit detection for all
connected control components.
i1-i16 or i1-i32
safety inputs
H1
connection for muting lamp
o1-o6
semiconductor safety outputs
13/14, 23/24, 33/
34, 43/44
safety outputs, potential free
TER
8 pin RJ45 connector used to connect the XPSMC safety controller to a
PC for configuration and/or diagnostics. The communication via the
TER terminal is Modbus RTU protocol and can also be used to connect
to a HMI magelis operating terminal, or a standard PLC.
Fieldbus
connector for a fieldbus dependant on version:
Profibus DP: 9 pin D-SUB female connector
CANopen: 9 pin D-SUB male connector.
33003281
Wiring and Functional Diagrams
Three One-Channel Emergency Stops, with Automatic Start
Functional
Diagram
The following diagram shows three One-Channel Emergency Stops and the
relevant control outputs for categories 0 and 1:
Operation
Emergency
Stop
Operation
Emergency
Stop
Operation
Input
Emergency Stop 1
Input
Emergency Stop 2
Input
Emergency Stop 3
Relay Outputs K1/K2
Stop Category 0
Relay Outputs K3/K4
Stop Category 1
tv = 0.1…300 s
33003281
tv = 0.1…300 s
167
Wiring and Functional Diagrams
Wiring Diagram
The following image shows the wiring diagram of the One-Channel Emergency
Stop:
230V ~
+24 V
230V ~
+24 V
F1
(1)
F2
(1)
S1
S2
F3
(1)
S3
Emer- Emer- Emergency gency gency
Stop 1 Stop2 Stop3
A1 c8 c7 c6 c5 c4 c3 c2 c1
T
i1
i3
µC 1
µC 1
i4
i5
i6
i7
Safety Controller
XPSMC16
K0
24 V
5V
LOGIC
A2
i2
i8
i9 i10 i11 i12 i13 i14 i15 i16
Fieldbus
TER
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
GNDGNDGND
o1
o2
o3
o4
o5
o6
13 23
H1
K1
K3
K2
K4
14 24
33 34
34 44
Emergency
Stop
Emergency Stop Category 0
0V
0V
(1) See Technical Data in XPSMC safety controller Hardware manual for maximum fuse sizes.
Note: A jumper between the 2 terminals of an Emergency Stop will not be
recognised. Short-circuit between i1, i2, i3 will be recognised.
The static outputs are rated category 4 according to EN954-1.
168
33003281
Wiring and Functional Diagrams
Two Two-Channel Emergency Stop, with Start Button
Functional
Diagram
The following functional diagram shows two Two-Channel Emergency Stops and
the relevant control outputs for Categories 0 and 1:
Operation
Emergency
Stop
Operation
Emergency
Stop
Operation
Input Emergency Stop 1
Channel 1
Input Emergency Stop 1
Channel 2
Input Emergency Stop 2
Channel 1
Input Emergency Stop 2
Channel 2
Input
Start
Output o1
Stop Category 0
Output o2
Stop Category 1
tv = 0.1…300s
33003281
tv = 0.1…300s
169
Wiring and Functional Diagrams
Wiring Diagram
The following wiring diagram shows two Two-Channel Emergency Stops and the
relevant control outputs for the Categories 0 and 1:
+24 V
+24 V
F1
(1)
S1
S2
S3
Emergency
Push
Button
Emergency
Push
Button
Start
A1 c8 c7 c6 c5 c4 c3 c2 c1
T
i1
i3
i4
µC 1
µC 1
i5
i6
i7
i8
i9 i10 i11 i12 i13 i14 i15 i16
XPSMC16
safety controller
K0
24 V
5V
LOGIC
A2
i2
TER
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
GNDGNDGND
o1
o2
o3
o4
o5
o6
13 23
H1
K1
K3
K2
K4
14 24
33 34
34 44
Emergency stop category 1
Emergency stop category 0
0V
0V
(1) See Technical Data in XPSMC safety controller Hardware manual for maximum fuse sizes.
The static outputs are rated category 4 according to EN954-1.
170
33003281
Wiring and Functional Diagrams
Safety Guard with One Channel
Functional
Diagram
The following functional diagram shows the Safety Guard with One Channel with
Start Interlock and different Start Functions:
Start Function
Start Interlock = YES
Power
Automatic Start
Input
Limit switch
Guard
closed
Guard
opened
Guard
closed
Guard
opened
Guard
closed
Guard
opened
Guard
closed
Output
no start
Power
Monitored Start
Rising Edge
Guard
closed
Input Limit Switch
Input Monitored
Start
Output
no start
Power
Monitored Start
Falling Edge
Input Limit
Switch
Guard
closed
Input Monitored
Start
Output
no start
33003281
171
Wiring and Functional Diagrams
The following functional diagram shows the Safety Guard with One Channel without
Start Interlock and different Start Functions:
Start Function
Start Interlock = NO
Power
Automatic Start
Input
Limit switch
Guard
closed
Guard
opened
Guard
closed
Guard
closed
Guard
opened
Guard
closed
Guard
closed
Guard
opened
Guard
closed
Output
Power
Monitored Start
Rising Edge
Input
Limit switch
Input Monitored
Start
Output
Power
Monitored Start
Falling Edge
Input Limit
Switch
Input Monitored
Start
Output
172
33003281
Wiring and Functional Diagrams
Wiring Diagram
The following wiring diagram shows the Safety Guard with One Channel with and
without Start Interlock and different Start Functions:
230V ~
+24 V
230V ~
+24 V
F1
(1)
F2
(1)
00open
00000000000
0 00 00 00 00 00 00 00 00 00 00 00
S2
S1
Start
A1 c8 c7 c6 c5 c4 c3 c2 c1
T
i1
i3
µC 1
µC 1
i4
i5
i6
i7
Safety Controller
XPSMC16
K0
24 V
5V
LOGIC
A2
i2
i8
i9 i10 i11 i12 i13 i14 i15 i16
Fieldbus
TER
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
GNDGNDGND
o1
o2
o3
o4
o5
o6
13 23
H1
K1
K3
K2
K4
14 24
33 34
34 44
Release
0V
0V
(1) See Technical Data in XPSMC safety controller Hardware manual for maximum fuse sizes.
The static outputs are rated category 4 according to EN954-1.
33003281
173
Wiring and Functional Diagrams
Two Channel Safety Guard
Functional
Diagram
The following functional diagram shows the Two-Channel Safety Guard with Start
Interlock and different Start Functions:
Start Function
Start Interlock = YES
Automatic Start
re
w
oP
Input limit switch
1
Guard
closed
Guard
opened
Input limit switch
2
Guard
closed
t < t syn.
Input EDM
Output
t < t EDM
no start
EDM: External Device Monitoring
Monitored Start
Rising Edge
Input limit switch
1
re
w
oP
Guard
closed
Input limit switch
2
Guard
opened
Guard
closed
t < t syn.
Input monitored
start
Input EDM
Output
no start
t < t EDM
EDM: External Device Monitoring
174
33003281
Wiring and Functional Diagrams
Start Function
Start Interlock = YES
Monitored Start
Falling Edge
re
w
oP
Input limit switch
1
Guard
closed
Guard
opened
Input limit switch
2
Guard
closed
t < t syn.
Input monitored
start
Input EDM
Output
t < t EDM
no start
EDM: External Device Monitoring
The following functional diagram shows the Two-Channel Safety Guard without
Start Interlock and different Start Functions:
Start Function
Start Interlock = NO
Automatic Start
Input limit switch
1
re
w
oP
Guard
closed
Guard
opened
Input limit switch
2
Guard
closed
t < t syn.
Input EDM
Output
t < t EDM
t = t EDM
t > t EDM
EDM: External Device Monitoring
33003281
175
Wiring and Functional Diagrams
Start Function
Start Interlock = NO
Monitored Start
Rising Edge
Input limit switch
1
re
w
oP
Guard
closed
Guard
opened
Input limit switch
2
Guard
closed
t < t syn.
Input monitored
start
Input EDM
Output
t < t EDM
EDM: External Device Monitoring
Monitored Start
Falling Edge
er
w
oP
Input limit switch
1
Guard
closed
Guard
opened
Input limit switch
2
Guard
closed
t < t syn.
