Download CYBER GAUGE Sensor Connection USER`S MANUAL

(CSW / CSO / CSP / COV As of October, 2014 No.2)
The Future of Cyber Gauges is Here and Now.
CYBER GAUGE
USER’ S MANUAL
OBD or SENSOR SYSTEM
Sensor Connection
Thank you for purchasing this PIVOT product.
Please read this manual carefully and keep it for future
reference.
● If this produc t is given to
another user, make sure to
include this User’ s Manual.
Product
WATER TEMP
＋
OIL TEMP
OIL PRESSURE
VOLTAGE
SENSOR UNIT
Contents
cSW
CSO
CSP
COV
CSU
Please check the contents of the package
Contents / WARNING / CAUTION …… 1
Features ………………………………… 1
Part Names and Displays ……………… 2
Connecting The Wires …………… 2 ~3
Installing The Product…………………… 3
Basic Operation ………………………… 4
Switching The Display and Setting …… 4
Troubleshooting ………………………… 4
Meter
Gauge
Cable
Pressure
Sensor
Meter
Holder
Pressure Sensor
Cable
Double-sided
Tape
Allen
Wrench
Temperature
Sensor
Only CSP
Temperature Sensor
Cable
Only CSW/CSO
Cushion
Tape
×2
User’ s
Manual
(This Book)
Need to purchase separately sold Sensor Unit (CSU) to operate meter.
The contents of the Sensor unit package
Sensor Unit
WARNING
Improper use or disregard of these warnings
may result in the injury or death of people.
●Do not work in areas where there is excessive exhaust.
Due to vehicle exhaust emission poisoning or fire may result in a damage to
humans.
●Do not crush the cable.
Please be careful that the cable does not get crushed by the seat rail or car
door steel plate, nor cut by any sharp steel plate as this may cause a poor
connection or an electric short leading to fire or other danger.
●Do not operate while driving.
Operating or checking the display during driving may cause an accident;
please use with the utmost consideration for safety.
●Please securely fasten the product to a stable place and be
sure to store bundle away all wires with tape, etc...
It is very dangerous to pull tangled wires by force or allow tangled wires to
interfere with driving.
2-pin Power Cable
with fuse 3A
CAUTION
Double-sided
Tape
Zip Ties
(Large) × 2
(Small) × 5
Cut
Connectors
×2
Improper use or disregard of these warnings may cause
injury to persons, damage the product and other things.
●This product is for DC12V cars;
Installation cannot be carried out on cars with other voltage batteries.
●Just after installation do not exert any strong force on the product.
When double-sided tape is used for an installation be warned that when hot the tape
temporarily losses adhesiveness.
●Do Not Use Chemical Cleansers.
If the unit gets dirty please wipe with a soft cloth to remove any dirt. Do not use chemical
cleansers such as thinner, benzene, or alcohol.
●Do not install the product in any place subject to high temperature or
any place where water may be splashed.
●Make sure to replace all screws and parts to their original place.
●Do not install the product in a place where it will cause distraction.
●Do not, in any manner, process, take apart, or make changes to this
product.
Features
Sensor Connection Models
Wide Range Compatible Sensor Connection Models
Warning and Peak reading
Blinks red LED at the set value as Warning and the Peak reading.
*Sensors for display is included
Stepping Drive
Our stepping motor is able to provide a smooth, highly precise display.
Low Position Holder
New meter gauge holder allows for installation at 5 mm lower than normal.
Illumination
White LED lighting of Dial and Needle.
Linkage Possible
For a sleek one-line connection from multiple gauges to unit use our link
cable (sold separately).
1
Part Names and Displays
【Meter】
1
2
Display each data
2 LED
Blinks red LED at the set rpm and
the Peak reading.
3 Switch
Use to set the warning and
display and reset the peak value.
4 Needle
Shows the current values and peak value.
5 Illumination
Product
Number
(View from Gauge Connection)
6
Normally illuminated when on display.
