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Series 6000 LHC VME64x-Crate User Manual *00647.A1 *00647.A1 User’s Manual W-Ie–Ne-R VME 6021 CERN Plein & Baus GmbH General Remarks The only purpose of this manual is a description of the product. It must not be interpreted as a declaration of conformity for this product including the product and software. W-Ie-Ne-R revises this product and manual without notice. Differences of the description in manual and product are possible. W-Ie-Ne-R excludes completely any liability for loss of profits, loss of business, loss of use or data, interrupt of business, or for indirect, special incidental, or consequential damages of any kind, even if WIe-Ne-R has been advises of the possibility of such damages arising from any defect or error in this manual or product. Any use of the product which may influence health of human beings requires the express written permission of W-Ie-Ne-R. Products mentioned in this manual are mentioned for identification purposes only. Product names appearing in this manual may or may not be registered trademarks or copyrights of their respective companies. No part of this product, including the product and the software may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language in any form by any means with the express written permission of W-Ie-Ne-R. Detailed Information This User Manual contains only rudimentary information to operate the device. To perform installation and maintainance tasks it is necessary to read the “Series 6000 LHC VME64x-Crate Technical Manual” (order no. *00571) Control Cabinet In the context of this user manual, the control cabinet must fulfill the requirements on fire-protective enclosures according to EN 60950 / IEC 60950 / UL 60950. The device is intended for operation in control cabinets or in closed areas. If operated outside of a control cabinet, the front and back of the crate must be closed by the front pannels of the inserted VME-Modules/ Transition Modules or by a well fitted front plate. The LAN connection must be done via a shielded cable with conductive connector shells, which are fixed with screws. Furthermore, an additional fire-protective enclosure is required which must not affect proper air circulation. Mains Voltage and Connection The Power supplies are equipped with a “World”- mains input (rated voltage range: 100-240 VAC, frequency: 50-60 Hz, rated current: 16 A). Before connecting to the mains please double-check correspondence. Mains input connection at the power supply side is done with a 3-pin HIRSCHMANN connector or power terminals. There is no main fuse inside. A circuit breaker for overcurrent protection 16A, type B or C (EN / IEC 60898, VDE 0641), has to be installed externally. Before disconnection the HIRSCHMANN connector, the power supply should be switched into standby state. (Use the ON/OFF-Switch of the fan tray or the rocker switch beside the HIRSCHMANN connector to switch into standby) Hirschmann. Pin 1 Pin 2 Pin 3 Earth 02.05.06 Signal L N PE Description Phase Return, Neutral not connected Protective Earth 2 Color of the Wire black or brown blue green/yellow *00647.A1 User’s Manual VME 6021 CERN W-Ie–Ne-R Plein & Baus GmbH Content 1 Operation, Function and Connections .............................................................................. 4 1.1 Power Supply Main Switch.......................................................................................... 4 1.2 Liquid cooled Power Supplies...................................................................................... 4 1.3 Fan Tray Operation and Control .................................................................................. 4 1.3.1 Hot Swapping of LX Fan Tray............................................................................. 4 1.3.2 LX fan-tray UEL 6020 Front panel with CANbus Connectors........................... 5 2 Technical Details.............................................................................................................. 6 2.1 EMI .............................................................................................................................. 6 2.2 Protection Provisions.................................................................................................... 7 2.3 Water cooled Versions, Flow Rates ............................................................................. 8 3 Conformity Certificate ..................................................................................................... 