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(When fitted with a blind transmitter or digital display readout, the bellows and mechanical linkage are replaced with a solid state differential pressure sensor). Principle of Operation 2. Installation Planning and Site Selection Select a site which is convenient for viewing and which provides service access to the front and rear of the flowmeter. Note that the dial can be ordered in any orientation at 90 degree increments and can be easily re-oriented in the field. See Changing ! the Dial Orientation " in the installation section. The site selected should provide at least 10 pipe diameters of straight meter size pipe between the flow meter inlet and any upstream fitting such as elbow, tee or valves. There are no special requirements for the downstream connections to the meter. Note that the flow meters are calibrated based on schedule 40 pipe connections. Tubing and hoses do not have the same ID as pipe and should be transitioned to pipe at least 10 pipe diameter upstream of the flowmeter to achieve rated accuracy. Installation Conditions Figure 2 Avoid placing the flow meter where it will be subjected to water hammer and mount the flowmeter rigidly to minimize shock or vibration. Flow meters installed outdoors or exposed to splashing liquids should be ordered with a gasketed case. Protect from freezing liquids. Page 2 3.1 3. Installation Safety Considerations Do not exceed the pressure and temperature limits marked on the nameplate of the flow meter. Although each flow meter is pressure tested to 150% of nameplate rating, overpressure may cause injury, leaking or flow meter damage. Temperature ratings are determined by the effects on the mechanical linkage, elastomer seals and electronics (if electronics are fitted). If temperature ratings are exceeded, the flow meter may be damaged or fail. Contact the factory for application assistance for expanded temperature operation. 3.2 Changing the Dial Orientation Note the flow direction arrows on the body. If necessary, change the dial facing direction by removing the four screws holding the body to the housing. Do not remove the two screws holding the housing to the cell block assembly. Position the housing at any 90 degree position. Replace the four screws taking care not to pinch the o-ring seals. O-Rings O-Ring Installation Figure 3 3.3 Changing from Horizontal to Vertical or Vertical to Horizontal ABS Housing Remove the lens by rotating counter-clockwise by hand. Do not remove the pointer. Move the dial forward gently by prying with a small knife at the 12:00 o clock # position. Rotate the dial to the desired viewing position and push the dial into position. There are 4 locating indents on the dial edge and housing to position the dial at 90 degree increments. Aluminum Housing Using a small screwdriver blade to lift the end of the retainer ring up and out of the housing recess, remove the retainer ring and dial crystal. Do not remove the pointer. Remove the two screws holding the dial and rotate the dial to the desired viewing position. Reinstall the screws to hold the dial in position. It may be necessary to shorten the screws to approximately 1/8 "(3mm) to avoid contact with gear movement. Either Housing Rezero the flow meter using the FINE ADJUSTMENT procedure. 3.4 Threaded Bodies Make up thread joints using a suitable sealant. Be sure threads are clean and free of burrs before making up joint. 3.5 Wafer Style Bodies Install the flow meter between mating flanges. Take care to center the gaskets so that they do not protrude at all into the pipeline which will cause significant error. Page 3 4.1 4. Operation and Maintenance Preventative Maintenance The flow meter does not require routine lubrication or service of any kind. Keep the interior of the flow meter housing clean and free of dust, moisture, oils or corrosive materials. Protect the flow meter from dripping or splashing corrosives or solvents which may attack meter exterior and eventually damage the internal mechanism. 4.2 Checking Zero Water hammer or pressure surges can displace the bellows and cause the zero to shift. If the pointer does not return to the zero reference point when flow through the meter is zero, or if the pointer does not move away from the zero reference point at 12-15% of full scale flow, then check the zero adjustment as follows: ! Stop flow. ! Remove the lens ! Observe the position taken by the pointer. When properly adjusted, the pointer should point to the zero reference point as shown in Figure 4. ! If the pointer is positioned within 1/2 " (12mm) of zero reference point, then follow FINE ADJUSTMENT procedure to re-zero flow meter. ! If the pointer is positioned more then 1/2 " (12mm) from the zero reference point, then follow the COARSE ADJUSTMENT procedure. .02 -.05 " " Dial Pointer Zero Mark Zero Reference Point 4.3 Zero Reference Point Pinter Preload Figure 4 Figure 5 Checking the Pointer Preload If the fine adjustment has been performed repeatedly, the pointer return spring preload should be checked. Manually rotate the pointer CCW toward full scale. The pointer should stop at full scale. If the pointer goes beyond full scale, adjust with the cam nut following the COARSE ADJUSTMENT procedure. Otherwise, go to the FINE ADJUSTMENT procedure. 