Download USER MANUAL

01 Introduction
Press and hold the
SET button
Press the
ON/OFF
button
1. Turn on the transmitter, set parameters on the throttle channel like “D/R”, “EPA” and
Release the SET
button once the LED
flashes.
“ATL” to 100% (for transmitter without LCD, please turn the knob to the maximum)
corresponding knob to the neutral position). For FutabaTM radio transmitter, the direction
Brushless Electronic Speed Controller
ATTENTION
“NOR”. Please ensure the “ABS braking function” of your transmitter must be DISABLED.
Brushless power systems can be very dangerous. Any improper use may
EZRUN MAX5 • EZRUN MAX6
Presss the ON/OFF button
while holding the SET button
to power on the ESC.
2. Start with transmitter on and the ESC turned off but connected to a battery. Holding the SET button and press the ON/OFF button to turn on the ESC, the RED LED on the ESC starts to
cause personal injury and damage to the product and related devices.
We strongly recommend reading through this user manual before use.
flash (Note 1 the motor beeps at the same time), and then release the SET button immediately. (The ESC will enter the programming mode if the SET button is not released in 3 seconds,
Because we have no control over the use, installation, or maintenance of
then you need to restart from step 1.)
Red LED flashes
Green LED flashes
once
Note 1： Beeps from the motor may be low sometimes, and you can check the LED status instead.
this product, no liability may be assumed for any damage or losses
resulting from the use of the product. We do not assume responsibility
Move the throttle trigger to the neutral position and
press the SET button.
Move the throttle trigger to the end position of forward
and press the SET button.
The Green LED
flashes once and
motor emits
“Beep” tone.
02 Warnings
Green LED flashes
twice
Move the throttle trigger to the end position of
backward and press the SET button.
The Green LED flashes
twice and motor emits
“Beep-Beep”
tone.
• Ensure all devices are well connected, in order to prevent poor connections that may cause your vehicle to lose control or other unpredictable issues like damage to the device.
Green LED flashes
3 times
2
• Always disconnect and remove batteries after use, as the ESC will continue to consume current if it’s still connected to batteries (even if the ESC is turned off). Long-time contact will
cause batteries to completely discharge and result in damage to batteries or ESC. This will not be covered under warranty.
Green LED flashes
N times
Release
the SET key
Enter the 3rd
item"Low-Voltage
Cutoff"
Red LED flashes once = "Disabled"
Red LED flashes twice = "Auto (Low)"
Red LED flashes 3 times = "Auto
(Intermediate)"
Red LED flashes 4 times ="Auto (High)"
Press the
SET key
Release
the SET key
Enter the Nth item
• For easy recognition, the motor beeps at the same time
when the GREEN LED flashes.
• When “N” (the number) is equal to or bigger than 5,
we use a long flash to represent “5”. For example, the
GREEN LED flashes a long flash (and the motor beeps a
long beep at the same time) indicating you are in the 5th
programmable item; if the GREEN LED flashes a long flash
and a short flash (and the motor beeps a long beep and a
short beep at the same time) indicating you are in the 6th
programmable item; a long flash and two short flashes ( a
long beep and two short beeps at the same time)
indicating you’re in the 7th programmable item and so on.
Press the SET key to choose the
value, the flash times of the RED LED
means the option number.
(Once means the 1st option,
twice means the 2nd option, etc.)
Press the
SET key
2. Program your ESC with the EZRUN MAX series of LED program card
The portable program card is an optional accessory applicable for field use. Its friendly interface makes the ESC programming easy and quick.
(Start with the ESC turned on), press and hold the ON/OFF button to turn off the ESC.
Before the programming, you need to connect your ESC and the program card via a cable with two JR male connectors, and then turn on the ESC; all programmable items will show up a
few seconds later. You can select the item you want to program and the setting you want to choose via “ITEM” & “VALUE” buttons on the program card and then press the “OK” button
to save all new settings to your ESC.
3S LiPo, 4 beeps indicate a 4S LiPo, 6 beeps indicate a 6S LiPo, and 8 beeps indicate a 8S LiPo.
3
(Those "black backgroud and white text" options are the factory default settings)
• Highly reliable electronic switch avoids troubles which may happen to traditional mechanical switch due to dirt, water, dash and etc.
