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Data Sheet JS6000 Joystick Base Mobile Machine Management The JS6000 joystick base is an element of the flexible, powerful, expandable, and affordable joystick family of mobile machine management products. The JS6000 has been specially developed to meet the harsh operating requirements of today’s mobile machine market. Combine the JS6000 joystick base with a standard or custom grip to configure a complete joystick solution. Versatile Design The JS6000 joystick base is available with either contactless Hall effect sensors or long-life potentiometer sensors to meet the specific requirements of your most demanding applications. Reliable Performance Hall effect sensor or potentiometer sensor options are both offered with single or dual sensors on each axis for redundancy in safety critical systems. Additional security can be added with optional mechanical neutral switches and an operator presence trigger switch. JS6000 Joystick Base Features • Hall effect or long-life potentiometer position sensing • Redundant sensors • Single (Y axis) or dual axis • Optional mechanical neutral switches • Two centering spring forces • Three friction-hold forces • Four output options: –– Analog –– CAN 2.0 B, J1939 protocol –– CANopen protocol –– High current PWM • Operating life: –– Potentiometer: > 7.5 million cycles –– Hall effect: > 15 million cycles • Environmental sealing – grip dependent • Multiple grip options: –– HKN – plain knob –– MG – with operator trigger and hand rest –– A – configurable ergonomic –– No grip See Sauer-Danfoss publication JS6000 Joystick Grips Technical Information, 520L0872 for detailed information on available grip options. See Sauer-Danfoss publication JS6000 Joystick Base Technical Information, 520L0760 for technical details on all JS6000 versions. Local Address: 520L0722 • Rev GB • Sep 2009 See Sauer-Danfoss publication JS6000 PWM Service Tool User Manual, 11060942 for technical details on the JS6000 PWM Joystick Base and complete details regarding the use of the PLUS+1 GUIDE Service Tool interface for troubleshooting and configuring the device. Obtain free Service Tool software license and download the P1D file at: http://www.sauer-danfoss.com/Products/MobileElectronics/PLUS1Guide/ PLUS1GuideDownloads/PLUS1GUIDEServiceToolSoftwareLicense/index.htm JS6000 Joystick Base Grip Dimensions and Installation Details Specifications Electrical Characteristics mm [in] 105.6 [4.16] Ø11.93/12.00 [0.46968/0.4724] Ø9.518/9.531 [0.37472/0.37523] Friction-held Boot Ø3.218/3.2 [0.12669/0.126] (typical) "Forward" Orientation Mark Output Hall effect sensor current consumption (base without grip) Long-life potentiometer Hall effect Infinite Potentiometer: 9 to 36 Vdc Hall effect: 5 ± 0.5 Vdc Analog: 0.5 to 4.5 Vdc nominal CAN: 2.0 B, J1939 protocol and CANopen protocol PWM: 2.5 Amps maximum; Digital: 3.0 Amps maximum Hall effect with analog output: 50 mA Hall effect with CAN output: 100 mA Mechanical Characteristics Lever mechanical angle Lever operating force POO5250F 80 [3.15] CAN J1939 and CANopen Hall Sensor Analog Resolution Supply voltage (Vs) Spring Return Boot 65 [2.559] (maximum) 165 [6.496] (maximum) Joystick Mounting Surface 9.7 [0.382] 15.0 [0.59] 32.0 [ 1.26] 61 [2.401] (mounting screw centers) (4 places) Sensor type Connector 1 Handle Interface 16 Pin Connector Pin 6 Pin 1 Pin 1 Pin 9 Operating life Vibration Shock Weight (base without grip) ±20° Medium: 6 to 8.5 N [1.349 to 1.911 lbf ] High: 12 to 19 N [2.698 to 4.271 lbf ] Potentiometer: > 7.5 million cycles Hall effect: > 15 million cycles 