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Parts & Maintenance Manual Jacobsen Greens King V™ 1862G Briggs & Stratton Vanguard™ V-Twin OHV Gasoline Engine 2WD Model 62246 3WD Model 62267 Jacobsen Greens King V™ 1962D Kubota D662-E Diesel Engine 2WD Model 62247 3WD Model 62268 BOB-CAT • BUNTON • CUSHMAN • JACOBSEN • RANSOMES • RYAN ! WARNING: If incorrectly used this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers and should read the entire manual before attempting to set up, operate, adjust or service the machine. Litho in U.S.A. 699 REV A TURF CARE AND SPECIALTY PRODUCTS Part No. 3010788 To Order Parts 1. Write your full name and complete address on the order. 5. Send or bring the order to an authorized Textron Turf Care and Specialty Products Dealer. 2. Explain where and how to make shipment. 6. Inspect all shipments on receipt. If any parts are damaged or missing, file a claim with the carrier before accepting. 3. Give product number, name and serial number that is stamped on the name plate or serial plate of your product. 4. Order by the quantity desired, the part number, and description of the part as given in the parts list. 7. Do not return material without a letter of explanation, listing the parts being returned. Transportation charges must be prepaid. Use of other than Textron Turf Care and Specialty Products authorized Parts and Accessories will void the warranty. Table of Contents 1 1.1 1.2 2 2.1 2.2 2.3 2.4 2.5 2.6 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 3.11 3.12 3.13 3.14 4 4.1 4.2 Safety Operating Safety ............................................... 4 Important Safety Notes .....................................5 Specifications Product Identification ........................................ 6 Engine ...............................................................6 Cutting Units: ....................................................6 Tractor ..............................................................7 Weights and Dimensions ..................................7 Accessories & Support Literature .....................7 Adjustments General ............................................................. 8 Fan Belt (Diesel Engines) .................................8 Pump Drive Belt ................................................8 Bedknife-To-Reel ..............................................9 Bedknife Adjustment .........................................9 Cutting Height ................................................. 10 Reel Bearing ................................................... 10 Choke Control (Gas Engines) ......................... 10 Torque Requirements ..................................... 10 Hydro Switch (3WD Only) ............................... 11 Anti-Sway Tether ............................................ 11 Parking Brake Adjustment .............................. 11 Proximity Switch ............................................. 12 Installing Cutting Units .................................... 12 Maintenance General ........................................................... 13 Engine ............................................................. 13 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12 4.13 4.14 4.15 4.16 4.17 4.18 4.19 4.20 4.21 5 5.1 6 6.1 6.2 6.3 7 7.1 Engine Oil ....................................................... 14 Gas Engine Air Filter ...................................... 14 Diesel Air Filter ............................................... 15 Fuel ................................................................ 15 Fuel System ................................................... 15 Battery ............................................................ 16 Jump Starting ................................................. 16 Charging Battery ............................................ 16 Hydraulic Hoses ............................................. 17 Hydraulic Oil ................................................... 17 Hydraulic Oil Filters ........................................ 18 Electrical System ............................................ 18 Muffler and Exhaust ....................................... 18 Care and Cleaning ......................................... 18 Radiator (Diesel Engines) .............................. 19 Tires ............................................................... 19 Wheel Mounting Procedure ............................ 19 Backlapping .................................................... 20 Storage ........................................................... 21 Troubleshooting General .......................................................... 22 Maintenance & Lubrication Charts General .......................................................... 23 Lubrication Chart ............................................ 23 Maintenance Charts ....................................... 24 Parts Catalog Table Of Contents .......................................... 25 Copyright 1999 Jacobsen Div. of Textron Inc. “All rights reserved, including the right to reproduce this material or portions thereof in any form.” 2 Suggested Stocking Guide To Keep your Equipment fully operational and productive, Jacobsen suggests you maintain a stock of the more commonly used maintenance items. We have included part numbers for additional support materials and training aids. To order any of the following material: 3. Order by the quantity desired, the part number, and the description of the part. 1. Write your full name and complete address on your order form. 4. Send or bring the order to your authorized Textron Turf Care and Specialty Products Dealer. 2. Explain where and how to make shipment: ❑ UPS ❑ Regular Mail ❑ Overnight ❑ 2nd Day Service Parts Qty. Part No. 5000436 5000441 5000440 5001190 554596 5000913 554011 Description Qty. Part No. Fuel Filter (Gas Units) Air Filter (Gas Units) Oil Filter (Gas Units) Fuel Filter Element (Diesel Units) Pre Fuel Filter (Diesel Units) Air Filter (Diesel Units) Oil Filter (Diesel Units) 5000527 5000078 558015 336481 3009565 Description Head Light Bulb Hydraulic Oil Filter Ignition Key Pump Drive Belt (Gas Units) Pump Drive Belt (Diesel Units) Service Support Material Qty. Part No. Description Qty. 3010787 Operator’s Manual 3010788 Parts Catalog 3004386 Engine Parts Catalog Description Service Manual Operator Training Video How To Use This Manual Abbreviations N/S - Not serviced seperately, can only be obtained by ordering main component or kit. AR -Variable quantity or measurement is required to obtain correct adjustment. Symbols such as ●, next to the item number, indicate that a note exists which contain additional information important in ordering that part. Indented Items Indented items indicate component parts that are included as part of an assembly or another component. These parts can be ordered separetely or as part of the main component. Item ● Part No. 1 2 3 4 5 123456 789012 345678 N/S 901234 Qty Description 1 1 1 1 1 Mount, Valve Valve, Lift • Handle • Seal Kit Screw, 1/4-20 x 2” Hex Head Serial Numbers/Notes Indicates a piece part Includes Items 2 and 3 Serviced part included with Item 2 Non serviced part included with Item 2 3 1 1 1.1 SAFETY SAFETY OPERATING SAFETY ______________________________________________________ ! WARNING ! EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS. Familiarize yourself with the location and proper use of all controls. Inexperienced operator’s should receive instruction from someone familiar with the equipment before being allowed to operate the machine. 1. Safety is dependent upon the awareness, concern and prudence of those who operate or service the equipment. Never allow minors to operate any equipment. 2. It is your responsibility to read this manual and all publications associated with this equipment (Safety and Operation Manual, engine manual, accessories and attachments). If the operator can not read English it is the owner’s responsibility to explain the material contained in this manual to them. 3. Learn the proper use of the machine, the location and purpose of all the controls and gauges before you operate the equipment. Working with unfamiliar equipment can lead to accidents. 4. Never allow anyone to operate or service the machine or its attachments without proper training and instructions; or while under the influence of alcohol or drugs. 5. Wear all the necessary protective clothing and personal safety devices to protect your head, eyes, ears hands and feet. Operate the machine only in daylight or in good artificial light. 6. Inspect the area where the equipment will be used. Pick up all the debris you can find before operating. Beware of overhead obstructions (low tree limbs, electrical wires, etc.) and also underground obstacles (sprinklers, pipes, tree roots, etc.) Enter a new area cautiously. Stay alert for hidden hazards. 7. Never direct discharge of material toward bystanders, nor allow anyone near the machine while in operation. The owner/operator can prevent and is responsible for injuries inflicted to themselves, to bystanders and damage to property. 9. Never disconnect or bypass any switch. 10. Carbon monoxide in the exhaust fumes can be fatal when inhaled. Never operate the engine without proper ventilation. 11. Fuel is highly flammable, handle with care. 12. Keep the engine clean. Allow the engine to cool before storing and always remove the ignition key. 13. Disengage all drives and engage parking brake before starting the engine (motor). Start the engine only when sitting in operator’s seat, never while standing beside the unit. 14. Equipment must comply with the latest federal, state, and local requirements when driven or transported on public roads. 15. Never use your hands to search for oil leaks. Hydraulic fluid under pressure can penetrate the skin and cause serious injury. 16. Operate the machine up and down the face of the slopes (vertically), not across the face (horizontally). 17. To prevent tipping or loss of control, do not start or stop suddenly; reduce speed when making sharp turns. Use caution when changing direction on slopes. 18. Always use the seat belt when operating tractors equipped with a ROPS. Never use a seat belt when operating tractors without a ROPS. 19. Keep legs, arms and body inside the seating compartment while the vehicle is in motion. 8. Never operate equipment that is not in perfect working order or is without decals, guards, shields, discharge deflectors or other protective devices securely fastened in place. This machine is to be operated and maintained as specified in this manual and is intended for the professional maintenance of specialized turf grasses. It is not intended for use on rough terrain or long grasses. 4 SAFETY 1.2 1 IMPORTANT SAFETY NOTES ________________________________________________ ! This safety alert symbol is used to alert you to potential hazards. DANGER - Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. WARNING - Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. CAUTION - Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury and property damage. It may also be used to alert against unsafe practices. For pictoral clarity, some illustrations in this manual may show shields, guards or plates open or removed. Under no circumstances should this equipment be operated without these devices securely fastened in place ! WARNING ! The operator back-up system on this tractor prevents the tractor from starting unless the brake lever is engaged, mower switch is off and mow / Lift pedals are in neutral. The system will stop the engine if the operator leaves the seat without engaging the parking brake or setting the mower switch off. NEVER operate tractor unless the operator back-up system is working. ! WARNING ! 1. Before leaving the operator’s position for any reason: a. b. c. d. e. Return traction pedal to neutral. Disengage all drives. Lower all implements to the ground. Engage parking brake. Stop engine and remove the ignition key. 2. Keep hands, feet, and clothing away from moving parts. Wait for all movement to stop before you clean, adjust or service the machine. 3. Keep the area of operation clear of all bystanders and pets. 4. Never carry passengers, unless a seat is provided for them. 5. Never operate mowing equipment without the discharge deflector securely fastened in place. By following all instructions in this manual, you will prolong the life of your machine and maintain its maximum efficiency. Adjustments and maintenance should always be performed by a qualified technician. If additional information or service is needed, contact your Authorized Textron Turf Care and Specialty Products Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service. Use of other than original or authorized Textron Turf Care and Specialty Products parts and Accessories will void the warranty. 5 2 2 2.1 SPECIFICATIONS SPECIFICATIONS PRODUCT IDENTIFICATION_________________________________________________ 62246 .............................. Greens King 1862G 2-WD Tractor, 18 hp gasoline engine. Without battery, or mowers. 62247 .............................. Greens King 1962G 2-WD Tractor, 19 hp diesel engine. Without battery or mowers. 62267 .............................. Greens King 1862G 3-WD Tractor, 18 hp gasoline engine. Without battery, or mowers. 62268 .............................. Greens King 1962G 3-WD Tractor, 19 hp diesel engine. Without battery or mowers. Serial Number ................ An identification plate, like the one shown, listing the serial number, is attached to the frame of the tractor near the center lift arm mount. 2.2 Always provide the serial number of the unit when ordering replacement parts or requesting service information. JACOBSEN DIVISION OF TEXTRON INC. RACINE, WIS. MADE IN U.S.A. SERIAL NUMBER 67016 62246 88006 EEC Sound Product Power 62246 62247 62267 62268 96 dba <99.6 96 dba <99.6 1601 1601 1651 Sound Pressure Level Operator Ear 78.2 dba <83 dba 78.2 dba <83 dba Vibration M/S2 Arms Body 2.52 2.9 2.52 2.9 .692 1.05 .692 1.05 ENGINE__________________________________________________________________ 1862G Gasoline Engine Make ............................... Briggs &Stratton Model .............................. Vanguard V-Twin OHV Horsepower .................... 18 hp (13.5 kW) @3600 rpm Displacement .................. 34.8 cu. In. (570 cc) Torque ............................. 26 ft. lbs. (35 Nm) @ 2600 rpm Fuel: Type .......................... Unleaded Gasoline Rating ....................... Min. 85 Octane Capacity.................... 5 U.S. Gal. (18.9 liters) Governor ......................... Flyweight Mechanical Lubrication: Capacity.................... 3.5 pints (1.4 liters) Type .......................... SAE 30W API Classification ..... SF, SG, SH Air Filter .......................... Replaceable Dual Element. Alternator ........................ 16 amp Cooling System............... Air Cooled 1962D Diesel Engine Make............................... Kubota Model.............................. D662-E Horsepower .................... 18.5 hp (13.8 kW) @3600 rpm Displacement.................. 40.03 cu. In. (656 cc) Torque............................. 26 ft. lbs. (35 Nm) @ 2600 rpm Fuel: Type.......................... No. 2 Diesel Rating ....................... Min. Cetane rating 45 Capacity.................... 5 U.S. Gal. (18.9 liters) Governor......................... Ball Type Governor Low Idle ................... 1100 RPM High Idle ................... 3400 RPM Lubrication: Capacity.................... 3.4 quarts (3.2 liter) with filter Type.......................... SAE 20W, SAE 30W API Classification ..... CD, CE Air Filter .......................... Dry type with evacuator valve and service indicator. Alternator ........................ 40 amp Cooling System .............. Liquid Cooled Capacity...................... 3qt. (2.8 l) 50/50 water ethylene glycol mix 2.3 CUTTING UNITS: __________________________________________________________ Reel ................................ 3 Reels, 22 in. (559 mm) wide. Reel Diameter................. 5 in. (127 mm) Blade Options ................. 7 or 11 blades Cutting Width .................. 62 in. (1574 mm) 6 Cutting Frequency: 7 Blade ..................... 0.074 in./mph (1.17 mm/kph) 11 Blade.................... 0.055 in./mph (0.87 mm/kph) SPECIFICATIONS 2.4 TRACTOR ________________________________________________________________ Tires ................................ 20 x 10 - 10 tubeless Pressure:......................... 8-12 psi (55-83 kPa) Battery: Type .......................... 12 Volt Lead/Acid Group ........................ 45 GMF Parking Brake ................. Mechanical front wheel disk Hand lever actuated 2.5 Speed: Mow ......................... 0 - 3.7 mph (5.9 kph) Transport ................. 0 - 7.6 mph (10.6 kph) Reverse .................... 0 - 3.5 mph (5.6 kph) Hydraulic System: Capacity.......................... 4 U.S. gal. (19 liters) System Fluid Type ....................... ATF Dextron II or III Filter................................ Full Flow 10 micron Steering ......................... Hydrostatic power steering Mower Lift ....................... Hydraulic Double Acting Cylinders WEIGHTS AND DIMENSIONS ________________________________________________ Dimensions: Inches Length - Grass Catchers On ........................ 99.5 Height - Steering Wheel Up ............................ 50 Wheel Base.................................................. 52.8 Width - Transport Position............................... 68 Width - Mowing Position ................................. 70 Width - Wheel .............................................. 56.5 Turning Radius................................................ 18 2.6 2 (mm) (2526) (1270) (1341) (1727) (17780 (1435) (457) Weights: Lbs. (kg) 62246 ............................................................ 895 62247 .......................................................... 1009 62267 ............................................................ 930 62268 .......................................................... 1044 (406) (458) (422) (474) Working Weight Less Operator ACCESSORIES & SUPPORT LITERATURE _____________________________________ Contact your area Textron Turf Care and Specialty Products Dealer for a complete listing of accessories and attachments. ! CAUTION: Use of other than Textron Turf Care and Specialty Products authorized parts and accessories may cause personal injury or damage to the equipment and will void the warranty. Accesories Air Blow Gun ...........................................................JAC5098 Orange Touch-up Paint (12 oz. spray) ...................... 554598 Arm Rest ..................................................................... 66156 Grass Catcher............................................................. 67841 Backlapping Kit ........................................................... 