Download BRUSH CUTTER

BRUSH CUTTER
UMK435
1
18VK4501
© Honda Motor Co., Ltd. 2004
UMK435
FOREWORD INDEX
1
ENGINE GROUP
2
FRAME GROUP
3
PART NUMBER INDEX
4
PART NAME INDEX
5
B1
CONTENTS
Instruction for use of parts catalogue
Page
• This parts catalogue was prepared based on the latest information available as of November 20, 2004.
• See the parts catalogue news for any revision that is made after
November 20, 2004.
• Always specify the part number when ordering a part.
• Check the model, type, serial numbers, color, maker, and the
size as needed before ordering a part.
• Note that the illustrations (part drawings) can differ from the actual parts in shape.
They are given just to help you to refer to the parts.
• When modifications or additions to this parts catalogue are
made, a revised edition will be issued at an appropriate time,
with successively progressing revision numbers on the cover. We recommend obtaining such revisions in order to keep
your parts catalogue up-to-date at all times. To check whether
a parts catalogue revision has been issued, please contact
your Honda distributor.
Initial version issue date
Address
No.
• How to refer to the part information ............................ 2
• Part catalogue structure ............................................. 3
• When the parts were revised...................................... 4
• Abbreviations used in the parts catalogue.................. 4
• How to check the part block and serial numbers........ 5
• Models, parts catalogue codes and applicable
•
•
•
•
•
•
•
•
serial numbers ........................................................... 6
Features of each type................................................. 7
Fuel hose, general purpose hoses and vinyl
hose........................................................................... 8
FLAT RATE SERVICE TIME...................................... 9
Illustrated index ........................................................ 14
ENGINE GROUP..................................................... 17
FRAME GROUP...................................................... 32
PART NO. INDEX..................................................... 39
PART NAME INDEX................................................. 40
B
B
B
B
B
2
3
4
4
5
1
1
B 6
B 7
B 8
B 9
B14
C 1
D 1
E 1
F 1
2
3
4
5
November 20, 2004
Honda Motor Co., Ltd.
1
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B 2
How to refer to the part information
Reference with “Illustrated index”
1
Reference with “Part number index”
Reference with “Part name index”
2
2004.11.20
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B 3
Address number
Part catalogue structure
• Address No. is provided (in place of the page No.) to help
you refer to the part with the part No. or part name.
1
Block title
Block number
Service item/Flat rate time
Reference number
• Title number marked with the parenthesis or parentheses
indicates that it continues from the previous page.
Part number
Description
Assemblies
Honda color code
• Sections framed with broken lines in the exploded view
drawings are available as complete assemblies. (Their individual parts can also be obtained.)
Color description
Note
• Notes are shown with the parentheses in the part name
column.
Required quantity
• Required QTY shown in the parenthesis or parentheses
indicates the optional part.
• Required QTY marked with “N” Indicates the optional part
that should be selected as needed.
• Required QTY indicates the number of the part used in the block.
Serial number
Type
• When the type column is blank, it indicates that the part is
applicable to all types.
• As the type of the actual unit may differ from the “parts catalogue, type” please refer to “Models, types and applicable serial numbers” for confirmation.
• Parts enclosed within a dotted line
different block.
are covered in a
• A hollow arrow
indicates the block No. for the parts enclosed within a dotted line
.
indicates the block No. the part in
• A solid arrow
question is connected to.
3
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B 4
When the parts were revised
1
Abbreviations used in the parts catalogue
• The following abbreviations are used in the parts name column.
Be sure to check the
serial number!!
The number has been When shown at the left side, When shown at the right side,
used from the initial model it is applicable to the models it is applicable to the models
without revision.
o f N o . 1 0 0 1 8 0 1 a n d t h e up to No.1001800.
subsequent numbers.
A ........... Ampere
A.C. ....... Alternating current
ASSY. .... Assembly
AT. ......... Automatic
transmission
C.D.I. ..... Capacitive discharge
ignition
COMP. ... Complete
D.C. ....... Direct current
EX. ........ Exhaust
G.F.C.I ... Ground fault circuit
interruptor
HEX. ..... Hexagonal
H.S.T. .... Hydrostatic
transmission
• The parts listed with "###" at the end of the parts name have limited supply period
(parts not for sale).
4
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E
FR. .........Front
IN. ..........Inlet
L (100L) .Link (100 Links)
L. ............Left
MM .........Millimeter
MT. .........Manual Transmission
P.T.O. .....Power take off
R. ...........Right
RR. .........Rear
STD. .......Standard
T (22T) ...Tooth (22 Teeth)
V ............Volt
W ...........Watt
B 5
How to check the part block and serial numbers
Engine parts
Carburetor
parts
Frame parts
E-2~
E-14
F-1~
Stamped
engine
number
Stamped
carburetor
identification
number
Stamped
frame
number
Part block
Numbers
needed
1
DVK4-B
CARBURETOR IDENTIFICATION
NUMBER
Check
point
DVK4-D
DVK4-A
TYPE
ENGINE SERIAL NUMBER
FRAME SERIAL NUMBER
5
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B 6
Models, parts catalogue codes and applicable serial numbers
1
• Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows.
Model
Type
Parts
catalogue
type
Engine
Model
Type
Applicable
engine
serial No.
Applicable
frame
serial No.
Applicable
carburetor
identification No.
UT3B
UT3B
GY3
WYB 15A
UT3D
UT3D
GY2
WYB 14A
UMK435
GX35
GCACM-1100001~
HAGJ-2000001~
U3B
U3B
GY3
WYB 15A
U3D
U3D
GY2
WYB 14A
* Of carburetor identification numbers, only the portions underlined in the example below are used for registration.
WYB 15A
6
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B 7
Features of each type
1
• See the following table for the features of each type.
Model
Type
Specifications
UMK435
UT3B
UT3D
U3B
U3D
Cutter
z
z
z
z
Nylon line trimmer
z
z
Blade
7
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B 8
Fuel hose, general purpose hoses and vinyl hose
1
• The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part.
• When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalog in brackets (
• When exchanging the hose, cut and use at the specified length as mentioned in the part name.
(For the method of cutting the bulk part, and method of filling out orders etc., please refer to the instructions issued with the bulk part.)
) underneath the part name.
Bulk part number of fuel hose, general purpose hose and vinyl hose.
Example: 9 5 0 0 1 - 7 5 0 0 1 - 5 0 M
Bulk part number:
Refers to the bulk part.
Marking code (fuel hose and general purpose hose)
Change code (Vinyl hose)
Indicates number mark or change sequence, however, the code for the bulk part must be strictly 0 (zero).
Types of code:
• Fuel hose
2: Red outside braid
(3 mm inside dia. only)
5: Black inside braid
3: Red (3 mm inside dia. only)
4: Ash gray with red stripe
(3 mm inside dia. only)
6: Black
• General hose
1: Ash gray
2: Ash gray
3: Black
5: Black
• Vinyl hose
1: Clear
2: Black
3: Light red
6: Light red
7: Pale black
Lengths:
001: 1 m (standard)
003: 3 m
008: 8 m Application or specification of some parts is not settled.
}
I.D code: (fuel hose and general purpose hose)
30: 3.0 mm
50: 5.0 mm
35: 3.5 mm
55: 5.3 mm, 5.5 mm
45: 4.5 mm
65: 6.5 mm
70: 7.0 mm
75: 7.3 mm, 7.5 mm
80: 8.0 mm
11: 11 mm
91: 12 (outside dia. 15) mm
92: 12 (outside dia. 16) mm
12: 12 (outside dia. 17) mm
14: 14 mm
17: 17 mm
21: ID. 8.0, OD. 9.0 mm
23: ID. 8.0, OD. 12.0 mm
25: ID. 9.0, OD. 11.0 mm
27: ID. 9.0, OD. 13.0 mm
33: ID. 10.0, OD. 14.0 mm
36: ID. 11.0, OD. 13.0 mm
37: ID. 11.0, OD. 15.0 mm
38: ID. 12.0, OD. 13.0 mm
39: ID. 12.0, OD. 14.0 mm
40: ID. 12.0, OD. 16.0 mm
43: ID. 13.0, OD. 15.0 mm
45: ID. 14.0, OD. 18.0 mm
50: ID. 16.0, OD. 19.0 mm
55: ID. 17.5, OD. 20.5 mm
60: ID. 22.0, OD. 27.0 mm
ID./OD. code: (vinyl hose)
01: ID.
03: ID.
05: ID.
07: ID.
08: ID.
09: ID.
2.9, OD.
3.0, OD.
3.5, OD.
4.0, OD.
4.5, OD.
4.5, OD.
6.8 mm
6.0 mm
6.5 mm
7.0 mm
6.5 mm
8.0 mm
12: ID.
10: ID.
11: ID.
14: ID.
17: ID.
19: ID.
5.0, OD. 7.0 mm
5.0, OD. 8.0 mm
5.0, OD. 9.0 mm
6.0, OD. 9.0 mm
7.0, OD. 9.0 mm
7.0, OD. 11.0 mm
Hose type:
1: Fuel hose
3: Vinyl hose
5: General hose
CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose.
Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according
to the service manual or the instructions issued with the bulk part.
8
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B 9
Editorial style
FLAT RATE SERVICE TIME
Flat rate service time (FRT) means the standard time required to
service a product, which is listed in this manual to help the dealers
control the actual working process and calculate the service charge
by using it as a guide.
The service items shown in the text are listed with the exchange
work time for the repair sales parts as the subject. Other
representative service items not using repair parts (removal/
installation, adjustment, inspection/measuring, and other work) are
listed collectively in the list in the preface, classified according to the
work.
FRT setting system
FRT setting standard
Net service time
Removal, Disassembly/reassembly, Installation
Inspection, Measurement, Adjustment, Confirmation
Diagnosis/troubleshooting (Electric system)
1
• Decimal system (in unit of 0.1) is adopted to set FRT as it is
convenient to calculate the wage.
Example: (0.1) 6 minutes, (0.2) 12 minutes
[Labor cost per hour] x [FRT] = [Wage]
• FRT is set with a hand tool.
• Service items and FRT can be subject to change depending on
development of tools and service equipment and improvement in
service procedure.
Completion inspection
Float time
Preparation
(Process check, Confirmation arrangement for
necessary tools)
Related work (Transfer of products)
* Float time is set by multiplying the net service time by a given
coefficient.
9
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B10
1
Work procedure
Service item whose FRT is not presented
• As the work procedure is set with the work time according to the
method in the separate Service Manual, refer to this Manual as
required.
• Accessories and service parts that are not listed to use in this
manual.
• Work methods permitting servicing in the shortest time still
permitting assurance of safe work and product warranty are used
for the setting of service items not listed in the Service Manual.
• Work basically is to be performed by one person, and when two or
more people are required, setting is done as the total time for the
number of people.
• The set value for the technological level of the workers uses a
person with three years of experience in the repair of Honda
products as the standard.
• Special tools and service equipment used to set FRT are those
specified or recommended in Service Manual.
• Locations with little aging deterioration or breakage during normal
use.
• Service work that can be finished by one touch.
• Service work that is seldom done (i.e. extremely small causes of
trouble and service frequency).
• Products and parts whose location for installation differs according
to its status of use and application.
* When FRT is not presented, please calculate wages based on appropriate actual work time.
Operation not included of FRT
• Oil and coolant water drainig, Waiting time for warming up
operation and etc..
• Additional operation that involves removal/installation of standard
exterior equipment.
• Indirect time spent for service by visiting the customer, trade-in,
and delivery.
• Indirect time required for ordering and delivery of parts.
• Cost for grease, adhesive agent, etc. used for service work.
10
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B11
Explanation of FRT by using an example
(The example may differ from the actual presented items)
Ref.
No.
L.O.N.
(Relative ref. Number)
Description
F.R.T.
(1, 3, 4, 7)
2
1111L1
VALVE, INTAKE • • • • • • • • • • • • • 4.1
Indicating work condition or application condition of the
service item.
1
Indicating work contents that are included in the service
item.
Indicating a reference No. whose operation and time are
the same as FRT4.1 for the intake valve.
• NOTE: OHV type
• Includes: Engine removal and installation
1111L1A
One head (intake all) add
• • • • • • • • • • • • • • • • • • • • • • • • • 1.4
Reference No. of the illustration of part that shows location
of the replacement work.
(The application range is limited to the service items
without an LON setting within a same block.)
How to refer to the service item by using the sample
(intake valve replacement)
Open to the page of the block where the intake valve’s
spare part illustration is shown.
FRT is an abbreviation of Flat Rate Time indicating the
standard service time required for the replacement.
LON is an abbreviation of Labor Operation Number, and it
is a classification of the service items by the work unit code.
The same operation
models.
Look for the intake valve illustration, and refer to the service item and FRT that agree with the reference No.
code is used regardless of the
Standard operation is indicated with 6 digits code, and
additional operation is indicated with 7 digits code.
Indicating the intake valve replacement and FRT4.1.
Indicating FRT1.4 that will be added when additional
operation (whole intake side of one cylinder head) is done
in association with intake valve replacement.
11
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B12
Indication mark for the listing of service items that continues to
the following page
1
Ref.
L.O.N.
No.
2
1111L1
(Relative ref. Number)
1
•
•
Code
•
•
•
1
Engine
2
Power drive
3
Fuel & Exhaust
4
Frame & Body
5
Steering
6
Electrical
7
Axle & Brake
8
Control system
9
-
0
Attachments
Indication of the block with no setting of FRT
L.O.N.
(Relative ref. Number)
F.R.T.
Description
NO INFORMATION • • • • • • • • • • • • • • • • • • •
• LON code system
1
11
1
L1
A
a
b
c
d
e
A
c
•
Mark indicated at the last line.
No.
L1
a) Category codes and classification
VALVE, INTAKE • • • • • • • • • • • • 4.1
+
Ref.
1
a
F.R.T.
Description
11
Category
c) Operation codes and classification
Code
Operation category
a) Category code..................... Engine
1
Replace, Removal/Installation, Change
b) Location/function code ........ Engine upper
2
Overhaul
c) Operation code.................... Replace
3
Adjust, Rotation
4
(Paint-related work: Top-coat)
5
Test, Inspect/diagnose, Measurment
6
(Overhaul-related work: Rebore)
7
(Overhaul-related work: Reseal)
8
(Resurface)
9
(Paint-related work: Refinish)
0
Repair, Cleaning, Air bleeding
d) Operation sequence number (Unit code can be shown
with alphabet)
......................... Intake valve
(No regular rule of code)
e) Additional code ................... One head (intake all)
(No regular rule of code)
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B13
Major service items without using spare parts
(1) Removal/Installation, (2) Adjustment,
Measurement, (4) Overhaul, (5) Other work
(3)
Inspection/
1
E: Engine, T: Transmission, D: Drive system, B: Body and related
parts
(1) Removal/Installation
Set with the parts configuration in the status of being removed from
the product.
LON
E
1001A2
DESCRIPTION
ENGINE-REMOVAL/INSTALLATION
FRT
0.2
(4) Overhaul
Work condition: The required Measurements, inspections,
adjustments, and cleaning/washing of each part are performed,
including the main body removal/installation work and the
replacement of defective parts.
LON
(2) Adjustment
LON
E
E
DESCRIPTION
3112A0
FRT
1113A1
VALVE CLEARANCE-ADJUSTMENT
NOTE: For 1 product
0.4
3113A2
CARBURETOR IDLE-ADJUSTMENT
0.2
8113B1
THROTTLE CABLE-ADJUSTMENT
0.1
DESCRIPTION
CARBURETOR-OVERHAUL
INCLUDES: All necessary adjustment
FRT
0.4
(5) Other work
LON
E
1101E1
DESCRIPTION
ENGINE OIL-CHANGE
INCLUDES: Engine oil-inspection
FRT
0.1
(3) Inspection, Measurement, Cleaning
LON
1105A0
3120A0
E
6140A0
6145A0
DESCRIPTION
ENGINE OIL-INSPECTION
AIR CLEANER-CLEANING
INCLUDES: Air cleaner-inspection
SPARK PLUG-CLEANING
INCLUDES: Spark plug gap-adjustment
NOTE: For 1 product
SPARK-TEST
NOTE: All cylinders
FRT
0.1
0.2
0.2
0.2
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B14
ENGINE GROUP
E-2
C 1
E-7
CRANKCASE SET
C 3
E-10
CRANKSHAFT/PISTON
C 4
CAM PULLEY
2
E-11
C 6
E-12
RECOIL STARTER
E-15
C10
AIR CLEANER
C 7
E-14
FAN COVER/CLUTCH
E-16
C11
MUFFLER
E-17
C12
FUEL TANK
14
2004.11.20
C 8
CARBURETOR
E
B15
ENGINE GROUP
E-19
C13
FLYWHEEL
E-27
C14
TOP COVER
E-28
C15
LABEL
2
15
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B16
FRAME GROUP
F-1
D 1
F-2
HANDLE PIPE/THROTTLE LEVER
F-4
D 2
D 4
BLADE(NYLON/CUTTER BLADE)
F-28
D 5
LABEL
F-29
D 6
TOOL
D 7
SHOULDER BELT/BARRIER KIT
16
2004.11.20
D 3
FRAME PIPE
3
F-40
F-3
GEAR CASE
E
E-2
C 1
CRANKCASE SET
(Relative ref. Number)
Ref.
L.O.N.
Description
No.
