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H2–PBC Profibus Slave Base Controller User Manual Manual Number H2–PBC–M WARNING Thank you for purchasing automation equipment from Automationdirect.com. We want your new DirectLOGIC automation equipment to operate safely. Anyone who installs or uses this equipment should read this publication (and any other relevant publications) before installing or operating the equipment. To minimize the risk of potential safety problems, you should follow all applicable local and national codes that regulate the installation and operation of your equipment. These codes vary from area to area and usually change with time. It is your responsibility to determine which codes should be followed, and to verify that the equipment, installation, and operation are in compliance with the latest revision of these codes. At a minimum, you should follow all applicable sections of the National Fire Code, National Electrical Code, and the codes of the National Electrical Manufacturer’s Association (NEMA). There may be local regulatory or government offices that can also help determine which codes and standards are necessary for safe installation and operation. Equipment damage or serious injury to personnel can result from the failure to follow all applicable codes and standards. We do not guarantee the products described in this publication are suitable for your particular application, nor do we assume any responsibility for your product design, installation, or operation. Our products are not fault–tolerant and are not designed, manufactured or intended for use or resale as on–line control equipment in hazardous environments requiring fail–safe performance, such as in the operation of nuclear facilities, aircraft navigation or communication systems, air traffic control, direct life support machines, or weapons systems, in which the failure of the product could lead directly to death, personal injury, or severe physical or environmental damage (”High Risk Activities”). Automationdirect.com specifically disclaims any expressed or implied warranty of fitness for High Risk Activities. For additional warranty and safety information, see the Terms and Conditions section of our Desk Reference. If you have any questions concerning the installation or operation of this equipment, or if you need additional information, please call us at 770–844–4200. This publication is based on information that was available at the time it was printed. At Automationdirect.com we constantly strive to improve our products and services, so we reserve the right to make changes to the products and/or publications at any time without notice and without any obligation. This publication may also discuss features that may not be available in certain revisions of the product. Trademarks This publication may contain references to products produced and/or offered by other companies. The product and company names may be trademarked and are the sole property of their respective owners. Automationdirect.com disclaims any proprietary interest in the marks and names of others. Copyright 2001, Automationdirect.com Incorporated All Rights Reserved No part of this manual shall be copied, reproduced, or transmitted in any way without the prior, written consent of Automationdirect.com Incorporated. Automationdirect.com retains the exclusive rights to all information included in this document. AVERTISSEMENT Nous vous remercions d’avoir acheté l’équipement d’automatisation de Automationdirect.comE. Nous tenons à ce que votre nouvel équipement d’automatisation DirectLOGIC fonctionne en toute sécurité. Toute personne qui installe ou utilise cet équipement doit lire la présente publication (et toutes les autres publications pertinentes) avant de l’installer ou de l’utiliser. Afin de réduire au minimum le risque d’éventuels problèmes de sécurité, vous devez respecter tous les codes locaux et nationaux applicables régissant l’installation et le fonctionnement de votre équipement. Ces codes diffèrent d’une région à l’autre et, habituellement, évoluent au fil du temps. Il vous incombe de déterminer les codes à respecter et de vous assurer que l’équipement, l’installation et le fonctionnement sont conformes aux exigences de la version la plus récente de ces codes. Vous devez, à tout le moins, respecter toutes les sections applicables du Code national de prévention des incendies, du Code national de l’électricité et des codes de la National Electrical Manufacturer’s Association (NEMA). Des organismes de réglementation ou des services gouvernementaux locaux peuvent également vous aider à déterminer les codes ainsi que les normes à respecter pour assurer une installation et un fonctionnement sûrs. L’omission de respecter la totalité des codes et des normes applicables peut entraîner des dommages à l’équipement ou causer de graves blessures au personnel. 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Pour des renseignements additionnels touchant la garantie et la sécurité, veuillez consulter la section Modalités et conditions de notre documentation. Si vous avez des questions au sujet de l’installation ou du fonctionnement de cet équipement, ou encore si vous avez besoin de renseignements supplémentaires, n’hésitez pas à nous téléphoner au 770–844–4200. Cette publication s’appuie sur l’information qui était disponible au moment de l’impression. À la société Automationdirect.comE, nous nous efforçons constamment d’améliorer nos produits et services. C’est pourquoi nous nous réservons le droit d’apporter des modifications aux produits ou aux publications en tout temps, sans préavis ni quelque obligation que ce soit. La présente publication peut aussi porter sur des caractéristiques susceptibles de ne pas être offertes dans certaines versions révisées du produit. 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Title: H2–PBC Profibus Slave Base Controller Manual Manual Number: H2–PBC–M Edition Original Date 05/02 Description of Changes Original issue i 1 Table of Contents i Chapter 1: Introduction Manual Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supplemental Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Who Should Read this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Symbols Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Key Topics for Each Chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to Profibus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROFIBUS Concepts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROFIBUS International . