Download Closed System Catalog (00716-I0610)
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For Customer / End-User DEF Drum & IBC Closed Systems Container Valve Systems CLOSED, SEALED & SECURE 2 Order Toll-Free 1-866-755-4477 www.industrial.micromatic.com DEF Distribution CLOSED, SEALED & SECURE 3 Ways to Go, 3 Sizes & 1 Recommended Solution To determine which packaging choice best suits your operating requirements you need to answer three simple questions: 1. What is the size of the fleet to be serviced, and how many truck miles driven? 2. What size package will deliver the greatest level of operating effeciency? 3. What is the most cost-effective distribution option, i.e. ONE-WAY, RETURNABLE or ON-SITE REFILLING? Distribution Options RETURNABLE / REFILLABLE Fill – Transport – Dispense Return – Refill Transport... One-Way Returnable On-Site Refilling ON-SITE REFILLING Fill - Transport - Dispense - Refill On-site Dispense - Refill On-Site... Ways to Go ONE-WAY Fill – Transport – Dispense – Dispose / Recycle. Container Size Options 55-GALLON DRUM supplies up to 11,000 miles*. Ideal for one or two trucks operations and can last several months. 55-Gal 275-Gal Drum 330-Gal IBC (Tote) 330-GALLON IBC supplies up to 66,000 miles*. IBC (Tote) is delivered by truck and requires unloading by forklift. Sizes 275-GALLON IBC supplies up to 55,000 miles*. IBC (Tote) is delivered by truck and requires unloading by forklift. NOTE: * Above calculations based at 3% usage at average fuel economy of 6 miles per gallon. Container volume/mileage usage may vary depending on vehicle dosage rate. In cold climates, containers should be stored indoors to prevent freezing. CLOSED SYSTEM Solutions Ensure ISO 22241 DEF Purity CLOSED, SEALED & SECURE 55-Gal 275 / 330-Gal Container Valve Systems The Micro Matic CLOSED, SEALED & SECURE Container Valve Systems help maintain DEF purity from manufacturer to the end-user. Provides for tamper evidency and supports DEF Warranties. Order Toll-Free 1-866-755-4477 www.industrial.micromatic.com 3 Closed, Sealed & Secure Container Valve Systems Single Trip / One Way Economical EPV Reusable Economic Plastic Valve • Economical & Low Cost Dispense Coupler – 316 Stainless Steel – Reusable – 3A Orange Key Container Valve – HDPE Plastic – 3A Orange Key • Container Valve Consists of Recyclable Plastic Parts • Proprietary DEF Keyed System • Tamper Evident • DEF Compatible Down Tube – HDPE Plastic – Drum: Straight With 30º Cut Bottom – IBC: Tube With Flexible Bellows • Compatible With 2.5" x 5 Buttress Threaded 55 Gallon Drums and 275/330 Gallon IBC’s Economical & Low Cost – Closed, Sealed & Secure for DEF Market. Distribution Option 4 Single Use Order Toll-Free 1-866-755-4477 www.industrial.micromatic.com Closed, Sealed & Secure Container Valve Systems Returnable / Refillable On-Site Filling RSV Reusable Stainless Valve Fill Coupler – 316 Stainless Steel – 4 Pin Key – On-Site Filling Dispense Coupler – 304 Stainless Steel – 4 Pin Key On-Site Filling Container Valve – 304 Stainless Steel – 4 Cam Key • Reusable - Refill without Cleaning or Reconditioning • Robust & Durable Down Tube – HDPE Plastic • Proprietary DEF Keyed System – Drum: Straight Tube With Flexible Bellows • Tamper Evident • DEF Compatible – IBC: Tube With Flexible Bellows • Compatible With 2.5" x 5 Buttress & 2" BSP Threaded 55 Gallon Drums and 275/330 Gallon IBC’s The Only On-Site Filling – Closed, Sealed & Secure System for DEF Market. Distribution Options Install Mutli-Use Fill Transport Dispense Refill Order Toll-Free 1-866-755-4477 www.industrial.micromatic.com 5 DRUM - 55 Gallon EPV Closed System Standard Installation - Detailed Diagram Stainless Steel EPV Dispense Coupler Connects to the EPV Container Valve and pump hose. 1 4 HDPE Plastic EPV Container Valve 5 HDPE Plastic EPV Down Tube with 30º Cut Preferred Component. Robust construction designed for many years of service life. HDPE Plastic EPV Valve Dust Cover Fits into the EPV Container Valve to protect against debris. Designed for a single trip / one way system. Threads into 2.5" x 5 Buttress. 