1 1101B7 CRANKCASE ••••••••••••••••••••
.INCLUDES: Engine removal and
installation
2
(3)
1111D5 COVER, CYLINDER HEAD AND/OR
PACKING, HEAD COVER •••••••••
6 1111A2 ARM, ROCKER :INTAKE ••••••••••
.INCLUDES: Valve clearance
adjustment
1111A2A .With exhaust rocker arm add •
7 1111A1 ARM, ROCKER :EXHAUST •••••••••
.INCLUDES: Valve clearance
adjustment
1111A1A .With intake rocker arm add ••
8 1111L9 LIFTER, VALVE :INTAKE ••••••••
.INCLUDES: Valve clearance
adjustment
1111L9C .With exhaust valve lifter add
9 1111M0 LIFTER, VALVE :EXHAUST •••••••
.INCLUDES: Valve clearance
adjustment
1111M0C .With intake valve lifter add
10 1171A4 TUBE, OIL ••••••••••••••••••••
.INCLUDES: Engine removal and
installation
F.R.T.
1.7
0.1
0.6
0.2
0.6
0.2
0.6
2
0.2
0.6
0.2
0.4
Reqd. QTY
Ref.
No.
Part No.
Description
1
2
3
4
5
10100-Z0Z-405
12310-Z0Z-000
12312-Z0Z-300
12314-Z0H-300
12367-Z0H-000
CRANKCASE SET •••••••••••••••
COVER, CYLINDER HEAD ••••••••
SEAL, HEAD COVER ••••••••••••
GROMMET, HEAD COVER •••••••••
FILTER, BREATHER ••••••••••••
1
1
1
1
1
6
7
8
9
10
14431-Z0H-003
14441-Z0H-003
14730-Z0Z-000
14740-Z0Z-000
15422-Z0Z-000
ARM, IN. VALVE ROCKER •••••••
ARM, EX. VALVE ROCKER •••••••
LIFTER COMP., IN. VALVE •••••
LIFTER COMP., EX. VALVE •••••
TUBE, OIL •••••••••••••••••••
1
1
1
1
1
11
12
13
14
15
15510-Z0H-000
15571-ZM3-003
15572-Z0H-000
15600-ZM3-003
15625-ZE1-003
PLATE ASSY., OIL OUTLET VALVE
VALVE, OIL OUTLET •••••••••••
PLATE, STOPPER ••••••••••••••
CAP ASSY., OIL FILLER •••••••
PACKING, OIL FILLER CAP •••••
1
1
1
1
1
16 15721-Z0Z-000
17 31914-Z0H-003
31915-Z0H-003
31916-Z0H-003
18 90009-Z0H-003
19 90010-Z0Z-003
20 90013-Z0H-004
TUBE, BREATHER ••••••••••••••
PLUG, SPARK (CMR4H)(NGK) ••••
PLUG, SPARK (CMR5H)(NGK) ••••
PLUG, SPARK (CMR6H)(NGK) ••••
BOLT, SOCKET, 5X20 ••••••••••
BOLT, SOCKET, 5X32 ••••••••••
SCREW, PAN, 4X8 •••••••••••••
1
(1)
1
(1)
2
4
2
21 90013-Z0Z-003
22 90017-Z0H-000
23 90019-Z0H-003
SCREW, PAN, 4X8 •••••••••••••
SCREW, TAPPET ADJUSTING •••••
BOLT, SOCKET, 5X12 ••••••••••
2
2
2
UMK
435
Serial No.
Parts catalogue code
17
2004.11.20
E
E-2
C 2
CRANKCASE SET
(Relative ref. Number)
Ref.
L.O.N.
Description
No.
11 1171A2 PLATE, OIL OUTLET VALVE ••••••
.INCLUDES: Engine removal and
installation
16 1111K5 TUBE, BREATHER •••••••••••••••
17 6141C1 PLUG, SPARK ••••••••••••••••••
.INCLUDES: Spark plug check
2
Ref.
No.
Reqd. QTY
Part No.
Description
UMK
435
24 90206-ZM3-000 NUT, TAPPET ADJUSTING •••••••
25 93500-03005-0A SCREW, PAN, 3X5 •••••••••••••
2
1
26 94305-40102
PIN, SPRING, 4X10 •••••••••••
27 95002-41200-08 CLAMP, TUBE (D12) •••••••••••
28 95002-41300-04 CLAMP, TUBE (D13) •••••••••••
1
1
1
Serial No.
Parts catalogue code
18
2004.11.20
E
F.R.T.
1.3
0.1
0.1
E-7
C 3
CRANKSHAFT/PISTON
(Relative ref. Number)
Ref.
L.O.N.
Description
No.
1
(2,3)
1111J4 RING SET, PISTON •••••••••••••
.INCLUDES: Engine removal and
installation
1111J4F .Replace 1 piston and/or pin
and/or rod, connecting and/or
bearing add •••••••••••••••••
4 1101F0 CRANKSHAFT •••••••••••••••••••
.INCLUDES: Engine removal and
installation
5 1101E5 OIL SEAL, CRANKSHAFT :REAR •••
.INCLUDES: Engine removal and
installation
6 1101E4 OIL SEAL, CRANKSHAFT :FRONT ••
.INCLUDES: Engine removal and
installation
F.R.T.
1.5
0.1
1.4
1.4
1.4
2
Reqd. QTY
Ref.
No.
Part No.
Description
1
2
3
4
5
13010-ZM5-000
13101-Z0Z-000
13111-ZM5-000
13310-Z0Z-000
91212-Z0H-003
RING SET, PISTON ••••••••••••
PISTON ••••••••••••••••••••••
PIN, PISTON •••••••••••••••••
CRANKSHAFT COMP. ••••••••••••
OIL SEAL, 10X20X5 •••••••••••
1
1
1
1
1
6 91214-ZM3-003
OIL SEAL, 15X25X6 •••••••••••
1
UMK
435
Serial No.
Parts catalogue code
19
2004.11.20
E
E-10
C 4
CAM PULLEY
(Relative ref. Number)
Ref.
L.O.N.
Description
No.
1 1111K2 SEAL, INTAKE VALVE STEM ••••••
.INCLUDES: Engine removal and
installation
.INCLUDES: Valve clearance
adjustment
3 1111N5 PULLEY, CAMSHAFT •••••••••••••
.INCLUDES: Engine removal and
installation
4 1111N6 BELT, TIMING •••••••••••••••••
.INCLUDES: Engine removal and
installation
5 1111L1 VALVE, INTAKE ••••••••••••••••
.INCLUDES: Engine removal and
installation
.INCLUDES: Valve clearance
adjustment and reface
1111L1E .With intake and exhaust all
add •••••••••••••••••••••••••
6 1111L0 VALVE, EXHAUST •••••••••••••••
.INCLUDES: Engine removal and
installation
.INCLUDES: Valve clearance
adjustment and reface
1111L0E .With intake and exhaust all
add •••••••••••••••••••••••••
2
Reqd. QTY
Ref.
No.
Part No.
Description
1
2
3
4
5
12209-Z0H-003
14126-Z0Z-003
14320-Z0Z-000
14400-Z0Z-003
14711-Z0Z-000
SEAL, VALVE STEM ••••••••••••
ROLLER, 4X31.8 ••••••••••••••
PULLEY COMP., CAMSHAFT ••••••
BELT, TIMING (76ZU7 G-300) ••
VALVE, IN. ••••••••••••••••••
1
1
1
1
1
6 14721-Z0Z-000
7 14751-Z0Z-000
8 14771-Z0H-000
VALVE, EX. ••••••••••••••••••
SPRING, VALVE •••••••••••••••
RETAINER, VALVE SPRING ••••••
1
2
2
UMK
435
Serial No.
Parts catalogue code
20
2004.11.20
E
F.R.T.
1.5
0.6
1.4
1.5
0.1
1.5
0.1
E-10
C 5
CAM PULLEY
(Relative ref. Number)
Ref.
L.O.N.
Description
No.
7 1111P3 SPRING, VALVE :INTAKE ••••••••
.INCLUDES: Valve clearance
adjustment
.INCLUDES: Engine removal and
installation
1111P3D .With intake and exhaust all
add •••••••••••••••••••••••••
1111P4 SPRING, VALVE :EXHAUST •••••••
.INCLUDES: Valve clearance
adjustment
.INCLUDES: Engine removal and
installation
1111P4D .With intake and exhaust all
add •••••••••••••••••••••••••
F.R.T.
1.5
0.1
1.5
0.1
2
21
2004.11.20
E
E-11
C 6
RECOIL STARTER
(Relative ref. Number)
Ref.
L.O.N.
Description
No.
1
3
5
6
1121B9
1121B1
1121B7
1121A9
STARTER, RECOIL ••••••••••••••
REEL, RECOIL STARTER •••••••••
SPRING, RECOIL STARTER RETURN
PULLEY, RECOIL STARTER •••••••
.INCLUDES: Engine removal and
installation
9 1121B3 ROPE, RECOIL STARTER •••••••••
2
Reqd. QTY
Ref.
No.
Part No.