4.4 Coarse Zero Adjustment If necessary to restore spring preload, place a small screwdriver in the slotted pointer hub. Grip the pointer close to the hub on both sides of the hub and rotate the hub approximately one-quarter turn clockwise with respect to the pointer. Check preload by rotating the pointer CCW toward full scale. When properly adjusted, the pointer should stop at full scale. Page 4 4. Release the pointer. Using the cam nut, adjust the lever so that the pointer points to the zero reference point. Check the position of the stop nut. Applying force to the stop nut, manually move the center shaft to the right (as seen from the rear) and make certain that the stop nut contacts the cell block when the pointer stops. If necessary, adjust the stop nut to stop the pointer near the 6 o clock # position. The factory set point is the U! " in USA ! ." Operation and Maintenance (Continued) Cam Nut and Stop Nut Figure 6 IMPORTANT: The stop nut must stop the center shaft movement before the bellows hit the cell cap. If the bellows hit the cell cap, the bellow or cap can be damaged causing leaking or meter error. Adjust the cam nut until the pointer points at the zero reference point. Gently tap the flow meter housing to overcome residual friction while making the adjustment. Test for freedom of the pointer movement by rotating the pointer approximately 30 degrees and releasing. Pointer should return quickly to the zero reference point. Clean and reinstall the lens. 4.5 Fine Zero Adjustment Note: if fitted with 4-wire transmitter or with reed switches, do not use this procedure. Do all adjustments with the coarse zero adjustment. Adjustment of the zero using this method will require recalibration of the reed switches or transmitter. Grip the pointer close to the hub on both sides of the hub and rotate the hub with respect to the pointer. The pointer should aim directly at the zero ! reference point " printed on the dial as shown in figure 4. Gently tap the flow meter housing to overcome residual friction while making the adjustment. Test for freedom of pointer movement by rotating the pointer approximately 30 degrees and releasing. Pointer should return quickly to zero reference. Clean and reinstall lens. 4.6 Flow Calibration The orifice has been factory adjusted to provide the proper differential pressure for accurate flow meter operation. NIST traceable certifications are available when ordered prior to shipment or may be obtained by returning the flow meter for recalibration. Field calibration may be verified using the following procedure: Check the zero adjustment of the pointer. Cycle the flow rate from zero to full scale three to four times and observe the pointer motion. Pointer should return to zero smoothly. Page 5 4. Operation and Maintenance Establish a known flow rate through the flow meter corresponding to approximately 90% of full scale and observe the flow meter indication. Move the camfollower up to decrease the pointer indication or down to increase the pointer indication. To move the cam follower up, rest a screwdriver on the cell block with the blade between the cell block and center shaft. Pry gently up on the cam follower. To move the cam follower down, place the screwdriver on top of the cam follower. With the blade resting against the case press gently down. Take care not to put excessive forward pressure on the cam follower to prevent the C! " clip on the pivot shaft from coming off. Re-zero the flow meter using the cam nut. Cam Follower Cam Follower Adjustment Figure 7 Check flow meter indication at 50% of full scale. The flow meter should indicate actual flow rate within 3% of full scale. If meter does not indicate actual flow, consult factory. 4.7 Cleaning of Pressure Ports Remove the flow meter housing from the body by removing the 4 screws. Remove the pulsation snubbers from the body by inserting a small wood screw into the hole in the pulsation snubbers and gently pull them out. Clean the passages in the body and snubbers and reassemble. If you are unable to clean without further disassembly, the flow meter should be returned to the factory for service. Reassemble the flow meter housing to the body in the desired viewing position. Take care to properly seat the inner and outer o-rings before tightening screws. 