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Parts &
Maintenance
Manual
Jacobsen Greens King V™ 1862G
Briggs & Stratton Vanguard™
V-Twin OHV Gasoline Engine
2WD Model 62246
3WD Model 62267
Jacobsen Greens King V™ 1962D
Kubota D662-E
Diesel Engine
2WD Model 62247
3WD Model 62268
BOB-CAT • BUNTON • CUSHMAN • JACOBSEN • RANSOMES • RYAN
!
WARNING: If incorrectly used this machine can cause severe injury. Those who use
and maintain this machine should be trained in its proper use, warned of its dangers
and should read the entire manual before attempting to set up, operate, adjust or service the machine.
Litho in U.S.A. 699
REV A
TURF CARE AND SPECIALTY PRODUCTS
Part No. 3010788
To Order Parts
1. Write your full name and complete address on the
order.
5. Send or bring the order to an authorized Textron Turf
Care and Specialty Products Dealer.
2. Explain where and how to make shipment.
6. Inspect all shipments on receipt. If any parts are
damaged or missing, file a claim with the carrier
before accepting.
3. Give product number, name and serial number that is
stamped on the name plate or serial plate of your
product.
4. Order by the quantity desired, the part number, and
description of the part as given in the parts list.
7. Do not return material without a letter of explanation,
listing the parts being returned. Transportation
charges must be prepaid.
Use of other than Textron Turf Care and Specialty Products
authorized Parts and Accessories will void the warranty.
Table of Contents
1
1.1
1.2
2
2.1
2.2
2.3
2.4
2.5
2.6
3
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
3.13
3.14
4
4.1
4.2
Safety
Operating Safety ............................................... 4
Important Safety Notes .....................................5
Specifications
Product Identification ........................................ 6
Engine ...............................................................6
Cutting Units: ....................................................6
Tractor ..............................................................7
Weights and Dimensions ..................................7
Accessories & Support Literature .....................7
Adjustments
General ............................................................. 8
Fan Belt (Diesel Engines) .................................8
Pump Drive Belt ................................................8
Bedknife-To-Reel ..............................................9
Bedknife Adjustment .........................................9
Cutting Height ................................................. 10
Reel Bearing ................................................... 10
Choke Control (Gas Engines) ......................... 10
Torque Requirements ..................................... 10
Hydro Switch (3WD Only) ............................... 11
Anti-Sway Tether ............................................ 11
Parking Brake Adjustment .............................. 11
Proximity Switch ............................................. 12
Installing Cutting Units .................................... 12
Maintenance
General ........................................................... 13
Engine ............................................................. 13
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
4.13
4.14
4.15
4.16
4.17
4.18
4.19
4.20
4.21
5
5.1
6
6.1
6.2
6.3
7
7.1
Engine Oil ....................................................... 14
Gas Engine Air Filter ...................................... 14
Diesel Air Filter ............................................... 15
Fuel ................................................................ 15
Fuel System ................................................... 15
Battery ............................................................ 16
Jump Starting ................................................. 16
Charging Battery ............................................ 16
Hydraulic Hoses ............................................. 17
Hydraulic Oil ................................................... 17
Hydraulic Oil Filters ........................................ 18
Electrical System ............................................ 18
Muffler and Exhaust ....................................... 18
Care and Cleaning ......................................... 18
Radiator (Diesel Engines) .............................. 19
Tires ............................................................... 19
Wheel Mounting Procedure ............................ 19
Backlapping .................................................... 20
Storage ........................................................... 21
Troubleshooting
General .......................................................... 22
Maintenance & Lubrication Charts
General .......................................................... 23
Lubrication Chart ............................................ 23
Maintenance Charts ....................................... 24
Parts Catalog
Table Of Contents .......................................... 25
Copyright 1999 Jacobsen Div. of Textron Inc. “All rights reserved,
including the right to reproduce this material or portions thereof
in any form.”
2
Suggested Stocking Guide
To Keep your Equipment fully operational and productive, Jacobsen suggests you maintain a stock of the more
commonly used maintenance items. We have included part numbers for additional support materials and training
aids.
To order any of the following material:
3. Order by the quantity desired, the part number, and
the description of the part.
1. Write your full name and complete address on your
order form.
4. Send or bring the order to your authorized Textron
Turf Care and Specialty Products Dealer.
2. Explain where and how to make shipment:
❑ UPS
❑ Regular Mail
❑ Overnight
❑ 2nd Day
Service Parts
Qty. Part No.
5000436
5000441
5000440
5001190
554596
5000913
554011
Description
Qty. Part No.
Fuel Filter (Gas Units)
Air Filter (Gas Units)
Oil Filter (Gas Units)
Fuel Filter Element (Diesel Units)
Pre Fuel Filter (Diesel Units)
Air Filter (Diesel Units)
Oil Filter (Diesel Units)
5000527
5000078
558015
336481
3009565
Description
Head Light Bulb
Hydraulic Oil Filter
Ignition Key
Pump Drive Belt (Gas Units)
Pump Drive Belt (Diesel Units)
Service Support Material
Qty. Part No.
Description
Qty.
3010787 Operator’s Manual
3010788 Parts Catalog
3004386 Engine Parts Catalog
Description
Service Manual
Operator Training Video
How To Use This Manual
Abbreviations
N/S - Not serviced seperately, can only be obtained by ordering main component or kit.
AR -Variable quantity or measurement is required to obtain correct adjustment.
Symbols such as ●, next to the item number, indicate that a note exists which contain additional information
important in ordering that part.
Indented Items
Indented items indicate component parts that are included as part of an assembly or another component. These
parts can be ordered separetely or as part of the main component.
Item
●
Part No.
1
2
3
4
5
123456
789012
345678
N/S
901234
Qty
Description
1
1
1
1
1
Mount, Valve
Valve, Lift
• Handle
• Seal Kit
Screw, 1/4-20 x 2” Hex Head
Serial Numbers/Notes
Indicates a piece part
Includes Items 2 and 3
Serviced part included with Item 2
Non serviced part included with Item 2
3
1
1
1.1
SAFETY
SAFETY
OPERATING SAFETY ______________________________________________________
!
WARNING !
EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS.
Familiarize yourself with the location and proper use of all controls. Inexperienced operator’s should receive
instruction from someone familiar with the equipment before being allowed to operate the machine.
1. Safety is dependent upon the awareness, concern
and prudence of those who operate or service the
equipment. Never allow minors to operate any equipment.
2. It is your responsibility to read this manual and all
publications associated with this equipment (Safety
and Operation Manual, engine manual, accessories
and attachments). If the operator can not read
English it is the owner’s responsibility to explain the
material contained in this manual to them.
3. Learn the proper use of the machine, the location
and purpose of all the controls and gauges before
you operate the equipment. Working with unfamiliar
equipment can lead to accidents.
4. Never allow anyone to operate or service the
machine or its attachments without proper training
and instructions; or while under the influence of
alcohol or drugs.
5. Wear all the necessary protective clothing and
personal safety devices to protect your head, eyes,
ears hands and feet. Operate the machine only in
daylight or in good artificial light.
6. Inspect the area where the equipment will be used.
Pick up all the debris you can find before operating.
Beware of overhead obstructions (low tree limbs,
electrical wires, etc.) and also underground
obstacles (sprinklers, pipes, tree roots, etc.) Enter a
new area cautiously. Stay alert for hidden hazards.
7. Never direct discharge of material toward
bystanders, nor allow anyone near the machine
while in operation. The owner/operator can prevent
and is responsible for injuries inflicted to
themselves, to bystanders and damage to property.
9. Never disconnect or bypass any switch.
10. Carbon monoxide in the exhaust fumes can be fatal
when inhaled. Never operate the engine without
proper ventilation.
11. Fuel is highly flammable, handle with care.
12. Keep the engine clean. Allow the engine to cool
before storing and always remove the ignition key.
13. Disengage all drives and engage parking brake
before starting the engine (motor). Start the engine
only when sitting in operator’s seat, never while
standing beside the unit.
14. Equipment must comply with the latest federal,
state, and local requirements when driven or
transported on public roads.
15. Never use your hands to search for oil leaks.
Hydraulic fluid under pressure can penetrate the
skin and cause serious injury.
16. Operate the machine up and down the face of the
slopes (vertically), not across the face (horizontally).
17. To prevent tipping or loss of control, do not start or
stop suddenly; reduce speed when making sharp
turns. Use caution when changing direction on
slopes.
18. Always use the seat belt when operating tractors
equipped with a ROPS.
Never use a seat belt when operating tractors
without a ROPS.
19. Keep legs, arms and body inside the seating
compartment while the vehicle is in motion.
8. Never operate equipment that is not in perfect
working order or is without decals, guards, shields,
discharge deflectors or other protective devices
securely fastened in place.
This machine is to be operated and maintained as specified in this manual and is intended for the professional
maintenance of specialized turf grasses. It is not intended for use on rough terrain or long grasses.
4
SAFETY
1.2
1
IMPORTANT SAFETY NOTES ________________________________________________
!
This safety alert symbol is used to alert you to potential hazards.
DANGER - Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
WARNING - Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious
injury.
CAUTION - Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury
and property damage. It may also be used to alert against unsafe practices.
For pictoral clarity, some illustrations in this manual may show shields, guards or plates open or removed. Under no
circumstances should this equipment be operated without these devices securely fastened in place
! WARNING !
The operator back-up system on this tractor prevents the tractor from starting
unless the brake lever is engaged, mower switch is off and mow / Lift pedals
are in neutral. The system will stop the engine if the operator leaves the seat
without engaging the parking brake or setting the mower switch off.
NEVER operate tractor unless the operator back-up system is working.
! WARNING !
1. Before leaving the operator’s position for any reason:
a.
b.
c.
d.
e.
Return traction pedal to neutral.
Disengage all drives.
Lower all implements to the ground.
Engage parking brake.
Stop engine and remove the ignition key.
2. Keep hands, feet, and clothing away from moving parts. Wait for all
movement to stop before you clean, adjust or service the machine.
3. Keep the area of operation clear of all bystanders and pets.
4. Never carry passengers, unless a seat is provided for them.
5. Never operate mowing equipment without the discharge deflector
securely fastened in place.
By following all instructions in this manual, you will prolong the life of your machine and maintain its maximum
efficiency. Adjustments and maintenance should always be performed by a qualified technician.
If additional information or service is needed, contact your Authorized Textron Turf Care and Specialty Products Dealer
who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service. Use
of other than original or authorized Textron Turf Care and Specialty Products parts and Accessories will void
the warranty.
5
2
2
2.1
SPECIFICATIONS
SPECIFICATIONS
PRODUCT IDENTIFICATION_________________________________________________
62246 .............................. Greens King 1862G 2-WD
Tractor, 18 hp gasoline engine.
Without battery, or mowers.
62247 .............................. Greens King 1962G 2-WD
Tractor, 19 hp diesel engine.
Without battery or mowers.
62267 .............................. Greens King 1862G 3-WD
Tractor, 18 hp gasoline engine.
Without battery, or mowers.
62268 .............................. Greens King 1962G 3-WD
Tractor, 19 hp diesel engine.
Without battery or mowers.
Serial Number ................ An identification plate, like the one
shown, listing the serial number, is
attached to the frame of the
tractor near the center lift arm
mount.
2.2
Always provide the serial number of the unit when ordering
replacement parts or requesting service information.
JACOBSEN DIVISION OF TEXTRON INC.
RACINE, WIS.
MADE IN U.S.A.
SERIAL NUMBER
67016
62246
88006
EEC Sound
Product
Power
62246
62247
62267
62268
96 dba
<99.6
96 dba
<99.6
1601
1601
1651
Sound Pressure
Level
Operator Ear
78.2 dba
<83 dba
78.2 dba
<83 dba
Vibration M/S2
Arms
Body
2.52
2.9
2.52
2.9
.692
1.05
.692
1.05
ENGINE__________________________________________________________________
1862G Gasoline Engine
Make ............................... Briggs &Stratton
Model .............................. Vanguard V-Twin OHV
Horsepower .................... 18 hp (13.5 kW) @3600 rpm
Displacement .................. 34.8 cu. In. (570 cc)
Torque ............................. 26 ft. lbs. (35 Nm) @ 2600 rpm
Fuel:
Type .......................... Unleaded Gasoline
Rating ....................... Min. 85 Octane
Capacity.................... 5 U.S. Gal. (18.9 liters)
Governor ......................... Flyweight Mechanical
Lubrication:
Capacity.................... 3.5 pints (1.4 liters)
Type .......................... SAE 30W
API Classification ..... SF, SG, SH
Air Filter .......................... Replaceable Dual Element.
Alternator ........................ 16 amp
Cooling System............... Air Cooled
1962D Diesel Engine
Make............................... Kubota
Model.............................. D662-E
Horsepower .................... 18.5 hp (13.8 kW) @3600 rpm
Displacement.................. 40.03 cu. In. (656 cc)
Torque............................. 26 ft. lbs. (35 Nm) @ 2600 rpm
Fuel:
Type.......................... No. 2 Diesel
Rating ....................... Min. Cetane rating 45
Capacity.................... 5 U.S. Gal. (18.9 liters)
Governor......................... Ball Type Governor
Low Idle ................... 1100 RPM
High Idle ................... 3400 RPM
Lubrication:
Capacity.................... 3.4 quarts (3.2 liter) with filter
Type.......................... SAE 20W, SAE 30W
API Classification ..... CD, CE
Air Filter .......................... Dry type with evacuator valve and
service indicator.
Alternator ........................ 40 amp
Cooling System .............. Liquid Cooled
Capacity...................... 3qt. (2.8 l) 50/50 water ethylene
glycol mix
2.3
CUTTING UNITS: __________________________________________________________
Reel ................................ 3 Reels, 22 in. (559 mm) wide.
Reel Diameter................. 5 in. (127 mm)
Blade Options ................. 7 or 11 blades
Cutting Width .................. 62 in. (1574 mm)
6
Cutting Frequency:
7 Blade ..................... 0.074 in./mph (1.17 mm/kph)
11 Blade.................... 0.055 in./mph (0.87 mm/kph)
SPECIFICATIONS
2.4
TRACTOR ________________________________________________________________
Tires ................................ 20 x 10 - 10 tubeless
Pressure:......................... 8-12 psi (55-83 kPa)
Battery:
Type .......................... 12 Volt Lead/Acid
Group ........................ 45 GMF
Parking Brake ................. Mechanical front wheel disk
Hand lever actuated
2.5
Speed:
Mow ......................... 0 - 3.7 mph (5.9 kph)
Transport ................. 0 - 7.6 mph (10.6 kph)
Reverse .................... 0 - 3.5 mph (5.6 kph)
Hydraulic System:
Capacity.......................... 4 U.S. gal. (19 liters) System
Fluid Type ....................... ATF Dextron II or III
Filter................................ Full Flow 10 micron
Steering ......................... Hydrostatic power steering
Mower Lift ....................... Hydraulic Double Acting Cylinders
WEIGHTS AND DIMENSIONS ________________________________________________
Dimensions:
Inches
Length - Grass Catchers On ........................ 99.5
Height - Steering Wheel Up ............................ 50
Wheel Base.................................................. 52.8
Width - Transport Position............................... 68
Width - Mowing Position ................................. 70
Width - Wheel .............................................. 56.5
Turning Radius................................................ 18
2.6
2
(mm)
(2526)
(1270)
(1341)
(1727)
(17780
(1435)
(457)
Weights:
Lbs.
(kg)
62246 ............................................................ 895
62247 .......................................................... 1009
62267 ............................................................ 930
62268 .......................................................... 1044
(406)
(458)
(422)
(474)
Working Weight Less Operator
ACCESSORIES & SUPPORT LITERATURE _____________________________________
Contact your area Textron Turf Care and Specialty Products Dealer for a complete listing of accessories and
attachments.
!
CAUTION: Use of other than Textron Turf Care and Specialty Products authorized parts and accessories may
cause personal injury or damage to the equipment and will void the warranty.
Accesories
Air Blow Gun ...........................................................JAC5098
Orange Touch-up Paint (12 oz. spray) ...................... 554598
Arm Rest ..................................................................... 66156
Grass Catcher............................................................. 67841
Backlapping Kit ........................................................... 68629
Fine Bristle Brush........................................................ 68539
Rear Roller Cleaner .................................................... 68643
Quick Roller (Set of 3)................................................. 68606
Spiker (Set of 3) .......................................................... 68519
Traction Tire ................................................................ 68637
Turf Groomer 1/4” Spacing ......................................... 67809
Turf Groomer 1/2” Spacing ..........................................67811
Vertical Mower (Set of 3)............................................. 68647
Reels
7 Blade Reel (Set of 3)................................................ 68644
7 Blade Reel (Single) .................................................. 68645
11 Blade Reel (Set of 3) .............................................. 67040
11 Blade Reel (Single) ................................................ 68646
Rollers
Grooved Front Roller ...................................................68527
Solid Roller .................................................................68530
High Cut Roller 15/16 in...............................................68634
High Cut Roller 3/4 in...................................................68594
Grooved Front Roller (Steel)........................................68613
Grooved Front Roller (Aluminum)................................68614
Grooved Rear Roller....................................................68580
Support Literature
Operator’s Manual ...................................................3010787
Parts Catalog ...........................................................3010788
Diesel Engine Parts Catalog....................................3004386
Operator Training Video
Service & Repair Manual
7
3
3
ADJUSTMENTS
ADJUSTMENTS
3.1
GENERAL________________________________________________________________
!
WARNING !
To prevent injury, lower implements to the ground,
disengage all drives, engage parking brake, stop
engine and remove key from ignition switch before
making any adjustments or performing maintenance.
Make sure the tractor is parked on a solid and level
surface. Never work on a tractor that is supported
only by the jack. Always use jack stands.
If only the front or rear of the tractor is raised, place
chocks in front of and behind the wheels that are not
raised.
3.2
1. Adjustments and maintenance should always be performed by a qualified technician. If proper adjustment
cannot be made, contact an authorized Textron Turf
Care and Specialty Products Dealer.
2. Replace, do
components.
not
adjust,
worn
or
damaged
3. Long hair, jewelry or loose fitting clothing may get
tangled in moving parts.
!
CAUTION: Be careful to prevent entrapment
of the hands and fingers between moving and
fixed components of the machine
4. Do not change governor settings or overspeed the
engine.
FAN BELT (DIESEL ENGINES) _______________________________________________
Inspect and adjust new belt after first ten hours of
operation. Adjust every 100 hours thereafter.
1. Adjust alternator pulley so belt (B) deflects 9/32 to
11/32 in. (7 to 9 mm) with a 22 lb. (10 kgf) push at
midspan between pulleys.
A
2. If tension is incorrect, loosen alternator mounting
bolts (A) and adjust alternator until proper belt
tension is achieved. Tighten hardware (A)
B
Figure 3A
3.3
PUMP DRIVE BELT ________________________________________________________
Adjust pump belt to deflect 3/16 in. (4.8 mm) with a force
of 5-7 lb. (2-3 kgf) applied at midspan.
D
1. Loosen hardware (D and E).
D
2. Pivot pump assembly away from engine to increase
tension on belt then tighten hardware (D and E).
C
Note: A square hole (C) that will fit a 1/2” socket
driver or breaker bar has been provided in the pump
mounting plate as a means of pivoting the pump.
D
E
Figure 3B
8
ADJUSTMENTS
3.4
1.
BEDKNIFE-TO-REEL _______________________________________________________
(Pre-adjustment Check)
Check the reel bearings for end play or radial play.
There should be no end play or radial play. See Section
3.7.
!
2.
b.
c.
4.
5.
CAUTION: To prevent personal injury and
damage to the cutting edges, wear gloves and
handle the reel and bedknife with extreme care.
Inspect the reel blades and bedknife to insure good
sharp edges without bends or nicks.
a.
3.
3
prematurely and may result in serious damage to the
reel and bedknife.
6.
Grass conditions will also affect the adjustment.
a.
Dry, sparse conditions will require a wider gap to
prevent heat buildup and damage to the reel and
bedknife.
b.
High quality grass with a good moisture content
requires a closer gap (near zero).
The leading edge of the reel blades (F) must be
sharp, free of burrs and show no signs of rounding
off.
1/16 in.
(1.5 mm)
The bedknife and bedknife backing must be
securely tightened. The bedknife must be straight
and sharp.
Figure 3C
A flat surface of at least 1/16 in. (1.5 mm) minimum
must be maintained on the front face of the bedknife. Use a standard flat file to dress the bedknife.
If wear or damage is beyond the point where the reel
or bedknife can be corrected by the lapping process,
they must be reground.
F
Proper reel-to-bedknife adjustment is critical. A gap of
0.001 to 0.003” (0.025 to 0.076 mm) must be
maintained across the entire length of the reel and
bedknife.