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROFIBUS Trade Organization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DP Communication Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mini Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2 1–2 1–2 1–2 1–2 1–3 1–3 1–4 1–4 1–4 1–4 1–5 1–6 Chapter 2: Installation and Setup Installing the H2–PBC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–2 Setting the Node Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setting the Node Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inserting the H2–PBC into the Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–2 2–2 2–3 The Profibus Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring the Controller to a PROFIBUS Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuring the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GSD File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H2–PBC Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H2–PBC Memory Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calculating the Power Budget for the DL205 with H2–PBC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Managing your Power Resource . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PBC Power Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Module Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Consumption Chart (DL205 Modules) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Budget Calculation Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Budget Calculation Worksheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–4 2–4 2–8 2–8 2–8 2–9 2–9 2–10 2–10 2–10 2–10 2–11 2–12 2–13 Appendix A: Specifications H2–PBC Profibus Base Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–2 General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–2 ii Table of Contents Cable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–3 Appendix B: H2–PBC Profibus Base Controller GSD File H2–PBC Profibus DP Base Controller GSD File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B–2 Appendix C: DL205 I/O Modules DL205 Discrete I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C–2 DL205 Analog I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C–2 DL205 Specialty Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C–4 Appendix D: Think & Do Profibus Network Setup with the H2–PBC Think & Do Profibus Network Setup with H2–PBC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Getting the T & D Network Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T & D Studio setup for PC control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D–2 D–2 D–2 Appendix E: Siemens Profibus Network Set up with H2–PBC Setup a H2–PBC on Siemens Profibus Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Simantic Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E–2 E–2 Introduction In This Chapter. . . . — Manual Overview — Introduction to PROFIBUS 11 1–2 Introduction Introduction Manual Overview Overview of this Manual This manual describes the installation and operation of the H2–PBC Profibus Slave Base Controller. You will find the necessary information for installing and configuring the module for use on a Profibus network. Supplemental Manuals The following manuals are essential to the proper use of your H2 Profibus Slave Base Controller. • DL205 Installation and I/O Manual part number D2–INST–M • The PLC/PC software manual • The PROFIBUS software (if separate) manual • The PROFIBUS networks manual If you have a working knowledge of the PROFIBUS network, the PROFIBUS software and PLC or PC which you are using, this manual will help you configure and install your H2–PBC Profibus Slave Base Controller. Who Should Read this Manual Installation and Safety Guidelines Technical Support We strive to make our manuals the best in the industry and rely on your feedback in reaching our goal. If you cannot find the solution to your particular application, or, if for any reason you need additional technical assistance, please call us at 770–844–4200. Our technical support team is glad to work with you in answering your questions. They are available weekdays from 9:00 a.m. to 6:00 p.m. Eastern Time. We also encourage you to visit our website where you can find technical and nontechnical information about our products and our company. www.automationdirect.com H2–PBC Profibus Slave Base Controller Manual, 1st edition 1–3 Introduction Symbols Used Introduction The “light bulb” icon in the left-hand margin indicates a tip or shortcut. The “note pad” icon in the left–hand margin indicates a special note. The “exclamation mark” icon in the left-hand margin indicates a warning or caution. These are very important because the information may help you prevent serious personal injury or equipment damage. Key Topics for Each Chapter The beginning of each chapter will list the key topics that can be found in that chapter. 1 Installation and Safety Guidelines H2–PBC Profibus Slave Base Controller Manual, 1st edition 1–4 Introduction Introduction Introduction to Profibus Installation and Safety Guidelines PROFIBUS Concepts Profibus (Process Field Bus) is a vendor–independent, open field bus standard that is supported by leading manufacturers of automation products. A host of certified Profibus products are available, offering an array of products including sensors, motor drives and starters, PLCs, remote I/O systems, etc. Here are some Profibus concepts that you may find helpful. • Profibus offers three types of profiles. • Process Automation (PA) • Fieldbus Message Specification (FMS) communication profile • Decentralized Periphery (DP) • Profibus – DP is the most frequently used communication profile. • The H2–PBC is a DP slave • Master and slave devices, max. 126 stations on one bus • Connection oriented communication • Transmission rate up to 12 Mbps • Peer–to–peer (user data communication) or multicast (control commands) • Cyclic master–slave user data communication • Control commands allow synchronization of I/O • Methods for diagnostic and error detection are built into the system PROFIBUS International PROFIBUS International (PI) maintains the PROFIBUS standard and provides certification to EN 50170 and IEC 61158 standards for devices. The main purpose of certification is to provide users with the assurance that devices from different manufactures will work in the same network. Certification is issued by the PROFIBUS Certification Centre in Karlsruhe, Germany. PROFIBUS Nutzerorganisation e.V. Haid–und–Neu–StraBe 7 D–76131 Karlsruhe Phone ++49 721 96 58 590, Fax ++49 721 96 58 589 [email protected] PROFIBUS Trade Organization The PROFIBUS Trade Organization (PTO) is a member of PROFIBUS International. For more detailed information about Profibus, visit the PTO website where technical descriptions and Profibus specifications are available. PROFIBUS Trade Organization 16101 N. 82nd Street, Suite 3B Scottsdale, AZ 85260 Phone 480–483–2456, Fax 