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User Manuel
Titan
Hummer XL
Dear User,
Tzora Active Systems Ltd. thanks you for choosing the Titan Hummer-XL
and wishes you safe and enjoyable journeys.
For proper operation and to maintain the scooter’s operational readiness, we
recommend that you read this user manual prior to using the scooter.
Kibbutz Tzora, 99803, Israel
Tel: +972-2-9908207, Fax: +972-2-9991552
Internet Mail: [email protected]
Internet Address: www.tzora.com
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User Manual
Table of Contents
Components………………………………………………………………………..1
Safety Instructions…………………………………………………………………2
Assembly Instructions……………………………………………………………..5
Adjustments for Seating Comfort…….…………………………………………10
Operating the Titan Scooter………….………………………………………….11
Batteries and Charger……………………………………………………………14
Maintenance and Repairs……………………………………………………..…19
Troubleshooting…………………………………………………………………..21
Technical Specifications………………………………………………………….23
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Components
Your power scooter comes partially disassembled for protection during
shipment. After unpacking, please familiarize yourself with the following
components (see Figs. 1, 2 and 3)
Figure 1 (Hummer-XL)
Figure 2 (Titan)
1. Control Panel
2. Tiller
3. Front Wheel
4. Foot Platform
5. Foldable Seat
6.
Foldable armrests
7. Basket and support tube
8.
Battery packs (detachable)
9.
Rear Wheels
10.
Anti tip Wheels
11.
Battery Charger
Titan Hummer-XL
Figure 3
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Safety Instructions
Operation
These safety considerations and tips will help you operate the Titan safely.
The Titan is a powerful electric vehicle, and the following rules will help you
prevent personal injury and damage to your scooter.
„
Make sure that your weight does not exceed the recommended weight
limit of the scooter (see Technical Specifications).
Do not carry passengers.
„
Always ensure that the power is switched off, when getting on or off of
the scooter.
„
When getting on and off the scooter, do not step on the foot rest.
„
At all times while driving, keep your feet on the foot rest.
„
Be aware of the environment around you when choosing a desired
speed. For indoor environments, we recommend that you select the
slowest speed setting. For outdoor operation select a speed that is
comfortable for you to control it safely.
„
Reduce speed when making sharp turns.
„
Do not switch off the power when the scooter is still moving forward.
This will bring the scooter to an extremely abrupt stop.
„
Avoid jerky stop/start motions as it will result in excessive battery drain
and increased tire wear. To break in an emergency, simply release the
forward/reverse lever.
„
Make sure the wheel release lever is in driving mode prior to operation
(see Fig. 4).
„
Make sure the forward/reverse lever is in the proper position according
to your desired direction.
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Figure 4
Ramps and Curbs (Sidewalks)
„
Use extra caution when driving down a slope.
„
Never drive across a slope.
„
Don’t turn sharply on a slope.
„
Don’t drive in reverse on a slope or on a bumpy surface.
„
When driving over a curb or raised surface, make sure that the bottom
of the scooter has sufficient clearance (see Technical Specifications).
General Instructions
„
Do not attempt to lift or move a power scooter by any of its removable
parts. Personal injury and damage to the power scooter may result.
„
Do not drive the scooter on a major roadway.
„
Avoid driving in the dark or in times of limited vision.
„
Do not connect any electrical or mechanical devices to the scooter.
Doing so may cause personal injury or damage to equipment, and
voids the manufacturer’s warranty.
„
Do not operate your vehicle if it is not functioning properly. Contact
your service center immediately.
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Influence of Medication or Alcohol
„
Check with your physician if you are taking any medication that may
affect your ability to operate your power scooter safely.
„
Do not operate your vehicle while you are under the influence of
alcohol, as it impairs your ability to operate your power scooter in a
safe manner.
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Assembly Instructions
It is very easy to assembly your scooter. Please follow the steps below.
Contact your service center in any problems occur.
Chassis Installation
1.
Insert both batteries into the back chassis (see Fig. 8).
2.
Using the handle located behind the seat, raise the front chassis and
connect it to the back chassis. Make sure they are aligned and locked
(see Fig. 5).
Figure 5
Tiller Positioning
1.
Pull up the tiller handle, in order to release the position lock (see Fig 6).
2.
Adjust the tiller to a driving position, according to your own preference.
Figure 6
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Installing the Seat
1.
Raise the backrest to an upright position while pushing the handle
down.