LF025
Figure 3D
The reel must be parallel to the bedknife. An
improperly adjusted reel will lose its sharp edges
3.5
BEDKNIFE ADJUSTMENT ___________________________________________________
1. Read Section 3.4 before making the adjustment.
2. Start adjustment at the leading end of the reel,
followed by the trailing end. The leading end of the
reel blades is that end which passes over the
bedknife first during normal reel rotation.
full length of the reel, when the paper is held at
90° to the bedknife.
G
3. Use adjusters (G and H), to adjust gap. Loosen
bottom adjuster (H) and turn top adjuster (G) down
(Clockwise) to close gap.
a.
Slide a feeler gauge or shim stock 0.001” 0.003” (0.025 - 0.075 mm) between the reel
blade and the bedknife. Do not turn the reel.
b. Adjust the trailing end of the reel to the same
gap in a similar manner then recheck the
adjustment at the leading end.
c. When the reel is properly adjusted to the
bedknife, the reel will spin freely and you should
be able to cut a piece of newspaper, along the
H
GKV-1
Figure 3E
Note: Avoid excessive tightening or serious damage may
result to bedknife and reel blades. Reels must turn freely.
9
3
ADJUSTMENTS
3.6
CUTTING HEIGHT _________________________________________________________
Note: Always make the reel to bedknife adjustment
before adjusting height of cut. (Sections 3.4 and 3.5).
6. Repeat Steps 4 and 5 on opposite end. Complete
adjustment to one end before adjusting opposite end.
1. Raise mowers to transport position then engage the
parking brake, stop engine and remove key from
ignition switch.
7. Tighten nuts (K) and recheck each end.
L
2. Set desired cutting height on the gauge (I).
a.
J
N
Measure distance between the underside of
screw head and gauge block surface (J).
b. Adjust screw (L) to obtain desired height then
tighten the wing nut.
M
K
3. Loosen the nuts on the front roller brackets (K) just
enough to allow the adjuster knob (N) to raise or
lower the front roller.
4. Place gauge (I) across bottom of front and rear
rollers near one end of roller.
I
5. Slide the head of gauge screw (L) over the bedknife
(M) and adjust the knob (N) to close the gap between
the screwhead and bedknife. Then tighten locknut
(K).
3.7
REEL BEARING ___________________________________________________________
Any end play or radial play indicates bad bearings, a
weak tension spring or a backed off nut.
1. Check bearing housing mounting hardware. Tighten
or replace components as required. Carefully clean
threads with degreaser.
2. Apply a medium strength grade of Loctite to nut (P),
then thread nut onto the reel shaft until the nut is
1-27/32” (46 mm) from the end of the reel shaft.
3. Fill reel bearing housings with NLGI - Grade O
grease after adjusting spring.
3.8
Figure 3F
P
1-27/32”
(46 mm)
P
GKV-11
Figure 3G
CHOKE CONTROL (GAS ENGINES) __________________________________________
Gas Engines Only
1. Push choke control knob to the “Off” Position.
3. Adjust control wire (at the carburetor) then clamp
wire housing in place while keeping choke butterfly
open and the control knob in the “Off” position.
2. Set Choke lever at carburetor to “Off” (butterfly
open) position.
3.9
TORQUE REQUIREMENTS __________________________________________________
1. Ball joints: 30 - 35 ft lb., (40.5 - 47.2 N.m).
2. Bedknife shoe: 25 - 37 ft lb., (34 - 50 N.m).
3. Steering wheel nut 25-30 ft. lb., (34-41 N.m)
10
4. Wheel mounting hardware 65-85 ft lb., (88 115 N.m). Check and retorque daily until torque is
maintained.
ADJUSTMENTS
3
3.10 HYDRO SWITCH (3WD ONLY) _______________________________________________
1. Remove the engine cowling to gain access to the
switch.
Q
2. Coarse Adjustment: Loosen mounting screws (Q).
Slide the switch bracket to position roller (R) close
to, but not touching, the “V” of the cam. Tighten
screws (Q).
3. Fine Adjustment: Loosen switch mounting screws
(S). Move the switch to position roller (R) against
the “V” of the cam. The switch contacts should close
only after the cam moves, in the direction of forward
travel. The switch contacts should open when the
traction pedal is returned to neutral. Tighten screws
(R).
S
R
1/8 in.
1/4 in.
4. Recheck the adjustment. As the traction pedal is
depressed the switch should close within 1/8 to 1/4
in. (3 to 6 mm) of cam rotation. Repeat step 3 if
required.
Figure 3H
3.11 ANTI-SWAY TETHER _______________________________________________________
1. The tether is used to prevent the reels from swaying
during transport or gouging the turf when lowered.
2. Fully raise lift arms (T) to the transport position to
check the cable.
T
W
Note: Stop bracket (U) must be up against the lift
arm.
3. Loosen nut (V) and slide bracket (W) up or down to
obtain a 1/8 to 3/8 in., (3 to 10 mm) deflection in
cable (X). The cable must not be too tight or have
too much slack. The ends of the cable must be free
to pivot.
V U
X
1/8 in.
3/8 in.
Figure 3I
3.12 PARKING BRAKE ADJUSTMENT _____________________________________________
1. Remove console mounting hardware and move console out of the way. Do not disconnect wire harness
from console.
2. Disengage parking brake.
3. Loosen nut (Y) and turn turnbuckle (Z) as required
to tighten brakes. Brakes must not drag when
disengaged.
Z
4. Engage parking brake and re-install console.
Y
Figure 3J
11
3
ADJUSTMENTS
3.13 PROXIMITY SWITCH _______________________________________________________
Adjust the proximity switch so the reels start turning
before they are fully lowered and shut off when raised.
3.14 INSTALLING CUTTING UNITS _______________________________________________
1. Park the tractor on a flat and level surface, fully lower
the lift arms, engage parking brake, stop the engine
and remove the key from the ignition switch.
8. For removal of the cutting units, follow the assembly
procedure in reverse order.
2. Place each cutting unit in front of its respective lift
arm (A)
The grass catcher mounting hooks must face
outwards on the two front mowers. The center mower
has a longer hook.
A
F
E
D
a. Manually raise lift arm (A), and slide the cutting
unit so that yoke (B) is in line with swivel housing
(C).
C
b. Carefully lower swivel housing (C) onto yoke (B).
c.
B
Insert spring (D) and pin (E), fasten retaining wire
and snap plastic cap (F) over pin (E).
3. Move the motors and their hoses to the cutting
units.
Figure 3K
4. Remove protective plug (G) from bearing housing.
Retain plug for future use. Coat spines of reel shaft
with a good quality non-metallic, fibre based grease
and assemble coupler (H) to the reel shaft.
K
H
5. Apply a light coat of grease to motor O-ring and
inside lip of bearing housing. Slide Motor end into
bearing housing.
!
J
I
WARNING !
To prevent cuts use socket wrench or turf groomer
knob to turn reel. Do not turn reel by hand.
G
Figure 3L
6. If any resistance is felt, the reel may need to be
turned to engage the motor spline. Slowly turn the
reel, while applying pressure to the end of the
motor, until the motor slides into place. Make certain
the motor is fully seated against the bearing
housing.
7. Secure the motor to the housing with two motor
clips (I and J) as shown. Squeeze the two ears of
the clip to freely slide into the slot of mounting pin
(K). Insert clip up to the first bend. The two ear
loops should face towards the center of the motor.
12
MAINTENANCE
4
4
MAINTENANCE
4.1
GENERAL ________________________________________________________________
b.
Keep all moving parts properly adjusted and lubricated.
c.
Replace worn or damaged parts before operating
the machine.
d.
Keep all fluids at their proper levels.
e.
Keep shields in place and all hardware securely
fastened.
f.
Keep tires properly inflated.
! WARNING !
Before you clean, adjust, or repair this equipment,
disengage all drives, lower implements to the ground,
engage parking brake, stop engine and remove key from
ignition switch to prevent injuries
Make sure the tractor is parked on a solid and level
surface. Never work on a tractor that is supported only by
the jack. Always use jack stands.
1.
2.
Adjustment and maintenance should always be performed by a qualified technician. If proper adjustments
cannot be made, contact an Authorized Textron Turf
Care and Specialty Products Dealer.
Inspect the equipment on a regular basis, establish a
maintenance schedule and keep detailed records.
a.
4.2
3.
Long hair, jewelry or loose fitting clothing may get
tangled in moving parts.
4.
Use the illustrations in the Parts Catalog as reference
for the disassembly and reassembly of components.
5.
Recycle or dispose of all hazardous materials
(batteries, fuel, lubricants, anti-freeze, etc.) according
to local, state or federal regulations.
Keep the equipment clean.
ENGINE _________________________________________________________________
IMPORTANT: A separate Engine Manual, prepared by
the engine manufacturer, is supplied with this tractor.
Read the engine manual carefully until you are familiar
with the operation and maintenance of the engine.
Proper attention to the engine manufacturer’s
directions will assure maximum service life of the
engine. To order replacement engine manuals contact
the engine manufacturer.
The proper break-in of a new engine can make a
considerable difference to the performance and life of the
engine.
Note: The tractor is designed to operate and cut most
efficiently at the preset governor setting. Do not change the
engine governor settings or overspeed the engine.
During the break-in period, Textron Turf Care and Specialty
Products recommends the following:
5.
Refer to Section 6.3 and Engine Manual for specific
maintenance intervals.
If the injection pump, injectors or the fuel system require
service, contact an authorized Textron Turf Care and
Specialty Products Dealer.
Gasoline Engine:
1.
Drive modestly for the first 25 hours at reduced engine
speed.
2.
Avoid full throttle starts and rapid acceleration.
3.
Allow the engine to reach operating temperature before
operating at full load.
4.
Change the oil and filter after the first 8 hours of
operation.
5.
Refer to Section 6.3 and Engine Manual for specific
maintenance intervals.
Diesel Engine:
1.
During the first 50 hours of operation, a new engine
should be allowed to reach an operating temperature of
at least 140°F (60°C) prior to operation at full load.
2.
Check the engine oil level twice daily during the first 50
hours of operation. Higher than normal oil consumption
is not uncommon during the initial break-in period.
3.
Change engine oil and oil filter element after first 50
hours of operation.
4.
Check and adjust fan and alternator belts.
13
4
MAINTENANCE
4.3
ENGINE OIL ______________________________________________________________
Check the engine oil at the start of each day, before starting
the engine. If the oil level is low, remove oil filler cap and add
oil as required.
Diesel Engine Dipstick
Diesel Engine:
Safe Operating Range







Perform initial oil change after first 50 hours of operation and
every 75 hours thereafter. See Engine Manual.
Use only engine oils with API classification CD/CE.
Above 77°F (25°C)
SAE 30W or SAE10W30/10W40
32 to 77°F (0 to 25°C)
SAE 20W or SAE 10W30/10W40
Below 32° (0°C)
SAE10W or SAE 10W30/10W40
Gas Engine:
Figure 4A
Gas Engine Dipstick
Perform initial oil change after the first 8 hours of operation.
Change oil every 50 hours thereafter.
FULL
See the engine manufacturer’s Owners’s Manual for
detailed service information.
After adding or changing oil, start and run engine at idle with
all drives disengaged for 30 seconds. Shut engine off. Wait
30 seconds and check oil level. Add oil to bring up to FULL
mark on dipstick.
ADD
Use only engine oils with API classification SF, SG,SH.
Above 40° F (5° C)
SAE 30W
0 to 40° F (-18 to 5° C)
SAE 5W30 or SAE 10W30
4.4
1.
GAS ENGINE AIR FILTER ___________________________________________________
Remove and service the foam pre-cleaner (A) every 25
hours. Replace if dirty or damaged.
To service pre-cleaner, wash in a liquid detergent and
water. Squeeze dry in a clean cloth. Saturate in clean
engine oil and squeeze out excess oil in a clean,
absorbent cloth.
2.
Figure 4B
B
Replace the air cleaner cartridge (B) every 100 hours,
more often when operating in dusty conditions.
Note: Do not use petroleum solvents such as kerosene
to clean cartridge. Do not use pressurized air to clean
cartridge.
A
See the engine manufacturer’s Owners’s Manual for
detailed service information.
Figure 4C
14
MAINTENANCE
4.5
4
DIESEL AIR FILTER ________________________________________________________
Check the service indicator daily. If red band appears in the
window (C) replace the element.
Do not remove the element for inspection or cleaning.
Unnecessary removal of the filter increases the risk of
injecting dust and other impurities into the engine.
When service is required, first clean the outside of the filter
housing; then remove the old element as gently as possible
and discard.
1.
Carefully clean the inside of the filter housing without
allowing dust into the air intake.
2.
Inspect the new element. Do not use a damaged
element and never use an incorrect element.
3.
Assemble the new element and make sure it seats
properly. Reset the indicator by depressing button (D).
4.
Reassemble cap making sure it seals completely
around the filter housing. Dust evacuator must be
facing down.
5.
Check all hoses and air ducts. Tighten hose clamps.
D
C
Figure 4D
4.6
FUEL ____________________________________________________________________
Handle fuel with care - it is highly flammable. Use an
approved container, the spout must fit inside the fuel filler
neck. Avoid using cans and funnels to transfer fuel.
• Store fuel according to local, state or federal ordinances
and recommendations from your fuel supplier.
• Never overfill or allow the tank to become empty.
! WARNING !
Never remove the fuel cap from the fuel tank, or add fuel,
when the engine is running or while the engine is hot.
Do not smoke when handling fuel. Never fill or drain the
fuel tank indoors.
Do not spill fuel and clean spilled fuel immediately.
Never handle or store fuel containers near an open flame
or any device that may create sparks and ignite the fuel
or fuel vapors.
Be sure to reinstall and tighten fuel cap securely.
• Fill the fuel tank to within 1 in. (25 mm) of the bottom of
the filler neck.
4.7
• Check fuel lines and clamps every 50 hours. Replace fuel
lines and clamps at the first sign of damage.
Diesel Engine:
• Use clean, fresh, #2 Diesel fuel. Minimum Cetane rating
45. Refer to Engine Manual for additional information.
Gas Engine:
• Use clean, fresh, regular grade, unleaded gasoline
minimum 85 Octane.
• Do not use hi-test gasoline or an oil-gasoline mixture.
When using blended fuel, do not use a blend with more
than 10% ethanol. Under no circumstances should you
use a blend with methanol.
FUEL SYSTEM ____________________________________________________________
Refer to Section 6.3 for specific maintenance intervals.
Before replacing any filter, thoroughly clean the filter
housing and the area around the filter. Dirt must not be
allowed to enter into fuel system.
For diesel engines, turn the key switch to the ON position to
start the fuel pump, and bleed the fuel system if the fuel filter
and lines have been removed, or the fuel tank has become
empty. See Engine Manual.
15
4
MAINTENANCE
4.8
BATTERY ________________________________________________________________
Make absolutely certain the ignition switch is “Off” and the
key has been removed before servicing the battery.
!
CAUTION: Always use insulated tools, wear protective glasses or goggles and protective clothing
when working with batteries. You must read and
obey all battery manufacturer’s instructions.
Tighten cables securely to battery terminals and apply a
light coat of silicone dielectric grease to terminals and cable
ends to prevent corrosion. Keep vent caps and terminal
covers in place
Verify battery polarity before connecting or disconnecting
the battery cables.
1.
When installing the battery, always assemble the RED,
positive (+) battery cable first and the ground, BLACK,
negative (-) cable last.
2.
When removing the battery, always remove the
ground, BLACK, negative (-) cable first and the RED,
positive (+) cable last.
3.
Make sure battery is properly installed and secured to
the battery tray.
Check the electrolyte level every 100 hours. Keep the cable
ends, battery and battery posts clean.
4.9
JUMP STARTING __________________________________________________________
Before attempting to “jump start” the tractor, check the
condition of the discharged battery. Section 4.8
! WARNING !
Batteries generate explosive hydrogen gas. To reduce
the chance of an explosion, avoid creating sparks near
battery. Always connect the negative jumper cable to the
frame of the tractor with the discharged battery, away
from the battery.
When connecting jumper cables:
1.
Stop the engine on the vehicle with a good battery.
2.
Connect RED jumper cable to the positive (+) terminal
on the good battery and to the positive (+) terminal on
the “discharged” battery.
3.
Connect the BLACK jumper cable from the negative
(-) terminal on the good battery to the frame of the
tractor with the discharged battery.
After cables have been connected, start the engine on the
vehicle with the good battery then start the tractor.
4.10 CHARGING BATTERY _____________________________________________________
4.
! WARNING !
Charge battery in a well ventilated area. Batteries
generate explosive gases. To prevent an explosion, keep
any device that may create sparks or flames away from
the battery.
To prevent injury, stand away from battery when the
charger is turned on. A damaged battery could explode.
1.
Refer to Section 4.8. Read the Battery and Charger’s
manual for specific instructions.
2.
Whenever possible, remove the battery from the tractor
before charging. If battery is not sealed, check that the
electrolyte covers the plates in all the cells.
3.
Make sure the charger is “Off”. Then connect the
charger to the battery terminals as specified in the
charger’s manual.
16
Always turn the charger “Off” before disconnecting
charger from the battery terminals.
MAINTENANCE
4
4.11 HYDRAULIC HOSES _______________________________________________________
IMPORTANT: The hydraulic system can be
permanently damaged if the oil becomes
contaminated. Before disconnecting any hydraulic
component, clean the area around the fittings and the
hose ends to keep impurities out of the system.
! WARNING !
To prevent serious injury from hot, high pressure oil,
never use your hands to check for oil leaks, use paper or
cardboard.
Hydraulic fluid escaping under pressure can have
sufficient force to penetrate skin. If fluid is injected into
the skin it must be surgically removed within a few hours
by a doctor familiar with this form of injury or gangrene
may result.
1.
Always lower implements to ground, disengage all
drives, engage parking brake, stop engine and remove
key before inspecting or disconnecting hydraulic lines or
hoses.
2.
Check visible hoses and tubes daily. Look for wet
hoses or oil spots. Replace worn or damaged hoses
and tubes before operating the machine.
3.
The replacement tube or hoses must be routed in the
same path as the existing hose, do not move clamps,
brackets and ties to a new location.
4.
Thoroughly inspect all tubes, hoses and connections
every 250 hours.
a.
Before disconnecting any hydraulic component, tag
or mark the location of each hose then clean the
area around the fittings.
b.
As you disconnect the component, be prepared to
assemble plugs or caps to the hose ends and open
ports. This will keep impurities out of the hydraulic
system and also prevent oil spills.
c.
Make sure “O” rings are clean and hose fittings are
properly seated before tightening.
d.
Keep the hose from twisting. Twisted hoses can
cause couplers to loosen as the hose flexes during
operation resulting in oil leaks.
e.
Kinked or twisted hoses can restrict the oil flow
causing the system to malfunction and the oil to
overheat and also lead to hose failure.
4.12 HYDRAULIC OIL___________________________________________________________
Refer to Section 6.3 for specific maintenance intervals.
Drain and replace the hydraulic oil after a major component
failure, or if you notice the presence of water or foam in the
oil, or a rancid odor (indicating excessive heat).
Always replace the hydraulic filter when changing oil.
tank. Check and clean the breather cap, replace as
necessary.
4.
After oil has drained install drain plug and fill with
Textron Turf Care and Specialty Products Hydraulic oil.
5.
Purge air from system.
a.
Operate all tractor functions for about 5 minutes to
purge air out of the system and stabilize the oil
level.
b.
Once the level has stabilized and the air is purged,
fill the expansion tank to the “COLD” level.
To change hydraulic oil:
1.
Clean the area around the oil cap to prevent impurities
from entering and contaminating the system.
a.
Oil temperature should be at 60° to 90°F (16° 32°C). Do not check oil level when oil is hot.
b. The main oil tank should always be full. A Low oil
level in the main tank will drain oil from the
expansion tank.
c.
The oil level in the expansion tank should always
be at or above the “COLD” level mark. Add oil to
the expansion tank, not the main tank.
2.
Drain and replace the hydraulic oil every 200 hours or
after a major component failure, or if you notice the
presence of water, foam, or a rancid odor.
3.
Remove drain plug from bottom of main tank and
loosen or remove breather cap on top of expansion
17
4
MAINTENANCE
4.13 HYDRAULIC OIL FILTERS __________________________________________________
The hydraulic system is protected by one 10 micron filter.
To replace hydraulic oil filter:
1.
Remove the old filter.
2.
Fill new filter with oil then install new filter. Hand
tighten only.
3.
Operate engine at idle speed with hydraulic system in
neutral for five minutes.
4.
Check hydraulic oil level in reservoir and fill to full mark
on dipstick.
4.14 ELECTRICAL SYSTEM _____________________________________________________
!
If the operator backup does not function properly and
the problem cannot be corrected, contact an authorized
Textron Turf Care and Specialty Products Dealer.