480–483–7202 Their website is: www.profibus.com H2–PBC Profibus Slave Base Controller Manual, 1st edition 1–5 Introduction DP Communication Profile Introduction The DP Communication Profile is designed for efficient data excahnge at the field level. The central automation devices, such as PLC/PC or process control systems, communicate through a fast serial connection with distributed field devices which can be I/O, drives and valves, as well as measuring transducers. Data exchange with the distributed devices is mainly cyclic. The master controller cyclically reads the input information from the slaves and cyclically writes the output information to the slaves. The bus cycle time should be shorter than the program cycle time of the central automation system, which for many applications is approximately 10 msec. In addition to cyclic user data transmission, DP provides powerful functions for diagnostics and commissioning. Data communication is monitored by monitoring functions on both the master and slave side. DP requires only about 1 msec at 12 Mbit/sec for the transmission of 512 bits of input data and 512 bits of output data distributed over 32 stations. The chart below shows the typical time, depending on number of stations and transmission speed. Transmitting the input and output data in a single message cycle with DP, results in a significant increase in speed compared to FMS. Bus Cycle Time [ms] 18 14 500 kbps 10 1.5 kbps 6 12Mbps 2 10 20 30 Slaves Bus cycle time of a DP mono–master system. For a more complete description and specification of the Profibus DP communication profile. visit the Profibus Trade Organization web site, www.profibus.com. H2–PBC Profibus Slave Base Controller Manual, 1st edition Installation and Safety Guidelines 2 1–6 Introduction Introduction Mini Glossary Below is a small glossary of terms used in this manual. Mono–Master Multi–Master Slave Only one Profibus master active on the bus during operation of the bus system of which the H2–PBC is a slave. This can be either a PLC module or a card in your PC. Several Profibus masters are connected to one bus. These masters represent either independent subsystems or additional configuration and diagnostic devices. a peripheral device (I/O devices, drives, HMI, valves, measuring transducers) which collects input information and sends output information to the peripherals. The H2–PBC is a slave which is also referred to as a controller in a Profibus I/O sub–system. Segment One bus structure with a maximum of 32 stations (master or slaves) or nodes. A maximum of 9 segments is possible with the use of repeaters. Station A node. Can be a master or a slave. Repeater An RS485 device that amplifies data signals on bus lines and is the link between individual bus segments. Used to increase the number of nodes or to extend the cable lingth between two nodes. The unique device address on a Profibus network. There are a maximum of 126 (0–126). The master is usually node 0. The bus access right which is assigned to each master within a precisely defined timeframe. Node Address Installation and Safety Guidelines Token H2–PBC Profibus Slave Base Controller Manual, 1st edition Installation and Setup In This Chapter. . . . — Installing the H2–PBC — The Profibus Network — Configuring the Controller 12 2–2 Installation and Setup Installing the H2–PBC Setting the Node Address Installation and Setup Setting the Node Address Profibus DP is usually a mono master system. Since Profibus is based on a token principle, more than one active station (masters) is allowed. The overall controlling master of the network should be node address “1”. The master should be placed at the beginning of the network. Network address “0” should be reserved for monitoring and diagnostic devices. It is recommended that slave devices begin with address “3”. The slave devices need to be addressed in consecutive order by bus location moving away from the master. Locate the DIP switch on the module and set the Node Address to an available Node Address, from 3 – 125 for the H2–PBC. Node Address 0 is normally reserved for the Profibus network master. Note that each DIP switch position is numbered on the printed circuit board, beginning from the right, 0 (zero) through 7. Each DIP switch position represent the power of 2. Refer to the figure below. H2–PBC The numbers (0–7) printed on the circuit board indicate the power of 2 represented by each slide switch. ON 7 6 5 4 . . . 6 Not Used 2 25 24 . . . (64) (32)(16) 3 . 23 . (8) 2 1 0 . . . 2 2 21 20 . . . (4) (2) (1) Binary Value The Node Address equals the sum of the binary values of the slide switches set in the ON position. For example, if you set slide switches 1 and 3 to the ON position, the Node Address will be 10. This is found by adding 8+2=10. The maximum value you can set on the DIP switch is 32+16+8+4+2+1=63. This is achieved by setting switches 0 through 5 to the ON position. H2–PBC Profibus Slave Base Controller Manual, 1st edition 2–3 Installation and Setup Inserting the H2–PBC into the Base The H2–PBC plugs into the CPU slot of any DL205 base. • Locate the grooves on the inside top and bottom of the DL205 base. • Align the module with the grooves and slide the module into the slot until the face of the module is flush with the power supply. • Push in the retaining clips to secure the module. Installation and Setup Align the H2–PBC module with the grooves in the base and slide it in. Push the retaining clips in to secure the module in the DL205 base. Installation and Safety Guidelines H2–PBC Profibus Slave Base Controller Manual, 1st edition 2–4 Installation and Setup Installation and Setup The Profibus Network RS–485 serial communication is most frequently used by Profibus. Twisted pair shielded copper cable with one conductor pair is the most common cable used for the Profibus network. Installation of this cable does not require expert knowledge. The bus structure permits addition and removal of stations or step–by–step commissioning of the system without interfering with the other stations. Later expansions will not effect the stations which are already in operation. It is important to follow the RS–485 installation guidelines, for 90% of the problems which occur with Profibus networks can be attributed to incorrect wiring and installation. Wiring the Controller to a PROFIBUS Network All devices are connected in a bus structure (line) in a Profibus network. It can be built in several segments with a segment consisting of the maximum number of stations (32) and/or the maximum length of the network. A repeater must be added if there is a need to have more than 32 stations (126 maximum). The bus is terminated by an active bus terminator at the beginning and end of each segment. See the diagram of the termination network below. Both bus terminators should be powered at all times to insure error–free operation. The bus terminator can usually be switched at the device or in the bus terminator connections. 