Programmable Items
• The built-in spark-proof circuit effectively protects not only battery and ESC connectors from damage but also users from physical injury (to hands) caused by strong electrical sparks
Basic Setting
Option 1
Option 2
1.Running Mode
Fwd/Br
Fwd/Rev/Br
Auto
Calculation
2S
Disabled
Auto (Low)
produced at the battery and ESC connecting moment.
• Separate programming port to easily connect the LED program card or the LCD program box to the ESC.
2. LiPo Cells
• Proportional brake with 9 levels of brake amount/maximum brake force and 9 levels of drag brake force.
• 5 levels of acceleration /punch from soft to aggressive for different vehicles, tires and tracks.
3. Low Voltage Cutoff
• Multiple protections: motor lock-up protection, low-voltage cutoff protection, thermal protection, overload protection, and fail safe (throttle signal loss protection).
4. ESC Thermal Protection
• Single-button ESC programming and factory reset.
5. Motor Thermal Protection
• Advanced programming via portable LED program card or multifunction LCD program box.
• Firmware upgrade via HOBBYWING multifunction LCD program box (item sold separately).
04 Specifications
Parameter Values
6. Motor Rotation
CCW
CW
7. BEC Voltage
6.0V
7.2V
12.5%
25%
25%
50%
Level 1
Level 2
10. Start Mode (Punch)
Cont./Peak Current
160A/1050A
200A/1300A
Option 4
Option 5
Option 6
3S
4S
6S
8S
Option 7
Option 8
Option 9
5
1/6th Touring Car, Buggy, Truggy and Truck
1/5th Touring Car, Buggy, Truggy and Truck
With 6S LiPo/18S NiMH: KV≤1500 (5892 size motor)
With 8S LiPo/24S NiMH: KV ≤ 1000 (58110 size motor)
With 8S LiPo/24S NiMH: KV≤1200 (5892 size motor)
9-24S NiMH, 3-8S LiPo
BEC Output
6V/7.2V Switchable, Continuous Current of 6A (Switch-mode BEC)
Cooling Fan
Powered by the stable BEC voltage of 6V/7.2V
37.5%
50.0%
62.5%
75.0%
87.5%
100.0%
Disabled
70(L)x56(W)x46.5(H)/240g
Level 3
Level 4
Programming Port
2%
4%
6%
8%
10%
12%
14%
16%
then the 1st programmable item like running mode. You can adjust the setting through “ITEM” & “VALUE”
cable) on the ESC to connect the
buttons, and then press the “OK” button to save new settings to your ESC.
program card/box,otherwise the program
Factory Reset
ESC. RED & GREEN LEDs flash simultaneously indicating you have successfully restored all the default values within your ESC. Once you power the ESC off, and then back on, your settings
will be back in the default mode.
your ESC.
1. Running Mode
Option 1: Forward with Brake
The vehicle can go forward and brake but cannot reverse in this mode. This mode is usually for racing.
reverses after the motor stops. This method is for preventing vehicle from being accidentally reversed.
2. LiPo Cells
We strongly recommend setting this item manually instead of using the default setting “Auto Calc. (which means calculating the LiPo cells automatically)”. The ESC can only identify 3S, 4S,
17.6V, it will be identified as a 4S, if the voltage is from 17.6V to 26.5V, it will be identified as a 6S, if the voltage is above 26.5V, it will be identified as a 8S.
Note 2:
1) This ESC is not intended for 2S operation. Even if you can set the “LiPo Cells” to 2S, it still does not work.
2) You need to set “LiPo Cells” to “Auto Calc.” and “Cutoff Voltage” to “Disabled” if you use a NiMH pack or a 5S/7S LiPo.
3. Low Voltage Cutoff
Sets the voltage at which the ESC lowers or removes power to the motor in order to keep the LiPo battery at a safe minimum voltage. The ESC will monitor the battery voltage all the
Battery
throttle control cable (also called Rx
After connecting the program box to the ESC, continuously press the “ITEM” button on the program box until you see the “RESTORE DEFAULT” item, and then press “OK” to factory reset
0%
6S and 8S LiPo packs when setting this item to “Auto Calc.”. After you power on the ESC, if the battery voltage is below 13.6V, it will be identified as a 3S, if the voltage is from 13.6V to
05 Connections
Program Card.