3 G random sinusoidal 20 G 0.75 kg [1.653 lb] Environmental Parameters Connector 2 Hall Interface 12 Pin Connector Operating temperature Storage temperature Ingress protection rating Pin 7 Pin 1 -40°C to 80°C [-40°F to 176°F] -40°C to 85°C [-40°F to 185°F] Above panel: IP65, IP66, IP67 Below panel: IP66, IP40 Pin 1 Pin 5 Directional and Microswitch Interface 8 Pin Connector EMI/RFI rating 2328 Potentiometric Sensor Analog 2239 CAN+ and PWM Potentiometer Interface 16 Pin Connector Pin 13 Pin 1 Handle Interface 12 Pin Connector Pin 6 Pin 18 2327 Comprehensive technical information (including pin assignments): JS6000 Joystick Grips, 520L0872 JS6000 Joystick Base, 520L0760 Sauer-Danfoss product literature is on line at: www.sauer-danfoss.com 520L0722 • Rev GB • Sep 2009 Sensor and grip dependent Refer to comprehensive technical information * Sauer-Danfoss material number 16 pin AMP® connector bag assembly 10101552 12 pin AMP connector bag assembly 10101020 8 pin AMP connector bag assembly 10101022 12 and 8 pin AMP connector bag assembly 10101023 6 pin Deutsch® connector bag assembly 10101551 18 pin Deutsch connector bag assembly 11012648 16 pin connector with 400 mm [15.75 in] leads 10101556 12 pin connector with 400 mm [15.75 in] leads 10101555 8 pin connector with 400 mm [15.75 in] leads 10101554 6 pin connector with 400 mm [15.75 in] leads 10101557 18 pin connector with 400 mm [15.75 in] wire harness 11012646 Mating connector assemblies Pin 7 Pin 1 Pin 1 Pinout and Wiring Information Related Product Pin 1 Pin 9 Pin 5 Second Potentiometer 8 Pin Connector 100 V/m 2457 ©Copyright 2009, Sauer-Danfoss. All rights reserved. Contents subject to change. All trademarks in this material are properties of their respective owners. Data Sheet JS2000 Dual Axis Fingertip Joystick JS2000 is available with multiple grip configurations MOBILE MACHINE MANAGEMENT The JS2000 dual axis fingertip joystick is an element of the flexible, powerful, expandable, and affordable joystick family of mobile machine management products. The JS2000 has been specially designed to provide two and three axis proportional control in a compact package that meets the harsh operating requirements of today’s mobile machine market. ERGONOMIC AND PRECISE OPERATION Developed for applications where ergonomics and precise proportional control are required, the JS2000’s compact design provides smooth fingertip control with low operating forces that minimize repetitive stresses and operator fatigue. COMPACT DESIGN The compact design of the JS2000 is ideal for mounting in low clearance locations such as seating armrests and chest packs. RELIABILITY In applications where safety and long maintenance free life is required, the contactless and redundant Hall Effect sensing design provides security and reliability in an easy to operate device. DKMH.PD.580.B1.02 • 520L0723 • Rev-A Jan-2005 Features and options: • Contactless hall effect sensing • Redundant sensors • Single or dual axis • Multiple gate options • Spring return to center • Compact size • Low operating forces • Easy installation • Operating life > 15 million cycles • Output: 10 to 90% Vs • IP 65 environmental sealing above panel • CE approved • Multiple grip options, including Z-axis twist JS2000 Dual Axis Fingertip Joystick Dimensions and installation details E Grip E1 - E5 Grip mm [in] 78.0 [3.071] 71.0 [2.795] 65.0 [2.559] Optional boot protector supplied on K1 only S1 - S5 Grip 71.0 [2.795] S Grip 78.0 [3.071] K1 Grip 6.3 [0.248] Forward 31.0 [1.22] 47.5 [1.87] 35.0 [1.378] Ø42 .0 [D Ø3.5 [Dia 0.138] in four places ia 1 .654 ] 35.0 [1.378] Flange