Description
1
2
3
4
5
28400-Z0Z-003
28414-Z0Z-000
28421-ZM3-003
28433-ZM3-003
28442-ZM3-003
STARTER ASSY., RECOIL •••••••
CASE, RECOIL STARTER ••••••••
REEL, RECOIL STARTER ••••••••
GUIDE, ROPE •••••••••••••••••
SPRING, RECOIL STARTER ••••••
1
1
1
1
1
6
7
8
9
10
28451-Z0H-003
28459-Z0H-003
28461-ZM3-003
28462-ZM3-003
90012-ZM3-003
PULLEY, RECOIL STARTER ••••••
ARM, SWING ••••••••••••••••••
KNOB, RECOIL STARTER ••••••••
ROPE, RECOIL STARTER ••••••••
SCREW, SETTING ••••••••••••••
1
1
1
1
1
11 90018-Z0H-003
12 91504-ZM3-003
13 91506-ZM3-000
BOLT, SOCKET, 5X16 ••••••••••
COLLAR ••••••••••••••••••••••
COLLAR A, HEAD COVER ••••••••
1
1
3
UMK
435
Serial No.
Parts catalogue code
22
2004.11.20
E
F.R.T.
0.2
0.3
0.3
0.5
0.3
E-12
C 7
FAN COVER/CLUTCH
(Relative ref. Number)
Ref.
L.O.N.
Description
No.
1 1141G8 COVER, ENGINE COOLING FAN ••••
.INCLUDES: Engine removal and
installation
2 1161A4 CLUTCH, GOVERNOR •••••••••••••
.INCLUDES: Engine removal and
installation
F.R.T.
0.3
0.5
2
Reqd. QTY
Ref.
No.
Part No.
Description
1
2
3
4
5
19611-Z0Z-000
22000-Z0Z-003
22253-Z0Z-003
22254-ZM5-003
22254-Z0Z-003
COVER, FAN ••••••••••••••••••
CLUTCH ASSY. ••••••••••••••••
BOLT, CLUTCH (8MM) ••••••••••
WASHER, CLUTCH (8X17) •••••••
WASHER, WAVE (8MM) ••••••••••
1
1
2
2
2
6 90009-Z0H-003
BOLT, SOCKET, 5X20 ••••••••••
3
UMK
435
Serial No.
Parts catalogue code
23
2004.11.20
E
E-14
C 8
CARBURETOR
(Relative ref. Number)
Ref.
L.O.N.
Description
No.
2
5
8
21
23
25
30
3111B7
3111A0
3111E3
3111D5
3111F3
4141E3
3111C1
GASKET, CARBURETOR PUMP ••••••
BODY ASSEMBLY, PUMP ••••••••••
VALVE, INLET NEEDLE ••••••••••
PUMP, PRIMER •••••••••••••••••
CARBURETOR •••••••••••••••••••
SHROUD, ENGINE •••••••••••••••
JET ••••••••••••••••••••••••••
2
24
Reqd. QTY
Ref.
No.
Part No.
Description
1
2
3
4
5
16010-ZM3-004
16011-Z0H-003
16013-Z0H-003
16014-ZM3-004
16015-Z0H-003
GASKET, METERING DIAPHRAGM ••
GASKET, PUMP ••••••••••••••••
DIAPHRAGM ASSY., METERING •••
DIAPHRAGM, PUMP •••••••••••••
BODY ASSY., PUMP ••••••••••••
1
1
1
1
1
6
7
8
9
10
16017-ZM3-004
16018-ZM3-802
16019-ZM3-004
16020-ZM3-004
16021-ZM3-004
BODY ASSY., AIR PURGE •••••••
SCREEN, INLET •••••••••••••••
VALVE, INLET NEEDLE •••••••••
SPRING, METERING LEVER ••••••
SCREW, METERING LEVER PIN •••
1
1
1
1
1
11
12
13
14
15
16022-ZM3-014
16023-ZM3-004
16024-Z0H-003
16025-ZM3-004
16026-ZM3-004
PIN, METERING LEVER •••••••••
LEVER, METERING •••••••••••••
RING, RETAINING •••••••••••••
O-RING ••••••••••••••••••••••
COVER, PRIMER PUMP ••••••••••
1
1
1
1
1
16
17
18
19
20
16027-ZM3-004
16028-ZM3-004
16029-ZM3-004
16030-ZM3-004
16031-ZM3-004
SWIVEL ••••••••••••••••••••••
SCREW, THROTTLE COLLAR ••••••
SCREW, PUMP COVER •••••••••••
SPRING, PUMP ••••••••••••••••
WASHER ••••••••••••••••••••••
1
2
4
1
1
21 16032-ZM3-004
22 16035-ZM3-802
23 16100-Z0Z-803
16100-Z0Z-813
24 16221-Z0Z-000
PUMP, PRIMER ••••••••••••••••
FILTER, FUEL INLET ••••••••••
CARBURETOR ASSY. (WYB 15A) ••
CARBURETOR ASSY. (WYB 14A) ••
PACKING, CARBURETOR •••••••••
1
1
1 -------- -------- UT3B,U3B
1 -------- -------- UT3D,U3D
1
UMK
435
Serial No.
2004.11.20
Parts catalogue code
E
F.R.T.
0.4
0.4
0.4
0.2
0.2
0.2
0.4
E-14
C 9
CARBURETOR
2
Ref.
No.
Reqd. QTY
Part No.
Description
UMK
435
25 19631-Z0Z-000
SHROUD ••••••••••••••••••••••
1
26
27
28
29
30
BOLT, 5X53 ••••••••••••••••••
BOLT, SOCKET, 5X16 ••••••••••
O-RING, 14.8X2.4 ••••••••••••
O-RING, 12.3X2.4 ••••••••••••
JET (#35) •••••••••••••••••••
JET (#36) •••••••••••••••••••
JET (#37) •••••••••••••••••••
2
2
1
1
(1)
(1)
1
(1)
1
90014-Z0H-003
90018-Z0H-003
91301-ZM3-000
91308-Z0H-003
99101-ZM5-0350
99101-Z0Z-0360
99101-Z0Z-0370
99101-Z0Z-0380 JET (#38) •••••••••••••••••••
Serial No.
Parts catalogue code
-------- -------- UT3D,U3D
-------- -------- UT3D,U3D
-------- -------- UT3B,U3B
-------- -------- UT3B,U3B
25
2004.11.20
E
E-15
C10
AIR CLEANER
(Relative ref. Number)
Ref.
L.O.N.
Description
No.
1 3121B8 ELEMENT, AIR CLEANER •••••••••
2 3121A5 CASE, AIR CLEANER ••••••••••••
3 3121B1 COVER, AIR CLEANER •••••••••••
2
Reqd. QTY
Ref.
No.
Part No.
Description
1
2
3
4
5
17211-Z0Z-000
17220-Z0Z-000
17231-Z0Z-000
90009-Z0Z-003
90018-Z0H-003
ELEMENT, AIR CLEANER ••••••••
CASE COMP., AIR CLEANER •••••
COVER, AIR CLEANER ••••••••••
BOLT, SOCKET, 5X25 ••••••••••
BOLT, SOCKET, 5X16 ••••••••••
1
1
1
1
1
NUT, FLANGE, 5MM ••••••••••••
2
6 94050-05000
UMK
435
Serial No.
Parts catalogue code
26
2004.11.20
E
F.R.T.
0.1
0.1
0.1
E-16
C11
MUFFLER
(Relative ref. Number)
Ref.
L.O.N.
Description
No.
1 3131C5 MUFFLER, EXHAUST •••••••••••••
2 3131B6 GUIDE, AIR EXHAUST •••••••••••
3 3131G8 GUIDE, AIR EXHAUST :UNDER ••••
F.R.T.
0.1
0.1
0.1
2
Reqd. QTY
Ref.
No.
Part No.
Description
1
2
3
4
5
18310-Z0Z-010
18515-Z0Z-300
18518-Z0Z-000
90001-Z0Z-003
90018-Z0H-003
MUFFLER COMP. •••••••••••••••
GUIDE, AIR ••••••••••••••••••
GUIDE COMP., UNDER AIR ••••••
BOLT, STUD, 2.5X45.5 ••••••••
BOLT, SOCKET, 5X16 ••••••••••
1
1
1
2
2
6 90136-SM4-901
NUT, SELF-LOCK, 5MM •••••••••
2
UMK
435
Serial No.
Parts catalogue code
27
2004.11.20
E
E-17
C12
FUEL TANK
(Relative ref. Number)
Ref.
L.O.N.
Description
No.
2
6
7
8
3101H7
3101A6
3101F1
3101L8
TANK, FUEL •••••••••••••••••••
FILTER, FUEL •••••••••••••••••
TUBE, FUEL TANK ••••••••••••••
TUBE, FUEL RETURN ••••••••••••
2
Reqd. QTY
Ref.
No.
Part No.