68629 Fine Bristle Brush........................................................ 68539 Rear Roller Cleaner .................................................... 68643 Quick Roller (Set of 3)................................................. 68606 Spiker (Set of 3) .......................................................... 68519 Traction Tire ................................................................ 68637 Turf Groomer 1/4” Spacing ......................................... 67809 Turf Groomer 1/2” Spacing ..........................................67811 Vertical Mower (Set of 3)............................................. 68647 Reels 7 Blade Reel (Set of 3)................................................ 68644 7 Blade Reel (Single) .................................................. 68645 11 Blade Reel (Set of 3) .............................................. 67040 11 Blade Reel (Single) ................................................ 68646 Rollers Grooved Front Roller ...................................................68527 Solid Roller .................................................................68530 High Cut Roller 15/16 in...............................................68634 High Cut Roller 3/4 in...................................................68594 Grooved Front Roller (Steel)........................................68613 Grooved Front Roller (Aluminum)................................68614 Grooved Rear Roller....................................................68580 Support Literature Operator’s Manual ...................................................3010787 Parts Catalog ...........................................................3010788 Diesel Engine Parts Catalog....................................3004386 Operator Training Video Service & Repair Manual 7 3 3 ADJUSTMENTS ADJUSTMENTS 3.1 GENERAL________________________________________________________________ ! WARNING ! To prevent injury, lower implements to the ground, disengage all drives, engage parking brake, stop engine and remove key from ignition switch before making any adjustments or performing maintenance. Make sure the tractor is parked on a solid and level surface. Never work on a tractor that is supported only by the jack. Always use jack stands. If only the front or rear of the tractor is raised, place chocks in front of and behind the wheels that are not raised. 3.2 1. Adjustments and maintenance should always be performed by a qualified technician. If proper adjustment cannot be made, contact an authorized Textron Turf Care and Specialty Products Dealer. 2. Replace, do components. not adjust, worn or damaged 3. Long hair, jewelry or loose fitting clothing may get tangled in moving parts. ! CAUTION: Be careful to prevent entrapment of the hands and fingers between moving and fixed components of the machine 4. Do not change governor settings or overspeed the engine. FAN BELT (DIESEL ENGINES) _______________________________________________ Inspect and adjust new belt after first ten hours of operation. Adjust every 100 hours thereafter. 1. Adjust alternator pulley so belt (B) deflects 9/32 to 11/32 in. (7 to 9 mm) with a 22 lb. (10 kgf) push at midspan between pulleys. A 2. If tension is incorrect, loosen alternator mounting bolts (A) and adjust alternator until proper belt tension is achieved. Tighten hardware (A) B Figure 3A 3.3 PUMP DRIVE BELT ________________________________________________________ Adjust pump belt to deflect 3/16 in. (4.8 mm) with a force of 5-7 lb. (2-3 kgf) applied at midspan. D 1. Loosen hardware (D and E). D 2. Pivot pump assembly away from engine to increase tension on belt then tighten hardware (D and E). C Note: A square hole (C) that will fit a 1/2” socket driver or breaker bar has been provided in the pump mounting plate as a means of pivoting the pump. D E Figure 3B 8 ADJUSTMENTS 3.4 1. BEDKNIFE-TO-REEL _______________________________________________________ (Pre-adjustment Check) Check the reel bearings for end play or radial play. There should be no end play or radial play. See Section 3.7. ! 2. b. c. 4. 5. CAUTION: To prevent personal injury and damage to the cutting edges, wear gloves and handle the reel and bedknife with extreme care. Inspect the reel blades and bedknife to insure good sharp edges without bends or nicks. a. 3. 3 prematurely and may result in serious damage to the reel and bedknife. 6. Grass conditions will also affect the adjustment. a. Dry, sparse conditions will require a wider gap to prevent heat buildup and damage to the reel and bedknife. b. High quality grass with a good moisture content requires a closer gap (near zero). The leading edge of the reel blades (F) must be sharp, free of burrs and show no signs of rounding off. 1/16 in. (1.5 mm) The bedknife and bedknife backing must be securely tightened. The bedknife must be straight and sharp. Figure 3C A flat surface of at least 1/16 in. (1.5 mm) minimum must be maintained on the front face of the bedknife. Use a standard flat file to dress the bedknife. If wear or damage is beyond the point where the reel or bedknife can be corrected by the lapping process, they must be reground. F Proper reel-to-bedknife adjustment is critical. A gap of 0.001 to 0.003” (0.025 to 0.076 mm) must be maintained across the entire length of the reel and bedknife. LF025 Figure 3D The reel must be parallel to the bedknife. An improperly adjusted reel will lose its sharp edges 3.5 BEDKNIFE ADJUSTMENT ___________________________________________________ 1. Read Section 3.4 before making the adjustment. 2. Start adjustment at the leading end of the reel, followed by the trailing end. The leading end of the reel blades is that end which passes over the bedknife first during normal reel rotation. full length of the reel, when the paper is held at 90° to the bedknife. G 3. Use adjusters (G and H), to adjust gap. Loosen bottom adjuster (H) and turn top adjuster (G) down (Clockwise) to close gap. a. Slide a feeler gauge or shim stock 0.001” 0.003” (0.025 - 0.075 mm) between the reel blade and the bedknife. Do not turn the reel. b. Adjust the trailing end of the reel to the same gap in a similar manner then recheck the adjustment at the leading end. c. When the reel is properly adjusted to the bedknife, the reel will spin freely and you should be able to cut a piece of newspaper, along the H GKV-1 Figure 3E Note: Avoid excessive tightening or serious damage may result to bedknife and reel blades. Reels must turn freely. 9 3 ADJUSTMENTS 3.6 CUTTING HEIGHT _________________________________________________________ Note: Always make the reel to bedknife adjustment before adjusting height of cut. (Sections 3.4 and 3.5). 6. Repeat Steps 4 and 5 on opposite end. Complete adjustment to one end before adjusting opposite end. 1. Raise mowers to transport position then engage the parking brake, stop engine and remove key from ignition switch. 7. Tighten nuts (K) and recheck each end. L 2. Set desired cutting height on the gauge (I). a. J N Measure distance between the underside of screw head and gauge block surface (J). b. Adjust screw (L) to obtain desired height then tighten the wing nut. M K 3. Loosen the nuts on the front roller brackets (K) just enough to allow the adjuster knob (N) to raise or lower the front roller. 4. Place gauge (I) across bottom of front and rear rollers near one end of roller. I 5. Slide the head of gauge screw (L) over the bedknife (M) and adjust the knob (N) to close the gap between the screwhead and bedknife. Then tighten locknut (K). 3.7 REEL BEARING ___________________________________________________________ Any end play or radial play indicates bad bearings, a weak tension spring or a backed off nut. 1. Check bearing housing mounting hardware. Tighten or replace components as required. Carefully clean threads with degreaser. 2. Apply a medium strength grade of Loctite to nut (P), then thread nut onto the reel shaft until the nut is 1-27/32” (46 mm) from the end of the reel shaft. 3. Fill reel bearing housings with NLGI - Grade O grease after adjusting spring. 3.8 Figure 3F P 1-27/32” (46 mm) P GKV-11 Figure 3G CHOKE CONTROL (GAS ENGINES) __________________________________________ Gas Engines Only 1. Push choke control knob to the “Off” Position. 3. Adjust control wire (at the carburetor) then clamp wire housing in place while keeping choke butterfly open and the control knob in the “Off” position. 2. Set Choke lever at carburetor to “Off” (butterfly open) position. 3.9 TORQUE REQUIREMENTS __________________________________________________ 1. Ball joints: 30 - 35 ft lb., (40.5 - 47.2 N.m). 2. Bedknife shoe: 25 - 37 ft lb., (34 - 50 N.m). 3. Steering wheel nut 25-30 ft. lb., (34-41 N.m) 10 4. Wheel mounting hardware 65-85 ft lb., (88 115 N.m). Check and retorque daily until torque is maintained. ADJUSTMENTS 3 3.10 HYDRO SWITCH (3WD ONLY) _______________________________________________ 1. Remove the engine cowling to gain access to the switch. Q 2. Coarse Adjustment: Loosen mounting screws (Q). Slide the switch bracket to position roller (R) close to, but not touching, the “V” of the cam. Tighten screws (Q). 3. Fine Adjustment: Loosen switch mounting screws (S). Move the switch to position roller (R) against the “V” of the cam. The switch contacts should close only after the cam moves, in the direction of forward travel. The switch contacts should open when the traction pedal is returned to neutral. Tighten screws (R). S R 1/8 in. 1/4 in. 4. Recheck the adjustment. As the traction pedal is depressed the switch should close within 1/8 to 1/4 in. (3 to 6 mm) of cam rotation. Repeat step 3 if required. Figure 3H 3.11 ANTI-SWAY TETHER _______________________________________________________ 1. The tether is used to prevent the reels from swaying during transport or gouging the turf when lowered. 2. Fully raise lift arms (T) to the transport position to check the cable. T W Note: Stop bracket (U) must be up against the lift arm. 3. Loosen nut (V) and slide bracket (W) up or down to obtain a 1/8 to 3/8 in., (3 to 10 mm) deflection in cable (X). The cable must not be too tight or have too much slack. The ends of the cable must be free to pivot. V U X 1/8 in. 3/8 in. Figure 3I 3.12 PARKING BRAKE ADJUSTMENT _____________________________________________ 1. Remove console mounting hardware and move console out of the way. Do not disconnect wire harness from console. 2. Disengage parking brake. 3. Loosen nut (Y) and turn turnbuckle (Z) as required to tighten brakes. Brakes must not drag when disengaged. Z 4. Engage parking brake and re-install console. Y Figure 3J 11 3 ADJUSTMENTS 3.13 PROXIMITY SWITCH _______________________________________________________ Adjust the proximity switch so the reels start turning before they are fully lowered and shut off when raised. 3.14 INSTALLING CUTTING UNITS _______________________________________________ 1. Park the tractor on a flat and level surface, fully lower the lift arms, engage parking brake, stop the engine and remove the key from the ignition switch. 8. For removal of the cutting units, follow the assembly procedure in reverse order. 2. Place each cutting unit in front of its respective lift arm (A) The grass catcher mounting hooks must face outwards on the two front mowers. The center mower has a longer hook. A F E D a. Manually raise lift arm (A), and slide the cutting unit so that yoke (B) is in line with swivel housing (C). C b. Carefully lower swivel housing (C) onto yoke (B). c. B Insert spring (D) and pin (E), fasten retaining wire and snap plastic cap (F) over pin (E). 3. Move the motors and their hoses to the cutting units. Figure 3K 4. Remove protective plug (G) from bearing housing. Retain plug for future use. Coat spines of reel shaft with a good quality non-metallic, fibre based grease and assemble coupler (H) to the reel shaft. K H 5. Apply a light coat of grease to motor O-ring and inside lip of bearing housing. Slide Motor end into bearing housing. ! J I WARNING ! To prevent cuts use socket wrench or turf groomer knob to turn reel. Do not turn reel by hand. G Figure 3L 6. If any resistance is felt, the reel may need to be turned to engage the motor spline. Slowly turn the reel, while applying pressure to the end of the motor, until the motor slides into place. Make certain the motor is fully seated against the bearing housing. 7. Secure the motor to the housing with two motor clips (I and J) as shown. Squeeze the two ears of the clip to freely slide into the slot of mounting pin (K). Insert clip up to the first bend. The two ear loops should face towards the center of the motor. 12 MAINTENANCE 4 4 MAINTENANCE 4.1 GENERAL ________________________________________________________________ b. Keep all moving parts properly adjusted and lubricated. c. Replace worn or damaged parts before operating the machine. d. Keep all fluids at their proper levels. e. Keep shields in place and all hardware securely fastened. f. Keep tires properly inflated. ! WARNING ! Before you clean, adjust, or repair this equipment, disengage all drives, lower implements to the ground, engage parking brake, stop engine and remove key from ignition switch to prevent injuries Make sure the tractor is parked on a solid and level surface. Never work on a tractor that is supported only by the jack. Always use jack stands. 1. 2. Adjustment and maintenance should always be performed by a qualified technician. If proper adjustments cannot be made, contact an Authorized Textron Turf Care and Specialty Products Dealer. Inspect the equipment on a regular basis, establish a maintenance schedule and keep detailed records. a. 4.2 3. Long hair, jewelry or loose fitting clothing may get tangled in moving parts. 4. Use the illustrations in the Parts Catalog as reference for the disassembly and reassembly of components. 5. Recycle or dispose of all hazardous materials (batteries, fuel, lubricants, anti-freeze, etc.) according to local, state or federal regulations. Keep the equipment clean. ENGINE _________________________________________________________________ IMPORTANT: A separate Engine Manual, prepared by the engine manufacturer, is supplied with this tractor. Read the engine manual carefully until you are familiar with the operation and maintenance of the engine. Proper attention to the engine manufacturer’s directions will assure maximum service life of the engine. To order replacement engine manuals contact the engine manufacturer. The proper break-in of a new engine can make a considerable difference to the performance and life of the engine. Note: The tractor is designed to operate and cut most efficiently at the preset governor setting. Do not change the engine governor settings or overspeed the engine. During the break-in period, Textron Turf Care and Specialty Products recommends the following: 5. Refer to Section 6.3 and Engine Manual for specific maintenance intervals. If the injection pump, injectors or the fuel system require service, contact an authorized Textron Turf Care and Specialty Products Dealer. Gasoline Engine: 1. Drive modestly for the first 25 hours at reduced engine speed. 2. Avoid full throttle starts and rapid acceleration. 3. Allow the engine to reach operating temperature before operating at full load. 4. Change the oil and filter after the first 8 hours of operation. 5. Refer to Section 6.3 and Engine Manual for specific maintenance intervals. Diesel Engine: 1. During the first 50 hours of operation, a new engine should be allowed to reach an operating temperature of at least 140°F (60°C) prior to operation at full load. 2. Check the engine oil level twice daily during the first 50 hours of operation. Higher than normal oil consumption is not uncommon during the initial break-in period. 3. Change engine oil and oil filter element after first 50 hours of operation. 4. Check and adjust fan and alternator belts. 13 4 MAINTENANCE 4.3 ENGINE OIL ______________________________________________________________ Check the engine oil at the start of each day, before starting the engine. If the oil level is low, remove oil filler cap and add oil as required. Diesel Engine Dipstick Diesel Engine: Safe Operating Range Perform initial oil change after first 50 hours of operation and every 75 hours thereafter. See Engine Manual. Use only engine oils with API classification CD/CE. Above 77°F (25°C) SAE 30W or SAE10W30/10W40 32 to 77°F (0 to 25°C) SAE 20W or SAE 10W30/10W40 Below 32° (0°C) SAE10W or SAE 10W30/10W40 Gas Engine: Figure 4A Gas Engine Dipstick Perform initial oil change after the first 8 hours of operation. Change oil every 50 hours thereafter. FULL See the engine manufacturer’s Owners’s Manual for detailed service information. After adding or changing oil, start and run engine at idle with all drives disengaged for 30 seconds. Shut engine off. Wait 30 seconds and check oil level. Add oil to bring up to FULL mark on dipstick. ADD Use only engine oils with API classification SF, SG,SH. Above 40° F (5° C) SAE 30W 0 to 40° F (-18 to 5° C) SAE 5W30 or SAE 10W30 4.4 1. GAS ENGINE AIR FILTER ___________________________________________________ Remove and service the foam pre-cleaner (A) every 25 hours. Replace if dirty or damaged. To service pre-cleaner, wash in a liquid detergent and water. Squeeze dry in a clean cloth. Saturate in clean engine oil and squeeze out excess oil in a clean, absorbent cloth. 2. Figure 4B B Replace the air cleaner cartridge (B) every 100 hours, more often when operating in dusty conditions. Note: Do not use petroleum solvents such as kerosene to clean cartridge. Do not use pressurized air to clean cartridge. A See the engine manufacturer’s Owners’s Manual for detailed service information. Figure 4C 14 MAINTENANCE 4.5 4 DIESEL AIR FILTER ________________________________________________________ Check the service indicator daily. If red band appears in the window (C) replace the element. Do not remove the element for inspection or cleaning. Unnecessary removal of the filter increases the risk of injecting dust and other impurities into the engine. When service is required, first clean the outside of the filter housing; then remove the old element as gently as possible and discard. 1. Carefully clean the inside of the filter housing without allowing dust into the air intake. 2. Inspect the new element. Do not use a damaged element and never use an incorrect element. 3. Assemble the new element and make sure it seats properly. Reset the indicator by depressing button (D). 