Download Product Training Guide 6th Generation Plasma Media Receivers
Transcript
Product Training Guide 6th Generation Plasma Media Receivers PRO-R06U PDP-R06U Technical Training Department 1925 E. Dominguez Street Long Beach, CA 90810 Contents Feature Comparison - R05U to R06U…………….……4 Home Gallery Memory Support………...…………….…5 Power On Sequence………………………………….….6 Power Supply Block……………………………………...7 DTV Board Block Diagram……………………………....8 DTV Block Outline…………………………………….….9 Signal Flow (DTV & NTSC Tuners, HDMI & Audio).…10~11 Signal Flow (Analog Video & YC)…...........…………...12~13 Signal Flow (PC, PC Card, RGB & Component)….….12~13 Signal Flow (Main, Split & PIP)………………………...14~15 LED Lighting Patterns…………………………………...16 Shut Down Troubleshooting (Blue Flashing LED)……17~18 Trap Switch Location…………………………………….19 Factory Service Modes…………………………………..20~36 Disassembly………………………………………………37~40 Troubleshooting…………………………………………..41~46 Comparison between R05U and R06U regarding change of products function. Front LED Control key Front Panel Connectors changes Memory card ( There is detail explanation sheet ) Rear Panel Connectors changes Changed "Power ON" LED color to blue from green. Addition of control buttons, TV Guide, Enter ( Input ), Down ( Volume Down ), Up ( Volume Up ), Left ( Channel Up ) and Right ( Channel Down ). Deletion of audio input connector (mini-plug type) for PC input on front panel. Audio input ( RCA connector ) on front panel uses both as for Video 4 and for PC Addition of PCMCIA card slot and Home Gallery function ( Only for ELITE) Deletion S video monitor output connector Addition to Sub-woofer output connector. Output level is interlocked to panel volume. Deletion of RF output connector of ANTENNA B DTB board Specification DTB new function EPG for HDTV EPG for conventional TV Screen Size Mode TV-guide, G-LINK Changed TV Guide® On-Screen function from PassPort Changed TV Guide® On-Screen function from PassPort Addition of following screen size by using HDMI or component input HD signal (1080i) --> 4:3 / Zoom / Full / Wide ( G5 model : Full / Wide ) HD signal ( 720p ) --> 4:3 / Zoom / Full / Wide ( G5 mode: Full / Wide) Dual screen Only this pair is available, one of screen is Tuner source, another is except Tuner, external or so. Audio input for both Input 4 and PC When selecting either function, the same audio is outputted. Menu Available to set automatic change Display size when receiving HDMI and Digital broadcasting and connecting I-Link. Available to set automatic change Display size. It changes screen size from 4 : 3 ( Normal) to Wide when receiving 4 : 3 signal. 4 Home Gallery: Memory Support Elite Model Only fSupported memory media –Smart media* –Memory stick* –Compact Flash* –Micro Drive* –SD* –xD-Picture card* –Multi Media Card* –PC-Card flash memory fFile format –FAT12/FAT16/FAT32/VFAT •FAT: File Allocation Table fUp to 2400*1800 pixels supported –Min 160*120 pixels –Resolution must be multiple of 8 fJPEG file format –DCF compatible –4:2:2 format fSupported file and folder number –Max 2000 files per folder supported –Max 500 folder per memory card supported •Rotation support up to 256 folders Home Gallery Functionality fHigh resolution 1280*768 display fFast browsing –Targeting 3seconds to display a 1600*1200 picture –DCF thumbnail support fEasy to use and various function –Thumbnail, Normal view, Full screen display –Slideshow (Auto and Manual) –Rotation / Scroll / Zoom IN&OUT –Operate by remote 5 POWER ON SEQUENCE PDP REM infrared receiver Power MOD STB Control MOD Microcomputer BUFF BUFF 5 Power MOD RELAY Control BUFF REM_B MR BUFF IC7203 BUFF IC7203 Keys on the front panel MTXD MRXD REQ STB_MT KEY_AD2 BUFF IC7201 Inverter Q5001 ACTIVE 1 4 SR_IN 1 SR Circuit Q7603-Q7606 2 IF_UCOM IC5002 PM_SW IC4212 V+3_3V_UCOM 3 MAIN_UCOM IC5206 6 Power MOD RELAY Control TXD_IF RXD_IF CE_IF REQ_IF BUSY_IF 1 : The signal from the remote control unit (or a key signal) is input to the IF microcomputer. 2 : The IF microcomputer supplies the power to the main microcomputer and MOD microcomputer. 3 : The IF microcomputer transmits operation data from the remote control unit (or keys) to the main microcomputer. 4 : The main microcomputer issues a startup command to the MOD microcomputer. 5 : The MOD microcomputer controls the relay of the PDP Power MOD and starts the power-on sequence of the PDP. 6 : The main microcomputer controls the relay of the MR Power MOD and starts the power-on sequence of the MR. 6 POWER SUPPLY UNIT BLOCK DIAGRAM AXY1113- OUTPUT CONNECTOR P1 INPUT CONNECTOR ON / STB CONTROL CIRCUIT INPUT FILTER LIGHTING SURGE ABSORBER CIRCUIT SWITCHING DEVICE RECTIFICATION CIRCUIT SWITCHING DEVICE CHARGE POMP CIRCUIT DC / DC CONVERTOR CIRCUIT PWM/PFM CONTROL IC ⑤ ⑯ ① 35V 35V ⑦ ⑨ 5.1V ⑧ ⑩ 5.1V 5.1V ⑭ ③ 17V 17V ⑩ ⑦ 6.8V 6.8V ④ RECTIFICATION CIRCUIT ADAPTER TYPE SHUNT REGULATOR CIRCUIT ⑥ ⑧ 5.1V_STB ③ ② GND GND ⑤ ④ GND GND ⑨ ⑥ GND GND ⑪ ⑪ GND GND ⑬ GND GND AC DETECTION CIRCUIT 7 ⑫ 3.3V_STB 5.1V_STB ⑮ AC DETECTION SIGNAL OUTPUT CIRCUIT 12V 5.1V 3.3V_STB OVER VOLTAGE DETECTION CIRCUIT OUTPUT CONNECTOR P2 ⑫ 12V CHARGE POMP CIRCUIT RECTIFICATION CIRCUIT + FRAME GND ② RELAY SWITCHING DEVICE OVER CURRENT DETECTOR CIRCUIT AC IN ( 3 LINE ) SYNCHRONAS PALSE GENERATION CIRCUIT ① AC_DET DTV Board Block Diagram RF Signal level monitor TV Guide program Information Cable Card SDRAM 2MB TS2 TS0 3D Y/C VDEC VBI slice TV P 5160 ITU-R656 256Fs I2S_0 A udio A/D CVBS / Y I2C_1 SYSTEM IC DeMUX Descramble MP@HL decode AC-3 decode I2C_2 DVO [12bit] Digital Video Gate Array PE5436A I2C_0 I2C_1 I2C_2 40p FFC C onnector 50p FFC C onnector to Analog Tuner (A Input) Video Input from NTSC Tuner (A or B) Audio Input from All Sources Audio Out Monitor 8 G -link UART B Audio Out with lip sync Correction Digital Video Output to Digital Selector (HS,VS,CLK) 14.3M H z BCM7038KPB1G-Bx DVID[16bit] (YCbCr) Xtal S/PDIF UART A 電源系 R eg IC 各出力電圧 1.2V 1.8V 2.5V 3.3V 5.0V 9.0V Xtal 24.576 MHz Xtal 54MHz IR OUT TS3 ITU-R656 IEEE1394 with 4 pin IEEE1394 I2C_0 I2C GPIO IF AGC DDRSDRAM 32MB Memory bus (64bit) SPI Xtal 54MHz DDRSDRAM 32MB TSB43CA42ZGW Audio L/R for monitor IF AMP FLASH 32MB CVBS Digital SAW DDRSDRAM 32MB EBI bus BCM3517KQLG -A1 VSB demod/ /QAM demod/ Audio IF demod QPSK demod DDRSDRAM 32MB Termination Reg IC HSX_0 DS_IF_P/N I2C_0 OOB _Data RF out SAW(Q P S K ) IF AMP CIMAX SP2 Logic Circuit I2C QPSK IF down converter EEP ROM 8KB HSX_1 D-Terrestrial/ D-CATV/A-CATV Digital SAW EXT CN I2C_1 A /D Audio L/R for S peaker RF AGC TUNER Audio L/R ANT/Cable in Block diagram outline This assembly, DTB, is composed below circuit blocks. Below is showing outline of each circuit blocks. DIGITAL FRONT END This block turns Digital RF signal from connected cable or antenna, and converts it to IF frequency, 44MHz. In case of cable system, the OOB, Out of Band signal, is passed though and converted by the Down Converter IC in subsequent circuit. QAM/VSB/QPSK DEMODULATION(BCM3517) This block demodulates IF signal, 44MHz, from the Tuner, and converts it into a Transport stream, and is send to the BACK