7
Display Range
(View from Car Connection)
6 Meter connector
Connect gauge cable
7 Power connector
Connect power cable
8 Pressure connector
Connect Pressure Sensor
9 Oil temp connector
Connect Oil temp Sensor
10 Water temp connector
Product
【Unit】
(dial : white, needle : white)
3
4
CYBER GAUGE
1 Display
Warning
Peak
WATER TEMP
CSW
20 〜 120°C
Over the set value
Maximum side
OIL TEMP
CSO
50 〜 150°C
Over the set value
Maximum side
OIL PRESSURE
CSP
0 〜 1000kPa
Under the set value
Lowest side
VOLTAGE
COT
7 〜 17V
Under the set value
Lowest side
8
Connect Water temp Sensor
Size
9 10
Unit
Meter
[Unit：mm]
15 30
70
ø60
ø65
50
Depth22
Connecting the Wires
Basic Wiring
Link Wiring (Link Cable is separately sold)
Meter
Meter
3-pin
Connector
(1.5m)
(1.5m)
3-pin
Connector
(1.5m)
(0.15m)
(1m)
IGN
(1m)
Earth
Meter Holder
Red
(0.15m)
3-pin
Connector
Meter
Holder
Black
Meter Cable
2-pin
Connector
3-pin Connector
Can be connected to any of the four positions
Meter
Cable
(2.5m)
[Connection
by bullet terminal]
Unit
(1.5m)
Temperature Sensor
[For Water Temp]
Can be connected to any
of the four positions
(2.5m)
[Connection
by bullet terminal]
4-pin
Connector
3-pin Connector
Unit
Temperature Sensor
[For Oil Temp]
2-pin
(2.5m)
Connector
Pressure Sensor
[For Oil Pressure]
Link Cable
3-pin Connector
Procedure for connecting Power
Cable and each sensor is same
as basic wiring.
【Reference】
Link Cable
required number
Meter
Link cable
2
1
3
2
4
3
Meter can be connected to up to four in both basic and link wiring. For link wiring, need to purchase separately sold link cable in accordance with the number
of the meter.
Earth
IGN
Red
Connect to the IGN (12V with key ON)
using the cut connectors (included).
(Do not connect to ACC)
Black
with earth
terminal
Fasten to a screw of a metal
part which is earthed.
●Painted screws and screws connected to plastic
parts are not earthed; make sure to connect only to a
place which is earthed.
How to use the Cut Connectors
1
10 mm
Peel off of the vinyl
cover at connection.
2
2
10 mm
Peel of f of the vinyl
c ove r at t h e e n d of
the product’ s wire.
3
Wrap around both
wire coils.
4
5
Close tightly with cut
connector.
Insulate with vinyl
tape.
When crimping, please
use crimpers or use
pliers to bend and then
solder together.
Connecting Sensor
Depending on the installation you may need a sensor adaptor. (sensor connector 1/8 PT sold separately)
1. Be sure to securely connect the sensor adaptor according to the manual so as to prevent any leakage of water and oil.
2. Be careful not to carry out this installation while engine is hot; it may result in burns or injury. Make sure engine has sufficiently
cooled down before attempting installation.
Connecting Water Sensor
Use the hose joint (sold separately) to
attach the temperature sensor to the
upper hose of radiator.
Connecting Oil Sensor
Connecting Pressure Sensor
Oil Drain Hole Installation
Oil Element Installation
Pressure
sensor
Sensor adapter for drain hole
Oil pan
drain hole
(sold separately)
Temperature
sensor
① Cut the upper radiator hose at a suitable
s p ot .( Water c o o l ant w ill s p ill out , s o
prepare replacement coolant.)
(sold separately)
Standard
drain packing
Cut
White tape
to prevent leakage
Engine oil
element connection
1⁄8PT
Oil
element
White tape
to prevent leakage
1⁄8PT
Upper hose
Sensor adapter (sold separately)
Oil Element Installation
Temperature
sensor
Radiator
(sold separately)
Engine oil
element connection
Sensor adapter
WARNING
Hose band
(sold separately)
Upper hose
1⁄8PT
Sensor adapter
(sold separately)
1⁄8PT
White tape
to prevent leakage
Engine
brock
Oil
element
Temperature
sensor
White tape
to prevent leakage
(sold separately)
Pressure
sensor
1⁄8PT
② Fit the hose band onto the cut upper hose
and securely connect the cut hose to the
hose joint with the hose band, so as no
leakage will occur.
Hose joint
Oil Pressure switch Installation
White tape
to prevent leakage
(sold separately)
Oil pressure
switch
●About SUBARU Horizontally-opposed Engine
For cars chassis that are low
to the ground or in cases
where road conditions may be
poor, please do not use this
type of installation. It may lead
the sensor to bump against
the ground and break or be
damaged.
If you install in a car with a SUBARU horizontallyopposed engine, and use the screw hole in the oil
pump to install the oil pressure sensor, the vibration
from the oil pressure may be so great. This may cause
damage to the sensor. If you plan to install in such a
car model, please use the oil element installation adaptor as shown at right.
Installing The Product
Installing The Meter
(Installation with the Meter Holder)
① Fasten using the double-sided
② After deciding the position
③ Affix Cushion tape on 2 to 4 places to the
tape. (Clean the sur fac e;
removing all oil and dust.)
and angle of the meter
face, fasten the Hexagonal
bolt on both sides to
secure.
base of the meter and install the gauge into
the Meter Holder.