4. Reassemble cap making sure it seals completely around the filter housing. Dust evacuator must be facing down. 5. Check all hoses and air ducts. Tighten hose clamps. D C Figure 4D 4.6 FUEL ____________________________________________________________________ Handle fuel with care - it is highly flammable. Use an approved container, the spout must fit inside the fuel filler neck. Avoid using cans and funnels to transfer fuel. • Store fuel according to local, state or federal ordinances and recommendations from your fuel supplier. • Never overfill or allow the tank to become empty. ! WARNING ! Never remove the fuel cap from the fuel tank, or add fuel, when the engine is running or while the engine is hot. Do not smoke when handling fuel. Never fill or drain the fuel tank indoors. Do not spill fuel and clean spilled fuel immediately. Never handle or store fuel containers near an open flame or any device that may create sparks and ignite the fuel or fuel vapors. Be sure to reinstall and tighten fuel cap securely. • Fill the fuel tank to within 1 in. (25 mm) of the bottom of the filler neck. 4.7 • Check fuel lines and clamps every 50 hours. Replace fuel lines and clamps at the first sign of damage. Diesel Engine: • Use clean, fresh, #2 Diesel fuel. Minimum Cetane rating 45. Refer to Engine Manual for additional information. Gas Engine: • Use clean, fresh, regular grade, unleaded gasoline minimum 85 Octane. • Do not use hi-test gasoline or an oil-gasoline mixture. When using blended fuel, do not use a blend with more than 10% ethanol. Under no circumstances should you use a blend with methanol. FUEL SYSTEM ____________________________________________________________ Refer to Section 6.3 for specific maintenance intervals. Before replacing any filter, thoroughly clean the filter housing and the area around the filter. Dirt must not be allowed to enter into fuel system. For diesel engines, turn the key switch to the ON position to start the fuel pump, and bleed the fuel system if the fuel filter and lines have been removed, or the fuel tank has become empty. See Engine Manual. 15 4 MAINTENANCE 4.8 BATTERY ________________________________________________________________ Make absolutely certain the ignition switch is “Off” and the key has been removed before servicing the battery. ! CAUTION: Always use insulated tools, wear protective glasses or goggles and protective clothing when working with batteries. You must read and obey all battery manufacturer’s instructions. Tighten cables securely to battery terminals and apply a light coat of silicone dielectric grease to terminals and cable ends to prevent corrosion. Keep vent caps and terminal covers in place Verify battery polarity before connecting or disconnecting the battery cables. 1. When installing the battery, always assemble the RED, positive (+) battery cable first and the ground, BLACK, negative (-) cable last. 2. When removing the battery, always remove the ground, BLACK, negative (-) cable first and the RED, positive (+) cable last. 3. Make sure battery is properly installed and secured to the battery tray. Check the electrolyte level every 100 hours. Keep the cable ends, battery and battery posts clean. 4.9 JUMP STARTING __________________________________________________________ Before attempting to “jump start” the tractor, check the condition of the discharged battery. Section 4.8 ! WARNING ! Batteries generate explosive hydrogen gas. To reduce the chance of an explosion, avoid creating sparks near battery. Always connect the negative jumper cable to the frame of the tractor with the discharged battery, away from the battery. When connecting jumper cables: 1. Stop the engine on the vehicle with a good battery. 2. Connect RED jumper cable to the positive (+) terminal on the good battery and to the positive (+) terminal on the “discharged” battery. 3. Connect the BLACK jumper cable from the negative (-) terminal on the good battery to the frame of the tractor with the discharged battery. After cables have been connected, start the engine on the vehicle with the good battery then start the tractor. 4.10 CHARGING BATTERY _____________________________________________________ 4. ! WARNING ! Charge battery in a well ventilated area. Batteries generate explosive gases. To prevent an explosion, keep any device that may create sparks or flames away from the battery. To prevent injury, stand away from battery when the charger is turned on. A damaged battery could explode. 1. Refer to Section 4.8. Read the Battery and Charger’s manual for specific instructions. 2. Whenever possible, remove the battery from the tractor before charging. If battery is not sealed, check that the electrolyte covers the plates in all the cells. 3. Make sure the charger is “Off”. Then connect the charger to the battery terminals as specified in the charger’s manual. 16 Always turn the charger “Off” before disconnecting charger from the battery terminals. MAINTENANCE 4 4.11 HYDRAULIC HOSES _______________________________________________________ IMPORTANT: The hydraulic system can be permanently damaged if the oil becomes contaminated. Before disconnecting any hydraulic component, clean the area around the fittings and the hose ends to keep impurities out of the system. ! WARNING ! To prevent serious injury from hot, high pressure oil, never use your hands to check for oil leaks, use paper or cardboard. Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin. If fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result. 1. Always lower implements to ground, disengage all drives, engage parking brake, stop engine and remove key before inspecting or disconnecting hydraulic lines or hoses. 2. Check visible hoses and tubes daily. Look for wet hoses or oil spots. Replace worn or damaged hoses and tubes before operating the machine. 3. The replacement tube or hoses must be routed in the same path as the existing hose, do not move clamps, brackets and ties to a new location. 4. Thoroughly inspect all tubes, hoses and connections every 250 hours. a. Before disconnecting any hydraulic component, tag or mark the location of each hose then clean the area around the fittings. b. As you disconnect the component, be prepared to assemble plugs or caps to the hose ends and open ports. This will keep impurities out of the hydraulic system and also prevent oil spills. c. Make sure “O” rings are clean and hose fittings are properly seated before tightening. d. Keep the hose from twisting. Twisted hoses can cause couplers to loosen as the hose flexes during operation resulting in oil leaks. e. Kinked or twisted hoses can restrict the oil flow causing the system to malfunction and the oil to overheat and also lead to hose failure. 4.12 HYDRAULIC OIL___________________________________________________________ Refer to Section 6.3 for specific maintenance intervals. Drain and replace the hydraulic oil after a major component failure, or if you notice the presence of water or foam in the oil, or a rancid odor (indicating excessive heat). Always replace the hydraulic filter when changing oil. tank. Check and clean the breather cap, replace as necessary. 4. After oil has drained install drain plug and fill with Textron Turf Care and Specialty Products Hydraulic oil. 5. Purge air from system. a. Operate all tractor functions for about 5 minutes to purge air out of the system and stabilize the oil level. b. Once the level has stabilized and the air is purged, fill the expansion tank to the “COLD” level. To change hydraulic oil: 1. Clean the area around the oil cap to prevent impurities from entering and contaminating the system. a. Oil temperature should be at 60° to 90°F (16° 32°C). Do not check oil level when oil is hot. b. The main oil tank should always be full. A Low oil level in the main tank will drain oil from the expansion tank. c. The oil level in the expansion tank should always be at or above the “COLD” level mark. Add oil to the expansion tank, not the main tank. 2. Drain and replace the hydraulic oil every 200 hours or after a major component failure, or if you notice the presence of water, foam, or a rancid odor. 3. Remove drain plug from bottom of main tank and loosen or remove breather cap on top of expansion 17 4 MAINTENANCE 4.13 HYDRAULIC OIL FILTERS __________________________________________________ The hydraulic system is protected by one 10 micron filter. To replace hydraulic oil filter: 1. Remove the old filter. 2. Fill new filter with oil then install new filter. Hand tighten only. 3. Operate engine at idle speed with hydraulic system in neutral for five minutes. 4. Check hydraulic oil level in reservoir and fill to full mark on dipstick. 4.14 ELECTRICAL SYSTEM _____________________________________________________ ! If the operator backup does not function properly and the problem cannot be corrected, contact an authorized Textron Turf Care and Specialty Products Dealer. CAUTION: Always turn the ignition switch off and remove the negative battery cable (black) before inspecting or working on the electrical system. 3. General precautions that can be taken to reduce electrical problems are listed below. Keep the wire harness and all individual wires away from moving parts to prevent damage. 4. Make sure the seat switch harness is connected to the main wire harness. 5. Check the battery and battery charging circuit. 6. Do not wash or pressure spray around electrical connections and components. 1. 2. Make certain all terminals and connections are clean and properly secured. Check the operator backup system, and circuit breakers regularly. 4.15 MUFFLER AND EXHAUST __________________________________________________ ! WARNING ! Exhaust fumes contain carbon monoxide that is toxic and can be fatal when inhaled. NEVER operate an engine without proper ventilation. To protect from carbon monoxide poisoning, inspect the complete exhaust system regularly and always replace a defective muffler. If you notice a change in the color or sound of the exhaust, stop the engine immediately. Identify the problem and have the system repaired. Torque all exhaust manifold hardware evenly. Tighten or replace exhaust clamps. 4.16 CARE AND CLEANING _____________________________________________________ Wash the tractor and implements after each use. Keep the equipment clean. Note: Do not wash any portion of the equipment while it is hot. Do not use high pressure spray or steam. Use cold water and automotive cleaners. 1. Use compressed air to clean engine and radiator fins. A special blow gun is available through Textron Turf Care and Specialty Products Dealer. 2. Do not spray water directly at the instrument panel, ignition switch, controller or any other electrical components, or at bearing housings and seals. 3. Clean all plastic or rubber trim with a mild soap solution or use commercially available vinyl/rubber cleaners. 18 Repair damaged metal surfaces and use Textron Turf Care and Specialty Products touch-up paint. Wax the equipment for maximum paint protection. ! CAUTION: Clean grass and debris from cutting units, drives, mufflers, and engine to prevent fires. ! WARNING ! NEVER use your hands to clean cutting units. Use a brush to remove grass clippings from blades. Blades are extremely sharp and can cause serious injuries. MAINTENANCE 4 4.17 RADIATOR (DIESEL ENGINES) ______________________________________________ ! WARNING ! Drain and refill annually. Remove the radiator cap, open the engine block drain and the radiator drain. Empty and clean the recovery bottle. To prevent serious bodily injury from hot coolant or steam blow-out, never attempt to remove the radiator cap while the engine is running. Stop the engine and wait until it is cool. Even then, use extreme care when removing the cap. Mix clean water with ethylene glycol based anti-freeze for the coldest ambient temperature. Read and follow the instructions on the anti-freeze container and engine manual. ! CAUTION: Do not pour cold water into a hot radiator. Do not operate engine without a proper coolant mixture. Install cap and tighten securely. Check coolant level daily. Radiator should be full and recovery bottle should be up to the cold mark. Keep radiator air passages clean. Use compressed air (30 psi maximum) to clean the fins. Check and tighten the fan belt. Replace clamps and hoses every two years. If you have to add coolant more than once a month, or add more than one quart at a time, have a authorized Textron Turf Care and Specialty Products Dealer check the cooling system. 4.18 TIRES ___________________________________________________________________ 1. Keep tires properly inflated to prolong tire life. Check inflation pressure while the tires are cool. Inspect tread wear. 5. Check the pressure with an accurate, low pressure tire gauge. 6. Keep tires inflated to: Front - 10-12 psi - (69-83 kPa) Rear - 8-10 psi (55-69 kPa) ! CAUTION: Unless you have the proper training, tools and experience, DO NOT attempt to mount a tire on a rim. Improper mounting can produce an explosion which may result in serious injury. 4.19 WHEEL MOUNTING PROCEDURE ____________________________________________ ! WARNING ! Make sure the tractor is parked on a solid and level surface. Never work on a tractor that is supported only by the jack. Always use jack stands. If only the front or rear of the tractor is raised, place chocks in front of and behind the wheels that are not raised. 1. Remove dirt, grease and oil from stud thread. Do not lubricate threads. 2. Position wheel on hub and inspect to insure full contact between mounting surface of wheel and hub or brake drum. 3. Finger tighten all hardware then torque hardware in criss-cross order; always tighten nuts in the top position. 4. Check and retorque daily until torque is maintained, 85-95 ft.lbs. (115-128 Nm) 19 4 MAINTENANCE 4.20 BACKLAPPING ___________________________________________________________ ! WARNING ! 3. Adjust the backlapping valve located under the left rear of the machine, to the desired speed. To prevent injury, keep hands, feet and clothing away from rotating reels. 4. Apply lapping compound with a long handle brush to high spots first then along entire length of the reel. When the backlap switch is in the REVERSE position, the reels will turn whether mowers are up or down and the operator is on or off the seat. 5. Continue lapping and at the same time make a slight adjustment on the reel until there is a uniform clearance along the full length of the cutting edges. Carbon Monoxide in exhaust fumes can be fatal when inhaled, never operate an engine without proper ventilation. Note: The backlapping feature is an optional kit that must be first installed on the tractor. Check the reel and bedknife to determine if backlapping or grinding will restore the cutting edge. If wear or damage is beyond the point where the cutting edges can be corrected by the lapping process, they must be reground. To Backlap: 1. Adjust reel to bedknife as described in Sections 3.4 and 3.5. 1. Lower the reels to the ground. 2. Open the hood and turn the backlap switch to “REVERSE” rotation. Close hood. a. Make absolutely certain your feet and clothing are far away from the reel. b. Make sure the parking brake is “ENGAGED”, reel switch is “OFF”, backlap switch is “OFF” and the traction pedal is in neutral. c. Move the Forward “REVERSE”. / Reverse switch to d. Start the engine. Adjust throttle just above minimum RPM and place the reel switch in “ON” position. 20 6. When the blades have been evenly honed, carefully and thoroughly clean off the remaining lapping compound. 7. Disengage reel switch and stop the engine. Open the hood and return backlap switch to “FORWARD” rotation. MAINTENANCE 4 4.21 STORAGE ________________________________________________________________ General Cutting Units 1. Wash the tractor thoroughly and lubricate. Repair and paint damaged or exposed metal. 1. Wash the cutting units thoroughly, then repair and paint any damaged or exposed metal. 2. Inspect the tractor, tighten all hardware, replace worn or damaged components. 2. Lubricate all fittings and friction points. 3. 3. Drain and refill radiator. 4. Clean the tires thoroughly and store the tractor so the load is off the tires. If tractor is not on jack stands, check tires at regular intervals and reinflate as necessary. Backlap the reels then back the reel away from the bedknife. Apply a light coat of rust preventative oil to the sharpened edges of the reel and bedknife. 5. Keep the machine and all its accessories clean, dry and protected from the elements during storage. Never store equipment near an open flame or spark which could ignite fuel or fuel vapors. Battery 1. Remove, clean and store battery in upright position in a cool, dry place. 2. Check and recharge battery every 60 to 90 days while in storage. 3. Store batteries in a cool, dry place. To reduce the self discharge rate, room temperature should not be above 80°F (27°C) or fall below 20°F (-7°C) to prevent electrolyte from freezing. Engine (General) 1. 2. While the engine is warm, remove the drain plug, drain the oil from the crankcase and change oil filter. Install drain plug and refill with fresh oil. Let engine cool before storing. Clean exterior of engine. Paint exposed metal, or apply a light coat of rust preventative oil. ! CAUTION: To prevent personal injury and damage to the cutting edges, handle the reel with extreme care. After Storage 1. Check and reinstall battery 2. Check or service fuel filter and air cleaner. 3. Check the radiator coolant level. 4. Check oil level in the engine crankcase and hydraulic system. 5. Fill the fuel tank with fresh fuel. Bleed the fuel system. 6. Make certain that the tires are properly inflated. 7. Remove all oil from the reels and bedknife. Adjust bedknife and cutting height. 8. Start and operate the engine at 1/2 throttle. Allow enough time for the engine to become properly warmed and lubricated. ! WARNING ! Never operate the engine without proper ventilation; exhaust fumes can be fatal when inhaled. Diesel Engine - Add a fuel conditioner or biocide to prevent gelling or bacterial growth in fuel. See your local fuel supplier. Gas Engine - For engine protection Textron Turf Care and Specialty Products recommends the use of a fuel additive such as STABIL®. Mix additive following instructions on container. Run engine for a short time to circulate additive through carburetor. Remove spark plugs and pour 1 oz. (30 ml) of engine oil into each cylinder. Replace spark plugs and crank slowly (do not start) to distribute oil in cylinder. If storing indoors, drain fuel from tank. Note: Do not use fuel with ethanol during storage. 21 5 5 TROUBLESHOOTING TROUBLESHOOTING 5.1 GENERAL________________________________________________________________ The troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed information regarding the hydraulic and electrical systems contact your area Textron Turf Care and Specialty Products Dealer. Symptoms Possible Causes Action 1. Parking brake disengaged, mow / lift pedals not in neutral or reel switch on. 1. Check operator back-up system and start-up procedure. 2. Battery low on charge or defective. 2. Inspect condition of battery and battery connections. 3. Fuel tank empty or dirty. 