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R PointSource Ai 3010 SERVICE MANUAL Published in Apr. ’00 2AR70765 Revision 5 3010 S/M (MCA) Service Manual PointSource Ai 3010 CAUTION DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY REPLACED. REPLACE ONLY WITH THE SAME OR EQUIVALENT TYPE RECOMMENDED BY THE MANUFACTURER. DISPOSE OF USED BATTERIES ACCORDING TO THE MANUFACTURER’S INSTRUCTIONS. ATTENTION IL Y A DANGER D’EXPLOSION S’IL Y A REMPLACEMENT INCORRECT DE LA BATTERIE. REMPLACER UNIQUEMENT AVEC UNE BATTERIE DU MÊME TYPE OU D’UN TYPE RECOMMANDÉ PAR LE CONSTRUCTEUR. METTRE AU RÉBUT LES BATTERIES USAGÉES CONFORMÉMENT AUX INSTRUCTIONS DU FABRICANT. Safetyprecautions This booklet provides safety warnings and precautions for our service personnel to ensure the safety of their customers, their machines as well as themselves during maintenance activities. Service personnel are advised to read this booklet carefully to familiarize themselves with the warnings and precautions described here before engaging in maintenance activities. Safety warnings and precautions Varioussymbolsareusedtoprotectourservicepersonneland customersfromphysicaldangerandtopreventdamagetotheir property.Thesesymbolsaredescribedbelow: DANGER : High risk of serious bodily injury or death may result from insufficient attention to or incorrect compliance with warning messages using this symbol. WARNING : Serious bodily injury or death may result from insufficient attention to or incorrect compliance with warning messages using this symbol. CAUTION : Bodily injury or damage to property may result from insufficient attention to or incorrect compliance with warning messages using this symbol. Symbols The triangle ( ) symbol indicates a warning including danger and caution. The specific point of attention is shown inside the symbol. General warning. Warning of risk of electric shock. Warning of high temperature. indicates a prohibited action. The specific prohibition is shown inside the symbol. General prohibited action. Disassembly prohibited. indicates that action is required. The specific action required is shown inside the symbol. General action required. Remove the power plug from the wall outlet. Always ground the copier. 1. Installation Precautions WARNING • Do not use a power supply with a voltage other than that specified. Avoid multiple connections to one outlet: they may cause fire or electric shock. When using an extension cable, always check that it is adequate for the rated current. ............................................................... • Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or electric shock. Connecting the earth wire to an object not approved for the purpose may cause explosion or electric shock. Never connect the ground cable to any of the following: gas pipes, lightning rods, ground cables for telephone lines and water pipes or faucets not approved by the proper authorities. ........................ CAUTION: • Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. ........................................................................... • Do not install the copier in a humid or dusty place. This may cause fire or electric shock. ..................................................................................... • Do not install the copier near a radiator, heater, other heat source or near flammable material. This may cause fire. ....................................... • Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ............................... • Always handle the machine by the correct locations when moving it. .... • Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may cause the copier to move unexpectedly or topple, leading to injury. .......................................................................... • Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is accidentally ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immediately. If it gets into the eyes, rinse immediately with copious amounts of water and obtain medical attention. .................................................................................... • Advice customers that they must always follow the safety warnings and precautions in the copier’s instruction handbook. ................................... 2. Precautions for Maintenance WARNING • Always remove the power plug from the wall outlet before starting machine disassembly. ............................................................................ • Always follow the procedures for maintenance described in the service manual and other related brochures. ...................................................... • Under no circumstances attempt to bypass or disable safety features including safety mechanisms and protective circuits. ............................. • Always use parts having the correct specifications. ............................... • Always use the thermostat or thermal fuse specified in the service manual or other related brochure when replacing them. Using a piece of wire, for example, could lead to fire or other serious accident. ........... • When the service manual or other serious brochure specifies a distance or gap for installation of a part, always use the correct scale and measure carefully. ........................................................................... • Always check that the copier is correctly connected to an outlet with a ground connection. ................................................................................. • Check that the power cable covering is free of damage. Check that the power plug is dust-free. If it is dirty, clean it to remove the risk of fire or electric shock. ......................................................................................... • Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may damage eyesight. .............................................. • Handle the charger sections with care. They are charged to high potentials and may cause electric shock if handled improperly. ............. CAUTION • Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are safely secured so they will not be caught in rotating sections. ..................................................................................... • Use utmost caution when working on a powered machine. Keep away from chains and belts. ............................................................................. • Handle the fixing section with care to avoid burns as it can be extremely hot. ......................................................................................... • Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause abnormally high temperatures. ......................... • Do not remove the ozone filter, if any, from the copier except for routine replacement. ............................................................................... • Do not pull on the AC power cord or connector wires on high-voltage components when removing them; always hold the plug itself. .............. • Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a cable cover or other appropriate item. ........ • Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ............................................................................ • Remove toner completely from electronic components. ......................... • Run wire harnesses carefully so that wires will not be trapped or damaged. ................................................................................................ • After maintenance, always check that all the parts, screws, connectors and wires that were removed, have been refitted correctly. Special attention should be paid to any forgotten connector, trapped wire and missing screws. ...................................................................................... • Check that all the caution labels that should be present on the machine according to the instruction handbook are clean and not peeling. Replace with new ones if necessary. ...................................................... • Handle greases and solvents with care by following the instructions below: ..................................................................................................... · Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely. · Ventilate the room well while using grease or solvents. · Allow applied solvents to evaporate completely before refitting the covers or turning the main switch on. · Always wash hands afterwards. • Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to fire in a furnace, etc. ......................... • Should smoke be seen coming from the copier, remove the power plug from the wall outlet immediately. .................................................. 3. Miscellaneous WARNING • Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than the specified refiner; it may generate toxic gas. ......................................................................................................... 2AR CONTENTS I THEORY AND CONSTRUCTION SECTION 1-1 Specifications 1-1-1 Specifications .............................................................................. 1-2 Handling Precautions 1-2-1 Drum ............................................................................................ 1-2-2 Developer and toner .................................................................... 1-3 Mechanical Construction 1-3-1 Part names and their functions .................................................... 1-3-2 Machine cross section ................................................................. 1-3-3 Drive system ................................................................................ 1-3-4 Mechanical construction .............................................................. 1-1-1 1-2-1 1-2-1 1-3-1 1-3-3 1-3-4 1-3-6 II ELECTRICAL SECTION 2-1 Electrical Parts Layout 2-1-1 Electrical parts layout .................................................................. 2-1-1 2-2 Detection of Paper Misfeed 2-2-1 Paper misfeed detection .............................................................. 2-2-1 2-2-2 Paper misfeed detection conditions ............................................ 2-2-2 2-3 Operation of the PCBs 2-3-1 Power source PCB ...................................................................... 2-3-1 2-3-2 Main PCB .................................................................................... 2-3-3 2-3-3 Scanner control PCB ................................................................... 2-3-5 2-3-4 Engine PCB ................................................................................. 2-3-6 2-3-5 Scanner motor PCB .................................................................... 2-3-7 2-3-6 Operation unit main PCB, operation unit right PCB and operation unit left PCB ......................................................... 2-3-8 2-3-7 CCD PCB .................................................................................. 2-3-10 2-3-8 Laser diode PCB and beam detection PCB .............................. 2-3-11 III SET UP AND ADJUSTMENT SECTION 3-1 Installation 3-1-1 Unpacking and installation ........................................................... 3-1-1 3-1-2 Setting initial copy modes .......................................................... 3-1-16 3-1-3 Installing the add-on memory SIMM (option) ............................ 3-1-17 3-1-4 Installing the drawer heater (service part) ................................. 3-1-19 3-1-5 Installing the key counter (option) ............................................. 3-1-21 3-1-6 Installing the MMD host monitoring system device (option) ...... 3-1-24 3-1-7 Installing the DF (option) ........................................................... 3-1-26 3-2 Maintenance Mode 3-2-1 Maintenance mode ...................................................................... 3-2-1 3-2-2 Copier management .................................................................. 3-2-86 3-3 Assembly and Disassembly 3-3-1 Precautions for assembly and disassembly .................................. 3-3-1 3-3-2 Paper feed section ......................................................................... 3-3-3 3-3-3 Optical section .............................................................................. 3-3-24 3-3-4 Main charging section .................................................................. 3-3-43 3-3-5 Drum section ................................................................................ 3-3-47 2AR-1 2AR (4) Scanner control PCB ................................................................. (5) Scanner motor PCB .................................................................. (6) CCD PCB .................................................................................. (7) Operation unit main PCB ........................................................... (8) Operation unit left PCB .............................................................. (9) Operation unit right PCB ........................................................... (10) LCD ........................................................................................... 3-6-4 Electrical problems .......................................................................... (1) The machine does not operate when the main switch is turned on. .................................................................................. (2) The drive motor does not operate (C200). ................................ (3) The scanner motor does not operate. ....................................... (4) The upper lift motor does not operate (C241). .......................... (5) The lower lift motor does not operate (C242). ........................... (6) The toner feed motor does not operate. .................................... (7) The paper conveying section fan motor does not operate. ....... (8) Cooling fan motor 1 does not operate at all or does not turn at full speed. .............................................................................. (9) Cooling fan motor 2 does not operate at all or does not turn at full speed. .............................................................................. (10) The upper paper feed clutch does not operate. ........................ (11) The lower paper feed clutch does not operate. ......................... (12) Feed clutch 1 does not operate. ................................................ (13) Feed clutch 2 does not operate. ................................................ (14) Feed clutch 3 does not operate. ................................................ (15) The registration clutch does not operate. .................................. (16) The cleaning lamp does not turn on. ......................................... (17) The exposure lamp does not turn on. ........................................ (18) The exposure lamp does not turn off. ........................................ (19) Fixing heater M or S does not turn on (C620). .......................... (20) Fixing heater M or S does not turn off (fixing unit thermostat triggered; C630). .................................... (21) Main charging is not performed (C510). .................................... (22) Transfer charging is not performed. .......................................... (23) No developing bias is output. .................................................... (24) The original size is not detected. ............................................... (25) The original size is not detected correctly. ................................ (26) The message requesting paper to be loaded is shown when paper is present in the upper drawer. ........................................ (27) The message requesting paper to be loaded is shown when paper is present in the lower drawer. ........................................ (28) The size of paper in the upper drawer is not displayed correctly. .................................................................................... (29) The size of paper in the lower drawer is not displayed correctly. .................................................................................... (30) A paper jam in the paper feed or paper conveying section is indicated when the main switch is turned on. ........................ (31) The message requesting covers to be closed is displayed when the front, left 1 and left 2 covers are closed. .................... (32) Others. ....................................................................................... 3-6-32 3-6-35 3-6-37 3-6-39 3-6-42 3-6-43 3-6-44 3-6-45 3-6-45 3-6-45 3-6-46 3-6-46 3-6-46 3-6-47 3-6-47 3-6-47 3-6-47 3-6-48 3-6-48 3-6-48 3-6-48 3-6-49 3-6-49 3-6-49 3-6-49 3-6-50 3-6-50 3-6-50 3-6-50 3-6-51 3-6-51 3-6-51 3-6-52 3-6-52 3-6-52 3-6-53 3-6-53 3-6-54 3-6-54 3-6-54 2AR-1 2AR 3-6-5 Mechanical problems ....................................................................... (1) No primary paper feed. .............................................................. (2) No secondary paper feed. ......................................................... (3) Skewed paper feed. .................................................................. (4) The scanner does not travel. ..................................................... (5) Multiple sheets of paper are fed at one time. ............................ (6) Paper jams. ............................................................................... (7) Toner drops on the paper conveying path. ................................ (8) Abnormal noise is heard. ........................................................... 3-6-55 3-6-55 3-6-55 3-6-55 3-6-56 3-6-56 3-6-56 3-6-56 3-6-56 I Theory and Construction Section I THEORY AND CONSTRUCTION SECTION 3010 S/M (MCA) 2AR CONTENTS 1-1 Specifications 1-1-1 Specifications ..................................................................................... 1-1-1 2AR-1 2AR 1-1-1 Specifications Type ............................................... Desktop Copying system ............................. Dry, indirect electrostatic system Originals ......................................... Sheets and books Maximum size: A3/11" x 17" Original feed system ...................... Fixed Copy paper .................................... Drawer: Plain paper (64 – 80 g/m2) Bypass table (optional for 120 V specificaitons): Plain paper (60 – 160 g/m2) Special paper: Transparencies, tracing paper, colored paper and letterhead Note: Use the bypass table for special paper. Copying sizes ................................. Maximum: A3/11" x 17" Minimum: A6R (when the bypass table is used) / 51/2" × 81/2" Magnification ratios ........................ Manual mode: 25 – 400%, 1% increments (25 – 200%, when the SRDF is used) Auto copy mode: fixed ratios Metric 1:1 ± 1.0%, 1:4.00/1:2.00/1:1.41/1:1.27/1:1.06/ 1:0.90/1:0.75/1:0.70/1:0.50/1:0.25 Inch 1:1 ± 1.0%, 1:4.00/1:2.00/1:1.54/1:1.29/1:1.21/ 1:0.78/1:0.77/1:0.64/1:0.50/1:0.25 Copy speed .................................... At 100% magnification in memory copy mode: A4: 31 copies/min. A4R: 23 copies/min. A3: 17 copies/min. B4 (257 x 364 mm): 19 copies/min. 11" x 81/2": 30 copies/min. 81/2" x 11": 24 copies/min. 11" x 17": 16 copies/min. 81/2" x 14": 19 copies/min. First copy time ................................ From 5 to 6 s (A4/11" x 81/2", 100% magnification, upper drawer, ejection to the eject tray) Warm-up time ................................ 45 s or less (room temperature 20°C/68°F, 65% RH) In preheat/energy saver mode: 30 s or less (room temperature 20°C/68°F, 65% RH) Paper feed system ......................... Automatic feed Capacity: Drawers: 550 sheets Manual feed Capacity: Bypass: 200 sheets 1-1-1 2AR 2AR-1 Continuous copying ....................... Photoconductor .............................. Charging system ............................ Exposure light source .................... Exposure scanning system ............ Developing system ......................... Transfer system ............................. Fixing system ................................. Charge erasing system .................. Cleaning system ............................ Scanning system ............................ Bit map memory ............................. Image storage memory .................. Resolution ...................................... Light source ................................... Dimensions .................................... Weight ............................................ Floor requirements ......................... Functions ....................................... Power source ................................. Power consumption ....................... 1-1-2 1 – 999 sheets OPC (drum diameter 30 mm) Single positive corona charging Semiconductor laser Polygon mirror Dry, reverse developing (magnetic brush) Developer: 2-component, ferrite carrier and N29T black toner Toner density control: toner sensor Toner replenishing: automatic from a toner cartridge Transfer roller Heat roller Heat source: halogen heaters (main 550 W, sub 400 W) Control temperature: 175°C/347°F (at normal ambient temperature) Abnormally high temperature protection device: 140°C/284°F thermostat Fixing pressure: 49 N Exposure by cleaning lamp Cleaning blade Flat bed scanning by CCD image sensor 12 MB (standard) 16 MB (standard) 600 x 600 dpi Inert gas lamp 585 (W) x 600 (D) × 745 (H) mm 231/16" (W) x 235/8" (D) x 295/16" (H) Approx. 81 kg/178.2 lbs 585 (W) x 600 (D) mm 231/16" (W) x 235/8" (D) Self-diagnostics, preheat, automatic copy density control, original size detection, automatic paper selection, automatic magnification selection, enlargement/reduction copy, fixed ratio selection, XY zoom mode, photo mode, margin copy, print page numbers function, split copy, border erasing, form overlay, combine copy, sort copy, invert copy, mirror image mode, program copy, department control and language selection 120 V AC, 60 Hz, 10 A 220 – 240 V AC, 50/60 Hz, 5.5 A 1200 W (120V) 1320W (220 – 240V) 2AR-1 2AR Options ........................................... SRDF, duplex unit, job separator, mailbox, eject unit, feedshift unit, paper feed desk, large paper deck, finisher, key counter, key card*, add-on memory SIMM, bypass unit*, original cover, fax board, printerboard and network board. * Optional for 120 V specifications only. 1-1-3 2AR CONTENTS 1-2 Handling Precautions 1-2-1 Drum .................................................................................................. 1-2-1 1-2-2 Developer and toner .......................................................................... 1-2-1 2AR 1-2-1 Drum Note the following when handling or storing the drum. •When removing the image formation unit, never expose the drum surface to strong direct light. •Keep the drum at an ambient temperature between 0°C/32°F and 35°C/95°F and at a relative humidity not higher than 85% RH. Avoid abrupt changes in temperature and humidity. •Avoid exposure to any substance which is harmful to or may affect the quality of the drum. •Do not touch the drum surface with any object. Should it be touched by hands or stained with oil, clean it. •If the machine is left open for more than 5 minutes for maintenance, remove the drum and store it in the drum storage bag (Part No. 78369020). 1-2-2 Developer and toner Store the developer and toner in a cool, dark place. Avoid direct light and high humidity. 1-2-1 2AR CONTENTS 1-3 Mechanical Construction 1-3-1 1-3-2 1-3-3 1-3-4 Part names and their functions .......................................................... 1-3-1 Machine cross section ....................................................................... 1-3-3 Drive system ...................................................................................... 1-3-4 Mechanical construction .................................................................... 1-3-6 (1) Paper feed section ...................................................................... 1-3-6 (2) Main charging section ............................................................... 1-3-10 (3) Optical section ........................................................................... 1-3-13 (4) Developing section .................................................................... 1-3-19 (5) Transfer and separation section ................................................ 1-3-29 (6) Cleaning section ........................................................................ 1-3-32 (7) Charge erasing section ............................................................. 1-3-33 (8) Fixing section ............................................................................ 1-3-35 E A A A E E A A E E 2AR 1-3-1 Part names and their functions ¤ 1 % ⁄ 2 $ 3 4 5 ‹ ^ 8 9 0 7 ! & * ‹ @ # ) ! 6 ( ‹ @ Figure 1-3-1 1 2 3 4 5 6 7 Original cover Operation panel Feedshift unit (eject unit)*2 Paper transfer section cover Paper transfer section cover release lever Left 1 cover Left 2 cover 8 9 0 ! @ # $ Toner cartridge Toner cartridge release lever Paper feed section knob*1 Front cover Upper drawer Lower drawer Contact glass % ^ & * ( ) ⁄ Original size scales Ejection section Length adjustment lever Width adjustment lever Main switch Eject tray Bypass table*1 ¤ Insert guides*1 ‹ Handles for transport *1: Optional for 120 V specifications. *2: Optional. 1-3-1 E E A E A A E 2AR (MCA) A A E E A E A A E A A E E 2AR 1 2 3 4 5 6 7 Metric „‚ ‡ fl ⁄ ¤‹) ( * & 0 9 8 7 6 5 3 2 1 ´ Œ °· fi › ^ % $ Inch „‚ ‡ fl ⁄ ¤‹) ( * & 0 9 8 7 6 % ^ & * ( ) ⁄ ¤ ‹ 4 # @! 8 9 0 ! @ # $ 5 › fi 3 fl ‡ ° · 2 1 ´ Œ °· fi › ^ % $ # @! ‚ Œ „ ´ Start key Stop/clear key Reset key Numeric keys Printer/on line key (indicator) Interrupt key (indicator) Energy saver (preheat) key (indicator) Drawer select indicators Misfeed location indicators Message display Data indicator Paper select key Preset R/E/enter key Copy exposure adjustment keys/Copy exposure indicators Auto Exp. key (indicator) Copy quality selection key/ Photo/text & photo indicators Manual/cursor up key Cursor down key Zoom (+)/cursor right key Zoom (–)/cursor left key Layout key (indicator) Booklet key (indicator) Auto selection/filing key (indicator) Duplex key (indicator) Page separation key (indicator) Image key (indicator) Page # key (indicator) Margin/border erase key (indicator) Presentation/sheet/insert key (indicator) */language key Program key Staple key (indicator) Sort key/Sort indicator/Group indicator 4 Figure 1-3-2 Operation panel 1-3-2 E E A E A E A 2AD (MCA) A A E 2AR 1-3-2 Machine cross section 3 8 6 7 2 5 4 1 Light path Paper path Figure 1-3-3 Machine cross section 1 2 3 4 5 6 7 8 Paper feed section (page 1-3-6) Main charging section (page 1-3-10) Optical section (page 1-3-13) Developing section (page 1-3-19) Transfer and separation section (page 1-3-29) Cleaning section (page 1-3-32) Charge erasing section (page 1-3-33) Fixing section (page 1-3-35) 1-3-3 2AR 1-3-3 Drive system ı ◊ ˜ ˜ Ç # 5@ 6 ! 7 8 41 3 · ¤) ‚ Œ° ˜ ¸ ˛ ^ % $ 0 9 2& * ‹› fi ⁄ ( fl „ ´ ˇ ” ΨÁ Ô Å Í Ò Ï Ú ˝ Ó ‡ ‰ ˆ Ø As viewed from the machine front Figure 1-3-4 Drive system 1 2 3 4 5 6 7 8 9 0 Drive motor gear Gear 67/20 Drum drive belt Drum drive pulley Gear 92/35 Cleaning drive gear Gear 30 Gear 16 Gear 53/37 Gear 30 1-3-4 ! @ # $ % ^ & * ( ) Gear 32 Gear 30 Fixing drive gear Gear 30 Gear 30 Eject gear 39/25 Gear 45 Image formation idle gear Gear 62/46 Developing drive gear 18 2AR ⁄ ¤ ‹ › fi fl ‡ ° · ‚ Œ „ ´ ‰ ˇ Á ¨ ˆ Gear 25 Registration clutch gear Gear 50T Bypass idle gear Bypass drive gear 24 Feed drive gear Feed clutch 1 gear Duplex idle gear Gear 24 Gear 18 Duplex drive gear 25 Gear 25 Gear 25 Upper paper feed clutch gear Gear 30 Feed idle gear 1 Feed idle gear 2 Feed gear 25 Ø ∏ Å Í Î Ï ˝ Ó Ô Ò Ú ¸ ˛ Ç ◊ ı ˜ Feed clutch 2 gear Gear 25 Gear 25 Gear 25 Lower paper feed clutch gear Feed idle gear 3 Feed idle gear 4 Feed idle gear 5 Feed idle gear 6 Feed idle gear 7 Gear 25 Feed clutch 3 gear Scanner motor pulley Scanner drive belt Scanner drive pulley Scanner wire drum Scanner wire Scanner wire pulley 1-3-5 2AR 1-3-4 Mechanical construction (1) Paper feed section The paper feed section consists of the primary feed and secondary feed subsections. Primary feed conveys paper from the upper drawer or lower drawer to the left and right registration rollers, at which point secondary feed takes place and the paper travels to the transfer section in sync with the printing timing. ¤ ⁄ 0 ) 8 ( & 6 ^ ¨ 7 *2 ° 9 fi·ˇ ∏ 1 4 fl ‹ ˆ3 ‚Á %2 @ ! Œ ! „ ´ 1 $ 6 3 › @ ‰ 5 ‡ # Ø Figure 1-3-5 Paper feed section 1-3-6 2AR 1 2 3 4 5 6 7 8 9 0 ! @ # $ % ^ & * ( ) Forwarding pulley Paper feed pulley Separation pulley Feed roller 1 Feed roller 2 Feed pulley Right feed roller Left feed roller Right registration roller Left registration roller Drawer lift Lift operation plate Desk paper conveying guide Lower left vertical paper conveying guide Upper vertical paper conveying guide Vertical paper conveying guide Left vertical paper conveying guide Lower feed guide Duplex junction guide Feed guide ⁄ ¤ ‹ › fi fl ‡ ° · ‚ Œ „ ´ ‰ ˇ Á ¨ ˆ Ø ∏ Transfer guide Right transfer guide Upper paper feed clutch (PFCL-U) Lower paper feed clutch (PFCL-L) Feed clutch 1 (FCL1) Feed clutch 2 (FCL2) Feed clutch 3 (FCL3) Registration clutch (RCL) Upper paper switch (PSW-U) Lower paper switch (PSW-L) Upper paper length switch (PLSW-U) Lower paper length switch (PLSW-L) Upper paper width switch (PWSW-U) Lower paper width switch (PWSW-L) Upper lift limit switch (LICSW-U) Lower lift limit switch (LICSW-L) Feed switch 1 (FSW1) Feed switch 2 (FSW2) Feed switch 3 (FSW3) Registration switch (RSW) 1-3-7 2AR 2AR-1 Each drawer consists of a lift driven by the lift motor and other components. Each drawer can hold up to 550 sheets of paper. Paper is fed from the drawer by the rotation of the forwarding pulley and paper feed pulley. The separation pulley prevents multiple sheets from being fed at one time, via the torque limiter. EPCB RCL CN10-A5 CN8-25 RSW FCL1 CN10-A7 CN15-5 FSW1 PSW-U LICSW-U CN12-8 PFCL U CN12-11 CN10-B1 FCL2 CN10-A9 PSW-L FSW2 FCL3 LICSW-L CN12-2 PFCL L CN12-5 CN10-B3 CN10-A11 CN15-11 FSW3 CN15-8 Figure 1-3-6 Paper feed section block diagram 1-3-8 2AR Image ready Start key 100 ms DM 48 ms 110 ms RCL 30 ms FCL1 88 ms PFCL-U RSW FSW1 A B C D E Auto copy density control, copy paper: A4/11" × 81/2", magnification ratio 100% Timing chart 1-3-1 Paper feed from the upper drawer A 100 ms after the start key is pressed, the drive motor (DM) turns on to start the drive for the paper feed section. At the same time, the upper paper feed clutch (PFCL-U) turns on, and the forwarding and paper feed pulleys rotate to start primary paper feed. B At the same time as the leading edge of the paper turns feed switch 1 (FSW1) on, feed clutch 1 (FCL1) turns on, and the right feed roller rotates. C 88 ms after the leading edge of the paper turns the registration switch (RSW) on, the upper paper feed clutch (PFCL-U) and feed clutch 1 (FCL1) turn off. D 48 ms after image ready signal turns on, the registration clutch (RCL) turns on, and the right registration roller rotates to start secondary paper feed. At the same time, feed clutch 1 (FCL1) turns on for 30 ms. E 110 ms after the trailing edge of the paper turns the registration switch (RSW) off, the registration clutch (RCL) turns off. 1-3-9 2AR (2) Main charging section The main charging section consists of the drum and the main charger assembly. The main charger assembly charges the drum so that a latent image is formed on the surface, the shield grid ensuring the charge is applied uniformly. Main charger assembly Tungsten wire Shield grid Drum Figure 1-3-7 Main charging section 1-3-10 2AR 8 3 6 5 4 2 7 1 Figure 1-3-8 Main charger 1 2 3 4 5 6 7 8 Main charger housing Main charger front lid Main charger rear lid Tungsten wire CN9-14 CN9-13 CN9-12 CN9-5 MC REM GRID CONT MC ALM 24 V DC Charger spring Charger terminal Charger pin Shield grid CN1-1 MC CN1-2 CN1-3 CN1-10 Grid HVTPCB Drum EPCB Figure 1-3-9 Main charging section block diagram 1-3-11 2AR Start key DM 100 ms 500 ms MC REM 200 ms FSM 518 ms ESW A B C Auto copy density control, copy paper: A4/11" x 81/2", magnification ratio 100% Timing chart 1-3-2 Main charging A 100 ms after the start key is pressed, the drive motor (DM) turns on. B 500 ms after the drive motor (DM) turns on, main charging (MC REM) starts. C 200 ms after paper is ejected and the feedshift motor (FSM) turns off, main charging (MC REM) is completed. 1-3-12 2AR (3) Optical section The optical section consists of the scanner, mirror frame and image scanning unit for scanning and the laser scanner unit for printing. 6 4 7 2 $ 9 8 0 1 3 @ 5 # ! Figure 1-3-10 Optical section 1 2 3 4 5 6 7 Scanner Mirror frame Mirror 1 Mirror 2 Mirror 3 Exposure lamp (EL) Reflector 8 9 0 ! @ # $ Image scanning unit Lens Optical rail Laser scanner unit (LSU) CCD PCB (CCDPCB) Scanner motor (SM) Scanner home position switch (SHPSW) 1-3-13 2AR Original scanning The original image is illuminated by the exposure lamp (EL) and scanned by the CCD PCB (CCDPCB) in the image scanning unit via the three mirrors, the reflected light being converted to an electrical signal. The scanner and mirror frame travel to scan on the optical rails on the front and rear of the machine to scan from side to side. The speed of the mirror frame is half the speed of the scanner. When the SRDF* is used, the scanner and mirror frame stop at the DF original scanning position to start scanning. * Optional. Original SHPSW CCDPCB CN2-1– CN2-120 CN5-A1– CN5-A12, CN5-B1– CN5-B12 MPCB SCPCB LSU CN3-1– CN3-120 Drum EPCB Figure 1-3-11 Optical section block diagram 1-3-14 CN3-1– CN3-10 CN1-6 CN2-4 CN1-1– CN3-6 CN4-1– CN4-6 CN3-1– CN9-A1– CN9-A12, CN9-B1– CN9-B12 INPCB CN8-1– CN8-13 CN1-1– CN1-14 CN2-1– CN2-14 SMPCB CN2-1 EL CN2-1– CN2-6 CN4-2 SM 2AR Start key 270 P Fwd. rotation SM Rev. rotation 414 P 9921 P 120 P SHPSW FVSYNC signal A B C D Original: A3/11" ¥ 17", magnification ratio 100% Timing chart 1-3-3 Scanner operation A When the start key is pressed, the scanner motor (SM) reverses for 270 pulses and then rotates forward. B 414 pulses after the scanner motor (SM) starts rotating forward, the FVSYNC signal turns on for 9921 pulses for scanning. C The scanner motor (SM) reverses to return the scanner to the home position. D 120 pulses after the scanner home position switch (SHPSW) turns on, the scanner motor (SM) turns off, and the scanner stops at its home position. 1-3-15 2AR Image printing The image data scanned by the CCD PCB (CCDPCB) is processed on the main PCB (MPCB) and transmitted as image printing data to the laser scanner unit (LSU). By repeatedly turning the laser on and off, the laser scanner unit forms a latent image on the drum surface. • Laser scanner unit 23 4 1 8 7 0 9 6 Figure 1-3-12 Laser scanner unit (1) 1 2 3 4 5 6 7 8 9 0 1-3-16 Laser diode (laser diode PCB) Collimator lens Cylindrical lens Polygon mirror Lenses BD sensor mirror Cylindrical correcting lens BD sensor (beam detection PCB) Glass dust filter Polygon motor (PM) 5 2AR Drum 7 8 1 3 9 2 6 5 4 Figure 1-3-13 Laser scanner unit (2) 1 Laser diode: Generates the laser beam which forms a latent image on the drum. 2 Collimator lens: Collimates the diffused laser beam emitted from the laser diode to convert it into a cylindrical beam. 3 Cylindrical lens: Shapes the collimated laser beam to suit the printing resolution. 4 Polygon mirror: Six-facet mirror that rotates at approximately 31890 rpm with each face reflecting the laser beam toward the drum for one main-direction scan. 5 Lens: Corrects for non-linearity of the laser beam scanning speed on the drum surface, keeps the beam diameter constant and corrects for the vertical alignment of the polygon mirror to ensure that the focal plane of the laser beam is on the drum surface. 6 BD sensor mirror: Reflects the laser beam to the BD sensor to generate the maindirection (horizontal) sync signal. 7 Cylindrical correcting lens: Corrects for the deviation of the laser beam reflected by the BD sensor mirror to the BD sensor. 8 BD sensor: Detects the beam reflected by the BD sensor mirror, outputting a signal to the main PCB (MPCB) to provide timing for the main-direction sync signal. 9 Glass dust filter: Prevents dust from entering the unit. 1-3-17 2AR The dimensions of the laser beam are as shown in Figure 1-3-14. 70 µm 65 µm Figure 1-3-14 Scanning in the main direction is provided by the rotating polygon mirror, while scanning in the auxiliary direction is provided by the rotating drum, forming a static latent image on the drum. The static latent image of the letter “A”, for example, is formed on the drum surface as shown in Figure 1-3-15. Electrical charge is dissipated on the area of the drum surface irradiated by the laser. The focal point of the laser beam is moved line by line, and adjacent lines slightly overlap each other. Main scanning direction Auxilary scanning direction : laser beam is on Figure 1-3-15 1-3-18 2AR (4) Developing section The developing section consists of the developing unit and the toner cartridge. Toner cartridge Toner feed motor (TFM) Developing unit Figure 1-3-16 Developing section The developing unit consists of the developing roller where a magnetic brush is formed, the doctor blade and the developing spirals that agitate the developer. In the toner recycling assembly, new toner from the toner cartridge is mixed with the residual toner recovered from the cleaning section. This mixture is conveyed to the developing unit. 1-3-19 2AR Left developing spiral Right developing spiral Cleaning spiral Toner recycling assembly Toner recycle spiral Flow of the recycled toner Figure 1-3-17 Toner recycling 1-3-20 2AR Formation of magnetic brush The developing roller consists of a magnet roller with five poles and a sleeve roller. Rotation of the sleeve roller around the magnet roller entrains developer, which in turn forms a magnetic brush at pole N1 on the magnet roller. The height of the magnet brush is regulated by the doctor blade; the developing result is affected by the position of the poles on the magnet roller and the position of the doctor blade. A developing bias voltage generated by the high-voltage transformer (HVTPCB) is applied to the developing roller to provide image contrast. A 4 Magnetic poles on the developing roller 7 6 S1 68.2˚ 5 N2 60˚ N1 S2 92˚ 2 1 69.3˚ 3 A: Distances beteen the doctor blade and developing roller: 0.6 ± 0.05 mm S3 N1: N2: S1: S2: S3: 860 × 10–4 T 640 × 10–4 T 590 × 10–4 T 485 × 10–4 T 605 × 10–4 T Figure 1-3-18 Forming a magnetic brush 1 2 3 4 Developing unit housing Developing roller Toner sensor (TNS) Doctor blade 5 Right developing spiral 6 Left developing spiral 7 Developing paddle 1-3-21 2AR CN8-17 CN8-18 CN8-22 CN8-24 CN9-11 CN9-10 CN9-5 EPCB TFM+ TFM TFM– TNS SIG TNS CONT DB REM DB CONT 24 V DC CN1-4 DB CN1-5 CN1-10 HVTPCB Figure 1-3-19 Developing section block diagram Toner density is detected by the toner sensor (TNS). The sensor section of the toner sensor detects the ratio of toner to carrier in the developer near it and converts it into a voltage. As more toner is used, the ratio of toner to carrier decreases, increasing the toner sensor output voltage. When the ratio drops below the specified value, the increase in toner sensor output voltage triggers toner replenishing. When toner is added and the ratio of toner to carrier returns to normal, the toner sensor output voltage drops to the point where toner replenishing stops. 1-3-22 2AR-1 2AR Toner density control Toner density control is conducted using the TARGET value as the reference which is the toner sensor initial output value set by maintenance item U130 when developer is loaded for the first time. Toner being replenished message (forced toner feed) Toner sensor output voltage (V) Toner request message (Toner cartridge to be replaced.) 180 s Toner empty detection level Toner feed start level (TARGET set by U130) Toner feed stop level AB C D E F Copying Figure 1-3-20 Toner density control A If the toner sensor output voltage exceeds the toner feed start level 3 s after the drive motor (DM) has turned on (end of toner empty detection inhibit time), the toner feed motor (TFM) turns on to replenish toner. B As toner is replenished, the toner sensor output voltage falls until it drops below the toner feed stop level and replenishing stops. C When the toner sensor output voltage exceeds the toner empty detection level after toner replenishing is carried out, the toner being replenished message appears disabling copying and forced toner feed starts. If the toner sensor output voltage fails to fall to the toner feed stop level within 180 s of the start of forced toner feed, the toner request message appears. D When toner is replenished, the toner sensor output voltage falls until it drops below the toner feed stop level and replenishing stops. After 60 s aging (15 s while copying) the toner being replenished message disappears and copying is enabled. 1-3-23 2AR E After replacing the toner cartridge, the toner feed motor (TFM) turns on to replenish toner. F When toner is replenished, the toner sensor output voltage falls until it drops to the toner feed stop level. The toner being replenished message disappears and replenishing stops. 1-3-24 2AR Correcting the toner sensor control voltage The toner sensor control voltage is corrected based on the absolute humidity and the total drive motor time so that the toner density is kept constant regardless of the changes in humidity and the total drive motor time. Toner sensor control voltage after correction = A + B + C A: Toner sensor control voltage before correction (value set by maintenance item 131) B: Correction data based on the absolute humidity C: Correction data based on the total drive motor time • Correction based on the absolute humidity Correction data A B +10 C 0 D –25 E –35 0 2.0 4.0 10.0 20.0 32.0 Absolute humidity (g/m3) Figure 1-3-21 Correction based on the absolute humidity A When the absolute humidity is between 0 and 2.0 g/m3, a constant value of +10 is added to the toner sensor control voltage. B When the absolute humidity is between 2.0 and 4.0 g/m3, the correction data is reduced according to the rise in absolute humidity. C When the absolute humidity is between 4.0 and 10.0 g/m3, the correction data becomes 0. D When the absolute humidity is between 10.0 and 32.0 g/m3, the correction data is decreased according to the rise in absolute humidity, reducing the toner sensor control voltage. E When the absolute humidity exceeds 32.0 g/m3, the correction data becomes a constant value of –35, decreasing the toner sensor control voltage. 1-3-25 2AR Computing the absolute humidity The external humidity sensor (EHUMSENS) and external temperature thermistor (ETTH) are located on the humidity sensor PCB (HUMPCB). The external humidity sensor (EHUMSENS) converts the relative humidity detected by the humidity sensing element into a voltage and sends it to the engine PCB (EPCB). The main PCB (MPCB)computes the absolute humidity based on this EHUMSENS signal and the temperature (ETTH signal) detected by the external temperature thermistor (ETTH). EPCB CN3 HUMPCB ETTH Humidity sensing element 4 ETTH 3 GND 2 EHUMSENS 1 5V MPCB CN2 CN15-1 CN15-2 CN15-3 EHUMSENS CN15-4 Figure 1-3-22 Absolute humidity computation block diagram 1-3-26 2AR • Correction based on the total drive motor time The toner sensor control voltage is also corrected based on the total time the drive motor (DM) has been on from execution of maintenance item U130, so that the toner sensor output voltage is regulated properly. Correction data A B 0 D C –10 E –20 0 150 300 800 1500 Drive time (min) Figure 1-3-23 Correction based on the total drive motor time A When maintenance item U130 is run for initial developer setting, the total drive motor time is cleared and the toner sensor control voltage correction data becomes 0. B When the total drive motor time is between 150 and 300 min., the correction data is decreased according to the increase in the total drive motor time. C When the total drive motor time is between 300 and 800 min., the toner sensor control voltage is corrected with a constant value of –10. D When the total drive motor time is between 800 and 1500 min., the correction data is decreased according to the increase in the total drive motor time. E When the total drive motor time exceeds 1500 min., the toner sensor control voltage is corrected with a constant value of –20. 1-3-27 2AR Correcting toner sensor output voltage The toner sensor output voltage is corrected according to the absolute humidity at power-on (the main switch turning on), fixing temperature and accumulated drive time. Toner sensor output voltage after correction = Toner sensor output voltage before correction – Correction data at power-on Correction data at power-on = A – B If A – B ⱕ 0, the correction data at power-on is 0 A: Correction data based on the absolute humidity and fixing temperature B: Accumulated drive time from the main switch turning on (total drive motor on-time) If the fixing temperature at the main switch turning on is 50°C/122°F or below, correction data A is determined as follows: Condition Correction data A The absolute humidity at the last main switch turning off was 14 g/m3 or below. +12 The absolute humidity at the main switch turning on was 14 g/m3 or below. +12 Other cases than above. 0 If the fixing temperature at the main switch turning on is 50°C/122°F or above, the value of correction data A applied when the main switch was last turned off is used. 1-3-28 2AR (5) Transfer and separation section Separation claw pulleys Drum separation claws Transfer roller Transfer cleaner Figure 1-3-24 Transfer and separation section The transfer and separation section consists mainly of the transfer roller and drum separation claws. A high voltage generated by the high-voltage transformer PCB (HVTPCB) is applied to the transfer roller for transfer charging. Toner adhered to the transfer roller is removed by the transfer cleaner. 1-3-29 2AR CN9-9 CN9-7 CN9-5 TC REM TC CONT 24 V DC CN1-6 Transfer roller CN1-8 Drum CN1-10 TC HVTPCB EPCB Figure 1-3-25 Transfer and separation section block diagram 1-3-30 2AR Image ready Secondary paper feed start 48 ms Secondary paper feed end 110 ms RCL 250 ms FSM 518 ms RSW ESW 350 ms 419 ms TC REM 215 ms A B C Auto copy density control, copy paper: A4/11" × 81/2", magnification ratio 100% Timing chart 1-3-4 Transfer A 250 ms after the registration clutch (RCL) turns on to start secondary paper feed, transfer charging (TC REM) starts. B 419 ms after the trailing edge of the paper turns the registration switch (RSW) off, transfer charging (TC REM) ends. C 350 ms after the paper is ejected and the feedshift motor (FSM) turns off, transfer charging (TC REM) is conducted again for 215 ms. 1-3-31 2AR (6) Cleaning section The cleaning section consists of the cleaning blade that removes residual toner from the drum surface after the transfer process, and the cleaning spiral that carries the residual toner back to the toner recycling assembly. 3 2 4 1 Figure 1-3-26 Cleaning section 1 2 3 4 1-3-32 Drum Cleaning blade Cleaning spiral Lower cleaning seal 2AR (7) Charge erasing section The cleaning lamp (CL) consists of 47 LEDs which remove residual charge from the drum surface. Cleaning lamp (CL) Figure 1-3-27 Charge erasing section CN13-4 CL REM CL Drum EPCB Figure 1-3-28 Charge erasing section block diagram 1-3-33 2AR Start key 100 ms DM 300 ms CL TC REM 215 ms A B Auto copy density control, copy paper: A4/11" × 81/2", magnification ratio 100% Timing chart 1-3-5 Charge erasing A 100 ms after the start key is pressed, the drive motor (DM) and cleaning lamp (CL) turn on simultaneously to remove the residual charge from the drum surface after the residual toner has been removed in the cleaning section. B 300 ms after 215 ms of transfer charging (TC REM) ends, the drive motor (DM) and cleaning lamp (CL) turn off simultaneously. 1-3-34 2AR 2AR-2 (8) Fixing section 5 $ 7 8 4 6 # 1 0 ! 9 @ % 3 2 Figure 1-3-29 Fixing section 1 2 3 4 5 6 7 Fixing unit cover Fixing unit front right guide Fixing unit front left guide Fixing unit rear right guide Fixing unit rear left guide Heat roller Press roller 8 Heat roller separation claws 9 Fixing heater M (H1) 0 Fixing heater S (H2) ! Fixing unit thermostat (TH) @ Fixing unit thermistor (FTH) # Press roller separation claws $ Fixing unit pressure spring % Fixing Cleaning Roller 1-3-35 2AR The fixing section consists of the parts shown in Figure 1-3-29. When paper reaches the fixing section after the transfer process, it passes between the press roller and heat roller, which is heated by fixing heaters M or S (H1 or H2). Pressure is applied by the fixing unit pressure springs so that the toner on the paper is melted, fused and fixed onto the paper. When the fixing process is completed, the paper is separated from the heat roller by its separation claws and is ejected from the copier to either the eject unit* or feedshift unit* . * Optional TH Heat roller ILSW FTH CN1-1 CN1-3 H2 H1 CN1-4 EPCB Figure 1-3-30 Fixing section block diagram 1-3-36 CN13-1 FTH CN13-2 FTH 5 V CN2-3 H2 REM CN1-6 CN1-7 H1 REM CN2-2 PSPCB 2AR Heating the heat roller and detecting temperature 1 5 3 4 2 Figure 1-3-31 Heating the heat roller and detecting temperature 1 Heat roller 2 Fixing heater M (H1) 3 Fixing heater S (H2) 4 Fixing unit thermostat (TH) 5 Fixing unit themistor (FTH) The heat roller is heated by fixing heaters M or S (H1 or H2) inside it; its surface temperature is detected by the fixing unit thermistor (FTH) and is regulated by the fixing heaters turning on and off. If the fixing section becomes abnormally hot, either the fixing unit thermistor detects it or fixing unit thermostat (TH) operates, in each case, shutting the power to the fixing heaters off. 1-3-37 2AR Fixing temperature control Secondary stabilization fixing temperature 175°C/347°F Primary stabilization fixing temperature 170°C/338°F Copying enabled Aging end MSW H1 H2 2s 500 ms 500 ms 300 ms DM 10 s 100 ms 500 ms DB REM CFM1, 2 (half speed) CFM1, 2 (full speed) PM 180 s 1000 ms 500 ms TC REM AB C DE F G H IJ Timing chart 1-3-6 Fixing temperature control A 2 s after the main switch (MSW) is turned on, fixing heater M (H1) turns on to heat the heat roller. At the same time, cooling fan motors 1 and 2 (CFM1 and 2) turn on. When the fixing temperature is 100°C/212°F or lower at the main switch (MSW) turning on, and the absolute humidity is 15 g/m3 or higher, cooling fan motors 1 and 2 (CFM1 and 2) rotate for 180 s at full speed. Otherwise, the motors rotate at half speed. B 500 ms after fixing heater M (H1) turns on, fixing heater S (H2) turns on. C 1000 ms after fixing heater M (H1) turns on, the polygon motor (PM) of the laser scanner unit turns on. D When the fixing temperature reaches 170°C/338°F, the copier enters primary stabilization. The developing bias (DB REM) turns on and, 100 ms later, the drive motor (DM) turns on and primary stabilization starts. 1-3-38 2AR E 500 ms after the drive motor (DM) turns on, transfer charging (TC REM) starts. F When the fixing temperature reaches 175°C/347°F, the copier enters secondary stabilization. Fixing heaters M and S (H1 and H2) are turned on and off to keep the fixing temperature at 175°C/347°F and aging starts. G Copying is enabled as follows: 1. When fixing temperature at the main switch turning on is 100°C/212°F or lower Absolute humidity is 15 g/m3 or higher: Copying is enabled 120 s after fixing heater M (H1) turning on. 2. When fixing temperature at the main switch turning on is 100°C/212°F or lower The fixing temperature at the main switch turning on is 13°C/55.4°F or higher and the ambient temperature is 18°C/64.4°F or higher: Copying is enabled at the earlier timing of either 41 s after fixing heater M (H1) turning on or when the copier enters secondary stabilization. Other than the above: Copying is enabled at the later timing of either 69 s after fixing heater M (H1) turning on or when the copier enters secondary stabilization. 3. Other conditions than 1 and 2 Copying is enabled when the copier enters secondary stabilization. H 10 s after copying is enabled, transfer charging (TC REM) ends. Note: If the fixing temperature at main switch (MSW) turning on is 100°C/212°F or lower and the absolute humidity is 15 g/m3 or higher, transfer charging (TC REM) ends 60 s after the copying is enabled. I 300 ms after transfer charging (TC REM) ends, the drive motor (DM) turns off and aging ends. J 500 ms after aging ends, developing bias (DB REM) turns off. 1-3-39 2AR Paper separation Paper is separated in the fixing section by the separation claws as shown in Figure 1-332. Heat roller separation claws Heat roller Press roller separation claws Press roller Figure 1-3-32 Paper separation 1-3-40 II II Electrical Section ELECTRICAL SECTION 3010 S/M (MCA) 2AR CONTENTS 2-1 Electrical Parts Layout 2-1-1 Electrical parts layout ......................................................................... 2-1-1 (1) Copier .......................................................................................... 2-1-1 2AR 2-1-1 Electrical parts layout (1) Copier 7 15 14 13 5 8 12 16 6 3 1 4 10 9 2 11 Machine front Machine inside Machine rear Figure 2-1-1 Copier (PCBs) 1. Main PCB (MPCB) ....................................... Controls the other PCBs, electrical components and optional devices; modifies and modulates image signal. • SIMM ......................................................... Stores data during memory copying. 2. Power source PCB (PSPCB) ....................... Generates 24 V DC, +12 V DC, 5V DC and 3.3 V DC; controls fixing heaters M and S. 2-1-1 2AR 2AR-1 3. Engine PCB (EPCB) .................................... Interfaces output and input signals to and from electrical components and optional devices. 4. High-voltage transformer PCB (HVTPCB) ... Main charging. Generates developing bias and high voltages for transfer. 5. Scanner motor PCB (SMPCB) .................... Controls the scanner motor. 6. Scanner control PCB (SCPCB) ................... Controls the scanning section, SRDF* and image processing. 7. Inverter PCB (INPCB) .................................. Controls the exposure lamp. 8. CCD PCB (CCDPCB) .................................. Reads the image off originals. 9. Laser diode PCB (LDPCB) .......................... Generates and controls the laser light. 10. Beam detection PCB (BDPCB). .................. Detects the laser light. 11. Humidity sensor PCB (HUMPCB) ............... Detects the absolute humidity. • External humidity sensor (EHUMSENS) ... Detects the external humidity. • External temperature thermistor (ETTH) ... Detects the external temperature. 12. Operation unit main PCB (OMPCB) ............ Controls the operation unit. 13. Operation unit left PCB (OLPCB) ................ Consists of operation keys and display LEDs. 14. Operation unit right PCB (ORPCB) .............. Consists of operation keys and display LEDs. 15. LCD ............................................................. Displays copy modes and messages. 16. LCD inverter PCB (LCDINPCB) .................. Controls lighting of the CFL. * Optional. 2-1-2 2AR 2 1 3 Machine front Machine inside Machine rear Figure 2-1-2 Copier (switches and sensors in the scanning system) 1. Scanner home position switch (SHPSW) .... Detects the scanner in the home position. 2. Original detection switch (ODSW) ............... Operates the original size sensor. 3. Original size sensor (OSS) .......................... Detects the length of the original on the contact glass. 2-1-3 2AR 12 9 1 7 10 2 5 3 6 4 8 11 Machine front Machine inside Machine rear Figure 2-1-3 Copier (switches and sensors in the paper feed and conveying system) 1. Upper paper switch (PSW-U) ...................... Detects the presence of paper in the upper drawer. 2. Lower paper switch (PSW-L) ....................... Detects the presence of paper in the lower drawer. 3. Upper paper length switch (PLSW-U) ......... Detects the length of paper in the upper drawer. 4. Lower paper length switch (PLSW-L) .......... Detects the length of paper in the lower drawer. 5. Upper paper width switch (PWSW-U) ......... Detects the width of paper in the upper drawer. 6. Lower paper width switch (PWSW-L) .......... Detects the width of paper in the lower drawer. 2-1-4 2AR-1 2AR 7. Upper lift limit switch (LICSW-U) ................. Detects the upper drawer lift reaching the upper limit. 8. Lower lift limit switch (LICSW-L) .................. Detects the lower drawer lift reaching the upper limit. 9. Feed switch 1 (FSW1) ................................. Controls the feed clutch 1 drive timing. 10. Feed switch 2 (FSW2) ................................. Controls the feed clutch 2 drive timing. 11. Feed switch 3 (FSW3) ................................. Controls the feed clutch 3 drive timing. 12. Registration switch (RSW) ........................... Controls the primary paper feed end timing. * Optional. 2-1-5 2AR 1 7 4 3 2 6 5 Machine front Machine inside Machine rear Figure 2-1-4 Copier (switches and sensors) 1. Main switch (MSW) ...................................... Turns the AC power on and off. 2. Interlock switch (ILSW) ................................ Turns the AC power for the fixing heaters on and off. 3. Safety switch 1 (SSW1) ............................... Breaks the safety circuit when the front cover is opened; resets paper jam detection. 4. Safety switch 2 (SSW2) ............................... Breaks the safety circuit when left 1 cover is opened; resets paper jam detection. 5. Safety switch 3 (SSW3) ............................... Breaks the safety circuit when left 2 cover is opened; resets paper jam detection. 6. Toner sensor (TNS) ..................................... Detects the toner density in the developing section. 7. Fixing unit thermistor (FTH) ......................... Detects the heat roller temperature. 2-1-6 2AR 2 7,8 1 6 5 3 4 Machine front Machine inside Machine rear Figure 2-1-5 Copier (motors) 1. 2. 3. 4. 5. 6. Drive motor (DM) ......................................... Drives each section of the copier. Scanner motor (SM) .................................... Drives the scanner. Upper lift motor (CLM-U) ............................. Drives the upper drawer lift. Lower lift motor (CLM-L) .............................. Drives the lower drawer lift. Toner feed motor (TFM) .............................. Replenishes toner. Paper conveying section fan motor ............. Assists paper advance along the paper (PCFM) conveying path and exhausts heat. 7. Cooling fan motor 1 (CFM1) ........................ Cools the machine interior. 8. Cooling fan motor 2 (CFM2) ........................ Cools the machine interior. 2-1-7 2AR 6 3 1 4 2 5 Machine front Machine inside Machine rear Figure 2-1-6 Copier (clutches and solenoids) 1. Upper paper feed clutch (PFCL-U) .............. Primary paper feed from the upper drawer. 2. Lower paper feed clutch (PFCL-L) .............. Primary paper feed from the lower drawer. 3. Feed clutch 1 (FCL1) ................................... Controls the drive of the right feed roller. 4. Feed clutch 2 (FCL2) ................................... Controls the drive of feed roller 1. 5. Feed clutch 3 (FCL3) ................................... Controls the drive of feed roller 2. 6. Registration clutch (RCL) ............................ Secondary paper feed. 2-1-8 2AR-2 2AR 1 7 4 5 3 2 6 8 Machine front Machine inside Machine rear Figure 2-1-7 Copier (other components) 1. Exposure lamp (EL) ..................................... Exposes originals. 2. Cleaning lamp (CL) ...................................... Removes residual charge from the drum surface. 3. Fixing heater M (H1) .................................... Heats the heat roller. 4. Fixing heater S (H2) .................................... Heats the heat roller. 5. Fixing unit thermostat (TH) .......................... Prevents overheating in the fixing section. 6. Laser scanner unit (LSU) ............................. Writes image. • Polygon motor (PM) .................................. Drives the polygon mirror. • Laser diode PCB (LDPCB) ........................ Generates and controls the laser light. • Beam detection PCB (BDPCB) ................. Detects the laser light. 7. Total counter (TC) ....................................... Displays the total number of copies produced. 8. Drawer heater (CH) ..................................... Dehumidifies drawer section (optional). 2-1-9 2AR CONTENTS 2-2 Detection of Paper Misfeed 2-2-1 Paper misfeed detection .................................................................... 2-2-1 2-2-2 Paper misfeed detection conditions ................................................... 2-2-2 2AR 2-2-1 Paper misfeed detection When a paper jam occurs, the machine immediately stops operation and displays a message indicating a paper jam, the jam location and the jam code on the message display in the operation unit. To remove the jammed paper, open the drawer, front cover, left 1 cover or left 2 cover as necessary. To reset the paper misfeed detection, open and close the respective cover to turn safety switch 1, 2 or 3 off and on. 7 4 2 6 3 1 5 Figure 2-2-1 Misfeed location indication 1 Paper feed section 2 Paper conveying section, fixing section, feedshift unit* or eject unit* 3 Bypass unit 4 SRDF* 5 Paper feed unit* 6 Finisher* 7 Mailbox* * Optional. 2-2-1 2AR-1 2AR 2-2-2 Paper misfeed detection conditions FSSW* ESW* RCL RSW FSW1 PFCL-U FSW2 PFCL-L * Feedshift unit or eject unit (optional) Figure 2-2-2 2-2-2 2AR 2AR-2 1. Jam at power-on • One or more of the switches in the paper feed conveying system is on when the main switch is turned on. (jam code 00) 2. Paper feed section [The detection time (ms) is for A4 (lateral)/81/2"×11" paper] • No paper feed from copier upper drawer (jam code 10) Feed switch 1 (FSW1) does not turn on within 1270 ms of the upper paper feed clutch (PFCL-U) turning on; the clutch is then held off for 1 s and turned back on, but the switch again fails to turn on within 1270 ms of the retry. FSW1 Off 1s PFCL-U On 1270 ms 1270 ms Off On Timing chart 2-2-1 • No paper feed from copier lower drawer (jam code 11) Feed switch 2 (FSW2) does not turn on within 1369 ms of the lower paper feed clutch (PFCL-L) turning on; the clutch is then held off for 1 s and turned back on, but the switch again fails to turn on within 1369 ms of the retry. FSW2 Off 1s PFCL-L On 1369 ms 1369 ms Off On Timing chart 2-2-2 • Jam in copier vertical paper conveying section (jam code 18) The registration switch (RSW) does not turn on within 1448 ms of feed switch 1 (FSW1) turning on. Off FSW1 RSW On 1448 ms Off On Timing chart 2-2-3 2-2-3 2AR 2AR-2 Feed switch 1 (FSW1) does not turn on within 1674 ms of feed switch 2 (FSW2) turning on. Off FSW2 FSW1 On 1674 ms Off On Timing chart 2-2-4 • Multiple sheets in paper feed section (jam code 21) When paper is fed from the upper drawer, feed switch 1 (FSW1) does not turn off within 3113 ms of turning on. FSW1 3113 ms Off On Timing chart 2-2-5 When paper is fed from the lower drawer, feed switch 2 (FSW2) does not turn off within 3113 ms of turning on. FSW2 3113 ms Off On Timing chart 2-2-6 2-2-4 2AR 2AR-2 Feed switch 1 (FSW1) does not turn off within 1270 ms of the upper paper feed clutch (PFCL-U) turning on. Off PFCL-U FSW1 On Off 1270 ms On Timing chart 2-2-7 Feed switch 2 (FSW2) does not turn off within 1369 ms of the lower paper feed clutch (PFCL-L) turning on. Off PFCL-L FSW2 On Off 1369 ms On Timing chart 2-2-8 • Multiple sheets in copier vertical conveying section (jam code 22) Feed switch 1 (FSW1) does not turn off within 1674 ms of feed switch 2 (FSW2) tuning off. Off FSW2 FSW1 On 1674 ms Off On Timing chart 2-2-9 2-2-5 2AR-2 2AR Feed switch 1 (FSW1) does not turn off within 1674 ms of feed switch 2 (FSW2) turning on. Off FSW2 FSW1 On Off 1674 ms On Timing chart 2-2-10 3. Paper conveying section [The detection time (ms) is for A4 (lateral)/81/2"×11" paper] • Jam in registration/transfer section (jam code 30) The registration switch (RSW) does not turn off within 1448 ms of feed switch 1 (FSW1) turning off. Off FSW1 On 1448 ms RSW Off On Timing chart 2-2-11 The registration switch (RSW) does not turn off within 1448 ms of feed switch 1 (FSW1) turning on. Off FSW1 RSW On 1448 ms On Timing chart 2-2-12 2-2-6 Off 2AR 2AR-2 4. Fixing section [The detection time (ms) is for A4 (lateral)/81/2"×11" paper] • Jam in fixing section (jam code 40) The eject switch (ESW) does not turn on within 3762 ms of the registration clutch (RCL) turning on. Off RCL ESW* On Off 3762 ms On Timing chart 2-2-13 The feedshift switch (FSSW) does not turn on within 3888 ms of the registration clutch (RCL) turning on. Off RCL On FSSW* Off 3888 ms On Timing chart 2-2-14 * Feedshift unit or eject unit (optional) 2-2-7 2AR CONTENTS 2-3 Operation of the PCBs 2-3-1 2-3-2 2-3-3 2-3-4 2-3-5 2-3-6 Power source PCB ............................................................................ 2-3-1 Main PCB ........................................................................................... 2-3-3 Scanner control PCB ......................................................................... 2-3-5 Engine PCB ....................................................................................... 2-3-6 Scanner motor PCB ........................................................................... 2-3-7 Operation unit main PCB, operation unit right PCB and operation unit left PCB ....................................................................................... 2-3-8 2-3-7 CCD PCB ......................................................................................... 2-3-10 2-3-8 Laser diode PCB and beam detection PCB ..................................... 2-3-11 2AR 2-3-1 Power source PCB PSPCB AC input Noise filter circuit L1 and L2 Rectifier circuit T1 DB1 C30 ,C32, C36 C40, C48 C6 Fixing heater control circuit TRC 20 Overload detection circuit C37 C50 Switching control circuit IC1 5 V DC output circuit IC40 C53 5V H2 REM 5 V DC C40 ,C41 5 V C51 GND 12 V DC D50 D51 H1 REM PC 21 24 V DC output circuit IC30 GND Q1 Q2 5V PC 20 24 V DC D30 12 V DC output circuit IC51 TRC 21 PC1 GND 3.3 V DC output circuit IC41 3.3 V DC GND PC2 Figure 2-3-1 Power source PCB block diagram 2-3-1 2AR The power source PCB (PSPCB) is a switching regulator which converts an AC input to generate 24 V DC, 5 V DC, 3.3 V DC and 12 V DC. It consists of a noise filter circuit, rectifier circuit, switching control circuit, 24 V DC output circuit, 5 V DC output circuit, 3.3 V DC output circuit, 12 V DC output circuit and fixing heater control circuit. The noise filter circuit, which consists mainly of the line filters L1 and L2 and capacitors, attenuates external noise, and prevents the switching noise generated on the power source PCB from leaving the machine via the AC line. The rectifier circuit full-wave rectifies the AC input which has passed through the noise filter circuit using the diode bridge DB1. The smoothing capacitor C6 smoothes out the pulsed voltage from the diode bridge. The switching control circuit turns on/off the power MOSFET Q1 and Q2 via the PWM controller IC1 to switch the current induced in the secondary coil of the transformer T1. The 24 V DC output circuit smoothes out the voltage from the current induced in the secondary coil of the transformer T1 via diode D30 and smoothing capacitors C30, C32, C36, C40 and C48, and outputs a stable 24 V DC by the function of shunt regulator IC30. The output status of the 24 V DC is fed back to the PWM controller IC1 in the switching control circuit via the photo-coupler PC1. Based on the feedback, the PWM controller IC1 changes the duty cycle of the pulse that turns power MOSFET Q1 and Q2 on/off in order to adjust the 24 V DC output. The 5 V DC output circuit converts the 24 V DC from the 24 V DC output circuit to a stable 5 V DC by means of the 4-pin regulator IC40. The 3.3 V DC output circuit converts the 5 V DC from the 5 V DC output circuit to a stable 3.3 V DC by means of the 4-pin regulator IC41. The 12 V DC output circuit smoothes out the voltage from the current induced in the secondary coil of the transformer T1 via diodes D50 and D51 and smoothing capacitor C53, and generates a stable 12 V DC by the function of the 4-pin regulator IC51. The fixing heater control circuit is controlled by the fixing heater M light signal H1 REM from the engine PCB (EPCB). The phototriac PC20 turns on when this signal goes low. When phototriac PC20 turns on, it will turn the triac TRC20 on (continuity present), which then passes AC current. The fixing heater M (H1) then turns on. The sub fixing heater control circuit is controlled by the fixing heater S light signal H2 REM. Its components include phototriac PC21 and triac TRC21. 