6 VP 3 RxD/TxD–P 8 RxD/TxD–N 5 DGND 390W Data Line 220W Data Line 390W Bus termination showing the 9–pin D sub connector pin assignment. H2–PBC Profibus Slave Base Controller Manual, 1st edition 2–5 Installation and Setup Communication speeds between 9.6 kbps and 12 Mbps are available. One unique baud rate is selected for all devices on the bus when the system is commissioned. The baud rate selected will depend upon the cable length. The following table shows the maximum network cable lengths for the available baud rates that can be obtained with copper wire. Baud Rate (bits per second) Max. Segment Length Max. Expansion 1,000m / 3,278 feet 10,000m / 32,786 feet 19.2k 1,000m / 3,278 feet 10,000m / 32,786 feet 93.75k 1,000m / 3,278 feet 10,000m / 32,786 feet 187.5k 1,000m / 3,278 feet 10,000m / 32,786 feet 500.0k 400m / 1,311 feet 4,000m / 13,114 feet 1,500.0k 200m / 655 feet 2,000m / 6,557 feet 3,000.0k 100m / 327 feet 1,000m / 3,270 feet 6,000.0k 100m / 327 feet 1,000m / 3,270 feet 12,000.0k 100m / 327 feet 1,000m / 3,270 feet Installation and Setup 9.6k To use baud rates greater than 1.5 Mbps, special connectors are required. The connectors have built in inductors in order to run with higher baud rates (refer to the diagram on page 2–9). Branch lines are not permitted when using baud rates greater than 1.5 Mbps. The minimum recommended cable length between two stations is 1m/3 feet. The standard EN 50170 specifies the cable for use with Profibus. The following table specifications must be met for Profibus cables. Cable Specification – Profibus DP 135 to 165W / 3 to 20 MHz Capacitance < 30 pf / m Resistance < 110 W / km Wire gauge > 0.64 mm Conductor area > 0.34 mm@ There are several types of Profibus cable available. The most common cable used has solid conductors for the Profibus line. Some recommended cables are: two with solid conductors, Belden Profibus 3079A and Siemens 6XV1 830 0AH10, one with flexible conductors, Bosch Comnet DP #913 548. The Profibus network is generally connected with a shielded, twisted pair, cable. The shield must to be connected to the protective housing of the connector which is then brought to ground through the connection on the device. Care must be taken when connecting the wires to the connectors that the shield and wires are properly installed. H2–PBC Profibus Slave Base Controller Manual, 1st edition Installation and Safety Guidelines Impedance 2–6 Installation and Setup Installation and Setup In many automation control systems, the I/O bus cables are the most important connections between individual components in the system. Damage to the cable or improper cable installation can lead to problems and often to a breakdown of the entire control system. To avoid damage to the Profibus cables, install them where they will be clearly visible and separate from all other cables. This will improve EMC characteristics. Install the cables in their own cable trays or conduit separate from all A/C power wiring. The standard Profibus cable is intended for permanent installation in buildings or in an environment which is protected form the climate. The cable should only be used in applications where there is a minimum of cable flexing and where it will not be exposed to a wet environment. A 9–pin D–sub connector is required for connecting to Profibus networks using RS–485 for communication. The connector pin assignment and the wiring is shown in the following diagram. 3 3 RxD/TxD–P DGND 5 5 DGND VP 6 6 VP RxD/TxD–N 8 8 RxD/TxD–N RxD/TxD–P Shield The two wires are usually color coded. Typically red and green are used. Red is used for the B Transmit/Receive line and Green for the A transmit/receive line. It is important to keep A and B line consistent throughout the network to avoid improper operation. This is the most common connection mistake in the field. It is recommended that a IP20 protective connector, such as, the Vertical Termination shown in the diagram on the next page, be used for making all terminations for the Profibus network. This is the best way for a quick and easy solution to terminating each end of your Profibus network. AutomationDirect offers two certified connectors for the Profibus Base Controller, one for a standard termination and one for a node termination. H2–PBC Profibus Slave Base Controller Manual, 1st edition 2–7 Installation and Setup Reverse vertical termination AutomationDirect Part No. 104322. ÂÂÂ ÂÂÂ ÂÂÂ B A BA Installation and Setup Termination showing the cable connection to points A (Red) and B (Green). Note: The insulation has been removed exposing the shield. It is connected to ground by the metal clamp holding the cable in place. Proper preparation of the cable is important for good Profibus network installation. When removing the cable insulation cover, make sure that the braided cable shield is not damaged. Strip the ends of the cable conductors as shown below. Recommended preparration of the Profibus network cable. Use either Belden Profibus 3079A or Siemens 6XV1 830 0AH10 cable. ÂÂÂÂÂ ÂÂÂÂÂ ÂÂÂÂÂ 9mm 6mm After preparing the cable, insert the green and the red conductors in the appropriate screw terminals of the bus connector. WARNING: The cable shield is not always connected to protective ground within all Profibus devices; therefore, make sure the cable shield is connected to ground before it enters the enclosure. H2–PBC Profibus Slave Base Controller Manual, 1st edition Installation and Safety Guidelines 7.5mm 2–8 Installation and Setup Installation and Setup One important point when setting up a Profibus network is where and how to place the termination. Each Profibus peer–to–peer network, or last segment, needs to be terminated at the beginning and end of a segment (must be at the last device). The termination is usually built into the connector. Power must be supplied to the terminating resistors at the device. This means the last device needs to be powered at all times. If you have to replace the last device, the whole network could become unstable. It is preferred that the master device be installed at the beginning of the network and as a termination point. Each segment is allowed to have a maximum of 32 stations, and a maximum of 9 segments is possible. For installation applications where there is electromagnetic interference or to cover longer distances, fiber optic cable can be used for the Profibus field bus networks. Refer to Profibus guideline 2.022 for the specification of the Profibus fiber optic transmission method. For an overview of the fiber