Description
1
2
3
4
5
17504-ZM3-003
17511-Z0Z-013
17533-Z0H-000
17555-Z0Z-000
17620-ZM3-816
GROMMET, FUEL TUBE ••••••••••
TANK, FUEL ••••••••••••••••••
RUBBER, TANK MOUNTING •••••••
GUARD, TANK •••••••••••••••••
CAP ASSY., FUEL TANK ••••••••
1
1
4
1
1
6 17672-Z0H-003
7 17701-Z0Z-000
8 17702-Z0Z-J31
17702-Z0Z-000
9 90010-Z0H-003
10 90018-Z0H-003
FILTER, FUEL ••••••••••••••••
TUBE, FUEL TANK •••••••••••••
TUBE, FUEL RETURN •••••••••••
••••••••••••••••••••••••••••
BOLT, SOCKET, 5X30 ••••••••••
BOLT, SOCKET, 5X16 ••••••••••
1
1
1 -------- -------- UT3B,U3B
1 -------- -------- UT3D,U3D
2
2
11 91401-ZM3-003
12 91501-Z0H-000
CLIP, TUBE ••••••••••••••••••
COLLAR, TANK GUARD ••••••••••
2
2
UMK
435
Serial No.
Parts catalogue code
28
2004.11.20
E
F.R.T.
0.2
0.2
0.2
0.2
E-19
C13
FLYWHEEL
(Relative ref. Number)
Ref.
L.O.N.
Description
No.
1 6141A5 COIL, IGNITION •••••••••••••••
3 2161B5 FLYWHEEL •••••••••••••••••••••
.INCLUDES: Engine removal and
installation
4 6111B3 CORD, STOP SWITCH ••••••••••••
F.R.T.
0.2
0.6
0.1
2
Reqd. QTY
Ref.
No.
Part No.
Description
1
2
3
4
5
30500-Z0Z-013
30522-Z0Z-000
31110-Z0Z-003
32195-Z0Z-J00
90012-Z0H-005
COIL ASSY., IGNITION ••••••••
CLIP, HIGH TENSION CORD •••••
FLYWHEEL COMP. ••••••••••••••
CORD, STOP SWITCH •••••••••••
BOLT, SOCKET, 4X14 ••••••••••
1
1
1
1
2
NUT, FLANGE, 8MM ••••••••••••
1
6 94050-08000
UMK
435
Serial No.
Parts catalogue code
29
2004.11.20
E
E-27
C14
TOP COVER
(Relative ref. Number)
Ref.
L.O.N.
Description
No.
1 1111D6 COVER, ENGINE TOP ••••••••••••
2
Ref.
No.
Reqd. QTY
Part No.
Description
1 19720-Z0Z-000ZA COVER COMP., TOP
*R280*..............POWER RED
2 90015-Z0H-003 BOLT, TOP COVER •••••••••••••
UMK
435
Serial No.
Parts catalogue code
1
1
30
2004.11.20
E
F.R.T.
0.1
E-28
C15
LABEL
(Relative ref. Number)
Ref.
L.O.N.
Description
No.
F.R.T.
NO INFORMATION •••••••••••••••
2
Ref.
No.
1
2
3
4
Reqd. QTY
Part No.
87135-ZE2-020
87521-Z0Z-000
87531-Z0Z-000
87601-Z0H-J30
87601-Z0H-J40
5 87660-Z0Z-J00
Description
LABEL, E-SPEC (15.5X27.5) •••
MARK, EMBLEM ••••••••••••••••
MARK, HONDA •••••••••••••••••
MARK, TYPE (GY2) ••••••••••••
MARK, TYPE (GY3) ••••••••••••
MARK (4-STROKE) •••••••••••••
UMK
435
Serial No.
Parts catalogue code
1
1
1
1 -------- -------- UT3D,U3D
1 -------- -------- UT3B,U3B
1
31
2004.11.20
E
F-1
D 1
HANDLE PIPE/THROTTLE LEVER
(Relative ref. Number)
Ref.
L.O.N.
Description
No.
1
2
3
8
9
10
11
12
13
3
8101N3
8101H1
8101N8
6111G4
8101J5
8101V9
8101W0
8101W1
4131E0
4131E1
LEVER ASSEMBLY, THROTTLE •••••
LEVER, THROTTLE ••••••••••••••
LEVER, THROTTLE LOCK •••••••••
HARNESS, THROTTLE WIRE •••••••
PIPE, HANDLE •••••••••••••••••
HOLDER A, HANDLE •••••••••••••
HOLDER B, HANDLE •••••••••••••
HOLDER C, HANDLE •••••••••••••
GRIP, HANDLE :LEFT •••••••••••
GRIP, HANDLE :RIGHT ••••••••••
Reqd. QTY
Ref.
No.
Part No.
Description
1
2
3
4
5
17850-VK4-M01
17851-VH8-761
17852-VH8-641
17853-VF9-V31
17854-VF9-V31
LEVER ASSY., THROTTLE(U) ••••
LEVER, THROTTLE (YELLOW) ••••
LEVER, THROTTLE LOCK (YELLOW)
GRIP, R. THROTTLE LEVER •••••
CAP, THROTTLE LEVER •••••••••
1
1
1
1
1
6
7
8
9
10
17856-VF9-V31
17859-VF9-V31
32100-VF9-V31
53110-VK4-M00
53136-VF9-A01
GRIP, L. THROTTLE LEVER •••••
SPRING, THROTTLE LEVER ••••••
HARNESS ASSY., WIRE •••••••••
PIPE ASSY., HANDLE ••••••••••
HOLDER A, HANDLE ••••••••••••
1
1
1
1
1
11
12
13
14
15
53137-VF9-A01
53138-VF9-A01
53166-VF9-660
90011-Z0H-811
90101-VF9-V31
HOLDER B, HANDLE ••••••••••••
HOLDER C, HANDLE ••••••••••••
GRIP, L. HANDLE •••••••••••••
BOLT, SOCKET, 5X9 •••••••••••
SCREW, TAPPING, 4X20 ••••••••
1
1
1
1
2
16
17
18
19
90101-VK4-M01
90102-VK4-M01
93500-05030-0G
94002-05070-0S
BOLT, SOCKET, 6X25 ••••••••••
BOLT, SOCKET, 6X30 ••••••••••
SCREW, PAN, 5X30 ••••••••••••
NUT, HEX., 5MM ••••••••••••••
4
2
1
1
UMK
435
Serial No.
Parts catalogue code
32
2004.11.20
E
F.R.T.
0.2
0.3
0.3
0.3
0.2
0.1
0.1
0.1
0.1
0.1
F-2
D 2
GEAR CASE
(Relative ref. Number)
Ref.
L.O.N.
Description
No.
1 2161B1 CASE, CUTTER BLADE GEAR ••••••
6
(3,5)
4151B8 DEFLECTOR, GRASS •••••••••••••
F.R.T.
0.2
0.1
Reqd. QTY
Ref.
No.
Part No.
Description
1
2
3
4
5
41100-VK4-M01
72571-VF9-K01
76240-VF9-K01
76242-VF9-V30
76247-VF9-J01
CASE COMP., GEAR ••••••••••••
PLATE, NYLON CUTTING ••••••••
DEFLECTOR ASSY., GRASS ••••••
SPACER, DEFLECTOR •••••••••••
DEFLECTOR, GRASS ••••••••••••
1
1 -------- -------- UT3B,UT3D
1 -------- -------- UT3B,UT3D
1
1 -------- -------- UT3B,UT3D
6
7
8
9
10
76247-VF9-L01
76259-VF9-J01
90101-VJ3-681
90112-VF9-J01
94101-05000
DEFLECTOR, GRASS ••••••••••••
PLATE, DEFLECTOR ••••••••••••
BOLT, SOCKET, 5X20 ••••••••••
BOLT, SOCKET, 5X15 ••••••••••
WASHER, PLAIN, 5MM ••••••••••
1
1
4
1 -------- -------- UT3B,UT3D
4
11 90109-VF9-J00
BOLT, SOCKET, 5X30 ••••••••••
4 -------- -------- UT3B,UT3D
UMK
435
Serial No.
3
Parts catalogue code
33
2004.11.20
E
F-3
D 3
FRAME PIPE
(Relative ref. Number)
Ref.
L.O.N.
Description
No.
1 2121C0 OUTER, CLUTCH ••••••••••••••••
.INCLUDES: Engine removal and
installation
2 2121E8 HOUSING ASSEMBLY, CLUTCH •••••
.INCLUDES: Engine removal and
installation
3 2121B6 HOUSING, CLUTCH ••••••••••••••
.INCLUDES: Engine removal and
installation
4 4101M4 PIPE, FRAME ••••••••••••••••••
.INCLUDES: Engine removal and
installation
5 2131J5 SHAFT, DRIVE •••••••••••••••••
17 2121E7 BEARING, CLUTCH OUTER ••••••••
.INCLUDES: Engine removal and
installation
3
Reqd. QTY
Ref.
No.
Part No.
