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PMLD-A-XX-X-XX PMLD User's Manual PMLD-A-XX-X-XX USER's manual (VER 1.1) E03U01-1103 Content 1. Installation ................................................................................... 34 2. Functions ..................................................................................... 35 3. LCD Panel Description ............................................................... 36 4. Key Pad description .................................................................... 37 5. Function Mode ............................................................................. 38 6. Base Point/Origin(Org) ............................................................... 39 7. Direction (Dir) .............................................................................. 41 8. Resolution (Dot) .......................................................................... 42 9. Offset setting (Offset) .................................................................. 43 10. Offset calling ............................................................................... 45 11. Scale (Scale) ............................................................................... 46 12. Radius setting (Rad) .................................................................... 47 13. Gap Tuning (Tune) ....................................................................... 48 14. Read Head traveling speed setting (Speed) .............................. 51 15. Battery capacity (Bat) ................................................................. 52 16. Software Version (Edit) ............................................................... 53 17. Parameter default ...................................................................... 54 18. Dimension ................................................................................... 55 19. Appendix ..................................................................................... 56 20. Version History ............................................................................ 60 33 E03U01-1103 1. Installation (1) At installation, the position of read-head is important. 0˚±3˚ 0˚±1˚ 0˚±3˚ Roll Pitch Yaw Gap 0.1~2mm Gap 4 11.2±0.1 30 17±0.1 Gap Nominal gap is 1mm M3 screws positions ☆☆(2) Gap Tuning: (Waring) In order to guarantee the accuracy of system, gap tuning procedure must be done after battery changed or reinstallation of read head. (Reference page: P.17) 34 E03U01-1103 2. Functions and Specifications (1) Functions 1. Switching between ABS and REL. See appendix. 2. Units of measurement: mm/inch/deg 3. Base point (Origin) coordinate setting (Setting of the coordinate where it stops at the moment.) 4. Counting direction setting (increase/decrease) 5. Resolution setting (decimal point setting) mm=(0.005, 0.01, 0.1, 1); inch=(0.0001, 0.001, 0.01, 0.1); deg=(0.001, 0.01, 0.1, 1) 6. 5 sets of offset settings. See appendix. 7. Programmable scaling factor. 8. Diameter setting for arc measurement. (The smallest radius is 50mm.) 9. Gap adjustment assistant (For better installation.) 