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BRUSH CUTTER UMK435 1 18VK4501 © Honda Motor Co., Ltd. 2004 UMK435 FOREWORD INDEX 1 ENGINE GROUP 2 FRAME GROUP 3 PART NUMBER INDEX 4 PART NAME INDEX 5 B1 CONTENTS Instruction for use of parts catalogue Page • This parts catalogue was prepared based on the latest information available as of November 20, 2004. • See the parts catalogue news for any revision that is made after November 20, 2004. • Always specify the part number when ordering a part. • Check the model, type, serial numbers, color, maker, and the size as needed before ordering a part. • Note that the illustrations (part drawings) can differ from the actual parts in shape. They are given just to help you to refer to the parts. • When modifications or additions to this parts catalogue are made, a revised edition will be issued at an appropriate time, with successively progressing revision numbers on the cover. We recommend obtaining such revisions in order to keep your parts catalogue up-to-date at all times. To check whether a parts catalogue revision has been issued, please contact your Honda distributor. Initial version issue date Address No. • How to refer to the part information ............................ 2 • Part catalogue structure ............................................. 3 • When the parts were revised...................................... 4 • Abbreviations used in the parts catalogue.................. 4 • How to check the part block and serial numbers........ 5 • Models, parts catalogue codes and applicable • • • • • • • • serial numbers ........................................................... 6 Features of each type................................................. 7 Fuel hose, general purpose hoses and vinyl hose........................................................................... 8 FLAT RATE SERVICE TIME...................................... 9 Illustrated index ........................................................ 14 ENGINE GROUP..................................................... 17 FRAME GROUP...................................................... 32 PART NO. INDEX..................................................... 39 PART NAME INDEX................................................. 40 B B B B B 2 3 4 4 5 1 1 B 6 B 7 B 8 B 9 B14 C 1 D 1 E 1 F 1 2 3 4 5 November 20, 2004 Honda Motor Co., Ltd. 1 2004.11.20 E B 2 How to refer to the part information Reference with “Illustrated index” 1 Reference with “Part number index” Reference with “Part name index” 2 2004.11.20 E B 3 Address number Part catalogue structure • Address No. is provided (in place of the page No.) to help you refer to the part with the part No. or part name. 1 Block title Block number Service item/Flat rate time Reference number • Title number marked with the parenthesis or parentheses indicates that it continues from the previous page. Part number Description Assemblies Honda color code • Sections framed with broken lines in the exploded view drawings are available as complete assemblies. (Their individual parts can also be obtained.) Color description Note • Notes are shown with the parentheses in the part name column. Required quantity • Required QTY shown in the parenthesis or parentheses indicates the optional part. • Required QTY marked with “N” Indicates the optional part that should be selected as needed. • Required QTY indicates the number of the part used in the block. Serial number Type • When the type column is blank, it indicates that the part is applicable to all types. • As the type of the actual unit may differ from the “parts catalogue, type” please refer to “Models, types and applicable serial numbers” for confirmation. • Parts enclosed within a dotted line different block. are covered in a • A hollow arrow indicates the block No. for the parts enclosed within a dotted line . indicates the block No. the part in • A solid arrow question is connected to. 3 2004.11.20 E B 4 When the parts were revised 1 Abbreviations used in the parts catalogue • The following abbreviations are used in the parts name column. Be sure to check the serial number!! The number has been When shown at the left side, When shown at the right side, used from the initial model it is applicable to the models it is applicable to the models without revision. o f N o . 1 0 0 1 8 0 1 a n d t h e up to No.1001800. subsequent numbers. A ........... Ampere A.C. ....... Alternating current ASSY. .... Assembly AT. ......... Automatic transmission C.D.I. ..... Capacitive discharge ignition COMP. ... Complete D.C. ....... Direct current EX. ........ Exhaust G.F.C.I ... Ground fault circuit interruptor HEX. ..... Hexagonal H.S.T. .... Hydrostatic transmission • The parts listed with "###" at the end of the parts name have limited supply period (parts not for sale). 4 2004.11.20 E FR. .........Front IN. ..........Inlet L (100L) .Link (100 Links) L. ............Left MM .........Millimeter MT. .........Manual Transmission P.T.O. .....Power take off R. ...........Right RR. .........Rear STD. .......Standard T (22T) ...Tooth (22 Teeth) V ............Volt W ...........Watt B 5 How to check the part block and serial numbers Engine parts Carburetor parts Frame parts E-2~ E-14 F-1~ Stamped engine number Stamped carburetor identification number Stamped frame number Part block Numbers needed 1 DVK4-B CARBURETOR IDENTIFICATION NUMBER Check point DVK4-D DVK4-A TYPE ENGINE SERIAL NUMBER FRAME SERIAL NUMBER 5 2004.11.20 E B 6 Models, parts catalogue codes and applicable serial numbers 1 • Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows. Model Type Parts catalogue type Engine Model Type Applicable engine serial No. Applicable frame serial No. Applicable carburetor identification No. UT3B UT3B GY3 WYB 15A UT3D UT3D GY2 WYB 14A UMK435 GX35 GCACM-1100001~ HAGJ-2000001~ U3B U3B GY3 WYB 15A U3D U3D GY2 WYB 14A * Of carburetor identification numbers, only the portions underlined in the example below are used for registration. WYB 15A 6 2004.11.20 E B 7 Features of each type 1 • See the following table for the features of each type. Model Type Specifications