END IC. OOB signal, converted to 50 MHz IF signal, is treated by QPSK modulation, and the data and clock, come from OOB, go to Cable Card (POD) block. VIDEO DECODE (VDEC) This block decodes Analog composite video signal, come from Main Board, and treats it as 3D Y/C separation in order to convert 656 Video Format, and sends it to BCM7038. In addition, this block has the function of VBI data slice and sends BCM7038 the data such as EPG data and CC data via I2C. Audio AD conversion (AD Block) This block converts Analog audio signal to Digital and sends to BCM7038. POD I/F This block adopts PCMCIA slot and it is available to see scrambled TV program by inserting this portion Cable Card, which is assigned by Cable Operator. POD I/F IC contains Card Module I/F and Digital Video Stream I/F, and controls the scrambling with communicating between these I/F and BCM7038. OOB signal sends SI information to Cable Card. BACK END IC(BCM7038) This is the system IC which is 1 chip and is created as the application of Cable System and DTV system. This IC has functions such as HD/SD MPEG Decode, graphic processing, scaling processing, and D/A processing, and controls DDR-SDRAM for System memory. This IC also has a function to hold the audio data in memory in order to synchronize between audio and video. IEEE1394 There are 2 I-Link ports, and it is available to connect with Digital AV products, supporting I-Link. DDR SDRAM There are 4 DDR SDRAMs, 256Mbit 166MHz, 128Mbyte. These connect to BCM7038 by 64bit data bus. G-LINK PORT This port is connected IR controller and controls analog VCR. Also, This port has serial port which is used by downloading software for only TV-GUIDE.. FLASH,EEPROM Data storage for application of products. Data capacity is 32Mbyte. EEPROM has several data for settings, and DTB is operated by their data. DIGITAL VIDEO OUT This block converts the format of digitally-processed YCbCr signal which come from BCM7038, and sends it to Main Board. POWER REGULATOR This block generates DC 9V, 5V, 3.3V and 1.8V for analog and digital circuit by using regulator. This block also generates DC 3.3V, 1.8V and 1.2V by using DDC and regulator. 9 TUNER SIGNAL FLOW (DTV & NTSC) Antenna B Input HDMI SIGNAL FLOW IC4401 74HC4066 U4402 AXF1148(Frontend) U4401 AXF1130(Frontend) IC4402 CXA2064 AUDIO SIGNAL FLOW AIR_SW Analog Audio signal Analog Video signal SDA_AV SCL_AV Component signal Digital Video signal Digital Audio signal Synchronized signal Data signal AIR_MODE AIR_FOMO AIR_ST AIR_SUB Control signal RF signal V SDA_AV SCL_AV AIR_R AIR_L MONITOR Output L/R V V V VD_TXT V SDA_AV SCL_AV L/R HD5 G_CCTXT B_CCTXT R_CCTXT BLK V Input1 IC5602 M306V7FGFP (CCD UCOM) Y/C MAIN_Y/C GY_SG GY_VDEC BCB_VDEC RCR_VDEC L/R IC6003 UPD64015GM (MAIN VDEC) V Input2 SDA_MA SCL_MA Y/C EXDIO_VDEC EXA_VDEC REG_MVDEC RST_ASIC IC4801 R2S11002FT (AVSW) L/R IC6002 K4S161622H (SDRAM) Input3 SW_L/R SUB WOOFER IC4701 NJM12904V L/R INT_HD1/V EXT_HD1/V HDMI_RCH/LCH L/R A_MUTE V Y/C OPT_L/R V DT_Y L/R Input4 SDA_MA SCL_MA RCR_SG BCB_SG GY_SG IC6201 AD9985KSTZ (ADC) RCR_AD BCB_AD GY_AD COMP_Y Input1_Y/Pb/Pr CLP_PLS1 Input3_Y/Pb/Pr IC4702 R2S11001FT (RGBSW) Input4_Y/Pb/Pr SDA_AV SCL_AV PC_RGB PC Input PC_H/V SCL_AV SDA_AV PC_CARD_RGB PC_CARD_H/V DT_MON_LR DT_MON_V DT_SW_L/R DT_SP_L/R SR_IN SR_IN SR_EN_B IC5002 HD64F3684FP (IF UCOM) SR_OUT MB9 (MA TXD/RXD_IF TXD/RXD_CARD RS232C 232C_DET TXD/RXD RST_DT TXD_DT RXD_DT IC5207 MBM29DL162TE70TN (FLASH) Antenna A Input PC Card Module DTV Board Digital Audio Power Supply i-LINK i-LINK G-LINK PRO-R06U 10 IC6801 K4S643232H (SDRAM) IC6802 K4S643232H (SDRAM) MD_A MA MD_B Interlace to Progressive Converter VD_M HD_M IC6803 PE5504B (IP) CBCR_M Y_M DIN5 VD5 HD5 RST_IC6 IC6601 PD6523A (DIGITAL SELECTOR) MVD/MHD MGA/MBA/MRA DIN2_BGB DIN2_RCR DIN2_GY VD2 HD2 DIN1_GY DIN1_RCR HD3 DIN3_G DIN3_R DIN3_B RS1_IC2 RXD_IC6 TXD_IC6 INT_HD1/VD1 EXT_HD1/VD1 EXA EXDIO VD_S HD_S IC7002 S29JL032H70TFI12 (FLASH) RCR/GY/BCB_S IC7001 PEG121B (MULTI) RXD_IC3 TXD_IC3 HD_PLL HOLD_PLL CLP_AD CN7202 PLASMA DISPLAY WHITE RA GA BA HD/VD SCL_MA SDA_MA DATAIN_HDCP SDA_HDCP SCL_HDCP RST_ASIC REM_B SCL_AV SDA_AV DEMP IC7202 SII170BCLG64 (TMDS) IC7203 TC74VHC08FTS1 (BUFF) IC6405 PCM1754DBQ (AUDIO DAC) TXD_MD RXD_MD IC7201 TC74VHC08FTS1 (BUFF) IC5206 MB91305PMC (MAIN UCOM) IC6404 SII9021CTU (HDMI) REM_B MTXD MRXD AUDIO_L/R A0~19 DQ0~15 5207 L162TE70TN ASH) IC5209 PQ200WNA1ZPH (FAN CONTROL) RELAY HDMI Input Signal Selector R1 Supply FAN FAN R0 Input1 HDMI Input3 HDMI 11 CN7201 PLASMA DISPLAY BLACK PC & PC Card Inputs (RGB) Analog Video & YC Inputs (1,2,4) Analog Audio signal Antenna B Input IC4401 74HC4066 U4402 AXF1148(Frontend) AIR_SW Analog Video signal Component signal SDA_AV SCL_AV Digital Video signal Digital Audio signal U4401 AXF1130(Frontend) IC4402 CXA2064 AIR_MODE AIR_FOMO AIR_ST AIR_SUB Synchronized signal Data signal Control signal RF signal V SDA_AV SCL_AV AIR_R AIR_L MONITOR Output L/R V V V VD_TXT V SDA_AV SCL_AV L/R IC5602 M306V7FGFP (CCD UCOM) HD5 G_CCTXT B_CCTXT R_CCTXT BLK V Input1 Closed Caption CPU, Y/C A to D Converter & V-Chip Y/C MAIN_Y/C GY_SG GY_VDEC BCB_VDEC RCR_VDEC L/R IC6003 UPD64015GM (MAIN VDEC) V Input2 SDA_MA SCL_MA Y/C EXDIO_VDEC EXA_VDEC REG_MVDEC RST_ASIC IC4801 R2S11002FT (AVSW) L/R IC6002 K4S161622H (SDRAM) Input3 SW_L/R SUB WOOFER IC4701 NJM12904V RGB 8 Bit X3 L/R HDMI_RCH/LCH L/R A_MUTE V Y/C INT_HD1/VD1 EXT_HD1/VD1 OPT_L/R V DT_Y L/R Input4 SDA_MA SCL_MA RCR_SG BCB_SG GY_SG IC6201 AD9985KSTZ (ADC) RCR_AD BCB_AD GY_AD COMP_Y Input1_Y/Pb/Pr CLP_PLS1 Input3_Y/Pb/Pr IC4702 R2S11001FT (RGBSW) Input4_Y/Pb/Pr SDA_AV SCL_AV PC_RGB PC Input PC_H/V SCL_AV SDA_AV PC_CARD_RGB PC_CARD_H/V DT_MON_V DT_SW_L/R DT_MON_LR DT_SP_L/R SR_IN SR_IN SR_OUT SR_EN_B IC5002 HD64F3684FP (IF UCOM) IC5206 MB91305PMC (MAIN UCOM) TXD/RXD_IF TXD/RXD_CARD RS232C 232C_DET TXD/RXD RST_DT TXD_DT RXD_DT IC5207 MBM29DL162TE70TN (FLASH) Antenna A Input PC Card Module DTV Board Digital Audio Power Supply i-LINK i-LINK G-LINK PRO-R06U 12 Component Inputs (1,3,4) Audio IC6801 K4S643232H (SDRAM) IC6802 K4S643232H (SDRAM) MD_A MA MD_B VD_M HD_M IC6803 PE5504B (IP) CBCR_M Y_M DIN5 VD5 HD5 RST_IC6 IC6601 PD6523A (DIGITAL SELECTOR) MVD/MHD RS1_IC2 DIN2_BGB DIN2_RCR DIN2_GY VD2 HD2 DIN1_GY DIN1_RCR HD3 DIN3_G DIN3_R DIN3_B MGA/MBA/MRA RXD_IC6 TXD_IC6 INT_HD1/VD1 EXT_HD1/VD1 EXA EXDIO VD_S HD_S IC7002 S29JL032H70TFI12 (FLASH) RCR/GY/BCB_S IC7001 PEG121B (MULTI) RXD_IC3 TXD_IC3 HD_PLL HOLD_PLL CLP_AD CN7202 PLASMA DISPLAY WHITE RA GA BA HD/VD SCL_MA SDA_MA DATAIN_HDCP SDA_HDCP SCL_HDCP RST_ASIC REM_B SCL_AV SDA_AV DEMP IC7202 SII170BCLG64 (TMDS) IC7203 TC74VHC08FTS1 (BUFF) IC6405 PCM1754DBQ (AUDIO DAC) TXD_MD RXD_MD IC7201 TC74VHC08FTS1 (BUFF) IC5206 MB91305PMC (MAIN UCOM) IC6404 SII9021CTU (HDMI) REM_B MTXD MRXD AUDIO_L/R A0~19 DQ0~15 IC5207 MBM29DL162TE70TN (FLASH) IC5209 PQ200WNA1ZPH (FAN CONTROL) RELAY CN7201 PLASMA DISPLAY BLACK R1 wer Supply FAN FAN R0 Input1 HDMI Input3 HDMI 13 MAIN PICTURE FLOW Main / Split / PIP Signal Flow Block SPLIT OR PIP PICTURE FLOW Analog Audio signal Antenna B Input IC4401 74HC4066 