Input monitored
start
Input EDM
Output
t < t EDM
EDM: External Device Monitoring
176
33003281
Wiring and Functional Diagrams
Wiring Diagram
The following wiring diagram shows the Two-Channel Safety Guard with and without
Start Interlock and different Start Functions:
+24 V
+24 V
F1
(1)
00open
00000000000
0 00 00 00 00 00 00 00 00 00 00 00
Start
A1 c8 c7 c6 c5 c4 c3 c2 c1
i1
T
24 V
5V
K02
i2
i3
K0
LOGIC
i5
i6
i7
i8
i9 i10 i11 i12 i13 i14 i15 i16
Fieldbus
TER
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
o1
GNDGNDGND
K01
0V
EDM
i4
Safety Controller
XPSMC16
µC 1
µC 1
A2
K01
S3
S2
S1
ESC
Channel 1
o2
o3
o4
o5
o6
13 23
H1
K1
K3
K2
K4
14 24
33 34
34 44
K02
Channel 2
0V
ESC External Start Conditions
EDM External Device Monitoring
(1) See Technical Data in XPSMC Safety Controller Hardware manual for maximum fuse size
The static outputs are rated category 4 according to EN954-1.
33003281
177
Wiring and Functional Diagrams
Two Channels Safety Guard with Lock
Functional
Diagram
The following functional diagram shows the Two-Channel Safety Guard with Lock
and with Start Interlock and different Start Functions:
Start Function
Start Interlock = YES
Automatic Start
re
w
oP
Input limit switch
1
Guard
closed
Guard
opened
Input limit switch
2
Guard
closed
t < t syn.
Input lock
Output
no start
Monitored Start
Rising Edge
Input limit switch
1
re
w
oP
Guard
closed
Input limit switch
2
Guard
opened
Guard
closed
t < t syn.
Input lock
Input monitored
start
Output
178
no start
33003281
Wiring and Functional Diagrams
Start Function
Start Interlock = YES
Monitored Start
Falling Edge
Input limit switch
1
er
w
oP
Guard
opened
Guard
closed
Input limit switch
2
Guard
closed
t < t syn.
Input lock
Input monitored
start
Output
no start
The following functional diagram shows the Two-Channel Safety Guard with Lock
and without Start Interlock and different Start Functions:
Start Function
Start Interlock = NO
Automatic Start
Input limit switch
1
Input limit switch
2
re
w
oP
Guard
closed
Guard
opened
Guard
closed
t < t syn.
Input lock
Output
33003281
179
Wiring and Functional Diagrams
Start Function
Start Interlock = NO
Monitored Start
Rising Edge
re
w
oP
Input limit switch
1
Guard
closed
Guard
opened
Input limit switch
2
Guard
closed
t < t syn.
Input lock
Input monitored
start
Output
Monitored Start
Falling Edge
Input limit switch
1
re
w
oP
Input limit switch
2
Guard
closed
Guard
opened
Guard
closed
t < t syn.
Input lock
Input monitored
start
Output
180
33003281
Wiring and Functional Diagrams
Wiring Diagram
The following wiring diagram shows the Two-Channel Safety Guard with Lock and
with and without Start Interlock and different Start Functions:
+24 V
+24 V
F1
(1)
open
ESC
00 00 00 00 00 00 00 00 00 00 00 00
S1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
00 00 00 00 00 00 00
K01
S4
S2
K02
S3
EDM
Start
A1 c8 c7 c6 c5 c4 c3 c2 c1
T
24 V
5V
i1
i3
K0
LOGIC
i5
i6
i7
i8
i9 i10 i11 i12 i13 i14 i15 i16
Fieldbus
TER
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
o1
GNDGNDGND
K01
0V
i4
Safety Controller
XPSMC16
µC 1
µC 1
A2
i2
Channel 1
o2
o3
o4
o5
o6
13 23
H1
K1
K3
K2
K4
14 24
33 34
34 44
K02
Channel 2
0V
ESC External Start Conditions
EDM External Device Monitoring
(1) See Technical Data in XPSMC Safety Controller Hardware manual form maximum fuse
size
The static outputs are rated category 4 according to EN954-1.
33003281
181
Wiring and Functional Diagrams
Light Curtain with Relay Outputs
Functional
Diagram
The following functional diagram shows the Light Curtain with Relay Outputs with
Start Interlock and different Start Functions:
Start Function
Start Interlock = YES
Automatic Start
Input OSSD 1
gn
is
i
R
Light curtain
free
Light curtain interrupted
Light curtain
free
Input OSSD 2
t < t syn.
Input EDM
Output
t < tEDM
no start
OSSD: Output Safety Switching Device
Monitored Start
Rising Edge
Input OSSD1
gn
is
i
R
Light curtain
free
Input OSSD2
Light curtain interrupted
Light curtain
free
t < t syn.
Input monitored
start
Input EDM
Output
no start
t < tEMD
OSSD: Output Safety Switching Device
182
33003281
Wiring and Functional Diagrams
Start Function
Start Interlock = YES
Monitored Start
Falling Edge
Input OSSD1
gn
is
i
R
Light curtain
free
Light curtain interrupted
Light curtain
free
Input OSSD2
t < t syn.
Input monitored
start
Input EDM
Output
t < tEDM
no start
OSSD: Output Safety Switching Device
The following functional diagram shows the Light Curtain with Relay Outputs without
Start Interlock and different Start Functions:
Start Function
Start Interlock = NO
Automatic Start
Input OSSD 1
gn
is
i
R
Light curtain
free
Light curtain interrupted
Light
curtain
Input OSSD 2
t < t syn.
Input EDM
Output
t < t EDM
t = t EDM
t > t EDM
OSSD: Output Safety Switching Device
33003281
183
Wiring and Functional Diagrams
Start Function
Start Interlock = NO
Monitored Start
Rising Edge
ngi
si
R
Input OSSD1
Light curtain
free
Light curtain interrupted
Light
curtain
Input OSSD2
t < t syn.
Input monitored
start
Input EDM
Output
t < tEDM
OSSD: Output Safety Switching Device
Monitored Start
Falling Edge
ngi
si
R
Input OSSD1
Light curtain
free
Light curtain interrupted
Light
curtain
Input OSSD2
t < t syn.
Input monitored
start
Input EDM
Output
t < t EDM
OSSD: Output Safety Switching Device
184
33003281
Wiring and Functional Diagrams
Wiring Diagram
The following wiring diagram shows the Light Curtain with Relay Outputs with and
without Start Interlock and different Start Functions:
+24 V
+24 V
F1
(1)
ESC
ESPE
(1)
(2)
K01
OSSD1 OSSD2
A1 c8 c7 c6 c5 c4 c3 c2 c1
T
24 V
5V
(2)
i1
Start
i2
i3
S1
EDM
i5
i6
i7
i8
i9 i10 i11 i12 i13 i14 i15 i16
Fieldbus
TER
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
o1
GNDGNDGND
K01
0V
i4
Safety Controller
XPSMC16
K0
µC 1
A2
K02
(1)
µC 1
LOGIC
ESPE =
ESPE output
Channel 1
o2
o3
o4
o5
13 23
H1
K1
K3
K2
K4
o6
14 24
33 34
34 44
K02
Channel 2
0V
ESC External Start Conditions
EDM External Device Monitoring
ESPE Electro Sensitive Protective Equipment
OSSD Output Safety Switching Device
(1) See Technical Data in XPSMC Safety Controller Hardware manual form maximum fuse
size
The static outputs are rated category 4 according to EN954-1.
33003281
185
Wiring and Functional Diagrams
Light Curtain with Transistor Outputs
Functional
Diagram
The following functional diagram shows the Light Curtain with Transistor Outputs
with Start Interlock and different Start Functions:
Start Function
Start Interlock = YES
Automatic Start
ngi
is
R
Input OSSD1
Light curtain
free
Light curtain interrupted
Light curtain
free
Input OSSD2
t < t syn.
Input EDM
Output
t < tEDM
no start
OSSD: Output Safety Switching Device
Monitored Start
Rising Edge
ngi
si
R
Input OSSD1
Light curtain
free
Input OSSD2
Light curtain interrupted
Light curtain
free
t < t syn.
Input monitored
start
Input EDM
Output
no start
t < tEDM
OSSD: Output Safety Switching Device
186
33003281
Wiring and Functional Diagrams
Start Function
Start Interlock = YES
Monitored Start
Falling Edge
gn
is
i
R
Input OSSD1
Light curtain
free
Light curtain interrupted
Input OSSD2
Light curtain
free
t < t syn.
Input monitored
start
Input EDM
Output
t < tEDM
no start
OSSD: Output Safety Switching Device
The following functional diagram shows the Light Curtain with Transistor Outputs
without Start Interlock and different Start Functions:
Start Function
Start Interlock = NO
Automatic Start
gn
is
i
R
Input OSSD1
Light curtain
free
Light curtain interrupted
Light
curtain free
Input OSSD2
t < t syn.
