Download ECO 1

SERVICE MANUAL & SPARE PARTS LIST
ECO 1 & ECO2
H500
ECO1NL & ECO2NL
GLASSWASHERS
H500NL DISHWASHER
E1 & E2 GLASSWASHERS
H5 DISHWASHER
For E104/E204 / H504
See Seperate Manual
CLASSIC HOUSE, AIRFIELD INDUSTRIAL ESTATE, HIXON , STAFFORDSHIRE ST18
DECEMBER 2004
WO
BLANK
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
ECO 1 & 2 Stainless Steel Top Machines
ECO 1 & 2 & H500 NEW LINE
E1 & E2 & H5 ( 24 VOLT MACHINES)
TABLE OF CONTENTS
Table of Contents
Page 1
Cabinet & Cover Parts Drawings
Page 2
Cabinet & Cover Parts Parts Lists
Page 3
Rinse System Drawings
Page 4
Rinse System Parts List
Page 5
Wash & Jet System Drawing
Page 6
Wash & Jet System Parts List
Page 7
Water & Waste System Drawing
Page 8
Water & Waste System Parts List
Page 9
Filter System Drawing
Page 10
Filter System Parts List
Page 11
Electrical Parts Drawing
Page 12
Electrical Parts List
White Wash Pumps ECO1NL /E1
White Wash Pumps ECO2NL / E2
Page 13
Page 13A
Page 13B
STAINLESS STEEL TOP MACHINES
Schematic Drawing - Stainless Steel TopPage 14
Component Wiring Stainless Steel Top Page 15
ECO1NL - ECO2NL - H500NL
Component Wiring New Line Machines
Page 16
Schematic Drawing - New Line MachinesPage 17
Schematic Drawing - heat interlock 1
Page 18
Schematic Drawing - heat interlock 2
Page 19
E1 & E2 GLASSWASHERS H5 DISHWASHER
24 VOLT MACHINES - APRIL 2002
PARTS LIST - E1 & E2 24 VOLT PARTS ONLY
E1 & E2 COMPONENT WIRING
E1 & E2 WIRING DIAGRAM
H5 COMPONENT WIRING
H5 WIRING DIAGRAM
PARTS LIST - H500 24 VOLT PARTS ONLY
TRAINING AID FOR INTERLOCK
FITTING INTERNAL RINSE BOOSTER PUMP
24 VOLT MACHINES ONLY
ECO1/2 & H500
STAINLESS STEEL
TOP MODELS
PAGE 2
CABINET & COVERS
NEW LINE
MODEL
December 2003 WO
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
CABINET & COVERS
ECO1
CABINET NEW LINE ONLY
11.2.4
CABINET FOR S/STEEL TOP
N/A
2
PLASTIC CORNER - OUTER
7.2.15
3
RUBBER CORNER - INNER
7.2.14
4
BALL CATCH ASSEMBLY
7.2.10
5
BASKET RUNNER - LEFT HAND
7.2.21/L
BASKET RUNNER - RIGHT HAND
7.2.21/R
5A
Basket Runner - 2003 ( left & Right Hand)
7.2.21/4
6
DOOR
7.2.5E
7
DOOR PIN
7.2.16/1
8
SPACER FOR DOOR PIN
7.2.35/2
9
C' CLIP
7.2.35/1
NOT SHOWN DOOR PIN BUSH
7.2.35/3
10
HANDLE - METAL
7.6.6.1
11
SPACER FOR OLD HANDLE
7.2.36.5
12
CAP FOR METAL DOOR HANDLE
7.2.6.3
13
SEAL
7.2.36.4
14
SCREW
7.2.36.3
15
HANDLE - PLASTIC - BLUE