10.Rated velocity setting (Maximum speed) 11.Battery condition display 12.Key lock (2) Specifications ◎ LCD 8 digits display ◎ Use two 1.5 V AA Type battery (No. 3 battery) ◎ Max. gap between read head and tape 2.0mm ◎ Operation: 4 keys ◎ Temperature for stocking：-5℃ ~ +65℃ ◎ Operation temperature: 0℃ ~ +50℃ ◎ Battery life circa one year (Assumed speed is set to 1.5 m/sec or below) 35 E03U01-1103 3. LCD display panel PMLD ORG 1234 ABS r CNT 1234 REL LOW ok inch mm MENU RETURN ABS/REL mm/inch radius ZERO ENTER ORG 1 2 3 4 ：5 sets of ABS counter ：Gap too big CNT 1 2 3 4 ：5 sets of REL counter ：Gap too short -see appendix -see appendix ：Blinking (Gap not adjusted) ：Degree mm ：mm OK inch ：inch ABS ：ABS mode ：Radius setting REL ：REL (INC) mode LOW ：Battery low r ：Radius value ：Key locked ：Bad flatness 36 ：Gap is proper ：minus NO SEN：Read head is away from tape MENU ETURN BS/REL E03U01-1103 4. Key operations ◎ Normal mode PMLD ORG CNT ok MENU RETURN ABS/REL mm/inch radius REL ZERO ENTER ◎ The meaning of key at the Normal mode: MENU RETURN MENU RETURN ABS/REL mm/inch radius ABS/REL mm/inch radius ZERO ENTER ABS/REL mm/inch radius mm/inch radius ZERO ：Menu ZERO ENTER ：SwitchingENTER between ABS/REL mode ZERO ENTER ：Switching between units (mm/inch/degree) ：Set to zero (only for REL mode) mm/inch mm/inch MENUMENU ABS/REL ABS/REL radiusradius ZERO ZERO ：Lock and unlock the key RETURN RETURN ENTER ENTER + mm/inch mm/inch ABS ZERO mode: switching ORG MENUMENU ABS/REL ABS/REL radiusradius ZERO ： RELENTER mode: switching CNT RETURN RETURN ENTER + 37 MENU ETURN BS/REL E03U01-1103 5. Function Mode At normal mode, press MENU to enter function mode. PMLD MENU RETURN ABS/REL mm/inch radius ZERO ENTER ◎ The meaning of key at the Function mode: MENU RETURN MENU RETURN ABS/REL mm/inch radius 38 ABS/REL mm/inch radius ZERO ENTER ABS/REL mm/inch radius ZERO ENTER ： Return to normal mode/Back one page mm/inch SwitchingZERO between functions radius ENTER Org＞Dir＞Dot＞Offset＞Scale＞Rad＞Tune＞Speed＞Bat＞Edit＞Org ： Switching between functions ZERO ENTER Org＞Edit＞Bat＞Speed＞Tune＞Rad＞Scale＞Offset＞Dot＞Dir＞Org ： ： Confirmation key E03U01-1103 6. Base point (origin) setting (Org) Function: This is to set the origin coordinate. (It sets the coordinate where it stops at the moment.) User can set the value according to need. It can be zero or nonzero. If it is zero, it is origin. This is only for ABS mode. PMLD ORG CNT ok ABS MENU Step 1. If not in ABS mode, press RETURN ABS/REL mm/inch radius to ZERO ENTER switch into ABS mode. mm MENU RETURN ABS/REL mm/inch radius ZERO ENTER PMLD Step 2. Press MENU RETURN MENU RETURN ABS/REL mm/inch radius ABS/REL mm/inch radius MENU RETURN mm/inch ABS/REL MENU radius once, then press RETURN mm/inch ZERO ABS/REL or radius ENTER ZERO until it shows Org. ENTER ZERO ENTER PMLD MENU RETURN ABS/REL mm/inch Step 3. radius Press ZERO ENTER to enter setting. mm MENU RETURN ABS/REL mm/inch radius ZERO ENTER 39 ZERO ENTER E03U01-1103 PMLD MENU Press Step 4.RETURN MENU mm RETURN MENU RETURN ABS/REL mm/inch radius ABS/REL ZERO ENTER mm/inch radius ABS/REL mm/inch radius ZERO ENTER to set the sign. Then press ZERO to switch to next digit. the digit ENTER MENU will flicker. Press to RETURN MENU ABS/REL ABS/REL mm/inch radius change the mm/inch value, After change is done,radius press RETURN ZERO ENTER ZERO ENTER to confirm. The display will show the newly MENU RETURN ABS/REL mm/inch radius set value. Press ZERO ENTER to confirm. Note: The setting range is -360° ~ +360° at the angle mode. Note: If parameter is over the setting range, it will shows an"Error". PMLD MENU RETURN 40 ABS/REL mm/inch radius ZERO ENTER E03U01-1103 7. Counting direction (Dir) Function: It is possible to set the direction for incremental signal. PMLD MENU RETURN MENU RETURN ABS/REL mm/inch radius PMLD ABS/REL mm/inch radius mm/inch