Description
1
2
3
4
5
22100-VK4-M00
22260-VK4-M01
22261-VK4-003
40230-VK4-M01
41411-VK4-M01
OUTER COMP., CLUTCH •••••••••
HOUSING ASSY., CLUTCH •••••••
HOUSING, CLUTCH •••••••••••••
PIPE ASSY., FRAME •••••••••••
SHAFT, DRIVE ••••••••••••••••
1
1
1
1
1
6
7
8
9
10
50374-VF9-B01
90101-VK4-003
90102-VK4-000
90103-VK4-003
90105-VJ8-C01
HOLDER, HANGER ••••••••••••••
BOLT, SOCKET, 6X20 ••••••••••
BOLT, FLANGE SOCKET, 6X20 •••
BOLT, SOCKET, 5X20 ••••••••••
BOLT, SOCKET, 6X15 ••••••••••
1
1
4
3
1
11
12
13
14
15
90401-VK4-003
90651-MA6-720
93892-05010-07
94510-15000
94510-30000
WASHER, 5MM •••••••••••••••••
BAND, WIRE HARNESS ••••••••••
SCREW-WASHER, 5X10 ••••••••••
CIRCLIP, EXTERNAL, 15MM •••••
CIRCLIP, EXTERNAL, 30MM •••••
3
2
1
1
1
16 94520-35000
CIRCLIP, INTERNAL, 35MM •••••
17 96130-62020-10 BEARING, RADIAL BALL, 6202 ••
1
1
UMK
435
Serial No.
Parts catalogue code
34
2004.11.20
E
F.R.T.
0.4
0.3
0.5
0.7
0.2
0.5
F-4
D 4
BLADE(NYLON/CUTTER BLADE)
(Relative ref. Number)
Ref.
L.O.N.
Description
No.
2 2161A4 BLADE, CUTTER ••••••••••••••••
3 2161G7 CUTTER, NYLON ••••••••••••••••
Ref.
No.
F.R.T.
0.1
0.1
Reqd. QTY
Part No.
1 21913-VF9-V30
2 72511-VF9-B01
3 72560-VK4-M01
Description
GUARD B, GRASS ••••••••••••••
BLADE, CUTTER •••••••••••••••
CUTTER ASSY., NYLON •••••••••
UMK
435
Serial No.
3
Parts catalogue code
(1) -------- -------- UT3B,UT3D
1
1 -------- -------- UT3B,UT3D
35
2004.11.20
E
F-28
D 5
LABEL
(Relative ref. Number)
Ref.
L.O.N.
Description
No.
NO INFORMATION •••••••••••••••
Ref.
No.
3
Reqd. QTY
Part No.
1 87150-VF9-A00
2 87521-VK4-000
3 87594-VF9-L00
Description
MARK, CAUTION •••••••••••••••
MARK, EMBLEM (UMK435) •••••••
MARK, OIL CAUTION •••••••••••
UMK
435
Serial No.
Parts catalogue code
1
1
1
36
2004.11.20
E
F.R.T.
F-29
D 6
TOOL
(Relative ref. Number)
Ref.
L.O.N.
Description
No.
F.R.T.
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
No.
Part No.
Description
1
2
3
4
5
89000-VF9-A00
89203-VF9-003
89216-045-010
89221-KW3-000
89221-MJ4-000
TOOL KIT ••••••••••••••••••••
SPANNER, 8X10 •••••••••••••••
WRENCH, SPARK PLUG ••••••••••
WRENCH, HEX., 4MM •••••••••••
WRENCH, HEX., 5MM •••••••••••
1
1
1
1
1
BAR A, HANDLE •••••••••••••••
BAG, TOOL, 160MM ••••••••••••
1
1
6 99005-01000
7 99008-01600
UMK
435
Serial No.
3
Parts catalogue code
37
2004.11.20
E
F-40
D 7
SHOULDER BELT/BARRIER KIT
(Relative ref. Number)
Ref.
L.O.N.
Description
No.
NO INFORMATION •••••••••••••••
3
Reqd. QTY
Ref.
No.
Part No.
Description
1
2
3
4
5
60156-VK4-M01
68150-VF9-J03
68151-VF9-J01
68152-VF9-003
72534-VJ3-681
SCREEN, DUST ••••••••••••••••
BELT ASSY., SHOULDER ••••••••
BELT COMP., SHOULDER ••••••••
HOOK COMP., SHOULDER BELT •••
COVER, BLADE ••••••••••••••••
UMK
435
Serial No.
Parts catalogue code
1
1
1
1
1
38
2004.11.20
E
F.R.T.
E 1
PART NO. INDEX
Part Number
Address Page Ref.
10000
10100-Z0Z-405
C1
17
1
C4
C1
C1
C1
C1
20
17
17
17
17
1
2
3
4
5
12000
12209-Z0H-003
12310-Z0Z-000
12312-Z0Z-300
12314-Z0H-300
12367-Z0H-000
C3
C3
C3
C3
19
19
19
19
1
2
3
4
14000
14126-Z0Z-003
14320-Z0Z-000
14400-Z0Z-003
14431-Z0H-003
14441-Z0H-003
14711-Z0Z-000
14721-Z0Z-000
14730-Z0Z-000
14740-Z0Z-000
14751-Z0Z-000
14771-Z0H-000
C4
C4
C4
C1
C1
C4
C4
C1
C1
C4
C4
20
20
20
17
17
20
20
17
17
20
20
15000
15422-Z0Z-000
15510-Z0H-000
15571-ZM3-003
15572-Z0H-000
15600-ZM3-003
15625-ZE1-003
15721-Z0Z-000
C1
C1
C1
C1
C1
C1
C1
17
17
17
17
17
17
17
16000
16010-ZM3-004
16011-Z0H-003
16013-Z0H-003
16014-ZM3-004
16015-Z0H-003
16017-ZM3-004
16018-ZM3-802
16019-ZM3-004
16020-ZM3-004
16021-ZM3-004
16022-ZM3-014
16023-ZM3-004
16024-Z0H-003
16025-ZM3-004
16026-ZM3-004
16027-ZM3-004
16028-ZM3-004
16029-ZM3-004
16030-ZM3-004
16031-ZM3-004
16032-ZM3-004
16035-ZM3-802
16100-Z0Z-803
16100-Z0Z-813
16221-Z0Z-000
Address Page Ref.
C8
C8
C8
C8
C8
C8
C8
C8
C8
C8
C8
24
24
24
24
24
24
24
24
24
24
24
15
16
17
18
19
20
21
22
23
23
24
C8
C8
C8
C8
C8
C8
C8
C8
C8
C8
C8
C8
C8
C8
24
24
24
24
24
24
24
24
24
24
24
24
24
24
2
3
4
6
7
5
6
8
9
7
8
17211-Z0Z-000
17220-Z0Z-000
17231-Z0Z-000
17504-ZM3-003
17511-Z0Z-013
17533-Z0H-000
17555-Z0Z-000
17620-ZM3-816
17672-Z0H-003
17701-Z0Z-000
17702-Z0Z-000
17702-Z0Z-J31
17850-VK4-M01
17851-VH8-761
17852-VH8-641
17853-VF9-V31
17854-VF9-V31
17856-VF9-V31
17859-VF9-V31
Part Number
Address Page Ref.
28400-Z0Z-003
28414-Z0Z-000
28421-ZM3-003
28433-ZM3-003
28442-ZM3-003
28451-Z0H-003
28459-Z0H-003
28461-ZM3-003
28462-ZM3-003
C10
C10
C10
C12
C12
C12
C12
C12
C12
C12
C12
C12
D1
D1
D1
D1
D1
D1
D1
18000
10
11 18310-Z0Z-010 C11
12 18515-Z0Z-300 C11
13 18518-Z0Z-000 C11
14
19000
15
16
19611-Z0Z-000 C7
19631-Z0Z-000 C9
19720-Z0Z-000ZA C14
1
21000
2
3
4 21913-VF9-V30 D4
5
22000
6
7
8 22000-Z0Z-003 C7
9 22100-VK4-M00 D3
10 22253-Z0Z-003 C7
11 22254-Z0Z-003 C7
12 22254-ZM5-003 C7
13 22260-VK4-M01 D3
14 22261-VK4-003 D3
26
26
26
28
28
28
28
28
28
28
28
28
32
32
32
32
32
32
32
1
2
3
1
2
3
4
5
6
7
8
8
1
2
3
4
5
6
7
27
27
27
30500-Z0Z-013
30522-Z0Z-000
C6
C6
C6
C6
C6
C6
C6
C6
C6
22
22
22
22
22
22
22
22
22
1
2
3
4
5
6
7
8
9
C13
C13
29
29
1
2
31000
31110-Z0Z-003
31914-Z0H-003
31915-Z0H-003
31916-Z0H-003
C13
C1
C1
C1
29 3
17 17
17 17
17 17
32000
32100-VF9-V31
32195-Z0Z-J00
D1
C13
72511-VF9-B01
72534-VJ3-681
72560-VK4-M01
72571-VF9-K01
76240-VF9-K01
76242-VF9-V30
76247-VF9-J01
76247-VF9-L01
76259-VF9-J01
87135-ZE2-020
87150-VF9-A00
87521-VK4-000
87521-Z0Z-000
87531-Z0Z-000
87594-VF9-L00
87601-Z0H-J30
87601-Z0H-J40
87660-Z0Z-J00
D3
34
89000-VF9-A00
89203-VF9-003
4 89216-045-010
89221-KW3-000
89221-MJ4-000
41100-VK4-M01
1 41411-VK4-M01
2
50000
3
D2
D3
33
34
1
5
50374-VF9-B01
D3
34
40000
41000
2
1
3
5
4
2
3
60156-VK4-M01
90001-Z0Z-003
90009-Z0H-003
D1
D1
D1
D1
D1
32
32
32
32
32
D7
38
D7
D7
D7
38
38
38
2 90019-Z0H-003
3 90101-VF9-V31
4 90101-VJ3-681
2004.11.20
E
2
5
3
2
D2
D2
D2
D2
D2
33
33
33
33
33
3
4
5
6
7
C15
D5
D5
C15
C15
D5
C15
C15
C15
31
36
36
31
31
36
31
31
31
D6
D6
D6
D6
D6
37
37
37
37
37
C11
C1
C7
C10
C12
C1
D1
C13
C6
C1
C1
C9
C14
C1
C6
C9
C10
C11
C12
C1
D1
D2
27
17
23
26
28
17
32
29
22
17
17
25
30
17
22
25
26
27
28
17
32
33
90000
68000
68150-VF9-J03
68151-VF9-J01
68152-VF9-003
35
38
35
33
89000
6 90009-Z0Z-003
90010-Z0H-003
90010-Z0Z-003
90011-Z0H-811
9 90012-Z0H-005
10 90012-ZM3-003
11 90013-Z0H-004
12 90013-Z0Z-003
13 90014-Z0H-003
90015-Z0H-003
90017-Z0H-000
90018-Z0H-003
1
60000
D4
D7
D4
D2
87000
8
4
40230-VK4-M01
Address Page Ref.