2-3-2 2AR 2-3-2 Main PCB OMPCB MPCB Main CPU IC22 SRAM IC25 and IC26 Communication processor 1 IC30 EPROM IC24 Communication processor 2 IC28 RAM IC27 CODEC IC20 CPLD IC21 SIMM Bit map memory DRAMs IC14 to IC19 ASIC IC11 Engine CPU IC35 Scan data Memory image data LVD ISU BUF SRAM IC38 VTC IC6 Fax reception data Printer data EPROM IC37 XIO IC43 and IC45 EPCB Communication processor 3 IC41 FCPCB* BUF BUF PCPCB* LVD LSU Print data SPLD IC36 Data bus Control signal * Optional. Figure 2-3-2 Main PCB block diagram 2-3-3 2AR The main PCB (MPCB) consists of the main CPU IC22 and the engine CPU IC35. The main CPU IC22 controls the memory copying and communication with other PCBs. The engine CPU IC35 controls the engine drive system and communication with other PCBs. The main CPU IC22 operates basically on a 16-bit bus (8 bits for some devices). It uses SRAM IC25 and IC26 for work memory. In accordance with the control program in EPROM IC24, the main CPU IC22 communicates with the engine CPU IC35, the operation unit main PCB (OMPCB), fax control PCB (FCPCB)*, and printer control PCB (PCPCB)* via the serial communication function in the CPU, communication processor 1 IC30, and communication processor 2 IC28. The main CPU IC22 also controls the ASIC IC11 and CODEC IC20 during memory copying for sort and rotation copies. The main CPU IC22 is connected to the backup RAM IC27 that stores the machine status. The engine CPU IC35 operates on an 8-bit bus, using SRAM IC38 for work memory. In accordance with the control program in EPROM IC37, the engine CPU IC35 communicates with the main CPU IC22 and external devices such as the paper feed unit* and the finisher* via the serial communication function of the CPU and communication processor 3 IC41. The engine CPU IC35 also controls the LSU via VTC IC6, which is for the image output control, and drives the machine, conveys paper and detects abnormality via XIO IC43 and IC45. * Optional 2-3-4 2AR 2-3-3 Scanner control PCB SCPCB Image control signals Image signal Image data bus (8 bits) MIP IC17 Data bus Address bus SRAM IC18 Data bus Address bus SRAM IC19 Address bus Data bus Image control signals (differential transmission) Driver Image signal IC16 (differential transmission) SM control signals EL control signals SHPSW detection signal Image data bus 8 bits (odd) Image data bus 8 bits (even) ADC IC14 ADC IC13 SMPCB CPU IC5 Detection input signal Control output signals EPROM IC7 SHD IC11 MPCB S/H IC12 Opamp IC21 Analog image signal (odd) Analog image signal (even) SRDF* CCDPCB Control signal Clock signal Buffer IC10 Figure 2-3-3 Scanner control PCB block diagram The scanner control PCB (SCPCB) consists of CPU IC5, MIP IC17, SHD IC11, and EPROM IC7. In accordance with the control program in EPROM IC7, the CPU IC5 controls the scanner motor PCB (SMPCB), SRDF*, MIP IC17 and SHD IC11. SHD IC11 outputs clock signals to the CCD PCB (CCDPCB) to drive the CCD, which produces analog image signals (odd and even) according to the scanned image. The analog signals are converted to a digital image data by ADC IC13 and IC14 via operational amplifier IC21 and S/H IC12, and fed to SHD IC11. The digital image data obtained is processed by SHD IC11 and MIP IC17, serialized by driver IC16 in LVDS (Low Voltage Differential Signaling), and then differentially transmitted to the main PCB (MPCB). * Optional 2-3-5 2AR 2-3-4 Engine PCB EPCB Feedshift unit* Duplex unit* Paper feed unit MPCB Drivers IC1, IC2 and IC4 Drivers IC6, IC7, IC10, IC11 and IC12 Engine CPU IC35 XIOs IC43 and IC45 Developing unit FTH Op-amps IC3, IC5 and IC9 HUMPCB TFM Motor driver IC8 Figure 2-3-4 Engine PCB block diagram The engine PCB (EPCB), which is directly connected to the main PCB (MPCB) via connectors, serves to interface control signals between the engine CPU IC35 on the main PCB (MPCB) and each drive system unit. The control signal from the main PCB (MPCB) controls the drive system units via drivers IC1, IC2, and IC4, and drivers IC6, IC7, IC10, IC11, and IC12. The control signal from the main PCB (MPCB) also controls the toner feed motor (TFM) via the motor driver IC8. The detection signals from components such as the fixing unit thermistor (FTH) and humidity sensor PCB (HUMPCB) are sent to the main PCB (MPCB) via operational amplifiers IC3, IC5 and IC9. 2-3-6 2AR 2-3-5 Scanner motor PCB SMPCB SCPCB SM Vref SM M1 SM M2 SM M3 SM CLK SM CWB SM ENABLE EL ON REM Stepper motor driver IC1 SM A SM _A SM B SM _B SM EL DT1 DT2 EL ODSW INPCB ODSW SHPSW SHPSW Figure 2-3-5 Scanner motor PCB block diagram The scanner motor PCB (SMPCB) consists of the stepper motor driver IC1 and digital transistors DT1 and DT2. The current setting voltage SM Vref, mode signals SM M1, SM M2, SM M3, and SM CWB, phase switching clock signal SM CLK, and drive/stop signal SM ENABLE from the scanner control PCB (SCPCB) control the scanner motor (SM). The control signal EL REM sent from the scanner control PCB (SCPCB) to the inverter PCB (INPCB) via the digital transistor DT2 controls the exposure lamp (EL). The scanner motor PCB (SMPCB) is also a relay circuit that transmits signals from the original detection switch (ODSW) and scanner home position switch (SHPSW). 2-3-7 2AR 2AR-1 2-3-6 Operation unit main PCB, operation unit right PCB and operation unit left PCB OMPCB Serial communication Key detection signal LED on signal Scan signal MPCB Serial communication FCPCB*2 Fax data ROM detection signal Flash tool assembly detection signal FLASH ROM IC2 Address bus Data bus Key detection signal LED on signal Scan signal OLPCB CPU IC5 Key detection signal LED on signal Scan signal CFL remote signal _RD ORPCB _WR Flash tool assembly LCD reference VEE VEE voltage generator CD1 SRAM IC4 FDPCB*1 LCD display font ROM FAPCB*2 GAL address decoder IC3 Address bus LCD controller IC1 LCD reference VO VO voltage generator IC8 LCD INPCB LCD C F L 24 V DC 5 V DC Data bus _RD PSPCB *1 Flash tool assembly is connected when updating the flash ROM IC2. *2 Optional. Figure 2-3-6 Operation unit main PCB, operation unit right PCB and operation unit left PCB block diagram 2-3-8 2AR-1 2AR The operation unit main PCB (OMPCB) consists of the CPU IC5; flash ROM IC2, which contains the control program and LCD display font; SRAM IC4 for executing the control program and LCD controller IC1. The CPU IC5 controls the entire operation unit directly or via LCD controller IC1, driver IC and transistors. The operation unit right PCB (ORPCB), operation unit left PCB (OLPCB), and fax operation unit PCB (FAPCB)* consist of key switches and LEDs. They are controlled by the scan signals and LED lighting signals from the operation unit main PCB (OMPCB). The LCD inverter PCB (LCDINPCB) is turned on/off by the CFL remote signals from the operation unit main PCB (OMPCB) via the operation unit right PCB (ORPCB). For operation of fax*, the operation unit main PCB (OMPCB) selects the ROM on the fax data ROM PCB (FDPCB)* for LCD display font. Upon detection of the flash tool assembly (which is connected when it is required to update the flash ROM), the operation unit main PCB (OMPCB) writes to the flash ROM IC2. * Optional. 2-3-9 2AR 2-3-7 CCD PCB CCDPCB SCPCB CLK (×6) RS (×2) CLP (×2) SHIFT Clock driver IC3 CCD IC1 Odd Even CLK RS CLP SHIFT Clock signal generator Analog image signal (odd) Emitter follower TR1 Analog image signal (even) Emitter follower TR2 Image processor Op-amp IC2 Figure 2-3-7 CCD PCB block diagram The clock signals SHIFT, CLP, RS and CLK from the clock signal generator on the scanner control PCB (SCPCB) are sent to the CCD PCB (CCDPCB), where clock driver IC3 generates eleven clock signals to drive CCD IC1. Upon reception of clock signals, the CCD IC1 outputs analog image signals according to the density of the image. Evenand odd-numbered pixels are output separately. These analog image signals are amplified by the operational amplifier IC2 via the emitter followers TR1 and TR2, and then sent to the image processor of the scanner control PCB (SCPCB). 2-3-10 2AR-1 2AR 2-3-8 Laser diode PCB and beam detection PCB LDPCB MPCB BDPCB Photo sensor IC PS1 Laser diode D2 Laser driver IC1 _ADJUST _ENABLE _VIDEO+ Differential transmission _DATA _VIDEO– _BD+ _BD Differential transmission _BD– Transceiver IC2 Trans ceiver Figure 2-3-8 Laser diode PCB and beam detection PCB block diagram The laser diode PCB (LDPCB) consists of laser diode D2, laser driver IC1, and transceiver IC2. The laser driver IC1 on the laser diode PCB (LDPCB) turns the laser diode D1 on/off according to the image data (_DATA) differentially transmitted from the main PCB (MPCB) transceiver to the laser diode PCB (LDPCB) transceiver IC2. Upon detection of laser beam from the laser diode D2 of the laser diode PCB (LDPCB), the beam detection PCB (BDPCB), on which photo sensor IC PS1 is mounted, outputs horizontal sync signal (_BD). This signal is sent to the laser diode PCB (LDPCB), and differentially transmitted from the transceiver IC2 to the main PCB (MPCB) transceiver. The laser diode PCB (LDPCB) adjusts the laser diode drive current (APC) for each line scanned outside the image area when _ADJUST is low to keep the laser beam output constant. 2-3-11 III III Set Up and Adjustment Section SET UP AND ADJUSTMENT SECTION 3010 S/M (MCA) 2AR CONTENTS 3-1 Installation 3-1-1 Unpacking and installation .................................................................. 3-1-1 (1) Installation environment ............................................................... 3-1-1 (2) Installation procedure .................................................................. 3-1-2 3-1-2 Setting initial copy modes ................................................................ 3-1-16 3-1-3 Installing the add-on memory SIMM (option) ................................... 3-1-17 3-1-4 Installing the drawer heater (service part) ....................................... 3-1-19 3-1-5 Installing the key counter (option) .................................................... 3-1-21 3-1-6 Installing the MMD host monitoring system device (option) ............ 3-1-24 3-1-7 Installing the DF (option) .................................................................. 3-1-26 2AR-1 2AR 3-1-1 Unpacking and installation ( 1 ) Installation environment 1. Temperature: 10 - 35°C/50 - 95°F 2. Humidity: 15 - 85%RH 3. Power supply: 120 V AC, 10 A 220 - 240 V AC, 5.5 A 4. Power source frequency: 50 Hz ±0.3%/60 Hz ±0.3% 5. Installation location • Avoid direct sunlight or bright lighting. Ensure that the photoconductor will not be exposed to direct sunlight or other strong light when removing paper jams. • Avoid extremes of temperature and humidity, abrupt ambient temperature changes, and hot or cold air directed onto the machine. • Avoid dust and vibration. • Choose a surface capable of supporting the weight of the machine. • Place the machine on a level surface (maximum allowance inclination: 1° ). • Avoid air-borne substances that may adversely affect the machine or degrade the photoconductor, such as mercury, acidic of alkaline vapors, inorganic gasses, NOx, SOx gases and chlorine-based organic solvents. • Select a room with good ventilation. 6. Allow sufficient access for proper operation and maintenance of the machine. Machine front: 1000 mm/393/8" Machine rear: 100 mm/4" Machine right: 700 mm/275/8" Machine left: 600 mm/235/8" g e h d c f a b Figure 3-1-1 Installation dimensions a: 855 mm/3311/16" b: 1170 mm/461/16" c: 585 mm/231/16" d: 1010 mm/393/4" e: 633 mm/2415/16" f: 1530 mm/601/4" g: 423 mm/165/8" h: 1630 mm/643/16" 3-1-1 2AR ( 2 ) Installation procedure Start Unpack. Remove the tapes. Remove pins holding light source units 1 and 2. Connect the power cord. Install the optional devices. Remove the image formation unit. Carry out initial developer setting (maintenance item U130). Load developer. Exit maintenance mode. Release the cleaning blade. Install a toner cartridge. Adjust the fixing pressure. Install the transfer roller assembly. Make test copies. Completion of the machine installation. 3-1-2 2AR-1 2AR Light source unit 1 pins Light source unit 2 pin Transfer roller assembly Spacers* Figure 3-1-2 * For 220 - 240 V specifications only. Note: The original cover is standard for 220 - 240 V specifications. 3-1-3 2AR 2AR-1 Unpack. 4 @ ^ # % 7 1 3 ! $ 8 6 9 5 2 0 Figure 3-1-3 Unpacking 1 2 3 4 5 6 Copier Bottom pads Outer case Top pads Skid Inner frame 7 Machine cover 8 Air-padded bag 9 Transfer roller assembly 0 Hinge joint ! Bar code labels @ # $ % ^ Plastic bag Instruction handbook Spacers*1 Power cord*1 Business reply mail*2 *1: For 220 - 240 V specifications only. *2: For 120 V specifications only. Note: The original cover is standard for 220 - 240 V specifications. 3-1-4 2AR 2AR-5 Remove the tapes. 1. Remove the two tapes holding the front cover. 2. Remove the two tapes each holding the drawers. 3. Remove the tape holding the left 1 cover. 4. Remove the two tapes holding the power cord. 5. Remove the three tapes holding the pins for light source units 1 and 2. Light source unit 1 pins Power cord Front cover Power cord Drawers For 120V specifications only. Light source uint 2 pin Left 1 cover Figure 3-1-4 3-1-5 2AR 2AR-5 6. Remove the tapes covering the original detection switch and bypass unit*. 7. Open the bypass table and remove the two spacers.* Original detection switch Bypass unit* Spacers* * For 220 - 240 V specifications only. Figure 3-1-5 8. Open the front cover and remove the tape holding the cartridge mount. Cartridge mount Figure 3-1-6 3-1-6 2AR-5 2AR 9. Open the drawers and remove the tape from each of them. Figure 3-1-7 Remove pins holding light source units 1 and 2. 1. Remove the two pins for light source unit 1 and the pin for light source unit 2. Light source unit 1 pins Light source unit 2 pin Figure 3-1-8 3-1-7 2AR Install the optional devices. 1. Install the optional devices (eject unit, feedshift unit, bypass unit*, job separator, duplex unit, SRDF and/or original cover*) as necessary (see the respective installation manuals or service manuals). Note: Be sure to install either the eject unit or feedshift unit. * Standard for 220 - 240 V specifications. Remove the image formation unit. 1. Open the front cover, left 1 cover and the paper transfer section cover. 2. Remove the two screws and detach the image formation unit. Image formation unit Screws Figure 3-1-9 3-1-8 2AR Load developer. 1. Remove the four screws and detach the developing unit upper cover. Caution: Be sure to place the image formation unit on a level surface when loading developer. Developing unit upper cover Screws Figure 3-1-10 2. Shake the developer bottle well to agitate the developer. 3. While turning the magnet roller gear in the direction of the arrow in the diagram, uniformly pour developer into the image formation unit. Caution: Never turn the magnet roller gear in the reverse direction. Developer Magnet roller gear Figure 3-1-11 Loading developer 4. Refit the developing unit upper cover using the four screws. 3-1-9 2AR 2AR-1 Release the cleaning blade. 1. Slide the cleaning blade release lever in the direction of the arrow in the diagram. Cleaning blade release lever Figure 3-1-12 2. Refit the image formation unit using the two screws. 3. Connect the 12-pin connector. 12-pin connector Figure 3-1-13 4. Close the front cover. 3-1-10 2AR Adjust the fixing pressure. 1. Adjust the fixing pressure by turning the fixing pressure pins on the front and rear of the fixing unit clockwise until each pin stops. Caution: Never turn the fixing pressure nuts. Fixing pressure pin Fixing pressure pin Figure 3-1-14 Adjusting the fixing pressure 2. Close the paper transfer section cover and left 1 cover. 3-1-11 2AR Connect the power cord. 1. Connect the power cord to the connector on the machine.* 2. Insert the power plug into the wall outlet. Carry out initial developer setting (maintenance item U130). 1. Turn the main switch on and enter the maintenance mode by entering “10871087” using the numeric keys. 2. Enter “130” using the numeric keys and press the start key. 3. Press the start key to execute the maintenance item. • The drive stops within approximately 2 minutes and the toner feed start level and toner sensor control voltage are automatically set. The settings are displayed on the message display. Display example INPUT: 135 (Toner sensor input level) CONTROL: 181 (Toner sensor control voltage) TARGET: 138 (Toner feed start level) HUMID: 57 (Absolute humidity) 4. Press the stop/clear key. Exit maintenance mode. 1. Enter "001" using the numeric keys and press the start key. The machine exits the maintenance mode. * For 220 - 240 V specifications only. 3-1-12 2AR Install a toner cartridge. 1. Open the front cover. 2. Shift the toner cartridge release lever to the right until it stops. Toner cartridge release lever Figure 3-1-15 3. Shake the toner cartridge horizontally eight to ten times to agitate the toner. Figure 3-1-16 3-1-13 2AR 4. Insert the toner cartridge in the direction of the arrows on the top of the toner cartridge by fitting the projection on the cartridge bottom into the groove inside the machine. 5. Secure the toner cartridge by shifting the toner cartridge release lever to the left until it stops. Toner cartridge Toner cartridge release lever Figure 3-1-17 6. Close the front cover. 3-1-14 2AR 2AR-5 This page has been left blank intentionally 3-1-15 2AR 3-1-2 Setting initial copy modes Factory settings are as follows: Maintenance item No. U253 U254 U255 U256 U344 U347 Switching between double and single counts Turning auto start function on/off Setting auto clear time Turning auto preheat/energy saver function on/off Switching copy operation at toner empty detection Changing the copy count timing Switching between duplex/simplex copy mode Setting preheat/energy saver mode Setting auto drawer size detection U348 Setting the copy density adjustment range U258 U260 U343 3-1-16 Contents Factory setting Double count ON 90 s ON SINGLE MODE, 70 EJECT Simplex copy Energy Star ON SPECIAL AREA 2AR 3-1-3 Installing the add-on memory SIMM (option) Installation of add-on memory to the main PCB requires the following part: Add-on memory (16 MB or 32 MB 72-pin SIMM) <Procedure> 1. Remove the eight screws holding the rear cover and then the cover. 2. Remove the eleven screws holding the upper shield and then the shield. Screws Upper shield Screws Screws Screws Figure 3-1-19 3-1-17 2AR 3. Fit the add-on memory into the add-on memory slot on the main PCB. Caution: The add-on memory should only be inserted into add-on memory slot CN7 when a memory has already been inserted into memory slot CN6. If addon memory slot CN7 is used only, the main PCB does not recognize the presence of the add-on memory. Main PCB Memory slot CN6 2 1 Add-on memory Add-on memory slot CN7 Figure 3-1-20 4. Refit all removed parts. 3-1-18 2AR 3-1-4 Installing the drawer heater (service part) Drawer heater installation requires the following parts: Drawer heater (P/N 33960020): for 220 - 240 V specifications Drawer heater (P/N 34860030): for 120 V specifications Two (2) BVM4 × 6 bronze binding screws (P/N B1304060) ON/OFF sticker (P/N 3A105020) <Procedure> 1. Remove the eight screws holding the rear cover and then the cover. 2. Pull the upper and lower drawers out. 3. Pass the 2-pin connector of the drawer heater cable to the machine rear through the cable hole. 4. Fit the drawer heater using the two screws. Screws Drawer heater Cable hole Figure 3-1-21 3-1-19 2AR 5. Remove the open connector from the 2-pin connector of the relay cable clamped to the option connector attachment panel, and insert the 2-pin connector of the drawer heater into the 2-pin connector of the relay cable. Option connector attachment panel Open connector 2-pin connector 2-pin connector Figure 3-1-22 6. Refit all removed parts. 7. Affix the ON/OFF sticker exactly onto the marked area above the main switch. ON/OFF sticker Main switch Figure 3-1-23 3-1-20 2AR 3-1-5 Installing the key counter (option) Key counter installation requires the following parts: Key counter set (P/N 66069782) Contents of the set: • Key counter cover (P/N 66060010) • Key counter retainer (P/N 66060030) • Key counter cover retainer (P/N 66060021) • Key counter mount (P/N 66060040) • Key counter assembly (P/N 29236240) • Four (4) M4 × 6 bronze TP-A screws (P/N B4304060) • Two (2) M4 × 10 bronze TP-A screws (P/N B4304100) • One (1) M4 × 20 bronze TP-A screws (P/N B4304200) • One (1) M4 × 6 chrome TP-A screw (P/N B4104060) • Two (2) M3 × 6 bronze flat-head screws (P/N B2303060) • One (1) M3 bronze nut (P/N C2303000) <Procedure> 1. Fit the key counter assembly to the key counter retainer using the two screws and nut. 2. Fit the key counter mount to the key counter cover using the two screws, and attach the key counter retainer to the mount using the two screws. M4 × 6 screws (B4304060) Key counter retainer (66060030) Key counter mount (66060040) M3 nut (C2303000) Key counter cover (66060010) M4 × 6 bronze screws (B4304060) Key counter assembly (29236240) M3 × 6 flat-head screws (B2303060) Figure 3-1-24 3-1-21 2AR 3. Remove the six screws holding the upper right cover and then the cover. 4. Cut out the aperture plate on the upper right cover using nippers. 5. Pass the 4-pin connector inside the machine through the aperture. Upper right cover 4-pin connector Aperture Screws Screws Figure 3-1-25 3-1-22 2AR 6. Refit the upper right cover using four of the six screws. 7. Pass the 4-pin connector of the key counter through the aperture in the key counter cover retainer, and insert into the 4-pin connector of the machine. 8. Seat the projection of the key counter cover retainer in the aperture in the upper right cover, and fasten them both to the machine using the remaining two screws. 9. Fit the key counter cover with the key counter assembly inserted to the key counter cover retainer on the machine using the screw. Jumper 4-pin connector Key counter cover retainer (66060021) M4 × 10 screw (B4304100) Key counter cover 4-pin connector M4 × 20 screw (B4304200) M4 × 6 screw (B4104060) Upper right cover Figure 3-1-26 10. 11. 12. 13. 14. Insert the key counter into the key counter assembly. Turn the main switch on and enter the maintenance mode. Run maintenance item U204 and select “KEY COUNTER.” Exit the maintenance mode. Check that the message requesting the key counter to be inserted is displayed when the key counter is pulled out. 15. Check that the counter counts up as copies are made. 3-1-23 2AR 2AR-1 3-1-6 Installing the MMD host monitoring system device (optional for 120 V specifications only) <Procedure> 1. Remove the two screws holding the signal cable cover and then the cover. Signal cable cover Screws Figure 3-1-27 2. Pull the 10-pin connector out of the machine, remove the jumper and insert the connector into the 10-pin connector of the signal cable. Secure the signal cable using the two screws removed in step 1. 10-pin connector 10-pin connector Signal cable Jumper Screws Figure 3-1-28 3-1-24 2AR-1 2AR 3. Fit the MMD host monitoring system device to the rear cover using the two screws. 4. Insert the connector of the signal cable into the connector of the MMD host monitoring system device, and tighten the two screws on the signal cable. MMD host monitoring system device Screw Screw Screws Rear cover Figure 3-1-29 5. Insert one connector of the modular connector cable into the "LINE" jack on the MMD host monitoring system device and the other into a telephone jack. Modular connector cable LIN E TE L Figure 3-1-30 3-1-25 2AR 3-1-7 Installing the DF (option) <Procedure> 1. Insert the DF into the machine. Figure 3-1-31 2. Close the DF. Remove the two screws holding the cover and then the cover. Cover Screws Figure 3-1-32 3-1-26 2AR 3. Remove the screw holding the tray mounting fixture and then the fixture. Tray mounting fixture yy ;; Screw Figure 3-1-33 4. Insert the tray assembly over the pin on the front of the DF. 5. Fit the rear of the tray assembly to the DF using the tray mounting fixture removed in step 3 and the screw. Tray assembly Tray mounting fixture Screw Figure 3-1-34 3-1-27 2AR 6. Insert the tray assembly connector into the DF connector. Connector Connector Figure 3-1-35 7. Refit the cover removed in step 3. 8. Insert the DF connector into the machine. Connector Figure 3-1-36 3-1-28 2AR 9. Prepare an original with four lines drawn 15 mm from the edges and one center line (see Figure 3-1-37). 15 mm 15 mm 15 mm 15 mm Figure 3-1-37 10. Place the original on the DF and make a test copy. If the copy image is different from the original, run maintenance item U070 "Adjusting the DF magnification," U071 "Adjusting the DF scanning timing" or U072 "Adjusting the DF center line" as necessary (see the SRDF service manual). 11. If the leading or trailing edge of the copy image is skewed (the lateral squareness is not correct), adjust the lateral squareness of the DF. Caution: • Before performing this adjustment, output a VTC-PG2 pattern in maintenance item U993 to use as the original for the adjustment. • Adjust the amount of slack in the paper (see page 3-3-22) and the lateral squareness (reference) (see page 3-3-35) first. Check for lateral squareness of the copy image and if squareness is not obtained, adjust the lateral squareness of the DF. 3-1-29 2AR <Procedure> Start Place the original on the SRDF. Adjustment on a machine without an adjustable hinge (Figure 3-1-39) Press the start key to make a test copy. Is the image correct? Yes End Loosen the four screws and adjust the position of the SRDF. • For copy example 1, move the SRDF in the direction of the white arrow (e). • For copy example 2, move the SRDF in the direction of the black arrow (b). No Secure the SRDF by retightening the four screws. Adjustment on a machine equipped with an adjustable hinge (Figure 3-1-40) Adjust the position of the SRDF. • For copy example 1, rotate the adjustment screw in the direction of the white arrow (e). • For copy example 2, rotate the adjustment screw in the direction of the black arrow (b). Original Copy example 1 Figure 3-1-38 3-1-30 Copy example 2 2AR 1. 2. 3. 4. 5. 1. 2. 3. 4. 5. • Adjustment on a machine without an adjustable hinge (Figure 3-1-39): Disconnect the SRDF connector and remove the SRDF from the machine. Loosen the four screws securing the right leg of the SRDF. Adjust the position of the SRDF by moving the right leg back and forth. Retighten the four screws loosened in step 2. Refit all removed parts. • Adjustment on a machine equipped with an adjustable hinge (Figure 3-1-40): Open the SRDF. Loosen the screw securing the right leg of the SRDF on the right. Adjust the position of the SRDF by rotating the adjustment screw behind the right leg of the SRDF. Retighten the screw loosened in step 2. Refit all removed parts. Screws SRDF right leg Screw Figure 3-1-39 SRDF right leg Adjustable hinge Adjustment screw Figure 3-1-40 3-1-31 2AR CONTENTS 3-2 Maintenance Mode 3-2-1 Maintenance mode ............................................................................ 3-2-1 (1) Executing a maintenance item .................................................... 3-2-1 (2) Maintenance mode item list ......................................................... 3-2-4 (3) Contents of maintenance mode items ......................................... 3-2-8 3-2-2 Copier management ........................................................................ 3-2-86 (1) Executing a copier management item ....................................... 3-2-86 (2) Department management .......................................................... 3-2-87 (3) Copy default .............................................................................. 3-2-89 (4) Machine default ......................................................................... 3-2-92 (5) Language .................................................................................. 3-2-94 2AR 3-2-1 Maintenance mode The copier is equipped with a maintenance function which can be used to maintain and service the machine. (1) Executing a maintenance item Start Enter 10871087. Enter the number of the maintenance item to be executed using the numeric or cursor up/down keys. · · · · · · · Entering the maintenance mode · · · · · · · Selecting a maintenance item Press the start key. The maintenance item is run. Press the stop/clear key. Yes Run the item again? No Yes Run another maintenance mode? No Enter 001 using numeric or cursor · · · · · · · Exiting the maintenance mode up/down keys, and press the start key. End 3-2-1 2AR • Data setting Data is changed by pressing the cursor left/right keys, and the new data is set by pressing the start key. In a maintenance item where multiple items can be changed, the item to be changed is selected by pressing the cursor up/down keys. 1 Correcting position of FOLIO LENGTH DATA : 330 WIDTH DATA : 210 U035 Metric /C 3 4 2 Inch Stop/ Clear Start Figure 3-2-1 1 2 3 4 Items ................................... Displays the selected item in reverse. Setting ................................. Displays the current setting. Stop/clear key ..................... Cancels the change. Start key .............................. Sets the changed setting. 3-2-2 3 4 2AR • Operation execution The specified operations and auto adjustments are performed by pressing the start key. In a maintenance item where multiple operations can be performed, the item to be executed is selected by pressing the cursor up/down keys. 1 Metric Drive motors and fans ON U030 /C MAIN EJECT (REV, L) EJECT (REV, L) EJECT (FWD, L) EJECT (REV, H) EJECT (FWD, H) Inch Stop/ Clear Start 2 3 2 3 Figure 3-2-2 1 Items ··································· Displays the selected item in reverse. 2 Stop/clear key ····················· Stops operation. 3 Start key ······························ Starts operation. • Interrupt copy mode Outputting a test copy or PG pattern is required in some maintenance items. Such an output is enabled by pressing the interrupt key to enter interrupt copy mode. However, since this function is restricted depending on maintenance items, only outputting may be enabled, or a test copy even from an original may not be as good as that made in normal copy mode. To return the screen from interrupt copy mode to maintenance mode, press the interrupt key again. 3-2-3 2AR (2) Maintenance mode item list Section General Initialization Drive, paper feed, paper conveying and cooling system Item No. Outputting an own-status report ——— U001 Exiting the maintenance mode ——— U003 Setting the service telephone number ——— U004 Setting the machine number ——— U005 Copying without paper ——— U019 Displaying the ROM version ——— U020 Initializing all data ——— U021 Initializing memories ——— U022 Initializing backup data ——— U030 Checking motor operation ——— U031 Checking switches for paper conveying ——— U032 Checking clutch operation ——— U033 Checking solenoid operation ——— U034 Adjusting the print start timing • Adjusting the leading edge registration of image printing • Adjusting the leading edge registration of image printing for duplex copying • Adjusting the center line of image printing • Adjusting the center line of image printing for duplex copying U051 U053 Setting folio size • Length • Width Adjusting the amount of slack in the paper • Regist data • Feed data Performing fine adjustment of the motor speed • Drive motor • Feedshift motor • Polygon motor +0.5 0 –0.5 0.0 330 210 ——— ——— 3 7 0 MODE 0 U059 Setting the cooling fan mode U060 Adjusting the scanner input properties • Text/text and photo/photo mode U061 Turning the exposure lamp on ——— U063 Adjusting the shading position 0 * Initial setting for executing maintenance item U020 3-2-4 Initial setting* U000 U035 Optical Maintenance item contents 12 2AR Section Optical High voltage Item No. U065 Adjusting the scanner magnification • Main scanning direction/auxiliary scanning direction Initial setting* 0 U066 Adjusting the leading edge registration for scanning an original on the contact glass 0 U067 Adjusting the center line for scanning an original on the contact glass 0 U070 Adjusting the DF magnification 0 U071 Adjusting the DF scanning timing 0 U072 Adjusting the DF center line 0 U073 Checking scanner operation ——— U074 Adjusting the DF input light luminosity U087 Turning the DF scanning position adjust mode on/off U088 Setting the input filter (moiré reduction mode) U091 Checking shading ——— U092 Adjusting the scanner automatically ——— U093 Setting the exposure density gradient • Text/text and photo/photo mode 4 OFF OFF 0 U099 Checking the original size detection U100 Setting the surface potential U101 Setting high voltages • Developing bias • Transfer voltage • Transfer voltage output timing 191/34 168 0 Checking/clearing the drum count ——— U111 Checking/clearing the drum drive time ——— U130 Initial setting for the developer ——— U110 Developing Maintenance item contents ——— 193 U131 Setting the toner sensor control voltage U132 Replenishing toner forcibly ——— 170 U135 Checking toner feed motor operation ——— U155 Displaying the toner sensor output ——— U156 Changing the toner control level • Toner feed start level • Toner empty level 138 44 U157 Checking/clearing the developing drive time ——— U158 Checking/clearing the developing count ——— * Initial setting for executing maintenance item U020 3-2-5 2AR-1 Section Fixing and cleaning Operation panel and support equipment Mode setting Item No. U161 Maintenance item contents Setting the fixing control temperature • Normal stabilization fixing temperature • Primary stabilization fixing temperature • Secondary stabilization fixing temperature • Degree of temperature to be reduced from CONT TEMP during duplex copying • Aging time after secondary stabilization 175 170 175 10 30 U162 Stabilizing fixing forcibly ——— U196 Turning the fixing heater on ——— U199 Checking the fixing temperature ——— U200 Turning all LEDs on ——— U202 Setting the MMD host monitoring system ——— U203 Operating DF separately ——— U204 Setting the presence or absence of a key card or key counter ——— U206 Setting the presence or absence of the coin vender U208 Setting the paper size for the large paper deck U210 Reversing the LCD U243 Checking the operation of the DF motors, solenoids and clutch ——— U244 Checking the DF switches ——— U245 Checking messages ——— U247 Checking the operation of the large paper deck and paper feed desk ——— U249 Checking the paper ejection to optional devices ——— U250 Setting the maintenance cycle U251 Checking/clearing the maintenance count U252 Setting the destination U253 Switching between double and single counts U254 Turning auto start function on/off ON U255 Setting auto clear time 120 U256 Turning auto preheat/energy saver function on/off U258 Switching copy operation at toner empty detection U260 Changing the copy count timing U343 Switching between duplex/simplex copy mode * Initial setting for executing maintenance item U020 3-2-6 Initial setting* OFF A4 OFF 50 ——— JAPAN DOUBLE COUNT ON SINGLE MODE, 70 EJECT OFF 2AR-1 Section Mode setting Image processing Fax board Item No. Maintenance item contents Initial setting* U344 Setting preheat/energy saver mode U345 Setting the value for maintenance due indication U347 Setting auto drawer size detection U348 Setting the copy density adjustment range U402 Adjusting margins of image printing ——— U403 Adjusting margins for scanning an original on the contact glass ——— U404 Adjusting margins for scanning an original from the DF ——— U407 Adjusting the leading edge registration for memory image printing ——— U600 Initializing all data ——— U601 Initializing permanent data ——— U602 Setting factory defaults ——— U603 Setting the user registration data • Setting the self telephone number • Setting the type of telephone line • Setting the number of rings in fax/telephone auto select mode • Setting remote diagnostic transmission U604 U605 Clearing data • Clearing transmission history • Initializing the cipher key password • Initializing the confidential box ID • Initializing the F-code confidential box ID Setting the system (operational) • Setting how to proceed if memory becomes full during memory transmission • Setting an alarm for when reception is completed • Selecting if auto reduction in the auxiliary direction is to be performed • Setting the addition of an image to the report • Setting the error report display format • Setting the line-monitoring period • Setting the one-shot detection time for remote switching • Setting the continuous detection time for remote switching • Setting the initial condition of fax image scanning quality ENERGY STAR 0 ON SPECIAL AREA ——— ——— ——— ——— ——— ——— ——— ——— ——— ——— ——— ——— ——— ——— ——— ——— ——— * Initial setting for executing maintenance item U020 3-2-7 2AR-1 Section Item No. Fax board U606 U607 U608 U609 U610 U612 Maintenance item contents Setting the system (operation unit and display) • Setting the conditions under which an error indicator turns off • Setting the date format • Setting if the image scanning quality in fax mode is initialized • Setting if the scanning density in fax mode is initialized Setting the system (communication 1) • Setting the auto redialing interval • Setting the number of times of auto redialing • Setting the voice response • Setting the communication starting speed • Setting the reception speed • Setting no-ring reception when using the F network • Setting the mode for remote switching • Setting the transmission intervals Setting transmission • Setting the method to process errors • Setting the number of times of DIS signal reception • Setting the reference for RTN signal output • Setting the waiting period to prevent echo problem at the sender • Setting the waiting period to prevent echo problem at the receiver • Setting ECM transmission • Setting ECM reception • Setting the criteria for receiving a TCF signal 1 • Setting the frequency of the CED signal ——— ——— ——— ——— ——— ——— ——— ——— ——— OFF ——— ——— ——— ——— ——— ——— ——— ——— ——— ——— ——— Setting communication time • Setting the T0 time-out time • Setting the T1 time-out time • Setting the T2 time-out time • Setting the Ta time-out time • Setting the Tb time-out time • Setting the Tc time-out time • Setting the Td time-out time ——— ——— 60 30 50 60 ——— Setting the modem output level • Setting the modem output level • Adjusting the modem output level • Setting the voice response level ——— ——— ——— Setting the modem detection level ——— * Initial setting for executing maintenance item U020 3-2-8 3-2-7-1 Initial setting* 2AR-1 Section Item No. Fax board U613 U614 U615 U616 U617 U650 Maintenance item contents Setting the DTMF output level • Setting the DTMF (high-frequency group) output level • Setting the DTMF (low-frequency group) output level Adjusting the DTMF output level • Adjusting the DTMF (high-frequency group) output level • Adjusting the DTMF (low-frequency group) output level ——— ——— ——— ——— Setting the NCU • Setting the connection to PBX/PSTN • Setting PSTN dial tone detection • Setting the busy tone detection • Setting for a PBX ——— ——— ——— ——— Adjusting the ratio of make-to-break of dial pulses • Make time (10 PPS) • Make time (20 PPS) ——— ——— Outputting lists • Settings list • Action list • Monitor list • Own-status report • Protocol list ——— ——— ——— ——— ——— Setting the fax paper size • Setting the number of lines to be ignored when receiving a fax at 100% magnification • Setting the number of lines to be ignored when receiving a fax in auto reduction mode • Setting the number of lines to be ignored when receiving a fax (A4R, letter) in auto reduction mode • Setting the recording width for inch specifications U651 Setting the number of lines to be ignored in rotation mode U660 Setting the system (communication 2) • Setting the criteria for receiving a TCF signal 2 • Setting the reception of a short protocol transmission • Setting the CNG detection times in fax/ telephone auto select mode U670 Initial setting* Setting if V.34 transmission is available 3 3 3 ——— 3 ——— ——— ——— ——— * Initial setting for executing maintenance item U020 3-2-7-2 3-2-9 2AR-1 Section Fax board Others Item No. Maintenance item contents U680 Displaying the fax board ROM version ——— U894 Performing board test • Performing tests on SRAM and DRAM • Performing tests on optional memories ——— ——— U901 Checking/clearing copy counts by paper feed locations ——— U903 Checking/clearing the paper jam counts ——— U904 Checking/clearing the service call counts ——— U905 Checking/clearing counts by optional devices ——— U907 Setting the paper eject location when used as a printer/fax • Printer • Fax INNER TRAY INNER TRAY U910 Switching between fax/copier modes Copier U906 Resetting partial operation control ——— U990 Checking/clearing the time for the exposure lamp to light ——— U992 Checking or clearing the printer/fax count ——— U993 Outputting a VTC-PG pattern ——— * Initial setting for executing maintenance item U020 3-2-10 3-2-7-3 Initial setting* 2AR-1 This page is intentionally left blank. 3-2-11 2AR (3) Contents of maintenance mode items Maintenance item No. U000 Description Outputting an own-status report Description Outputs lists of the current settings of the maintenance items, and paper jam and service call occurrences. Purpose To check the current setting of the maintenance items, or paper jam or service call occurrences. Before initializing or replacing the backup RAM, output a list of the current settings of the maintenance items to reenter the settings after initialization or replacement. Method 1. Press the start key. The screen for selecting an item is displayed. 2. Select the item to be output using the cursor up/down keys. The selected item is displayed in reverse. Display MAINTENANCE JAM SERVICE CALL Output list List of the current settings of the maintenance modes List of the paper jam occurrences List of the service call occurrences 3. Press the start key. The interrupt copy mode is entered and a list is output. When A4/11" × 81/2" paper is available, a report of this size is output. If not, specify the paper feed location. When output is complete, the screen for selecting an item is displayed. Completion Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed. 3-2-8 2AR Maintenance item No. U001 Description Exiting the maintenance mode Description Exits the maintenance mode and returns to the normal copy mode. Purpose To exit the maintenance mode. Method Press the start key. The normal copy mode is entered. U003 Setting the service telephone number Description Sets the telephone number to be displayed when a service call code is detected. Purpose To set the telephone number to call service when installing the machine. Method Press the start key. The currently set telephone number is displayed. Setting 1. Enter a telephone number (up to 16 digits) using the numeric keys. Move the cursor using the cursor left/right keys and select a number or symbol using the cursor up/down keys. To enter symbols, press the keys shown below as required. Key * key # key Copy quality selection key Auto Exp. key Copy exposure adjustment key (lighter) Copy exposure adjustment key (darker) Symbol * # ( ) – (Space) 2. Press the start key. The phone number is set, and the screen for selecting a maintenance item No. is displayed. Completion To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-9 2AR Maintenance item No. U004 Description Setting the machine number Description Displays and changes the machine number. Purpose To check or set the machine number. Method Press the start key. The currently set machine number is displayed. Setting 1. Enter the last six digits of the machine number using the numeric key. Do not enter the first two digits, 3 and 7. 2. Press the start key. The machine number is set. Completion To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-10 2AR Maintenance item No. U005 Description Copying without paper Description Simulates the copy operation without paper feed. Purpose To check the overall operation of the machine. Method 1. Press the start key. The screen for selecting an item is displayed. 2. Select the item to be operated using the cursor up/down keys. The selected item is displayed in reverse. Display PPC PPC + DF Operation Only the copier operates. Both the copier and SRDF operate (continuous operation). 3. Press the interrupt key. The copy mode screen is displayed. 4. Set the operation conditions required on the copy mode screen. Changes in the following settings can be made. • Paper feed locations • Magnifications • Simplex or duplex copy mode • Number of copies: continuous copying is performed when set to 999. • Copy density • Keys on the operation panel other than the energy saver (preheat) key 5. To control the paper feed pulley, remove all the paper in the drawers, or the drawers. With the paper present, the paper feed pulley does not operate. 6. Press the start key. The operation starts. Copy operation is simulated without paper under the set conditions. When operation is complete, the screen for selecting an item is displayed. 7. To stop continuous operation, press the stop/clear key. Completion Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed. 3-2-11 2AR Maintenance item No. U019 Description Displaying the ROM version Description Displays the part number of the ROM fitted to each PCB. Purpose To check the part number or to decide if the ROM version is new from the last digit of the number. Method Press the start key. The last six digits of the part number indicating the ROM version are displayed. Display MAIN ENGINE SCAN. MMI Description Main ROM IC Engine ROM IC Scanner ROM IC Operation 1 ROM IC Completion Press the stop/clear key. The screen for selecting a maintenance item No. is displayed. U020 Initializing all data Description Initializes all the backup RAM on the main PCB to return to the original settings. Purpose Used when replacing the backup RAM on the main PCB. Method 1. Press the start key. The screen for executing is displayed. 2. Select EXECUTE using the cursor up/down keys. It is displayed in reverse. 3. Press the start key. All data in the backup RAM is initialized, and the original settings for Japan specifications are set. When initialization is complete, the machine automatically returns to the same status as when the main switch is turned on and the display language to the initial setting of English. Completion To exit this maintenance item without executing initialization, press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-12 2AR Maintenance item No. U021 Description Initializing memories Description Initializes the setting data other than that for adjustments due to variations between respective machines, i.e., settings for counters, service call history and mode settings. As a result, initializes the backup RAM according to the specifications depending on the destination selected in U252. Purpose Used to return the machine settings to the factory settings. Method 1. Press the start key. The screen for executing is displayed. 2. Select EXECUTE using the cursor up/down keys. It is displayed in reverse. 3. Press the start key. All data other than that for adjustments due to variations between machines is initialized based on the destination setting. Completion Press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-13 2AR Maintenance item No. U022 Description Initializing backup data Description Initializes only the data set for the optical section. Purpose To be executed after replacing the scanner unit. Method 1. Press the start key. The screen for executing is displayed. 2. Select SCANNER using the cursor up/down keys. 3. Press the start key. 4. Select EXECUTE using the cursor up/down keys. It is displayed in reverse. 5. Press the start key. The data for the optical section (U060 to 099, U403, U404 and U990) is initialized. Completion Press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-14 2AR Maintenance item No. U030 Description Checking motor operation Description Drives each motor. Purpose To check the operation of each motor. Method 1. Press the start key. The screen for selecting an item is displayed. 2. Select the motor to be operated using the cursor up/down keys. 3. Press the start key. The selected item is displayed in reverse and the operation starts. Display Operation MAIN EJECT (FWD, L) EJECT (FWD, H) EJECT (REV, L) EJECT (REV, H) Drive motor turns on and developing bias turns on Feedshift motor* rotates forward at low speed Feedshift motor* rotates forward at high speed Feedshift motor* rotates in reverse at low speed Feedshift motor* rotates in reverse at high speed * Optional. 4. To stop operation, press the stop/clear key. Completion Press the stop key after operation stops. The screen for selecting a maintenance item No. is displayed. 3-2-15 2AR Maintenance item No. U031 Description Checking switches for paper conveying Description Displays the on-off status of each paper detection switch on the paper path. Purpose To check if the switches for paper conveying operate correctly. Method 1. Press the start key. A list of the switches, the on-off status of which can be checked, are displayed. 2. Turn each switch on and off manually to check the status. When the on-status of a switch is detected, that switch is displayed in reverse. Display F1 F2 F3 F4 BYP RES EJE BRA DUP JOB Switches Feed switch 1 (FSW1) Feed switch 2 (FSW2) Feed switch 3 (FSW3) Desk feed switch*1 (DFSW) Bypass feed switch*2 (BYPFSW) Registration switch (RSW) Eject switch*1 (ESW) Feedshift switch*1 (FSSW) Duplex paper conveying switch*1 (DUPPCSW) Job separator eject switch*1 (JBESW) *1: Optional. *2: Optional for 120 V specifications only. Completion Press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-16 2AR Maintenance item No. U032 Description Checking clutch operation Description Turns each clutch on. Purpose To check the operation of each clutch. Method 1. Press the start key. The screen for selecting an item is displayed. 2. Select the clutch to be operated using the cursor up/down keys. 3. Press the start key. The selected item is displayed in reverse, and the clutch turns on for 1 s. Display PF1 PF2 PFBYP FEED1 FEED2 FEED3 BYPF RES DUPF Clutches Upper paper feed clutch (PFCL-U) Lower paper feed clutch (PFCL-L) Bypass paper feed clutch*2 (BYPPFCL) Feed clutch 1 (FCL1) Feed clutch 2 (FCL2) Feed clutch 3 (FCL3) Bypass feed clutch*2 (BYPFCL) Registration clutch (RCL) Duplex clutch*1 (DUPCL) *1: Optional. *2: Optional for 120 V specifications only. Completion Press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-17 2AR Maintenance item No. U033 Description Checking solenoid operation Description Turns each solenoid on. Purpose To check the operation of each solenoid. Method 1. Press the start key. The screen for selecting an item is displayed. 2. Select the solenoid to be operated using the cursor up/down keys. 3. Press the start key. The selected item is displayed in reverse, and the solenoid turns on for 1 s. Display BRANCH1 SOL BRANCH2 SOL MAIN SW SOL Solenoids Feedshift solenoid 1* (FSSOL1) Feedshift solenoid 2* (FSSOL2) Main switch turns off * Optional. Completion Press the stop/clear key. The screen for selecting a maintenance item No. is displayed. U034 Adjusting the print start timing Adjustment See pages 3-3-18 and 20. 3-2-18 2AR Maintenance item No. U035 Description Setting folio size Description Changes the image area for copying onto folio size paper. Purpose To prevent the image at the trailing edge, or right or left side of the paper from not being copied by setting the actual size of the folio paper used. Method Press the start key. The screen for selecting an item is displayed. Setting 1. Select the item to be set using the cursor up/down keys. The selected item is displayed in reverse. 2. Change the setting using the cursor left/right keys. Display LENGTH DATA WIDTH DATA Setting Setting range Initial setting Length Width 330 to 356 mm 200 to 220 mm 330 210 3. Press the start key. The value is set. Completion Press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-19 2AR Maintenance item No. U051 Description Adjusting the amount of slack in the paper Adjustment See page 3-3-22. U053 Performing fine adjustment of the motor speed Description Performs fine adjustment of the speeds of the motors. Purpose Used to adjust the speed of the respective motors when the magnification is not correct. Method Press the start key. The screen for selecting an item is displayed. Setting 1. Select the item to be set using the cursor up/down keys. The selected item is displayed in reverse. 2. Change the setting using the cursor left/right keys. Display Description MAIN MOTOR Drive motor speed adjustment Feedshift motor* speed adjustment Polygon motor speed adjustment EJECT MOTOR POLYGON MOTOR Setting range Initial setting 0 to 14 3 0 to 14 7 –20 to +20 0 * Optional. MAIN MOTOR Increasing the setting makes the image shorter in the auxiliary scanning direction, and decreasing it makes the image longer in the auxiliary scanning direction. POLYGON MOTOR Increasing the setting makes the image longer in the main scanning direction and shorter in the auxiliary scanning direction; decreasing the setting makes the image shorter in the main scanning direction and longer in the auxiliary scanning direction. 3. Press the start key. The value is set. 3-2-20 2AR Maintenance item No. U053 (cont.) Description Interrupt copy mode While this maintenance item is being performed, a VTC pattern shown below is output in interrupt copy mode. Correct values for an A3/11" × 17" output are: A = 300 ± 0.75 mm B = 260 ± 1.3 mm B A Figure 3-2-3 Adjustment 1. Output an A3/11" × 17" VTC pattern in interrupt mode. 2. Measure A and B on the VTC pattern (Figure 3-2-3), and perform the following adjustments if they are different from the correct sizes: A: Drive motor speed adjustment B: Polygon motor speed adjustment Completion Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed. 3-2-21 2AR Maintenance item No. U059 Description Setting the cooling fan mode Description Switches the fixing temperature control method when the absolute humidity is 15 g/m3 or higher. Purpose Used to reduce the time between main switch turning on and copying enabled by switching to MODE 1 if the user wishes to have the time shortened. Note that in MODE 1, black dots may appear on the copy image under high humidity since the drum may not be cooled down sufficiently. Method Press the start key. The screen for selecting an item is displayed. Setting 1. Select the control mode using the cursor up/down keys. Display MODE 0 MODE 1 Operation Regular operation (When the absolute humidity is 15 g/m3 or higher, copying is enabled 120 s after the main switch turning on.) When the absolute humidity is 15 g/m3 or higher, only the control of cooling fan motors 1 and 2 changes to that for high humidity but others operate on the same control as when humidity is low (copying is enabled 43 s after the main switch turning on even when the absolute humidity is 15 g/m3 or higher). Initial setting: MODE 0 2. Press the start key. The value is set. The screen for selecting a maintenance item No. is displayed. Completion To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-22 2AR Maintenance item No. U060 Description Adjusting the scanner input properties Description Adjusts the image scanning density in text, text and photo, or photo mode. Purpose Used when the entire image appears too dark or light in the specified mode. Method Press the start key. The screen for selecting an item is displayed. Setting 1. Select the item to be set using the cursor up/down keys. The selected item is displayed in reverse. 2. Change the setting using the cursor left/right keys. Display TEXT γ adj MIX γ adj PHOTO γ adj Description Density in text mode Density in text and photo mode Density in photo mode Setting range Initial setting 0 to 23 0 to 23 12 12 0 to 23 12 Increasing the setting makes the density lower, and decreasing it makes the density higher. 3. Press the start key. The value is set. Interrupt copy mode While this maintenance item is being performed, copying from an original can be made in interrupt copy mode. Completion Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed. Caution The following settings are also reset to the initial values by performing this maintenance item: • Exposure density gradient set in maintenance mode (U093) • Exposure set in the copy default item of the copier management mode 3-2-23 2AR Maintenance item No. U061 Description Turning the exposure lamp on Description Turns the exposure lamp on. Purpose To check the exposure lamp. Method 1. Press the start key. The screen for executing is displayed. 2. Press the start key. The exposure lamp lights. 3. To turn the exposure lamp off, press the stop/clear key. Completion Press the stop/clear key. The screen for selecting a maintenance item No. is displayed. U063 Adjusting the shading position Description Changes the shading position. Purpose Used when white lines continue to appear longitudinally on the image after the shading plate is cleaned. This is due to flaws or stains inside the shading plate. To prevent this problem, the shading position should be changed so that shading is possible without being affected by the flaws or stains. Method 1. Press the start key. The screen for adjustment is displayed. 2. Change the setting using the cursor left/right keys. Description Shading position Setting range Initial setting Change in value per step –2 to +2 0 0.17 mm Increasing the setting moves the shading position toward the machine right, and decreasing it moves the position toward the machine left. 3. Press the start key. The value is set. Interrupt copy mode While this maintenance item is being performed, copying from an original can be made in interrupt copy mode. Completion Press the stop/clear key at the screen for adjustment. The screen for selecting a maintenance item No. is displayed. 3-2-24 2AR Maintenance item No. U065 Description Adjusting the scanner magnification Adjustment See pages 3-3-38 and 39. U066 Adjusting the leading edge registration for scanning an original on the contact glass Adjustment See page 3-3-40. U067 Adjusting the center line for scanning an original on the contact glass Adjustment See page 3-3-41. 3-2-25 2AR-1 Maintenance item No. U070 Description Adjusting the DF magnification Description Adjusts the DF original scanning speed. Purpose To be executed if the correct magnification is not obtained in the auxiliary scanning direction when the optional SRDF is used. Caution Before making this adjustment, ensure that the following adjustments have been made in maintenance mode. U053 U034 U402 U070 U071 U072 U404 Method Press the start key. Setting 1. Change the setting using the cursor left/right keys. Display Description Setting range CONVEY SPEED Original conveying –25 to +25 motor speed Initial setting 0 Change in value per step 0.1% Increasing the setting makes the image longer, and decreasing it makes the image shorter. 2. Press the start key. The value is set. Interrupt copy mode While this maintenance item is being performed, copying from an original can be made in interrupt copy mode. Completion Press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-26 2AR-1 Maintenance item No. U071 Description Adjusting the DF scanning timing Description Adjusts the DF original scanning timing. Purpose To be executed if there is a regular error between the leading or trailing edges of the original and the copy image when the optional SRDF is used. Caution Before making this adjustment, ensure that the following adjustments have been made in maintenance mode. U053 U034 U402 U070 U071 U072 U404 Method Press the start key. The screen for selecting an item is displayed. Setting 1. Select the item to be set using the cursor up/down keys. The selected item is displayed in reverse. 2. Change the setting using the cursor left/right keys. Display Description LEAD EDGE ADJ DF leading edge registration DF trailing edge registration TRAIL EDGE ADJ Setting range Initial setting Change in value per step –32 to +32 0 0.17 mm –32 to +32 0 0.17 mm Increasing the setting moves the copy image backward, and decreasing it moves the copy image forward. 3. Press the start key. The value is set. Interrupt copy mode While this maintenance item is being performed, copying from an original can be made in interrupt copy mode. 3-2-27 2AR Maintenance item No. U071 (cont.) Description Adjustment 1. In interrupt copy mode, make a copy using the DF. 2. Check the copy image and adjust the registration as follows. For copy example 1, increase the setting of LEAD EDGE ADJ. For copy example 2, decrease the setting of LEAD EDGE ADJ. Original Copy example 1 Copy example 2 Figure 3-2-4 Completion Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed. 3-2-28 2AR Maintenance item No. U072 Description Adjusting the DF center line Description Adjusts the scanning start position for the DF original. Purpose To be executed if there is a regular error between the centers of the original and the copy image when the optional SRDF is used. Caution Before making this adjustment, ensure that the following adjustments have been made in maintenance mode. U053 U034 U402 U070 U071 U072 U404 Method Press the start key. Setting 1. Change the setting using the cursor left/right keys. Description DF center line Setting range Initial setting Change in value per step –39 to +39 0 0.17 mm Increasing the setting moves the image to the right, and decreasing it moves the image to the left. 2. Press the start key. The value is set. Interrupt copy mode While this maintenance item is being performed, copying from an original can be made in interrupt copy mode. 3-2-29 2AR Maintenance item No. U072 (cont.) Description Adjustment 1. In interrupt copy mode, make a copy using the DF. 2. Check the copy image and adjust the center line as follows. For copy example 1, increase the setting. For copy example 2, decrease the setting. Reference Original Copy example 1 Copy example 2 Figure 3-2-5 Completion Press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-30 2AR Maintenance item No. U073 Description Checking scanner operation Description Simulates the scanner operation under arbitrary conditions. Purpose To check scanner operation. Method 1. Press the start key. The screen for selecting an item is displayed. 2. Select the item to be changed using the cursor up/down keys. The selected item is displayed in reverse. 3. Change the setting using the cursor left/right keys. Display ZOOM SIZE LAMP Setting range Operating conditions Magnification Paper size On and off of the exposure lamp 25 to 400% See below. 0 (off) or 1 (on) Paper sizes for each setting in SIZE Setting 8 9 24 36 39 40 41 Paper size A4 B5 11" × 81/2" A3 B4 A4R B5R Setting 42 47 52 53 55 56 58 Paper size A5R Folio 11" × 17" 11" × 15" 81/2" × 14" 81/2" × 11" 51/2" × 81/2" 4. Press the start key. Scanning starts under the selected conditions. 5. To stop operation, press the stop/clear key. Completion Press the stop/clear key when scanning stops. The screen for selecting a maintenance item No. is displayed. 3-2-31 2AR Maintenance item No. U074 Description Adjusting the DF input light luminosity Description Adjusts the luminosity of the exposure lamp for scanning originals from the optional SRDF. Purpose Used if the exposure amount differs significantly between when scanning an original on the contact glass and when scanning an original from the DF. Method Press the start key. Setting 1. Change the setting using the cursor left/right keys. Description DF input light luminosity Setting range Initial setting 0 to 8 4 Increasing the setting makes the luminosity higher, and decreasing it makes the luminosity lower. 2. Press the start key. The value is set. Interrupt copy mode While this maintenance item is being performed, copying from an original can be made in interrupt copy mode. Completion Press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-32 2AR Maintenance item No. U087 Description Turning the DF scanning position adjust mode on/off Description Turns on or off the DF scanning position adjust mode, in which the DF original scanning position is adjusted automatically by determining the presence or absence of dust on the slit glass. Also changes the reference data for identifying dust. Reference In the DF original scanning position adjust mode, the presence or absence of dust is determined by comparing the scan data of the original trailing edge and that taken after the original is conveyed past the DF original scanning position. If dust is identified, the DF original scanning position is adjusted for the following originals. Purpose Used to prevent appearance of black lines due to dust adhering in the original scanning position on the slit glass when the DF is used. Method 1. Press the start key. The screen for selecting an item is displayed. 2. Select the item to be set using the cursor up/down keys. The screen for the selected item is displayed. Display ON/OFF DATA Description Setting the mode on/off Setting the reference data for identifying dust Setting the mode on/off 1. Select ON or OFF using the cursor up/down keys. The selected item is displayed in reverse. Display ON OFF Description DF scanning position adjust mode on DF scanning position adjust mode off Initial setting: OFF 2. Press the start key. The setting is set. The screen for selecting an item is displayed. 3-2-33 2AR Maintenance item No. U087 (cont.) Description Setting the reference data for identifying dust Available only when the mode is turned on. 1. Select the item to be set using the cursor up/down keys. The selected item is displayed in reverse. 2. Change the setting using the cursor left/right keys. Display DOT WIDTH DENSITY BACKGROUND Description Minimum dot width to be regarded as image Minimum density to be regarded as dust Density difference between background and detection dot Setting range Initial setting 2 to 15 8 10 to 95 35 –1 to –20 –5 Example DOT WIDTH: When the setting is 8, 8-dot data or larger is regarded as image and data of less than 8 dots is regarded as dust on the slit glass. DENSITY: The figure indicates the density in 256 levels of gray (0: white, 255: black). When the setting is 35, data of the level of 35 or higher is regarded as dust and data of lower level is regarded as the background (scan data taken when there is no original). BACK GROUND: When the setting is –5, data of the level of that set for DENSITY minus 5 is regarded as the background. 3. Press the start key. The value is set. 4. Press the stop/clear key. The screen for selecting an item is displayed. Completion Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed. 3-2-34 2AR Maintenance item No. U088 Description Setting the input filter (moiré reduction mode) Description Turns moiré reduction mode on and off by switching the input filter on and off. Purpose Used to prevent regular density unevenness (moiré) on halftone image areas of the copy image in text mode and text and photo mode. Such moiré is more likely to appear when an enlargement or reduction copy is made in text mode from an original containing large halftone image areas. Method Press the start key. The screen for selecting an item is displayed. Setting 1. Select ON or OFF using the cursor up/down keys. The selected item is displayed in reverse. Display ON OFF Description Moiré reduction mode Normal copy mode Initial setting: OFF If moiré on the copy image is significant, change the setting to ON. Note that when the moiré reduction mode is turned on, the resolution may be slightly reduced. 2. Press the start key. The value is set. The screen for selecting a maintenance item No. is displayed. Completion To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-35 2AR Maintenance item No. U091 Description Checking shading Description Performs scanning under the same conditions as before and after shading is performed, displaying the original scanning values at nine points of the contact glass. Purpose To check the change in original scanning values before and after shading. The results may be used to decide the causes for fixing unevenness (uneven density) of the gray area of an image: either due to optical (shading or CCD) or other problems. Also to check the causes for a white or black line appearing longitudinally. Method 1. Press the start key. The screen for selecting an item is displayed. 