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Installation 6.4.4 Installing the heating supply and return pipe 2 1 8 9 6 3 5 6.4.5 Installing the pump Always use the supplied Buderus pump group and the low loss header when installing a single boiler so correct flows are guaranteed. It is not necessary to install a low loss header for cascade systems. • Install the pump (fig. 12, [8]) in the return circuit (fig. 12, [2]). 4 3 11 6 6.4.6 12 Installing the condensate trap WARNING: Danger of fatal accident due to poisoning 7 B If the condensate trap is not filled with water, flue gas can escape and put people's lives at risk. 10 3 3 6720645916-12.1TD Fig. 12 Connecting the boiler supply and return 1: 2: 3: 4: 5: 6: 7: 8: 9: 10: 11 12 Supply Return Isolating valves Drain cock Gas valve Pressure relief valve Condensate trap Pump Non-return valve Dirt filter (for example scale cartridge or y-strainer) Gas supply Air gap > 1" (25.4 mm) NOTICE B When using plastic pipes, observe the supplier’s instructions - especially those referring to recommended jointing techniques and the notes relating to the heating system water on page 9. 6 720 646157-13.1TD Fig. 13 Filling the condensate trap with water • Fill the condensate trap (supplied with the boiler) with water (fig. 13). High temperature applications: NOTICE B To prevent contamination in the heating system we recommend you integrate a dirt filter (fig. 12, [10) in the return pipe, near the boiler. In an old system it is a requirement to install a dirt filter. Also install shutoff valves to enable filter cleaning immediately upstream and downstream of the dirt filter (scale cartridge or y-strainer) • Top off with vegetable oil in case of high temperature systems and non-condensing applications. • Connect the supply pipe with a flat rubber seal installed to the Supply connection (fig. 12, [1]) making sure it is not under stress. Use a supply pipe with a minimum diameter of 1½" (38 mm) • Connect the return pipe with a flat rubber seal installed to the Return connection (fig. 12, [2]) making sure it is not under stress. Use a return pipe with a minimum diameter of 1½" (38 mm). Logamax plus GB162- L.B. 80/100 kW - Subject to modifications resulting from technical improvements! 17