UMK435 UT3B UT3D U3B U3D Cutter z z z z Nylon line trimmer z z Blade 7 2004.11.20 E B 8 Fuel hose, general purpose hoses and vinyl hose 1 • The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part. • When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalog in brackets ( • When exchanging the hose, cut and use at the specified length as mentioned in the part name. (For the method of cutting the bulk part, and method of filling out orders etc., please refer to the instructions issued with the bulk part.) ) underneath the part name. Bulk part number of fuel hose, general purpose hose and vinyl hose. Example: 9 5 0 0 1 - 7 5 0 0 1 - 5 0 M Bulk part number: Refers to the bulk part. Marking code (fuel hose and general purpose hose) Change code (Vinyl hose) Indicates number mark or change sequence, however, the code for the bulk part must be strictly 0 (zero). Types of code: • Fuel hose 2: Red outside braid (3 mm inside dia. only) 5: Black inside braid 3: Red (3 mm inside dia. only) 4: Ash gray with red stripe (3 mm inside dia. only) 6: Black • General hose 1: Ash gray 2: Ash gray 3: Black 5: Black • Vinyl hose 1: Clear 2: Black 3: Light red 6: Light red 7: Pale black Lengths: 001: 1 m (standard) 003: 3 m 008: 8 m Application or specification of some parts is not settled. } I.D code: (fuel hose and general purpose hose) 30: 3.0 mm 50: 5.0 mm 35: 3.5 mm 55: 5.3 mm, 5.5 mm 45: 4.5 mm 65: 6.5 mm 70: 7.0 mm 75: 7.3 mm, 7.5 mm 80: 8.0 mm 11: 11 mm 91: 12 (outside dia. 15) mm 92: 12 (outside dia. 16) mm 12: 12 (outside dia. 17) mm 14: 14 mm 17: 17 mm 21: ID. 8.0, OD. 9.0 mm 23: ID. 8.0, OD. 12.0 mm 25: ID. 9.0, OD. 11.0 mm 27: ID. 9.0, OD. 13.0 mm 33: ID. 10.0, OD. 14.0 mm 36: ID. 11.0, OD. 13.0 mm 37: ID. 11.0, OD. 15.0 mm 38: ID. 12.0, OD. 13.0 mm 39: ID. 12.0, OD. 14.0 mm 40: ID. 12.0, OD. 16.0 mm 43: ID. 13.0, OD. 15.0 mm 45: ID. 14.0, OD. 18.0 mm 50: ID. 16.0, OD. 19.0 mm 55: ID. 17.5, OD. 20.5 mm 60: ID. 22.0, OD. 27.0 mm ID./OD. code: (vinyl hose) 01: ID. 03: ID. 05: ID. 07: ID. 08: ID. 09: ID. 2.9, OD. 3.0, OD. 3.5, OD. 4.0, OD. 4.5, OD. 4.5, OD. 6.8 mm 6.0 mm 6.5 mm 7.0 mm 6.5 mm 8.0 mm 12: ID. 10: ID. 11: ID. 14: ID. 17: ID. 19: ID. 5.0, OD. 7.0 mm 5.0, OD. 8.0 mm 5.0, OD. 9.0 mm 6.0, OD. 9.0 mm 7.0, OD. 9.0 mm 7.0, OD. 11.0 mm Hose type: 1: Fuel hose 3: Vinyl hose 5: General hose CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose. Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according to the service manual or the instructions issued with the bulk part. 8 2004.11.20 E B 9 Editorial style FLAT RATE SERVICE TIME Flat rate service time (FRT) means the standard time required to service a product, which is listed in this manual to help the dealers control the actual working process and calculate the service charge by using it as a guide. The service items shown in the text are listed with the exchange work time for the repair sales parts as the subject. Other representative service items not using repair parts (removal/ installation, adjustment, inspection/measuring, and other work) are listed collectively in the list in the preface, classified according to the work. FRT setting system FRT setting standard Net service time Removal, Disassembly/reassembly, Installation Inspection, Measurement, Adjustment, Confirmation Diagnosis/troubleshooting (Electric system) 1 • Decimal system (in unit of 0.1) is adopted to set FRT as it is convenient to calculate the wage. Example: (0.1) 6 minutes, (0.2) 12 minutes [Labor cost per hour] x [FRT] = [Wage] • FRT is set with a hand tool. • Service items and FRT can be subject to change depending on development of tools and service equipment and improvement in service procedure. Completion inspection Float time Preparation (Process check, Confirmation arrangement for necessary tools) Related work (Transfer of products) * Float time is set by multiplying the net service time by a given coefficient. 9 2004.11.20 E B10 1 Work procedure Service item whose FRT is not presented • As the work procedure is set with the work time according to the method in the separate Service Manual, refer to this Manual as required. • Accessories and service parts that are not listed to use in this manual. • Work methods permitting servicing in the shortest time still permitting assurance of safe work and product warranty are used for the setting of service items not listed in the Service Manual. • Work basically is to be performed by one person, and when two or more people are required, setting is done as the total time for the number of people. • The set value for the technological level of the workers uses a person with three years of experience in the repair of Honda products as the standard. • Special tools and service equipment used to set FRT are those specified or recommended in Service Manual. • Locations with little aging deterioration or breakage during normal use. • Service work that can be finished by one touch. • Service work that is seldom done (i.e. extremely small causes of trouble and service frequency). • Products and parts whose location for installation differs according to its status of use and application. * When FRT is not presented, please calculate wages based on appropriate actual work time. Operation not included of FRT • Oil and coolant water drainig, Waiting time for warming up operation and etc.. • Additional operation that involves removal/installation of standard exterior equipment. • Indirect time spent for service by visiting the customer, trade-in, and delivery. • Indirect time required for ordering and delivery of parts. • Cost for grease, adhesive agent, etc. used for service work. 10 2004.11.20 E B11 Explanation of FRT by using an example (The example may differ from the actual presented items) Ref. No. L.O.N. (Relative ref. Number) Description F.R.T. (1, 3, 4, 7) 2 1111L1 VALVE, INTAKE • • • • • • • • • • • • • 4.1 Indicating work condition or application condition of the service item. 1 Indicating work contents that are included in the service item. Indicating a reference No. whose operation and time are the same as FRT4.1 for the intake valve. • NOTE: OHV