2. Select the item to be operated using the cursor up/down keys. The selected item is displayed in reverse. Display SHD BEFORE SHD AFTER 3-2-36 Output list Performs scanning before shading and displays the result. Performs scanning after shading and displays the result. 2AR-1 Maintenance item No. U091 (cont.) Description 3. Press the start key. Scanning is performed under the selected conditions and the result is displayed. When scanning is performed before shading, the scan value at the machine center should be slightly different from those at the machine front and rear. When scanning is performed after shading, there should be no difference between respective values. Any differences between the values at machine front and rear indicates that scanner problem causes the fixing unevenness. If the displayed results indicate no shading problems, the fixing unevenness (uneven copy density) is caused by factors other than in the scanner section (shading or CCD). If a black line appears, the cause may be assumed based on the results of the scanning operation before shading: if a white line appears, they may be assumed based on the results of the scanning operation after shading. Note that depending on the thickness and location of the black or white line, it may not be possible to use this method to determine the cause. This is because the displayed values obtained from scanning at the limit of nine points are insufficient to provide significant information. 20 mm from the machine left 011 024 015 200 mm from the machine left 001 000 000 400 mm from the machine left 004 004 000 100 mm from the machine center toward machine front Machine center 100 mm from machine center toward machine rear Figure 3-2-6 4. Press the stop/clear key. The screen for selecting an item is displayed. Completion Press the stop/clear key. The screen for entering a maintenance item is displayed. 3-2-37 2AR Maintenance item No. U092 Description Adjusting the scanner automatically Description Makes auto scanner adjustments in the order below using the specified original. • Adjusting the scanner center line (U067) • Adjusting the scanner leading edge registration (U066) • Adjusting scanner magnification in the auxiliary direction (U065) When this maintenance item is performed, the settings in U065, U066 and U067 are also changed. Purpose Used to make respective auto adjustments for the scanner. Method 1. Place the specified original (P/N: 2AC68240) on the contact glass. 2. Press the start key. The screen for executing is displayed. 3. Press the start key. Auto adjustment starts. When adjustment is complete, each adjusted value is displayed. Display SCAN CENTER SCAN TIMING SUB SCAN Description Scanner center line Scanner leading edge registration Scanner magnification in the auxiliary scanning direction If a problem occurs during auto adjustment, DATA: XX (XX is replaced by an error code) is displayed and operation stops. Should this happen, determine the details of the problem and either repeat the procedure from the beginning, or adjust the remaining items manually by running the corresponding maintenance items. Completion Press the stop/clear key after auto adjustment is complete. The screen for selecting a maintenance item No. is displayed. If the stop/clear key is pressed during auto adjustment, adjustment stops and no settings are changed. 3-2-38 2AR Maintenance item No. U093 Description Setting the exposure density gradient Description Changes the exposure density gradient in manual density mode, depending on respective image modes (text, text and photo, photo). Purpose To set how the image density is altered by a change of one step in the manual density adjustment. Also used to make copy image darker or lighter. Start 1. Press the start key. The screen for selecting an item is displayed. 2. Select the image mode to be adjusted using the cursor up/down keys. 3. Press the start key. The screen for the selected item is displayed. Display TEXT MIXED PHOTO Description Density in text mode Density in text and photo mode Density in photo mode Setting 1. Select the item to be adjusted using the cursor up/down keys. The selected item is displayed in reverse. 2. Adjust the setting using the cursor left/right keys. Display DARKER LIGHTER Description Change in density when manual density is set dark Change in density when manual density is set light Setting range Initial setting 0 to 3 0 0 to 3 0 Increasing the setting makes the change in density larger, and decreasing it makes the change smaller. 3-2-39 2AR Maintenance item No. U093 (cont.) Description Image density Setting: 3 Setting: 0 Dark Set to LIGHTER Set to DARKER Light Light Center Dark Density adjustment Density adjustment range: Normal Density adjustment range: Special area Figure 3-2-7 Exposure density gradient 3. Press the start key. The value is set. 4. To return to the screen for selecting an item, press the stop/clear key. Interrupt copy mode While this maintenance item is being performed, copying from an original can be made in interrupt copy mode. Completion Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed. 3-2-40 2AR Maintenance item No. U099 Description Checking the original size detection Description Displays the original width detection data and sets the original width detection threshold. Purpose To check the original width detection. Also to change the original size detection threshold if the size of the original on the contact glass is detected incorrectly. Start 1. Press the start key. The screen for selecting an item is displayed. 2. Select the item. 3. Press the start key. The screen for executing is displayed. Display DATA B/W LEVEL Description Checking the original width detection data Setting or checking the original width detection threshold Method to display the original width detection data 1. Place an original on the contact glass and turn the original detection switch on. The exposure lamp turns on and the width of the original is detected. The scanner data taken at the nine points from (1) at the machine rear to (9) at the machine front is displayed on the message display as follows. The data is displayed within the range of 000 to 255, 000 indicating white (original present) and 255 indicating black (no original). (1) (2) (3) (4) (5) (6) (7) (8) (9) Figure 3-2-8 2. To return to the screen for selecting an item, press the stop/clear key. 3-2-41 2AR Maintenance item No. U099 (cont.) Description Method to set or check the original size detection threshold 1. Place an original on the contact glass and turn the original detection switch on. The original size detection starts and detection data is displayed. Display Description Data range LEVEL Scanner data threshold WAIT TIME Time between original detection 0 to 100 ms switch turning on and reading-in of scanner data ORIGINAL AREA Detected original width 0 to 255 Remarks Adjustable Adjustable 0 to 350 mm SIZE Original size detected by scanner 0 to 63* data and original size sensor detection data B_DATA Black (no original) data at the 0 to 255 point on the boundary between original area and no original area W_DATA White (original present) data at the point on the boundary between original area and no original area 0 to 255 * See Paper size in U073 for the paper size for each setting. 2. To change the original size detection threshold, select LEVEL or WAIT TIME using the cursor up/down keys and change the setting using the cursor left/right keys. 3. Press the start key. The value is set. 4. To return to the screen for selecting an item, press the stop/clear key. Completion Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed. 3-2-42 2AR Maintenance item No. U100 Description Setting the surface potential Description Changes the surface potential by changing the grid control voltage. Also performs main charging. Purpose To set the surface potential or check main charging. Also used when reentering data after replacing the backup RAM or initializing the set data. Start Press the start key. The screen for selecting an item is displayed. Display MC DATA MC ON LASER ON/OFF Description Changing the grid control voltage Turning the main charger on Turning the main charger on and the laser scanner unit on and off Method for main charger output 1. Select either MC ON or LASER ON/OFF using the cursor up/down keys. 2. Press the start key. The selected operation starts. 3. To stop operation, press the stop/clear key. Setting the grid control voltage 1. Select MC DATA using the cursor up/down keys. 2. Change the setting using the cursor left/right keys. Description Grid control voltage Setting range 0 to 255 Initial setting 193 Increasing the setting makes the surface potential higher, and decreasing it makes the potential lower. Change in value per step: approximately 3.6 V 3. Press the start key. The value is set. Interrupt copy mode While this maintenance item is being performed, copying from an original can be made in interrupt copy mode. Completion Press the stop/clear key at the screen for selecting an item when main charger output stops. The screen for selecting a maintenance item No. is displayed. 3-2-43 2AR-1 Maintenance item No. U101 Description Setting high voltages Description Changes the developing bias voltage and transfer voltage by changing the developing bias control voltage and transfer control voltage. Also checks the transfer output voltage. Purpose To check and change high voltages other than the main charger voltage. Start 1. Press the start key. The screen for selecting an item is displayed. 2. Select the item to be set or checked using the cursor up/down keys. 3. Press the start key. The screen for the selected item is displayed. Display DEV BIAS SET TC SET Description Setting the developing bias Setting and checking the transfer voltage Setting the developing bias 1. Select the item to be adjusted using the cursor up/down keys. The selected item is displayed in reverse. 2. Change the setting using the cursor left/right keys. Display DB DATA DB DATA2 Description Developing bias control voltage during image formation Developing bias control voltage during no image formation Setting range Initial setting 0 to 255 191 0 to 255 34 DB DATA values corresponding to the drum ranks are displayed on the message display. When replacing the drum, be sure to set the DB DATA value to the figure corresponding to the letter (A, B or C) situated at the left end of the figure printed on the drum flange. drum rank A: 191 B: 188 C: 185 DB DATA : 191 DB DATA2 : 34 Figure 3-2-8 (a) 3. Press the start key. The value is set. 4. To return to the screen for selecting an item, press the stop/clear key. 3-2-44 2AR Maintenance item No. U101 (cont.) Description Setting the transfer voltage 1. Select the item to be adjusted using the cursor up/down keys. The selected item is displayed in reverse. 2. Change the TC DATA setting using the cursor left/right keys. Display TC DATA TC TIMING 3. 4. 5. 6. Description Transfer control voltage Transfer voltage output timing Setting range Initial setting 0 to 255 –100 to +100 168 0 Increasing the TC DATA setting makes the transfer voltage higher, and decreasing it makes the voltage lower. Increasing the TC TIMING setting makes the transfer voltage output timing later and improves paper separation performance. Press the start key. The value is set. To check the transfer voltage output, select TC ON using the cursor up/down keys and press the start key. The currently set transfer voltage is output. To stop the transfer voltage output, press the stop/clear key. To return to the screen for selecting an item, press the stop/clear key after the transfer voltage output is stopped. Interrupt copy mode While this maintenance item is being performed, copying from an original can be made in interrupt copy mode. Completion Press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-45 2AR Maintenance item No. U110 Description Checking/clearing the drum count Description Displays the drum counts for checking, clearing or changing the figure, which is used as a reference when correcting the main charger potential output. Purpose To check the drum status. Also used to clear the count after replacing the drum during regular maintenance. Since the count was cleared before shipping, do not clear it when installing. Method Press the start key. The drum counter count is displayed. Clearing 1. Select CLEAR using the cursor up/down keys. 2. Press the start key. The count is cleared, and the screen for selecting a maintenance item No. is displayed. Setting 1. Enter a six-digit count using the numeric keys. 2. Press the start key. The count is set, and the screen for selecting a maintenance item No. is displayed. Completion To exit the maintenance mode without changing the count, press the stop/ clear key. The screen for selecting a maintenance item No. is displayed. 3-2-46 2AR Maintenance item No. U111 Description Checking/clearing the drum drive time Description Displays the drum drive time for checking, clearing or changing a figure, which is used as a reference when correcting the high voltage based on time. Purpose To check the drum status. Also used to clear the drive time after replacing the drum. Method Press the start key. The drum drive time is displayed in minutes. Clearing 1. Select CLEAR using the cursor up/down keys. 2. Press the start key. The time is cleared, and the screen for selecting a maintenance item No. is displayed. Setting 1. Enter a five-digit drive time (in minutes) using the numeric keys. 2. Press the start key. The time is set, and the screen for selecting a maintenance No. is displayed. Completion To exit this maintenance item without changing the time, press the stop/ clear key. The screen for selecting a maintenance item No. is displayed. 3-2-47 2AR 2AR-5 Maintenance item No. U130 Description Initial setting for the developer Description Automatically sets the toner sensor control voltage and toner feed start level for the installed developer. Purpose To set the initial settings for the developer when installing the machine or replacing the developer. Method 1. Press the start key. The screen for executing is displayed. 2. Press the start key. The initial settings for the developer is set, and the result is displayed. Display INPUT CONTROL TARGET HUMID Description Toner sensor output value Toner sensor control voltage Toner feed start level Absolute humidity Supplement The following data is also renewed or cleared by performing this maintenance item: • Renewing the toner sensor control voltage (U131) • Renewing the toner feed start level (U156) • Clearing the developing drive time (U157) • Clearing the developing count (U158) • Resetting the toner feed start level and toner empty detection Completion After initial setting is complete, press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-48 2AR Maintenance item No. U131 Description Setting the toner sensor control voltage Description Displays or changes the toner sensor control voltage automatically set in maintenance item U130. Purpose To check the automatically set toner sensor control voltage. Also to change the toner density if an image is too dark or light. Method Press the start key. The current setting for the toner sensor control voltage is displayed. Setting 1. Change the setting using the cursor left/right keys. Description Setting range Toner sensor control 0 to 255 voltage Initial setting 170 Increasing the setting makes the density higher, and decreasing it makes the density lower. Increasing the setting too high may result in toner scattering. 2. Press the start key. The value is set. Completion Press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-49 2AR Maintenance item No. U132 Description Replenishing toner forcibly Description Replenishes toner forcibly until the toner sensor output value reaches the toner feed start level. Purpose Used when the toner empty is detected frequently. Method 1. Press the start key. The screen for executing is displayed. 2. Press the start key. Operation starts, and the current data is displayed. Toner is replenished until the toner sensor output value reaches the toner feed start level. Display INPUT TARGET CONTROL HUMID Description Toner sensor output value after start key is pressed Current toner feed start level Current toner sensor control voltage Absolute humidity 3. To stop operation, press the stop/clear key. Completion Press the stop/clear key when toner replenishment stops. The screen for selecting a maintenance item No. is displayed. 3-2-50 2AR Maintenance item No. U135 Description Checking toner feed motor operation Description Drives the toner feed motor. Purpose To check the operation of the toner feed motor. Caution Note that driving the motor unnecessarily long may cause a toner jam, resulting in machine lockup. Be sure to drive the motor for only a few seconds. Method 1. Press the start key. The screen for executing is displayed. 2. Press the start key. The toner feed motor turns on. 3. To stop operation, press the stop/clear key. Completion Press the stop/clear key when operation stops. The screen for selecting a maintenance item No. is displayed. U155 Displaying the toner sensor output Description Displays the toner sensor output value, and related data. Purpose To check the toner sensor output value. Method 1. Press the start key. The screen for executing is displayed. 2. Press the start key. The current data is displayed. Display INPUT TARGET CONTROL HUMID Description Toner sensor output value after start key is pressed Current toner feed level (value corrected based on humidity and drive time) Current toner sensor control voltage Absolute humidity 3. Press the stop/clear key. The sampling operation stops. Completion Press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-51 2AR Maintenance item No. U156 Description Changing the toner control level Description Changes the toner feed start level set in maintenance item U130 or the toner empty level to be determined by the difference from the toner feed start level. Purpose To check the toner feed start level and toner empty level. Method Press the start key. The screen for selecting an item is displayed. Display TARGET EMPTY Description Toner feed start level Difference between the toner feed start level and toner empty level Setting for the toner feed start level 1. Select TARGET using the cursor up/down keys. 2. Change the setting using the cursor left/right key. Description Toner feed start level Setting range 0 to 255 Increasing the setting makes the toner density lower. 3. Press the start key. The value is set. Setting for the toner empty level 1. Select EMPTY using the cursor up/down keys. 2. Change the setting using the cursor left/right key. Description Difference between the toner feed start level and the toner empty level Setting range 0 to 255 Increasing the setting makes the toner empty level higher: the toner density is lower when the toner empty is detected. 3. Press the start key. The value is set. Completion Press the stop/clear key. The screen for selecting maintenance item No. is displayed. 3-2-52 2AR Maintenance item No. U157 Description Checking/clearing the developing drive time Description Displays the developing drive time for checking, clearing or changing a figure, which is used as a reference when correcting the toner control. It is automatically cleared when U130 is executed. Purpose To check the developing drive time after replacing the developer. Method Press the start key. The developing drive time is displayed in minutes. Clearing 1. Select CLEAR using the cursor up/down keys. 2. Press the start key. The time is cleared, and the screen for selecting a maintenance item No. is displayed. Setting 1. Enter a five-digit drive time (in minutes) using the numeric keys. 2. Press the start key. The time is set, and the screen for selecting a maintenance item No. is displayed. Completion To exit this maintenance item without changing the time, press the stop/ clear key. The screen for selecting a maintenance item No. is displayed. U158 Checking/clearing the developing count Description Displays the developing count for checking, clearing or changing a figure, which is used as a reference when correcting the toner control. It is automatically cleared when U130 is executed. Purpose To check the developing count after replacing the developer. Method Press the start key. The developing count is displayed. Clearing 1. Select CLEAR using the cursor up/down keys. 2. Press the start key. The count is cleared, and the screen for selecting a maintenance item No. is displayed. Setting 1. Enter a six-digit count using the numeric keys. 2. Press the start key. The count is cleared, and the screen for selecting a maintenance item No. is displayed. Completion To exit this maintenance item without changing the count, press the stop/ clear key. The screen for selecting a maintenance item No. is displayed. 3-2-53 2AR-1 Maintenance item No. U161 Description Setting the fixing control temperature Description Changes the fixing control temperature. Purpose Normally no change is necessary. However, can be used to prevent curling or creasing of paper, or solve a fixing problem on thick paper. Method Press the start key. The screen for selecting an item is displayed. Setting 1. Select the item to be set using the cursor up/down keys. The selected item is displayed in reverse. 2. Change the setting using the cursor left/right keys. Display CONT TEMP 1ST TEMP 2ND TEMP DUP TEMP RUN TIME Description Normal stabilization fixing temperature Primary stabilization fixing temperature Secondary stabilization fixing temperature Degree of temperature to be reduced from CONT TEMP during duplex copying Aging time after secondary stabilization Setting range Initial setting 160 to 190 (°C) 175 150 to 180 (°C) 170 160 to 190 (°C) 175 0 to 20 (°C) 10 0 to 120 (s) 30 The respective temperatures are to be set such that CONT TEMP ≥ 2ND TEMP ≥ 1ST TEMP. 3. Press the start key. The value is set. Completion Press the stop/clear key. The screen for selecting maintenance item No. is displayed. 3-2-54 2AR Maintenance item No. U162 Description Stabilizing fixing forcibly Description Stops the stabilization fixing drive forcibly, regardless of fixing temperature. Purpose To forcibly stabilize the machine before the fixing section reaches stabilization temperature. Method 1. Press the start key. The screen for executing is displayed. 2. Press the start key. The forced stabilization mode is entered, and stabilization operation stops regardless of fixing temperature. The screen for selecting a maintenance item No. is displayed. To exit the forced stabilization mode, turn the power off and on. Completion To exit this maintenance item without executing forced fixing stabilization, press the stop/clear key. U196 Turning the fixing heater on Description Turns the fixing heater M or S on. Purpose To check fixing heaters. Method 1. Press the start key. The screen for selecting an item is displayed. 2. Select the heater to be turned on using the cursor up/down keys. 3. Press the start key. The selected heater turns on for 3 s and then turns off. Display MAIN SUB Description Fixing heater M (H1) Fixing heater S (H2) Completion Press the stop/clear key when fixing heaters M and S are off. The screen for selecting the maintenance item No. is displayed. 3-2-55 2AR Maintenance item No. U199 Description Checking the fixing temperature Description Displays the fixing temperature and the ambient temperature. Purpose To check the fixing temperature and the ambient temperature. Method Press the start key. The fixing temperature and ambient temperature are displayed in centigrade (°C). Completion Press the stop/clear key. The screen for selecting a maintenance item No. is displayed. U200 Turning all LEDs on Description Turns all the LEDs on the operation panel on. Purpose To check if all the LEDs on the operation panel light. Method Press the start key. All the LEDs on the operation panel light. Press the stop/clear key or wait for 10 s. The LEDs turns off, and the screen for selecting a maintenance item No. is displayed. 3-2-56 2AR-1 Maintenance item No. U202 Description Setting the MMD host monitoring system Description Initializes or operates the MMD host monitoring system*. * Optional for 120 V specifications only. Purpose Used when setting up the machine or during regular maintenance or repair. Method 1. Press the start key. The basic status screen is displayed. 2. Select the item to be executed using the cursor up/down keys and press the start key. The screen for executing is displayed. 3. Operate the device following the instructions on the screen. Completion Press the stop/clear key on the basic status screen. The screen for selecting a maintenance item No. is displayed. [Basic status] MMD initialization Technician arrive Maintenance count clear Service report (leave) 1 2 3 Cursor up/down keys MMD initialization Service report (leave) Phone number setting Device initialization 4 5 • During regular maintenance or service, run the following items in order: · Technician arrive 1 · Maintenance count clear 2 · Service report (leave) 3 • To initialize the MMD host monitoring system, run the following items in order: · Phone number setting 4 · Device initialization 5 3-2-56-1 3-2-57 2AR-1 Maintenance item No. Description 2 1 Stop/ clear key Maintenance parts check/clear Ready to send Push start key Start key Transmission starts. 1. Pulley, separation (upper) 00000008 | > 2. Pulley, forwarding (upper) 00000125 3. Pulley, paper feed (upper) Cursor up/down keys Maintenance parts check/clear Basic status screen 17. Thermistor, fixing unit 00000000 18. Separation claw, heat roller 00000025 19. Separation claw, press roller 00000001 Select the replaced item and press the enter key. Reset key Ready to send Push start key Start key Counts are cleared. Basic status screen 3-2-58 3-2-56-2 2AR-1 Maintenance item No. Description 3 Service report (leave) Select an item using the cursor up/down keys. Preventive maintenance | Repair PM & Repair Courtesy call Start key Ready to send Push start key Start key Transmission starts. Basic status screen 4 Phone number setting 1. Prefix Code 0000000000 | 2. Host tel No 000000000000000 3. Suffix Code 000000000000000 Select an item using the cursor up/down keys and enter the digits using the numeric keys. Press the interrupt key to enter a space. Cursor up/down keys Phone number setting 2. Host tel No 000000000000000 3. Suffix Code 000000000000000 | 4. Dial Type Select “Dial Type” and press the start key. ∗∗ tone ∗∗ Start key Ready to send Push start key Start key Select the dial type. tone | pulse Start key The phone number is stored. Basic status screen 3-2-56-3 3-2-59 2AR-1 Maintenance item No. Description 5 Device initialization Select an item using the cursor up/down keys. | Standard Special by MODEL Retry initialization Start key Standard Special by MODEL Standard Special by MODEL PPC ID Model 000000 Enter the digits using the numeric keys and press the start key. Enter the digits using the numeric keys and press the start key. Standard Special by MODEL Initialization ID Personal ID 000000 Enter the digits using the numeric keys and press the start key. Special by MODEL Total count 00000000 Enter the digits using the numeric keys and press the start key. 00000000 Enter the digits using the numeric keys and press the start key. 5–1 3-2-60 3-2-56-4 000000 Enter the digits using the numeric keys and press the start key. Standard Total count 000000 2AR-1 Maintenance item No. Description 5 –1 xxxx (Reason for failure) Ready to send Push start key Start key Start key Initialization starts. Initialization succeeded? Yes Yes MMD system problem? No No Screen depending on the reason for failure Initialization successful Start key Device initialization Standard Basic status screen Special by MODEL | Retry initialization Select “Retry initialization” and press the start key. 5 –1 3-2-56-5 3-2-61 2AR-1 This page is intentionally left blank. 3-2-62 2AR Maintenance item No. U203 Description Operating DF separately Description Simulates the original conveying operation separately in the optional SRDF. Purpose To check the SRDF. Method 1. Press the start key. The screen for selecting an item is displayed. 2. Place an original in the SRDF if running this simulation with paper. 3. Select the item to be operated using the cursor up/down keys. The selected item is displayed in reverse. Display ADF RADF ADF (NON-P) RADF (NON-P) Operation With paper, single-sided original With paper, double-sided original Without paper, single-sided original (continuous operation) Without paper, double-sided original (continuous operation) 4. Press the start key. The operation starts. 5. To stop continuous operation, press the stop/clear key. Completion Press the stop/clear key when the operation stops. The screen for selecting a maintenance item No. is displayed. 3-2-57 2AR-1 Maintenance item No. U204 Description Setting the presence or absence of a key card or key counter Description Sets the presence or absence of the optional key card or key counter. Purpose It is not necessary to run this maintenance item if a key card is installed on a 120 V specification machine. A key card is not available for 220 – 240 V specifications. Method Press the start key. Setting 1. Select the optional counter to be installed using the cursor up/down keys. The selected counter is displayed in reverse. Display KEY CARD KEY COUNTER Description The key card is installed The key counter is installed 2. Press the start key. The setting is set and the screen for selecting a maintenance item No. is displayed. Completion To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-58 2AR Maintenance item No. U206 Description Setting the presence or absence of the coin vender Description Sets the presence or absence of the optional coin vender. Also sets the details for coin vender operation, such as mode and unit price. This is an optional device which is currently supported only by Japanese specification machines, so no setting is necessary. U208 Setting the paper size for the large paper deck Description Sets the size of paper used in the optional large paper deck. Note that the setting cannot be changed on inch-specification machines since the paper size for the large paper deck is fixed. Purpose To change the setting when the size of paper used in the large paper deck is changed. Method Press the start key. The screen for selecting an item is displayed. Setting 1. Select the paper size (A4 or B5) using the cursor up/down keys. Initial setting: A4 2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed. Completion To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-59 2AR-1 Maintenance item No. U210 Description Reversing the LCD Description Sets whether to reverse the message display (LCD) in the operation panel. Purpose To reverse the message display. Method Press the start key. The screen for selecting an item is displayed. Setting 1. Select ON or OFF using the cursor up/down keys. Display ON OFF Description Reverse Normal Initial setting: OFF 2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed. Completion To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-60 3-2-59-1 2AR-1 This page is intentionally left blank. 3-2-61 2AR Maintenance item No. U243 Description Checking the operation of the DF motors, solenoids and clutch Description Turns the motors, solenoids or clutch in the optional SRDF on. Purpose To check the operation of the SRDF motors, solenoids and clutch. Method 1. Press the start key. The screen for selecting an item is displayed. 2. Select the item to be operated using the cursor up/down keys. 3. Press the start key. The operation starts. Display F MOT C MOT FD CL EJ SL RJ SL FD SL RP SL Motors, solenoids and clutch Original feed motor (OFM) Original paper conveying motor (OCM) Original feed clutch (OFCL) Eject feedshift solenoid (EFSSOL) Switchback feedshift solenoid (SBFSSOL) Original feed solenoid (OFSOL) Switchback pressure solenoid (SBPSOL) Operation In operation In operation On for 0.5 s On for 0.5 s On for 0.5 s On and off On and off 4. To turn each motor off, press the stop/clear key. Completion Press the stop/clear key when operation stops. The screen for selecting a maintenance item No. is displayed. 3-2-60 2AR Maintenance item No. U244 Description Checking the DF switches Description Displays the status of the respective switches in the optional SRDF. Purpose To check if respective switches in the optional SRDF operate correctly. Start 1. Press the start key. The screen for selecting an item is displayed. 2. Select the type of switches (SW or VR) to be checked using the cursor up/down keys. 3. Press the start key. The screen for executing is displayed. Display SW VR Type of switches On/off switches Volume switch Method for the on/off switches 1. Turn the respective switches on and off manually to check the status. If the on-status of a switch is detected, the corresponding switch is displayed in reverse. Display SET SW FEED SW REV SW TMG SW SZ A SW Switches Original set switch (OSSW) Original feed switch (OFSW) Original switchback switch (OSBSW) DF timing switch (DFTSW) Original size length switch (OSLSW) 2. To return to the screen for selecting an item, press the stop/clear key. Method for the volume switch 1. Move the original insertion guides to check the detection status of the original size width switch. The detected original width is displayed as a numerical value with the decimals omitted. 3-2-61 2AR Maintenance item No. U244 (cont.) Description Numerical value Original width to be detected 000 ···· 51/2" × 81/2" ···· 49.664 A5R ···· 50.176 ···· 61.440 ···· 61.952 B5R ···· 103.936 81/2" × 14"/ 81/2" × 11" ···· 104.448 Folio/A4R ···· 139.264 ···· 139.776 ···· 146.432 B4/B5 ···· 146.994 ···· 197.120 ···· 197.632 CF (11" × 15") ···· 197.720 11" × 17"/ 11" × 15"/ 11" × 81/2" ···· 223.232 A3/A4 256 For example, if any value between 105 and 139 is displayed when the original insertion guides are adjusted for A4R paper, it indicates that the original width is detected correctly. 2. To return to the screen for selecting an item, press the stop/clear key. Completion Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed. 3-2-62 2AR Maintenance item No. U245 Description Checking messages Description Displays a list of messages and graphics to be displayed. Purpose To check the messages and graphics to be displayed. Method 1. Press the start key. The screen for selecting an item is displayed. 2. Select either messages or graphics using the cursor up/down keys. 3. Press the start key. The message display screen or graphic display screen is displayed. 4. Enter the message number or graphic number to be checked using the numeric keys and press the start key. The selected message or graphic is displayed. 5. To check the messages in the listing order, use the cursor up/down keys. 6. To return to the screen for selecting an item, press the stop/clear key. Completion Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed. U247 Checking the operation of the large paper deck and paper feed desk Description Turns on motors and clutches of the optional large paper deck or the optional paper feed desk. Purpose To check the operation of motors and clutches of the respective paper feed devices. Start 1. Press the start key. The screen for selecting an item is displayed. 2. Select the paper feed device to be checked using the cursor up/down keys. 3. Press the start key. The screen for executing is displayed. Display 3000 DECK 500 × 2 DESK Paper feed device Large paper deck Paper feed desk 3-2-63 2AR-1 Maintenance item No. U247 (cont.) Description Method 1. Select the item to be operated using the cursor up/down keys. 2. Press the start key. The operation starts. • Large paper deck Display LCF MOT B CL PCL1 PCL2 Motors and clutches Deck paper conveying motor (CM) Paper conveying clutch (CCL) Paper feed clutch 1 (PFCL1) Paper feed clutch 2 (PFCL2) Operation On for 5 s On for 1 s On for 1 s On for 1 s • Paper feed desk Display DESK MOT FEED CL UPP CL LOW CL Motors and clutches Desk drive motor (DDM) Desk feed clutch (DFCL) Upper desk paper feed clutch (DPFCL-U) Lower desk paper feed clutch (DPFCL-L) Operation On for 5 s On for 1 s On for 1 s On for 1 s 3. To return to the screen for selecting an item, press the stop/clear key. Completion Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed. 3-2-64 2AR Maintenance item No. U249 Description Checking the paper ejection to optional devices Description Ejects paper to an optional mailbox or job separator, or to the ejection slot at the machine left. Purpose To check paper conveying operation to optional paper eject devices or the ejection slot at the machine left. Method 1. Press the start key. The screen for selecting an item is displayed. 2. Select the paper eject location using the cursor up/down keys. Display MAIL BOX JOB SEPARATOR LEFT BIN OUTPUT Paper eject device Mailbox Job separator Ejection slot at the machine left (finisher not installed) 3. When selecting the mailbox, specify the mail tray number (1 to 7) to which paper is to be ejected by using the cursor left/right keys. If 0 is selected, paper is ejected to the mail trays in ascending order from mail tray 1 to mail tray 7 repeatedly. 4. Press the interrupt key to enter interrupt copy mode. 5. Make a test copy and check paper ejection. Completion Press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-65 2AR-1 Maintenance item No. U250 Description Setting the maintenance cycle Description Displays and changes the maintenance cycle. Purpose To check and change the maintenance cycle. Method Press the start key. The current setting is displayed as follows: Maintenance cycle (number of copies) = setting × 1000 Setting 1. Change the setting using the cursor left/right keys. Description Maintenance cycle Setting range Initial setting Change in value per step 0 to 600 50 1000 (copies) For example, when set to 120, the maintenance cycle is set to 120000. 2. Press the start key. The value is set, and the screen for selecting a maintenance item No. is displayed. Completion To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed. U251 Checking/clearing the maintenance count Description Displays, clears and changes the maintenance count. Purpose To check the maintenance count. Also to clear the count during maintenance service. Method Press the start key. The maintenance count is displayed. Clearing 1. Select CLEAR using the cursor up/down keys. 2. Press the start key. The count is cleared, and the screen for selecting a maintenance item No. is displayed. Setting 1. Enter a six-digit count using the numeric keys. 2. Press the start key. The count is set, and the screen for selecting a maintenance item No. is displayed. Completion To exit this maintenance item without changing the count, press the stop/ clear key. The screen for selecting a maintenance item No. is displayed. 3-2-66 2AR Maintenance item No. U252 Description Setting the destination Description Switches the operations and screens of the machine according to the destination. Purpose To be executed after replacing the backup RAM on the main PCB or initializing the backup RAM by running maintenance item U020, in order to return the setting to the value before replacement or initialization. Method Press the start key. The screen for selecting an item is displayed. Setting 1. Select the destination using the cursor up/down keys. The selected item is displayed in reverse. Display JAPAN METRIC INCH EUROPE METRIC ASIA PACIFIC Description Metric (Japan) specifications Inch (North America) specifications Metric (Europe) specifications Metric (Asia Pacific) specifications 2. Press the start key. The setting is set, and the machine automatically returns to the same status as when the power is turned on. Completion To exit this maintenance item without changing the current count, press the stop/clear key. The screen for selecting a maintenance item No. is displayed. Supplement The specified initial settings are provided according to the destinations in the maintenance items below. To change the initial settings in those items, be sure to run maintenance item U021 after changing the destination. • Initial setting according to the destinations Maintenance item No. 253 255 348 Title Switching between double and single counts Setting auto clear time Setting the copy density adjustment range Japan Inch Europe Metric, Asia Pacific Single Double Double 120 s Normal 90 s Special area 90 s Special area 3-2-67 2AR Maintenance item No. U253 Description Switching between double and single counts Description Switches the count system for the total counter and other counters. Purpose According to user (copy service provider) request, select if A3/11" × 17" paper is to be counted as one sheet (single count) or two sheets (double count). Method Press the start key. The screen for selecting an item is displayed. Setting 1. Select double or single count using the cursor up/down keys. Display DOUBLE COUNT SINGLE COUNT Description Double count for A3/11" × 17" paper only Single count for all size paper Initial setting: DOUBLE COUNT 2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed. Completion To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-68 2AR Maintenance item No. U254 Description Turning auto start function on/off Description Selects if the auto start function is turned on. Purpose Normally no change is necessary. If incorrect operation occurs, turn the function off: this may solve the problem. Method Press the start key. The screen for selecting an item is displayed. Setting 1. Select either ON or OFF using the cursor up/down keys. The selected item is displayed in reverse. Display ON OFF Description Auto start function on Auto start function off Initial setting: ON 2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed. Completion To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-69 2AR Maintenance item No. U255 Description Setting auto clear time Description Sets the time to return to initial settings after copying is complete. Purpose To be set according to frequency of use. Set to a comparatively long time for continuous copying at the same settings, and a comparatively short time for frequent copying at various settings. Method Press the start key. The current setting is displayed. Setting 1. Change the setting using the cursor left/right keys. Description Auto clear time Initial setting Setting range 0 to 270 90 The setting can be changed by 30 s per step. When set to 0, the auto clear function is cancelled. 2. Press the start key. The value is set, and the screen for selecting a maintenance item No. is displayed. Completion To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-70 2AR Maintenance item No. U256 Description Turning auto preheat/energy saver function on/off Description Selects if the auto preheat/energy saver function is turned on. When set to ON, the time to enter preheat/energy saver mode can be changed in copy management mode. Purpose According to user request, to set the preheat time to save energy, or enable copying promptly without the recovery time from preheat mode. Method Press the start key. The screen for selecting an item is displayed. Setting 1. Select ON or OFF using the cursor up/down keys. The selected item is displayed in reverse. Display ON OFF Description Auto preheat/energy saver function on Auto preheat/energy saver function off Initial setting: ON 2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed. When the setting is changed from OFF to ON, the auto preheat time is set to the initial setting of 15 minutes. Completion To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-71 2AR Maintenance item No. U258 Description Switching copy operation at toner empty detection Description Selects if continuous copying is enabled after toner empty is detected, and sets the number of copies that can be made after the detection. Method Press the start key. The current setting is displayed. Setting 1. Select single or continuous copying using the cursor up/down keys. The selected item is displayed in reverse. Display SINGLE MODE CONTINUE MODE Description Enables only single copying. Enables single and continuous copying. Initial setting: SINGLE MODE 2. Set the number of copies that can be made using the cursor left/right keys. Description Number of copies after toner empty detection Initial setting Setting range 0 to 200 (copies) 70 The setting can be changed by 5 copies per step. When set to 0, the number of copies is not limited regardless of the setting for single or continuous copying. 3. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed. Completion To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-72 2AR Maintenance item No. U260 Description Changing the copy count timing Description Changes the copy count timing for the total counter and other counters. Purpose To be set according to user (copy service provider) request. If a paper jam occurs frequently in the finisher when the number of copies is counted at the time of paper ejection, copies are provided without copy counts. The copy service provider cannot charge for such copying. To prevent this, the copy timing should be made earlier. If a paper jam occurs frequently in the paper conveying or fixing sections when the number of copies is counted before the paper reaches those sections, copying is charged without a copy being made. To prevent this, the copy timing should be made later. Method Press the start key. The screen for selecting an item is displayed. Setting 1. Select the copy count timing using the cursor up/down keys. Display COUNT: FEED COUNT: EJECT Description When secondary paper feed starts When the paper is ejected Initial setting: EJECT 2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed. Completion To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-73 2AR Maintenance item No. U343 Description Switching between duplex/simplex copy mode Description Switches the initial setting between duplex and simplex copy. Purpose To be set according to frequency of use: set to the more frequently used mode. Method Press the start key. The screen for selecting an item is displayed. Setting 1. Select ON or OFF using the cursor up/down keys. Display ON OFF Description Duplex copy Simplex copy Initial setting: OFF 2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed. Completion To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-74 2AR Maintenance item No. U344 Description Setting preheat/energy saver mode Description Changes the control for preheat/energy saver mode. Purpose According to user request, selects which has priority, the recovery time from preheat or energy saver. Method Press the start key. The screen for selecting an item is displayed. Setting 1. Select control mode using the cursor up/down keys. Display INSTANT READY ENERGY STAR E 2000 Control in preheat mode Without decreasing the fixing control temperature, the display on the operation panel is turned off. The fixing control temperature is decreased by 80°C/144°F. When the ambient temperature at main switch turning on is 18°C/64.4°F or higher, the copier is forcibly stabilized 30 s after exiting preheat/energy saver mode. The fixing control temperature is decreased by 80°C/144°F. Initial setting: ENERGY STAR 2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed. Completion To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-75 2AR Maintenance item No. U345 Description Setting the value for maintenance due indication Description Sets when to display a message notifying that the time for maintenance is about to be reached, by setting the number of copies that can be made before the current maintenance cycle ends. When the difference between the number of copies of the maintenance cycle and that of the maintenance count reaches the set value, the message is displayed. Purpose To change the time to display the maintenance due indication. Method Press the start key. The current setting is displayed. Setting 1. Change the setting using the numeric or cursor left/right keys. Description Display period for the next maintenance (remaining count before the end of the maintenance cycle) Setting range 0 to 9999 Initial setting: 0 2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed. Completion To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-76 2AR Maintenance item No. U347 Description Setting auto drawer size detection Description Turns the auto drawer size detection function on/off. Purpose To be used when turning the auto paper size (in the drawers) detection off and making copies onto only the specified size paper. Method Press the start key. The screen for selecting an item is displayed. Setting 1. Select ON or OFF using the cursor up/down keys. Display ON OFF Description Detects the paper sizes in the drawers automatically. Does not detect the paper sizes in the drawers automatically. Initial setting: ON 2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed. Completion To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-77 2AR Maintenance item No. U348 Description Setting the copy density adjustment range Description Selects the adjustment range for copy density from NORMAL and SPECIAL AREA (for wider range). Purpose To change the setting according to user request. When especially dark or light density is requested, set to SPECIAL AREA. Method Press the start key. The screen for selecting an item is displayed. Setting 1. Select the density range using the cursor up/down keys. Display Description SPECIAL AREA NORMAL 25 steps (enlargement mode) 13 steps Initial setting: SPECIAL AREA 2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed. Completion To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed. U402 Adjusting margins of image printing Adjustment See page 3-3-21. U403 U404 Adjusting margins for scanning an original on the contact glass Adjustment See page 3-3-42. Adjusting margins for scanning an original from the DF Description Adjusts margins for scanning the original from the DF. Purpose Used if margins are not correct when the optional SRDF is used. Caution Before making this adjustment, ensure that the following adjustments have been made in maintenance mode. U053 U034 U402 U070 U071 U072 U404 Method Press the start key. The screen for selecting an item is displayed. 3-2-78 2AR Maintenance item No. U404 (cont.) Description Setting 1. Select the item to be set using the cursor up/down keys. The selected item is displayed in reverse. 2. Change the setting using the cursor left/right keys. Display Description A MARGIN B MARGIN C MARGIN D MARGIN Left margin Leading edge margin Right margin Trailing edge margin Setting range Initial setting Change in value per step 0 to 20 6 to 20 2 6 0.5 mm 0.5 mm 0 to 20 0 to 20 2 6 0.5 mm 0.5 mm Increasing the setting makes the margin wider, and decreasing it makes the margin narrower. DF leading edge margin (3 ± 1.0 mm) Ejection direction (reference) DF left margin (2 ± 0.5 mm) DF right margin (2 ± 0.5 mm) DF trailing edge margin (3 ± 1.0 mm) Figure 3-2-9 Correct margin amount 3. Press the start key. The value is set. Interrupt copy mode While this maintenance item is being performed, copying from an original can be made in interrupt copy mode. Completion Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed. 3-2-79 2AR-1 Maintenance item No. U407 Description Adjusting the leading edge registration for memory image printing Adjustment See page 3-3-19. U600 Initializing all data Description Initializes software switches and all the data in SRAM on the optional fax board according to the destination and OEM. Purpose Used to initialize the fax board. Method 1. Press the start key. The screen for entering the destination code is displayed. Default: USA: 181 Europe: 004 There is no operation necessary on this screen. INI. ALL DATA COUNTRY CODE:000 2. Press the start key. The screen for entering the OEM code is displayed. Default: 000 There is no operation necessary on this screen. INI. ALL DATA OEM CODE:000 3. Press the start key. Data initialization starts. To cancel data initialization, press the stop/clear key. 4. After data initialization, the entered destination and OEM codes are displayed, and the ROM version is displayed after two seconds. INI. ALL DATA COMPLETED 000 000 INI. ALL DATA COMPLETED V1.00 3-2-80 2AR-1 Maintenance item No. U601 Description Initializing permanent data Description Initializes software switches other than that for machine data on the optional fax board according to the destination and OEM. Purpose Used to initialize the fax board without changing the user registration data and factory settings. Method 1. Press the start key. The screen for entering the destination code is displayed. Default: USA: 181 Europe: 004 There is no operation necessary on this screen. INI. KEEP DATA COUNTRY CODE:000 2. Press the start key. The screen for entering the OEM code is displayed. Default: 000 There is no operation necessary on this screen. INI. KEEP DATA OEM CODE:000 3. Press the start key. Data initialization starts. To cancel data initialization, press the stop/clear key. 4. After data initialization, the entered destination and OEM codes are displayed, and the ROM version is displayed after two seconds. INI. KEEP DATA COMPLETED 000 000 INI. KEEP DATA COMPLETED V1.00 3-2-80-1 2AR-1 Maintenance item No. U602 Description Setting factory defaults Description Initializes software switches other than that for machine data and SRAM on the optional fax board according to the destination and OEM. Purpose Used to initialize the fax board to the factory default. Method 1. Press the start key. Data initialization starts. To cancel data initialization, press the stop/clear key. 2. After data initialization, the entered destination and OEM codes are displayed, and the ROM version is displayed after two seconds. INI. SHIP DATA COMPLETED 000 000 INI. SHIP DATA COMPLETED V1.00 U603 Setting the user registration data Description Makes user settings to enable the use of the copier as a fax. Purpose To be run after installation of the optional fax board. Start 1. Press the start key. The screen for selecting an item is displayed. 2. Select an item using the cursor up/down keys. 3. Press the start key. The screen for the selected item is displayed. Display SELF TEL No. LINE TYPE RINGS (F/T) # REMOTE DIAG 3-2-80-2 Description Sets the self telephone number. Sets the type of telephone line. Sets the number of rings in fax/telephone auto select mode. Sets remote diagnostic transmission. 2AR-1 Maintenance item No. U603 (cont.) Description Setting the self telephone number 1. Enter the telephone number using the numeric keys. Up to 20 digits can be entered. To correct the entered telephone number or to delete the stored telephone number, reset by pressing the stop/clear key. 2. Press the start key. 3. To return to the screen for selecting an item, press the stop/clear key. Setting the type of telephone line 1. Change the setting using the numeric keys. Display 1: DTMF 2: 10 3: 20 Description DTMF 10 PPS 20 PPS 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Setting the number of rings in fax/telephone auto select mode According to the user request, used to increase or decrease the time required to switch to a fax. 1. Change the setting using the numeric keys. Setting range Description Number of fax/telephone rings 0 to 15 When set to 0, a fax is selected immediately after receiving a ring tone. 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Setting remote diagnostic transmission 1. Enter 1 or 2 using the numeric keys to select if remote diagnostic transmission is to be enabled. Display 1: ON 2: OFF Description Remote diagnostic transmission is enabled. Remote diagnostic transmission is disabled. 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Completion Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed. 3-2-80-3 2AR-1 Maintenance item No. U604 Description Clearing data Description Initializes data related to the fax transmission such as transmission history and IDs. Purpose Used to clear the transmission history or if an ID has been forgotten. Method 1. Press the start key. The screen for selecting an item is displayed. 2. Select an item using the cursor up/down keys. Display COMM. REC MANAGE PW CONFI ID F-CODE ID Description Clears activity report; error list; action list; line setting list; transmission history of each department as listed on the department control report; transmission history for displaying the transmission results; and other transmission history such as document numbers, excluding items regarding the machine variation adjustment. Initializes the cipher key password. Initializes the confidential box ID. Initializes the F-code confidential box ID. 3. Press the start key. Initialization starts. When initialized, “COMPLETED” is displayed. 4. To return to the screen for selecting an item, press the stop/clear key. Completion Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed. 3-2-80-4 2AR-1 Maintenance item No. U605 Description Setting the system (operational) Description Makes settings for fax transmission regarding operation. Start 1. Press the start key. The screen for selecting an item is displayed. 2. Select an item using the cursor up/down keys. 3. Press the start key. The screen for the selected item is displayed. Display MEM. FULL FIN. ALARM AUTO REDU ADD IMAGE ERR. CODE MONITOR TIME (ONE) TIME (CON) RESOLUT Description Sets how to proceed if memory becomes full during memory transmission. Sets an alarm for when reception is completed. Selects if auto reduction in the auxiliary direction is to be performed. Sets for the addition of an image to the report. Sets the error report display format. Sets the line-monitoring period. Sets the one-shot detection time for remote switching. Sets the continuous detection time for remote switching. Sets the initial condition of fax image scanning quality. Setting how to proceed if memory becomes full during memory transmission Used to select whether to send only stored data or to display an error indication and cancel transmission if memory becomes full during memory transmission. 1. Enter 1 or 2 using the numeric keys to change the setting. Display 1: CONT 2: STOP Description Whether to continue memory transmission or to clear the memory can be selected by the user. Memory is forcibly cleared. 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. 3-2-80-5 2AR-1 Maintenance item No. U605 (cont.) Description Setting an alarm for when reception is completed 1. Enter 1 or 2 using the numeric keys to change the setting. Display 1: ON 2: OFF Description An alarm rings. An alarm does not ring. 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Selecting if auto reduction in the auxiliary direction is to be performed Sets whether to receive a long document by automatically reducing in the auxiliary direction or at 100% magnification. 1. Enter 1 or 2 using the numeric keys to change the setting. Display 1: ON 2: OFF Description Auto reduction is performed if the received document is longer than the fax paper. Auto reduction is not performed. 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Setting the addition of an image to the report Selects if an image is to be added to the transmission report. 1. Enter 1 or 2 using the numeric keys to change the setting. Display 1: ON 2: OFF Description Image added. Image not added. 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Setting the error report display format Selects the format of the transmission report when a transmission error occurs. 1. Change the setting using the numeric keys. Display 1: WORDS 2: CODE 3: MIX Description Records an error message (BUSY, OK, ERROR or STOP). Records a six-digit error code. Records either an error message or code. 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. 3-2-80-6 2AR-1 Maintenance item No. U605 (cont.) Description Setting the line-monitoring period Sets the period to monitor the line. By monitoring a transmission from the start to the end, it can be checked whether the transmission was correct or not. 1. Change the setting using the numeric keys. Display 1: END 2: DIS Description Until transmission is completed. After dialing is completed until reception of a DIS signal. 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Setting the one-shot detection time for remote switching Sets the detection time when one-shot detection is selected for remote switching. Used to change the setting if malfunction occurs due to external noise during remote switching. 1. Change the setting using the numeric keys. Description One-shot detection time for remote switching Setting range 0 to 255 ms 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Setting the continuous detection time for remote switching Sets the detection time when continuous detection is selected for remote switching. Used to change the setting if malfunction occurs due to external noise during remote switching. 1. Change the setting using the numeric keys. Description Setting range Continuous detection time for remote switching 0 to 255 ms 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. 3-2-80-7 2AR-1 Maintenance item No. U605 (cont.) Description Setting the initial condition of fax image scanning quality Set to the resolution that is most frequently used by the user. 1. Change the setting using the numeric keys. Display 1: S 2: F 3: SF 4: UF Description Standard Fine Super fine Ultra fine 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Completion Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed. U606 Setting the system (operation unit and display) Description Makes settings for fax transmission regarding the operation unit and display. Start 1. Press the start key. The screen for selecting an item is displayed. 2. Select an item using the cursor up/down keys. 3. Press the start key. The screen for the selected item is displayed. Display Description ALARM LED OFF Sets the conditions under which an error indicator turns off. Sets the date format. Sets if the image scanning quality in fax mode is initialized. Sets if the scanning density in fax mode is initialized. DATE PATTERN RESO. LOCK DENS. LOCK Setting the conditions under which an error indicator turns off 1. Enter 1 or 2 using the numeric keys to change the setting. Display 1: RESET 2: COMM Description An error indicator turns off only when the reset key is pressed. An error indicator turns off when any key is pressed, an original is inserted or the next transmission is started. 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. 3-2-80-8 2AR-1 Maintenance item No. U606 (cont.) Description Setting the date format Selects the date format on the respective reports and sender’s information record. 1. Change the setting using the numeric keys. Display 1: YMD 2: MDY 3: DMY Order Year/month/day Month/day/year Day/month/year 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Setting if the image scanning quality in fax mode is initialized Sets if the resolution is to be initialized when fax operation is complete. 1. Enter 1 or 2 using the numeric keys to change the setting. Display 1: ON 2: OFF Description Resolution is initialized. Resolution is not initialized. 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Setting if the scanning density in fax mode is initialized Sets if the scanning density is initialized when fax operation is complete. 1. Enter 1 or 2 using the numeric keys to change the setting. Display 1: ON 2: OFF Description Density is initialized. Density is not initialized. 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Completion Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed. 3-2-80-9 2AR-1 Maintenance item No. U607 Description Setting the system (communication 1) Description Makes settings for fax transmission regarding the communication. Start 1. Press the start key. The screen for selecting an item is displayed. 2. Select an item using the cursor up/down keys. 3. Press the start key. The screen for the selected item is displayed. Display Description INTERVAL TIMES VOICE RES TX SPEED RX SPEED F-NET REMOTE CALL INT Sets the auto redialing interval. Sets the number of times of auto redialing. Sets the voice response. Sets the communication starting speed. Sets the reception speed. Sets no-ring reception when using the F network. Sets the mode for remote switching. Sets the transmission intervals. Setting the auto redialing interval Change the setting to prevent the following problems: fax transmission is not possible due to too short redial interval, or fax transmission takes too much time to complete due to too long redial interval. 1. Change the setting using the numeric keys. Description Redialing interval Setting range 1 to 9 min. 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Setting the number of times of auto redialing 1. Change the setting using the numeric keys. Description Number of redialing Setting range 0 to 9 When set to 0, no redialing is performed. 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. 3-2-80-10 2AR-1 Maintenance item No. U607 (cont.) Description Setting the voice response 1. Enter 1 or 2 using the numeric keys to change the setting. Display 1: ON 2: OFF Description Voice response is performed. Voice response is not performed. 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Setting the communication starting speed Sets the initial communication speed when starting transmission. When the destination unit has V.34 capability, V.34 is selected for transmission, regardless of this setting. 1. Change the setting using the numeric keys. Display 1: 144 2: 96 3: 48 4: 24 Description V.17, 14400 bps V.17, 9600 bps V.27ter, 4800 bps V.27ter, 2400 bps 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Setting the reception speed Sets the reception speed that the sender is informed of using the DIS or NSF signal. When the destination unit has V.34 capability, V.34 is selected, regardless of the setting. 1. Change the setting using the numeric keys. Display 1: 144 2: 96 3: 48 4: 24 Description V.17, V.33, V.29, V.27ter V.29, V.27ter V.27ter V.27ter (fallback only) 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. 3-2-80-11 2AR-1 Maintenance item No. U607 (cont.) Description Setting no-ring reception when using the F network Sets whether to enable no-ring reception (a fax is received without the machine ringing) when using F network. Note that since the F network is only available in Japan, no setting is necessary for other destinations. 1. Enter 1 or 2 using the numeric keys to change the setting. Display 1: ON 2: OFF Description No-ring reception is enabled. No-ring reception is disabled. Initial setting: 2 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Setting the mode for remote switching Sets the signal detection method for remote switching. Be sure to change the setting according to the type of telephone connected to the machine. 1. Enter 1 or 2 using the numeric keys to change the setting. Display 1: ONE 2: CONT Description One-shot detection Continuous detection 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Setting the transmission intervals Sets the minimum time required for connection to the line for the next transmission after the previous transmission was completed. Change the setting if transmission problems occur during multi-transmission, such as broadcasting and polling transmission, or reserved transmission. 1. Change the setting using the numeric keys. Display 1: 10 2: 30 3: 70 4: 120 Description 10 s 30 s 70 s 120 s 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Completion Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed. 3-2-80-12 2AR-1 Maintenance item No. U608 Description Setting transmission Description Makes settings regarding fax transmission. Start 1. Press the start key. The screen for selecting an item is displayed. 