U4402 AXF1148(Frontend) AIR_SW Analog Video signal Component signal SDA_AV SCL_AV Digital Video signal Digital Audio signal U4401 AXF1130(Frontend) IC4402 CXA2064 AIR_MODE AIR_FOMO AIR_ST AIR_SUB Synchronized signal Data signal Control signal RF signal V SDA_AV SCL_AV AIR_R AIR_L MONITOR Output L/R V V V VD_TXT V SDA_AV SCL_AV L/R HD5 G_CCTXT B_CCTXT R_CCTXT BLK V Input1 IC5602 M306V7FGFP (CCD UCOM) Y/C MAIN_Y/C GY_SG GY_VDEC BCB_VDEC RCR_VDEC L/R IC6003 UPD64015GM (MAIN VDEC) V Input2 SDA_MA SCL_MA Y/C EXDIO_VDEC EXA_VDEC REG_MVDEC RST_ASIC IC4801 R2S11002FT (AVSW) L/R IC6002 K4S161622H (SDRAM) Input3 SW_L/R SUB WOOFER IC4701 NJM12904V L/R INT_HD1/VD1 EXT_HD1/VD1 HDMI_RCH/LCH L/R A_MUTE V Y/C OPT_L/R V DT_Y L/R Input4 SDA_MA SCL_MA RCR_SG BCB_SG GY_SG IC6201 AD9985KSTZ (ADC) RCR_AD BCB_AD GY_AD COMP_Y Input1_Y/Pb/Pr CLP_PLS1 Input3_Y/Pb/Pr IC4702 R2S11001FT (RGBSW) Input4_Y/Pb/Pr SDA_AV SCL_AV PC_RGB PC Input PC_H/V SCL_AV SDA_AV PC_CARD_RGB PC_CARD_H/V DT_MON_V DT_SW_L/R DT_MON_LR DT_SP_L/R SR_IN SR_IN SR_OUT SR_EN_B IC5002 HD64F3684FP (IF UCOM) IC5206 MB91305PMC (MAIN UCOM) TXD/RXD_IF TXD/RXD_CARD RS232C 232C_DET TXD/RXD RST_DT TXD_DT RXD_DT IC5207 MBM29DL162TE70TN (FLASH) Antenna A Input PC Card Module DTV Board Digital Audio Power Supply i-LINK i-LINK G-LINK PRO-R06U 14 IC6801 K4S643232H (SDRAM) IC6802 K4S643232H (SDRAM) MD_A MA MD_B VD_M HD_M IC6803 PE5504B (IP) CBCR_M Y_M DIN5 MAIN PICTURE OUTPUT VD5 HD5 MVD/MHD DIN2_BGB DIN2_RCR DIN2_GY VD2 HD2 DIN1_GY DIN1_RCR HD3 DIN3_G DIN3_R DIN3_B RS1_IC2 SUB PICTURE OUTPUT MGA/MBA/MRA RXD_IC6 TXD_IC6 INT_HD1/VD1 EXT_HD1/VD1 Multi Picture Processor RST_IC6 IC6601 PD6523A (DIGITAL SELECTOR) EXA EXDIO VD_S HD_S IC7002 S29JL032H70TFI12 (FLASH) RCR/GY/BCB_S RXD_IC3 TXD_IC3 HD_PLL HOLD_PLL CLP_AD MAIN & SUB OUT IC7001 PEG121B (MULTI) CN7202 PLASMA DISPLAY WHITE RA GA BA HD/VD SCL_MA SDA_MA DATAIN_HDCP SDA_HDCP SCL_HDCP RST_ASIC REM_B SCL_AV SDA_AV DEMP IC7202 SII170BCLG64 (TMDS) IC7203 TC74VHC08FTS1 (BUFF) IC6405 PCM1754DBQ (AUDIO DAC) TXD_MD RXD_MD IC7201 TC74VHC08FTS1 (BUFF) IC5206 MB91305PMC (MAIN UCOM) IC6404 SII9021CTU (HDMI) REM_B MTXD MRXD AUDIO_L/R A0~19 DQ0~15 IC5207 MBM29DL162TE70TN (FLASH) IC5209 PQ200WNA1ZPH (FAN CONTROL) RELAY CN7201 PLASMA DISPLAY BLACK R1 wer Supply FAN FAN R0 Input1 HDMI Input3 HDMI 15 ■ LED-lighting patterns Status of the Unit LED-lighting Pattern Standby, power management Lit in red B R Power on Lit in blue B R PDP's power not on Flashing in red (at 1-sec intervals) B R Flashing alternately in red and blue (at 1-sec intervals) B R System cable disconnected * 1sec 1sec Waiting for start of rewriting by the microcomputer B R 100ms 100ms Waiting for finish of rewriting by the microcomputer B R 50ms 50ms B R 0.5sec 2.5sec 0.5sec 2.5sec Shutdown (circuit protection) Power-down (circuit protection) TRAP switch operation Flashing in blue n times (initially at 0.5-sec intervals then 2.5-sec intervals) Flashing in red for n times (initially at 0.5-sec intervals then 2.5-sec intervals) B R B R * In this case, the red and blue areas on the screen of the panel flash alternately. 16 ■ Defective points assumed from the number of times of LED flashing No. of times of LED flashing LEDs on the panel LEDs on the MR RED Blue RED Blue Red Blue 1 Blue 2 Blue 3 Red Red Red Blue 4 Red Blue 5 Red Possible defective points (representative examples) OSD when detected (warning message) Panel drive IC Module section IIC Power decrease of DIGITAL-DC-DC Panel having abnormally high temperature *2 None None None Short-circuiting of the speakers *2 Module microcomputer Disconnection of the system cable None Defective module microcomputer or its peripheral circuits of the panel (Refer to Category Site detected as ∗1 defective Blue 6 *2 *2 *2 Powering off. Internal temperature is too high. Check temperature around PDP. [SD04] ∗6 Internal protection circuit turns power off. Is there a short in speaker cable? [SD05] the service manual of the PDP-436PU or PDP-506PU.) Defective main microcomputer (IC5206) Failure in communication (TXD_MD, RXD_MD, REQ_MD) between the panel's Red Blue 7 3-wire serial connection of the main section Red Blue 8 IIC of the main section Blue 9 None BUSY_IF) between IC5002 and IC5206 (main microcomputer) Defective IC7001 or its peripheral circuits Failure in communication (TXD_IC3, RXD_IC3, CLK_IC3, CE_IC3, REQ_IC3, BUSY_IC3) between IC7001 and IC5206 (main microcomputer) Defective U4401 (FE1) or its peripheral circuits Defective U4402 (FE2) or its peripheral circuits Defective IC4401 (MPX) or its peripheral circuits ∗3 None Defective IC4801 (AV_SW) or its peripheral circuits Defective IC4702 (RGB_SW) or its peripheral circuits Defective IC5602 (CCD) or its peripheral circuits Defective ICxxxx (GCR) or its peripheral circuits ∗4 Defective IC6003 (M-VDEC) or its peripheral circuits Defective IC6001 (S-VDEC) or its peripheral circuits ∗5 Defective IC6201 (ADC) or its peripheral circuits Defective IC6404 (HDMI) or its peripheral circuits Defective IC7202 (PLK-T) or its peripheral circuits Defective ICxxxx (PLK-R) or its peripheral circuits Defective IC5405 (TTX-COM, TTX-BSY) or its peripheral circuits ∗3 Defective IC5202 (MA-EEP)or its peripheral circuits SD Red module microcomputer and IC5206 (main microcomputer) Defective IC5002 or its peripheral circuits Failure in communication (TXD_IF, RXD_IF, CLK_IF, CE_IF, REQ_IF, Main microcomputer Failure in communication (SCL_AV, SDA_AV, SCL_MA, SDA_MA, SCL_EP, between one of the above devices and IC5206 main microcomputer) Defective IC5206 (main microcomputer) Failure in communication (TXD_IF, RXD_IF, CLK_IF, CE_IF, REQ_IF, None BUSY_IF) between IC5206 (main microcomputer) and IC5002 Red Red Blue 10 Blue 11 Fan MR or unit having abnormally high temperature Red Red Blue 12 Blue 13 Digital tuner ASIC power supply (DC-DC) Failure in the fan motor, or the fan stopped because of dust attached to the fan None The Media Receiver or the unit being used at high temperature Powering off. Internal temperature is too high. Check temperature around media receiver. [SD11] Defective DTV tuner Failure in communication (TXD_DT, RXD_DT) between the digital tuner and IC5206 (main microcomputer) None Defective U4201 (DD_CON) or short-circuiting elsewhere ∗6 None ∗1: Shutdown (SD) is a protective operation controlled by the microcomputer, and you can turn on the unit again using the remote control unit. Power-down (PD) is a protective operation activated by the circuitry and can be reset after AC power is off for about 1 minute. ∗2: Refer to the service manual of the PDP-436PU or PDP-506PU. ∗3: Only for EU and IRD model, ∗4: Only for J model, ∗5: Except for US model. ∗6 Only for one-body model, 17 SD Shut Down Block Diagram HDMI Rx IC6404 FLASH IC5207 TEMP Sensor IC5210 11 UIF Ucom IC5002 U4402 U4401 AV AV Main Assy M11 FAN M10 FAN 8 Main Ucom IC5206 7 M4 9 AV SW IC4801 PC CARD MODULE 10 8 CC UCOM IC5602 PRO-R06U only SD does not occur. Only record on SD history 8 RGB SW IC4702 12 13 DCDC converter U4201 M2 7 VDEC MAIN IC6003 AD IC6201 DTB tuner Assy OMEGA I/P IC6803 