Input EDM
Output
t < t EDM
t = t EDM
t > t EDM
OSSD: Output Safety Switching Device
33003281
187
Wiring and Functional Diagrams
Start Function
Start Interlock = NO
Monitored Start
Rising Edge
gn
sii
R
Input OSSD1
Light curtain
free
Light curtain interrupted
Input OSSD2
Light
curtain free
t < t syn.
Input monitored
start
Input EDM
Output
t < tEDM
OSSD: Output Safety Switching Device
Monitored Start
Falling Edge
gn
is
i
R
Input OSSD1
Light curtain
free
Input OSSD2
Light curtain interrupted
Light
curtain free
t < t syn.
Input monitored
start
Input EDM
Output
t < t EDM
OSSD: Output Safety Switching Device
188
33003281
Wiring and Functional Diagrams
Wiring Diagram
The following wiring diagram shows the Light Curtain with Transistor Outputs with
and without Start Interlock and different Start Functions
+24 V
+24 V
F1
(1)
ES
ESPE
(+)
K01
OSSD1 OSSD2
(-) (1)
A1 c8 c7 c6 c5 c4 c3 c2 c1
T
24 V
5V
i1
K02
S1
EDM
Start
i2
i3
i5
i6
i7
i8
i9 i10 i11 i12 i13 i14 i15 i16
Fieldbus
TER
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
o1
GNDGNDGND
K01
0V
i4
Safety Controller
XPSMC16
K0
µC 1
A2
(2)
µC 1
LOGIC
ESPE =
ESPE output
Channel 1
o2
o3
o4
o5
13 23
H1
K1
K3
K2
K4
o6
14 24
33 34
34 44
K02
Channel 2
0V
ESC External Start Conditions
EDM External Device Monitoring
ESPE Electro Sensitive Protective Equipment
OSSD Output Safety Switching Device
(1) See Technical Data in XPSMC Safety Controller Hardware manual form maximum fuse
size
The static outputs are rated category 4 according to EN954-1.
33003281
189
Wiring and Functional Diagrams
Muting for Light Curtains Type 4
Functional
Diagram
The following functional diagram shows the Muting for light curtains type 4:
ev
tic
A
ed
irr
ev
O
EP
SE
st
ce
to
rP
-y
b
en
oZ
no
tic
tee
D
de
ss
aP
tsu
tpu
O
gn
it
u
M
tl
auF
PSE
E
tsc
et
or
P
ev
it
cA
gn
tiu
M
EP
SE
rta
tS
190
deri
erv
O
t
<t
.n
syt
>t
f
O
de
ssa
PyB
en
oZ
no
it
ce
et
D
st
ce
to
rP
de
iru
qe
R
)F
(
ed
irr
ev
O
en
Zo
onti
ce
te
D
.n
syt
<t
en
oZ
no
it
ce
te
D
ngti
u
M
t
<t
edt
pu
rre
ntI
gn
it
u
M
.n
ys
t
<t
tu
pn
I
1
D
SS
O
tu
pn
I
2
D
SS
O
tu
pn
I
rta
tS
tu
npI
1A
ngti
u
M
tu
npI
1B
ngti
u
M
tu
npI
2A
ngti
u
M
tu
npI
2B
ngti
u
M
tu
npI
ed
irr
ev
O
1
H
tu
pt
u
O
p
am
L
gn
it
u
M
tu
tpu
O
1l
en
na
h
C
tu
tpu
O
2l
en
na
h
C
33003281
Wiring and Functional Diagrams
Wiring Diagram
The following wiring diagram shows the Muting for light curtains type 4:
+24 V
+24 V
F1
(1)
ES
ESPE
A1 c8 c7 c6 c5 c4 c3 c2 c1
T
i1
µC 1
Start
i3
i4
A2
S5
Muting
B1
i5
i6
Over
ride
i7
i8
Fieldbus
TER
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
o1
Channel 1
o2
Muting lamp
i9 i10 i11 i12 i13 i14 i15 i16
Channel 1
GNDGNDGND
H1
ESPE =
ESPE output
Muting
B2
Safety Controller
XPSMC16
K01
0V
S3
EDM
µC 1
LOGIC
A2
i2
S1
S6
Muting
A1
K02
(2)
K0
24 V
5V
S4
Muting
OSSD1 OSSD2
(-) (1)
S2
K01
(+)
o3
o4
o5
13 23
H1
K1
K3
K2
K4
o6
14 24
33 34
34 44
K02
Channel 2
0V
ESC External Start Conditions
EDM External Device Monitoring
ESPE Electro Sensitive Protective Equipment
(1) See Technical Data in XPSMC Safety Controller Hardware manual form maximum fuse
size
The static outputs are rated category 4 according to EN954-1.
33003281
191
Wiring and Functional Diagrams
Magnetic Switch
Functional
Diagram
The following functional diagram shows the Magnetic Switch with Interlock and
different Start Functions:
Start Function
Start Interlock = YES
Automatic Start
er
w
oP
Input NC
Input NO
Magnet
present
Magnet
absent
Magnet
present
t < t syn.
Input EDM
Output
t < tEDM
no start
Monitored Start
Rising Edge
er
w
oP
Input NC
Magnet
present
Input NO
Magnet
absent
Magnet
present
t < t syn.
Input monitored
start
Input EDM
Output
no start
192
t < tEDM
33003281
Wiring and Functional Diagrams
Start Function
Monitored Start
Falling Edge
Start Interlock = YES
re
w
oP
Magnet
absent
Magnet
present
Magnet
present
Input NC
Input NO
t < t syn.
Input monitored
start
Input EDM
Output
t < tEDM
no start
The following functional diagram shows the Magnetic Switch without Interlock and
different Start Functions:
Start Function
Start Interlock = NO
Automatic Start
re
w
oP
Magnet
present
Magnet
absent
Magnet
present
Input NC
Input NO
t < t syn.
Input EDM
Output
t < t EDM
t = t EDM
t > t EDM
33003281
193
Wiring and Functional Diagrams
Start Function
Start Interlock = NO
Monitored Start
Rising Edge
re
w
oP
Magnet
present
Magnet
absent
Magnet
present
Input NC
Input NO
t < t syn.
Input monitored
start
Input EDM
Output
t < tEDM
Monitored Start
Falling Edge
re
w
oP
Magnet
present
Magnet
absent
Input NC
Input NO
Magnet
present
t < t syn.
Input monitored
start
Input EDM
Output
194
t < t EDM
33003281
Wiring and Functional Diagrams
Wiring Diagram
The following wiring diagram shows the Magnetic Switch with and without Interlock
and different Start Functions
+24 V
+24 V
F1
(1)
Magnet
S1
NC
NO
ESC
S1 =
Magnetic switch
WH BN+
BK
K01
BU
S2
K02
Start
A1 c8 c7 c6 c5 c4 c3 c2 c1
T
24 V
5V
i1
EDM
i3
K0
LOGIC
i5
i6
i7
i8
i9 i10 i11 i12 i13 i14 i15 i16
Fieldbus
TER
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
o1
GNDGNDGND
K01
0V
i4
Safety Controller
XPSMC16
µC 1
µC 1
A2
i2
Channel 1
o2
o3
o4
o5
13 23
H1
K1
K3
K2
K4
o6
14 24
33 34
34 44
K02
Channel 2
0V
ESC External Start Conditions
EDM External Device Monitoring
(1) See Technical Data in XPSMC Safety Controller Hardware manual form maximum fuse
size
The static outputs are rated category 4 according to EN954-1.
33003281
195
Wiring and Functional Diagrams
Two-Hand Control
Functional
Diagram
The following functional diagram shows the Two-Hand Control device:
)
N
U
R
(
N
rO
e
w
oP
Two-HandControl
Activated
Two-HandControl
Not Activated
Two-HandControl
Activated
Input Push Button 1
NO
Input Push Button 1
NC
Input Push Button 2
NO
Input Push Button 2
NC
t < 500ms
Output
No Start
196
33003281
Wiring and Functional Diagrams
Wiring Diagram
The following wiring diagram shows the Two-Hand Control device:
+24 V
+24 V
F1
(1)
S1
NO
NC
NO
S2
NC
S1 =
2-Hand push-button 1
S2 =
2-Hand push-button 2
A1 c8 c7 c6 c5 c4 c3c2 c1
T
i1
i3
µC 1
µC 1
i5
i6
i7
i8
i9 i10 i11 i12 i13 i14 i15 i16
Fieldbus
TER
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
o1
GNDGNDGND
Y1
0V
i4
Safety Controller
XPSMC16
K0
24 V
5V
LOGIC
A2
i2
o2
o3
o4
o5
o6
13 23
H1
K1
K3
K2
K4
14 24
33 34
34 44
Y2
Channel 1 Channel 2
Valves
0V
(1) See Technical Data in XPSMC safety controller Hardware manual for maximum fuse sizes.