optic components available for Profibus, refer to a current Profibus Product Guide which can be found at the Profibus website, www.profibus.com. Status Indicators The H2–PBC Profibus Slave Base Controller has four Status Indicators: (Module) Status, (Link) Active, (Holding) Token and Error. STATUS ACTIVE TOKEN ERROR H2–PBC Indicator STATUS ACTIVE TOKEN ERROR H2–PBC Profibus Slave Base Controller Manual, 1st edition Action Status ON Powerup check passed OFF Powerup check failed ON Connected to network OFF Not connected to network or incorrect configuration ON Correct configuration and running OFF Incorrect configuration and running ON Watchdog timer timeout 2–9 Installation and Setup Configuring the Controller GSD File The configuration tool made available with the master controller will allow you to achieve a simple Plug and Play configuration for your Profibus network. Based on the GSD files, the network can be set up with devices from different manufacturers. H2–PBC Memory Map The Profibus DP slave memory map specification per station will allow up to 244 bytes of input data and 244 bytes of output data to be transmitted. This is well within the range for the DL205 I/O modules. The H2–CTRIO module will be limited to no more than four modules per H2–PBC station due to the power budget restraints. H2–PBC Profibus Slave Base Controller Manual, 1st edition Installation and Safety Guidelines 1. Set the Controller Node Address: Make sure that the H2–PBC Base Controller node address is set to an available node number on the Profibus network (from 3 to 125). 2. Configure the Profibus master: Configure the Profibus master with the Profibus Configuration Tool that was supplied with the master controller to configure the H2–PBC and the DL205 I/O. 3. Add the GSD file: When configuring the Profibus master, add the H2–PBC slave GSD file from the disk which came with this manual or from our web site www.automationdirect.com. 4. Commission the Node: Use the Profibus Configuration Tool used to configure the master to put the system on line. 5. Scan the I/O: Use the monitor utility that comes with the configuration tool to scan the DL205 I/O. 6. View Indicators on the H2–PBC module: Refer to the Status Indicators when connecting to the network. Installation and Setup H2–PBC Configuration Use the Profibus configuration tool (this should come with the master unit) to configure the master and the H2–PBC for your network. Refer to the software Help file and/or the manual for assistance with the configuration. The actual configuration of the H2–PBC takes place whenever the Profibus master is configured. The characteristic communication features of the H2–PBC are defined in the form of an electronic device data sheet, GSD file. The defined file format permits the configuration system to simply read in the GSD files of the H2–PBC and automatically use this information when configuring the bus system. The GSD file is installed in the Profibus master during the configuration of the master. 2–10 Installation and Setup Calculating the Power Budget for the DL205 with H2–PBC Managing your Power Resource When determining which I/O modules you will be using in the H2–PBC system, it is important to remember that there is a limited amount of power available from the power supply. A table has been provided here showing the power available from the various DL205 base power supplies and a table showing the maximum power consumed by the H2–PBC and each of the I/O modules supported by the H2–PBC. Following these two tables is an example of a completed power budgeting worksheet and then a blank worksheet you can use for your own calculations. Installation and Setup If the I/O modules you choose exceed the maximum power available from the smaller DL205 base power supplies, you will need to use a D2–09B 9-slot base. This base supplies more power than the other bases, as you can see in the table below. WARNING: It is extremely important to calculate the power budget. If you exceed the power budget, the system may operate in an unpredictable manner which may result in a risk of personal injury or equipment damage. PBC Power Specifications The following table shows the amount of electrical current available at the two voltages supplied from the DL205 base. Use these values when calculating the power budget for you system. The Auxiliary 24V power source mentioned in the table is available at the base terminal strip. You can connect to external devices or DL205 I/O modules that require 24VDC, but be sure not to exceed the maximum current supplied. Bases Module Power Requirements 5V Current Supplied Auxiliary 24VDC Current Supplied D2–03B–1 2600 mA 300 mA D2–04B–1 2600 mA 300 mA D2–06B–1 2600 mA 300 mA D2–09B–1 2600 mA 300 mA D2–03B1–1 2600 mA None D2–04B1–1 2600 mA None D2–06B1–1 2600 mA None D2–09B1–1 2600 mA None D2–03BDC–2 1550 mA 200 mA D2–04BDC–2 1550 mA 200 mA D2–06B2–1 2600 mA 300 mA D2–09B2–1 2600 mA 300 mA The chart on the next page shows the maximum amount of electrical current required to power each of the DL205 PBC or I/O modules. Use these values when calculating the power budget for your system. H2–PBC Profibus Slave Base Controller Manual, 1st edition 2–11 Installation and Setup Power Consumption Chart (DL205 Modules) Module 5V Power Required (mA) External Power Source Required PBC Module H2–PBC 530 None D2–08ND3 50 None D2–16ND3–2 100 None D2–32ND3/–2 25 None D2–08NA–1 50 None D2–08NA–2 100 None D2–16NA 100 None D2–04TD1 60 20 D2–08TD1/2 100 None D2–16TD1–2 200 24 VDC @ 80 mA max D2–16TD2–2 200 0 D2–32TD1/2 350 0 D2–08TA 250 None D2–12TA 350 None D2–04TRS 350 None D2–08TR 250 None D2–12TR 450 None F2–08TR 670 None F2–08TRS 670 None 200 0 F2–04AD–1(L) 50 18–30 VDC @ 80 mA max; (–L) 10–15VDC @ 90mA F2–04AD–2(L) 60 18–26.4 VDC @ 80 mA max; (–L) 10–15VDC @ 90mA F2–08AD–1 50 18–26.4 VDC @ 80 mA max F2–08AD–2 60 18–26.4 VDC @ 80 mA max F2–02DA–1(L) 40 18–30VDC @ 60mA; (L) 10–15VDC @ 70mA (add 20mA / loop) F2–02DA–2(L) 40 18–30 VDC @ 60 mA max; (–L) 10–15VDC @ 70mA F2–02DAS–1 100 18–32VDC @ 50mA per channel F2–02DAS–2 60 21.6–26.4 VDC @ 60 mA per channel F2–08DA–2 60 18–30 VDC @ 80 mA max F2–04AD2DA 110 18–26.4VDC @ 80mA; add 20mA / loop F2–04RTD 90 0 F2–04THM 110 18–26.4 VDC @ 60 mA max D2–CTRINT 50 5 VDC @ 60 mA max (required for outputs only) H2–CTRO 400 5 VDC Maximum of 6 watts (All I/O in ON state at max. voltage/current). DC Input Modules Installation and Setup AC Input Modules DC Output Modules AC Output Modules Relay Output Modules D2–08CDR Analog Specialty Modules H2–PBC Profibus Slave Base Controller Manual, 1st edition Installation and Safety Guidelines Combination Modules 2–12 Installation and Setup Power Budget Calculation Example The following example shows how to calculate the power budget for the H2–PBC system. Base # Module Type 5 VDC (mA) Auxiliary Power Source 24 VDC Output (mA) Installation and Setup 1 Available Base Power D2–09B 2600 300 PBC H2–PBC + 530 + 0 Slot 0 D2–16ND3–2 + 100 + 0 Slot 1 D2–16NA + 100 + 0 Slot 2 D2–16NA + 100 + 0 Slot 3 F2–04AD–1 + 50 + 80 Slot 4 F2–02DA–1 + 40 Slot 5 D2–08TA + 250 + 0 Slot 6 D2–08TD1 + 100 + 0 Slot 7 D2–08TR + 250 + 0 + 100 Other Maximum Power Required 1520 Remaining Power Available 2600–1520= 1080 300 – 170 180 = 120 1. Using the table on the previous page, fill in the information for the base power supply, the H2–PBC, I/O modules, and any other devices that will use system power including devices that use the 24 VDC output. 