3. Fill with fresh fuel. Change fuel filter. Bleed fuel lines. 4. Circuit breaker blown. 4. Reset circuit breaker. 1. Fuel level low, fuel or fuel filter dirty. 1. Fill with fresh fuel. Change fuel filter. Bleed fuel lines. 2. Air cleaner dirty. 2. Inspect and replace air filter. 3. Injectors, fuel pump 3. Consult engine manual. 4. Engine problem. 4. Consult engine manual 1. Fuel tank empty. 1. Fill with fresh fuel and bleed fuel lines. 2. Interlocks not set before leaving operator’s seat. 2. Engage parking brake, set reel switch to OFF and mow / lift pedals in neutral. 1. Coolant level low.(Diesel) 1. Inspect and add coolant. 2. Air intake restricted. 2. Clean cooling air intake. 3. Water pump belt broken or loose.(Diesel) 3. Tighten or replace belt. 4. Engine overload 4. Reduce forward speed 1. Loose or corroded battery terminals. 1. Inspect and clean terminals 2. Low electrolyte. 2. Refill to correct level. 3. Alternator belt loose or broken. 3. Tighten or replace belt 4. Charging system defective. 4. See engine manual 1. Bedknife-to-reel not adjusted correctly. Inspect bedknife-to-reel adjustment. 2. Engine speed too low. Check engine speed. Run engine at full throttle. 3. Low hydraulic oil Check reservoir level and fill if needed. 1. Parking brake engaged Disengage parking brake. 2. Tow Valve Open Close Tow Valve 3. Low hydraulic oil Check reservoir level and fill if needed Implement does not raise or lower 1. Low hydraulic oil Check reservoir level and fill as needed Gauges/Indicator operating 1. Circuit Breaker blown Reset circuit breaker, check bulb 2. Loose wiring Check electrical connections. Engine will not start. Engine hard to start or runs poorly. Engine stops. Engine overheating Battery not holding charge. Reels cut unevenly Tractor does not react to traction pedal 22 not MAINTENANCE & LUBRICATION CHARTS 6 6 MAINTENANCE & LUBRICATION CHARTS 6.1 GENERAL ________________________________________________________________ 2. Lubricate with grease that meets or exceeds NLGI Grade 2 LB specifications. Apply grease with a manual grease gun and fill slowly until grease begins to seep out. Do not use compressed air guns. ! WARNING ! Before you clean, adjust, or repair this equipment, disengage all drives, lower implements to the ground, engage parking brake, stop engine and remove key from ignition switch to prevent injuries 3. Periodically apply a small amount of lithium based grease to the seat runners. 4. For smooth operation of all levers, pivot points and other friction points that are not shown on the lubrication chart apply several drops of SAE 30 oil every 40 hours or as required. 1. Always clean the grease fitting before and after lubricating. 5. Grease fittings (A - D) every 50 hours and fittings (E K) every 100 hours. 6.2 LUBRICATION CHART______________________________________________________ K G B A K D C G C K G K G J H C B E A A K K F G B G A. B. C. D. E. Reel Swivel Housings (3 Fittings) Lift Arms (3 Fittings) Cam (3 Fittings) Treadle Steering Shaft F. G. H. J. K. Rear Wheel Bearings Rollers (6 Fittings) Lift Arm Shafts Steering Cylinder Pivot Reel Bearing Cavities. 23 6 MAINTENANCE & LUBRICATION CHARTS 6.3 MAINTENANCE CHARTS ___________________________________________________ Recommended Service and Lubrication Intervals Every 8-10 Hours Air Filter (Diesel) I Air Filter (Gas) I Every 50 Hours C Battery Charge Belts Brake Engine Oil (Gas) Every 400 Hours Every 1000 Hours Yearly See Section AR R 4.5 R R 4.4 R I-A* A I* I I-R* R R* Fuel System 3.2, 3.3 R R* R**** 4.3 II 4.3 II 4.7 L R 4.7 L 6.2 Hydraulic Hoses and Tubes I*** I 4.11 Hydraulic Oil I-A R** 4.12 R 4.13 I 4.15 Hydraulic Oil Filter I Muffler and Exhaust I Radiator Screens R* I-C/AR Tires I III 4.17 I-A A - Add or Adjust IV R I L 4.17 4.14 Fuel Filter L Lubricant Type 4.8 I-A I Engine Oil Filter Grease Fittings - All Every 500 Hours I-C-A Electrical System Engine Oil (Diesel) Every 250 Hours I I-A* Cooling System (Diesel) Every 100 Hours C - Clean 4.18 I - Inspect L- Lubricate R - Replace AR - As Required * Indicates initial service for new machines. ** Or every two years whichever comes first. II - Engine Oil - See Section 4.3 *** Inspect visible hoses and tubes for leaks or oil marks. III - Use Textron Turf Care and Specialty Products hydraulic fluid: Capacity: 5 gallons (19 Liters). Order Part No. 503409 carton, containing two 2-1/2 gal. (9.5 liter) bottles or Part No. 503407 containing 5 gal. (19 liters), pail. **** Replace every 75 hours I - Manual grease gun with NLGI Grade 2 (Service Class LB). IV - Capacity: 3qt. (2.8 l) 50/50 water ethylene glycol mix 24 PARTS CATALOG 7 7.1 7 PARTS CATALOG TABLE OF CONTENTS______________________________________________________ 1.1 ......... Decals ................................................................ 2.1 ......... Hood ................................................................... 3.1 ......... Hood, Cowling and Console ............................ 4.1 ......... Operator’s Platform .......................................... 5.1 ......... Instrument Panel ............................................... 6.1 ......... Gas Control Console ........................................ 7.1 ......... Diesel Control Console .................................... 8.1 ......... Steering Tower Gauges.................................... 9.1 ......... Traction Pedal Linkage..................................... 10.1 ....... Parking Brake.................................................... 11.1 ....... Front Wheel Motors and Brakes ...................... 12.1 ....... Lift / Mow Controls............................................ 13.1 ....... Seat .................................................................... 14.1 ....... Frame and Lift Arms ......................................... 15.1 ....... Lift Linkage ........................................................ 16.1 ....... Lift Valve ............................................................ 17.1 ....... Steering Axle (2WD Units)................................ 18.1 ....... Steering Axle (3WD Units)................................ 19.1 ....... Steering Tower .................................................. 20.1 ....... Gas Fuel Line Routing ...................................... 21.1 ....... Diesel Fuel Line Routing .................................. 22.1 ....... Air Duct and Oil Cooler .................................... 23.1 ....... Radiator ............................................................. 24.1 ....... Gas Engine Mounting ....................................... 25.1 ....... Gas Engine ........................................................ 26.1 ....... Diesel Engine Mounting ................................... 26 28 29 30 32 34 36 38 40 42 44 46 47 48 50 52 54 55 56 58 60 62 64 66 68 70 27.1....... Diesel Engine .................................................... 74 28.1....... Pump Assembly ................................................ 76 29.1....... Sequence, Reel and 3WD Valve Mounting ..... 78 30.1....... Hydraulic Tanks ................................................ 80 31.1....... Steering Cylinder .............................................. 82 32.1....... Steering Hydraulics .......................................... 83 33.1....... Pump Hydraulics............................................... 84 34.1....... 2WD Traction Hydraulics ................................. 85 35.1....... 4WD Hydraulics................................................. 86 36.1....... Lift Hydraulics ................................................... 88 37.1....... Return Hydraulics ............................................. 90 38.1....... Reel Hydraulics ................................................. 92 39.1....... Hydraulic Routing ............................................. 94 40.1....... Electrical Wiring................................................ 96 41.1....... Reel Assembly .................................................. 98 42.1....... Reel Assembly (Continued) ........................... 100 43.1....... Rear Roller....................................................... 102 44.1....... Rear Roller....................................................... 103 45.1....... Hydrostatic Pump ........................................... 104 46.1....... Wheel Motors .................................................. 106 47.1....... Steering Valve ................................................. 108 48.1....... Wheel and Tire Assembly .............................. 110 49.1....... Lift Cylinder ..................................................... 111 50.1....... Gas Units Electrical Schematic ..................... 112 51.1....... Diesel Units Electrical Schematic ................. 113 52.1....... Hydraulic Schematic....................................... 114 25 GREENS KING V Serial No. All 1.1 Decals 12 8 13 29 1. No opere esta maquina sin previo entrenamiento, instruccion y sin haber leido el manual de operacion. 2. Tenga todas las guardas en su lugar y piezas bien aseguradas. 3. Neutralice todas las velocidades y apague el motor antes de vaciar los recolectores de pasto, darle servicio, limpiar, adjustar y destrabar la maquina. 4. Mantenga las manos, los pies y ropa suelta lejos de piezas en movimiento. 5. No deberan transportar pasajeros si no existe un asiento para ellos. 6. Si no sabe leer ingles, pida que alguien le lea las calcomanias de avisos y los manuales de instruccion y operacion. 19 18 6 7 9 2 27 17 3 20 4 MOW LIFT 14 To avoid injury when working with battery 1. Always connect the black ground (–) cable last and remove it first. 2. Keep sparks and flames away, and avoid contatc with acid. 1 To avoid injury when jumping battery 1. Connect positive (+) terminal to positive (+) terminal. 2. Connect negative (–) terminal on good battery to frame of vehicle that has dead battery. DO NOT USE FOR TOWING 5 28 11 23 OPERATING INSTRUCTIONS READ MANUAL THOROUGHLY FOR OPERATING AND SAFETY INSTRUCTIONS. REPLACEMENT MANUAL AVAILABLE FROM: JACOBSEN/TEXTRON, RACINE WI. T0 START TO STOP 1. Engage parking brake. 2. Place reel switch in off position. 3. Place mow and lift controls in neutral. 4. Set Throttle at slow. 5. For cold starting pull choke lever out. 6. Turn ignition switch to start position. 7. Push choke lever in before normal use. 1. Return traction control to neutral 2. Engage parking brake. 3. Place reel switch in off position. 4. Set throttle to slow. 5. Turn ignition to off and remove key. TO MOW 1. Select forward or reverse direction of reels. 2. Place transmission lever in 1st gear. 3. Place reel switch in on position. 4. Set throttle at fast. 5. Depress the top of the traction control for desired speed. 6. Depress and release mow pedal. Cutting units start automatically. 7. Depress and release lift pedal. Cutting units will lift and stop automatically. TO BACKLAP 1. Start engine (see to start) 2. Set throttle at slow. 3. Place forward/reverse switch in reverse. 4. Place backlap switch in backlap. 5. Place reel switch in on position. 6. Adjust backlapping valve to desired speed. 7. With extreme caution, apply compound with a long handled brush. 8. When complete, return backlap switch to the run position. T0 TRANSPORT 1. Raise cutting units. 2. Place reel switch in off position. 3. Place transmission lever in 2nd gear. 4. Set throttle at fast. 5. Depress the front of the traction control for desired speed. SPECIFICATIONS Operating weight 532 kg. Horsepower 12.5 kW at 3200 RPM 24 Greens King V XX62X 10 1862G 1962D 15 22 21 25 / 26 16 26 3WD GREENS KING V Item 1 2 3 4 5 6 7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Part No. Qty. Description 361854 1 Decal, Operating Caution 340830 361177 361178 365404 365339 3002057 3001863 3001861 3003884 3001862 361175 3001788 3008576 3002336 3007828 3007829 3004263 3004320 339237 3006486 3007949 3007830 3007504 3007513 3008113 3008112 3007531 3001435 3005252 3002693 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 2 2 2 2 1 1 1 1 1 1 Decal, Operating Caution - Spanish Decal, Mow Decal, Lift Decal, Hydraulic Fluid Decal, Seat Switch Decal, Key Switch Decal, Instrument Panel Decal, Pump Adjust Decal, Operating Instructions Decal, Operating Instructions Decal, Towing Warning Decal, Gasoline Decal, Diesel Fuel Decal, Slope Warning Decal, 1862G Decal, 1962D Decal, Soft Drop Decal, Patent Decal, Heat Decal, Flash Attach Decal, Greens King V Decal, 3WD Decal, Jacobsen Decal, Textron Decal, Left Side Stripe Decal, Right Side Stripe Emblem, Diamond J Decal, Battery Decal, 3WD Decal, Clear Panel (Not Shown) Serial Numbers/Notes Located on Oil Cooler Door Located on Pump Mounting Plate Gas Units Diesel Units Located on Steering Cylinder Gas Units Diesel Units Gas Units Diesel Units Located on Front Carrier Gas Units Only 3WD Units Only Located on Battery Strap 3WD Units Only Located on back side of Instrument Panel > Change from previous revision 27 GREENS KING V Serial No. All 2.1 Hood 15 1 3 14 2 8 12 6 5 4 13 11 7 13 4 12 10 11 6 13 5 4 13 Item > > > 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 10 12 Part No. 4 7 5 6 5 6 9 Qty. Description 5003064 1 Hood 445802 404072 366878 452008 444762 400262 1001976 1001539 3003336 3003335 366877 366949 452006 2809626 4 4 8 8 8 8 1 1 2 2 8 8 4 4 Nut, 5/16-18 Nylock Screw, 5/16-18 x 1” Truss Head Washer Flat Washer, 3/8 Locknut, 3/8 Center Screw, 3/8-16 x 1” Hex Head Bracket, Hood Hinge Bracket, Hood Hinge Pivot Link, Long Hood Hinge Link, Short Hood Hinge Bearing, Nyliner Spacer, Hood Hinge Flat Washer, 5/16 Washer, Rubber Serial Numbers/Notes Includes Decals > Change from previous revision 28 GREENS KING V Serial No. All 3.1 Hood, Cowling and Console 17 4 17 A 6 2 8 9 3 4 13 5 15 16 15 14 16 5 A 1 7 12 11 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part No. Qty. Description 5003484 1 3001959 446136 404014 452004 364489 366883 354081 452006 402058 446112 444306 400190 3006254 446130 443102 400108 1 4 4 12 4 2 1 4 8 8 8 4 4 5 5 2 10 Serial Numbers/Notes Cowling Console Lockwasher, 5/16 Heavy Screw, 1/4-20 x 1/2” Truss Head Flat Washer, 1/4 Flat Washer Latch, Hood Clamp Flat Washer, 5/16 Screw, #8-32 x 1/2” Slotted Head Lockwasher, #8 Nut, #8-32 Hex Screw, 5/16-18 x 1-1/4” Hex Head Pad, Hood Stop Lockwasher, 1/4 Heavy Nut, 1/4-20 x 3/4” Hex Head Screw, 1/4-20 x 3/4” Hex Head > Change from previous revision 29 GREENS KING V Serial No. All 4.1 Operator’s Platform 25 27 1 15 14 21 / 22 36 17 37 38 34 26 28 23 13 14 2 15 31 17 14 7 35 15 19 14 17 15 3 30 20 33 5 32 29 9 9 4 12 18 10 6 8 24 11 8 11 16 30 GREENS KING V Item > > Part No. Qty. Description 1 1003979 1 Operator Platform 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 328016 3003118 3007293 3000842 3002593 3000928 3000929 3003221 3003220 400108 3003222 3001899 400184 446136 403770 3002025 443106 446128 445781 1001450 3004285 3004286 3004287 452004 3001974 3001924 3002098 3002112 3005428 303567 403912 444782 452002 3007826 403771 400106 446130 453023 2 1 1 1 1 1 1 4 4 4 4 1 2 9 8 1 7 4 1 1 1 1 1 4 1 1 1 2 1 1 3 3 3 1 4 4 4 4 • Bushing, Traction Pedal Pivot Panel, Right Side Floor Panel, Left Side Floor Panel, Battery Cover Pad, Floor Panel Pad, Battery Panel Pad, Left Side Floor Panel Retainer, Stud Stud, 1/4 Turn Screw, 1/4-20 x 3/4” Hex Head Clip, Receptacle Panel, Floor Screw, 5/16-18 x 3/4” Hex Head Lockwasher, 5/16 Heavy Screw, 5/16-18 x 3/4” Flange Head Pad, Fender Nut, 5/16-18 Hex Lockwasher, 1/4 Nut, 5/16-18 Hex Whiz Lock Bracket, Bulkhead Pad, Left Side Floor Panel Pad, Right Side Floor Panel Pad, Center Panel Flat Washer, 1/4 Bin, Utility Pin, Bin Pivot Latch, Swell Nut, Cap Cover, Switch Grommet Screw, #10-24 x 5/8” Truss Head Nut, #10-24 Hex Flat Washer, #10 Cover, Steering Tower Screw, #8-32 x 1/2” Vibra Tite Screw, 1/4-20 x 5/8” Hex Head Lockwasher, 1/4 Heavy Flat Washer, 1/4 Serial Numbers/Notes > Change from previous revision 31 GREENS KING V Serial No. All 5.1 Instrument Panel Relay Orientation and Identification Gas Units Diesel Units Start Start Reel Reel Stop Ignition Ignition 6 9 Alternator 3 5 Horn Horn 12 18 10 21 8 7 14 19 17 20 2 15 11 22 23 25 15 24 13 4 1 16 32 GREENS KING V Item Part No. 1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16 17 18 18 19 19 20 20 21 22 23 24 25 Qty. Description 338601 1 10 Amp Circuit Breaker 338551 3001375 5003490 363961 363962 364646 3001307 3001307 3001780 366932 3004328 3002056 364774 1004316 558015 558037 409951 3002091 403910 403910 446116 446116 444310 444310 402018 453005 446106 444304 3002144 2 2 2 1 1 1 6 4 1 1 1 1 3 1 1 2 1 2 5 4 5 4 5 4 2 2 2 2 1 6 Amp Circuit Breaker Spitch, SPDT • Mounting Bezel Switch, Toggle Boot, Toggle Switch Plug, Panel Relay, SPDT Relay, SPDT Switch, PTO Plug, Panel Switch Instrument Panel Mow Switch Boot, Circuit Breaker Switch, Ignition • Key, Ignition Switch • Nut, 13/16-20 Black Nylon Face • Screw, #8-32 x 3/8” Truss Head Spacer, Mow Switch Screw, #10-24 x 1/2” Truss Head Screw, #10-24 x 1/2” Truss Head Lockwasher, #10 Lockwasher, #10 Nut, #10-24 Hex Nut, #10-24 Hex Screw, #6-32 x 1-1/2” Slotted Head Flat Washer, #6 Lockwasher, #6 Heavy Nut, #6-32 Hex Plate, Backup Serial Numbers/Notes Diesel Units Only Diesel Units Only Gas Units Only Gas Units Diesel Units Gas Units Diesel Units Gas Units Diesel Units Gas Units Diesel Units > Change from previous revision 33 GREENS KING V Serial No. All 6.1 Gas Control Console 4 C 2 3 7 12 A A 8 5 9 D 14 6 B 4 5 3 16 15 D 6 C B 11 17 13 10 3 1 34 GREENS KING V Item > 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part No. Qty. Description 3002141 1 Center Light 3004329 403771 403910 446116 444310 445207 446142 443112 443102 400108 1000373 444708 1000374 1000375 – 446130 1 6 6 4 4 2 1 1 1 1 1 1 1 1 1 1 Panel, Mechanical Instrument Screw, #8-32 x 1/2” Vibra-Tite Screw, #10-24 x 1/2” Truss Head Lockwasher, #10 Nut, #10-24 Hex Speed Nut, #10-24 Lockwasher, 3/8 Heavy Nut, 3/8-24 Hex Nut, 1/4-20 Hex Screw, 1/4-20 x 3/4” Hex Head Cable, Choke Control Locknut, 1/4-20 Center Cable, Throttle Cable, Mow/Transport Instrument Panel Lockwasher, 1/4 Heavy Serial Numbers/Notes See 5.1 > Change from previous revision 35 GREENS KING V Serial No. All 7.1 Diesel Control Console 19 C 14 3 16 7 21 A 2 15 13 A 18 5 20 25 10 22 9 12 11 6 B 5 12 4 3 27 25 29 6 26 24 26 C 15 12 15 13 23 21 16 4 B 6 5 14 15 13 P/O Item 1 8 3 1 36 30 17 17 GREENS KING V Item > 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Part No. Qty. Description 3002141 1 Center Light 3004329 403771 403910 446116 444310 445207 363969 338289 367191 162478 443104 443102 400108 446130 443110 444708 1001014 403912 1000375 446140 324887 360934 3004151 400260 453023 400112 473144 – 1001313 1 6 4 6 6 2 1 1 1 1 3 4 3 5 2 2 1 4 1 2 1 1 1 2 2 1 1 1 1 Panel, Mechanical Instrument Screw, #8-32 x 1/2” Vibra-Tite Screw, #10-24 x 1/2” Truss Head Lockwasher, #10 Nut, #10-24 Hex Speed Nut, #10-24 Seat Time Delay Module Solenoid, Fuel Rod, 1/4-28 x 