CAUTION: Always turn the ignition switch off
and remove the negative battery cable (black)
before inspecting or working on the electrical system.
3.
General precautions that can be taken to reduce electrical
problems are listed below.
Keep the wire harness and all individual wires away
from moving parts to prevent damage.
4.
Make sure the seat switch harness is connected to the
main wire harness.
5.
Check the battery and battery charging circuit.
6.
Do not wash or pressure spray around electrical
connections and components.
1.
2.
Make certain all terminals and connections are clean
and properly secured.
Check the operator backup system, and circuit
breakers regularly.
4.15 MUFFLER AND EXHAUST __________________________________________________
! WARNING !
Exhaust fumes contain carbon monoxide that is toxic and
can be fatal when inhaled.
NEVER operate an engine without proper ventilation.
To protect from carbon monoxide poisoning, inspect the
complete exhaust system regularly and always replace a
defective muffler.
If you notice a change in the color or sound of the exhaust,
stop the engine immediately. Identify the problem and have
the system repaired.
Torque all exhaust manifold hardware evenly. Tighten or
replace exhaust clamps.
4.16 CARE AND CLEANING _____________________________________________________
Wash the tractor and implements after each use. Keep the
equipment clean.
Note: Do not wash any portion of the equipment while it is
hot. Do not use high pressure spray or steam. Use cold
water and automotive cleaners.
1.
Use compressed air to clean engine and radiator fins. A
special blow gun is available through Textron Turf Care
and Specialty Products Dealer.
2.
Do not spray water directly at the instrument panel,
ignition switch, controller or any other electrical
components, or at bearing housings and seals.
3.
Clean all plastic or rubber trim with a mild soap
solution or use commercially available vinyl/rubber
cleaners.
18
Repair damaged metal surfaces and use Textron Turf Care
and Specialty Products touch-up paint. Wax the equipment
for maximum paint protection.
!
CAUTION: Clean grass and debris from cutting
units, drives, mufflers, and engine to prevent fires.
! WARNING !
NEVER use your hands to clean cutting units. Use a
brush to remove grass clippings from blades. Blades are
extremely sharp and can cause serious injuries.
MAINTENANCE
4
4.17 RADIATOR (DIESEL ENGINES) ______________________________________________
! WARNING !
Drain and refill annually. Remove the radiator cap, open the
engine block drain and the radiator drain. Empty and clean
the recovery bottle.
To prevent serious bodily injury from hot coolant or steam
blow-out, never attempt to remove the radiator cap while
the engine is running. Stop the engine and wait until it is
cool. Even then, use extreme care when removing the
cap.
Mix clean water with ethylene glycol based anti-freeze for
the coldest ambient temperature. Read and follow the
instructions on the anti-freeze container and engine manual.
!
CAUTION: Do not pour cold water into a hot radiator. Do not operate engine without a proper coolant
mixture. Install cap and tighten securely.
Check coolant level daily. Radiator should be full and
recovery bottle should be up to the cold mark.
Keep radiator air passages clean. Use compressed air (30
psi maximum) to clean the fins.
Check and tighten the fan belt. Replace clamps and hoses
every two years.
If you have to add coolant more than once a month, or add
more than one quart at a time, have a authorized Textron
Turf Care and Specialty Products Dealer check the cooling
system.
4.18 TIRES ___________________________________________________________________
1.
Keep tires properly inflated to prolong tire life. Check
inflation pressure while the tires are cool. Inspect tread
wear.
5. Check the pressure with an accurate, low pressure
tire gauge.
6. Keep tires inflated to:
Front - 10-12 psi - (69-83 kPa)
Rear - 8-10 psi (55-69 kPa)
!
CAUTION: Unless you have the proper training,
tools and experience, DO NOT attempt to mount
a tire on a rim. Improper mounting can produce
an explosion which may result in serious injury.
4.19 WHEEL MOUNTING PROCEDURE ____________________________________________
! WARNING !
Make sure the tractor is parked on a solid and level
surface. Never work on a tractor that is supported only by
the jack. Always use jack stands.
If only the front or rear of the tractor is raised, place
chocks in front of and behind the wheels that are not
raised.
1.
Remove dirt, grease and oil from stud thread. Do not
lubricate threads.
2.
Position wheel on hub and inspect to insure full contact
between mounting surface of wheel and hub or brake
drum.
3.
Finger tighten all hardware then torque hardware in
criss-cross order; always tighten nuts in the top
position.
4.
Check and retorque daily until torque is maintained,
85-95 ft.lbs. (115-128 Nm)
19
4
MAINTENANCE
4.20 BACKLAPPING ___________________________________________________________
! WARNING !
3. Adjust the backlapping valve located under the left
rear of the machine, to the desired speed.
To prevent injury, keep hands, feet and clothing away
from rotating reels.
4. Apply lapping compound with a long handle brush to
high spots first then along entire length of the reel.
When the backlap switch is in the REVERSE position,
the reels will turn whether mowers are up or down and
the operator is on or off the seat.
5. Continue lapping and at the same time make a
slight adjustment on the reel until there is a uniform
clearance along the full length of the cutting edges.
Carbon Monoxide in exhaust fumes can be fatal when
inhaled, never operate an engine without proper
ventilation.
Note: The backlapping feature is an optional kit that must
be first installed on the tractor.
Check the reel and bedknife to determine if backlapping
or grinding will restore the cutting edge.
If wear or damage is beyond the point where the cutting
edges can be corrected by the lapping process, they
must be reground.
To Backlap:
1. Adjust reel to bedknife as described in Sections 3.4
and 3.5.
1. Lower the reels to the ground.
2. Open the hood and turn the backlap switch to
“REVERSE” rotation. Close hood.
a. Make absolutely certain your feet and clothing
are far away from the reel.
b. Make sure the parking brake is “ENGAGED”,
reel switch is “OFF”, backlap switch is “OFF” and
the traction pedal is in neutral.
c.
Move the Forward
“REVERSE”.
/
Reverse
switch
to
d. Start the engine. Adjust throttle just above
minimum RPM and place the reel switch in “ON”
position.
20
6. When the blades have been evenly honed, carefully
and thoroughly clean off the remaining lapping
compound.
7. Disengage reel switch and stop the engine. Open
the hood and return backlap switch to “FORWARD”
rotation.
MAINTENANCE
4
4.21 STORAGE ________________________________________________________________
General
Cutting Units
1.
Wash the tractor thoroughly and lubricate. Repair and
paint damaged or exposed metal.
1.
Wash the cutting units thoroughly, then repair and paint
any damaged or exposed metal.
2.
Inspect the tractor, tighten all hardware, replace worn
or damaged components.
2.
Lubricate all fittings and friction points.
3.
3.
Drain and refill radiator.
4.
Clean the tires thoroughly and store the tractor so the
load is off the tires. If tractor is not on jack stands,
check tires at regular intervals and reinflate as
necessary.
Backlap the reels then back the reel away from the
bedknife. Apply a light coat of rust preventative oil to
the sharpened edges of the reel and bedknife.
5.
Keep the machine and all its accessories clean, dry
and protected from the elements during storage. Never
store equipment near an open flame or spark which
could ignite fuel or fuel vapors.
Battery
1.
Remove, clean and store battery in upright position in a
cool, dry place.
2.
Check and recharge battery every 60 to 90 days while
in storage.
3.
Store batteries in a cool, dry place. To reduce the self
discharge rate, room temperature should not be above
80°F (27°C) or fall below 20°F (-7°C) to prevent
electrolyte from freezing.
Engine (General)
1.
2.
While the engine is warm, remove the drain plug, drain
the oil from the crankcase and change oil filter. Install
drain plug and refill with fresh oil. Let engine cool before
storing.
Clean exterior of engine. Paint exposed metal, or apply
a light coat of rust preventative oil.
!
CAUTION: To prevent personal injury and damage
to the cutting edges, handle the reel with extreme
care.
After Storage
1.
Check and reinstall battery
2.
Check or service fuel filter and air cleaner.
3.
Check the radiator coolant level.
4.
Check oil level in the engine crankcase and hydraulic
system.
5.
Fill the fuel tank with fresh fuel. Bleed the fuel system.
6.
Make certain that the tires are properly inflated.
7.
Remove all oil from the reels and bedknife. Adjust
bedknife and cutting height.
8.
Start and operate the engine at 1/2 throttle. Allow
enough time for the engine to become properly
warmed and lubricated.
! WARNING !
Never operate the engine without proper ventilation;
exhaust fumes can be fatal when inhaled.
Diesel Engine - Add a fuel conditioner or biocide to prevent
gelling or bacterial growth in fuel. See your local fuel
supplier.
Gas Engine - For engine protection Textron Turf Care and
Specialty Products recommends the use of a fuel additive
such as STABIL®. Mix additive following instructions on
container. Run engine for a short time to circulate additive
through carburetor.
Remove spark plugs and pour 1 oz. (30 ml) of engine oil into
each cylinder. Replace spark plugs and crank slowly (do not
start) to distribute oil in cylinder.
If storing indoors, drain fuel from tank.
Note: Do not use fuel with ethanol during storage.
21
5
5
TROUBLESHOOTING
TROUBLESHOOTING
5.1
GENERAL________________________________________________________________
The troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed
information regarding the hydraulic and electrical systems contact your area Textron Turf Care and Specialty Products
Dealer.
Symptoms
Possible Causes
Action
1.
Parking brake disengaged, mow /
lift pedals not in neutral or reel
switch on.
1.
Check operator back-up system and start-up procedure.
2.
Battery low on charge or
defective.
2.
Inspect condition of battery and battery connections.
3.
Fuel tank empty or dirty.
3.
Fill with fresh fuel. Change fuel filter. Bleed fuel lines.
4.
Circuit breaker blown.
4.
Reset circuit breaker.
1.
Fuel level low, fuel or fuel filter
dirty.
1.
Fill with fresh fuel. Change fuel filter. Bleed fuel lines.
2.
Air cleaner dirty.
2.
Inspect and replace air filter.
3.
Injectors, fuel pump
3.
Consult engine manual.
4.
Engine problem.
4.
Consult engine manual
1.
Fuel tank empty.
1.
Fill with fresh fuel and bleed fuel lines.
2.
Interlocks not set before leaving
operator’s seat.
2.
Engage parking brake, set reel switch to OFF and
mow / lift pedals in neutral.
1.
Coolant level low.(Diesel)
1.
Inspect and add coolant.
2.
Air intake restricted.
2.
Clean cooling air intake.
3.
Water pump belt broken or
loose.(Diesel)
3.
Tighten or replace belt.
4.
Engine overload
4.
Reduce forward speed
1.
Loose or corroded battery terminals.
1.
Inspect and clean terminals
2.
Low electrolyte.
2.
Refill to correct level.
3.
Alternator belt loose or broken.
3.
Tighten or replace belt
4.
Charging system defective.
4.
See engine manual
1.
Bedknife-to-reel not adjusted correctly.
Inspect bedknife-to-reel adjustment.
2.
Engine speed too low.
Check engine speed. Run engine at full throttle.
3.
Low hydraulic oil
Check reservoir level and fill if needed.
1.
Parking brake engaged
Disengage parking brake.
2.
Tow Valve Open
Close Tow Valve
3.
Low hydraulic oil
Check reservoir level and fill if needed
Implement does not
raise or lower
1.
Low hydraulic oil
Check reservoir level and fill as needed
Gauges/Indicator
operating
1.
Circuit Breaker blown
Reset circuit breaker, check bulb
2.
Loose wiring
Check electrical connections.
Engine will not start.
Engine hard to start or
runs poorly.
Engine stops.
Engine overheating
Battery not holding
charge.
Reels cut unevenly
Tractor does not react
to traction pedal
22
not
MAINTENANCE & LUBRICATION CHARTS
6
6
MAINTENANCE & LUBRICATION CHARTS
6.1
GENERAL ________________________________________________________________
2. Lubricate with grease that meets or exceeds NLGI
Grade 2 LB specifications. Apply grease with a
manual grease gun and fill slowly until grease begins
to seep out. Do not use compressed air guns.
! WARNING !
Before you clean, adjust, or repair this equipment,
disengage all drives, lower implements to the ground,
engage parking brake, stop engine and remove key
from ignition switch to prevent injuries
3. Periodically apply a small amount of lithium based
grease to the seat runners.
4. For smooth operation of all levers, pivot points and
other friction points that are not shown on the
lubrication chart apply several drops of SAE 30 oil
every 40 hours or as required.
1. Always clean the grease fitting before and after
lubricating.
5. Grease fittings (A - D) every 50 hours and fittings (E K) every 100 hours.
6.2
LUBRICATION CHART______________________________________________________
K G
B
A
K
D
C
G
C
K
G
K G
J
H
C
B
E
A
A
K
K
F
G
B
G
A.
B.
C.
D.
E.
Reel Swivel Housings (3 Fittings)
Lift Arms (3 Fittings)
Cam (3 Fittings)
Treadle
Steering Shaft
F.
G.
H.
J.
K.
Rear Wheel Bearings
Rollers (6 Fittings)
Lift Arm Shafts
Steering Cylinder Pivot
Reel Bearing Cavities.
23
6
MAINTENANCE & LUBRICATION CHARTS
6.3
MAINTENANCE CHARTS ___________________________________________________
Recommended Service and Lubrication Intervals
Every
8-10
Hours
Air Filter (Diesel)
I
Air Filter (Gas)
I
Every
50
Hours
C
Battery Charge
Belts
Brake
Engine Oil (Gas)
Every
400
Hours
Every
1000
Hours
Yearly
See
Section
AR
R
4.5
R
R
4.4
R
I-A*
A
I*
I
I-R*
R
R*
Fuel System
3.2,
3.3
R
R*
R****
4.3
II
4.3
II
4.7
L
R
4.7
L
6.2
Hydraulic Hoses and Tubes
I***
I
4.11
Hydraulic Oil
I-A
R**
4.12
R
4.13
I
4.15
Hydraulic Oil Filter
I
Muffler and Exhaust
I
Radiator Screens
R*
I-C/AR
Tires
I
III
4.17
I-A
A - Add or Adjust
IV
R
I
L
4.17
4.14
Fuel Filter
L
Lubricant
Type
4.8
I-A
I
Engine Oil Filter
Grease Fittings - All
Every
500
Hours
I-C-A
Electrical System
Engine Oil (Diesel)
Every
250
Hours
I
I-A*
Cooling System (Diesel)
Every
100
Hours
C - Clean
4.18
I - Inspect
L- Lubricate
R - Replace
AR - As Required
* Indicates initial service for new machines.
** Or every two years whichever comes first.
II
- Engine Oil - See Section 4.3
*** Inspect visible hoses and tubes for leaks or oil marks.
III
- Use Textron Turf Care and Specialty Products hydraulic
fluid: Capacity: 5 gallons (19 Liters). Order Part No.
503409 carton, containing two 2-1/2 gal. (9.5 liter)
bottles or Part No. 503407 containing 5 gal. (19 liters),
pail.
**** Replace every 75 hours
I
- Manual grease gun with NLGI Grade 2 (Service Class
LB).
IV - Capacity: 3qt. (2.8 l) 50/50 water ethylene glycol mix
24
PARTS CATALOG
7
7.1
7
PARTS CATALOG
TABLE OF CONTENTS______________________________________________________
1.1 ......... Decals ................................................................
2.1 ......... Hood ...................................................................
3.1 ......... Hood, Cowling and Console ............................
4.1 ......... Operator’s Platform ..........................................
5.1 ......... Instrument Panel ...............................................
6.1 ......... Gas Control Console ........................................
7.1 ......... Diesel Control Console ....................................
8.1 ......... Steering Tower Gauges....................................
9.1 ......... Traction Pedal Linkage.....................................
10.1 ....... Parking Brake....................................................
11.1 ....... Front Wheel Motors and Brakes ......................
12.1 ....... Lift / Mow Controls............................................
13.1 ....... Seat ....................................................................
14.1 ....... Frame and Lift Arms .........................................
15.1 ....... Lift Linkage ........................................................
16.1 ....... Lift Valve ............................................................
17.1 ....... Steering Axle (2WD Units)................................
18.1 ....... Steering Axle (3WD Units)................................
19.1 ....... Steering Tower ..................................................
20.1 ....... Gas Fuel Line Routing ......................................
21.1 ....... Diesel Fuel Line Routing ..................................
22.1 ....... Air Duct and Oil Cooler ....................................
23.1 ....... Radiator .............................................................
24.1 ....... Gas Engine Mounting .......................................
25.1 ....... Gas Engine ........................................................
26.1 ....... Diesel Engine Mounting ...................................
26
28
29
30
32
34
36
38
40
42
44
46
47
48
50
52
54
55
56
58
60
62
64
66
68
70
27.1....... Diesel Engine .................................................... 74
28.1....... Pump Assembly ................................................ 76
29.1....... Sequence, Reel and 3WD Valve Mounting ..... 78
30.1....... Hydraulic Tanks ................................................ 80
31.1....... Steering Cylinder .............................................. 82
32.1....... Steering Hydraulics .......................................... 83
33.1....... Pump Hydraulics............................................... 84
34.1....... 2WD Traction Hydraulics ................................. 85
35.1....... 4WD Hydraulics................................................. 86
36.1....... Lift Hydraulics ................................................... 88
37.1....... Return Hydraulics ............................................. 90
38.1....... Reel Hydraulics ................................................. 92
39.1....... Hydraulic Routing ............................................. 94
40.1....... Electrical Wiring................................................ 96
41.1....... Reel Assembly .................................................. 98
42.1....... Reel Assembly (Continued) ........................... 100
43.1....... Rear Roller....................................................... 102
44.1....... Rear Roller....................................................... 103
45.1....... Hydrostatic Pump ........................................... 104
46.1....... Wheel Motors .................................................. 106
47.1....... Steering Valve ................................................. 108
48.1....... Wheel and Tire Assembly .............................. 110
49.1....... Lift Cylinder ..................................................... 111
50.1....... Gas Units Electrical Schematic ..................... 112
51.1....... Diesel Units Electrical Schematic ................. 113
52.1....... Hydraulic Schematic....................................... 114
25
GREENS KING V
Serial No. All
1.1 Decals
12
8
13
29
1. No opere esta maquina sin previo
entrenamiento, instruccion y sin haber
leido el manual de operacion.
2. Tenga todas las guardas en su lugar y
piezas bien aseguradas.
3. Neutralice todas las velocidades y
apague el motor antes de vaciar los
recolectores de pasto, darle servicio,
limpiar, adjustar y destrabar la maquina.
4. Mantenga las manos, los pies y ropa
suelta lejos de piezas en movimiento.
5. No deberan transportar pasajeros si
no existe un asiento para ellos.
6. Si no sabe leer ingles, pida que alguien
le lea las calcomanias de avisos y los
manuales de instruccion y operacion.
19
18
6
7
9
2
27
17
3
20
4
MOW
LIFT
14
To avoid injury when working with battery
1. Always connect the black ground (–)
cable last and remove it first.
2. Keep sparks and flames away, and
avoid contatc with acid.
1
To avoid injury when jumping battery
1. Connect positive (+) terminal to
positive (+) terminal.
2. Connect negative (–) terminal on good
battery to frame of vehicle that
has dead battery.
DO NOT USE FOR TOWING
5
28
11
23
OPERATING INSTRUCTIONS
READ MANUAL THOROUGHLY FOR OPERATING AND SAFETY INSTRUCTIONS.
REPLACEMENT MANUAL AVAILABLE FROM: JACOBSEN/TEXTRON, RACINE WI.
T0 START
TO STOP
1. Engage parking
brake.
2. Place reel switch
in off position.
3. Place mow and lift
controls in neutral.
4. Set Throttle at slow.
5. For cold starting
pull choke lever out.
6. Turn ignition switch
to start position.
7. Push choke lever in
before normal use.
1. Return traction
control to neutral
2. Engage parking
brake.
3. Place reel switch
in off position.
4. Set throttle to slow.
5. Turn ignition to off
and remove key.
TO MOW
1. Select forward
or reverse direction
of reels.
2. Place transmission
lever in 1st gear.
3. Place reel switch
in on position.
4. Set throttle at fast.
5. Depress the top of
the traction control
for desired speed.
6. Depress and release
mow pedal. Cutting
units start automatically.
7. Depress and release
lift pedal. Cutting
units will lift and
stop automatically.
TO BACKLAP
1. Start engine (see
to start)
2. Set throttle at slow.
3. Place forward/reverse
switch in reverse.
4. Place backlap switch
in backlap.
5. Place reel switch
in on position.
6. Adjust backlapping
valve to desired
speed.
7. With extreme caution,
apply compound with
a long handled brush.
8. When complete,
return backlap switch
to the run position.
T0 TRANSPORT
1. Raise cutting units.
2. Place reel switch
in off position.
3. Place transmission
lever in 2nd gear.