The static outputs are rated category 4 according to EN954-1.
33003281
197
Wiring and Functional Diagrams
Safety Mat
Functional
Diagram
The following functional diagram shows the Safety Mat:
Start Function
Automatic
Start
re
)
N
w
U
oP N
O R
(
Input 1
Safety Mat
Input 2
Safety Mat
Input
EDM
Output
Monitored Start
Rising Edge
Monitored Start
Falling Edge
Safety Mat
Not Activated
t < t EDM
er
w
oP N
O
Input 1
Safety Mat
Input 2
Safety Mat
Input
Start
Input
EDM
Output
)
N
U
(R
er
w
oP N
O
Input 1
Safety Mat
Input 2
Safety Mat
Input
Start
)
N
U
(R
Safety Mat
Actuated
Safety Mat
Not Activated
t = t EDM
t > t EDM
Safety Mat
Not Activated
Safety Mat
Actuated
Safety Mat
Not Activated
Safety Mat
Actuated
Safety Mat
Not Activated
t < t
Safety Mat
Not Activated
Input
EDM
Output
198
t < t EDM
33003281
Wiring and Functional Diagrams
Wiring Diagram
The following wiring diagram shows the Safety Mat:
+24 V
+24 V
F1
(1)
ESC
S1
Control outputs which are connected to a
safety Mat cannot be used for other items.
S2
K01
Start
Safety
Mat
K02
EDM
A1 c8 c7 c6 c5 c4 c3 c2 c1
T
24 V
5V
i1
i3
K0
LOGIC
i5
i6
i7
i8
i9 i10 i11 i12 i13 i14 i15 i16
Fieldbus
TER
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
o1
GNDGNDGND
K01
0V
i4
Safety Controller
XPSMC16
µC 1
µC 1
A2
i2
Channel 1
o2
o3
o4
o5
13 23
H1
K1
K3
K2
K4
o6
14 24
33 34
34 44
K02
Channel 2
0V
ESC External Start Conditions
EDM External Device Monitoring
(1) See Technical Data in XPSMC Safety Controller Hardware manual form maximum fuse
size
The static outputs are rated category 4 according to EN954-1.
33003281
199
Wiring and Functional Diagrams
Zero Speed Detection
Functional
Diagram
The following functional
diagram shows the Zero Speed Detection:
p
F1,F2 < F Max.
F1, F2 > F Max.
p
F1, F2 < F Max.
Input i1
Sensor 1
Input i2
Sensor 2
Output
Sensor control:
Sensor 1
Sensor 2
Note: It is vital to use inputs i1 and i2 for zero speed detection. The two sensors
must be arranged so that only one sensor is activated at any given time. If the
inputs are in the low state, the zero speed signal will disappear after t=1/f seconds
and an open-circuit will be indicated. If the 2 inputs are in the high state, the zero
speed signal will disappear after t=1/f seconds and a short-circuit will be indicated.
If the 2 inputs are in the high or low state after starting, no enabling will take place.
200
33003281
Wiring and Functional Diagrams
Wiring Diagram
The following wiring diagram shows the Zero Speed Detection:
+24 V
+24 V
F1
(1)
Sensor 2
Sensor 1
A1 c8 c7 c6 c5 c4 c3 c2 c1
T
24 V
5V
0V
+
A
i1
i2
i3
K0
LOGIC
i4
i5
i6
i7
XPSMC16
Safety Controller
µC 1
µC 1
A2
+
A
i8
i9 i10 i11 i12 i13 i14 i15 i16
Fieldbus
TER
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
o1
GNDGNDGND
o2
K01
K02
Channel 1
Channel 2
o3
o4
o5
13 23
H1
K1
K3
K2
K4
o6
14 24
33 34
34 44
0V
(1) See Technical Data in XPSMC safety controller Hardware manual for maximum fuse sizes.
The static outputs are rated category 4 according to EN954-1.
33003281
201
Wiring and Functional Diagrams
Important Key
Points to
Observe
The following points should be observed for the correct operation of the zero speed
detection:
The sensors must be arranged so that only 1 sensor is activated at any given time
(= HIGH-Signal).
If both sensors are in the LOW state, a cable break error message is indicated
and the corresponding outputs are deactivated.
If both sensors are in the HIGH state after power on of the XPSMC, a notification
is available via Modbus RTU, or via the configuration terminal (PC), and the
corresponding outputs are deactivated. After a zero speed detection and a
subsequent motion the notification is reset.
If zero speed is already detected and both sensors are in HIGH state, a
notification is available via Modbus RTU, or via the configuration terminal (PC),
and the corresponding outputs are activated.
If only 1 sensor produces a dynamic signal after a zero speed, an error message
appears after 30 s and the corresponding outputs are deactivated.
If, after the XPSMC has started, both sensors are in the LOW state, an error
message is available via the Error LED on the XPSMC and Modbus RTU, or via
the configuration terminal (PC).
Note: You cannot use the Zero Speed Detection device simultaneously with the
Shift/Chain Break Monitoring device on the XPSMC safety controller, because
there are only two counter inputs (i1 and i2) per controller.
Note: The output will be activated if the sensors detect no motion.
202
33003281
Wiring and Functional Diagrams
Sensor States
and Behavior
Switch-on Sequence
State of Sensor 1
0
0 (*)
1
State of Sensor 2
0
1 (*)
1
Behavior
Error Message
Zero Speed
Notification (**)
Output
0
1
0
State of Sensor 1
0
0 (*)
1
State of Sensor 2
0
1 (*)
1
Behavior
Error Message
Zero Speed
Notification
Output
0
1
1
Operation
* If the state of the sensors is inverse (0/1, 1/0), the behavior is identical.
** If the firmware version is earlier than 2.34 an error message (short circuit
between inputs) appears instead of a notification. This error message must be
acknowledged with the reset button.
Error Message External error messages must be acknowledged with the reset
button.
Notification A notification, sent via Modbus, does not need to be acknowledged. As
soon as the sensor states change, it will be acknowledged automatically.
33003281
203
Wiring and Functional Diagrams
Injection Molding Machines
Functional
Diagram
The following functional diagram shows the Safety Guard with One Channel with
Start Interlock and different Start Functions:
Start Function
Start Interlock = NO
Automatic Start
Input
Limit switch 1
N
O
re
w
oP
)
N
U
R
(
Guard
closed
Guard
opened
Input
Limit switch 2
Guard
closed
t < t syn.
Input
Valve monitoring
Output
no start
Monitored Start
Rising Edge
Input
Limit switch 1
N
O
re
w
oP
)
N
U
R
(
Guard
closed
Input
Limit switch 2
Guard
opened
Guard
closed
t < t syn.
Input
Valve monitoring
Input
Start
Output
no start
204
33003281
Wiring and Functional Diagrams
Start Function
Start Interlock = NO
Monitored Start
Falling Edge
Input
Limit switch 1
N
rO
e
w
oP
)
N
U
(R
Guard
closed
Input
Limit switch 2
Guard
opened
Guard
closed
t < t syn.
Input
Valve monitoring
Input Start
Output
no start
33003281
205
Wiring and Functional Diagrams
Wiring Diagram
The following wiring diagram shows the Injection Molding with Start Functions:
+24 V
+24 V
F1
(1)
S4
S4 =
Monitoring of the second power circuit cutoff device.
ES
00 00 00 00 00 00 00 00 00 00 00 00
000000000000
K01
open
K02
S2
S1
Start
A1 c8 c7 c6 c5 c4 c3 c2 c1
i1
T
i3
i4
i5
i6
i7
Safety Controller
XPSMC16
µC 1
µC 1
0V
i2
EDM
K0
24 V
5V
LOGIC
A2
S3
i8
i9 i10 i11 i12 i13 i14 i15 i16
Fieldbus
TER
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
o1
GNDGNDGND
o2
K01
K02
Channel 1
Channel 2
o3
o4
o5
o6
13 23
H1
K1
K3
K2
K4
14 24
33 34
34 44
0V
EDM External Device Monitoring
ESC External Start Conditions
(1) See Technical Data in XPSMC safety controller Hardware manual for maximum fuse sizes.