6-1/4” Threaded Ball Joint, 1/4-28 Nut, 1/4-28 Hex Nut, 1/4-20 Hex Screw, 1/4-20 x 3/4” Hex Head Lockwasher, 1/4 Heavy Nut, 3/8-16 Hex Locknut, 1/4-20 Center Cable, Throttle Screw, #10-24 x 5/8” Truss Head Cable, Mow/Transport Lockwasher, 3/8 Heavy Clamp, Throttle Cable Clamp, Throttle Cable Bracket, Cable Clamp Screw, 3/8-16 x 7/8” Hex Head Flat Washer, 1/4 Screw, 1/4-20 x 1” Hex Head Tie, Nylon (Not Shown) Instrument Panel Wire Harness, Time Delay Relay Serial Numbers/Notes Throttle Cable to Air Intake Hose See 5.1 > Change from previous revision 37 GREENS KING V Serial No. All 8.1 Steering Tower Gauges Gas Units 1 6 2 5 7 Part of 7 8 3 9 10 Diesel Units 4 6 2 5 7 Part of 7 1 8 9 10 38 GREENS KING V Item Part No. 1 2 3 4 5 6 7 8 9 10 Qty. Description 162723 1 Hour Meter 447006 444310 162721 447002 444304 447206 444306 366403 162720 447002 444304 447206 444306 158501 366751 366670 1004776 5003623 5000527 446142 443110 1 1 1 3 3 2 2 1 1 3 3 2 2 1 1 1 1 1 1 1 2 • Lockwasher, #10 External Tooth • Nut, #10-32 Hex Volt Meter • Lockwasher, #6 External Tooth • Nut, #6-32 Hex • Lockwasher, #8 Internal Tooth • Nut, #8-32 Hex Plug Temperature Gauge • Lockwasher, #6 External Tooth • Nut, #6-32 Hex • Lockwasher, #8 Internal Tooth • Nut, #8-32 Hex Light, Engine Oil Warning (Red) Light, Hydraulic Oil Warning (Yellow) Horn Headlight • Bracket, Mounting • Bulb, Replacement Lockwasher, 3/8 Heavy Nut, 3/8-16 Hex Serial Numbers/Notes Gas Units Only Diesel Units Only Diesel Units Only Diesel Units Only Diesel Units Only Diesel Units Only > Change from previous revision 39 GREENS KING V Serial No. All 9.1 Traction Pedal Linkage 20 23 10 8 7 11 17 21 19 16 25 26 14 5 4 19 24 21 15 6 20 21 19 8 24 18 2 3 3 22 12 9 1 19 19 12 13 22 22 40 GREENS KING V Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Part No. Qty. Description 1003381 1 132924 361108 302405 463003 471214 345625 364235 434044 400116 362744 326111 3000853 1001023 3000268 1000353 400108 400112 446130 443804 443102 443104 444718 REF 3002041 3000926 1 2 AR 1 1 1 2 2 1 1 2 1 1 1 1 1 1 5 2 3 4 2 2 1 1 Serial Numbers/Notes Pedal Arm Lever, Pivot • Bushing Washer Woodruff Key Grease Fitting Spacer Rod End Screw, #8-32 x 1/2” Socket Head Screw, 1/4-20 x 1-1/2” Hex Head U-Bolt Ball Joint Threaded Rod, 1/4-28 x 2-3/4” Pedal, Traction Cable, Traction Pin, Lever Pivot Screw, 1/4-20 x 3/4” Hex Head Screw, 1/4-20 x 1” Hex Head Lockwasher, 1/4 Heavy Nut, 1/4-28 Hex Jam Nut, 1/4-20 Hex Nut, 1/4-28 Hex Locknut, 5/16-18 Center Bushing, Traction Pedal Pivot Pad, Heel Pad, Traction Pedal (REFERENCE L, See 39.1) See 4.1 > Change from previous revision 41 GREENS KING V Serial No. All 10.1 Parking Brake 6 9 10 13 8 1 11 2 3 4 5 6 36 33 32 12 34 34 31 30 35 25 14 26 27 28 17 15 23 24 19 21 20 22 29 42 7 18 16 14 GREENS KING V Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Part No. Qty. Description 1000462 1 Parking Brake Lever 345689 3001005 364528 453009 460010 400118 446128 444816 443102 1000465 461498 461456 3002530 3001068 3001017 3001334 400124 444708 3001512 3001009 3001511 443108 3004551 400108 446130 1001941 452004 444754 3006282 402016 446106 444304 453005 3002125 409804 1 1 2 1 2 1 1 1 1 1 1 1 2 1 1 1 2 2 1 1 1 1 1 2 2 1 2 1 1 2 2 2 4 1 2 Grip, Brake Link, Handbrake Spacer Flat Washer, 5/16 Cotter Pin, 3/32 x 1/2” Screw, 1/4-20 x 1-3/4” Hex Head Lockwasher, 1/4 Locknut, 1/2-20 Flex Lock Nut, 1/4-20 Hex Retaining Pin Clevis Pin, 5/16 x 2-3/8” Clevis Pin, 5/16 x 1-5/8” Bushing Cable, Brake (Upper) Coupling, Turnbuckle Yoke. L.H. Threaded Screw, 1/4-20 x 2-1/2” Hex Head Locknut, 1/4-20 Center Spring, Compression Bar, Equalizer Bar, Spring Pre-Load Nut, 5/16-24 Hex Conduit Screw, 1/4-20 x 3/4” Hex Head Lockwasher, 1/4 Heavy Bracket, Console Mounting Flat Washer, 1/4 Locknut, 5/16-24 Center Switch, SPDT Normally Closed Screw, #6-32 x 1-1/4” Slotted Head Lockwasher, #6 Heavy Nut, #6-32 Hex Flatwasher, #6 Bracket, Switch Screw, #10-24 x 1/2” Thread Cutting Serial Numbers/Notes > Change from previous revision 43 GREENS KING V Serial No. All 11.1 Front Wheel Motors and Brakes Brake Calipers 33 Brake Cable Routing 26 16 16 17 17 27 34 28 31 / 32 5 4 29 30 6 26 14 18 3 15 2 13 8 1 25 24 13 12 9 19 7 22 20 / 21 10 23 44 11 GREENS KING V Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Part No. Qty. Description 338383 5 367588 460012 3001067 3001066 443102 434039 443818 2000089 447030 353914 443118 446154 3001071 400110 443104 446128 461453 – 1001252 1001253 5001640 5001639 117186 117185 530660 557826 557825 557824 557823 557827 557822 N/S N/S 5 2 1 1 2 8 5 2 2 8 8 13 2 2 2 2 2 2 1 1 2 2 1 1 1 2 2 2 2 1 1 2 2 Serial Numbers/Notes Pulley, Brake Cable Bolt, Shoulder Cotter Pin, 3/32 x 5/8” Cable, Left Side Brake (Lower) Cable, Right Side Brake (Lower) Nut, 1/4-20 Hex Screw, 1/2-13 x 2-3/4 Socket Head Nut, 1/2-13 Hex Jam Hub, Wheel Lockwasher, 1” External Tooth Bolt, Wheel Nut, 1/2-13 Hex Lockwasher, 1/2 Heavy Spring, Extension Screw, 1/4-20 x 1” Hex Head Nut, 1/4-28 Hex Lockwasher, 1/4 Clevis Pin, 5/16 x 1” Wheel and Tire Motor, Left Front Wheel Motor, Right Front Wheel • Key • Nut Caliper, Left Side Brake Caliper, Right Side Brake • Brake Pad Set Replacement Kit • Pad Support • Spring, Cam Retainer • Pad, Support • Pivot Pin • Cam, Left Side • Cam, Right Side • Bracket, Caliper Mounting • Caliper Pad Housing See 48.1 See 46.1 See 46.1 Includes 26 ~ 31 and 33 ~ 34 Includes 26 ~ 30 and 32 ~ 34 117186 Only 117185 Only > Change from previous revision 45 GREENS KING V Serial No. All 12.1 Lift / Mow Controls 14 1 13 13 4 11 5 6 2 12 10 9 8 15 16 15 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 7 Part No. 16 9 Qty. Description 361723 2 Rubber Pedal 446130 443102 404068 446136 443106 3000868 3000869 403773 453005 446106 444304 404016 443810 3002343 3006282 4 4 4 4 4 1 1 4 4 4 4 2 2 2 2 Lockwasher, 1/4 Heavy Nut, 1/4-20 hex Screw, 5/16-18 x 3/4” Truss Head Lockwasher, 5/16 Heavy Nut, 5/16-18 Hex Bracket, Left Side Switch Bracket, Right Side Switch Screw, #6-32 x 1-1/4” Hex Head Flat Washer, #6 Lockwasher, #6 Heavy Nut, #6-32 Hex Screw, 1/4-20 x 5/8” Truss Head Nut, 3/8-16 Hex Jam Stop, Switch Switch, SPDT 3 10 11 12 Serial Numbers/Notes > Change from previous revision 46 GREENS KING V Serial No. All 13.1 Seat 9 8 1 7 6 2 5 4 9 13 12 11 10 14 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No. Qty. Description 66172 1 Seat, Standard 554390 163583 434011 446130 3006991 3006988 3003928 3001328 443106 446136 452006 3002497 3005327 1 1 2 2 1 1 1 6 6 4 4 1 4 • Seat Switch • Harness, Switch (Not Shown) • Screw, 1/4-20 x 5/8” Socket Head • Lockwasher, 1/4 Heavy Adjuster, Latching Adjuster, Slave Literature Pouch Screw Nut, 5/16-18 Hex Lockwasher, 5/16 Heavy Flat Washer, 5/16 Seat Pan Cap, Rubber Serial Numbers/Notes > Change from previous revision 47 GREENS KING V Serial No. All 14.1 Frame and Lift Arms 23 30 3 9 3 10 25 8 20 24 28 29 5 21 7 27 35 6 35 16 11 5 41 15 12 26 1 35 17 14 13 2 4 9 3 37 4 23 21 22 16 38 26 30 40 34 17 3 32 39 20 41 15 18 / 19 33 37 36 38 12 35 26 17 14 13 48 33 31 33 GREENS KING V Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Part No. Qty. Description 1004043 1 357999 3007694 471227 360460 328016 1000253 362320 367349 1000252 1000416 5002569 461336 471214 3004063 3004870 345699 1000451 163430 453020 1004059 400624 3009234 400614 412014 303629 367559 446136 400184 444752 1000459 400262 444762 3005636 471214 3003667 400264 443810 453011 458433 3005435 4 6 2 2 1 1 1 3 1 1 3 1 1 1 1 AR 1 1 7 3 2 3 1 1 AR 1 1 1 3 2 2 6 2 5 2 4 4 2 2 3 Serial Numbers/Notes Frame • Bushing, Front Lift Cam • Bushing, Lift Arm • Grease Fitting, 45° • Bushing, Steering Tube • Bushing, Parking Brake Pivot Roller Arm Key Thrust Washer Lift Arm, Center Mower Shaft Assembly, Center Mower Swivel Housing • Pin, 5/16-1-1/2” Type “E” Groove • Grease Fitting, Straight • Compression Spring • Swivel Housing Cover Washer Shaft Assembly, Front Left Mower Shaft Assembly, Front Right Mower Flat Washer, 5/8 Roller, Cam Screw, 5/8-11 x 3” Hex Head Spacer, Cam Roller Screw, 5/8-11 x 1-3/4” Hex Head Screw, 5/16-18 x 1/2” Set Washer Washer, Flat Lockwasher, 5/16 Heavy Screw, 5/16-18 x 3/4” Hex Head Locknut, 5/8-11 Center Front Lift Arm Screw, 3/8-16 x 1” Hex Head Locknut, 3/8-16 Center Cable, Reel Tether Grease Fitting, Straight Plate, Reel Tether Screw, 3/8-16 x 1-1/4” Hex Head Nut, 3/8-16 Hex Jam Flat Washer, 3/8 Retaining Ring Pin, Spring Lock > Change from previous revision 49 GREENS KING V Serial No. All 15.1 Lift Linkage 2 3 4 5 16 17 6 23 5 24 22 7 7 4 27 25 18 27 26 4 5 12 23 1 21 14 19 20 13 24 22 8 8 26 9 1 12 9 15 11 10 17 28 28 28 18 30 34 1 32 33 29 31 50 GREENS KING V Item > 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Part No. Qty. Description 458433 3 400106 357998 446130 443102 1004439 3007694 412017 463017 1000328 131675 350542 353927 131498 1000327 3000675 471221 131450 3000654 3000655 347985 400112 3007954 453023 455004 3005577 460052 366197 3007392 3009193 403860 453004 446110 444306 1 1 3 3 1 2 2 4 1 1 2 1 1 1 1 3 2 1 1 3 2 2 2 2 2 2 4 1 AR 2 2 2 2 Serial Numbers/Notes Retaining Ring Screw, 1/4-20 x 5/8” Hex Head Retaining Pin Lockwasher, 1/4 Heavy Nut, 1/4-20 Hex Cam, Rear Mower Lift • Bushing Screw, 5/16-18 x 3/4” Square Set Woodruff Key, 3/16 x 3/4” Cam, Front Left Mower Lift Lift Lever, Left Side Bushing Connecting Bar Lift Lever, Right Side Cam, Front Right Mower Lift Pin, Rear Mower Cam Pivot Grease Fitting, 90° Lift Cylinder Pin, Rear Cylinder Pivot Spacer, Long Spacer Screw, 1/4-20 x 1” Hex Head Retaing Pin Flat Washer, 1/4 Flat Washer Pin, Cylinder Cotter Pin, 3/16 x 1-1/2” Spacer Proximity Switch Shim Screw, #8-32 x 5/8” Truss Head Flat Washer, #8 Lockwasher, #8 Nut, #8-32 Hex See 49.1 Replaces 3000656 > Change from previous revision 51 GREENS KING V Serial No. All 16.1 Lift Valve 12 3 10 14 15 16 8 4 2 2 9 5 2 19 2 7 9 1 18 11 17 13 19 6 52 GREENS KING V Item > 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part No. Qty. Description 1000330 1 Lift Valve Mounting Bracket 328016 3006413 1002992 1002993 1003037 1003036 3006418 463003 460002 453023 340005 400122 443102 446130 1003494 5002899 503367 5001677 5001633 471214 3006412 434044 4 1 1 1 1 1 1 2 1 2 1 2 2 2 1 1 1 1 1 2 1 4 • Bushing Valve Link Lift Pedal Arm Mow Pedal Arm Lift Pedal Mow Pedal Pin, Clevis Woodruff Key Cotter Pin, 1/16 x 1/2” Flat Washer, 1/4 Straight Adapter Screw, 1/4-20 x 2-1/4” Hex Head Nut, 1/4-20 Hex Lockwasher, 1/4 heavy Lift Valve • Detent Kit • Pilot Check Kit • Relief Valve • Seal Kit Grease Fitting Plate, Shaft Support Screw, #8-32 x 1/2” Socket Head Serial Numbers/Notes > Change from previous revision 53 GREENS KING V Serial No. All 17.1 Steering Axle (2WD Units) 6 A 7 1 21 16 8 19 11 17 10 5 12 13 17 4 19 9 11 20 3 16 14 2 A 18 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Part No. Qty. 15 Description 123260 1 367249 345621 3003360 3003361 458466 346748 3000658 3000659 3000328 446154 1003668 549730 471217 354807 400442 500596 – 360680 458039 445790 1 1 2 1 1 AR 1 1 1 2 1 4 1 4 2 2 1 2 1 1 Serial Numbers/Notes Steering Yoke Collar Seal, Steering Shaft Thrust Washer Cup, Thrust Bearing Retaining Ring Washer Spacer, Long Yoke Spacer, Short Yoke Axle, Rear Wheel Lockwasher, 1/2 Heavy Hub • Wheel Bolt • Grease Fitting, Staight • Nut, Wheel Screw, 1/2-20 x 1-1/2” Hex Head Bearing, Cup and Cone Wheel and Tire Nylos Ring Retaining Ring, External Nut, 1-14 Hex Nylock Jam Includes Cup Portion of Item 17 See 48.1 > Change from previous revision 54 GREENS KING V Serial No. 18.1 Steering Axle (3WD Units) A 6 7 15 1 10 16 5 17 8 4 13 3 12 2 11 9 A 14 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part No. Qty. Description 1002036 1 367249 345621 3003360 3003361 458466 346748 1001252 5001639 5001640 447030 220290 – 353914 434039 446154 443118 1 1 2 1 1 AR 1 1 1 1 1 1 4 4 4 4 Serial Numbers/Notes Steering Yoke Collar Seal, Steering Shaft Thrust Washer Cup, Thrust Bearing Retaining Ring Washer Wheel Motor • Nut • Key Lockwasher, 1” External Tooth Hub, Rear Wheel Wheel and Tire Bolt, Wheel Screw, 1/2-13 x 2-3/4” Socket Head Lockwasher, 1/2 Heavy Nut, 1/2-13 Hex See 46.1 See 48.1 > Change from previous revision 55 GREENS KING V Serial No. All 19.1 Steering Tower 17 16 24 23 2 17 16 15 3 4 8 15 9 22 6 18 10 Part Of 18 1 7 5 4 20 14 19 12 11 13 56 21 GREENS KING V Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part No. Qty. Description 132914 1 Steering Valve 443108 446136 444306 402458 446110 366878 1000449 3001602 3002262 400108 445784 461403 344996 446142 443110 3001891 132929 400184 3002263 460014 557829 557830 1 4 8 2 2 2 4 1 1 1 6 6 1 3 3 3 1 1 5 1 1 1 1 • Nut Nut, 5/16-24 Hex Lockwasher, 5/16 Heavy Nut, #8-32 Hex Screw, #8-32 x 1/2” Flat Head Lockwasher, #8 Plastic Washer Bracket, Tilt Steering Actuator, Locking Spring Bracket, Right Side Tlik Lock Screw, 1/4-20 x 3/4” Hex Head Nut, 1/4-20 Hex Whizlock Roll Pin, 5/16 x 1-3/4” Bolt, 3/8-16 Special Lockwasher, 3/8 Heavy Nut, 3/8-16 Hex Cable, Actuator Release Bracket, Tower Screw, 5/16-18 x 3/4” Hex Head Bracket, Tilt Lock Cotter Pin, 3/32 x 3/4” Steering Wheel Steering Wheel Cap with Screw Serial Numbers/Notes See 47.1 > Change from previous revision 57 GREENS KING V Serial No. All 20.1 Gas Fuel Line Routing 7 23 7 16 15 6 13 2 16 15 7 1 14 3 2 17 22 7 3 21 8 11 4 5 20 24 25 7 18 7 19 29 10 9 7 26 3 11 27 11 3 2 31 28 32 33 58 12 30 GREENS KING V Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Part No. Qty. Description 3008416 1 400108 446130 443102 3002238 554748 366526 5000869 132647 361117 453023 361174 338547 3004142 1000228 473142 362169 554748 5000436 1002659 471774 3005937 3005938 554748 365976 400106 5001685 5001686 340712 131659 400184 446136 443106 4 6 2 1 AR 8 1 1 1 4 2 1 1 3 3 1 AR 1 1 1 1 1 AR 1 2 1 1 1 1 1 1 1 Serial Numbers/Notes Tank, Fuel Screw, 1/4-20 x 3/4” Hex Head Lockwasher, 1/4 heavy Nut, 1/4-20 Hex Hold Down, Fuel Tank Fuel Hose, 5/16 I.D. (Cut to 74”) Clamp, Hose Grommet, Fuel Guage Valve, Fuel Shut Off Bushing, Fuel Tank Flat Washer, 1/4 Pad, Rubber Cap, Fuel Tank Guage, Fuel Mount, Hose Cable Tie, 3/16 x 16” Adapter, Straight 1/8 NPTF Fuel Hose, 5/16 I.D. (Cut to 3”) Fuel Filter Pump, Fuel Adapter, Straight 1/8 NPT Regulator, Fuel (Set at 1.5) Adapter, Straight Barbed Fuel Hose 5/16 I.D. (Cut to 22”) Adapter, 90° 1/8 NPT Screw, 1/4-20 x 5/8” Hex Head Strap, European Battery Strap, Domestic Battery Positive Battery Cable Negative Battery Cable Screw, 5/16-18 x 3/4” Hex Head Lockwasher, 5/16 Heavy Nut, 5/16-18 Hex Battery to Starter Solenoid Battery to Frame > Change from previous revision 59 GREENS KING V Serial No. All 21.1 Diesel Fuel Line Routing 18 11 15 To Injector 6 Pump 11 5 7 9 11 3 9 12 14 8 11 24 11 21 11 From Injector Rail 6 7 20 10 2 15 22 16 2 25 16 4 9 1 26 13 11 14 27 28 16 2 15 29 30 17 31 60 23 2 11 19 9 GREENS KING V Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Part No. Qty. Description 3008415 1 446130 443102 3002238 400184 446136 443106 554752 554748 400106 366526 361748 132647 361117 400108 453023 361174 400216 338547 3004142 554596 5000869 5001190 N/S 5001685 5001686 340712 131659 400184 446136 443106 5 1 1 1 2 2 AR AR 2 10 1 1 2 3 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Serial Numbers/Notes Fuel Tank Lockwasher, 1/4 Heavy Nut, 1/4-20 Hex Hold Down, Tank Screw, 5/16-18 x 3/4” Hex Head Lockwasher, 5/16 Heavy Nut, 5/16-18 Hex Fuel Hose, 3/16 I.D. Fuel Hose, 5/16 I.D. Screw, 1/4-20 x 5/8” Hex Head Hose CLamp Valve, Overflow Fuel Shut-Off Valve Bushing, Fuel Tank Screw, 1/4-20 x 3/4” Hex Head Flat Washer, 1/4 Pad, Rubber Screw, 5/16-18 x 2-3/4” Hex head Fuel Cap Fuel Guage Fuel Filter Grommet, Fuel Guage Fuel Filter Element Fuel Pump Strap, European Battery Strap, Domestic Battery Positive Battery Cable Negative Battery Cable Screw, 5/16-18 x 3/4” Hex Head Lockwasher, 5/16 Heavy Nut, 5/16-18 Hex See Engine Parts Manual See Engine Parts Manual Battery to Starter Battery to Frame > Change from previous revision 61 GREENS KING V Serial No. All 22.1 Air Duct and Oil Cooler Diesel Units Gas Units 11 9 24 21 13 14 10 1 14 13 22 21 1 13 23 20 6 8 7 18 17 P/O Item 1 2 19 15 16 3 P/O Item 1 12 4 5 9 15 62 19 GREENS KING V Item 1 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 14 15 16 17 18 19 20 21 21 22 23 24 Part No. Qty. Description Serial Numbers/Notes 1001701 1 Air Duct Flange Gas Units 1001565 1001566 366013 363848 3003446 3003511 3002037 358971 366535 445245 404014 400198 446136 446136 443106 443106 403776 3003512 3003513 3003514 447006 445722 400184 400184 453009 400182 360970 1 1 2 2 2 1 1 2 2 2 2 2 5 2 1 2 8 2 1 1 8 2 1 2 2 4 1 Air Duct Flange Air Duct Door Hinge Grommet Quick Panel Fastener Screen Oil Cooler Mounting Block Neoprene Pad Tinnerman Nut, 1/4-20 Screw, 1/4-20 x 1/2” Truss Head Screw, 5/16-18 x 2-1/4” Hex Head Lockwasher, 5/16 Heavy Lockwasher, 5/16 Heavy Nut, 5/16-18 Hex Nut, 5/16-18 Hex Screw, #10-32 x 1/4” Truss Head Trim Seal, Top and Bottom Trim Seal, Left Side Trim Seal, Right Side Lockwasher, #10 External Tooth Nut, 5/16-18 Whiz Lock Screw, 5/16-18 x 3/4” Hex Head Screw, 5/16-18 x 3/4” Hex Head Flat Washer, 5/16 Screw, 5/16-18 x 5/8” Hex Head Hose Clamp Diesel Units Diesel Units Only Diesel Units Only Diesel Units Only Gas Units Diesel Units Gas Units Diesel Units Gas Units Diesel Units Diesel Units Only Gas Units Only Gas Units Only > Change from previous revision 63 GREENS KING V Serial No. All 23.1 Radiator Diesel Units Only 20 11 9 A 12 21 3 2 B 22 5 11 14 15 16 13 1 17 6 18 7 6 8 10 7 6 19 8 6 B 9 2 3 23 24 64 17 A 4 GREENS KING V Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part No. Qty. Description 3006135 2 Screw, M10-1.25 x 40mm Hex Head 446136 443106 3004223 3006066 446130 362535 453023 400184 3006127 319914 3002622 3006131 3006132 3006233 460335 443102 3006126 3006098 3006301 360970 REF – – – 3 3 1 1 5 3 3 3 1 4 1 2 2 2 2 2 1 1 1 1 1 1 1 1 Lockwasher, 5/16 Heavy Nut, 5/16-18 Hex Spacer, Threaded Bracket, Door Mount Lockwasher, 1/4 Heavy Screw, M6-1 x 16mm Hex Head Flat Washer, 1/4 Screw, 5/16-18 x 3/4” Hex Head Isomount, Radiator Clamp, Hose Hose, Overflow Isomount, Bushing Isomount, Ring Washer, Isolator Hair Pin Nut, 1/4-20 Hex Bracket, Top Radiator Isomount Bracket, Isomount Cover, Top Radiator Hose Clamp, Hose Engine • Radiator • Overflow Tank Mounting Bracket • Overflow Tank Serial Numbers/Notes Refer to your Engine Parts Calalog for Service Parts > Change from previous revision 65 GREENS KING V Serial No. All 24.1 Gas Engine Mounting Engine Rotated 180° For Clarity 10 23 20 4 22 12 8 5 3 5 11 6 15 1 2 16 17 7 P/O 24 24 19 21 19 21 28 25 18 17 14 27 22 25 18 18 13 18 9 14 13 26 25 14 19 13 66 17 14 13 GREENS KING V Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Part No. Qty. Description 1003851 1 391201 354417 446142 453017 443118 447216 400408 367559 3001148 446154 440192 443106 446136 400194 400198 453009 367558 400184 400262 400186 346006 – – 345666 400108 446130 443102 1 1 2 3 2 2 1 4 1 