2. Select an item using the cursor up/down keys. 3. Press the start key. The screen for the selected item is displayed. Display ERROR DIS-2 RES RTN CHECK TX ECHO RX ECHO ECM TX ECM RX TCF CHECK CED FREQ. Description Sets the method to process errors. Sets the number of times of DIS signal reception. Sets the reference for RTN signal output. Sets the waiting period to prevent echo problems at the sender. Sets the waiting period to prevent echo problems at the receiver. Sets ECM transmission. Sets ECM reception. Sets the criteria for receiving a TCF signal 1. Sets the frequency of the CED signal. Setting the method to process errors Selects if transmission is to be treated as in error if a RTN or PIN signal is received. If it is treated as in error, an alarm sounds and a transmission report is output. 1. Enter 1 or 2 using the numeric keys to change the setting. Display 1: OK 2: ERROR Description Transmission is not treated as in error. Transmission is treated as in error. 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Setting the number of times of DIS signal reception Sets the number of times to receive the DIS signal to once or twice. Used as one of the correction measures for transmission errors and other problems. 1. Enter 1 or 2 using the numeric keys to change the setting. Display 1: ONCE 2: TWICE Description Responds to the first signal. Responds to the second signal. 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. 3-2-80-13 2AR-1 Maintenance item No. U608 (cont.) Description Setting the reference for RTN signal output Sets the error line rate as the reference for RTN signal output. If transmission errors occur frequently due to the quality of the line, these can be reduced by lowering the setting. 1. Change the setting using the numeric keys. Display 1: 5 2: 10 3: 15 4: 20 Description Error line rate of 5% Error line rate of 10% Error line rate of 15% Error line rate of 20% 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Setting the waiting period to prevent echo problems at the sender Sets the period before a DCS signal is sent after a DIS signal is received. Used when problems occur due to echoes at the sender. 1. Enter 1 or 2 using the numeric keys to change the setting. Display 1: 500 2: 200 Description Sends a DCS 500 ms after receiving a DIS. Sends a DCS 200 ms after receiving a DIS. 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Setting the waiting period to prevent echo problems at the receiver Sets the period before an NSF, CSI or DIS signal is sent after a CED signal is received. Used when problems occur due to echoes at the receiver. 1. Enter 1 or 2 using the numeric keys to change the setting. Display 1: 500 2: 75 Description Sends an NSF, CSI or DIS 500 ms after receiving a CED. Sends an NSF, CSI or DIS 75 ms after receiving a CED. 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. 3-2-80-14 2AR-1 Maintenance item No. U608 (cont.) Description Setting ECM transmission To be set to OFF when reduction of transmission costs is of higher priority than image quality. 1. Enter 1 or 2 using the numeric keys to change the setting. Display 1: ON 2: OFF Description ECM transmission is enabled. ECM transmission is disabled. 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Setting ECM reception To be set to OFF when reduction of transmission costs is of higher priority than image quality. 1. Enter 1 or 2 using the numeric keys to change the setting. Display 1: ON 2: OFF Description ECM reception is enabled. ECM reception is disabled. 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Setting the criteria for receiving a TCF signal 1 Sets the maximum number of error bytes judged acceptable when receiving a TCF signal. Used as a measure to ease transmission conditions if transmission errors occur. 1. Change the setting using the numeric keys. Description Number of errors as a criterion for a TCF signal Setting range 0 to 255 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. 3-2-80-15 2AR-1 Maintenance item No. U608 (cont.) Description Setting the frequency of the CED signal Sets the frequency of the CED signal. Used as one of the measures to improve transmission performance for international communication. 1. Enter 1 or 2 using the numeric keys to change the frequency. Display 1: 2100 2: 1100 Frequency of the CED signal 2100 Hz 1100 Hz 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Completion Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed. 3-2-80-16 2AR-1 Maintenance item No. U609 Description Setting communication time Description Sets the time-out time for fax transmission. Purpose Used mainly to improve transmission performance for international communication. Start 1. Press the start key. The screen for selecting an item is displayed. 2. Select an item using the cursor up/down keys. 3. Press the start key. The screen for the selected item is displayed. Display T0 T1 T2 Ta Tb Tc Td Description Sets the T0 time-out time. Sets the T1 time-out time. Sets the T2 time-out time. Sets the Ta time-out time. Sets the Tb time-out time. Sets the Tc time-out time. Sets the Td time-out time. Setting the T0 time-out time Sets the time before detecting a DIS signal after a dialing signal is sent. Depending on the quality of the exchange, or when the auto select function is selected at the destination unit, a line can be disconnected. Change the setting to prevent this problem. 1. Change the setting using the numeric keys. Description T0 time-out time Setting range 30 to 90 s 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Setting the T1 time-out time Sets the time before receiving the correct signal after detecting a CED signal. No change is necessary for this maintenance item. 1. Change the setting using the numeric keys. Description T1 time-out time Setting range 30 to 90 s 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. 3-2-80-17 2AR-1 Maintenance item No. Description U609 (cont.) Setting the T2 time-out time The T2 time-out time decides the following. • From CFR signal output to image data reception • From image data reception to the next signal reception • In ECM, from RNR signal detection to the next signal reception 1. Change the setting using the numeric keys. Description T2 time-out time Setting range Initial setting Change in value per step 1 to 255 60 100 ms 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Setting the Ta time-out time In fax/telephone auto select mode, sets the time during which rings to call an operator continue through the connected telephone after receiving a call as a fax machine (see the diagram on the following page). A fax signal is received within the Ta set time, or fax mode is selected automatically when the time elapses. In fax/telephone auto select mode, change the setting when fax reception is unsuccessful or a telephone fails to receive a call. 1. Change the setting using the numeric keys. Description Ta time-out time Setting range Initial setting 1 to 255 s 30 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Setting the Tb time-out time In fax/telephone auto select mode, sets the time to start rings to call an operator through the connected telephone after receiving a call as a fax machine (see the diagram on the following page). In fax/telephone auto select mode, change the setting when fax reception is unsuccessful or a telephone fails to receive a call. 1. Change the setting using the numeric keys. Description Tb time-out time Setting range Initial setting Change in value per step 1 to 255 50 100 ms 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. 3-2-80-18 2AR-1 Maintenance item No. Figure 3-2-10 Ta Start of fax reception Tb Rings Ring detection U609 (cont.) Line connection as a fax machine Description Ta/Tb time-out time Setting the Tc time-out time In TAD mode, set the time to check if there are any triggers to shift to fax reception after a connected telephone receives a call. Only the telephone function is available if shifting is not made within the set Tc time. In TAD mode, change the setting when fax reception is unsuccessful or a telephone fails to receive a call. 1. Change the setting using the numeric keys. Description Tc time-out time Setting range Initial setting 1 to 255 s 60 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Setting the Td time-out time Sets the length of the time required to determine silent status (fax), one of the triggers for Tc time check. In TAD mode, change the setting when fax reception is unsuccessful or a telephone fails to receive a call. Be sure not to set too short; otherwise, the mode may be shifted to fax while the unit is being used as a telephone. 1. Change the setting using the numeric keys. Description Td time-out time Setting range 1 to 255 s 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Completion Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed. 3-2-80-19 2AR-1 Maintenance item No. U610 Description Setting the modem output level Description Sets the modem output level. Start 1. Press the start key. The screen for selecting an item is displayed. 2. Select an item using the cursor up/down keys. 3. Press the start key. The screen for the selected item is displayed. Display Description SGL LEVEL MODEM SGL OUTPUT ADJ VOICE RES. LEVEL Sets the modem output level. Adjusts the modem output level. Sets the voice response level. Setting the modem output level To be set when installing the machine to adapt to the line characteristics. 1. Change the setting using numeric keys 1 to 6. The bit setting in accordance with the entered number is displayed. SGL LEVEL MODEM XXXX XXXX Display bit 1 bit 2 bit 3 bit 4 bit 5 bit 6 bit 7 Output level setting 1: –0.25 dB 0: 0 dB 1: –0.5 dB 0: 0 dB 1: –1 dB 0: 0 dB 1: –2 dB 0: 0 dB 1: –4 dB 0: 0 dB 1: –8 dB 0: 0 dB Setting is inhibited. 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. 3-2-80-20 2AR-1 Maintenance item No. U610 (cont.) Description Adjusting the modem output level No change is necessary from the factory default. 1. Change the setting using the numeric keys. Description Modem output level Setting range 4 to 12 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Setting the voice response level Sets the attenuation level for voice response. 1. Change the setting using the numeric keys. Display 1: 0 2: –6 3: –12 4: –18 Description 0 dB –6 dB –12 dB –18 dB 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Completion Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed. U612 Setting the modem detection level Description Sets the modem detection level. Purpose Used to improve the transmission performance when a low quality line is used. Method Press the start key. The current setting is displayed. Setting 1. Change the setting using the numeric keys. Display 1: 33 2: 38 3: 43 4: 47 Description –33 dBm –38 dBm –43 dBm –47 dBm 2. Press the start key. The value is set. Completion Press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-80-21 2AR-1 Maintenance item No. U613 Description Setting the DTMF output level Description Sets the DTMF output level of a push-button dial. Purpose Used if problems occur when sending a signal with a push-button dial. Start 1. Press the start key. The screen for selecting an item is displayed. 2. Select an item using the cursor up/down keys. 3. Press the start key. The screen for the selected item is displayed. Display Description DTMF TX LEVEL (H) DTMF TX LEVEL (L) Sets the DTMF (high-frequency group) output level. Sets the DTMF (low-frequency group) output level. Setting 1. Change the setting using the numeric keys. Description Setting range DTMF (high-/low-frequency group) output level 0 to 255 E.g.: When set to 8, the DTMF output level is –8 dBm. 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Completion Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed. 3-2-80-22 2AR-1 Maintenance item No. U614 Description Adjusting the DTMF output level Description Adjusts the DTMF output level of a push-button dial. Purpose No change is necessary from the factory default. Start 1. Press the start key. The screen for selecting an item is displayed. 2. Select an item using the cursor up/down keys. 3. Press the start key. The screen for the selected item is displayed. Display Description SGL LVL DTMF (H) SGL LVL DTMF (L) Adjusts the DTMF (high-frequency group) output level. Adjusts the DTMF (low-frequency group) output level. Setting 1. Change the setting using the numeric keys. Description Setting range DTMF (high-/low-frequency group) output level 4 to 12 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Completion Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed. 3-2-80-23 2AR-1 Maintenance item No. U615 Description Setting the NCU Description Makes setting regarding the network control unit (NCU). Purpose To be set when installing the optional fax board. Start 1. Press the start key. The screen for selecting an item is displayed. 2. Select an item using the cursor up/down keys. 3. Press the start key. The screen for the selected item is displayed. Display Description EXCHANGE DIAL TONE BUSY TONE PBX SETTING Sets the connection to PBX/PSTN. Sets PSTN dial tone detection. Sets the busy tone detection. Setting for a PBX. Setting the connection to PBX/PSTN Selects if a fax is to be connected to either a PBX or public switched telephone network. 1. Enter 1 or 2 using the numeric keys to change the setting. Display 1: PSTN 2: PBX Description Connected to the public switched telephone network. Connected to a PBX. 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Setting PSTN dial tone detection Selects if the dial tone is detected to check off-hook when a fax is connected to a public switched telephone network. According to user request, set to 2 when sending a fax without dial tone. 1. Enter 1 or 2 using the numeric keys to change the setting. Display 1: ON 2: OFF Description Detects the dial tone. Does not detect the dial tone. 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. 3-2-80-24 2AR-1 Maintenance item No. U615 (cont.) Description Setting the busy tone detection When a fax signal is sent, sets whether the line is disconnected immediately after a busy tone is detected, or the busy tone is not detected and the line remains connected until T0 time-out time. Fax transmission may fail due to incorrect busy tone detection. When set to 2, this problem may be prevented. However, the line is not disconnected within the T0 time-out time even if the destination line is busy. 1. Enter 1 or 2 using the numeric keys to change the setting. Display 1: ON 2: OFF Description Detects busy tone. Does not detect busy tone. 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Setting for a PBX Selects the mode to connect an outside call when connected to a PBX. According to the type of the PBX connected, select the mode to connect an outside call. 1. Change the setting using the numeric keys. Display 1: EARTH 2: FLS 3: LOOP Description Earth mode Flashing mode Code number mode 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Completion Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed. 3-2-80-25 2AR-1 Maintenance item No. U616 Description Adjusting the ratio of make-to-break of dial pulses Description Adjusts the ratio of make-to-break (ratio of make in pulse cycles) of dial pulses. Purpose Change the setting if dial pulse transmission problems occur. Note that 20 PPS is for Japanese specifications only and no setting is necessary for other specifications. Start 1. Press the start key. The screen for selecting an item is displayed. 2. Select an item using the cursor up/down keys. 3. Press the start key. The screen for the selected item is displayed. Display MAKE TIME (10 PPS) MAKE TIME (20 PPS) Description Make time (10 PPS) Make time (20 PPS) Setting 1. Change the setting using the numeric keys. Description Make time in the pulse cycle (10 PPS) Make time in the pulse cycle (20 PPS) Setting range 1 to 99 (ms) 1 to 49 (ms) 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Completion Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed. 3-2-80-26 2AR-1 Maintenance item No. U617 Description Outputting lists Description Outputs a list of data regarding fax transmissions. Purpose Used to check conditions of use, settings and transmission procedures of the fax. Method 1. Press the start key. The screen for selecting an item is displayed. 2. Select an item using the cursor up/down keys. Display SETTING LIST ACTION LIST MONITOR LIST SELF ST RPT PROTOCOL LIST Description Outputs a list of software switches, self telephone number, confidential boxes, ROM versions and other information. Outputs a list of error history, transmission line details and other information. Outputs a list of transmission speeds, resolutions, minimum transmission time and other information. Outputs a list of settings in maintenance mode (own-status report) regarding fax transmission only. Outputs a list of transmission procedures. 3. Press the start key. The selected list is output. 3-2-80-27 2AR-1 Maintenance item No. Description U650 Setting the fax paper size Description Makes settings for fax reception regarding the sizes of the fax paper and received images. Start 1. Press the start key. The screen for selecting an item is displayed. 2. Select an item using the cursor up/down keys. 3. Press the start key. The screen for the selected item is displayed. Display Description CUT LINE (100%) Sets the number of lines to be ignored when receiving a fax at 100% magnification. Sets the number of lines to be ignored when receiving a fax in auto reduction mode. Sets the number of lines to be ignored when receiving a fax (A4R, letter) in auto reduction mode. Sets the recording width for inch specifications. CUT LINE (AUTO) CUT LINE (A4) RX WIDTH 11" Setting the number of lines to be ignored when receiving a fax at 100% magnification Sets the maximum number of lines to be ignored if the received data volume exceeds the recording capacity when recording the data at 100% magnification. If the number of exceeded lines is below the setting, those lines are ignored. If over the setting, they are recorded on the next page. 1. Change the setting using the numeric keys. Description Number of lines to be ignored when receiving at 100% Setting range Initial setting Change in value per step 0 to 22 3 6 lines Increase the setting if a blank second page is received, and decrease it if the received image does not include the entire transmitted data. 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. 3-2-80-28 2AR-1 Maintenance item No. U650 (cont.) Description Setting the number of lines to be ignored when receiving a fax in auto reduction mode Sets the maximum number of lines to be ignored if the received data volume exceeds the recording capacity when the data is recorded in auto reduction mode. If the number of exceeded lines is below the setting, those lines are ignored. If over the setting, the entire data on a page is further reduced so that it can be recorded on the same page. 1. Change the setting using the numeric keys. Description Setting range Initial setting Change in value per step Number of lines 0 to 22 to be ignored when receiving in auto reduction mode 3 6 lines Increase the setting if a page received in reduction mode is overreduced and too much trailing edge margin is left. Decrease it if the received image does not include the entire transmitted data. 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. 3-2-80-29 2AR-1 Maintenance item No. Description U650 (cont.) Setting the number of lines to be ignored when receiving a fax (A4R, letter) in auto reduction mode Sets the maximum number of lines to be ignored if the received data volume exceeds the recording capacity when the data is recorded in auto reduction mode onto A4R or letter-size paper under the conditions below. If the number of exceeded lines is below the setting, those lines are ignored. If over the setting, the entire data on a page is further reduced so that it can be recorded on the same page. • With A4R present and folio absent in the drawers • With letter-size paper present and legal-size paper absent in the drawers 1. Change the setting using the numeric keys. Description Number of lines to be ignored when receiving a fax (A4R, letter) in auto reduction mode Setting range Initial setting Change in value per step 0 to 22 3 6 lines Increase the setting if a page received in reduction mode is overreduced and too much trailing edge margin is left. Decrease it if the received image does not include the entire transmitted data. 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Setting the recording width for inch specifications Sets the maximum recording width and processing method when 11" width fax paper is loaded on a inch-specification machine. 1. Enter 1 or 2 using the numeric keys to change the setting. Display 1: 11 × 17 2: B4 Description Detects 11" width as A3 width and records at 100% magnifications. Detects 11" width as B4 width. 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Completion Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed. 3-2-80-30 2AR-1 Maintenance item No. U651 Description Setting the number of lines to be ignored in rotation mode Description Sets the maximum number of lines to be ignored when the received data volume exceeds capacity in rotation mode. When the number of the exceeded lines is below the setting, those lines are ignored and the remaining data only is received in rotation mode. If over the setting, reception in rotation mode is disabled. Purpose Increase the setting if reception in rotation mode is disabled. However, this can result in partially missing transmission data on the received image. Method Press the start key. The current setting is displayed. Setting 1. Change the setting using the numeric keys. Description Number of lines to be ignored in the auxiliary direction Setting range Initial setting 0 to 255 3 2. Press the start key. The value is set. Completion Press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-80-31 2AR-1 Maintenance item No. U660 Description Setting the system (communication 2) Description Makes settings for fax transmission regarding the communication. Purpose To reduce transmission errors when a low quality line is used. Start 1. Press the start key. The screen for selecting an item is displayed. 2. Select an item using the cursor up/down keys. 3. Press the start key. The screen for the selected item is displayed. Display Description TCF CHECK 2 Sets the criteria for receiving a TCF signal 2. SHORT PROTOCOL RX Sets the reception of short protocol transmission. NUMBER of CNG Sets the CNG detection times in (TEL/FAX) fax/telephone auto select mode. Setting the criteria for receiving a TCF signal 2 Sets the signal checking time as a criterion for a received TCF signal. 1. Enter 1 or 2 using the numeric key to change the setting. Display 1: LONG 2: SHORT Description Checks for 1.2 s. Checks for 1.0 s. 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. 3-2-80-32 2AR-1 Maintenance item No. U660 (cont.) Description Setting the reception of a short protocol transmission Selects whether to receive or ignore transmission using short protocol. If a short protocol transmission is received when an auto switching device is attached to the machine, communication problems, including auto switching inability, sometimes occur. Change the setting to ignore short protocol transmission to prevent such problems. 1. Change the setting using the numeric keys. Display 1: ON 2: OFF Description Receives short protocol transmission. Ignores short protocol transmission. 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Setting the CNG detection times in fax/telephone auto select mode Sets the CNG detection times in fax/telephone auto select mode. 1. Change the setting using the numeric keys. Display 1: 1 TIME 2: 2 TIMES Description Detects CNG once. Detects CNG twice. 2. Press the start key. The value is set. 3. To return to the screen for selecting an item, press the stop/clear key. Completion Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed. 3-2-80-33 2AR-1 Maintenance item No. U670 Description Setting if V.34 transmission is available Description Selects if transmission by V.34 is available. Purpose Depending on the quality of the line to be used, change the setting to 2 if any problems occur during transmission. Method Press the start key. The current setting is displayed. Setting 1. Enter 1 or 2 using the numeric key to change the setting. Display 1: ON 2: OFF Description V.34 transmission is available. V.34 transmission is inhibited. 2. Press the start key. The value is set. Completion Press the stop/clear key. The screen for selecting a maintenance item No. is displayed. U680 Displaying the fax board ROM version Description Displays the version of the ROM on the optional fax board. Purpose Used to check the version of the ROM on the fax board. Method 1. Press the start key. The version of the ROM on the fax board is displayed. Completion Press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-80-34 2AR-1 Maintenance item No. U894 Description Performing board test Description Performs tests on SRAM, DRAM (image memory, bitmap memory) and optional memories on the optional fax board. Purpose Used to check if reading and writing are performed correctly in respective installed memories. Start 1. Press the start key. The screen for selecting an item is displayed. 2. Select an item using the cursor up/down keys. Display BOARD MEMORY BOARD OP. MEM Description Performs tests on SRAM and DRAM. Performs tests on optional memories. Performing tests on SRAM and DRAM 1. Press the start key. The test is performed and the results displayed as follows. • When the test result is OK: TEST MEMORY OK • If the test result is NG: TEST MEMORY NG DRAM IMG 0x∗∗∗∗∗∗ ∗∗∗∗∗∗: address DRAM IMG: DRAM (image memory) error DRAM B.M: DRAM (bitmap memory) error SRAM: SRAM error 2. To return to the screen for selecting an item, press the stop/clear key. 3-2-80-35 2AR-1 Maintenance item No. U894 (cont.) Description Performing tests on optional memories 1. Press the start key. The test is performed and the result is displayed as follows. • When the test result is OK: TEST OPTION MEMORY OK • If the test result is NG: TEST OPTION MEMORY NG DRAM IMG 0x∗∗∗∗∗∗ ∗∗∗∗∗∗: address IMG: Image memory error B.M: Bitmap memory error • If the test result is NG (memory is not installed): TEST OPTION MEMORY NG DRAM IMG IMG: Image memory is not installed. B.M: Bitmap memory is not installed. 2. To return to the screen for selecting an item, press the stop/clear key. Completion If the test result is OK, press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed. If the test result is NG, reset by turning the main switch off and on. 3-2-80-36 2AR-1 Maintenance item No. U901 Description Checking/clearing copy counts by paper feed locations Description Displays or clears copy counts by paper feed locations. Purpose To check the time to replace consumable parts. Also to clear the counts after replacing the consumable parts. Method 1. Press the start key. The counts by paper feed locations are displayed. 2. Change the screen using the cursor left/right keys. Display BYPASS*2 FIRST SECOND THIRD*1 FORTH*1 LCF*1 DUPLEX*1 Paper feed locations Bypass table Copier upper drawer Copier lower drawer Paper feed desk upper drawer Paper feed desk lower drawer Large paper deck Duplex unit *1: Optional. *2: Optional for 120 V specifications only. When an optional paper feed device is not installed, the corresponding count is not displayed. Clearing 1. Select the count to be cleared using the cursor up/down keys. The selected item is displayed in reverse. To clear the counts for all paper feed locations, select ALL using the cursor up/down keys. 2. Press the start key. The count is cleared, and the screen for selecting a maintenance item No. is displayed. Completion Press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-80-37 2AR-1 This page is intentionally left blank. 3-2-38 2AR Maintenance item No. U903 Description Checking/clearing the paper jam counts Description Displays or clears the jam counts by jam locations. Purpose To check the paper jam status. Also to clear the jam counts after replacing consumable parts. Method 1. Press the start key. The jam count is displayed by jam codes. 2. Change the screen using the cursor left/right keys. Clearing 1. Select ALL using the cursor up/down keys. Jam counts cannot be cleared individually. 2. Press the start key. The count is cleared, and the screen for selecting a maintenance item No. is displayed. Completion To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed. U904 Checking/clearing the service call counts Description Displays or clears the service call code counts by types. Purpose To check the service call code status by types. Also to clear the service call code counts after replacing consumable parts. Method 1. Press the start key. The service call count is displayed by service call codes. 2. Change the screen using the cursor left/right keys. Clearing 1. Select the count to be cleared using the cursor up/down keys. The selected count is displayed in reverse. To clear all counts, select ALL using the cursor up/down keys. 2. Press the start key. The count is cleared. When all counts are cleared, the screen for selecting a maintenance item No. is displayed. Completion Press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-81 2AR Maintenance item No. U905 Description Checking/clearing counts by optional devices Description Displays or clears the counts of the optional SRDF or finisher. Purpose To check the use of the SRDF and finisher. Also to clear the counts after replacing consumable parts. Method 1. Press the start key. The screen for selecting an item is displayed. 2. Select the device, the count of which is to be checked using the cursor up/down keys. The count of the selected device is displayed. • SRDF (DF) Display CHANGE ADF RADF Description Original replacement count No. of single-sided originals that has passed through the DF in ADF mode No. of double-sided originals that has passed through the DF in RADF mode • Finisher (SORTER) Display CP CNT STAPLE STACK Description No. of copies that has passed Frequency the stapler has been activated Frequency the stacker has been activated Clearing 1. Select the item to be cleared using the cursor up/down keys. The selected item is displayed in reverse. 2. Press the start key. The count is cleared. 3. To return to the screen for selecting an item, press the stop/clear key. Completion Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed. 3-2-82 2AR Maintenance item No. U906 Description Resetting partial operation control Description Resets the service call code for partial operation control. Purpose To be reset after partial operation is performed due to problems in the drawers or other sections, and the related parts are serviced. Method 1. Press the start key. 2. Select EXECUTE using the cursor up/down keys. 3. Press the start key to reset partial operation control. The maintenance mode is exited, and the machine returns to the same status as when the main switch is turned on. 3-2-83 2AR-1 Maintenance item No. U907 Description Setting the paper eject location when used as a printer/fax Description Sets the paper eject location when an optional device for using the copier as a printer or fax is installed. Purpose Used to change the paper eject location when the copier is used as a printer or fax. Method 1. Press the start key. The screen for selecting an item is displayed. 2. Select the item (printer or fax) to be set using the cursor up/down keys. 3. Press the start key. The screen for the selected item is displayed. Setting 1. Select the paper eject location using the cursor up/down keys. • Printer Display INNER TRAY JOB SEPARATOR Paper eject location Eject tray Job separator • Fax Display IINNER TRAY OTHER Paper eject location Eject tray Other paper eject locations* * Other paper feed locations Mailbox Present Job separator Not present Present Job separator Job separator Not present Mailbox mail tray 1 Eject tray 2. Press the start key. The value is set, and the screen for selecting an item is displayed. Completion Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed. 3-2-83-1 2AR-1 Maintenance item No. U910 Description Switching between fax/copier modes Description Switches between fax and copier modes when the optional fax board is installed to use the copier as a fax. Purpose To be set according to frequency of use: set to the more frequently used mode. Method Press the start key. The screen for selecting an item is displayed. Setting 1. Select the mode (copier or fax) to be given priority using the cursor up/down keys. 2. Press the start key. The value is set, and the screen for selecting a maintenance item No. is displayed. Completion To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-83-2 2AR-1 Maintenance item No. U990 Description Checking/clearing the time for the exposure lamp to light Description Displays, clears or changes the accumulated time for the exposure lamp to light. Purpose To check duration of use of the exposure lamp. Also to clear the accumulated time for the lamp after replacement. Method Press the start key. The accumulated time of illumination for the exposure lamp is displayed in minutes. Clearing 1. Select CLEAR using the cursor up/down keys. 2. Press the start key. The accumulated time is cleared, and the screen for selecting a maintenance item No. is displayed. Setting 1. Enter a six-digit accumulated time using the numeric keys. 2. Press the start key. The time is set, and the screen for selecting a maintenance item No. is displayed. Completion To exit this maintenance item without changing the accumulated time, press the stop/clear key. The screen for selecting a maintenance item No. is displayed. U992 Checking or clearing the printer/fax count Description Displays, clears or changes the print count of the printer or fax when the optional printer board or fax board is installed. Purpose To check the condition of use of the printer or fax. Method Press the start key. The print count of the printer or fax is displayed. Setting 1. Select the count to be changed using the cursor up/down keys. 2. Enter a six-digit numerical value using the numeric keys. To clear both of the printer and fax counts, press the reset key. 3. Press the start key. The count is set. Completion Press the stop/clear key. The screen for selecting a maintenance item No. is displayed. 3-2-84 2AR Maintenance item No. U993 Description Outputting a VTC-PG pattern Description Selects and outputs a VTC-PG pattern created in the copier. Purpose When performing respective image printing adjustments, used to check the machine status apart from that of the scanner with a non-scanned output VTC-PG pattern. Method 1. Press the start key. The screen for selecting an item is displayed. 2. Select the VTC-PG pattern to be output using the cursor up/down keys. Display PG pattern to be output Purpose VTC-PG1 • Center line adjustment VTC-PG2 • Lateral squareness adjustment • Magnification adjustment 3. Press the interrupt key. The copy mode screen is displayed. 4. Press the start key. A VTC-PG pattern is output. Completion Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No. is displayed. 3-2-85 2AR 3-2-2 Copier management In addition to a maintenance function for service, the copier is equipped with a management function which can be operated by users (mainly by the copier administrator). In this copier management mode, settings such as default settings can be changed. (1) Executing a copier management item Start Press the */language key. Select “Default” and press the enter key. Enter the management code. Select “Management” and press the enter key (see page 3-2-87). Select “End” and press the enter key. Select “Copy default” and press the enter key (see page 3-2-89). Select “End” and press the enter key. Select “Machine default” and press the enter key (see page 3-2-92). Select “End” and press the enter key. Select “Language” and press the enter key (see page 3-2-94). End 3-2-86 2AR (2) Department management Registering a new department code Altering the copy limit Sets a department code and the limit of the number of copies for that department. 1. Select “Management setting” and press the enter key. 2. Select “Register” and press the enter key. 3. Enter a department code using the numeric keys: 7 digits for inch specifications and 4 digits for metric specifications. 4. Select “Copy limit.” 5. Enter the number of copies limit using the numeric keys. Setting is possible within the range of 1,000 to 999,000 sheets in increments of 1,000 sheets. Set to 0 for unlimited copies. 6. Press the enter key. 7. Select “End” and press the enter key. 1. Select “Management setting” and press the enter key. 2. Select “Copy limit correction” and press the enter key. 3. Select the department code to be altered. 4. Press the enter key. 5. Enter the number of copies limit using the numeric keys. 6. Press the enter key. 7. Select “End” and press the enter key. 8. Select “End” and press the enter key. Deleting a department code 1. Select “Management setting” and press the enter key. 2. Select “Code delete” and press the enter key. 3. Select the department code to be deleted. 4. Press the enter key. 5. Select “Yes” and press the enter key. 6. Select “End” and press the enter key. Clearing copy counts 1. Select “Management setting” and press the enter key. 2. Select “Count delete” and press the enter key. 3. Select “Yes” and press the enter key. 4. Select “End” and press the enter key. Viewing copy counts 1. Select “Reference” and press the enter key. 2. Select “All Department total” or “Department.” All Department total: Copy count by paper size Department: Copy count by department 3. Press the enter key. 4. Select “End” and press the enter key. 5. Select “End” and press the enter key. 3-2-87 2AR Printing management list 1. Set A4/11" × 81/2" copy paper. 2. Select “Printer management list” and press the enter key. 3. Select “End” and press the enter key. Turning copy management function on/off 1. Select “Management on/off” and press the enter key. 2. Select “On” or “Off.” 3. Press the enter key. 3-2-88 2AR (3) Copy default Exposure mode Text original density Selects auto or manual exposure to be given priority in initial mode. 1. Select “Exposure mode” and press the enter key. 2. Select “Auto” or “Manual.” 3. Press the enter key. Adjusts the exposure to be used when text mode is selected as the original quality. 1. Select “Txt ori density” and press the enter key. 2. Adjust the exposure using the cursor left/right keys. 3. Press the enter key. Exposure steps Sets the exposure steps in manual exposure mode. 1. Select “Exposure step” and press the enter key. 2. Select “7 steps” or “13 steps.” 3. Press the enter key. Auto exposure adjustment Adjusts the exposure in auto density mode. 1. Select “Auto exposure” and press the enter key. 2. Adjust the exposure using the cursor left/right keys. 3. Press the enter key. Mix size density Adjusts the exposure to be used when text and photo mode is selected as the original quality. 1. Select “Mix size den.” and press the enter key. 2. Adjust the exposure using the cursor left/right keys. 3. Press the enter key. Photo original density Adjusts the exposure to be used when photo mode is selected as the original quality. 1. Select “Pho ori density” and press the enter key. 2. Adjust the exposure using the cursor left/right keys. 3. Press the enter key. Original quality Sets which original quality is to be given priority in initial mode. 1. Select “Orig. quality” and press the enter key. 2. Select “Auto,” “Text” or “Photo.” 3. Press the enter key. Paper selection Sets if the same sized paper as the original to be copied is automatically selected. 1. Select “Paper selection” and press the enter key. 2. Select “Auto” or “Manual.” 3. Press the enter key. 3-2-89 2AR Default drawer Set the drawer to be selected after the reset key is pressed. 1. Select “Default drawer” and press the enter key. 2. Select the default drawer. 3. Press the enter key. AMS mode Selects if auto magnification selection or 100% magnification is to be given priority when the sizes of the original and copy paper are different. 1. Select “AMS mode” and press the enter key. 2. Select “AMS” or “100%.” 3. Press the enter key. Copy limit Sets the number of copies limit for multiple copying. 1. Select “Copy limit” and press the enter key. 2. Enter the number of copies limit up to 999 using the numeric keys. 3. Press the enter key. Margin width Sets the default settings for the left and top margins for margin copying. 1. Select “Margin width” and press the enter key. 2. Select the margin width. For metric specifications, select from 3, 6, 9, 12, 15 or 18 mm. For inch specifications, select from 1/4", 3/8", 1/2", 5/8" or 3/4". 3. Press the enter key. 3-2-90 Border erase width Sets the default setting of the border width for sheet border erase copying or book border erase copying. 1. Select “Border Erase w” and press the enter key. 2. Select the erasing boarder width. For metric specifications, select from 6, 12 or 18 mm. For inch specifications, select from 1/4", 1/2" or 3/4". 3. Press the enter key. Erase size Sets the original size for “Custom” of the border erase copying. 1. Select “Erase size” and press the enter key. 2. Select the original length using the cursor up/down keys. 3. Set the length using the cursor left/right keys. For metric specifications, setting is possible within the range of 94 to 214 mm in increments of 8 mm. For inch specifications, setting is possible within the range of 311/16" to 87/16" in increments of 5/16". 4. Select the original width using the cursor up/down keys. 5. Set the width using the cursor left/right keys. For metric specifications, setting is possible within the range of 60 to 296 mm in increments of 4 mm. For inch specifications, setting is possible within the range of 23/8" to 115/8" in increments of 1/8". 6. Press the enter key. 2AR Insert tray 1. Select “Insert tray” and press the enter key. 2. Select the paper source. 3. Press the enter key. Rotate sort Sets if rotate sort is available in sort copy mode. Setting is not available when the finisher is installed. 1. Select “Rotate sort” and press the enter key. 2. Select “On” or “Off.” 3. Press the enter key. 3-2-91 2AR (4) Machine default Auto drawer switching Sets if the auto drawer switching function is available. 1. Select “Auto drawer SW” and press the enter key. 2. Select “On” or “Off.” 3. Press the enter key. Auto shutoff Sets if the auto shutoff function is available. 1. Select “Auto shut-off” and press the enter key. 2. Select “On” or “Off.” 3. Press the enter key. Special paper Selects the paper source for special paper. (A sign indicating special paper can appear on the message display.) 1. Select “Special paper” and press the enter key. 2. Select the paper source. 3. Select whether to display the sign using the cursor left/right keys. 4. Select “End” and press the enter key. APS for special paper Sets if auto paper selection is available for the paper source with the special paper. 1. Select “APS” and press the enter key. 2. Select “On” or “Off.” 3. Press the enter key. 3-2-92 Auto preheat time Sets the auto preheat time. Setting is not available when the preheat/energy saver function is turned off in maintenance item U256. 1. Select “Auto preheat” and press the enter key. 2. Set the auto preheat time. Setting is possible within the range of 5 to 45 minutes in increments of 5 minutes. 3. Press the enter key. Auto shutoff time Sets the auto shutoff time. Setting is not available when the auto shutoff function is turned off. 1. Select “Auto shut-off time” and press the enter key. 2. Set the auto shutoff time. Setting is possible within the range of 15 to 240 minutes in increments of 15 minutes. 3. Press the enter key. Display contrast adjustment Adjusts the contrast of the LCD if the message display is not clear. 1. Select “Display contrast adj.” and press the enter key. 2. Adjust the LCD density using the cursor left/right keys. 3. Press the enter key. 2AR Management code change Changes the management code to be used. 1. Select “Management code change” and press the enter key. 2. Enter the new management code using the numeric keys. 3. Press the enter key. Silent mode Sets if the silent mode is available. 1. Select “Silent mode” and press the enter key. 2. Select “On” or “Off.” 3. Press the enter key. 3-2-93 2AR (5) Language Switches the language to be displayed. 1. Select the language to be displayed. • Available languages are as follows. Metric English German French Italian Spanish 3-2-94 Inch English French Spanish Japanese 2AR CONTENTS 3-3 Assembly and Disassembly 3-3-1 Precautions for assembly and disassembly ....................................... 3-3-1 (1) Precautions ................................................................................. 3-3-1 (2) Running a maintenance item ....................................................... 3-3-2 3-3-2 Paper feed section .............................................................................. 3-3-3 (1) Replacing the forwarding, paper feed and separation pulleys .... 3-3-3 (2) Replacing the upper and lower paper width switches ................. 3-3-7 (3) Replacing the upper and lower paper feed clutches ................... 3-3-9 (4) Replacing feed clutches 1, 2 and 3 ........................................... 3-3-11 (5) Replacing the registration clutch ............................................... 3-3-12 (6) Replacing the left feed cleaner assembly and left registration cleaner assembly ....................................... 3-3-13 (7) Replacing the right feed cleaner assembly and right registration cleaner assembly ..................................... 3-3-15 (8) Adjusting the position of the rack adjuster ................................. 3-3-17 (9) Adjustment after roller and clutch replacement ......................... 3-3-18 (9-1) Adjusting the leading edge registration of image printing .......................................................................... 3-3-18 (9-2) Adjusting the leading edge registration for memory image printing ............................................................... 3-3-19 (9-3) Adjusting the center line of image printing .................... 3-3-20 (9-4) Adjusting the margins of image printing ....................... 3-3-21 (9-5) Adjusting the amount of slack in the paper ................... 3-3-22 3-3-3 Optical section .................................................................................. 3-3-24 (1) Detaching and refitting the exposure lamp ................................. 3-3-24 (2) Replacing the scanner wires ...................................................... 3-3-25 (2-1) Detaching the scanner wires ........................................ 3-3-25 (2-2) Fitting the scanner wires ............................................... 3-3-27 (3) Replacing the laser scanner unit ................................................ 3-3-30 (4) Replacing the ISU (reference) .................................................... 3-3-32 (5) Adjusting the longitudinal squareness (reference) ..................... 3-3-34 (6) Adjusting the lateral squareness (reference) .............................. 3-3-35 (6-1) Adjusting the position of the laser scanner unit ............. 3-3-35 (6-2) Adjusting the position of the ISU ................................... 3-3-37 (7) Adjusting magnification of the scanner in the auxiliary scanning direction ...................................................................... 3-3-38 (8) Adjusting magnification of the scanner in the main scanning direction ...................................................................... 3-3-39 (9) Adjusting the leading edge registration for scanning an original on the contact glass .................................................. 3-3-40 (10) Adjusting the center line for scanning an original on the contact glass ................................................................... 3-3-41 (11) Adjusting the margins for scanning an original on the contact glass ................................................................... 3-3-42 2AR 3-3-4 Main charging section ....................................................................... 3-3-43 (1) Replacing the charger assembly ................................................ 3-3-43 (2) Replacing the tungsten wire and shield grid (reference) ............ 3-3-45 3-3-5 Drum section ..................................................................................... 3-3-47 (1) Replacing the drum .................................................................... 3-3-47 (2) Cleaning the drum ...................................................................... 3-3-50 3-3-6 Developing section ............................................................................ 3-3-51 (1) Adjusting the position of the doctor blade (reference) ................ 3-3-51 3-3-7 Transfer section ................................................................................. 3-3-53 (1) Replacing the transfer roller assembly ....................................... 3-3-53 3-3-8 Cleaning section ................................................................................ 3-3-54 (1) Detaching and refitting the cleaning blade ................................. 3-3-54 (2) Detaching the drum separation claw assemblies and the cleaning lower seal assembly. ....................................... 3-3-56 3-3-9 Fixing section .................................................................................... 3-3-57 (1) Replacing fixing heaters M and S ............................................... 3-3-57 (2) Replacing the fixing unit thermistor ............................................ 3-3-60 (3) Replacing the fixing unit thermostat ........................................... 3-3-61 (4) Replacing the press roller separation claws ............................... 3-3-62 (5) Replacing the heat roller separation claws ................................. 3-3-63 (6) Replacing the press roller and press roller bearings .................. 3-3-64 (7) Replacing the heat roller, heat roller bearings, heat roller bushings, and fixing unit gear .................................... 3-3-65 (8) Adjusting the fixing pressure (reference) .................................... 3-3-66 2AR 3-3-1 Precautions for assembly and disassembly ( 1 ) Precautions • Be sure to turn the main switch off and disconnect the power plug before starting disassembly. • When handling PCBs, do not touch connectors with bare hands or damage the board. • Do not touch PCBs containing ICs with bare hands or any object prone to static charge. • Use only the specified parts to replace the fixing unit thermostat. Never substitute wire for thermostats, as the copier may be seriously damaged. When installing a thermostat, ensure the correct clearance, if specified, using a thickness gauge. • Use the following testers when measuring voltages: Hioki 3200 Sanwa MD-180C Sanwa YX-360TR Beckman TECH300 Beckman DM45 Beckman 330 (capable of measuring RMS values) Beckman 3030 (capable of measuring RMS values) Beckman DM850 (capable of measuring RMS values) Fluke 8060A (capable of measuring RMS values) Arlec DMM1050 Arlec YF1030C • Prepare the following as test originals: 1. NTC (new test chart) 2. NPTC (newspaper test chart) 3-3-1 2AR ( 2 ) Running a maintenance item Start Enter "10871087" using the numeric keys. · · · · Maintenance mode is entered. Enter the maintenance item number using the numeric keys or the cursor up/down keys. · · · ·The maintenance item is selected. Press the start key. The selected maintenance item is run. Press the stop/clear key. Yes Repeat the same maintenance item? No Yes Run another maintenance item? No Enter "001" using the numeric keys or the cursor up/down keys. End 3-3-2 · · · ·Maintenance mode is exited. 2AR 3-3-2 Paper feed section ( 1 ) Replacing the forwarding, paper feed and separation pulleys Replace the forwarding, paper feed and separation pulleys as follows. <Procedure> Removing the primary paper feed units 1. Remove the two pivot hinges holding the front cover and then the cover. 2. Remove the upper and lower drawers. 3. Remove the one screw from each of the primary paper feed units and then the units. Screw Primary paper feed units Screw Figure 3-3-1 Detaching the primary paper feed units 3-3-3 2AR Removing the forwarding pulley 4. Remove the stopper. 5. Raise the forwarding pulley retainer in the direction the arrow, and remove from the primary paper feed unit. Forwarding pulley retainer Stopper Figure 3-3-2 Detaching the forwarding pulley retainer 3-3-4 2AR 6. Remove the stop ring, pull the forwarding pulley shaft in the direction of the arrow, and remove the forwarding pulley. Forwarding pulley shaft Stop ring Forwarding pulley Figure 3-3-3 Detaching the forwarding pulley Removing the paper feed pulley 7. Remove the two stop rings. 8. Pull the paper feed shaft toward the rear of the primary paper feed unit (in the direction of the arrow) and remove the paper feed pulley and gear. Stop rings Paper feed shaft Gear Paper feed pulley Figure 3-3-4 Detaching the paper feed pulley 3-3-5 2AR 2AR-1 Removing the separation pulley 9. Remove the stop ring on the rear of the primary paper feed unit. 10. Pull the separation shaft toward the machine rear (in the direction of the arrow) and remove the separation pulley. Stop ring Separation shaft Separation pulley Figure 3-3-5 Detaching the separation pulley 11. Replace the forwarding, paper feed and separation pulleys. Caution: • When fitting the forwarding pulley, orient it correctly as shown in Figure 3-3-6. Machine front Machine rear Forwarding pulley Figure 3-3-6 • When fitting the paper feed pulley and gear, keep the blue end of the paper feed pulley and the black end of the gear toward the machine rear. 12. Refit all removed parts. 3-3-6 2AR-1 2AR ( 2 ) Replacing the upper and lower paper width switches Replace the upper and lower paper width switches as follows. Caution: After replacing a paper width switch, be sure to perform (8) Adjusting the position of the rack adjuster. <Procedure> 1. Remove the drawer. Drawer Figure 3-3-7 2. Remove the two screws holding the 8-pin socket from the rear of the drawer and then the socket. 3. Detach the 8-pin paper width switch connector from the 8-pin socket. 4. Remove the three screws holding the rack adjuster. 5. While raising the drawer lift in the direction of the arrow, remove the rack adjuster. Screws Rack adjuster 8-pin socket Drawer lift Screws 8-pin connector Figure 3-3-8 Detaching the rack adjuster 3-3-7 2AR 2AR-1 6. Remove the two screws holding the paper width switch from the back of the rack adjuster and then the switch. Screws Desk paper width switch Figure 3-3-9 Detaching the paper width switch 7. Apply the specified grease to the printed surface of the new paper width switch (shaded area in the diagram) and fit the switch to the rack adjuster. Apply the specified grease. Figure 3-3-10 Paper width switch 8. Refit all removed parts. 3-3-8 2AR-1 2AR ( 3 ) Replacing the upper and lower paper feed clutches Replace the upper and lower paper feed clutches as follows. <Procedure> • Replacing the upper paper feed clutch 1. Remove the eight screws holding the rear cover and then the cover. 2. Remove the upper paper feed clutch wire from the clamp and then detach the connector. 3. Remove the two screws holding the upper paper feed clutch retainer and then the retainer. 4. Remove the stop ring and then the upper paper feed clutch. 5. Replace the upper paper feed clutch. 6. Refit all removed parts. Caution: When fitting the clutch, be sure to refit the whirl-stop. Upper paper feed clutch Clamp Screw Screw Upper paper feed clutch retainer Connector Figure 3-3-11 Detaching the upper paper feed clutch 3-3-9 2AR 2AR-1 • Replacing the lower paper feed clutch 1. Open the left 2 cover and the lower drawer. 2. Remove the eight screws holding the rear cover and then the cover. 3. Remove the stop ring and then feed clutch 3. 4. Remove the three screws holding the lower paper feed clutch retainer and then the retainer. 5. Detach the connector of the lower paper feed clutch. 6. Remove the stop ring and then the lower paper feed clutch. 7. Replace the lower paper feed clutch. 8. Refit all removed parts. Caution: When fitting the clutch, be sure to refit the whirl-stop. Lower paper feed clutch Screw Lower paper feed clutch retainer Connector Feed clutch 3 Screws Stop ring Figure 3-3-12 Detaching the lower paper feed clutch 3-3-10 2AR-1 2AR ( 4 ) Replacing feed clutches 1, 2 and 3 Replace feed clutches 1, 2 and 3 as follows. <Procedure> 1. Remove the eight screws holding the rear cover and then the cover. 2. Remove the wires of the feed clutches from the clamps and then detach the connectors. 3. Remove the stop rings and then the feed clutches. 4. Replace the feed clutches. 5. Refit all removed parts. Caution: When fitting the clutches, be sure to refit the whirl-stops. Stop ring Connector Feed clutch 1 Stop ring Feed clutch 2 Connector Connector Feed clutch 3 Stop ring Figure 3-3-13 Replacing feed clutches 1, 2 and 3 3-3-11 2AR 2AR-1 ( 5 ) Replacing the registration clutch Replace the registration clutch as follows. <Procedure> 1. Remove the eight screws holding the rear cover and then the cover. 2. Remove the paper conveying fan wire from the clamp. Interlock switch retainer Screws Paper conveying duct Paper conveying fan Stop ring Clamps Registration clutch Connector Figure 3-3-14 Replacing the registration clutch 3. Remove the two screws. Remove the interlock switch retainer while raising it. 4. Remove the paper conveying duct. 5. Remove the registration clutch wire from the clamp and then detach the connector. 6. Remove the stop ring and then the registration clutch. 7. Replace the registration clutch. 8. Refit all removed parts. Caution: When fitting the clutch, be sure to refit the whirl-stop. 3-3-12 2AR-1 2AR ( 6 ) Replacing the left feed cleaner assembly and left registration cleaner assembly Replace the left feed cleaner assembly and left registration cleaner assembly as follows. <Procedure> 1. Open the left 1 cover. Remove the stop ring and then the left 1 cover slide. 2. While lifting the paper transfer section cover release lever, open the paper transfer section cover. 3. Remove the stop rings and then the paper conveying arms from the machine front and rear. Stop ring Paper conveying arm Paper conveying arm Stop ring Paper transfer section cover Left front cover Slide Left 1 cover Stop ring Paper transfer section cover release lever Figure 3-3-15 Replacing the left feed cleaner assembly and left registration cleaner assembly ( 1 ) 3-3-13 2AR 2AR-1 4. Remove the two screws holding the left front cover and then the cover. 5. Remove the one screw from each of the left feed and left registration cleaner assemblies and then the assemblies. Left registration cleaner assembly Left feed cleaner assembly Figure 3-3-16 Replacing the left feed cleaner assembly and left registration cleaner assembly ( 2 ) 6. Refit all removed parts. 3-3-14 2AR-1 2AR ( 7 ) Replacing the right feed cleaner assembly and right registration cleaner assembly Replace the right feed clear assembly and right registration cleaner assembly as follows. <Procedure> • Removing the right feed cleaner assembly 1. Open the left 1 cover. Remove the stop ring and then the left 1 cover slide. 2. While lifting the paper transfer section cover release lever, open the paper transfer section cover. 3. Remove the stop rings and then the paper conveying arms from the machine front and rear. 4. Remove the two screws and then the lower feed guide. Stop ring Paper conveying arm Paper conveying arm Screw Screw Stop ring Right feed cleaner assembly Lower feed guide Screw Figure 3-3-17 Replacing the right feed cleaner assembly 5. Remove the screw holding the right feed cleaner assembly and then the assembly. 6. Refit all removed parts. 3-3-15 2AR 2AR-1 • Removing the right registration cleaner assembly 1. Open the left 1 cover and then while lifting the paper transfer section cover release lever, open the paper transfer section cover. 2. Open the front cover and then detach the connector. 3. Remove the two screws holding the image formation unit and then the unit. 4. Remove the screw holding the right registration cleaner assembly and then the assembly. Screw Right registration cleaner assembly Figure 3-3-18 Replacing the right registration cleaner assembly 5. Refit all removed parts. Caution: Fit the right registration cleaner assembly in to the hook on the back. 3-3-16 2AR ( 8 ) Adjusting the position of the rack adjuster Perform the following adjustment if there is a regular error between the center lines of the copy image and the original when paper fed from the drawer. <Procedure> Start Enter maintenance mode. Enter "993" using the numeric keys. Correct image Output example 1 Output example 2 Figure 3-3-19 Select "VTC-PG1". Tighten the three screws and refit the drawer Press the interrupt key. Load paper in the drawer and make a test copy. Is the center of the image aligned with that of the paper? Yes No Loosen the three screws holding the rack adjuster and change the position of the adjuster so that the centers of the paper and the copy image are aligned. • For output example 1, move toward the machine front ( ). • For output example 2, move toward the machine rear ( ). End Screws Rack adjuster Figure 3-3-20 Adjusting the position of the rack adjuster 3-3-17 2AR 2AR-3 ( 9 ) Adjustment after roller and clutch replacement Perform the following adjustment after installing rollers and clutches. (9-1) Adjusting the leading edge registration of image printing Make the following adjustment if there is a regular error between the leading edges of the copy image and the original. U 402 (P.3-3-21) U034 U066 (P.3-3-40) U403 (P.3-3-42) U407 (P.3-3-19) Caution: Check the copy image after the adjustment. If the image is still incorrect, perform the above adjustments in maintenance mode. <Procedure> Leading edge registration (50±1.0mm) Start Enter maintenance mode. Enter “034” using the numeric keys. Correct image Press the start key. Output example 1 Output example 2 Figure 3-3-21 RCL ON: Leading edge registration RCL ON 2: Leading edge registration for duplex copying (second face) Select “RCL ON”. Press the start key. Press the interrupt key. The new setting is stored. Press the start key and make a test copy. Is the leading edge registration correct? Yes Press the stop/clear key. Exit maintenance mode. End 3-3-18 No For output example 1, decrease the value using the cursor left key. For output example 2, increase the value using the cursor right key. Setting range: –30.0 - +30.0 Changing the value by 1 moves the leading edge by 0.5 mm. Initial setting: 0.5 2AR-3 23 (9-2) Adjusting the leading edge registration for memory image printing Make the following adjustment if there is a regular error between the leading edge of the copy image and the trailing edge of the original during memory copying. U053 (P.3-2-20) U034 (P.3-3-18) U402 (P.3-3-21) U065 (P.3-3-38) U066 (P.3-3-40) U403 (P.3-3-42) U407 U407 (P.3-3-19) Caution: Before performing the following adjustment, ensure that the above adjustments have been made in maintenance mode. <Procedure> Start Enter maintenance mode. Enter “407” using the numeric keys. Original Press the start key. Copy example 1 Copy example 2 Figure 3-3-22 Press the start key. Press the interrupt key. The new setting is stored. Press the start key and make a test copy. Is the leading edge registration correct? Yes Press the stop/clear key. No For copy example 1, decrease the value using the cursor left key. For copy example 2, increase the value using the cursor right key. Setting range: –10.0 - +10.0 Changing the value by 1 moves the leading edge by 1 mm. Initilal setting: 0 Exit maintenance mode. End 3-3-19 2AR 2AR-3 (9-3) Adjusting the center line of image printing Make the following adjustment if there is a regular error between the center lines of the copy image and the original when paper fed from the drawer. U 402 (P.3-3-21) U034 U067 (P.3-3-41) U403 (P.3-3-42) Caution: • Before and after performing this adjustment, be sure to perform (8) Adjusting the position of rack adjuster. • Check the copy image after the adjustment. If the image is still incorrect, perform the above adjustments in maintenance mode. <Procedure> Start Enter maintenance mode. Enter “034” using the numeric keys. Correct image Output example 1 Figure 3-3-23 Press the start key. LSUOUT: Optical axis adjustment data LSUOUT 2: Optical axis adjustment data for duplex copying (second face) Select “LSUOUT”. Press the start key. Press the interrupt key. The new setting is stored. Press the start key to make a test copy. Is the image correct? Yes Press the stop/clear key. Exit maintenance mode. End 3-3-20 Output example 2 No For output example 1, decrease the value using the cursor left key. For output example 2, increase the value using the cursor right key. Setting range: –5.0 - +5.0 Changing the value by 1 moves the center line by 0.1 mm. Initial setting: –0.5 2AR (9-4) Adjusting the margins of image printing Make the following adjustment if the margins are not correct. Caution: Check the copy image after the adjustment. If the margins are still incorrect, perform (11) Adjusting the margins for scanning an original on the contact glass (p. 3-3-42). Printer leading edge margin (3 ± 1.0 mm) <Procedure> Printer left/right margins (2 ± 0.5 mm) Start Enter maintenance mode. Printer trailing edge margin (3 ± 1.0mm) Enter “402” using the numeric keys. Figure 3-3-24 Press the start key. Select the item to be adjusted using the cursor up/down keys. LEAD: Printer leading edge margin AC: Printer left/right margins TRAIL: Printer trailing edge margin TRAIL 2: Printer trailing edge margin for duplex copying (second face) Press the interrupt key. Press the start key. The new setting is stored. Load paper in the upper drawer to make a test copy. Are the margins correct? Yes Yes Proceed to another mode? No No Change the setting using the cursor left/right keys. Setting range (initial setting) Printer leading edge margin: 0 - +100 (30) Printer left/right margins: –50 - +100 (25) Printer trailing edge margin: –50 - +100 (45) The greater the value, the wider the margin; The smaller the value, the narrower the margin. Changing the value by 1 moves the margin by 0.1 mm for all. Press the stop/clear key. Exit maintenance mode. End 3-3-21 2AR (9-5) Adjusting the amount of slack in the paper Make the following adjustment if the leading edge of the copy image is missing or varies randomly, or if the copy paper is Z-folded. <Procedure> • Adjusting the amount of slack in the paper at the paper feed roller Start Enter maintenance mode. Enter “051” using the numeric keys. Original Copy example 1 Copy example 2 Figure 3-3-25 Press the start key. Select “FEED DATA”. FEED DATA: Amount of slack in the paper at the paper feed roller Select the drawer to be adjusted. Press the interrupt key. Press the start key. The new setting is stored. Press the start key to make a test copy. Is the leading edge of the image missing or varying randomly (copy example 1)? Yes Increase the value using the cursor left key. No Is the copy paper Z-folded (copy example 2)? No Press the stop/clear key. Exit maintenance mode. End 3-3-22 Yes Decrease the value using the cursor right key. Setting range: 0 - +255 Changing the value by 1 changes the amount of slack by 0.67 mm Initial setting: 0 The greater the value, the larger the amount of slack; The smaller the value, the smaller the amount of slack. 2AR • Adjusting the amount of slack in the paper at the registration roller Start Enter maintenance mode. Enter “051” using the numeric keys. Press the start key. RESIST DATA: Amount of slack in the paper at the registration roller Select “RESIST DATA”. Select “DECK DATA”. Press the interrupt key. Press the start key. The new setting is stored. Press the start key to make a test copy. Is the leading edge of the image missing or varying randomly (copy example 1)? Yes Increase the value using the cursor left key. No Is the copy paper Z-folded (copy example 2)? No Press the stop/clear key. Exit maintenance mode. Yes Decrease the value using the cursor right key. Setting range: –30 - +20 Changing the value by 1 changes the amount of slack by 1 mm Initial setting: 0 The greater the value, the larger the amount of slack; The smaller the value, the smaller the amount of slack. (See Figure 3-3-25) End 3-3-23 2AR 3-3-3 Optical section ( 1 ) Detaching and refitting the exposure lamp Clean or replace the exposure lamp as follows. <Procedure> 1. Remove the two screws holding the contact glass right cover and then the cover. 