2. Add the current columns starting with the row for Slot 0 and working your way down to the “Other” category. Put the total in the row labeled “Maximum power required”. 3. Subtract the row labeled “Maximum power required” from the row labeled “Available Base Power”. Place the difference in the row labeled “Remaining Power Available”. 4. If “Maximum Power Required” is greater than “Available Base Power” in either of the two columns, the power budget will be exceeded. It will be unsafe to use this configuration, and you will need to restructure your I/O. H2–PBC Profibus Slave Base Controller Manual, 1st edition 2–13 Installation and Setup Power Budget Calculation Worksheet This blank chart is provided for you to copy and use in your power budget calculations. Base # Module Type 0 5 VDC (mA) Auxiliary Power Source 24 VDC Output (mA) Installation and Setup Available Base Power CPU Slot Slot 0 Slot 1 Slot 2 Slot 3 Slot 4 Slot 5 Slot 6 Slot 7 Other Total Power Required 1. Using the table on the previous page, fill in the information for the base power supply, the H2–PBC, I/O modules, and any other devices that will use system power including devices that use the 24 VDC output. 2. Add the current columns starting with the row for Slot 0 and working your way down to the “Other” category. Put the total in the row labeled “Maximum power required”. 3. Subtract the row labeled “Maximum power required” from the row labeled “Available Base Power”. Place the difference in the row labeled “Remaining Power Available”. 4. If “Maximum Power Required” is greater than “Available Base Power” in either of the two columns, the power budget will be exceeded. It will be unsafe to use this configuration, and you will need to restructure your I/O. H2–PBC Profibus Slave Base Controller Manual, 1st edition Installation and Safety Guidelines Remaining Power Available Specifications In This Appendix. . . . Ċ Specifications 1A A–2 Specifications Appendix C Error Codes Appendix A Specifications Specifications H2–PBC Profibus Base Controller Module Type Profibus Network Interface Module Maximum Expansion 32 stations per segment, 9 repeaters max./segment, 126 stations maximum Communications RS–485 Auto-configuring GSD file in Master Profibus Profile DP Profibus Port 9–pin D–shell Node Address 3 to 125 (decimal) set by DIP switches (0 used by the Master) Segment distance 100 meters (327 feet) to 1200 meters (3270 feet) Baud Rate Selectable from 9.6 kbps to 12 Mbps LED Indicators STATUS (Module): ON = module power-up check passed OFF = module power–up check failed ACTIVE (Link): ON = Network is active OFF = Network is not active TOKEN (Holding): ON = PBC is configured correctly and running OFF = Incorrect I/O configuration ERROR: ON = watchdog timer timeout represents hardware, communications, or network fault; power-on reset or reset within master device software Communications Port RJ12, RS232C (used for firmware upgrade only) Base Power Requirement 530mA @ 5VDC (supplied by base power supply) General Specifications Installation Requirements Installs in CPU slot Operating Temperature 32° F to 131° F (0° C to 55° C) Storage Temperature –4° F to 158° F (–20° C to 70° C) Relative Humidity 5 to 95% (non-condensing) Environmental Air No corrosive gases, pollution level = 2 (UL 840) Vibration MIL STD 810C 514.2 Shock MIL STD 810C 516.2 Noise Immunity NEMA ICS3–304 Impulse noise 1us, 1000V FCC class A RFI (144MHz, 430MHz, 10W, 10cm) Manufacturer Host Automation Products H2–PBC Profibus Slave Base Controller Manual, 1st edition A–3 Specifications Cable Specifications 32° F to 131° F (–40° C to 60° C) Storage Temperature –4° F to 158° F (–40° C to 60° C) Installation Temperature (–40° C to 60° C) Appendix A Specifications Permitted Ambient Conditions Operating Temperature Bending Radius First and final bend >= 75 mm Repeated bending >= 150 mm Appendix C Error Codes H2–PBC Profibus Slave Base Controller Manual, 1st edition 1 H2–PBC Profibus Base Controller GSD File In this Appendix. . . . Ċ H2-PBC GSD File B B–2 GSD File H2–PBC Profibus DP Base Controller GSD File Appendix C Error Codes Appendix B GSD File This appendix shows the contents of the GSD file for the H2–PBC Profibus Base Controller. It is included for reference only. The electronic data diskette is included with this manual. The latest GSD file is always availabe for download on the www.AutomationDirect.com website. It can always be downloaded from the GSD Library located on the Profibus Trade Organization website www.profibus.com. ;====================================================== ; GSD File For AutomationDirect.com H2–PBC ; using the SPC3 ASIC ; Version: V0.1 ;====================================================== #Profibus_DP GSD_Revision = 2 ;General parameters Vendor_Name = ”AutomationDirect.com” Model_Name = ”H2–PBC” Revision = ”V1.0” Ident_Number = 0x0608 Protocol_Ident = 0 Station_Type =0 FMS_supp =0 Hardware_Release = ”REV. 2” Software_Release = ”REV 1.1.11” 9.6_supp =1 19.2_supp =1 45.45_supp = 1 93.75_supp = 1 187.5_supp = 1 500_supp =1 1.5M_supp =1 3M_supp =1 6M_supp =1 12M_supp =1 MaxTsdr_9.6 = 60 MaxTsdr_19.2 = 60 MaxTsdr_45.45 = 250 MaxTsdr_93.75 = 60 MaxTsdr_187.5 = 60 MaxTsdr_500 = 100 MaxTsdr_1.5M = 150 H2–PBC Profibus Slave Base Controller Manual, 1st edition GSD File Appendix B GSD File MaxTsdr_3M = 250 MaxTsdr_6M = 450 MaxTsdr_12M = 800 Redundancy =0 Repeater_Ctrl_Sig = 0 24V_Pins =0 Implementation_Type = ”ASIC, SPC3” Bitmap_Device = ”Bitmap1N” Bitmap_Diag = ”Bitmap1D” Bitmap_SF = ”Bitmap1S” ; Slave–Specification: Freeze_Mode_supp =1 Sync_Mode_supp =1 Set_Slave_Add_Supp = 0 Auto_Baud_supp =1 Min_Slave_Intervall =1 Fail_Safe =0 Max_Diag_Data_Len = 244 Modul_Offset =0 Slave_Family = 3@DL–205 Modular_Station =1 Max_Input_Len = 244 Max_Output_Len = 244 Max_Data_len = 488 Max_Module =8 B–3 Appendix C Error Codes ; UserPrmData: Length and Preset: Max_User_Prm_Data_Len = 64 ; 32 Bytes reserved for profibus module + 4 bytes per slot Ext_User_Prm_Data_Const(0) = 0x00,0x00,0x00,0x00,0x00,0x00,0x00,0x00,0x00,0x00, 