ESC” will be displayed, a few seconds later, the program box will display the current mode like profile 1 and
Port for Connecting
• Restore the default values with a multifunction LCD program box
quickly (2nd push), the vehicle will reverse. If the motor does not stop, then your vehicle won’t reverse but brake, and you need to push the throttle trigger one more time. The vehicle only
FAN /PRG Port
External Programming
program box. Please don’t use the
After connecting the program card to the ESC, press the “RESET” button and the “OK” button to factory reset your ESC.
Level 5
reverse) when the 1st time you push the throttle trigger forward (away from you) (1st push). If the motor stops when you quickly release the throttle trigger and then re-push the trigger
93.35 (L)x 58.12 (W)x 47.81 (H)/342g
cable) in the ESC port on the LCD
program box to initiate the communication between your ESC and the program box. The “CONNECTING
• Restore the default values with the EZRUN MAX series of LED program card
This mode provides the braking function, so it’s usually for training. “Forward/ Reverse with Brake” mode adopted the “DOUBLE-CLICK” method, that is your vehicle only brakes (won’t
Input End: No, Output End: Female 6.5mm Gold Connectors (pre-soldered onto the PCB of the speed controller).
and the other end (of the programming
connectors and turn on the ESC, then the boot screen will show up on the LCD, press any button on the
Press and hold the SET button for over 3 seconds anytime when the throttle trigger is at the neutral position (except during the ESC calibration and programming) can factory reset your
Option 2: Forward / Reverse with Brake
LiPo /NiMH Cells
programming cable in the PRG/FAN port
programming, you need to connect your ESC and the LCD program box through a cable with two JR male
• Restore the default values with the SET button
Sensored / Sensorless Brushless Motor (only in sensorless mode)
Motor Type
fan first and then plug (one end of) the
program box and a PC (HOBBYWING USB LINK software needs to be installed on the PC). Before the
card/box won’t function.
Advanced Setting
11. Drag Brake
ATTENTION
Auto
Auto (High)
(Intermediate)
Disabled
9. Max Reverse Force
EZRUN-MAX5
Option 3
105℃/221°F 125℃/257°F
8. Max Brake Force
EZRUN-MAX6
the fan port, so you need to unplug the
You can program this EZRUN MAX5/6 ESC through a 3-in-1 LCD program box or through a 3-in-1 LCD
Programmable Items
• Super internal switch-mode BEC with switchable voltage of 6V/7.2V and a cont. /peak current of 6A/25A for easily driving big torque servos and high voltage servos.
Model
The programming port of this ESC is also
3. Program your ESC with a multifunction LCD program box
• Fully waterproof design for all weather conditions.
Size/Weight
Red LED flashes once = "Auto
Calculation"
Red LED flashes twice = "2S"
Red LED flashes 3 times = "3S"
Red LED flashes 4 times = "4S"
Red LED flashes 5 times = "6S"
Red LED flashes 6 times = “8S”
Press the
SET key
(Start with the ESC turned off), press the ON/OFF button to turn on the ESC.
2) Warning Tones:
• Compatible with sensorless brushless motors and sensored brushless motors (only in sensorless mode).
Connectors
Enter the 2nd item
"LiPo Cells"
ATTENTION
Power ON-OFF Warnings
Turn on the ESC in the normal way (that is to turn it on without holding the SET button); the motor will beep the number of LiPo cells you have plugged in. For example, 3 beeps indicate a
Motor Limit
Release
the SET key
Hold the SET key for 3 seconds
1) Power ON/OFF:
• We recommend removing the cooling fan from ESC before exposing vehicle to liquids, and fully dry it right after the use.
Applications
Red LED flashes once =
"Forward with brake"
Red LED flashes twice =
"Forward / Reverse with brake"
......The following steps are just like the above steps......
• Please use a soldering iron with the power of at least 60W to solder all input/output wires and connectors.
03 Features
Press the
SET key
Hold the SET key for 3 seconds
• Read through the manuals of all power devices and chassis and ensure the power configuration is rational before using this unit.