2. While taking care not to touch the shading plate or rear face of the contact glass, remove the contact glass. 3. Move the scanner to the cutouts at the center of the machine. Caution: When moving the scanner, do not touch the exposure lamp nor inverter PCB. 4. Detach the exposure lamp 2-pin connector from the inverter PCB. 5. Remove the two screws holding the exposure lamp and then the lamp. 6. Clean or replace the exposure lamp. 7. Refit all removed parts. Screw Exposure lamp Screw Cutout 2-pin connector Scanner Inverter PCB Cutout Figure 3-3-26 Detaching the exposure lamp 3-3-24 2AR-1 2AR ( 2 ) Replacing the scanner wires Take the following procedure when the scanner wires are broken or to be replaced. Caution: After replacing the scanner wires, be sure to perform (5) Adjusting the longitudinal squareness (reference). (2-1) Detaching the scanner wires <Procedure> 1. Remove the rear cover and the contact glass left, right, and rear covers. 2. While taking care not to touch the shading plate or rear face of the contact glass, remove the contact glass. 3. Remove the two screws holding the slit glass and then the glass. 4. Remove the screw holding the front middle cover and then the cover. 5. Remove the three screws holding the operation unit lower cover and then the cover. 6. Detach the clamp and two connectors from under the operation unit main PCB. 7. Remove the five screws holding the operation unit and then the unit. 8. Loosen the two screws securing the lamp wire and remove the wire from the inverter PCB. Caution: Remove the lamp wire completely from the machine. Be sure not to straighten the curved part. 9. Remove the four screws holding the mirror 1 upper frame and then the frame. Screws Mirror 1 upper frame Screws Lamp wire Mirror 1 lower frame Wire retainers Figure 3-3-27 Detaching the mirror 1 upper frame 3-3-25 2AR 10. Remove the two screws from each of the wire retainers and then the retainers from the mirror 1 lower frame. 11. Remove the mirror 1 lower frame from the scanner unit. 12. Detach the round terminal of the scanner wire from the scanner wire spring on the left side of the scanner unit. 13. Remove the scanner wire. Scanner unit Round terminal Scanner wire spring Figure 3-3-28 Detaching the scanner wire 3-3-26 2AR (2-2) Fitting the scanner wires Caution: When fitting the wires, be sure to use those specified below. Machine front: 2AR12100 Machine rear: 2AR12180 (black) Fitting requires the following tool: Two frame securing tools (P/N: 2AC68230) <Procedure> • At the machine rear: 1. Insert the two frame securing tools into the positioning holes at the centers of the scanner unit front and rear to pin the mirror 2 frame in position. 2. Secure the two frame securing tools at the machine front and rear using the two screws for each. 3. Hook the round terminal on one end of the scanner wire onto the left catch on the inside of the scanner unit. ······················································································· 1 4. Loop the scanner wire around the rear groove in the scanner wire pulley on the mirror 2 frame, winding from below to above. ························································ 2 5. Loop the scanner wire around the groove in the scanner wire pulley at the right of the scanner unit, winding from above to below. ····················································· 3 (Machine left) (Machine right) Front groove Wire guide 2 Rear groove Scanner wire pulley 6 Round terminal Catch 1 7 5 3 Round terminal 4 Scanner wire drum Scanner wire spring Figure 3-3-29 Fitting the scanner wires 3-3-27 2AR 6. Wind the scanner wire around the scanner wire drum six turns from the rear toward the hole in the drum. 7. Insert the locating ball on the scanner wire into the hole in the scanner wire drum. 8. Wind the scanner wire a further two turns from the locating ball toward the machine front. Rear Locating ball Scanner wire 6 turns 2 turns Front Figure 3-3-30 Winding the scanner wire 9. Loop the scanner wire around the groove in the scanner wire pulley at the left of the scanner unit, winding from below to above. ··························································· 4 10. Loop the scanner wire around the front groove in the scanner wire pulley on the mirror 2 frame, winding from below to above. ························································ 5 11. Run the scanner wire around the wire guide at the left of the scanner unit. ··········· 6 12. Hook the round terminal onto the scanner wire spring. ·········································· 7 13. Hook the other end of the scanner wire spring onto the catch at the machine left. 14. Repeat steps 2 to 13 for the scanner wire at the machine front. 15. Remove the two screws from each of the frame securing tools and then the tools. 16. Move the scanner from side to side to correctly locate the wire in position. 3-3-28 2AR 17. Loosen the two screws holding the mirror 2 frame. 18. Insert the mirror 1 lower frame into the scanner unit and seat it to the left of the positioning holes. 19. Insert the two frame securing tools into the positioning holes in the front and rear of the left of the scanner unit and determine the positions of the mirror 1 lower frame and mirror 2 frame. 20. While holding the scanner wire on the mirror 1 lower frame, secure the wire retainers at the front and rear of the scanner unit using the two screws for each. Screws Screws Frame securing tool Mirror 2 frame Wire retainer Mirror 1 lower frame Screws Screws Frame securing tool Mirror 2 frame Wire retainer Mirror 1 lower frame Figure 3-3-31 Securing the scanner wire 21. Retighten the two screws holding the mirror 2 frame. 22. Remove the two screws holding each of the two frame securing tools and then the tools. 23. Refit all removed parts. 3-3-29 2AR 2AR-1 ( 3 ) Replacing the laser scanner unit Take the following procedure when the laser scanner unit is to be checked or replaced. Caution: After installing the laser scanner unit, be sure to perform (6) Adjusting the lateral squareness (reference). <Procedure> 1. Remove the screw and then the upper front cover. 2. Open the left 1 cover and remove the optional feedshift unit or eject unit. 3. Open the front cover and remove the pin and the screw holding the eject tray and then the tray. Eject tray Front middle cover Pin Screw Figure 3-3-32 Detaching the eject tray 3-3-30 2AR-1 2AR 4. Remove the wire from the clamp and then detach the connector. 5. Detach the two connectors, and remove the two screws holding the cooling duct assembly and then the assembly. 6. Detach the 10 pin connector and remove the two pins, two springs and the screw holding the laser scanner unit and then the unit. Connectors Cooling duct assembly Connector Clamp Pin Screws Pin 10 pin connector Spring Spring Screw Laser scanner unit Figure 3-3-33 Replacing the laser scanner unit 7. Check or replace the laser scanner unit. 8. Refit all removed parts. 3-3-31 2AR 2AR-1 ( 4 ) Replacing the ISU (reference) Check or replace the ISU as follows. Caution: After installing the ISU, be sure to perform (6-2) Adjusting the position of the ISU. Fitting requires the following tool: Two (2) positioning pins (P/N: 18568120) <Procedure> • Removing the ISU 1. Remove the contact glass right cover. 2. While taking care not to touch the shading plate or rear face of the contact glass, remove the contact glass. 3. Remove the eight screws holding the scanner control PCB cover and then the cover. 4. Detach the two connectors from the scanner control PCB. 5. Remove the five screws holding the ISU cover and then the cover. Screws Connectors Screws Screws Scanner control PCB cover Scanner control PCB ISU Figure 3-3-34 Removing the ISU 6. Remove the four screws holding the ISU and then the ISU. 7. Check or replace the ISU. 3-3-32 Screws ISU cover 2AR-1 2AR • Fitting the ISU 8. Fit the ISU with two positioning pins. 9. Refit the four screws. 10. Remove the two positioning pins. Positioning pin Screws ISU Screws Positioning pin Figure 3-3-35 Fitting the ISU 11. Refit all removed parts. 3-3-33 2AR ( 5 ) Adjusting the longitudinal squareness (reference) Perform the following adjustment if the copy image is longitudinally skewed (longitudinal squareness is not obtained). Caution: • Before performing the following adjustment, output a VTC-PG2 pattern in maintenance item U993 to use as the original for the adjustment. • Perform “Adjusting the amount of slack in the paper” (page 3-3-22) first and check for longitudinal squareness of the copy image. If squareness is not obtained, perform the longitudinal squareness adjustment. <Procedure> Start Original Place the original on the contact glass. Copy example 1 Copy example 2 Figure 3-3-36 Press the start key and make a test copy at 100% magnification. Retighten the two screws and refit the contact glass. Is the image correct? Remove the contact glass. Loosen the two screws and adjust the position of the mirror 2 frame. For copy example 1, move the frame in the direction of the white arrow ( ). For copy example 2, move the frame in the direction of the black arrow ( ). Yes No End Mirror 2 frame Screws Figure 3-3-37 Adjusting the position of the mirror 2 frame 3-3-34 2AR-1 2AR ( 6 ) Adjusting the lateral squareness (reference) Perform the following adjustment if the copy image is laterally skewed (lateral squareness not obtained). Caution: • Perform (6-1) Adjusting the position of the laser scanner unit first and check for lateral squareness of the copy image. If squareness is not obtained, perform (6-2) Adjusting the position of ISU. (6-1) Adjusting the position of the laser scanner unit <Procedure> Start Correct image Enter maintenance mode. Output example 1 Output example 2 Figure 3-3-38 Enter “993” using the numeric keys Power on Select “VTC-PG2”. Refit all removed parts. Press the interrupt key. Retighten the screw to secure the laser scanner unit. Press the start key and make a test copy at 100% magnification. Is the image correct? No Loosen the screw holding the LSU adjustment table and then change the position of the laser scanner unit by moving the table.(see Figure 3-3-39). For output example 1, move the LSU adjustment table in the direction of the white arrow ( ). For output example 2, move the LSU adjustment table in the direction of the black arrow ( ). Yes Press the stop/clear key. Remove the cooling duct assembly and eject tray (see page 3-3-31). Exit maintenance mode. Remove the image formation unit (see page 3-3-43). End Power off 3-3-35 2AR 2AR-1 Laser scanner unit Screw LSU adjustment table (As viewed from machine left) Figure 3-3-39 Adjusting the position of the laser scanner unit 3-3-36 2AR (6-2) Adjusting the position of the ISU Caution: Before performing the following adjustment, output a VTC-PG2 pattern in maintenance item U993 to use as the original for the adjustment. <Procedure> Start Original Place the original on the contact glass. Copy example 1 Copy example 2 Figure 3-3-40 Press the start key and make a test copy at 100% magnification. Is the image correct? Yes Refit the contact glass. No Remove the contact glass and adjust the lateral squareness of the ISU by rotating the pin. For copy example 1, rotate the pin in the direction of the black arrow ( ). For copy example 2, rotate the pin in the direction of the white arrow ( ). End Pin Figure 3-3-41 Adjusting the position of the ISU 3-3-37 2AR 2AR-1 ( 7 ) Adjusting magnification of the scanner in the auxiliary scanning direction Perform the following adjustment if the magnification in the auxiliary scanning direction is not correct. U053 (P.3-2-20) U053 (P.3-3-18) U402 (P.3-3-21) U065 U066 (P.3-3-40) U403 (P.3-3-42) U407 (P.3-3-19) Caution: Before performing the following adjustment, ensure that the above adjustments have been made in maintenance mode. <Procedure> Start Enter maintenance mode. Enter “065” using the numeric keys. Original Copy example 1 Press the start key. Copy example 2 Figure 3-3-42 Select “SUB SCAN ADJ” (auxiliary scanning direction) using the cursor up/down keys. Press the interrupt key. Press the start key. The new setting is stored. Place an original and press the start key to make a test copy. Is the image correct? No For copy example 1, increase the value by using the cursor left key. For copy example 2, decrease the value by using the cursor right key. Yes Press the stop/clear key. Exit maintenance mode. End 3-3-38 Setting range: –25 - +25 Initial setting: 0 Changing the value by 1 changes the magnification by 0.1% The greater the value, the longer the image; The smaller the value, the shorter the image. 2AR ( 8 ) Adjusting magnification of the scanner in the main scanning direction Perform the following adjustment if the magnification in the main scanning direction is not correct. U 403 (P.3-3-42) U 066 (P.3-3-40) U065 Caution: Check the copy image after the adjustment. If the image is still incorrect, perform the above adjustments in maintenance mode. <Procedure> Start Enter maintenance mode. Enter “065” using the numeric keys. Original Press the start key. Copy example 1 Copy example 2 Figure 3-3-43 Select “MAIN SCAN ADJ” (main scanning direction) using the cursor up/down keys. Press the start key. Press the interrupt key. The new setting is stored. Place an original and press the start key to make a test copy. Is the image correct? Yes Press the stop/clear key. Exit maintenance mode. No For copy example 1, increase the value by using the cursor left key. For copy example 2, decrease the value by using the cursor right key. Setting range: –25 - +25 Initial setting: 0 Changing the value by 1 changes the magnification by 0.1%. The greater the value, the wider the image; The smaller the value, the narrower the image. End 3-3-39 2AR 2AR-1 ( 9 ) Adjusting the leading edge registration for scanning an original on the contact glass Perform the following adjustment if there is a regular error between the leading edges of the copy image and the original. U053 (P.3-3-18) U 402 (P.3-3-21) U066 U403 (P.3-3-42) U407 (P.3-3-19) Caution: Before performing the following adjustment, ensure that the above adjustments have been made in maintenance mode. <Procedure> Start Enter maintenance mode. Original Enter “066” using the numeric keys. Copy example 1 Figure 3-3-44 Press the start key. Press the interrupt key. Press the start key. The new setting is stored. Place an original and press the start key to make a test copy. Is the leading edge registration correct? Yes Press the stop/clear key. Exit maintenance mode. End 3-3-40 No For copy example 1, increase the value by using the cursor left key. For copy example 2, decrease the value by using the cursor right key. Setting range: –32 - +32 Changing the value by 1 moves the leading edge by 0.17 mm. Initial setting: 0 Copy example 2 2AR-1 2AR (10) Adjusting the center line for scanning an original on the contact glass Perform the following adjustment if there is a regular error between the center lines of the copy image and the original. U053 (P.3-3-20) U 402 (P.3-3-21) U403 (P.3-3-42) U067 Caution: Before performing the following adjustment, ensure that the above adjustments have been made in maintenance mode. <Procedure> Start Enter maintenance mode. Original Enter “067” using the numeric keys. Copy example 1 Copy example 2 Figure 3-3-45 Press the start key. Press the start key. Press the interrupt key. The new setting is stored. Place an original and press the start key to make a test copy. Is the center line correct? Yes Press the stop/clear key. No For copy example 1, increase the value by using the cursor left key. For copy example 2, decrease the value by using the cursor right key. Setting range: –39 - +39 Changing the value by 1 moves the center line by 0.17 mm. Initial setting: 0 Exit maintenance mode. End 3-3-41 2AR (11) Adjusting the margins for scanning an original on the contact glass Perform the following adjustment if the margins are not correct. Caution: Before performing the following adjustment, be sure to perform “Adjusting the margins of image printing.” (P.3-3-21). Before performing the following adjustment, make a copy onto A3/11" × 17" paper without an original on the contact glass to use as the original for the adjustment. <Procedure> Scanner leading edge margin (3 ± 1.5mm) Start Scanner right margin (1 ± 0.5mm) Scanner left margin (1 ± 0.5mm) Enter maintenance mode. Enter "403" using the numeric keys. Scanner trailing edge margin (2 ± 1.0mm) Press the start key. Figure 3-3-46 Select the item to be adjusted using the cursor up/down keys. A MARGIN: scanner left margin B MARGIN: scanner leading edge margin C MARGIN: scanner right margin D MARGIN: scanner trailing edge margin Press the interrupt key. Press the start key to make a test copy onto A4/11" × 8"1/2 paper at 100% magnification. Are the margins correct? Press the start key. The new setting is stored. No Change the setting. Increasing the value using the cursor left key makes the margin wider. Decreasing the value using the cursor right key makes the margin narrower. Yes Yes Proceed to another mode? No Press the stop/clear key. Exit maintenance mode. End 3-3-42 Setting range (initial setting) Scanner left margin: 0 - +20 (2) Scanner leading edge margin: 4 - +20 (4) Scanner right margin: 0 - +20 (2) Scanner trailing edge margin: 0 - +20 (6) Changing the value by 1 moves the margin by 0.5 mm for all. 2AR-1 2AR 3-3-4 Main charging section ( 1 ) Replacing the charger assembly Replace the charger assembly as follows. <Procedure> 1. Open the left 1 cover and then while lifting the paper transfer section cover release lever, open the paper transfer section cover. 2. Open the front cover and then detach the connector. 3. Remove the two screws holding the image formation unit and then the unit. Screw Image formation unit Screw Figure 3-3-47 Detaching the image formation unit 3-3-43 2AR 4. Remove the screw holding the charger assembly and then the assembly. Charger assembly Screw Figure 3-3-48 Detaching the charger assembly 5. Replace the charger assembly. 6. Refit all removed parts. 3-3-44 2AR-1 2AR ( 2 ) Replacing the tungsten wire and shield grid (reference) Take the following procedure when the tungsten wire is broken or to be replaced. <Precautions> • Use the specified tungsten wire. • The part of the wire wrapped around the charger spring must not protrude from the main charger rear housing. • The cut end of the tungsten wire must not protrude more than 2 mm from under the tungsten wire retainer pin. • Use clean, undamaged tungsten wire. • Keep the tungsten wire taut by stretching it. • Clean the shield grid with a wet cloth followed by a dry cloth when replacing the tungsten wire. • Do not use organic solvents such as alcohol or thinner to clean the shield grid. <Procedure> 1. Remove the two screws holding the image formation unit and then the unit. 2. Remove the screw and slide off the charger assembly from the image formation unit. 3. Remove the main charger front and rear lids. 4. Remove the shield grid from the front of the charger assembly. 5. Remove the tungsten wire retainer pin and the charger spring from the charger terminal, and then the tungsten wire. Shield grid Main charger rear lid Charger terminal Charger spring Tungsten wire Main charger front lid Tungsten wire retainer pin Main charger housing Figure 3-3-49 Detaching the tungsten wire 3-3-45 2AR Charger terminal Charger spring Charger terminal Tungsten wire retainer pin 2-4 mm Tungsten wire retainer pin Charger spring Not more than 2 mm Not more than 2 mm of cut end Main charger rear housing Main charger front housing Figure 3-3-50 Installing the tungsten wire 6. Wind the new tungsten wire six turns around one end of the charger spring and trim the end. • The width of the coiled tungsten wire and the cut end must be less than 2 mm. 7. Hook the other end of the charger spring onto the charger terminal of the main charger rear housing. 8. Pass the tungsten wire through the V-shaped notch in the tungsten wire retainer pin and stretch it taut. • The tungsten wire must be adjusted so that the distance between the spring end and the rib on the main charger rear housing is 2-4 mm. 9. Insert the tungsten wire retainer pin into the projection on the main charger rear housing to secure the tungsten wire. 10. Cut off the excess wire under the tungsten wire retainer pin. • The cut end of the tungsten wire must protrude less than 2 mm. 11. Refit the main charger front and rear lids. 12. Refit all removed parts. 3-3-46 2AR-2 2AR 3-3-5 Drum section ( 1 ) Replacing the drum Replace the drum as follows. <Precautions> • Avoid direct sunlight or strong light when detaching and fitting the drum. • Hold the drum at the ends and never touch the drum surface. • After removing the drum, keep it in the drum case or storage bag to protect the surface from light. <Procedure> 1. Open the left 1 cover and then while lifting the paper transfer section cover release lever, open the paper transfer section cover. 2. Open the front cover and then detach the connector. 3. Remove the two screws holding the image formation unit and then the unit. 4. Move the cleaning blade release lever in the direction of the arrow to move the cleaning blade away from the drum. Cleaning blade release lever Figure 3-3-51 Cleaning blade release lever 3-3-47 2AR 5. Remove the two screws holding the transfer right guide. M3 retainer Cleaning lower seal assembly M3 retainer Screw Drum Transfer right guide Screws Screw Drum shaft Figure 3-3-52 Detaching the drum 6. Remove the two screws holding the cleaning lower seal assembly and then the assembly. 7. Pull out the drum shaft and remove the drum. 8. Refit all removed parts. 3-3-48 2AR-1 2AR Caution: • After replacing the drum, run maintenance items U110 “Checking/clearing the drum count” and U111 “Checking/clearing the drum drive time.” • When fitting the drum, orient it correctly so that the gear is positioned at the machine rear. • After replacing the drum, run maintenance item U101 and set the DB DATA value to the figure corresponding to the letter indicating the drum rank (A, B or C) printed on the drum flange (see page 3-2-44). Drum flange Drum rank A9422 12348 Gear Drum Machine front Machine rear Figure 3-3-53 • When detaching and refitting the drum separation claw assemblies, take care not to lose the M3 retainer (P/N 33302080). Fitting the drum <Procedure> 1. Remove the one screw from each of the drum separation claw assemblies and then the assemblies from the cleaning lower seal assembly. 2. Refit the cleaning lower seal assembly using the two screws. 3. Fit the drum. 4. Insert the drum shaft into the drum by turning in the forward direction only. • Never allow the drum to turn in the reverse direction when the drum shaft is inserted. 5. Refit the transfer right guide using the two screws. 6. Refit the separation claw assemblies using one screw for each. 7. After replacing the drum, secure the cleaning blade release lever so that the cleaning blade makes contact with the drum. 3-3-49 2AR ( 2 ) Cleaning the drum Clean the drum as follows when an image formation problems occur or if the drum is soiled. <Precautions> • Avoid direct sunlight or strong light when cleaning the drum. • Dust in the air and from the polishing cloth may damage the drum during subsequent operation. Avoid working in a dusty environment. • Clean the drum entirely even if it is soiled only locally. • Do not use organic solvents such as alcohol or thinner to clean the drum. <Required supplies> • Polishing cloth: specified synthetic cotton • Toner <Procedure> 1. Remove the drum from the image formation unit (see page 3-3-47). 2. Apply a polishing cloth to the drum and gently wipe the drum taking care not to damage the surface. 3. Apply toner to another cloth and wipe the drum surface with it in the same manner. 4. Refit the drum. 5. Refit all removed parts and let the machine stand for 30 minutes. 6. Make a test copy and check the image. Polishing cloth Drum Figure 3-3-54 Cleaning the drum 3-3-50 2AR-1 2AR 3-3-6 Developing section ( 1 ) Adjusting the position of the doctor blade (reference) Perform the following adjustment if carrier or background appears on the copy image. <Procedure> 1. Open the left 1 cover and then while lifting the paper transfer section cover release lever, open the paper transfer section cover. 2. Open the front cover and then detach the connector. 3. Remove the two screws holding the image formation unit and then the unit. 4. Remove the two screws holding the charger assembly and MC rail and then the assembly and rail. 5. Remove the screw holding the MC rail and then the rail. Screw Grounding wire Doctor blade cover MC rail Screw Figure 3-3-55 Detaching the doctor blade cover 6. Remove the screw holding the doctor blade cover and then the cover. • When refitting the doctor blade cover, be sure to refit the grounding wire. 3-3-51 2AR 7. Measure the distance between the doctor blade and the developing roller at the three points indicated by the white arrows using a thickness gauge. Adjust the distances with the three screws until the correct measurements are obtained; the 0.55 mm gauge should go into the gap and the 0.65 mm one should not. • The smaller the distance, the lighter the image; the larger the distance, the darker the image. Developing roller Adjustment screws Doctor blade Figure 3-3-56 3-3-52 Adjustment screw 2AR 3-3-7 Transfer section ( 1 ) Replacing the transfer roller assembly Clean or replace the transfer roller assembly as follows. <Procedure> 1. Open the left 1 cover. 2. While lifting the paper transfer section cover release lever, open the paper transfer section cover. 3. Remove the transfer roller assembly. Caution: Remove the transfer roller assembly carefully to prevent the residual toner in the transfer roller assembly from spilling. Transfer roller assembly Paper transfer section cover Figure 3-3-57 Detaching the transfer roller assembly 4. Replace the transfer roller assembly. 5. Refit all removed parts. 3-3-53 2AR 2AR-2 3-3-8 Cleaning section ( 1 ) Detaching and refitting the cleaning blade Check or replace the cleaning blade as follows. <Procedure> 1. Open the left 1 cover and then while lifting the paper transfer section cover release lever, open the paper transfer section cover. 2. Open the front cover and then detach the connector. 3. Remove the two screws holding the image formation unit and then the unit. 4. Remove the two screws holding the charger assembly and MC rail and then the assembly and rail. 5. Remove the cleaning lower seal assembly and the transfer right guide (see page 33-48). 6. Loosen the cleaning blade release lever (see page 3-3-47). 7. Pull out the drum shaft and remove the drum. 8. Remove the three screws holding the cleaning blade and then the blade. • When detaching and refitting the cleaning blade, take care not to touch the blade. • Do not clean the cleaning blade edge. If cleaned, apply toner or setting powder P/N 66000670 to the edge before refitting the cleaning blade. Cleaning blade Screws Figure 3-3-58 Detaching the cleaning blade 3-3-54 2AR 9. Refit all removed parts and secure the cleaning blade release lever. • When installing the cleaning blade, take care not to trap the sponges at either end. Cleaning blade Sponge Sponge Figure 3-3-59 Installing the cleaning blade 3-3-55 2AR 2AR-1 ( 2 ) Detaching the drum separation claw assemblies and the cleaning lower seal assembly Clean or replace the drum separation claw assembly and the cleaning lower seal assembly as follows. <Procedure> 1. Open the left 1 cover and then while lifting the paper transfer section cover release lever, open the paper transfer section cover. 2. Open the front cover and then detach the connector. 3. Remove the two screws holding the image formation unit and then the unit. 4. Remove the one screw from each of the drum separation claw assemblies and then the assemblies. 5. Remove the drum separation claws from the drum separation claw assemblies. 6. Remove the two screws holding the transfer right guide (see page 3-3-48). 7. Pull out the drum shaft and remove the drum. 8. Remove the two screws holding the cleaning lower seal assembly and then the assembly. • When detaching and refitting the cleaning lower seal assembly, take care not to lose the M3 retainers (P/N 33302080). M3 retainer Drum separation claw assemblies Cleaning lower seal assembly M3 retainer Screw Screws Screw Figure 3-3-60 Detaching the drum separation claw assemblies and the cleaning lower seal assembly 9. Refit all removed parts. 3-3-56 2AR 3-3-9 Fixing section ( 1 ) Replacing fixing heaters M and S Replace fixing heaters M and S as follows. <Procedure> 1. Open the left 1 cover. 2. While lifting the paper transfer section cover release lever, open the paper transfer section cover. 3. Loosen the screws at the front and rear of the fixing unit and remove the fixing unit stoppers. Fixing unit stopper Fixing unit stopper Screw Screw Fixing unit Figure 3-3-61 Detaching the fixing unit 4. Remove the fixing unit. 5. Remove the three screws holding the fixing unit cover and then the cover. Fixing unit Fixing unit cover Screws Figure 3-3-62 Detaching the fixing unit cover 3-3-57 2AR 6. Detach the two connectors (white) and remove the clamps. Disconnect the wires of fixing heaters M and S from the fixing unit front housing. Then remove the two screws and the fixing unit front housing. Screw Fixing unit front housing Screw Connectors (white) Fixing heater S Clamps Fixing heater M Figure 3-3-63 Detaching the fixing unit front housing 3-3-58 2AR 7. Detach the two connectors (blue) and remove the clamps. Disconnect the wires of fixing heaters M and S from the fixing unit rear housing. Then remove the two screws and the fixing unit rear housing. Fixing unit Fixing unit rear housing Connectors (blue) Clamps Figure 3-3-64 Detaching the fixing unit rear housing 8. Remove and replace fixing heaters M and S. • When fitting, place fixing heater M (black wire) on the lower side, and heater S (white wire) on the upper side. • Insert the white connectors at the front of the fixing unit and the blue ones at the rear. 9. Refit all removed parts. Fixing heater S Fixing heater M Figure 3-3-65 Fixing heaters M and S 3-3-59 2AR ( 2 ) Replacing the fixing unit thermistor Replace the fixing unit thermistor as follows. <Procedure> 1. Remove the screw holding the fixing unit front right guide and then the guide. 2. Detach the connector and remove the clamp of the fixing unit thermistor. 3. Remove the screw holding the fixing unit thermistor and then the thermistor. Clamp Connector Screw fixing unit thermistor Screw Fixing unit front right guide Figure 3-3-66 Detaching the fixing unit thermistor 4. Replace the fixing unit thermistor. • When fitting the fixing unit thermistor, insert the projection on the thermistor into the cutout in the fixing unit stay. 5. Refit all removed parts. 3-3-60 2AR ( 3 ) Replacing the fixing unit thermostat Replace the fixing unit thermostat as follows. Caution: Use the specified thermostat for replacement. Do not substitute a simple wire or similar; otherwise, the machine will be seriously damaged. <Procedure> 1. Detach the connectors of the fixing unit wire and fixing heater wire from the fixing unit thermostat. 2. Remove the two screws holding the fixing unit thermostat and then the thermostat. Screws Connector of the fixing unit wire Fixing unit thermostat Connector of the fixing heater wire Figure 3-3-67 Detaching the fixing unit thermostat 3. Replace the fixing unit thermostats. 4. Refit all removed parts. 3-3-61 2AR ( 4 ) Replacing the press roller separation claws Replace the press roller separation claws as follows. <Procedure> 1. Open the left 1 cover. 2. While lifting the paper transfer section cover release lever, open the paper transfer section cover. 3. Remove the screw and two pins each at the front and rear of the paper transfer section cover, and then the fixing unit left guide. Press roller separation claw Spring Pins Fixing unit left guide Screw Paper transfer section cover Pins Figure 3-3-68 Detaching the press roller separation claws 4. Remove the springs and then the four press roller separation claws. 5. Replace the press roller separation claws. 6. Refit all removed parts. 3-3-62 2AR-1 2AR ( 5 ) Replacing the heat roller separation claws Replace the heat roller separation claws as follows. <Procedure> 1. Remove the fixing unit (see page 3-3-57). 2. Remove the two fixing guide pins holding the fixing unit right guide and then the guide. Screw Fixing unit right guide Heat roller separation claw Fixing guide pin Spring Heat roller separation claw retainer Fixing guide pin Figure 3-3-69 Detaching the heat roller separation claws 3. Remove the screw holding the heat roller separation claw retainer. 4. Remove the springs from the heat roller separation claws. 5. Remove the six heat roller separation claws from the heat roller separation claw retainer. 6. Replace the heat roller separation claws. 7. Refit all removed parts. Caution: While fitting the heat roller separation claws, take care not to touch the edges of the claws. 3-3-63 2AR ( 6 ) Replacing the press roller and press roller bearings Replace the press roller and press roller bearings as follows. <Procedure> 1. Remove the two screws holding the press roller cover and then the cover. 2. Remove the two fixing pressure pins holding the front and rear fixing pressure plates and then the plates. Caution: When detaching and refitting the fixing pressure pins, do not turn the nuts of the pins. Also, be sure to refit the pins to the front and rear respectively. Fixing pressure pin Fixing pressure pin Rear fixing pressure plate Screw Press roller cover Screw Front fixing pressure plate Figure 3-3-70 Detaching the fixing pressure pins 3. Replace the press roller and the press roller bearings. Press roller bearing Press roller Press roller shaft Press roller bearing Figure 3-3-71 Detaching the press roller bearings 4. Refit all removed parts. 3-3-64 2AR-1 2AR ( 7 ) Replacing the heat roller, heat roller bearings, heat roller bushings, and fixing unit gear Replace the heat roller, heat roller bearings, heat roller bushings and fixing unit gear as follows. <Procedure> 1. Remove the fixing heaters M and S (see P.3-3-57). 2. Remove the fixing unit right guide and press roller (see p.3-3-64). 3. Remove the two circlips. 4. Remove the fixing unit gear, heat roller bearings, heat roller bushings and heat roller . Circlip Heat roller bearing Fixing unit gear Heat roller bearing Heat roller bushing Heat roller Heat roller bushing Circlip Figure 3-3-72 Detaching the heat roller 5. Refit all removed parts. 3-3-65 2AR 2AR-1 ( 8 ) Adjusting the fixing pressure (reference) Perform the following adjustment if the copy paper creases, fixing is poor, or when the fixing pressure spring has been replaced. If the copy image is distorted at 32 mm from the trailing edge of the paper, follow the step on page 3-3-67. <Procedure> 1. Remove the fixing unit. 2. Remove the fixing pressure pins and then adjust the distance between the two washers. 21±0.5 mm (common to machine front and rear) Washers Fixing pressure pin Fixing pressure pin Front fixing pressure plate Rear fixing pressure plate • Fixing pressure: 49 N (common to machine front and rear) • Distance between the washers: 21±0.5 mm (common to machine front and rear) Figure 3-3-73 3. Refit all removed parts. 3-3-66 2AR-1 2AR 32 mm 32 mm <Procedure> 1. Make one turn counterclockwise of the fixing pressure pin at, according to the direction of the distortion of the copy image, the machine front or rear. • For copy example 1, turn the fixing pressure pin at the machine front. • For copy example 2, turn the fixing pressure pin at the machine rear. Caution: Never turn the nuts of the fixing pressure pins. Original Copy example 1 Copy example 2 Fixing pressure pin (machine rear) Fixing pressure pin (machine front) Figure 3-3-74 3-3-67 2AR CONTENTS 3-4 PCB Initial Settings 3-4-1 Replacing the main PCB .................................................................... (1) Replacing the main PCB only. ..................................................... (2) Replacing the main PCB and backup RAM. ................................ 3-4-2 Upgrading the firmware in the flash ROM (operation unit main PCB). ................................................................ 3-4-3 Adjustment-free variable resisters (VR). ............................................ 3-4-1 3-4-1 3-4-1 3-4-2 3-4-4 2AR 3-4-1 Replacing the main PCB ( 1 ) Replacing the main PCB only After replacing the main PCB, remove the backup RAM (IC27) from the old main PCB and fit it to the new main PCB to maintain the original settings data. ( 2 ) Replacing the main PCB and backup RAM When replacing the backup RAM along with the main PCB, perform the following steps. Procedure • Before removing the old backup RAM: 1. Enter the maintenance mode. 2. Execute maintenance item U000 to output a list of the current settings for maintenance items. 3. Exit the maintenance mode. 4. Turn the main switch off and disconnect the power plug. 5. Replace the main PCB and backup RAM with the new ones. • After installing the new backup RAM: 6. Insert the power plug and turn the main switch on. 7. Enter the maintenance mode. 8. Execute maintenance item U020. 9. Execute maintenance item U252 and select the destination. 10. Execute maintenance item U000 to output a list of the current settings for maintenance items. 11. Compare the lists output in steps 2 and 10. If there are any differences, reenter the data in accordance with the values on the list output in step 2. 12. Exit the maintenance mode. 3-4-1 2AR 3-4-2 Upgrading the firmware in the flash ROM (operation unit main PCB) Perform the steps below when upgrading the firmware in the flash ROM (operation unit main PCB). Firmware upgrading requires the following tools: Flash tool assembly (P/N 35968010) Flash data change harness (P/N 18568060) Operation 1 ROM IC for 120 V specifications (P/N 2AR68040) Operation 2 ROM IC for 120 V specifications (P/N 2AR68050) Operation 1 ROM IC for 220 - 240 V specifications (P/N 2AR68060) Operation 2 ROM IC for 220 - 240 V specifications (P/N 2AR68070) Caution: • Turn the main switch off before disconnecting or inserting connectors. • Do not allow the flash tool assembly to make contact with any metal parts of the copier during firmware upgrading. Procedure 1. Enter the maintenance mode. 2. Execute maintenance item U000 to output a list of the current settings for maintenance items. 3. Exit the maintenance mode. 4. Turn the main switch off and disconnect the power plug. 5. Remove the screw holding the upper front cover. Remove the cover by shifting to the left. 6. Remove the three screws holding the operation unit lower cover and then the cover. 7. Fit the operation 1 ROM IC into the IC3 socket on the flash tool assembly. 8. Insert the connector of the flash data change harness into CN2 on the flash tool assembly. Operation 1 ROM IC Flash tool assembly CN2 Flash data change harness Figure 3-4-1 3-4-2 2AR 9. Insert the other connector of the flash data change harness into CN7 on the operation unit main PCB. CN7 Flash data change harness Operation unit main PCB Flash tool assembly Figure 3-4-2 10. Open the left 1 cover to prevent malfunctioning of the copier during the firmware upgrading. 11. Connect the power plug and turn the main switch on. Upgrading of the operation 1 ROM IC starts and LED2 on the flash tool assembly flashes for 1 minute. LED2 remains on when upgrading is complete. 12. Turn the main switch off. 13. Remove the operation 1 ROM IC from the flash tool assembly and fit the operation 2 ROM IC into the IC3 socket on the flash tool assembly. 14. Turn the main switch on. Upgrading of the operation 2 ROM IC starts and LED2 on the flash tool assembly flashes for 3 minutes. LED2 remains on when upgrading is complete. 15. Turn the main switch off. 16. Detach the connector of the flash data change harness from the operation unit main PCB. 17. Close the left 1 cover and refit the removed covers. 18. Turn the main switch on. 19. Enter the maintenance mode. 20. Execute maintenance item U000 to output a list of the current settings for maintenance items. 21. Compare the lists output in steps 2 and 20. If there are any differences, reenter the data in accordance with the values on the list output in step 2. 22. Exit the maintenance mode. 3-4-3 2AR 3-4-3 Adjustment-free variable resisters (VR) The variable resistors listed below are set at the factory prior to shipping and should not be adjusted in the field. • High-voltage transformer PCB: VR101, VR102, VR201, VR301 and VR302 • Power source PCB: VR2 • Laser diode PCB: VR1 3-4-4 2AR CONTENTS 3-5 Self Diagnostics 3-5-1 Self-diagnosis .................................................................................... 3-5-1 (1) Self-diagnostic function ............................................................... 3-5-1 Self diagnostic codes .................................................................. 3-5-2 2AR 3-5-1 Self-diagnosis (1) Self-diagnostic function This unit is equipped with a self-diagnostic function. When a problem is detected, copying is disabled and the problem displayed as a code consisting of “C” followed by a number between 010 and 924, indicating the nature of the problem. A message is also displayed requesting the user to call for service. After removing the problem, the self-diagnostic function can be reset by turning safety switches 1, 2 or 3 off and back on. Call for service. : 0123456789012345 C200 Figure 3-5-1 Service call code display 3-5-1 2AR 2AR-4 Self diagnostic codes Remarks Code Contents C005 Operation Unit Main PCB Communication Problem (to Fax Control PCB) Communication between the operation unit main PCB and the Fax control PCB cannot be normally performed. Defective Fax control PCB. Replace the Fax control PCB and check for correct operation. C006 Main PCB communication problem (to Fax Control PCB) Communication between the main PCB and the Fax control PCB cannot be normally performed. Defective Fax control PCB Replace the Fax control PCB and check for correct operation. C007 Checksum error (program area) Checksum error (softswitch area) The checksum value stored at power off does not match the checksum value found at power on. Defective Fax control PCB or SRAM. Replace the Fax control PCB and check for correct operation. 3-5-1-1 3-5-2 Causes Check procedures/ corrective measures 2AR Self diagnostic codes Remarks Code Contents C010 C011 C021 C022 C023 Causes Check procedures/ corrective measures RAM/ROM problem Read and write data does not match. Defective main PCB. Replace the main PCB and check for correct operation. Backup memory data problem Data in the specified area of the backup memory does not match the specified values. Problem with the backup memory data. Turn safety switch 1 off and back on and run maintenance item U020 to set the contents of the backup memory data again. Defective backup RAM. If the C011 is displayed after re-setting the backup memory contents, replace the backup RAM IC27. Operation unit main PCB communication problem There is no reply after 20 retries at communication. Poor contact of the connector terminals. Check the connection of connectors CN9 on the main PCB and CN8 on the operation unit main PCB, and the continuity across the connector terminals. Remedy or replace if necessary. Defective main PCB or operation unit main PCB. Replace the main PCB or operation unit main PCB and check for correct operation. Communication problem between the engine PCB and main PCB There is no reply after 20 retries at communication. Defective engine ROM IC. Replace the engine ROM IC37 on the main PCB and check for correct operation. Defective main PCB. Replace the main PCB and check for correct operation. Scanner control PCB communication problem There is no reply after 5 retries at communication. Poor contact of the connector terminals. Check the connection of connectors CN5 on the main PCB and CN9 on the scanner control PCB, and the continuity across the connector terminals. Remedy or replace if necessary. Defective main PCB or scanner control PCB. Replace the main PCB or scanner control PCB and check for correct operation. 3-5-3 3-5-2 2AR-1 Code Contents C024* Printer board communication problem There is no reply after 20 retries at communication. Causes Remarks Check procedures/ corrective measures Poor contact of the connector terminals. Check the connection of connector CN3 on the main PCB and the connector CN2 on the printer board. Repair or replace if necessary. Defective main PCB or printer board. Replace the main PCB or printer board and check for correct operation. C032* Large paper deck communication problem Communication errors from the communication microcomputer IC41 on the main PCB: No communication: there is no reply after 3 retries. Abnormal communication: a communication error (parity or checksum error) is detected five times in succession. Poor contact of the connector terminals. Check the connection of connectors CN11 on the main PCB and CN1 on the deck main PCB, and the continuity across the connector terminals. Remedy or replace if necessary. Defective main PCB. Replace the main PCB and check for correct operation. Defective deck main PCB. Replace the deck main PCB and check for correct operation. C032* Large paper deck sequence problem Operation start request is sent from the copier to the large paper deck while paper feed is disabled. Turn the power off and back on (reset request is sent from the copier to the large paper deck to cancel operation start request). Paper feed request is sent to the large paper deck before operation start request. Turn the power off and back on (reset request is sent from the copier to the large paper deck to cancel operation start request). * If the optional device is attached. 3-5-4 3-5-3 2AR Code Contents Causes Remarks Check procedures/ corrective measures C032* Paper feed desk communication problem An error code from the paper feed desk is detected eight times in succession. No communication: there is no reply after 3 retries. Abnormal communication: a communication error (parity or checksum error) is detected five times in succession. Poor contact of the connector terminals. Check the connection of connectors CN11 on the main PCB and CN5 on the desk main PCB, and the continuity across the connector terminals. Remedy or replace if necessary. Defective main PCB. Replace the main PCB and check for correct operation. Defective desk main PCB. Replace the desk main PCB and check for correct operation. C034* Finisher communication problem Communication errors from the communication microcomputer IC41 on the main PCB: No communication: there is no reply after 3 retries. Abnormal communication: a communication error (parity or checksum error) is detected five times in succession. Poor contact of the connector terminals. Check the connection of connectors CN10 on the copier main PCB and CN2 on the finisher main PCB, and the continuity across the connector terminals. Remedy or replace if necessary. Defective copier main PCB. Replace the copier main PCB and check for correct operation. Defective finisher main PCB. Replace the finisher main PCB and check for correct operation. * If the optional device is attached. 3-5-5 3-5-4 2AR-1 Code Contents Causes Remarks Check procedures/ corrective measures C035* Mailbox communication problem Communication errors from the communication microcomputer IC41 on the main PCB: No communication: there is no reply after 3 retries. Abnormal communication: a communication error (parity or checksum error) is detected five times in succession. The presence of the mailbox has been detected although the communication microcomputer IC41 on the main PCB did not detect the connection of the mailbox during initial communication. Poor contact of the connector terminals. Check the connection of the connector CN10 on the copier main PCB, connector CN1 on the mailbox main PCB and the connector on the signal cable connecting the mailbox and the copier, and the continuity across the connector terminals. Remedy or replace if necessary. Defective copier main PCB. Replace the copier main PCB and check for correct operation. Defective mailbox main PCB. Run a simulation of the mailbox (communication test mode). If there is any problem with the communication, replace the mailbox main PCB. C037 Communication microcomputer problem A problem is detected with the communication microcomputer IC41 on the main PCB. Defective main PCB. Replace the main PCB and check for correct operation. C040 SIMM problem SIMM inserted incorrectly. There is a problem with the data or address bus. SIMM inserted incorrectly. Check the insertion of the SIMM into connectors CN6 and CN7 on the main PCB. If the SIMM is incorrectly or insufficiently inserted, reinsert correctly (be sure to insert the first SIMM into CN6). Defective main PCB. Replace the main PCB and check for correct operation. Defective main PCB. Replace the main PCB and check for correct operation. C041 Bitmap problem There is a problem with the data or address bus of the bitmap DRAM. * If the optional device is attached. 3-5-6 3-5-5 2AR Code Contents Causes Remarks Check procedures/ corrective measures C042 Memory input interface problem Reading-in of an image does not complete within 10 s of the start of image transmission. Defective main PCB. Replace the main PCB and check for correct operation. C043 DMA problem DMA transmission of compressed, decompressed, rotated, relocated or blanked-out image data does not complete within the specified period of time. Defective main PCB. Replace the main PCB and check for correct operation. C104 Optical system problem After AGC, correct input is not obtained at CCD. Insufficient exposure lamp luminosity. Replace the exposure lamp or inverter PCB. Defective scanner control PCB. Replace the scanner control PCB. Incorrect shading position. Adjust the position of the contact glass (shading plate). If the problem still occurs, replace the scanner home position switch. CCD PCB output problem. Replace the ISU. Poor contact of the drive motor connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Defective drive motor rotation control circuit. Replace the drive motor. Defective drive transmission system. Check if the rollers and gears rotate smoothly. If not, grease the bushings and gears. Check for broken gears and replace if any. C200 Drive motor problem DM LOCK signal remains high for 1 s or longer, 1 s after the drive motor has turned on. 3-5-7 3-5-6 2AR-1 Code Contents C231* Desk drive motor problem DDM LOCK signal remains high for 2 s or longer, 1 s after the desk drive motor has turned on. C241 Upper lift motor problem When the drawer is inserted, the upper lift limit switch does not turn on within 4.6 s of the upper lift motor turning on. During copying, the upper lift limit switch does not turn on within 200 ms of the upper lift motor turning on. * If the optional device is attached. 3-5-8 3-5-7 Causes Remarks Check procedures/ corrective measures Poor contact of the desk drive motor connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Defective desk drive motor rotation control circuit. Replace the desk drive motor. Defective drive transmission system. Check if the rollers and gears rotate smoothly. If not, grease the bushings and gears. Check for broken gears and replace if any. Broken gears or couplings of the upper lift motor. Replace the upper lift motor. Defective upper lift motor. Check for continuity across the coil. If none, replace the upper lift motor. Poor contact of the upper lift motor connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Defective upper lift limit switch. Check if CN12-8 on the engine PCB goes low when the upper lift limit switch is turned off. If not, replace the upper lift limit switch. Poor contact of the upper lift limit switch connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. 2AR Code Contents C242 Lower lift motor problem When the drawer is inserted, the lower lift limit switch does not turn on within 4.6 s of the lower lift motor turning on. During copying, the lower lift limit switch does not turn on within 200 ms of the lower lift motor turning on. Causes Remarks Check procedures/ corrective measures Broken gears or couplings of the lower lift motor. Replace the lower lift motor. Defective lower lift motor. Check for continuity across the coil. If none, replace the lower lift motor. Poor contact of the lower lift motor connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Defective lower lift limit switch. Check if CN12-2 on the engine PCB goes low when the lower lift limit switch is turned off. If not, replace the lower lift limit switch. Poor contact of the lower lift limit switch connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. 3-5-9 3-5-8 2AR Code Contents C243* Desk upper lift motor problem When the drawer is inserted, the desk upper lift limit switch does not turn on within 4.6 s of the desk upper lift motor turning on. During copying, the desk upper lift limit switch does not turn on within 200 ms of the desk upper lift motor turning on. * If the optional device is attached. 3-5-10 3-5-9 Causes Remarks Check procedures/ corrective measures Broken gears or couplings of the desk upper lift motor. Replace the desk upper lift motor. Defective desk upper lift motor. Check for continuity across the coil. If none, replace the desk upper lift motor. Poor contact of the desk upper lift motor connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Defective desk upper lift limit switch. Check if CN1-5 on the desk main PCB goes low when the desk upper lift limit switch is turned off. If not, replace the desk upper lift limit switch. Poor contact of the desk upper lift limit switch connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. 2AR Code Contents C244* Desk lower lift motor problem When the drawer is inserted, the desk lower lift limit switch does not turn on within 4.6 s of the desk lower lift motor turning on. During copying, the desk lower lift limit switch does not turn on within 200 ms of the desk lower lift motor turning on. C310 Scanner carriage problem The home position is not correct when the power is turned on or at the start of copying using the bypass table. Causes Remarks Check procedures/ corrective measures Broken gears of couplings of the desk lower lift motor. Replace the desk lower lift motor. Defective desk lower lift motor. Check for continuity across the coil. If none, replace the desk lower lift motor. Poor contact of the desk lower lift motor connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Defective desk lower lift limit switch. Check if CN1-7 on the desk main PCB goes low when the desk lower lift limit switch is turned off. If not, replace the desk lower lift limit switch. Poor contact of the desk lower lift limit switch connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Poor contact of the connector terminals. Check the connection of connector CN4 on the scanner motor PCB and the continuity across the connector terminals. Remedy or replace if necessary. Defective scanner home position switch. Replace the scanner home position switch. Defective main PCB, scanner control PCB or scanner motor PCB. Replace the main PCB, scanner control PCB or scanner motor PCB and check for correct operation. Defective scanner motor. Replace the scanner motor. * If the optional device is attached. 3-5-11 3-5-10 2AR Remarks Check procedures/ corrective measures Code Contents C332 Scanner watchdog problem The main routine does not run within 8.192 ms of the main switch being turned on. Defective scanner control PCB. Replace the scanner control PCB and check for correct operation. C340 Original detection position problem The CPU IC5 in the scanner control PCB cannot store initial data from the original size sensor correctly. Poor contact of the connector terminals. Check the connection of connector CN8 on the scanner control PCB and the continuity across the connector terminals. Remedy or replace if necessary. Defective original size sensor. Replace the original size sensor. Defective main PCB or scanner control PCB. Replace the main PCB or scanner control PCB and check for correct operation. Poor contact of the polygon motor connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Defective polygon motor. Replace the LSU. Defective power source PCB. Check if 24 V DC is present at CN6-1 on the power source PCB. If not, replace the power source PCB. Poor contact of the polygon motor connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Defective polygon motor. Replace the LSU. Defective power source PCB. Check if 24 V DC is present at CN6-1 on the power source PCB. If not, replace the power source PCB. C400 C401 3-5-11 3-5-12 Polygon motor synchronization problem The polygon motor does not reach the stable speed within 20 s of the polygon motor remote signal turning on. Polygon motor steady-state problem The polygon motor rotation is not stable for 600 ms after the polygon motor rotation has been stabilized. Causes 2AR Code Contents C420 BD steady-state problem The VTC detects a BD error for 1000 ms during copying. C510 C610 Causes Remarks Check procedures/ corrective measures Defective laser diode. Replace the LSU. Defective polygon motor. Replace the LSU. Defective main PCB. Replace the main PCB. Main charger problem MC ALM signal is detected continuously for 400 ms when MC REM signal is turned on. Defective high-voltage transformer PCB. Replace the high-voltage transformer PCB. Leakage during main charging. Check and clean the main charger assembly. Broken fixing heater wire Warm-up does not end within 90 s. The secondary stabilization fixing temperature drops to 100°C/212°F or below. Fixing heater M or S installed incorrectly. Check and reinstall if necessary. Broken fixing heater M or S wire. Check for continuity. If none, replace fixing heater M or S. Poor contact of the fixing unit thermistor connector terminals. Check the connection of connector CN13-2 on the engine PCB and the continuity across the connector terminals. Remedy or replace if necessary. Broken fixing unit thermistor wire. Measure the resistance. If it is ∞ Ω, replace the fixing unit thermistor. Fixing unit thermistor installed incorrectly. Check and reinstall if necessary. Fixing unit thermostat triggered. Check for continuity. If none, replace the fixing unit thermostat. 3-5-13 3-5-12 2AR Code Contents C620 Abnormally low fixing temperature The fixing temperature drops to 100°C/212°F or below during copying. While the fixing heaters are turned on, the temperature does not change for 7 s or longer from 40°C/104°F or below. C630 C710 3-5-13 3-5-14 Causes Remarks Check procedures/ corrective measures Fixing heater M or S installed incorrectly. Check and reinstall if necessary. Broken fixing heater M or S wire. Check for continuity. If none, replace the fixing heater M or S. Poor contact of the fixing unit thermistor connector terminals. Check the connection of connector CN13-2 on the engine PCB and the continuity across the connector terminals. Remedy or replace if necessary. Broken fixing unit thermistor wire. Measure the resistance. If it is ∞ Ω, replace the fixing unit thermistor. Fixing unit thermistor installed incorrectly. Check and reinstall if necessary. Fixing unit thermostat triggered. Check for continuity. If none, replace the fixing unit thermostat. Abnormally high fixing temperature The fixing temperature exceeds 240°C/464°F. Shorted fixing unit thermistor. Measure the resistance. If it is ∞ Ω, replace the fixing unit thermistor. Broken fixing heater control circuit on the power source PCB. Replace the power source PCB. Toner sensor problem The toner sensor output voltage is outside the range of 0.5 to 4.5 V during toner control. The toner sensor control voltage cannot be set within the setting range when maintenance item U130 is run. Defective toner sensor. Replace the toner sensor. Poor contact of the toner sensor connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Developer problem. Replace the developer. 2AR Code Contents C730 Broken external temperature thermistor wire The input voltage is above 4.5 V (230 bits). C731 C740 Short-circuited external temperature thermistor The input voltage is below 0.5 V (25 bits). Image formation unit connector insertion problem Absence of the image formation unit is detected continuously for 1500 ms while there is no error on the copier. C801* Finisher paper conveying motor problem PCM LOCK signal is detected for 0.5 s or longer. Causes Remarks Check procedures/ corrective measures Poor contact of the humidity sensor PCB connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Defective external temperature thermistor. Replace the humidity sensor PCB. Poor contact of the humidity sensor PCB connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Defective external temperature thermistor. Replace the humidity sensor PCB. Image formation unit connector installed incorrectly. Reinstall the image formation unit connector if necessary. Defective image formation unit. Replace the image formation unit. The paper conveying motor connector makes poor contact. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. The paper conveying motor malfunctions. Replace the paper conveying motor and check for correct operation. Defective finisher main PCB. Replace the finisher main PCB and check for correct operation. * If the optional device is attached. 3-5-15 3-5-14 2AR Code Contents C803* Finisher paper conveying belt problem An on-to-off or off-to-on state change of the paper conveying belt home position sensor is not detected within 2 s of the paper conveying belt clutch turning on. C814* Finisher tray elevation motor problem The sort tray is not detected in the home position within 30 s of the start of the tray elevation motor rotation. * If the optional device is attached. 3-5-16 3-5-15 Causes Remarks Check procedures/ corrective measures The paper conveying belt is out of phase. Adjust the paper conveying belt so that it is in phase and check for correct operation. The paper conveying belt clutch malfunctions. Replace the paper conveying belt clutch and check for correct operation. The paper conveying belt home position sensor malfunctions. Replace the paper conveying belt home position sensor and check for correct operation. The paper conveying belt home position sensor connector makes poor contact. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. The internal tray is incorrectly inserted. Check whether the internal tray unit or front cover catches are damaged. The tray elevation motor connector makes poor contact. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. The tray elevation motor malfunctions. Replace the tray elevation motor and check for correct operation. Defective finisher main PCB. Replace the finisher main PCB and check for correct operation. 2AR Code Contents C817* Finisher front jogger motor problem While the front jogger is not detected in the home position, the front jogger home position sensor does not detect the jogger within 1.5 s of the start of front jogger motor clockwise rotation. After the front jogger is detected in the home position, the front jogger home position sensor still detects the jogger within 0.5 s of the start of front jogger motor counterclockwise rotation. Causes Remarks Check procedures/ corrective measures The front jogger motor connector makes poor contact. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. The front jogger motor malfunctions. Replace the front jogger motor and check for correct operation. The front jogger home position sensor connector makes poor contact. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. The front jogger home position sensor malfunctions. Replace the front jogger home position sensor and check for correct operation. Defective finisher main PCB. Replace the finisher main PCB and check for correct operation. * If the optional device is attached. 3-5-16 3-5-17 2AR Code Contents C818* Finisher rear jogger motor problem While the rear jogger is not detected in the home position, the rear jogger home position sensor does not detect the jogger within 1.5 s of the start of rear jogger motor clockwise rotation. After the rear jogger is detected in the home position, the rear jogger home position sensor still detects the jogger within 0.5 s of the start of rear jogger motor counterclockwise rotation. C822* Finisher stapler problem The stapler home position sensor does not change state from non-detection to detection within 0.2 s of the start of stapler motor counterclockwise (forward) rotation. During initialization, the stapler home position sensor does not change state from non-detection to detection within 0.6 s of the start of stapler motor clockwise (reverse) rotation. * If the optional device is attached. 3-5-18 3-5-17 Causes Remarks Check procedures/ corrective measures The rear jogger motor connector makes poor contact. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. The rear jogger motor malfunctions. Replace the rear jogger motor and check for correct operation. The rear jogger home position sensor connector makes poor contact. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. The rear jogger home position sensor malfunctions. Replace the rear jogger home position sensor and check for correct operation. Defective finisher main PCB. Replace the finisher main PCB and check for correct operation. The stapler connector makes poor contact. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. The stapler malfunctions. a) The stapler is blocked with a staple. b) The stapler is broken. a) Remove the stapler cartridge, and check the cartridge and the stapling section of the stapler. b) Replace the stapler and check for correct operation. Defective finisher main PCB. Replace the finisher main PCB and check for correct operation. 2AR Code Contents Causes Remarks Check procedures/ corrective measures C850* Mailbox drive motor problem While the mailbox drive motor is driving, synchronization signals do not synchronize continually for 464 ms (motor lockup). Defective mailbox drive motor or mailbox main PCB. Run a simulation of the mailbox (communication test mode). If there is any problem with the communication, replace the mailbox drive motor or the mailbox main PCB and check for correct operation. C920* Deck paper conveying motor problem No pulse is input within 500 ms of the start-up. No pulse is input within 100 ms of the previous pulse input. The deck paper conveying motor connector makes poor contact. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Defective deck paper conveying motor PCB. Replace the deck paper conveying motor PCB and check for correct operation. The deck paper conveying motor does not rotate correctly (the motor is overloaded). Check the gears and remedy if necessary. Paper deck motor 1 connector makes poor contact. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Paper deck motor 1 does not rotate correctly (the motor is overloaded). Check the gears and remedy if necessary. C921* Paper deck motor 1 problem A motor over-current signal is detected continuously for 1 s or longer. * If the optional device is attached. 3-5-19 3-5-18 2AR Code Contents Causes Remarks Check procedures/ corrective measures C922* Paper deck motor 2 problem A motor over-current signal is detected continuously for 1 s or longer. Paper deck motor 2 connector makes poor contact. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Paper deck motor 2 does not rotate correctly (the motor is overloaded). Check the gears and remedy if necessary. C923* Right lift position problem Deck level switch 2 does not turn on within 20 s of paper deck motor 2 turning on. Deck level switch 2 connector makes poor contact. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. C924* Left lift position problem Deck level switch 1 does not turn on within 20 s of paper deck motor 1 turning on. Deck level switch 1 connector makes poor contact. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. * If the optional device is attached. 