The static outputs are rated category 4 according to EN954-1.
206
33003281
Wiring and Functional Diagrams
Hydraulic Press Valve Monitoring
Functional
Diagram
The following functional diagram shows the Hydraulic Press Valve Monitoring:
Input
Closing of Press
Input
Opening of Press
Input
Valve C
Input
Valve O
Input
Valve O+C
Output
Closing of Press
Output
Opening of Press
Stop
in OTS
Closing of Press
Opening of Press
Stop
in OTS
t < t syn.
t < t syn.
t < t syn.
Sensor signals at valve level:
Valve
Valve C
Valve O
Valve O + C
33003281
Stop
in BDC
Sensor
1
2
3
Pressing
Stop
(Opened) (Closing)
Stop
(Closed)
Retraction
(Opening)
207
Wiring and Functional Diagrams
Wiring Diagram
The following wiring diagram shows the Hydraulic Press Valve Monitoring:
+24 V
+24 V
F1
(1)
S4
Sensor 3
+
A
S5
Close Open
the the
Press Press
Sensor 2
+
A
Sensor 3 - Valve O + C
Sensor 2 - Valve O
Sensor 1 - Valve C
Sensor 1
+
A
A1 c8 c7 c6 c5 c4 c3 c2 c1
T
i1
i3
µC 1
µC 1
i5
i6
i7
i8
i9 i10 i11 i12 i13 i14 i15 i16
Fieldbus
TER
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
o1
GNDGNDGND
K01
0V
i4
XPSMC16
Safety Controller
K0
24 V
5V
LOGIC
A2
i2
Press
Closing
Enable
o2
o3
o4
o5
13 23
H1
K1
K3
K2
K4
o6
14 24
33 34
34 44
K02
Press
Opening
Enable
0V
(1) See Technical Data in XPSMC safety controller Hardware manual for maximum fuse sizes.
The static outputs are rated category 4 according to EN954-1.
208
33003281
Wiring and Functional Diagrams
Hydraulic Press 2
The following functional diagram shows the Hydraulic Press 2, Mode = INCHING
Hydraulic Press, Mode = Inching
Functional
Diagrams
de
su
to
n
=*
po
tS
cyn
eg
re
m
E
33003281
G
N
I
H
C
IN
ed
o
M
KE
R
O
TS
EL
G
IN
S
ed
o
M
IC
TA
M
O
T
U
A
ed
o
M
*P
M
U
P
IC
L
U
A
R
D
Y
H
D
AN
M
M
O
C
G
IN
N
EP
O
*
D
N
A
M
M
O
C
G
IN
S
O
L
C
D
N
A
M
M
O
C
YT
EF
AS
ST
O
*K
W
N
T
U
*
C
EV
LA
V
*
O
EV
LA
V
*
C
+
O
EV
LA
V
G
N
I
N
EP
O
T
U
PT
U
O
G
N
IS
O
L
C
T
U
PT
U
O
K
O
LE
VA
R
T
R
EV
O
209
Wiring and Functional Diagrams
Hydraulic Press, Mode = SINGLE STORKE, with overtravel monitoring and Open + Close
command from PLC
The following functional diagram shows the Hydraulic Press 2, Mode = SINGLE
STROKE, with overtravel monitoring and Open + Close command from the PLC:
po
tS
cyn
eg
re
m
E
210
G
N
I
H
C
IN
ed
o
M
EK
O
TR
S
EL
G
IN
S
ed
o
M
IC
TA
M
O
T
U
A
ed
o
M
P
M
U
P
IC
L
U
A
R
D
Y
H
D
N
A
M
M
O
C
G
N
I
N
PE
O
D
N
A
M
M
O
C
G
N
IS
O
L
C
D
N
A
M
M
O
C
TYE
FA
S
ST
O
K
W
N
T
U
C
EV
LA
V
O
EV
LA
V
C
+
O
EV
LA
V
G
N
I
N
EP
O
T
U
PT
U
O
G
N
IS
O
L
C
T
U
PT
U
O
K
O
LE
VA
R
TR
EV
O
33003281
Wiring and Functional Diagrams
Hydraulic Press, Mode = SINGLE STROKE
The following functional diagram shows the Hydraulic Press 2, Mode = SINGLE
STROKE:
de
su
to
n
=*
po
tS
yc
ne
gr
e
m
E
33003281
G
IN
H
C
N
I
ed
o
M
EK
O
R
TS
LE
G
N
IS
ed
o
M
IC
TA
M
O
T
U
A
ed
o
M
*P
M
U
P
IC
L
U
A
R
D
Y
H
*
D
N
A
M
M
O
C
G
N
I
N
EP
O
*
D
N
A
M
M
O
C
G
IN
S
O
L
C
D
N
A
M
M
O
C
YT
EF
AS
ST
O
*K
W
N
*T
U
C
EV
LA
V
O
EV
LA
V
C
+
O
EV
LA
V
G
N
I
N
EP
O
T
U
PT
U
O
G
N
IS
O
L
C
T
U
PT
U
O
*K
O
LE
VA
R
T
R
EV
O
211
Wiring and Functional Diagrams
Hydraulic Press, Mode = AUTOMATIC, with overtravel monitoring and Open + Close command from PLC
The following functional diagram shows the Hydraulic Press 2, Mode = Automatic,
with overtravel monitoring and Open + Close command from the PLC:
po
tS
yc
ne
gr
e
m
E
212
G
IN
H
C
N
I
ed
o
M
EK
O
R
TS
LE
G
N
IS
ed
o
M
IC
TA
M
O
T
U
A
ed
o
M
P
M
U
P
IC
L
U
A
R
D
Y
H
D
N
A
M
M
O
C
G
N
I
N
EP
O
D
N
A
M
M
O
C
G
IN
S
O
L
C
D
N
A
M
M
O
C
YT
EF
AS
ST
O
K
W
N
T
U
C
EV
LA
V
O
EV
LA
V
C
+
O
EV
LA
V
G
N
I
N
EP
O
T
U
PT
U
O
G
N
IS
O
L
C
T
U
PT
U
O
K
O
LE
VA
R
T
R
EV
O
33003281
Wiring and Functional Diagrams
Hydraulic Press, Mode = AUTOMATIC, without OT + UT signals
The following functional diagram shows the Hydraulic Press 2, Mode =
AUTOMATIC, without OT + UT signals:
eds
ut
on
=*
po
tS
yc
ne
gr
e
m
E
33003281
G
IN
H
C
N
I
ed
o
M
EK
O
R
TS
LE
G
N
IS
ed
o
M
IC
TA
M
O
T
U
A
ed
o
M
*P
M
U
P
IC
L
U
A
R
D
Y
H
D
N
A
M
M
O
C
G
N
I
N
EP
O
D
N
A
M
M
O
C
G
IN
S
O
L
C
D
N
A
M
M
O
C
YT
EF
AS
*S
T
O
*K
W
N
*T
U
C
EV
LA
V
O
EV
LA
V
C
+
O
EV
LA
V
G
N
I
N
EP
O
T
U
PT
U
O
G
N
IS
O
L
C
T
U
PT
U
O
*K
O
LE
VA
R
T
R
EV
O
213
Wiring and Functional Diagrams
Wiring Diagram
The following wiring diagram shows the Hydraulic Press 2:
230 V AC
230 V AC
+24 V
+24 V
F1
F2
S5
Valve C
Valve O
B1
S8
Valve O+C
B2
+
-
nda
m
m
o
C
ne
p
O
nda
m
m
o
C
seo
l
C
B3
+
-
+
-
S2
S3
OTS
opt
S
yc
eng
er
m
E
S4 KM1
UT NWK
Kx
S6
S1
OPEN
A1 c8 c7 c6 c5 c4 c3 c2 c1
T
i17
i2
i3
i1
µC 1
µC 1
i2
i6
i7
i2
i2
i8
i2
i9 i1 i11 i12 i13 i14 i1
i2
i2
i2
i2
i2
Channel 1
Channel 1
Channel 1
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
o1
o2
Y2
open
o3
Y3
open+
close
i3
TER
Channel 1
Y1
214
i5
i2
Channel 1
close
0V
N
i4
Operation Modes
0 - Off
1 - Inching
2 - Single Stroke
3 - Automatic
2
no
tu
b
d
anh
-o
w
T
Channel 1
GNDGNDGND
OTS = Top Dead Center
UT = Bottom Dead Center
NWK = Overtravel Monitoring
i1
Safety Controller
XPSMC32
K0
24 V
5V
LOGIC
A2
i1
S7
1
no
tu
b
d
anh
-o
w
T
o4
o5
01 2 3
o6
i3
i1
i3
13 23
H1
K1
K3
K2
K4
14 24
33 34
34 44
FM1 1
2
SM1
E-Stop
ON
SM2 KM1
OFF
KM1
0V
N
33003281
33003281
Emergency
Stop
Input
Mode Selector Switch Inching
Input
Mode Selector Switch Single Stroke
Input
Mode Selector Switch
Continuous Automatic
Output
Valve 1
Output
Valve 2
Output
Emergency Stop
Off
Single Stroke
SINGLE
STROKE
Operation
Mode:
Input
Reset
Input
Mode Selector Switch Off
t < t syn.