Meter
Holder
Double-sided
tape (Included)
Clean to remove
oil and dust
Double-sided
tape (Included)
be sure about where you wish to
*Please
install the meter, as it is not advisable to
●When using Link Cable, put the connector to the
back of Meter Holder as shown in the below diagram.
Push the remained cable between the meters to
inside of Meter Holder.
Meter
Connector
Meter
Cable
Hexagonal bolt
reuse double-sided tape.
Meter
Holder
Installing The Unit
Fastening to
Flat Space
(Example of Installation)
Zip tie
(Large)
Connector
Unit
Double-sided
tape
(Included)
Cable
When Fastenings
to a Cable or Pipe
Clean to
remove
oil and dust.
Through
holes
Thick cable
or pipe
As shown in the above diagram , fasten
t h e u n i t i n to p o s i t i o n s n o t u s u a l l y
affected by water.
3
Basic Operation
1
Key Switch
ON
2
Opening Demo
3
Real-time display
4
5
Key Switch
OFF
Meter OFF
The needle stops
when the key is
turned OFF.
(Engine stop)
(Engine start)
Opening Demo
●The needle will move to the lowest value side several times for searching position. Then it will move to the maximum value and finally to reading for current
measurement item.
Switching The Display and Setting
Peak reading display
1
Reset the Peak reading
1
Press the switch
once
4
Peak reading display
1
5
Real-time display
ON
ENGINE
or
Turn the key switch
ON and display the
meter
START
STOP
Without braking,
press down twice
Reset the Peak reading
2
LED will light off.
LED will light.
3
Press the switch
for 3 seconds
Pressing the switch while displaying the
peak reading will re-set the peak reading.
While the meter is in operation, press
the switch once.
2
Measuring the lowest voltage
by voltmeter
START
or
ENGINE
Start the engine and
check the lowest
voltage with Peak
reading display
START
STOP
With braking,
press down once
Real-time display
B a c k t o r e a l - t i m e d i s p l ay a f t e r 3
seconds releasing the switch.
●Recommend to charge or replace the battery if it's lower
about 1V or more than when new.
※Each peak value can be reset by the key OFF.
Setting of Warning
※Can't make setting of Warning while displaying Peak reading(LED lighting).
1
3
Press the switch
for 3 seconds
While the meter is in operation,
press the switch for 3 seconds.
2
Press
the switch
While holding down
the switch, change the warning setting.
Each pressing of
the switch will
raise, at the
maximum point it
will return to the
minimum point.
4
5
※By continually pressing down on the switch the needle will
move to the maximum point.
Setting warning point display
Release
the switch
Real-time display
LED will light off and back to
real-time display after 3 seconds
releasing the switch.
LED will brink.
Troubleshooting
Trouble
Possible Causes
Possible Solutions
Does not work with Engine start.
Poor connection of Gauge cable ,
Link Cable or Power Cable .
Please reconfirm whether wiring and connections
are correct or not.
Do not show the value with connecting
the Temperature sensor.
Poor connection of Temperature sensor
or breaking of wire.
Please reconfirm Temperature sensor and
whether wiring and connections are correct or not.
Do not show the value with connecting
the Pressure sensor.
Poor connection of Pressure sensor
breaking of wire.
Please reconfirm Pressure sensor and whether
wiring and connections are correct or not.
or
Features of the meter
WATER
TEMP
For Preventing
Overheating and
Checking Warm-up
This gauge allows you to not only check
warm-up operation but help prevent
overheating due to lack of coolant or
trouble in the coolant line.
OIL
TEMP
For Preventing
Engine Trouble
Use not only to check oil cooler
performance, but also, prevent engine
trouble caused by viscosity reduction
due to high oil temperatures.
OIL
PRESSURE
For Preventing
Trouble from
Oil Pressure Loss
Use to check for sudden temporary loss
of oil pressure caused by higher rpm in
sports driving or tilt in oil level.
VOLTAGE
Battery Checking
for New-Era Systems
Use to calculate battery life by checking
voltage drop during idling and minimum
voltage at start up, as well as, check on
your bat ter y rec harging status from
regenerative braking.
※Our products have already been recognized as our Industrial Property or are in the process of receiving Industrial Property status.
※We plan in the near future to take all possible legal measures to protect against unfair competition from look-alike products using similar designs,
regulating characteristics, circuitry and circuitry layout.
※We strictly prohibit the unlicensed use of the PIVOT trademark and the unauthorized use of PIVOT User’ s Manual.
4
PIVOT CORPORATION 87-3, Shimookada Okada, Matsumoto-shi, Nagano, 390-0313 JAPAN
http://pivotjp.com/