“ESC Thermal Protection” to 105℃/221℉ (this refers to the internal temperature of the ESC).
Enter the 1st item
"Running Mode"
Hold the SET key for 3 seconds
The Green LED flashes
twice and motor emits
“Beep-BeepBeep” tone.
3. Set the neutral point, the full throttle endpoint and the full brake endpoint.
• Leave the throttle trigger at the neutral position, press the SET button, the RED LED dies out and the GREEN LED flashes 1 time and the motor beeps 1 time to accept the neutral position.
• Pull the throttle trigger to the full throttle position, press the SET button, the GREEN LED blinks 2 times and the motor beeps 2 times to accept the full throttle endpoint.
• Push the throttle trigger to the full brake position, press the SET button, the GREEN LED blinks 3 times and the motor beeps 3 times to accept the full brake endpoint.
4. The motor can be started 3 seconds after the ESC/Radio calibration is complete.
• Ensure all wires and connections are well insulated before connecting the ESC to related devices, as short circuit will damage your ESC.
• Stop using the ESC when its casing temperature exceeds 90℃/194℉; otherwise your ESC will get destroyed and may also get your motor damaged. We recommend setting the
Release
the SET key
Click the SET button to choose the
option, the times the Red LED blinks
indicate the option number you are
going to select.
Hold the SET key for 3 seconds
for any losses caused by unauthorized modifications to our product.
• Do not hold the vehicle in the air and rev it up to full throttle, as rubber tires can “expand” to extreme size or even crack to cause serious injury.
After entering the
corresponding item, the
Red LED starts to blink,
the times it blinks
represent the current
option number.
Finish programming, switch off the ESC, and then switch it on
CAUTIONS
With the ESC switched off;
Turn on the transmitter
of throttle channel shall be set to “REV”, while other radio systems shall be set to
performance sensorless brushless motor electronic speed controller!
ESC Programming
1. Programming your ESC with the SET button
and the throttle “TRIM” to 0 (for transmitter without LCD, please turn the
Thank you for purchasing the EZRUN-MAX5/MAX6, HOBBYWING’s high
USER MANUAL
4
07 Explanation for LED Status
1. During the Starting-up Process
• The RED LED keeps flashing rapidly indicating the ESC doesn’t detect any throttle signal or the neutral throttle value stored on your ESC may be different from the current value stored
on the transmitter.
• The GREEN LED flashes “N/ (number of)” times indicating the number of LiPo cells you have connected to the ESC.
2. In Operation
• RED & GREEN LEDs die out when the throttle trigger is in throttle neutral zone.
• The RED LED turns on solid when your vehicle runs forward. The GREEN LED will also come on when pulling the throttle trigger to the full (100%) throttle endpoint.
• The RED LED turns on solid when you brake the vehicle, the GREEN LED will also come on when pushing the throttle trigger to the full brake endpoint and setting the “brake
amount/maximum brake force” to 100%.
• The RED LED turns on solid when you reverse your vehicle.
3. When Some Protection is Activated
• The RED LED flashes a short, single flash that repeats (☆, ☆, ☆) indicating the low voltage cutoff protection is activated.
• The GREEN LED flashes a short, single flash that repeats (☆, ☆, ☆) indicating the ESC thermal/overheat protection is activated.
time, it will immediately reduce the power to 50% and cut off the output 10 seconds later when the voltage goes below the cutoff threshold. The RED LED will flash a short, single flash
that repeats (☆, ☆, ☆) to indicate the low-voltage cutoff protection is activated. If you use a NiMH pack, then please set the “Cutoff Voltage” to “Disabled”.
Option 1: Disabled
The ESC won’t cut off the power due to low voltage after you select this option. We do not recommend using this option when you use any LiPo pack (5S &7S LiPo batteries are exceptions),
otherwise you will irreversibly damage it. However, for avoiding losing power in racing due to low voltage, we recommend using this option (this still may cause damage to your battery).
08 Trouble Shooting
You need to select this option when you use a NiMH pack.
Option 2: Auto (Low)
Low cutoff voltage, not very easy to get the LVC Protection activated, is applicable to batteries with poor discharge capability.
