Download Laddomat 21 Manual

Laddomat® 21 Charging package
Part.No.
11 23 72 1
User and installation instructions
Manufacturer
Termoventiler AB
Sweden
www.termoventiler.se
LM21_Manual_72-1_E.indd 8120103-E 060822
NOTE! Diagrams in this brochure only describe connection
principles. Each installation must be measured and carried
out according to the applicable regulations.
1
The Laddomat 21 is designed to...
C o n n e c tio n to to p o f b o ile r
...allow the boiler to reach a high working temperature
soon after firing.
B a ll v a lv e
1 1 /4 " IG
...to heat the cold tank water in the bottom of the boiler
so that the boiler does not rust away through corrosion.
T h e rm o m e te r
…charge the tank with water at a high and even temperature and low flow, to ensure optimal separation in the
tank.
F ille r c a p
In te g ra te d
th e r m a l v a lv e
…in the event of a power cut stopping the pump, transfer
the heat in the boiler to the tank through self-circulation.
3 5 4
…transfer the residual heat in the boiler to the tank after
the fire has gone out.
In te g ra te d
p u m p
W ilo
R S 2 5 – 6 /3
T h e rm o m e te r
Operation
The Laddomat 21 functions fully automatically provided
that pump start and stop is automated. See page 4.
B a ll v a lv e
1 1 /4 " IG
T h e rm o m e te r
The settings described in this User manual are normally
made only once.
C o n n e c tio n
to b o tto m
o f b o ile r
The Laddomat requires no special supervision or service.
C o n n e c tio n
to ta n k
B a ll v a lv e
1 1 /4 " IG
D ir tp o c
E a s y to
P re v e n
in te r r u p
A u to m a tic v a lv e
fo r s e lf- c ir c u la tio n
in e v e n t o f a p o w e r c u t
k e t
c le a n
ts o p e r a tin g
tio n s
2 5 4
The main parts of a wood burning set-up
E x p
v e s s e l
B y -p a s s
v a lv e
a u to m a tic
H o t w a te r
C o ld w a te r
M ix e r v a lv e
S a fe ty v a lv e
F lu e
th e rm o s ta t
L a d d o m a t 2 1
2
P lu n g e r
C o v e r
R a d ia to r
R a d ia to r p u m p
B y - p a s s v a lv e
S p r in g
T h e rm o s ta t
c a r tr id g e
E le c tr ic
h e a te r
D o m e s tic
w a te r
h e a te r
F illin g v a lv e
B o ile r
R o o m s e n s o r
F lo w s e n s o r
C h e c k v a lv e
w a s h e r
S to ra g e ta n k
C o v e r
H o ld e r
S p r in g
Description of functions
Starting the boiler
To achieve a high level of efficiency and low emissions of unburned substances, it is
important that the boiler reaches working temperature quickly.
This is achieved by the circulation pump starting as firing starts. This prevents cold
water from the bottom of the tank cooling the boiler unnecessarily, through selfcirculation. The circulation pump can be started in three different ways, see page 4.
Firing has started in the illustration to the right. The pump has started. The thermostat
cartidge has not started to open yet.
The valve plate of the self-circulating valve is kept closed by the water pressure from the
circulation pump.
Start up
Operating phase
The boiler has reached operating temperature. The thermostat cartridge has opened and
mixes in cold water from the tank.
The mixed water entering the bottom of the boiler has a temperature of about 5–20°C
below the opening temperature of the thermostat cartridge. The higher the output of
the boiler and the higher the temperature of the water exiting the boiler, the more cold
water is mixed in from the bottom of the tank.
This is the same characteristic that allows Laddomat 21 to separate effectively = charging
to the tank under all different operating conditions in different boilers.
Final phase
Operating phase
During the final phase of charging the by-pass port in Laddomat 21 is completely closed
to the top of the boiler. All water is routed to the tank which becomes fully charged.
Self circulation when the burner has stopped
If a flue thermostat or similar equipment is installed, it will stop the pump immediately
after the fire goes out.
The advantage of stopping the pump quickly after the fire goes out is that the cool
return water from the radiator circuit flows into the bottom of the boiler through selfcirculation. The stored heat in the boiler is then transferred to the top of the tank, and
the house then benefits from it.
Stopping the pump when heating ceases, either manually or automatically, is important
for one further reason. The hot water in the tank will otherwise be mixed with cold
radiator water down to the closing temperature of the thermostat cartridge. If the tank
is heated to 90°C and the thermostat cartridge closes at 75° the whole tank falls to this
temperature if the pump is not switched off .
Final phase
Self circulation in event of a power cut
If a power cut occurs during firing, self-circulation starts automatically through the
easily opened check valve, on the condition that the water in the tank is colder than the
water in the boiler.