0x00,0x00,0x00,0x00,0x00,0x00,0x00,0x00,0x00,0x00,0x00,0x00,0x00,0x00,0x00,0x00, 0x00,0x00,0x00,0x00,0x00,0x00 ; EMPTY SLOT Module = ”Empty Slot” 0x00 EndModule ; DISCRETE INPUT MODULES Module =”8 POINT DISCRETE INPUT” 0x10 EndModule Module =”16 POINT DISCRETE INPUT” 0x11 EndModule Module =”32 POINT DISCRETE INPUT” 0x13 EndModule H2–PBC Profibus Slave Base Controller Manual, 1st edition B–4 GSD File Appendix C Error Codes Appendix B GSD File ; DISCRETE OUTPUT MODULES Module =”4 POINT DISCRETE OUTPUT” 0x20 EndModule Module =”8 POINT DISCRETE OUTPUT” 0x20 EndModule Module =”12 POINT DISCRETE OUTPUT” 0x21 EndModule Module =”16 POINT DISCRETE OUTPUT” 0x21 EndModule Module =”32 POINT DISCRETE OUTPUT” 0x23 EndModule ; COMBINATION I/O MODULE Module =”4 IN / 4 OUT DISCRETE COMBO” 0x30 EndModule ; ANALOG INPUT MODULES Module =”4 CHANNEL ANALOG INPUT” 0x53 EndModule Module =”8 CHANNEL ANALOG INPUT” 0x57 EndModule ; ANALOG OUTPUT MODULES Module =”2 CHANNEL ANALOG OUTPUT” 0x61 EndModule Module =”8 CHANNEL ANALOG OUTPUT” 0x67 EndModule ; COMBINATION ANALOG INPUT/ANALOG OUTPUT MODULE Module =”4 IN / 2 OUT ANALOG COMBO” 0xC0,0x41,0x43 EndModule ; DC INPUT MODULES Module =”D2–08ND3 8PT DISCRETE INPUT” 0x10 EndModule Module =”D2–16ND3–2 16PT DISCRETE INPUT” 0x11 EndModule Module =”D2–32ND3 32PT DISCRETE INPUT” 0x13 EndModule Module =”D2–32ND3–2 32PT DISCRETE INPUT” 0x13 EndModule H2–PBC Profibus Slave Base Controller Manual, 1st edition GSD File B–5 ; AC INPUT MODULES Module =”D2–08NA–1 8PT DISCRETE INPUT” 0x10 EndModule Module =”D2–08NA–2 8PT DISCRETE INPUT” 0x10 EndModule Module =”D2–16NA 16PT DISCRETE INPUT” 0x11 EndModule ; INPUT SIMULATOR MODULES Module =”F2–08SIM 8PT INPUT SIMULATOR” 0x10 EndModule ; RELAY OUTPUT MODULES Module =”D2–04TRS 4PT RELAY OUTPUT” 0x20 EndModule Module =”D2–08TR 8PT RELAY OUTPUT” 0x20 EndModule Module =”F2–08TR 8PT RELAY OUTPUT” 0x20 EndModule Module =”F2–08TRS 8PT RELAY OUTPUT” 0x20 EndModule Module =”F2–08TA 8PT TRIAC OUTPUT” 0x20 EndModule Module =”D2–12TR 12PT RELAY OUTPUT” 0x21 EndModule H2–PBC Profibus Slave Base Controller Manual, 1st edition Appendix C Error Codes ; AC OUTPUT MODULES Module =”D2–08TA 8PT DISCRETE OUTPUT” 0x20 EndModule Module =”D2–12TA 12PT DISCRETE OUTPUT” 0x21 EndModule Appendix B GSD File ; DC OUTPUT MODULES Module =”D2–04TD1 4PT DISCRETE OUTPUT” 0x20 EndModule Module =”D2–08TD1 8PT DISCRETE OUTPUT” 0x20 EndModule Module =”D2–08TD2 8PT DISCRETE OUTPUT” 0x20 EndModule Module =”D2–16TD1–2 16PT DISCRETE OUTPUT” 0x21 EndModule Module =”D2–16TD2–2 16PT DISCRETE OUTPUT” 0x21 EndModule Module =”D2–32TD1 32PT DISCRETE OUTPUT” 0x23 EndModule Module =”D2–32TD2 32PT DISCRETE OUTPUT” 0x23 EndModule B–6 GSD File Appendix C Error Codes Appendix B GSD File ; COMBINATION I/O MODULE Module =”D2–08CDR 4PT INPUT/OUTPUT” 0x30 EndModule ; ANALOG INPUT MODULES Module =”F2–04AD–1 4CH ANALOG INPUT” 0x53 EndModule Module =”F2–04AD–1L 4CH ANALOG INPUT” 0x53 EndModule Module =”F2–04AD–2 4CH ANALOG INPUT” 0x53 EndModule Module =”F2–04AD–2L 4CH ANALOG INPUT” 0x53 EndModule Module =”F2–08AD–1 8CH ANALOG INPUT” 0x57 EndModule Module =”F2–08AD–2 8CH ANALOG INPUT” 0x57 EndModule Module =”F2–04RTD 4CH RTD INPUT” 0x53 EndModule Module =”F2–04THM 4CH THERMOCOUPLE INPUT” 0x53 EndModule ; ANALOG OUTPUT MODULES Module =”F2–02DA–1 2CH ANALOG OUTPUT” 0x61 EndModule Module =”F2–02DA–1L 2CH ANALOG OUTPUT” 0x61 EndModule Module =”F2–02DA–2 2CH ANALOG OUTPUT” 0x61 EndModule Module =”F2–02DA–2L 2CH ANALOG OUTPUT” 0x61 EndModule Module =”F2–02DAS–1 2CH ANALOG OUTPUT” 0x61 EndModule Module =”F2–02DAS–2 2CH ANALOG OUTPUT” 0x61 EndModule Module =”F2–08DA–2 8CH ANALOG OUTPUT” 0x67 EndModule Module =”F2–08DA–1SS 8CH ANALOG OUTPUT” 0x67 EndModule ; COMBINATION ANALOG INPUT/ANALOG OUTPUT MODULE Module =”F2–04AD2DA ANALOG 4INPUT/2OUTPUT” 0xC0,0x41,0x43 EndModule H2–PBC Profibus Slave Base Controller Manual, 1st edition GSD File B–7 ; H2–CTRIO Counter MODULE ; 48 Bytes Output and 40 Bytes Input Module =”H2–CTRIO Counter Module” 0xC0,0xB0,0xA8 EndModule Appendix B GSD File Appendix C Error Codes H2–PBC Profibus Slave Base Controller Manual, 1st edition DL205 I/O Modules In This Appendix. . . . Ċ Supported DL205 I/O Modules 1C C–2 Supported DL205 I/O Modules Supported DL205 I/O Modules DL205 Discrete I/O Modules Input Modules Appendix C Supported DL205 I/O D2–08ND3 D2–16ND3–2 D2–32ND3 D2–32ND3–2 D2–08NA–1 D2–08NA–2 D2–16NA F2–08SIM Output Modules D2–04TD1 D2–08TD1 D2–08TD2 D2–16TD1–2 D2–16TD2–2 D2–32TD1 D2–32TD2 D2–08TA D2–12TA D2–04TRS D2–08TR D2–12TR F2–08TA F2–08TR F2–08TRS Combination Modules D2–08CDR DL205 Analog I/O Modules Input Modules F2–04AD–1 F2–04AD–1L F2–04AD–2 F2–04AD–2L F2–08AD–1 F2–08AD–2 F2–04RTD F2–04THM Output Modules F2–02DA–1 F2–02DA–1L F2–02DA–2 F2–02DA–2L F2–02DAS–1 H2–PBC Profibus Slave Base Controller Manual, 1st edition Tables C–3 F2–02DAS–2 F2–08DA–1 F2–08DA–2 Combination Modules F2–04AD2DA Specialty Modules H2–CTRIO H2–PBC Profibus Slave Base Controller Manual, 1st edition Think & Do Profibus Network Setup with the H2–PBC In This Appendix. . . . Ċ Think & Do Profibus Network Setup 1D D–2 Think & Do Profibus Network Setup Think & Do Profibus Network Setup with H2–PBC For those who are using the H2–PBC as a slave with Think & Do, the following steps will guide you through the setup for your Think & Do Profibus network. Getting the T & D Network Started The first thing that will be needed for the Think & Do Profibus network is a Profibus interface card for your PC. We use the SSTtInterface Card for Profibus, produced by Woodhead Industries, Inc.. More information about the purchase of this card can be obtained from their website, www.mySST.com. The PC used for the setup procedure explained here uses this interface card. Whenever this card has been installed, run the SST Profibus Configuration Tool to configure the Profibus card before beginning the Think & Do setup. The following setup uses Think & Do Studio; however, if you have Think & Do LIVE installed on your PC, you will use I/O View instead of the Connectivity Center to setup the H2–PBC DP Slave on the network. T & D Studio setup First, Be sure that the Node Address has been set to a proper address (3 to 125 for the H2–PBC). Next, open Think & Do Studio and select File > New in the Project for PC control Center window. Use the following procedure to setup the H2–PBC with Think & Do Studio. The procedure assumes that the Profibus cable is connected from the SST card to your H2–PBC Profibus Base Controller with Terminator I/O installed. 1. Rename the project (the example name is PROFIBUS). Appendix D T & D Profibus Setup 2. Click on the ConnectivityCenter button. H2–PBC Profibus Slave Base Controller Manual, 1st edition D–3 Think & Do Profibus Network Setup This window will appear with a note to add the I/O driver. 