radius ABS/REL MENU RETURN ABS/REL MENU mm/inch ABS/REL radius , than press RETURN mm/inch ZERO radius or ENTER ZERO ENTER ZERO to ENTER enter setting. ZERO ENTER MENU RETURN MENU RETURN Step 1. Press ABS/REL ZERO ENTER MENU MENU RETURN RETURN or ZERO ENTER MENU RETURN mm/inch Step 2. radius Press ABS/REL ABS/REL to enter setting, than Press mm/inch mm/inch radius radius ZERO ZERO toENTER choose counting ENTER direction ( positive or negative ), than ABS/REL mm/inch radius press ZERO ENTER 41 E03U01-1103 8. Resolution setting (Dot) Function: It is possible to set the resolution according to user's requirement. 1. For mm, possible choices are 0.005, 0.01, 0.1, 1mm. 2. For inch, possible choices are 0.0001, 0.001, 0.01, 0.1 inch. 3. For degree, possible choices are 0.001, 0.01, 0.1, 1 degree. PMLD MENU Step RETURN ABS/REL 1. Press mm/inch radius ZERO to choose the unit needed. ENTER mm MENU RETURN ABS/REL mm/inch radius ZERO ENTER Step 2. Press MENU RETURN MENU RETURN ABS/REL mm/inch radius ABS/REL MENU RETURN mm 42 ABS/REL mm/inch radius mm/inch mm/inch ABS/REL MENU ZERO radius radius ABS/REL ENTERor once, and press RETURN ZERO until it shows Dot. ENTER ZERO ENTER MENU PMLD ABS/REL Step RETURN MENU RETURN mm/inch radius MENU RETURN ZERO ENTER mm/inch radius 3. Press ABS/REL MENU RETURN mm/inch radius ABS/REL ZERO ENTER to enter setting. Press ZERO to choose the resolution needed. ENTER mm/inch radius Finally, press ZERO ENTER to confirm. ZERO ENTER E03U01-1103 9. Offset setting (offset) Function: It is possible to set different offsets. But it is only for ABS mode. (PMLD has 5 sets of independent offsets. Offset provides user to switch between different translational coordinates. When using offset, the PMLD adds the according offset value and shows it. So user does not need calculator) PMLD ORG CNT ok MENU Step 1.RETURN Press ABS/REL mm/inch radius ZERO ABS/REL mm/inch MENU radius to choose ABS mode. ENTER ABS mm MENU RETURN ABS/REL mm/inch radius ZERO ENTER PMLD MENU RETURN MENU RETURN ABS/REL mm/inch radius Step 2. Press ABS/REL or MENU RETURN mm/inch radius once, thenRETURN press ABS/REL ZERO ENTER ZERO until it shows Offset. ENTER ZERO ENTER PMLD MENU MENU Step 3.RETURN Press RETURN ABS/REL ABS/REL mm/inch mm/inch radius radius or MENU ABS/REL ZERO ZERO toENTER select ENTER which mm/inch radius offset toRETURN set. After selection, press MENU RETURN ABS/REL mm/inch radius mm/inch radius ZERO ENTER ZERO ENTER 43 ZERO ENTE E03U01-1103 PMLD MENU RETURN mm MENU RETURN ABS/REL mm/inch radius MENU ABS/REL mm/inch radius mm/inch radius Press ZERO ENTER ABS/REL mm/inch radius ZERO to change the value, ENTER to confirm. Note: The setting range is -360° ~ +360° at the angle mode. 44 ZERO ZERO flicker. Press RETURN ABS/REL mm/inch radius to set the sign. Then press ENTER to switch ENTER to next digit. the digit will MENU ZERO ENTER MENU RETURN ABS/REL Press Step 4.RETURN E03U01-1103 10. Offset calling Function: After offset value have been set up, user could call the setting value. This function is only for ABS mode. PMLD ORG CNT ok MENU Step 1.RETURN Press ABS/REL mm/inch radius mm/inch radius ZERO to switch intoENTER ABS mode. ABS Then keep pressing on mm MENU RETURN ABS/REL MENU ZERO ENTER then press RETURN ABS/REL MENU RETURN mm/inch radius ABS/REL , and mm/inch radius ZE ENT ZERO to choose which ORG ENTER value to call. PMLD Step 2. After chosen, release MENU RETURN MENU RETURN ABS/REL mm/inch radius ZERO ENTER PMLD MENU RETURN ABS/REL mm/inch radius ZERO ENTER mm/inch radius ABS/REL and mm/inch radius ZERO at the sameENTER time, panel will show ORG. ABS/REL mm/inch radius Step 3. Press MENU RETURN MENU RETURN ABS/REL MENU RETURN ABS/REL ZERO ENTER will show the preset mm/inch radius value, then Press ZERO ENTER again, finish calling process. 