2 1 16 16 4 4 10 4 7 2 2 1 1 1 3 1 1 1 Serial Numbers/Notes Pump Brace Base, Gas Engine Spacer Lockwasher, 3/8 Heavy Flat Washer, 1/2 Nut, 1/2-13 Hex Lockwasher, 3/8 Internal Tooth Screw, 1/2-13 x 1-1/2” Hex Head Washer, Isolator Mount, Pump Lockwasher, 1/2 Heavy Carriage Bolt, 1/2-13 x 1-1/4” Nut, 5/16-18 Hex Lockwasher, 5/16 Heavy Screw, 5/16-18 x 1-3/4” Hex Head Screw, 5/16-18 x 2-1/4” Hex Head Flat Washer, 5/16 Isolation Mount Screw, 5/16-18 x 3/4” Hex Head Screw, 3/8-16 x 1” Hex Head Screw, 5/16-18 x 7/8” Hex Head Cable, Engine Gound Engine Pump Assembly Clamp, Fuel Line Screw, 1/4-20 x 3/4” Hex Head Lockwasher, 1/4 Heavy Nut, 1/4-20 hex See 25.1 See 28.1 > Change from previous revision 67 GREENS KING V Serial No. All 25.1 Gas Engine 21 22 16 15 11 26 5 27 23 10 24 25 19 20 5 14 13 12 6 7 20 1 4 2 9 3 8 18 14 5 17 68 GREENS KING V Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Part No. Qty. Description 336481 1 Belt, Pump Drive 340654 362320 415527 446142 1001346 3003255 3004280 446130 1003551 5000441 5000440 5000436 391233 443106 446136 453011 453009 400184 443110 1003850 3003248 400262 3004021 1002033 5000078 1001575 5000614 5001434 3003261 409439 400260 1 1 2 9 1 1 4 4 1 1 1 1 1 1 1 5 1 1 4 1 1 5 1 1 1 1 1 1 1 4 4 Pulley, Gas Engine Key Set Screw, 5/16-18 x 3/4” Lockwasher, 3/8 Heavy Duct, Engine Gasket, Duct Screw, M6-1 x 10mm Hex Head Lockwasher, 1/4 Heavy Engine, Briggs 18 hp V-Twin OHV • Engine Air Filter • Engine Oil Filter • Engine Fuel Filter Muffler, Briggs Nut, 5/16-18 Hex Lockwasher, 5/16 Heavy Flat Washer, 3/8 Flat Washer, 5/16 Screw, 5/16-18 x 3/4” hex Head Nut, 3/8-16 Hex Support, Oil Cooler Door Brace, Muffler Screw, 3/8-16 x 1” Hex head Tail Pipe, Briggs Clamp Hydraulic Oil Filter Filter Head • Indicator Kit • Indicator “O” Ring Kit Spout, Oil Drip Screw, #4-40 x 3/8” Pan Head Screw, 3/8-16 x 7/8” Hex Head Serial Numbers/Notes > Change from previous revision 69 GREENS KING V Serial No. All 26.1 Diesel Engine Mounting Engine Shown Rotated 180° for Clarity 25 9 13 7 17 2 13 6 7 18 8 3 10 14 1 26 3 13 5 19 21 23 P/O 26 22 12 21 4 14 13 24 21 15 13 11 20 12 22 20 22 14 22 16 13 20 20 16 14 22 13 14 13 14 70 24 13 14 13 14 21 12 13 14 GREENS KING V Item Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 3002994 1 3006267 453017 446150 443118 346006 363586 400408 361606 354417 366884 453009 446136 443106 363485 367559 1 3 2 2 1 7 1 2 1 8 4 20 13 8 3 17 3001150 1 18 19 20 21 22 23 24 25 26 440192 1002825 3006143 400198 400184 447216 3005276 364501 – 1 1 4 4 9 2 2 1 1 Serial Numbers/Notes Brace, Pump Mount, Right Rear Engine Flat Washer, 1/2 Lockwasher, 1/2 Nut, 1/2-13 Hex Cable, Ground Screw, M8-1.25 x 20mm Hex Head Screw, 1/2-13 x 1-1/2” Hex Head Nut, M8-1.25 Hex Spacer Screw, M10-1.25 x 20mm Hex Head Flat Washer, 5/16 Lockwasher, 5/16 Heavy Nut, 5/16-18 Hex Lockwasher, M10 Washer, Isolator Mount, Front Right Engine and Pump Carriage Bolt, 1/2-13 x 1-1/4” Mount, Left Engine and Radiator Isolation Mount Screw, 5/16-18 x 2-1/4” Hex Head Screw, 5/16-18 x 3/4” Hex Head Lockwasher, 3/8 Internal Tooth Washer, Isolator Cupped Temperature Sender Pump Assembly See 28.1 > Change from previous revision 71 GREENS KING V Serial No. All 27.1 Diesel Engine 17 23 ◆ 4 1 ◆ 16 10 11 12 19 ◆ ◆ 30 20 22 30 2 9 10 15 11 12 11 18 21 11 19 7 13 Rotated 140° For Clarity 6 11 5 31 28 27 14 8 27 28 25 26 29 3 72 24 GREENS KING V Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 > > 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Qty. Description 391127 1 5000913 5000912 5000914 3006254 2000080 3002388 3006142 361681 3001337 3009565 400188 453009 446136 443106 1004561 554011 3006112 3001349 3002365 3002023 3002392 326799 446130 362535 453023 400184 3003261 409439 5000078 400260 446140 1001575 5000614 5001434 443102 452008 1 1 1 1 1 1 1 5 1 1 2 4 11 6 1 1 1 1 1 1 1 2 2 3 5 2 1 4 1 4 4 1 1 1 2 2 Serial Numbers/Notes Air Cleaner • Element, Air Cleaner • Cover, Air Cleaner • Valve Bumper, Radiator Pulley, Engine Bracket, Air Cleaner Plate, Radiator Stop Screw, M8-1.25 x 40mm Hex Head Screw, M6-1 x 20mm Hex Head Belt, V Screw, 5/16-18 x 1” Hex Head Flat Washer, 5/16 Lockwasher, 5/16 Heavy Nut, 5/16-18 Hex Engine, Kubota D662-E • Engine Oil FIlter Bracket, Hydraulic Oil Filter Bracket, Alternator Indicator, Air Cleaner Service Muffler, Kubota D662 Hose, Air Cleaner Clamp Lockwasher, 1/4 Heavy Bolt, M6-1 x 16mm Hex Head Flat Washer, 1/4 Screw, 5/16-18 x 3/4” Hex Head Spout, Oil Drip Clamp, Hose Hydraulic Oil Filter Screw, 3/8-16 x 7/8” Hex Head Lockwasher, 3/8 Hydraulic Filter Head • Indicator Kit • Indicator “O” Ring Kit Nut, 1/4-20 Hex Flat Washer, 3/8 > > ◆ Included with engine See Engine Manual for Service > Change from previous revision 73 GREENS KING V Serial No. All 28.1 Pump Assembly 2WD Units 3WD Units 8 8 35 31 32 36 34 24 33 25 31 37 P/O Item 1 29 28 26 27 23 1 2 3 14 4 15 10 18 21 17 16 30 11 38 8 9 5 12 13 20 74 19 6 7 22 GREENS KING V Item Part No. 1 2 3 4 > > > > > 5 6 7 8 8 9 10 10 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Qty. Description 123299 1 5002066 362743 123298 5001858 453011 446142 434015 1001923 1002141 408851 1000255 1002142 422504 422510 461387 361108 1000254 361108 3009733 344545 3009734 308949 458001 443106 3000693 340652 415527 458013 446154 443118 400410 3001151 446130 453005 446106 444304 3004622 409804 402018 3006281 446136 1 1 1 1 2 2 2 1 1 3 1 1 2 2 1 1 1 1 1 1 1 AR 1 1 1 1 2 1 2 2 2 1 3 4 2 4 1 2 2 1 1 Hydrostatic Pump • Coupler, Hydro to Gear Pump • O-Ring Gear Pump • Seal Kit Flat Washer, 3/8 Lockwasher, 3/8 Heavy Screw, 3/8-16 x 1-1/2” Soc Head Support Plate Support Plate Screw, 1/4-20 x 3/4” Thread Cut Cam Cam Screw, #10-32 x 3/8” Set Sq Head Screw, #10-32 x 1/2” Set Sq Head Roll Pin, 1/4 x 1” Bushing Shift Lever • Bushing Bolt, 5/16-18 Eccentric Bearing Arm, Roller Shim Washer Snap Ring Retaining Ring Nut, 5/16-18 Hex Spring Pulley, Pump • Screw, 5/16-18 x 3/8 Set Ring, External Retaining Lockwasher, 1/2 Heavy Nut, 1/2-13 Hex Screw, 1/2-13 x 1-3/4” Hex Head Plate, Pump Lockwasher, 1/4 Heavy Flat Washer, #6 Lockwasher, #6 Heavy Nut, #6-32 Hex Bracket, Switch Screw, #10-24 x 1/2” Thread Cut Screw, #6-32 x 1-1/2” Slotted Head Switch, 3WD Lockwasher, 5/16 Heavy Serial Numbers/Notes See 45.1 2WD Units 3WD Units 2WD Units 3WD Units 2WD Units 3WD Units Replaces 3000587 Replaces 3000588 Replaces 443102 3WD Units Only 3WD Units Only 3WD Units Only 3WD Units Only 3WD Units Only 3WD Units Only 3WD Units Only > Change from previous revision 75 GREENS KING V Serial No. All 29.1 Sequence, Reel and 3WD Valve Mounting Frame Rotated 180° for Clarity 16 22 26 16 27 26 25 24 19 12 13 17 15 18 23 25 11 22 21 20 7 5 2 7 5 1 9 14 8 3 6 4 76 10 5 7 GREENS KING V Item Part No. 1 2 3 4 5 6 7 8 9 10 11 > > > > > > 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Qty. Description 3002633 1 Bracket 132915 5001372 5001374 5001375 5001376 400184 400198 446136 452006 443106 3000930 400188 454027 132913 5001377 5001378 5001379 2809795 2809796 5002157 447212 400118 345666 400122 445794 446130 443102 400124 345671 444708 453023 3003473 3004990 400108 3005120 1001146 5001351 5001353 5001354 5003578 5003579 5002157 5001065 1 1 1 1 1 2 2 6 2 6 1 2 1 1 1 1 1 1 1 2 2 2 1 1 6 2 2 2 1 1 3 1 1 6 2 1 2 1 1 2 1 2 2 Valve, Reel Control • Coil Assembly • Valve Assembly • Body, Valve • Seal Kit Screw, 5/16-18 x 3/4” Hex Head Screw, 5/16-18 x 2-1/4” Hex Head Lockwasher, 5/16 Heavy Flat Washer, 5/16 Nut, 5/16-18 Hex Stop. Center Reel Screw, 5/16-18 x 1” Hex Head Washer, 5/16 Pyramidal Valve, Sequence • Sequence Cartridge (Dana Valve) • Shuttle Valve (Dana Valve) • Seal Kit (Dana Valve) • Sequence Cartridge (RJM Valve) • Shuttle, Valve (RJM Valve) • Plug, Port (RJM Valve) Lockwasher, 1/4 Internal Tooth Screw, 1/4-20 x 1-3/4” Hex Head Clamp, Hose Screw, 1/4-20 x 3” Hex Head Nut, 1/4-20 Spiralock Flange Lockwasher, 1/4 Heavy Nut, 1/4-20 Hex Screw, 1/4-20 x 2-1/2” Hex Head Clamp, Hose Locknut, 1/4-20 Center Flatwasher, 1/4 Clamp, Double Hose Bracket, Rear Wheel Hose Screw, 1/4-20 x 3/4” Hex Head Bracket, 3WD Valve 3WD Valve • Check Valve • Spool Valve • Solenoid Coil • Seal Kit, Check Valve • Seal Kit, Spool Valve • Port Plug • Port Plug Serial Numbers/Notes Used on Dana Valves Only Used on Dana Valves Only Used on Dana Valves Only Used on RJM Valves Only Used on RJM Valves Only Used on RJM Valves Only Diesel Units Only 3WD Units Only 3WD Units Only 3WD Units Only 3WD Units Only 3WD Units Only 3WD Units Only 3WD Units Only 3WD Units Only 3WD Units Only 3WD Units Only 3WD Units Only 3WD Units Only 3WD Units Only 3WD Units Only 3WD Units Only 3WD Units Only 3WD Units Only 3WD Units Only 3WD Units Only 3WD Units Only > Change from previous revision 77 GREENS KING V Serial No. All 30.1 Hydraulic Tanks 22 21 20 9 13 5 8 22 10 21 20 18 24 4 16 27 17 3 25 28 26 11 14 15 12 25 2 7 19 20 17 1 15 14 21 6 23 78 22 GREENS KING V Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27 28 28 Part No. Qty. Description 3008592 1 Tank, Hydraulic 3001402 366673 3003773 324887 472205 3000264 3002244 366675 453009 446136 443106 400192 453023 446128 3002836 400106 1001545 400264 453011 446140 443110 440120 404014 366526 1000420 345671 354080 3003773 360970 1 1 1 1 1 1 1 1 4 4 4 4 3 3 1 3 1 2 4 4 4 2 1 2 1 1 1 1 1 Plug, O-ring Adapter, 90° Clamp, Choke Cable Clamp, Throttle Cable Plug, 3/8 Square Head Switch, Hydraulic Level Tank, Hydraulic Expansion Cap, Hydraulic Fill Flat Washer, 5/16 Lockwasher, 5/16 Heavy Nut, 5/16-18 Hex Screw, 5/16-18 x 1-1/2” Hex Head Flat Washer, 1/4 Lockwasher, 1/4 Adapter, Straight Screw, 1/4-20 x 5/8” Hex Head Bar, Tank Mounting Screw, 3/8-16 x 1-1/4” Hex Head Flat Washer, 3/8 Lockwasher, 3/8 Nut, 3/8-16 hex Carriage Bolt, 3/8-16 x 1-1/4” Screw, 1/4-20 x 1/2” Truss Head Clamp, Hose Hose, Hydraulic Expansion Tank Clamp, Wire Harness Clamp, Wire Harness Clamp, Wire Harness Clamp, Wire Harness Serial Numbers/Notes Gas Units Only Diesel Units Only Gas Units Diesel Units Gas Units Diesel Units > Change from previous revision 79 GREENS KING V Serial No. All 31.1 Steering Cylinder 4 3 6 7 5 3 1 2 6 8 Item Part No. Qty. Description 1 123301 1 2 3 4 5 6 7 8 5000632 5003660 446136 320650 458419 1001067 311812 400184 443106 1 1 1 2 1 1 AR 1 1 Serial Numbers/Notes Steering Cylinder • Seal Kit • Seal Kit Lockwasher, 5/16 Heavy Spacer External Ring, 3/4” O.D. Pin, Cylinder Retaining Washer Screw, 5/16-18 x 3/4” Hex Head Nut, 5/16-18 Hex Gold Star Cylinders Only HDM Cylinders Only > Change from previous revision 80 GREENS KING V Serial No. All 32.1 Steering Hydraulics REF F REF E OUT REF C IN LT RT 1 REF D 3 6 2 5 4 5 5 6 5 Item Part No. 1 2 3 4 5 6 Qty. Description Serial Numbers/Notes 1000396 1 Hose, Valve LT Port to Cylinder (REFERENCE C, See 39.1) 1000397 1004412 1001980 339979 339974 1 1 1 4 2 Hose, Valve RT Port to Cylinder Hose, Pump to Valve IN Port Hose, Valve OUT Port to Pump Adapter, Straight Adapter, Straight (REFERENCE D, See 39.1) (REFERENCE E, See 39.1) (REFERENCE F, See 39.1) Steering Valve Ports IN and OUT Steering Valve Ports LT and RT > Change from previous revision 81 GREENS KING V Serial No. All 33.1 Pump Hydraulics 4 5 7 A 1 10 7 11 6 A 9 9 2 8 3 Item 1 2 2 3 3 4 5 6 7 8 9 10 11 Part No. Qty. Description 1000749 1 Hose, Tank to Charge Pump Inlet 1001984 1000750 3001033 3001643 339984 3002865 3001296 349816 359611 367458 3005602 3005694 1 1 1 1 1 1 1 2 1 2 1 1 Hose, Pump Case Drain to Tank Hose, Pump Case Drain to Tank Hose, Gear Pump Inlet Hose, Gear Pump Inlet Adapter, Straight Adapter, 90° Beaded Tube Adapter, Straight Beaded Tube Clamp, Hose Clamp, Hose Clamp, Hose Adpater, 90° Beaded Tube Strainer, Suction Serial Numbers/Notes Gas Units Diesel Units Gas Units Diesel Units > Change from previous revision 82 GREENS KING V Serial No. All 34.1 2WD Traction Hydraulics 15 9 14 3 13 4 2 2 6 8 12 2 1 11 13 5 10 12 7 10 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part No. Qty. Description 1001871 1 Reverse Traction Tube to L.H. Motor 339910 1000428 1000429 3001031 1001872 1001229 340084 366526 340055 340118 339985 340067 3004036 1001232 3 1 1 1 1 1 1 1 2 1 2 2 1 1 “O” Ring Pump to Reverse Traction Tube Pump to Forward Traction Tube Tube, Forward Traction Tube, Reverse Traction Tube, Front Motor Drain Adapter, 90° Clamp, Hose Adapter, 90° Adapter, Tee Adapter, Straight Adapter, 90° Adapter, 45° Hose, Front Motor Drain to Tank Serial Numbers/Notes (REFERENCE B, See 39.1) (REFERENCE A, See 39.1) (REFERENCE S, See 39.1) > Change from previous revision 83 GREENS KING V Serial No. All 35.1 4WD Hydraulics 11 10 10 12 19 12 14 12 14 15 9 3 20 2 9 12 7 13 2 1 17 6 16 8 12 16 84 12 18 4 2 22 21 15 12 5 12 20 GREENS KING V Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Part No. Qty. Description 1001871 1 Hose, Rev. Traction Tube to Motor 339910 1002061 1002062 1001232 3001031 3001872 1001229 1002059 1002064 1002775 339985 340084 340120 366526 340055 340118 3005973 339972 340067 3005974 3002581 3 1 1 1 1 1 1 2 2 1 8 2 2 2 2 1 1 1 2 1 1 “O”-Ring Hose, 3WD Valve to Reverse Tube Hose, 3WD Valve to Forward Tube Hose, Front Motor Drain to Tank Tube, Forward Traction Tube, Reverse Traction Tube, Front Motor Case Drain Hose, Pump to 3WD Valve Hose, Pump to Rear Wheel Motor Hose, Rear Wheel Motor to Tank Adapter, Straight Adapter, 90° Adapter, Tee Clamp, Hose Adapter, 90° Adapter, Tee Adapter, Straight Adapter, Straight Adapter, 90° Adapter, Tee Adapter, 90° Serial Numbers/Notes (REFERENCE B, See 39.1) (REFERENCE A, See 39.1) (REFERENCE S, See 39.1) > Change from previous revision 85 GREENS KING V Serial No. All 36.1 Lift Hydraulics 12 7 3 12 13 1 6 2 16 21 12 4 14 8 15 18 9 17 19 20 5 11 13 10 4 10 86 GREENS KING V Item > > 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Part No. Qty. Description Serial Numbers/Notes 3000894 1 Tube, Reel Lift (REFERENCE M, See 39.1) 3000895 1000399 1001971 1001972 1000411 1000455 339909 1002030 339979 340085 340061 340263 340375 340006 340087 340003 340119 162561 3004425 340026 1 1 2 1 1 1 1 1 2 1 3 2 1 1 1 1 1 1 1 1 Tube, Reel Lower Hose, Sequence Vlave to Cylinder Hose, Lift Valve to Cylinder Tube, U Hose, Gear Pump to Lift Valve Hose, Cylinder to Sequence Valve O-RIng Tube, Soft Drop Adapter, Straight Adapter, 90° Adapter, 90° Adapter, Tee Adapter, 90° Adapter, Straight Adapter, 90° Adapter, Straight Adapter, Tee Needle Valve Check Valve Adapter, 90° (REFERENCE N, See 39.1) (REFERENCE G, See 39.1) > Change from previous revision 87 GREENS KING V Serial No. All 37.1 Return Hydraulics 15 11 1 7 15 11 12 9 3 14 8 2 10 4 13 19 18 13 19 17 10 16 6 7 5 13 19 88 GREENS KING V Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part No. Qty. Description 1000392 1 Hose, Filter to Tank 1000393 1000395 1000404 1004791 1004790 1004792 1000422 3006302 339984 3001025 3001027 339972 366526 349816 3002186 340214 339960 1004929 5001068 5002651 5003688 1 1 1 1 1 1 1 1 2 2 1 3 2 2 2 1 1 3 1 1 1 Hose, Reel Valve to Filter Hose, Oil Cooler to Filter Hose, Center Motor Drain to Tank Hose, Left Motor Drain to Tee Hose, Right Motor Drain to Tee Hose, Lift Valve to Filter Hose, Bulkhead Tee to Tank Cover, Hydraulic Hose Adapter, Straight Adapter, 90° Beaded Tube Adapter, Cross Adapter, Straight Clamp, Hose Clamp, Hose Bracket, Bulkhead Adapter, Bulkhead Tee Nut, Bulkhead Reel Motor • “O”-Ring Mount • Seal Kit • Front Cover Kit Serial Numbers/Notes (REFERENCE K, See 39.1) (REFERENCE P, See 39.1) Diesel Units Only > Change from previous revision 89 GREENS KING V Serial No. All 38.1 Reel Hydraulics 18 A B 6 8 2 13 15 1 10 7 14 A B 11 6 4 11 16 15 8 12 17 15 9 16 3 5 11 11 90 GREENS KING V Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Part No. Qty. Description 1000389 1 Hose, Pump to Reel Valve 1001174 1001076 1001075 1001074 1001981 3002395 1000409 1001073 339909 340062 339980 340264 340027 339961 340167 340239 340066 1 1 1 1 1 1 1 1 1 4 1 1 1 4 2 1 1 Hose, Center Motor to Oil Cooler Hose, Bulkhead to Right Motor Hose, Right Motor to Bracket Hose, Left Motor to Bulkhead Hose, Reel Tube to Bulkhead Tube, Reel Hose, Bulkhead to Center Motor Hose, Bracket to Left Motor O-Ring Adapter, 90° Adapter, Straight Adapter, Tee Adapter, 45° Locknut, Bulkhead Adapter, 90° Bulkhead Adapter, Straight Bulkhead Adapter, 90° Serial Numbers/Notes (REFERENCE J, See 39.1) (REFERENCE H, See 39.1) > Change from previous revision 91 GREENS KING V Serial No. All 39.1 Hydraulic Routing 12 5 16 22 14 5 11 C 20 27 D 26 25 J HK 17 C 10 D 28 25 8 B A 10 7 M 16 26 23 C 25 D K N 17 E F M N 17 G 24 25 9 B P S A J 17 9 A B FC E D S 17 J F E C P L K H D G H Ltr Wire Harness M N G J H Fuel Line (Diesel Units Only) 6 15 K P 3 18 4 C 15 1 F E J H 92 7 8 G 8 29 K 2 13 21 19 8 D 9 19 30 19 A B C D E F G H J K L M N P S Reference See 34.1 and 35.1 See 34.1 and 35.1 See 32.1 See 32.1 See 32.1 See 32.1 See 36.1 See 38.1 See 38.1 See 37.1 See 9.1 See 36.1 See 36.1 See 37.1 See 34.1 and 35.1 GREENS KING V Item > > > 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27 28 28 29 30 31 Part No. Qty. Description 3002724 1 Clamp, 7 Place 3002725 3002204 3002203 3002431 400126 446130 443102 473144 364221 364190 441604 345671 400184 3003221 400114 473142 400130 444708 445781 453023 445784 3004146 3004022 473137 473196 3002432 3003473 400124 400126 360970 345666 3002831 1 1 1 2 2 2 5 4 2 1 1 1 1 4 2 6 2 2 1 1 1 1 1 6 2 1 1 1 1 1 1 1 Plate, Backup Clamp, 10 Place Plate, Backup Clamp, 2 Place Screw, 1/4-20 x 3” Hex Head Lockwasher, 1/4 Heavy Nut, 1/4-20 Hex Cable Tie, 5/16 x 16” Clamp, Double Tube Clamp, Hose Carriage Bolt, 1/4-20 x 1” Clamp, Hose Screw, 5/16-18 x 3/4” Hex Head Retainer Screw, 1/4-20 x 1-1/4” Hex Head Cable Tie, 3/16 x 16” Screw, 1/4-20 x 4” Hex Head Locknut, 1/4-20 Center Nut, 5/16-18 Whiz Lock Flat Washer, 1/4 Nut, 1/4-20 Whiz Lock Wrap, Hose Wrap, Hose Cable Tie, 5/16 x 9” Cable Tie, 3/8 x 36” Clamp, 2 Place Clamp, 2 Place Screw, 1/4-20 x 2-1/2” Hex Head Screw, 1/4-20 x 3” Hex Head Clamp, Tube Clamp, Hose Pad, Isolator (Not Shown) Serial Numbers/Notes 2WD Units 4WD Units 2WD Units Diesel Units Only Located Between Fuel Tank and Front Wheel Motor Case Drain Tube > Change from previous revision 93 GREENS KING V Serial No. All 40.1 Electrical Wiring Gas Units Diesel Units 8 8 7 7 Ref. Wire Harness 2 5 5 6 10 9 7 14 Ref. Battery Cable 11 12 13 4 15 A - Gauges B - Horn, Hour Meter (Diesel Units) C - Head Light D - Lift / Lower Switches E - Proximity Switch F - Instrument Panel G - Seat Switch, Fuel Pump (Gas Units) H - 3WD Valve (3WD Units) I - Hydro Switch (3WD Units) J - Mechanics Switch K - Level Switch F L - Engine Connections M - Backlap Valve (Option) N - Reel Valve 2 Ref. Wire Harness 13 12 1 J 18 L 3 H 19 K I G 16 M A 18 N B C 16 94 D E GREENS KING V Item > Part No. Qty. Description 1 2 3 3 4 5 6 7 7 8 9 10 11 12 12 13 13 14 15 16 17 473142 2 Cable Tie 361439 1004850 1004851 446136 402118 131905 446116 446116 444310 112206 3003295 452004 446130 446130 409907 409907 444312 443808 473164 361001 