dimension 44.3 [1.744] square (with trim plate removed) 4 off through holes Ø3.3 [Dia 0.13], countersunk on top surface. Reverse Right Left 47.5 [1.87] Pinout and wiring information Pin No XY Joystick XYZ Joystick Bottom View, Pin 1 Supply voltage Joystick Connector Pin 2 Left/Right output 1 Left/Right output Pin 3 Ground 1 2 Pin 4 Forward/Reverse output 1 Forward/Reverse output 3 4 Pin 5 Forward/Reverse output 2 5 V DC Notch 5 6 Pin 6 Center tap 7 8 Pin 7 Left/Right output 2 Z axis output Pin 8 Switch output (NC if no switch) Switch is connected between pin 1 and 8. Forward Panel mounting detail CCaution Red lead on mating connector ribbon cable is assigned to pin 8. P005 229E Specifications Electrical characteristics Sensor type Hall effect Resolution Infinite Supply voltage (Vs) 5 ± 0.5 V DC regulated Output voltage 10 to 90% nominal of Vs Current consumption 17.5 mA nominal Mechanical characteristics Lever mechanical angle 20° forward/reverse (single axis only) Lever operating force 2 N [0.45 lbf ] nominal (full deflection) XY axes expected life 15 million cycles Z axis 5 million cycles Weight (without grip) 0.090 kg [0.198 lb] Environmental parameters Operating temperature -25 °C to 70 °C [-77 °F to 158 °F] Storage temperature -40 °C to 70 °C [-104 °F to 158 °F] Protection IP 65 BS EN 60529 Mating connector assemblies Type Connector with 400 mm [15.75 in] ribbon cable Sauer-Danfoss ordering number 10102031 See Sauer-Danfoss publication JS2000 Dual Axis Fingertip Joystick, Technical Information for more information. Sauer-Danfoss product literature is online at www.sauer-danfoss.com. DKMH.PD.580.B1.02 • 520L0723 • Rev-A Jan-2005 © Copyright 2005, Sauer-Danfoss. All rights reserved. Contents subject to change. Sauer-Danfoss, Sauer-Danfoss logotype and PLUS 1 are trademarks of the Sauer-Danfoss Group. Data Sheet JS1000 Joystick Base Mobile Machine Management The JS1000 joystick base is an element of the flexible, powerful, expandable, and affordable joystick family of mobile machine management products. Sauer-Danfoss has developed the JS1000 to meet the harsh operating requirements of today’s mobile machine market. Combine the JS1000 joystick base with a standard or custom grip to configure a complete joystick solution. Rugged Compact Design The unique design of the JS1000 joystick base incorporates contactless Hall effect sensors into a simple, compact and rugged mechanical construction for the most demanding applications. It is ideally suited for low clearance and armrest mounting, and yet withstands the most punishing environments. Environmental Sealing The JS1000 joystick base is designed and tested for use in harsh out of cab environments. It meets IP 67 environmental protection below the panel mount if the vent plug is installed. The vent plug is a base option. If it is not ordered, the base is not protected from below-panel particulate and moisture ingress. Environmental protection above the panel mount is IP 67 with the exception of the Pro grip option. The Pro grip is for in machine cab use only. Local Address: 520L0724 • Rev KA • Nov 2010 JS1000, available with multiple grip configurations. Features and Options • Non-contacting hall effect sensing –– Available redundant sensing per axis for CAN output configurations • Single or dual axis • X – Y axis guided • Spring return to center • Choice of two centering spring forces • Operating life > 10 million cycles per axis • Two output options: –– 0.5 to 4.5 Vdc –– CAN 2.0 B, J1939 protocol –– CAN 2.0 B, CANopen protocol • IP 67 environmental sealing above panel (grip dependent) • IP 67 