Start
Input
PSV 2
Input
Continuous Off
Braking
t < t syn.
Maintain autom. Braking Stop
in OTS
run-up
max. Overtravel
t < 500ms
Closing of
Press
Functional
Diagrams
Input Emergency Stop
Channel 1
Input Emergency Stop
Channel 2
Input
OTS
Input
UN
Input
PSV 1
Input Push Button 1
NO
Input Push Button 1
NC
Input Push Button 2
NO
Input Push Button 2
NC
Stop in OTS
Wiring and Functional Diagrams
Eccentric Press
The following functional diagram shows the Eccentric Press, Mode = SINGLE
STROKE
215
216
Input
Mode Selector Switch Inching
Input
Mode Selector Switch Single Stroke
Input
Mode Selector Switch
Continuous Automatic
Output
Valve 1
Output
Valve 2
Output
Emergency Stop
Off
Inching
Reset Selector
Switch
Inching
Input
Reset
Input
Mode Selector Switch Off
Input
PSV 2
Input
Continuous Off
Input Emergency Stop
Channel 1
Input Emergency Stop
Channel 2
Input
OTS
Input
UN
Input
Irrelevant
PSV 1
Input 2-Hand Push Button 1
NO
Input 2-Hand Push Button 1
NC
Input 2-Hand Push Button 2
NO
Input 2-Hand Push Button 2
NC
Stop
OTS
t < 500ms
Engage
Disengage
Disengage
t < 500ms
Engage
Disengage
t < 500ms
Engage
Wiring and Functional Diagrams
The following functional diagram shows the Eccentric Press, Mode = INCHING
Emergency
Stop
33003281
33003281
Output
Emergency Stop
CONTINUOUS
Off
Continuous
Operation Mode:
Input
Mode Selector Switch Inching
Input
Mode Selector Switch Single Stroke
Input
Mode Selector Switch
Continuous Automatic
Output
Valve 1
Output
Valve 2
Max. Overtravel
Braking
t < t syn.
Continuous
Off
Input
Reset
Input
Mode Selector Switch Off
t < t syn.
Start
Input
PSV 2
Input
Continuous Off
Input Emergency Stop
Channel 1
Input Emergency Stop
Channel 2
Input
OTS
Input
UN
Input
PSV 1
t < 500ms
Continuous
Continuous
Off
Emergency
Stop
Input 2-Hand Push Button 1
NO
Input 2-Hand Push Button 1
NC
Input 2-Hand Push Button 2
NO
Input 2-Hand Push Button 2
NC
Stop
in OTS
Stop
in
OTS
Wiring and Functional Diagrams
The following functional diagram shows the Eccentric press, Mode =
CONTINUOUS
Braking
217
Wiring and Functional Diagrams
Wiring Diagram
DANGER
HAZARDOUS VOLTAGE
Disconnect all power before servicing equipment.
Failure to follow these instructions will result in death or serious injury.
The following wiring diagram shows the Eccentric Press:
230 V ~
+24 V
230 V ~
+24 V
F1
(1)
S4
(Y1a)
OTS
PSV1
P>
S5
S1
S2
2-Hand
Push
Button1
2-Hand
Push
Button2
A1 c8 c7 c6 c5 c4 c3 c2 c1
T
i1
i3
11
21
Emer- 12
gency
22
i4
i5
µC 1
µC 1
4
1
S8
22
P>
PSV
i8
21
1
S7
2
RESET
Fieldbus
Channel 1
Channel 1
Channel 1
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
o1
(Y1a)
Y1
P
o2
o3
(Y1b)
a
b
PSV1
P
o4
o5
3
2
TER
Channel 1
1
012 3
i9 i10 i11 i12 i13 i14 i15 i16
Channel 1
Valve Control
PSV1
0V
N
i7
F2
(1)
Channel 1
GNDGNDGND
2
i6
2
(Y1b)
UN
XPSMC16
safety controller
K0
24 V
5V
LOGIC
A2
i2
S3
S6
1
S9
o6
5
4
13 23
K1
K3
K2
K4
14 24
2
4
1
Valve Control
PSV2
PSV2
7
6
H1
Closed
tool
8
33 34
34 44
FM1 1
2
SM1
Off
SM2 KM1
On
KM1
Main drive
Closed
tool
0V
N
OTS Top Dead Center
PSV Safety Valve
(1) See Technical Data in XPSMC safety controller Hardware manual for maximum fuse sizes.
The static outputs are rated category 4 according to EN954-1.
218
33003281
Wiring and Functional Diagrams
Eccentric Press 2
The following functional diagram shows the Eccentric Press 2, Mode = INCHING:
Eccentric Press: INCHING
Functional
Diagram
po
tS
cyn
eg
re
m
E
33003281
G
N
I
H
C
IN
ed
o
M
EK
O
TR
S
EL
G
IN
S
ed
o
M
S
U
O
U
IN
T
N
O
C
ed
o
M
S
U
O
U
IN
T
N
O
C
ed
o
M
IC
TA
M
O
T
U
A
tr
at
S
+
sn
ea
M
tye
fa
S
su
ou
nit
no
C
ro
f
nsa
e
M
YT
EF
AS
de
s
U
to
N
=*
c*ti
a
m
ot
uA
r*o
nse
S
ka
er
B
ina
h
C
/t
afh
S
*S
T
O
*
N
U
*1
VS
P
*2
VS
P
*F
F
O
S
U
O
U
IN
T
N
O
C
TE
SE
R
T
U
PT
U
O
219
Wiring and Functional Diagrams
The following functional diagram shows the Eccentric Press 2, Mode = SINGLE
STROKE:
cn
y
Eccentric Press: SINGLE STROKE
Ts
<
T
ncy
Ts
<
T
to
TT
<
T
de
s
U
to
N
=*
po
tS
yc
ne
gr
e
m
E
220
G
IN
H
C
N
I
ed
o
M
EK
O
R
TS
LE
G
N
IS
ed
o
M
S
U
O
U
N
IT
N
O
C
ed
o
M
O
T
U
A
S
U
O
U
N
IT
N
O
C
ed
o
M
C
IT
A
M
rta
tS
+
sn
ae
M
yt
ef
aS
uso
un
it
no
C
ro
f
sn
ae
M
YT
EF
AS
*c
it
a
m
tou
A
*r
son
eS
ka
reB
ni
ah
C
/t
fa
hS
ST
O
N
U
1V
SP
2V
SP
*F
F
O
S
U
O
U
N
IT
N
O
C
TE
SE
R
T
U
PT
U
O
33003281
Wiring and Functional Diagrams
The following functional diagram shows the Eccentric Press 2, Mode =
CONTINUOUS:
cn
y
Eccentric Press: CONTINUOUS
Ts
<
T
ncy
Ts
<
T
to
TT
<
T
de
s
U
to
N
=*
po
tS
cyn
eg
re
m
E
33003281
G
N
I
H
C
IN
ed
o
M
EK
O
R
TS
EL
G
IN
S
ed
o
M
S
U
O
U
IN
T
N
O
C
ed
o
M
O
T
U
A
S
U
O
U
IN
T
N
O
C
ed
o
M
IC
TA
M
tr
at
S
+
sn
ae
M
tye
fa
S
su
ou
nit
no
C
ro
f
sn
ae
M
YT
EF
AS
*c
tia
m
tou
A
ro
sn
eS
ka
er
B
ina
h
C
/t
afh
S
ST
O
N
U
1V
SP
2V
SP
*F
F
O
S
U
O
U
IN
T
N
O
C
TE
SE
R
T
U
PT
U
O
221
Wiring and Functional Diagrams
The following functional diagram shows the Eccentric Press 2, Mode =
CONTINUOUS AUTOMATIC:
cn
y
Eccentric Press: CONTINUOUS AUTOMATIC
Ts
<
T
ncy
Ts
<
T
to
TT
<
T
de
s
U
to
N
=*
po
tS
yc
ne
gr
e
m
E
222
G
IN
H
C
N
I
ed
o
M
EK
O
R
TS
LE
G
N
IS
ed
o
M
S
U
O
U
N
IT
N
O
C
ed
o
M
O
T
U
A
S
U
O
U
N
IT
N
O
C
ed
o
M
IC
TA
M
rta
St
+
sn
ae
M
tye
fa
S
uso
un
it
no
C
ro
f
sn
ae
M
YT
EF
AS
ro
nse
S
ka
er
B
ni
cti ah
a C
/t
m
tou fah
A S
ST
O
N
U
1V
SP
2V
SP
FF
O
S
U
O
U
N
IT
N
O
C
TE
SE
R
T
U
PT
U
O
33003281
Wiring and Functional Diagrams
Wiring Diagram
DANGER
HAZARDOUS VOLTAGE
Disconnect all power before servicing equipment.