type • Includes: Engine removal and installation 1111L1A One head (intake all) add • • • • • • • • • • • • • • • • • • • • • • • • • 1.4 Reference No. of the illustration of part that shows location of the replacement work. (The application range is limited to the service items without an LON setting within a same block.) How to refer to the service item by using the sample (intake valve replacement) Open to the page of the block where the intake valve’s spare part illustration is shown. FRT is an abbreviation of Flat Rate Time indicating the standard service time required for the replacement. LON is an abbreviation of Labor Operation Number, and it is a classification of the service items by the work unit code. The same operation models. Look for the intake valve illustration, and refer to the service item and FRT that agree with the reference No. code is used regardless of the Standard operation is indicated with 6 digits code, and additional operation is indicated with 7 digits code. Indicating the intake valve replacement and FRT4.1. Indicating FRT1.4 that will be added when additional operation (whole intake side of one cylinder head) is done in association with intake valve replacement. 11 2004.11.20 E B12 Indication mark for the listing of service items that continues to the following page 1 Ref. L.O.N. No. 2 1111L1 (Relative ref. Number) 1 • • Code • • • 1 Engine 2 Power drive 3 Fuel & Exhaust 4 Frame & Body 5 Steering 6 Electrical 7 Axle & Brake 8 Control system 9 - 0 Attachments Indication of the block with no setting of FRT L.O.N. (Relative ref. Number) F.R.T. Description NO INFORMATION • • • • • • • • • • • • • • • • • • • • LON code system 1 11 1 L1 A a b c d e A c • Mark indicated at the last line. No. L1 a) Category codes and classification VALVE, INTAKE • • • • • • • • • • • • 4.1 + Ref. 1 a F.R.T. Description 11 Category c) Operation codes and classification Code Operation category a) Category code..................... Engine 1 Replace, Removal/Installation, Change b) Location/function code ........ Engine upper 2 Overhaul c) Operation code.................... Replace 3 Adjust, Rotation 4 (Paint-related work: Top-coat) 5 Test, Inspect/diagnose, Measurment 6 (Overhaul-related work: Rebore) 7 (Overhaul-related work: Reseal) 8 (Resurface) 9 (Paint-related work: Refinish) 0 Repair, Cleaning, Air bleeding d) Operation sequence number (Unit code can be shown with alphabet) ......................... Intake valve (No regular rule of code) e) Additional code ................... One head (intake all) (No regular rule of code) 12 2004.11.20 E B13 Major service items without using spare parts (1) Removal/Installation, (2) Adjustment, Measurement, (4) Overhaul, (5) Other work (3) Inspection/ 1 E: Engine, T: Transmission, D: Drive system, B: Body and related parts (1) Removal/Installation Set with the parts configuration in the status of being removed from the product. LON E 1001A2 DESCRIPTION ENGINE-REMOVAL/INSTALLATION FRT 0.2 (4) Overhaul Work condition: The required Measurements, inspections, adjustments, and cleaning/washing of each part are performed, including the main body removal/installation work and the replacement of defective parts. LON (2) Adjustment LON E E DESCRIPTION 3112A0 FRT 1113A1 VALVE CLEARANCE-ADJUSTMENT NOTE: For 1 product 0.4 3113A2 CARBURETOR IDLE-ADJUSTMENT 0.2 8113B1 THROTTLE CABLE-ADJUSTMENT 0.1 DESCRIPTION CARBURETOR-OVERHAUL INCLUDES: All necessary adjustment FRT 0.4 (5) Other work LON E 1101E1 DESCRIPTION ENGINE OIL-CHANGE INCLUDES: Engine oil-inspection FRT 0.1 (3) Inspection, Measurement, Cleaning LON 1105A0 3120A0 E 6140A0 6145A0 DESCRIPTION ENGINE OIL-INSPECTION AIR CLEANER-CLEANING INCLUDES: Air cleaner-inspection SPARK PLUG-CLEANING INCLUDES: Spark plug gap-adjustment NOTE: For 1 product SPARK-TEST NOTE: All cylinders FRT 0.1 0.2 0.2 0.2 13 2004.11.20 E B14 ENGINE GROUP E-2 C 1 E-7 CRANKCASE SET C 3 E-10 CRANKSHAFT/PISTON C 4 CAM PULLEY 2 E-11 C 6 E-12 RECOIL STARTER E-15 C10 AIR CLEANER C 7 E-14 FAN COVER/CLUTCH E-16 C11 MUFFLER E-17 C12 FUEL TANK 14 2004.11.20 C 8 CARBURETOR E B15 ENGINE GROUP E-19 C13 FLYWHEEL E-27 C14 TOP COVER E-28 C15 LABEL 2 15 2004.11.20 E B16 FRAME GROUP F-1 D 1 F-2 HANDLE PIPE/THROTTLE LEVER F-4 D 2 D 4 BLADE(NYLON/CUTTER BLADE) F-28 D 5 LABEL F-29 D 6 TOOL D 7 SHOULDER BELT/BARRIER KIT 16 2004.11.20 D 3 FRAME PIPE 3 F-40 F-3 GEAR CASE E E-2 C 1 CRANKCASE SET (Relative ref. Number) Ref. L.O.N. Description No. 1 1101B7 CRANKCASE •••••••••••••••••••• .INCLUDES: Engine removal and installation 2 (3) 1111D5 COVER, CYLINDER HEAD AND/OR PACKING, HEAD COVER ••••••••• 6 1111A2 ARM, ROCKER :INTAKE •••••••••• .INCLUDES: Valve clearance adjustment 1111A2A .With exhaust rocker arm add • 7 1111A1 ARM, ROCKER :EXHAUST ••••••••• .INCLUDES: Valve clearance adjustment 1111A1A .With intake rocker arm add •• 8 1111L9 LIFTER, VALVE :INTAKE •••••••• .INCLUDES: Valve clearance adjustment 1111L9C .With exhaust valve lifter add 9 1111M0 LIFTER, VALVE :EXHAUST ••••••• .INCLUDES: Valve clearance adjustment 1111M0C .With intake valve lifter add 10 1171A4 TUBE, OIL •••••••••••••••••••• .INCLUDES: Engine removal and installation F.R.T. 1.7 0.1 0.6 0.2 0.6 0.2 0.6 2 0.2 0.6 0.2 0.4 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 10100-Z0Z-405 12310-Z0Z-000 12312-Z0Z-300 12314-Z0H-300 12367-Z0H-000 CRANKCASE SET ••••••••••••••• COVER, CYLINDER HEAD •••••••• SEAL, HEAD COVER •••••••••••• GROMMET, HEAD COVER ••••••••• FILTER, BREATHER •••••••••••• 1 1 1 1 1 6 7 8 9 10 14431-Z0H-003 14441-Z0H-003 14730-Z0Z-000 14740-Z0Z-000 15422-Z0Z-000 ARM, IN. VALVE ROCKER ••••••• ARM, EX. VALVE ROCKER ••••••• LIFTER COMP., IN. VALVE ••••• LIFTER COMP., EX. VALVE ••••• TUBE, OIL ••••••••••••••••••• 1 1 1 1 1 11 12 13 14 15 15510-Z0H-000 15571-ZM3-003 15572-Z0H-000 15600-ZM3-003 15625-ZE1-003 PLATE ASSY., OIL OUTLET VALVE VALVE, OIL OUTLET ••••••••••• PLATE, STOPPER •••••••••••••• CAP ASSY., OIL FILLER ••••••• PACKING, OIL FILLER CAP ••••• 1 1 1 1 1 16 15721-Z0Z-000 17 31914-Z0H-003 31915-Z0H-003 31916-Z0H-003 18 90009-Z0H-003 19 90010-Z0Z-003 20 90013-Z0H-004 TUBE, BREATHER •••••••••••••• PLUG, SPARK (CMR4H)(NGK) •••• PLUG, SPARK (CMR5H)(NGK) •••• PLUG, SPARK (CMR6H)(NGK) •••• BOLT, SOCKET, 5X20 •••••••••• BOLT, SOCKET, 5X32 •••••••••• SCREW, PAN, 4X8 ••••••••••••• 1 (1) 1 (1) 2 4 2 21 90013-Z0Z-003 22 90017-Z0H-000 23 90019-Z0H-003 SCREW, PAN, 4X8 ••••••••••••• SCREW, TAPPET ADJUSTING ••••• BOLT, SOCKET, 5X12 •••••••••• 2 2 2 UMK 435 Serial No. Parts catalogue code 17 2004.11.20 E E-2 C 2 CRANKCASE SET (Relative ref. Number) Ref. L.O.N. Description No. 11 1171A2 PLATE, OIL OUTLET VALVE •••••• .INCLUDES: Engine removal and installation 16 1111K5 TUBE, BREATHER ••••••••••••••• 17 6141C1 PLUG, SPARK •••••••••••••••••• .INCLUDES: Spark plug check 2 Ref. No. Reqd. QTY Part No. Description UMK 435 24 90206-ZM3-000 NUT, TAPPET ADJUSTING ••••••• 25 93500-03005-0A SCREW, PAN, 3X5 ••••••••••••• 2 1 26 94305-40102 PIN, SPRING, 4X10 ••••••••••• 27 95002-41200-08 CLAMP, TUBE (D12) ••••••••••• 28 95002-41300-04 CLAMP, TUBE (D13) ••••••••••• 1 1 1 Serial No. Parts catalogue code 18 2004.11.20 E F.R.T. 1.3 0.1 0.1 E-7 C 3 CRANKSHAFT/PISTON (Relative ref. Number) Ref. L.O.N. Description No. 1 (2,3) 1111J4 RING SET, PISTON ••••••••••••• .INCLUDES: Engine removal and installation 1111J4F .Replace 1 piston and/or pin and/or rod, connecting and/or bearing add ••••••••••••••••• 4 1101F0 CRANKSHAFT ••••••••••••••••••• .INCLUDES: Engine removal and installation 5 1101E5 OIL SEAL, CRANKSHAFT :REAR ••• .INCLUDES: Engine removal and installation 6 1101E4 OIL SEAL, CRANKSHAFT :FRONT •• .INCLUDES: Engine removal and installation F.R.T. 1.5 0.1 1.4 1.4 1.4 2 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 13010-ZM5-000 13101-Z0Z-000 13111-ZM5-000 13310-Z0Z-000 91212-Z0H-003 RING SET, PISTON •••••••••••• PISTON •••••••••••••••••••••• PIN, PISTON ••••••••••••••••• CRANKSHAFT COMP. •••••••••••• OIL SEAL, 10X20X5 ••••••••••• 1 1 1 1 1 6 91214-ZM3-003 OIL SEAL, 15X25X6 ••••••••••• 1 UMK 435 Serial No. Parts catalogue code 19 2004.11.20 E E-10 C 4 CAM PULLEY (Relative ref. Number) Ref. L.O.N. Description No. 1 1111K2 SEAL, INTAKE VALVE STEM •••••• .INCLUDES: Engine removal and installation .INCLUDES: Valve clearance adjustment 3 1111N5 PULLEY, CAMSHAFT ••••••••••••• .INCLUDES: Engine removal and installation 4 1111N6 BELT, TIMING ••••••••••••••••• .INCLUDES: Engine removal and installation 5 1111L1 VALVE, INTAKE •••••••••••••••• .INCLUDES: Engine removal and installation .INCLUDES: Valve clearance adjustment and reface 1111L1E .With intake and exhaust all add ••••••••••••••••••••••••• 6 1111L0 VALVE, EXHAUST ••••••••••••••• .INCLUDES: Engine removal and installation .INCLUDES: Valve clearance adjustment and reface 1111L0E .With intake and exhaust all add ••••••••••••••••••••••••• 2 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 12209-Z0H-003 14126-Z0Z-003 14320-Z0Z-000 14400-Z0Z-003 14711-Z0Z-000 SEAL, VALVE STEM •••••••••••• ROLLER, 4X31.8 •••••••••••••• PULLEY COMP., CAMSHAFT •••••• BELT, TIMING (76ZU7 G-300) •• VALVE, IN. •••••••••••••••••• 1 1 1 1 1 6 14721-Z0Z-000 7 14751-Z0Z-000 8 14771-Z0H-000 VALVE, EX. •••••••••••••••••• SPRING, VALVE ••••••••••••••• RETAINER, VALVE SPRING •••••• 1 2 2 UMK 435 Serial No. Parts catalogue code 20 2004.11.20 E F.R.T. 1.5 0.6 1.4 1.5 0.1 1.5 0.1 E-10 C 5 CAM PULLEY (Relative ref. Number) Ref. L.O.N. Description No. 7 1111P3 SPRING, VALVE :INTAKE •••••••• .INCLUDES: Valve clearance adjustment .INCLUDES: Engine removal and installation 1111P3D .With intake and exhaust all add ••••••••••••••••••••••••• 1111P4 SPRING, VALVE :EXHAUST ••••••• .INCLUDES: Valve clearance adjustment .INCLUDES: Engine removal and installation 1111P4D .With intake and exhaust all add ••••••••••••••••••••••••• F.R.T. 1.5 0.1 1.5 0.1 2 21 2004.11.20 E E-11 C 6 RECOIL STARTER (Relative ref. Number) Ref. L.O.N. Description No. 1 3 5 6 1121B9 1121B1 1121B7 1121A9 STARTER, RECOIL •••••••••••••• REEL, RECOIL STARTER ••••••••• SPRING, RECOIL STARTER RETURN PULLEY, RECOIL STARTER ••••••• .INCLUDES: Engine removal and installation 9 1121B3 ROPE, RECOIL STARTER ••••••••• 2 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 28400-Z0Z-003 28414-Z0Z-000 28421-ZM3-003 28433-ZM3-003 28442-ZM3-003 STARTER ASSY., RECOIL ••••••• CASE, RECOIL STARTER •••••••• REEL, RECOIL STARTER •••••••• GUIDE, ROPE ••••••••••••••••• SPRING, RECOIL STARTER •••••• 1 1 1 1 1 6 7 8 9 10 28451-Z0H-003 28459-Z0H-003 28461-ZM3-003 28462-ZM3-003 90012-ZM3-003 PULLEY, RECOIL STARTER •••••• ARM, SWING •••••••••••••••••• KNOB, RECOIL STARTER •••••••• ROPE, RECOIL STARTER •••••••• SCREW, SETTING •••••••••••••• 1 1 1 1 1 11 90018-Z0H-003 12 91504-ZM3-003 13 91506-ZM3-000 BOLT, SOCKET, 5X16 •••••••••• COLLAR •••••••••••••••••••••• COLLAR A, HEAD COVER •••••••• 1 1 3 UMK 435 Serial No. Parts catalogue code 22 2004.11.20 E F.R.T. 0.2 0.3 0.3 0.5 0.3 E-12 C 7 FAN COVER/CLUTCH (Relative ref. Number) Ref. L.O.N. Description No. 1 1141G8 COVER, ENGINE COOLING FAN •••• .INCLUDES: Engine removal and installation 2 1161A4 CLUTCH, GOVERNOR ••••••••••••• .INCLUDES: Engine removal and installation F.R.T. 0.3 0.5 2 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 19611-Z0Z-000 22000-Z0Z-003 22253-Z0Z-003 22254-ZM5-003 22254-Z0Z-003 COVER, FAN •••••••••••••••••• CLUTCH ASSY. •••••••••••••••• BOLT, CLUTCH (8MM) •••••••••• WASHER, CLUTCH (8X17) ••••••• WASHER, WAVE (8MM) •••••••••• 1 1 2 2 2 6 90009-Z0H-003 BOLT, SOCKET, 5X20 •••••••••• 3 UMK 435 Serial No. Parts catalogue code 23 2004.11.20 E E-14 C 8 CARBURETOR (Relative ref. Number) Ref. L.O.N. Description No. 2 5 8 21 23 25 30 3111B7 3111A0 3111E3 3111D5 3111F3 4141E3 3111C1 GASKET, CARBURETOR PUMP •••••• BODY ASSEMBLY, PUMP •••••••••• VALVE, INLET NEEDLE •••••••••• PUMP, PRIMER ••••••••••••••••• CARBURETOR ••••••••••••••••••• SHROUD, ENGINE ••••••••••••••• JET •••••••••••••••••••••••••• 2 24 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 16010-ZM3-004 16011-Z0H-003 16013-Z0H-003 16014-ZM3-004 16015-Z0H-003 GASKET, METERING DIAPHRAGM •• GASKET, PUMP •••••••••••••••• DIAPHRAGM ASSY., METERING ••• DIAPHRAGM, PUMP ••••••••••••• BODY ASSY., PUMP •••••••••••• 1 1 1 1 1 6 7 8 9 10 16017-ZM3-004 16018-ZM3-802 16019-ZM3-004 