environmental sealing below panel with vent plug installed (base dependent) • Integrated 6 pin Deutsch® DTM connector • Multiple grip options: –– Ball grip –– Grip with analog rocker switch –– Grip with analog banana switch –– PRO style ergonomic grip, which offers a wide variety of configurable push-button switches and proportional roller switch functions. (Pro grip is not recommended in an open cab environment) –– Custom designed grips to meet specific user requirements See Sauer-Danfoss publication JS1000, JS6000 Joystick Grips Technical Information, 520L0872 for more information. JS1000 Joystick Base Dimensions and Installation Details PRO Grip 18o REF Specifications Electrical Characteristics 18o REF 18o REF Increasing Y Increasing X 69.85 ±0.5 [2.75 ±0.02] 34.92 ±0.5 [1.38 ±0.02] 57.15 ±0.12 [2.25 ±0.005] 28.58 ±0.12 [1.125 ±0.005] 57.15 ±0.12 [2.25 ±0.005] 69.85 ±0.5 [2.75 ±0.02] P005 244E Decreasing X 4 x Ø4.57±0.05 [0.180 ±0.002] R2.03 ±0.5 [0.08 ±0.02] Increasing Y 69.85 ±0.5 [2.75 ±0.02] 18o REF Increasing Y 18o REF Increasing X 18o REF Decreasing X 3.8 [0.15] Max panel Feed-Thru MTG 6.35 ±0.5 [0.25 ±0.02] 59.6 ±0.5 [2.35 ±0.02] 86.61 ±0.5 [3.41 ±0.02] Decreasing Y Operating temperature -40° C to +80° C [-40° F to +175° F] Storage temperature -55° C to +85° C [-67° F to +180° F] Protection Above panel ball grip: IP 67 (PRO grip IP 43 and IP 40 with proportional roller function) Below panel: IP 67 with vent plug installed EMI/RFI rating 100 V/m Pinout and Wiring Information Increasing X 18o REF ±18° on axis > 10 million cycles 7.67 Gs RMS 50 Gs 0.38 kg [0.838 lb] Environmental Parameters 69.85 ±0.5 [2.75 ±0.02] Decreasing Y Lever mechanical angle Operating life Vibration Shock Weight (base without grip) Pin 1 34.92 ±0.5 [1.38 ±0.02] Decreasing X Ball Grip Pin 6 R2.0 ±0.5 [0.08 ±0.02] Increasing Y 28.58 ±0.12 [1.125 ±0.005] Motion Multiaxis (X and Y) Single Axis (Y only) Hall effect Infinite Analog output: 5 ± 0.5 Vdc CAN: 9 to 32 Vdc Analog: 0.5 to 4.5 Vdc nominal CAN: 2.0 B, J1939 protocol 25 mA PRO grip = 150 mA Mechanical Characteristics 4 x Ø4.57±0.05 [0.180 ±0.002] Decreasing Y Output Current consumption 53.46 ±0.5 [2.1 ±0.02] Ø59.4 ±0.5 [2.34 ±0.02] 6.35 ±0.5 [0.25 ±0.02] 9.4 ±0.5 [0.37 ±0.02] 74.2 ±0.5 DIA [2.92 ±0.02] Decreasing Y 166.0 ±1 [6.55 ±0.04] Increasing X Decreasing X Sensor type Resolution Supply voltage (Vs) 18o REF Ø59.4 ±0.05 [2.34 ±0.002] Pin Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 CAN Ground Power CAN high CAN low CAN shield No connection Analog Ground Power X output signal Y ouput signal Rocker switch No connection Mating Connector Assemblies Type 6 pin Deutsch® connector bag assembly 6 pin connector with 400 mm [15.75 in] leads Pin 6 Sauer-Danfoss ordering number 10101551 10101557 Pin 1 Mating connector Deutsch® DTM06-6S P005 243E Grip mounting dimensions in millimeters [inches]. Comprehensive technical information: JS1000 Joystick Base Technical Information, 520L0826 Sauer-Danfoss product literature is online at: www.sauer-danfoss.com 520L0724 • Rev KA • Nov 2010 ©Copyright 2010, Sauer-Danfoss. All rights reserved. Contents subject to change. All trademarks in this material are properties of their respective owners. Data Sheet JS120 Single Axis Fingertip Joystick Mobile Machine Management The JS120 single axis fingertip joystick is an element of the flexible, powerful, expandable, and affordable joystick family of mobile machine management products. The JS120 has been specially designed to provide proportional control in a slim low profile joystick that meets the harsh operating requirements of today’s