2 Down tube connects to EPV Container Valve body housing. EPV Crimp On Tamper Evident Seal Tamper Evident seal secures the EPV Container Valve to Drum. This protects unauthorized removal of the EPV Container Valve from the Drum. 3 6 EPV Installation / Removal 3A Keyed Tool Connects to a standard 1/2” drive torque wrench to install the EPV Container Valve. Torque specification 12 - 15 ft./lb. Installer use only. 55 Gallon - DRUM 8 6 EPV Down Tube Expansion Tool Used to prime Down Tube before attaching to EPV Container Valve. Ensures proper sealing of Down Tube over Container Valve O-ring. Installer use only. 7 Crimp-On Tamper Evident Seal Installation Tool Used to install Crimp-On Tamper Evident Seal. Secures EPV Container Valve to Drum. Installer use only. Order Toll-Free 1-866-755-4477 www.industrial.micromatic.com DRUM - 55 Gallon EPV Closed System Standard Installation - Parts 1 Single Trip / One Way Install - Transport - Dispense - Disposal / Recycle 1 2 Part Description Number DISPENSE COUPLER EPV Dispense Coupler FDA (316 Stainless Steel) 1/2" NPT Male Thread Outlet 2.5" x 5 Buttress 3A / Orange EPDM 756-008B EPV Dispense Coupler FDA (316 Stainless Steel) 3/4" Barbed Outlet 2.5" x 5 Buttress 3A / Orange EPDM EPV 2" Crimp-On Tamper Evident Seal 2.5" x 5 Buttress Orange NA EPV Container Valve Dust Cover (Non-Tamper Evident) 2.5" x 5 Buttress Orange NA 2.5" x 5 Buttress 3A / Orange EPDM NA NA NA NA EPV Down Tube (HDPE Plastic) For 55 Gallon Drum 30º Cut (805 mm length, 1/2" diameter) INSTALLATION / REMOVAL TOOL (Installer Use Only) 3 WWX-160 EPV Container Valve Install / Removal Tool 4 CRIMP-ON TAMPER EVIDENT INSTALLATION TOOL (Installer Use Only) G-10 8 EPV Container Valve (HDPE Plastic) DOWN TUBE 754-001 7 749-325 CONTAINER VALVE 102-136/805 6 2 DUST COVER 755-003 5 756-008B (Preferred Component) CRIMP-ON TAMPER EVIDENT SEAL (Installer Use Only) WWX-160 4 Seal Type 756-008 749-325 3 Reusable Thread / Key / Color EPV Crimp-On Tamper Evident Installation Tool NA NA NA NA 755-003 DOWN TUBE EXPANSION TOOL (Installer Use Only) 741-913 EPV Down Tube Expansion Tool USER MANUAL 204-030-405 Diameter: 1/2 in. EPV User Manual NA NOTE: All wetted metal components are HDPE Plastic & Stainless Steel. 7 NA 5 6 805 mm G-10 ( Installer Use Only) 754-001 (Installer Use Only) 8 204-030-405 741-913 ( Installer Use Only) 102-136/805 (For 55 Gallon Drum) Order Toll-Free 1-866-755-4477 www.industrial.micromatic.com 7 DRUM - 55 Gallon RSV Closed System Standard Installation - Detailed Diagram Stainless Steel RSV Fill Coupler For filling in a closed system through the RSV Container Valve System. 1 5 For use at manufacturer and on-site filling in the field. Provides flow rate of 35 GPM. Stainless Steel RSV Dispense Coupler Attaches to the pump connector hose. Self venting and prevents vacuum build-up in the container. For use with RSV Container Valve. Plastic RSV Tamper Evident Cap Tamper Evident cap for the stainless steel RSV Container Valve. Stainless Steel Tamper-Evident Wire Seal Tamper Evident wire cable secures the RSV Container Valve to Drum. This protects unauthorized removal of the RSV Container Valve from the Drum. 2 6 Stainless Steel RSV Container Valve 7 HDPE Plastic RSV Down Tube with Flex Bellows This is the RSV Container Valve that threads into a drum. For use with RSV Fill Head and RSV Dispense Couplers. 