4.8 Adjustment of Reed Switches Check the flow meter zero and correct if necessary using the coarse or fine zero procedure before proceeding. Connect continuity tester to N.O. contact. Loosen the switch clamp. Establish the desired flow rate for switch tripping. Slide the switch to the left most position. Range window should show a partial or complete green mark. Slowly slide to the right while monitoring N.O. contact. Switch will close. Continue to slide to the right. Switch will open (false trigger). Continue to slide to right until switch closes again. Adjust by sliding to the right to raise set point, left to lower. Tighten clamp. Note: Tiny adjustments may be required to reach the desired set point. Reed Switch Adjustment Figure 8 Page 6 5. Troubleshooting 5.1 Pointer Fluctuation Mechanical fluctuation of the pointer is usually a symptom of excessive turbulence in the pipeline. This is frequently caused by valves or fittings installed too close to the flow meter inlet. If moving the meter is not practical, snubbers with smaller holes (heavy duty snubbers) can be installed to increase the mechanical dampening of the flow meter. (Pulsation snubbers are installed standard on all gas flowmeters and on liquid flow meters unless ordered with viscosity correction). 5.2 Zero Shift The need to frequently re-zero the flow meter is an indication of excessive water hammer. Piping or operating procedures should be changed to reduce water hammer in order to prolong the life of the flowmeter. 5.3 Sluggish Meter Response Sluggish flow meter response can be caused by inadequate pointer return spring preload or by clogging of the pressure passages with debris. To check spring preload, see CLEANING OF PRESSURE PORTS. 6. Correction Factors 6.1 Liquid Service If the specific gravity of the fluid being metered differs from the value marked on the flowmeter dial, a correction factor, J, must be applied to the flow meter reading to obtain the actual flow rate. Actual flow rate = J x flow meter reading where: Sc = Specific Gravity for which the flow meter is calibrated Sa = Actual specific gravity of the fluid being metered. Example: Flow meter, calibrated for water (specific gravity = 1.0) reads 12.5 GPM for a lubricating oil with a specific gravity of 0.85. What is the actual flow rate? Therefore, actual flow = 1.085 x 12.5 = 13.56 GPM Page 7 6. 6.2 Correction Factors where: Compressed Gas Service If the gas pressure or temperature varies from the values marked on the flow meter dial, then a correction factor, K, must be applied to the flow meter reading to obtain the actual flow rate. Actual flow rate = K x flow meter reading K= (Continued) Pa = Actual gas pressure at inlet to flow meter, psig Pc = Calibrated gas pressure marked on the flow meter dial, psig Ta = Actual gas temperature at inlet to flow meter, F Tc = Calibrated gas temperature marked on the flow meter dial, F Example: Flow meter calibrated for compressed gas air at 100 F and 80 psig, reads 100 SCFM at an actual temperature of 70 F and pressure of 85 psig. What is the actual flow rate? K= K= 7. Therefore, actual flow rate = 1.05 x 100 = 105 SCFM Cutaway View Cutaway View Front Figure 9 M1 Rev H Installation, Operation and Manintenance Manual Page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Installation and Wiring ......................................................................................... 1 1.1 General ......................................................................................................................1 1.2 Precautions ................................................................................................................1 2. Interfacing the frequency output............................................................................2 3. Interfacing the limit switches ............................................................................... 2 4. Field Calibration (4-20 mA dc) ............................................................................ 3 5. Field Calibration (0-1000 Hz) .............................................................................. 4 Figures Figure 1 Figure 2 Figure 3 Terminal Strip ............................................................................................ 1 K-factor Table........................................................................................... 2 Transmitter Connections ......................................................................... 3 Figure 4 Transmitter Board .................................................................................... 4 1.1 General The transmitter board is fitted inside the enclosure of either the threaded or wafer style flowmeter. Option W provides a 4-20 mA dc, option Y provides a 0-1000 Hz frequency, option X provides set point switching and option Z combines W, X & Y. Installation & Wiring The position of the gear lever is detected using a pair of magnets mounted on the lever and a solid state Hall effect sensor mounted on the circuit board. The output of the transmitter is linear with flow. The transmitter is powered by an external 24 volt dc power supply provided by the user. A rated capacity of 100 mA is required to power all options. 