3-5-20 3-5-19 2AR CONTENTS 3-6 Troubleshooting 3-6-1 Image formation problems ................................................................. 3-6-1 (1) No image appears (entirely white). .............................................. 3-6-3 (2) No image appears (entirely black). .............................................. 3-6-4 (3) Image is too light. ........................................................................ 3-6-5 (4) Background is visible. .................................................................. 3-6-5 (5) A white line appears longitudinally. ............................................. 3-6-6 (6) A black line appears longitudinally. ............................................. 3-6-6 (7) A black line appears laterally. ...................................................... 3-6-7 (8) One side of the copy image is darker than the other. .................. 3-6-7 (9) Black dots appear on the image. ................................................. 3-6-8 (10) Image is blurred. .......................................................................... 3-6-8 (11) The leading edge of the image is consistently misaligned with the original. .......................................................................... 3-6-9 (12) The leading edge of the image is sporadically misaligned with the original. .......................................................................... 3-6-9 (13) Paper creases. .......................................................................... 3-6-10 (14) Offset occurs. ............................................................................ 3-6-10 (15) Image is partly missing. ............................................................. 3-6-11 (16) Fixing is poor. ............................................................................ 3-6-11 (17) Image is out of focus. ................................................................ 3-6-12 (18) Image center does not align with the original center. ................ 3-6-12 (19) Image is not square. .................................................................. 3-6-13 (20) Image contrast is low (carrier scattering). ................................. 3-6-13 (21) Image is distorted at 32 mm from the trailing edge of the paper. ........................................................................... 3-6-13-1 3-6-2 Paper misfeeds ................................................................................ 3-6-14 (1) A paper jam in the paper feed or conveying section is indicated when the main switch is turned on. ............................ 3-6-14 (2) A paper jam in the paper feed section is indicated during copying (no paper feed from copier upper drawer). .................. 3-6-15 (3) A paper jam in the paper feed section is indicated during copying (no paper feed from copier lower drawer). ................... 3-6-15 (4) A paper jam in the paper feed section is indicated during copying (jam in copier vertical paper conveying section). ......... 3-6-16 (5) A paper jam in the paper feed section is indicated during copying (multiple sheets in paper feed section). ....................... 3-6-16 (6) A paper jam in the paper feed section is indicated during copying (multiple sheets in copier vertical conveying section). ..... 3-6-17 (7) A paper jam in the paper conveying section is indicated during copying (jam in registration/transfer section). ................. 3-6-17 (8) A paper jam in the fixing section is indicated during copying (jam in fixing section). ................................................................ 3-6-17 3-6-3 PCB terminal voltages ..................................................................... 3-6-18 (1) Power source PCB .................................................................... 3-6-18 (2) Engine PCB ............................................................................... 3-6-20 (3) Main PCB .................................................................................. 3-6-27 2AR (4) Scanner control PCB ................................................................. (5) Scanner motor PCB .................................................................. (6) CCD PCB .................................................................................. (7) Operation unit main PCB ........................................................... (8) Operation unit left PCB .............................................................. (9) Operation unit right PCB ........................................................... (10) LCD ........................................................................................... 3-6-4 Electrical problems .......................................................................... (1) The machine does not operate when the main switch is turned on. .................................................................................. (2) The drive motor does not operate (C200). ................................ (3) The scanner motor does not operate. ....................................... (4) The upper lift motor does not operate (C241). .......................... (5) The lower lift motor does not operate (C242). ........................... (6) The toner feed motor does not operate. .................................... (7) The paper conveying section fan motor does not operate. ....... (8) Cooling fan motor 1 does not operate at all or does not turn at full speed. .............................................................................. (9) Cooling fan motor 2 does not operate at all or does not turn at full speed. .............................................................................. (10) The upper paper feed clutch does not operate. ........................ (11) The lower paper feed clutch does not operate. ......................... (12) Feed clutch 1 does not operate. ................................................ (13) Feed clutch 2 does not operate. ................................................ (14) Feed clutch 3 does not operate. ................................................ (15) The registration clutch does not operate. .................................. (16) The cleaning lamp does not turn on. ......................................... (17) The exposure lamp does not turn on. ........................................ (18) The exposure lamp does not turn off. ........................................ (19) Fixing heater M or S does not turn on (C620). .......................... (20) Fixing heater M or S does not turn off (fixing unit thermostat triggered; C630). .................................... (21) Main charging is not performed (C510). .................................... (22) Transfer charging is not performed. .......................................... (23) No developing bias is output. .................................................... (24) The original size is not detected. ............................................... (25) The original size is not detected correctly. ................................ (26) The message requesting paper to be loaded is shown when paper is present in the upper drawer. ........................................ (27) The message requesting paper to be loaded is shown when paper is present in the lower drawer. ........................................ (28) The size of paper in the upper drawer is not displayed correctly. .................................................................................... (29) The size of paper in the lower drawer is not displayed correctly. .................................................................................... (30) A paper jam in the paper feed or paper conveying section is indicated when the main switch is turned on. ........................ (31) The message requesting covers to be closed is displayed when the front, left 1 and left 2 covers are closed. .................... (32) Others. ....................................................................................... 3-6-32 3-6-35 3-6-37 3-6-39 3-6-42 3-6-43 3-6-44 3-6-45 3-6-45 3-6-45 3-6-46 3-6-46 3-6-46 3-6-47 3-6-47 3-6-47 3-6-47 3-6-48 3-6-48 3-6-48 3-6-48 3-6-49 3-6-49 3-6-49 3-6-49 3-6-50 3-6-50 3-6-50 3-6-50 3-6-51 3-6-51 3-6-51 3-6-52 3-6-52 3-6-52 3-6-53 3-6-53 3-6-54 3-6-54 3-6-54 2AR 3-6-5 Mechanical problems ....................................................................... (1) No primary paper feed. .............................................................. (2) No secondary paper feed. ......................................................... (3) Skewed paper feed. .................................................................. (4) The scanner does not travel. ..................................................... (5) Multiple sheets of paper are fed at one time. ............................ (6) Paper jams. ............................................................................... (7) Toner drops on the paper conveying path. ................................ (8) Abnormal noise is heard. ........................................................... 3-6-55 3-6-55 3-6-55 3-6-55 3-6-56 3-6-56 3-6-56 3-6-56 3-6-56 2AR 3-6-1 Image formation problems (1) No image appears (entirely white). (2) No image appears (entirely black). See page 3-6-3 See page 3-6-4 See page 3-6-5 (5) A white line appears longitudinally. (6) A black line appears longitudinally. See page 3-6-6 See page 3-6-6 (4) Background is visible. See page 3-6-5 (7) A black line appears laterally. See page 3-6-7 (10) Image is blurred. See page 3-6-8 (8) One side of the copy image is darker than the other. (3) Image is too light. (9) Black dots appear on the image. See page 3-6-7 See page 3-6-8 (11) The leading edge of the image is consistently misaligned with the original. (12) The leading edge of the image is sporadically misaligned with the original. See page 3-6-9 See page 3-6-9 3-6-1 2AR-1 (13) Paper creases. See page 3-6-10 (16) Fixing is poor. (14) Offset occurs. See page 3-6-10 (17) Image is out of focus. (15) Image is partly missing. See page 3-6-11 (18) Image center does not align with the original center. See page 3-6-11 See page 3-6-12 See page 3-6-12 (19) Image is not square. (20) Image contrast is low (carrier scattering). (21) Image is distorted at 32 mm from the trailing edge of the paper. 32 mm See page 3-6-13 3-6-2 See page 3-6-13 See page 3-6-13-1 2AR (1) No image appears (entirely white). Causes 1. No transfer charging. Causes Check procedures/corrective measures 1. No transfer charging. A. Broken transfer wire. Replace or repair the wire. B. The connector terminals of the high-voltage transformer PCB make poor contact. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. C. Defective main PCB. Check if CN2-B53 on the main PCB goes low when maintenance item U101 is run. If not, replace the main PCB. D. Defective engine PCB. Check if CN9-9 on the engine PCB goes low when CN2-B53 on the main PCB goes low while maintenance item U101 is run. If not, replace the engine PCB. E. Defective high-voltage transformer PCB. Check if transfer charging takes place when CN1-6 on the high-voltage transformer PCB goes low while maintenance item U101 is run. If not, replace the high-voltage transformer PCB. 3-6-3 2AR (2) No image appears (entirely black). Causes 1. No main charging. 2. Exposure lamp fails to light. Causes Check procedures/corrective measures 1. No main charging. A. Broken main charger wire. Replace the wire. B. Leaking main charger housing. Clean the main charger wire and shield grid. C. The connector terminals of the high-voltage transformer PCB make poor contact. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. D. Defective main PCB. Check if CN2-B58 on the main PCB goes low when maintenance item U100 is run. If not, replace the main PCB. E. Defective engine PCB. Check if CN9-14 on the engine PCB goes low when CN2-B58 on the main PCB goes low while maintenance item U100 is run. If not, replace the engine PCB. F. Defective high-voltage transformer PCB. Check if main charging takes place when CN1-1 on the high-voltage transformer PCB goes low while maintenance item U100 is run. If not, replace the high-voltage transformer PCB. 2. Exposure lamp fails to light. A. The connector terminals of the exposure lamp make poor contact. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. B. Defective inverter PCB. Check if the exposure lamp lights when CN1-5 and 1-6 on the inverter PCB go low while maintenance item U061 is run. If not, replace the inverter PCB. C. Defective scanner control PCB. Check if CN2-12 on the scanner control PCB goes low when maintenance item U061 is run. If not, replace the scanner control PCB. 3-6-4 2AR (3) Image is too light. Causes Causes 1. Insufficient toner. 2. Deteriorated developer. 3. Dirty or deteriorated drum. Check procedures/corrective measures 1. Insufficient toner. If the display shows the message requesting toner replenishment, replace the cartridge. 2. Deteriorated developer. Check the number of copies made with the current developer. If it has reached the specified limit, replace the developer. 3. Dirty or deteriorated drum. Clean the drum or, if the maintenance level has been reached, replace the drum (see page 3-3-47). (4) Background is visible. Causes 1. Deteriorated developer. Causes 1. Deteriorated developer. Check procedures/corrective measures Check the number of copies made with the current developer. If it has reached the specified limit, replace the developer. 3-6-5 2AR (5) A white line appears longitudinally. Causes 1. Dirty or flawed main charger wire. 2. Foreign matter in the image formation unit. 3. Flawed drum. 4. Dirty shading plate. Causes Check procedures/corrective measures 1. Dirty or flawed main charger wire. Clean the main charger wire or, if it is flawed, replace it. 2. Foreign matter in the image formation unit. Check if the magnetic brush is formed uniformly. If not, replace the developer. 3. Flawed drum. Replace the drum (see page 3-3-47). 4. Dirty shading plate. Clean the shading plate. (6) A black line appears longitudinally. Causes 1. Dirty contact glass. 2. Dirty or flawed drum. 3. Deformed or worn cleaning blade. 4. Dirty scanner mirror. Causes Check procedures/corrective measures 1. Dirty contact glass. Clean the contact glass. 2. Dirty or flawed drum. Clean the drum or, if it is flawed, replace it (see page 3-3-47). 3. Deformed or worn cleaning blade. Replace the cleaning blade (see page 3-3-54). 4. Dirty scanner mirror. Clean the scanner mirror. 3-6-6 2AR (7) A black line appears laterally. Causes 1. Flawed drum. 2. Dirty developing section. 3. Leaking main charger housing. Causes Check procedures/corrective measures 1. Flawed drum. Replace the drum (see page 3-3-47). 2. Dirty developing section. Clean any part contaminated with toner or carrier in the developing section. 3. Leaking main charger housing. Clean the main charger wire and shield grid. (8) One side of the copy image is darker than the other. Causes Causes 1. Dirty main charger wire. 2. Defective exposure lamp. Check procedures/corrective measures 1. Dirty main charger wire. Clean the main charger wire or, if it is extremely dirty, replace it. 2. Defective exposure lamp. Check if the exposure lamp light is distributed evenly. If not, replace the exposure lamp (see page 3-3-24). 3-6-7 2AR (9) Black dots appear on the image. Causes 1. Dirty or flawed drum. 2. Deformed or worn cleaning blade. Causes Check procedures/corrective measures 1. Dirty or flawed drum. Clean the drum or, if it is flawed, replace it (see page 3-3-47). 2. Deformed or worn cleaning blade. Replace the cleaning blade (see page 3-3-54). (10) Image is blurred. Causes 1. Scanner moves erratically. 2. Deformed press roller. 3. Paper conveying section drive problem. Causes Check procedures/corrective measures 1. Scanner moves erratically. Check if there is any foreign matter on the front and rear scanner rails. If any, remove it. 2. Deformed press roller. Replace the press roller (see page 3-3-64). 3. Paper conveying section drive problem. Check the gears and belts and, if necessary, grease them. 3-6-8 2AR (11) The leading edge of the image is consistently misaligned with the original. Causes 1. Misadjusted leading edge registration. 2. Misadjusted scanner leading edge registration. Causes Check procedures/corrective measures 1. Misadjusted leading edge registration. Readjust the leading edge registration (see pages 3-3-18 and 19). 2. Misadjusted scanner leading edge registration. Readjust the scanner leading edge registration (see page 3-3-40.) (12) The leading edge of the image is sporadically misaligned with the original. Causes 1. Registration clutch, or upper or lower paper feed clutch installed or operating incorrectly. Causes 1. Registration clutch, or upper or lower paper feed clutch installed or operating incorrectly. Check procedures/corrective measures Check the installation position and operation of the registration clutch and upper and lower paper feed clutches. If any of them operates incorrectly, replace it. 3-6-9 2AR (13) Paper creases. Causes 1. Paper curled. 2. Paper damp. 3. Defective fixing unit pressure springs. Causes Check procedures/corrective measures 1. Paper curled. Check the paper storage conditions. 2. Paper damp. Check the paper storage conditions. 3. Defective fixing unit pressure springs. Replace the fixing unit pressure springs. (14) Offset occurs. Causes 1. Defective cleaning blade. 3-6-10 Causes 1. Defective cleaning blade. Check procedures/corrective measures Replace the cleaning blade (see page 3-3-54). 2AR (15) Image is partly missing. Causes 1. Paper damp. 2. Paper creased. 3. Drum condensation. 4. Flawed drum. Causes Check procedures/corrective measures 1. Paper damp. Check the paper storage conditions. 2. Paper creased. Replace the paper. 3. Drum condensation. Clean the drum (see page 3-3-50). 4. Flawed drum. Replace the drum (see page 3-3-47). (16) Fixing is poor. Causes 1. Wrong paper. 2. Defective fixing unit pressure springs. 3. Flawed press roller. Causes Check procedures/corrective measures 1. Wrong paper. Check if the paper meets specifications. 2. Defective fixing unit pressure springs. Replace the fixing unit pressure springs. 3. Flawed press roller. Replace the press roller (see page 3-3-64). 3-6-11 2AR (17) Image is out of focus. Causes 1. Defective image scanning unit. Causes Check procedures/corrective measures 1. Defective image scanning unit. (18) Image center does not align with the original center. Replace the image scanning unit. Causes 1. Misadjusted center line of image printing. 2. Misadjusted scanner center line. 3. Original placed incorrectly. Causes Check procedures/corrective measures 1. Misadjusted center line of image printing. Readjust the center line of image printing (see page 3-3-20). 2. Misadjusted scanner center line. Readjust the scanner center line (see page 3-3-41). 3. Original placed incorrectly. Place the original correctly. 3-6-12 2AR (19) Image is not square. Causes 1. Laser scanner unit positioned incorrectly. 2. Image scanning unit positioned incorrectly. Causes Check procedures/corrective measures 1. Laser scanner unit positioned incorrectly. Adjust the installation position of the laser scanner unit (see page 3-3-35). 2. Image scanning unit positioned incorrectly. Adjust the installation position of the image scanning unit (see page 3-3-37). (20) Image contrast is low (carrier scattering). Causes 1. No developing bias output. Causes Check procedures/corrective measures 1. No developing bias output. A. Developing bias wire makes poor contact. Check the developing bias wire. If there are any problems, replace it. B. Defective main PCB. Check if CN2-B55 on the main PCB goes low when maintenance item U030 is run. If not, replace the main PCB. C. Defective high-voltage transformer PCB. Check if developing bias is output when CN1-4 on the high-voltage transformer PCB is low while maintenance item U030 is run. If not, replace the high-voltage transformer PCB. 3-6-13 2AR-1 (21) Image is distorted at 32 mm from the trailing edge of the paper. Causes 1. Misadjusted fixing pressure. 32 mm Causes 1. Misadjusted fixing pressure. 3-6-13-1 3-6-14 Check procedures/corrective measures Readjust the fixing pressure at the machine front or rear according to the direction of the distortion of the image (see page 3-3-66). 2AR-1 This page is intentionally left blank. 3-6-15 2AR 3-6-2 Paper misfeeds Problem Causes/check procedures (1) A paper jam in the paper feed or conveying section is indicated when the main switch is turned on. A piece of paper torn from copy paper is caught around feed switch 1/2/3 or the registration switch. Check and remove if any. Defective feed switch 1. With 5 V DC present at CN15-6 on the engine PCB, check if CN15-5 on the engine PCB remains low when feed switch 1 is turned on and off. If it does, replace feed switch 1. Defective feed switch 2. With 5 V DC present at CN15-9 on the engine PCB, check if CN15-8 on the engine PCB remains low when feed switch 2 is turned on and off. If it does, replace feed switch 2. Defective feed switch 3. With 5 V DC present at CN15-12 on the engine PCB, check if CN15-11 on the engine PCB remains low when feed switch 3 is turned on and off. If it does, replace feed switch 3. Defective registration switch. With 5 V DC present at CN8-26 on the engine PCB, check if CN8-25 on the engine PCB remains low when the registration switch is turned on and off. If it does, replace the registration switch. 3-6-14 Corrective measures 2AR Problem (2) A paper jam in the paper feed section is indicated during copying (no paper feed from copier upper drawer). (3) A paper jam in the paper feed section is indicated during copying (no paper feed from copier lower drawer). Causes/check procedures Corrective measures Paper in the upper drawer is extremely curled. Change the paper. Check if the paper feed pulley, separation pulley or forwarding pulley of the upper drawer is deformed. Check visually and replace any deformed pulleys. Broken feed switch 1 actuator. Check visually and replace feed switch 1 if the actuator is broken. Defective feed switch 1. With 5 V DC present at CN15-6 on the engine PCB, check if CN15-5 on the engine PCB goes low when feed switch 1 is turned on. If not, replace feed switch 1. Check if the upper paper feed clutch malfunctions. Check and remedy if necessary. Electrical problem with the upper paper feed clutch. Check (see page 3-6-48). Paper in the lower drawer is extremely curled. Change the paper. Check if the paper feed pulley, separation pulley or forwarding pulley of the lower drawer is deformed. Check visually and replace any deformed pulleys. Broken feed switch 2 actuator. Check visually and replace feed switch 2 if the actuator is broken. Defective feed switch 2. With 5 V DC present at CN15-9 on the engine PCB, check if CN15-8 on the engine PCB goes low when feed switch 2 is turned on. If not, replace feed switch 2. Check if the lower paper feed clutch malfunctions. Check and remedy if necessary. Electrical problem with the lower paper feed clutch. Check (see page 3-6-48). 3-6-15 2AR Problem (4) A paper jam in the paper feed section is indicated during copying (jam in copier vertical paper conveying section). (5) A paper jam in the paper feed section is indicated during copying (multiple sheets in paper feed section). 3-6-16 Causes/check procedures Corrective measures Broken registration switch actuator. Check visually and replace the registration switch if the actuator is broken. Defective registration switch. With 5 V DC present at CN8-26 on the engine PCB, check if CN8-25 on the engine PCB goes low when the registration switch is turned on. If not, replace the registration switch. Broken feed switch 1 actuator. Check visually and replace feed switch 1 if the actuator is broken. Defective feed switch 1. With 5 V DC present at CN15-6 on the engine PCB, check if CN15-5 on the engine PCB goes low when feed switch 1 is turned on. If not, replace feed switch 1. Broken feed switch 2 actuator. Check visually and replace feed switch 2 if the actuator is broken. Defective feed switch 2. With 5 V DC present at CN15-9 on the engine PCB, check if CN15-8 on the engine PCB goes low when feed switch 2 is turned on. If not, replace feed switch 2. Check if the feed pulleys and feed rollers 1 and 2 do not contact each other. Check visually and remedy if necessary. Check if the feed pulleys and feed rollers 1 and 2 are deformed. Remedy or replace if necessary. Check if the feed pulleys and feed rollers 1 and 2 are deformed. Remedy or replace if necessary. Check if the feed pulleys and feed rollers 1 and 2 do not contact each other. Check visually and remedy if necessary. Check if the feed guides are deformed. Check visually and remedy if necessary. 2AR Problem Causes/check procedures Corrective measures (6) A paper jam in the paper feed section is indicated during copying (multiple sheets in copier vertical conveying section). Check if the feed guides are deformed. Check visually and remedy if necessary. (7) A paper jam in the paper conveying section is indicated during copying (jam in registration/ transfer section). Check if the registration clutch malfunctions. Check visually and remedy if necessary. Electrical problem with the registration clutch. Check (see page 3-6-49). Check if the left and right registration rollers contact each other. Check visually and remedy if necessary. Check if the left and right feed rollers contact each other. Check visually and remedy if necessary. (8) A paper jam in the fixing section is indicated during copying (jam in fixing section). Check if the registration clutch malfunctions. Check and remedy if necessary. Electrical problem with the registration clutch. Check (see page 3-6-49). Check if the left and right registration rollers contact each other. Check visually and remedy if necessary. Check if the left and right feed rollers contact each other. Check visually and remedy if necessary. Check if the fixing unit front right and front left guides are deformed. Remedy or replace if necessary. Check if the press roller is extremely dirty or deformed. Clean or replace if necessary. Check if the heat roller separation claws are dirty or deformed. Clean or replace if necessary. Check if the heat roller and its separation claws contact each other. Remedy if the separation claw springs are out of place. 3-6-17 2AR 3-6-3 PCB terminal voltages Precautions • When handling PCBs, do not touch connectors with bare hands or damage the board. • Do not touch PCBs containing ICs with bare hands or any object prone to static charge. • Store PCBs wrapped in aluminum foil, conductive sponge rubber, or similar material. 1 1 2 TB4 TB3 TB1 3-6-18 TB2 18 2 30 CN5 CN3 2 TB5 CN8 1 1 1 CN6 17 4 CN4 1 4 CN1 2 1 6 1 CN2 CN7 3 29 (1) Power source PCB 2AR Terminals (CN) Voltage TB1 TB2 TB3 TB4 1-3 1-1 1-4 1-1 2-1 2-2 2-3 3-1, 2 3-4 3-5, 6 3-7 3-8 3-23 3-24 3-25, 26 3-27 3-28 3-29 3-30 4-1 4-4 5-1, 2 5-3, 4, 5, 6 5-7 5-8 5-9 3-12 3-12 3-12 3-18, 19 3-20, 21 3-10, 11 3-22 3-11 3-12 3-13 3-14, 15 3-14, 15 3-16, 17 3-16, 17 3-14 4-2 4-3 5-14, 15 5-10, 18 120 V AC 220 – 240 V AC 120 V AC 220 – 240 V AC 120 V AC 220 – 240 V AC 120 V AC 220 – 240 V AC 5 V DC 0/5 V DC 0/5 V DC 24 V DC 24 V DC 5 V DC 24 V DC 24 V DC 5 V DC 5 V DC 5 V DC 3.4 V DC 5 V DC 3.4 V DC +12 V DC 24 V DC 5 V DC 24 V DC 24 V DC 5-13 5-12 5-16 5 V DC 5 V DC 24 V DC 5-17 5-11 5 V DC 6-1 6-2 24 V DC Remarks AC supply, input AC supply for MSW, output AC supply for H2, output AC supply for H1, output 5 V DC supply, input H1 on/off, input H2 on/off, input 24 V DC supply for SRDF*, output 24 V DC supply for EPCB, output 5 V DC supply for SRDF*, output 24 V DC supply for SMPCB, output 24 V DC supply for SSW1, output 5 V DC supply for EPCB, output 5 V DC supply for SMPCB, output 5 V DC supply for SCPCB, output 3.4 V DC supply for SCPCB, output 5 V DC supply for MPCB, output 3.4 V DC supply for MPCB, output +12 V DC supply for SCPCB, output 24 V DC supply for OMPCB, output 5 V DC supply for OMPCB, output 24 V DC supply for mailbox*, output 24 V DC supply for finisher*, output 5 V DC supply for mailbox*, output 5 V DC supply for finisher*, output 24 V DC supply for large paper deck*/ paper feed desk*, output 5 V DC supply for large paper deck*/ paper feed desk*, output 24 V DC supply for PM, output * Optional. 3-6-19 2AR (2) Engine PCB L4 D4 +1 3 1 8 C3 1 2 IC4 CN2 5 8 1 2 IC3 8 CN4 A D12 21 22 20 KA D11 C K A Q5 E K1 B 5 12 C C C C D5 1 1 3 1 IC1 A12 B1 8 CN10 9 CN14 K K K IC9 5 BE Q4 1 BE Q3 11 10 CN15 9 BE Q2 C4 13 2 1 D10 A A A BE D1 D2 D3 Q1 + CN5 D9 B1 A10 1 IC6 23 24 9 9 1 CN7 11 D8 CN11 1 1 IC7 IC13 D6 2 1 D7 B10 1 A1 IC2 L2 IC5 1 R1 R2 L8 L3 10 L1 1 Q8 Q10 Q12 Q14 Q16 Q18 4 4 4 4 4 4 4 4 4 4 4 4 4 CN16 1 1 1 1 1 1 1 1 1 1 1 1 1 Q7 Q9 Q11 Q13 Q15 Q17 CN6 10 9 D13 A1 B12 + + 8 1 CN1 L5 L6 CN12 C1 C2 2 1 12 11 1 14 Q6 R 116 B10 A10 9 CN9 B1 A1 3-6-20 R115 2 1 16 15 IC12 1 IC11 1 IC10 1 L7 R120 R117 CN8 1 2 CN13 29 30 1 4 R129 R128 R127 R126 R125 R124 R123 R122 2AR Terminals (CN) Voltage 1-1 1-5 1-6 1-7 1-8 2-1 1-2 1-4 1-4 1-4 1-4 2-13 24 V DC 5 V DC 0/5 V DC 0/5 V DC 5 V DC 0/5 V DC 2-2 2-3 2-4 2-5 2-6 2-13 2-11 2-11 2-11 2-11 0/5 V DC 0/5 V DC 0/24 V DC 0/5 V DC 5 V DC 2-7 2-8 2-9 2-10 2-12 2-14 2-15 2-16 2-19, 24 2-11 2-11 2-11 2-11 2-11 2-13 2-13 2-13 2-11 0/24 V DC (pulse) 0/24 V DC (pulse) 0/24 V DC (pulse) 0/24 V DC (pulse) 24 V DC 5 V DC 0/5 V DC 5 V DC 24 V DC 3-A2 3-A3 3-A4 3-A5 3-A6 3-A7 3-A8 3-A9 3-A10 3-A11 3-A12 3-A13 3-A14 3-A15 3-A16 3-A17 3-A18 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC *1: Optional. 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC Remarks 24 V DC supply for MPCB, input 5 V DC supply for MPCB, input H2 on/off, output H1 on/off, output 5 V DC supply for EPCB, output Feedshift unit*1/eject unit*1 connected signal, input FSSW*1 on/off, input FSSOL2*1 latch-on signal, output FSFM*1 on/off, output FSSOL1*1 latch-on signal, output FSSOL1*1, FSSOL2*1 release signal, output _ FSM*1 coil energization pulse, output (B) FSM*1 coil energization pulse, output (B) _ FSM*1 coil energization pulse, output (A) FSM*1 coil energization pulse, output (A) 24 V DC supply for FSPCB*1, output 5 V DC supply for FSPCB*1, output ESW*1 on/off, input 5 V DC supply for ESW*1, output 24 V DC supply for feedshift unit*1/ eject unit*1, output CLM-U on/off, input CLM-L on/off, input BYPFCL*2 on/off, input FCL1 on/off, input FCL2 on/off, input FCL3 on/off, input PFCL-U on/off, input PFCL-L on/off, input DUPCL*1 on/off, input DUPPCSW*1 on/off, output Duplex unit*1 connected signal, output ETTH detection voltage, output EHUMSENS detection voltage, output FSW1 on/off, output FSW2 on/off, output FSW3 on/off, output FSW3 on/off, output *2: Optional for 120 V specifications only. 3-6-21 2AR-1 Terminals (CN) 3-A27 3-A29 3-A31 3-A32 3-A46 3-A47 3-A48 3-A49 3-A50 3-A51 3-A52 3-A53 3-A54 3-A55 3-A56 3-A57 3-A58 3-A59 3-A60 3-B1 3-B4 3-B5 3-B6 3-B7 3-B8 3-B9 3-B10 3-B11 3-B12 3-B13 3-B14 3-B15 3-B16 3-B17 3-B18 3-B19 3-B20 3-B21 3-B22 3-B23 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 *1: Optional. 3-6-22 Voltage 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0 – 15 V DC 0/5 V DC 24 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 5/0 V DC 0/5 V DC 5/0 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC Remarks MMD*2 serial signal, input MMD*2 serial signal, output MMD*2 connected signal, output MMD*2 count signal, input FTH detection voltage, output CFM1, CFM2 HIGH SPEED signal, input CFM1, CFM2 LOW SPEED signal, input Total counter on/off, output Total counter connected signal, output Key counter*1 connected signal, output Key card*2 on/off, input MSW on/off, input FUSW*1 on/off, input TFM drive control signal (+), input TFM drive control signal (–), input DEV DET signal, output TNS detection voltage, output TNS control voltage, input RSW on/off, output 24 V DC supply, input H2 on/off, input H1 on/off, input PLSW-U on/off, output PLSW-L on/off, output PSW-U on/off, output LICSW-U on/off, output PSW-L on/off, output LICSW-L on/off, output PWSW-U (DIG0) on/off, output PWSW-U (DIG1) on/off, output PWSW-U (DIG2) on/off, output PWSW-L (DIG0) on/off, output PWSW-L (DIG1) on/off, output PWSW-L (DIG2) on/off, output Bypass table*2 connected signal, output BYPPLSW*2 on/off, output BYPFSW*2 on/off, output BYPPSW*2 on/off, output BYPPWSW*2 (DIG0) on/off, output BYPPWSW*2 (DIG1) on/off, output *2: Optional for 120 V specifications only. 2AR-1 Terminals (CN) Voltage 3-B24 3-B25 3-B26 3-B27 3-B28 3-B29 3-B30 3-B31 3-B32 3-B33 3-B34 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC (pulse) 0/5 V DC 3-B35 3-B36 3-B37 3-B38 3-B39 3-B40 3-B41 3-B42 3-B43 3-B44 3-B45 3-B46 3-B47 3-B48 3-B51 3-B53 3-B54 3-B55 3-B56 3-B57 3-B58 3-B60 4-1 4-2 4-3 4-4 4-5 4-6 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 3-A24 4-7 4-7 4-7 4-7 4-7 4-7 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC 0/5 V DC 5/0 V DC 5/0 V DC 5/0 V DC 0 – 5 V DC 0/5V DC 0 – 5 V DC 0/5 V DC 0/5 V DC 0 – 5 V DC 0/5 V DC 24 V DC 24/0 V DC 24 V DC 24 V DC 24/0 V DC 24/0 V DC 24 V DC *1: Optional. Remarks BYPPWSW*2 (DIG2) on/off, output BYPLCL*2 on/off, input BYPPFCL*2 on/off, input JBESW*1 on/off, output Job separator*1 connected signal, input JOFSW*1 on/off, output LED*1 on/off, input DM, CL on/off, input DM LOCK signal, output DM drive clock pulse, input Feedshift unit*1/eject unit*1 connected signal, output FSSW*1 on/off, output FSSOL2*1 latch-on signal, input RCL on/off, input FSSOL1*1 latch-on signal, input FSFM*1 on/off, input _ FSM*1 coil energization pulse, input (B) FSM*1 coil energization pulse, input (B) _ FSM*1 coil energization pulse, input (A) FSM*1 coil energization pulse, input (A) ESW*1 on/off, output PCFM on/off, input SSW3 on/off, output SSW1 on/off, output SSW2 on/off, output TC control voltage, input TC on/off, input DB control voltage, input DB on/off, input MC ALM signal, output GRID control voltage, input MC on/off, input 24 V DC supply, output BYPPFCL*2 on/off, output 24 V DC supply for BYPPFCL*2, output 24 V DC supply for BYPLCL*2, output BYPLCL*2 on/off, output BYPFCL*2 on/off, output 24 V DC supply for BYPFCL*2, output *2: Optional for 120 V specifications only. 3-6-23 2AR-1 Terminals (CN) Voltage 4-8 4-9 4-10 4-11 4-12 4-15 4-16 4-17 4-18 4-20 7-1 7-3 7-5 7-8 7-9 7-10 8-1 8-2 8-3 8-4 8-5 8-6 8-8 8-9 4-7 4-7 4-7 4-13 4-13 4-14 4-14 4-19 4-19 4-21 7-2 7-4 7-6 7-7 7-2 7-7 8-7 8-7 8-7 8-7 8-7 8-7 8-7 8-10 0/5 V DC 0/5 V DC 0/5 V DC 5 V DC 5/0 V DC 5 V DC 0/5 V DC 5 V DC 0/5 V DC 0/5 V DC 24 V DC 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC 24 V DC 0/5 V DC (pulse) 24 V DC 0/13 V DC 24 V DC 0/13 V DC 24 V DC 0/24 V DC 0/5 V DC 0/5 V DC 8-11 8-10 24 V DC 8-12 8-10 0/5 V DC 8-13 8-14 8-16 8-17 8-18 8-19 8-22 8-23 8-24 8-25 8-26 8-15 8-15 8-15 8-15 8-15 8-20 8-21 8-21 8-21 8-27 8-27 24 V DC 0/24 V DC 0/5 V DC 14/24 V DC 14/24 V DC 0/5 V DC *1: Optional. 3-6-24 24 V DC 0 – 15 V DC 0/5 V DC 5 V DC Remarks BYPPWSW*2 (DIG2) on/off, input BYPPWSW*2 (DIG1) on/off, input BYPPWSW*2 (DIG0) on/off, input 5 V DC supply for BYPPSW*2, output BYPPSW*2 on/off, input 5 V DC supply for BYPFSW*2, output BYPFSW*2 on/off, input 5 V DC supply for BYPPLSW*2, output BYPPLSW*2 on/off, input Bypass table*2 connected signal, input 24 V DC supply for MMD*2, output MMD*2 serial signal, input MMD*2 serial signal, output MMD*2 connected signal, input 24 V DC supply for MMD*2, output MMD*2 count on/off, output 24 V DC supply for CFM1, output CFM1 half speed/full speed, output 24 V DC supply for CFM2, output CFM2 half speed/full speed, output 24 V DC supply for total counter, output Total counter on/off, input Total counter connected signal, input Key card*2, key counter*1 connected signal, input 24 V DC supply for key card*2, key counter*1, output Key card*2, key counter*1 copy count signal, output 24 V DC supply for MSW, output MSW on/off, output FUSW*1 on/off, output TFM drive control signal (+), output TFM drive control signal (–), output DEV DET signal, input TNS detection voltage, input 24 V DC supply for TNS, output TNS control voltage, output RSW on/off, input 5 V DC supply for RSW, output *2: Optional for 120 V specifications only. 2AR-1 Terminals (CN) 9-5 9-7 9-9 9-10 9-11 9-12 9-13 9-14 10-A1 10-A2 10-A3 10-A4 10-A5 10-A6 10-A7 10-A8 10-A9 10-A10 10-A11 10-A12 10-B1 10-B2 10-B3 10-B4 10-B5 10-B6 10-B7 10-B8 10-B11 11-A1 11-A2 11-A3 11-A4 11-A8, A9 11-B1 11-B2 11-B3 11-B4 11-B6 11-B9 9-6 9-6 9-6 9-6 9-6 9-6 9-6 9-6 10-B9 10-B9 10-B9 10-B9 10-B9 10-B9 10-B9 10-B9 10-B9 10-B9 10-B9 10-B9 10-B9 10-B9 10-B9 10-B9 10-B9 10-B9 10-B9 10-B9 10-B9 11-A5 11-A5 11-A5 11-A5 11-A5 11-B8 11-B8 11-B8 11-B8 11-B8 11-B8 Voltage 24 V DC 0 – 5 V DC 0/13 V DC 0 – 5 V DC 0/23 V DC 0/5 V DC 0 – 15 V DC 0/18 V DC 24 V DC 0/24 V DC 24 V DC 0/24 V DC 0/24 V DC 24 V DC 0/24 V DC 24 V DC 0/24 V DC 24 V DC 0/24 V DC 24 V DC 0/24 V DC 24 V DC 0/24 V DC 24 V DC 0/24 V DC 24 V DC 0/5 V DC 5 V DC 0/5 V DC 0/5 V DC (pulse) 0/5 V DC 0/5 V DC 5 V DC 24 V DC 5 V DC 0/5 V DC 5 V DC 0/5 V DC 0/5 V DC 5 V DC Remarks 24 V DC supply for HVTPCB, output TC control voltage, output TC on/off, output DB control voltage, output DB on/off, output MC ALM signal, input GRID control voltage, output MC on/off, output 24 V DC supply for CLM-U, output CLM-U on/off, output 24 V DC supply for CLM-L, output CLM-L on/off, output RCL on/off, output 24 V DC supply for RCL, output FCL1 on/off, output 24 V DC supply for FCL1, output FCL2 on/off, output 24 V DC supply for FCL2, output FCL3 on/off, output 24 V DC supply for FCL3, output PFCL-U on/off, output 24 V DC supply for PFCL-U, output PFCL-L on/off, output 24 V DC supply for PFCL-L, output DUPCL* on/off, output 24 V DC supply for DUPCL*, output DUPPCSW* on/off, input 5 V DC supply for DUPPCSW*, output Duplex unit* connected signal, input DM drive clock pulse, output DM LOCK signal, input DM on/off, output 5 V DC supply for DM, output 24 V DC supply for DM, output 5 V DC supply for LED*, output LED* on/off, output 5 V DC supply for JOFSW*, output JOFSW* on/off, input Job separator* connected signal, input 5 V DC supply for JBESW*, output * Optional. 3-6-25 2AR-1 Terminals (CN) 11-B10 12-2 12-3 12-5 12-6 12-8 12-9 12-11 12-12 12-13 12-15 13-1 13-2 13-3 13-4 14-2 14-3 14-4 14-5, 6 14-8 14-9 14-10 14-11, 12 15-1 15-3 15-4 15-5 15-6 15-8 15-9 15-11 15-12 16-1 16-2 16-4 16-5 16-7 16-9 16-10 * Optional. 3-6-26 11-B8 12-1 12-1 12-1 12-1 12-7 12-7 12-10 12-10 12-14 12-16 12-16 12-16 12-16 12-16 14-1 14-1 14-1 14-1 14-7 14-7 14-7 14-7 15-2 15-2 15-2 15-7 15-7 15-10 15-10 15-13 15-13 9-6 9-6 9-6 9-6 9-6 9-6 9-6 Voltage 0/5 V DC 5/0 V DC 5 V DC 0/5 V DC 5 V DC 5/0 V DC 5 V DC 0/5 V DC 5 V DC 0/5 V DC 0/5 V DC 5 V DC 24 V DC 0/24 V DC 0/5 V DC 0/5 V DC 0/5 V DC 24 V DC 0/5 V DC 0/5 V DC 0/5 V DC 24 V DC 5 V DC 0/5 V DC 5 V DC 0/5 V DC 5 V DC 0/5 V DC 5 V DC 24/0 V DC 24/0 V DC 24/0 V DC 24/0 V DC 24/0 V DC 0/24 V DC 24 V DC Remarks JBESW* on/off, input LICSW-L on/off, input 5 V DC supply for LICSW-L, output PSW-L on/off, input 5 V DC supply for PSW-L, output LICSW-U on/off, input 5 V DC supply for LICSW-U, output PSW-U on/off, input 5 V DC supply for PSW-U, output PLSW-L on/off, input PLSW-U on/off, input 5 V DC supply for FTH, output FTH detection voltage, input 24 V DC supply for CL, output CL on/off, output PWSW-L (DIG2) on/off, input PWSW-L (DIG1) on/off, input PWSW-L (DIG0) on/off, input 24 V DC supply, output PWSW-U (DIG2) on/off, input PWSW-U (DIG1) on/off, input PWSW-U (DIG0) on/off, input 24 V DC supply, output ETTH detection voltage, input EHUMSENS detection voltage, input 5 V DC supply for HUMPCB, output FSW1 on/off, input 5 V DC supply for FSW1, output FSW2 on/off, input 5 V DC supply for FSW2, output FSW3 on/off, input 5 V DC supply for FSW3, output SSW2 on/off, input SSW2 on/off, output SSW1 on/off, input SSW1 on/off, output SSW3 on/off, input PCFM on/off, output 24 V DC supply for PCFM, output 2AR-1 (3) Main PCB CN5 CN9 + CN2 + + IC12 CN3 IC11 CN11 CN4 CN8 CN10 + CN6 + CN7 + + + + + CN1 3-6-27 2AR-1 Terminals (CN) 1-1 1-4 2-A2 2-A3 2-A4 2-A5 2-A6 2-A7 2-A8 2-A9 2-A10 2-A11 2-A12 2-A13 2-A14 2-A15 2-A16 2-A17 2-A18 2-A27 2-A29 2-A31 2-A32 2-A46 2-A47 2-A48 2-A49 2-A50 2-A51 2-A52 2-A53 2-A54 2-A55 2-A56 2-A57 2-A58 2-A59 2-A60 2-B1 2-B4 1-2 1-3 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 *1: Optional. 3-6-28 Voltage 3.4 V DC 5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0 – 15 V DC 0/5 V DC 24 V DC 0/5 V DC Remarks 3.4 V DC supply, input 5 V DC supply, input CLM-U on/off, output CLM-L on/off, output BYPFCL*2 on/off, output FCL1 on/off, output FCL2 on/off, output FCL3 on/off, output PFCL-U on/off, output PFCL-L on/off, output DUPCL*1 on/off, output DUPPCSW*1 on/off, input Duplex unit*1 connected signal, input ETTH detection voltage, input EHUMSENS detection voltage, input FSW1 on/off, input FSW2 on/off, input FSW3 on/off, input FSW3 on/off, input MMD*2 serial signal, output MMD*2 serial signal, input MMD*2 connected signal, input MMD*2 count signal, output FTH detection voltage, input CFM1, CFM2 HIGH SPEED signal, output CFM1, CFM2 LOW SPEED signal, output Total counter on/off, input Total counter connected signal, input Key counter*1 connected signal, input Key card*2 on/off, output MSW on/off, output FUSW*1 on/off, output TFM drive control signal (+), output TFM drive control signal (–), output DEV DET signal, input TNS detection voltage, input TNS control voltage, output RSW on/off, input 24 V DC supply, output H2 on/off, output *2: Optional for 120 V specifications only. 2AR-1 Terminals (CN) Voltage 2-B5 2-B6 2-B7 2-B8 2-B9 2-B10 2-B11 2-B12 2-B13 2-B14 2-B15 2-B16 2-B17 2-B18 2-B19 2-B20 2-B21 2-B22 2-B23 2-B24 2-B25 2-B26 2-B27 2-B28 2-B29 2-B30 2-B31 2-B32 2-B33 2-B34 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 5/0 V DC 0/5 V DC 5/0 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC (pulse) 0/5 V DC 2-B35 2-B36 2-B37 2-B38 2-B39 2-B40 2-B41 2-B42 2-B43 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC (pulse) *1: Optional. Remarks H1 on/off, output PLSW-U on/off, input PLSW-L on/off, input PSW-U on/off, input LICSW-U on/off, input PSW-L on/off, input LICSW-L on/off, input PWSW-U (DIG0) on/off, input PWSW-U (DIG1) on/off, input PWSW-U (DIG2) on/off, input PWSW-L (DIG0) on/off, input PWSW-L (DIG1) on/off, input PWSW-L (DIG2) on/off, input Bypass table*2 connected signal, input BYPPLSW*2 on/off, input BYPFSW*2 on/off, input BYPPSW*2 on/off, input BYPPWSW*2 (DIG0) on/off, input BYPPWSW*2 (DIG1) on/off, input BYPPWSW*2 (DIG2) on/off, input BYPLCL*2 on/off, output BYPPFCL*2 on/off, output JBESW*1 on/off, input Job separator*1 connected signal, output JOFSW*1 on/off, input LED*1 on/off, output DM, CL on/off, output DM LOCK signal, input DM drive clock pulse, output Feedshift unit*1/eject unit*1 connected signal, input FSSW*1 on/off, input FSSOL2*1 latch-on signal, output RCL on/off, output FSSOL1*1 latch-on signal, output FSFM*1 on/off, output _ FSM*1 coil energization pulse, output (B) FSM*1 coil energization pulse, output (B) _ FSM*1 coil energization pulse, output (A) FSM*1 coil energization pulse, output (A) *2: Optional for 120 V specifications only. 3-6-29 2AR-1 Terminals (CN) 2-B44 2-B45 2-B46 2-B47 2-B48 2-B51 2-B53 2-B54 2-B55 2-B56 2-B57 2-B58 2-B60 3-1, 11, 12 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-14 3-15 3-16 3-17 3-18 3-19 3-20 4-3 4-5 4-7 4-8 4-9 4-10 4-11 4-12 4-14 4-16 4-18 * Optional. 3-6-30 Voltage Remarks 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 2-A24 3-2 0/5 V DC 0/5 V DC 5/0 V DC 5/0 V DC 5/0 V DC 0 – 5 V DC 0/5 V DC 0 – 5 V DC 0/5 V DC 0/5 V DC 0 – 5 V DC 0/5 V DC 24 V DC 5 V DC ESW* on/off, input PCFM on/off, output SSW3 on/off, input SSW1 on/off, input SSW2 on/off, input TC control voltage, output TC on/off, output DB control voltage, output DB on/off, output MC ALM signal, input GRID control voltage, output MC on/off, output 24 V DC supply, input 5 V DC supply for printer board*, output 3-2 3-2 3-2 3-2 3-2 3-2 3-2 3-2 3-2 3-2 3-2 3-2 3-2 3-2 4-1 4-1 4-1 4-1 4-1 4-1 4-1 4-1 4-1 4-1 4-1 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC Printer board* control signal, input Printer board* RESET signal, output Printer board* control signal, output Printer board* PRINT signal, input Printer board* control signal, output Printer board* control signal, input Printer board* control signal, output Printer board* control signal, input Printer board* control signal, output Printer board* control signal, input Printer board* control signal, input Printer board* control signal, output Printer board* control signal, input Printer board* connected signal, input FCPCB* control signal, input FCPCB* control signal, output FCPCB* control signal, output FCPCB* connected signal, input FCPCB* SCAN signal, input FCPCB* PRINT signal, input FCPCB* READY signal, input FCPCB* RESET signal, output FCPCB* serial signal, input FCPCB* serial signal, output FCPCB* control signal, output 2AR-1 Terminals (CN) 4-20 4-21 4-22 4-23 4-25 4-27 4-28 4-29 4-31 4-33 4-35 4-37 4-38 4-41 4-43 5-A2 5-A4 5-A5 5-A6 5-A7 5-A8 5-A9 5-A10 5-A11 5-A12 5-B1 5-B2 5-B3 5-B4 5-B5 5-B7 5-B9 5-B11 8-1 8-2 8-3 8-5 8-6 8-7 8-9 4-1 4-1 4-1 4-1 4-1 4-1 4-1 4-1 4-1 4-1 4-1 4-1 4-1 4-1 4-1 5-A1 5-A3 5-A3 5-A3 5-A3 5-A3 5-A3 5-A3 5-A3 5-A3 5-B6 5-B6 5-B6 5-B6 5-B6 5-B6 5-B10 5-B12 8-4 8-4 8-4 8-4 8-4 8-4 8-8 Voltage 0/5 V DC 0/5 V DC (pulse) 0/5 V DC 0/5 V DC 0/5 V DC (pulse) 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC (pulse) 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC 0/5 V DC 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC 0/5 V DC 0/5 V DC (pulse) 5 V DC 0/5 V DC 0/5 V DC 0/5 V DC Remarks FCPCB* PGEN signal, output FCPCB* PGCLK signal, output FCPCB* control signal, output FCPCB* control signal, input FCPCB* MAIN CLK signal, output FCPCB* control signal, output FCPCB* control signal, output FCPCB* control signal, output FCPCB* control signal, output FCPCB* control signal, output FCPCB* control signal, output FCPCB* control signal, output FCPCB* FAX ID signal, output FCPCB* control signal, output FCPCB* control signal, output SCPCB SCN ACK signal, input SCPCB MAIN SCN ACK signal, output SCPCB MAIN SCN HEADER signal, output SCPCB SCN START signal, output SCPCB SCN HEADER signal, input SCPCB SCN ENABLE signal, input SCPCB SMRE + signal, input SCPCB SMRE – signal, input SCPCB SOHSYNC – signal, input SCPCB SOHSYNC + signal, input SCPCB image control signal SID –, input SCPCB image control signal SID +, input SCPCB clock pulse +, input SCPCB clock pulse –, input SCPCB SOVST signal, input SCPCB SCN RESET signal, output Serial signal to SCPCB, output Serial signal from SCPCB, input PM S/S signal, output PM LD signal, input PM clock pulse, output 5 V DC supply for LDPCB, output LDPCB BD + signal, input LDPCB BD – signal, input LDPCB VIDEO – signal, output * Optional. 3-6-30-1 3-6-31 2AR-1 Terminals (CN) 8-10 8-11 8-12 3-6-32 3-6-30-2 8-8 8-8 8-8 Voltage 0/5 V DC 0/5 V DC 0/5 V DC Remarks LDPCB VIDEO + signal, output LDPCB ENABLE signal, output LDPCB ADJUST signal, output 2AR Terminals (CN) Voltage 8-13 9-1 9-3 9-5 9-6 9-7 9-8 8-8 9-2 9-4 9-4 9-4 9-4 9-4 5 V DC 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 9-9 9-10 9-11 10-1 10-3 10-5 10-6 10-7 10-9 10-11 10-12 11-1 9-4 9-4 9-4 10-2 10-4 10-4 10-4 10-8 10-10 10-10 10-10 11-2 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC 0/5 V DC 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC 0/5 V DC 0/5 V DC (pulse) 11-3 11-4 0/5 V DC (pulse) 11-5 11-4 0/5 V DC Remarks 5 V DC supply for LDPCB, output Serial signal to OMPCB, output Serial signal from OMPCB, input OMPCB ACK FOR MAIN signal, input OMPCB ACK FROM MAIN signal, output OMPCB ERROR FOR MAIN signal, input OMPCB ERROR FROM MAIN signal, output OMPCB DET SIG signal, input OMPCB MMI STS signal, input OMPCB RESET MAIN signal, output Serial signal from finisher*, input Serial signal to finisher*, output Finisher* F RESET signal, output Finisher* connected signal, input Serial signal from mailbox*, input Serial signal to mailbox*, output Mailbox* connected signal, input Mailbox* M RESET signal, output Serial signal to paper feed desk*/large paper deck*, output Serial signal from paper feed desk*/ large paper deck*, input FSW3 on/off, output * Optional. 3-6-31 2AR CN9 8 C103 C107 5 RA47 C108 10 CN8 3 1 10 D1 K 8 1 CN3 LA13 11 IC10 4 C123 X2 C23 132 C21 C150 C22 L5 4 RA70 4 4 8 5 C139 RA34 12 C47 C48 C49 5 C59 L16 13 C169 C168 R187 R177 C164 6 R84 C51 C52 4 R162 L64 L38 L39 L46 L85 L45 1 CN4 C131 R175 + C46 C99 3 R87 C50 IC12 24 2 L72 C57 8 25 13 RA66 C60 + L17 + 24 L14 5 C132 C55 + C151 R178 R173 C163 38 13 8 12 R172 C62 37 48 1 C54 5 L77 C63 C64 C170 C44 RA35 C45 IC21 5 4 R176 C61 L9 R171 C26 C43 C41 C167 8 R174 8 8 C53 R111 5 RA25 C42 24 L15 C56 IC13 4 L8 4 3 4 5 8 5 8 RA27 RA30 RA29 8 R91 R92 5 L6 89 4 3 5 RA24 + 2 3 5 12 4 88 2 8 IC14 C162 R94 R83 4 5 RA32 5 R95 L1 8 4 2 C27 RA26 4 L13 C28 44 C136 RA31 4 RA19 RA20 133 1 C120 L3 C25 C124 8 C29 45 R196 C31 RA33 4 5 5 L2 3 C126 C125 RA57 20 8 RA67 C39 C122 C37 C33 RA10 L20 L60 L18 L61 L75 8 2 L4C24 L12 4 + 15 4 C149 A 5 C166 G O IC19 5 14 8 4 6 L34 L62 I R194 4 L66 CN1 L67 L36 C97 5 RA42 RA44 8 R192 4 1 L33 L32 C165 L31 L63 R190 4 R160 L71 5 8 8 R108 R191 R193 R195 R197 L43 C105 RA18 + C98 C94 8 5 8 4 C38 4 C36 L69 C96 C95 L68 C93 C92 4 C102 C101 5 5 4 C100 RA41 28 RA46 C32 17 + C104 RA51 IC18 RA48 5 4 15 4 3 4 8 RA45 C141 14 RA40 5 2 8 RA49 C87 C84 176 C35 16 2 3 RA21 8 L44 L35 IC11 L11 4 R104 34 L30 IC20 IC16 121 R79 L21 80 R102 L19 9 IC6 L10 4 RA11 8 L25 RA50 RA37 RA36 R182 R181 R180 R179 R186 L29 R185 R183 R184 C66 R119 8 C68 RA39 RA38 14 8 IC17 L24 C78 IC7 C119 C16 3 R121 L22 C77 R32 R51 R31 8 R59 R61 R63 R65 R69 R71 R73 R75 8 C67 R120 8 4 5 R188 IC1 7 + C19 C11 4 8 5 8 5 C143 TR1 RA8 RA9 R189 4 25 26 4 4 TR17 8 8 5 8 5 8 5 4 4 8 5 4 4 3 8 TR15 RA63 RA4 5 8 5 C90 L50 R24 16 C81 R100 RA22 4 5 R169 C129 C128 4 5 5 IC9 C80 C79 2 3 4 RA89 R101 R23 5 C160 8 4 81 C83 40 C58 C152 3-6-32 5 4 L52 8 C17 C TR16 4 R164 4 C85 R108 L73 5 8 C86 RA43 C110 C111 2 R57 R58 R60 R62 R64 R66 R67 R68 R70 R72 R74 R76 4 L26 4 RA68 4 2 3 L41 8 C140 120 41 5 4 C91 9 1 C15 4 3 8 4 8 C76 32 R33 C118 5 R53 2 2 28 C72 C73 C14 R16 R35 IC8 L27 16 R123 R28 R27 R26 C74 C75 R25 R34 L74 4 RA61 C88 C144 8 1 R1 R4 C89 R7 R8 R11 R12 R15 5 C1 C2 C3 C4 8 C71 C69 L23 13 C18 R38 R37 R36 B E 8 LA16 RA60 8 R170 4 R153 C114 C7 C8 RA1 5 C L28 L76 RA62 LA2 3 4 8 5 X1 5 5 3 E 8 LA17 C147 RA28 5 C6 8 RA17 RA15 C5 7 4 5 4 4 6 B 8 8 RA6 RA7 5 RA65 RA5 IC2 14 RA12 4 8 5 R168 83 4 RA13 LA12 TR11 4 TR14 4 TR1 4 3 3 6 R21 TR7 4 3 3 3 51 4 6 TR5 TR4 50 TR6 C13 TR12 R20 R17 C117 1 6 C148 4 2 8 5 8 RA52 RA53 RA54 RA55 RA56 R52 R47 R46 5 4 4 8 8 LA11 4 2 5 RA64 R39 8 C12 L40 4 C115 5 4 5 6 4 100 8 R44 R48 LA5 R49 LA10 4 8 R166 6 R18 C10 R45 R43 RA14 L49 6 4 5 1 1 11 4 5 CN5 6 A1 B12 4 5 4 TR3 C9 LA6 4 5 8 A12 B1 8 LA1 6 C118 R42 8 76 IC5 75 4 8 R152 14 8 4 5 6 R19 C113 IC4 C146 LA9 4 TR9 7 LA4 7 1 12 CN6 CN7 4 5 6 4 5 R40 R41 3 6 3 4 5 8 6 4 3 4 IC3 14 6 TR2 4 3 44 R151 8 34 3 4 5 8 R154 8 1 4 4 5 8 5 3TR8 LA3 TR10 3 2 6 2 LA8 C112 C145 LA7 1 14 R158 160 RA2 L70 RA3 L42 CN2 (4) Scanner control PCB 2AR Terminals (CN) Voltage 1-1, 5 1-2 1-6 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 1-3 1-3 1-4 2-14 2-14 2-14 2-14 2-14 2-14 2-14 2-14 2-14 5 V DC 3.4 V DC +12 V DC 0/5 V DC 2-10 2-11 2-12 2-13 3-1 3-3 3-5 3-7 3-9 4-1 4-3 4-5 5-2 5-3 5-4 5-7 5-8 5-9 5-10 5-11 5-12 6-1 6-2 6-3 2-14 2-14 2-14 2-14 3-2 3-2 3-4 3-6 3-10 4-2 4-4 4-6 4-6 4-6 4-6 4-6 4-6 4-6 4-6 4-6 4-6 4-6 4-6 4-6 0/5 V DC 0/5 V DC 5/0 V DC 5/0 V DC 0/5 V DC (pulse) 0/5 V DC 0/5 V DC 0/5 V DC 5 V DC +12 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 5/0 V DC 5/0 V DC 5/0 V DC 5/0 V DC 0/5 V DC 0/5 V DC (pulse) 0/5 V DC 6-4 6-5 4-6 4-6 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC (pulse) 0/5 V DC Remarks 5 V DC supply from PSPCB, input 3.4 V DC supply from PSPCB, input +12 V DC supply from PSPCB, input ODSW on/off, input SM current control voltage SM Vref, output SM drive control signal SM M1, output SM drive control signal SM M2, output SM drive control signal SM M3, output SM drive control signal SM M4, output SM drive control signal SM M5, output SM drive clock pulse, output SM rotation direction switching signal SM CWB, output SM control signal SM RET, output SM enable signal, output EL on/off, output SHPSW on/off, input CCD drive clock signal, output CCDPCB RS signal, output CCDPCB CLP signal, output CCDPCB SHIFT signal, output 5 V DC supply for CCDPCB, output CCD control signal VO_O, input CCD control signal VO_E, input +12 V DC supply for CCDPCB, output OSBSW* on/off, input OFSW* on/off, input OSSW* on/off, input SRDF* installed/not installed signal, input OSWSW* on/off, input DFSSW2* off/on, input DFSSW1* off/on, input OSLSW* off/on, input DFTSW* off/on, input OFM* control signal OFM RET, output OFM* drive clock pulse, output OFM* rotation direction switching signal OFM CWB, output OCM* enable signal, output OCM* control signal OCM RET, output * Optional. 3-6-33 2AR Terminals (CN) Voltage 6-6 6-7 4-6 4-6 6-8 4-6 6-9 6-10 6-11 4-6 4-6 4-6 0/5 V DC 0/5 V DC 0/5 V DC 7-2 7-3 7-4 7-5 7-6 7-7 7-9 7-10 7-11 7-12 8-2 8-3 9-A1 9-A2 9-A3 9-A4 9-A5 9-A6 9-A7 9-A8 9-A9 9-A11 9-B2 9-B4 9-B6 9-B9 9-B10 9-B11 9-B12 4-6 4-6 4-6 4-6 4-6 4-6 4-6 4-6 4-6 4-6 8-1 8-1 9-A10 9-A10 9-A10 9-A10 9-A10 9-A10 9-A10 9-A10 9-A10 9-A12 9-B1 9-B3 9-B7 9-B7 9-B7 9-B7 9-B7 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC (pulse) * Optional. 3-6-34 0/5 V DC (pulse) 0/5 V DC Remarks OCM* drive clock pulse, output OCM* rotation direction switching signal OCM CWB, output OCM* current control voltage OCM Vref, output OCM* drive control signal OCM M3, output OCM* drive control signal OCM M2, output OCM* drive control signal OCM M1, output OSLED* (red) on/off, output OSLED* (green) on/off, output SBPSOL* release signal, output SBPSOL* latch-on signal, output OFCL* on/off, output EFSSOL* on/off, output SBFSSOL* on/off, output OFSOL* release signal, output OFSOL* latch-on signal, output OFM* enable signal, output 5 V DC supply for OSS, output OSS on/off, input MPCB SOHSYNC + signal, output MPCB SOHSYNC – signal, output MPCB SMRE – signal, output MPCB SMRE + signal, output MPCB SCN ENABLE signal, output MPCB SCN HEADER signal, output MPCB SCN START signal, input MPCB MAIN SCN HEADER signal, input MPCB MAIN SCN ACK signal, input MPCB SCN ACK signal, output Serial signal to MPCB, output Serial signal from MPCB, input MPCB SCN RESET signal, input MPCB clock pulse –, output MPCB clock pulse +, output MPCB image control signal SID +, output MPCB image control signal SID –, output 2AR (5) Scanner motor PCB CN4 3 1 C11 J10 J4 C118 C16 C119 C111 J11 J12 TP1 C5 C110 + C112 C10 C113 C101 + L1 L2 C17 4 C18 CN6 JP5 JP15 JP6 JP16 J13 L3 C1 DT1 J1 R12 JP102 22 J8 1 E C B DT2 J15 J14 EC C12 + 1 2 C13 CN3 JP7 JP8 CN1 R3 JP100 JP101 R6 R15 R16 1 B D1 C22 L5 JP9 J2 R1 R2 C6 C102 C19 R7 IC1 C7 C23 JP11 R8 14 5 6 C20 C8 J16 J9 C21 J17 R9 J5 C121 C9 C3 C120 C100 + C116 C115 L4 J6 C114 1 C117 J7 J3 1 3 CN5 1 6 CN2 3-6-35 2AR-1 Terminals (CN) Voltage 1-2 1-3 1-4 1-5 1-6 1-1 1-1 1-1 1-1 1-1 5/0 V DC 5/0 V DC 0/5 V DC 0/5 V DC 0/5 V DC 1-7 1-8 1-9 1-10 1-11 1-12 1-13 1-14 2-1 2-2 2-3 2-4 2-5 2-6 3-1 3-2 3-3 3-4 4-1 4-2 5-1 5-2 6-2 6-4 1-1 1-1 1-1 1-1 1-1 1-1 1-1 1-1 3-6 3-6 3-6 3-6 3-6 3-6 3-5 3-5 3-5 3-5 4-3 4-3 5-3 5-3 6-1 6-3 0/5 V DC (pulse) 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 3-6-36 0/5 V DC 0/24 V DC (pulse) 24 V DC 0/24 V DC (pulse) 0/24 V DC (pulse) 24 V DC 0/24 V DC (pulse) 0/5 V DC 0/5 V DC 24 V DC 24 V DC 5 V DC 5/0 V DC 5 V DC 0/5 V DC 24 V DC 5 V DC Remarks SHPSW on/off, output EL on/off, input SM enable signal, input SM control signal SM RET, input SM rotation direction switching signal SM CWB, input SM drive clock pulse, input SM drive control signal SM M5, input SM drive control signal SM M4, input SM drive control signal SM M3, input SM drive control signal SM M2, input SM drive control signal SM M1, input SM current control voltage SM Vref, input ODSW on/off, output _ SM coil energization pulse, output (B) 24 V DC supply for SM, output SM coil energization pulse, output (B) SM coil energization pulse, output (A) 24 V DC supply for SM, output _ SM coil energization pulse, output (A) EL on/off, output EL on/off, output 24 V DC supply for INPCB, output 24 V DC supply for INPCB, output 5 V DC supply for SHPSW, output SHPSW on/off, input 5 V DC supply for ODSW, output ODSW on/off, input 24 V DC supply from PSPCB, input 5 V DC supply from PSPCB, input 2AR (6) CCD PCB C17 C16 RA1 C22 R4 C2 TR1 R5 F10 5 R6 E B TR2 R8 C7 R7 C6 6 C28 R10 R9 1 F4 IC3 F5 R12 9 1 F6 R19 R20 R21 R22 C10 C11 10 C12 R2 1 IC2 C CN2 R11 E B C3 C4 C5 C R3 F1 R15 F9 1 C8 F2 C9 C26 C27 C29 R1 R13 R16 R17 R14 C1 + C20 F3 C13 C14 F18 CN1 C15 C32 3-6-37 2AR-1 Terminals (CN) 1-1 1-3 1-5 1-7 1-9 2-1 2-3 2-5 3-6-38 1-2 1-2 1-4 1-6 1-10 2-2 2-4 2-6 Voltage 0/5 V DC (pulse) 0/5 V DC 0/5 V DC 0/5 V DC 5 V DC +12 V DC Remarks CCD drive clock signal, input CCDPCB RS signal, input CCDPCB CLP signal, input CCDPCB SHIFT signal, input 5 V DC supply from SCPCB, input CCD control signal VO_O, input CCD control signal VO_E, input +12 V DC supply from SCPCB, input 2AR (7) Operation unit main PCB R9 R9 B 1 C C TR1 E + TR1 E + C1 5 L1 L2 IC8 1 CN6 L1 L2 IC8 C1 1 L27L28 L19 R8 13 B 1 5 1 L27L28 L19 R8 13 1 CN6 40 41 64 65 DC1 40 41 64 65 DC1 L22 11 1 L22 11 1 9 9 + 1 + 1 25 24 80 + C3 TP1 IC10 15 25 24 80 + C3 TP1 IC10 15 1 1 1 IC2 IC11 1 1 IC4 TP4 1 IC12 IC4 TP4 1 23 15 D1 15 4 14 L7 18 + + CN9 14 L7 18 + + CN9 13 1 13 TP6 L53 L54 L55 TP5 23 4 TP6 L53 L54 L55 TP5 TH1 8 TH1 8 L45 L47 L49 L51 1 8 1 IC12 L46 L48 L50 L52 CN8 IC2 8 TP3 L23 L24 TP2 C2 8 1 C2 IC11 TP3 L23 L24 TP2 8 1 L45 L47 L49 L51 1 L46 L48 L50 L52 CN8 1 19 81 100 9 1 IC3 8 4 80 CN4 R10 R11 R12 9 IC3 8 4 80 IC5 1 IC5 TR5 TR7 TR8 TR9 L57 L58 9 19 81 100 1 CN4 R10 R11 R12 TR5 TR7 TR8 TR9 L57 L58 9 1 TR11 TR11 51 30 15 51 30 15 50 31 X1 L62 L63 50 31 L62 L63 8 L64 8 L64 IC6 1 1 IC6 1 1 CN3 IC7 CN5 CN3 IC7 CN5 8 8 9 1 1 9 1 1 TR2 B R6 TR3 B TR4 B C 1 IC13 TR2 B R6 TR3 B TR4 B C 1 IC13 9 R7 R5 L17 L18 E R18 9 R7 R5 L17 L18 E R18 L8 L9 L10 L11 L8 L9 L10 L11 1 CN2 9 1 8 1 CN2 9 1 8 R3 R3 L15 R4 R4 CN1 CN1 R17 R17 L16 R16 R13 R14 L16 R16 R13 R14 TR12 E TR12 E R15 X1 R15 TR13 TR13 L59 L59 AK AK TR10 E L60 L61 TR10 E L60 L61 C5 C5 TR6 TR6 L56 L15 L56 K A K A L4 L4 C4 D1 C4 L5 L6 L5 L6 LED1 LED1 L14 L40 L41 L42 L43 L44 L14 L40 L41 L42 L43 L44 L12 L13 L21 L36 L37 L38 L39 L12 L13 L21 L36 L37 L38 L39 IC1 IC1 L33 L34 L35 L33 L34 L35 L3 L20 L29 L30 L31 L32 L3 L20 L29 L30 L31 L32 R1 R1 CN7 CN7 R2 L26 R2 L26 L25 L25 B25 B26 A25 A26 B1 B2 A1 A2 B25 B26 A25 A26 B1 B2 A1 A2 3-6-39 2AR Terminals (CN) 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10 5-11 5-12 5-13 5-14 5-15 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 3-6-40 6-12 6-12 6-12 6-12 6-12 6-12 6-12 6-12 6-12 6-12 6-12 6-12 6-12 6-12 6-12 6-12 6-12 6-12 6-12 6-12 6-12 6-12 6-12 6-12 6-12 6-12 6-12 6-12 6-12 6-12 6-12 6-12 6-12 6-1 6-12 6-12 6-12 6-12 6-12 6-12 Voltage 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 24 V DC 0/5 V DC 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 5 V DC 0 – 30 V DC 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC 0/5 V DC Remarks OLPCB scan signal SCAN0, output OLPCB scan signal SCAN1, output OLPCB scan signal SCAN2, output OLPCB scan signal SCAN3, output OLPCB scan signal SCAN4, output OLPCB scan signal SCAN5, output OLPCB scan signal SCAN6, output OLPCB scan signal SCAN7, output OLPCB KEY SENSE0 signal, input OLPCB KEY SENSE1 signal, input OLPCB KEY SENSE2 signal, input OLPCB LDONX0 signal, input OLPCB LDONX1 signal, input OLPCB LDONX2 signal, input OLPCB LDONX3 signal, input 24 V DC supply for OLPCB, output CFL on/off, output ORPCB scan signal SCAN0, output ORPCB scan signal SCAN1, output ORPCB scan signal SCAN2, output ORPCB scan signal SCAN3, output ORPCB scan signal SCAN4, output ORPCB scan signal SCAN5, output ORPCB scan signal SCAN6, output ORPCB scan signal SCAN7, output ORPCB KEY SENSE3 signal, input ORPCB KEY SENSE4 signal, input ORPCB KEY SENSE5 signal, input ORPCB LDONX3 signal, input ORPCB LDONX4 signal, input ORPCB LDONX5 signal, input ORPCB LDONX6 signal, input 5 V DC supply for LCD, output LCD VEE signal, output LCD UD3 data, output LCD UD2 data, output LCD UD1 data, output LCD UD0 data, output LCD CP signal, output LCD FLM signal, output 2AR Terminals (CN) 6-9 6-10 6-11 8-5 8-7 8-7 8-8 8-9 8-10 8-11 8-13 8-15 9-1 9-2 6-12 6-12 6-1 8-12 8-12 8-12 8-12 8-12 8-12 8-12 8-12 8-14 9-4 9-3 Voltage 0/5 V DC 0/5 V DC 0 – 22 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC (pulse) 0/5 V DC (pulse) 24 V DC 5 V DC Remarks LCD DISP OFF signal, output LCD LP signal, output LCD VO signal, output OMPCB RESET MAIN signal, input OMPCB MMI STS signal, output OMPCB DET SIG signal, output OMPCB ERROR FROM MAIN signal, input OMPCB ERROR FOR MAIN signal, output OMPCB ACK FROM MAIN signal, input OMPCB ACK FOR MAIN signal, output Serial signal to MPCB, output Serial signal from MPCB, input 24 V DC supply from PSPCB, input 5 V DC supply from PSPCB, input 3-6-41 2AR-1 (8) Operation unit left PCB L10 L15 KEY12 KEY4 L16 KEY8 KEY13 L12 KEY9 KEY2 L5 L17 KEY14 KEY19 KEY15 8 KEY20 L14 L19 KEY17 L21 KEY18 L22 L23 L24 L25 L26 L27 L28 L29 1 1 L7 CN4 KEY10 L6 CN3 L20 9 CN6 1 2 L18 L13 KEY3 KEY6 Terminals (CN) 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 6-1 6-2 3-6-42 GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND KEY11 KEY16 Voltage 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC 24 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 24 V DC 0/5 V DC KEY21 KEY22 KEY23 KEY24 Remarks OLPCB scan signal SCAN7, input OLPCB scan signal SCAN6, input OLPCB scan signal SCAN5, input OLPCB scan signal SCAN4, input OLPCB scan signal SCAN3, input OLPCB scan signal SCAN2, input OLPCB scan signal SCAN1, input OLPCB scan signal SCAN0, input CFL on/off, input 24 V DC supply from OMPCB, input OLPCB LDONX3 signal, output OLPCB LDONX2 signal, output OLPCB LDONX1 signal, output OLPCB LDONX0 signal, output OLPCB KEY SENSE2 signal, output OLPCB KEY SENSE1 signal, output OLPCB KEY SENSE0 signal, output 24 V DC supply for LCDINPCB, output CFL on/off, output 2AR (9) Operation unit right PCB 15 1 CN5 L78 L43 L45 L36 KEY26 KEY29 L31 L30 L37 L38 KEY30 KEY27 KEY31 KEY28 KEY32 L42 L33 KEY33 L39 L40 KEY35 KEY36 KEY34 L34 L41 KEY37 KEY0 L47 KEY38 KEY39 KEY25 L49 KEY43 KEY41 KEY42 L50L51L52L53 KEY40 Terminals (CN) 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10 5-11 5-12 5-13 5-14 5-15 6-12 6-12 6-12 6-12 6-12 6-12 6-12 6-12 6-12 6-12 6-12 6-12 6-12 6-12 6-12 Voltage 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC (pulse) Remarks ORPCB LDONX6 signal, input ORPCB LDONX5 signal, input ORPCB LDONX4 signal, input ORPCB LDONX3 signal, input ORPCB KEY SENSE5 signal, input ORPCB KEY SENSE4 signal, input ORPCB KEY SENSE3 signal, input ORPCB scan signal SCAN7, output ORPCB scan signal SCAN6, output ORPCB scan signal SCAN5, output ORPCB scan signal SCAN4, output ORPCB scan signal SCAN3, output ORPCB scan signal SCAN2, output ORPCB scan signal SCAN1, output ORPCB scan signal SCAN0, output 3-6-43 2AR-1 (10) LCD 100 81 80 IC5 81 1 100 80 IC4 81 1 80 8 IC2 1 3-6-44 8 64 IC3 1 30 C8 51 31 50 30 51 30 31 50 40 51 31 50 25 80 1 C2 L2 R10 1-13 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-13 1-2 2-5 41 65 Terminals (CN) 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 2-1 R1 7 14 R15 9 C13 C12 R11 R12 E R13 R14 IC1 1 C10 CN1 C3 Q1 16 L4 C19 C22 IC6 L5 C14 C15 Voltage 0 – 22 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC (pulse) 0/5 V DC (pulse) 0 – 30 V DC 5 V DC 0/5 V DC Remarks LCD VO signal, input LCD LP signal, input LCD DISP OFF signal, input LCD FLM signal, input LCD CP signal, input LCD UD0 data, input LCD UD1 data, input LCD UD2 data, input LCD UD3 data, input LCD VEE signal, input 5 V DC supply from OMPCB, input CFL on/off, input 24 C11 C9 C6 C7 100 1 R5 R4 C1 13 L1 L6 C17 C18 L3 C5 C4 L7 C20 C21 C16 R9 R8 R7 R6 R3 R2 2AR 3-6-4 Electrical problems Problem Causes (1) The machine does not operate when the main switch is turned on. No electricity at the power outlet. Measure the input voltage. The power cord is not plugged in properly. Check the contact between the power plug and the outlet. The front cover, left 1 cover or left 2 cover is not closed completely. Check the front cover, left 1 cover and left 2 cover. Broken power cord. Check for continuity. If none, replace the cord. Defective main switch. Check for continuity across the contacts. If none, replace the main switch. Blown fuse in the power source PCB. Check for continuity. If none, remove the cause of blowing and replace the fuse. Defective safety switch 1, 2 or 3. Check for continuity across the contacts of each switch. If none, replace the switch. Defective power source PCB. With AC present, check for 5 V DC at CN3-28 on the power source PCB, 12 V DC at CN3-30, 24 V DC at CN3-7 and 3.4 V DC at CN3-29. If none, replace the power source PCB. Poor contact of the drive motor connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Broken drive motor gear. Check visually and replace the drive motor if necessary. Defective drive motor. Run maintenance item U030 and check if the drive motor operates when CN11-A3 on the engine PCB goes low. If not, replace the drive motor. Defective main PCB. Run maintenance item U030 and check if CN2-B31 on the main PCB goes low. If not, replace the main PCB. (2) The drive motor does not operate (C200). Check procedures/corrective measures 3-6-45 2AR Problem (3) The scanner motor does not operate. (4) The upper lift motor does not operate (C241). (5) The lower lift motor does not operate (C242). 3-6-46 Causes Check procedures/corrective measures Broken scanner motor coil. Check for continuity across the coil. If none, replace the scanner motor. Poor contact of the scanner motor connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, remedy or replace the cable. Defective scanner control PCB. Check if the motor drive coil energization pulse signals are output at CN2-3, CN2-4, CN2-5, CN2-6 and CN2-7 on the scanner control PCB when maintenance item U073 is run. If not, replace the scanner control PCB. Broken upper lift motor coil. Check for continuity across the coil. If none, replace the upper lift motor. Poor contact of the upper lift motor connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, remedy or replace the cable. Defective engine PCB. Check if 24 V DC is output across CN10-A1 and CN10-A2 on the engine PCB right after the upper drawer is installed. If not, replace the engine PCB. Broken lower lift motor coil. Check for continuity across the coil. If none, replace the lower lift motor. Poor contact of the lower lift motor connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, remedy or replace the cable. Defective engine PCB. Check if 24 V DC is output across CN10-A3 and CN10-A4 on the engine PCB right after the lower drawer is installed. If not, replace the engine PCB. 2AR Problem (6) The toner feed motor does not operate. (7) The paper conveying section fan motor does not operate. (8) Cooling fan motor 1 does not operate at all or does not turn at full speed. (9) Cooling fan motor 2 does not operate at all or does not turn at full speed. Causes Check procedures/corrective measures Broken toner feed motor coil. Check for continuity across the coil. If none, replace the toner feed motor. Poor contact of the toner feed motor connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Defective engine PCB. Run maintenance item U135 and check if drive pulse signal is output across CN8-17 and CN8-18 on the engine PCB. If not, replace the engine PCB. Broken paper conveying section fan motor coil. Check for continuity across the coil. If none, replace the paper conveying section fan motor. Poor contact of the paper conveying section fan motor connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Defective engine PCB. Run maintenance item U030. If 24 V DC is always present at CN16-9 on the engine PCB, replace the engine PCB. Broken cooling fan motor 1 coil. Check for continuity across the coil. If none, replace cooling fan motor 1. Poor contact of the cooling fan motor 1 connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Defective engine PCB. Run maintenance item U030 and check if CN8-2 on the engine PCB goes low. If not, replace the engine PCB. Broken cooling fan motor 2 coil. Check for continuity across the coil. If none, replace cooling fan motor 2. Poor contact of the cooling fan motor 2 connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Defective engine PCB. Run maintenance item U030 and check if CN8-4 on the engine PCB goes low. If not, replace the engine PCB. 3-6-47 2AR Problem (10) The upper paper feed clutch does not operate. (11) The lower paper feed clutch does not operate. (12) Feed clutch 1 does not operate. (13) Feed clutch 2 does not operate. 