IC2000 SD6:TXD_MD, RXD_MD, REQ_MD Digitals selector IC6601 SD7: IC5002-IC5206(TXD_IF, RXD_IF, CLK_IF, CE_IF, REQ_IF, BUSY_IF) 6 7 IC7001-IC5206(TXD_IC3, RXD_IC3,CLK_IC3, CE_IC3, REQ_IC3, BUSY_IC3) SD8:(SCL_AV, SDA_AV, SCL_MA, SDA_MA, SCL_EP, SDA_EP, SCL_HDCP, SDA_HDCP) RESIZE MIX SD9: IC7001 IC7202 DVI TX Front key Assy IC5206-IC5002(TXD_IF,RXD_IF,CLK_IF, To Module Ucom on Panel CE_IF, REQ_IF, BUSY_IF) SD10:FAN_NG SD11:TEMP2 SD12:DTB SD13:U4201(DD CON) 18 Trap Switch Location (Media Receiver) Outline and Notes For video data transmission from the Media Receiver to the PDP-436U and PDP-506U-series Plasma Displays, digital signals are used. Therefore, this unit adopts the HDCP (High-bandwidth Digital Content Protection) system for copyright protection. This unit is also provided with a detection switch (TRAP switch) that will prohibit the unit from being turned on again "if the upper plate of the unit is accidentally opened," in order to prevent the panel technology from being leaked out. The TRAP switch is disabled while the unit is turned off. When performing internal diagnosis of the PDP, fix the switch to the OFF position using adhesive tape before turning on the unit. After servicing, be sure to remove the adhesive tape. TRAP switch To Release an Activated Trap Switch: 1. Enter Factory Service mode 2. Select initialize mode 3. Hold down Display Key on Remote for 5 seconds. 19 1 2 3 4 SERVICE FACTORY MODE A To operate in Service Factory mode, use the supplied remote control unit. How to enter Service Factory Mode Press: DISPLAY (Wait 3 Sec), Press LEFT, UP, LEFT, RIGHT, POWER (Within 10 Sec). Operation in Service Factory mode ¶ Functions whose settings are set to OFF B The settings for the following functions are set to OFF when Service Factory mode is entered (including when the "FAY" command is received): • Two-screen operations (input function set on the main side is selected) • P ZOOM • FREEZE • Detection of the TRAP switch (The log in the EEPROM is retained.) (KUC type only) ¶ User data C User data will be treated as follows: • User data on picture- and audio-quality adjustments are not reflected, and factory-preset data are output (user data will be retained in memory). When the unit enters Factory mode, the current audio-quality adjustment data will still be retained in memory. • As to data on various settings, user data will be applied to the items that are associated with signal format change (screen size switching, etc.). • Data on screen (i.e., screen position; meaning clock dividers, and not including data on screen size) are reset to the default values (data stored in memory will be retained). Screen size will be retained. Remote control codes in Service Factory mode SR Function D Main Function Remarks Muting Switching the main items Shifting to the next main item (top) DOWN Switching the subtitled items Shifting downward to the next subtitled item UP Switching the subtitled items Shifting upward to the next upper layer LEFT Increasing the adjustment value Increasing the adjustment value RIGHT Decreasing the adjustment value Decreasing the adjustment value SET Switching layers Shifting downward or upward to the next lower or upper layer INPUT Selecting input Shifting the input to the next function INPUTxx Selecting input Switching the input to xx CH+ Increasing the channel number Advancing a preset channel (effective when Function is set to TV) CH- Decreasing the channel number Turning a preset channel backward (effective when Function is set to TV) Numeric keys Function: TV Function: TV (previously selected channel number is selected) POWER Power OFF Turning the power off FACTORY Factory OFF Turning Service Factory mode off MENU Menu ON Turning Service Factory mode off and Menu mode on E F 20 1 2 3 4 Changes of Service Factory Menu INFORMATION mode INITIALIZE mode 1.VERSION(1) 2.VERSION(2) 3.VERSION(3) 4.MAIN NG 5.TEMPERATURE 6.HOUR METER 7.HDMI SIGNAL INFO 1 8.HDMI SIGNAL INFO 2 9.TUNER SIGNAL INFO 10.DTV TUNING STATUS 1 11.DTV TUNING STATUS 2 12.DTV TUNING STATUS 3 13.DTV TV-GUIDE BER 14.DEBUG INFO 1.SYNC DET 2.SG MODE 3.SG PATTERN 4.SIDE MASK LEVEL 5.FINAL SETUP 6.SR+ 7.UART SELECT 8.CVT AUTO 9.HDMI INTR POSITION OPTION mode 1.PEAK LIMITER 2.EDID WRITE MODE 3.ANTENNA MODE FUNC.CHECK mode 1.FAN 2.AFT PANEL.FACTORY mode 1.PANEL INFORMATION 2.PANEL WORKS 3.POWER DOWN 4.SHUT DOWN 5.PANEL-1 ADJ 6.PANEL-2 ADJ 7.PANEL REVICE 8.ETC 9.MASK SETUP COMMON ADJ. mode 1.RGB1 DETAILS OF PANEL FACTORY MODE、REFER TO PANEL’S SERVICE MANUAL. 21 Indications in Service Factory Mode 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 I N F ORMA T I ON 1 V D 1 - 116 0 1 - N T V - J H S 6 2 V E R S I ON ( 1 ) 3 4 I M W G W P M S S S 5 6 7 8 9 10 11 12 13 14 / A I U I I O E Q Q F I N D - P I - D D - D CーD D U L Q - P - D T - D T R A A A E R - 0 0 0 0 0 0 0 0 0 G T T T G V P 0 0 0 0 0 0 0 0 0 0 Main - items 7 A 2M 2M 2M 2M 2M 6M 3 A 8W 9W 0 1 M 0 1 A 0 1 M 0 1 A Subtitled-items 15 16 Figure 1.3.1.1. GUI Example Main-item indications 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 VD1 - 116 0 1 - NTV - J HS6 ① ② ③ ④ ① ② ③ ④ Input function SIG mode and Screen size Color system and Signal type Option 1. Input function Input function VIDEO1∼4 Terrestrial Wave A Terrestrial Wave B Cable A Cable B PC PC Card 2. SIG mode and Screen size Note: See SIG-Mode Tables.(See next page.) 3. 4. 22 OSD VD1∼4 ARA ARB CBA CBB PC PCC Color system and Signal type Color system and signal type NTSC Composite input S-connector input Y/CB/CR Y/PB/PR RGB Digital video signal OSD NTV NTS CBR PBR RGB DIG Option(Destination, Panel Generation, etc) Options HD system in North America(Regular) HD system in North America(ELITE) OSD ATS6 AHS6 ②SIG Mode and Screen Size (by User is displayed) 1-2nd Character: SIG-Mode (resolution) 3-4th Character: SIG-Mode (refresh rate) 5th Character: Setting of the screen size that user configured ●SIG-Mode table for video signals (resolutions and V frequencies) 1-4th Character 10 60 20 60 30 60 40 60 Signal Type Vertical Frequency Fv (Hz) SDTV*525i SDTV*525p HDTV*1080i HDTV*720p 60.000 60.000 60.000 60.000 Horizontal Frequency Fh (kHz) 15.750 31.500 33.750 45.000 ●SIG-Mode table for PC signals (resolutions and V frequencies) 1-4th Character C1 70 C2 60 72 75 C4 56 60 72 75 C5 75 C6 60 C7 60 70 75 C8 56 60 70 Signal Type Vertical Frequency Fv (Hz) Horizontal Frequency Fh (kHz) 70.087 59.940 72.809 75.000 56.250 60.317 72.188 75.000 74.550 60.000 60.004 70.069 75.029 56.250 59.833 70.000 31.469 31.469 37.861 37.500 35.1556 37.879 48.077 46.875 49.725 74.250 48.363 56.476 60.023 45.113 47.986 56.137 720x400 640x480 800x600 832x624 1280x720 1024x768 1280x768 ●Selection of the screen size by the user is displayed. th 5 Character 0 1 2 3 4 5 8 GUI Notation VIDEO PC × ● ● ● ● ● ● ● ● ● × × × ● DOT BY DOT 4:3 FULL (FULL1) ZOOM CINEMA WIDE FULL2 Remark ●:supported、×:unsupported 23 2. Service Factory Menu 2.1. INFORMATION mode ●Operation items No. 1 Function/Display VERSION(1) Context The flash memory versions for each device are displayed.