2.
Raise the seat until it reaches a locked position. (See Fig. 7).
Figure 7
Installing the batteries
1.
Take the batteries out of the box.
2.
Place the battery into the rear area with the protruding part towards
rear (see Fig. 8).
3.
Note:
Then, connect the side with the electrical connection.
The batteries are partially charged. We recommend charging them
fully prior to usage.
=
Figure 8
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Installing the Basket Support Frame and Rear Basket
1.
Assemble support frame by inserting the legs of the frame into the two
tubes located between the batteries and the seat. Make sure the frame
is secure and stable.
2.
Insert the basket into the frame. Make sure it is seated straight and
secure (see Fig. 9).
Figure 9
Moving the Scooter
When moving the scooter (without operating it), be sure to follow these
instructions:
1.
Turn the power off.
2.
Ensure that the scooter is in Freewheel mode (see Fig. 4).
3.
Move the scooter carefully and slowly.
4.
If you wish to stop the scooter, move the lever to Drive position.
Note:
Do not shift the scooter to freewheel mode when on a slope.
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Disassembly
If necessary, the Titan Hummer-XL scooter can be easily disassembled. To
transfer the scooter safely, follow these steps:
1.
Turn the power off.
2.
Fold the seat down, slightly raise the seat up and push it down towards
the surface (see Fig. 10).
Figure 10
3.
Remove the rear basket and the basket support frame (see Fig. 11).
Figure 11
4.
Disconnect and remove the batteries from the rear chassis (see Fig.
12).
Note:
Pull the battery up first to disconnect from electricity.
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Figure 12
Note:
To avoid damage when moving the scooter, make sure it is
stabilized in a fixed position.
5.
Raise the tiller handle slightly in order to release the filler lock. Then
fold the tiller towards the seat (see Fig. 13).
Figure 13
6.
Lift the front chassis using the hand support located under the seat.
Disconnect the front chassis from the rear chassis (see Fig. 14).
Figure 14
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Adjustments for Seating Comfort
Your power scooter allows you adjust the tiller and the arm rests to maximize
seating comfort and configure the scooter for your body structure.
1.
Tiller Angle Adjustment
A.
Pull the tiller lever up.
B.
Move the tiller to the desired position and release to lock.
C. Pull the lever gentle forward and backwards to ensure that the tiller
is locked in place (see Fig. 15).
Figure 15
2.
Hand Rests
When getting on or off the scooter, you can raise the hand rest for easier
access and motion (see Fig. 16).
Figure 16
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Operating the Titan Scooter
Operating the scooter is not complicated. However, we recommend reading
these instructions prior to using the scooter, to ensure full understanding of
the scooter operations.
Note:
Be aware of the environment around you when choosing a
desired speed. For indoor environments, we recommend that
you select the slowest speed setting. For outdoor operation,
select a speed that is comfortable for you to control safely.
Control Panel
The control panel is located in the center of the tiller. It enables you to control
the steering, lights and signals of the scooter, supplies information on the
battery status, and shows fault warnings (see Fig. 17).
Figure 17
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The following table details the various systems on the control panel:
Functionality
1.
Operating Key
Description
Main On/Off switch (power source) for the
Titan.
(Remove the key when the scooter is not
in use)
2.
Operating Lever
Moving the lever controls the speed. To
(Left/Right)
drive forward, pull the right lever toward
you and push the left lever away from you.
Releasing the lever will bring the scooter
to a gradually stop. To drive backward, pull
the left lever towards you.
3.
Horn
Pressing the button sounds the horn.
4.
Manual Speed
The maximum speed is 11 km/h. Rotating
Adjuster
the button to the lower speed (picture of
turtle) will reduce the speed, for slower,
gentle operation.
5.
Turn Signal
Operates the turning signal lamps
6.
Hazard Lights Signal
Operates the emergency warning lights.
7.
Speed Selector Switch
Set the switch to the lower (turtle) position
for slower operation.
8.
Battery Charge Indicator
9.
Operation Indicator
Shows the state of the battery whenever
the scooter is operation.
Shows operational faults (See Table of
Faults)
10.
Lights Switch
Turns the front and rear headlights on and
off.
11.
Main Handles
12.
Tiller Adjustment Handle
Padded handles for comfortable hand
support.
Titan Hummer-XL
Adjusts the tiller to your preferred position.
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Suggestions for Safe Driving
„
Before operation, make sure the front and rear chassis are connected
and locked.