1.2 Precautions The power supply used to power the transmitter MUST BE ISOLATED. This means that the power supply ground and the input signal grounds must NOT be common. Some batch controllers and counters have auxiliary power supplies which are not isolated. Use of these non-isolated power supplies will cause a failure of the power supply and/or the transmitter board. Terminal Strip Figure 1 Important. Do not connect terminals 7 and 9 together. Damage will result. The installation must be 4-wire. One pair of wires supplies 24 Vdc to pins 7 and 8 and one pair carries the 4-20 mA signal to the peripherals. Page 1 2.1 Frequency output interfacing The frequency output is always factory set to 1000 Hz at full scale flow. To count total flow from the frequency output, it is necessary to scale this output. The scaling factor, K is derived as follows: Interfacing the frequency output K = 1000 pulses / sec x 60 sec / min full scale flow rate (units / min) The table below was computed from the above equation and is presented for your convenience. Scale K-factor 1 2 3 4 6 8 10 15 60000 30000 20000 15000 10000 7500 6000 4000 Scale 20 25 30 40 50 60 80 100 K-factor 3000 2400 2000 1500 1200 1000 750 600 Scale 120 150 200 240 250 300 400 500 K-factor 500 400 300 250 240 200 150 120 Scale 600 800 1000 2000 3000 4000 6000 K-factor 100 75 60 30 20 15 10 K-factor Table Figure 2 The frequency output is a square wave with an amplitude of 5 Vp (into a 10 K ohm or greater impedance). The on time is controlled at 270 microseconds ± 30 microseconds. The frequency output falls to 0 Hz. whenever the flow rate falls below approximately 20% F.S. Important. Do not connect terminals 6 and 7 together. Damage will result. The installation must be 4 wire. One pair of wires supplies 24 V dc to pins 7 and 8 and one pair of wires carries the frequency signal to the peripherals. If the current option is fitted, an additional pair of wires is required to carry the current output. 3.1 Limit switch interfacing Power is required to the transmitter board in order for the limit switches to operate. When no power is available, both switches are open and do not close regardless of the flow rate. Interfacing the limit switches Page 2 LO Switch When power is applied at zero flow, the LO switch closes. As flow increases to the set point, the LO switch opens. HI Switch When power is applied at zero flow, the HI switch remains open. As flow increases to the set point, the HI switch closes. Each switch can be independently set to anywhere in the range. Therefore, the terminology of HI or LO is purely arbitrary. The user can achieve the desired fail safe system wiring by reversing the convention if necessary. As a result the relays can be wired to suit most system or alarm applications. Internal 24V + 10 + 9 OP AMP 8 Internal Voltage Regulator + 7 } } 6 5 4 3 2 1 NOTE: 4-20mA Loop i.e.; Control Panel, Batch Controller, etc. or other device requiring 4-20mA signal@24Vdc with 800 max. impedence . +24 Vdc IN Frequency output to frequency counter or other control driven by frequency signal 0-1KHz@ »5.1Vp + } Low Output } High Output Any switched device, i.e. bells, buzzers lamps, computer/controller inputs, etc. Not to exceed: 3A @24Vdc 1A @117Vac 0.5A@230Vac ALL GROUNDS, +24Vdc in, 4-20 mA, and frequency output MUST be isolated from each other. Transmitter Connections Figure 3 4.1 Test equipment Fluke 9600A digital multimeter or equivalent Non-metallic screwdriver Field Calibration (4-20 mA dc) 4.2 Setup Remove the back cover plate to gain access to the adjustment pots and the mechanical parts of the flowmeter. (Refer to the Installation, Operation and Maintenance Manual for the Series 7000 and Series 8000 Flo-Gage if necessary.) Remove the housing lens to gain access to the pointer. Make all mechanical adjustments before proceeding. DO NOT APPLY POWER UNTIL ALL CONNECTIONS ARE MADE. Connect 24 V dc power supply positive to terminal 8 and negative to terminal 7. Set multimeter to milliamp scale and connect to terminal 9 and 10. Turn power on. Observe current output reading. Page 3 Field Calibration (4-20 mA dc) (Continued) Transmitter Board Figure 4 4.3 Adjustment pot location Pots VR1, VR2 and VR3 are located just to the right of the terminal strip when viewing the meter from the rear. VR1 is adjacent to terminal 10, VR2 is the center pot and VR3 is the rightmost. See Figure 4. 4.4 Calibration Note: The easiest way to set the pointer for calibration of the transmitter is with the vertical lever. By manipulating this lever, the pointer can be driven up/down scale to the desired location, simulating the flowrate at any given point. (Take care not to flex this lever front to back as calibration will be affected.) Adjust zero pot VR1 fully CCW. Adjust 4 mA output pot VR2 to 4.00 mA. Set pointer to 30%. Adjust zero pot VR1 to 8.8 mA ±0.2 mA. Set pointer to 95%. Adjust span pot VR3 to 19.2 mA ±0.2 mA. Repeat zero (VR1) and span (VR3) adjustments until both adjust within specifications. 