(common part) The flash memory versions for each device are displayed.(individual part) 2 VERSION(2) 3 4 VERSION(3) MAIN NG 5 TEMPERATURE 6 HOUR METER 7 8 9 10 HDMI SIGNAL INFO 1 HDMI SIGNAL INFO 2 TUNER SIGNAL INFO DTV TUNING STATUS 1 11 12 13 14 DTV TUNING STATUS 2 DTV TUNING STATUS 3 DTV TV-GUIDE BER DEBUG INFO QNG The signal information on TUNER is displayed. Digital broadcast information and status is displayed upon receiving digital broadcast signal. ― ― TV-Guide Bit Error Rate Information Debug Information. ― ― 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 I N FORMA T I ON VD1 - 116 0 1 - NT V - J HS6 2 3 VE RS I ON ( 1 ) 4 5 6 7 8 9 10 11 12 13 14 I /F MA I N W I D-PRG GU I -DAT W I D-DAT P I Cー D A T MOD U L E SEQ-PRG SQ-DT - V SQ-DT - P QS6 The shutdown generated on Media Receiver side and its time of occurrence are displayed. The information of temperature and fan status on Media Receiver side is displayed. The Cumulative power-on time to the Media Receiver is displayed. The file information of HDMI series are displayed. 1. VERSION(1) 1 RS232C QS1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 7A 2MKL D 2M 2M 2M 2M 6M 3A 8W 9W 0 1M 0 1A 0 1M 0 1A 15 16 Figure 1.3.1.1. VERSION (1) Flash memory on Device. IF microcomputer Main microcomputer Program for IC3 GUI data for IC3 Enhanced data for IC3. Picture Quality data for IC3 Module microcomputer(for the PDP) Program for IC4(for the PDP) Sequence data for IC4 Video Sequence data for IC4 PC 24 OSD I/F MAIN WID-PRG GUI-DAT WID-DAT PIC-DAT MODULE SEQ-PRG SQ-DT-V SQ-DT-P QMT ― ― 1.3. Indications in Service Factory Mode 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 I N F ORMA T I ON 1 V D 1 - 116 0 1 - N T V - J H S 6 2 V E R S I ON ( 1 ) 3 4 I M W G W P M S S S 5 6 7 8 9 10 11 12 13 14 / A I U I I O E Q Q F I N D - P I - D D - D CーD D U L Q - P - D T - D T R A A A E R - 0 0 0 0 0 0 0 0 0 G T T T G V P 0 0 0 0 0 0 0 0 0 0 Main - items 7 A 2M 2M 2M 2M 2M 6M 3 A 8W 9W 0 1 M 0 1 A 0 1 M 0 1 A Subtitled-items 15 16 Figure 1.3.1.1. GUI Example 1.3.1. Main-item indications 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 VD1 - 116 0 1 - NTV - J HS6 ① ② ③ ④ ① ② ③ ④ Input function SIG mode and Screen size Color system and Signal type Option Input function Input function VIDEO1∼4 Terrestrial Wave A Terrestrial Wave B Cable A Cable B PC PC Card OSD VD1∼4 ARA ARB CBA CBB PC PCC SIG mode and Screen size Note: See SIG-Mode Tables.(See next page.) 25 Color system and Signal type Color system and signal type NTSC Composite input S-connector input Y/CB/CR Y/PB/PR RGB Digital video signal OSD NTV NTS CBR PBR RGB DIG Option(Destination, Panel Generation, etc) Options HD system in North America(Regular) HD system in North America(ELITE) OSD ATS6 AHS6 4. MAIN NG 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 I N FORMA T I ON VD1 - 116 0 1 - NT V - J HS6 2 3 4 MA I N NG MA I N SUB 0 0 1 5 1H2 1M 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 MR - PWR MA - I I C MA - I I C MA - SR L MA I N T EMP 2 - FE AV I C - - - 2 3 - - - SW - - - - - 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 5 3 1 0 0 0 1 1 3 2 1 0 H H H H H H 2 5 0 5 5 0 1 0 3 2 8 7 M M M M M M 14 15 16 Figure. MAIN NG OSD:MAIN MODULE MA-SRL OSD:SUB ---IF MULTI1 I/P D-SEL MA-IIC FE1 FE2 MPX AV-SW RGB-SW CCD GCR M-VDEC ADC HDMI PLK-T PLK-R MA-EEP MAIN FAN TEMP2 DTUNER PS/RST DEVICE TV-G M-DCDC HOME-G CD-COM CD-DEV CD-RST Cause of shutdown Failure of communication to Module microcomputer 3-wire Serial Communication of Main microcomputer. - Communication failure of IF microcomputer - MANTA communication failure(MULIT1) - MANTA communication failure(I/P) - MANTA communication failure(D-SEL) IIC Communication failure of Main microcomputer - Analog Tuner 1(Front End 1) - Analog Tuner 2(Front End 2) - MPX - AV Switch - RGB Switch - CCD - GCR - Main VDEC - AD/PLL - HDMI - TMDS Tx - TMDS Rx - 64k EEPROM Communication failure of Main microcomputer &Unknown Error Fan stopped Abnormally high temperature at MR. Failure of Digital Tuner - Failure to DTB Starting - DTB Device Error - TV-Guide Error Abnormally in RST2 of MR(power decrease of DC-DC converter) Failure at Home Gallary - Failure of PC Card Communication - Failure of PC Card - PC Card Reset NG 26 5. TEMPERATURE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 I N FORMA T I ON 1 VD1 - 116 0 1 - NT V - J HS6 2 T EMP E RATUR E 3 4 5 T EMP2 : 1 3 0 FAN : M I N 6 7 8 9 10 11 12 13 14 15 16 Figure. TEMPERATURE Displays the temperature and FAN speed of the Media Receiver. TEMP2: Displays the value from 000 to 255 of the readout data from the Media Receiver’s built-in heat sensor. FAN: The value of the Fan output is displayed. Either STOP, MIN, MAX is displayed STOP: Fan stop, MIN: Fan Speed Low, MAX: Fan Speed High 6. HOUR METER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 I N FORMA T I ON VD1 - 116 0 1 - NT V - J HS6 2 3 HOUR METER 4 5 0 0 1 5 1H2 1M 6 7 8 9 10 11 12 13 14 15 16 Figure. HOUR METER - Displays the total time of power that the Media Receiver has been turned ON. - Main microcomputer’s memory timing is every one hour while the power is turned ON, when power is turned OFF, when PD/SD occurs. 27 7, 8. HDMI SIGNAL INFO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 I N FORMA T I ON 1 VD1 - 116 0 1 - NT V - J HS6 2 HDM I 3 S I GNAL I NFO 1 4 0 x 6 0 5 6 7 8 9 0 x 6 8 10 11 12 13 - 4 4 5 5 5 2 3 3 4 E F 0 1 5 A 0 1 4 : : : : : : : : : 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 x 6 8 - 4 4 4 4 8 8 8 8 8 5 6 7 8 4 5 6 7 8 : : : : : : : : : 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 I N FORMA T I ON VD1 - 116 0 1 - NT V - J HS6 2 3 HDM I S I GNAL I NFO 2 4 5 6 7 8 0 x 6 0 - 3 3 3 3 A B C D : : : : 0 0 0 0 0 0 0 0 0 x 6 8 9 10 - 0 0 0 0 0 0 6 7 8 C D E 11 12 13 14 15 16 Figure. HDMI SIGNAL INFO 1,2 Displays the input signal information of HDMI terminal. SA 0x60 0x68 - 4E: - 4F: - 50: - 51: - 55: - 2A: - 30: - 31: - 44: - 45: - 46: - 47: - 48: - 84: - 85: - 86: - 87: - 88: HDMI SIGNAL INFO 1 Context Video information: valid horizontal pixel numbers (low order bit) Video information: valid horizontal pixel numbers (high order bit) Video information: valid vertical line numbers (low order bit) Video information: valid vertical line numbers (high order bit) Video information: interlace/non-interlace, sink polarity Audio information: PCM/non PCM, copyright protected or not Audio information: sampling frequency Audio information: sampling bit rate Audio information: color space Video information: aspect ratio Video information: scaling Video information: video format Video information: pixel count Audio information: channel count Audio information: not used (zero at all times) Audio infromation: not used (zero at all times) Audio information: speaker allocation Audio information (down mix prohibit flag) 28 : : : : : : 0 0 0 0 0 0 0 0 0 0 0 0 SA 0x60 0x68 - 3A: - 3B: - 3C: - 3D: - 06: - 07: - 08: - 0C: - 0D: - 0E: HDMI SIGNAL INFO 2 Context Video information: valid horizontal pixel numbers (low order bit) Video information: valid horizontal pixel numbers (high order