3 For use after Drum is filled from DEF manufacturer thru transportation to end-user to ensure RSV Container Valve has not been tampered. Plastic RSV Dust Cover Simple dust cover for the Stainless Steel RSV Container Valve (NON-Tamper Evident). For use when RSV Dispense Coupler and Fill Head Coupler is disconnected from RSV Container Valve. 4 Plastic Flex Tube Assembly for use with the RSV Container Valve. 55 Gallon - DRUM 8 This tube is for use the 55 Gallon Drum for use through the bung opening. RSV Container Valve Installation / Removal Tool Attaches to a standard 1/2" drive torque wrench to install the RSV Container Valve and tube into a Drum. Torque specification 22 - 25 ft./lb. For use with RSV Container Valve. Installer use only. 8 Order Toll-Free 1-866-755-4477 www.industrial.micromatic.com DRUM - 55 Gallon RSV Closed System Standard Installation - Parts 1 On-Site Filling Returnable / Refillable / On-Site Refilling Fill - Transport - Dispense - Returnable / Reusable (On-Site Filling) Part Number 1 744-026 2 3 4 5 6 7 Thread / Pin / Cam Seal Type 744-026 RSV Vapor Recovery Fill Head Coupler (35 GPM Flow Rate) 1" NPT Liquid Inlet, 1/4" NPT Vapor Recovery Outlet 4 Pin Viton® 2 DISPENSE COUPLER 744-048 RSV Dispense Coupler Horizontal 3/4" Barbed Outlet 4 Pin EPDM 744-050 RSV Dispense Coupler Horizontal 3/4" BSPP Female Threaded Outlet 4 Pin EPDM 2.5" x 5 Buttress 4 Cam NA 2.5" x 5 Buttress and/or 2" BSP NA NA NA TAMPER EVIDENT SHIPPING CAP RSV Container Valve 102-081 Tamper Evident Cap (Red) DUST COVER RSV Container Valve 102-014 Dust Cover (Non-Tamper Evident) TAMPER EVIDENT WIRE RSV Tamper Evident Wire Brammal Seal, CE-Z11-618 18" length x 1/16" diameter Stainless Steel CONTAINER VALVE 743-016 RSV Container Valve 2" BSP / 4 Cam Viton® 743-096 RSV Container Valve 2.5" x 5 / 4 Cam Viton® 743-097 RSV Container Valve 2.5" x 5 / 4 Cam EPDM NA NA 4 Cam NA NA NA 744-048 Horizontal 3/4" Barbed Outlet 3 4 102-081 102-014 5 CE-Z11-618 DOWN TUBE 743-203/810 8 Description FILL COUPLER (Filler Use Only) RSV Down Tube (HDPE Plastic) For 55 Gallon Drum (810 mm length, 1" diameter) 6 INSTALLATION / REMOVAL TOOL (Installer Use Only) 741-084 RSV Container Valve Install / Removal Tool 743-097 USER MANUAL 00274-I0808b RSV Comprehensive Instruction Manual NOTE: All wetted metal components are stainless steel. 7 8 00274-I0808b Diameter: 1 in. 741-084 (Installer Use Only) 743-203/810 (For 55 Gallon Drum) 810 mm Order Toll-Free 1-866-755-4477 www.industrial.micromatic.com 9 IBC - 275 & 330 Gallon EPV Closed System Center Mounted - Detailed Diagram Stainless Steel EPV Dispense Coupler Connects to the EPV Container Valve and pump hose. 4 1 Preferred Component. Robust construction designed for many years of service life. HDPE Plastic EPV Valve Dust Cover Fits into the EPV Container Valve to protect against debris. HDPE Plastic EPV Container Valve Designed for a single trip / one way system. Threads into 2.5" x 5 Buttress. 5 Tamper Evident seal secures the EPV Container Valve. This protects unauthorized removal of the EPV Container Valve from the IBC. 2 HDPE Plastic EPV Down Tube with Flex Bellows Tube for the EPV Container Valve and for applications where the valve is installed in the center cap of a 275 or 330 Gallon IBC, flexes to the side for optimum product extraction. 