16020-ZM3-004 16021-ZM3-004 BODY ASSY., AIR PURGE ••••••• SCREEN, INLET ••••••••••••••• VALVE, INLET NEEDLE ••••••••• SPRING, METERING LEVER •••••• SCREW, METERING LEVER PIN ••• 1 1 1 1 1 11 12 13 14 15 16022-ZM3-014 16023-ZM3-004 16024-Z0H-003 16025-ZM3-004 16026-ZM3-004 PIN, METERING LEVER ••••••••• LEVER, METERING ••••••••••••• RING, RETAINING ••••••••••••• O-RING •••••••••••••••••••••• COVER, PRIMER PUMP •••••••••• 1 1 1 1 1 16 17 18 19 20 16027-ZM3-004 16028-ZM3-004 16029-ZM3-004 16030-ZM3-004 16031-ZM3-004 SWIVEL •••••••••••••••••••••• SCREW, THROTTLE COLLAR •••••• SCREW, PUMP COVER ••••••••••• SPRING, PUMP •••••••••••••••• WASHER •••••••••••••••••••••• 1 2 4 1 1 21 16032-ZM3-004 22 16035-ZM3-802 23 16100-Z0Z-803 16100-Z0Z-813 24 16221-Z0Z-000 PUMP, PRIMER •••••••••••••••• FILTER, FUEL INLET •••••••••• CARBURETOR ASSY. (WYB 15A) •• CARBURETOR ASSY. (WYB 14A) •• PACKING, CARBURETOR ••••••••• 1 1 1 -------- -------- UT3B,U3B 1 -------- -------- UT3D,U3D 1 UMK 435 Serial No. 2004.11.20 Parts catalogue code E F.R.T. 0.4 0.4 0.4 0.2 0.2 0.2 0.4 E-14 C 9 CARBURETOR 2 Ref. No. Reqd. QTY Part No. Description UMK 435 25 19631-Z0Z-000 SHROUD •••••••••••••••••••••• 1 26 27 28 29 30 BOLT, 5X53 •••••••••••••••••• BOLT, SOCKET, 5X16 •••••••••• O-RING, 14.8X2.4 •••••••••••• O-RING, 12.3X2.4 •••••••••••• JET (#35) ••••••••••••••••••• JET (#36) ••••••••••••••••••• JET (#37) ••••••••••••••••••• 2 2 1 1 (1) (1) 1 (1) 1 90014-Z0H-003 90018-Z0H-003 91301-ZM3-000 91308-Z0H-003 99101-ZM5-0350 99101-Z0Z-0360 99101-Z0Z-0370 99101-Z0Z-0380 JET (#38) ••••••••••••••••••• Serial No. Parts catalogue code -------- -------- UT3D,U3D -------- -------- UT3D,U3D -------- -------- UT3B,U3B -------- -------- UT3B,U3B 25 2004.11.20 E E-15 C10 AIR CLEANER (Relative ref. Number) Ref. L.O.N. Description No. 1 3121B8 ELEMENT, AIR CLEANER ••••••••• 2 3121A5 CASE, AIR CLEANER •••••••••••• 3 3121B1 COVER, AIR CLEANER ••••••••••• 2 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 17211-Z0Z-000 17220-Z0Z-000 17231-Z0Z-000 90009-Z0Z-003 90018-Z0H-003 ELEMENT, AIR CLEANER •••••••• CASE COMP., AIR CLEANER ••••• COVER, AIR CLEANER •••••••••• BOLT, SOCKET, 5X25 •••••••••• BOLT, SOCKET, 5X16 •••••••••• 1 1 1 1 1 NUT, FLANGE, 5MM •••••••••••• 2 6 94050-05000 UMK 435 Serial No. Parts catalogue code 26 2004.11.20 E F.R.T. 0.1 0.1 0.1 E-16 C11 MUFFLER (Relative ref. Number) Ref. L.O.N. Description No. 1 3131C5 MUFFLER, EXHAUST ••••••••••••• 2 3131B6 GUIDE, AIR EXHAUST ••••••••••• 3 3131G8 GUIDE, AIR EXHAUST :UNDER •••• F.R.T. 0.1 0.1 0.1 2 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 18310-Z0Z-010 18515-Z0Z-300 18518-Z0Z-000 90001-Z0Z-003 90018-Z0H-003 MUFFLER COMP. ••••••••••••••• GUIDE, AIR •••••••••••••••••• GUIDE COMP., UNDER AIR •••••• BOLT, STUD, 2.5X45.5 •••••••• BOLT, SOCKET, 5X16 •••••••••• 1 1 1 2 2 6 90136-SM4-901 NUT, SELF-LOCK, 5MM ••••••••• 2 UMK 435 Serial No. Parts catalogue code 27 2004.11.20 E E-17 C12 FUEL TANK (Relative ref. Number) Ref. L.O.N. Description No. 2 6 7 8 3101H7 3101A6 3101F1 3101L8 TANK, FUEL ••••••••••••••••••• FILTER, FUEL ••••••••••••••••• TUBE, FUEL TANK •••••••••••••• TUBE, FUEL RETURN •••••••••••• 2 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 17504-ZM3-003 17511-Z0Z-013 17533-Z0H-000 17555-Z0Z-000 17620-ZM3-816 GROMMET, FUEL TUBE •••••••••• TANK, FUEL •••••••••••••••••• RUBBER, TANK MOUNTING ••••••• GUARD, TANK ••••••••••••••••• CAP ASSY., FUEL TANK •••••••• 1 1 4 1 1 6 17672-Z0H-003 7 17701-Z0Z-000 8 17702-Z0Z-J31 17702-Z0Z-000 9 90010-Z0H-003 10 90018-Z0H-003 FILTER, FUEL •••••••••••••••• TUBE, FUEL TANK ••••••••••••• TUBE, FUEL RETURN ••••••••••• •••••••••••••••••••••••••••• BOLT, SOCKET, 5X30 •••••••••• BOLT, SOCKET, 5X16 •••••••••• 1 1 1 -------- -------- UT3B,U3B 1 -------- -------- UT3D,U3D 2 2 11 91401-ZM3-003 12 91501-Z0H-000 CLIP, TUBE •••••••••••••••••• COLLAR, TANK GUARD •••••••••• 2 2 UMK 435 Serial No. Parts catalogue code 28 2004.11.20 E F.R.T. 0.2 0.2 0.2 0.2 E-19 C13 FLYWHEEL (Relative ref. Number) Ref. L.O.N. Description No. 1 6141A5 COIL, IGNITION ••••••••••••••• 3 2161B5 FLYWHEEL ••••••••••••••••••••• .INCLUDES: Engine removal and installation 4 6111B3 CORD, STOP SWITCH •••••••••••• F.R.T. 0.2 0.6 0.1 2 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 30500-Z0Z-013 30522-Z0Z-000 31110-Z0Z-003 32195-Z0Z-J00 90012-Z0H-005 COIL ASSY., IGNITION •••••••• CLIP, HIGH TENSION CORD ••••• FLYWHEEL COMP. •••••••••••••• CORD, STOP SWITCH ••••••••••• BOLT, SOCKET, 4X14 •••••••••• 1 1 1 1 2 NUT, FLANGE, 8MM •••••••••••• 1 6 94050-08000 UMK 435 Serial No. Parts catalogue code 29 2004.11.20 E E-27 C14 TOP COVER (Relative ref. Number) Ref. L.O.N. Description No. 1 1111D6 COVER, ENGINE TOP •••••••••••• 2 Ref. No. Reqd. QTY Part No. Description 1 19720-Z0Z-000ZA COVER COMP., TOP *R280*..............POWER RED 2 90015-Z0H-003 BOLT, TOP COVER ••••••••••••• UMK 435 Serial No. Parts catalogue code 1 1 30 2004.11.20 E F.R.T. 0.1 E-28 C15 LABEL (Relative ref. Number) Ref. L.O.N. Description No. F.R.T. NO INFORMATION ••••••••••••••• 2 Ref. No. 1 2 3 4 Reqd. QTY Part No. 87135-ZE2-020 87521-Z0Z-000 87531-Z0Z-000 87601-Z0H-J30 87601-Z0H-J40 5 87660-Z0Z-J00 Description LABEL, E-SPEC (15.5X27.5) ••• MARK, EMBLEM •••••••••••••••• MARK, HONDA ••••••••••••••••• MARK, TYPE (GY2) •••••••••••• MARK, TYPE (GY3) •••••••••••• MARK (4-STROKE) ••••••••••••• UMK 435 Serial No. Parts catalogue code 1 1 1 1 -------- -------- UT3D,U3D 1 -------- -------- UT3B,U3B 1 31 2004.11.20 E F-1 D 1 HANDLE PIPE/THROTTLE LEVER (Relative ref. Number) Ref. L.O.N. Description No. 1 2 3 8 9 10 11 12 13 3 8101N3 8101H1 8101N8 6111G4 8101J5 8101V9 8101W0 8101W1 4131E0 4131E1 LEVER ASSEMBLY, THROTTLE ••••• LEVER, THROTTLE •••••••••••••• LEVER, THROTTLE LOCK ••••••••• HARNESS, THROTTLE WIRE ••••••• PIPE, HANDLE ••••••••••••••••• HOLDER A, HANDLE ••••••••••••• HOLDER B, HANDLE ••••••••••••• HOLDER C, HANDLE ••••••••••••• GRIP, HANDLE :LEFT ••••••••••• GRIP, HANDLE :RIGHT •••••••••• Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 17850-VK4-M01 17851-VH8-761 17852-VH8-641 17853-VF9-V31 17854-VF9-V31 LEVER ASSY., THROTTLE(U) •••• LEVER, THROTTLE (YELLOW) •••• LEVER, THROTTLE LOCK (YELLOW) GRIP, R. THROTTLE LEVER ••••• CAP, THROTTLE LEVER ••••••••• 1 1 1 1 1 6 7 8 9 10 17856-VF9-V31 17859-VF9-V31 32100-VF9-V31 53110-VK4-M00 53136-VF9-A01 GRIP, L. THROTTLE LEVER ••••• SPRING, THROTTLE LEVER •••••• HARNESS ASSY., WIRE ••••••••• PIPE ASSY., HANDLE •••••••••• HOLDER A, HANDLE •••••••••••• 1 1 1 1 1 11 12 13 14 15 53137-VF9-A01 53138-VF9-A01 53166-VF9-660 90011-Z0H-811 90101-VF9-V31 HOLDER B, HANDLE •••••••••••• HOLDER C, HANDLE •••••••••••• GRIP, L. HANDLE ••••••••••••• BOLT, SOCKET, 5X9 ••••••••••• SCREW, TAPPING, 4X20 •••••••• 1 1 1 1 2 16 17 18 19 90101-VK4-M01 90102-VK4-M01 93500-05030-0G 94002-05070-0S BOLT, SOCKET, 6X25 •••••••••• BOLT, SOCKET, 6X30 •••••••••• SCREW, PAN, 5X30 •••••••••••• NUT, HEX., 5MM •••••••••••••• 4 2 1 1 UMK 435 Serial No. Parts catalogue code 32 2004.11.20 E F.R.T. 0.2 0.3 0.3 0.3 0.2 0.1 0.1 0.1 0.1 0.1 F-2 D 2 GEAR CASE (Relative ref. Number) Ref. L.O.N. Description No. 1 2161B1 CASE, CUTTER BLADE GEAR •••••• 6 (3,5) 4151B8 DEFLECTOR, GRASS ••••••••••••• F.R.T. 0.2 0.1 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 41100-VK4-M01 72571-VF9-K01 76240-VF9-K01 76242-VF9-V30 76247-VF9-J01 CASE COMP., GEAR •••••••••••• PLATE, NYLON CUTTING •••••••• DEFLECTOR ASSY., GRASS •••••• SPACER, DEFLECTOR ••••••••••• DEFLECTOR, GRASS •••••••••••• 1 1 -------- -------- UT3B,UT3D 1 -------- -------- UT3B,UT3D 1 1 -------- -------- UT3B,UT3D 6 7 8 9 10 76247-VF9-L01 76259-VF9-J01 90101-VJ3-681 90112-VF9-J01 94101-05000 DEFLECTOR, GRASS •••••••••••• PLATE, DEFLECTOR •••••••••••• BOLT, SOCKET, 5X20 •••••••••• BOLT, SOCKET, 5X15 •••••••••• WASHER, PLAIN, 5MM •••••••••• 1 1 4 1 -------- -------- UT3B,UT3D 4 11 90109-VF9-J00 BOLT, SOCKET, 5X30 •••••••••• 4 -------- -------- UT3B,UT3D UMK 435 Serial No. 3 Parts catalogue code 33 2004.11.20 E F-3 D 3 FRAME PIPE (Relative ref. Number) Ref. L.O.N. Description No. 1 2121C0 OUTER, CLUTCH •••••••••••••••• .INCLUDES: Engine removal and installation 2 2121E8 HOUSING ASSEMBLY, CLUTCH ••••• .INCLUDES: Engine removal and installation 3 2121B6 HOUSING, CLUTCH •••••••••••••• .INCLUDES: Engine removal and installation 4 4101M4 PIPE, FRAME •••••••••••••••••• .INCLUDES: Engine removal and installation 5 2131J5 SHAFT, DRIVE ••••••••••••••••• 17 2121E7 BEARING, CLUTCH OUTER •••••••• .INCLUDES: Engine removal and installation 3 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 22100-VK4-M00 22260-VK4-M01 22261-VK4-003 40230-VK4-M01 41411-VK4-M01 OUTER COMP., CLUTCH ••••••••• HOUSING ASSY., CLUTCH ••••••• HOUSING, CLUTCH ••••••••••••• PIPE ASSY., FRAME ••••••••••• SHAFT, DRIVE •••••••••••••••• 1 1 1 1 1 6 7 8 9 10 50374-VF9-B01 90101-VK4-003 90102-VK4-000 90103-VK4-003 90105-VJ8-C01 HOLDER, HANGER •••••••••••••• BOLT, SOCKET, 6X20 •••••••••• BOLT, FLANGE SOCKET, 6X20 ••• BOLT, SOCKET, 5X20 •••••••••• BOLT, SOCKET, 6X15 •••••••••• 1 1 4 3 1 11 12 13 14 15 90401-VK4-003 90651-MA6-720 93892-05010-07 94510-15000 94510-30000 WASHER, 5MM ••••••••••••••••• BAND, WIRE HARNESS •••••••••• SCREW-WASHER, 5X10 •••••••••• CIRCLIP, EXTERNAL, 15MM ••••• CIRCLIP, EXTERNAL, 30MM ••••• 3 2 1 1 1 16 94520-35000 CIRCLIP, INTERNAL, 35MM ••••• 17 96130-62020-10 BEARING, RADIAL BALL, 6202 •• 1 1 UMK 435 Serial No. Parts catalogue code 34 2004.11.20 E F.R.T. 0.4 0.3 0.5 0.7 0.2 0.5 F-4 D 4 BLADE(NYLON/CUTTER BLADE) (Relative ref. Number) Ref. L.O.N. Description No. 2 2161A4 BLADE, CUTTER •••••••••••••••• 3 2161G7 CUTTER, NYLON •••••••••••••••• Ref. No. F.R.T. 0.1 0.1 Reqd. QTY Part No. 1 21913-VF9-V30 2 72511-VF9-B01 3 72560-VK4-M01 Description GUARD B, GRASS •••••••••••••• BLADE, CUTTER ••••••••••••••• CUTTER ASSY., NYLON ••••••••• UMK 435 Serial No. 3 Parts catalogue code (1) -------- -------- UT3B,UT3D 1 1 -------- -------- UT3B,UT3D 35 2004.11.20 E F-28 D 5 LABEL (Relative ref. Number) Ref. L.O.N. Description No. NO INFORMATION ••••••••••••••• Ref. No. 3 Reqd. QTY Part No. 1 87150-VF9-A00 2 87521-VK4-000 3 87594-VF9-L00 Description MARK, CAUTION ••••••••••••••• MARK, EMBLEM (UMK435) ••••••• MARK, OIL CAUTION ••••••••••• UMK 435 Serial No. Parts catalogue code 1 1 1 36 2004.11.20 E F.R.T. F-29 D 6 TOOL (Relative ref. Number) Ref. L.O.N. Description No. F.R.T. NO INFORMATION ••••••••••••••• Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 89000-VF9-A00 89203-VF9-003 89216-045-010 89221-KW3-000 89221-MJ4-000 TOOL KIT •••••••••••••••••••• SPANNER, 8X10 ••••••••••••••• WRENCH, SPARK PLUG •••••••••• WRENCH, HEX., 4MM ••••••••••• WRENCH, HEX., 5MM ••••••••••• 1 1 1 1 1 BAR A, HANDLE ••••••••••••••• BAG, TOOL, 160MM •••••••••••• 1 1 6 99005-01000 7 99008-01600 UMK 435 Serial No. 3 Parts catalogue code 37 2004.11.20 E F-40 D 7 SHOULDER BELT/BARRIER KIT (Relative ref. Number) Ref. L.O.N. Description No. NO INFORMATION ••••••••••••••• 3 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 60156-VK4-M01 68150-VF9-J03 68151-VF9-J01 68152-VF9-003 72534-VJ3-681 SCREEN, DUST •••••••••••••••• BELT ASSY., SHOULDER •••••••• BELT COMP., SHOULDER •••••••• HOOK COMP., SHOULDER BELT ••• COVER, BLADE •••••••••••••••• UMK 435 Serial No. Parts catalogue code 1 1 1 1 1 38 2004.11.20 E F.R.T. E 1 PART NO. INDEX Part Number Address Page Ref. 10000 10100-Z0Z-405 C1 17 1 C4 C1 C1 C1 C1 20 17 17 17 17 1 2 3 4 5 12000 12209-Z0H-003 12310-Z0Z-000 12312-Z0Z-300 12314-Z0H-300 12367-Z0H-000 C3 C3 C3 C3 19 19 19 19 1 2 3 4 14000 14126-Z0Z-003 14320-Z0Z-000 14400-Z0Z-003 14431-Z0H-003 14441-Z0H-003 14711-Z0Z-000 14721-Z0Z-000 14730-Z0Z-000 14740-Z0Z-000 14751-Z0Z-000 14771-Z0H-000 C4 C4 C4 C1 C1 C4 C4 C1 C1 C4 C4 20 20 20 17 17 20 20 17 17 20 20 15000 15422-Z0Z-000 15510-Z0H-000 15571-ZM3-003 15572-Z0H-000 15600-ZM3-003 15625-ZE1-003 15721-Z0Z-000 C1 C1 C1 C1 C1 C1 C1 17 17 17 17 17 17 17 16000 16010-ZM3-004 16011-Z0H-003 16013-Z0H-003 16014-ZM3-004 16015-Z0H-003 16017-ZM3-004 16018-ZM3-802 16019-ZM3-004 16020-ZM3-004 16021-ZM3-004 16022-ZM3-014 16023-ZM3-004 16024-Z0H-003 16025-ZM3-004 16026-ZM3-004 16027-ZM3-004 16028-ZM3-004 16029-ZM3-004 16030-ZM3-004 16031-ZM3-004 16032-ZM3-004 16035-ZM3-802 16100-Z0Z-803 16100-Z0Z-813 16221-Z0Z-000 Address Page Ref. C8 C8 C8 C8 C8 C8 C8 C8 