bit) Video information: valid vertical line numbers (low order bit) Video information: valid vertical line numbers (high order bit) Audio information: information for audio clock playback 9. TUNER SIGNAL INFO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 I N FORMA T I ON VD1 - 116 0 1 - NT V - AHS6 2 3 TUNER S I GNAL I NFO 4 MVD E C 5 6 7 8 9 10 11 12 13 - 0 0 0 1 1 1 1 1 1 0 1 2 5 6 7 8 9 A : : : : : : : : : 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 MVD E C - 1D : 0 0 14 15 16 Figure. TUNER SIGNAL INFO Displays input signal status of MVDEC terminal. Device MVDEC SA 00h 01h 02h 15h 16h 17h 18h 19h 1Ah 1Dh Context Signal distinct result 1 Signal distinct result 2 Flag detection output Noise level distinction 1 Noise level distinction 2 Non-standard evaluation out Sub carrier signal detection ACC data output ACC processed information output Input signal mode setting 29 10, 11, 12. DTV TUNING STATUS1, 2, 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 I N FORMA T I ON CBA - 3160 1 - D I G - AHS6 2 3 DTV TUN I NG STATUS 1 4 5 6 7 8 I NBAND F R EQUENCY MOD U L A T I ON STATUS AGC : : : : 6 7 5MH z QAM 2 5 6 LOCK 8 5 % CORR ECT ED E RROR UNCORR ECT ED E RROR T I ME : : : 1 2 3 4 5 6 7 8 4 5 s e c 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 I N FORMA T I ON CBA - 3160 1 - D I G - AHS6 2 3 DTV TUN I NG STATUS 2 4 5 6 7 8 9 P ROGR AM NUMB E R V I DEO P I D AUD I O P I D PCR P I D V I D EO FORMA T : : : : : 3 2 2 2 1 0 0 0 0 1 2 1 8 0 I / 1 6 : 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 I N FORMA T I ON CBA - 3160 1 - D I G - AHS6 2 3 DTV TUN I NG STATUS 3 4 5 6 7 OOB F R E QU E NC Y STATUS AGC : : : 7 0MH z UN LOCK 7 2 % CORR ECT ED E RROR UNCORR ECT ED E RROR T I ME : : : 1 2 3 4 5 6 7 8 4 5 s e c 8 9 10 11 12 13 14 15 16 Displays digital broadcast signal information and status upon receiving digital signal. 13. DTV TV-GUIDE BER Exclusively used for production line. TV-Guide error bit ratio information is displayed. 14. DEBUG INFO Exclusively used for technical analsyis. Debug information for development use is displayed. 30 2.2. FUNC.CHECK(Function Check)mode ●Operation item No. 1 2 Display Content Forces the setting of FAN speed. Controls AFT action by turning ON/OFF. FANÙ AFTÙ RS232C FCN AFT 1. FAN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 FUNC . CHECK VD1 - 116 0 1 - NT V - J HS6 2 3 4 5 6 7 8 9 10 11 12 13 14 15 FAN < = > : STOP 16 Figure. FAN Forces the setting of FAN speed (MAX: High speed/MIN: Low speed/STOP: Stops FAN). NORMAL is for normal operation (i.e. the rotational speed changes according to temperature change). During Sevice Factory mode, the temperature sensor will operate accordingly to the displayed data. After exiting the Service Factory mode, the compulsive setting is cancelled, and the FAN wil return to normal operation mode. Command FCN+S00 FCN+S01 FCN+S02 FCN+S03 Detail NORMAL MAX MIN STOP If rotational speed was compulsorily changed via 232c command, make sure to return the speed to normal operation mode when finished. 2. AFT Exclusively used for production line. AFT action is stopped, and assign whether to track down or not during channel tuning. 31 2.3. COMMON ADJ Exclusively used for technical analsyis (details omitted). 2.4. PANEL FACT. Please refer to panel’s service manual. 2.5. OPTION ●Operation item No. 1 2 3 Function/Display PEAK LIMITTER Ù EDID WRITE MODE Ù ANTENNA MODE Ù Content Control Peak Limitter (Select ON/OFF) DISABLE Ù ENABLE CABLEÙ AIR RS232C PLT EDW ― 3. ANTENNA MODE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 OPT I ON CBA - 3160 1 - D I G - AHS6 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ANTENNA MOD E < = > : CABL E 16 Receiving Cable/Air signal with equipped/unequipped DTB tuner. ①When DTV tuner is equipped It is effective during tuner function only (others are gray-downed). The currently viewed ANT A/ANT B function’s cable/air (both analog and digital) signal are changed. The channel settings are memorized (memorized by DTV side). ②When DTV tuner is unequipped It is possible for ANT A/ANT B function to receive air/cable signal. Channel settings are not memorized. But after leaving factory mode, the settings are maintained. If the air/ cable signal is changed, the reserved allocation map is written. For example, if the signal is changed to air, then the air’s broadcast map is configured, and cable’s broadcast map is destroyed. If the signal is changed to cable, then the cable’s broadcast map is configured, and air’s broadcast map is destroyed. OSD display CABLE AIR Funcrion Change the antenna setting to cable Change the antenna setting to air (analog) 32 Control device 2.6. INITIALIZE ●Operation item No. 1 2 Display SYNC DET(+) SG MODEÙ 3 SG PATTERNÙ 4 SIDE MASK LEVEL(+) 5 6 7 8 9 FINAL SETUP(+) SR+Ù UART SELECTÙ CVT AUTOÙ HDMI INTR POSITION(+) Content Exclusively used for technical analsyis. Paired SG_MODE with SG_PATTERN. Select SG Route. Paired SG_MODE with SG_PATTERN. Select SG Pattern. Configure the color of the side mask. Initialize flash memorys on virgin product status Select SR+ mode or UART SELECT mode. Select boud Rate on RS232C Communication Exclusively used for technical analsyis. RS232C ― ― ― BSL GSL RSL FST ― ― ― 1. SYNC DET Exclusively used for technical analsyis (details omitted). 2. SG MODE SG MODE (SG’s route selection)/SG PATTERN (signal pattern selection) are used as pair. In SG MODE, select the SG route and then select the SG pattern to be sent by the selected route. In SG MODE, make sure to select the route first. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 I N I T I AL I ZE VD1 - 116 0 1 - NT V - J HS6 2 3 4 5 6 7 8 9 10 11 12 13 14 15 SG MOD E < = > ANA -MVD E C - Y 16 Figure. SG MODE No. 1 2 3 4 5 6 Display SG OFF DIG MVDEC YCBCR ANA MVDEC YCBCR ANA MVDEC Y ANA AD YCBCR ANA AD RGB Content SG Mode is OFF. MAIN VDEC: YCbCr (Digital output mode) MAIN VDEC: YCbCr (Analog output mode) MAIN VDEC: Y (Analog output mode: SG VDEC return setting) AD: YCbCr AD: RGB 33 3. SG PATTERN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 I N I T I AL I ZE VD1 - 116 0 1 - NT V - J HS6 2 3 4 5 6 7 8 9 10 11 12 13 14 15 SG PATTERN < = > CO L ORBA R 1 16 Figure. SG PATTERN No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Function/Display COLOR BAR1 COLOR BAR2 RAMP1 RAMP2 RAMP3 RAMP4 RAMP5 RASTER1 RASTER2 RASTER3 RASTER4 RASTER5 RASTER6 RASTER7 RASTER8 10STEP1 10STEP2 10STEP3 10STEP4 10STEP5 SG Pattern(Brightness IRE Level/Color) Colorbar(75%) Colorbar(100%) Ramp(100% white) Ramp(100% Yellow) Ramp(75% Green) Ramp(75% Red) Ramp(75% Blue) Raster(100% White) Raster(75% Yellow) Raster(75% Cyanide) Raster(75% Green) Raster(75% Magenta) Raster(75% Red) Raster(75% Blue) Raster(-% Black) 10STEP(100% white) 10STEP(100% Yellow) 10STEP(75% Green) 10STEP(75% Red) 10STEP(75% Blue) ■Notes when using SG MODE/SG PATTERN ・During factory mode, choose the correct route when changing. ・Basically, during VDEC SG output, make sure to connect SG output’s Y or G to the AVI input terminal of VDEC. ・During SG MODE, turn off the blanking 50IRE setup function. ・During VDEC SG output, set the YC seperation setting to NTSC. ・It is possible to use ANALOG OUT MODE together during DIGITAL OUT MODE. The Main VDEC can output digital color difference, in which colors will appear. But the route to VDEC input cannot be analysed therefore care should be taken when using. Depending on the situation, please use the proper analog/digital output. ・The SG MODE outputs color difference and RGB only. Therefore, in the case of CVBS, only the Y input is used resulting in no color. This is not a damage result nor error. ・The SG MODE’s ANA AD RGB (route to input 525i to AD by RGB) as a set’s route, the setting does not exist. For this account the latter part from MVDEC does not have set values, resulting in having funny colors in colorbar, the brightness changes after switching, etc. This is not a damage result nor error. ・ Depending on MVDEC’s part version, ANA_MVDEC_YCBCR may not display colors. 