Option 3: Auto (Medium)
Medium cutoff voltage, prone to getting the LVC Protection activated, is applicable to batteries with ordinary discharge capability.
Option 4: Auto (High)
Battery
Electronic Speed Controller
Motor
High cutoff voltage, very prone to getting the LVC Protection activated, is applicable to packs with great discharge capability.
Warning: If you set the Cutoff Voltage to DISABLED when you use a LiPo pack, then please pay attention to the power change of your vehicle. In general, the battery voltage
Switch
gets pretty low when your vehicle is severely losing power, then you should stop using that pack.
4. ESC Thermal/Overheat Protection
The ESC will automatically cut off the output and the GREEN LED will flash a short, single flash that repeats (☆, ☆, ☆) when the temperature gets up to the value you preset and activates
Receiver
the ESC thermal protection. The output won’t resume until the temperature gets down.
5. Motor Thermal/Overheat Protection
ATTENTION
This is an extremely powerful brushless motor system. For your safety and the safety of those around you, we strongly recommend removing the pinion gear before
performing calibration and programming functions with this system, and keeping wheels in the air when you turn on the ESC.
There is no polarity on the A/B/C wires between ESC and motor, so do not worry about how you connect them initially. You may find it necessary to swap two wires if the motor runs in
1. No power was supplied to the ESC.
2. The ESC switch was damaged.
The ESC was unable to start the motor after it was powered on,
but the motor emitted a short, double beep (BB, BB, BB...)
that repeats with GREEN LED on the ESC blinked. (The interval
between two beeps was 1 second.)
The battery voltage was beyond the normal operating voltage range of
the ESC.
Check the battery voltage.
After the ESC was powered on and finished LiPo cells detection
(the GREEN LED flashed N times), and then the RED LED flashed
rapidly.
1. The ESC didn't detect any throttle signal.
2. The neutral throttle value stored on your ESC is different from the
value stored on the transmitter.
1. Check if the throttle wire is reversely plugged in or in the wrong
channel and if the transmitter is turned on.
2. Re-calibrate the throttle range after you release the throttle
trigger to the neutral position.
The vehicle ran backward when you pulled the throttle trigger
towards you.
1. The (ESC-to-motor) wiring order was incorrect.
2. Your chassis is different from popular chassis.
Swap any two (ESC-to-motor) wires.
The motor suddenly stopped or significantly reduced the
output in operation.
1. The receiver was influenced by some foreign interference.
2. The ESC entered the battery LVC (Low Voltage Cutoff) protection.
3. The ESC entered the thermal (over-heat) protection.
1. Check all devices and try to find out all possible causes,
and check the transmitter’s battery voltage.
2. The RED LED keeps flashing indicating the LVC protection is
activated, please replace your pack.
3. The GREEN LED keeps flashing indicating the thermal protection
is activated, please let your ESC cool down before using it again.
The motor stuttered but couldn’t start.
1. Some soldering between the motor and the ESC was not good.
2. The ESC was damaged (some MOSFETs were burnt).
1. Check all soldering points, please re-solder if necessary.
2. Contact the distributor for repair or other customer services.
The vehicle could run forward (and brake), but could not reverse.
1. The throttle neutral position on your transmitter was actually in the
braking zone.
2. Set the “Running Mode” improperly. 3. The ESC was damaged.
1. Re-calibrate the throttle neutral position. No LED on the ESC will
come on when the throttle trigger is at the neutral position.
2. Set the “running mode” to “Forward/Reverse with Brake”.
3. Contact the distributor for repair or other customer services.
The car ran forward/backward slowly when the throttle trigger
was at the neutral position.
1. The neutral position on the transmitter was not stable, so signals
were not stable either.
2. The ESC calibration was not proper.
1. Replace your transmitter
2. Re-calibrate the throttle range or fine tune the neutral position
on the transmitter.
1. The LCD program box kept displaying “CONNECTING ESC”
after you connected it to your ESC.
2. The LED program card kept display 3 short lines (- - -) after
you connected it to your ESC.
The programming card/box was connected to the ESC via the throttle
control cable (Rx cable).
It is wrong to use the Rx cable to connect programming card/box.