45 ZERO ENTE E03U01-1103 11. Scale (Scale) Function: It is possible to set to a different scale for coordinate display. PMLD Step 1. Press MENU RETURN MENU RETURN ABS/REL mm/inch radius ZERO MENU ENTER RETURN PMLD ABS/REL ABS/REL ABS/REL mm/inch radius mm/inch radius press ZERO ENTER MENU ABS/REL ABS/REL mm/inch radius Press ABS/REL mm/inch radius press mm/inch mm/inch ABS/REL MENU ZERO radius ABS/REL radius ENTER once, and press RETURN ZERO until it shows Scale. then ENTER MENU ABS/REL Press RETURN ZERO ENTER MENU RETURN mm/inch radius Press Step 2.RETURN MENU RETURN MENU RETURN or MENU RETURN ZERO ENTER to enter setting. mm/inch radius ZERO to change the flashing digit. ENTER ZERO to change to next digit. ENTER mm/inch radius ZERO to change the value. Finally ENTER to confirm. Range: 0.01~1000.00 (Not including 0) 46 ZERO ENTE E03U01-1103 12. Radius setting (Rad) Function: When the magnetic tape is mounted on a round surface, setting the radius value makes it possible to show the correct angle. PMLD MENU RETURN MENU RETURN ABS/REL mm/inch radius MENU RETURN ZERO ABS/REL ENTER PMLD mm ABS/REL ABS/REL mm/inch radius mm/inch radius MENU RETURN mm/inch radius ZERO ENTER MENU RETURN ABS/REL ABS/REL mm/inch radius mm/inch mm/inch ABS/REL MENU ZERO radius radius ABS/REL or ENTER once, and press RETURN ZERO ENTER ZERO until it shows Rad. Then press ENTER to set. Step 2. The symbol MENU RETURN r MENU RETURN Step 1. Press mm/inch radius r means radius. Press ZERO to change the value, and press ENTER ZERO change to next number. The ENTER ZERO ENTER MENU number will be flash. Then press RETURN ABS/REL mm/inch radius to change the value. The unit is only in mm. When finished setting the parameter, MENU RETURN ABS/REL mm/inch radius press the ZERO ENTER key. Value：50~5000mm. 47 ZER ENTE E03U01-1103 13. Gap Tuning (Tune) Function: Assists the user to check installation distance between read head and magnetic tape is suitable or not, and correct the sensing signal to improve the system accuracy. After system or read head reinstallation, it is best to do this process again. PMLD MENU RETURN MENU RETURN ABS/REL mm/inch radius ZERO ENTER PMLD MENU RETURN ABS/REL mm/inch radius ABS/REL mm/inch radius ABS/REL or MENU RETURN mm/inch mm/inch radius ABS/REL MENU ZERO radius ABS/REL ENTER , and next press RETURN mm/inch mm/inch MENU ZERO ABS/REL radius radius to select tune. Press to RETURN ENTER ZERO ENTER setting the value. Step 2. The panel display "Tune-" means that it is under detect. Move the read head slowly. The shift should be over 30mm in 10 second. ZERO ENTER PMLD MENU RETURN Step 1. Press ZERO ENTER Step 3. The panel display "Tune --" means that it is almost done. The display goes back to normal mode when detect finished and will show the symbol of too large gap, too small gap or suitable gap. The message knows the gap between read head and magnetic tape. ※This action must be complete in 30 seconds, if 30 seconds passes without completing the system tune, system will jump back to normal mode to reduce the power consumption. This time panel will show icon, means gap adjustment have not been completed yet. Note: After completing the gap adjustment movement, you must establish the reference point again. 