1 1 1 2 2 1 4 2 2 1 1 2 2 1 2 1 2 2 2 1 50 Amp Circuit Breaker Gas Wire Harness Diesel Wire Harness Lockwasher, 5/16 Heavy Screw, #10-24 x 1/2” Slotted Head Starter Solenoid Lockwasher, #10 Lockwasher, #10 Nut, #10-24 Hex Wire, Solenoid to Ground Wire, Solenoid to Circuit Breaker Flat Washer, 1/4 Lockwasher, 1/4 Heavy Lockwasher, 1/4 Heavy Screw, 1/4-20 x 1/2” Self Tapping Screw, 1/4-20 x 1/2” Self Tapping Nut, #10-32 Hex Nut, 5/16-24 Hex Jam Cable Tie Nut, M6-1 Hex (Not Shown) 18 18 19 20 3009728 3009728 1004854 1000228 1 2 1 2 Harness, Solenoid Valve Harness, Solenoid Valve Adapter, Harness to Hydro Switch Mount (Not Shown) Serial Numbers/Notes Gas Units Diesel Units Gas Units Only Gas Units Only Gas Units Diesel Units Gas Units Only Gas Units Only Gas Units Diesel Units Gas Units Diesel Units Gas Units Only Gas Units Only Wire Harness to Hydraulic Hose Diesel Units Only: Located on Alternator 2WD Units 3WD Units 3WD Units Only Located in steering tower > Change from previous revision 95 GREENS KING V Serial No. 67024 All Serial No. 67030 All 41.1 Reel Assembly 34 31 28 13 29 27 32 35 25 26 3 22 38 23 36 20 21 40 39 1 19 37 24 18 2 9 11 4 30 8 5 7 10 6 ! WARNING To prevent cuts use socket wrench or Turf 3 14 12 33 Groomer knob to turn reel. ! DANGER To prevent injury, disengage all drives, engage parking brake and stop engine before 2 17 working in machine or emptying grass catchers. Bedknife Service 15 16 96 7 Blade 7 Blade 11 Blade 11 Blade 11 Blade 5003150 503460 503477 503478 503479 Bedknife, Low Profile Fairway Bedknife, Fairway Bedknife, High Profile Bedknife, Low Profile Bedknife, Tournament GREENS KING V Item 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Part No. Qty. Description 5002577 1 361877 1000997 5003054 5001102 1004786 500534 336962 444708 3010296 471214 471240 458013 367164 5000415 See Chart 3009138 315298 446136 443106 453009 1000480 2000060 500534 336962 471214 471240 5002151 364900 453011 163892 400192 446142 304745 337370 400294 412503 400184 445722 364928 3010636 3010637 2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 13 2 8 8 4 1 1 1 1 1 1 1 1 1 1 8 1 1 1 1 4 2 2 1 1 1 Serial Numbers/Notes Frame, Reel • Decal, Danger • Decal, Warning 7 Blade Reel 11 Blade Reel Bearing Housing • Bearing, Cup and Cone • Seal, Grease • Locknut, 1/4-20 Center • Pin, Motor Mounting • Grease Fitting • Vent Fitting Snap Ring Spacer Bedknife Backing Bedknife Screw, 1/4-20 x 1/2” Flat Head Bolt, 7/16 x 3/4” Lockwasher, 5/16 Heavy Nut, 5/16-18 Hex Flat Washer, 5/16 Bearing Housing • Housing • Bearing, Cup and Cone • Seal, Grease • Grease Fitting • Vent Fitting Spring, Compression Nut, Reel Flat Washer, 3/8 Seal Screw, 5/16-18 x 1-1/2” Hex Head Lockwasher, 3/8 Heavy Washer Coupler Screw, 3/8-24 x 1” Hex Head Screw, 3/8-16 x 1-1/4” Square Head Screw, 5/16-18 x 3/4” Hex Head Nut, 5/16-18 Whizlock Stop, Mower Clip, Motor Clip, Motor 68630 Only 67024 Only > Change from previous revision 97 GREENS KING V Serial No. 67024 All Serial No. 68630 All 42.1 Reel Assembly (Continued) 10 9 8 12 16 8 13 7 14 1 19 18 20 12 2 21/22 11 17 6 5 25 3 4 24 23 15 98 GREENS KING V Item 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Part No. Qty. Description Serial Numbers/Notes 1000770 1 Rear Roller 68630 Only, See 43.1 162916 1002224 446142 400264 452008 345510 2000065 446130 400110 390950 400106 443102 453023 343616 67841 338654 338655 404016 453023 444708 3005692 441674 446136 443106 352737 3008438 3008439 122786 122787 1000362 158568 1 2 2 2 2 2 1 4 2 1 2 4 2 2 3 1 1 6 6 6 2 2 2 2 2 1 1 1 1 1 1 Rear Roller Zerk Bolt Lockwasher, 3/8 Heavy Screw, 3/8-16 x 1-1/4” Hex Head Flat Washer, 3/8 Spacer Casting, Counterweight Lockwasher, 1/4 Heavy Screw, 1/4-20 x 7/8” Hex Head Shield, Reel Screw, 1/4-20 x 5/8” Hex Head Nut, 1/4-20 Hex Washer, 1/4 Stud Grass Catcher • Catcher Stop, Right Side • Catcher Stop, Left Side • Screw, 1/4-20 x 5/8” Truss Head • Flat Washer, 1/4 • Locknut, 1/4-20 Center Knob, Front Roller Adjusting Carriage Bolt, 5/16-18 x 1-3/4” Lockwasher, 5/16 Heavy Nut, 5/16-18 Hex Screw, 1/4-20 x 7/8” Square Head Roller Bracket, Right Side Roller Bracket, Left Side Left Side Lift Yoke Right Side Lift Yoke Cneter Lift Yoke Gauge, Bedknife (Not Swown) 67024 Only, See 44.1 > Change from previous revision 99 GREENS KING V Serial No. 68630 All 43.1 Rear Roller Part Number 1000770 1 2 3 4 5 6 8 7 Item Part No. 1 2 3 4 5 6 7 8 Qty. Description 3001654 1 Shaft, Roller 3001655 3001656 5000625 3000983 3001762 445718 3000698 1 2 2 2 2 2 2 Tube, Roller Seal, Grease Bearing, Cup and Cone Seal, Grease Sleeve, Wear Locknut, 5/16-18 Stover Washer Serial Numbers/Notes > Change from previous revision 100 GREENS KING V Serial No. 67024 All 44.1 Rear Roller Part Number 162916 2 3 1 4 5 Item Part No. 1 2 3 4 5 Qty. Description 5002814 1 Roller Tube 345369 461359 303558 305115 1 2 2 2 Shaft Roll Pin Bearing Seal Serial Numbers/Notes > Change from previous revision 101 GREENS KING V Serial No. All 45.1 Hydrostatic Pump Part Number 123299 13 12 10 38 33 37 16 1 32 8 30 9 27 39 31 26 24 27 25 11 29 35 34 36 4 6 7 3 14 19 11 3 23 18 17 22 21 20 102 25 28 2 6 4 26 15 GREENS KING V Item Part No. 1 ● 2 3 4 5 6 7 ● ● ● ● ● ● ● ● ● 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Qty. Description 156287 1 Cylinder Block Kit N/S N/S 502847 N/S N/S N/S N/S N/S 502846 N/S 5002068 N/S N/S N/S N/S N/S N/S N/S 362743 N/S 5003450 N/S N/S N/S N/S 5002062 N/S 551048 558127 333846 333845 349577 333835 590063 333844 5002063 333831 333855 333837 360803 5002065 5002066 5002067 558136 1 9 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 • Slipper Retainer • Piston Assembly Implement Relief Valve Kit • Implement Relief Spring • Relief Valve • Plug • Relief Shim Kit (Not Shown) • O-Ring Charge Relief Valve Kit • Charge Relief Spring Seal Kit • O-Ring, Tow Valve • Back Up Ring, Tow Valve • O-RIng, Check Valve • Lip Seal, Trunion Shaft • Gasket, Variable Housing • O-Ring, Check Valve Plug • O-Ring, Plug • O-Ring, Pump Mounting • O-Ring, Adapter Flange Charge Pump Kit • Lip Seal • O-Ring, Charge Pump Housing • Charge Pump Cover • Screw, Charge Pump Mounting • Key, Input Shaft • Gerotor Assembly • Needle Bearing Trunion Shaft Washer Retaining Ring Spring, Coiled Pin Trunion Shaft Pipe Plug Thrust Plate Valve Plate Swash Plate Pin Ball Bearing Retaining Ring Retaining Ring Coupler Retaining Ring Roller Bearing 1 1 1 1 4 1 1 1 1 2 2 3 1 2 2 1 1 1 1 1 1 1 1 1 Serial Numbers/Notes Includes Items 2 ~ 6 Includes Items 3 ~ 6 and 7 Includes Items marked ● > Change from previous revision 103 GREENS KING V Serial No. All 46.1 Wheel Motors Part Numbers 1001252 and 1001253 3 10 11 12 15 1 18 19 18 9 14 17 2 13 4 8 16 7 16 6 16 5 104 GREENS KING V Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part No. Qty. Description 5001634 11 Screw M6-1 x 25 mm Soc Head 5002965 5001640 5001639 5001641 5001642 5001643 5001644 5002966 5001646 339896 5001700 N/S N/S N/S N/S N/S N/S 5002144 N/S N/S 1 1 1 1 1 1 1 7 2 2 1 11 1 1 1 3 7 1 2 1 Flange, Spigot Key, 5/16 x 5/16 x 1” Nut, Castle Shaft, Cardon Distributor Plate Gear Wheel Set Cover, End Screw, M8-1 x 60 mm Hex Head Valve, Check • O-Ring Seal Kit • Washer, M6 • Seal, Dust • Seal, Shaft • O-Ring, Spigot Flange • O-Ring • Washer, M8 Bearing Assembly Kit • Bearing, Race • Bearing, Needle Serial Numbers/Notes > Change from previous revision 105 GREENS KING V Serial No. All 47.1 Steering Valve Part Number 132914 1 3 30 2 4 5 8 11 9 16 4 4 12 17 13 4 14 18 4 19 10 20 15 21 22 11 29 23 31 32 24 34 38 25 6 26 33 27 28 37 35 36 7 106 11 GREENS KING V Item > Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Qty. Description 443108 4 Locknut, 5/16-18 Center 5002074 C C and E C D 5002056 E B and E E E E E B and E E 551105 5002051 A C A A A A A A A 554855 554856 C 5002075 554857 5000427 D 5002054 D D D 5002055 1 1 5 4 1 4 1 3 1 9 1 1 3 1 1 1 11 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Port Cover Seal, O-Ring Seal, O-Ring Seal, O-Ring Plate, Retaining Special Bolt Port Manifold Spring, Port Side Hex Drive Needle Roller Valve Ring Valve Plate Spring, Shaft Side Isolation Manifold Drive Link Metering Ring Screw, Socket Head Seal, Commutator Commutator Cover Commutator RIng Commutator Spacer Rotor Stator Drive Plate Spacer Thrust Bearing Face Seal Ball, 7/32” Seal, Spacer Upper Cover Plate Shaft Retaining RIng Bushing Seal Jacket Washer, Retaining Plate Serial Numbers/Notes Service Kits A B C D E 5002059 502924 557738 5002058 5002060 1 1 1 1 1 Metering Assembly Kit Spring Kit Seal Kit Jacket Tube Kit Valve and Manifold Kit > Change from previous revision 107 GREENS KING V Serial No. All 48.1 Wheel and Tire Assembly 1 2 3 Item Part No. 1 2 3 Qty. Description 5000910 1 Tire 5002606 360111 1 1 Wheel Valve Serial Numbers/Notes > Change from previous revision 108 GREENS KING V Serial No. All 49.1 Lift Cylinder Part Number 131450 4 3 1 Item 8 2 Part No. 1 2 3 4 5 6 7 8 7 5 6 Qty. Description 590287 1 Nut 551067 502896 551068 551069 551070 546526 546800 5002895 5003661 1 1 1 1 1 1 1 1 1 Piston Cylinder Tube Rod Spacer Lock Ring Nut, 1” Jam External Collar Seal Kit Seal Kit Serial Numbers/Notes Gold Star Cylinders Only HDM Cylinders Only > Change from previous revision 109 GREENS KING V Serial No. All 50.1 Gas Units Electrical Schematic HORN/TEST SWITCH YE/BK 87A TN/WH OG OG/BK 30 OG 10 AMP LIGHT SWITCH HEAD LIGHT OG TN/BK 87 LB/WH BLK BLK 85 HORN 86 HYDRAULIC OIL LIGHT HORN RELAY CENTER LIGHT GY RD 87A 30 S RD VT/WH 85 B PK OG PK 87 86 OG ENGINE OIL LIGHT VOLT METER HOUR METER IGNITION RELAY I OG YE 30 YE 5 LG/WH 4 ALTERNATOR RELAY BLK DG/WH 2 LB 1 PK 6 AMP BRAKE SWITCH DB/WH 4 5 6 1 2 3 DG PK/WH DB/WH PK/WH SEAT SWITCH 87A 30 87 85 86 4 5 1 2 ON/OFF SWITCH BK/WH 6 3 BN STARTER FUEL SOLENOID WH NC TN STARTER SOLENOID NC LG COM COM BN 87A 87 30 LIFT SWITCH LOWER SWITCH 110 OG/WH BN VT GY/BK 85 86 START RELAY PK/BK 86 REEL RELAY OPTIONAL HYDRO SWITCH PTO SWITCH VT LB/BK 85 BK/WH DG STOP RELAY 30 87 DG LG/BK BN/WH 87A BK/WH BK/WH M OPTIONAL BACKLAP SWITCH VT DG IGNITION GROUND BN/WH DB/WH DG RD REEL SOLENOID DG/WH BLK 3 BATTERY RD ENGINE OIL PRESSURE SWITCH OPTIONAL BACKLAP SOLENOID 6 86 85 - + OPTIONAL FWD/REV SWITCH RD ALT 87 50 AMP THERMAL BREAKER FUEL PUMP RD/WH 87A RD BLK 6 AMP MOW SWITCH PK/BK OPTIONAL 3WD SOLENOID GREENS KING V Serial No. All 51.1 Diesel Units Electrical Schematic RD ALT HORN/TEST SWITCH YE/BK 87A TN/WH OG OG OG/BK TN/BK 30 OG 10 AMP LIGHT SWITCH HEAD LIGHT OG BLK BLK 85 HORN 86 HYDRAULIC OIL LIGHT HORN RELAY RD 87A 30 S RD 87 LB/WH CENTER LIGHT GY 85 B PK OG PK 87 OG OG 86 VOLT METER HOUR METER ENGINE OIL LG/BK LIGHT TEMP. GAUGE YE OPTIONAL FWD/REV SWITCH 50 AMP THERMAL BREAKER LG/WH 4 GLOW PLUGS BLK 3 BATTERY 2 LB 1 PK 6 AMP BRAKE SWITCH DB/WH YE PK/WH 3 OPTIONAL BACKLAP SWITCH DB/WH BN/WH 87A BK/WH DG 30 4 5 6 1 2 3 LB/BK GY/BK 85 ON/OFF SWITCH BK/WH PTO SWITCH REEL RELAY OG/WH OPTIONAL HYDRO SWITCH PK/BK 86 MOW SWITCH PK/BK OPTIONAL 3WD SOLENOID LG M STARTER P G 87A 87 H VT LG FUEL SOLENOID NC TN 85 START RELAY 2 BN/WH 87 BN DG/BK 1 BK/WH DG 86 6 PK/WH BK/WH DG TIME B A C D DELAY RELAY 30 5 VT SEAT SWITCH YE YE YE GY 4 DB/WH DG DG REEL SOLENOID DG/WH BLK DG/WH - + ENGINE OIL PRESSURE SWITCH TEMP. SENDER OPTIONAL BACKLAP SOLENOID 6 5 RD FUEL PUMP RD/WH GLOW PLUG SWITCH WH/BK RD BLK 6 AMP IGNITION RELAY I VT/WH NC COM COM LIFT SWITCH LOWER SWITCH 111 GREENS KING V Serial No. All 52.1 Hydraulic Schematic Steering Cylinder 3WD Valve 3WD Motor Steering Valve Lower Lift Valve Lift Front Lift Cylinder Lift Traction Pump Wheel Motors Lower Rear Lift Cylinder Sequence Valve Aux. Pump Backlap Valve (Optional) Reel Valve Oil Cooler Filter Fill Reservior Drain 112 Expansion Tank R.H. Reel Motors L.H. Center Fluids and Compounds Hydraulic Fluid* 5001405 5001404 502696 502693 503409 503407 Two 2-1/2 Gallon Container of ISO VG68 Oil One 5 Gallon Pail of ISO VG68 Oil Two 2-1/2 Gallon Container of 10W30 Oil One 5 Gallon Pail of 10W30 Oil Two 2-1/2 Gallon Container of ATF Fluid One 5 Gallon Pail of ATF Fluid 2-Cycle Oil 554600 Twenty Four 16 Ounce Plastic Container 554599 Twenty Four 8 Ounce Plastic Container Grease 5000067 One 5 Gallon Pail OO-Grease 5000068 Twenty Four 8 Ounce Tube OO-Grease Paint 5003469 554598 546408 546409 16 Ounce Gray Aerosol Six 12 Ounce Orange Aerosol Twelve 1 Quart Can Orange Two 1 Gallon Can Orange Lapping Compound 5002488 5002490 5002489 5002491 One 10 Pound Pail of 80 Grit One 25 Pound Pail of 80 Grit One 10 Pound Pail of 120 Grit One 25 Pound Pail of 120 Grit Specialty Compound 365422 5001581 5.3 Ounce Tube of Electrical Insulating Gel 14 Ounce Can of Lubriplate Multi Lube A Biodegradable 5003102 5003103 5003105 5003104 5003106 One 55 Gallon Drum Jacobsen Greens Care 68 One 5 Gallon Pail Jacobsen Greens Care 68 One 55 Gallon Drum Jacobsen Greens Care 46 One 5 Gallon Pail Jacobsen Greens Care 46 Twenty Four 14 Ounce Tube Greens Care Grease O-Ring Kit 5002452 5002453 5002454 SAE O-Ring Boss (3/32 ~ 2” Tube O.D.) Common O-Ring Kit O-Ring Face Seal ORFS (-4 ~ -24 ORS Tube Size) Fuel Cans 554948 554949 One 2.5 Gallon Plastic One 5 Gallon Plastic Right Start Kit for New Machines See your local Jacobsen distributor On-Time Maintenance Kit See your local Jacobsen distributor * Refer to the Operator’s manual for the correct hydraulic oil requirements for your machine. Jacobsen offers a High Usage Parts Catalog illustrating commonly used Parts through easy to read line Drawings. See your local Jacobsen distributor for a copy. INDEX 1000228.................59, 95 1000252.......................49 1000253.......................49 1000254.......................75 1000255.......................75 1000327.......................51 1000328.......................51 1000330.......................53 1000353.......................41 1000362.......................99 1000373.......................35 1000374.......................35 1000375.................35, 37 1000389.......................91 1000392.......................89 1000393.......................89 1000395.......................89 1000396.......................81 1000397.......................81 1000399.......................87 1000404.......................89 1000409.......................91 1000411.......................87 1000416.......................49 1000420.......................79 1000422.......................89 1000428.......................83 1000429.......................83 1000449.......................57 1000451.......................49 1000455.......................87 1000459.......................49 1000462.......................43 1000465.......................43 1000480.......................97 1000749.......................82 1000750.......................82 1000770.......................99 1000997.......................97 1001014.......................37 1001023.......................41 1001067.......................80 1001073.......................91 1001074.......................91 1001075.......................91 1001076.......................91 1001146.......................77 1001174.......................91 1001229.................83, 85 1001232.................83, 85 1001252.................45, 55 1001253.......................45 1001313.......................37 1001346.......................69 1001450.......................31 1001539.......................28 114 1001545.......................79 1001565.......................63 1001566.......................63 1001575................ 69, 73 1001701.......................63 1001871................ 83, 85 1001872.......................83 1001923.......................75 1001941.......................43 1001971.......................87 1001972.......................87 1001976.......................28 1001980.......................81 1001981.......................91 1001984.......................82 1002030.......................87 1002033.......................69 1002036.......................55 1002059.......................85 1002061.......................85 1002062.......................85 1002064.......................85 1002141.......................75 1002142.......................75 1002224.......................99 1002659.......................59 1002775.......................85 1002825.......................71 1002992.......................53 1003036.......................53 1003037.......................53 1003381.......................41 1003494.......................53 1003551.......................69 1003668.......................54 1003850.......................69 1003851.......................67 1003979.......................31 1004043.......................49 1004059.......................49 1004316.......................33 1004412.......................81 1004439.......................51 1004561.......................73 1004786.......................97 1004790.......................89 1004791.......................89 1004792.......................89 1004850.......................95 1004851.......................95 1004854.......................95 1004929.......................89 112206.........................95 117185.........................45 117186.........................45 122786.........................99 122787 ........................ 99 123260 ........................ 54 123298 ........................ 75 123299 ........................ 75 123301 ........................ 80 131450 ........................ 51 131498 ........................ 51 131659 .................. 59, 61 131675 ........................ 51 131905 ........................ 95 132647 .................. 59, 61 132913 ........................ 77 132914 ........................ 57 132915 ........................ 77 132924 ........................ 41 132929 ........................ 57 156287 ...................... 103 158568 ........................ 99 162478 ........................ 37 162561 ........................ 87 163430 ........................ 49 163892 ........................ 97 2000060 ...................... 97 2000065 ...................... 99 2000080 ...................... 73 2000089 ...................... 45 220290 ........................ 55 2809626 ...................... 28 2809795 ...................... 77 2809796 ...................... 77 3000264 ...................... 79 3000268 ...................... 41 3000328 ...................... 54 3000654 ...................... 51 3000655 ...................... 51 3000658 ...................... 54 3000659 ...................... 54 3000675 ...................... 51 3000693 ...................... 75 3000698 .................... 100 3000842 ...................... 31 3000853 ...................... 41 3000894 ...................... 87 3000895 ...................... 87 3000926 ...................... 41 3000928 ...................... 31 3000929 ...................... 31 3000930 ...................... 77 3000983 .................... 100 3001005 ...................... 43 3001009 ...................... 43 3001017 ...................... 