The programming port of this ESC is also the fan port, so please
connect the ESC and programming card/box by plugging the
programming cable into the fan port.
When pressing the SET button to set the throttle neutral position,
the GREEN LED didn’t flash and no beep was emitted, or you
were unable to set the full throttle endpoint and the full brake
endpoint after the neutral position was accepted.
1. The ESC throttle cable wasn’t plugged in the correct channel on the
receiver.
2. The ESC throttle cable was reversely plugged in.
1. Plug the throttle cable into the throttle (TH) channel on your
receiver.
2. Plug in the throttle cable properly by referring to relevant mark
shown on your receiver.
(ESC-to-motor) wires if the motor runs in reverse.
2. Receiver Wiring
Option 1: 6.0V
Plug the throttle control cable (also called Rx cable) on the ESC into the throttle (TH) channel on receiver. The red wire in the throttle control cable will output the BEC voltage of 6V/7.2V
It’s applicable to ordinary servos. Do not use this option with high voltage servos; otherwise your servos may not function normally due to insufficient voltage.
to the receiver and servo, so please do not connect any additional battery to the receiver. Otherwise, your ESC may be damaged.
Option 2: 7.2V
3. Battery Wiring
It’s applicable to high voltage servos. Do not use this option with ordinary servos; otherwise your servos may be burnt due to high voltage.
Proper polarity is essential here! Make absolutely sure positive (+) of ESC connects to positive (+) of battery, and negative (-) of ESC connects to negative (-) of battery when you plug in
your battery! If reverse polarity is applied to your ESC from the battery, it will damage your ESC. This will not be covered under warranty!
8. Brake Amount/ Max. Brake Force
This ESC provides the proportional braking function; the braking effect is decided by the position of the throttle trigger. It sets what percentage of available braking power is applied with
full brake. Large amount will shorten the braking time but it will damage your pinion and spur. Please select the most suitable brake amount as per your car condition and your preference.
9. Reverse Amount/ Max. Reverse Force
06 ESC Setup
1
The ESC was unable to start the status LED, the motor, and the
cooling fan after it was powered on.
6. Motor Rotation
motors from different manufacturers may vary, so the direction of the motor rotation may be opposite to what you expect. You can adjust the “Motor Rotation” or swap any two
Set the Throttle Range
In order to make the ESC match the throttle range, you must calibrate it when you begin to use a new ESC, or a new transmitter, or after you change the settings such as the
TRIM, D/R, EPA and other parameters of throttle channel on your transmitter, otherwise the ESC cannot work properly. We strongly recommend activating the “Fail Save” function
Different reverse amount will bring different reversing speed. For the safety of your vehicle, we recommend using a low amount.
10. Start Mode / Punch
You can choose the punch from level 1 (very soft) to level 5 (very aggressive) as per the track, tires, grip, your preference and etc. This feature is very useful for preventing tires from slipping
during the starting-up process. In addition, “level 4” and “level 5” have strict requirement on battery’s discharge capability. It may affect the starting-up if the battery discharges poorly and
cannot provide large current in a short time. The car stutters or suddenly loses power in the starting-up process indicating the battery’s discharge capability is not good; you need to reduce
the punch or increase the FDR (Final Drive Ratio).
11. Drag Brake
of the radio system and set it (F/S) to “Output OFF” or set its value to the “Neutral Position” to ensure the motor can be stopped when there is no signal received from the
Drag brake is the slight braking power produced when releasing the throttle trigger to neutral zone. This gently slows the vehicle down when you let off the trigger; it can provide a better
transmitter. About setting the throttle range, let’s take FutabaTM transmitter as an example.
cornering approach. (Attention! Drag brake will consume much power, so apply it cautiously.)
Solution(s)
1. Check if all ESC & battery connectors have been well soldered or
firmly connected.
2. Replace the broken switch.
7. BEC Voltage
reverse.
Possible Causes
This item has been permanently set to “Disabled” by manufacturer.
Pull the throttle trigger with the motor shaft faces you, the motor spins counter clockwise if this item is set to CCW; the motor spins clockwise if set to CW. The (A/B/C) wiring order of
1. Motor Wiring
Trouble(s)