3-6-48 Causes Check procedures/corrective measures Broken upper paper feed clutch coil. Check for continuity across the coil. If none, replace the upper paper feed clutch. Poor contact of the upper paper feed clutch connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Defective engine PCB. Run maintenance item U032 and check if CN10-B1 on the engine PCB goes low. If not, replace the engine PCB. Broken lower paper feed clutch coil. Check for continuity across the coil. If none, replace the lower paper feed clutch. Poor contact of the lower paper feed clutch connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Defective engine PCB. Run maintenance item U032 and check if CN10-B3 on the engine PCB goes low. If not, replace the engine PCB. Broken feed clutch 1 coil. Check for continuity across the coil. If none, replace feed clutch 1. Poor contact of feed clutch 1 connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Defective engine PCB. Run maintenance item U032 and check if CN10-A7 on the engine PCB goes low. If not, replace the engine PCB. Broken feed clutch 2 coil. Check for continuity across the coil. If none, replace feed clutch 2. Poor contact of feed clutch 2 connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Defective engine PCB. Run maintenance item U032 and check if CN10-A9 on the engine PCB goes low. If not, replace the engine PCB. 2AR-1 Problem Causes Check procedures/corrective measures (14) Feed clutch 3 does not operate. Broken feed clutch 3 coil. Check for continuity across the coil. If none, replace feed clutch 3. Poor contact of feed clutch 3 connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Defective engine PCB. Run maintenance item U032 and check if CN10-A11 on the engine PCB goes low. If not, replace the engine PCB. Broken registration clutch coil. Check for continuity across the coil. If none, replace the registration clutch. Poor contact of the registration clutch connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Defective engine PCB. Run maintenance item U032 and check if CN10-A5 on the engine PCB goes low. If not, replace the engine PCB. (16) The cleaning lamp does not turn on. Poor contact of the cleaning lamp connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Defective engine PCB. If the cleaning lamp turns on when CN13-4 on the engine PCB is low, replace the engine PCB. (17) The exposure lamp does not turn on. Poor contact of the exposure lamp connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Defective inverter PCB. If the exposure lamp does not turn on when CN1-5 and CN1-6 on the inverter PCB are low, replace the inverter PCB. Defective scanner motor PCB. If the exposure lamp turns on when CN3-1 and 3-2 on the scanner motor PCB are low, replace the scanner motor PCB. (15) The registration clutch does not operate. 3-6-49 2AR Problem Causes Check procedures/corrective measures (18) The exposure lamp does not turn off. Defective inverter PCB. If the exposure lamp does not turn off when CN1-5 and CN1-6 on the inverter PCB are high, replace the inverter PCB. Defective scanner motor PCB. If CN3-1 and CN3-2 on the scanner motor PCB are always low, replace the scanner motor PCB. (19) Fixing heater M or S does not turn on (C620). Broken wire in fixing heater M or S. Check for continuity across each heater. If none, replace the heater (see page 3-3-57). Fixing unit thermostat triggered. Check for continuity across the thermostat. If none, remove the cause and replace the thermostat. Broken fixing unit thermistor wire. Measure the resistance. If it is ∞ Ω, replace the fixing unit thermistor. (20) Fixing heater M or S does not turn off (fixing unit thermostat triggered; C630). Dirty sensor part of the fixing unit thermistor. Check visually and clean the thermistor sensor parts. Defective engine PCB. If fixing heater M/S stays on when CN1-6 and CN1-7 on the engine PCB are high, replace the engine PCB. (21) Main charging is not performed (C510). Broken main charger wire. See page 3-6-4. Leaking main charger housing. Poor contact of the high-voltage transformer PCB connector terminals. Defective main PCB. Defective engine PCB. Defective highvoltage transformer PCB. 3-6-50 2AR Problem (22) Transfer charging is not performed. Causes Broken transfer wire. Check procedures/corrective measures See page 3-6-3. Poor contact of the high-voltage transformer PCB connector terminals. Defective main PCB. Defective engine PCB. Defective highvoltage transformer PCB. (23) No developing bias is output. (24) The original size is not detected. Poor contact of the developing bias wire. Check the developing bias wire. If there is any problem, replace it. Poor contact of the high-voltage transformer PCB connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Defective highvoltage transformer PCB. Check if the developing bias is output when CN1-4 on the high-voltage transformer PCB is low while maintenance item U030 is run. If not, replace the high-voltage transformer PCB. Defective engine PCB. Check if CN9-11 on the engine PCB goes low during copying. If not, replace the engine PCB. Defective original detection switch. If the level of CN5-2 on the scanner motor PCB does not change when the original detection switch is turned on and off, replace the original detection switch. 3-6-51 2AR Problem (25) The original size is not detected correctly. Causes Check procedures/corrective measures Original is not placed correctly. Check the original and correct if necessary. Poor contact of the original size sensor connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Defective original size sensor or the scanner control PCB. Check if the original size sensor operates correctly. If not, replace it or, if necessary, the scanner control PCB. (26) The message requesting paper to be loaded is shown when paper is present in the upper drawer. Poor contact of the upper paper switch connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Defective upper paper switch. Check if CN12-11 on the engine PCB goes low when the upper paper switch is turned on with 5 V DC present at CN12-12 on the engine PCB. If not, replace the upper paper switch. (27) The message requesting paper to be loaded is shown when paper is present in the lower drawer. Poor contact of the lower paper switch connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Defective lower paper switch. Check if CN12-5 on the engine PCB goes low when the lower paper switch is turned on with 5 V DC present at CN12-6 on the engine PCB. If none, replace the lower paper switch. 3-6-52 2AR Problem Causes (28) The size of paper in the upper drawer is not displayed correctly. Poor contact of the upper paper length switch connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Poor contact of the upper paper width switch connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Defective upper paper length switch. Check if CN12-15 on the engine PCB goes low when the upper paper length switch is turned on. If not, replace the upper paper length switch. Defective upper paper width switch. Check if the levels of CN14-8, CN14-9 and CN14-10 on the engine PCB change alternately when the width guide in the upper drawer is moved. If not, replace the upper paper width switch. Poor contact of the lower paper length switch connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Poor contact of the lower paper width switch connector terminals. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Defective lower paper length switch. Check if CN12-13 on the engine PCB goes low when the lower paper length switch is turned on. If not, replace the lower paper length switch. Defective lower paper width switch. Check if the levels of CN14-2, CN14-3 and CN14-4 on the engine PCB change alternately when the width guide in the lower drawer is moved. If not, replace the lower paper width switch. (29) The size of paper in the lower drawer is not displayed correctly. Check procedures/corrective measures 3-6-53 2AR Problem Causes (30) A paper jam in the paper feed or paper conveying section is indicated when the main switch is turned on. A piece of paper torn from copy paper is caught around feed switch 1/2/3 or the registration switch. Check and remove if any. Defective feed switch 1. With 5 V DC present at CN15-6 on the engine PCB, check if CN15-5 on the engine PCB remains low when feed switch 1 is turned on and off. If it does, replace feed switch 1. Defective feed switch 2. With 5 V DC present at CN15-9 on the engine PCB, check if CN15-8 on the engine PCB remains low when feed switch 2 is turned on and off. If it does, replace feed switch 2. Defective feed switch 3. With 5 V DC present at CN15-12 on the engine PCB, check if CN15-11 on the engine PCB remains low when feed switch 3 is turned on and off. If it does, replace feed switch 3. Defective registration switch. With 5 V DC present at CN8-26 on the engine PCB, check if CN8-25 on the engine PCB remains low when the registration switch is turned on and off. If it does, replace the registration switch. (31) The message requesting covers to be closed is displayed when the front, left 1 and left 2 covers are closed. Poor contact of the connector terminals of safety switch 1, 2 or 3. Reinsert the connector. Also check for continuity within the connector cable. If none, repair or replace the cable. Defective safety switch 1, 2 or 3. Check for continuity across each switch. If there is no continuity when the switch is on, replace it. (32) Others. Wiring is broken, shorted or makes poor contact. Check for continuity. If none, repair. Noise. Locate the source of noise and remove. 3-6-54 Check procedures/corrective measures 2AR 3-6-5 Mechanical problems Problem (1) No primary paper feed. (2) No secondary paper feed. (3) Skewed paper feed. Causes/check procedures Corrective measures Check if the surfaces of the following rollers or pulleys are dirty with paper powder: forwarding pulleys, paper feed pulleys, separation pulleys, left/right feed rollers, feed rollers 1/2 and feed pulley. Clean with isopropyl alcohol. Check if the paper feed pulleys or separation pulleys are deformed. Replace if necessary (see page 3-3-3). Check if the forwarding pulleys are deformed. Replace if necessary (see page 3-3-3). Electrical problem with the following electromagnetic clutches: upper/lower paper feed clutches, feed clutches 1/2/3. See pages 3-6-48 and 49. Check if the surfaces of the left or right registration roller is dirty with paper powder. Clean with isopropyl alcohol. Electrical problem with the registration clutch. See page 3-6-49. Width guide in a drawer installed incorrectly. Check the width guide visually and remedy or replace if necessary. Deformed width guide in a drawer. Check the width guide visually and remedy or replace if it is deformed. Check if a pressure spring along the paper conveying path is deformed or out of place. Remedy or replace. 3-6-55 2AR Problem Causes/check procedures Corrective measures (4) The scanner does not travel. Check if the scanner wire is loose. Reinstall the scanner wire (see page 3-3-25). The scanner motor malfunctions. See page 3-6-46. (5) Multiple sheets of paper are fed at one time. Check if the separation pulleys are worn. Replace the separation pulleys if they are worn (see page 3-3-3). Check if the paper is curled. Change the paper. (6) Paper jams. Check if the paper is excessively curled. Change the paper. Deformed guides along the paper conveying path. Check visually and remedy or replace any deformed guides. Check if the contact between the left and right registration rollers is correct. Remedy if necessary. Replace the pressure spring if it is deformed. Check if the press roller is extremely dirty or deformed. Clean or replace the press roller. Check if the contact between the heat roller and its separation claws is correct. Repair if any springs are off the separation claws. (7) Toner drops on the paper conveying path. Check if the developing section of the image formation unit is extremely dirty. Clean the developing section of the image formation unit. (8) Abnormal noise is heard. Check if the pulleys, rollers and gears operate smoothly. Grease the bearings and gears. Check if the following electromagnetic clutches are installed correctly: upper/lower paper feed clutches and feed clutches 1/2/3. Remedy. 3-6-56 2AR-1 2AR CONTENTS 3-7 Appendixes Timing chart No. 1 ........................................................................................ 3-7-1 Timing chart No. 2 ........................................................................................ 3-7-2 Timing chart No. 3 ........................................................................................ 3-7-3 Timing chart No. 4 ........................................................................................ 3-7-4 Timing chart No. 5 ........................................................................................ 3-7-5 Timing chart No. 6 ........................................................................................ 3-7-6 Timing chart No. 7 ........................................................................................ 3-7-7 Timing chart No. 8 ........................................................................................ 3-7-8 Timing chart No. 9 ........................................................................................ 3-7-9 Timing chart No. 10 ................................................................................... 3-7-9-1 Timing chart No. 11 ................................................................................... 3-7-9-2 Power source PCB ...................................................................................... 3-7-10 Engine PCB 1/2 ........................................................................................... 3-7-11 Engine PCB 2/2 ........................................................................................... 3-7-12 Main PCB 1/20 ............................................................................................ 3-7-13 Main PCB 2/20 ........................................................................................... 3-7-14 Main PCB 3/20 ........................................................................................... 3-7-15 Main PCB 4/20 ........................................................................................... 3-7-16 Main PCB 5/20 ........................................................................................... 3-7-17 Main PCB 6/20 ........................................................................................... 3-7-18 Main PCB 7/20 ........................................................................................... 3-7-19 Main PCB 8/20 ........................................................................................... 3-7-20 Main PCB 9/20 ........................................................................................... 3-7-21 Main PCB 10/20 ......................................................................................... 3-7-22 Main PCB 11/20 ......................................................................................... 3-7-23 Main PCB 12/20 ......................................................................................... 3-7-24 Main PCB 13/20 ......................................................................................... 3-7-25 Main PCB 14/20 ......................................................................................... 3-7-26 Main PCB 15/20 ......................................................................................... 3-7-27 Main PCB 16/20 ......................................................................................... 3-7-28 Main PCB 17/20 ......................................................................................... 3-7-29 Main PCB 18/20 ......................................................................................... 3-7-30 Main PCB 19/20 ......................................................................................... 3-7-31 Main PCB 20/20 ......................................................................................... 3-7-32 Scanner control PCB 1/4 ............................................................................. 3-7-33 Scanner control PCB 2/4 ............................................................................. 3-7-34 Scanner control PCB 3/4 ............................................................................. 3-7-35 Scanner control PCB 4/4 ............................................................................. 3-7-36 Scanner motor PCB ..................................................................................... 3-7-37 CCD PCB .................................................................................................... 3-7-38 Operation unit main PCB 1/3 ....................................................................... 3-7-39 Operation unit main PCB 2/3 ....................................................................... 3-7-40 Operation unit main PCB 3/3 ....................................................................... 3-7-41 Operation unit PCB ...................................................................................... 3-7-42 2AR-1 2AR General connection diagram ....................................................................... 3-7-43 General wiring diagram ............................................................................... 3-7-44 E A A A E E A A E E 2AR-1 2AR Timing chart No. 1 From the main switch turned on to machine stabilization C D 2 CN8-14 H1 CN1-7 3 H2 CN1-6 DM CN11-A3 4 G H I J 1 2 500 ms 2s 3 500 ms 10 s*3 100 ms 300 ms 4 500 ms DB REM CN9-11 CFM1 CFM2 CN8-2 CN8-4 Half speed CFM1 5 CFM2 CN8-2 CN8-4 Full speed*2 PM CN8-1, 2, 3 6 CN9-9 TC REM F Secondary stabilization fixing temperature 175oC/347oF MSW: On 1 MSW E Copying enabled*1 B Primary stabilization fixing temperature 170oC/338oF A 5 1000 ms 6 500 ms *1: Copying is enabled as follows: 1. When fixing temperature at the main switch turning on is 100oC/212oF or lower Absolute humidity is 15 g/m3 or higher: Copying is enabled 120 s after fixing heater M (H1) turning on. 2. When fixing temperature at the main switch turning on is 100oC/212oF or lower The fixing temperature at the main switch turning on is 13oC/55.4oF or higher and the ambient temperature is 18oC/64.4oF or higher: Copying is enabled at the earlier timing of either 41 s after fixing heater M (H1) turning on or when the copier enters secondary stabilization. Other than the above: Copying is enabled at the later timing of either 69 s after fixing heater M (H1) turning on or when the copier enters secondary stabilization. 3. Other conditions than 1 and 2 Copying is enabled when the copier enters secondary stabilization. 7 8 o 7 8 o 3 *2: Rotates for 180 s at full speed when the fixing temperature at the main switch turning on is 100 C/212 F or lower, and the absolute humidity is 15 g/m or higher. A B C *3: 60 s when the fixing temperature at main switch turning on is 100oC/212oF or lower, and the absolute humidity is 15 g/m3 or higher. D E F G H I J 3-7-1 E E A A E A A E A E E A E A A E A A E E 2AR Timing chart No. 2 Scanner initialization A B C 1 D E F G H I J 1 Scanner initialization (SHPSW: ON, ODSW: ON) Fwd. rotation SM CN2-1, 2, 3, 4, 5, 6 SHPSW 2 Off Rev. rotation CN4-2 2 120 P 43 P Scanner initialization (SHPSW: ON, ODSW: OFF) Fwd. rotation 3 SM CN2-1, 2, 3, 4, 5, 6 SHPSW CN4-2 3 Off Rev. rotation 4 120 P 43 P 4 94 P Scanner initialization (SHPSW: OFF, ODSW: ON) Fwd. rotation SM 5 CN2-1, 2, 3, 4, 5, 6 SHPSW Off 5 Rev. rotation CN4-2 76 P 43 P 120 P 6 6 Scanner initialization (SHPSW: OFF, ODSW: OFF) Fwd. rotation CN2-1, 2, 3, 4, 5, 6 SM 7 SHPSW Off Rev. rotation 7 CN4-2 76 P 43 P 120 P 94 P 8 8 A B C D E F G H I J 3-7-2 E E A A E A E A A E E A A A E E A A E E 2AR Timing chart No. 3 Original scanning operation A B C D E F G H I J 1 1 Scanning an A3/11" x 17" original, magnification ratio 100% (ODSW: ON) 2 2 Fwd. rotation SM 3 CN2-1, 2, 3, 4, 5, 6 SHPSW Off Rev. rotation 3 CN4-2 FVSYNC signal 270 P 414 P 9921 P 120 P 4 4 Scanning an A3/11" x 17" original, magnification ratio 100% (ODSW: OFF) 5 5 Fwd. rotation SM 6 SHPSW CN2-1, 2, 3, 4, 5, 6 Off Rev. rotation 6 CN4-2 FVSYNC signal 214 P 270 P 414 P 9921 P 120 P 94 P 7 7 8 8 A B C D E F G H I J 3-7-3 E E A A E A A E A E E A E A A E A A E E 2AR-1 2AR Timing chart No. 4 Copying an A3/11"×17" original onto an A5R/51/2"×81/2" copy paper from the bypass table, magnification ratio 25%, manual copy density control A B C D E F G H I J 1 Image ready 1 2Start key 2 48 ms DM CN11-A3 RCL CN10-A5 100 ms 300 ms 250 ms 110 ms 450 ms 3 BYPPFCL CN4-1 BYPFCL CN4-5 4BYPLCL CN4-4 MC REM CN9-14 FSM CN2-7, 8, 9, 10 3 270 ms 110 ms 30 ms 100 ms 4 500 ms 200 ms 5 5 CL CN13-4 RSW CN8-25 518 ms 6ESW CN2-15 BYPFSW CN4-16 TC REM CN9-9 6 419 ms 350 ms 215 ms 7 7 DB REM 500 ms CN9-11 8 8 A B C D E F G H I J 3-7-4 E E A A E A E A A E E A A A E E A A E E 2AR-1 2AR Timing chart No. 5 Copying an A4/11"×81/2" original onto an A4/11"×81/2" copy paper from the copier upper drawer, magnification ratio 100%, auto copy density control A B C D E F G H I J 1 Image ready 1 2 Start key 2 48 ms 3 DM CN11-A3 RCL CN10-A5 100 ms 300 ms 250 ms 110 ms 3 Min 78 ms FCL1 CN10-A7 PFCL-U CN10-B1 MC REM CN9-14 FSM CN2-7, 8, 9, 10 CL CN13-4 RSW CN8-25 30 ms 88 ms 4 4 5 500 ms 200 ms 5 518 ms 6 ESW 7 6 CN2-15 FSW1 CN15-5 TC REM CN9-9 DB REM 419 ms 215 ms 350 ms 7 500 ms CN9-11 8 8 A B C D E F G H I J 3-7-5 E E A A E A A E A E E A E A A E A A E E 2AR-1 2AR Timing chart No. 6 Copying an A4/11"×81/2" original onto an A4/11"×81/2" copy paper from the copier upper drawer, magnification ratio 100%, auto copy density control, ejection to the job separator A B C D E F G H I J 1 Image ready 1 2 2 Start key DM CN11-A3 3 RCL CN10-A5 FCL1 CN10-A7 PFCL-U CN10-B1 4 MC REM 100 ms 250 ms CN2-7, 8, 9, 10 FSSOL2 CN2-3 FSSOL1 CN2-5 CL CN13-4 RSW CN8-25 FSW1 CN15-5 FSSW CN2-2 JBESW CN11-B10 110 ms Min 78 ms 3 30 ms 88 ms 4 200 ms 500 ms CN9-14 FSM 300 ms 48 ms 296 ms 1260 ms 5 5 6 6 7 7 419 ms TC REM CN9-9 DB REM CN9-11 215 ms 350 ms 500 ms 8 8 A B C D E F G H I J 3-7-6 E E A A E A E A A E E A A A E E A A E E 2AR-1 2AR Timing chart No. 7 Continuous copying of an A5R/51/2"×81/2" original onto two sheets of A3/11"×17" copy paper from the copier lower drawer, magnification ratio 400%, manual copy density control A B C D E F G H I J 1 Image ready 1 2 Start key 2 48 ms 3 DM CN11-A3 RCL CN10-A5 100 ms 300 ms 250 ms Min 78 ms FCL1 CN10-A7 FCL2 CN10-A9 4 PFCL-L CN10-B3 250 ms 110 ms 30 ms CN9-14 FSM CN2-7, 8, 9, 10 CL CN13-4 RSW CN8-25 6 ESW CN2-15 3 30 ms 88 ms 88 ms MC REM 110 ms 78 ms 4 1855 ms 500 ms 200 ms 5 5 FSW1 CN15-5 FSW2 CN15-8 TC REM CN9-9 DB REM CN9-11 518 ms 6 7 419 ms 419 ms 350 ms 7 215 ms 500 ms 8 8 A B C D E F G H I J 3-7-7 E E A A E A A E A E E A E A A E A A E E 2AR-1 2AR Timing chart No. 8 Duplex copying of an A3/11"×17" book original onto one duplex A4/11"×81/2" copy from the copier upper drawer, magnification ratio 100%, auto copy density control A B C D E F G H I J 1 2 Start key 2 DM CN11-A3 RCL CN10-A5 3 FCL1 CN10-A7 PFCL-U CN10-B1 DUPCL CN10-B5 4 MC REM 5 Image ready Image ready 1 100 ms CN2-7, 8, 9, 10 CL CN13-4 RSW CN8-25 ESW CN2-15 FSW1 CN15-5 FSSW CN2-2 DUPPCSW CN10-B7 TC REM CN9-9 48 ms 250 ms Min 78 ms 300 ms 250 ms 110 ms 110 ms Min 78 ms 30 ms 30 ms 3 88 ms 88 ms 4 200 ms 500 ms CN9-14 FSM 48 ms Fwd. rotation at low speed 40 ms Fwd. rotation 100 ms at low speed Rev. rotation at high speed 100 ms 5 518 ms 6 6 7 419 ms 419 ms 350 ms 215 ms 7 500 ms CN9-11 DB REM 8 8 A B C D E F G H I J 3-7-8 E E A A E A E A A E E A A A E E A A E E 2AR-1 2AR Timing chart No. 9 Continuous, duplex copying of two single-sided A4/11"×81/2" originals onto two duplex A4/11"×81/2" copies from the copier upper drawer, magnification ratio 100%, auto copy density control A B C D E F G H I J 1 2 Image ready Image ready 1 2 Start key 48 ms DM 3 RCL 48 ms 100 ms CN11-A3 300 ms 250 ms CN10-A5 110 ms 250 ms Min 2000 ms 110 ms 250 ms Min 78 ms FCL1 30 ms CN10-A7 30 ms 110 ms Min 78 ms 30 ms 250 ms 110 ms 3 30 ms 88 ms PFCL-U CN10-B1 4 DUPCL CN10-B5 MC REM 915 ms 88 ms 88 ms 200 ms 500 ms CN9-14 100 ms FSM 5 Fwd. rotation at low speed CN2-7, 8, 9, 10 100 ms Rev. rotation at high speed Fwd. rotation at low speed CN13-4 RSW CN8-25 ESW CN2-15 FSW1 CN15-5 FSSW CN2-2 DUPPCSW CN10-B7 100 ms 100 ms Rev. rotation at high speed Fwd. rotation at low speed 40 ms 40 ms CL 4 88 ms 5 518 ms 1400 ms 1400 ms 6 6 7 TC REM CN9-9 DB REM CN9-11 7 419 ms 419 ms 419 ms 419 ms 350 ms 215 ms 500 ms 8 8 A B C D E F G H I J 3-7-9 E E A A E A A E A E E A E A A E A A E E 2AR-1 2AR Timing chart No. 10 A Continuous copying an A3/11"×17" original onto two sheets of A3/11"×17" copy paper from the paper feed desk upper drawer,magnification ratio 100%, auto copy density control B C D E F G H I J Image ready Start key 1 1 300 ms DM CN11-A3 DDM CN4-6 RCL CN10-A5 100 ms 48 ms 2 250 ms 110 ms Min 78 ms 3 FCL1 CN10-A7 FCL2 CN10-A9 FCL3 CN10-A11 FSM 78 ms 30 ms 30 ms 3 88 ms 88 ms 1379 ms 4 DPFCL-U CN1-14 MC REM CN9-14 2 250 ms 110 ms 1379 ms 4 1055 ms 200 ms 500 ms CN2-7, 8, 9, 10 5 5 CL CN13-4 RSW CN8-25 ESW CN2-15 FSW1 CN15-5 FSW2 CN15-8 FSW3 CN15-11 518 ms 6 6 7 7 419 ms 8 TC REM 215 ms 419 ms CN9-9 8 350 ms DB REM 500 ms CN9-11 A B C D E F G H I J 3-7-9-1 3-7-10 E E A A E A E A A E E A A A E E A A E E 2AR-1 2AR Timing chart No. 11 A Copying an A4/11"×81/2" original onto an A4/11"×81/2" copy paper from the paper feed desk lower drawer, magnification ratio 100%, manual copy density control B C D E F G H I J Image ready 1 Start key DM CN11-A3 DDM CN4-6 1 300 ms 48 ms 100 ms 250 ms 2 3 RCL CN10-A5 FCL1 CN10-A7 FCL2 CN10-A9 FCL3 CN10-A11 DFCL CN2-1 2 110 ms Min 78 ms 30 ms 88 ms 3 123 ms 123 ms 344 ms 4 DPFCL-L CN1-13 4 200 ms MC REM CN9-14 500 ms 518 ms FSM CN2-7, 8, 9, 10 5 5 CL CN13-4 RSW CN8-25 6 ESW CN2-15 FSW1 CN15-5 FSW2 CN15-8 FSW3 CN15-11 DFSW CN2-7 6 7 7 215 ms 419 ms 8 TC REM 8 350 ms CN9-9 500 ms DB REM CN9-11 A B C D E F G H I J 3-7-9-2 3-7-11 E E A A E A A E A E Power source PCB 2AR A B C R50 1 1 CH 2 TB 3 TB 4 D E F G L3*2 1 + C52 CN3 T1 R14 TB 2 C3 L1 F2 24 V F2 24 V 2 ZD61 3 NC R66 ZD60 5 F3 5.1 V F3 5.1V 6 R68 ZD62 7 24 V 24 V 8 9 NC G (5 V) 10 11 G (5 V) G (5 V) 12 13 G (5 V) G (5 V) 14 15 G (5 V) G (5 V) 16 17 G (5 V) G (24 V) 18 2 BJ5* C4 FS2*2 1 R67 SCR1 C2 BD1 L2 R13 + C5 2 *2 C7 D30 BJ6 C91*2 D2 R2*2 F1 24 V*1 ZD63 BJ7 2 *2 F2 24 V*1 PC1 D31 R4 R32 + R7 PC2 + + + 4 2 19 G (24 V) G (24 V) 20 + C34 R15 F2 24V R33 R3 R12 J 12 V IC51 + C53 FS1 C1 I CN8 1 TB 1 H 21 G (24 V) G (24 V) 22 TAB5 R34 D5 RB4 23 5.1 V 5.1 V 24 25 5.1 V 5.1 V 26 27 3.4 V 5.1 V 28 29 3.4 V +12 V 30 ZD64 R35 3 G (24 V) ZD1 L41 3 ZD2 + 8 D4 7 + C11 6 + R45 5 2 F3 5.1 V*1 R46 IC1 1 3.4 V IC21 L40 3 C14 + 4 C13 ZD3 4 BJ40 BJ41 C15 R11 C3 R72 CN4 R10 R9 R43 D40 PC1 + + + C47 G (24 V) 2 C54 + + R44 C61*2 R47 VR2 G (5 V) 3 5.1 V 4 G (5 V) C16 C17 CN5 5 16 15 14 13 12 11 10 9 IC40 1 6 4 1 24 V 2 3 4 5 C42 6 7 8 1 F1 24 V F1 24 V 2 3 24 V 24 V 4 5 24 V 24 V 6 7 F3 5.1V F3 5.1 V 8 9 24 V 5 G (24 V) 10 11 G (5 V) G (5 V) 13 G (5 V) G (24 V) 14 12 6 15 G (24 V) G (24 V) 16 17 5.1 V C55 R54 G (24 V) 18 CN6 C45 R62 24 V 1 G (24 V) 2 7 CN1 R20 4 TRC20 C20 CN2 24 V 2 G (24 V) 2 PC20 R26 3 R21 R24 1 7 CN7 R22 R25 1 C21 1 G (5 V) 3 G (5 V) 4 5.1 V 5 +12 V 6 TRC21 8 R27 R23 3 A B C 8 *1 For 120 V specification only *2 For 220-240 V specification only PC21 D E F G H I J 3-7-10 Engine PCB 1/2 2AR 2AR-1 A B C D E F G H I J S R20 1 SSW2 R70 CN16–1 S S R138 L29 Q3 CN3–B48 R14 R13 C9 S G SSW1 SOURCE CN16–2 CN16–3 R69 CN16–5 L17 CN3–B47 R16 C10 NC S CN14–4 PWSW–L DIG 1 CN14–3 PWSW–L DIG 2 CN14–2 PLSW–L CN12–13 BYPPWSW DIG 1 CN3–B46 R18 R17 C11 S G NC NC R75 CN3–B12 CN2–2 CN3–B13 BYPPSW CN4–12 CN3–B14 BYPFSW CN4–16 CN3–B6 BYP DET CN4–20 NC R135 R80 R140 R49 CN3–B1 C24 CN4–9 CN4–8 BYPPLSW CN4–18 CN12–8 LICSW –L CN12–2 PSW–U CN12–11 PSW–L CN12–5 RSW CN8–25 ESW CN2–15 FSW1 CN15–5 R24 V CN5–4 COPY ENABLE CN6–A9 CN3–B15 SET SIG CN7–8 CN3–B16 DEV DET CN8–19 R22 S L30 Q4 R83 R29 R52 R30 R84 R25 R50 R46 R6 R76 R8 R77 CN8–30 MC ALM CN3–B23 DUPPCSW CN10–B7 CN3–B24 DUP DET CN10–B11 CN3–B19 DM LOCK CN11–A2 JOFSW CN11–B4 JOB DET CN11–B6 JBESW CN11–B10 CN3–B9 FSW2 CN15–8 FSW3 CN15–11 CN3–B11 FSW3 SIG C8 C CN3–A18 B R194 R149 R195 R196 KC SET SIG Q5 E S G TC DET CN3–A16 R184 R134 R186 G(5 V) CN8–10 G(5 V) CN8–7 G(5 V) CN8–15 R183 C48 CN7–3 IC1 6 L66 CN7–5 5 CN3–A28 S G S G ETTH R190 5 6 IC9 + – R113 7 L10 CN3–A13 L67 L70 R179 CN15–3 L71 IC9 3 + R178 2 – R148 1 CN3–A14 D5 CN3–A32 R180 L26 S G L59 L13 6 IC7 R2 FTH 3 CN3–A48 5 CN13–2 + 6 – LOW SPEED R161 2 R1 CN8–2 CFM2 REM CN8–4 7 6 CN3–A47 HIGH SPEED IC5 R150 7 L19 CN3–A46 L53 S G L51 IC7 PCFM REM 10 10 CN16–9 11 IC6 R31 C32 IC7 CFM1 REM 11 R32 R55 R33 R86 R35 R54 R105 R106 R216 R217 R104 R103 CN3–A11 L63 CN3–B45 CN3–B28 KC COUNT 15 15 CN8–12 IC6 IC4 10 L24 NC IC7 CN9–8 3 NC 14 14 C6 14 C19 2 IC4 IC2 C7 7 C26 C20 7 R10 C27 7 R64 R102 CN3–B27 P G S G L47 L52 L46 3 L45 + – L48 4 C18 C17 IC9 + – 11 8 C36 C37 IC5 4 R63 + – C41 8 C29 R156 S G S R175 9,16 COM IC11 C40 1,8 R173 R165 C43 C42 1,8 4,5 12,13 C28 4 R163 S G S 9,16 COM IC12 L35 CN1–8 CN2–13 CN2–14 CN2–17 CN2–16 CN2–18 CN4–11 CN2–20 CN4–15 CN2–21 CN4–17 CN2–22 L12 9,16 COM IC7 4,5 12,13 R174 P G CN4–7 CN6–A3 CN4–13 CN6–A4 CN4–14 CN6–A5 CN4–19 CN6–A6 CN4–21 CN6–A7 CN11–A5 CN6–A8 CN11–B5 CN8–26 CN11–B7 CN10–B8 L65 C34 C35 4 1,8 R167 P G CN5–3 CN11–B9 CN5–10 CN11–B3 CN5–12 CN11–B1 CN6–B9 CN12–3 CN7–4 CN12–6 CN7–6 CN12–9 CN7–7 CN12–12 CN8–20 CN13–1 CN8–21 CN15–4 CN8–27 2 NC 11 NC 10 L54 3 CN3–A52 S G 11,13 C31 C30 1,8 R166 P G C45 C44 1,8 4,5 12,13 R176 5 P G L41 C23 C22 C2 CN1–1 F2 24 V CN1–2 G(24 V) CN1–3 G(24 V) CN1–5 5.1 V CN1–4 G(5 V) + R97 L6 P G L40 C13 6 + C1 C12 R42 L5 S G CN8–29 7 CN10–B10 CN12–1 CN3–A49 13 4,5 12,13 R177 9,16 COM IC10 CN10–B9 R130 10,12 NC 9,16 COM IC6 CN8–28 L58 NC R151 S R160 CN11–B8 CN11–A4 L27 S CN2–23 CN6–A2 CN15–9 CN2–4 CN8–6 14 IC1 CN3–B29 CN15–12 TC 14 CN3–B32 CN15–6 R57 7 FSFM REM L25 L21 L9 CN3–A12 R172 CN6–A1 S G 9 R23 CN3–A30 C54 CN7–10 R87 L31 S REM(METER PULSE) R147 R34 CN3–B56 S G S G CN3–A29 EHUMSENS IC1 8 R188 S S S CN3–B59 S L11 C53 R118 S G R112 CN3–A54 L36 CN15–1 S 5 R95 R189 S G CN3–A27 S G R72 P G S 2 R187 4,5 12,13 S 6 R62 CN3–A58 + CN3–A24 IC13 R185 R73 CN8–16 R191 L56 C50 4 CN3–A57 CN3–A50 S S D11 CN3–A31 R133 C49 IC13 S G R157 CN8–22 C3 S G CN3–A34 D4 TNS SIG CN3–A23 S G 8 CN3–A19 1 CN3–A26 D12 R119 L50 R198 CN5–9 R121 IC3 S S G R203 R199 L68 CN3–B18 CN8–8 CN3–A17 CN3–A25 L64 R81 R114 L33 CN3–A15 L43 CN5–11 1 CN3–B20 R24 R197 CN3–A51 S IC13 1 S G P G S CN3–B21 CN8–9 CN3–B44 R193 7 CN3–B35 S G CN3–A60 R91 2 R82 CN3–B8 FUSW SIG 3 R26 CN3–B34 CN3–B10 CN3–B60 R11 CN9–12 S R192 R51 S G CN3–B22 R154 R65 R89 R27 CN3–B7 R45 R9 R155 3 P G R28 R88 R100 R153 S C25 R98 4 COIN ENABLE R71 CN3–B17 R44 R7 CN3–B2 CN2–24 R99 R48 S R L1 CN4–10 BYPPWSW DIG 2 LICSW –U CN2–19 R12 R4 R5 CN3–B3 P G R24 V PWSW–L DIG 0 BYPPWSW DIG 0 L28 Q1 R36 CN16–7 R79 CN2–1 FSSW S R19 24 V CN14–8 CN12–15 P G CN16–6 CN16–8 PWSW–U DIG 2 PLSW–U R47 R137 R139 S G SSW3 CN14–9 S Q2 R15 2 PWSW–U DIG 1 R136 FS DET S NC CN16–4 SSW3 SOURCE CN14–10 P G R21 SSW1 PWSW–U DIG 0 R78 5 CN12–4 NC CN12–7 CN12–10 12 CN12–14 NC CN12–16 11 S G CN3–B52 S G CN14–1 CN14–7 L62 CN15–2 8 8 CN15–7 CN15–10 CN15–13 S G A B C D E F G H I J 3-7-11 Engine PCB 2/2 2AR 2AR-1 A B R90 3 IC12 2 R109 6 IC12 7 R144 11 IC12 10 CN3–B37 CN3–A5 1 CN3–A6 R110 CN3–A7 CN3–A8 CN3–A9 R145 6 IC11 7 R111 11 IC11 10 R85 CN3–B26 2 R143 CN3–A4 R146 CN3–A10 R131 CN3–A53 3 14 IC10 15 14 IC11 15 IC6 3 RCL CN10–A7 CN10–A9 FCL2 CN10–A11 FCL3 CN3–A42 CN10–B1 PFCL–U CN10–B3 PFCL–L Q6 4 2E 2C 3 2 1B 1C 6 CN4–5 BYPFCL CN4–4 BYPLCL CN3–A38 R212 CN6–B1 Q10 4 2E 2C 3 2 1B 1C 6 S 5 2B 2 1B 1C 6 L82 CN3–A37 R211 CN6–B2 DUPCL L60 CN14–5 CN10–B4 L61 CN14–11 CN10–B2 CN3–A40 5 2B 2 1B 1C 6 2 1B 1C 6 CN3–A36 R210 CN6–B3 5 2B 2 1B 1C 6 S Q16 4 2E 2C 3 R116 L79 5 2B CN3–A21 R206 2 1B CN6–B7 P G 5 2B S R122 L81 5 2B CN3–A35 S Q13 4 2E 2C 3 R201 1C 6 S G S 2 CN5–6 P G S G Q9 4 2E 2C 3 R202 1C 6 1E 1 1E 1 S CN3–A39 2 1B CN6–B6 1E 1 R126 S CN3–A20 R207 S Q12 4 2E 2C 3 R123 CN6–B10 Q17 4 2E 2C 3 5 2B 1E 1 S L83 L85 S L75 1 R204 S R115 S G 5 2B PFCL–U 24 V 1C 6 S Q11 4 2E 2C 3 S Q8 4 2E 2C 3 PFCL–L 24 V 2 1B 1E 1 S L77 CN6–B5 S R124 1E 1 MSW OFF REM CN3–A33 R208 1E 1 R127 CN8–14 Q14 4 2E 2C 3 P G S G 2 5 2B R120 L80 1E 1 Q7 4 2E 2C 3 J S S G S CN10–B5 I S 5 2B R125 L76 S CN3–A41 H 1E 1 R128 BYPPFCL G S S G S L84 CN4–1 F S 5 2B R129 FCL1 E S L78 IC10 7 6 R53 CN3–B25 CN10–A5 IC10 2 3 D S IC12 15 14 C CN5–7 3 S R117 L73 5 2B CN3–A22 Q15 4 2E 2C 3 R66 L16 3 CN3–B31 4 6 IC2 IC6 1C 6 2 1B 4 7 CN11–A3 DM REM CN13–4 CL REM R209 1C 6 2 1B CN6–B4 R205 R200 1C 6 2 1B CN6–B8 1E 1 1E 1 1E 1 S G S G P G CN5–8 4 S R168 CN3–B41 TNS CONT C33 S G S G 3 CN3–B49 2 R58 IC3 + – 9 CN3–B40 1 R59 S G CN2–7 FSM B CN3–A2 CN3–A55 IC3 R93 L32 7 CN9–7 CN3–B53 TC CONT 3 IC4 IC4 CN3–A56 2 IC8 S G 4 CN9–9 CN10–A2 CLM–U CN10–A4 CLM–L CN8–17 TFM+ CN8–18 TFM– P G TC REM 6 IC3 + 13 – R43 L20 14 CN9–13 CN3–B5 GRID CONT R74 CN3–B4 S G R56 CN3–B33 R68 CN3–B36 D3 CN2–3 1 3 1 IC4 IC1 IC1 IC2 8 2 4 2 CN9–14 MC REM CN1–7 H1 REM CN1–6 H2 REM CN2–11 CN3–A45 CN5–5 L44 CN10–A1 CN4–22 NC CN9–5 CN4–2 CN10–A3 CN5–5 NC CN7–2 CN11–A8 CN4–3 CN10–A6 CN10–B12 NC CN9–3 CN11–A9 CN4–6 CN10–A8 CN11–A10 NC CN6–A10 CN10–A10 CN3–A1 NC CN10–A12 CN3–A43 NC L2 L3 L69 L8 CN11–A6 CN5–1 CN11–A7 CN7–1 P G L4 CN11–A1 L7 CN2–12 CN9–6 S G L37 CN9–4 CN7–9 L57 L42 CN8–1 DM CLK CN8–3 FSSOL2 ON REM CN8–5 C14 CN10–B6 P G C51 F G C52 C39 F G C5 F G C21 7 CN13–3 CN14–6 L14 F G R37 CN3–A44 R38 DB REM R41 CN9–11 R40 L15 6 R39 12 9 IC4 R3 R96 CN3–B58 5 R170 CN3–B55 DB CONT R171 CN9–10 R169 R94 L18 8 S G R61 R132 3 18 D2 13 D3 8 D4 R214 IC3 + 9 – R60 7 R164 D1 R 10 CN3–B57 R141 R108 C38 CN9–2 S G CN3–B54 4 I1 R142 17 I2 R158 14 I3 R152 7 I4 R107 5 P G R213 6 FSM B CN9–1 CN3–B50 + 6 – CN2–8 S 1 C4 + L34 S G 5 IC2 R182 S G CN3–A3 R92 CN3–B51 IC2 D10 CN8–24 5 D8 L49 1 LED REM D13 + 2 – CN11–B2 R215 5 IC5 3 CN3–A59 C47 L72 1C 6 1E 1 D7 FSM A D9 8 L23 CN2–9 D6 L39 FSM A L55 CN3–B42 IC2 R181 R159 6 CN2–10 2 1B 13 S C46 12 L22 5 2B CN3–B30 5 15 10 20 6 16 L38 INH1 INH2 N.C. N.C. Vcc2 Vcc1 10 SEN1 SEN2 GND GND SEN3 SEN4 CN3–B43 IC2 Q18 4 2E 2C 3 2 19 1 11 12 9 11 L74 F G F G F G F G CN14–12 CN16–10 S G CN8–11 S G S G R67 CN3–B38 D2 8 FSSOL1 ON REM CN2–6 FSSOL OFF REM CN8–23 C15 S G 8 S G R101 CN3–B39 C16 D1 S G A CN8–13 CN2–5 S G B C D E F G H I J 3-7-12 Main PCB 1/20 2AR A B C D E F G H I J 1 1 VPL5 5 6 7 8 R22 2 RA1 4 3 2 1 NF3 25 CN4 VPL5 R23 NF4 27 CN4 MAINMRE (PG:MRE) R2 B5 CN5 NF1 R1 SOVST 1 R3 2 OVSYNC_ R24 NF5 29 CN4 MAINID_ S001 IC1 (SCAN OVSYNC_) R25 3 MCLK (006-11G) 1 19 _OE1 _OE2 SELFAX_ (003-05B) R17 SCAN I/F MDATA_ 2 4 6 8 11 13 15 17 (006-11H) R18 4 MAINPHSCGEN_ SRFAX_ (003-05A) (002-04G) 3 4 RA2 FAX(PG) I/F 2 1 NF6 R26 CN4 41 MAINLSUOUT IC3 NF7 R27 CN4 R4 B1 CN5 R5 SID+ R6 MAINPVCLK NF2 C2 FAXDATA_ (WIRED OR) SID– R28 1 2 3 4 5 6 7 8 R9 R8 A12 CN5 SOHSYNC+ (SCAN OHSYNC_) R10 A11 CN5 R11 MMRE 16 15 14 13 12 11 10 9 (006-11I) R29 R30 R20 OHSYNC_ (002-04D) GPL0 (014-04E) RESVTC_ SOHSYNC– 6 R21 A9 CN5 5 R13 SMRE+ Q D 5 (003-02D) (003-02D) R32 2 NF8 6 R14 SMRE– (010-14B) _Q FF74VCC R33 CN4 6 39 FAXID_ 3 CLK R15 A10 CN5 (003-05B) 4 GPL5 PVCLK (002-11E) VPL5 IC2 R12 LSUOUT R19 _PRE B4 CN5 SCLK– VCC IN1– IN4– IN1+ OUT1 IN4+ EN OUT4 OUT2 _EN IN2+ OUT3 IN3+ IN2– GND IN3– R31 R7 PHSYNC_ _CLR B3 CN5 SCLK+ 1 5 4 43 VCC3 C1 3 VPL5 18 1Y1 16 1Y2 14 1Y3 12 1Y4 9 2Y1 7 2Y2 5 2Y3 3 2Y4 1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 GPL0 B2 CN5 2 MAINCLK (PG:CLK) IC4 7 7 S001 OVSYNC_ (002-04E) (006-11I) (011-03D) (014-05D) 8 8 A B C D E F G H I J 3-7-13 E A E A A E A A E E 2AR Main PCB 2/20 A B C D E F G H I J 1 1 VPL5 1 2 3 4 2 (003-05A) 3 (003-05B) CNTFAX_ 1 2 3 4 SELPRT_ RA022 RA4 8 7 6 5 2 NF10 8 7 6 5 CN4 31 MAINOHSC_ NF11 CN4 33 NF12 CN4 35 MAINOVST_ OHSYNC_ MAINPVST_ (001-08G) (001-07C) 3 (PG:PVSYNC_) NF13 OVSYNC_ CN4 37 VCC3 MAINPHSC_ R40 (PG:PHSYNC_) 4 1 19 VPL5 2 4 6 8 11 13 15 17 R35 14 CN3 NF9 R34 PRTID_ 5 4 _OE1 _OE2 1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 2Y3 2Y4 18 16 14 12 9 7 5 3 FAXDATA_ (001-15F) R39 PVDA_ (003-05C) R36 VPL5 3 4 IC5 RA5 5 2 1 GPL8 NF14 R37 (001-15D) (003-05B) (004-02D) PRTPVST_ PRI I/F (BD_) MAINPHSCGEN_ 6 C025 6 CN3 15 PVSYNC_ R38 PRTBDGEN_ GPL8 PRT I/F CN3 4 NF15 PRTBD_ 7 7 8 8 A B C D E F G H I J 3-7-12 3-7-14 E E A A E A E A A E E A A A E E A A E E 2AR Main PCB 3/20 A B C D E F G H I J 1 1 CNTFAX_ (002-04D) (001-09D) SELPRT_ (002-04D) (002-14E) 10 C9 NF16 8 IC4 C5 PVCLK 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 LSUOUT R44 GPL5 R46 VCC3 5 6 7 8 VPL5 R449 (014-11H) 4 3 2 1 ADE(7:0) 18 17 16 15 14 13 12 11 0 1 2 3 4 5 6 7 (014-11F) AE(23:0) RA10 RA11 0 1 2 3 4 5 6 7 1 2 3 4 1 2 3 4 8 7 6 5 8 7 6 5 0 1 2 3 4 5 6 7 VTCPD(7:0) (014-04D) (014-08I) (014-08H) (014-04F) (014-04F) (014-04F) 3 LSU I/F 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 R55 LDOUTA_ 8 9 NF23 CN8 12 NF24 CN8 11 (004-02C) ADJUST_ IC7 4 3 RA8 1 2 4 3 IC7 VTCBD_ NF25 R53 10 11 IC7 CN8 3 MSC_ 7 6 5 XVTC VCC3 GPL5 C7 C10 NF19 C11 4 ENABLE_ (004-02C) PMCLK (004-02H) (004-08I) 5 RA12 VPL5 1 R447 2 6 CN4 30 PGGND1 IC7 VCC3 NF21 13 RA13 R448 12 CN4 32 PGGND2 IC7 GPL5 VTCD(7:0) IC032 7 IC6 0 1 2 VPL5 VSS10 LDOUTB_ LDOUTA_ VSS9 ADJUST_ FLDEN_ BD_ VDD5 PMCLK MSYNC VSS8 CLK VSS7 NC3 NC2 NC1 LDEN_ LDON_ PPST VDD4 VSS6 D7 D6 D5 VSS5 PMREM_ C6 0 1 2 3 _OE T_R A0 B0 A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 8 7 6 5 19 1 02 13 24 35 46 57 68 79 41 52 63 74 RDE_ 8 7 6 5 (014-08I) RA9 VTC_ 01 12 23 34 (014-04D) CN8 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 5 VSS15 PVCLK VSS16 LSUOUT NC4 VDD10 SCDE_ NSCDE_ SCLE_ NSCLE_ VSS17 RESET_ VSS18 P3 P4 P5 P6 VDD11 P7 TEST0 VSS19 TEST1 TEST2 TEST3 VSS20 3 4 RESVTC_ VCC3 6 NF22 R51 6 5 IC7 4 (014-04E) GPL5 C4 4 5 (001-15G) (006-11I) (001-15G) (006-11G) FF74VCC C8 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 (010-14B) _Q 13 3 VCC3 CLK R443 2 VCC3 R442 9 VDD9 VSS14 PVDB0_ PVDA0_ VSS13 PHSYNC_ VDD8 AMC PVSYNC_ PVSYNC VSS12 SEL0_ SEL1_ VDD7 SEL2_ SEL3_ SEL4_ SEL5_ SEL6_ VSS11 P2 P1 P0 FLDON VDD6 11 Q VPL5 R48 VDD1 A0 A1 A2 A3 VSS1 A4 A5 VTCCS_ IORD_ IOWR_ VDD2 D0 D1 D2 VSS2 SMC SIN SOT VSS3 D3 D4 VSS4 SCK VDD3 D CLR _PRE 12 2 1 NF20 RESVTC_ PVDB_ 3 4 PHSYNC_ TP1 PVDA_ (WIRED OR) TP2 (001-15G) (006-11H) (006-11G) VCC3 RA7 8 7 6 5 PVSYNC_ R032 (002-04H) (006-11H) (014-04E) RA6 SELFAX_ (001-09D) 2 1 2 3 4 SRFAX_ VTC_ 7 RDE_ WRE_ LDON_ LDEN_ EPVSYNC PPST 8 8 A B C D E F G H I J 3-7-13 3-7-15 E E A A E A A E A E E A E A A E A A E E 2AR Main PCB 4/20 A B C D E F G (019-14H) R24 V 13 R56 CN8 10 R57 CN8 9 (019-14F) IC9 LDOUTA_ (003-15D) VTCBD_ 3 (003-15F) PRTBDGEN_ 1 2 RA14 1 2 3 4 5 6 7 4 3 (002-04H) 14 13 12 11 10 9 8 DE VCC DIN NC4 NC1 DOUT+ ROUT DOUT– RIN+ NC2 RIN– NC3 _RE GND 3 TR1 NF30 G S1 K 3 C13 12 VIDEO+ CN8 13 R5 V D1 A 1 1 TYPICAL 1.0A (MAX1.6A) C14 FCOVERSW NF26 R62 2 C12 J D2 R61 VPL5 VTC I/F I VPL5 R60 1 H 2 LSU I/F VIDEO– GPL5 GPL5 CN8 5 R58 CN8 5V 6 3 BD+ R55 R59 CN8 7 BD– IC10 GPL5 GPL8 CN8 4 R63 G(5 V) 4 4 GPL5 CN8 8 R64 G(5 V) GPL5 D2 VPL5 5 5 COM K R68 A MSC_ 6 R65 (003-15F) 10 IC9 11 8 9 R66 XEOE_ 2 6 C15 R69 1 (015-16G) 2 OE GND GPL5 VCC OUT VCC3 NF28 7 4 R71 3 C16 X1 8 CN8 LD IC9 GPL5 7 NF27 R67 XVTC (003-15G) C17 8 GPL5 A B C D E F G H I J 3-7-14 3-7-16 E E A A E A E A A E Main PCB 5/20 2AR A B C D E F G I J VCC3 (006-01A) 166 165 164 163 162 161 160 159 158 184 186 188 193 195 197 199 201 204 206 208 214 213 212 211 219 218 217 216 226 224 223 222 221 MCPSIG (304:1) 1 H 1 NF31 2 3 249 255 4 263 264 269 270 272 273 5 276 277 280 281 283 284 287 288 6 290 291 293 294 295 296 297 299 300 301 302 VDD17 VDD16 DRAMD24 DRAMD23 DRAMD25 DRAMD22 GND26 VDD15 DRAMD26 DRAMD21 DRAMD27 DRAMD20 GND25 VDD14 DRAMD28 DRAMD19 DRAMD29 DRAMD18 GND24 GND23 DRAMD30 DRAMD17 DRAMD31 DRAMD16 GND22 DRAS5B DRAS4B DRAS3B DRAS2B DRAS1B DRAS0B GND21 DA4 DA3 DA5 DA2 GND20 GND19 VDD13 VDD12 DA6 DA1 DA7 DA0 DA8 DA9 GND18 DOEB DWEB DCASHB DCASLB GND17 DRAMD8 DRAMD7 DRAMD9 DRAMD6 GND16 GND15 DRAMD10 DRAMD5 DRAMD11 DRAMD4 GND14 VDD11 DRAMD12 DRAMD3 DRAMD13 DRAMD2 GND13 VDD10 DRAMD14 DRAMD1 DRAMD15 DRAMD0 VDD9 VDD8 IC11 C19 152 151 150 149 148 147 146 145 144 143 142 141 140 139 138 137 136 135 134 133 132 131 130 129 128 127 126 125 124 123 122 121 120 119 118 117 116 115 114 113 112 111 110 109 108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 150 149 148 147 2 C20 144 143 142 141 138 137 136 135 C21 NF32 3 C22 132 131 130 129 127 126 125 124 123 122 C23 4 120 119 118 117 C24 112 111 110 109 108 107 NF33 C25 5 105 104 103 102 C26 100 99 98 97 94 93 92 91 C27 88 87 86 85 C28 NF34 6 C29 82 81 80 79 7 GPL5 74 66 67 64 53 50 51 48 43 41 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 15 16 17 18 13 8 9 6 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 7 VDD26 VDD27 SMLLD SMLOEB SMGHOEB SMGLOEB SMGDIR VDD28 SRAS30B SRAS31B SRAS32B SRAS33B SCAS30B SCAS31B GND47 RAMCSHB RAMCSLB RAMOEB GND48 GND49 CLK GND50 RAMWEB ROMCSB ROMOEB VDD29 IRQALLB IRQ5B IRQ4B IRQ3B IRQ2B IRQ1B CS0B GND51 CPUD0 CPUD1 VDD30 VDD31 GND52 GND53 CPUD2 CPUD3 GND54 CPUD4 CPUD5 VDD32 GND55 CPUD6 CPUD7 VDD33 GND56 CPUD8 CPUD9 GND57 CPUD10 CPUD11 GND58 GND59 CPUD12 CPUD13 GND60 CPUD14 CPUD15 GND61 A24 A25 A26 A27 A28 A29 A30 A31 A0 DSACKB VDD34 VDD35 GND1 GND2 RDBWR SIZE1 SIZE0 ASB VDD1 A1 A2 SMC AMC SIN A3 SOUT A4 A5 A6 A7 VDD2 GND3 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 VDD3 VDD4 GND4 GND5 RCK GND6 VD1 VD2 VDD5 RCKENB MCPSELB MREVDIN MREVDOUT PHSYNCB RVSIB GND7 ID0 ID1 ID2 ID3 VDD6 GND8 ID4 ID5 ID6 ID7 GND9 WCK GND10 MREID WVSTB WREADYB RREADYB ACKENG ACKMCP SETMCPB VDD7 RESETB GND11 GND12 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 290 291 292 293 294 295 296 297 298 299 300 301 302 303 304 GND46 GND45 SWEB GND44 SRAS21B SRAS11B SRAS20B SRAS10B VDD25 SCAS21B SCAS11B SCAS20B SCAS10B GND43 SRAS22B SRAS12B SRAS23B SRAS13B GND42 VDD24 SA9 GND41 SA8 GND40 SA7 GND39 VDD23 SA10 GND38 SA6 GND37 SA5 GND36 SA4 GND35 SA3 GND34 GND33 VDD22 VDD21 SA2 GND32 SA1 GND31 SA0 GND30 VDD20 Q2CDWRB Q2CDRDB Q2CDACKB Q2CDRO Q2PDWRB Q2PDRDB Q2PDACKB Q2PDRQ Q2HINTR GND29 VDD19 Q2HWRB Q2HRDB Q2HCSB VDD18 Q1CDWRB Q1CDRDB Q1CDACKB Q1CDRQ Q1PDWRB Q1PDRDB Q1PDACKB Q1PDRQ Q1HINTR Q1HWRB Q1HRDB Q1HCSB GND28 GND27 228 227 226 225 224 223 222 221 220 219 218 217 216 215 214 213 212 211 210 209 208 207 206 205 204 203 202 201 200 199 198 197 196 195 194 193 192 191 190 189 188 187 186 185 184 183 182 181 180 179 178 177 176 175 174 173 172 171 170 169 168 167 166 165 164 163 162 161 160 159 158 157 156 155 154 153 C18 8 8 GPL5 GPL0 A B GPL0 C D E F G H I J 3-7-17 Main PCB 6/20 2AR A B C D E F G H I J MCPSIG(304:1) (005-11A) 301 RESMCP_ 74 (010-09C) DRAMD(31:0) 8 0 9 1 13 2 15 3 16 4 17 5 18 6 (007-02A) 150 149 148 147 144 143 142 141 5 6 7 8 5 6 7 8 RA19 4 3 2 1 4 3 2 1 24 23 25 22 26 21 27 20 31 30 29 28 27 26 25 24 1 2 3 4 1 2 3 4 RA20 2 263 264 269 270 272 273 276 277 8 7 6 5 8 7 6 5 RA15 1 2 3 4 1 2 3 4 RA16 0 1 2 3 4 5 6 7 8 7 6 5 8 7 6 5 1 2 3 4 1 2 3 4 RA18 8 9 10 11 12 13 14 15 19 _DE 1 T_R (011-08J) 0 1 2 3 4 5 6 7 2 3 4 5 6 7 8 9 A0 B0 A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 IC12 8 9 10 11 12 13 14 15 204 7 206 8 208 9 201 10 6 138 137 136 135 132 131 130 129 10 11 12 27 13 28 14 29 15 30 16 31 17 32 18 33 19 34 20 35 21 BNKA22 BNKA23 5 6 7 8 5 6 7 8 RA21 4 3 2 1 4 3 2 1 28 19 29 18 30 17 31 16 23 22 21 20 19 18 17 16 1 2 3 4 1 2 3 4 RA22 RA35 2 3 4 5 6 7 8 9 A0 B0 A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 IC13 DRAMCS_ MCPEN_ 3 8 9 10 11 12 13 14 15 255 ASB DSACK_ WRM_ R76 223 SRAS11_ RA36 VPL5 AM(23:0) (011-11F) 100 99 98 97 94 93 92 91 5 6 7 8 5 6 7 8 RA23 4 8 3 7 2 9 1 6 4 10 3 5 2 11 1 4 15 14 13 12 11 10 9 8 1 2 3 4 1 2 3 4 RA24 (010-09C) RA37 8 7 6 5 8 7 6 5 RA38 5 6 7 8 5 6 7 8 RA25 4 3 2 1 4 3 2 1 12 3 13 2 14 1 15 0 7 6 5 4 3 2 1 0 1 2 3 4 1 2 3 4 RA26 GPL8 RA39 8 7 6 5 8 7 6 5 RA40 218 SCAS11_ 226 SWE_ 222 SRAS20_ 224 SRAS21_ 217 SCAS20_ 219 SCAS21_ DA(9:0) (010-09A) (010-09B) (010-09B) (011-09H) MCPINT_ (011-05E) 110 109 108 107 120 119 118 117 5 6 7 8 5 6 7 8 RA27 4 3 2 1 4 3 2 1 (007-02J) 7 0 8 9 4 3 5 2 112 111 3 4 2 1 125 124 123 122 7 RA30 105 104 103 102 DRAS2_ DRAS1_ DRAS0_ 4 3 2 1 5 6 7 8 DRAS3_ RA31 DOE_ DWE_ DCASH_ DCASL_ 8 127 126 2 1 3 4 RA32 D E DRAS5_ DRAS4_ 166 165 164 158 (009-01E) Q1CDACK 5 6 7 8 RA42 Q1PDWR 4 3 2 1 Q1PDRD Q1PDACK Q1PDRQ (008-02C) (008-02B) (008-02B) (008-02C) (008-12E) (008-12E) 3 (008-12E) (008-12E) (009-01F) (009-09F)(009-01F) (009-09E) 4 (009-09E) (009-09E) (009-09E) (009-09E) (009-09F) LSUOUT 50 R80 PHSYNC_ PVSYNC_ R83 Q1CDRD (009-01E) R79 66 (008-02A) (009-01E) 48 R82 Q1CDWR 4 3 2 1 (009-01E) PVDB_ 41 162 161 160 159 (009-01E) R78 R81 5 6 7 8 RA41 Q1HINTR 43 53 Q1CDRQ 2 MCLK 67 4 3 2 1 5 6 7 8 163 R77 51 6 1 (009-01C) (009-09C) 64 (010-02D) RA28 C 216 SCAS10_ 212 SRAS23_ RA29 B 211 SRAS13_ 214 SRAS22_ (010-09C) ADBUS(15:0) A 221 SRAS10_ 213 SRAS12_ 88 87 86 85 82 81 80 79 300 302 8 7 6 5 8 7 6 5 VPL5 299 6 18 17 16 15 14 13 12 11 5 9 297 19 _DE 1 T_R 4 23 296 0 1 2 3 4 5 6 7 3 195 6 295 18 17 16 15 14 13 12 11 2 193 199 294 RDM_ 188 8 293 MCPEN_ 1 7 36 ADM(15:0) 0 186 22 26 (011-11H) 5 RA34 184 21 25 4 (010-09A) 8 7 6 5 8 7 6 5 197 24 RA17 280 281 283 284 287 288 290 291 RA33 VPL5 3 1 SA(10:0) VPL5 MDATA_ 5 (001-07D) 249 (003-02D) VCC3 (003-05B) NF35 (003-05B) (001-07E) (012-15H) XMOE_ R84 1 4 DE VCC 2 PVCLK MMRE OVSYNC_ 6 3 GND X2 (003-02D) R86 1 OUT C30 C31 (001-07G) (001-07C) GPL5 (007-02H) 7 (007-02H) (007-02H) (007-02H) (007-02I) (007-02I) (007-02I) (007-02I) 8 (007-02G) (007-02H) F G H I J 3-7-18 E A A A E E A A E E 2AR Main PCB 7/20 A B (006-09A) (008-02L) C D E F G NF39 NF40 C38 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 2 3 1 2 3 4 5 7 8 9 10 33 34 35 36 38 39 40 41 31 30 14 29 13 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 D16 LCAS0 UCAS0 RAS0 OE0 W0 VSS1 VCC1 VSS2 VCC2 VSS3 VCC3 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 NC1 NC2 NC3 NC4 NC5 42 1 37 6 22 21 28 27 26 25 24 23 20 19 18 17 11 12 15 16 32 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 9 8 7 6 5 4 3 2 1 0 3 2 3 4 5 7 8 9 10 33 34 35 36 38 39 40 41 31 30 14 29 13 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 D16 LCAS0 UCAS0 RAS0 OE0 W0 VSS1 VCC1 VSS2 VCC2 VSS3 VCC3 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 NC1 NC2 NC3 NC4 NC5 5 (006-09J) (006-09J) 6 (006-09J) DRAS5_ 5 DRAS4_ 4 DRAS3_ 3 DRAS2_ 2 DRAS1_ 1 DRAS0_ 0 0 (006-09J) (006-09K) (006-09K) 7 (006-09G) DOE_ 5 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 D16 LCAS0 UCAS0 RAS0 OE0 W0 42 1 37 6 22 21 28 27 26 25 24 23 20 19 18 17 11 12 15 16 32 42 1 37 6 22 21 28 27 26 25 24 23 20 19 18 17 11 12 15 16 32 VSS1 VCC1 VSS2 VCC2 VSS3 VCC3 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 NC1 NC2 NC3 NC4 NC5 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 9 8 7 6 5 4 3 2 1 0 2 2 3 4 5 7 8 9 10 33 34 35 36 38 39 40 41 31 30 14 29 13 C37 42 1 37 6 22 21 28 27 26 25 24 23 20 19 18 17 11 12 15 16 32 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 9 8 7 6 5 4 3 2 1 0 4 2 3 4 5 7 8 9 10 33 34 35 36 38 39 40 41 31 30 14 29 13 VSS1 VCC1 VSS2 VCC2 VSS3 VCC3 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 NC1 NC2 NC3 NC4 NC5 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 D16 LCAS0 UCAS0 RAS0 OE0 W0 IC15 IC14 3 C36 VSS1 VCC1 VSS2 VCC2 VSS3 VCC3 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 NC1 NC2 NC3 NC4 NC5 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 D16 LCAS0 UCAS0 RAS0 OE0 W0 2 9 8 7 6 5 4 3 2 1 0 GPL5 NF38 C35 42 1 37 6 22 21 28 27 26 25 24 23 20 19 18 17 11 12 15 16 32 4 9 8 7 6 5 4 3 2 1 0 5 6 IC16 GPL5 GPL5 (006-09K) 9 8 7 6 5 4 3 2 1 0 2 3 4 5 7 8 9 10 33 34 35 36 38 39 40 41 31 30 14 29 13 C34 VSS1 VCC1 VSS2 VCC2 VSS3 VCC3 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 NC1 NC2 NC3 NC4 NC5 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 D16 LCAS0 UCAS0 RAS0 OE0 W0 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 IC19 C33 2 3 4 5 7 8 9 10 33 34 35 36 38 39 40 41 31 30 14 29 13 42 1 37 6 22 21 28 27 26 25 24 23 20 19 18 17 11 12 15 16 32 GPL5 NF37 C32 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 C43 IC18 GPL5 NF36 4 1 C42 C41 IC17 (006-09I) J NF41 C40 C39 (006-09L) I DRAMD(31:0) 1 (006-09K) H GPL5 DRAS_(5:0) DWE_ DCASH_ DCASL_ 7 DA(9:0)_ VPL5 NF42 C191 C190 C189 C188 C187 C186 C185 C184 C44 + C45 + 8 8 GPL5 A B C D E F G H I J 3-7-19 3-7-15 E E A A E A A E A E Main PCB 8/20 2AR A B C D E F G H I J (006-16B) XMOE_ (006-16C) (006-16C) (006-16D) 2 (011-11H) Q1CDACK_ Q1CDRD_ Q1HINTR ADM (15:0) 0 1 2 3 4 NF43 2 DE VCC GND OUT X3 3 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 Q1CDWR_ VPL5 1 4 5 6 7 3 C46 C47 R96 (010-09C) GPL5 (011-08J) (011-09H) (010-09C) RESMCP_ RDM_ WRM_ Q1HCS_ 1 2 3 4 4 IC20 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 7 6 5 4 3 2 1 0 Q1PDWR_ Q1PDRD_ Q1PDACK_ Q1PDRQ 31 30 29 (006-16D) (006-16D) (006-16D) RA51 5 20 21 22 23 24 15 16 17 18 19 10 11 12 13 14 5 6 7 8 9 0 1 2 3 4 VPL5 RA53 PD (31:0) 7 RA47 RA48 RA49 8 RA50 (007-02A) A 24 25 26 27 28 29 30 31 5 6 7 8 5 6 7 8 4 3 2 1 4 3 2 1 24 25 26 27 28 29 30 31 C55 16 17 18 19 20 21 22 23 NF47 4 3 2 1 4 3 2 1 RA56 C54 5 6 7 8 5 6 7 8 C53 16 17 18 19 20 21 22 23 NF46 8 9 10 11 12 13 14 15 RA55 C51 4 3 2 1 4 3 2 1 NF45 5 6 7 8 5 6 7 8 NF44 8 9 10 11 12 13 14 15 RA54 C52 RA46 0 1 2 3 4 5 6 7 C50 RA45 4 3 2 1 4 3 2 1 C49 6 5 6 7 8 5 6 7 8 C48 RA44 0 1 2 3 4 5 6 7 4 3 2 1 4 3 2 1 VPL5 5 6 7 RA59 8 5 6 RA60 7 8 23 22 21 20 19 18 17 16 4 3 2 1 4 3 2 1 VPL5 5 6 RA61 7 8 5 RA62 6 7 8 15 14 13 12 11 10 9 8 4 3 2 1 4 3 2 1 7 6 5 4 3 2 1 0 4 3 2 1 4 3 2 1 1 2 VPL5 5 6 RA63 7 8 5 6 7 8 RA64 3 VPL5 5 6 RA65 7 8 5 RA66 6 7 8 4 RA52 RA43 31 30 29 28 27 26 25 24 (006-16D) 28 27 26 25 GND1 PD0 PD1 PD2 PD3 PD4 VDD1 GND2 PD5 PD6 PD7 PD8 PD9 VDD2 GND3 PD10 PD11 PD12 PD13 PD14 VDD3 GND4 PD15 PD16 PD17 PD18 PD19 VDD4 GND5 PD20 PD21 PD22 PD23 PD24 VDD5 GND6 AM (23:0) VDD11 CD7 CD6 CD5 CD4 GND11 VDD10 CD3 CD2 CD1 CD0 GND10 VDD9 PXCKO RVID SVID PXCK PTIM PRDY GND9 VDD8 PDWR PDRD PDAK PDRQ GND8 VDD7 PD31 PD30 PD29 GND7 VDD6 PD28 PD27 PD26 PD25 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 (011-11F) CDAK CDRD CDWR INTR VDD17 GND18 HD0 HD1 HD2 HD3 HD4 VDD18 GND19 HD5 HD6 HD7 TEST0 TEST1 VDD19 GND20 MCLK VDD20 GND21 RESET HRD HWR HCS VDD21 GND22 HA0 HA1 HA2 HA3 TOUT1 TOUT2 VDD22 (009-14G) (009-06G) 12 11 10 9 8 17 16 15 14 13 22 21 20 19 18 (012-15H) (006-16C) 108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 R93 CD (31:0) R94 Q1CDRQ CDRQ GND17 VDD16 CD31 CD30 CD29 CD28 GND16 VDD15 CD27 CD26 CD25 CD24 CD23 GND15 VDD14 CD22 CD21 CD20 CD19 CD18 GND14 VDD13 CD17 CD16 CD15 CD14 CD13 GND13 VDD12 CD12 CD11 CD10 CD9 CD8 GND12 1 27 26 25 24 23 31 30 29 28 PRESSD (31:0) RA57 RA58 GPL5 31 30 29 28 27 26 25 24 5 6 7 8 5 6 7 8 4 3 2 1 4 3 2 1 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 5 6 7 8 5 6 7 8 4 3 2 1 4 3 2 1 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 5 6 7 8 5 6 7 8 4 3 2 1 4 3 2 1 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 5 6 7 8 5 6 7 8 4 3 2 1 4 3 2 1 7 6 5 4 3 2 1 0 5 6 7 8 DRAMD (31:0) B C D E F G H I J 3-7-20 E A A A E E A A E E 2AR Main PCB 9/20 A B C D E F G H I J 1 1 SIM2ADR(10:0) SIM1ADR(10:0) (006-12B) 0 CN6 1 CN6 2 3 SA(10:0) CN6 4 CN6 5 CN6 6 7 3 CN6 8 CN6 CN6 CN6 9 CN6 10 CN6 RA75 (006-11D) (006-11D) 4 (006-11D) (006-11E) (006-11E) (006-11E) (006-11E) SRAS11_ 6 8 6 8 SRAS10_ SRAS12_ CN6 3 1 3 1 CN6 RA71 SRAS13_ 4 4 SCAS10_ SCAS11_ CN6 1 1 CN6 RA76 CN6 SWE_ R101 CN6 CN6 5 CN6 CN6 CN6 CN6 VPL5 6 NF48 CN6 C195 C194 C193 C57 SM1D16 SM1A2 SM1D1 15 SM1A3 SM1D17 SM1A4 SM1D2 SM1A5 SM1D18 SM1A6 SM1D3 SM1A7 SM1D19 SM1A8 SM1D4 SM1A9 SM1D20 SM1A10 SM1D5 16 17 18 28 31 32 19 45 SM1RAS1_ SM1D21 SM1RAS0_ SM1D6 44 34 SM1D22 SM1RAS2_ 33 SM1RAS3_ SM1D7 SM1CAS0_ SM1D23 40 0 3 CN6 16 4 CN6 SM1D8 SM1D24 SM1D9 1 5 CN6 17 6 CN6 SM1D25 2 7 CN6 18 8 CN6 SM1D26 3 9 CN6 19 20 CN6 4 21 CN6 20 22 CN6 5 23 CN6 21 24 CN6 6 25 CN6 22 26 CN6 7 27 CN6 23 51 CN6 CN6 25 53 RA74 CN6 10 54 CN6 (006-12B) 9 8 7 10 6 5 4 3 2 1 0 5 6 7 8 5 6 7 8 5 6 7 8 4 3 2 1 4 3 2 1 4 3 2 1 9 8 7 10 6 5 4 3 2 1 0 0 CN7 1 CN7 2 3 SA(10:0) CN7 5 CN7 55 CN6 6 CN7 56 CN6 7 CN7 57 CN6 8 CN7 9 CN7 CN6 29 10 CN7 61 SM1D13 CN6 13 62 CN6 63 SM1D14 64 SM1D31 (006-11F) (006-11E) 30 (006-11F) 14 (006-11F) CN6 (006-11F) CN6 31 65 SM1D15 RA75 CN6 15 (006-11F) (006-11E) SRAS21_ SRAS20_ SRAS22_ CN7 4 2 4 2 5 7 5 7 CN7 RA71 SRAS23_ 3 3 SCAS20_ CN7 2 2 SCAS21_ CN7 RA76 CN7 SWE_ R105 CN7 CN7 SM1CAS1_ 42 CN7 SM1CAS1_ 47 CN7 SM1WE_ (008-15A) 10 CD(31:0) CN7 SM1VCC 30 NF49 SM1VCC R104 CN7 VPL5 SM1VCC 59 CN6 CN7 SM1GND C58 72 + C59 SM2A4 SM2D2 SM2A5 SM2D18 SM2A6 SM2D3 SM2A7 SM2D19 SM2A8 SM2D4 SM2A9 SM2D20 SM2A10 SM2D5 31 32 19 45 SM2RAS1_ SM2D21 SM2RAS0_ SM2D6 SM2RAS2_ SM2D22 44 34 33 SM2RAS3_ SM2D7 SM2CAS0_ SM2D23 40 2 CN7 0 3 CN7 16 4 CN7 SM2D8 51 2 7 CN7 18 8 CN7 SM2D26 4 21 CN7 20 22 CN7 5 23 CN7 21 24 CN7 6 25 CN7 22 26 CN7 7 27 CN7 23 CN7 24 SM2D9 SM2D25 9 CN7 19 20 CN7 8 50 SM2D24 1 5 CN7 17 6 CN7 3 49 CN7 CN7 9 52 CN7 25 2 53 CN7 SM2D10 10 54 CN7 26 55 SM2D11 CN7 11 56 CN7 SM2D27 27 57 SM2D12 CN7 12 58 SM2D28 3 CN7 28 60 CN7 SM2D29 29 61 SM2D13 CN7 13 62 SM2D30 CN7 30 63 CN7 SM2D14 4 14 64 SM2D31 CN7 31 65 SM2D15 CN7 15 43 SM2CAS0_ 41 SM2CAS1_ 5 42 SM2CAS1_ 47 SM2WE_ (008-15A) 10 CD(31:0) SM2VCC 30 SM2VCC 59 SM2VCC R107 R108 SM1GND SM2D17 28 SM1GND + SM2A3 18 R106 39 SM2D1 17 SIMM SOCKET1 1 SM2A2 16 28 60 SM1D29 SM2D16 15 12 58 CN6 SM2D0 SM2A1 14 27 SM1D12 SM2A0 13 11 41 CN6 CN7 4 SM1CAS0_ CN6 CN7 12 26 SM1D27 SM1D30 RA73 9 SM1D10 SM1D28 RA72 CN6 24 52 SM1D11 CN6 8 50 43 R103 C192 C56 + SM1A1 14 R102 + SM1D0 SN1A0 13 C199 RA69 9 8 7 10 6 5 4 3 2 1 0 C198 2 4 3 2 1 4 3 2 1 4 3 2 1 5 6 7 8 5 6 7 8 5 6 7 8 C197 RA68 9 8 7 10 6 5 4 3 2 1 0 49 2 CN6 C196 RA67 12 CN7 CN7 CN7 SIMM SOCKET2 6 1 SM2GND 39 SM2GND 72 SM2GND 7 7 GPL5 GPL5 GPL5 GPL5 8 8 A B C D E F G H I J 3-7-17 3-7-21 E E A A E A A E A E Main PCB 10/20 2AR B C D E F 1 R120 MCPEN_ R121 DSACK_ R122 ASB G H I (006-05G)(006-01F) 1 (006-05H) (006-05H) VCC3 VPL5 VCC3 R114 SCC1CS_ R115 (012-04B) 20 21 22 (012-07H) VPL5 GPL5 IC21 BANK_ (011-09H) NF52 20 0 ADM(15:0) AM(23:0) C69 C68 IC5 GPL5 3 VPL5 (011-12E) (011-11H) 10 (011-11F) 14 VCC IC8 GPL5 AM(23:0) 7 GND R117 (011-05E) VPL5 (011-11F) 5 VPL5 1 23 19 0 IC4 GPL5 NF56 WRM_ 1 2 3 4 5 6 7 8 9 10 11 R116 ID15 ID14 ID13 ID12 ID11 GND2 ID10 VDD1 ID9 ID8 ID7 R129 GND 14 VCC VCC C75 SCUCS_ IDGTS2 VDD3 IDGTS1 ID23 ID24 ID25 ID26 ID27 ID28 IDGCK1 IDGCK2 22 21 20 19 18 17 16 15 14 13 12 IC3 GPL5 C73 R109 R110 4 (011-12H) 34 35 36 37 38 39 40 41 42 43 44 RAMMCS_ 10 GND C72 R113 2 (011-14E) VPL5 R128 VCC (011-12E) C71 BRAMMWR_ (011-12H) WRMO_ 7 GND C70 R112 WRME_ 20 VCC NF55 R127 IDGSR ID22 ID21 ID20 ID19 ID18 ID17 VDD2 GND3 TDD ID16 BRAMMCS_ (011-12B) 14 VCC NF54 R111 (006-05G) IDGCK3 ID1 ID2 GND1 ID3 ID4 ID5 ID6 TDI TMS TCK VPL5 ROMMCS_ (008-02E) 10 R126 33 32 31 30 29 28 27 26 25 24 23 DRAMCS_ 3 C61 C60 R125 Q1HCS_ 20 (006-03B)(008-02E) 4 C74 R124 (006-05F) (001-11I) (003-02D) C67 2 BNKA23 RESMCP_ (006-05F) C66 R123 BNKA22 C65 2 1 C64 RA77 NF51 FF74VCC 3 4 J NF53 A 7 GND IC7 GPL5 GND IC5 GPL5 VPL5 5 VPL5 CLK_M MCPRDY_ R118 C63 (011-05F) NF57 (011-03F) NF50 NF58 C62 20 RST2_ 20 VCC VCC RDM_ GPL5 ALEM (011-08I) 6 (011-09I) C78 (011-08J) C76 (011-05G) C77 RESET_ C79 (011-02H) 6 BHEM_ 10 IC12 GPL5 1 7 10 GND GND IC13 GPL5 2 7 IC9 3 4 IC9 5 6 IC9 8 8 GPL0 A B C D E F G H I J 3-7-22 Main PCB 11/20 2AR A B C D E F G H I J VPL5 NF62 VPL5 1 1 VPL5 NF60 C90 (011-08H) VCCCPUM C84 C85 SCMACK (013-12B) GPL5 IC24 R169 SCMHEAD (013-12B) (010-09D) ROMMCS_ R164 (012-02D) RESSCU_ (012-14H) RESSCC1_ (014-05H) RESENG_ (013-11C) RESSCAN_ (013-11H) RESMMI_ TXDMMI (013-12G) TP3 (018-06D) REQCMD_ (018-06D) SBSY_ SCURXRDY (012-04B) SCLKPRT (018-09C) 1 RXPRT (018-09C) TP4 1 7 6 5 4 3 2 1 0 TXPRT (018-06D) (011-11E) AM22 (011-11E) AM21 (011-11E) AM20 R142 (001-07C) OVSYNC_ (018-09D) CBSY_ R140 R139 R138 R143 R144 (011-04G) WD (012-10I) INTSCC1 (013-06D) SCANACK (013-06G) MMIACK (014-06B)FACKMCPU (006-06H) MCPINT_ (013-05K) MMIJG_ (010-02G) BANK_ R145 4 GPL5 (012-04E) SCUCLK (013-12H) MMIMERR R146 (013-12G) MMIMACK (014-05D) ENGMERR (014-05D) ENGMHEAD (014-05E) ENGMACK (013-06B) SCENABLE (013-06C) SCHEAD (013-06H) MMIERR (014-06B) ENGERR (014-06B) ENGHEAD R147 MCPRDY_ (010-02H) VPL5 (019-03H) TWTHSIG 5 (010-02G) (012-04D) CLK_M IC22 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 4 3 2 1 4 3 RA79 2 1 4 3 RA80 2 1 4 3 RA81 2 1 4 3 RA82 2 1 R166 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 R149 RA84 RA85 WD (011-04D) 6 VPL5 VPL5 VPL5 R150 RA86 GPL0 RESET_ (010-02H) R152 (011-06A) VCCCPUM R156 R151 (010-02H) RST2_ R154 C88 GPL5 1 IC23 VPL5 7 8 7 6 5 C80 C81 ADJ2 WD RST2_ TC VCC RST1_ ADJ1 GND 7 1 VPL5 IC29 R23 1 2 3 4 R158 2 R161 C83 R162 GPL5 R163 GPL5 C86 9 8 7 6 5 4 3 2 1 3 AM(23:0) (011-11F) GPL5 VPL5 R168 (011-08J) (010-09E) RDM_ RAMMCS_ (010-09D) WRME_ 4 (010-09D) WRMO_ VPL5 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 23 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 GPL5 VPL5 NF64 NF63 AM20 (011-02D) AM21 (011-02D) AM22 (011-02D) IC25 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 22 20 27 10 9 8 7 6 5 4 3 25 24 21 23 2 26 1 DE_ CE_ WE_ A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 IC26 VCC 28 C92 VSS DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 C93 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 14 11 12 13 15 16 17 18 19 0 1 2 3 4 5 6 7 GPL5 ADM (15:0) (011-11H) 22 20 27 10 9 8 7 6 5 4 3 25 24 21 23 2 26 1 DE_ CE_ WE_ A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 VCC 28 C94 VSS DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 C95 14 11 12 13 15 16 17 18 19 8 9 10 11 12 13 14 15 GPL5 6 VPL5 VPL5 IC27 (011-08J) RDM_ (010-02E) BRAMMCS_ (010-02E) BRAMMWR_ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 BHEM_ (010-02I) C87 8 VPL5 NF65 R170 ADM (15:0) $003 22 20 27 10 9 8 7 6 5 4 3 25 24 21 23 2 26 1 DE_ CE_ WE_ A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 VCC 28 C96 VSS DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 C97 14 11 12 13 15 16 17 18 19 0 1 2 3 4 5 6 7 7 GPL5 ADM (15:0) (011-11H) 8 (011-11F) AM (23:0) GPL5 A B C D 5 ADM (15:0) (011-11H) AM (23:0) (011-11F) RDM_ $004 X4 GPL5 2 (011-08J) RDM_ ALEM (010-02H) B 18 17 16 15 14 13 12 11 10 GPL5 R159 + A GPL5 RA83 GPL5 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 VCC A17 A16 A15 A14 A13 A12 A11 A10 A9 GND2 A8 A7 A6 A5 A4 A3 A2 A1 A0 VPP CE0 D15 D14 D13 D12 D11 D10 D9 D8 GND1 D7 D6 D5 D4 D3 D2 D1 D0 DE0 (011-11H) ADM(15:0) WRM_$001 GPL5 IC29 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 C89 R160 R157 R153 NF61 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 AM (23:0) 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 R148 C82 RA78 P00_A0 P01_A1 P02_A2 P03_A3 P04_A4 P05_A5 P06_A6 P07_A7 P10_A8 P11_A9 P12_A10 P13_A11 P14_A12 P15_A13 P16_A14 P17_A15 P20_A16 P21_A17 P22_A18 P23_A19 P27_A23 P100_D0_LA0 P101_D1_LA1 P102_D2_LA2 P103_D3_LA3 P104_D4_LA4 P105_D5_LA5 P106_D6_LA6 P107_D7_LA7 P110_D8 R167 R141 P70_AN0 P95_INT3__KI4_ P94_CS4__RTP13 P93_CS3__A22_RTP12 P92_CS2__A21_RTP11 P91_CS1__A20_RTP10 P90_CS0_ P67_TB2IN P66_TB1IN P65_TB0IN P64_INT2_ P63_INT1_ P62_INT0_ P61_TA4IN P60_TA4OUT P57_TA3IN_KI3_ P56_TA3OUT_KI2_ P55_TA2IN_KI1_ P54_TA2OUT_KI0_ P53_TA1IN_W_RTP03 P52_TA1OUT_U__RTP02 P51_TA0IN_V__RTP01 P50_TA0OUT_W__RTP00 P47 P46 P45 P44 P43 P42_CLK P41_RDY_ 20 21 22 (012-04B)SCUTXRDY (013-12C) SCSTART 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 P40_HOLD_ BYTE CNVSS RESET_ XIN XOUT E__RD_ VSS1 VCC1 P33_HLDA_ P32_ALE P31_BHE_ P30_WR_ P117_D15 P116_D14 P115_D13 P114_D12 P113_D11 P112_D10 P111_D9 3 P71_AN1 P72_AN2 P73_AN3 P74_AN4 P75_AN5 P76_AN6 P77_AN7_ADTRIG_ VSS2 AVSS VREF AVCC VCC2 P80_CLKS1_DA0 P81_CLK0 P82_RXD0_CLKS0 P83_TXD0 P84_DA1_INT4_ P85_CLK1 P86_RXD1 P87_TXD1 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 R165 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 15 14 13 12 11 10 9 8 RXDMMI (013-06I) (018-05I) MAIN_STS_ 2 C91 GPL5 E F G H I J 3-7-23 Main PCB 12/20 2AR A B C D E F G H I J 1 1 VPL5 15 14 1 (011-11F) AM(23:0) (010-02E) SCUCS_ R186 13 R187 12 (011-08J) RDM_ (011-09B) SCURXRDY (011-05D) SCUTXRDY 2 R185 R188 11 R189 10 R190 9 R191 R171 TXDENG 8 GPL0 3 RESSCU_ R172 (011-06B) 4 (011-03F) CLK_M IC29 VPL5 R173 NC1 NC2 TXD CLK RESET NC3 DSR_ RTS_ DTR_ NC4 NC5 VPL5 NF66 (011-03E) SCUCLK R192 7 6 5 4 3 2 1 0 NC11 NC10 WR_ TXC_ D7 NC D6 D5 D4 NC9 NC8 WRM_ 7 (018-06D) (018-06E) (018-09D) (019-03I) 6 5 4 SETPRT_ P1_ PRINT_ MSWSIG R196 2 R197 R198 R199 R200 R176 (018-05I) (019-02I) RESFAX_ MSWOFF (018-06D) (018-09D) PRTRST_ P2_ R177 R202 4 R201 GPL5 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 GPL5 (011-11F) AM(23:0) RXDENG (014-10B) 2 3 VPL5 (011-11H) ADM(15:0) NF67 5 C100 C101 GPL5 8 7 6 5 4 3 2 1 7 6 5 4 3 2 1 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 VPL5 6 R179 R180 (011-09H) (011-08J) (010-02F) IC30 P00 P01 P02 P03 P04 P05 P06 P07 VSS XOUT XIN P10 INTP11 RESET_ CNVSS P12 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 (011-11H) ADM(15:0) R203 GPL5 R204 GPL5 5 X5 1 3 2 VPL5 GPL0 R205 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 R178 A7 A6 A5 A4 A3 A2 A1 A0 VCC DO7 DO6 DO5 DO4 DO3 DO2 DO1 DO0 W_ R_ S_ BM INTR RXD3 TXD3 RXD2 TXD2 RXD1 TXD1 P16CTS3_ P15CTS2_ P14CTS1_ P13CLK GPL5 PA0 PA1 PA2 PA3 PA4 PA5 PA6 PA7 PB0 PB1 PB2 PB3 PB4 PB5 PB6 PB7 C99 0 1 R195 3 R174 GPL5 R194 (018-10H) PRINTFAX_ (018-10H) SCANFAX_ (018-10H) SETFAX_ (018-10I) FAXRDY_ (011-09H) R175 C98 R193 (011-11H) ADM(15:0) 33 32 31 30 29 28 27 26 25 24 23 12 13 14 15 16 17 18 19 20 21 22 GPL5 4 IC28 NC6 RXC_ VDD D0 D1 IC D2 D3 RXD GND NC7 3 1 2 3 4 5 6 7 8 9 10 11 NC15 NC14 CTS_ SYNC_BRK TXRDY NC13 RXRDY RD_ C-D_ CS_ NC12 44 43 42 41 40 39 38 37 36 35 34 (014-10B) VPL5 R206 6 XMOE_ RESSCC1_ (011-06B) 0 GPL5 WRM_ RDM_ SCC1CS_ (006-13H) (008-02B) R207 R208 GPL5 GPL5 (011-05D) R183 INTSCC1 TXDSCAN (013-12A) 7 7 R181 RXDSCAN (013-06E) R184 GPL5 TP5 TXDFAX (018-05I) RXDFAX (018-10H) VPL5 R182 TP6 8 8 A B C D E F G H I J 3-7-24 E A A A E E A A E E 2AR Main PCB 13/20 A B C NF68 SCN ENABLE NF69 SCN HEADER 4 4 IC31 R219 9 IC31 R220 13 C104 8 SCHEAD (011-05F) R223 R222 IC31 GPL5 4 9 IC31 12 11 R224 3 C105 5 (011-04D) SCSTART 7 10 IC31 5 IC1 6 8 11 IC1 G(5 V) G(5 V) G(5 V) G(5 V) G(5 V) G(5 V) RXDSCAN (012-13I) IC1 B12 B10 B8 B6 A3 A1 CN5 CN5 CN5 CN5 CN5 CN5 NF72 R225 ERROR FOR MAIN NF73 NF74 RXD MAIN 7 NF75 DET SIG 8 R235 6 7 IC32 MMIACK (011-05E) 14 11 IC32 3 (011-05E) MMIMACK 8 MMIERR (011-05F) 5 10 9 IC1 FAX_MMISTS_ 10 RXDMMI (011-09B) IC32 FAX_MMIRXD FAX_MMITXD R239 C 11 (011-06C) RESMMI_ IC32 GPL5 VPL5 MMIJG_ (011-05E) R238 B CN5 A5 NF79 8 IC33 CN5 A6 NF80 10 IC33 CN5 B7 1 TXD SCN MAIN SCN ACK MAIN SCN HEADER 2 SCN START SCN RESET 3 R242 GPL0 R243 4 2 NF81 TXD MAIN 4 CN9 6 8 D E 14 CN9 G(5 V) 12 CN9 G(5 V) 4 CN9 G(5 V) 2 CN9 G(5 V) F R240 1 NF82 ACK FROM MAIN IC34 GPL5 A 6 IC33 CN9 5 6 NF83 ERROR FROM MAIN CN9 8 NF84 RESET MAIN IC34 R244 GPL5 NF85 R236 13 C108 R237 9 CN9 4 IC32 GPL5 VPL5 GPL5 3 (011-05E) MMIMERR R232 5 C107 R234 3 CN9 CN5 A4 NF78 IC34 R231 R233 2 IC32 GPL5 VPL5 GPL5 R228 1 C106 R230 7 CN9 4 IC33 IC34 R227 R229 1 (011-09B) TXDMMI R226 GPL5 6 CN5 B9 NF77 GPL5 MMI I/F 5 CN9 NF76 2 IC33 GPL0 VPL5 5 ACK FOR MAIN J R241 GPL5 SCANACK (011-05E) GPL5 VPL5 3 (011-09B) SCMACK (011-09B) SCMHEAD 6 I 1 SCENABLE (011-05F) (011-06B) RESSCAN_ R221 B11 CN5 H GPL5 R218 NF71 3 IC31 R216 5 C103 VPL5 GPL5 RXD SCN R215 R217 A2 CN5 2 GPL5 R214 NF70 R212 1 C131 VPL5 GPL5 SCN ACK R211 R213 A7 CN5 G SCANNER I/F R210 A8 CN5 F (012-13I) TXDSCAN R209 GPL5 3 E VPL5 1 2 D CN9 11 6 NF88 18 CN4 NF86 CN9 10 NF89 14 CN4 NF87 CN9 13 NF90 CN9 15 16 CN4 MMI STS 7 RXD FAX TXD FAX GPL0 8 G H I J 3-7-19 3-7-25 E E A A E A A E A E Main PCB 14/20 2AR A B C D E F G H I J VPL5 NF94 VPL5 1 C122 C121 NF92 1 (014-08H) VCCCPUE C113 C114 DACLK (014-12I) LD (014-12I) TP7 DI (014-12I) R284 GPL5 VPL5 DBCNT (019-09H) R285 16 15 12 7 6 5 4 3 2 1 0 TXDENG (012-03C) R245 GRCNT (019-09H) R282 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 R247 (019-07H) TONERSENS GPL5 C112 (001-07C) OVSYNC_ (003-05I) VTC_ R250 R252 R253 R256 R257 R258 R254 R255 GPL5 4 C111 GPL5 (003-0H) R251 (014-11E) AE22 (014-11E) AE21 (014-11E) AE20 C110 R259 (011-05F) ENGMERR (011-05F) ENGMHEAD R260 (015-11H) TNTSCC2 (011-05F) ENGMACK (017-15E) RESFINSH (015-15G) RESSCC2_ $001 RESVIC_ (017-06K) RESMAIL GPL5 R261 R263 (019-06I) BMOTB_ (019-06J) BMOTA_ (019-06J) BMOTB (019-06J) BMOTA (016-10D) (016-01D) RESIO_ (003-05J) EPVSYNC (003-05J) LDEN_ (003-05J) LDON_ R264 R265 R266 R267 R268 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 GPL5 P70_AN0 P95_INT3_ _KI4 P94_CS4_ _RTP13 P93_CS3_ _A22_RTP12 P92_CS2_ _A21_RTP11 P91_CS1_ _A20_RTP10 P90_CS0_ P67_TB2IN P66_TB1IN P65_TB0IN P64_INT2_ P63_INT1_ P62_INT0_ P61_TA4IN P60_TA4OUT P57_TA3IN_KI3_ P56_TA3OUT_KI2_ P55_TA2IN_KI1_ P54_TA2OUT_KI0_ P53_TA1IN_W_RTP03 P52_TA1OUT_U_ _RTP02 P51_TA0IN_V_ _RTP01 P50_TA0OUT_W_ _RTP00 P47 P46 P45 P44 P43 P42_CLK P41_RDY_ VPL5 5 R269 R270 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 RA89 VPL5 RA92 RA93 RA94 4 3 2 1 4 3 RA95 2 1 3 2 1 20 19 4 5 6 7 8 C119 I3 I4 I5 I6 I7 IC36 IOQ2 IOQ3 IOQ4 IOQ5 IOQ6 18 17 16 15 14 5 6 7 8 3 4 4 RA87 3 2 1 2 1 RA88 VPL5 RDE_ (014-08I) (014-04I) RAMECS_ WRE_ (014-08H) AE20 (014-02D) AE21 (014-02D) AE22 (014-02D) 0 1 2 3 4 5 6 7 AE (23:0) $004 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 GPL5 4 22 20 27 10 9 8 7 6 5 4 3 25 24 21 23 2 26 1 VCC 28 OE_ CE_ WE_ A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 C123 C124 VSS 14 DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 11 12 13 15 16 17 18 19 0 1 2 3 4 5 6 7 GPL5 5 ADE (7:0) (014-11H) AE (23:0) (014-11F) 6 WRE_$005 NF96 IC39 R278 R274 A 1 2 3 4 5 6 7 (014-09B) LD (014-09B) DACLK (014-09B) DI (019-09H) TCCNT (019-09H) TONERCNT RDE_$003 B D0 LD CLK DI A01 A02 GND VCC VDD A06 A05 A04 A03 VSS GPL5 X6 14 13 12 11 10 9 8 C125 SBCNT (019-09I) 7 GPL5 GPL5 C117 $001 RESVTC_ (001-11H) (003-02C) (003-02E) $002 ADE (003-01I) (014-12C) (014-14G) (015-10G) (015-12C) (016-10E) (016-02E) $003 RDE_ (003-05I) (003-01H) (014-14B) (014-12E) (015-08G) (016-02F) (016-10F) $004 AE (003-04H) (014-01J) (014-12D) (014-12G) (015-14C) (015-10E) (016-02F) (016-10F) A VPL5 NF95 GPL5 AE (23:0) (014-11F) 8 (014-04I) ROMECS_ VPL5 R279 R273 R276 GPL5 2 R286 C120 VTCRDY_ (014-05G) 22 23 7 R287 10 7 6 5 4 3 GPL5 ROMECS_(014-15D) RAMECS_ (014-12E) XIO1_ (016-02G) XIO2_ (016-10G) SCC2CS_ (015-08H) R277 RDE_ VPL5 3 ADE (7:0) $002 NF93 R272 I2 I1 I-CLK VCC IDQ1 17 18 19 20 21 I8 GND I-OE_ IOQ8 IOQ7 6 (014-06B) VCCCPUE (011-06B) RESENG_ GPL5 15 16 18 17 14 13 8 9 11 (014-11F) AE (23:0) VPL5 (014-04G) CLK_E GPL5 GPL5 (014-11H) ADE (7:0) KCDB0 (019-06K) KCDB1 (019-06K) KCDB2 (019-06K) KCDB3 (019-06K) KCDB4 (019-06K) KCDB5 (019-06K) KCDB6 (019-06K) KCDB7 (019-06L) C116 C115 R275 RA91 5 6 7 8 5 6 7 8 VPL0 (014-04J) VTCRDY_ RA90 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 VCC A18 A17 A14 A13 A8 A9 A11 OE_ A10 CE_ D7 D6 D5 D4 D3 IC38 R271 NF91 VPL5 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 VDD A16 A15 A12 A7 A6 A5 A4 A3 A2 A1 A0 D0 D1 D2 GND R280 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 (014-02H) CLK_E P00_A0 P01_A1 P02_A2 P03_A3 P04_A4 P05_A5 P06_A6 P07_A7 P10_A8 P11_A9 P12_A10 P13_A11 P14_A12 P15_A13 P16_A14 P17_A15 P20_A16 P21_A17 P22_A18 P23_A19 P27_A23 P100_D0_LA0 P101_D1_LA1 P102_D2_LA2 P103_D3_LA3 P104_D4_LA4 P105_D5_LA5 P106_D6_LA6 P107_D7_LA7 P110_D8 IC35 0 1 2 GPL5 P40_HOLD_ BYTE CNVSS RESET_ XIN XOUT E_ _RD_ VSS1 VCC1 P33_HLDA_ P32_ALE P31_BHE_ P30_WR_ P117_D15 P116_D14 P115_D13 P114_D12 P113_D11 P112_D10 P111_D9 C109 P71_AN1 P72_AN2 P73_AN3 P74_AN4 P75_AN5 P76_AN6 P77_AN7_ADTRIG1 VSS2 AVSS VREF AVCC VCC2 P80_CLKS1_DA0 P81_CLK0 P82_RXD0_CLKS0 P83_TXD0 P84_DA1_INT4_ P85_CLK1 P86_RXD1 P87_TXD1 R248 (019-07I) THSIG (019-06J) MMOTCLK RXDENG (012-05E) R249 R246 (019-07H) HUMTH2 3 TP8 R283 R281 (019-07H) HUMRHV 2 (011-05F) FNGERR (011-05F) ENGHEAD (011-05E) EACKMCPU IC37 