4. Set throttle at fast.
5. Depress the front
of the traction
control for desired
speed.
SPECIFICATIONS
Operating weight
532 kg.
Horsepower
12.5 kW at 3200 RPM
24
Greens King V
XX62X
10
1862G
1962D
15 22
21 25 / 26
16
26
3WD
GREENS KING V
Item
1
2
3
4
5
6
7
8
9
10
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Part No.
Qty.
Description
361854
1
Decal, Operating Caution
340830
361177
361178
365404
365339
3002057
3001863
3001861
3003884
3001862
361175
3001788
3008576
3002336
3007828
3007829
3004263
3004320
339237
3006486
3007949
3007830
3007504
3007513
3008113
3008112
3007531
3001435
3005252
3002693
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
2
2
2
2
1
1
1
1
1
1
Decal, Operating Caution - Spanish
Decal, Mow
Decal, Lift
Decal, Hydraulic Fluid
Decal, Seat Switch
Decal, Key Switch
Decal, Instrument Panel
Decal, Pump Adjust
Decal, Operating Instructions
Decal, Operating Instructions
Decal, Towing Warning
Decal, Gasoline
Decal, Diesel Fuel
Decal, Slope Warning
Decal, 1862G
Decal, 1962D
Decal, Soft Drop
Decal, Patent
Decal, Heat
Decal, Flash Attach
Decal, Greens King V
Decal, 3WD
Decal, Jacobsen
Decal, Textron
Decal, Left Side Stripe
Decal, Right Side Stripe
Emblem, Diamond J
Decal, Battery
Decal, 3WD
Decal, Clear Panel (Not Shown)
Serial Numbers/Notes
Located on Oil Cooler Door
Located on Pump Mounting Plate
Gas Units
Diesel Units
Located on Steering Cylinder
Gas Units
Diesel Units
Gas Units
Diesel Units
Located on Front Carrier
Gas Units Only
3WD Units Only
Located on Battery Strap
3WD Units Only
Located on back side of Instrument
Panel
> Change from previous revision
27
GREENS KING V
Serial No. All
2.1 Hood
15
1
3
14
2
8
12
6
5
4
13
11
7
13
4
12
10
11
6
13
5
4
13
Item
>
>
>
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
10 12
Part No.
4
7 5
6
5
6
9
Qty.
Description
5003064
1
Hood
445802
404072
366878
452008
444762
400262
1001976
1001539
3003336
3003335
366877
366949
452006
2809626
4
4
8
8
8
8
1
1
2
2
8
8
4
4
Nut, 5/16-18 Nylock
Screw, 5/16-18 x 1” Truss Head
Washer
Flat Washer, 3/8
Locknut, 3/8 Center
Screw, 3/8-16 x 1” Hex Head
Bracket, Hood Hinge
Bracket, Hood Hinge Pivot
Link, Long Hood Hinge
Link, Short Hood Hinge
Bearing, Nyliner
Spacer, Hood Hinge
Flat Washer, 5/16
Washer, Rubber
Serial Numbers/Notes
Includes Decals
> Change from previous revision
28
GREENS KING V
Serial No. All
3.1 Hood, Cowling and Console
17
4
17
A
6
2
8
9
3
4
13
5
15
16
15
14
16
5
A
1
7
12 11
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Part No.
Qty.
Description
5003484
1
3001959
446136
404014
452004
364489
366883
354081
452006
402058
446112
444306
400190
3006254
446130
443102
400108
1
4
4
12
4
2
1
4
8
8
8
4
4
5
5
2
10
Serial Numbers/Notes
Cowling
Console
Lockwasher, 5/16 Heavy
Screw, 1/4-20 x 1/2” Truss Head
Flat Washer, 1/4
Flat Washer
Latch, Hood
Clamp
Flat Washer, 5/16
Screw, #8-32 x 1/2” Slotted Head
Lockwasher, #8
Nut, #8-32 Hex
Screw, 5/16-18 x 1-1/4” Hex Head
Pad, Hood Stop
Lockwasher, 1/4 Heavy
Nut, 1/4-20 x 3/4” Hex Head
Screw, 1/4-20 x 3/4” Hex Head
> Change from previous revision
29
GREENS KING V
Serial No. All
4.1 Operator’s Platform
25
27
1
15
14
21 / 22
36
17
37
38
34
26
28
23
13
14
2
15
31
17
14
7
35
15
19
14
17
15
3
30
20
33
5
32
29
9
9
4
12
18 10
6
8
24
11
8
11
16
30
GREENS KING V
Item
>
>
Part No.
Qty.
Description
1
1003979
1
Operator Platform
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
328016
3003118
3007293
3000842
3002593
3000928
3000929
3003221
3003220
400108
3003222
3001899
400184
446136
403770
3002025
443106
446128
445781
1001450
3004285
3004286
3004287
452004
3001974
3001924
3002098
3002112
3005428
303567
403912
444782
452002
3007826
403771
400106
446130
453023
2
1
1
1
1
1
1
4
4
4
4
1
2
9
8
1
7
4
1
1
1
1
1
4
1
1
1
2
1
1
3
3
3
1
4
4
4
4
• Bushing, Traction Pedal Pivot
Panel, Right Side Floor
Panel, Left Side Floor
Panel, Battery Cover
Pad, Floor Panel
Pad, Battery Panel
Pad, Left Side Floor Panel
Retainer, Stud
Stud, 1/4 Turn
Screw, 1/4-20 x 3/4” Hex Head
Clip, Receptacle
Panel, Floor
Screw, 5/16-18 x 3/4” Hex Head
Lockwasher, 5/16 Heavy
Screw, 5/16-18 x 3/4” Flange Head
Pad, Fender
Nut, 5/16-18 Hex
Lockwasher, 1/4
Nut, 5/16-18 Hex Whiz Lock
Bracket, Bulkhead
Pad, Left Side Floor Panel
Pad, Right Side Floor Panel
Pad, Center Panel
Flat Washer, 1/4
Bin, Utility
Pin, Bin Pivot
Latch, Swell
Nut, Cap
Cover, Switch
Grommet
Screw, #10-24 x 5/8” Truss Head
Nut, #10-24 Hex
Flat Washer, #10
Cover, Steering Tower
Screw, #8-32 x 1/2” Vibra Tite
Screw, 1/4-20 x 5/8” Hex Head
Lockwasher, 1/4 Heavy
Flat Washer, 1/4
Serial Numbers/Notes
> Change from previous revision
31
GREENS KING V
Serial No. All
5.1 Instrument Panel
Relay Orientation and Identification
Gas Units
Diesel Units
Start
Start
Reel
Reel
Stop
Ignition
Ignition
6
9
Alternator
3
5
Horn
Horn
12
18
10
21
8
7
14
19
17
20
2
15
11
22
23
25
15
24
13
4
1
16
32
GREENS KING V
Item
Part No.
1
2
3
4
5
6
7
7
8
9
10
11
12
13
14
15
16
17
18
18
19
19
20
20
21
22
23
24
25
Qty.
Description
338601
1
10 Amp Circuit Breaker
338551
3001375
5003490
363961
363962
364646
3001307
3001307
3001780
366932
3004328
3002056
364774
1004316
558015
558037
409951
3002091
403910
403910
446116
446116
444310
444310
402018
453005
446106
444304
3002144
2
2
2
1
1
1
6
4
1
1
1
1
3
1
1
2
1
2
5
4
5
4
5
4
2
2
2
2
1
6 Amp Circuit Breaker
Spitch, SPDT
• Mounting Bezel
Switch, Toggle
Boot, Toggle Switch
Plug, Panel
Relay, SPDT
Relay, SPDT
Switch, PTO
Plug, Panel Switch
Instrument Panel
Mow Switch
Boot, Circuit Breaker
Switch, Ignition
• Key, Ignition Switch
• Nut, 13/16-20 Black Nylon Face
• Screw, #8-32 x 3/8” Truss Head
Spacer, Mow Switch
Screw, #10-24 x 1/2” Truss Head
Screw, #10-24 x 1/2” Truss Head
Lockwasher, #10
Lockwasher, #10
Nut, #10-24 Hex
Nut, #10-24 Hex
Screw, #6-32 x 1-1/2” Slotted Head
Flat Washer, #6
Lockwasher, #6 Heavy
Nut, #6-32 Hex
Plate, Backup
Serial Numbers/Notes
Diesel Units Only
Diesel Units Only
Gas Units Only
Gas Units
Diesel Units
Gas Units
Diesel Units
Gas Units
Diesel Units
Gas Units
Diesel Units
> Change from previous revision
33
GREENS KING V
Serial No. All
6.1 Gas Control Console
4
C
2
3
7
12
A
A
8
5
9
D
14
6
B
4
5
3
16
15
D
6
C
B
11
17
13
10
3
1
34
GREENS KING V
Item
>
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Part No.
Qty.
Description
3002141
1
Center Light
3004329
403771
403910
446116
444310
445207
446142
443112
443102
400108
1000373
444708
1000374
1000375
–
446130
1
6
6
4
4
2
1
1
1
1
1
1
1
1
1
1
Panel, Mechanical Instrument
Screw, #8-32 x 1/2” Vibra-Tite
Screw, #10-24 x 1/2” Truss Head
Lockwasher, #10
Nut, #10-24 Hex
Speed Nut, #10-24
Lockwasher, 3/8 Heavy
Nut, 3/8-24 Hex
Nut, 1/4-20 Hex
Screw, 1/4-20 x 3/4” Hex Head
Cable, Choke Control
Locknut, 1/4-20 Center
Cable, Throttle
Cable, Mow/Transport
Instrument Panel
Lockwasher, 1/4 Heavy
Serial Numbers/Notes
See 5.1
> Change from previous revision
35
GREENS KING V
Serial No. All
7.1 Diesel Control Console
19
C
14
3
16
7
21
A
2
15
13
A
18
5
20
25
10
22
9
12
11
6
B
5
12
4
3
27
25
29
6
26
24
26
C
15
12
15
13
23
21
16
4
B
6
5
14
15
13
P/O Item 1
8
3
1
36
30
17
17
GREENS KING V
Item
>
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Part No.
Qty.
Description
3002141
1
Center Light
3004329
403771
403910
446116
444310
445207
363969
338289
367191
162478
443104
443102
400108
446130
443110
444708
1001014
403912
1000375
446140
324887
360934
3004151
400260
453023
400112
473144
–
1001313
1
6
4
6
6
2
1
1
1
1
3
4
3
5
2
2
1
4
1
2
1
1
1
2
2
1
1
1
1
Panel, Mechanical Instrument
Screw, #8-32 x 1/2” Vibra-Tite
Screw, #10-24 x 1/2” Truss Head
Lockwasher, #10
Nut, #10-24 Hex
Speed Nut, #10-24
Seat Time Delay Module
Solenoid, Fuel
Rod, 1/4-28 x 6-1/4” Threaded
Ball Joint, 1/4-28
Nut, 1/4-28 Hex
Nut, 1/4-20 Hex
Screw, 1/4-20 x 3/4” Hex Head
Lockwasher, 1/4 Heavy
Nut, 3/8-16 Hex
Locknut, 1/4-20 Center
Cable, Throttle
Screw, #10-24 x 5/8” Truss Head
Cable, Mow/Transport
Lockwasher, 3/8 Heavy
Clamp, Throttle Cable
Clamp, Throttle Cable
Bracket, Cable Clamp
Screw, 3/8-16 x 7/8” Hex Head
Flat Washer, 1/4
Screw, 1/4-20 x 1” Hex Head
Tie, Nylon (Not Shown)
Instrument Panel
Wire Harness, Time Delay Relay
Serial Numbers/Notes
Throttle Cable to Air Intake Hose
See 5.1
> Change from previous revision
37
GREENS KING V
Serial No. All
8.1 Steering Tower Gauges
Gas Units
1
6
2
5
7
Part of 7
8
3
9
10
Diesel Units
4
6
2
5
7
Part of 7 1
8
9
10
38
GREENS KING V
Item
Part No.
1
2
3
4
5
6
7
8
9
10
Qty.
Description
162723
1
Hour Meter
447006
444310
162721
447002
444304
447206
444306
366403
162720
447002
444304
447206
444306
158501
366751
366670
1004776
5003623
5000527
446142
443110
1
1
1
3
3
2
2
1
1
3
3
2
2
1
1
1
1
1
1
1
2
• Lockwasher, #10 External Tooth
• Nut, #10-32 Hex
Volt Meter
• Lockwasher, #6 External Tooth
• Nut, #6-32 Hex
• Lockwasher, #8 Internal Tooth
• Nut, #8-32 Hex
Plug
Temperature Gauge
• Lockwasher, #6 External Tooth
• Nut, #6-32 Hex
• Lockwasher, #8 Internal Tooth
• Nut, #8-32 Hex
Light, Engine Oil Warning (Red)
Light, Hydraulic Oil Warning (Yellow)
Horn
Headlight
• Bracket, Mounting
• Bulb, Replacement
Lockwasher, 3/8 Heavy
Nut, 3/8-16 Hex
Serial Numbers/Notes
Gas Units Only
Diesel Units Only
Diesel Units Only
Diesel Units Only
Diesel Units Only
Diesel Units Only
> Change from previous revision
39
GREENS KING V
Serial No. All
9.1 Traction Pedal Linkage
20
23
10
8
7
11
17
21 19
16
25
26
14
5
4
19
24
21
15
6
20
21
19
8
24
18
2
3
3
22
12
9
1
19
19
12
13
22
22
40
GREENS KING V
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Part No.
Qty.
Description
1003381
1
132924
361108
302405
463003
471214
345625
364235
434044
400116
362744
326111
3000853
1001023
3000268
1000353
400108
400112
446130
443804
443102
443104
444718
REF
3002041
3000926
1
2
AR
1
1
1
2
2
1
1
2
1
1
1
1
1
1
5
2
3
4
2
2
1
1
Serial Numbers/Notes
Pedal Arm
Lever, Pivot
• Bushing
Washer
Woodruff Key
Grease Fitting
Spacer
Rod End
Screw, #8-32 x 1/2” Socket Head
Screw, 1/4-20 x 1-1/2” Hex Head
U-Bolt
Ball Joint
Threaded Rod, 1/4-28 x 2-3/4”
Pedal, Traction
Cable, Traction
Pin, Lever Pivot
Screw, 1/4-20 x 3/4” Hex Head
Screw, 1/4-20 x 1” Hex Head
Lockwasher, 1/4 Heavy
Nut, 1/4-28 Hex Jam
Nut, 1/4-20 Hex
Nut, 1/4-28 Hex
Locknut, 5/16-18 Center
Bushing, Traction Pedal Pivot
Pad, Heel
Pad, Traction Pedal
(REFERENCE L, See 39.1)
See 4.1
> Change from previous revision
41
GREENS KING V
Serial No. All
10.1 Parking Brake
6
9
10
13
8
1
11
2
3
4
5
6
36
33
32
12
34
34
31
30
35
25
14
26
27
28
17
15
23
24
19
21
20
22
29
42
7
18
16
14
GREENS KING V
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Part No.
Qty.
Description
1000462
1
Parking Brake Lever
345689
3001005
364528
453009
460010
400118
446128
444816
443102
1000465
461498
461456
3002530
3001068
3001017
3001334
400124
444708
3001512
3001009
3001511
443108
3004551
400108
446130
1001941
452004
444754
3006282
402016
446106
444304
453005
3002125
409804
1
1
2
1
2
1
1
1
1
1
1
1
2
1
1
1
2
2
1
1
1
1
1
2
2
1
2
1
1
2
2
2
4
1
2
Grip, Brake
Link, Handbrake
Spacer
Flat Washer, 5/16
Cotter Pin, 3/32 x 1/2”
Screw, 1/4-20 x 1-3/4” Hex Head
Lockwasher, 1/4
Locknut, 1/2-20 Flex Lock
Nut, 1/4-20 Hex
Retaining Pin
Clevis Pin, 5/16 x 2-3/8”
Clevis Pin, 5/16 x 1-5/8”
Bushing
Cable, Brake (Upper)
Coupling, Turnbuckle
Yoke. L.H. Threaded
Screw, 1/4-20 x 2-1/2” Hex Head
Locknut, 1/4-20 Center
Spring, Compression
Bar, Equalizer
Bar, Spring Pre-Load
Nut, 5/16-24 Hex
Conduit
Screw, 1/4-20 x 3/4” Hex Head
Lockwasher, 1/4 Heavy
Bracket, Console Mounting
Flat Washer, 1/4
Locknut, 5/16-24 Center
Switch, SPDT Normally Closed
Screw, #6-32 x 1-1/4” Slotted Head
Lockwasher, #6 Heavy
Nut, #6-32 Hex
Flatwasher, #6
Bracket, Switch
Screw, #10-24 x 1/2” Thread Cutting
Serial Numbers/Notes
> Change from previous revision
43
GREENS KING V
Serial No. All
11.1 Front Wheel Motors and Brakes
Brake Calipers
33
Brake Cable Routing
26
16
16
17
17
27
34
28
31 / 32
5
4
29
30
6
26
14 18
3
15
2
13
8
1
25
24
13
12
9
19
7
22
20 / 21
10
23
44
11
GREENS KING V
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
Part No.
Qty.
Description
338383
5
367588
460012
3001067
3001066
443102
434039
443818
2000089
447030
353914
443118
446154
3001071
400110
443104
446128
461453
–
1001252
1001253
5001640
5001639
117186
117185
530660
557826
557825
557824
557823
557827
557822
N/S
N/S
5
2
1
1
2
8
5
2
2
8
8
13
2
2
2
2
2
2
1
1
2
2
1
1
1
2
2
2
2
1
1
2
2
Serial Numbers/Notes
Pulley, Brake Cable
Bolt, Shoulder
Cotter Pin, 3/32 x 5/8”
Cable, Left Side Brake (Lower)
Cable, Right Side Brake (Lower)
Nut, 1/4-20 Hex
Screw, 1/2-13 x 2-3/4 Socket Head
Nut, 1/2-13 Hex Jam
Hub, Wheel
Lockwasher, 1” External Tooth
Bolt, Wheel
Nut, 1/2-13 Hex
Lockwasher, 1/2 Heavy
Spring, Extension
Screw, 1/4-20 x 1” Hex Head
Nut, 1/4-28 Hex
Lockwasher, 1/4
Clevis Pin, 5/16 x 1”
Wheel and Tire
Motor, Left Front Wheel
Motor, Right Front Wheel
• Key
• Nut
Caliper, Left Side Brake
Caliper, Right Side Brake
• Brake Pad Set Replacement Kit
• Pad Support
• Spring, Cam Retainer
• Pad, Support
• Pivot Pin
• Cam, Left Side
• Cam, Right Side
• Bracket, Caliper Mounting
• Caliper Pad Housing
See 48.1
See 46.1
See 46.1
Includes 26 ~ 31 and 33 ~ 34
Includes 26 ~ 30 and 32 ~ 34
117186 Only
117185 Only
> Change from previous revision
45
GREENS KING V
Serial No. All
12.1 Lift / Mow Controls
14
1
13
13
4
11
5
6
2
12
10
9
8
15
16
15
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
7
Part No.
16
9
Qty.
Description
361723
2
Rubber Pedal
446130
443102
404068
446136
443106
3000868
3000869
403773
453005
446106
444304
404016
443810
3002343
3006282
4
4
4
4
4
1
1
4
4
4
4
2
2
2
2
Lockwasher, 1/4 Heavy
Nut, 1/4-20 hex
Screw, 5/16-18 x 3/4” Truss Head
Lockwasher, 5/16 Heavy
Nut, 5/16-18 Hex
Bracket, Left Side Switch
Bracket, Right Side Switch
Screw, #6-32 x 1-1/4” Hex Head
Flat Washer, #6
Lockwasher, #6 Heavy
Nut, #6-32 Hex
Screw, 1/4-20 x 5/8” Truss Head
Nut, 3/8-16 Hex Jam
Stop, Switch
Switch, SPDT
3
10
11
12
Serial Numbers/Notes
> Change from previous revision
46
GREENS KING V
Serial No. All
13.1 Seat
9
8
1
7
6
2
5
4
9
13
12
11
10
14
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Part No.
Qty.
Description
66172
1
Seat, Standard
554390
163583
434011
446130
3006991
3006988
3003928
3001328
443106
446136
452006
3002497
3005327
1
1
2
2
1
1
1
6
6
4
4
1
4
• Seat Switch
• Harness, Switch (Not Shown)
• Screw, 1/4-20 x 5/8” Socket Head
• Lockwasher, 1/4 Heavy
Adjuster, Latching
Adjuster, Slave
Literature Pouch
Screw
Nut, 5/16-18 Hex
Lockwasher, 5/16 Heavy
Flat Washer, 5/16
Seat Pan
Cap, Rubber
Serial Numbers/Notes
> Change from previous revision
47
GREENS KING V
Serial No. All
14.1 Frame and Lift Arms
23
30
3
9
3
10
25
8
20
24
28
29
5
21
7
27
35
6
35
16
11
5
41
15
12
26
1
35
17
14
13
2
4
9
3
37
4
23
21
22
16
38
26
30
40
34
17
3
32
39
20
41
15
18 / 19
33
37
36
38
12
35
26
17
14 13
48
33
31
33
GREENS KING V
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
Part No.