5.1 Field Calibration If the transmitter is fitted with current output, adjust current output first. With the pointer at 95% F.S. set VR6 span pot for 950 Hz ±30 Hz. If current output is not fitted, the meter MUST be returned to the factory for calibration. 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V00/'3,/&1)*>&'O&%+B+'J0M&%'AB//4P'g04-)6&' 7$6B%&'2' 80*1B$-')*1'AK$&41'80**&>-$0*'X&-)$4+' L0%'3A )*1'[h'./-$0*+' h2''][g'W'#3]3\W'=\X'8=V3_]=(3.\'(]=\Ah3(([]'.J(3.\A'#!'=\X'#2' J)6& ' !' WIRING AND PROGRAMMING Digital Display Option RW3 Digital Display Accessory DR-1 Page Table of Contents 1. Installation and Wiring............................................................................ 1 1.1 General............................................................................................... 1 1.2 Wiring Built-In Digital Readout............................................................ 1 1.3 Wiring Remote Digital Readout........................................................... 2 1.4 Wiring Pulse Output............................................................................ 3 2. Programming Definitions........................................................................ 4 3. Programming Flowchart......................................................................... 6 4. Error Codes............................................................................................. 8 5. Battery Replacement.............................................................................. 8 6. Dimension Drawing (DR-1)..................................................................... 8 7. Specifications.......................................................................................... 9 Figures Figure 1 Wiring Built-In Digital Readout.................................................................. 1 Figure 2 Wiring Remote Digital Readout................................................................. 2 Figure 3 Obtaining a Voltage Pulse Output............................................................. 3 Figure 4 Pulse Output Schematic............................................................................ 3 Figure 5 Pulse Shape.............................................................................................. 3 Figure 6 Dimension Drawing Remote Readout (DR-1)........................................... 8 1.1 General 1. Installation & Wiring This manual covers the wiring and programming of the digital display which is installed in the flow meter housing (Option RW3) and accessory digital display remote mo unting (Option DR-1). See page 5 Output to Flow Chart for transmitter output (Options W2, W3 and RW3) and M2 Manual for transmitter (Option W). The display provides up to 4 1/2 digits for rate and 8 digits for totalization. The display incorporates a microprocessor for scaling and selectable square root extraction. An isolated, scaled open collector output is included for operating a remote contact closure for remote totalization. See figure 3 to convert this output to a voltage output. The remote digital display (DR-1) requires a 4-20mA signal which is provided by transmitter Options W2, W3 or W. The W2, W3 and RW3 are a 2 wire loop powered (square root function) and the W option is a 4 wire transmitter (linear output signal). A n external 24Vdc power supply is required (Option PS-24). 1. 1.2 Wiring built-in digital readout Installation & Wiring span pot (20 mA ) zero pot (4 mA ) For use with digital readout (option RW 3) only (Continued) 2 3 + - 24 VDC power supply + 4 5 optional receiving device with square root extraction remote reset (no contact ) Wiring remote digital readout Figure 2 Page 2 7 - Figure 1 1.3 6 + 1 12345678 remote totalizer (see figure 3) 1. 1.4 Wiring the pulse output Installation & Wiring (Continued) Figure 3 Obtaining a Voltage Pulse Output Figure 4 Pulse Output Schematic Figure 5 Pulse Shape Caution: Observe proper polarity when connecting the pulse output. The pulse output circuitry can be damaged by reserve polarity or by voltages exceeding 30 volts. Page 3 2. Definitions Ent CodE: (enter code) This prompt will only appear if the panel lock is ON. Enter the password code to enter the program menu. Press the key to increment each digit code. Press the key to step to the next digit to the left. Press the E key to enter the 4 digit code. If the entered code is correct, the display will advance to the next menu prompt (Clr tot). If incorrect, the display will return to the run mode. To override the lock code or if you forgot your password enter 2910 to access the menu or change password. Clr tot: (clear total) Clears (resets) totalizer. Press the E key to clear the total and return to the run mode. Press the M key to skip and