3 275 & 330 Gallon - IBC 9 10 The standard IBC usually comes with a NPT bung in the center cap. Customers will want to convert these caps to the 2.5" x 5 buttress bung opening so they can use the EPV Container Valve System. Order this cap to ensure you have the correct 2.5" x 5 Buttress threaded opening. 6 EPV Crimp-On Tamper Evident Seal Plastic 6” Center Mount Cap EPV Down Tube Expansion Tool Used to prime Down Tube before attaching to EPV Container Valve. Ensures proper sealing of Down Tube over Container Valve O-ring. Installer use only. 7 EPV Installation / Removal 3A Keyed Tool Connects to a standard 1/2” drive torque wrench to install the EPV Container Valve. Torque specification 12 - 15 ft./lb. Installer use only. 8 Crimp-On Tamper Evident Seal Installation Tool Used to install Crimp-On Tamper Evident Seal. Secures EPV Container Valve to Drum. Installer use only. Order Toll-Free 1-866-755-4477 www.industrial.micromatic.com IBC - 275 & 330 Gallon EPV Closed System Center Mounted - Parts 1 Single Trip / One Way Install - Transport - Dispense - Disposal / Recycle Reusable Part Number Description 1 2 756-008 EPV Dispense Coupler FDA (316 Stainless Steel) 1/2" NPT Male Thread Outlet 2.5" x 5 Buttress 3A / Orange EPDM 756-008B EPV Dispense Coupler FDA (316 Stainless Steel) 3/4" Barbed Outlet 2.5" x 5 Buttress 3A / Orange EPDM EPV 2" Crimp-On Tamper Evident Seal 2.5" x 5 Buttress 3A / Orange NA EPV Container Valve Dust Cover (Non-Tamper Evident) 2.5" x 5 Buttress 3A / Orange NA 2.5" x 5 Buttress 3A / Orange EPDM 2.5" x 5 Buttress EPDM 7 EPV Container Valve 6" Center Mount Cap 4 DOWN TUBE 755-641/1065 EPV Down Tube (HDPE Plastic) For 275 Gallon IBC Flex Bellows (1065 mm length, 1/2" diameter) NA NA 755-641/1245 EPV Down Tube (HDPE Plastic) For 330 Gallon IBC Flex Bellows (1245 mm length, 1/2" diameter) NA NA 3A / Orange NA INSTALLATION / REMOVAL TOOL (Installer Use Only) EPV Container Valve Install / Removal Tool 755-003 5 CRIMP-ON TAMPER EVIDENT INSTALLATION TOOL (Installer Use Only) G-10 9 WWX-160 6" CENTER MOUNT CAP 754-001 8 3 CONTAINER VALVE 301-807 6 2 749-325 DUST COVER 755-003 5 756-008B (Preferred Component) CRIMP-ON TAMPER EVIDENT SEAL (Installer Use Only) WWX-160 4 Seal Type DISPENSE - COUPLER 749-325 3 Thread / Key / Color EPV Crimp-On Tamper Evident Installation Tool NA NA 301-807 DOWN TUBE EXPANSION TOOL (Installer Use Only) 741-913 EPV Down Tube Expansion Tool USER MANUAL 204-030-405 EPV User Manual NA NA NA NA NOTE: All wetted metal components are HDPE Plastic & Stainless Steel. 9 741-913 ( Installer Use Only) 204-030-405 8 G-10 (Installer Use Only) 7 Diameter: 1/2 in. 6 1065mm 754-001 (Installer Use Only) 755-641/1065 (For 275 Gallon IBC) Order Toll-Free 1-866-755-4477 www.industrial.micromatic.com 11 IBC - 275 & 330 Gallon RSV Closed System Center Mounted - Detailed Diagram Stainless Steel RSV Fill Coupler For filling in a closed system through the RSV Container Valve System. 1 5 For use at manufacturer and on-site filling in the field. Provides flow rate of 35 GPM. Stainless Steel RSV Dispense Coupler Attaches to the hose to pump the DEF from the container. This is a self venting Coupler and allows atmospheric air into the container. For use with RSV Container Valve. Plastic RSV Tamper Evident Cap Tamper Evident cap for the stainless steel RSV Container Valve. Stainless Steel Tamper-Evident Wire Seal Tamper Evident wire cable secures the RSV Container Valve to Drum. This protects unauthorized removal of the RSV Container Valve from the Drum. 2 6 Stainless Steel RSV Container Valve 7 Plastic 6” Center Mount Cap 3 Simple dust