Qty.
Description
1004043
1
357999
3007694
471227
360460
328016
1000253
362320
367349
1000252
1000416
5002569
461336
471214
3004063
3004870
345699
1000451
163430
453020
1004059
400624
3009234
400614
412014
303629
367559
446136
400184
444752
1000459
400262
444762
3005636
471214
3003667
400264
443810
453011
458433
3005435
4
6
2
2
1
1
1
3
1
1
3
1
1
1
1
AR
1
1
7
3
2
3
1
1
AR
1
1
1
3
2
2
6
2
5
2
4
4
2
2
3
Serial Numbers/Notes
Frame
• Bushing, Front Lift Cam
• Bushing, Lift Arm
• Grease Fitting, 45°
• Bushing, Steering Tube
• Bushing, Parking Brake Pivot
Roller Arm
Key
Thrust Washer
Lift Arm, Center Mower
Shaft Assembly, Center Mower
Swivel Housing
• Pin, 5/16-1-1/2” Type “E” Groove
• Grease Fitting, Straight
• Compression Spring
• Swivel Housing Cover
Washer
Shaft Assembly, Front Left Mower
Shaft Assembly, Front Right Mower
Flat Washer, 5/8
Roller, Cam
Screw, 5/8-11 x 3” Hex Head
Spacer, Cam Roller
Screw, 5/8-11 x 1-3/4” Hex Head
Screw, 5/16-18 x 1/2” Set
Washer
Washer, Flat
Lockwasher, 5/16 Heavy
Screw, 5/16-18 x 3/4” Hex Head
Locknut, 5/8-11 Center
Front Lift Arm
Screw, 3/8-16 x 1” Hex Head
Locknut, 3/8-16 Center
Cable, Reel Tether
Grease Fitting, Straight
Plate, Reel Tether
Screw, 3/8-16 x 1-1/4” Hex Head
Nut, 3/8-16 Hex Jam
Flat Washer, 3/8
Retaining Ring
Pin, Spring Lock
> Change from previous revision
49
GREENS KING V
Serial No. All
15.1 Lift Linkage
2
3
4
5
16
17
6
23
5
24 22
7
7
4
27
25
18
27
26
4
5
12
23
1
21
14
19
20
13
24
22
8
8
26
9
1
12
9
15
11
10
17
28
28
28
18
30
34
1
32 33
29
31
50
GREENS KING V
Item
>
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
Part No.
Qty.
Description
458433
3
400106
357998
446130
443102
1004439
3007694
412017
463017
1000328
131675
350542
353927
131498
1000327
3000675
471221
131450
3000654
3000655
347985
400112
3007954
453023
455004
3005577
460052
366197
3007392
3009193
403860
453004
446110
444306
1
1
3
3
1
2
2
4
1
1
2
1
1
1
1
3
2
1
1
3
2
2
2
2
2
2
4
1
AR
2
2
2
2
Serial Numbers/Notes
Retaining Ring
Screw, 1/4-20 x 5/8” Hex Head
Retaining Pin
Lockwasher, 1/4 Heavy
Nut, 1/4-20 Hex
Cam, Rear Mower Lift
• Bushing
Screw, 5/16-18 x 3/4” Square Set
Woodruff Key, 3/16 x 3/4”
Cam, Front Left Mower Lift
Lift Lever, Left Side
Bushing
Connecting Bar
Lift Lever, Right Side
Cam, Front Right Mower Lift
Pin, Rear Mower Cam Pivot
Grease Fitting, 90°
Lift Cylinder
Pin, Rear Cylinder Pivot
Spacer, Long
Spacer
Screw, 1/4-20 x 1” Hex Head
Retaing Pin
Flat Washer, 1/4
Flat Washer
Pin, Cylinder
Cotter Pin, 3/16 x 1-1/2”
Spacer
Proximity Switch
Shim
Screw, #8-32 x 5/8” Truss Head
Flat Washer, #8
Lockwasher, #8
Nut, #8-32 Hex
See 49.1
Replaces 3000656
> Change from previous revision
51
GREENS KING V
Serial No. All
16.1 Lift Valve
12
3
10
14
15
16
8
4
2
2
9
5
2
19
2
7
9
1
18
11
17
13
19
6
52
GREENS KING V
Item
>
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Part No.
Qty.
Description
1000330
1
Lift Valve Mounting Bracket
328016
3006413
1002992
1002993
1003037
1003036
3006418
463003
460002
453023
340005
400122
443102
446130
1003494
5002899
503367
5001677
5001633
471214
3006412
434044
4
1
1
1
1
1
1
2
1
2
1
2
2
2
1
1
1
1
1
2
1
4
• Bushing
Valve Link
Lift Pedal Arm
Mow Pedal Arm
Lift Pedal
Mow Pedal
Pin, Clevis
Woodruff Key
Cotter Pin, 1/16 x 1/2”
Flat Washer, 1/4
Straight Adapter
Screw, 1/4-20 x 2-1/4” Hex Head
Nut, 1/4-20 Hex
Lockwasher, 1/4 heavy
Lift Valve
• Detent Kit
• Pilot Check Kit
• Relief Valve
• Seal Kit
Grease Fitting
Plate, Shaft Support
Screw, #8-32 x 1/2” Socket Head
Serial Numbers/Notes
> Change from previous revision
53
GREENS KING V
Serial No. All
17.1 Steering Axle (2WD Units)
6
A
7
1
21
16
8
19
11
17
10
5
12
13
17
4
19
9
11
20
3
16
14
2
A
18
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Part No.
Qty.
15
Description
123260
1
367249
345621
3003360
3003361
458466
346748
3000658
3000659
3000328
446154
1003668
549730
471217
354807
400442
500596
–
360680
458039
445790
1
1
2
1
1
AR
1
1
1
2
1
4
1
4
2
2
1
2
1
1
Serial Numbers/Notes
Steering Yoke
Collar
Seal, Steering Shaft
Thrust Washer
Cup, Thrust Bearing
Retaining Ring
Washer
Spacer, Long Yoke
Spacer, Short Yoke
Axle, Rear Wheel
Lockwasher, 1/2 Heavy
Hub
• Wheel Bolt
• Grease Fitting, Staight
• Nut, Wheel
Screw, 1/2-20 x 1-1/2” Hex Head
Bearing, Cup and Cone
Wheel and Tire
Nylos Ring
Retaining Ring, External
Nut, 1-14 Hex Nylock Jam
Includes Cup Portion of Item 17
See 48.1
> Change from previous revision
54
GREENS KING V
Serial No.
18.1 Steering Axle (3WD Units)
A
6
7
15
1
10
16
5
17
8
4
13
3
12
2
11
9
A
14
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Part No.
Qty.
Description
1002036
1
367249
345621
3003360
3003361
458466
346748
1001252
5001639
5001640
447030
220290
–
353914
434039
446154
443118
1
1
2
1
1
AR
1
1
1
1
1
1
4
4
4
4
Serial Numbers/Notes
Steering Yoke
Collar
Seal, Steering Shaft
Thrust Washer
Cup, Thrust Bearing
Retaining Ring
Washer
Wheel Motor
• Nut
• Key
Lockwasher, 1” External Tooth
Hub, Rear Wheel
Wheel and Tire
Bolt, Wheel
Screw, 1/2-13 x 2-3/4” Socket Head
Lockwasher, 1/2 Heavy
Nut, 1/2-13 Hex
See 46.1
See 48.1
> Change from previous revision
55
GREENS KING V
Serial No. All
19.1 Steering Tower
17
16
24
23
2
17
16
15
3
4
8
15
9
22
6
18
10
Part Of 18
1
7
5
4
20
14
19
12
11
13
56
21
GREENS KING V
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Part No.
Qty.
Description
132914
1
Steering Valve
443108
446136
444306
402458
446110
366878
1000449
3001602
3002262
400108
445784
461403
344996
446142
443110
3001891
132929
400184
3002263
460014
557829
557830
1
4
8
2
2
2
4
1
1
1
6
6
1
3
3
3
1
1
5
1
1
1
1
• Nut
Nut, 5/16-24 Hex
Lockwasher, 5/16 Heavy
Nut, #8-32 Hex
Screw, #8-32 x 1/2” Flat Head
Lockwasher, #8
Plastic Washer
Bracket, Tilt Steering
Actuator, Locking Spring
Bracket, Right Side Tlik Lock
Screw, 1/4-20 x 3/4” Hex Head
Nut, 1/4-20 Hex Whizlock
Roll Pin, 5/16 x 1-3/4”
Bolt, 3/8-16 Special
Lockwasher, 3/8 Heavy
Nut, 3/8-16 Hex
Cable, Actuator Release
Bracket, Tower
Screw, 5/16-18 x 3/4” Hex Head
Bracket, Tilt Lock
Cotter Pin, 3/32 x 3/4”
Steering Wheel
Steering Wheel Cap with Screw
Serial Numbers/Notes
See 47.1
> Change from previous revision
57
GREENS KING V
Serial No. All
20.1 Gas Fuel Line Routing
7
23
7
16
15
6
13
2
16
15
7
1
14
3
2
17
22
7
3
21
8
11
4
5
20
24
25
7
18
7
19
29
10
9
7
26
3
11
27
11
3
2
31
28
32
33
58
12
30
GREENS KING V
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
Part No.
Qty.
Description
3008416
1
400108
446130
443102
3002238
554748
366526
5000869
132647
361117
453023
361174
338547
3004142
1000228
473142
362169
554748
5000436
1002659
471774
3005937
3005938
554748
365976
400106
5001685
5001686
340712
131659
400184
446136
443106
4
6
2
1
AR
8
1
1
1
4
2
1
1
3
3
1
AR
1
1
1
1
1
AR
1
2
1
1
1
1
1
1
1
Serial Numbers/Notes
Tank, Fuel
Screw, 1/4-20 x 3/4” Hex Head
Lockwasher, 1/4 heavy
Nut, 1/4-20 Hex
Hold Down, Fuel Tank
Fuel Hose, 5/16 I.D. (Cut to 74”)
Clamp, Hose
Grommet, Fuel Guage
Valve, Fuel Shut Off
Bushing, Fuel Tank
Flat Washer, 1/4
Pad, Rubber
Cap, Fuel Tank
Guage, Fuel
Mount, Hose
Cable Tie, 3/16 x 16”
Adapter, Straight 1/8 NPTF
Fuel Hose, 5/16 I.D. (Cut to 3”)
Fuel Filter
Pump, Fuel
Adapter, Straight 1/8 NPT
Regulator, Fuel (Set at 1.5)
Adapter, Straight Barbed
Fuel Hose 5/16 I.D. (Cut to 22”)
Adapter, 90° 1/8 NPT
Screw, 1/4-20 x 5/8” Hex Head
Strap, European Battery
Strap, Domestic Battery
Positive Battery Cable
Negative Battery Cable
Screw, 5/16-18 x 3/4” Hex Head
Lockwasher, 5/16 Heavy
Nut, 5/16-18 Hex
Battery to Starter Solenoid
Battery to Frame
> Change from previous revision
59
GREENS KING V
Serial No. All
21.1 Diesel Fuel Line Routing
18
11
15
To
Injector
6 Pump
11
5
7
9
11
3
9
12
14
8
11
24
11
21
11
From
Injector
Rail
6
7
20
10
2
15
22
16
2
25
16
4
9
1
26
13 11
14
27
28
16
2
15
29
30
17
31
60
23
2
11
19
9
GREENS KING V
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Part No.
Qty.
Description
3008415
1
446130
443102
3002238
400184
446136
443106
554752
554748
400106
366526
361748
132647
361117
400108
453023
361174
400216
338547
3004142
554596
5000869
5001190
N/S
5001685
5001686
340712
131659
400184
446136
443106
5
1
1
1
2
2
AR
AR
2
10
1
1
2
3
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Serial Numbers/Notes
Fuel Tank
Lockwasher, 1/4 Heavy
Nut, 1/4-20 Hex
Hold Down, Tank
Screw, 5/16-18 x 3/4” Hex Head
Lockwasher, 5/16 Heavy
Nut, 5/16-18 Hex
Fuel Hose, 3/16 I.D.
Fuel Hose, 5/16 I.D.
Screw, 1/4-20 x 5/8” Hex Head
Hose CLamp
Valve, Overflow
Fuel Shut-Off Valve
Bushing, Fuel Tank
Screw, 1/4-20 x 3/4” Hex Head
Flat Washer, 1/4
Pad, Rubber
Screw, 5/16-18 x 2-3/4” Hex head
Fuel Cap
Fuel Guage
Fuel Filter
Grommet, Fuel Guage
Fuel Filter Element
Fuel Pump
Strap, European Battery
Strap, Domestic Battery
Positive Battery Cable
Negative Battery Cable
Screw, 5/16-18 x 3/4” Hex Head
Lockwasher, 5/16 Heavy
Nut, 5/16-18 Hex
See Engine Parts Manual
See Engine Parts Manual
Battery to Starter
Battery to Frame
> Change from previous revision
61
GREENS KING V
Serial No. All
22.1 Air Duct and Oil Cooler
Diesel Units
Gas Units
11
9
24 21
13
14
10
1
14
13
22
21
1
13
23
20
6
8
7
18
17
P/O Item 1
2
19
15
16
3
P/O Item 1
12
4
5
9
15
62
19
GREENS KING V
Item
1
1
2
3
4
5
6
7
8
9
10
11
12
13
13
14
14
15
16
17
18
19
20
21
21
22
23
24
Part No.
Qty.
Description
Serial Numbers/Notes
1001701
1
Air Duct Flange
Gas Units
1001565
1001566
366013
363848
3003446
3003511
3002037
358971
366535
445245
404014
400198
446136
446136
443106
443106
403776
3003512
3003513
3003514
447006
445722
400184
400184
453009
400182
360970
1
1
2
2
2
1
1
2
2
2
2
2
5
2
1
2
8
2
1
1
8
2
1
2
2
4
1
Air Duct Flange
Air Duct Door
Hinge
Grommet
Quick Panel Fastener
Screen
Oil Cooler
Mounting Block
Neoprene Pad
Tinnerman Nut, 1/4-20
Screw, 1/4-20 x 1/2” Truss Head
Screw, 5/16-18 x 2-1/4” Hex Head
Lockwasher, 5/16 Heavy
Lockwasher, 5/16 Heavy
Nut, 5/16-18 Hex
Nut, 5/16-18 Hex
Screw, #10-32 x 1/4” Truss Head
Trim Seal, Top and Bottom
Trim Seal, Left Side
Trim Seal, Right Side
Lockwasher, #10 External Tooth
Nut, 5/16-18 Whiz Lock
Screw, 5/16-18 x 3/4” Hex Head
Screw, 5/16-18 x 3/4” Hex Head
Flat Washer, 5/16
Screw, 5/16-18 x 5/8” Hex Head
Hose Clamp
Diesel Units
Diesel Units Only
Diesel Units Only
Diesel Units Only
Gas Units
Diesel Units
Gas Units
Diesel Units
Gas Units
Diesel Units
Diesel Units Only
Gas Units Only
Gas Units Only
> Change from previous revision
63
GREENS KING V
Serial No. All
23.1 Radiator
Diesel Units Only
20
11
9
A
12
21
3
2
B
22
5
11
14
15
16
13
1
17
6
18
7
6
8
10
7
6
19
8
6
B
9
2 3
23
24
64
17
A
4
GREENS KING V
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Part No.
Qty.
Description
3006135
2
Screw, M10-1.25 x 40mm Hex Head
446136
443106
3004223
3006066
446130
362535
453023
400184
3006127
319914
3002622
3006131
3006132
3006233
460335
443102
3006126
3006098
3006301
360970
REF
–
–
–
3
3
1
1
5
3
3
3
1
4
1
2
2
2
2
2
1
1
1
1
1
1
1
1
Lockwasher, 5/16 Heavy
Nut, 5/16-18 Hex
Spacer, Threaded
Bracket, Door Mount
Lockwasher, 1/4 Heavy
Screw, M6-1 x 16mm Hex Head
Flat Washer, 1/4
Screw, 5/16-18 x 3/4” Hex Head
Isomount, Radiator
Clamp, Hose
Hose, Overflow
Isomount, Bushing
Isomount, Ring
Washer, Isolator
Hair Pin
Nut, 1/4-20 Hex
Bracket, Top Radiator Isomount
Bracket, Isomount
Cover, Top Radiator Hose
Clamp, Hose
Engine
• Radiator
• Overflow Tank Mounting Bracket
• Overflow Tank
Serial Numbers/Notes
Refer to your Engine Parts Calalog
for Service Parts
> Change from previous revision
65
GREENS KING V
Serial No. All
24.1 Gas Engine Mounting
Engine Rotated
180° For Clarity
10
23
20
4
22
12
8
5
3
5
11
6
15
1
2
16
17
7
P/O 24
24
19
21
19
21
28
25
18
17
14
27
22
25
18
18
13
18
9
14
13
26
25
14
19
13
66
17
14
13
GREENS KING V
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Part No.
Qty.
Description
1003851
1
391201
354417
446142
453017
443118
447216
400408
367559
3001148
446154
440192
443106
446136
400194
400198
453009
367558
400184
400262
400186
346006
–
–
345666
400108
446130
443102
1
1
2
3
2
2
1
4
1
2
1
16
16
4
4
10
4
7
2
2
1
1
1
3
1
1
1
Serial Numbers/Notes
Pump Brace
Base, Gas Engine
Spacer
Lockwasher, 3/8 Heavy
Flat Washer, 1/2
Nut, 1/2-13 Hex
Lockwasher, 3/8 Internal Tooth
Screw, 1/2-13 x 1-1/2” Hex Head
Washer, Isolator
Mount, Pump
Lockwasher, 1/2 Heavy
Carriage Bolt, 1/2-13 x 1-1/4”
Nut, 5/16-18 Hex
Lockwasher, 5/16 Heavy
Screw, 5/16-18 x 1-3/4” Hex Head
Screw, 5/16-18 x 2-1/4” Hex Head
Flat Washer, 5/16
Isolation Mount
Screw, 5/16-18 x 3/4” Hex Head
Screw, 3/8-16 x 1” Hex Head
Screw, 5/16-18 x 7/8” Hex Head
Cable, Engine Gound
Engine
Pump Assembly
Clamp, Fuel Line
Screw, 1/4-20 x 3/4” Hex Head
Lockwasher, 1/4 Heavy
Nut, 1/4-20 hex
See 25.1
See 28.1
> Change from previous revision
67
GREENS KING V
Serial No. All
25.1 Gas Engine
21
22
16
15
11
26
5
27
23
10
24
25
19
20
5
14
13
12
6
7
20
1
4
2
9
3
8
18
14
5
17
68
GREENS KING V
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Part No.
Qty.
Description
336481
1
Belt, Pump Drive
340654
362320
415527
446142
1001346
3003255
3004280
446130
1003551
5000441
5000440
5000436
391233
443106
446136
453011
453009
400184
443110
1003850
3003248
400262
3004021
1002033
5000078
1001575
5000614
5001434
3003261
409439
400260
1
1
2
9
1
1
4
4
1
1
1
1
1
1
1
5
1
1
4
1
1
5
1
1
1
1
1
1
1
4
4
Pulley, Gas Engine
Key
Set Screw, 5/16-18 x 3/4”
Lockwasher, 3/8 Heavy
Duct, Engine
Gasket, Duct
Screw, M6-1 x 10mm Hex Head
Lockwasher, 1/4 Heavy
Engine, Briggs 18 hp V-Twin OHV
• Engine Air Filter
• Engine Oil Filter
• Engine Fuel Filter
Muffler, Briggs
Nut, 5/16-18 Hex
Lockwasher, 5/16 Heavy
Flat Washer, 3/8
Flat Washer, 5/16
Screw, 5/16-18 x 3/4” hex Head
Nut, 3/8-16 Hex
Support, Oil Cooler Door
Brace, Muffler
Screw, 3/8-16 x 1” Hex head
Tail Pipe, Briggs
Clamp
Hydraulic Oil Filter
Filter Head
• Indicator Kit
• Indicator “O” Ring Kit
Spout, Oil Drip
Screw, #4-40 x 3/8” Pan Head
Screw, 3/8-16 x 7/8” Hex Head
Serial Numbers/Notes
> Change from previous revision
69
GREENS KING V
Serial No. All
26.1 Diesel Engine Mounting
Engine Shown Rotated
180° for Clarity
25
9
13
7
17
2
13
6
7
18
8
3
10
14
1
26
3
13
5
19
21
23
P/O 26
22
12
21
4
14
13
24
21
15
13 11
20
12
22
20
22
14
22
16
13
20
20
16
14
22
13
14
13
14
70
24
13
14
13
14
21
12
13
14
GREENS KING V
Item
Part No.