9 02.05.06 3 *00647.A1 User’s Manual VME 6021 CERN W-Ie–Ne-R Plein & Baus GmbH 1 Operation, Function and Connections 1.1 Power Supply Main Switch A rocker switch for AC on / off is situated at the rear side of the power supply. Please note that this connector do not disconnect the power supply from mains completely! Many internal components remains under high voltage (about 400VDC). When this switch is in OFF Position ( O ) all other functions are disabled, including any remote control action (remote monitoring is possible). Also the Main Switch at fan tray front panel doesn’t work until the rear rocker switch is in “ON” ( | ) position again. 1.2 Liquid cooled Power Supplies Liquid (water) cooled power supplies wit item numbers 0P07.xxxx and 0P17.xxxx should be always operated with an adequate water flow (see 02.3). 0P07.xxxx is still equipped with aluminum heat exchanger, 0P17.xxxx with stainless steel pipes. Two water taps (input / output) with integrated valves are installed at the rear side of the power supply. The tap-valves are closed when the mating parts have been removed. An overpressure valve prevents damages of the cooling circuit by overpressure. ATTENTION: Do not readjust the brass-screw of the valve. 1.3 Fan Tray Operation and Control All monitoring and control operations are performed by a micro-processor based alarm and control circuit placed inside the UEP 6021 power supply monitored by UEL 6020 fan trays. The reasons of a trip off will be displayed on the alphanumerical display and monitored via network (CANbus). Voltages, currents, cooling air temperatures, fan speed, power dissipation of inserted modules, operation time of power supply and fan tray and net parameters can be shown on the fan-tray display. 1.3.1 Hot Swapping of LX Fan Tray If the “hot swap” function is activated (AUTO OFF), the crate can be full powered during withdrawal of the fan tray. The power supply will trip off to prevent damage of inserted modules 1. if the operating time with removed fan tray is too long (30 seconds) 2. when the programmed second limit of slot 1 temperature sensor (or of optional installed ones) exceed. 02.05.06 4 *00647.A1 User’s Manual W-Ie–Ne-R VME 6021 CERN Plein & Baus GmbH SYS Reset Switch (protected ) Power On LED Main Switch ON / OFF; Status LEDs: Trip off Rest Green Yellow Yellow Red Status Fan Fail Over Heat SYS Fail Alphanumeric Display MODE SELECT Switch Fan SPEED Switch and LED AUTO OFF Switch and LED Network ADDRess Switch LOCAL Switch and LED CANbus connector 1 female CANbus connector 2 male 1.3.2 LX fan-tray UEL 6020 Front panel with CANbus Connectors 02.05.06 5 *00647.A1 User’s Manual W-Ie–Ne-R VME 6021 CERN Plein & Baus GmbH 2 Technical Details Rated Input Voltage: Rated Input Current: 106 – 230 V AC, +/- 15% variation allowed 16 A Sinusoidal: Inrush current: CE EN 60555, IEC 555 pow. fact. 0,98 (230VAC), 16 A, cold unit Output Insulation (SELF) CE EN 60950 , ISO 380, VDE 0805, UL 1950, C22.2.950 DC Output power with different input voltages at the rated current (16A), calculated with typical efficiency of 75% 115VAC / 1.380Wnom, 1580Wpeak 230VAC / 2.760W, 3170Wpeak (modules selected for 64x application, 5V- 3,3V-+/-12V- 48V) Available modules min. to max. range Type MEH Type MEH Type MEH 2... 7,0V 7... 16V 30... 60V 115A / 630W 46A / 630W 13,5A / 650W Type Type 7... 7... 11,5A / 2x276W 23A / 2x276W MDL (+/-) MDH (+/-) max. output, peak 24V 14V nominal output 100A / 550W 40A / 550W 12A / 580W 10A / 2x240W 20A / 2x280W Regulation static: MEH 550W/650W MDL/MDH : <15mV(+/-100% load, +/- full mains range) <0,05% (+/-100% load, +/- full mains range) dyn.: <100mV <0,7% (50% ⇔ 75% load, 1A/µs) (+/-25% load, 1A/µs) Recovery time +/-25% load: Modules 550W Modules 650W MDL/MDH within +-1% < 0,2ms < 0,5ms 0,0ms within +-0,1% < 0,5ms < 1,0ms < 1,0ms Sense compensation range: full difference between min. and max. output voltage (OVP has to be adjusted accordingly) MEH MDL/MDH Noise and Ripple at Backplane side: <20mVpp, (0-20MHz ) at Power Supply output: <3mVrms (0-2MHz) <40mVpp, (0-20MHz ) Efficiency: <3mVrms (0-2MHz) 68% ... 85%, depends on used modules MTBF 2.1 Power Supply air cooled 40°C ambient >65 000 h 25°C ambient >100 000h Power supply water cooled 20-40°C water, 40°C ambient >100.000h EMI RF-emission: EMC immunity: Operation temperature: 02.05.06 CE CE EN 61000-6-3:2001 EN 61000-6-2:2001 0....50°C without derating, 6 Storage:-30°C ... +85°C *00647.A1 User’s Manual VME 6021 CERN W-Ie–Ne-R Plein & Baus GmbH 2.2 Temp.