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 B $005 WRE_ C118 (003-05J) (014-12E) (015-08G) (016-10F) (016-02F) GPL5 GPL5 8 C D E F G H I J 3-7-26 E A A A E E A A E E 2AR Main PCB 15/20 A B C D E F G H I J VPL5 VPL5 19 1 R292 6 R306 12 R298 0 R305 13 R297 1 R304 14 R296 2 R303 15 R295 3 R302 16 R294 4 R301 17 R293 5 2 R300 18 7 R307 11 R299 R308 10 R309 (014-11H) ADE(7:0) R320 3 R321 9 8 7 6 5 4 3 2 1 0 R310 1 R311 R312 R313 R314 R315 2 R316 R317 R318 R319 (014-11H) AE(23:0) 3 GPL5 PA0 PA1 PA2 PA3 PA4 PA5 PA6 PA7 PB0 PB1 PB2 PB3 PB4 PB5 PB6 PB7 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 GPL5 VPL5 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 4 VPL5 NF97 6 7 8 5 5 RA96 3 2 1 4 CN4 23 CN4 22 CN4 21 CN4 20 PGDI PGDO C128 C129 PGCLK PGEN GPL5 VPL5 GPL5 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 R290 R291 6 P00 P01 P02 P03 P04 P05 P06 P07 VSS XOUT XIN P10 INTP11 RESET_ CNVSS P12 IC41 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 R289 A7 A6 A5 A4 A3 A2 A1 A0 VCC D07 D06 D05 D04 D03 D02 D01 DO0 W_ R_ S_ BM INTR RXD3 TXD3 RXD2 TXD2 RXD1 TXD1 P16CTS3_ P15CTS2_ P14CTS1_ P13CLK (014-11F) AE(23:0) 4 GPL5 R323 GPL5 X8 1 3 5 2 VPL5 GPL0 R325 R324 XEOE_(004-02I) RESSCC2_(014-04E) (014-11H) ADE(7:0) (014-08H) WRE_ (014-08I) RDE_ (014-04I) SCC2CS R322 GPL5 R326 6 R327 GPL5 GPL5 TP11 (014-05E) INTSCC2 TP9 7 R329 TXDLCM(017_07D) (017-06I) TP12 (017-15B) RXDF INISH R330 R328 (017-15C) TXDF INISH 7 RXDLCM(017-07E) TP13 TP10 TXDMMD(017-03B) TP14 R331 2 IC42 8 1 RXDMMD(017-03B) 8 R332 GPL5 A B C D E F G H I J 3-7-21 3-7-27 E E A A E A A E A E Main PCB 16/20 2AR A B C D E F G H I J 1 1 VPL5 VPL5 NF99 NF98 0 1 2 3 4 5 6 7 (014-11F) AE(23:0) VPL0 6 UPSIGLIFTR (016-05I) 4 3 8 7 6 5 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 R342 3 5 PORTO KC1COUNTREM KCDREM TCOUNTREM COPYINGSIG EJECTCOUNT FEEDCOUNT MMDREM SBFEEDCLREM FEED3CLREM FEED2CLREM FEED1CLREM DUPREM SBPFCLREM LOPFCLREM UPPFCLREM (019-06B) UPLIFTREM RESIO_ (014-04F) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 0 1 2 3 4 5 6 7 (019-06D) (019-06D) (019-06D) (019-06D) (019-06D) (019-06D) (019-06D) (019-06D) (019-02F) (019-02F) (019-02F) (019-02F) (019-02F) (019-02F) (019-02F) (019-02E) (014-11H) ADE(7:0) 0 1 2 3 4 5 6 7 R335 (014-11F) AE(23:0) R336 (014-08I) RDE_ (014-08H) WRE_ GPL5 1 2 1 2 3 4 IC44 JOBSIG (019-03C) (014-04I) XIO1_ GPL5 VPL0 PF7 PF6 PF5 PF4 PF3 PF2 PF1 PF0 VDD2 GND3 PD7 PD6 PD5 PD4 PD3 PD2 PF7 PF6 PF5 PF4 PF3 PF2 PF1 PF0 VDD2 GND3 PD7 PD6 PD5 PD4 PD3 PD2 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 MODE RESET_ SELECT AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 GND A0 A1 A2 A3 A4 A5 A6 A7 ALE RD_ WR_ CS PD1 PD0 Y3_ PE7 PE6 PE5 PE4 PE3 PE2 PE1 PE0 GND2 PC7 PC6 PC5 PC4 PC3 PC2 PC1 PC0 INITD PA7 PA6 PA5 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 1 2 3 4 1 2 3 4 RA102 8 7 6 5 8 7 6 5 RA103 1 2 RA104 4 3 R343 (014-04I) XIO2_ (019-03D) FEED1SW (019-03D) FEED2SW (019-03D) FEED3SW (019-03D) SBSIGFEED (019-03D) EJECTSW (019-03D) REGSW (019-03D) BRANCHSWSIG (019-03D) DUPSIG 1 2 3 4 1 2 3 4 R337 LOSIGLIFTR (016-07C) UPSIGLIFTR (016-07D) JOBEJECTSW LOSIGPF UPSIGPF SBSIGPF LOSIGLIFT UPSIGLIFT VPL5 (019-03B) (019-03B) (019-03B) (019-03B) (019-03B) (019-03B) RA107 RA105 RA99 8 7 6 5 8 7 6 5 8 7 6 5 C136 GPL5 R338 7 C133 1 2 3 4 1 2 3 4 1 2 3 4 6 RA98 RA97 8 7 6 5 8 7 6 5 C132 GPL5 DEVSIG PORTI2 PORTI1 MCALM (019-14D) (019-14D) (019-14D) (019-14D) DUPSET MMLOCK (019-14D) (019-14D) HEATREMS HEATREMM (019-09F) (019-09F) COFANREMH COFANREMF PCFANREM JOBREM MMREM (019-09F) (019-09F) (019-09F) (019-09F) (019-09E) COINEN KCDCOPYEN (019-10C) (019-10C) SETMAIL (017-06J) BRANCHSET (019-10B) 4 5 C137 8 7 6 5 (014-08I) RDE_ (014-08H) WRE_ GPL5 PD1 PD0 Y3_ PE7 PE6 PE5 PE4 PE3 PE2 PE1 PE0 GND2 PC7 PC6 PC5 PC4 PC3 PC2 PC1 PC0 INITD PA7 PA6 PA5 3 GPL5 6 1 2 3 4 5 (019-06B) LOLIFTREM RA106 (014-11H) ADE(7:0) 7 IC45 4 MODE RESET_ SELECT AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 GND A0 A1 A2 A3 A4 A5 A6 A7 ALE RD_ WR_ CS IC43 GPL5 0 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 CS_ PB7 PB6 PB5 PB4 PB3 PB2 PB1 GND1 VDD1 PB0 PA0 PA1 PA2 PA3 PA4 R334 R333 IC44 2 2 GPL5 VPL5 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 VPL5 RESIO_ (014-04F) 1 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 3 (019-06C) (019-06C) (019-06B) (019-06B) (019-06B) (019-06B) LOSIGLIFTR (016-05H) CS_ PB7 PB6 PB5 PB4 PB3 PB2 PB1 GND1 VDD1 PB0 PA0 PA1 PA2 PA3 PA4 SBLIFTCLREM SCREM ICREM ICCHANG DBREM MCREM C135 R341 RA100 GPL5 (019-06E) BRANCH2REM (019-06F) REGCLREM (019-06F) BRANCH1REM (019-06F) BRANCHFANREM (019-06F) TMOTP (019-06F) TMOTP_ C134 (019-14E) KC1SET (019-14F) TCOUNTSET (019-14F) MMDSET SETFINISH (017-15D) (019-14F) FCOVERSW (019-14F) FEEDLSW (019-14F) FEEDHSW (019-14F) JOBSET RA101 C131 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 C130 2 (019-10D) LOSIGLEN (019-10D) LOCSSW0 (019-10D) LOCSSW1 (019-10D) LOCSSW2 (019-10D) UPSIGLEN (019-10D) UPCSSW0 (019-10D) UPCSSW1 (019-10D) UPCSSW2 R339 (019-10B) SBSSW2 (019-10B) SBSSW1 SBSSW0 (019-10B) (019-10B) SBSIGLEN R340 7 8 8 A B C D E F G H I J 3-7-28 Main PCB 17/20 2AR 2AR-1 A B C D E F G H I J D7 G(5 V) MMD TXD 1 G(5 V) MMD RXD A30 CN2 A29 CN2 NF100 TXDMMD(015-14I) A27 CN2 VPL5 R334 A28 CN2 A MMD I/F NF101 RXDMMD(015-14I) R358 A25 CN2 NF102 2 R345 CN10 IC42 F TXD 4 NF104 R362 6 K 3 CN10 R364 12 K 3 13 TXDLCM(015-14H) 6 IC46 NF113 GPL5 CN10 F DET 5 TXDFINISH(015-10I) IC46 D8 A R346 D3 NF112 CN10 A 5 2 COM K F RESET LCF I/F VPL5 A NF114 CN10 VPL5 R366 2 R367 GPL5 SETFINISH(016-11B) R365 8 NF105 A R349 13 12 3 IC42 R348 4 R350 4 RXDLCM(015-14H) 3 9 IC46 D9 R347 R368 C141 K 3 GPL5 2 R363 D4 CN11 6 VPL5 3 3 5 IC42 GPL5 2 CN11 DECK RXD/DESK RXD 10 IC46 G(5 V) 2 11 C140 NF103 3 G(5 V) R361 GPL5 GPL5 DECK TXD/DESK TXD R360 RXDFINISH(015-10H) 1 G(5 V) 1 CN11 NF111 R359 A26 CN2 2 CN10 F RXD GPL5 A24 CN2 1 K FINISHER I/F 1 A23 CN2 COM GPL5 2 RESFINISH(014-04E) R446 GPL5 IC42 C138 GPL5 4 GPL5 4 CN11 G(5 V) R351 GPL5 GPL5 5 FSW3 SIG CN11 NF106 FEEDSW(019-14H) 5 5 MAILBOX I/F 7 CN10 M RXD 6 6 8 CN10 G(5 V) 9 M TXD 10 G(5 V) 7 NF107 CN10 NF108 R352 4 CN10 R353 M DET 12 M RESET CN10 CN10 NF109 GPL5 NF110 TXDLCM(015-14H) D5 A 11 3 IC46 K 3 7 VPL5 R355 2 R356 GPL5 SETMAIL(016-15F) C139 R354 K 3 IC46 D6 8 R357 A GPL5 2 8 RESMAIL(014-04E) R445 GPL5 GPL5 A B C D E F G H I J 3-7-29 E A E A A E A A E E 2AR Main PCB 18/20 A B C D E F G H I J VPL5 R369 1 NF115 17 CN3 19 CN3 NF116 PRT_SCLK 1 R370 R377 R378 R376 R375 VPL5 PRT_CMD_ R397 VPL5 R371 C142 C143 R399 R373 2 NF117 9 CN3 7 CN3 NF118 20 CN3 16 CN3 NF120 PRT_CBSY PRT_PRINT PRT_SET_ GPL5 2 GPL5 R374 R381 R400 R382 R380 R379 NF119 C144 GPL0 C145 PRT_PORT1 3 GPL5 GPL5 (011-18C) TXPRT (011-05C) SBSY_ (011-05C) REQCMD_ (012-18E) PRTRST_ 1 19 _DE1 _DE2 2 4 1A1 1Y1 6 1A2 1Y2 8 1A3 1Y3 11 1A4 1Y4 13 2A1 2Y1 15 2A2 2Y2 17 2A3 2Y3 2A4 2Y4 VPL5 1 CN3 11 CN3 NF122 12 CN3 NF123 PRT_5V PRT_5V 4 PRT_5V R385 R387 3 CN3 R388 13 CN3 R389 PRT_GND PRT_GND PRT_GND SCLKPRT (011-09B) R392 NF129 CN3 18 RXPRT (011-10C) R393 NF130 CN3 8 CBSY PRINT_ (011-03D) (012-09D) R394 NF131 CN3 10 R395 NF132 CN3 5 NF133 CN3 6 PRT_STS_ R391 18 16 14 12 9 7 5 3 PRT_SBSY_ PRT_ENGRDY_ 3 PRT_RESET_ R396 PRT_PORT2_ (012-10E) P2_ R386 SETPRT_ (012-09D) C149 R384 R383 C150 C151 C152 C153 P1_(012-09D) C146 CN3 R390 IC47 NF121 2 R398 PRINTER I/F R372 GPL5 C147 GPL5 GPL5 GPL5 GPL5 4 GPL5 GPL5 GPL5 GPL5 GPL5 5 5 VPL5 3 R401 CN4 NF124 FAX_MAINRXD R403 R404 R402 FAX I/F VPL5 6 C148 GPL5 8 CN4 NF125 9 CN4 NF126 R416 R405 RXDFAX (012-13J) R409 FAX_SET_ SETFAX_ (012-09D) R406 R410 FAX_SCAN_ 7 GPL0 10 R407 CN4 NF127 R411 FAX_PRINT_ 11 R408 CN4 NF128 TXDFAX (012-13I) R413 R412 FAX_READY_ MAIN_STS_ (011-06B) RESFAX_ (012-10D) 1 19 _DE1 _DE2 2 4 1A1 1Y1 6 1A2 1Y2 8 1A3 1Y3 11 1A4 1Y4 13 2A1 2Y1 15 2A2 2Y2 17 2A3 2Y3 2A4 2Y4 SCANFAX_ (012-09D) 18 16 14 12 9 7 5 3 IC48 R414 R415 PRITFAX_ (012-09C) FAX_GND FAX_GND FAX_GND FAX_GND FAX_GND FAX_GND FAX_GND FAX_GND FAX_GND FAX_GND FAX_GND FAX_GND FAX_GND FAX_GND FAX_GND FAX_GND FAX_GND 1 2 4 6 13 15 17 24 26 28 34 36 38 40 42 44 45 CN4 CN4 CN4 CN4 CN4 CN4 CN4 CN4 CN4 CN4 CN4 CN4 CN4 CN4 CN4 CN4 CN4 R420 GPL5 6 R421 7 FAXRDY_ (012-09D) R417 NF134 R418 NF135 R419 NF136 CN4 5 N.C 19 CN4 FAX_MAINTXD GPL5 CN4 7 FAX_MAINSTS_ CN4 12 FAX_RESET_ 8 8 GPL5 A B C D E F G H I J 3-7-22 3-7-30 E E A A E A E A A E E A A A E E A A E E 2AR Main PCB 19/20 A B C XIO1 PA 1 LICSW-U LICSW-L BYPPSW PSW-U PSW-L JBESW JOFSW B9 B11 B21 B8 B10 B27 B29 CN2 CN2 CN2 CN2 CN2 CN2 CN2 D E F CLM-U CLM-L MC REM DB REM BYPPWSW(DIG2) BYPPWSW(DIG1) BYPPWSW(DIG0) BYPPLSW FS DET G XIO1 PD UPSIGLIFT LOSIGLIFT SBSIGPE UPSIGPE LOSIGPE JOBEJECTSW JOBSIG (016-08D) UPLIFTREM (016-08C) LOLIFTREM MCREM (016-06C) DBREM (016-06C) (016-06C) TCCHANG TCREM (016-06C) SCREM (016-06C) (016-06C)SBLIFTCLREM (016-07H) (016-07H) (016-07H) (016-07H) (016-07H) (016-07H) (016-07F) H I XIO2 PD XIO2 PA CN2 CN2 CN2 CN2 CN2 CN2 CN2 CN2 A2 A3 B58 B55 B52 B53 B50 B25 B24 B23 B22 B19 B34 TC REM CN2 CN2 CN2 CN2 CN2 SBSSW2 SBSSW1 SBSSW0 SBSIGLEN BRANCHSET A19 CN2 A34 CN2 BYPLCL (016-11H) (016-11I) (016-11I) (016-11I) (016-15G) 1 COINEN (016-15F) KCDCOPYEN (016-15F) 2 FSW1 FSW2 FSW3 BYPFSW ESW RSW FSSW DUPPCSW A15 A16 A17 B20 B44 A60 B35 A11 CN2 CN2 CN2 CN2 CN2 CN2 CN2 CN2 XIO1 PE FEED1SW (016-03H) FEED2SW (016-03H) FEED3SW (016-03H) SBSIGFEED (016-03H) EJECTSW (016-03H) REGSW (016-03H) BRANCHSWSIG (016-03H) DUPSIG (016-03H) XIO2 PB CN2 CN2 CN2 CN2 CN2 CN2 CN2 CN2 (016-07E) MMDREM (016-07E) FEEDCOUNT (016-07E) EJECTCOUNT (016-07E) COPYINGSIG (016-07D) TCOUTREM (016-07D) KCDREM (016-07D) KC1COUNTREM (016-07D) PORTO A32 A20 A21 A22 A49 A33 A52 A43 REM(METER PULSE) TC KC COUNT B14 B13 B12 B6 B17 B16 B15 B7 PWSW-U(DIG2) PWSW-U(DIG1) PWSW-U(DIG0) PLSW-U PWSW-L(DIG2) PWSW-L(DIG1) PWSW-L(DIG0) PLSW-L CN2 CN2 CN2 CN2 CN2 CN2 CN2 CN2 UPCSSW2 UPCSSW1 UPCSSW0 UPSIGLEN LOCSSW2 LOCSSW1 LOCSSW0 LOSIGLEN (016-11H) (016-11H) (016-11H) (016-11H) (016-11H) (016-11H) (016-11H) (016-11H) DM LOCK DUP DET B32 CN2 A12 CN2 MMLOCK DUPSET (016-15E) (016-15E) MC ALM BYP DET R24 V DEV DET B56 B18 B60 A57 MCALM PORTI1 PORTI2 DEVSIG (016-15E) (016-15D) (016-15D) (016-15D) CN2 CN2 CN2 CN2 R422 R423 XIO1 PC 4 2 XIO2 PE XIO1 PB 3 J UPPECLREM (016-07F) LOPECLREM (016-07F) SBPECLREM (016-07F) DUPREM (016-07E) (016-07E) FEED1CLREM (016-07E) FEED2CLREM (016-07E) FEED3CLREM (016-07E) SBFEEDCLREM XIO1 PF CN2 CN2 CN2 CN2 CN2 CN2 CN2 CN2 A8 A9 B26 A10 A5 A6 A7 A4 PFCL-U REM PFCL-L REM BYPPFCL DUPCL FCL1 FCL2 FCL3 BYPFCL BRANCH2REM (016-03C) REGCLREM (016-03C) BRANCH1REM (016-03C) (016-03C) BRANCHFANREM TMOTP (016-03C) TMOTP_ (016-03C) XIO2 PC CN2 CN2 CN2 CN2 CN2 CN2 B36 B37 B38 B39 A55 A56 FSSOL2 ON REM RCL FSSOL1 ON REM FSSOL OFF REM TFM+ TFM– 5 (016-15F) MMREM (016-15F) JOBREM (016-15F) PCFANREM (016-15E) COFANREMF (016-15E) COFANREMH (016-15E) HEATREMM (016-15E) HEATREMS 3 GPL5 XIO2 PF CN2 CN2 CN2 CN2 CN2 B31 B30 B45 A47 A48 CN2 CN2 B5 B4 DM REM/CL REM LED REM PCFM REM CFM1 HI/CFM2 HI CFM1 LOW/CFM2 LOW KC SET SIG TC DET SET SIG SSW1 SSW3 SSW2 JOB DET H1 H2 A51 CN2 A50 CN2 A31 CN2 KC1SET (016-11B) TCOUNTSET (016-11B) MMDSET (016-11B) B47 B46 B48 B28 ECOVERSW FEEDLSW FEEDHSW JOBSET CN2 CN2 CN2 CN2 4 (004-02C) (016-11C) (016-11C) (016-11C) (016-11C) 5 ENGINE CPU MAIN CPU EHUMSEN ETTH B59 CN2 TWTHSIG(011-03E) TNS SIG FTH 6 A14 CN2 A13 CN2 A58 CN2 A46 CN2 HUMRHV(014-02B) (014-11C) GRCNT HUMTH2(014-02C) (014-11B) DBCNT TONERSENS(014-02C) FUSW SIG CN2 A53 A54 CN2 CN2 B54 CN2 B51 CN2 A59 GRID CONT A18 CN2 FSW3 SIG DB CONT FEEDSW (017-03G) TC CONT TNS CONT THSIG(014-02C) (014-14I) SBCNT I/F CPU1 (012-10D)MSWOFF (014-12I) TCCNT (014-12I) ONERCNT CN2 B57 CN2 B49 B1 R24 V CN2 R24 V (004-11A) 6 MSW OFF MSWSIG(012-09D) (014-03E) (014-03F) (014-03F) (014-03F) BMOTB_ BMOTA_ BMOTB BMOTA CN2 CN2 CN2 CN2 B40 B42 B41 B43 CN2 B33 CN2 CN2 CN2 CN2 CN2 CN2 CN2 CN2 A35 A36 A37 A38 A39 A40 A41 A42 FSM B FSM A FSM B FSM A A1 B2 B3 N.C N.C N.C 7 (014-02E) MMOTCLK A44 CN2 A45 CN2 N.C N.C DM CLK CN2 CN2 CN2 7 R437 GPL5 (014-09G) (014-09G) (014-09G) (014-09G) (014-09G) (014-09G) (014-09G) (014-09H) 8 A B C D KCDB0 KCDB1 KCDB2 KCDB3 KCDB4 KCDB5 KCDB6 KCDB7 8 E F G H I J 3-7-23 3-7-31 E E A A E A A E A E E A E A A E A A E E 2AR Main PCB 20/20 A B C D E F G H I J NF201 VPL5 C171 C170 4 7 GND IC34 GPL5 10 GND GPL5 IC44 3 4 7 GND IC46 IC48 GPL5 GND 2 CN1 11 TP15 VCC3 C177 R438 R426 A A TP16 VPL5 LED1 LED2 GPL5 GPL5 + 3 CN1 + C182 GMI5 R433 GMI5 R434 GMI5 R435 GMI5 R436 GMI5 IC42 12 IC1 6 GPL0 7 R441 8 GMI5 GPL5 GND A 13 8 C183 TP17 R440 R432 K K R427 C181 13 IC34 12 9 R431 R430 R429 C180 R439 12 IC33 VPL5 VCC3 R425 5.1 V TYPICAL 5.6A 13 C178 C179 4 CN1 5 10 IC34 + GPL5 8 4 GND 14 VCC 7 GND GPL5 2 VPL0 1 CN1 NF137 3.4 V TYPICAL 0.8A C176 7 IC47 GPL5 VPL5 5 6 C166 C165 C164 C161 14 VCC 7 GND IC33 GPL5 IC42 GPL5 VPL5 14 VCC C169 C168 14 VCC IC32 GPL5 8 VCC C175 VPL5 VPL5 7 GND C173 3 IC1 GPL5 20 VCC NF202 IC31 GPL5 14 VCC 7 GND C172 IC29 7 GND 1 VPL5 C174 7 GND 14 VCC C160 C159 C158 7 GND GPL5 14 VCC C157 14 VCC C156 C155 2 C154 14 VCC VPL5 VPL5 C163 VPL5 C162 VPL5 VPL5 C167 1 GPL5 B C D E F G H I J 3-7-24 3-7-32 E E A A E A E A A E Scanner control PCB 1/4 2AR 2AR-1 A B C D E F G H I J S SCANNER START R1 RA60 CN9_A7 TXD SCANNER 1 R4 CN9_B4 R7 MAIN SCAN HEADER S RA61 1 2 3 4 IC1 2 1 1 2 3 4 8 7 6 5 8 7 6 5 IC1 4 3 IC1 5 6 FMOT_ENE 1 TR3 4 2E 2C 3 5 2B R8 CN9_A8 MAIN SCAN ACK C4 C3 C2 C1 R11 R12 CN9_A9 S G R15 11 CN7_12 1E 1 10 13 IC1 1C 6 2 1B IC1 8 9 12 FMOT ENABLE S G IC1 S G CN2_1 CN2_2 CN2_3 CN2_4 8 7 6 5 RA62 2 3 4 1 7 6 5 8 R16 IC2 2 1 3 S G RA63 IC2 4 8 7 6 5 IC2 6 5 9 SC TIM HEADER OUT EJ_JCT RSV1 IC2 8 TR5 4 2E 2C 3 1 2 3 4 TR6 4 2E 2C 3 2 1B 1C 6 5 2B C8 C5 C6 C7 11 CMOT M1 12 13 S MOT CWB IC4 2 4 S MOT M1 IC4 FMOT CLK IC4 1 3 IC4 6 8 5 X1 9 CN6_2 IC4 10 11 S G CMOT CLK R20 13 RSV2 1C 6 EJ_JCT SOL CN7_7 1E 1 S G S G S S 5 2B TR9 4 2E 2C 3 2 1B 1C 6 RA65 1E 1 LED(RED) REV_JCT SOL CN7_9 S 5 2B TR10 4 2E 2C 3 2 1B 1C 6 SC TIM 5 2B TR11 4 2E 2C 3 CN7_2 2 1B 1C 6 LED(RED) 1E 1 S G S G S G C11 C12 R44 MIPCS_ SHDCS_ R23 R24 FD CL S_MOT ENABLE CN7_11 5 2B TR13 4 2E 2C 3 2 1B 1C 6 HEADER OUT FD CL CN7_6 CN6_6 R46 CN6_8 S G CN6_11 8 LA4 7 6 5 5 LA5 8 7 6 8 LA6 7 6 5 1 2 3 4 4 1 2 3 1 2 3 4 CN6–1 CN6–2 CN6–3 CN6–4 CN6–5 CN6–6 CN6–7 CN6–8 CN6–9 CN6–10 CN6–11 OFM RET OFM CLK OFM CWB OFM ENABLE OCM RET OCM CLK OCM CWB OCM Verf OCM M3 OCM M2 OCM M1 5 LA7 8 7 6 8 LA8 7 6 5 8 LA9 7 6 5 4 1 2 3 1 2 3 4 1 2 3 4 CN7–1 CN7–2 CN7–3 CN7–4 CN7–5 CN7–6 CN7–7 CN7–8 CN7–9 CN7–10 CN7–11 CN7–12 N.C OSLED(RED) OSLED(GN) SBPSOL2 SBPSOL1 OFCL EFSSOL 3 S G CN7_2 CN7_3 CN7_4 CN7_5 CN7_6 CN7_7 4 SBFSSOL OFSOL2 OFSOL1 OFM ENABLE S TR17 B E LAMP ON REM 5 CN2_12 C S CH2_1 R26 DF OC SW D(7:0) _WR S A(8:0) N.C OSBSW OFSW OSS RAI0 R51 S _RD 12 11 10 9 8 7 6 5 27 26 23 25 4 28 29 3 2 30 31 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 D0 D1 D2 D3 D4 D5 D6 D7 _CE _OE 13 14 15 17 18 19 20 21 1 2 3 4 4 3 2 1 8 7 6 5 5 6 7 8 D0 D1 D2 D3 D4 D5 D6 D7 RAI1 22 24 POMCS_ DF_SHORT OSWSW DESSW2 DFSSW1 OSLSW DFTSW N.C CN5–1 CN5–2 CN5–3 CN5–4 CN5–5 CN5–6 CN5–7 CN5–8 CN5–9 CN5–10 CN5–11 CN5–12 CN5–13 1 LA10 2 3 4 1 LA11 2 3 4 1 LA12 2 3 4 8 7 6 5 8 7 6 5 8 7 6 5 6 S CN5_2 CN5_3 CN5_4 RA13 1 2 4 3 R166 RSV1 RSV2 1 2 R53 L43 RA17 1 2 3 4 CN8_3 RA18 4 3 8 7 6 5 CN5_7 CN5_8 S G L44 CN8–3 OSS CN8–2 5V CN8–1 G(5 V) CN5_9 CN5_10 CN5_11 CN5_12 7 S S G L41 1 Vpp 32 Vcc 16 GND S G R52 S 5 2B TR14 4 2E 2C 3 2 1B 1C 6 1E 1 1E 1 1E 1 S G S G S G C CN9_A5 SCANNER ENABLE R45 R49 15 14 13 12 11 10 9 7 CN6_1 CN6_2 CN6_3 CN6_4 R47 R48 _Y0 _Y1 _Y2 _Y3 _Y4 _Y5 _Y6 _Y7 _RD A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 S CN7_9 CN7_10 CN7_11 CN7_12 SET SW DF SHORT COV SF SW DF SF SN SZ SW A R25 S S TR12 4 2E 2C 3 B RA7 CN7_3 1E 1 1C 6 RA6 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 LED(GN) 1E 1 2 1B A 1C 6 2 1B RA5 5 2B TR8 4 2E 2C 3 RA4 LED(GN) S SM_ENB S CN6_10 FD CL CN5_4 CN5_7 CN5_9 CN5_10 CN5_11 S TR7 4 2E 2C 3 2 1B 8 D7 D6 D5 D4 D3 D2 D1 D0 S S 5 2B G1 _G2A _G2B S G LED (RED) ROMCS_ CNS_3 SIG R189 8 7 6 5 8 7 6 5 A9 A10 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 S G REV_JCT R188 R28 5 A18 6 A17 7 A16 8 A15 5 A14 6 A13 7 A12 8 A11 5 A10 6 A9 7 A8 8 A7 5 A6 6 A5 7 A4 8 A3 5 A2 6 A1 7 A0 8 6 7 S G _WR C117 12 6 4 5 LED (GN) R19 C118 R18 IC4 S S G R27 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 S G 5 2B R38 IC6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 S MOT M2 NO MOUNT TP 50 49 48 47 46 45 44 1 43 2 42RA9 3 41 4 40 1 39 2 38RA8 3 37 4 36 35 34 33 32 31 30 29 28 27 26 2 8 7 6 5 8 7 6 5 IC3 VDD VSS P14 /CS2 P12 /CS0 P10 D15 D14 D13 D12 D11 D10 D9 D8 P07 P06 P05 P04 P03 P02 P01 P00 /WEH /WEL ODSW SM Verf SM M1 SM M2 SM M3 SM M4 SM M5 SM CLK SM CWB SM RET SM ENABLE EL ON REM SHPSW G(5 V) C18 RA15 IC3 10 CN2_8 EJ_JCT R37 S G CN7_5 1 A 2 B 3 C L42 S G CN5_8 A9 A10 1 4 2 3 4 1 2 3 _RESET S G + 8 5 LA2 7 6 5 LA3 8 7 6 CN2–1 CN2–2 CN2–3 CN2–4 CN2–5 CN2–6 CN2–7 CN2–8 CN2–9 CN2–10 CN2–11 CN2–12 CN2–13 CN2–14 12 RA14 5 9 CMOT M2 S MOT CLK CN6_6 13 1 2 IC3 8 1 2 RA3 S G P53 P60 P61 P62 P63 P64 P65 P66 P67 P70 P71 P72 P73 P74 P75 P76 P77 SYSCLK VDD /X1 X0 VDD /OSC OSCO VSS S G CN2_11 CN2_12 CN2_13 _RESET 1 2 3 4 1 2 3 4 IC3 6 FMOT CWB 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 FMOT_ENB C19 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 3 P52 P51 P50 P43 P42 P41 P40 P37 P36 P35 P34 P33 P32 P31 P30 AVSS AVDD P23 P22 P21 P20 /WORD /BUSGT /BUSRO /RST 4 1 IC3 C10 CN2_3 4 C13 _RESET A23 A22 A21 A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A09 A08 A07 A06 A05 A04 A03 A02 A01 A00 /RE 2 FD SOL (ACT) IC3 C9 CN2_4 2C 1 2 3 4 C14 C15 CN2_9 CN2_8 CN2_9 E 3 2B SZ DET R21 IC5 1 4 2 3 FD SOL (RET) SM_ENB REV_JCT 5 5 S FMOT RET CN6_11 B E L40 CN6_1 CN6_3 S G IC2 S G R36 TR16 REV PRS SOL(ACT) S G TP15 TP14 4 3 CN6_10 2 1C 8 LA1 7 6 5 SCANNER RESET 1E 1 S CN7_11 R170 REV PRS SOL(RET) CN7_4 CN9_B6 TP13 S G 4 R35 1 1B 1E 1 RA2 CN7_10 R34 S G 1C 6 2 1B TP15 10 S 4 3 3 7 8 6 5 5 2B S 1E 1 RA1 RA64 FD SW 2 REV SW 1 HP SW 3 TMG SW 4 1B 2 11 R43 6 1C S CN5_3 CN5_2 CN2_13 CN5_12 S G CN9_B2 IC2 S G S G CN6_4 S 1E 1 S G RXD SCANNER CMOT ENABLE 1C 6 2 1B R41 1 2 3 R39 S TR2 4 2E 3 2C 2B 5 1B 2 1E 1 Vdd GND OUT R42 6 1C CN9_A11 TR4 4 2E 2C 3 5 2B R40 S C16 R33 2B 5 IC8 RA12 SCANNER ACK S 1 2 3 4 TR1 4 2E 3 2C 2 S C119 S D R31 R32 S G 8 CN9_A6 SCANNER HEADER E F G H I J 3-7-33 Scanner control PCB 2/4 2AR 2AR-1 B C D E F R172 CN4–1 VO_O 3 R171 S R57 R58 S G + H R174 IC21 C62 S CN4–3 5 S G C132 AIN1 RD 11 2 22 21 20 16 C52 13 4 3 RA34 6 3 7 2 8 1 5 4 RA35 6 3 7 2 8 1 87 1 8 86 RA29 2 7 85 3 6 84 4 5 81 1 8 80 RA30 2 7 79 3 6 78 4 5 C26 83 S 82 4 G 77 C27 76 75 74 73 RA26 3 IC13 70 1 5 10 2 6 9 68 3 7 8 67 4 8 7 1 5 6 RA31 69 66 RA32 65 2 6 5 64 3 7 4 63 4 8 3 20 62 RA30 61 1 4 21 60 2 3 24 59 2 D7 CLK D6 VRT D5 VRB D4 VIN D3 VRTS D2 VRBS D1 AVDD D0 AVSS AVDD AVDD AVSS DVDD DVSS DVDD DVSS _OE 1 L15 C54 RA57 49 48 47 46 TEST6 45 S RA28 1 5 10 2 6 9 3 7 8 4 8 7 1 5 6 2 6 5 3 7 4 4 8 3 20 RA33 21 4 24 3 2 D7 CLK D6 VRT D5 VRB D4 VIN D3 VRTS D2 VRBS D1 AVDD D0 AVSS AVDD AVDD AVSS DVDD DVSS DVDD DVSS _OE 12 17 23 19 16 S 22 S 14 L16 15 18 11 C60 50 S C31 13 1 L17 7 A G C57 A G S G C58 L12 C126 C125 6 S G IC14 R108 C33 13 C55 51 C32 R106 11 S G S G A8 A7 A6 A5 A4 A3 L14 15 18 52 S G A2 14 53 L13 A1 22 R108 S G 54 S A0 S 55 S G C128 S A G 3.3D C129 16 C53 A G 2 S G 19 S G 56 7 S G 5 23 C28 57 1 _RESET 17 58 MREIN _RESET 12 C136 4 2 C56 1 71 C55 72 44 TEST5 88 C29 91 92 93 94 95 96 5 90 SHPO SHDE1 CLP1 CLP2 VSS CLP3 HPX REFLO0 97 98 REFLO1 100 99 AVSS1 AVDD1 102 103 101 AVSS2 AVDD2 STOP1 105 106 107 108 109 110 104 STOP2 VSS INCLK REFLO2 REFLO3 REFLO4 REFLO5 VDD5V 111 113 112 REFLO6 REFLO7 REFLE0 114 116 115 REFLE1 117 REFLE2 VSS 119 118 REFLE4 REFLE5 REFLE3 120 121 VDD3V REFLE6 122 REFLE7 123 124 REFHO0 REFHO1 SHDE2 43 6 A4 A3 5 4 A2 A0 A1 3 2 L11 L10 125 TEST7 1 MIPIN(7:0) REFHO2 MRE 3.3D S 126 127 REFHO3 VSS 128 REFHO4 129 130 131 PVSYNC TEST4 176 R169 SHDOUT7 TEST3 175 _PHSYNC 42 174 ODDM0 SHDOUT6 41 5 ODDM1 SHDOUT5 TEST2 4 MIPIN7 SHDOUT4 VSS 173 40 172 6 VSS TEST1 7 3 VDD3V VSS TEST0 8 2 MIPIN6 VDD3V SMCK 171 1 MIPIN5 ODDM2 39 C35 MIPIN4 ODDM3 SHDOUT3 38 170 RA22 SHSYNCIN ODDM4 SHDOUT2 37 169 SHDOUT1 MMS1 168 36 167 5 ODDM5 35 166 6 4 SHDOUT0 MMS0 7 3 MIPIN3 VDD5V VDD3V 2 MIPIN2 ODDM6 34 MIPIN1 ODDM7 VDD5V 33 165 SVSYNC _SHSYNC MST 8 ADCCLK1 XSH 1 ADCCLK2 XTCK1 SVSYNCIN 6 MIPIN0 PCLK OVSS 32 164 VSS 31 163 VSS 30 162 R101 RA21 EVEM0 XTCK0 S G 161 R100 EVEN1 _PCLK 29 C36 160 EVEN2 SPHOLD2 VSS 159 SPHOLD1 _RESET 158 EVEN3 28 157 EVEN4 OVDDS 27 3 C37 4 2 R102 L19 1 CLAMP2 XTST _PCLK EVEN5 26 156 RA67 CLKIN EVEN6 D7 155 OVSS CLAMP1 D6 154 EVEN7 VDD5V 153 RS2 D5 S 17 _CXAWR 25 152 VSS CXARD RS1 24 151 13 15 VSS _BCLAMP 23 150 CXAL0 IC11 2A4 149 CXAL1 CCDCLK2 D4 2Y4 4 CCDCLK1 IPD 3 2A2 2A3 5 148 D3 R104 SOVST 2Y2 2Y3 8 11 146 147 22 5 7 5 1A4 2A1 2 3 21 R95 1Y4 2Y1 1 7 6 20 12 9 8 4 6 CXAL2 D2 4 RA20 2 _CCDCLK2 VSS 5 1A2 1A3 VDD5V CXADT0 17 4 1A1 1Y2 1Y3 VDD5V _CCDCLK1 19 5 1Y1 CXADT1 18 16 14 CXADT2 SHIFT D1 18 2 3 CXADT3 REFHE7 _IORD 1 7 6 REFHE6 _IOWR 8 2 3 CXADT4 D0 S G RA19 1 7 6 145 REFHE5 16 LA13 8 144 C38 19 2G CN3–7 CN3–1 CN3–3 CN3–5 1000p 1 _1G SHIFT CLK RS CLP 143 VSS VDD3V 14 142 S VSS VDD3V 15 141 IC10 CXADT5 VDD3V 140 CXADT6 REFHE4 13 139 L20 CXADT7 REFHE3 12 138 CN3–9 REFHE2 _SHDCS 137 A8 C39 136 11 135 A7 1 SHD0 A6 8 S REFHE1 9 134 10 133 4 A5 2 5 REFHO5 REFHO7 7 CXAL1 CXAL2 SHPE 8 CXAL2 CXAL0 REFHE0 VSS CXAL1 3 7 CXAL0 6 REFHO6 132 S G RA70 S G 5V C51 14 C139 C122 C120 CN3–2 CN3–4 CN3–6 CN3–8 CN3–10 4 A G A G 15 S A G S G S G L60 + S G L75 G(5 V) G(5 V) G(5 V) G(5 V) G(5 V) + C50 17 R87 18 C49 19 S G R76 4 3 23 12 WR 10 D7 9 8 7 6 1 D6 AIN2 D5 L1 1 24 C48 IC12 AIN3 D4 AIN4 L0 C21 R84 25 C99 CLP3 26 28 29 30 31 32 33 34 27 CLP2 SHDO SHPO SHDE2 SHPE SHDE1 AIN5 DGND L2 CLPEC2 D3 48 C45 C44 47 CLPEC1 TDA D2 46 C43 C41 4 3 RA25 2 1 4 1 RA24 2 45 CLPOC1 CLPOC2 5 C42 8 7 6 5 8 7 R94 C22 DA0 R75 6 5 R92 L4 S G 44 A G VRB DVCC 43 + VRT EVENIN1 42 NC GND 1 7 X2 C23 C123 R197 S R196 R194 L3 L2 L1 R192 R190 S DA1 R70 R195 3.3D R193 R72 R71 3.3D R191 DA2 AGND MPXOUT T3 EVENIN2 41 S G 2 RA66 T2 4 R91 8 3 14 35 36 DA3 R69 R74 L8 C162 DA0 DA1 DA2 DA3 DA4 DA5 DA6 DA7 40 6 3 39 A G A G ODDOUT ODDIN1 38 C124 5 R70 + – S G ODDIN2 37 L5 R67 IC9 S S G CLP1 3.3D AVCC L65 L77 D1 CN4–6 D0 CN4–4 A.GND 3.3D 3 A.GND S + L39 C47 CN4–2 A.GND S 7 A G 2 S G 2 CN6_8 R177 A G C46 L64 R68 7 L38 DA4 R65 R66 6 R178 IC21 – L6 R64 CN4–5 +12 + C164 DA5 R63 R175 R62 VO_E C131 R176 DA6 L9 2 R61 CMOT Vref 1 A G _RESET – C64 C25 IC9 S C63 C24 1 S G DA7 R59 C163 CN2_2 3 R60 + S_MOT Vref J C61 R173 1 I 1 – 2 G R83 A A(8:0) 8 8 D7 D6 D5 D4 D3 D2 D0 _WR D1 SHDCS_ _RD D(7:0) A B C D E F G H I J 3-7-34 Scanner control PCB 3/4 2AR A B C D E F G 1 RA48 SD27 1 8 IO27 SD26 SD25 2 3 7 6 IO26 IO25 SD24 4 5 IO24 SD23 1 8 IO23 SD22 SD21 2 3 7 6 IO22 IO21 SD20 4 5 IO20 H I J 1 RA49 3.3D 1 4 _OE 20 _CE SA20 SA21 SA22 27 10 9 8 _WE A0 A1 A2 SA23 7 A3 SA24 6 A4 SA25 5 A5 SA26 4 A6 SA27 SA28 SA29 3 25 24 A7 A8 A9 SA210 21 A10 SA211 23 A11 SA212 3 A12 SA213 26 A13 1 A14 RAMEN_ 2 22 S G 16 I/O4 17 I/O5 18 I/O6 19 I/O7 IO24 IO25 1 2 8 7 IO26 3 IO27 4 2 6 5 91 90 89 88 87 86 85 84 83 82 81 SA20 SD17 SD16 VDD3V10 VSS15 SD15 SD14 VS13 VS12 VS11 VDD3V9 IO17 7 IO16 6 5 8 IO15 IO14 IO13 SD12 SD11 2 3 7 6 IO12 IO11 SD10 4 5 IO10 2 3 7 6 4 5 8 2 3 7 6 4 5 27 _WE SA110 10 9 A0 A1 SA19 SA12 8 A2 SA18 SA17 SA13 7 A3 SA14 6 A4 SA16 SA15 5 A5 SA16 SA17 4 A6 3 A7 SA18 SA19 SA110 25 24 SA14 MIPOUT6 SA11 60 4 5 142 143 MIPOUT7 FVSYNC SA10 59 VDD3V7 58 144 FHTHIN_ VSS10 57 145 146 FHSYNC VSS23 INCLK 56 VSS9 55 147 148 VDD3V15 TESTD0 MIPIN7 54 MIPIN6 53 MIPIN7 MIPIN6 149 TESTD1 MIPIN5 52 MIPIN5 150 151 TESTD2 TESTD3 MIPIN4 51 MIPIN3 50 MIPIN4 MIPIN3 152 VSS24 153 154 VDD3V16 TESTD4 VDD3V6 48 MIPIN2 47 MIPIN2 155 156 TESTD5 TESTD6 MIPIN1 46 MIPIN0 45 MIPIN1 MIPIN0 157 158 TESTD7 MRED MREIN 44 SHSYNC_ 43 _OE _CE SA10 SA11 SA15 8 RAMEN_ 22 20 SA13 SA12 SA11 SA10 Vcc 28 IC19 GND 14 S G I/O0 11 I/O1 12 IO10 RA46 1 8 IO11 2 7 I/O2 13 I/O3 15 IO12 3 6 IO13 4 5 IO14 RA47 1 8 A8 A9 I/O4 16 I/O5 17 I/O6 18 IO15 IO16 2 3 7 6 21 A10 I/O7 19 IO17 4 5 SA111 23 A11 SA112 2 A12 SA113 26 1 A13 A14 C80 CLKIN VSS8 49 6 MIPIN(7:0) VSS7 42 VSS6 41 40 VDD3V5 39 SVSYNC 38 TEST2 36 TEST0 37 TEST1 35 D7 34 D6 32 VDD3V4 33 VSS5 31 D5 30 D4 29 D3 28 VSS4 27 VDD3V3 24 D0 25 D1 26 D2 22 TFSEL1 23 TFSEL2 20 VDD3V2 21 VSS0 19 TFSEL0 16 VSS2 17 RESET 18 SCN MREIN SHSYNCIN C143 SVSYNCIN S G C73 C74 C75 C76 C77 C78 R123 A7 A8 A6 A5 A4 A3 S G L24 S A1 A2 A0 S G 7 3.3D S G L49 L76 5 S G SOVST 7 4 L31 C93 SA111 RA43 8 2 SD15 3 SD14 4 SD13 RA45 1 C92 SD10 SA20 5 4 SD11 SA21 6 3 92 SA21 SD13 SD12 SA22 7 2 93 SA22 C141 SA112 8 RA42 1 SD16 3.3D 3 RA41 SD17 4 SA113 1 C81 RA40 141 S G 5 3 7 6 15 IOWR_ CN9_B6 L29 RA69 2 3 159 VSS25 160 VSS26 S 4 RA44 SA13 62 SA12 61 L28 IO23 C79 CN9_A9 CN9_A11 CN9_B2 CN9_B4 6 15 RA51 VSS22 VDD3V14 139 140 7 3 I/O3 1 MIPOUT5 2 IO22 I/O2 SA14 63 138 14 IORD_ 8 7 6 5 L22 IC17 C66 C68 LA17 1 2 3 4 3.3D C71 2 4 6 8 10 12 14 16 CN9–B1 CN9–B2 CN9–B3 CN9–B4 CN9–B5 CN9–B6 CN9–B7 CN9–B8 CN9_A5 CN9_A6 CN9_A7 CN9_A8 C84 SA24 SA23 8 RA39 1 VDD3V8 66 VSS11 65 SA15 64 R121 8 7 6 5 SD14 SA25 5 4 VDD3V13 MIPOUT3 MIPOUT4 NO MOUNT 1 2 3 4 SD15 SA26 6 3 135 136 137 L23 G(5 V) RXD SCN G(5 V) TXD SCN G(5 V) SCN RESET G(5 V) SOVST CN9–A5 CN9–A6 CN9–A7 CN9–A8 CN9–A9 CN9–A10 CN9–A11 CN9–A12 97 96 95 94 SA17 68 SA16 67 C144 6 9 11 12 15 17 19 21 23 99 98 MIPOUT1 MIPOUT2 LA16 SCN ENABLE SCN HEADER SCN START MAIN SCN HEADER MAIN SCN ACK G(5 V) SCN ACK G(5 V) SA25 SA24 SA23 VSS16 133 134 _PCLK R183 R184 R185 R186 CN9–B10 CN9–B9 CN9–B11 CN9–B12 SA27 SA26 SA18 69 C69 20 18 22 24 SA28 102 VSS17 101 VDD5V2 100 MIPOUT0 S G SCLK+ SCLK– SID+ SID– SA210 104 SA29 103 132 11 VSS1 12 VDD3V1 13 MIPCS_ 5 GND 8 1 IO21 4 1 SA110 71 SA19 70 9 A7 10 A8 8 SA211 105 VSS12 73 SA111 72 8 A6 A2 SA212 106 2 SA112 74 MREMIP VDD3V12 MIPCLK VSS21 7 A5 Z2 Y2 OE2_ 109 SA213 108 VDD3V11 107 SA113 75 MREOUT 128 129 130 131 6 A4 5 6 7 WR2_ 110 MRETHIN 127 5 A3 G SD21 112 SD20 111 126 3 A1 4 A2 Z1 4 SD22 114 VSS18 113 1 2 A0 CN9–A1 CN9–A2 CN9–A3 CN9–A4 SD23 115 SD10 78 MR1_ 77 OE1_ 76 R120 RA50 IO20 13 I/O1 2 PORT1 PORT2 1 VDD5V1 1 3 5 7 16 VCC 15 A4 14 Y4 13 Z4 12 _G 11 Z3 10 Y3 9 A3 1 PORT0 C72 SOHSYNC+ SOHSYNC– SMRE– SMRE+ A1 Y1 2 3 VSS14 80 VSS13 79 124 125 C67 1 R179 R180 R181 R182 S G 12 S G 123 IC16 14 11 I/O0 3.3D R119 C89 GND L25 R79 RAMEN_ L27 C88 L83 121 VSS19 122 VSS20 3.3D 4 SD25 117 SD24 116 VDD5V3 120 C140 S G SD27 119 SD26 118 L21 C87 IC18 3 SD17 SD16 SA27 7 2 1 RA37 RA38 8 SA28 S G C85 5 4 SA210 SA29 7 6 2 3 SA211 8 SA212 3 C86 1 SA213 4 2 C160 RA36 1 3 3.3D L30 28 S G SD20 SD22 SD21 SD23 SD25 SD24 SD27 SD26 L26 S Vcc C91 3 C90 RA68 2 A(8:0) S G MIPCS_ _RD _WP _RESET D7 D6 D5 D4 D3 8 D0 D1 D2 8 D(7:0) A B C D E F G H I J 3-7-35 Scanner control PCB 4/4 2AR 2AR-1 A B C D E F G H I J 1 1 L66 AG R151 C145 C112 C111 C110 S S S R152 4 C116 C148 C115 CN1–4 C146 C113 C100 C98 C96 S G C170 + L33 G(5 V) S G R153 S L32 C95 C94 CN1–6 L52 3 S G S 5.1 V C107 + IC21 A G 4 2 S R154 L63 C106 SG L36 C114 CN1–3 S S C147 L67 G(5 V) G O B L50 C165 C166 + C97 I 3 D1 IC20 C169 CN1–2 L62 C168 5.1 V L34 C167 CN1–1 R187 +12 V C103 2 SG L68 C69 5 3.4 V CN1–5 3.3D C151 5 S G C152 L35 AG S G S G SG C105 C104 C102 C101 + S G SG SG L72 R162 L73 R164 L74 R166 L71 R160 NO MOUNT L70 6 R158 6 SG 7 AG F G F G F G F G 7 F G 8 8 A B C D E F G H I J 3-7-36 Scanner motor PCB 2AR 2AR-1 A B C D E F G H I J 1 1 2 SM SM SM SM SM SM SM SM 3 Vref M1 M2 M3 M4 M5 CLK CWB CN1–13 CN1–12 CN1–11 CN1–10 CN1–9 CN1–8 CN1–7 CN1–6 SM RET C6 SGSG CN1–5 R3 JP100 R2 D1 JP7 C13 C12 R16 R15 + C22 7 Vref VDD 6 5 2 1 A _A B _B M1 M2 M3 M4 M5 MOI CLK MO1 CWB MO2 _RES 17 RET PG 18 EN SG PG 22 CN2–4 CN2–6 CN2–3 CN2–1 DT1 C B 4 SM A SM A SM B SM B L3 SHPSW CN4–2 CN1–2 SHPSW CN1–14 ODSW C1 S G SG 19 20 21 3 L4 ODSW CN5–2 C21 3 4 CN2–5 CN2–2 + C3 24 V 24 V S G PG R12 CN1–4 SG SG R1 S G S SM ENABLE C9 C8 C7 JP8 JP101 S 8 9 10 11 12 13 14 15 16 2 TP1 NO MOUNT SG IC1 R9 R8 R7 R6 C20 C19 S C100 SG 4 E SG EL ON REM B CN1–3 DT2 C L5 CN3–1 CN3–2 EL EL E P G S G(5 V) G(5 V) G(5 V) P G C110 6 JP5 CN3–3 CN3–4 JP9 + C102 C18 JP15 C16 CN6–2 C17 24 V 24 V 24 V C23 F G C119 C120 F G F G C121 C117 C118 S G C116 S G JP 102 C115 SG C114 CN6–3 CN4–3 CN5–3 CN1–1 5 C113 L2 G(5 V) 5V 5V C112 + CN4–1 CN5–1 C101 C5 C11 CN6–4 C10 L1 5.1 V C111 5 S 6 F G JP6 G(24 V) CN6–1 PG JP16 7 JP11 CN3–5 CN3–6 G(24 V) G(24 V) 7 8 8 A B C D E F G H I J 3-7-37 CCD PCB 2AR 2AR-1 A B C D E F G H 6P–SAN F2 11 17 23 25 CN2–5 C17 C20 C22 C14 C13 F8 2 A.GND C5 6 C6 C7 CN2–6 A G A G F7 24 5 C11 C10 3 C8 C9 4 16 19 F1 CP1_EVEN CP1_ODD CP2_EVEN CP2_ODD CP_LH_EVEN CP_LH_ODD VGG CP_RS_EVEN CP_RS_ODD CP_CLP_EVEN CP_CLP_ODD CP_ROG VOUT_EVEN NC NC VOUT_ODD NC NC GND NC GND NC GND NC VDD VDD VDD VDD 18 10 20 9 26 3 27 2 28 1 12 F3 F6 F4 F5 R9 R11 14 13 11 12 16 1 9 15 10 CK_out _CK_out CK_out _CK_out 2B_out _2B_out RS_out CP_out SH_out CK_in GND GND R12 7 8 13 14 15 21 22 R19 F14 2B_in 2 RS_in CP_in SH_in 8 3 7 Vcc Vcc 4 5 1 10P–SAN F12 6 R20 F15 R21 F16 R10 R22 CN1–1 CN1–2 CLK G(5 V) CN1–3 CN1–4 RS G(5 V) CN1–5 CN1–6 CLP G(5 V) CN1–7 CN1–8 SHIFT G(5 V) CN1–9 5V CN1–10 G(5 V) 2 F13 C31 C30 C29 F17 3 S G A G A G J IC3 IC1 1 I F18 8 F11 IC2 C24 C25 C4 C3 4 4 4 A G A G R8 TR2 R16 F10 R17 CN2–3 CN2–4 VO_E A.GND R18 3 1 IC2 R6 2 A G 5 5 C18 R14 R13 RA1 C19 C27 C1 C20 C21 A G A G C23 R1 6 6 A G R7 TR1 R5 F9 VO_O A.GND R15 CN2–1 CN2–2 7 IC2 C15 R3 5 R4 A G 6 S G A G C2 R2 7 7 A G C16 A G S G C12 F G A G C32 S G C28 8 8 A G A B C F G A G D S G E F G H I J 3-7-38 Operation unit main PCB 1/3 A 2AR B C D E F G H I J 1 1 LCDCON TxD-Main VCC A22 A21 A20 R131 R132 R133 int_CFLREM int_SCAN7 int_SCAN6 int_SCAN5 int_SCAN4 int_SCAN3 int_SCAN2 int_SCAN1 int_SCAN0 Key-sense7 Key-sense6 Key-sense5 Key-sense4 Key-sense3 Key-sense2 Key-sense1 Key-sense0 Key-sense10 Key-sense9 Key-sense8 int_LDONX9 int_LDONX8 MPUCLK _Wait S G 4 5 R136 S _Reset AN1 P72 P73 P74 P75 P76 P77 Vss AVss Vref AVcc Vcc PB0/CTS0 P81 P82/RxD0 P83/TxD0 P84/_INT4 P85 RxD1 TxD1 R128 R129 R130 AN0 P95/_INT3 P94 A22 A21 A20 P90 P67/TB2in P66/TB1in P65/TB0in P64/_INT2 P63/_INT1 P62/_INT0 P61/TA4in P60/TA4out P57/TA3in P56/TA3out P55/TA2in P54/TA2out P53/TA1in P52/TA1out P51/TA0in P50/TA0out P47 P46 P45 P44 P43 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A23 D0 D1 D2 D3 D4 D5 D6 D7 P110 IC5 VCC C28 R106 C29 R139 R108 6 X1 L4 _Reset S 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 R46 R48 R50 R52 R54 R56 R58 R60 R62 R64 R66 R68 R70 R32 R33 R34 R35 R36 R37 R38 R39 R110 R111 R112 R113 R114 R115 R116 R117 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 D0 D1 D2 D3 D4 D5 D6 D7 S R47 R49 R51 R53 R55 R57 R59 R61 R63 R65 R67 R69 R71 R72 R74 R76 R78 R80 R82 R84 R86 R73 R75 R77 R79 R81 R83 R85 R87 L14 S 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 D0 D1 D2 D3 Vcc NC _RES _CE A12 A11 A13 A10 A14 A9 A15 A8 A16 A7 A17 A6 A18 A5 A19 A4 NC NC NC IC2 NC NC A3 NC A2 _WE A1 _OE A0 DQ0RY/_BY DQ1 DQ7 DQ2 DQ6 DQ3 DQ5 DQ4 Vss Vcc Vss 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 Vcc-ROM _CE-ROM-Main A12 A13 A14 A15 A16 A17 A18 A19 _RD _CE-RAM _WR S _FWR _RD C12 S G A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 22 20 27 10 9 8 7 6 5 4 3 25 24 21 23 2 26 1 _OE _CE _WE A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 Vcc 29 GND 14 S G I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7 11 12 13 15 16 17 18 19 D0 D1 D2 D3 D4 D5 D6 D7 4 IC4 5 Vcc-ROM A_BUS D_BUS S int_LDONX0 int_LDONX1 int_LDONX2 int_LDONX3 int_LDONX4 int_LDONX5 int_LDONX6 int_LDONX7 6 L7 C17 R45 C16 S C30 A15 A16 A17 A18 A19 _RD _RD _WR _WR S G RY/_BY 3 R22 C13 10 GND 1 2 3 4 5 6 7 8 9 11 I0 I1 I2 I3 I4 I5 I6 I7 I8 I9 S G 7 R23 D7 D6 D5 D4 S G C37 2 S _HOLD BYTE CNVss _RESET Xin Xout _RD Vss Vcc _HLDA ALE _BHE _WR P117 P116 P115 P114 P113 P112 P111 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 R137 _DET_Fax_Option _FWR S G 31 R138 32 33 34 35 36 R135 37 37 39 40 41 42 R107 43 44 45 46 47 48 49 50 ACK_from_Main 2 FLASH 3 IC6 TxD-Fax 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 _CSSEL RxD-Fax R141 1 R140 Error-for-Main R105 C27 R134 R104 FLASH C26 _END S S Error-from-Main C24 R101 C25 _MMI-STS RY/_BY 2 _WR RxD-Main R103 VEE-cntr1 ACK-for-Main S R102 L15 THX A23 A20 A21 A22 _CSSEL IC3 Vcc 20 O1 O0 O2 O3 13 12 14 15 R31 R30 R24 R25 O5 O6 17 18 R26 R27 O4 I/07 16 19 R28 R29 _CE-ROM-Main _CE-RAM _CE-LCD _CE-ROM-OPT 7 _CE-VRAM _CE-jigROM-4M S G 8 8 A B C D E F G H I J 3-7-39 Operation unit main PCB 2/3 2AR A B C D E F G H I J B13B-PH-K-S 1 G(24 V) CN6-13 G(5 V) CN6-12 Vo CN6-11 LP CN6-10 C61 P G L25 SG L26 1 VO L27 S R150 18 L28 S IC9 2 LP C38 R149 SG R151 DISP OFF CN6-9 3 L29 2 IC9 17 6 – 5 IC8 + LCDCON LCDENB R142 7 2 – 3 IC8 + 1 VO C60 SG FLM R152 16 CN6-8 C62 L30 IC9 4 2 C59 SG SG LCDVEE FLM SG R153 CN6-7 C63 5 L31 IC9 S 15 CP R127 CN6-5 UD2 CN6-4 UD3 CN6-3 VEE 7 L33 R156 12 L34 L35 CN6-2 IC9 IC9 13 9 IC9 8 11 UD3 S S L36 + LCDVdd1 C21 SG P G R18 F G R17 SG P G R8 F G R9 SG P G R1 F G R2 SG 3 SG SG 4 C3 9 Vin+ 8 _Control + DC1 C33 R124 Filter 1 Vout 2 7 Vin– Vset 3 GND 4 L19 C1 R122 LCDVEE 5 SG UD3 UD2 UD1 UD0 FLM LP CP 5 L12 L6 L5 L1 L2 L3 L13 LCDVdd1 LCDVdd2 LCDVdd3 LCDVdd4 LCDVdd5 LCDVdd6 LCDVdd7 L37 C2 R3 SG C34 LCDVEE CN6-1 F G UD2 S 5V R4 UD1 VEE-cntrl R157 4 UD0 SG R155 UD1 IC9 R125 L32 P G C36 R123 CN6-6 6 THX C35 L21 UD0 R154 14 D1 R126 TH1 SG 3 + CP R97 C20 S MPUCLK LCDVdd7 R99 _WR _RD _CE-VRAM LCDVdd2 C23 C22 _Reset S R98 A0 A1 A2 A3 A4 A5 A6 A7 SG 7 LCDVdd3 C10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Vss _IOCS _HWR _LWR _RD _MCS _WAIT VDD MPUCLK Vss _RESET MPUSEL Vss _BHE A0 A1 A2 A3 A4 A5 A6 A7 VDD Vss IC1 Vss VDD M LCDENB D15 D14 D13 D12 D11 D10 D9 D8 VDD Vss D7 D6 D5 D4 D3 D2 D1 D0 VDD Vss C11 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 SG C19 C8 C9 L22 C39 C40 C41 C42 L24 C45 C46 L23 C43 C44 6 20 LCDENB IC6 IC10 IC9 D_BUS IC12 IC11 1,10,19 S R109 R143 R146 R148 R147 LCDVdd6 C14 D7 D6 D5 D4 D3 D2 D1 D0 C15 SG R44 S SG LCDVdd5 1,8, 9,16 C7 IC7 C58 4,5,12,13, 17,18 7 1,8, 9,16 IC13 R19 A_BUS 8 L20 L16 C31 C32 SG C6 A8 25 A9 26 A10 27 A11 28 A12 29 A13 30 31 32 33 34 35 36 37 38 39 40 R21 C18 R96 S Vss A8 A9 A10 A11 A12 A13 NC NC VDD Vss NC NC NC NC Vss R100 _CE-LCD Vss OSC2 OSC1 VDD NC NC NC NC UD3 UD2 UD1 UD0 FLM LP CP Vss SG _Wait 6 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 S C51 4,5,12,13, 17,18 SG SG 8 R20 SG LCDVdd4 A B C D E F G H I J 3-7-40 Operation unit main PCB 3/3 2AR A B D E _SCAN0 SCAN0 CN3-1 _SCAN0 SCAN0 CN5-1 _SCAN0 SCAN1 CN1-2 _SCAN1 SCAN1 CN3-2 _SCAN1 SCAN1 CN5-2 _SCAN1 SCAN2 CN1-3 _SCAN2 SCAN2 CN3-3 _SCAN2 SCAN2 CN5-3 _SCAN2 SCAN3 CN1-4 _SCAN3 SCAN3 CN3-4 _SCAN3 SCAN3 CN5-4 _SCAN3 SCAN4 CN1-5 _SCAN4 SCAN4 CN3-5 _SCAN4 SCAN4 CN5-5 _SCAN4 SCAN5 CN1-6 _SCAN5 SCAN5 CN3-6 _SCAN5 SCAN5 CN5-6 _SCAN5 SCAN6 CN1-7 _SCAN6 SCAN6 CN3-7 _SCAN6 SCAN6 CN5-7 _SCAN6 SCAN7 CN1-8 _SCAN7 SCAN7 CN3-8 _SCAN7 SCAN7 CN5-8 _SCAN7 KEY SENSE3 S KEY SENSE0 CN4-1 KEY SENSE6 CN2-1 CN2-2 KEY SENSE7 CN2-3 KEY SENSE8 CN2-4 L17 R121 L18 R120 R95 L11 KEY SENSE9 L10 R93 L9 R94 CN2-5 Key-sense5 R119 Key-sense6 R118 R89 Key-sense8 Key-sense9 R88 LDONX7 CN2-7 LDONX7 LDONX8 CN2-8 LDONX8 LDONX9 CN2-9 LDONX9 R92 R183 L60 R181 Key-sense10 Key-sense0 R182 Key-sense1 R180 LDONX1 E C LDONX2 C Key-sense3 Key-sense4 CN5-11 LDONX3 CN5-12 LDONX3 L63 LDONX3 LDONX0 LDONX4 CN5-13 LDONX4 LDONX1 LDONX5 CN5-14 LDONX5 LDONX2 CN4-6 LDONX2 E R16 CNS-Key-sense5 C C LDONX6 CN7-b2 LDONX5 CFL REM CN4-9 C S S G C int_CFLREM B LDONX6 C LDONX7 4 5 CN7-b3 CN7-b4 CN7-b5 CN7-b6 CN7-b7 CN7-b8 CN7-b9 CN7-b10 CN7-b11 CN7-b12 CN7-b13 CN7-b14 CN7-b15 CN7-b16 CN7-b17 CN7-b18 CN7-b19 CN7-b20 CN7-b21 _RD CN7-b22 N/C N/C CN7-b23 CN7-b24 5V CN7-b25 G(5 V) G(5 V) CN7-b26 CN7-a1 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 S R158 RXD MAIN R145 R159 IC10 1 LDONX9 7 CN7-a11 CN7-a12 CN7-a13 CN7-a14 CN7-a15 CN7-a16 CN7-a17 CN7-a18 L39 _CSSEL CN7-a19 CN8-13 CN7-a21 _CE1 CN7-a22 CN8-6 CN8-12 N/C CN7-a23 _CE3 CN7-a24 int_LDONX7 7 _SCAN5 8 int_SCAN5 C52 S G IC7 TR3 int_LDONX8 2 _SCAN6 3 4 int_SCAN6 C50 S G IC7 TR4 int_LDONX9 B 15 _SCAN7 10 14 int_SCAN7 _MMI-STS 11 24 V D0 D1 D2 D3 D4 D5 D6 D7 CN8-11 1 CN8-5 3 CN8-10 G(5 V) IC10 R160 5 6 9 5.1 V ACK-from-Main S G R171 RXD FAX 6 R164 R168 S G L54 R174 3 R165 11 + C47 IC12 4 5 C4 6 G(5 V) RxD-Fax CN9-3 L53 C68 TP5 S G IC10 R166 7 S G IC10 10 13 12 G(5 V) CN8-2 Error-from-Main L52 S G C66 TP4 S G IC11 IC11 _DET-Fax-Option DET SIG R172 R173 S G S CN8-7 _CSSEL L46 _CE-ROM-OPT IC12 5 R41 CN8-8 CN9-2 TP3 CN8-3 Error-for Main R40 6 S CN8-9 L45 P G S G C65 R163 S G L44 ERROR FROM MAIN L56 S L49 _END CN9-4 CN8-4 L50 8 IC11 B G(24 V) _Reset R167 C67 S G IC10 R161 _CSSEL 2 C5 TP6 R162 ERROR FOR MAIN + C48 ACK-for-Main S L43 R169 L48 4 L42 ACK FROM MAIN L55 IC12 S G RESET MAIN ACK FOR MAIN CN9-1 R170 S R43 8 int_SCAN4 IC7 TR2 S S 11 C53 S G IC11 TxD-Main 1 MMI STS L41 C 10 _SCAN4 5 2 L47 E TR1 S G _DET int_LDONX6 TP2 G(5 V) CN7-a20 3 IC7 TR11 IC11 R42 _END int_SCAN3 S G L40 S 14 C54 S G CN8-14 _RD S G int_SCAN2 C49 S G IC11 N/C N/C N/C N/C N/C N/C N/C N/C C 15 _SCAN3 S G D_BUS 6 int_LDONX5 B E R7 RxD-Main 11 IC13 TR10 S 4 CN7-a2 CN7-a3 CN7-a4 CN7-a5 CN7-a6 CN7-a7 CN7-a8 CN7-a9 CN7-a10 C IC10 2 3 C64 S G G(5 V) R144 CN8-15 L38 LDONX8 TP1 2 int_SCAN1 C55 S G B E 10 _SCAN2 S S D0 D1 D2 D3 D4 D5 D6 D7 C R6 TXD MAIN 5V int_LDONX4 B E R5 8 IC13 TR13 S P G 7 _SCAN1 C56 S G B E R13 A_BUS A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 int_LDONX3 S TR6 R176 R177 S IC13 TR12 B E R14 L58 int_SCAN0 C57 S G S 24 V CN4-8 3 2 _SCAN0 S TR5 5V int_LDONX2 B E R15 LDONX4 CN5-15 IC13 TR7 B S R184 L62 LDONX1 CN4-5 L57 CN7-b1 int_LDONX1 R187 LDONX0 CN4-4 3 G(5 V) 1 TR8 S LDONX3 CN4-7 R90 int_LDONX0 B E R10 CN5-10 LDONX6 J S KEY SENSE5 R178 I TR9 B C R11 R185 L64 E R12 LDONX0 KEY SENSE4 Key-sense2 R179 L59 R91 CN2-6 L61 KEY SENSE2 CN4-3 Key-sense7 KEY SENSE10 L8 KEY SENSE1 CN4-2 CN5-9 H S LED1 KEY SENSE5 G S R186 S CN5-Key-sense5 2 F CN1-1 R175 1 C SCAN0 8 TXD FAX CN8-1 9 L51 12 TxD-Fax 13 8 _CE-Jig-ROM4M S A 5V CN7-a25 G(5 V) CN7-a26 S G B C D E F G H I J 3-7-41 Operation unit PCB 2AR A B C D E F G H I J 1 1 24 V 1 CN2–2 3 CN1–1 4 CFL REM 2 CN2–1 5 CN1–5 2 LCD inverter PCB 3 key1 KEY SENS0 CN4–1 CN4(PCB)–9 KEY SENS1 CN4–2 CN4(PCB)–8 KEY SENS2 CN4–3 CN4(PCB)–7 key2 key3 2 CN1–2 NC CN1–3 NC CN1–4 NC key4 key5 key6 key7 key8 key9 key12 key13 key14 key10 key11 key21 key15 key16 key20 key17 key18 key19 key22 KEY SENS3 CN5–9 CN5(PCB)–7 KEY SENS4 CN5–10 CN5(PCB)–6 KEY SENS5 CN5–11 CN5(PCB)–5 key23 key24 key29 key33 key37 key40 key26 key32 key25 key30 key34 key38 key41 key27 key36 key0 key31 key35 key39 key42 key28 key43 3 4 4 D1 5 D3 D4 D5 D6 D7 D9 D8 SCAN7 CN3–8 CN3(PCB)–1 SCAN7 CN5–8 SCAN6 CN3–7 CN3(PCB)–2 SCAN6 CN5–7 CN5(PCB)–9 SCAN5 CN3–6 CN3(PCB)–3 SCAN5 CN5–6 CN5(PCB)–10 SCAN4 CN3–5 CN3(PCB)–4 SCAN4 CN5–5 CN5(PCB)–11 SCAN3 CN3–4 CN3(PCB)–5 SCAN3 CN5–4 CN5(PCB)–12 SCAN2 CN3–3 CN3(PCB)–6 SCAN2 CN5–3 CN5(PCB)–13 SCAN1 CN3–2 CN3(PCB)–7 SCAN1 CN5–2 CN5(PCB)–14 SCAN0 CN3–1 CN3(PCB)–8 SCAN0 CN5–1 CN5(PCB)–15 LDONX0 CN4–4 LDONX1 LDONX2 L1 L8 L10 L15 L22 L26 L3 L2 L9 L11 L16 L23 L27 L4 CN4(PCB)–6 LDONX3 6 7 D2 CN4–5 CN4–6 LDONX4 L6 L13 L12 L17 L24 L28 L7 L14 L18 L19 L25 L29 L5 LDONX5 LDONX3 CN4–7 CN4(PCB)–3 24 V CN4–8 CN4(PCB)–2 CN6(PCB)–1 CN6–2 CFL REM CN4–9 CN4(PCB)–1 CN6(PCB)–2 CN6–1 LDONX6 D12 D13 D14 D15 CN5–12 5 L30 L34 CN5(PCB)–4 CN5–13 L43 L46 L38 L41 L50 L51 L31 L35 L44 L47 L39 L42 L52 L53 L32 L36 L45 L48 L40 L49 L77 L78 L33 L37 6 CN5(PCB)–3 L21 CN4(PCB)–4 D11 CN5(PCB)–8 L20 CN4(PCB)–5 D10 CN5–14 CN5(PCB)–2 CN5–15 CN5(PCB)–1 7 Operation unit right PCB Operation unit left PCB 8 8 A B C D E F G H I J 3-7-42 CLM–L A RCL FCL1 FCL2 FCL3 B PFCL–U 1 3 PFCL–L CFM1 C CFM2 4 1 3 2 2 3 PCFM 8 D 4 3 2 1 1 2 3 4 HUMPCB 1 4 DB E TC DM TFM DB CL TNS 3 2 1–8 1–9 Image formation unit F CFL REM OLPCB HVTPCB d LCDIN 24 V PCB 1–1 2–2 2–1 1–2 1–3 1–4 1–5 ORPCB 1 2 3 4 5 6 7 8 9 10111213 13121110 9 8 7 6 5 4 3 2 1 LCD G H OMPCB I CN1 (Option) PM 1 2 3 4 5 6 7 8 9 10 LSU BDPCB LDPCB OSS 5V G(5 V) 7–12 7–11 7–10 7–9 7–8 7–7 7–6 7–5 7–4 7–3 7–2 7–1 EFSSOL OFCL SBPSOL1 SBPSOL2 OSLED(GN) OSLED(RED) N.C OFM ENABLE OFSOL1 OFSOL2 SBFSSOL OCM M1 OCM M2 OCM M3 OCM Vref OCM CWB OCM CLK OCM RET OCM ENABLE OFM CWB OFM CLK OFM RET 12 11 10 9 8 7 6 5 4 3 2 1 12 13 14 15 16 17 18 19 20 21 22 23 B B B B 12 13 14 15 16 17 18 19 20 21 22 23 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 A.GND 2 2 5–2 SPEAKER 1 1 5–1 NCUPCB NWPCB 1 2 3 4 5 5 4 3 2 1 6–11 6–10 6–9 6–8 6–7 6–6 6–5 6–4 6–3 6–2 6–1 OSS OFSW OSBSW N.C N.C DFTSW OSLSW DFSSW1 DFSSW2 OSWSW DF SHORT 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 A A HDD 1 60 1 MCPCB1 60 CN3 1 1 2 3 4 5 44 44 60 1 MCPCB2 60 CN4 1 2 3 4 5 6 7 8 9 10 10 9 8 7 6 5 4 3 2 1 5–13 5–12 5–11 5–10 5–9 5–8 5–7 5–6 5–5 5–4 5–3 5–2 5–1 1–10 1–9 1–8 1–7 1–6 1–5 1–4 1–3 1–2 1–1 2–6 2–5 2–4 2–3 2–2 2–1 1–1 1–2 1–3 1–4 1–5 1–6 1–7 1–8 1–9 1–10 1–11 1–12 1–13 1–14 12 11 10 9 8 7 6 5 4 3 2 1 12 13 14 15 16 17 18 19 20 21 22 23 or 6–2 6–1 60 60 1–4 CN4 1–3 5.1 V 1 1 1 CN7 1 MPCB 1–1 1–2 1–3 1–4 1–5 1–6 1–7 1–8 1–9 1–10 60 60 (Option) CN3 SIMM R5 V ADJUST ENABLE VIDEO+ VIDEO– G(5 V) BD – BD + 5V G(5 V) 1 1 SIMM G(5 V) 2 1 BATT 1 2 SIMM 12–15 1 2 3 4 5 5 4 3 2 1 G(5 V) CLK LD S/S G(24 V) 24 V CN6 CN2 11–1 8–3 8–2 8–1 SIMM 11–2 8–13 8–12 8–11 8–10 8–9 8–8 8–7 8–6 8–5 8–4 FCPCB 11–3 G(5 V) 5V G(5 V) SHIFT G(5 V) CLP G(5 V) RS G(5 V) CLK A.GND +12 V A.GND VO_E A.GND VO_O 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CCDPCB CN5 G(5 V) DECK TXD/DESK TXD CN1 11–4 6–1 6–2 6–3 6–4 11–5 G(5 V) 5.1 V G(5 V) +12 V G(5 V) FSW3 SIG DECK RXD/DESK RXD CN2 10–1 45 F RXD 1 i FG 20 BUBAT F3 5–3 5–2 5–1 4–3 4–2 4–1 3–1 3–2 3–3 3–4 3–5 3–6 G(5 V) ODSW 5V G(5 V) SHPSW 5V EL EL 24 V 24 V G(24 V) G(24 V) f 5 6 1–6 1–5 1–4 1–3 1–2 1–1 4 1 2 3 4 5 6 7 8 9 10 11 11 10 9 8 7 6 5 4 3 2 1 A A 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 G(5 V) G(5 V) F3 5.1 V F3 5.1 V G(24 V) G(24 V) F2 24 V F2 24 V 1 1–2 G(5 V) ODSW SP 10–2 45 10–3 G(5 V) 3–10 3–9 3–8 3–7 3–6 3–5 3–4 3–3 3–2 3–1 4–6 4–5 4–4 4–3 4–2 4–1 G(5 V) SHPSW EL ON REM SM ENABLE SM RET SM CWB SM CLK SM M5 SM M4 SM M3 SM M2 SM M1 SM Vref ODSW SM A 3 2–1 2–4 Fixing unit 20 10–4 F TXD CN4 9–B1 9–B2 9–B3 9–B4 9–B5 9–B6 9–B7 9–B8 9–B9 9–B10 9–B11 9–B12 9–A1 9–A2 9–A3 9–A4 9–A5 9–A6 9–A7 9–A8 9–A9 9–A10 9–A11 9–A12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2–6 24 V 2 4 4 1 1 1 G(5 V) CN3 10–7 EL H NWPCB 9–1 9–2 9–3 9–4 9–5 9–6 9–7 9–8 9–9 9–10 9–11 9–12 9–13 9–14 9–15 G(5 V) RXD SCN G(5 V) TXD SCN G(5 V) SCN RESET G(5 V) SOVST SCLK– SCLK+ SID+ SID– SOHSYNC+ SOHSYNC– SMRE– SMRE+ SCN ENABLE SCN HEADER SCN START MAIN SCN HEADER MAIN SCN ACK G(5 V) SCN ACK G(5 V) 2–14 2–13 2–12 2–11 2–10 2–9 2–8 2–7 2–6 2–5 2–4 2–3 2–2 2–1 2 2–5 1 3 3 G PCPCB 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 10–8 M RXD TXD MAIN G(5 V) RXD MAIN G( 5 V) ACK FOR MAIN ACK FROM MAIN ERROR FOR MAIN ERROR FROM MAIN DET SIG MMI STS RESET MAIN G(5 V) RXD FAX G(5 V) TXD FAX 5 G(5 V) 5–B12 5–B11 5–B10 5–B9 5–B8 5–B7 5–B6 5–B5 5–B4 5–B3 5–B2 5–B1 5–A12 5–A11 5–A10 5–A9 5–A8 5–A7 5–A6 5–A5 5–A4 5–A3 5–A2 5–A1 1 2 3 4 10–9 6 A6 A5 A4 A3 A2 A1 M TXD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 6 10–10 8–15 8–14 8–13 8–12 8–11 8–10 8–9 8–8 8–7 8–6 8–5 8–4 8–3 8–2 8–1 5 FSSOL2 ON 2–1 2–2 2–3 2–4 2–5 2–6 2–7 2–8 2–9 4 10–11 G(5 V) 3 KEY SENSE5 KEY SENSE6 KEY SENSE7 KEY SENSE8 KEY SENSE9 KEY SENSE10 LDONX7 LDONX8 LDONX9 3 10–12 M DET 5–1 5–2 5–3 5–4 5–5 5–6 5–7 5–8 5–9 5–10 5–11 5–12 5–13 5–14 5–15 2 Feedshift unit (Option) 1–1 1–2 1–3 1–4 1–5 1–6 1–7 1–8 LDONX6 LDONX5 LDONX4 LDONX3 KEY SENSE5 KEY SENSE4 KEY SENSE3 SCAN7 SCAN6 SCAN5 SCAN4 SCAN3 SCAN2 SCAN1 SCAN0 5–15 5–14 5–13 5–12 5–11 5–10 5–9 5–8 5–7 5–6 5–5 5–4 5–3 5–2 5–1 1 A1 A2 A3 A4 A5 A6 M RESET 2 4–1 4–2 4–3 4–4 4–5 4–6 4–7 4–8 4–9 CN2 120 1–1 G(5 V) 1 6–13 6–12 6–11 6–10 6–9 6–8 6–7 6–6 6–5 6–4 6–3 6–2 6–1 CFL REM 24 V LDONX3 LDONX2 LDONX1 LDONX0 KEY SENSE2 KEY SENSE1 KEY SENSE0 4–9 4–8 4–7 4–6 4–5 4–4 4–3 4–2 4–1 1 1 8 2 7 10–5 3 6 10–6 F RESET 4 5 F DET 5 6 7 4 3 2–4 SM A 1 9–1 3–1 3–2 3–3 3–4 3–5 3–6 3–7 3–8 3.4 V 9–2 7 SCAN7 SCAN6 SCAN5 SCAN4 SCAN3 SCAN2 SCAN1 SCAN0 8 3 G(24 V) 2 1–6 1–5 1–4 1–3 1–2 1–1 3–8 3–7 3–6 3–5 3–4 3–3 3–2 3–1 120 1 LED 2 SCAN0 SCAN1 SCAN2 SCAN3 SCAN4 SCAN5 SCAN6 SCAN7 9–4 4 CN3 a 4 2–3 SM B 24 V SM B 3 9–3 1 3 14 9–1 2 NC 1 13 9–2 5 1 1 1 12 9–3 6 2–1 2–2 1 1 2 NC Job separator (Option) 1 9 10 2 1 1 1 1 1 2 2 3 NC Mail box (Option) 2 8 3 JOFSW 3 7 4 2 1 1 1 4 11 9–4 Finisher (Option) 1 6 5 A–1 A–4 5 NC Paper feed desk (Option) 1 2 3 4 5 6 B1 B2 B3 B4 B5 B6 B6 B5 B4 B3 B2 B1 6 5 4 3 2 1 5.1 V G(5 V) G(5 V) 3.4 V 5.1 V G(5 V) Large paper deck (Option) 1 2 3 4 5 6 7 8 9 9 8 7 6 5 4 3 2 1 2 5 6 4 7 3 8 JBESW 3 1 2 10 9 +12 V 8–10 Key counter (Option) Key card (Optional for 120 V specs only.) KC SET SIG B 8–9 G(24 V) 2 1 24 V KC COUNT G(5 V) 3 G(24 V) G(24 V) F1 24 V F1 24 V F1 24 V F1 24 V 8–12 5.1 V 4 C 24 V A 12 6 F1 24 V F1 24 V F3 5.1 V G(5 V) G(24 V) G(24 V) 10 9–5 9–6 9 8–11 4 b R24 V 9–7 8 3 1 1 1 6–1 2 2 FSSW 3 15 15 6–2 G(24 V) 1 2 2 2 6–3 24 V G(24 V) 9–8 7 g 3 FSSOL2 1 3 3 1 2 6–4 G(5 V) TC CONT 9–9 6 e 2 4 4 A–2 A–3 5.1 V 1–10 1 4 1–7 9–10 5 h 3 FSSOL1 1 13 13 1 1 NC REM (METER PULSE) MMD (Optional for 120 V specs only.) 1 1 5 5 MSW TC REM 24 V (METER PULSE) 7–10 DB CONT SET SIG 7–9 5 7–8 9–11 G(5 V) 9–12 7–7 4 G(5 V) 9–13 7–6 3 2 FSM 2 12 12 24 V DB REM 3 7–4 G(5 V) 4 R24 V MC ALM TXD 5 ESW 3 4 5 24 V GRID CONT 7–5 6 7–3 RXD 7 24 V G(24 V) 8 24 V 10 9 FSFM 1 FSM B 2 9–14 1 7–1 7–2 MC REM 8–24 24 V TNS CONT ESW 8–23 2 G(5 V) 24 V 5V 3 FSM A 8–22 2 FSM A TNS SIG FSFM REM 1 FSM B 8–21 7 7 24 V 6 8–19 14 FSSOL1 ON 1 2 24 V 2 1 1 FSSW 3 2 8–20 NC FSSOL OFF G(5 V) NC 1–25 G(5 V) 1–27 5V 4 2 2 14 1–8 8 1–28 DEV DET 1–26 8 1–6 10 1–19 1 1–22 10 1–4 9 G(5 V) 2 1–24 9 1–21 16 17 18 16 17 18 JBESW 20 11 1–23 20 11 5V 11–B10 6 1–9 6 11–B9 19 G(5 V) 11–B8 5 1–10 19 11–B7 6 1 1 Duplex unit (Option) FSPCB JOB DET 7 1 G(5 V) 11–B6 8 2 DUPPCSW 3 11–B5 9 1 1 1 –5 Bypass table (Standard for 220-240 V specs and optional for 120 V specs.) 2 2 DUPCL 3 3 JOFSW Bypass unit (Standard for 220-240 V specs and optional for 120 V specs.) 3 1 BYPPLSW 2 2 1 7 2 6 3 5 5V 11–B4 10 10 11 12 13 BYPPSW 3 1 3 4 4 5 3 6 2 11–B3 11 BYPPWSW 3 7 1 TB 4 6 G(24 V) G(5 V) Vo LP DISP OFF FLM CP UD0 UD1 UD2 UD3 VEE 5V 3 3 12 12–1 BYPFCL BYPPWSW DIG 1 BYPPFCL 4–9 13–4 4–10 BYPPWSW DIG 0 BYPFSW 5V CL REM BYPPFCL BYPLCL 3 2 1 BYPPSW 4–11 2 4–12 12–11 1 12–12 5 G(5 V) 4 G(5 V) 4–13 13–3 24 V 2 4–14 24 V 24 V 3 2 1 3 2 1 1 1 1–3 8–18 BYPLCL 1 3 BYPFCL 1 24 V 1 2 2 2 FTH 5 V FTH NC SHPSW 24 V 2 2 3 3 13–2 13–1 NC NC 1 2 3 1 2 3 TFM– 2 2 4–1 G(5 V) 2 1 5V 8–17 12–2 3 1 12–3 BYPPWSW DIG 2 15–1 4–2 1–7 1–1 1–2 1–12 1–16 1–14 1–20 1–18 1–13 1–11 1–17 1–15 TFM+ 4–3 R24 V 24 V G(5 V) 5V ESW 5V G(5 V) 24 V G(24 V) FSM A FSM A FSM B FSM B FSSOL OFF REM FSSOL1 ON REM FSFM REM FSSOL2 ON REM FSSW FS DET ETTH 12–6 BYP DET 15–2 4–6 G(5 V) 15–3 4–7 G(5 V) 4 4 16–7 16–8 Noise filter INPCB 5.1 V 1 1 DUP DET 15–4 4–8 BYPPLSW 5 5 24 V NC 10–B11 G(5 V) 12–7 5 V(200Ω) 6 6 DUPPCSW 10–B6 10–B12 EHUMSENS 12–16 4–17 5V 1 1 4–18 4 4 4–15 2 2 12–8 4–16 BYPFSW 3 3 12–13 5 5 12–14 6 6 14–1 7 7 4–19 8 8 14–2 NC 9 9 4–20 DUPCL 11 10 11 10 4–21 13 12 13 12 PWSW–L DIG 0 14–4 PWSW–L DIG 1 14–3 14 14 4–22 16 15 16 15 14–5 8–6 10–B5 8–5 10–B7 14–8 TC PWSW–U DIG 1 14–9 8–7 8–8 5V 14–12 24 V 4 2–17 2–16 2–15 2–14 2–13 2–12 2–11 2–10 2–9 2–8 2–7 2–6 2–5 2–4 2–3 2–2 2–1 G(5 V) NC 8–28 TC DET 2–24 2–19 LED REM SM G(5 V) 3 1 2 4 3 1 2 4 TH G(24 V) 3 1 2 4 3 1 2 4 SSW3 5 V(200Ω) 1–6 1 11–B1 1–5 2 16–5 16–6 NC SSW2 11–B2 7 3 16–2 16–3 16–4 FUSW SIG MSW OFF REM 24 V G(5 V) 2–3 2–2 2–1 3–4 3–20 3–21 3–12 3–23 6 1–4 4 1–16 1–14 1–13 H2 REM H1 REM 5V F2 24 V G(24 V) G(24 V) G(5 V) 5.1 V DC supply circuit 8 5 4 c 9 6 2 1–3 7 FUSW (Option) 550W 1–2 8 1–15 1–6 1–7 1–8 1 –1 1–2 1–3 1–4 1–5 6–2 6–1 5–14 5–15 5–13 5–7 5–9 5–16 5–11 5–17 5–1 5–2 3B 1–1 10 9 3A 400W F 2–9 2–8 2–7 2–6 2–5 2–4 2–3 2–2 2–1 2 2 1–4 E 1–8 1–7 1–6 1–5 1–4 1–3 1–2 1–1 3 1 2B MC 1 3 2A 1 2 2 G(24 V) 24 V 24 V G(24 V) G(5 V) 5.1 V F1 24 V F1 24 V G(24 V) G(24 V) G(5 V) F3 5.1 V H2 1–3 1 3 1 EPCB 16–9 G(5 V) PCFM REM LICSW–L 12–4 16–10 5V 12–5 24 V G(5 V) 12–9 8–4 G(5 V) 12–10 CFM2 REM PLSW–L 8–3 PLSW–U 16–1 8–25 24 V 1 3 SSW1 1B GRID 1 3 2 1 2 1 8–2 2 2 3 1 3 5 CFM1 REM 1 5 2 3 8–1 G(5 V) 11–A10 PWSW–L DIG 2 1 24 V 14–6 11–A9 14–7 24 V NC G(5 V) 3–8 R24 V 10–B8 PWSW–U DIG 2 11–A8 1 15–13 R24 V 10–B9 PWSW–U DIG 0 14–10 24 V i 11–A7 2 15–12 11–A6 2 4 1 TB 3 G(24 V) 5V G(5 V) 11–A5 3 15–11 11–A4 4 15–10 G(24 V) 6 15–8 G(5 V) FSW2 5V 7 15–7 11–A3 3 3 4 2 5 1 3 G(5 V) DM REM 1 4 2 8 15–6 11–A1 2 3 1 9 15–5 5V 11–A2 3 2 4 1 2 1 3 2 3 2 2 1 3 FSW3 5 15–9 3 1 1 FSW1 DM LOCK 3 5 14–11 G(5 V) 4 6 5 10–B10 G(5 V) 5 3 4 8–27 DM CLK 3 DF11(8P) 8 7 6 2 1 4 2 G(5 V) 10–B4 3 5 1 8–26 24 V 4 6 5 5V LSU 1A 2 2 2 Large paper deck / Paper feed desk 10–B3 5 3 4 h PFCL–L 3 DF11(8P) 8 7 6 2 1 4 2 5V G(5 V) 10–B2 6 1 RSW 24 V 3 4 5 5 1 G(5 V) 2 Mail box 10–B1 1 2 4 3 2 1 G(5 V) 2 SRDF PFCL–U 10–A12 6 1 8 2 1–1 2 3 1 24 V 10–A11 1 6 2 5 3 4 7 PSPCB B 3 1 3 PSW–L 4 3 5 1 3 2 6 4 5 5V LICSW–U 4 6 G(5 V) 3 5V PSW–U 8 A 3 2 2 5V 5 2 4–4 6 1 1 7 5 FCL3 10–A10 8 COM 4 3 1 24 V 2 7 g 1–2 D 4 1 3 4–5 1 TB 1 2 FG 5 2 2 f 2 CH 6 3 1 6 4 7–6 7–5 7–4 7–3 5 3–5 3–6 3–10 3–11 3–18 3–19 3–1 3–2 TB 2 Heater control circuit 1 7 1 3 F3 5.1 V F3 5.1 V G(5 V) G(5 V) G(24 V) G(24 V) F2 24 V F2 24 V 8–2 8 2 2 3 RSW +12 V 5.1 V G(5 V) G(5 V) 4 FSW1 CN7 6 FSW2 TB5 3 FSW3 G(24 V) 5 1 5–12 5–8 2 2 G(5 V) F3 5.1 V 3 5–3 5–4 5–5 5–6 5–10 5–18 1 2 F1 24 V F1 24 V F1 24 V F1 24 V G(24 V) G(24 V) 8 3 4–4 4–3 4–2 4–1 1 1 5.1 V G(5 V) G(24 V) 24 V 7 2 PWSW–U 3–30 3–25 3–26 3–27 3–14 3–15 3–13 3–22 3–7 3–24 10–A9 3 PWSW–L 120 V FCL2 1 PLSW–L PLSW–U a MPCB +12 V 5.1 V 5.1 V 3.4 V G(5 V) G(5 V) 10–A8 2 PSW–U G(5 V) G(24 V) 24 V 5.1 V 3–29 3–28 3–17 3–16 24 V 3 LICSW–U b H1 3.4 V 5.1 V G(5 V) G(5 V) 10–A7 PSW–L c SCPCB COM FCL1 LICSW–L d SMPCB 8–1 9 3 1 10–A6 10–A5 e OMPCB LIVE 10 1 2 24 V RCL j Finisher 220-240 V Transfer roller CLM–U 2 1 10–A4 k Finisher LIVE C 11 1 2 10–A3 C B 12 2 1 24 V FCPCB 3 CLM–L 6 Upper primary Paper feed unit 2 10–A2 Lower primary Paper feed unit 1 CLM–U 10–A1 A 5.1 V 24 V A A General connection diagram 2AR-1 I J FG FG 1 ILSW SRDF (Option) FTH SMPCB 2 SCPCB G(5 V) 3 OSS (8W) 4 j (Option) 5 CN6 5–4 5–3 HAND SET TEL MOD LINE MOD k 6 CFL 7 CN7 1 2 3 4 5 6 7 8 9 10111213 FDPCB CN1 (Option) 8 J 3-7-43 8 A 5V SHPSW G(5 V) 1 2 3 GY 1 GY 2 GY 3 5V ODSW G(5 V) CN5 SMPCB INPCB B C A A B B D B B CCDPCB EL E B B CFL CFL CFL REM 24 V 5 4 3 2 1 2 1 1 2 F LCD SRDF(Option) 2 1 C53–1 C53–2 C53–3 C53–4 C53–5 C53–6 C53–7 C53–8 C53–9 C53–10 C53–11 C53–12 C53–13 C53–14 C53–15 CN1 CN4 OLPCB G CN7 CN2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 C76 CH (Service part) CN8 CN5 CN9 H CN7 CN9 CN6 1 40 1 40 1 40 1 40 C43–7 C43–8 C43–9 C43–10 C43–11 C51 CN5 NWPCB (Option) FAPCB 1 2 3 4 5 6 7 BE LB BK BK SIG SOURCE C64–15 C64–16 P11 P12 RD C64–13 GN C64–14 I C50 CN8 MPCB PCPCB (Option) C86 HVTPCB RD Option F RXD S.G F TXD S.G F RESET F DET M RXD S.G M TXD S.G M DET M RESET C48 CN11 CN3 P15 3 RD 2 RD 1 3 2 1 TC BK TC BK R24 V BK TC DET S.G P16 P17 P18 P19 4 3 2 1 1 2 3 4 GY RD BN BE S.G FUSW SIG LIVE LIVE 1 24 V 2 MSW OFF REM MSW 1 2 3 4 5 6 7 8 9 10 11 12 1 45 1 45 C89 +12 V 5.1 V G(5 V) C90 24 V G(5 V) G(24 V) C64–6 C64–5 C64–8 C64–7 3 4 1 2 1 2 RD WE RD WE LB LB RD WE RD WE LB LB SIMM CN4 C39–5 1 C39–3 2 C39–6 3 C39–4 4 BK RD WE RD WE YW WE W1 C48–1 C48–2 C48–3 C48–4 C48–5 W2 LSU BDPCB LD PCB RD WE RD WE LB LB C49–7 C49–8 C49–9 C49–10 C49–11 C49–12 RD RD OE BE BE BE C36–1 C36–2 C36–7 C36–13 C36–14 C36–15 1 2 3 4 5 6 7 8 9 10 11 12 HEATER LIVE DESK TXD/DECK TXD S.G DESK RXD/DECK RXD S.G FSW3 SIG HEATER COM OE BE RD WE RD WE LB LB C36–8 C36–12 C49–1 C49–2 C49–3 C49–4 C49–5 C49–6 BE BE RD RD RD RD C36–18 C36–10 C36–6 C36–5 C36–4 C36–3 GN P13 C41 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 E 5.1 V G(5 V) TXD G(5 V) RXD G(5 V) F RESET F DET 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 – G(24 V) G(24 V) G(24 V) 24 V 24 V 24 V 24 V C86 LCDINPCB Paper feed desk Large paper deck (Option) GY 1 G(24 V) MMD (Optional for 120 V specs only.) C42 24 V G(24 V) RXD G(5 V) TXD G(5 V) G(5 V) SET SIG 24 V REM 6 5 4 3 2 1 A6 A5 A4 A3 A2 A1 A1 A2 A3 A4 A5 A6 1 2 3 4 5 6 6 5 4 3 2 1 TXD G(5 V) RXD G(5 V) M RESET M DET 6 5 4 3 2 1 B6 B5 B4 B3 B2 B1 B1 B2 B3 B4 B5 B6 1 2 3 4 5 6 6 5 4 3 2 1 24 V 24 V 5.1 V S.G P.G P.G Wire color Mail box (Option) C40 C36–9 C36–16 C36–11 C36–17 C44 24 V G(24 V) G(5 V) G(5 V) 5.1 V +12 V 24 V G(24 V) C39 CN7 RD BE BE OE 1 2 3 4 5 6 7 8 9 10 Finisher (Option) 1 2 3 4 5 6 1 2 24 V 24 V 24 V 24 V 24 V 24 V 5.1 V 5.1 V 24 V G(24 V) G(5 V) G(5 V) G(5 V) G(24 V) G(24 V) G(24 V) 5.1 V G(24 V) 24 V G(24 V) G(5 V) 5.1 V 5.1 V H1 REM H2 REM TB4 TB3 TB2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 2 3 4 1 2 3 1 2 3 4 1 1 1 1 L N C77–1 C77–4 C77–3 C77–2 C47–6 C47–5 C45–2 C45–3 C45–4 C45–5 C47–4 C44–7 C43–1 C45–6 C43–3 C44–8 C47–3 C47–2 C47–1 C43–2 C43–4 C45–7 RD BE BE OE RD RD RD RD RD RD OE OE RD BE BE BE BE BE BE BE OE BE OE C54–8 GY C54–7 GN C54–6 WE P3 WE P4 BK P19 (P21) BK P2 BK P18 (P20) BYPFSW 5V G(5 V) G(5 V) BYPPSW 5V BYPPWSW DIG 0 BYPPWSW DIG 1 BYPPWSW DIG 2 G(5 V) 24 V BYPFCL BYPLCL 24 V 24 V BYPPFCL G(5 V) BYP DET G(5 V) BYPPLSW 5 V(200Ω) TB1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 LIVE N.C. H2 COM H1 COM LIVE P12 LIVE P11 COM P10 LIVE P9 C68–16 C68–15 C68–14 C68–13 C68–12 C68–11 C68–10 C68–9 C68–8 C68–7 C68–6 C68–5 C68–4 C68–3 C68–2 C68–1 C68–21 C68–20 C68–19 C68–18 C68–17 I C45 C89–1 C89–2 C90–2 C90–4 C90–1 C90–3 RD C40–1 BE C40–3 PSPCB C65–1 C65–2 C65–3 C65–4 C65–5 C65–6 C65–7 C65–8 C65–9 C65–10 C46 PM BK 1 BK 2 BK 3 24 V 24 V N.C. 24 V 5.1 V 5.1 V 24 V 24 V N.C. G(5 V) G(5 V) G(5 V) G(5 V) G(5 V) G(5 V) G(5 V) G(5 V) G(24 V) G(24 V) G(24 V) G(24 V) G(24 V) 5.1 V 5.1 V 5.1 V 5.1 V 3.4 V 5.1 V 3.4 V +12 V TB5 PK OE BE BE BN OE BN GN PE BE RD LB GN RD RD GN BE GY BE GY OE 1 2 RD 3 R24 V BK 4 CFM2 REM C21 1 2 3 4 C36 CN5 RD BE RD WE RD WE BE GN RD YW C47 5V 1 BD 2 GND 3 P13 G(24 V) CN6 C38 RD WE RD WE YW 1 2 3 4 5 6 7 8 9 10 BK 24 V BK P.G BK BK BK C80–16 C80–17 C54–4 C80–18 C80–1 C80–4 C52–2 C52–3 C80–14 C80–15 C54–2 C54–3 C80–10 C54–5 C80–3 C80–7 C80–6 C80–9 C52–4 C52–1 C80–8 BE BE BE BE BE BE BE BE BE BE BE BE BE OE OE OE OE YW OE YW PE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 CN3 1 2 3 4 5 5 4 3 2 1 WE C32–2 WE C86–2 WE C87–2 DESK TXD/DECK TXD S.G DESK RXD/DECK RXD S.G FSW3 SIG 1 2 3 4 5 W2 BK BK BK BK BK BK BK BK BK BK GY GY GY GY GY W1 1 10 2 9 3 8 4 7 5 6 6 5 7 4 8 3 9 2 10 1 5 4 3 2 1 BK C32–1 BK C86–1 BK C87–1 GY GY GY BE OE GY GY BE GY GY GY GY OE 1 2 3 4 5 Key counter (option) Key card (Optional for 120 V specs only.) RD C38–1 BE C38–2 C54–1 C80–2 C80–5 C80–11 C82–1 RD OE OE RD RD RD C80–12 RD C80–13 GN P20 5V LED REM 5V JOFSW G(5 V) JOB DET G(5 V) G(5 V) 5V JBESW 10 1 9 2 8 3 7 4 6 5 5 6 4 7 3 8 2 9 1 10 C37 1 2 3 4 5 6 7 8 9 10 11 12 13 C71–A12 C71–A11 C71–A10 C71–A9 C71–A8 C71–A7 C71–A6 C71–A5 C71–A4 C71–A3 C71–A2 C71–A1 C71–B12 C71–B11 C71–B10 C71–B 9 C71–B8 C71–B7 C71–B6 C71–B5 C71–B4 C71–B3 C71–B2 C71–B1 GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY C61–1 C61–2 C61–3 C61–4 C61–5 C61–6 C61–7 C61–8 C61–9 C61–10 GY GY GY GY GY GY GY GY GY GY DUPCL 24 V DUPPCSW 24 V G(5 V) G(5 V) DUP DET C27 C26–5 C55–2 C26–23 C26–21 C26–19 C55–4 C26–28 C26–26 C26–24 C26–22 C55–19 C26–6 C26–4 C26–8 C26–9 C55–15 C55–16 C55–17 C26–10 C55–24 1 2 3 4 5 6 7 7 6 5 4 3 2 1 BE PK YW BN PK GN LB PE GY YW RD RD RD RD OE GN OE BE RD RD 2 HEATER COM C37–14 C37–5 C37–24 C37–15 C37–6 C37–26 C37–25 C37–30 C37–27 C37–22 C37–7 C37–1 C37–2 C37–18 C37–19 C37–10 C37–11 C37–13 C53 C34 C35 CN2 CN4 BE OE OE BE OE OE OE PE YW BE RD RD RD BE BE BE BE BE C52 CN1 C33 CN1 S/S LD CLK G(5 V) 5V BD+ BD– G(5 V) VIDEO– VIDEO+ ENABLE ADJUST R5 V C37–29 C37–16 C37–17 C37–28 YW BE BE OE C64–11 C64–12 C64–9 C64–10 C62–B5 C62–B6 C62–B7 C62–B8 C62–B9 C62–B10 C62–B11 GY GY GY GY GY GY GY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 RD 3 R24 V BK 4 CFM1 REM C20 1 2 3 4 CN8 C49 CN10 BK A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 1 2 3 4 C37–4 C37–20 C37–21 C37–12 C37–23 C34–3 C34–2 C34–1 RD PK GY BE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 RD C64–3 PE C64–4 RD C64–1 GY C64–2 WE W2 G(5 V) SCN ACK G(5 V) M.SCN ACK M.SCN HEADER SCN START SCN HEADER SCN ENABLE SMRE+ SMRE– SOHSYNC– SOHSYNC+ SID– SID+ SCLK+ SCLK– SOVST G(5 V) SCN RESET G(5 V) TXD SCN G(5 V) RXD SCN G(5 V) 3.4 V G(5 V) G(5 V) 5.1 V C54 CN1 1 HEATER LIVE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 CN2 RD BE BE BE OE GN GY OE GY 1 2 3 4 G(5 V) FSSW FSSOL2 ON FSSOL OFF FSSOL1 ON FSFM REM FSM B FSM B FSM A FSM A 24 V 24 V 24 V 24 V 5V ESW 5V G(5 V) 24 V R24 V C22 GY C56–9 3 3 2 2 RD C56–10 1 1 WE G(5 V) 5.1 V 5.1 V G( 5 V) 5.1 V 5.1 V 5.1 V +12 V 3.4 V G(24 V) 24 V 24 V 24 V G(24 V) G(24 V) G(5 V) G(5 V) G(5 V) C68 CN4 TXD MAIN S.G RXD MAIN S.G ACK FOR MAIN ACK FROM MAIN ERROR FOR MAIN ERROR FROM MAIN DET SIG MMI STS RESET MAIN S.G RXD FAX S.G TXD FAX 1 2 3 4 5 6 7 8 RD C25–20 24 V KC COUNT KC SET SIG S.G FSM B FSM B FSM B FSSOL1 ON FSM B FSSOL OFF FSM A FSSOL2 ON FSM A G(5 V) 24 V FS DET 24 V G(5 V) 24 V 5V 24 V 5V 24 V FSSOL1 ON REM G(24 V) FSSOL OFF REM FSM A FSSOL2 ON REM FSM A R24 V PCFM REM H C72–4 C73–5 C88–4 C72–3 C73–6 C72–1 C72–5 C72–6 C72–2 C88–1 C88–2 C73–1 C73–2 C73–3 C73–4 C73–7 C73–8 C88–3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 24 V G(24 V) G(24 V) G(5 V) 5.1 V H2 REM H1 REM 5.1 V R24 V 24 V LB C25–7 PE C25–8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 GY C60–13 BE C60–14 G BE OE OE BE OE OE OE PE YW BE RD RD RD BE BE BE BE BE C76–15 C76–14 C76–13 C76–12 C76–11 C76–10 C76–9 C76–8 C76–7 C76–6 C76–5 C76–4 C76–3 C76–2 C76–1 C65 CN7 GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY EPCB CN3 C55 CN2 C32 24 V 5.1 V G(5 V) G(24 V) CN3 RD C25–11 C26–3 C25–2 C26–15 C25–6 C26–11 C26–13 C26–18 C26–20 C26–14 C26–16 C26–12 C26–2 C26–1 C26–7 C25–16 C25–17 C25–18 C55–7 C25–5 C55–8 C25–4 C25–10 C25–3 C25–9 LB PK PE BN YW YW GY C30 BK W1 1 2 3 4 GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY BYPPFCL 24 V 24 V BYPLCL BYPFCL 24 V G(5 V) BYPPWSW DIG 0 BYPPWSW DIG 1 BYPPWSW DIG 2 5V BYPPSW G(5 V) G(5 V) 5V BYPFSW 5 V(200Ω) BYPPLSW G(5 V) BYP DET G(5 V) YW PK YW GN PK BN LB PE GY YW BE RD BE OE GN OE BE GY C22–3 RD C22–1 RD P1–1 RD C78–3 RD P1–2 C55–13 C55–12 C55–1 C25–13 C25–1 C25–12 C55–14 C25–14 C25–15 C25–19 C55–5 C55–11 C55–6 C55–9 C55–3 C55–10 BE RD YW RD BE RD OE RD OE RD PK BE BN GY YW YW PE C60–15 BE C60–16 C26 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 C2–3 C2–2 C2–1 C3–4 C3–3 C3–2 C4–5 C4–4 C4–3 C10–4 C10–3 C10–2 C10–1 GY GY GY GY GY GY GY GY GY GY GY GY GY RD C83–1 RD C78–1 C15–2 C15–1 C15–4 C15–3 C15–6 C15–5 C17–2 C17–1 C17–4 C17–3 C17–6 C17–5 GY GY GY GY GY GY GY GY GY GY GY GY C19 PLSW–U 2 1 G(5 V) C18 PLSW–L 2 1 G(5 V) Job separator (Option) C35–1 C35–4 C35–3 C35–2 CN6 GN TXD MAIN S.G RXD MAIN S.G ACK FOR MAIN ACK FROM MAIN ERROR FOR MAIN ERROR FROM MAIN DET SIG MMI STS RESET MAIN S.G RXD FAX S.G TXD FAX FDPCB 9 8 7 6 5 4 3 2 1 C24–16 C24–15 C24–14 C24–13 C24–12 C24–11 C24–10 C24–9 C24–8 C24–7 C24–6 C24–5 C24–4 C24–3 C24–2 C24–1 C23–6 C23–5 C23–4 C23–3 C23–2 GN RD RD GN LB RD BE PE GN BN OE BN BE BE OE PK OE GY BE GY BE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 PWSW–U 1 2 3 4 5 6 7 8 9 8 7 6 5 4 3 2 1 FS DET FSSW FSSOL2 ON REM FSFM REM FSSOL1 ON REM FSSOL OFF REM FSM B FSM B FSM A FSM A G(24 V) 24 V G(5 V) 5V ESW 5V G(5 V) PCFM REM 24 V SSW3 SSW1 SSW3 SSW2 SSW1 G(5 V) 5V FSW3 G(5 V) 5V FSW2 G(5 V) 5V FSW1 5V HUMSENS G(5 V) ETTH G(5 V) PWSW–L DIG 2 PWSW–L DIG 1 PWSW–L DIG 0 24 V 24 V G(5 V) PWSW–U DIG 2 PWSW–U DIG 1 PWSW–U DIG 0 24 V 24 V C69–A2 C69–A1 C74–2 C74–1 GY GY GY GY – KEY SENSE5 KEY SENSE6 KEY SENSE7 KEY SENSE8 KEY SENSE9 KEY SENSE10 LDONX7 LDONX8 LDONX9 52 1 2 3 4 5 6 7 8 52 C28 BK C77 C73 OMPCB SCAN0 SCAN1 SCAN2 SCAN3 SCAN4 SCAN5 SCAN6 SCAN7 1 120 V SCAN0 SCAN1 SCAN2 SCAN3 SCAN4 SCAN5 SCAN6 SCAN7 KEY SENSE3 KEY SENSE4 KEY SENSE5 LDONX3 LDONX4 LDONX5 LDONX6 C72 1 INLET 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 CN1 C24 WE BK BK BK BK BK BK BK BK BK BK BK BK BK BK FG C56 CN16 KEY SENSE0 KEY SENSE1 KEY SENSE2 LDONX0 LDONX1 LDONX2 LDONX3 24 V CFL REM C71 FUSW P12 Transfer roller Duplex unit (Option) 1 2 3 4 5 6 7 8 9 CN7 Bypass unit (Standard for 220–240 V specs and optional for 120 V specs.) WE BK BK BK BK BK BK BK BK CN9 P21 C64 CN8 C57 CN15 SCAN0 SCAN1 SCAN2 SCAN3 SCAN4 SCAN5 SCAN6 SCAN7 CN8 C58 CN14 Feedshift unit (Option) 1 2 3 4 5 6 7 8 CN6 C59 CN13 P20 C63 CN9 1 2 3 4 PLSW–U P11 C60 CN12 24 V G(24 V) RXD G(5 V) TXD G(5 V) G(5 V) SET SIG 24 V REM(METER PULSE GN 1 2 3 4 5 6 7 8 9 10 C61 CN11 FTH 5 V FTH 24 V CL REM C12–6 C12–5 C12–4 C12–3 C12–2 C12–1 C13–6 C13–5 C13–4 C13–3 C13–2 C13–1 C18–2 C18–1 C19–2 C19–1 BE BN OE BE YW OE BE GN OE BE LB OE GY BE PE BE RD BK 1 TFM+ BK 2 TFM– C42–1 C42–2 C42–3 C42–4 C42–5 C42–6 C42–7 C42–8 C42–9 C42–10 Fixing unit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 C69 G(5 V) LICSW–L 5V G(5 V) PSW–L 5V G(5 V) LICSW–U 5V G(5 V) PSW–U 5V PLSW–L G(5 V) PLSW–U G(5 V) C17 G(24 V) G(5 V) VO LP DISP OFF FLM CP UD0 UD1 UD2 UD3 VEE 5V CN5 PLSW–L C25 WE BK BK BK BK BK BK BK CN4 CN3 CLM–U GY 1 GY 2 GY 3 GY 4 GY 5 GY 6 GY 7 GY 8 GY 9 GY 10 GY 11 GY 12 GY 13 CN4 C16 PCFM GY C64–17 GY C64–18 CN2 24 V CFM1 REM 24 V CFM2 REM 24 V TC G(5 V) TC DET KC SET SIG G(5 V) 24 V KC COUNT 24 V MSW OFF REM S.G FUSW SIG TFM+ TFM– DEV DET G(5 V) G(5 V) TNS SIG 24 V TNS CONT RSW 5V S.G MC C60–1 C60–2 C60–3 C60–4 C60–5 C60–6 C23 RD OE BE BE OE 1 PK 2 BE 3 CN3 SCPCB PWSW–U DIG 0 PWSW–U DIG 1 PWSW–U DIG 2 G(5 V) PWSW–L F 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 CN2 OSS CLM–L CFM2 9 8 7 6 5 4 3 2 1 G(24 V) G(24 V) 24 V 24 V EL EL CN6 C14 C75 CN1 – CL C88 5 4 3 2 1 E 8 7 6 5 4 3 2 1 6 5 4 3 2 1 WE RD TFM SM A 24 V SM A SM B 24 V SM B WE 1 2 2 1 R24 V 1 2 CLM–U C60–7 C60–8 C60–9 C60–10 C60–11 C60–12 1 2 TC C15 C74 G(24 V) 24 V G(5 V) 5.1 V BK W1 WE W2 YW LB PK BE PWSW–L DIG 0 PWSW–L DIG 1 PWSW–L DIG 2 G(5 V) CFM1 GY C59–4 GY C59–3 DB RD BE RD WE RD WE BE GN RD YW GRID C27–10 C27–9 C27–8 C27–7 C27–6 C27–5 C27–4 C27–3 C27–2 C27–1 C12 13 12 11 10 9 8 7 6 5 4 3 2 1 7 1 2 3 4 5 6 C13 G(5 V) G(5 V) 5.1 V 5.1 V G(24 V) G(24 V) 24 V 24 V Image formation unit 1 2 3 4 5 6 7 8 5 4 3 2 1 C81–17 C81–16 C81–5 C81–2 C81–15 C81–14 C81–13 C81–12 DB 2 1 R24 V 1 2 CLM–L BE BE OE OE BE BE RD RD WE 7 8 5 6 3 4 1 2 YW LB PK BE 6 5 4 3 2 1 F.GND F.GND MC GY C62–A3 GY C62–A4 1 2 3 4 5 6 7 8 1 2 3 4 5 6 5.1 V 3.4 V G(5 V) G(5 V) 5.1 V +12 V GRID GY C58–6 GY C58–5 GY C58–4 GY C58–3 GY C58–2 GY C58–1 7 8 5 6 3 4 1 2 1 2 3 4 5 6 7 8 BE GN OE BE LB OE 1 2 3 4 5 6 GY GY GY GY GY GY 1 2 3 4 Upper primary Paper feed unit 7 8 5 6 3 4 1 2 GY GY GY GY GY GY 6 5 4 3 2 1 C81–6 C81–9 C81–4 C81–1 C81–7 C81–8 BE C81–10 BE C81–11 BE C81–18 BE C81–3 TNS D 1 2 3 4 5 6 7 8 9 10 11 12 13 ODSW 1 2 3 4 GY C62–A1 GY C62–A2 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 C70 PSW–U G(5 V) PSW–U 5V GY GY GY GY GY GY 1 2 3 4 5 6 11 11 10 10 9 9 8 8 7 7 6 6 5 5 4 4 3 3 2 2 1 1 SHPSW 6 5 4 3 2 1 FTH LICSW–U 3 G(5 V) LICSW–U 2 1 5V 1 2 3 4 5 6 7 8 BE BN OE BE YW OE 1 11 2 10 3 9 4 8 5 7 6 6 7 5 8 4 9 3 10 2 11 1 1 2 3 4 5 6 BK C20–3 C20–4 C21–3 C21–4 C79–2 C79–1 C79–4 C79–3 C30–3 C30–4 C30–1 C30–2 C86–1 C86–2 P16 P17 C75–1 C75–2 C70–6 C70–5 C70–4 C70–3 C70–2 C70–1 C84–1 C84–2 C84–3 H1 Lower primary Paper feed unit 7 8 5 6 3 4 1 2 GY GY GY GY GY GY OE YW BE BE OE PK SM WE WE WE WE WE C SBFSSOL OFSOL2 OFSOL1 OFM ENABLE R24 V G(24 V) TC CONT NC TC REM DB CONT DB REM MC ALM GRID CONT MC REM BK BK 24 V CLM–U 24 V CLM–L RCL 24 V FCL1 24 V FCL2 24 V FCL3 24 V PFCL–U 24 V PFCL–L 24 V DUPCL 24 V DUPPCSW 24 V G(5 V) G(5 V) DUP DET RD GY RD PE RD GY BE BN GY BE RD PK RD GN BE LB GY GY GN GN BE LB RD YW PK OE BE DB 2 1 1 1 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 GY GY GY GY GY GY GY GY GY GY C4 3 2 1 OSLED(RED) OSLED(GN) SBPSOL2 SBPSOL1 OFCL EFSSOL TNS CONT 24 V TNS SIG G(24 V) G(5 V) DEV DET 1 2 BK C16–2 C16–1 C14–2 C14–1 C9–3 C9–1 C8–3 C8–1 C6–3 C6–1 C1–3 C1–1 C7–3 C7–1 C5–3 C5–1 C27–7 C27–6 C27–5 C27–4 C27–3 C27–2 C27–1 1 GY 2 GY 3 GY 4 GY 5 GY 6 GY 7 GY 8 GY 9 GY 10 GY 11 GY 12 H2 GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY 23 12 22 11 21 10 20 9 19 8 18 7 17 6 16 5 15 4 14 3 13 2 12 1 WE 550W BK G(5 V) PSW–L 5V GY GY GY GY GY GY 23 22 21 20 19 18 17 16 15 14 13 12 TH 3 G(5 V) LICSW–L 2 1 5V 1 2 3 4 5 6 7 8 9 10 11 12 WE BK 1 1 PSW–L C51–A12 C51–A11 C51–A10 C51–A9 C51–A8 C51–A7 C51–A6 C51–A5 C51–A4 C51–A3 C51–A2 C51–A1 C51–B12 C51–B11 C51–B10 C51–B9 C51–B8 C51–B7 C51–B6 C51–B5 C51–B4 C51–B3 C51–B2 C51–B1 A2 A3 5 V C2 GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY A1 A4 FTH 1 1 LICSW–L A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 C84 SOHSYNC+ SOHSYNC– SMRE– SMRE+ SCN ENABLE SCN HEADER SCN START M.SCN HEADER M.SCN ACK G(5 V) SCN ACK G(5 V) G(5 V) RXD SCN G(5 V) TXD SCN G(5 V) SCN RESET G(5 V) SOVST SCLK– SCLK+ SID+ SID– WE 400W WE 1 2 3 H1 1 1 WE GY GY GY BK 1 2 3 WE OE C64–26 2 2 PK C64–25 3 1 BE C64–27 1 3 G(5 V) 5V OSS 4 GY C58–12 GY C58–11 GY C58–10 GY C58–9 GY C58–8 GY C58–7 OFM RET OFM CLK OFM CWB OCM ENABLE OCM RET OCM CLK OCM CWB OCM Vref OCM M3 OCM M2 OCM M1 H2 OE 3 PK 2 BE 1 C11 GY 1 GY 2 GY 3 GY 4 GY 5 GY 6 GY 7 GY 8 GY 9 GY 10 GY 11 LIVE RCL GY C62–A6 3 1 2 2 GY C62–A5 1 3 C11–9 C11–8 C11–7 C11–6 C11–5 C11–4 C11–3 C11–2 C11–1 C9 HUMPCB 11 11 10 10 9 9 8 8 7 7 6 6 5 5 4 4 3 3 2 2 1 1 5V RSW G(5 V) GY C62–A8 3 1 2 2 GY C62–A7 1 3 RD C56–1 RD C37–8 C6 GY GY GY GY GY GY GY GY GY BK R24 V 1 2 GY C57–9 3 GY C57–8 4 GY C57–7 5 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 RCL FCL1 DM DM CLK DM LOCK DM REM 5V G(5 V) G(24 V) G(24 V) R24 V R24 V NC 5V LED REM 5V JOFSW G(5 V) JOB DET G(5 V) G(5 V) 5V JBESW BK R24 V R24 V R24 V G(24 V) G(24 V) G(5 V) 5V DM REM DM LOCK DM CLK C62 CN10 C8 C83 C10 1 11 2 10 3 9 4 8 5 7 6 6 7 5 8 4 9 3 10 2 11 1 1 2 3 4 5 6 7 8 9 10 BK MC REM GRID CONT MC ALM DB REM DB CONT TC REM NC TC CONT G(24 V) R24 V BK 1 2 3 4 5 6 7 8 9 10 11 12 13 14 FCL1 GY C62–A12 3 1 2 2 GY C62–A11 1 3 C85–10 C85–9 C85–8 C85–7 C85–6 C85–5 C85–4 C85–3 C85–2 C85–1 3 PFCL–U 1 GY C57–6 2 GY C57–5 3 GY C57–4 4 C82 C7 2 2 1 1 C1 GY GY GY GY GY GY GY GY GY GY 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 B DF SHORT OSWSW DFSSW2 DFSSW1 OSLSW DFTSW 1 BK GY C62–B2 3 1 2 2 GY C62–B1 1 3 SSW2 PFCL–U R24 V 1 1 BK FCL2 ETTH G(5 V) HUMSENS 5V OSBSW OFSW OSS C63–10 C63–9 C63–8 C63–7 C63–6 C63–5 C63–4 C63–3 C63–2 C63–1 1 BK GY C62–A10 3 1 2 2 GY C62–A9 1 3 RD RD FCL2 R24 V 3 RD C56–7 2 RD C56–5 1 1 2 3 4 5 6 7 8 9 1 2 P1 C61–A9 C61–A8 C61–A7 C61–A6 C61–A5 C61–A4 C61–A3 C61–A2 C61–A1 P8 – GY GY GY GY GY GY GY GY GY 1 2 3 4 SIG SIG SSW3 SIG SOURCE BK C33–1 AC(L) 1A WE C33–3 AC(C) 2A WE C33–4 AC(C) 3A C5 P2 P3 P4 BK PFCL–L GY C62–B4 3 1 2 2 GY C62–B3 1 3 C57–13 C57–12 C57–11 C57–10 1 GY 2 GY 3 GY 4 GY 5 GY 6 GY 7 GY 8 GY 9 GY 10 GY 11 GY 12 13 GY GY GY GY GY GY GY GY GY GY 2 BK R24 V ILSW PFCL–L BN OE BE AC(L) P5 AC(C) P6 AC(C) P7 C116 5 4 3 2 1 1B 2B 3B BK 4 3 2 1 BK C69–3 WE C69–2 WE C69–1 2 LB OE BE GY GY GY GY 23 12 22 11 21 10 20 9 19 8 18 7 17 6 16 5 15 4 14 3 13 2 12 1 C64–24 C64–23 C64–22 C64–21 C64–20 C64–19 23 22 21 20 19 18 17 16 15 14 13 12 GY C59–1 3 1 2 3 4 5 6 7 8 9 10 11 12 GY C59–2 2 FG 3 2 1 GY C57–3 3 1 GY C57–2 2 2 GY C57–1 1 3 CLK G(5 V) RS G(5 V) CLP G(5 V) SHIFT G(5 V) 5V G(5 V) WE P7 3 FSW1 5V G(5 V) C3 GN OE BE 1 2 3 4 5 6 7 8 9 10 RSW 3 2 1 14 13 12 11 10 9 8 7 6 5 4 3 2 1 FSW1 3 2 1 GY GY GY GY GY GY GY GY GY GY GY GY GY GY C116 GY GY GY GY GY GY GY GY GY GY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 YW RD LB BE GN GN FSW2 FSW2 5V G(5 V) FCL3 ODSW SMVref SM M1 SM M2 SM M3 SM M4 SM M5 SM CLK SM CWB SM RET SM ENABLE EL ON REM SHPSW G(5 V) WE P6 4 BK VO_O A.GND VO_E A.GND +12 V A.GND 6 FCL3 R24 V 1 2 3 4 5 6 5 BK GY GY GY GY GY GY A 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 C116 FSW3 FSW3 5V G(5 V) C85 BK P5 1 2 3 4 4 WE 1 2 3 4 5 6 1 WE G(24 V) G(24 V) 24 V 24 V EL EL General wiring diagram 2AR-1 J 220–240 V GN/YW WE 1 BK C43 24 V P.G S.G 5.1 V F.G. 1 BLACK BK BROWN BN YELLOW YW GREEN BLUE GN BE WHITE PINK WE PK RED RD LIGHT BLUE ORANGE OE LB PURPLE PE 2 3 – P20 GN 4 C44–6 C44–5 C44–4 C44–3 C44–2 C44–1 C46–6 C46–5 C46–4 C46–3 C46–2 C46–1 SIMM (Option) 5 C80 C81 C39–1 1 2 C39–2 3 6 C78 RD C56–4 SSW1 RD C56–2 C79 Mark 7 GRAY GY GREEN/YELLOW GN/YW RED/WHITE RD/WE CFL ORPCB 8 J 3-7-44 MITA COPYSTAR AMERICA, INC. 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