76000
32
29
53000
23 1
25 25
30 1 53110-VK4-M00
53136-VF9-A01
53137-VF9-A01
53138-VF9-A01
35 1 53166-VF9-660
23
34
23
23
23
34
34
Part Number
72000
28000
30000
17000
13000
13010-ZM5-000
13101-Z0Z-000
13111-ZM5-000
13310-Z0Z-000
Part Number
1
1
2
2
3
3
4
4
5
Part Number
90101-VK4-003
90101-VK4-M01
90102-VK4-000
90102-VK4-M01
90103-VK4-003
90105-VJ8-C01
90109-VF9-J00
90112-VF9-J01
90136-SM4-901
90206-ZM3-000
90401-VK4-003
90651-MA6-720
Address Page Ref.
D3
D1
D3
D1
D3
D3
D2
D2
C11
C2
D3
D3
34
32
34
32
34
34
33
33
27
18
34
34
7
16
8
17
9
10
11
9
6
24
11
12
C3
C3
C9
C9
C12
C12
C6
C6
19
19
25
25
28
28
22
22
5
6
28
29
11
12
12
13
91000
91212-Z0H-003
91214-ZM3-003
91301-ZM3-000
91308-Z0H-003
91401-ZM3-003
91501-Z0H-000
91504-ZM3-003
91506-ZM3-000
93000
93500-03005-0A C2
93500-05030-0G D1
93892-05010-07 D3
1
94000
2
3
4 94002-05070-0S D1
C10
5 94050-05000
94050-08000
C13
94101-05000
D2
94305-40102
C2
D3
4 94510-15000
D3
18 94510-30000
D3
6 94520-35000
4
95000
9
19
14 95002-41200-08 C2
5 95002-41300-04 C2
10
96000
20
21
26 96130-62020-10 D3
2
99000
22
11
D6
27 99005-01000
D6
5 99008-01600
5 99101-Z0Z-0360 C9
10 99101-Z0Z-0370 C9
23 99101-Z0Z-0380 C9
15 99101-ZM5-0350 C9
8
18 25
32 18
34 13
32
26
29
33
18
34
34
34
19
6
6
10
26
14
15
16
4
18 27
18 28
34 17
37
37
25
25
25
25
6
7
30
30
30
30
39
F 1
PART NAME INDEX
Part name
Address
Page Ref.
[ A]
ARM, EX. VALVE ROCKER •••••••• C1
ARM, IN. VALVE ROCKER •••••••• C1
ARM, SWING ••••••••••••••••••• C6
17
17
22
7
6
7
[ B]
BAG, TOOL, 160MM •••••••••••••
BAND, WIRE HARNESS •••••••••••
BAR A, HANDLE ••••••••••••••••
BEARING, RADIAL BALL, 6202 •••
BELT ASSY., SHOULDER •••••••••
BELT COMP., SHOULDER •••••••••
BELT, TIMING •••••••••••••••••
BLADE, CUTTER ••••••••••••••••
BODY ASSY., AIR PURGE ••••••••
BODY ASSY., PUMP •••••••••••••
BOLT, 5X53 •••••••••••••••••••
BOLT, CLUTCH •••••••••••••••••
BOLT, FLANGE SOCKET, 6X20 ••••
BOLT, SOCKET, 4X14 •••••••••••
BOLT, SOCKET, 5X12 •••••••••••
BOLT, SOCKET, 5X15 •••••••••••
BOLT, SOCKET, 5X16 •••••••••••
BOLT, SOCKET, 5X20 •••••••••••
BOLT, SOCKET, 5X25 •••••••••••
BOLT, SOCKET, 5X30 •••••••••••
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
SOCKET, 5X32 •••••••••••
SOCKET, 5X9 ••••••••••••
SOCKET, 6X15 •••••••••••
SOCKET, 6X20 •••••••••••
SOCKET, 6X25 •••••••••••
SOCKET, 6X30 •••••••••••
STUD, 2.5X45.5 •••••••••
TOP COVER ••••••••••••••
D6
D3
D6
D3
D7
D7
C4
D4
C8
C8
C9
C7
D3
C13
C1
D2
C6
C9
C10
C11
C12
C1
C7
D2
D3
C10
C12
D2
C1
D1
D3
D3
D1
D1
C11
C14
37
34
37
34
38
38
20
35
24
24
25
23
34
29
17
33
22
25
26
27
28
17
23
33
34
26
28
33
17
32
34
34
32
32
27
30
7
12
6
17
2
3
4
2
6
5
26
3
8
5
23
9
11
27
5
5
10
18
6
8
9
4
9
11
19
14
10
7
16
17
4
2
C12
C1
D1
C8
C10
D2
C6
D3
D3
D3
C2
28
17
32
24
26
33
22
34
34
34
18
5
14
5
23
2
1
2
14
15
16
27
28
[ C]
CAP ASSY., FUEL TANK •••••••••
CAP ASSY., OIL FILLER ••••••••
CAP, THROTTLE LEVER ••••••••••
CARBURETOR ASSY. •••••••••••••
CASE COMP., AIR CLEANER ••••••
CASE COMP., GEAR •••••••••••••
CASE, RECOIL STARTER •••••••••
CIRCLIP, EXTERNAL, 15MM ••••••
CIRCLIP, EXTERNAL, 30MM ••••••
CIRCLIP, INTERNAL, 35MM ••••••
CLAMP, TUBE ••••••••••••••••••
5
40
Part name
Address
CLIP, HIGH TENSION CORD•••••••
CLIP, TUBE••••••••••••••••••••
CLUTCH ASSY.••••••••••••••••••
COIL ASSY., IGNITION••••••••••
COLLAR••••••••••••••••••••••••
COLLAR A, HEAD COVER••••••••••
COLLAR, TANK GUARD••••••••••••
CORD, STOP SWITCH•••••••••••••
COVER COMP., TOP••••••••••••••
COVER, AIR CLEANER••••••••••••
COVER, BLADE••••••••••••••••••
COVER, CYLINDER HEAD••••••••••
COVER, FAN••••••••••••••••••••
COVER, PRIMER PUMP••••••••••••
CRANKCASE SET•••••••••••••••••
CRANKSHAFT COMP.••••••••••••••
CUTTER ASSY., NYLON•••••••••••
C13
C12
C7
C13
C6
C6
C12
C13
C14
C10
D7
C1
C7
C8
C1
C3
D4
Page Ref.