C8 C8 C8 24 24 24 24 24 24 24 24 24 24 24 15 16 17 18 19 20 21 22 23 23 24 C8 C8 C8 C8 C8 C8 C8 C8 C8 C8 C8 C8 C8 C8 24 24 24 24 24 24 24 24 24 24 24 24 24 24 2 3 4 6 7 5 6 8 9 7 8 17211-Z0Z-000 17220-Z0Z-000 17231-Z0Z-000 17504-ZM3-003 17511-Z0Z-013 17533-Z0H-000 17555-Z0Z-000 17620-ZM3-816 17672-Z0H-003 17701-Z0Z-000 17702-Z0Z-000 17702-Z0Z-J31 17850-VK4-M01 17851-VH8-761 17852-VH8-641 17853-VF9-V31 17854-VF9-V31 17856-VF9-V31 17859-VF9-V31 Part Number Address Page Ref. 28400-Z0Z-003 28414-Z0Z-000 28421-ZM3-003 28433-ZM3-003 28442-ZM3-003 28451-Z0H-003 28459-Z0H-003 28461-ZM3-003 28462-ZM3-003 C10 C10 C10 C12 C12 C12 C12 C12 C12 C12 C12 C12 D1 D1 D1 D1 D1 D1 D1 18000 10 11 18310-Z0Z-010 C11 12 18515-Z0Z-300 C11 13 18518-Z0Z-000 C11 14 19000 15 16 19611-Z0Z-000 C7 19631-Z0Z-000 C9 19720-Z0Z-000ZA C14 1 21000 2 3 4 21913-VF9-V30 D4 5 22000 6 7 8 22000-Z0Z-003 C7 9 22100-VK4-M00 D3 10 22253-Z0Z-003 C7 11 22254-Z0Z-003 C7 12 22254-ZM5-003 C7 13 22260-VK4-M01 D3 14 22261-VK4-003 D3 26 26 26 28 28 28 28 28 28 28 28 28 32 32 32 32 32 32 32 1 2 3 1 2 3 4 5 6 7 8 8 1 2 3 4 5 6 7 27 27 27 30500-Z0Z-013 30522-Z0Z-000 C6 C6 C6 C6 C6 C6 C6 C6 C6 22 22 22 22 22 22 22 22 22 1 2 3 4 5 6 7 8 9 C13 C13 29 29 1 2 31000 31110-Z0Z-003 31914-Z0H-003 31915-Z0H-003 31916-Z0H-003 C13 C1 C1 C1 29 3 17 17 17 17 17 17 32000 32100-VF9-V31 32195-Z0Z-J00 D1 C13 72511-VF9-B01 72534-VJ3-681 72560-VK4-M01 72571-VF9-K01 76240-VF9-K01 76242-VF9-V30 76247-VF9-J01 76247-VF9-L01 76259-VF9-J01 87135-ZE2-020 87150-VF9-A00 87521-VK4-000 87521-Z0Z-000 87531-Z0Z-000 87594-VF9-L00 87601-Z0H-J30 87601-Z0H-J40 87660-Z0Z-J00 D3 34 89000-VF9-A00 89203-VF9-003 4 89216-045-010 89221-KW3-000 89221-MJ4-000 41100-VK4-M01 1 41411-VK4-M01 2 50000 3 D2 D3 33 34 1 5 50374-VF9-B01 D3 34 40000 41000 2 1 3 5 4 2 3 60156-VK4-M01 90001-Z0Z-003 90009-Z0H-003 D1 D1 D1 D1 D1 32 32 32 32 32 D7 38 D7 D7 D7 38 38 38 2 90019-Z0H-003 3 90101-VF9-V31 4 90101-VJ3-681 2004.11.20 E 2 5 3 2 D2 D2 D2 D2 D2 33 33 33 33 33 3 4 5 6 7 C15 D5 D5 C15 C15 D5 C15 C15 C15 31 36 36 31 31 36 31 31 31 D6 D6 D6 D6 D6 37 37 37 37 37 C11 C1 C7 C10 C12 C1 D1 C13 C6 C1 C1 C9 C14 C1 C6 C9 C10 C11 C12 C1 D1 D2 27 17 23 26 28 17 32 29 22 17 17 25 30 17 22 25 26 27 28 17 32 33 90000 68000 68150-VF9-J03 68151-VF9-J01 68152-VF9-003 35 38 35 33 89000 6 90009-Z0Z-003 90010-Z0H-003 90010-Z0Z-003 90011-Z0H-811 9 90012-Z0H-005 10 90012-ZM3-003 11 90013-Z0H-004 12 90013-Z0Z-003 13 90014-Z0H-003 90015-Z0H-003 90017-Z0H-000 90018-Z0H-003 1 60000 D4 D7 D4 D2 87000 8 4 40230-VK4-M01 Address Page Ref. 76000 32 29 53000 23 1 25 25 30 1 53110-VK4-M00 53136-VF9-A01 53137-VF9-A01 53138-VF9-A01 35 1 53166-VF9-660 23 34 23 23 23 34 34 Part Number 72000 28000 30000 17000 13000 13010-ZM5-000 13101-Z0Z-000 13111-ZM5-000 13310-Z0Z-000 Part Number 1 1 2 2 3 3 4 4 5 Part Number 90101-VK4-003 90101-VK4-M01 90102-VK4-000 90102-VK4-M01 90103-VK4-003 90105-VJ8-C01 90109-VF9-J00 90112-VF9-J01 90136-SM4-901 90206-ZM3-000 90401-VK4-003 90651-MA6-720 Address Page Ref. D3 D1 D3 D1 D3 D3 D2 D2 C11 C2 D3 D3 34 32 34 32 34 34 33 33 27 18 34 34 7 16 8 17 9 10 11 9 6 24 11 12 C3 C3 C9 C9 C12 C12 C6 C6 19 19 25 25 28 28 22 22 5 6 28 29 11 12 12 13 91000 91212-Z0H-003 91214-ZM3-003 91301-ZM3-000 91308-Z0H-003 91401-ZM3-003 91501-Z0H-000 91504-ZM3-003 91506-ZM3-000 93000 93500-03005-0A C2 93500-05030-0G D1 93892-05010-07 D3 1 94000 2 3 4 94002-05070-0S D1 C10 5 94050-05000 94050-08000 C13 94101-05000 D2 94305-40102 C2 D3 4 94510-15000 D3 18 94510-30000 D3 6 94520-35000 4 95000 9 19 14 95002-41200-08 C2 5 95002-41300-04 C2 10 96000 20 21 26 96130-62020-10 D3 2 99000 22 11 D6 27 99005-01000 D6 5 99008-01600 5 99101-Z0Z-0360 C9 10 99101-Z0Z-0370 C9 23 99101-Z0Z-0380 C9 15 99101-ZM5-0350 C9 8 18 25 32 18 34 13 32 26 29 33 18 34 34 34 19 6 6 10 26 14 15 16 4 18 27 18 28 34 17 37 37 25 25 25 25 6 7 30 30 30 30 39 F 1 PART NAME INDEX Part name Address Page Ref. [ A] ARM, EX. VALVE ROCKER •••••••• C1 ARM, IN. VALVE ROCKER •••••••• C1 ARM, SWING ••••••••••••••••••• C6 17 17 22 7 6 7 [ B] BAG, TOOL, 160MM ••••••••••••• BAND, WIRE HARNESS ••••••••••• BAR A, HANDLE •••••••••••••••• BEARING, RADIAL BALL, 6202 ••• BELT ASSY., SHOULDER ••••••••• BELT COMP., SHOULDER ••••••••• BELT, TIMING ••••••••••••••••• BLADE, CUTTER •••••••••••••••• BODY ASSY., AIR PURGE •••••••• BODY ASSY., PUMP ••••••••••••• BOLT, 5X53 ••••••••••••••••••• BOLT, CLUTCH ••••••••••••••••• BOLT, FLANGE SOCKET, 6X20 •••• BOLT, SOCKET, 4X14 ••••••••••• BOLT, SOCKET, 5X12 ••••••••••• BOLT, SOCKET, 5X15 ••••••••••• BOLT, SOCKET, 5X16 ••••••••••• BOLT, SOCKET, 5X20 ••••••••••• BOLT, SOCKET, 5X25 ••••••••••• BOLT, SOCKET, 5X30 ••••••••••• BOLT, BOLT, BOLT, BOLT, BOLT, BOLT, BOLT, BOLT, SOCKET, 5X32 ••••••••••• SOCKET, 5X9 •••••••••••• SOCKET, 6X15 ••••••••••• SOCKET, 6X20 ••••••••••• SOCKET, 6X25 ••••••••••• SOCKET, 6X30 ••••••••••• STUD, 2.5X45.5 ••••••••• TOP COVER •••••••••••••• D6 D3 D6 D3 D7 D7 C4 D4 C8 C8 C9 C7 D3 C13 C1 D2 C6 C9 C10 C11 C12 C1 C7 D2 D3 C10 C12 D2 C1 D1 D3 D3 D1 D1 C11 C14 37 34 37 34 38 38 20 35 24 24 25 23 34 29 17 33 22 25 26 27 28 17 23 33 34 26 28 33 17 32 34 34 32 32 27 30 7 12 6 17 2 3 4 2 6 5 26 3 8 5 23 9 11 27 5 5 10 18 6 8 9 4 9 11 19 14 10 7 16 17 4 2 C12 C1 D1 C8 C10 D2 C6 D3 D3 D3 C2 28 17 32 24 26 33 22 34 34 34 18 5 14 5 23 2 1 2 14 15 16 27 28 [ C] CAP ASSY., FUEL TANK ••••••••• CAP ASSY., OIL FILLER •••••••• CAP, THROTTLE LEVER •••••••••• CARBURETOR ASSY. ••••••••••••• CASE COMP., AIR CLEANER •••••• CASE COMP., GEAR ••••••••••••• CASE, RECOIL STARTER ••••••••• CIRCLIP, EXTERNAL, 15MM •••••• CIRCLIP, EXTERNAL, 30MM •••••• CIRCLIP, INTERNAL, 35MM •••••• CLAMP, TUBE •••••••••••••••••• 5 40 Part name Address CLIP, HIGH TENSION CORD••••••• CLIP, TUBE•••••••••••••••••••• CLUTCH ASSY.•••••••••••••••••• COIL ASSY., IGNITION•••••••••• COLLAR•••••••••••••••••••••••• COLLAR A, HEAD COVER•••••••••• COLLAR, TANK GUARD•••••••••••• CORD, STOP SWITCH••••••••••••• COVER COMP., TOP•••••••••••••• COVER, AIR CLEANER•••••••••••• COVER, BLADE•••••••••••••••••• COVER, CYLINDER HEAD•••••••••• COVER, FAN•••••••••••••••••••• COVER, PRIMER PUMP•••••••••••• CRANKCASE SET••••••••••••••••• CRANKSHAFT COMP.