Failure to follow these instructions will result in death or serious injury.
The following image shows the wiring diagram of the Eccentric Press 2 device:
230 V AC
+24 V
F1
230 V AC
+24 V
(Y1a)
S4
Cam
Controller B1
S6
1
S8
P>
OTS
+
-
S1
A
NO
NC
2-Hand pushbutton 1
S2
NO
NC
2-Hand
pushbutton 2
S9 S10
PSV1 2
Endur..
OFF
S3
S5
Emergency
stop
(Y1b)
P>
UN
Mode Selector
Switch
S7
1
0 12 3
RESET
PSV2 2
Safety Safetygate 1 gate 1
A1 c8 c7 c6 c5 c4 c3 c2 c1
T
24 V
5V
i1
i18
i3
µC 1
LOGIC
i5
i20
i6
i7
i22
i23
i8
i24
i9 i1 i11 i12 i13 i14 i1
i25
i26
i27
i28
i29
Channel 1
Channel 1
Channel 1
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
o1
(Y1a)
Y1
P
o2
o3
(Y1b)
a
b
PSV1
PSV2
(PSV = Safety valve)
o4
2
4
P
i30
TER
Channel 1
Valve control
PSV1
0V
N
i21
Channel 1
4
1
i4
Channel 1
GNDGNDGND
2
i19
Safety Controller
XPSMC16
K0
µC 1
A2
i2
i17
1
Valve control
PSV2
o5
o6
i31
i1
i32
13 23
H1
K1
K3
K2
K4
14 24
33 34
34 44
FM1 1
2
SM1
ON
SM2 KM1
OFF
KM1
E-Stop
0V
N
OTS Top Dead Center
PSV Safety Valve
33003281
223
Wiring and Functional Diagrams
Selector Switch
Position 5
Position 4
Position 3
Position 2
Position 1
The following image represents the functional diagram of the Selector Switch
device:
Position 0
Functional
Diagram
Input Position 1
Input Position 2
Input Position 3
Input Position 4
Input Position 5
The static outputs are rated category 4 according to EN954-1.
224
33003281
Wiring and Functional Diagrams
Wiring Diagram
The following two images represent the wiring diagrams of the Selector Switch
device:
+24 V
+24 V
F1
S1
0123 4 5
Operating
Modes
A1 c8 c7 c6 c5 c4 c3c2 c1
T
24
5V
i1
0V
33003281
i3
i4
i5
i6
i7
Safety Controller
XPSMC16
K0
i8
i9 i10 i11 i12 i13 i14 i15 i16
TER
µC
LOGIC
µC
A2
i2
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
GNDGNDGND
o1
o2
o3
o4
o5
o6
13 23
H1
K1
K3
K2
K4
14 24
33 34
34 44
0V
225
Wiring and Functional Diagrams
Timer
Functional
Diagram
The following image represents the functional diagram of the Timer device for the
On-/Off-Delay:
Power ON
On-Delay
Input
Output
Time
delay
Power ON
Off-Delay
Input
Output
Time
delay
226
33003281
Wiring and Functional Diagrams
The following image represents the functional diagram of the Timer device for the
On-/Off Pulse:
Power ON
On Pulse
Input
Output
Pulse
Time
Power ON
Off Pulse
Input
Output
Pulse
Time
33003281
227
Wiring and Functional Diagrams
Wiring Diagram
The following image represents the wiring diagram of the Timer device:
+24 V
+24 V
F1
(1)
Control
signal
A1 c8 c7 c6 c5 c4 c3 c2 c1
T
24 V
5V
i1
i3
i4
K0
LOGIC
i5
i6
i7
i8
i9 i1 i11 i12 i13 i14 i1
XPSMC16
safety controller
µC 1
µC 1
A2
i2
TER
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
GNDGNDGND
o1
o2
o3
o4
o5
o6
i1
13 23
H1
K1
K3
K2
K4
14 24
0V
33 34
Output
signal
34 44
0V
(1) See Technical Data in XPSMC safety controller Hardware manual for maximum fuse sizes.
The static outputs are rated category 4 according to EN954-1.
228
33003281
Wiring and Functional Diagrams
Shaft/Chain-Break Monitoring
GBS Function
Diagram
The following diagram shows the GBS function of the Shaft/Break-Chain Monitoring
device:
+ 24 V
+ 24 V
Tooth Wheel
in Cam Switch Mechanism
Sensor B1
PNP
B1 +
A
-
i1 or i2 Input 1
OUTPUT
Pulse time
t p = 0.01 - 0.1s
E
I
-
-
0V
0V
Sensor Position
The following diagram shows the Shaft/Chain-Break Monitoring function when the
sensor is high or low at standstill:
Standstill
Shaft/ChainBreak Sensor
Movement of Shaft or Chain
t < tp
Standstill or Failure
t > tp + th
Output
33003281
229
Wiring and Functional Diagrams
Wiring Diagram
The following image is the Shaft/Chain-Break Monitoring wiring diagram:
+24 V
+24 V
F1
Sensor at the Encoding Wheel in the Cam Controller
B1 +
A
Only at i1 or i2.
A1 c8 c7 c6 c5 c4 c3 c2 c1
T
i1
i3
µC 1
µC 1
i4
i5
i6
i7
i8
Safety Controller
XPSMC16
K0
24 V
5V
LOGIC
A2
i2
i9 i10 i11 i12 i13 i14 i15 i16
TER
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
GNDGNDGND
o1
o2
o3
o4
o5
13 23
H1
K1
K3
K2
K4
o6
0V
14 24
33 34
34 44
0V
The static outputs are rated category 4 according to EN954-1.
230
33003281
Wiring and Functional Diagrams
Seat Valve Monitoring
Functional
Diagram
The following image represents the functional diagram of the Seat Valve Monitoring
device:
N
O
er
w
oP
)
N
U
(R
Start
Not Activated
Start
Activated
Start
Not Activated
Input
Start
Input
Valve Contact NO
t < t syn.
Input
Valve Contact NC
Output
No Start
33003281
231
Wiring and Functional Diagrams
Wiring Diagram
The following image represents the wiring diagram of the Seat Valve Monitoring
device:
+24 V
+24 V
F1
(1)
S1
S2
Seat
Valve
Valve
contact
Operating Start
A1 c8 c7 c6 c5 c4 c3 c2 c1
T
i1
i3
µC 1
µC 1
i4
i5
i6
i7
XPSMC16
Safety Controller
K0
24 V
5V
LOGIC
A2
i2
i8
i9 i10 i11 i12 i13 i14 i15 i16
Fieldbus
TER
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
o1
GNDGNDGND
o2
o3
o4
o5
13 23
H1
K1
K3
K2
K4
o6
14 24
33 34
34 44
Y1
0V
Seat Valve
0V
(1) See Technical Data in XPSMC safety controller Hardware manual for maximum fuse sizes.
The static outputs are rated category 4 according to EN954-1.