43 3001025 ...................... 89 3001027 ...................... 89 3001031 ................ 83, 85 3001033 ...................... 82 3001066 ...................... 45 3001067 ...................... 45 3001068 ...................... 43 3001071 ...................... 45 3001148 ...................... 67 3001150 ...................... 71 3001151 ...................... 75 3001296 ...................... 82 3001307 ...................... 33 3001334 ...................... 43 3001337 ...................... 73 3001349 ...................... 73 3001375 ...................... 33 3001402 ...................... 79 3001435 ...................... 27 3001511 ...................... 43 3001512 ...................... 43 3001602 ...................... 57 3001643 ...................... 82 3001654 .................... 100 3001655 .................... 100 3001656 .................... 100 3001720 ...................... 97 3001762 .................... 100 3001780 ...................... 33 3001788 ...................... 27 3001861 ...................... 27 3001862 ...................... 27 3001863 ...................... 27 3001872 ...................... 85 3001891 ...................... 57 3001899 ...................... 31 3001924 ...................... 31 3001959 ...................... 29 3001974 ...................... 31 3002023 ...................... 73 3002025 ...................... 31 3002037 ...................... 63 3002041 ...................... 41 3002056 ...................... 33 3002057 ...................... 27 3002091 ...................... 33 3002098 ...................... 31 3002112 ...................... 31 3002125 ...................... 43 3002141 ................ 35, 37 3002144 ...................... 33 3002186 ...................... 89 3002203 ...................... 93 3002204 ...................... 93 3002238 ................ 59, 61 3002244 ...................... 79 3002262 ...................... 57 3002263 ...................... 57 3002336 ...................... 27 3002365 ...................... 73 INDEX 3002388...................... 73 3002392...................... 73 3002395...................... 91 3002431...................... 93 3002432...................... 93 3002530...................... 43 3002581...................... 85 3002593...................... 31 3002622...................... 65 3002633...................... 77 3002693...................... 27 3002724...................... 93 3002725...................... 93 3002836...................... 79 3002865...................... 82 3002994...................... 71 3003118...................... 31 3003220...................... 31 3003221................ 31, 93 3003222...................... 31 3003248...................... 69 3003255...................... 69 3003261................ 69, 73 3003295...................... 95 3003335...................... 28 3003336...................... 28 3003360................ 54, 55 3003361................ 54, 55 3003446...................... 63 3003473................ 77, 93 3003511...................... 63 3003512...................... 63 3003513...................... 63 3003514...................... 63 3003667...................... 49 3003773...................... 79 3003884...................... 27 3004021...................... 69 3004022...................... 93 3004036...................... 83 3004063...................... 49 3004142................ 59, 61 3004146...................... 93 3004151...................... 37 3004223...................... 65 3004263...................... 27 3004280...................... 69 3004285...................... 31 3004286...................... 31 3004287...................... 31 3004320...................... 27 3004328...................... 33 3004329................ 35, 37 3004425...................... 87 3004551...................... 43 3004622...................... 75 3004870 ...................... 49 3004990 ...................... 77 3005120 ...................... 77 3005252 ...................... 27 3005276 ...................... 71 3005428 ...................... 31 3005435 ...................... 49 3005577 ...................... 51 3005602 ...................... 82 3005636 ...................... 49 3005692 ...................... 99 3005694 ...................... 82 3005937 ...................... 59 3005938 ...................... 59 3005973 ...................... 85 3005974 ...................... 85 3006066 ...................... 65 3006098 ...................... 65 3006112 ...................... 73 3006126 ...................... 65 3006127 ...................... 65 3006131 ...................... 65 3006132 ...................... 65 3006135 ...................... 65 3006142 ...................... 73 3006143 ...................... 71 3006233 ...................... 65 3006254 ................ 29, 73 3006267 ...................... 71 3006281 ...................... 75 3006282 ...................... 43 3006301 ...................... 65 3006302 ...................... 89 3006412 ...................... 53 3006413 ...................... 53 3006418 ...................... 53 3006486 ...................... 27 3007293 ...................... 31 3007392 ...................... 51 3007504 ...................... 27 3007513 ...................... 27 3007531 ...................... 27 3007694 ................ 49, 51 3007826 ...................... 31 3007828 ...................... 27 3007829 ...................... 27 3007830 ...................... 27 3007949 ...................... 27 3007954 ...................... 51 3008112 ...................... 27 3008113 ...................... 27 3008415 ...................... 61 3008416 ...................... 59 3008576 ...................... 27 3008592 ...................... 79 3009193 ...................... 51 3009234 ...................... 49 3009565 ...................... 73 3009728 ...................... 95 3010296 ...................... 97 3010636 ...................... 97 3010637 ...................... 97 302405 ........................ 41 303567 ........................ 31 303629 ........................ 49 304745 ........................ 97 308949 ........................ 75 311812 ........................ 80 315298 ........................ 97 319914 ........................ 65 320650 ........................ 80 324887 .................. 37, 79 326111 ........................ 41 326799 ........................ 73 328016 ............31, 49, 53 333831 ...................... 103 333835 ...................... 103 333837 ...................... 103 333844 ...................... 103 333845 ...................... 103 333846 ...................... 103 333855 ...................... 103 336481 ........................ 69 336962 ........................ 97 338289 ........................ 37 338383 ........................ 45 338547 .................. 59, 61 338551 ........................ 33 338601 ........................ 33 338654 ........................ 99 338655 ........................ 99 339237 ........................ 27 339896 ...................... 105 339909 .................. 87, 91 339910 .................. 83, 85 339960 ........................ 89 339961 ........................ 91 339972 .................. 85, 89 339974 ........................ 81 339979 .................. 81, 87 339980 ........................ 91 339984 .................. 82, 89 339985 .................. 83, 85 340003 ........................ 87 340005 ........................ 53 340006 ........................ 87 340027 ........................ 91 340055 .................. 83, 85 340061 ........................ 87 340062 ........................ 91 340066 ........................ 91 340067 .................. 83, 85 340084 ..................83, 85 340085 ........................87 340087 ........................87 340118 ..................83, 85 340119 ........................87 340120 ........................85 340167 ........................91 340214 ........................89 340239 ........................91 340263 ........................87 340264 ........................91 340375 ........................87 340652 ........................75 340654 ........................69 340712 ..................59, 61 340830 ........................27 343616 ........................99 344545 ........................75 344996 ........................57 345510 ........................99 345621 ..................54, 55 345625 ........................41 345666 ..................77, 93 345671 ........... 77, 79, 93 345689 ........................43 345699 ........................49 346006 ..................67, 71 346748 ..................54, 55 347985 ........................51 349577 ......................103 349816 ..................82, 89 350542 ........................51 352737 ........................99 353914 ..................45, 55 353927 ........................51 354080 ........................79 354081 ........................29 354417 ..................67, 71 354807 ........................54 357998 ........................51 357999 ........................49 358971 ........................63 359611 ........................82 360460 ........................49 360680 ........................54 360803 ......................103 360934 ........................37 360970 ..... 63, 65, 79, 93 361001 ........................95 361108 ..................41, 75 361117 ..................59, 61 361174 ..................59, 61 361175 ........................27 361177 ........................27 361178 ........................27 361439 ........................95 115 INDEX 361606.........................71 361681.........................73 361748.........................61 361854.........................27 361877.........................97 362169.........................59 362320...................49, 69 362535...................65, 73 362743.........................75 362744.........................41 363485.........................71 363586.........................71 363848.........................63 363961.........................33 363962.........................33 363969.........................37 364190.........................93 364221.........................93 364235.........................41 364489.........................29 364501.........................71 364528.........................43 364646.........................33 364774.........................33 364900.........................97 365339.........................27 365404.........................27 365976.........................59 366013.........................63 366197.........................51 36652659, 61, 79, 83, 85, ........................89 366535.........................63 366673.........................79 366675.........................79 366877.........................28 366878...................28, 57 366883.........................29 366884.........................71 366932.........................33 366949.........................28 367164.........................97 367191.........................37 367249...................54, 55 367349.........................49 367458.........................82 367558.........................67 367559............ 49, 67, 71 367588.........................45 390950.........................99 391127.........................73 391201.........................67 391233.........................69 5000078.................69, 73 5000415.......................97 5000427.....................107 116 5000436................ 59, 69 5000440.......................69 5000441.......................69 5000614................ 69, 73 5000625.....................100 5000632.......................80 5000869................ 59, 61 5000912.......................73 5000913.......................73 5000914.......................73 5001065.......................77 5001068.......................89 5001190.......................61 5001351.......................77 5001353.......................77 5001354.......................77 5001372.......................77 5001374.......................77 5001375.......................77 5001376.......................77 5001377.......................77 5001378.......................77 5001379.......................77 5001434................ 69, 73 5001633.......................53 5001634.....................105 5001639........ 45, 55, 105 5001640........ 45, 55, 105 5001641.....................105 5001642.....................105 5001643.....................105 5001644.....................105 5001646.....................105 5001677.......................53 5001685................ 59, 61 5001686................ 59, 61 5001700.....................105 5001858.......................75 5002051.....................107 5002054.....................107 5002055.....................107 5002056.....................107 5002058.....................107 5002059.....................107 5002060.....................107 5002062.....................103 5002063.....................103 5002065.....................103 5002066.............. 75, 103 5002067.....................103 5002068.....................103 5002074.....................107 5002075.....................107 5002144.....................105 5002151.......................97 5002157.......................77 5002569 ...................... 49 5002651 ...................... 89 5002899 ...................... 53 5002965 .................... 105 5002966 .................... 105 5003054 ...................... 97 5003064 ...................... 28 5003484 ...................... 29 5003490 ...................... 33 5003578 ...................... 77 5003579 ...................... 77 5003660 ...................... 80 5003688 ...................... 89 500534 ........................ 97 500596 ........................ 54 502846 ...................... 103 502847 ...................... 103 502924 ...................... 107 503367 ........................ 53 503398 ...................... 107 530660 ........................ 45 549730 ........................ 54 551048 ...................... 103 551105 ...................... 107 554011 ........................ 73 554596 ........................ 61 554748 .................. 59, 61 554752 ........................ 61 554855 ...................... 107 554856 ...................... 107 554857 ...................... 107 557738 ...................... 107 557822 ........................ 45 557823 ........................ 45 557824 ........................ 45 557825 ........................ 45 557826 ........................ 45 557827 ........................ 45 557829 ........................ 57 557830 ........................ 57 558015 ........................ 33 558037 ........................ 33 558127 ...................... 103 558136 ...................... 103 590063 ...................... 103 67841 .......................... 99 1.1 ......... Decals ................................................................ 26 2.1 ......... Hood ................................................................... 28 3.1 ......... Hood, Cowling and Console ............................ 29 4.1 ......... Operator’s Platform .......................................... 30 5.1 ......... Instrument Panel ............................................... 32 6.1 ......... Gas Control Console ........................................ 34 7.1 ......... Diesel Control Console .................................... 36 8.1 ......... Steering Tower Gauges.................................... 38 9.1 ......... Traction Pedal Linkage..................................... 40 10.1 ....... Parking Brake.................................................... 42 11.1 ....... Front Wheel Motors and Brakes ...................... 44 12.1 ....... Lift / Mow Controls............................................ 46 13.1 ....... Seat .................................................................... 47 14.1 ....... Frame and Lift Arms ......................................... 48 15.1 ....... Lift Linkage ........................................................ 50 16.1 ....... Lift Valve ............................................................ 52 17.1 ....... Steering Axle (2WD Units)................................ 54 18.1 ....... Steering Axle (3WD Units)................................ 55 19.1 ....... Steering Tower .................................................. 56 20.1 ....... Gas Fuel Line Routing ...................................... 58 21.1 ....... Diesel Fuel Line Routing .................................. 60 22.1 ....... Air Duct and Oil Cooler .................................... 62 23.1 ....... Radiator ............................................................. 64 24.1 ....... Gas Engine Mounting ....................................... 66 25.1 ....... Gas Engine ........................................................ 68 26.1 ....... Diesel Engine Mounting ................................... 70 27.1 ....... Diesel Engine .................................................... 72 28.1 ....... Pump Assembly ................................................ 74 29.1 ....... Sequence, Reel and 3WD Valve Mounting ..... 76 30.1 ....... Hydraulic Tanks ................................................ 78 31.1 ....... Steering Cylinder .............................................. 80 32.1 ....... Steering Hydraulics .......................................... 81 33.1 ....... Pump Hydraulics............................................... 82 34.1 ....... 2WD Traction Hydraulics ................................. 83 35.1 ....... 4WD Hydraulics................................................. 84 36.1 ....... Lift Hydraulics ................................................... 86 37.1 ....... Return Hydraulics ............................................. 88 38.1 ....... Reel Hydraulics ................................................. 90 39.1 ....... Hydraulic Routing ............................................. 92 40.1 ....... Electrical Wiring................................................ 94 41.1 ....... Reel Assembly .................................................. 96 42.1 ....... Reel Assembly (Continued) ............................. 98 43.1 ....... Rear Roller ....................................................... 100 44.1 ....... Rear Roller ....................................................... 101 45.1 ....... Hydrostatic Pump ........................................... 102 46.1 ....... Wheel Motors .................................................. 104 47.1 ....... Steering Valve ................................................. 106 48.1 ....... Wheel and Tire Assembly .............................. 108 49.1 ....... Lift Cylinder ..................................................... 109 50.1 ....... Gas Units Electrical Schematic ..................... 110 51.1 ....... Diesel Units Electrical Schematic ................. 111 52.1 ....... Hydraulic Schematic....................................... 112