48 ZER ENTE E03U01-1103 Tuning Result: (a) Moderate gap: OK PMLD ORG CNT ok ABS If the detection result demonstrates "OK" symbol, indicated reads and the magnetic tape spacing is moderate. mm MENU RETURN ABS/REL mm/inch radius ZERO ENTER (b) Too small gap: PMLD ORG CNT ABS mm MENU RETURN ABS/REL mm/inch radius If the detection result demonstrates " " symbol, which indicates gap between read head and magnetic tape is too small after adjustment. You must repeat Tune process again. ZERO ENTER (c) Too large gap: PMLD ORG CNT ABS mm MENU RETURN ABS/REL mm/inch radius If the detection result demonstrates " " symbol, which indicates gap between read head and magnetic tape is too large after adjustment. You must repeat Tune process again. ZERO ENTER 49 E03U01-1103 (d) Too high surface roughness: PMLD ORG CNT ABS mm MENU RETURN ABS/REL mm/inch radius If the detection result demonstrates " " symbol, which indicates the mounting surface of magnetic stripe is too rough. You must repeat Tune process again after improving the flatness. ZERO ENTER Trouble shooting: (a) Turning Trouble PMLD If the panel shows "Tune- or Tune--" for a long time, the gap may be too high or the signal of mm/inch MENU ABS/REL the read head RETURN is unstable. Pleaseradius press MENU RETURN ABS/REL mm/inch radius ZERO ENTER PMLD ORG CNT ABS mm MENU RETURN ABS/REL mm/inch radius ZERO ENTER ZERO ENTER to finish the detecting process. This time the panel shows " " symbol, indicates the gap adjustment is not yet complete. After reducing reads gap, repeat the tune process again, if it still has not been improved, please check the signal of read head works well. ※After completing the tune process, display could remember related parameters automatically. In this period, if battery has been changed, " " symbol will show on panel. Although it is not affect the system accuracy, it still suggests to do tune process again. 50 E03U01-1103 14. Read Head traveling speed setting (Speed) Function: According to the read head traveling speed requirement, choose the speed limit. PMLD Step 1. Press MENU MENU RETURN RETURN MENU RETURN ABS/REL mm/inch radius ZERO ENTER PMLD MENU RETURN MENU RETURN ABS/REL ABS/REL mm/inch mm/inch radius radius ZERO ENTER mm/inch radius ZERO ENTER "Speed" then press MENU MENU Step 2. Press the RETURN RETURN ZERO ENTER ZERO toENTER select the picture or ABS/REL mm/inch radius ABS/REL once, and then press ABS/REL ABS/REL to enter menu. mm/inch mm/inch radius radius or ZERO ZERO key. You can ENTER ENTER select the speed limit for read head moving speed.1.0m/sec,1.5m/sec,2.0m/ MENU RETURN ABS/REL mm/inch radius ZERO ENTER MENU ABS/REL mm/inch radius sec,2.5m/sec, 3.0m/sec .Press RETURN ZERO ENTER after setting. ※The traveling speed upper limit sets bigger, the power consumption becomes larger, thus lowering the battery service life. Lowering the speeds extends the battery service life. 51 E03U01-1103 15. Battery capacity (Bat) Function: Battery current capacity detection PMLD Step 1. Press MENU MENU RETURN RETURN MENU RETURN ABS/REL mm/inch radius ZERO MENU ENTER RETURN PMLD ABS/REL MENU RETURN ABS/REL ABS/REL mm/inch mm/inch radius radius or mm/inch radius Press ZERO ENTER mm/inch radius ABS/REL ZERO once, and then pressENTER ZERO ZERO until it shows bat. ENTER ENTER to enter the function. Step 2. The picture will display the value of battery. Press MENU RETURN ABS/REL mm/inch radius key to go back to normal mode . MENU RETURN ABS/REL mm/inch radius ZERO ENTER ※If the value of the battery is under 2, the display will show " Please change the battery. 