The self-circulation power is created by the weight difference between lighter hot water
and heavier cold water. If the tank is completely heated all the way to the bottom, selfcirculation will be limited, and the boiler could still hit boiling point.
This boiling can be stopped by feeding a small quantity of cold water directly into the
bottom of the boiler through the system filling tap.
In the event of a sustained power cut, the whole house can be heated through selfcirculation, if the pipe-runs and dimensions are suitable.
The firing should be matched to the output which can be transferred to the storage
tank through self-circulation.
Self-circulation
3
Installation
Dimensioning
Generous pipe dimensions and short lengths guarantee
operating reliability, even when the demand for heat is
high. This also allows effective self-circulation in the event
of power cuts.
Pipe dimensions at a maximum boiler to tank distance of
3 m.
Boilers up to:
35 kW min. 28 cu pipe or R25
50 kW min. 35 cu pipe or R32
80 kW min. 42 cu pipe or R40
The dimensions must be increased for longer pipes.
Starting and stopping the charging
pump
It is important to start the pump as soon as the firing
starts to ensure that the boiler heats up rapidly.
Stopping the pump quickly when the fire has gone out
will make the hot water self-circulate from the top of the
boiler to the storage tank.
Some boilers have integrated thermostats to control the
pump. Check that this control system operates correctly
with the boiler.
If there are special requirements for self-circulation, the
pipes must be dimensioned accordingly.
NOTE Not included in delivery
F lu e th e r m o s ta t
®
The Laddomat 21 must always be connected in the
upright position as shown in the diagrams.
If fitte d
th e rm o
b e c o n
in p a r a
, w a te r
s ta t to
n e c te d
lle l
0
1
S w itc h
Connection
Position Laddomat 21 close to the boiler and on the level of
the boilers bottom outlet, no higher than approximately 20
cm above the floor on which the boiler stands.
Pipe-runs must be as short as possible and have the minimum number of bends. Make sure that all air pockets are
eliminated.
The diameter of the pipe from the top of the boiler to the
T-pipe and down to the Laddomat 21 must be as large
as possible. This gives low water-velocity, and allows air
released in the boiler to separate out in the expansion
chamber or the vent.
The location of the filler serves two purposes. Firstly, in
filling the system, both the boiler and the tank are filled
through the bottom connections to facilitate the venting
of all air. Secondly, boiling can be prevented, by adding
cold water. Connect a union coupling between the filler
tap and the outlet to make future servicing easier.
Bleeding
9 out of 10 operating interruptions are due to air in the
charging circuit preventing circulation.
For optimum operation, pipe-runs should be arranged so
as to allow all air to escape from the system.
High points in the pipe-runs should be avoided, but, if
this is not possible, they should be fitted with vents of the
air gauge type. NOTE! Not automatic air vents.
There are substantial variations in the ability of different
waters to hold air. This air is released in the boiler when
the water is heated. Think of the amount of air bubbles
which occur when heating water in a saucepan.
4
S to v e p ip e
B o ile r
B u lb
P u m p
Laddomat Flue thermostat
Part.no.131001
Setting the pump speed
The speed control for the circulation pump must be in
position 3. Position 2 is only used for boilers that produce
less than 25 kW.
Position 1 must not be used because the lower starting
torque at this speed cannot guarantee a good start.
If higher or lower charging temperatures than the standard thermostat cartridge can provide are required one
can easily change to a thermostat which opens at 63°, 72°,
78°, 83° or 87°C.
Service
Thermostat cartridge
Before carrying out any servicing work, close the three
shut-offs by setting the screwdriver slot on the valves at
right angles to the direction of the pipe. This makes it
easy to access the pump, thermal valve and check valve for
service.
The thermostat cartridge is available as a spare part, and
may need to be replaced if it is regularly exposed to
temperatures close to, or above, boiling point.
If operating interruptions still occur, even though the system has been bled, there may be dirt such as lint, tape or
thread swarf stuck in the coupling. Disassemble and clean.
Clean all sealing surfaces when reassembling:
No.
Opening temperature
5839
63°C
8719
72°C
1. The thermal valve
1456
78°C
2. The self-circulation valve
1467
83°C
3. The pump impeller
8222
87°C
In some installations, there are problems with extremely
high levels of contaminants. These can form deposits
inside the pump, which may result in stoppages.
Technical data
Stoppages can be avoided if the pump is disassembled and
the rotor and pump housing are cleaned in accordance
with the manufacturer’s instructions.
Pump:
Wilo RS25-6-3
Connections:
R32 (3 pcs)
Opening temperature:
63, 72, 78, 83 or 87°C
Kv value:
14
Boiler output:
max 80 kW
Expansion vessel
The number is engraved on the cartridge.