mobile machine market. Ergonomic and Precise Operation Developed for applications where ergonomics and precise proportional control are required, the JS120’s slim low profile design provides smooth fingertip control with low operating forces that minimize repetitive stresses and operator fatigue. Compact Design The compact design of the JS120 is ideal for improving operator panel layouts, and installs easily into chest packs and seating arm rests. Multi-function The long life conductive plastic potentiometer technology used in the JS120 to provide the ratiometric sensor output, also incorporates direction switch outputs for independent forward and reverse signals. Local Address: 520L0726 • Rev DA • Jul 2009 JS120 Long and Short Levers Features and Options • Long life potentiometric sensing • Single axis • Spring center return and end return options • Slim profile with low operating forces • Easy installation • Operating life > 5 million cycles • Output options: –– 10 to 90 % Vs –– 25 to 75 % Vs • IP 66 environmental sealing above panel • Independent direction switch signals JS120 Single Axis Fingertip Joystick JS120 Dimensions and Installation Details 30o +Y Forward -Y Backward Long Lever Joystick fitted with 2 x M3 inserts Maximum screw penetration 6 [0.236] 50.0 [1.968] 33.0 [1.3] 25.0 [0.984] Panel cut out 3.35 [0.132] 15.5 max. [0.61] max. 9.0 [0.354] 7.0 [0.276] Panel clearance holes 3.1 [0.122] 26.5 [1.043] 6 5 4 3 2 1 Pinout and wiring information Pin 1 Direction switch common Pin 2 Direction switch +Y (N/O) Pin 3 Direction switch -Y (N/O) Pin 4 (-) supply (ground) Pin 5 Output voltage Pin 6 (+) supply (power) Pin 7 Center tap Output Voltage 50% 10% +Y 26.5 [1.043] 7 Connector 90% Short Lever 54.0 [2.126] 30o 63.75 [2.51] mm [in] -Y P108024 Specifications Electrical Characteristics Sensor type Electrical angle of movement Total track resistance Maximum supply voltage (Vs) Maximum wiper current Maximum power dissipation Wiper circuit impedance Output voltage Resolution Center tap voltage (no load) Center tap angle Insulation resistance Connector Switch operating angle Load resistance minimum Load current maximum Mechanical Characteristics Potentiometric ± 28 degrees 4 kΩ or 5 kΩ (± 20%) 35 Vdc 5 mA (non-destructive) 0.25 W at 20 °C [at 68 °F] 200 kΩ minimum 10 to 90 % Vs 25 to 75 % Vs Infinite 50 % Vs ± 2% ± 2.5° either side of center (±1° tolerance) > 50 MΩ at 500 Vdc 7 pin AMP® series latching male ± 5° of center (± 1° tolerance) 10 kΩ 2 mA resistive Lever type Short lever Long lever Breakout force (at lever tip) 3.1 N [0.70 lbf ] 2.3 N [0.52 lbf ] Operating force (at tip, full deflection) 5.1 N [1.15 lbf ] 3.4 N [0.76 lbf ] Maximum allowable force 50 N [11.24 lbf ] 35 N [7.87 lbf ] Lever operating angle ± 30 degrees Lever action Self centering or end return Expected life > 5 million cycles Weight 0.045 kg [0.099 lb] Environmental Parameters Operating temperature Storage temperature Environmental sealing above the flange -25°C to 70°C [-13 °F to +158°F] -40°C to 85°C [-40°F to +185°F] IP 66 - BS EN 60529 Mating Connector – AMPMODU™ MTE Series Connector 7 pin AMP ordering number 103957-6 Mating Connector Assembly Type 7 pin with 610 mm [24.02 in] leads Sauer-Danfoss ordering number 10101762 Comprehensive technical information: JS120 Single Axis Fingertip Joystick Technical Information, 520L0877 Sauer-Danfoss product literature is on line at: www.sauer-danfoss.com 520L0726 • Rev DA • Jul 2009 ©Copyright 2009, Sauer-Danfoss. All rights reserved. Contents subject to change. All trademarks in this material are properties of their respective owners.