Qty.
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
3002994
1
3006267
453017
446150
443118
346006
363586
400408
361606
354417
366884
453009
446136
443106
363485
367559
1
3
2
2
1
7
1
2
1
8
4
20
13
8
3
17
3001150
1
18
19
20
21
22
23
24
25
26
440192
1002825
3006143
400198
400184
447216
3005276
364501
–
1
1
4
4
9
2
2
1
1
Serial Numbers/Notes
Brace, Pump
Mount, Right Rear Engine
Flat Washer, 1/2
Lockwasher, 1/2
Nut, 1/2-13 Hex
Cable, Ground
Screw, M8-1.25 x 20mm Hex Head
Screw, 1/2-13 x 1-1/2” Hex Head
Nut, M8-1.25 Hex
Spacer
Screw, M10-1.25 x 20mm Hex Head
Flat Washer, 5/16
Lockwasher, 5/16 Heavy
Nut, 5/16-18 Hex
Lockwasher, M10
Washer, Isolator
Mount, Front Right Engine and
Pump
Carriage Bolt, 1/2-13 x 1-1/4”
Mount, Left Engine and Radiator
Isolation Mount
Screw, 5/16-18 x 2-1/4” Hex Head
Screw, 5/16-18 x 3/4” Hex Head
Lockwasher, 3/8 Internal Tooth
Washer, Isolator Cupped
Temperature Sender
Pump Assembly
See 28.1
> Change from previous revision
71
GREENS KING V
Serial No. All
27.1 Diesel Engine
17
23
◆
4
1
◆
16
10
11
12
19
◆
◆
30
20
22
30
2
9
10
15
11
12
11
18
21
11
19
7
13
Rotated 140°
For Clarity
6
11
5
31 28
27
14
8
27
28
25
26
29
3
72
24
GREENS KING V
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
>
>
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Qty.
Description
391127
1
5000913
5000912
5000914
3006254
2000080
3002388
3006142
361681
3001337
3009565
400188
453009
446136
443106
1004561
554011
3006112
3001349
3002365
3002023
3002392
326799
446130
362535
453023
400184
3003261
409439
5000078
400260
446140
1001575
5000614
5001434
443102
452008
1
1
1
1
1
1
1
5
1
1
2
4
11
6
1
1
1
1
1
1
1
2
2
3
5
2
1
4
1
4
4
1
1
1
2
2
Serial Numbers/Notes
Air Cleaner
• Element, Air Cleaner
• Cover, Air Cleaner
• Valve
Bumper, Radiator
Pulley, Engine
Bracket, Air Cleaner
Plate, Radiator Stop
Screw, M8-1.25 x 40mm Hex Head
Screw, M6-1 x 20mm Hex Head
Belt, V
Screw, 5/16-18 x 1” Hex Head
Flat Washer, 5/16
Lockwasher, 5/16 Heavy
Nut, 5/16-18 Hex
Engine, Kubota D662-E
• Engine Oil FIlter
Bracket, Hydraulic Oil Filter
Bracket, Alternator
Indicator, Air Cleaner Service
Muffler, Kubota D662
Hose, Air Cleaner
Clamp
Lockwasher, 1/4 Heavy
Bolt, M6-1 x 16mm Hex Head
Flat Washer, 1/4
Screw, 5/16-18 x 3/4” Hex Head
Spout, Oil Drip
Clamp, Hose
Hydraulic Oil Filter
Screw, 3/8-16 x 7/8” Hex Head
Lockwasher, 3/8
Hydraulic Filter Head
• Indicator Kit
• Indicator “O” Ring Kit
Nut, 1/4-20 Hex
Flat Washer, 3/8
>
> ◆
Included with engine
See Engine Manual for Service
> Change from previous revision
73
GREENS KING V
Serial No. All
28.1 Pump Assembly
2WD Units
3WD Units
8
8
35
31
32
36
34
24
33
25
31
37
P/O Item 1
29
28
26
27
23
1
2
3
14
4
15
10
18
21
17
16
30
11
38
8
9
5
12
13
20
74
19
6
7
22
GREENS KING V
Item
Part No.
1
2
3
4
>
>
>
>
>
5
6
7
8
8
9
10
10
11
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
Qty.
Description
123299
1
5002066
362743
123298
5001858
453011
446142
434015
1001923
1002141
408851
1000255
1002142
422504
422510
461387
361108
1000254
361108
3009733
344545
3009734
308949
458001
443106
3000693
340652
415527
458013
446154
443118
400410
3001151
446130
453005
446106
444304
3004622
409804
402018
3006281
446136
1
1
1
1
2
2
2
1
1
3
1
1
2
2
1
1
1
1
1
1
1
AR
1
1
1
1
2
1
2
2
2
1
3
4
2
4
1
2
2
1
1
Hydrostatic Pump
• Coupler, Hydro to Gear Pump
• O-Ring
Gear Pump
• Seal Kit
Flat Washer, 3/8
Lockwasher, 3/8 Heavy
Screw, 3/8-16 x 1-1/2” Soc Head
Support Plate
Support Plate
Screw, 1/4-20 x 3/4” Thread Cut
Cam
Cam
Screw, #10-32 x 3/8” Set Sq Head
Screw, #10-32 x 1/2” Set Sq Head
Roll Pin, 1/4 x 1”
Bushing
Shift Lever
• Bushing
Bolt, 5/16-18 Eccentric
Bearing
Arm, Roller
Shim Washer
Snap Ring Retaining Ring
Nut, 5/16-18 Hex
Spring
Pulley, Pump
• Screw, 5/16-18 x 3/8 Set
Ring, External Retaining
Lockwasher, 1/2 Heavy
Nut, 1/2-13 Hex
Screw, 1/2-13 x 1-3/4” Hex Head
Plate, Pump
Lockwasher, 1/4 Heavy
Flat Washer, #6
Lockwasher, #6 Heavy
Nut, #6-32 Hex
Bracket, Switch
Screw, #10-24 x 1/2” Thread Cut
Screw, #6-32 x 1-1/2” Slotted Head
Switch, 3WD
Lockwasher, 5/16 Heavy
Serial Numbers/Notes
See 45.1
2WD Units
3WD Units
2WD Units
3WD Units
2WD Units
3WD Units
Replaces 3000587
Replaces 3000588
Replaces 443102
3WD Units Only
3WD Units Only
3WD Units Only
3WD Units Only
3WD Units Only
3WD Units Only
3WD Units Only
> Change from previous revision
75
GREENS KING V
Serial No. All
29.1 Sequence, Reel and 3WD Valve Mounting
Frame Rotated 180° for Clarity
16
22 26
16
27
26
25
24
19
12
13
17
15
18
23
25
11
22
21
20
7
5
2
7
5
1
9
14
8
3
6
4
76
10
5
7
GREENS KING V
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
>
>
>
>
>
>
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Qty.
Description
3002633
1
Bracket
132915
5001372
5001374
5001375
5001376
400184
400198
446136
452006
443106
3000930
400188
454027
132913
5001377
5001378
5001379
2809795
2809796
5002157
447212
400118
345666
400122
445794
446130
443102
400124
345671
444708
453023
3003473
3004990
400108
3005120
1001146
5001351
5001353
5001354
5003578
5003579
5002157
5001065
1
1
1
1
1
2
2
6
2
6
1
2
1
1
1
1
1
1
1
2
2
2
1
1
6
2
2
2
1
1
3
1
1
6
2
1
2
1
1
2
1
2
2
Valve, Reel Control
• Coil Assembly
• Valve Assembly
• Body, Valve
• Seal Kit
Screw, 5/16-18 x 3/4” Hex Head
Screw, 5/16-18 x 2-1/4” Hex Head
Lockwasher, 5/16 Heavy
Flat Washer, 5/16
Nut, 5/16-18 Hex
Stop. Center Reel
Screw, 5/16-18 x 1” Hex Head
Washer, 5/16 Pyramidal
Valve, Sequence
• Sequence Cartridge (Dana Valve)
• Shuttle Valve (Dana Valve)
• Seal Kit (Dana Valve)
• Sequence Cartridge (RJM Valve)
• Shuttle, Valve (RJM Valve)
• Plug, Port (RJM Valve)
Lockwasher, 1/4 Internal Tooth
Screw, 1/4-20 x 1-3/4” Hex Head
Clamp, Hose
Screw, 1/4-20 x 3” Hex Head
Nut, 1/4-20 Spiralock Flange
Lockwasher, 1/4 Heavy
Nut, 1/4-20 Hex
Screw, 1/4-20 x 2-1/2” Hex Head
Clamp, Hose
Locknut, 1/4-20 Center
Flatwasher, 1/4
Clamp, Double Hose
Bracket, Rear Wheel Hose
Screw, 1/4-20 x 3/4” Hex Head
Bracket, 3WD Valve
3WD Valve
• Check Valve
• Spool Valve
• Solenoid Coil
• Seal Kit, Check Valve
• Seal Kit, Spool Valve
• Port Plug
• Port Plug
Serial Numbers/Notes
Used on Dana Valves Only
Used on Dana Valves Only
Used on Dana Valves Only
Used on RJM Valves Only
Used on RJM Valves Only
Used on RJM Valves Only
Diesel Units Only
3WD Units Only
3WD Units Only
3WD Units Only
3WD Units Only
3WD Units Only
3WD Units Only
3WD Units Only
3WD Units Only
3WD Units Only
3WD Units Only
3WD Units Only
3WD Units Only
3WD Units Only
3WD Units Only
3WD Units Only
3WD Units Only
3WD Units Only
3WD Units Only
3WD Units Only
3WD Units Only
> Change from previous revision
77
GREENS KING V
Serial No. All
30.1 Hydraulic Tanks
22
21
20
9
13
5
8
22
10
21
20
18
24
4
16
27
17
3
25
28
26
11
14
15
12
25
2
7
19
20
17
1
15
14
21
6
23
78
22
GREENS KING V
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
27
28
28
Part No.
Qty.
Description
3008592
1
Tank, Hydraulic
3001402
366673
3003773
324887
472205
3000264
3002244
366675
453009
446136
443106
400192
453023
446128
3002836
400106
1001545
400264
453011
446140
443110
440120
404014
366526
1000420
345671
354080
3003773
360970
1
1
1
1
1
1
1
1
4
4
4
4
3
3
1
3
1
2
4
4
4
2
1
2
1
1
1
1
1
Plug, O-ring
Adapter, 90°
Clamp, Choke Cable
Clamp, Throttle Cable
Plug, 3/8 Square Head
Switch, Hydraulic Level
Tank, Hydraulic Expansion
Cap, Hydraulic Fill
Flat Washer, 5/16
Lockwasher, 5/16 Heavy
Nut, 5/16-18 Hex
Screw, 5/16-18 x 1-1/2” Hex Head
Flat Washer, 1/4
Lockwasher, 1/4
Adapter, Straight
Screw, 1/4-20 x 5/8” Hex Head
Bar, Tank Mounting
Screw, 3/8-16 x 1-1/4” Hex Head
Flat Washer, 3/8
Lockwasher, 3/8
Nut, 3/8-16 hex
Carriage Bolt, 3/8-16 x 1-1/4”
Screw, 1/4-20 x 1/2” Truss Head
Clamp, Hose
Hose, Hydraulic Expansion Tank
Clamp, Wire Harness
Clamp, Wire Harness
Clamp, Wire Harness
Clamp, Wire Harness
Serial Numbers/Notes
Gas Units Only
Diesel Units Only
Gas Units
Diesel Units
Gas Units
Diesel Units
> Change from previous revision
79
GREENS KING V
Serial No. All
31.1 Steering Cylinder
4
3
6
7
5
3
1
2
6
8
Item
Part No.
Qty.
Description
1
123301
1
2
3
4
5
6
7
8
5000632
5003660
446136
320650
458419
1001067
311812
400184
443106
1
1
1
2
1
1
AR
1
1
Serial Numbers/Notes
Steering Cylinder
• Seal Kit
• Seal Kit
Lockwasher, 5/16 Heavy
Spacer
External Ring, 3/4” O.D.
Pin, Cylinder Retaining
Washer
Screw, 5/16-18 x 3/4” Hex Head
Nut, 5/16-18 Hex
Gold Star Cylinders Only
HDM Cylinders Only
> Change from previous revision
80
GREENS KING V
Serial No. All
32.1 Steering Hydraulics
REF F
REF E
OUT
REF C
IN
LT
RT
1
REF D
3
6
2
5
4
5
5
6
5
Item
Part No.
1
2
3
4
5
6
Qty.
Description
Serial Numbers/Notes
1000396
1
Hose, Valve LT Port to Cylinder
(REFERENCE C, See 39.1)
1000397
1004412
1001980
339979
339974
1
1
1
4
2
Hose, Valve RT Port to Cylinder
Hose, Pump to Valve IN Port
Hose, Valve OUT Port to Pump
Adapter, Straight
Adapter, Straight
(REFERENCE D, See 39.1)
(REFERENCE E, See 39.1)
(REFERENCE F, See 39.1)
Steering Valve Ports IN and OUT
Steering Valve Ports LT and RT
> Change from previous revision
81
GREENS KING V
Serial No. All
33.1 Pump Hydraulics
4
5
7
A
1
10
7
11
6
A
9
9
2
8
3
Item
1
2
2
3
3
4
5
6
7
8
9
10
11
Part No.
Qty.
Description
1000749
1
Hose, Tank to Charge Pump Inlet
1001984
1000750
3001033
3001643
339984
3002865
3001296
349816
359611
367458
3005602
3005694
1
1
1
1
1
1
1
2
1
2
1
1
Hose, Pump Case Drain to Tank
Hose, Pump Case Drain to Tank
Hose, Gear Pump Inlet
Hose, Gear Pump Inlet
Adapter, Straight
Adapter, 90° Beaded Tube
Adapter, Straight Beaded Tube
Clamp, Hose
Clamp, Hose
Clamp, Hose
Adpater, 90° Beaded Tube
Strainer, Suction
Serial Numbers/Notes
Gas Units
Diesel Units
Gas Units
Diesel Units
> Change from previous revision
82
GREENS KING V
Serial No. All
34.1 2WD Traction Hydraulics
15
9
14
3
13
4
2
2
6
8
12
2
1
11
13
5
10
12
7
10
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Part No.
Qty.
Description
1001871
1
Reverse Traction Tube to L.H. Motor
339910
1000428
1000429
3001031
1001872
1001229
340084
366526
340055
340118
339985
340067
3004036
1001232
3
1
1
1
1
1
1
1
2
1
2
2
1
1
“O” Ring
Pump to Reverse Traction Tube
Pump to Forward Traction Tube
Tube, Forward Traction
Tube, Reverse Traction
Tube, Front Motor Drain
Adapter, 90°
Clamp, Hose
Adapter, 90°
Adapter, Tee
Adapter, Straight
Adapter, 90°
Adapter, 45°
Hose, Front Motor Drain to Tank
Serial Numbers/Notes
(REFERENCE B, See 39.1)
(REFERENCE A, See 39.1)
(REFERENCE S, See 39.1)
> Change from previous revision
83
GREENS KING V
Serial No. All
35.1 4WD Hydraulics
11
10
10
12
19
12
14
12
14
15
9
3
20
2
9
12
7
13
2
1
17
6
16
8
12
16
84
12
18
4
2
22 21
15
12
5
12
20
GREENS KING V
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Part No.
Qty.
Description
1001871
1
Hose, Rev. Traction Tube to Motor
339910
1002061
1002062
1001232
3001031
3001872
1001229
1002059
1002064
1002775
339985
340084
340120
366526
340055
340118
3005973
339972
340067
3005974
3002581
3
1
1
1
1
1
1
2
2
1
8
2
2
2
2
1
1
1
2
1
1
“O”-Ring
Hose, 3WD Valve to Reverse Tube
Hose, 3WD Valve to Forward Tube
Hose, Front Motor Drain to Tank
Tube, Forward Traction
Tube, Reverse Traction
Tube, Front Motor Case Drain
Hose, Pump to 3WD Valve
Hose, Pump to Rear Wheel Motor
Hose, Rear Wheel Motor to Tank
Adapter, Straight
Adapter, 90°
Adapter, Tee
Clamp, Hose
Adapter, 90°
Adapter, Tee
Adapter, Straight
Adapter, Straight
Adapter, 90°
Adapter, Tee
Adapter, 90°
Serial Numbers/Notes
(REFERENCE B, See 39.1)
(REFERENCE A, See 39.1)
(REFERENCE S, See 39.1)
> Change from previous revision
85
GREENS KING V
Serial No. All
36.1 Lift Hydraulics
12
7
3
12
13
1
6
2
16
21
12
4
14
8
15
18
9
17
19 20
5
11
13
10
4
10
86
GREENS KING V
Item
>
>
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Part No.
Qty.
Description
Serial Numbers/Notes
3000894
1
Tube, Reel Lift
(REFERENCE M, See 39.1)
3000895
1000399
1001971
1001972
1000411
1000455
339909
1002030
339979
340085
340061
340263
340375
340006
340087
340003
340119
162561
3004425
340026
1
1
2
1
1
1
1
1
2
1
3
2
1
1
1
1
1
1
1
1
Tube, Reel Lower
Hose, Sequence Vlave to Cylinder
Hose, Lift Valve to Cylinder
Tube, U
Hose, Gear Pump to Lift Valve
Hose, Cylinder to Sequence Valve
O-RIng
Tube, Soft Drop
Adapter, Straight
Adapter, 90°
Adapter, 90°
Adapter, Tee
Adapter, 90°
Adapter, Straight
Adapter, 90°
Adapter, Straight
Adapter, Tee
Needle Valve
Check Valve
Adapter, 90°
(REFERENCE N, See 39.1)
(REFERENCE G, See 39.1)
> Change from previous revision
87
GREENS KING V
Serial No. All
37.1 Return Hydraulics
15
11
1
7
15
11
12
9
3
14
8
2
10
4
13
19
18
13
19
17
10
16
6
7
5
13
19
88
GREENS KING V
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Part No.
Qty.
Description
1000392
1
Hose, Filter to Tank
1000393
1000395
1000404
1004791
1004790
1004792
1000422
3006302
339984
3001025
3001027
339972
366526
349816
3002186
340214
339960
1004929
5001068
5002651
5003688
1
1
1
1
1
1
1
1
2
2
1
3
2
2
2
1
1
3
1
1
1
Hose, Reel Valve to Filter
Hose, Oil Cooler to Filter
Hose, Center Motor Drain to Tank
Hose, Left Motor Drain to Tee
Hose, Right Motor Drain to Tee
Hose, Lift Valve to Filter
Hose, Bulkhead Tee to Tank
Cover, Hydraulic Hose
Adapter, Straight
Adapter, 90° Beaded Tube
Adapter, Cross
Adapter, Straight
Clamp, Hose
Clamp, Hose
Bracket, Bulkhead
Adapter, Bulkhead Tee
Nut, Bulkhead
Reel Motor
• “O”-Ring Mount
• Seal Kit
• Front Cover Kit
Serial Numbers/Notes
(REFERENCE K, See 39.1)
(REFERENCE P, See 39.1)
Diesel Units Only
> Change from previous revision
89
GREENS KING V
Serial No. All
38.1 Reel Hydraulics
18
A
B
6
8
2
13
15
1
10
7
14
A
B
11
6
4
11
16
15
8
12
17
15
9
16
3
5
11
11
90
GREENS KING V
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Part No.
Qty.
Description
1000389
1
Hose, Pump to Reel Valve
1001174
1001076
1001075
1001074
1001981
3002395
1000409
1001073
339909
340062
339980
340264
340027
339961
340167
340239
340066
1
1
1
1
1
1
1
1
1
4
1
1
1
4
2
1
1
Hose, Center Motor to Oil Cooler
Hose, Bulkhead to Right Motor
Hose, Right Motor to Bracket
Hose, Left Motor to Bulkhead
Hose, Reel Tube to Bulkhead
Tube, Reel
Hose, Bulkhead to Center Motor
Hose, Bracket to Left Motor
O-Ring
Adapter, 90°
Adapter, Straight
Adapter, Tee
Adapter, 45°
Locknut, Bulkhead
Adapter, 90° Bulkhead
Adapter, Straight Bulkhead
Adapter, 90°
Serial Numbers/Notes
(REFERENCE J, See 39.1)
(REFERENCE H, See 39.1)
> Change from previous revision
91
GREENS KING V
Serial No. All
39.1 Hydraulic Routing
12
5
16
22
14
5
11
C
20
27
D
26
25
J
HK
17
C
10
D
28
25
8
B
A
10 7
M
16
26
23
C
25
D
K
N
17
E
F
M
N
17
G
24
25
9
B
P
S
A
J
17
9
A
B
FC
E
D S
17
J
F
E
C
P
L
K
H
D
G
H
Ltr
Wire Harness
M
N
G
J
H
Fuel Line
(Diesel Units Only)
6
15
K
P
3
18
4
C
15
1
F
E
J
H
92
7
8
G
8
29
K
2
13
21
19
8
D
9
19
30 19
A
B
C
D
E
F
G
H
J
K
L
M
N
P
S
Reference
See 34.1 and 35.1
See 34.1 and 35.1
See 32.1
See 32.1
See 32.1
See 32.1
See 36.1
See 38.1
See 38.1
See 37.1
See 9.1
See 36.1
See 36.1
See 37.1
See 34.1 and 35.1
GREENS KING V
Item
>
>
>
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
27
28
28
29
30
31
Part No.