„
Drive at a moderate speed to maintain your own and other’s safety.
„
Releasing the operating handle will bring the scooter to a stop.
„
Operate with caution whenever going up or down a ramp or slope.
„
When entering an elevator, drive in reverse so that you can then exit the
elevator facing forward. Check that the elevator stopped at exactly the
height of the floor.
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Batteries and Charger
Batteries
The Titan Hummer-XL scooter is programmed to work with sealed, maintenance
free 12-V batteries.
Note:
Turn off the scooter before removing or installing batteries.
Full charging of the batteries prior to usage helps keep them operational and
lengthens their lifespan. Batteries can be charged at any time, without
concern for over-charging.
Note:
Do not use a car battery. Car batteries are not designed for the
Titan scooter, and can be dangerous. Battery lifespan is
influenced by treatment, number of recharges, storage and usage.
Charging the Battery
The charger works with standard wall outlet, between 100-240V. The charger
automatically prevents over-charging.
Note:
The battery cannot be charged if it empties completely. It is
recommended that you recharge as often as possible.
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The batteries can only be charged while they are connected to the scooter.
Plug the charger connector into the scooter input outlet, and then connect the
charger to the power source (see Fig. 19).
Figure 19
While charging, the charging indicator light will be lit orange. When the
batteries are close to fully charged, the indicator light will change to green.
For maximum battery utilization, charge the battery overnight, or at least 4
hours past when the light turns green.
Safety Instructions
Follow these instructions to prevent damage or harm during charging:
„
Make sure the key is removed (Off) before charging.
„
Use the charger only for charging the scooter batteries.
„
Charge the batteries in a well ventilated area.
„
Do not smoke near the batteries and keep away from source of heat
or flames.
„
Charge the batteries indoors or in a covered area, and avoid water.
Always dry hands before charging.
„
Remove jewelry before charging.
„
Do not use charge cables that are damaged in any way.
„
It is recommended that you change both batteries together if they are
week.
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„
If you do not use the scooter for an extended period, be sure to
charge the batteries at least once a month.
„
Charge batteries overnight. There is no concern for over-charging.
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Battery Storage
Before storing, make sure the battery packs are fully charged. When stored,
bring out the batteries to charge at least once every 3 months.
Temperature for storage: -20℃ to +40℃
Temperature for charging: 0℃ to +40℃
Temperature for operation: -20℃ to +50℃
Battery Troubleshooting
The battery indicator shows the battery status, and warns about problems by
flashing.
Action
Indicator is lit, with no
Description
System is operational
flashing
Slow flashing indicator
Charge the batteries as soon as possible
Quick flashing
Trouble indicator. Perform the following actions:
indicator
1.
Turn off the scooter.
2.
Make sure the rear wheel are locked.
3.
Make sure the charger is disconnected from the
scooter.
4.
Make sure the operation lever is set in the middle.
If the lever does not return to center, do not
operate the charger and contact your service
center.
5.
Turn the scooter on and begin driving.
6.
If the indicator continues flashing quickly, count the
number of flashes in each sequence, and check
the specific problem in the Troubleshooting table at
the end of this manual.
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Safety Measure
1.
Read the directions before charging.
2.
Charge in a well ventilated place.
3.
Use only the manufacturer recommended battery type.
4.
Disconnect from the power source immediately upon completing
charging.
5.
Each battery back contains sealed lead acid batteries.
6.
Battery replacement should only be performed by an authorized agent.
Note: The batteries may emit a minimal amount of acid fumes.
Removing batteries always place on cardboard, newspaper, or
any other surface that will prevent damage to valuable surfaces.
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Maintenance and Repairs
Your scooter requires only minimal maintenance. Like any motorized vehicle
there are some maintenance actions that are required.
„
Avoid driving the scooter in the rain. Keep the scooter covered and
stored in a shaded and dry place, away from damp and wet areas.
Keep the batteries away from sun and rain.
„
Keep the scooter clean. Clean the seat using a moist towel. You can
use a mild carpet cleaner. Painted areas can be further protected
using car wax. Do not get the electrical cables or connectors wet.
To ensure a long and trouble-free operating life, we recommend the following
regular maintenance activities:
Daily Checks
„
Visually inspect the vehicle and the wheel condition.
„
Watch the battery status.
„
Make sure the operation lever returns to neutral position after release.