52 LOW " symbol. ZERO ENTER E03U01-1103 16. Software Version (Edit) Function: The software version of system PMLD MENU RETURN MENU RETURN mm/inch MENU radius RETURN ABS/REL ABS/REL ZERO ENTER PMLD Step 1. Press ABS/REL or mm/inch radius MENU RETURN mm/inch radius ZERO ENTER mm/inch mm/inch ABS/REL MENU ZERO radius radius ABS/REL ENTER once, and press RETURN ZERO until it shows edit. press ENTER to enter the function. Step 2. The panel will show current software version. Press MENU RETURN ABS/REL mm/inch radius once, and go ZERO ENTER back to normal mode. MENU RETURN ABS/REL mm/inch radius ZERO ENTER 53 ZERO ENTE E03U01-1103 17. System default parameter Function Default (1) 0.005mm (2) 0.0001inch (3) 0.001 Dot Resolution Dir Direction Org Origin 0 Offset Origin offset 0 Scale Scale Rad Speed 54 Description Radius Speed limit Pos 1.00 50mm 1.5m/sec E03U01-1103 18. Dimension： 4-M3x0.5PxTHRU 21.6 115±0.3 19 68 15±0.1 82.1 77.5 5 33 30.7±0.2 18.1 102.5 107 U HR xT 30 3.4 17±0.1 4 2-Ø 1+1.0 -0.9 mm 11.2±0.1 55 E03U01-1103 19. Appendix (1) Panel display and function antithesis: Name LCD Display 0 Name LCD Display LCD Display LCD Display F 56 Name Name LCD Display Name LCD Display Name G Name LCD Display Name LCD Display 8 LCD Display Name LCD Display B LCD Display D LCD Display LCD Display 5 A C Name LCD Display 7 9 Name Name Name 2 4 6 Name LCD Display 1 3 Name Name Name LCD Display E LCD Display Name H LCD Display E03U01-1103 Name LCD Display I Name LCD Display LCD Display LCD Display X Name Name LCD Display Name LCD Display Name Y Name LCD Display Name LCD Display Q LCD Display Name LCD Display T LCD Display V LCD Display LCD Display N S U Name LCD Display P R Name Name Name K M O Name LCD Display J L Name Name Name LCD Display W LCD Display Name LCD Display Z 57 E03U01-1103 (2) Technical description： (a) Absolution mode: Distance 移動距離 0 The same origin, you can not change the origin position. (b) Relation mode: Distance 移動距離 0 You can change any origin by your demand. (c) ORG (ORG0、ORG1、ORG2、ORG3、ORG4) description: In the woodworking machine application, it does not cuts the same length by user discretion. (Example: 1 meter and 2 meters, following under description) 木頭長度 ORG0 1meter 1 公尺 ORG1 2meter 2 公尺 0 58 E03U01-1103 The user only changes the setting of the origin. (You need 1 meter that sets ORG0 for 1 meter origin, and for 2 meters, set ORG1 for 2 meter origin.) This function can increase the efficiency in measurement above 2 sizes. (d) CNT (CNT0、CNT1、CNT2、CNT3、CNT4) description: In the woodworking machine application, it cuts not the same length on same wood. (Example: 30 centimeters and 40 centimeters, following under description) 木頭長度(1公尺) 30cm CNT0 30cm CNT0 40cm CNT1 0 0 0 The user only changes the CNT setting. User can direct the read out the position and cuts the wood. They don't need to set the parameter once again. (e) Origin compensation: You cannot change the position of origin in absolute mode. If you need to change the position of origin, you must use the origin compensation to offset the position of origin. 59 E03U01-1103 20. Version history version 60 Description of change V1.0 First edition V1.1 Correct the dimension picture description (P.25) and content wrong (P.10) By Date Wei 10.Mar.2008 CWLin 30.Dec.2010