Qty.
Description
3002724
1
Clamp, 7 Place
3002725
3002204
3002203
3002431
400126
446130
443102
473144
364221
364190
441604
345671
400184
3003221
400114
473142
400130
444708
445781
453023
445784
3004146
3004022
473137
473196
3002432
3003473
400124
400126
360970
345666
3002831
1
1
1
2
2
2
5
4
2
1
1
1
1
4
2
6
2
2
1
1
1
1
1
6
2
1
1
1
1
1
1
1
Plate, Backup
Clamp, 10 Place
Plate, Backup
Clamp, 2 Place
Screw, 1/4-20 x 3” Hex Head
Lockwasher, 1/4 Heavy
Nut, 1/4-20 Hex
Cable Tie, 5/16 x 16”
Clamp, Double Tube
Clamp, Hose
Carriage Bolt, 1/4-20 x 1”
Clamp, Hose
Screw, 5/16-18 x 3/4” Hex Head
Retainer
Screw, 1/4-20 x 1-1/4” Hex Head
Cable Tie, 3/16 x 16”
Screw, 1/4-20 x 4” Hex Head
Locknut, 1/4-20 Center
Nut, 5/16-18 Whiz Lock
Flat Washer, 1/4
Nut, 1/4-20 Whiz Lock
Wrap, Hose
Wrap, Hose
Cable Tie, 5/16 x 9”
Cable Tie, 3/8 x 36”
Clamp, 2 Place
Clamp, 2 Place
Screw, 1/4-20 x 2-1/2” Hex Head
Screw, 1/4-20 x 3” Hex Head
Clamp, Tube
Clamp, Hose
Pad, Isolator (Not Shown)
Serial Numbers/Notes
2WD Units
4WD Units
2WD Units
Diesel Units Only
Located Between Fuel Tank and Front
Wheel Motor Case Drain Tube
> Change from previous revision
93
GREENS KING V
Serial No. All
40.1 Electrical Wiring
Gas Units
Diesel Units
8
8
7
7
Ref.
Wire
Harness
2
5
5
6
10
9
7
14
Ref.
Battery
Cable
11
12
13
4
15
A - Gauges
B - Horn, Hour Meter (Diesel Units)
C - Head Light
D - Lift / Lower Switches
E - Proximity Switch
F - Instrument Panel
G - Seat Switch, Fuel Pump (Gas Units)
H - 3WD Valve (3WD Units)
I - Hydro Switch (3WD Units)
J - Mechanics Switch
K - Level Switch
F
L - Engine Connections
M - Backlap Valve (Option)
N - Reel Valve
2
Ref.
Wire
Harness
13
12
1
J
18
L
3
H
19
K
I
G
16
M
A
18
N
B
C
16
94
D
E
GREENS KING V
Item
>
Part No.
Qty.
Description
1
2
3
3
4
5
6
7
7
8
9
10
11
12
12
13
13
14
15
16
17
473142
2
Cable Tie
361439
1004850
1004851
446136
402118
131905
446116
446116
444310
112206
3003295
452004
446130
446130
409907
409907
444312
443808
473164
361001
1
1
1
2
2
1
4
2
2
1
1
2
2
1
2
1
2
2
2
1
50 Amp Circuit Breaker
Gas Wire Harness
Diesel Wire Harness
Lockwasher, 5/16 Heavy
Screw, #10-24 x 1/2” Slotted Head
Starter Solenoid
Lockwasher, #10
Lockwasher, #10
Nut, #10-24 Hex
Wire, Solenoid to Ground
Wire, Solenoid to Circuit Breaker
Flat Washer, 1/4
Lockwasher, 1/4 Heavy
Lockwasher, 1/4 Heavy
Screw, 1/4-20 x 1/2” Self Tapping
Screw, 1/4-20 x 1/2” Self Tapping
Nut, #10-32 Hex
Nut, 5/16-24 Hex Jam
Cable Tie
Nut, M6-1 Hex (Not Shown)
18
18
19
20
3009728
3009728
1004854
1000228
1
2
1
2
Harness, Solenoid Valve
Harness, Solenoid Valve
Adapter, Harness to Hydro Switch
Mount (Not Shown)
Serial Numbers/Notes
Gas Units
Diesel Units
Gas Units Only
Gas Units Only
Gas Units
Diesel Units
Gas Units Only
Gas Units Only
Gas Units
Diesel Units
Gas Units
Diesel Units
Gas Units Only
Gas Units Only
Wire Harness to Hydraulic Hose
Diesel Units Only:
Located on Alternator
2WD Units
3WD Units
3WD Units Only
Located in steering tower
> Change from previous revision
95
GREENS KING V
Serial No. 67024 All
Serial No. 67030 All
41.1 Reel Assembly
34
31
28
13
29
27
32
35
25
26
3
22
38
23
36
20
21
40
39
1
19
37
24
18
2
9
11
4
30
8
5
7
10
6
!
WARNING
To prevent cuts use
socket wrench or Turf
3
14
12
33
Groomer knob to
turn reel.
!
DANGER
To prevent injury, disengage
all drives, engage parking
brake and stop engine before
2
17
working in machine or
emptying grass catchers.
Bedknife Service
15
16
96
7 Blade
7 Blade
11 Blade
11 Blade
11 Blade
5003150
503460
503477
503478
503479
Bedknife, Low Profile Fairway
Bedknife, Fairway
Bedknife, High Profile
Bedknife, Low Profile
Bedknife, Tournament
GREENS KING V
Item
1
2
3
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
Part No.
Qty.
Description
5002577
1
361877
1000997
5003054
5001102
1004786
500534
336962
444708
3010296
471214
471240
458013
367164
5000415
See Chart
3009138
315298
446136
443106
453009
1000480
2000060
500534
336962
471214
471240
5002151
364900
453011
163892
400192
446142
304745
337370
400294
412503
400184
445722
364928
3010636
3010637
2
1
1
1
1
1
1
2
2
1
1
1
1
1
1
13
2
8
8
4
1
1
1
1
1
1
1
1
1
1
8
1
1
1
1
4
2
2
1
1
1
Serial Numbers/Notes
Frame, Reel
• Decal, Danger
• Decal, Warning
7 Blade Reel
11 Blade Reel
Bearing Housing
• Bearing, Cup and Cone
• Seal, Grease
• Locknut, 1/4-20 Center
• Pin, Motor Mounting
• Grease Fitting
• Vent Fitting
Snap Ring
Spacer
Bedknife Backing
Bedknife
Screw, 1/4-20 x 1/2” Flat Head
Bolt, 7/16 x 3/4”
Lockwasher, 5/16 Heavy
Nut, 5/16-18 Hex
Flat Washer, 5/16
Bearing Housing
• Housing
• Bearing, Cup and Cone
• Seal, Grease
• Grease Fitting
• Vent Fitting
Spring, Compression
Nut, Reel
Flat Washer, 3/8
Seal
Screw, 5/16-18 x 1-1/2” Hex Head
Lockwasher, 3/8 Heavy
Washer
Coupler
Screw, 3/8-24 x 1” Hex Head
Screw, 3/8-16 x 1-1/4” Square Head
Screw, 5/16-18 x 3/4” Hex Head
Nut, 5/16-18 Whizlock
Stop, Mower
Clip, Motor
Clip, Motor
68630 Only
67024 Only
> Change from previous revision
97
GREENS KING V
Serial No. 67024 All
Serial No. 68630 All
42.1 Reel Assembly (Continued)
10
9
8
12
16
8
13
7
14
1
19 18
20
12
2
21/22
11
17
6
5
25
3
4
24
23
15
98
GREENS KING V
Item
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Part No.
Qty.
Description
Serial Numbers/Notes
1000770
1
Rear Roller
68630 Only, See 43.1
162916
1002224
446142
400264
452008
345510
2000065
446130
400110
390950
400106
443102
453023
343616
67841
338654
338655
404016
453023
444708
3005692
441674
446136
443106
352737
3008438
3008439
122786
122787
1000362
158568
1
2
2
2
2
2
1
4
2
1
2
4
2
2
3
1
1
6
6
6
2
2
2
2
2
1
1
1
1
1
1
Rear Roller
Zerk Bolt
Lockwasher, 3/8 Heavy
Screw, 3/8-16 x 1-1/4” Hex Head
Flat Washer, 3/8
Spacer
Casting, Counterweight
Lockwasher, 1/4 Heavy
Screw, 1/4-20 x 7/8” Hex Head
Shield, Reel
Screw, 1/4-20 x 5/8” Hex Head
Nut, 1/4-20 Hex
Washer, 1/4
Stud
Grass Catcher
• Catcher Stop, Right Side
• Catcher Stop, Left Side
• Screw, 1/4-20 x 5/8” Truss Head
• Flat Washer, 1/4
• Locknut, 1/4-20 Center
Knob, Front Roller Adjusting
Carriage Bolt, 5/16-18 x 1-3/4”
Lockwasher, 5/16 Heavy
Nut, 5/16-18 Hex
Screw, 1/4-20 x 7/8” Square Head
Roller Bracket, Right Side
Roller Bracket, Left Side
Left Side Lift Yoke
Right Side Lift Yoke
Cneter Lift Yoke
Gauge, Bedknife (Not Swown)
67024 Only, See 44.1
> Change from previous revision
99
GREENS KING V
Serial No. 68630 All
43.1 Rear Roller
Part Number 1000770
1
2
3
4
5
6
8
7
Item
Part No.
1
2
3
4
5
6
7
8
Qty.
Description
3001654
1
Shaft, Roller
3001655
3001656
5000625
3000983
3001762
445718
3000698
1
2
2
2
2
2
2
Tube, Roller
Seal, Grease
Bearing, Cup and Cone
Seal, Grease
Sleeve, Wear
Locknut, 5/16-18 Stover
Washer
Serial Numbers/Notes
> Change from previous revision
100
GREENS KING V
Serial No. 67024 All
44.1 Rear Roller
Part Number 162916
2
3
1
4
5
Item
Part No.
1
2
3
4
5
Qty.
Description
5002814
1
Roller Tube
345369
461359
303558
305115
1
2
2
2
Shaft
Roll Pin
Bearing
Seal
Serial Numbers/Notes
> Change from previous revision
101
GREENS KING V
Serial No. All
45.1 Hydrostatic Pump
Part Number 123299
13
12
10
38
33
37
16
1
32
8
30
9
27
39
31
26
24
27
25
11
29
35
34
36
4
6
7
3
14
19
11
3
23
18
17
22
21
20
102
25
28
2
6
4
26
15
GREENS KING V
Item
Part No.
1
●
2
3
4
5
6
7
●
●
●
●
●
●
●
●
●
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
Qty.
Description
156287
1
Cylinder Block Kit
N/S
N/S
502847
N/S
N/S
N/S
N/S
N/S
502846
N/S
5002068
N/S
N/S
N/S
N/S
N/S
N/S
N/S
362743
N/S
5003450
N/S
N/S
N/S
N/S
5002062
N/S
551048
558127
333846
333845
349577
333835
590063
333844
5002063
333831
333855
333837
360803
5002065
5002066
5002067
558136
1
9
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
• Slipper Retainer
• Piston Assembly
Implement Relief Valve Kit
• Implement Relief Spring
• Relief Valve
• Plug
• Relief Shim Kit (Not Shown)
• O-Ring
Charge Relief Valve Kit
• Charge Relief Spring
Seal Kit
• O-Ring, Tow Valve
• Back Up Ring, Tow Valve
• O-RIng, Check Valve
• Lip Seal, Trunion Shaft
• Gasket, Variable Housing
• O-Ring, Check Valve Plug
• O-Ring, Plug
• O-Ring, Pump Mounting
• O-Ring, Adapter Flange
Charge Pump Kit
• Lip Seal
• O-Ring, Charge Pump Housing
• Charge Pump Cover
• Screw, Charge Pump Mounting
• Key, Input Shaft
• Gerotor Assembly
• Needle Bearing
Trunion Shaft
Washer
Retaining Ring
Spring, Coiled Pin
Trunion Shaft
Pipe Plug
Thrust Plate
Valve Plate
Swash Plate
Pin
Ball Bearing
Retaining Ring
Retaining Ring
Coupler
Retaining Ring
Roller Bearing
1
1
1
1
4
1
1
1
1
2
2
3
1
2
2
1
1
1
1
1
1
1
1
1
Serial Numbers/Notes
Includes Items 2 ~ 6
Includes Items 3 ~ 6 and 7
Includes Items marked ●
> Change from previous revision
103
GREENS KING V
Serial No. All
46.1 Wheel Motors
Part Numbers 1001252 and 1001253
3
10
11
12
15
1
18
19
18
9
14
17
2
13
4
8
16
7
16
6
16
5
104
GREENS KING V
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Part No.
Qty.
Description
5001634
11
Screw M6-1 x 25 mm Soc Head
5002965
5001640
5001639
5001641
5001642
5001643
5001644
5002966
5001646
339896
5001700
N/S
N/S
N/S
N/S
N/S
N/S
5002144
N/S
N/S
1
1
1
1
1
1
1
7
2
2
1
11
1
1
1
3
7
1
2
1
Flange, Spigot
Key, 5/16 x 5/16 x 1”
Nut, Castle
Shaft, Cardon
Distributor Plate
Gear Wheel Set
Cover, End
Screw, M8-1 x 60 mm Hex Head
Valve, Check
• O-Ring
Seal Kit
• Washer, M6
• Seal, Dust
• Seal, Shaft
• O-Ring, Spigot Flange
• O-Ring
• Washer, M8
Bearing Assembly Kit
• Bearing, Race
• Bearing, Needle
Serial Numbers/Notes
> Change from previous revision
105
GREENS KING V
Serial No. All
47.1 Steering Valve
Part Number 132914
1
3
30
2
4
5
8
11
9
16
4
4
12
17
13
4
14
18
4
19
10
20
15
21
22
11
29
23
31
32
24
34
38
25
6
26
33
27
28
37
35
36
7
106
11
GREENS KING V
Item
>
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
Qty.
Description
443108
4
Locknut, 5/16-18 Center
5002074
C
C and E
C
D
5002056
E
B and E
E
E
E
E
B and E
E
551105
5002051
A
C
A
A
A
A
A
A
A
554855
554856
C
5002075
554857
5000427
D
5002054
D
D
D
5002055
1
1
5
4
1
4
1
3
1
9
1
1
3
1
1
1
11
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Port Cover
Seal, O-Ring
Seal, O-Ring
Seal, O-Ring
Plate, Retaining
Special Bolt
Port Manifold
Spring, Port Side
Hex Drive
Needle Roller
Valve Ring
Valve Plate
Spring, Shaft Side
Isolation Manifold
Drive Link
Metering Ring
Screw, Socket Head
Seal, Commutator
Commutator Cover
Commutator RIng
Commutator
Spacer
Rotor
Stator
Drive Plate
Spacer
Thrust Bearing
Face Seal
Ball, 7/32”
Seal, Spacer
Upper Cover Plate
Shaft
Retaining RIng
Bushing
Seal
Jacket
Washer, Retaining Plate
Serial Numbers/Notes
Service Kits
A
B
C
D
E
5002059
502924
557738
5002058
5002060
1
1
1
1
1
Metering Assembly Kit
Spring Kit
Seal Kit
Jacket Tube Kit
Valve and Manifold Kit
> Change from previous revision
107
GREENS KING V
Serial No. All
48.1 Wheel and Tire Assembly
1
2
3
Item
Part No.
1
2
3
Qty.
Description
5000910
1
Tire
5002606
360111
1
1
Wheel
Valve
Serial Numbers/Notes
> Change from previous revision
108
GREENS KING V
Serial No. All
49.1 Lift Cylinder
Part Number 131450
4
3
1
Item
8
2
Part No.
1
2
3
4
5
6
7
8
7
5 6
Qty.
Description
590287
1
Nut
551067
502896
551068
551069
551070
546526
546800
5002895
5003661
1
1
1
1
1
1
1
1
1
Piston
Cylinder Tube
Rod
Spacer
Lock Ring
Nut, 1” Jam
External Collar
Seal Kit
Seal Kit
Serial Numbers/Notes
Gold Star Cylinders Only
HDM Cylinders Only
> Change from previous revision
109
GREENS KING V
Serial No. All
50.1 Gas Units Electrical Schematic
HORN/TEST
SWITCH
YE/BK
87A TN/WH
OG
OG/BK
30
OG
10 AMP
LIGHT
SWITCH
HEAD
LIGHT
OG
TN/BK
87
LB/WH
BLK
BLK
85
HORN
86
HYDRAULIC
OIL
LIGHT
HORN
RELAY
CENTER
LIGHT
GY
RD
87A
30
S
RD
VT/WH
85
B
PK
OG
PK
87
86
OG
ENGINE
OIL
LIGHT
VOLT
METER
HOUR
METER
IGNITION
RELAY
I
OG
YE
30
YE
5
LG/WH
4
ALTERNATOR
RELAY
BLK
DG/WH
2
LB
1
PK
6 AMP
BRAKE
SWITCH
DB/WH
4
5
6
1
2
3
DG
PK/WH
DB/WH
PK/WH
SEAT
SWITCH
87A
30
87
85
86
4
5
1
2
ON/OFF
SWITCH
BK/WH
6
3
BN
STARTER
FUEL
SOLENOID
WH
NC
TN
STARTER
SOLENOID
NC
LG
COM
COM
BN
87A
87
30
LIFT SWITCH
LOWER SWITCH
110
OG/WH
BN
VT
GY/BK
85
86
START
RELAY
PK/BK
86
REEL
RELAY
OPTIONAL
HYDRO
SWITCH
PTO SWITCH
VT
LB/BK
85
BK/WH
DG
STOP
RELAY
30
87
DG
LG/BK
BN/WH
87A
BK/WH
BK/WH
M
OPTIONAL
BACKLAP
SWITCH
VT
DG
IGNITION
GROUND
BN/WH
DB/WH
DG
RD
REEL
SOLENOID
DG/WH
BLK
3
BATTERY
RD
ENGINE OIL
PRESSURE
SWITCH
OPTIONAL
BACKLAP
SOLENOID
6
86
85
-
+
OPTIONAL
FWD/REV
SWITCH
RD ALT
87
50 AMP
THERMAL
BREAKER
FUEL PUMP
RD/WH
87A
RD
BLK
6 AMP
MOW
SWITCH
PK/BK
OPTIONAL
3WD
SOLENOID
GREENS KING V
Serial No. All
51.1 Diesel Units Electrical Schematic
RD
ALT
HORN/TEST
SWITCH
YE/BK
87A TN/WH
OG
OG
OG/BK
TN/BK
30
OG
10 AMP
LIGHT
SWITCH
HEAD
LIGHT
OG
BLK
BLK
85
HORN
86
HYDRAULIC
OIL
LIGHT
HORN
RELAY
RD
87A
30
S
RD
87
LB/WH
CENTER
LIGHT
GY
85
B
PK
OG
PK
87
OG
OG
86
VOLT
METER
HOUR
METER
ENGINE
OIL
LG/BK LIGHT
TEMP.
GAUGE
YE
OPTIONAL
FWD/REV
SWITCH
50 AMP
THERMAL
BREAKER
LG/WH
4
GLOW PLUGS
BLK
3
BATTERY
2
LB
1
PK
6 AMP
BRAKE
SWITCH
DB/WH
YE
PK/WH
3
OPTIONAL
BACKLAP
SWITCH
DB/WH
BN/WH
87A
BK/WH
DG
30
4
5
6
1
2
3
LB/BK
GY/BK
85
ON/OFF
SWITCH
BK/WH
PTO SWITCH
REEL
RELAY
OG/WH
OPTIONAL
HYDRO
SWITCH
PK/BK
86
MOW
SWITCH
PK/BK
OPTIONAL
3WD
SOLENOID
LG
M
STARTER
P
G
87A
87
H
VT
LG
FUEL
SOLENOID
NC
TN
85
START
RELAY
2
BN/WH
87
BN
DG/BK
1
BK/WH
DG
86
6
PK/WH
BK/WH
DG
TIME B A C
D
DELAY
RELAY
30
5
VT
SEAT SWITCH
YE
YE
YE
GY
4
DB/WH
DG
DG
REEL
SOLENOID
DG/WH
BLK
DG/WH
-
+
ENGINE OIL
PRESSURE
SWITCH
TEMP.