advance to the next menu selection. key to 3 or 4: (3.5 or 4.5 digits) Choose between 3.5 or 4.5 digit rate display. Press the step to the desired choice. Press the E key to enter the displayed choice (factory set at 4.5). dEC Loc: (decimal location for ratemeter) Sets the decimal location for the ratemeter and the rAtE Lo & rAtE Hi settings. Press the key to move the decimal. Press the E key to enter the displayed decimal location. tDEC: (totalizer decimal) Sets the decimal location for the totalizer. The totalizer decimal is not a dummy decimal and will scale the totalizer display accordingly. (i.e. if the tdec is set in the tenths position (1234567.8), 100 will be displayed as 100.0). The location of the decimal point allows for greater resolution of both the totalizer display and the pulse output. The pulse output advances at a rate dependent on the least significant digit of the totalizer. The totalizer decimal location is restricted to a maximum of 4 pplaces (1234.5678). tot dESC: (totalizer descriptor) This allows you to illuminate one of the available key to select the descriptors on the display (GAL, LIT, FT3, M3 or "blank"). Press the descriptor. Press the E key to enter the selected descriptor (Based on flow meter model number). rAt dESC: (ratemeter descriptor / scaling) Sets the rate readout. Choose rate per hour, minutes, seconds or "blank" (when no descriptor is selected the unit assumes that the key to step to the rate lo and rate hi are entered in units per second). Press the desired choice. Press the E key to enter the illuminated descriptor (Based on flow meter model number). inPut: (input type) Choose linear (Lin) for transmitter (Option "W") or square root extraction (59.u) for transmitter Options W2, W3 or RW3). Press the key to step to the desired input type. Press the E key to enter the displayed choice (Based on flow meter model number). rAtE Lo: (rate low) Sets the low setting for the 4-20mA analog input. Key in the low rate key to value which corresponds to the 4mA input (factory setting is 0000). Press the increment each digit. Press the key to step to the next digit to the left. Press the E key to enter the displayed rate lo value. rAtE Hi: (rate high) Sets the high setting for the 4-20mA analog input. Key in the high rate value which corresponds to 20mA input (Based on flow meter model number full scale key to increment each digit. Press the key to step to the next flow rate). Press the digit to the left. Press the E key to enter the displayed rate hi value. Lo Cut: (low cutoff) Percent of input (0.1 to 9.9) below which all inputs will assume the rate lo value. (i.e. With Lo Cut set 9.9 and rAte Lo set at 0, all inputs below 5.6mA will read 0). Factory set at 2.2 to reflect lowest reading possible approximately 15% of full scale. PuLSEout: (pulse out divider) This allows the unit to output a pulse for each least significant total count divided by the selected divider. The pulse out can be divided by 1 (d1), 10 (d 10), 100 (d 100) or off (oFF). With the divider set at 1, the unit will give a pulse out for every increment of the LCD displayed. Page 4 2. CAL: (calibrate; yes or no) Select Yes to calibrate the unit, select NO to skip the calibration procedure. Press the key to select YES or NO. Press the E key to enter the displayed selection. Definitions CAL Lo: (calibrate low) Apply an accurate 4mA signal at (no flow) to the input and Press the E key. If the calibration is successful the unit will display "donE CAL Lo". If the calibration is not successful the display will read "donE CAL Err" see error codes page 8. Press the M key to continue. (Continued) IMPORTANT: The factory calibrates all flow meters based on the flow meter model number calibration can only be performed with a known flow standard that corresponds to the full scale flow rate of the flow meter. CAL Hi: ( calibrate high) apply an accurate 20mA signal (full scale flow rate) to input and Press the E key.If the calibration is successful the unit will display "donE CAL Hi". If the calibration is not successful the display will read "donE CAL Err" see error codes page 8. Press the M key to continue. LoC CodE: ( lock code) Sets the 4 digit lock code to be entered when the unit prompts Ent CodE. This allows the user to gain access to the menu when the unit is locked. Press the key to increment each digit. Press the key to step to the next digit to the left. Press the E key to enter the displayed code. Record this number here for later use! LOCK CODE__________________ (Override Code: 2910) LoC unit: (lock unit) Sets the panel lock ON or OFF. Press the NO (OFF). Press the E key to enter the displayed selection. key to select YES (ON) or NOTE: A hardware jumper menu lockout is also available (see figure 2). The hardware jumper does not inhibit contact closure reset at terminals 3 and 4. Output to Flow Chart Connect multimeter in series with the current loop. With