232
33003281
Wiring and Functional Diagrams
Enabling Device 2 Channel
Functional
Diagram
The following diagram represents the functional diagram of the Enabling Device 2
Channel:
N
O
re
w
oP
Input
Enable Switch NO
)
N
U
R
(
Position 1
Position 0
Position 1
Position 2
Position 1
Position 0
Input
Enable Switch NC
Output No Start
33003281
t < t Enable
233
Wiring and Functional Diagrams
Wiring Diagram
The following diagram represents the wiring diagram of the Enabling Device 2
Channel:
+24 V
+24 V
F1
(1)
01 2
NO
S4 13
Enable 14
Switch
A1 c8 c7 c6 c5 c4 c3 c2 c1
T
i1
NO 13 - 14
22
i2
i3
i5
i6
i7
i8
1
i9 i10 i11 i12 i13 i14 i15 i16
Fieldbus
TER
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
o1
GNDGNDGND
K01
0V
i4
XPSMC16
Safety Controller
µC 1
µC 1
0
Legend
On
Off
2
NC 21 - 22
K0
24 V
5V
LOGIC
A2
Enabling Device 2 Channel Contact Function
NC
21
Channel 1
o2
o3
o4
o5
13 23
H1
K1
K3
K2
K4
o6
14 24
33 34
34 44
K02
Channel 2
0V
(1) See Technical Data in XPSMC safety controller Hardware manual for maximum fuse sizes.
The static outputs are rated category 4 according to EN954-1.
Note: XPSMC32 with 32 inputs i1...i32, otherwise identical.
234
33003281
Wiring and Functional Diagrams
Enabling Device 3 Channel
Functional
Diagram
The following diagram represents the functional diagram of the 3-contact Enable
Switch:
N
O
re
w
oP
)
N
U
R
( Position 1
Position 0
Position 1
Position 2
Position 1
Position 0
Input
Enable Switch NO
Input
Enable Switch NC
Input
Enable Switch NO
t < t Enable
Output
No Start
33003281
235
Wiring and Functional Diagrams
Wiring Diagram
The following diagram represents the wiring diaram of the 3-contact Enable Switch:
+24 V
+24 V
F1
(1)
NO
S4 1
Enable 2
Switch
6
4
i1
i2
i3
µC 1
LOGIC
µC 1
A2
i4
i5
i6
i7
i8
1
2
0
NO 1 - 2
NC 5 - 6
NO 3 - 4
i9 i10 i11 i12 i13 i14 i15 i16
Fieldbus
TER
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
o1
GNDGNDGND
K01
0V
0
NO 1 - 2
NC 5 - 6
NO 3 - 4
XPSMC16
Safety Controller
K0
24 V
5V
3-Contact Enable Switch Contact Function:
NO
3
A1 c8 c7 c6 c5 c4 c3 c2 c1
T
NC
5
01 2
Channel 1
o2
o3
o4
o5
1
2
13 23
H1
K1
K3
K2
K4
o6
14 24
On
Off
33 34
34 44
K02
Channel 2
0V
(1) See Technical Data in XPSMC safety controller Hardware manual for maximum fuse sizes.
The static outputs are rated category 4 according to EN954-1.
Note: XPSMC32 with 32 inputs i1...i32, otherwise identical.
236
33003281
Wiring and Functional Diagrams
Foot Switch
Functional
Diagram
The following images represents the Foot Switch functional diagram:
Start interlock = NO
N
O
eg
ag
lo
V
)
N
U
R
(
confirmed foot switch
not confirmed
confirmed
Input NC
Input NO
t < tsyn.
Output
Start interlock = YES
N
O
eg
ag
lo
V
) confirmed foot switch
N
U
(R
not confirmed
confirmed foot switch
Input NC
Input NO
t < tsyn.
Output
no switch on
The static outputs are rated category 4 according to EN954-1.
33003281
237
Wiring and Functional Diagrams
Wiring Diagram
The following image represents the Foot Switch wiring diagram:
+24 V
+24 V
F1
S1
13
21
Foot Switch 14
22
A1 c8 c7 c6 c5 c4 c3 c2 c1
T
i1
i3
µC 1
µC 1
i4
i5
i6
i7
i8
Safety Controller
XPSMC16
K0
24 V
5V
LOGIC
A2
i2
i9 i10 i11 i12 i13 i14 i15 i16
TER
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 1
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
Channel 2
GNDGNDGND
o1
o2
o3
o4
o5
o6
13 23
H1
K1
K3
K2
K4
14 24
33 34
34 44
With Added Safeguards
0V
0V
238
33003281
Glossary
E
EDM
external device monitoring
ESC
external start conditions
ESPE
electro sensible protective equipment
O
OSSD
output safety switching device
OTS
top dead center (Oberer Totpunktschalter)
R
RUN Mode
33003281
XPSMC functional status during which the connected circuit members are
monitored and the safety outputs are switched.
239
Glossary
S
Safety Input
Monitored input for connection of switching devices. By using various control outputs
(c1...c8) to power the safety inputs, cross-connections, external voltage and earth
connections can be detected on the safety inputs.
Safety Outputs
Relay or solid-state output activated by the XPSMC logic unit, which are able to cut
off the subordinate control elements.
Synchronization
Time
maximum time difference allowed between the appearance of 2 input signals
T
TER (Connector
for Terminal)
8 pin RJ45 connector for the connections of a PC for the configuration or diagnostic
(bus system with Modbus protocol) or connections of another Modbus module (PLC,
terminals, etc. ...).
V
VDC
240
validation counter
33003281
B
AC
Index
A
C
application examples
3-contact Enable Switch, 235
eccentric press, 215
eccentric press 2, 219
electrical diagram for XPSMC, 165
Enabling Device 2 Channel, 233
foot switch, 237
hydraulic press 2, 209
hydraulic press valve monitoring, 207
injection molding machines, 204
light curtain with relay outputs, 182
light curtain with transistor outputs, 186
magnetic switch, 192
muting for light curtains type 4, 190
One-Channel Emergency Stop, with
automatic start, 167
safety guard with one channel, 171
safety mat, 198
seat valve monitoring, 231
timer, 226
two channel safety guard, 174
two channels safety guard with lock, 178
Two-ChannelEmergency Stop, with start
button, 169
two-hand control, 196
zero speed detection, 200
assigning the enabling device, 127
assigning the protective guard function, 125
assigning the starting function, 126
assigning the switch position, 124
closed tool, 112
color definitions, 158
configuration errors, 147
connecting a device to a safety output, 49
connection drawing
3-contact Enable Switch, 235
eccentric press, 215
eccentric press 2, 219
electrical diagram for XPSMC, 165
Enabling Device 2 Channel, 233
foot switch, 237
hydraulic press 2, 209
hydraulic press valve monitoring, 207
injection molding machines, 204
light curtain with relay outputs, 182
light curtain with transistor outputs, 186
magnetic switch, 192
muting for light curtains type 4, 190
One-Channel Emergency Stop, with
automatic start, 167
safety guard with one channel, 171
safety mat, 198
seat valve monitoring, 231
selector switch, 224
shaft/chain-break monitoring, 229
timer, 226
two channel safety guard, 174
two channels safety guard with lock, 178
Two-ChannelEmergency Stop, with start
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241
Index
button, 169
two-hand control, 196
zero speed detection, 200
copy/saving of a validated configuration, 152
create a configuration, 34
creating a new configuration, 120
D
device
closed tool, 112
EDM, 97
enabling, 100
monitoring, 52
OR, 106
selector switch, 109
start, 98
timer, 104
diagnostics
XPSMC safety controller, 157
E
eccentric press, 84
eccentric press 2, 88
EDM adjustment, 128
EDM device, 97
emergency stop, 54, 132
I
injection molding machine, 76
installation, 14
installing the USB driver for the
TSXCUSB485 cable, 13
L
light curtain
with muting, 60
light curtains (ESPE) of category 4
without muting, 58
loading, 149
M
magnetic switch, 65
master E-Stop device, 136
maximum response time, 118
menu command
check, 23
controller, 24
diagnostics, 29
edit, 21
file, 20
help, 28
mode, 22
options, 27
modifying the properties, 50
F
fault diagnostics, 159
foot switch control device, 107
G
O
OR device, 106
output states, 113
overview of all control devices, 52
generals, 117
P
H
password, 139
hydraulic press 2, 80
hydraulic press valve monitoring, 78
R
read protocol from controller, 155
response time, 34
242
33003281
Index
S
safety guards, 55
safety mat, 67
safety output
assign a name, 129
assign a stop category, 129
copying the state of one onto another,
130
save, 137
seat valve monitoring, 95
select a controller type, 120
selector switch device, 109
sending a configuration, 141
setting the safety outputs, 47
shaft/chain break monitoring, 94
shaft/chain break monitoring dialog settings,
94
start device, 98
system requirements, 12
T
time
response time, 34
timer, 104
transfer of a validated configuration copy,
153
two-channel or three-channel enabling
device, 100
two-hand control, 66
U
user interface
elements of a window, 18
window types, 16
Z
zero speed detection, 69
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243
Index
244
33003281