If stoppages due to air continue to occur, despite the fact
that the system has been installed in accordance with the
instructions provided, check that:
The expansion vessel is sufficiently large, at least 5 % of
the total volume when the tank is open. Operating pressure must always be at least 2 metre water column = 0.2
bar more than the height difference from the pressure
gauge to the upper edge of the highest radiator.
If a pressure vessel is installed, this must be at least
10–20% of the total volume. Each installation must be
specially dimensioned in accordance with the
manufacturer’s instructions.
Check that the operating pressure, where the installation
is cold, is never lower than the height difference between
the pressure gauge and the highest radiator + 2 meter
water column (mwc).
Example: Height from centre of pressure gauge to upper
edge of highest radiator = 3 m.
Lowest operating pressure = 3 + 2 mwc = 5 mwc = 0.5 bar
Radiator system
To make the maximum use of the storage tank, it is very
important that the radiator system is fitted with:
C o v e r
S p r in g
1. Automatic by-pass control
2. Thermostatic valves with integrated pressure reduction devices, which are set to suit the radiator size.
Both measures are intended to reduce the flow and so
reduce the return temperature. Without raising the
delivery temperature. The lower the return
temperature, the longer the heat in the tank lasts.
P lu n g e r
T h e rm o s ta t
O - r in g
O - r in g
5
Connecting to a tank
C o ld w a te r
M ix e r v a lv e
2. The hot water pipe to the by-pass valve can be
connected in two ways.
F lu e
th e rm o s ta t
R a d ia to r p u m p
B y - p a s s v a lv e
E le c tr ic
h e a te r
D o m e s tic
w a te r
h e a te r
F illin g v a lv e
L A D D O M A T 2 1
T h e L a d d o m a t 2 1
c a n e a s ily b e
r e v e r s e d fo r r ig h th a n d m o u n tin g .
J u s t m o v e th e
th e rm o m e te rs to
th e o th e r s id e .
R a d ia to r
S a fe ty v a lv e
a) Approx 30 cm from the top of the tank to prioritise
domestic hot water.
b) On the charge line connection to the tank to prioritise heating. The connection is directed downwards
to prevent air rising to the
radiators.
R o o m s e n s o r
F lo w s e n s o r
E x p
v e s s e l
B y -p a s s
v a lv e
a u to m a tic
H o t w a te r
1. The pipe-runs shown on the diagram are optimised to
reduce air-related operating interruptions to a
minimum.
B o ile r
S to ra g e ta n k
L a d d o m a t 2 1
Connecting 2 – 3 tanks
The tanks must be located up against each other, and as
close as possible to the boiler. The pipe-runs from the
bottom of the tanks are always laid close to the floor.
T a n k
It is important that the flow to the tanks during charging
and discharging is distributed equally. If the system is
connected wrongly, then charging will be cut off when
tank number 1 is full of hot water which will reach the
boiler before the other tanks are completely filled. Tanks 2
and 3 will be virtually unused.
L A D D O M A T 2 1
B o ile r
The pipe to the
bottom of the tank
must not be routed
through the roof.
If the system is connected wrongly the warm water and
the heat will run out earlier than estimated after the
burner has stopped, since tank 1 will cool down more
quickly than the others.
NOTE If the radiator
is connected in
this way there
is a large risk of
heat retention in
the boiler and/or
reduced heat to the
radiator circuit.
If these requirements cannot be met, there are other
connection options.
Equal pipe lengths
To achieve equal resistance, it is essential to use approximately the same pipe-lengths to the tanks, this is achieved
by:
1. Connecting the charging circuit diagonally, A–A
2. Connecting the radiator circuit diagonally, B–B.
In addition, the dimension of the pipes between the
tanks must be large enough to facilitate self-circulation between the tanks. Alternatively, locate the hot
water heater in the centre. It is an advantage if the
tanks are connected together in the centre, to further
distribute the heat.
Connecting the by-pass valve
The hot water port is connected at B, which prioritises hot water, or at B1, which prioritises heating.
A lte r n a tiv e
lo c a tio n fo r
e x p a n s io n
v e s s e l
6
C o ld
w a te r
E x p
v e s s e l
M ix in g
v a lv e
R a d ia to r
B
T - p ip e 1 ¼ " o r
la r g e r fo r b e s t
v e n tin g fu n c tio n
1
A
S a fe ty
v a lv e
B
T a n k 1
T a n k 2
T a n k 3
F ille r v a lv e
Electrical immersion heater operation
When operating solely on the electrical immersion
heater, it is an advantage only to heat the first tank to
prevent heat loss. Shut off the other tanks using the
valves at the bottom of each tank.