pipline pressurized, adjust zero pot until current output reads 4.00 mA ± 0.02 mA at no flow. Establish a known flow rate through the flow meter as close to 95% of full scale as practical. Set span using the formula below. Set span, span is set using the following formula: I = 16 Q² + 4.00; where I = current output in mA, Q = decimal % of full scale. Click here to access calculator. % FS 20 30 40 50 60 Current Output 4.64 5.44 6.56 8.00 9.76 % FS 70 80 90 95 100 Current Output 11.84 14.24 16.96 18.44 20.00 Page 5 3. Programming Flowchart NOTE: All menu selections are saved upon exiting the program menu and returning to the run mode. When making menu changes, do not remove loop power until returning to the run mode. Example: 1 1/2- 71- VUR- 60- ARW3 (Option RW3 - 2 wire loop powered transmitter 4-20mA. Press the M key to enter the programming menu. If the panel lock is ON, you must enter the 4 digit lock code to gain access to the menu. key to increment each Press the individual digit of the code. key to advance to the next Press the digit. Press the E key to enter the displayed code. If the code is correct, display advances to "CLr tot", if not, display returns to run mode. Press the E key to clear the totalizer and return to the Run Mode. Press the M key to skip and go to next menu item. key to step to the desired Press the number of digits for the rate display. Press the E key to enter the displayed choice. Press the M key to skip and keep the existing choice. key to step the decimal to Press the the next digit. Press the E key to enter the displayed decimal location. Press the M key to skip and keep the existing choice. key to step the decimal to Press the the next location. Press the E key to enter the displayed decimal location. Press the M key to skip and keep the existing decimal location. key to step to the desired Press the totalizer descriptor. Press the E key to enter the displayed descriptor. Press the M key to skip and keep the existing descriptor. key to step to the desired Press the rate descriptor. Press the E key to enter the displayed descriptor. Press the M key to skip and keep the existing descriptor. (Choose the descriptor which reflects the time base used for rate high) key to step to the desired Press the input type. press the E key to enter the displayed choice. Press the M key to skip and keep the existing input type. Page 6 Press the key to increment each individual digit of the rate. key to advance to the next digit. Press the Press the E key to enter the displayed value. Press the M key to skip and go to next menu item. key to increment each Press the individual digit of the rate high setting. key to advance to the next digit. Press the Press the E key to enter the displayed value. Press the M key to skip and keep the existing value. key to increment each Press the individual digit of the low cutoff setting. key to advance to the next digit. Press the Press the E key to enter the displayed value. Press the M key to skip and keep the existing value key to step to the desired Press the divider for the pulse output. Press the E key to enter the displayed divider. Press the M key to skip and keep the existing divider. key to step to cal YES or cal Press the NO. Press the E key to enter the displayed choice. Press the M key to skip and proceed to loc code. Press the E key when 4mA is supplied to the input. Press the M key to skip and proceed to cal hi. "Done" will appear to signal that the cal lo was successful. Press the M key to advance to cal hi. Press the E key when 20mA is supplied to the input. Press the M key to skip and proceed to loc code. "Done" will appear to signal that the cal hi was successful. Press the M key to advance to loc code. key to increment each Press the individual digit of the lock code. key to advance to the next digit. Press the Press the E key to enter the displayed code. Press the M key to skip and keep the existing code. key to step to the desired lock Press the setting. Press the E key to enter the displayed lock setting. Press the M key to skip and keep the existing setting. Page 7 4. Error Codes ERROR CODE 0000 rAtE Err donE CAL Err E bAttry E PuLSE 5. Battery Replacement This error message is displayed when the "RATE LO" value is set equal to or higher than the "RATE HI" value. Press the M to reenter the "RATE LO' and "RATE HIGH" values. This error message is displayed when the "CAL LO" or "CAL HI" input is set at a value which is out of range (see "CAL LO" and "CAL HI" in programming section for calibrating input range). Press M to re-enter the "CAL LO" and/or "CAL HI" procedure. If a low battery / invalid memory condition is detected, the display will flash and the "BAT" descriptor will come on. Press M to acknowledge the condition. E BATTERY will be displayed. Replace the battery with loop power connected, the unit must be recalibrated if loop power was not maintained. This error message is displayed when the total is advancing at a speed greater than the pulse output capability. Choose a greater pulse divider or select "OFF". Recommended battery: Panasonic BR2330 3V 250mA-H Lithium (2 yr, standby life) The polarity of the battery must be correct. Plus (+) must be on top as indicated on the conductor arm. Note: Power the unit from the 4-20mA loop while the battery is being replaced to avoid the need to recalibrate the unit. If the loop power was not maintained the unit will return to the default settings, all menu items must be re-entered. Return to section 3 and follow the programming example to re-enter all menu items based on your model number (see nameplate label for model number details). 