34 4. SIDE MASK LEVEL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 I N I T I AL I ZE VD1 - 116 0 1 - NT V - J HS6 2 3 4 5 6 7 8 9 10 11 12 13 14 15 S I DE MA S K LEVEL ( + ) 16 Figure. SIDE MASK LEVEL To configure sidemask’s R, G, B level (To adjust the values, input signal is required). No 1 2 3 Display R MASK LEVELÙ G MASK LEVELÙ B MASK LEVELÙ Content Adjust Side Mask R (Adjustable range: 000-255) Adjust Side Mask G (Adjustable range: 000-255) Adjust Side Mask B (Adjustable range: 000-255) RS232C RSL GSL BSL 5. FINAL SETUP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 I N I T I AL I ZE VD1 - 116 0 1 - NT V - J HS6 2 3 F I NAL SETUP 4 5 6 7 8 9 10 11 12 13 14 15 DATA RESET < = > : NO 16 Figure. Final Setup To reset each memory value sto factory default values. Factory command is “FST”. When the configuration is set to <NO> and the [SET] key is pressed, no action is taken and the menu returns to previous screen. When the configuration is set to <YES> and the [SET] key is pressed for 5 seconds, the reset action executes. 35 6. SR+ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 I N I T I AL I ZE 1 VD1 - 116 0 1 - NT V - J HS6 2 3 4 5 6 7 8 9 10 11 12 13 14 S R+ 15 < = > : ON 16 Figure 2.2.0.1. SR+ To use SR+, select ON. To use RS-232c, select OFF. 7. UART SELECT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 I N I T I AL I ZE VD1 - 116 0 1 - NT V - J HS6 2 3 4 5 6 7 8 9 10 11 12 13 14 15 UART SELECT < = > : 9 6 0 0BPS 16 Figure. UART SELECT When SR+ is OFF, UART SELECT can be selected. When SR+ is ON, UART SELECT cannot be selected. Option No. 1 (initial setting) 2 3 4 5 6 7 Display ---1200 2400 4800 9600 19200 38400 Operation/Contorl To Set to SR+(9600bps) To Set to RS-232c(1200bps) To Set to RS-232c(2400bps) To Set to RS-232c(4800bps) To Set to RS-232c(9600bps) To Set to RS-232c(19200bps) To Set to RS-232c(38400bps) 36 Remarks SR+ is ON SR+ is OFF DISASSEMBLY Note : Even if the unit shown in the photos and illustrations in this manual may differ from your product, the procedures described here are common. 1 Metal Bonnet 2 Front Panel Section 1 1 2 3 4 Remove the three screws. 1 1 Disconnect the flexible cable. Remove the flexible cable from the flat clamp. Unhook the six hooks. Remove the front panel section. 1 Rear view 1 2 FRONT Assy 2 3 Remove the four screws. Remove the metal bonnet while pulling it backward. 2 ×2 3 3 3 3 Metal bonnet 4 3 2 ×2 37 3 Bottom view Front panel section 3 3 MR DTB Assy Note : MR DTB Assy can remove even if does not remove the front panel section. 1 2 3 4 5 6 7 8 Remove the two screws. Remove the two screws. Remove the one nut. 3 Disconnect the two connectors. Disconnect the two flexible cables. Remove the three screws. Remove the antenna cable. Remove the MR DTB Assy. 2 2 7 4 1 1 4 Rear view MR DTB Assy Antenna cable 7 6 6 6 5 PCB Location POWER SUPPLY Unit Cleaning paper GED-008 PC CARD Module MR MAIN Assy FRONT Assy MR DTB Assy LED Assy Cleaning paper GED-008 38 5 6G MR (Tips for removing the Main PCB) Use the chart below to remove each PCB. Bonnet Front Panel LED board Front input board Fan motor DTB Power Supply Fan motor PC card board Main board Note: Remove the 2 parts, shown by red circles, before removing Front Panel Assy. ( The reason is that FCC will be pulled when removing Front Panel Assy. ) Remove Flat Clamp Remove FCC In case of placing Power Supply, Digital Tuner and AV PCB, make sure to attach the screw on the Connector Panel side first. ( The reason is to prevent the stress to PCB and solder. ) Please pay attention the styling and binding of cord around Power Supply. Make a note of the wire locations. Make sure to clamp the cords under the Cable Clamp. Fan connectors need to be connected as pictured. For FAN (60 X25L) For FAN (40 X 10.5L) After replacing the parts, stabilize the FAN (60X25L) with tape as shown before removing in order to prevent a loose FAN while shipping. Use asetate tape, approx 10mm wide. Note: Please pay attention for not breaking screw. The screw for HDMI and I-Link are weak and tend to be broken. 39 Attention for US model NYLON BINDER (BEC1228) Gasket(ANK1791-A*2) Cable Tie(AEC2078) Do not forget to install the Gasket after removing. Refer to red circles below. Put the shield cord along the top of Front End and bind with cable ties like the photo. ( For securing the spec of beat noise of display ) Refer to blue arrow Secure the interspaces between Front-end and flexible cable like showing photo. Do not forget to place Rubber Cushion (AEB1433) after treatment. 40 GENERAL INFORMATION DIAGNOSIS TROUBLESHOOTING Image for the composite or S or TV signal is not displayed Image for the composite or S signal is not displayed TV signal is not displayed on the screen. No No Is the function corresponding No Select the corresponding to selected signal input signal with the Input selector. selected? Yes Is the Component Signal is connect to jack? (Input 1, Input 4) Is the Input selector set to TV? Set the Input selector to TV. Yes No Disconnect Component and Yes Is a signal output normally from the FE to IC4801? (pin 57) cofirm again. Yes No Is the HDMI Input is set to disable? (Input 1) No Check around the FE and No check the communications between FE and IC4801 and the microcomputer. Yes No Set the HDMI Input set to No disable and confirm again. Yes Has the signal arrived at IC4801? No Check the contact between the jack and IC4801. Yes Which signal is not output, main or sub signal? Sub signal Main signal Is a signal output from IC4801? (pin 47) (pin 49) Check around IC4801 and No check the communications between IC4801 and the microcomputer. No Is a signal output from IC4801? (pin 42) (pin 45) Yes Has the signal arrived at IC6003? (pin 148) (pin 158) Yes No Check the communications between IC4804 and IC6003. Has the signal arrived at IC6601? (pin 1) (pin 2) Yes No Check the communications between IC4801 and IC6601. Yes Is the communication Check around the IC that is between each IC on the MR No found to have a failure in MAIN Assy and the communication and the microcomputer normal? microcomputer. Yes Has the symptom been settled when the MR MAIN Assy is replaced? No The panel is defective. Yes Note: • Diagnosis points Finishing troubleshooting MR MAIN ASSY • For check the communication with the microcomputer, refer to the section 6.3 SERVICE FACTORY MODE. • The encircled numbers denote measuring point in the Waveforms for Troubleshooting. 