cover for the Stainless Steel RSV Container Valve (NON-Tamper Evident). For use when RSV Dispense and Fill Head Coupler is disconnected from RSV Container Valve. The standard IBC usually comes with a NPT bung in the center cap. Customers will want to convert these caps to the 2.5" x 5 buttress bung opening so they can use the tamper evident features of the RSV Container Valve System. Order this cap to ensure you have the correct 2.5" x 5 Buttress threaded opening. For use after IBC is filled from DEF manufacturer thru transportation to end-user to ensure RSV Container Valve has not been tampered. Plastic RSV Dust Cover Threads into an IBC. This is the RSV Container Valve only, no plastic tube is attached. For use with RSV Fill Head and RSV Dispense Couplers. 4 8 Plastic Flex Tube Assembly for use with the RSV Container Valve. 275 & 330 Gallon - IBC 9 HDPE Plastic RSV Down Tube with Flex Bellows This tube is cut for a 275 or 330 Gallon IBC for use through the center cap and flexes to the side for optimum product extraction. RSV Container Valve Installation / Removal Tool Attaches to a standard torque wrench to install the Drum Valve and tube into an IBC. Torques to 22 - 25 ft./lb. For use with RSV Container Valve. Installer use only. 12 Order Toll-Free 1-866-755-4477 www.industrial.micromatic.com IBC - 275 & 330 Gallon RSV Closed System Center Mounted - Parts 1 Returnable / Refillable / On-Site Refilling Fill - Transport - Dispense - Returnable / Reusable (On-Site Filling) Part Number Description 1 2 3 FILL COUPLER (Filler Use Only) RSV Vapor Recovery Fill Head Coupler 744-026 (35 GPM Flow Rate) 1" NPT Liquid Inlet, 1/4" NPT Vapor Recovery Outlet 7 4 Pin EPDM 744-050 RSV Dispense Coupler Horizontal 3/4" BSPP Female Threaded Outlet 4 Pin EPDM RSV Container Valve Tamper Evident Cap (Red) 2.5" x 5 Buttress 4 Cam NA RSV Container Valve Dust Cover (Non-Tamper Evident) 2.5" x 5 Buttress and/or 2" BSP NA NA NA TAMPER EVIDENT SHIPPING CAP DUST COVER 9 On-Site Filling 2 744-048 Horizontal 3/4" Barbed Outlet 3 4 102-081 102-014 5 CE-Z11-618 TAMPER EVIDENT WIRE RSV Tamper Evident Wire Brammal Seal, 18" length x 1/16" diameter Stainless Steel CONTAINER VALVE 743-016 RSV Container Valve 2" BSP / 4 Cam Viton® 743-096 RSV Container Valve 2.5" x 5 / 4 Cam Viton® 743-097 RSV Container Valve 2.5" x 5 / 4 Cam EPDM 6" CENTER MOUNT CAP 301-807 8 Viton® 744-048 CE-Z11-618 6 4 Pin RSV Dispense Coupler Horizontal 3/4" Barbed Outlet 102-014 5 Seal Type DISPENSE COUPLER 102-081 4 Thread / Pin / Cam 744-026 6" Center Mount Cap 2.5" x 5 Buttress EPDM 6 743-097 301-807 7 DOWN TUBE 743-236/1065 RSV Down Tube (HDPE Plastic) For 275 Gallon IBC Flex Bellows (1065 mm length, 1 in. diameter) NA NA 743-236/1245 RSV Down Tube (HDPE Plastic) For 330 Gallon IBC Flex Bellows (1245 mm length, 1" diameter) NA NA 4 Cam NA NA NA Diameter: 1 in. INSTALLATION / REMOVAL TOOL (Installer Use Only) 741-084 RSV Container Valve Install / Removal Tool RSV USER MANUAL 00274-I0808b RSV Comprehensive Instruction Manual NOTE: All wetted metal components are stainless steel. 