SENDER
OPTIONAL
BACKLAP
SOLENOID
6
5
RD
FUEL PUMP
RD/WH
GLOW PLUG
SWITCH
WH/BK
RD
BLK
6 AMP
IGNITION
RELAY
I
VT/WH
NC
COM
COM
LIFT SWITCH
LOWER SWITCH
111
GREENS KING V
Serial No. All
52.1 Hydraulic Schematic
Steering
Cylinder
3WD Valve
3WD
Motor
Steering
Valve
Lower
Lift
Valve
Lift
Front Lift
Cylinder
Lift
Traction
Pump
Wheel
Motors
Lower
Rear Lift
Cylinder
Sequence
Valve
Aux.
Pump
Backlap Valve
(Optional)
Reel
Valve
Oil
Cooler
Filter
Fill
Reservior
Drain
112
Expansion
Tank
R.H.
Reel Motors
L.H.
Center
Fluids and Compounds
Hydraulic Fluid*
5001405
5001404
502696
502693
503409
503407
Two 2-1/2 Gallon Container of ISO VG68 Oil
One 5 Gallon Pail of ISO VG68 Oil
Two 2-1/2 Gallon Container of 10W30 Oil
One 5 Gallon Pail of 10W30 Oil
Two 2-1/2 Gallon Container of ATF Fluid
One 5 Gallon Pail of ATF Fluid
2-Cycle Oil
554600
Twenty Four 16 Ounce Plastic Container
554599
Twenty Four 8 Ounce Plastic Container
Grease
5000067
One 5 Gallon Pail OO-Grease
5000068
Twenty Four 8 Ounce Tube OO-Grease
Paint
5003469
554598
546408
546409
16 Ounce Gray Aerosol
Six 12 Ounce Orange Aerosol
Twelve 1 Quart Can Orange
Two 1 Gallon Can Orange
Lapping Compound
5002488
5002490
5002489
5002491
One 10 Pound Pail of 80 Grit
One 25 Pound Pail of 80 Grit
One 10 Pound Pail of 120 Grit
One 25 Pound Pail of 120 Grit
Specialty Compound
365422
5001581
5.3 Ounce Tube of Electrical Insulating Gel
14 Ounce Can of Lubriplate Multi Lube A
Biodegradable
5003102
5003103
5003105
5003104
5003106
One 55 Gallon Drum Jacobsen Greens Care 68
One 5 Gallon Pail Jacobsen Greens Care 68
One 55 Gallon Drum Jacobsen Greens Care 46
One 5 Gallon Pail Jacobsen Greens Care 46
Twenty Four 14 Ounce Tube Greens Care Grease
O-Ring Kit
5002452
5002453
5002454
SAE O-Ring Boss (3/32 ~ 2” Tube O.D.)
Common O-Ring Kit
O-Ring Face Seal ORFS (-4 ~ -24 ORS Tube Size)
Fuel Cans
554948
554949
One 2.5 Gallon Plastic
One 5 Gallon Plastic
Right Start Kit for New Machines
See your local Jacobsen distributor
On-Time Maintenance Kit
See your local Jacobsen distributor
* Refer to the Operator’s manual for the correct hydraulic oil requirements for your machine.
Jacobsen offers a High Usage Parts Catalog illustrating commonly used Parts
through easy to read line Drawings. See your local Jacobsen distributor for a copy.
INDEX
1000228.................59, 95
1000252.......................49
1000253.......................49
1000254.......................75
1000255.......................75
1000327.......................51
1000328.......................51
1000330.......................53
1000353.......................41
1000362.......................99
1000373.......................35
1000374.......................35
1000375.................35, 37
1000389.......................91
1000392.......................89
1000393.......................89
1000395.......................89
1000396.......................81
1000397.......................81
1000399.......................87
1000404.......................89
1000409.......................91
1000411.......................87
1000416.......................49
1000420.......................79
1000422.......................89
1000428.......................83
1000429.......................83
1000449.......................57
1000451.......................49
1000455.......................87
1000459.......................49
1000462.......................43
1000465.......................43
1000480.......................97
1000749.......................82
1000750.......................82
1000770.......................99
1000997.......................97
1001014.......................37
1001023.......................41
1001067.......................80
1001073.......................91
1001074.......................91
1001075.......................91
1001076.......................91
1001146.......................77
1001174.......................91
1001229.................83, 85
1001232.................83, 85
1001252.................45, 55
1001253.......................45
1001313.......................37
1001346.......................69
1001450.......................31
1001539.......................28
114
1001545.......................79
1001565.......................63
1001566.......................63
1001575................ 69, 73
1001701.......................63
1001871................ 83, 85
1001872.......................83
1001923.......................75
1001941.......................43
1001971.......................87
1001972.......................87
1001976.......................28
1001980.......................81
1001981.......................91
1001984.......................82
1002030.......................87
1002033.......................69
1002036.......................55
1002059.......................85
1002061.......................85
1002062.......................85
1002064.......................85
1002141.......................75
1002142.......................75
1002224.......................99
1002659.......................59
1002775.......................85
1002825.......................71
1002992.......................53
1003036.......................53
1003037.......................53
1003381.......................41
1003494.......................53
1003551.......................69
1003668.......................54
1003850.......................69
1003851.......................67
1003979.......................31
1004043.......................49
1004059.......................49
1004316.......................33
1004412.......................81
1004439.......................51
1004561.......................73
1004786.......................97
1004790.......................89
1004791.......................89
1004792.......................89
1004850.......................95
1004851.......................95
1004854.......................95
1004929.......................89
112206.........................95
117185.........................45
117186.........................45
122786.........................99
122787 ........................ 99
123260 ........................ 54
123298 ........................ 75
123299 ........................ 75
123301 ........................ 80
131450 ........................ 51
131498 ........................ 51
131659 .................. 59, 61
131675 ........................ 51
131905 ........................ 95
132647 .................. 59, 61
132913 ........................ 77
132914 ........................ 57
132915 ........................ 77
132924 ........................ 41
132929 ........................ 57
156287 ...................... 103
158568 ........................ 99
162478 ........................ 37
162561 ........................ 87
163430 ........................ 49
163892 ........................ 97
2000060 ...................... 97
2000065 ...................... 99
2000080 ...................... 73
2000089 ...................... 45
220290 ........................ 55
2809626 ...................... 28
2809795 ...................... 77
2809796 ...................... 77
3000264 ...................... 79
3000268 ...................... 41
3000328 ...................... 54
3000654 ...................... 51
3000655 ...................... 51
3000658 ...................... 54
3000659 ...................... 54
3000675 ...................... 51
3000693 ...................... 75
3000698 .................... 100
3000842 ...................... 31
3000853 ...................... 41
3000894 ...................... 87
3000895 ...................... 87
3000926 ...................... 41
3000928 ...................... 31
3000929 ...................... 31
3000930 ...................... 77
3000983 .................... 100
3001005 ...................... 43
3001009 ...................... 43
3001017 ...................... 43
3001025 ...................... 89
3001027 ...................... 89
3001031 ................ 83, 85
3001033 ...................... 82
3001066 ...................... 45
3001067 ...................... 45
3001068 ...................... 43
3001071 ...................... 45
3001148 ...................... 67
3001150 ...................... 71
3001151 ...................... 75
3001296 ...................... 82
3001307 ...................... 33
3001334 ...................... 43
3001337 ...................... 73
3001349 ...................... 73
3001375 ...................... 33
3001402 ...................... 79
3001435 ...................... 27
3001511 ...................... 43
3001512 ...................... 43
3001602 ...................... 57
3001643 ...................... 82
3001654 .................... 100
3001655 .................... 100
3001656 .................... 100
3001720 ...................... 97
3001762 .................... 100
3001780 ...................... 33
3001788 ...................... 27
3001861 ...................... 27
3001862 ...................... 27
3001863 ...................... 27
3001872 ...................... 85
3001891 ...................... 57
3001899 ...................... 31
3001924 ...................... 31
3001959 ...................... 29
3001974 ...................... 31
3002023 ...................... 73
3002025 ...................... 31
3002037 ...................... 63
3002041 ...................... 41
3002056 ...................... 33
3002057 ...................... 27
3002091 ...................... 33
3002098 ...................... 31
3002112 ...................... 31
3002125 ...................... 43
3002141 ................ 35, 37
3002144 ...................... 33
3002186 ...................... 89
3002203 ...................... 93
3002204 ...................... 93
3002238 ................ 59, 61
3002244 ...................... 79
3002262 ...................... 57
3002263 ...................... 57
3002336 ...................... 27
3002365 ...................... 73
INDEX
3002388...................... 73
3002392...................... 73
3002395...................... 91
3002431...................... 93
3002432...................... 93
3002530...................... 43
3002581...................... 85
3002593...................... 31
3002622...................... 65
3002633...................... 77
3002693...................... 27
3002724...................... 93
3002725...................... 93
3002836...................... 79
3002865...................... 82
3002994...................... 71
3003118...................... 31
3003220...................... 31
3003221................ 31, 93
3003222...................... 31
3003248...................... 69
3003255...................... 69
3003261................ 69, 73
3003295...................... 95
3003335...................... 28
3003336...................... 28
3003360................ 54, 55
3003361................ 54, 55
3003446...................... 63
3003473................ 77, 93
3003511...................... 63
3003512...................... 63
3003513...................... 63
3003514...................... 63
3003667...................... 49
3003773...................... 79
3003884...................... 27
3004021...................... 69
3004022...................... 93
3004036...................... 83
3004063...................... 49
3004142................ 59, 61
3004146...................... 93
3004151...................... 37
3004223...................... 65
3004263...................... 27
3004280...................... 69
3004285...................... 31
3004286...................... 31
3004287...................... 31
3004320...................... 27
3004328...................... 33
3004329................ 35, 37
3004425...................... 87
3004551...................... 43
3004622...................... 75
3004870 ...................... 49
3004990 ...................... 77
3005120 ...................... 77
3005252 ...................... 27
3005276 ...................... 71
3005428 ...................... 31
3005435 ...................... 49
3005577 ...................... 51
3005602 ...................... 82
3005636 ...................... 49
3005692 ...................... 99
3005694 ...................... 82
3005937 ...................... 59
3005938 ...................... 59
3005973 ...................... 85
3005974 ...................... 85
3006066 ...................... 65
3006098 ...................... 65
3006112 ...................... 73
3006126 ...................... 65
3006127 ...................... 65
3006131 ...................... 65
3006132 ...................... 65
3006135 ...................... 65
3006142 ...................... 73
3006143 ...................... 71
3006233 ...................... 65
3006254 ................ 29, 73
3006267 ...................... 71
3006281 ...................... 75
3006282 ...................... 43
3006301 ...................... 65
3006302 ...................... 89
3006412 ...................... 53
3006413 ...................... 53
3006418 ...................... 53
3006486 ...................... 27
3007293 ...................... 31
3007392 ...................... 51
3007504 ...................... 27
3007513 ...................... 27
3007531 ...................... 27
3007694 ................ 49, 51
3007826 ...................... 31
3007828 ...................... 27
3007829 ...................... 27
3007830 ...................... 27
3007949 ...................... 27
3007954 ...................... 51
3008112 ...................... 27
3008113 ...................... 27
3008415 ...................... 61
3008416 ...................... 59
3008576 ...................... 27
3008592 ...................... 79
3009193 ...................... 51
3009234 ...................... 49
3009565 ...................... 73
3009728 ...................... 95
3010296 ...................... 97
3010636 ...................... 97
3010637 ...................... 97
302405 ........................ 41
303567 ........................ 31
303629 ........................ 49
304745 ........................ 97
308949 ........................ 75
311812 ........................ 80
315298 ........................ 97
319914 ........................ 65
320650 ........................ 80
324887 .................. 37, 79
326111 ........................ 41
326799 ........................ 73
328016 ............31, 49, 53
333831 ...................... 103
333835 ...................... 103
333837 ...................... 103
333844 ...................... 103
333845 ...................... 103
333846 ...................... 103
333855 ...................... 103
336481 ........................ 69
336962 ........................ 97
338289 ........................ 37
338383 ........................ 45
338547 .................. 59, 61
338551 ........................ 33
338601 ........................ 33
338654 ........................ 99
338655 ........................ 99
339237 ........................ 27
339896 ...................... 105
339909 .................. 87, 91
339910 .................. 83, 85
339960 ........................ 89
339961 ........................ 91
339972 .................. 85, 89
339974 ........................ 81
339979 .................. 81, 87
339980 ........................ 91
339984 .................. 82, 89
339985 .................. 83, 85
340003 ........................ 87
340005 ........................ 53
340006 ........................ 87
340027 ........................ 91
340055 .................. 83, 85
340061 ........................ 87
340062 ........................ 91
340066 ........................ 91
340067 .................. 83, 85
340084 ..................83, 85
340085 ........................87
340087 ........................87
340118 ..................83, 85
340119 ........................87
340120 ........................85
340167 ........................91
340214 ........................89
340239 ........................91
340263 ........................87
340264 ........................91
340375 ........................87
340652 ........................75
340654 ........................69
340712 ..................59, 61
340830 ........................27
343616 ........................99
344545 ........................75
344996 ........................57
345510 ........................99
345621 ..................54, 55
345625 ........................41
345666 ..................77, 93
345671 ........... 77, 79, 93
345689 ........................43
345699 ........................49
346006 ..................67, 71
346748 ..................54, 55
347985 ........................51
349577 ......................103
349816 ..................82, 89
350542 ........................51
352737 ........................99
353914 ..................45, 55
353927 ........................51
354080 ........................79
354081 ........................29
354417 ..................67, 71
354807 ........................54
357998 ........................51
357999 ........................49
358971 ........................63
359611 ........................82
360460 ........................49
360680 ........................54
360803 ......................103
360934 ........................37
360970 ..... 63, 65, 79, 93
361001 ........................95
361108 ..................41, 75
361117 ..................59, 61
361174 ..................59, 61
361175 ........................27
361177 ........................27
361178 ........................27
361439 ........................95
115
INDEX
361606.........................71
361681.........................73
361748.........................61
361854.........................27
361877.........................97
362169.........................59
362320...................49, 69
362535...................65, 73
362743.........................75
362744.........................41
363485.........................71
363586.........................71
363848.........................63
363961.........................33
363962.........................33
363969.........................37
364190.........................93
364221.........................93
364235.........................41
364489.........................29
364501.........................71
364528.........................43
364646.........................33
364774.........................33
364900.........................97
365339.........................27
365404.........................27
365976.........................59
366013.........................63
366197.........................51
36652659, 61, 79, 83, 85,
........................89
366535.........................63
366673.........................79
366675.........................79
366877.........................28
366878...................28, 57
366883.........................29
366884.........................71
366932.........................33
366949.........................28
367164.........................97
367191.........................37
367249...................54, 55
367349.........................49
367458.........................82
367558.........................67
367559............ 49, 67, 71
367588.........................45
390950.........................99
391127.........................73
391201.........................67
391233.........................69
5000078.................69, 73
5000415.......................97
5000427.....................107
116
5000436................ 59, 69
5000440.......................69
5000441.......................69
5000614................ 69, 73
5000625.....................100
5000632.......................80
5000869................ 59, 61
5000912.......................73
5000913.......................73
5000914.......................73
5001065.......................77
5001068.......................89
5001190.......................61
5001351.......................77
5001353.......................77
5001354.......................77
5001372.......................77
5001374.......................77
5001375.......................77
5001376.......................77
5001377.......................77
5001378.......................77
5001379.......................77
5001434................ 69, 73
5001633.......................53
5001634.....................105
5001639........ 45, 55, 105
5001640........ 45, 55, 105
5001641.....................105
5001642.....................105
5001643.....................105
5001644.....................105
5001646.....................105
5001677.......................53
5001685................ 59, 61
5001686................ 59, 61
5001700.....................105
5001858.......................75
5002051.....................107
5002054.....................107
5002055.....................107
5002056.....................107
5002058.....................107
5002059.....................107
5002060.....................107
5002062.....................103
5002063.....................103
5002065.....................103
5002066.............. 75, 103
5002067.....................103
5002068.....................103
5002074.....................107
5002075.....................107
5002144.....................105
5002151.......................97
5002157.......................77
5002569 ...................... 49
5002651 ...................... 89
5002899 ...................... 53
5002965 .................... 105
5002966 .................... 105
5003054 ...................... 97
5003064 ...................... 28
5003484 ...................... 29
5003490 ...................... 33
5003578 ...................... 77
5003579 ...................... 77
5003660 ...................... 80
5003688 ...................... 89
500534 ........................ 97
500596 ........................ 54
502846 ...................... 103
502847 ...................... 103
502924 ...................... 107
503367 ........................ 53
503398 ...................... 107
530660 ........................ 45
549730 ........................ 54
551048 ...................... 103
551105 ...................... 107
554011 ........................ 73
554596 ........................ 61
554748 .................. 59, 61
554752 ........................ 61
554855 ...................... 107
554856 ...................... 107
554857 ...................... 107
557738 ...................... 107
557822 ........................ 45
557823 ........................ 45
557824 ........................ 45
557825 ........................ 45
557826 ........................ 45
557827 ........................ 45
557829 ........................ 57
557830 ........................ 57
558015 ........................ 33
558037 ........................ 33
558127 ...................... 103
558136 ...................... 103
590063 ...................... 103
67841 .......................... 99
1.1 ......... Decals ................................................................ 26
2.1 ......... Hood ................................................................... 28
3.1 ......... Hood, Cowling and Console ............................ 29
4.1 ......... Operator’s Platform .......................................... 30
5.1 ......... Instrument Panel ............................................... 32
6.1 ......... Gas Control Console ........................................ 34
7.1 ......... Diesel Control Console .................................... 36
8.1 ......... Steering Tower Gauges.................................... 38
9.1 ......... Traction Pedal Linkage..................................... 40
10.1 ....... Parking Brake.................................................... 42
11.1 ....... Front Wheel Motors and Brakes ...................... 44
12.1 ....... Lift / Mow Controls............................................ 46
13.1 ....... Seat .................................................................... 47
14.1 ....... Frame and Lift Arms ......................................... 48
15.1 ....... Lift Linkage ........................................................ 50
16.1 ....... Lift Valve ............................................................ 52
17.1 ....... Steering Axle (2WD Units)................................ 54
18.1 ....... Steering Axle (3WD Units)................................ 55
19.1 ....... Steering Tower .................................................. 56
20.1 ....... Gas Fuel Line Routing ...................................... 58
21.1 ....... Diesel Fuel Line Routing .................................. 60
22.1 ....... Air Duct and Oil Cooler .................................... 62
23.1 ....... Radiator ............................................................. 64
24.1 ....... Gas Engine Mounting ....................................... 66
25.1 ....... Gas Engine ........................................................ 68
26.1 ....... Diesel Engine Mounting ................................... 70
27.1 ....... Diesel Engine .................................................... 72
28.1 ....... Pump Assembly ................................................ 74
29.1 ....... Sequence, Reel and 3WD Valve Mounting ..... 76
30.1 ....... Hydraulic Tanks ................................................ 78
31.1 ....... Steering Cylinder .............................................. 80
32.1 ....... Steering Hydraulics .......................................... 81
33.1 ....... Pump Hydraulics............................................... 82
34.1 ....... 2WD Traction Hydraulics ................................. 83
35.1 ....... 4WD Hydraulics................................................. 84
36.1 ....... Lift Hydraulics ................................................... 86
37.1 ....... Return Hydraulics ............................................. 88
38.1 ....... Reel Hydraulics ................................................. 90
39.1 ....... Hydraulic Routing ............................................. 92
40.1 ....... Electrical Wiring................................................ 94
41.1 ....... Reel Assembly .................................................. 96
42.1 ....... Reel Assembly (Continued) ............................. 98
43.1 ....... Rear Roller ....................................................... 100
44.1 ....... Rear Roller ....................................................... 101
45.1 ....... Hydrostatic Pump ........................................... 102
46.1 ....... Wheel Motors .................................................. 104
47.1 ....... Steering Valve ................................................. 106
48.1 ....... Wheel and Tire Assembly .............................. 108
49.1 ....... Lift Cylinder ..................................................... 109
50.1 ....... Gas Units Electrical Schematic ..................... 110
51.1 ....... Diesel Units Electrical Schematic ................. 111
52.1 ....... Hydraulic Schematic....................................... 112