-coefficient: Stability (conditions const.): < 0,2% / 10K 10mV or 0,1% / 24 hours, 25mV or 0,3% / 6 month Current limits: adjustable to any lower level Voltage rise characteristics: monotonic 50ms, processor controlled. Protection Provisions Overvoltage crow bar protection: trip off adjusted to 125% of nominal voltage each output DC Off (trip off) within 5ms if >+5 /-2,5% (≥ 5V output) deviation from nominal values, adjustable, after overload, overheat, overvoltage, undervoltage (bad status) and fan fail Overtemperature: DC Off (trip off) Air cooled if temperatures exceed 110°C heat sink, 70°C ambient Water cooled if heat exchanger temperature exceed 80°C Trip off points adjustable, processor controlled. Output capacitors will be discharged by the crow bars Overpressure Water cooled versions: 16-18 bar adjusted relief valve 02.05.06 7 *00647.A1 User’s Manual W-Ie–Ne-R VME 6021 CERN Plein & Baus GmbH 2.3 Water cooled Versions, Flow Rates Measured graphs of a typical power supply (5 modules): Water temperature rise at different flow rates (power dissipation as parameter) 16,00 12,00 10,00 8,00 6,00 4,00 2,00 0,00 0,00 2,00 4,00 6,00 8,00 10,00 temperature rise [K] Pv=100W Pv=200W Pv=300W Pv=400W Pv=500W Pv=600W Pv=700W Pv=800W Pv=900W Pv=1000W 5 Liter/Minute 1Liter/Minute F lo w - P re s s ure 12 10 flow rate [l/min] flow rate [l/min] 14,00 8 6 4 2 0 0 2 4 6 8 10 12 d iffe re ntia l p re s s ure [1 0 ^5 P a ] 02.05.06 8 *00647.A1 14 User’s Manual VME 6021 CERN W-Ie–Ne-R Plein & Baus GmbH 3 Conformity Certificate 02.05.06 9 *00647.A1 User’s Manual W-Ie–Ne-R VME 6021 CERN Plein & Baus GmbH EG-Konformitätserklärung nach Artikel 10.1 der Richtlinie 89/336/EWG (EMV-Richtlinie) EC-Declaration of Conformity acc. to Article 10.1 of the Directive 89/336/EEC (EMC-Directive) Déclaration de conformité CEE selon l’article 10.1 de la directive 89/336/CEE (Directive EMC) Wir, We, Nous, W-IE-NE-R Plein & Baus GmbH Müllersbaum 20 51399 Burscheid-Hilgen Name und Anschrift des Herstellers oder des in der EU niedergelassenen Inverkehrbringers Name and address of the manufacturer or of the introducer of the product who is established in the EU Nom et adresse du fabricant ou le la personne résidant dans la CEE qui introduit le sous-dit produit de la CEE erklären in alleiniger Verantwortung, daß das Produkt herewith take the sole responsibility to confirm that the product soussignés déclarons de notre seule responsabilité que ce produit Series 6000 LHC VME64x-Crate Typenbezeichnung und ggf. Artikel-Nummer Type designation and, if applicable, article no. Type, nom et - si nécessaire - n° d’article du produit mit den folgenden Normen bzw. normativen Dokumenten übereinstimmt is in accordance with the following standards or standardized documents est conforme aux normes ou spécifications Européennes suivantes 1. 2. EN 61 000-6-3:2001 EN 55 022:1998 + Corr:2001 + A1:2000 Kl. B EN 55 022:1998 + Corr:2001 + A1:2000 Kl. B EN 61 000-3-2:2001 EN 61 000-3-3:1995 +Corr:1997 +A1:2001 EN 61 000-6-2:2001 EN 61 000-4-6:1996 + A1:2001 EN 61 000-4-3:1996 + A1:1998 + A2:2001 EN 61 000-4-4:1995 + A1:2001 EN 61 000-4-5:1995 + A1:2001 EN 61 000-4-11:1994 + A1:2000 EN 61 000-4-2:1995 + A1:1998 + A2:2001 Störaussendung EMA [RF emission] Störspannung [conducted noise] Störfeldstärke [radiated noise] Oberschwingungen [harmonics] Spannungsschwankungen [flicker] Störfestigkeit EMB [immunity] HF-Einströmung [injected HF currents] HF-Felder [radiated HF fields] incl. ”900MHz” Burst Surge Spannungs-Variationen [voltage variations] ESD Folgende Betriebsbedingungen und Einsatzumgebungen sind vorauszusetzen The following operating conditions and installation arrangements have to be presumed Les conditions d’opération et d’installation suivantes sont à respecter ______________________________________________________________________________ ______________________________________________________________________________ Dieser Erklärung liegt zugrunde der Prüfbericht This confirmation is based on testreport Cette confirmation est basée sur report de test 21106924_001 TÜV Rheinland Product Safety GmbH, 51101 Köln, Allemagne ______________________________________________________________________________ Jürgen Baus, Techn. Director Name, Anschrift, Datum und Unterschrift des rechtsverbindlich Verantwortlichen Name, address, date and legally binding signature of the person being responsible Nom, adresse, date et signature de la personne responsable 02.05.06 10 *00647.A1