743-236/1065 (For 275 Gallon IBC) 9 00274-I0808b 8 1065mm 741-084 (Installer Use Only) Order Toll-Free 1-866-755-4477 www.industrial.micromatic.com 13 IBC - 275 & 330 Gallon EPV Closed System Top Side Mounted - Detailed Diagram Stainless Steel EPV Dispense Coupler Connects to the EPV Container Valve and pump hose. 1 Preferred Component. Robust construction designed for many years of service life. HDPE Plastic EPV Valve Dust Cover Fits into the EPV Container Valve to protect against debris. EPV Crimp-On Tamper Evident Seal Tamper Evident seal secures the EPV Container Valve. This protects unauthorized removal of the EPV Container Valve from the IBC. 2 4 HDPE Plastic EPV Container Valve 5 HDPE Plastic EPV Down Tube with 30º Cut Tube for the EPV Container Valve and for applications where the valve is installed in the top side bung of a 275 & 330 Gallon IBC. 3 6 8 EPV Down Tube Expansion Tool Used to prime Down Tube before attaching to EPV Container Valve. Ensures proper sealing of Down Tube over Container Valve O-ring. Installer use only. EPV Installation / Removal 3A Keyed Tool Connects to a standard 1/2” drive torque wrench to install the EPV Container Valve. Torque specification 12 - 15 ft./lb. Installer use only. 275 & 330 Gallon - IBC 14 Designed for a single trip / one way system. Threads into 2.5" x 5 Buttress. 7 Crimp-On Tamper Evident Seal Installation Tool Used to install Crimp-On Tamper Evident Seal. Secures EPV Container Valve to Drum. Installer use only. Order Toll-Free 1-866-755-4477 www.industrial.micromatic.com IBC - 275 & 330 Gallon EPV Closed System Top Side Mounted - Parts 1 Single Trip / One Way Install - Transport - Dispense - Disposal / Recycle Part Number 1 2 6 2.5" x 5 Buttress 3A / Orange EPDM 756-008B EPV Dispense Coupler FDA (316 Stainless Steel) 3/4" Barbed Outlet 2.5" x 5 Buttress 3A / Orange EPDM 2 749-325 EPV 2 in. Crimp-On Tamper Evident Seal 2.5" x 5 Buttress Orange NA EPV Container Valve Dust Cover (Non-Tamper Evident) 2.5" x 5 Buttress 3A / Orange NA 2.5" x 5 Buttress 3A / Orange EPDM DUST COVER CONTAINER VALVE EPV Container Valve (HDPE Plastic) 3 WWX-160 DOWN TUBE 102-136/975 EPV Down Tube (HDPE Plastic) For 275 Gallon IBC 30º Cut (975 mm length, 1/2 in. diameter) NA NA TBD EPV Down Tube (HDPE Plastic) For 330 Gallon IBC 30º Cut (TBD mm length, 1/2 in. diameter) NA NA 3A / Orange NA 4 INSTALLATION / REMOVAL TOOL (Installer Use Only) EPV Container Valve Install / Removal Tool 755-003 CRIMP-ON TAMPER EVIDENT INSTALLATION TOOL (Installer Use Only) G-10 8 756-008B (Preferred Component) CRIMP-ON TAMPER EVIDENT SEAL (Installer Use Only) 754-001 7 Seal Type EPV Dispense Coupler FDA (316 Stainless Steel) 1/2" NPT Male Thread Outlet 755-003 5 Thread / Key / Color 756-008 WWX-160 4 Description DISPENSE COUPLER 749-325 3 Reusable EPV Crimp-On Tamper Evident Installation Tool NA NA Diameter: 1/2 in. DOWN TUBE EXPANSION TOOL (Installer Use Only) 741-913 USER MANUAL EPV Down Tube Expansion Tool NA NA 204-030-405 EPV User Manual NA NA 5 NOTE: All wetted metal components are stainless steel. 8 741-913 ( Installer Use Only) 204-030-405 7 G-10 (Installer Use Only) 6 975 mm 754-001 (Installer Use Only) 102-136/975 (For 275 Gallon IBC) Order Toll-Free 1-866-755-4477 www.industrial.micromatic.com 15 IBC - 275 & 330 Gallon RSV Closed System Top Side Mounted - Detailed Diagram Stainless Steel RSV Fill Coupler For filling in a closed system through the RSV Container Valve System. 5 1 Tamper Evident wire cable secures the RSV Container Valve to IBC. This protects unauthorized removal of the RSV Container Valve from the IBC. For use at manufacturer and on-site filling in the field. Provides flow rate of 35 GPM. Stainless Steel RSV Dispense Coupler Attaches to the hose to pump the DEF from the container. This is a self venting Coupler and allows atmospheric air into the container. For use with RSV Container Valve. Plastic RSV Tamper Evident Cap Tamper Evident cap for the stainless steel RSV Container Valve. Stainless Steel Tamper-Evident Wire Brammal Seal 2 6 Stainless Steel RSV Container Valve 7 HDPE Plastic RSV Down Tube with Flex Bellows 3 Threads into IBC. This is the RSV Container Valve only, no plastic tube is attached. For use with RSV Fill Head and RSV Dispense Couplers. For use after IBC is filled from DEF manufacturer thru transportation to end-user to ensure RSV Container Valve has not been tampered. Plastic RSV Dust Cover Simple dust cover for the Stainless Steel RSV Container Valve (NON-Tamper Evident). For use when RSV Dispense and Fill Head Coupler is disconnected from RSV Container Valve. 