3. Click on Drivers > Add in the drop down window which appears. Appendix C Error Codes Appendix D T & D Profibus Setup H2–PBC Profibus Slave Base Controller Manual, 1st edition D–4 Think & Do Profibus Network Setup The Add I/O Driver window will drop down. Appendix D T & D Profibus Setup 4. Click on the down arrow and select the Profibus driver that is in your PC. 5. Click OK. This installs the SST driver to Think & Do configuration. H2–PBC Profibus Slave Base Controller Manual, 1st edition D–5 Think & Do Profibus Network Setup The H2–PBC Slave must be added to the configuration next. 6. Click on Devices or the Add Device button in this window. Appendix C Error Codes 7. Click the Add button. Appendix D T & D Profibus Setup The following window will come into view. You will see a list of companies in the window on the left. Each of these have GSD files that are supported by Think & Do. If AutomationDirect is not in the list, you will need to install the GSD file from the diskette that was supplied with this manual. H2–PBC Profibus Slave Base Controller Manual, 1st edition D–6 Think & Do Profibus Network Setup When this window comes into view, insert the diskette and select the A: drive in the Look in: window slot. 7. Click on Auto0608.gsd file to select the File name, then Add. The window appears like the one shown below. 8. Click on AutomationDirect.com, then IO. This puts the available GSD file names in the window on the right. Appendix D T & D Profibus Setup 9. Select H2–PBC and enter the PROFIBUS Address set on the DIP switch. 10. Click on Add Slave, then Done. H2–PBC Profibus Slave Base Controller Manual, 1st edition D–7 Think & Do Profibus Network Setup Once the GSD file has been added, simply click the Connect button after installing the Profibus I/O driver the next time that a slave is configured. Think & Do Studio will search the network for all connected slaves and the modules for each slave. You will need to select the name for each module found. The window now displays the H2–PBC as a block with the name and address. Now that the H2–PBC Slave has been added to the configuration, add the DL205 I/O modules which are installed in the base. 11. Either click on Devices or the Add Device button. Appendix C Error Codes Appendix D T & D Profibus Setup H2–PBC Profibus Slave Base Controller Manual, 1st edition D–8 Think & Do Profibus Network Setup Appendix D T & D Profibus Setup The Add I/O Module to Modular Slave window will drop down. Select the module for Slot 1 by clicking on the down arrow next to the I/O Module. Either select the generic name or the part number for the DL205 module located in that slot. 12. Click the OK button. Repeat these steps for each slot until all of the DL205 I/O modules have been added to your H2–PBC Slave configuration. H2–PBC Profibus Slave Base Controller Manual, 1st edition D–9 Think & Do Profibus Network Setup The configuration window now shows the complete H2–PBC Slave Base Controller connected to the Think & Do network. It can now be connected and put on line. 13. Either click on Configuration > Connect or on the Connect button. 14. After it is connected either click on Configuration > Scan or the Scan button. The system should now be running. Appendix C Error Codes Appendix D T & D Profibus Setup H2–PBC Profibus Slave Base Controller Manual, 1st edition 1 Siemens Profibus Network Set up with H2–PBC In This Appendix. . . . E Ċ Siemens Profibus Network Setup with a H2–PBC Appendix E Siemens Network E–2 Siemens Profibus Network Setup Setup a H2–PBC on Siemens Profibus Network For those who are using the H2–PBC slave on a Profibus network with a Siemens PLC, the examples on the following pages will step you through the process of setting up your network. The PLC used as Profibus master in this example is a Simatic 300. Simantic Manager Begin by opening your SIMANTIC Manager to configure the Profibus driver. 1. Use the hardware configuration to select the PLC processor. Appendix C Error Codes 2. Open the catalog window by clicking on the Catalog button, and select the proper S7 processor. Siemens Profibus Network Setup 3. Select New, and OK. 4. Make the necessary entries, then click OK. Appendix C Error Codes The New subnet window will appear allowing you to name the subnet. The new ID is also in the window. Appendix E Siemens Network After selecting the processor, the DP interface properties window will pop–up. E–3 Siemens Profibus Network Setup Appendix E Siemens Network E–4 Appendix C Error Codes Once the processor has been selected and the DP network is enabled, the configuration window should look like the diagram below. Siemens Profibus Network Setup E–5 The GSD file will need to be installed now. Appendix E Siemens Network 5. Click on Options and select Install New GSD... in the drop–down window. Appendix C Error Codes After installing the GSD file, the drop–down window will show the name of the newly loaded file. Siemens Profibus Network Setup The Configuration window will look like the one below. 6. Now, click on the H2–PBC and drag it to the Profibus network. Appendix C Error Codes Appendix E Siemens Network E–6 When the mouse button is released at the network node, the Properties window will appear so the correct node address can be entered. The transmission baud rate can be changed at this time also. Click OK when finished. Siemens Profibus Network Setup E–7 Appendix E Siemens Network Now that the H2–PBC is a node on the Profibus network, the Terminator I/O needs to be added to the DP Base Controller. 7. Open the H2–PBC configuration window by clicking on H2–PBC at the node. Appendix C Error Codes Siemens Profibus Network Setup Appendix E Siemens Network E–8 Open the H2–PBC I/O list by clicking on the + sign next to H2–PBC. Now you can chose the I/O modules which are installed in your Terminator base. You have the option of selecting the generic I/O or the Terminator I/O part number. The generic name is selected in this example. Appendix C Error Codes 8. Either click on the I/O name that you want and drag it to the configuration table to the left or double click on the I/O name and it will automatically go to the configuration list. Siemens Profibus Network Setup E–9 Appendix E Siemens Network After you have finished configuring the I/O for the H2–PBC DP Slave, the configuration window will look like the example below. Appendix C Error Codes Siemens Profibus Network Setup Appendix E Siemens Network E–10 Appendix C Error Codes 8. Now, click on Station, then click on Save and Compile update your project. This will save the project for downloading to the PLC. Siemens Profibus Network Setup E–11 Appendix E Siemens Network 9. Select PLC and Download... the hardware setup that was saved. Appendix C Error Codes