41 Image for the component or RGB or PC signal is not displayed Image for the component or RGB signal is not displayed Image for the PC signal is not displayed No No Is the function corresponding No to selected signal input selected? Yes Select the corresponding signal with the Input selector. Has the signal arrived at IC4702? (pin 94) (pin 96) (pin 98) Yes Check the communication between the jack and IC4702. No No Has the signal arrived at IC4702? (pin 64) (pin 66) (pin 68) Yes Which signal is not output, main or sub signal? Sub signal Is the screen on the main side digital or analog TV? Main signal Is a signal output from IC4702? (pin 41) (pin 43) (pin 45) Yes No Check around IC4702 and check the communications between IC4702 and the microcomputer. No Yes Has the signal arrived at IC6201? (pin 43) (pin 48) (pin 54) Yes No Check the communications between IC4702 and IC6201. Yes Is the communication between each IC on the MR MAIN Assy and the microcomputer normal? No Has the signal arrived at IC6201? (pin 43) (pin 48) (pin 54) Yes No Check around the IC that is found to have a failure in communication and the microcomputer. Yes Has the symptom been settled when the MR MAIN Assy is replaced? Is a signal output from IC4702? (pin 41) (pin 43) (pin 45) No The panel is defective. Yes Finishing troubleshooting 42 No It is a specification that the image on the subside is not displayed. The image of the PC card doesn't come out The image of the PC card doesn't come out. No Has the function to which the No Select the input of specification by the input signal is input by the input switch. switch been selected? Yes Has the signal arrived at IC4702? (pin 78), (pin 80), (pin 82) Check the communications No CN4003 and the microcomputer, and check the communications between CN4003 and IC4702. Yes Which signal is not output, main or sub signal? Sub signal It is a specification that the image on the subside is not displayed. Main signal Is a signal output from IC4702? (pin 41), (pin 43), (pin 45) Check around IC4702 and No check the communications between IC4702 and the microcomputer. Yes Has the signal arrived at IC6201? (pin 43), (pin 48), (pin 54) No Check the communication between IC6201 and IC4702. Yes Is the communication between each IC on the MR No MAIN Assy and the microcomputer normal? Check around the microcomputer and check the IC that causes defective communication. Yes Has the symptom been settled when the MR MAIN Assy is replaced? No The panel is defective. Yes Finishing troubleshooting 43 MONITOR OUT image is not displayed MONITOR OUT image is not displayed Yes Is a signal being input other than the component or RGB signal? No Has the signal arrived at IC4801? Only the component and RGB Yes signals can be output from MONITOR OUT. Check the unit using either the component or RGB signal. No Check the communication between the jack and IC4801. Yes Is a signal output from IC4801? (pin 79) No Check around IC4801 and check the communications between IC4801 and the microcomputer. Yes Has the signal arrived at TP4602? No Check the communication between IC4801 and TP4602. Yes Check around the jack. The sound is not emitted audio out The sound is not emitted audio out. No Is a signal output from IC4801? (pin 33) (pin 34) No Check the surrounding of IC4801 and each input signal. No Check around Q4606 and R4605. Check around Q4607 and R4612. Yes Has the signal come to TP4614 and TP4627? Yes Check around the pin jack. 44 No sound from the speakers No sound from the speakers Yes Is sound muting set? Yes Cancel muting then check again. Yes Raise the volume then check again. No Is the volume set to "0"? No Is it only the FRONT input sound that doesn't come out? No Is it the only TV sound that doesn't come out? No Yes Yes Is a signal input to IC4401? (pin 1), (pin 3) Yes Is a signal input to IC4402? (pin 7) Check the communications No around the FE (U4401 or U4402) and between the FE (U4401 or U4402) and the microcomputer. Check around IC4402 and No check the communications between IC4402 and the FE. Is the flexible cable between No Connect Flexible cable, CN4001 and CN7804 then check again. connected normal? Yes Is a signal input to IC4801? (pin 25), (pin 26) Is it only HDMI sound that doesn't come out? No Yes Yes Is a signal output from IC4402? (pin 22), (pin 23) Check the communications No around the IC4402 and between the IC4402 and the microcmputer. Is a signal output from IC6405? (pin 7), (pin 8) Yes Is a signal input to IC4801? (pin 19), (pin 20) Yes No Check the communication between IC4402 and IC4801. Is a signal input to IC4801? (pin 10), (pin 11) Check around IC4801 and No check the communications between IC4801 and the microcomputer. Yes Is a signal output from CN4005? (pin 35), (pin36) No Check the communication between CN4005 and CN1402. Yes Has the signal come to CN7201? (pin 13), (pin20) Is it the only input REAR input analog sound that doesn't come out? Yes Is a signals input to IC4801? No Check the communication between the jack and IC4801. Yes No Check the communication between CN7201 and IC4801. Yes Has the symptom been settled when the system cable is replaced? No Check the communication between IC6405 and IC4801. Yes Yes Is a signal output from IC4801? (pin 35), (pin 36) Check around IC6405 and No check the communication between IC6405 and the microcomputer. No The panel is defective. Yes Finishing troubleshooting 45 DTB (Digital Terrestrial Board) doesn't operate No sound from the subwoofer No sound from the subwoofer DTB (Digital Terrestrial Board) doesn't operate. Yes Is the sound muting set? Yes Yes Cancel muting then check again. No Is the power-supply voltage of CN102 normal? No Yes Is the volume set to "0"? Yes Raise the volume then check again. When the power is turned on, is DTB_RESET (Pin 38 of CN1402) high after the voltage D+3.3V rises? No Is a signal output from IC4801? (pin 31), (pin 32) No Check around IC4801 and each input signal. Yes Yes Is a signal output from IC4701? (pin 1), (pin 7) No No Are TXDA (pin 3) and RXDA No (pin 2) of CN3102 communicating? Check around IC4701. Yes Check between CN102 and CN3301. Replace DTB if there is no problem. Check between CN1402-pin 38 and CN4005-pin 38. Check between CN4005-pin 38 and IC5206-pin 159. Exchange DTB if there is no problem. Check between CN3102pins 2, 3 and CN4004-pins 2, 3. Exchange DTB if there is no problem. Yes Has the signal arrived at TP4703? Is a signal input from DTB to No IC6601? No Check around Q4704 and R4710. Yes Yes Has the symptom been settled when the MR MAIN BOARD Assy is replaced? Check around the pinjack. Yes Finishing troubleshooting 46 No Check between CN3102 and CN4004. Check between CN4004 and IC6601. Exchange DTB if there is no problem. The panel is defective.