6. Dimensions Figure 6 Dimensions - Remote Readout DR-1 Page 8 Keypad: 4 tactile feedback keys 7. Specifications Description: Featuring up to 4 1/2 digits of rate and 8 digits of total, the digital indicator is a loop powered indicator capable of accepting either a linear or square root 4-20mA inputs. An isolated scaled pulse output is available for hook up to a remote totalizer. Numeric password protection prevents unauthorized access to menu. Specifications: Power Input: 100mA, 24Vdc power supply (Not Included) Internal Battery (Setup & totalizer memory storage only) 3 V 250mA -H Lithium (2 yr. Standby life) Display: Rate Display: (selectable decimal) 3.5 or 4.5 Digits (selectable), 0.35" High, Display updatesonce every two seconds. Rate Descriptor: /SEC, /MIN, /HR, or Blank Totalizer Display: (selectable decimal) 8 Digit (99999999), 0.2" High Totalizer Descriptors: GAL, LIT, FT3, M3 or "blank" Low Battery Error Detection: "BAT" descriptor Under / Over range Indication: Flashing display Environmental: Operating Temperature -4ºF (-20ºC) to +158ºF (70ºC) Humidity 0-90% Noncondensing Accuracy: 0.1% Full Scale Resolution, ± 1 Count Temperature Drift: 50 ppm/ºC Typical 200 ppm/ºC Worst Case Listing: CE Compliant Inputs: Signal Inputs: Full Scale Range: 4 to 20 mA DC Loop Voltage Drop: 6 Volts Maximum Reverse Polarity Protection Over Current Protection to 60 mA 16 Bit resolution; 1 sample every 2 seconds Low cutoff supplied to inhibit indications at low flow rates Reset Inputs: Internal Pullup Resistor: 100 k to ± 3 VDC High (logic 1): Open or 3-30 VDC Low (logic 0): Less than .5 VDC Minimum On: 25 msec Pulse Ouput: The pulse output advances with the least significant digit of the totalizer Type: Opto-isolated open collector transistor Max. voltage (off state): 30 VDC Current (on state): 5 mA @ .9 V drop, .1 mA @ 0.7 drop Pulse Duration: 15 msec Pulse Output Rate: 25 CPS max. Pulse output divider: User selectable. ÷ 1, ÷ 10, ÷ 100 or off Calibration & Operation: Input Scaling: Via front keypad Decimal Point: Via front keypad Reset Input: Via front keypad or remote dry contact closure Lockout: Password: Unauthorized menu changes can be prevented by entering a user selectable password (5 digit number). If you forgot the password you can access the menu by using the override password 2910. Jumper: An internal jumper shunt is provided for applications requiring a sealed menu and totalizer lockout. Install the jumper to enable the lock. (see Typical Wiring, Pg. 2) M4 Rev E Wiring and Programming Options RW3, DR-1 Page 9 Installation and Startup Instructions Option R2 and R3 with KT-1 and KT-3 1. 2. Install the body in the piping system according to the Installation, Operation and Maintenance Manual (M1). 2.1 ABS Housing Installation Remove the back cover plate screws. Mount the housing assembly to the wall, panel or bracket using #6 screws in from the front through the back cover plate and into the wall. (These screws and other hardware are NOT INCLUDED). Caution: Do not over tighten the mounting screws, damage may result. 3. 3.1 Piping Installation Connect the housing assembly and body with ¼ tubing or piping suitable for the process condition. Accessory kits provide suitable fittings (KT-1 Brass or KT-3 316 SST). Tubing not included. Close ball valve at the flow meter body. Open the equalizing valve. Pressurize the system by establishing flow. Open the ball valve and check for leaks. Purge the air from the system until steady flow is attained (1-2 minutes). Close the equalizing valve to complete the installation. Figure 1 Remote Mount ABS Housing Page 1 4. 4.1 Aluminum Housing Installation Remove the back cover plate screws. Mount the housing assembly to a bracket or panel using #8-32X3/8 Pan HD screws. (These screws and other hardware are NOT INCLUDED). Installing the aluminum housing may require an additional custom fabricated bracket to mount to a wall or rigid surface. Caution: Do not over tighten screws as damage may result. Be sure to check proper connection before startup with respect to high and low pressure ports, reversing the connection may result in damage to the indicator assembly. 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