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IHT 3000 Clearance Control System User’s Manual Content 6.21 6.22 6.23 6.24 6.25 6.26 6.27 6.28 6.29 7 Mounting of the Operator Terminal IHT 7260 ......................................................................... 6-21 Drawing for Installation ............................................................................................................ 6-21 Operator Terminal - Electrical Connection .............................................................................. 6-21 Default Setting of DIP-Switch .................................................................................................. 6-22 Mounting of the Sensor Components for Capacitive Mode (Option) ...................................... 6-23 Interface Inputs for Capacitive Mode....................................................................................... 6-24 Interface Output for Capacitive Mode...................................................................................... 6-25 Installation of the Nozzle Sensor (Option).............................................................................. 6-26 Wiring of Control Signals for Oxyfuel Mode ............................................................................ 6-28 Start-up ............................................................................................................................................. 7-1 7.1 7.2 7.3 7.4 7.5 7.6 8 Safety Regulations .................................................................................................................... 7-1 Requirements and Hints for first Start-up .................................................................................. 7-2 Checking of Grounding.............................................................................................................. 7-2 Power On................................................................................................................................... 7-3 Checking of LINEAR DRIVE functions ...................................................................................... 7-4 Check of Collision at LINEAR DRIVE........................................................................................ 7-5 Operation and Setup ....................................................................................................................... 8-1 8.1 Settings at the Operator Terminal ............................................................................................. 8-1 8.1.1 Setting of Language .............................................................................................................. 8-1 8.1.2 Setting of Operation Modes................................................................................................... 8-2 8.1.3 Cutting Settings ..................................................................................................................... 8-3 8.1.4 Commands and Status .......................................................................................................... 8-4 8.1.5 Favorite Menu........................................................................................................................ 8-5 8.1.6 Additional Functions of Push Buttons.................................................................................... 8-6 8.2 Signal Flow during Plasma Cutting ........................................................................................... 8-7 8.3 End of Cutting – Retract Position .............................................................................................. 8-8 8.4 Plasma Arc Breakdown ............................................................................................................. 8-8 8.4.1 Detection of Kerfs and Edges during Cutting ........................................................................ 8-9 8.4.2 Scrap Cutting ....................................................................................................................... 8-10 8.4.3 Procedure with Gas Pre-Flow ............................................................................................. 8-11 8.5 Operational Workflow and Control during Oxyfuel Cutting ..................................................... 8-13 8.6 Operating of NOZZLE SENSOR ............................................................................................. 8-15 8.7 Activating and Deactivating of the touch less Initial Position Finding by NOZZLE SENSOR . 8-15 8.8 Reference Movement .............................................................................................................. 8-16 8.9 Troubleshooting at NOZZLE SENSOR ..................................................................................... 8-1 9 Maintenance..................................................................................................................................... 9-1 10 Devices and Spare Parts........................................................................................................... 10-1 11 Troubleshooting ........................................................................................................................ 11-1 11.1 Fault Indication and Reset at the OPERATOR TERMINAL .................................................... 11-1 12 Revision History ........................................................................................................................ 12-1 13 Appendix .................................................................................................................................... 13-1 13.1 13.2 13.3 13.4 Grounding a Cutting Machine.................................................................................................. 13-1 Grounding a Cutting Machine.................................................................................................. 13-1 Notes to the Plasma Current Return Path............................................................................... 13-3 Notes about a Proper Electrical Contact ................................................................................. 13-3 Rev. 2.9 0-3