Weekly Checks
„
Operation lever check – Pull the lever to maximum speed. Turn the
key to On. The scooter should not move, and the indicator light should
flash. If the scooter moves at all, contact your service center.
„
Braking check – Perform this check in a flat area, away from any
hindrance within 1 meter.
-
Turn on the scooter.
-
Pull the operation lever to the Forward driving position, until you
hear a click. Release the brake. The scooter should move forward
slightly.
-
Release the operation lever. Within a few seconds, you should
hear the click of the brake locking.
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„
Repeat the check for reverse driving as well.
Air pressure check – The wheel air pressure should be 2.5 bar / 35 psi.
keeping the air pressure at the proper level will lengthen the tire
lifespan, and will increase the travel radius per battery charging.
Semi-annual Checks
„
„
Use lubricating liquid (WD40 or similar) on the following areas:
-
Tiller locking pin and its seating
-
Chassis locking pin
-
Seat folding hinges
Check the wear and tear on the wheels.
Annual Checks
„
We recommend that an authorized technician perform the annual
check. The technician will check all connections, the electric motor
status and the battery condition.
„
Fuse replacement should be done only by a service representative.
Fuses are located in the following locations.
-
60A Battery pack fuse – One in each battery pack
-
5Ax2 electrical circuit fuse – Under the controller lid
Periodic Checks
„
Clean the scooter with a moist towel only. Do not wash the scooter
with a hose or direct contact with water.
„
Keep dirt out of the wheel axes, including lint, hair, sand and carpet
fibers.
„
Check the wheels. If the wheels are worn, replace them immediately.
Note:
If you find a fault, contact your service representative. Do not
try to fix problems on your own. Repairs performed by people
other than authorized representatives may cause harm to the
people and or the scooter, and will void the warranty.
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Troubleshooting
Fault Description
Scooter drives slowly, and
Action That You Should Take
Batteries are low. Recharge the batteries.
indicator light flashes slowly
The wheel pull to one
Check the tire’s air pressure.
direction
Noises come from the motor
Make sure no foreign objects or dirt is
and/or the wheels
stuck in the wheel or wheel basin. If you do
not find any interfering objects, contact the
service center.
The scooter does not turn on
z
Check that the key is inserted properly.
z
Make sure that the batteries are
inserted in the right position.
Batteries do not charge
z
Check the battery charge.
z
Check the connection between the
charger and the scooter charge outlet.
z
Make sure that the batteries are
inserted in the right position.
z
Make sure the charge indicator light is
lit during charging..
The scooter turns on, but
z
does not drive
Make sure the wheel release handle is
in drive position (See Fig. 3).
z
Verify
that
there
are
no
objects
interfering with the scooter.
z
Titan Hummer-XL
Check the battery charge status.
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If the scooter does not operate-properly and the indicator light is flashing
quickly, count the number of flashes in each sequence, according to this
table:
Number of Flashes
Description
1
Either the battery needs charging, or the batteries
are not connected properly.
2
There is a disconnect in the motor connection.
Check the motor connections between the motor
and the controller.
3
There is a short circuit between the motor and the
battery.
6
Check if the charger is connected.
7
Problem with the operation lever. Make sure it is
set in the middle before operating the scooter.
8
Problem with the controller. Make sure all the
connections into the control panel are tight and
secure.
9
Disconnect between the controller and the brake.
Make sure all connections to the brake and the
controller are tight and secure.
10
Controller overload. Likely a result of a failure in the
battery
connection.
Check
the
battery
and
connections to the controller.
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Technical Specifications
Item
3 wheels
4 wheels
Category
Class B
Maximum speed
11 km/h
Power supply
24V from 2 charged sealed lead acid,
maintenance-free (12V-26Ah) batteries.
Charge time
Estimated range
7-10 hours
25 km (on proper battery, according to
recommended operating conditions and
weight)
Battery pack weight
9.5 kg (x2)
8°
Climbing slope
Ground clearance
8 cm
Carrying capacity
136 kg
Scooter weight (including battery)
64 kg
72kg
Front chassis weight
22 kg
27kg
Rear chassis weight
23 kg
26kg
Front
31x5.5 cm
26x8 cm
Rear
31x5.5 cm
34x6.5 cm
Wheel air pressure
35 psi (2.5 bar)
45 psi (3.2 bar)
Dimensions (Length, Width, Height)
139X60X95 cm
137x62x95 cm
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Wheels:
User Manual