H o t
w a te r
E le c tr ic a l im m e r s io n
h e a te r
B o ile r
L a d d o m a t 2 1
A
B
Connection suggestions
L e v e l
p ip e
S a fe ty lin e , m in D 2 5
R a d ia to r
E x p a n s io n
p ip e ,
D N 2 2 c m
T a n k
C o ld w a te r
fills th e
e x p a n s io n
v e s s e l d u r in g
fir in g = le s s
h e a t lo s s
L A D D O M A T 2 1
B o ile r
L a d d o m a t 2 1
Bottom connection of the expansion vessel gives reduced heat losses
NOTE See information on page 5 about the expansion vessel
C o n n e c tin g a p r e s s u r is e d e x p a n s io n v e s s e l
A u to m a tic
v e n t
e n c o
e x p a
a y s c
s s u re
R a d ia to r
n n e c tin g
n s io n v e s s e l,
o n n e c t a
g a u g e
R a d ia to r
T a n k
C o ld
th e e
v e s s
fir in g
h e a t
w a te r fills
x p a n s io n
e l d u r in g
= le s s
lo s s
S to ra g e ta n k
B o ile r
L A D D O M A T 2 1
B o ile r
L A D D O M A T 2 1
W h
th e
a lw
p re
A lte r n a tiv e in s ta lla tio n w ith o p e n e x p a n s io n v e s s e l
L a d d o m a t 2 1
S h u t o ff/d r a in in g fo r
s im p lifie d c h e c k s o f
p re -p re s s u re
L a d d o m a t 2 1
7
Instructions for replacing the
thermostat in the Laddomat 21
Check that the pump is switched off.
Close the three shut-offs.
Unscrew the cover above the pump
Remove the cover with the spring, plunger and thermostat
from the Laddomat 21.
The thermostat is held in place on the plunger by an Oring.
C o v e r
S p r in g
Press the thermostat gently out of the plunger.
P lu n g e r
Push the new thermostat into the plunger.
T h e rm o s ta t
Reinstall the cover with the spring, plunger and thermostat. Open the shut-off valves.
Wait a few minutes before starting the pump to allow any
air to rise and escape from the system.
O - r in g
The installation is now ready for use.
O - r in g
In the event of operating problems.
The most common causes of aeration are:
Whenever wood firing for the storage tank, it is very important that the boiler burns without interruption, from
starting until the wood fire has gone out. All stoppages
in the firing process that cause the combustion fan or the
damper to be shut by the overheat thermostat catastrophically reduce efficiency. If this continues over time, tar
builds up in the boiler and chimney and there is a severe
risk of a chimney fire.
1. The filler tap for the heating system is continuously
leaking small amounts of fresh water. Because the
large water volume reduces in volume when it cools,
any leakage of excess water is not noticed until the
tank is fully heated.
The most common reason for operational stoppages when
starting up new installations is air, which prevents circulation at high temperatures.
In all new installations, there are varying amounts of air
trapped in the fresh water. This air is released as the water
is heated. The warmer the water, the more air is released.
The released air collects in large bubbles, which can prevent circulation if they reach the pump.
At lower temperatures, the air is released more slowly, and
it can rise up and be vented away through the expansion
vessel or via a vent.
Operational stoppage because of air
A.
Uncontrolled operational stoppages at start up can be
avoided if the boiler is lit without the thermostat insert
being installed in Laddomat 21, at the same time as the
upper ball valve in Laddomat 21 is completely closed.
During the entire firing phase, the full flow of water from
the tank will cool the boiler. Firing must continue until
the tank is heated as high as the safety devices permit,
90-95°C. On installations with a lot of air in the water,
repeated firings for up to a week may be required.
B.
Installations that have functioned without a problem for
some time can also experience operational stoppages due
to aeration of the water.
8
2. The expansion vessel is too small.
3. Incorrect pre-pressure in the pressure expansion vessel.
4. The radiator pump that is located on the return line
causes air to be drawn in through the gasket boxes
of the radiator valves due to the vacuum, which the
pump creates when the radiator thermostats close on
sunny spring days.
5. Air diffusion through underfloor heating pipes.
If, when firing, a rushing/murmuring noise is heard in
the Laddomat pump – there are air problems in the installation. Venting is most easily carried out by allowing
the pump to remain unaffected for 1-2 minutes. Any air
will then rise and be evacuated through the expansion
pipe or vent. If that does not help, try as in point A. If
the problems return, check according to points B 1-5.
C.
If the remedial action given above does not help, the
thermostat cartridge may be faulty and require changing.
A thermostat cartridge with lower opening temperature
can be installed. The lower operating temperature means
that not as much air is released when firing the boiler.