4 Plastic Flex Tube Assembly for use with the RSV Container Valve. 275 & 330 Gallon - IBC 8 This tube is cut for the 275 & 330 Gallon IBC for use through the top side bung opening. RSV Container Valve Installation / Removal Tool Attaches to a standard torque wrench to install the RSV Container Valve and tube into an IBC. Torques to 22 - 25 ft./lb. For use with RSV Container Valve. Installer use only. 16 Order Toll-Free 1-866-755-4477 www.industrial.micromatic.com IBC - 275 & 330 Gallon RSV Closed System Top Side Mounted - Parts 1 On-Site Filling Returnable / Reusable / Refillable Fill - Transport - Dispense - Returnable / Reusable (On-Site Filling) Part Number 1 Description FILL COUPLER (Filler Use Only) RSV Vapor Recovery Fill Head Coupler (35 GPM Flow Rate) 1" NPT Liquid Inlet, 1/4" NPT Vapor Recovery Outlet DISPENSE COUPLER 744-026 2 3 4 5 7 8 4 Pin Viton® 744-048 RSV Dispense Coupler Horizontal 3/4 in. Barbed Outlet 4 Pin EPDM 744-050 RSV Dispense Coupler Horizontal 3/4 in. BSPP Female Threaded Outlet 4 Pin EPDM 2.5" x 5 Buttress 4 Cam NA 2.5" x 5 Buttress and/or 2" BSP NA NA NA TAMPER EVIDENT SHIPPING CAP RSV Container Valve 102-081 Tamper Evident Cap (Red) DUST COVER RSV Container Valve 102-014 Dust Cover (Non-Tamper Evident) TAMPER EVIDENT WIRE RSV Tamper Evident Wire Brammal Seal, 18" length x 1/16" diameter Stainless Steel CONTAINER VALVE CE-Z11-618 6 744-026 Thread / Pin / Cam Seal Type 743-016 RSV Container Valve 2" BSP / 4 Cam Viton® 743-096 RSV Container Valve 2.5" x 5 / 4 Cam Viton® 743-097 RSV Container Valve 2.5" x 5 / 4 Cam EPDM DOWN TUBE 743-203/975 RSV Down Tube (HDPE Plastic) For 275 Gallon IBC (975 mm length, 1" diameter) NA NA TBD RSV Down Tube (HDPE Plastic) For 330 Gallon IBC (TBD mm length, 1" diameter) NA NA 4 Cam NA NA NA INSTALLATION / REMOVAL TOOL (Installer Use Only) 741-084 RSV Container Valve Install / Removal Tool 2 744-048 Horizontal 3/4" Barbed Outlet 3 4 102-081 102-014 5 CE-Z11-618 6 743-097 Diameter: 1 in. RSV USER MANUAL 00274-I0808b RSV Comprehensive Instruction Manual NOTE: All wetted metal components are stainless steel. 8 7 743-203/975 (For 275 Gallon IBC) 975 mm 741-084 (Installer Use Only) 00274-I0808b Order Toll-Free 1-866-755-4477 www.industrial.micromatic.com 17 EPV Closed System Connect & Disconnect EPV Dispense Coupler - Instructions CONNECT 2 3 1 Insert Coupler Push Coupler Down 1 Pull up Lever on Side of Coupler Turn Hose Clockwise DISCONNECT 2 3 Turn Hose Counter-Clockwise 4 Coupler Clicks & Locks in Place Pull Coupler up & Remove 00812-I0610 18 Order Toll-Free 1-866-755-4477 www.industrial.micromatic.com RSV Closed System Connect & Disconnect RSV Dispense Coupler - Instructions 1 Insert Coupler 1 Push Down Handle Button with Thumb CONNECT 2 3 Turn Handle Clockwise Push Down Handle DISCONNECT 2 3 Handle Unlocks & Releases up Turn Handle Counter-Clockwise 4 Handle Clicks, Locks & Remains Down 4 Pull up to Remove 00811-I0610 Order Toll-Free 1-866-755-4477 www.industrial.micromatic.com 19 www.industrial.micromatic.com Order Toll-Free 1-866-755-4477 00716-I0610 Copyright © 2009 Micro Matic USA, Inc. All Rights Reserved.