29
28
23
29
22
22
28
29
30
26
38
17
23
24
17
19
35
2
11
2
1
12
13
12
4
1
3
5
2
1
15
1
4
3
DEFLECTOR ASSY., GRASS•••••••• D2
DEFLECTOR, GRASS•••••••••••••• D2
33
33
DIAPHRAGM ASSY., METERING••••• C8
DIAPHRAGM, PUMP••••••••••••••• C8
24
24
3
5
6
3
4
26
1
C1
C12
C8
C13
17
28
24
29
5
6
22
3
C8
C8
D1
D1
D1
C12
C1
D4
C12
C11
C11
C6
24
24
32
32
32
28
17
35
28
27
27
22
1
2
13
6
4
1
4
1
4
3
2
4
[D]
[E]
ELEMENT, AIR CLEANER•••••••••• C10
[F]
FILTER, BREATHER••••••••••••••
FILTER, FUEL••••••••••••••••••
FILTER, FUEL INLET••••••••••••
FLYWHEEL COMP.••••••••••••••••
[G]
GASKET, METERING DIAPHRAGM••••
GASKET, PUMP••••••••••••••••••
GRIP, L. HANDLE•••••••••••••••
GRIP, L. THROTTLE LEVER•••••••
GRIP, R. THROTTLE LEVER•••••••
GROMMET, FUEL TUBE••••••••••••
GROMMET, HEAD COVER•••••••••••
GUARD B, GRASS••••••••••••••••
GUARD, TANK•••••••••••••••••••
GUIDE COMP., UNDER AIR••••••••
GUIDE, AIR••••••••••••••••••••
GUIDE, ROPE•••••••••••••••••••
[H]
HARNESS ASSY., WIRE•••••••••••
HOLDER A, HANDLE••••••••••••••
HOLDER B, HANDLE••••••••••••••
HOLDER C, HANDLE••••••••••••••
HOLDER, HANGER••••••••••••••••
2004.11.20
D1
D1
D1
D1
D3
E
32
32
32
32
34
8
10
11
12
6
Part name
Address
HOOK COMP., SHOULDER BELT••••• D7
HOUSING ASSY., CLUTCH••••••••• D3
HOUSING, CLUTCH••••••••••••••• D3
Page Ref.
38
34
34
4
2
3
25
30
22
8
C15
D1
C8
D1
D1
C1
C1
31
32
24
32
32
17
17
1
1
12
2
3
9
8
MARK•••••••••••••••••••••••••• C15
MARK, CAUTION••••••••••••••••• D5
MARK, EMBLEM•••••••••••••••••• C15
D5
MARK, HONDA••••••••••••••••••• C15
MARK, OIL CAUTION••••••••••••• D5
MARK, TYPE•••••••••••••••••••• C15
MUFFLER COMP.••••••••••••••••• C11
31
36
31
36
31
36
31
27
5
1
2
2
3
3
4
1
C10
C13
D1
C11
C2
26
29
32
27
18
6
6
19
6
24
C3
C3
C8
C9
C9
D3
19
19
24
25
25
34
5
6
14
29
28
1
C8
C1
C8
C3
C2
D3
D1
24
17
24
19
18
34
32
24
15
11
3
26
4
9
[J ]
JET••••••••••••••••••••••••••• C9
[K ]
KNOB, RECOIL STARTER•••••••••• C6
[L ]
LABEL, E-SPEC•••••••••••••••••
LEVER ASSY., THROTTLE•••••••••
LEVER, METERING•••••••••••••••
LEVER, THROTTLE•••••••••••••••
LEVER, THROTTLE LOCK••••••••••
LIFTER COMP., EX. VALVE•••••••
LIFTER COMP., IN. VALVE•••••••
[M ]
[N ]
NUT,
NUT,
NUT,
NUT,
NUT,
FLANGE, 5MM••••••••••••••
FLANGE, 8MM••••••••••••••
HEX., 5MM••••••••••••••••
SELF-LOCK, 5MM•••••••••••
TAPPET ADJUSTING•••••••••
[O ]
OIL SEAL, 10X20X5•••••••••••••
OIL SEAL, 15X25X6•••••••••••••
O-RING••••••••••••••••••••••••
O-RING, 12.3X2.4••••••••••••••
O-RING, 14.8X2.4••••••••••••••
OUTER COMP., CLUTCH•••••••••••
[P ]
PACKING, CARBURETOR•••••••••••
PACKING, OIL FILLER CAP•••••••
PIN, METERING LEVER•••••••••••
PIN, PISTON•••••••••••••••••••
PIN, SPRING, 4X10•••••••••••••
PIPE ASSY., FRAME•••••••••••••
PIPE ASSY., HANDLE••••••••••••
F 2
PART NAME INDEX
Part name
Address
PISTON •••••••••••••••••••••••
PLATE ASSY., OIL OUTLET VALVE
PLATE, DEFLECTOR •••••••••••••
PLATE, NYLON CUTTING •••••••••
PLATE, STOPPER •••••••••••••••
PLUG, SPARK ••••••••••••••••••
PULLEY COMP., CAMSHAFT •••••••
PULLEY, RECOIL STARTER •••••••
PUMP, PRIMER •••••••••••••••••
Page Ref.
C3
C1
D2
D2
C1
C1
C4
C6
C8
19
17
33
33
17
17
20
22
24
2
11
7
2
13
17
3
6
21
C6
C4
C3
C8
C4
C6
C12
22
20
19
24
20
22
28
3
8
1
13
2
9
3
SCREEN, DUST •••••••••••••••••
SCREEN, INLET ••••••••••••••••
SCREW-WASHER, 5X10 •••••••••••
SCREW, METERING LEVER PIN ••••
SCREW, PAN, 3X5 ••••••••••••••
SCREW, PAN, 4X8 ••••••••••••••
D7
C8
D3
C8
C2
C1
38
24
34
24
18
17
SCREW, PAN, 5X30 •••••••••••••
SCREW, PUMP COVER ••••••••••••
SCREW, SETTING •••••••••••••••
SCREW, TAPPET ADJUSTING ••••••
SCREW, TAPPING, 4X20 •••••••••
SCREW, THROTTLE COLLAR •••••••
SEAL, HEAD COVER •••••••••••••
SEAL, VALVE STEM •••••••••••••
SHAFT, DRIVE •••••••••••••••••
SHROUD •••••••••••••••••••••••
SPACER, DEFLECTOR ••••••••••••
SPANNER, 8X10 ••••••••••••••••
SPRING, METERING LEVER •••••••
SPRING, PUMP •••••••••••••••••
SPRING, RECOIL STARTER •••••••
SPRING, THROTTLE LEVER •••••••
SPRING, VALVE ••••••••••••••••
STARTER ASSY., RECOIL ••••••••
SWIVEL •••••••••••••••••••••••
D1
C8
C6
C1
D1
C8
C1
C4
D3
C9
D2
D6
C8
C8
C6
D1
C4
C6
C8
32
24
22
17
32
24
17
20
34
25
33
37
24
24
22
32
20
22
24
1
7
13
10
25
20
21
18
18
10
22
15
17
3
1
5
25
4
2
9
19
5
7
7
1
16
C12
D6
C1
C12
C12
C1
28
37
17
28
28
17
2
1
16
8
7
10
[ R]
REEL, RECOIL STARTER •••••••••
RETAINER, VALVE SPRING •••••••
RING SET, PISTON •••••••••••••
RING, RETAINING ••••••••••••••
ROLLER, 4X31.8 •••••••••••••••
ROPE, RECOIL STARTER •••••••••
RUBBER, TANK MOUNTING ••••••••
Part name
Address
Page Ref.
Part name
Address
Page Ref.
[V]
VALVE,
VALVE,
VALVE,
VALVE,
EX.••••••••••••••••••••
INLET NEEDLE•••••••••••
IN.••••••••••••••••••••
OIL OUTLET•••••••••••••
C4
C8
C4
C1
20
24
20
17
6
8
5
12
C8
D3
C7
D2
C7
D6
D6
D6
24
34
23
33
23
37
37
37
20
11
4
10
5
4
5
3
[W]
WASHER••••••••••••••••••••••••
WASHER, 5MM•••••••••••••••••••
WASHER, CLUTCH••••••••••••••••
WASHER, PLAIN, 5MM••••••••••••
WASHER, WAVE••••••••••••••••••
WRENCH, HEX., 4MM•••••••••••••
WRENCH, HEX., 5MM•••••••••••••
WRENCH, SPARK PLUG••••••••••••
[ S]
[ T]
TANK, FUEL •••••••••••••••••••
TOOL KIT •••••••••••••••••••••
TUBE, BREATHER •••••••••••••••
TUBE, FUEL RETURN ••••••••••••
TUBE, FUEL TANK ••••••••••••••
TUBE, OIL ••••••••••••••••••••
5
41
2004.11.20
E
1
FOREWORD INDEX
2
ENGINE GROUP
3
FRAME GROUP
4
PART NUMBER INDEX
5
PART NAME INDEX
E.Y A 60.2004.11
Published by Honda Motor Co., Ltd.
Printed in Japan
November 21,2004
CODE NO.
18VK4501
PARTS CATALOGUE NEWS
Honda Motor Co., Ltd. Service Division
PARTS
CATALOGUE
NEWS
UMK435
PARTS CATALOGUE - CORRECTED
Printed in Japan
Block
No.
E-14
Ref.
No.
25
NEWS NO.
001
Reqd.QTY
Note
Part No.
Serial No.
Description
UMK
435
E
19631-Z0Z-000
*PARTS NO. DELETION
D
19631-Z0Z-010
SHROUD .......................
1
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
1/1
Parts catalogue code
December 12,2004
CODE NO.
18VK4501
PARTS CATALOGUE NEWS
Honda Motor Co., Ltd. Service Division
PARTS
CATALOGUE
TITLE
UMK435
PARTS CATALOGUE - CORRECTED
Printed in Japan
F-2
NEWS NO.
GEAR CASE
ILLUSTRATION-CORRECTED
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
1/1
002