•••••••••••••• CUTTER ASSY., NYLON••••••••••• C13 C12 C7 C13 C6 C6 C12 C13 C14 C10 D7 C1 C7 C8 C1 C3 D4 Page Ref. 29 28 23 29 22 22 28 29 30 26 38 17 23 24 17 19 35 2 11 2 1 12 13 12 4 1 3 5 2 1 15 1 4 3 DEFLECTOR ASSY., GRASS•••••••• D2 DEFLECTOR, GRASS•••••••••••••• D2 33 33 DIAPHRAGM ASSY., METERING••••• C8 DIAPHRAGM, PUMP••••••••••••••• C8 24 24 3 5 6 3 4 26 1 C1 C12 C8 C13 17 28 24 29 5 6 22 3 C8 C8 D1 D1 D1 C12 C1 D4 C12 C11 C11 C6 24 24 32 32 32 28 17 35 28 27 27 22 1 2 13 6 4 1 4 1 4 3 2 4 [D] [E] ELEMENT, AIR CLEANER•••••••••• C10 [F] FILTER, BREATHER•••••••••••••• FILTER, FUEL•••••••••••••••••• FILTER, FUEL INLET•••••••••••• FLYWHEEL COMP.•••••••••••••••• [G] GASKET, METERING DIAPHRAGM•••• GASKET, PUMP•••••••••••••••••• GRIP, L. HANDLE••••••••••••••• GRIP, L. THROTTLE LEVER••••••• GRIP, R. THROTTLE LEVER••••••• GROMMET, FUEL TUBE•••••••••••• GROMMET, HEAD COVER••••••••••• GUARD B, GRASS•••••••••••••••• GUARD, TANK••••••••••••••••••• GUIDE COMP., UNDER AIR•••••••• GUIDE, AIR•••••••••••••••••••• GUIDE, ROPE••••••••••••••••••• [H] HARNESS ASSY., WIRE••••••••••• HOLDER A, HANDLE•••••••••••••• HOLDER B, HANDLE•••••••••••••• HOLDER C, HANDLE•••••••••••••• HOLDER, HANGER•••••••••••••••• 2004.11.20 D1 D1 D1 D1 D3 E 32 32 32 32 34 8 10 11 12 6 Part name Address HOOK COMP., SHOULDER BELT••••• D7 HOUSING ASSY., CLUTCH••••••••• D3 HOUSING, CLUTCH••••••••••••••• D3 Page Ref. 38 34 34 4 2 3 25 30 22 8 C15 D1 C8 D1 D1 C1 C1 31 32 24 32 32 17 17 1 1 12 2 3 9 8 MARK•••••••••••••••••••••••••• C15 MARK, CAUTION••••••••••••••••• D5 MARK, EMBLEM•••••••••••••••••• C15 D5 MARK, HONDA••••••••••••••••••• C15 MARK, OIL CAUTION••••••••••••• D5 MARK, TYPE•••••••••••••••••••• C15 MUFFLER COMP.••••••••••••••••• C11 31 36 31 36 31 36 31 27 5 1 2 2 3 3 4 1 C10 C13 D1 C11 C2 26 29 32 27 18 6 6 19 6 24 C3 C3 C8 C9 C9 D3 19 19 24 25 25 34 5 6 14 29 28 1 C8 C1 C8 C3 C2 D3 D1 24 17 24 19 18 34 32 24 15 11 3 26 4 9 [J ] JET••••••••••••••••••••••••••• C9 [K ] KNOB, RECOIL STARTER•••••••••• C6 [L ] LABEL, E-SPEC••••••••••••••••• LEVER ASSY., THROTTLE••••••••• LEVER, METERING••••••••••••••• LEVER, THROTTLE••••••••••••••• LEVER, THROTTLE LOCK•••••••••• LIFTER COMP., EX. VALVE••••••• LIFTER COMP., IN. VALVE••••••• [M ] [N ] NUT, NUT, NUT, NUT, NUT, FLANGE, 5MM•••••••••••••• FLANGE, 8MM•••••••••••••• HEX., 5MM•••••••••••••••• SELF-LOCK, 5MM••••••••••• TAPPET ADJUSTING••••••••• [O ] OIL SEAL, 10X20X5••••••••••••• OIL SEAL, 15X25X6••••••••••••• O-RING•••••••••••••••••••••••• O-RING, 12.3X2.4•••••••••••••• O-RING, 14.8X2.4•••••••••••••• OUTER COMP., CLUTCH••••••••••• [P ] PACKING, CARBURETOR••••••••••• PACKING, OIL FILLER CAP••••••• PIN, METERING LEVER••••••••••• PIN, PISTON••••••••••••••••••• PIN, SPRING, 4X10••••••••••••• PIPE ASSY., FRAME••••••••••••• PIPE ASSY., HANDLE•••••••••••• F 2 PART NAME INDEX Part name Address PISTON ••••••••••••••••••••••• PLATE ASSY., OIL OUTLET VALVE PLATE, DEFLECTOR ••••••••••••• PLATE, NYLON CUTTING ••••••••• PLATE, STOPPER ••••••••••••••• PLUG, SPARK •••••••••••••••••• PULLEY COMP., CAMSHAFT ••••••• PULLEY, RECOIL STARTER ••••••• PUMP, PRIMER ••••••••••••••••• Page Ref. C3 C1 D2 D2 C1 C1 C4 C6 C8 19 17 33 33 17 17 20 22 24 2 11 7 2 13 17 3 6 21 C6 C4 C3 C8 C4 C6 C12 22 20 19 24 20 22 28 3 8 1 13 2 9 3 SCREEN, DUST ••••••••••••••••• SCREEN, INLET •••••••••••••••• SCREW-WASHER, 5X10 ••••••••••• SCREW, METERING LEVER PIN •••• SCREW, PAN, 3X5 •••••••••••••• SCREW, PAN, 4X8 •••••••••••••• D7 C8 D3 C8 C2 C1 38 24 34 24 18 17 SCREW, PAN, 5X30 ••••••••••••• SCREW, PUMP COVER •••••••••••• SCREW, SETTING ••••••••••••••• SCREW, TAPPET ADJUSTING •••••• SCREW, TAPPING, 4X20 ••••••••• SCREW, THROTTLE COLLAR ••••••• SEAL, HEAD COVER ••••••••••••• SEAL, VALVE STEM ••••••••••••• SHAFT, DRIVE ••••••••••••••••• SHROUD ••••••••••••••••••••••• SPACER, DEFLECTOR •••••••••••• SPANNER, 8X10 •••••••••••••••• SPRING, METERING LEVER ••••••• SPRING, PUMP ••••••••••••••••• SPRING, RECOIL STARTER ••••••• SPRING, THROTTLE LEVER ••••••• SPRING, VALVE •••••••••••••••• STARTER ASSY., RECOIL •••••••• SWIVEL ••••••••••••••••••••••• D1 C8 C6 C1 D1 C8 C1 C4 D3 C9 D2 D6 C8 C8 C6 D1 C4 C6 C8 32 24 22 17 32 24 17 20 34 25 33 37 24 24 22 32 20 22 24 1 7 13 10 25 20 21 18 18 10 22 15 17 3 1 5 25 4 2 9 19 5 7 7 1 16 C12 D6 C1 C12 C12 C1 28 37 17 28 28 17 2 1 16 8 7 10 [ R] REEL, RECOIL STARTER ••••••••• RETAINER, VALVE SPRING ••••••• RING SET, PISTON ••••••••••••• RING, RETAINING •••••••••••••• ROLLER, 4X31.8 ••••••••••••••• ROPE, RECOIL STARTER ••••••••• RUBBER, TANK MOUNTING •••••••• Part name Address Page Ref. Part name Address Page Ref. [V] VALVE, VALVE, VALVE, VALVE, EX.•••••••••••••••••••• INLET NEEDLE••••••••••• IN.•••••••••••••••••••• OIL OUTLET••••••••••••• C4 C8 C4 C1 20 24 20 17 6 8 5 12 C8 D3 C7 D2 C7 D6 D6 D6 24 34 23 33 23 37 37 37 20 11 4 10 5 4 5 3 [W] WASHER•••••••••••••••••••••••• WASHER, 5MM••••••••••••••••••• WASHER, CLUTCH•••••••••••••••• WASHER, PLAIN, 5MM•••••••••••• WASHER, WAVE•••••••••••••••••• WRENCH, HEX., 4MM••••••••••••• WRENCH, HEX., 5MM••••••••••••• WRENCH, SPARK PLUG•••••••••••• [ S] [ T] TANK, FUEL ••••••••••••••••••• TOOL KIT ••••••••••••••••••••• TUBE, BREATHER ••••••••••••••• TUBE, FUEL RETURN •••••••••••• TUBE, FUEL TANK •••••••••••••• TUBE, OIL •••••••••••••••••••• 5 41 2004.11.20 E 1 FOREWORD INDEX 2 ENGINE GROUP 3 FRAME GROUP 4 PART NUMBER INDEX 5 PART NAME INDEX E.Y A 60.2004.11 Published by Honda Motor Co., Ltd. Printed in Japan November 21,2004 CODE NO. 18VK4501 PARTS CATALOGUE NEWS Honda Motor Co., Ltd. Service Division PARTS CATALOGUE NEWS UMK435 PARTS CATALOGUE - CORRECTED Printed in Japan Block No. E-14 Ref. No. 25 NEWS NO. 001 Reqd.QTY Note Part No. Serial No. Description UMK 435 E 19631-Z0Z-000 *PARTS NO. DELETION D 19631-Z0Z-010 SHROUD ....................... 1 NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 1/1 Parts catalogue code December 12,2004 CODE NO. 18VK4501 PARTS CATALOGUE NEWS Honda Motor Co., Ltd. Service Division PARTS CATALOGUE TITLE UMK435 PARTS CATALOGUE - CORRECTED Printed in Japan F-2 NEWS NO. GEAR CASE ILLUSTRATION-CORRECTED NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 1/1 002