7.6.6.3
15
HANDLE - PLASTIC - BLACK
7.6.6.2
16
SCREW
7.2.36/4
17
SEAL
7.2.36.4
18
BASE
7.2.7E
19
FOOT
7.2.37/1
20
WASHER
7.2.41
21
CABINET SCREW
7.2.36
22
LOWER FRONT PANEL - BLUE PLASTIC
7.2.8P
22
LOWER FRONT PANEL - BLACK PLASTIC
7.2.8P-UL
23
TOP PANEL - STAINLESS STEEL
7.2.1E
24
FASCIA FOR S/STEEL TOP
FASC/E1
25
PANEL SCREW 10 mm
7.2.40/1
26
TOP PANEL - BLUE PLASTIC
7.2.1P
26
TOP PANEL - BLACK PLASTIC
7.2.1P-UL
27
PANEL FOR SWITCHES - GRAVITY DRAIN
7.2.2S
28
PANEL FOR SWITCHES - PUMP DRAIN
7.2.2SD
29
INSERT FOR SWITCH PANEL - BLUE
7.2.2PI
29
INSERT FOR SWITCH PANEL - BLACK
7.2.2PI-UL
30
BADGE FOR PLASTIC TOP
LABEL-E1
31
BACK PANEL - BLUE
7.2.3S
31
BACK PANEL - BLACK
7.2.3S-X
32
ELECTRIC TRAY - S/STELL MODEL
OBSOLETE
32A
ELECTRIC TRAY BLACK PLASTIC TOP
7.2.19/F
ELECTRIC TRAY BLACK PLASTIC BOTTOM 7.2.19/E
32B
0
NUT
11.2.3
34
WASHER
W003
35
PANEL SCREW 15 mm
7.2.40/3
36
SOAP ELBOW ASSEMBLY
7.2.21/ASS
37
SOAP TUBE
RT2
38
DOOR PLUNGER ASSEMBLY
7.14.1
1
ECO2
12.2.4
N/A
7.2.15
7.2.14
7.2.10
8.2.21/L
8.2.21/R
8.2.21/4
12.2.5/A
8.2.16/1
7.2.35/2
7.2.35/1
7.2.35/3
7.6.6.1
7.2.36.5
7.2.6.3
7.2.36.4
7.2.36.3
7.6.6.3
7.6.6.2
7.2.36/4
7.2.36.4
8.2.7E
7.2.37/1
7.2.41
7.2.36
8.2.8P
8.2.8P-UL
8.2.1E
FASC/E2
7.2.40/1
8.2.1P
8.2.1P-UL
8.2.2S
8.2.2SD
8.2.2PI
8.2.2PI-UL
LABEL-E2
8.2.3S
8.2.3S-X
OBSOLETE
7.2.19/F
7.2.19/E
11.2.3
W003
7.2.40/3
7.2.21/ASS
RT2
7.14.1
H500
12.2.4
N/A
7.2.15
7.2.14
7.2.10
8.2.2/L
8.2.2/R
8.2.21/4
12.2.5/A
8.2.16/1
7.2.35/2
7.2.35/1
7.2.35/3
7.6.6.1
7.2.36.5
7.2.6.3
7.2.36.4
7.2.36.3
7.6.6.3
7.6.6.2
7.2.36/4
7.2.36.4
8.2.7E
7.2.37/1
7.2.41
7.2.36
8.2.8P
8.2.8PX
N/A
N/A
7.2.40/1
8.2.1P
8.2.1P-UL
N/A
8.2.2SD
8.2.2PI
8.2.2PI-UL
LABEL-H5
8.2.3S
8.2.3S-X
N/A
11.2.3
W003
7.2.40/3 PAGE 3
7.2.21/ASS
RT2
7.14.1
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
RINSE SYSTEM
ECO1/2 & H500
OLD STAINLESS STEEL
TOP MACHINES ONLY
DOUBLE TEE
TO
TO
TOP
BOTTOM RINSE ARM
RINSE ARM
TO
TOP
RINSE
NEW LINE MACHINES
SINGLE TEE
FROM
RINSE
BOILER
17
15
13A
11
11
11
14
FROM
RINSE
BOILER
RINSE AID INJECTOR FITTING KIT
TO
BOTTOM
RINSE
MODIFICATION
See MOD KIT to convert Brass Nut Type
with Hard Plastic Tube to Silicon Tube and
Clip connections.
Part No 7.7.0/23A
CONNECTED TO
WASH PUMP
25
11
11
25
9
7
6
13
27
1
8
28
11
5
25
16
11
11
26
12
3
2
7
10
10A 10B
INTO RINSE AID BOTTLE
17
18
LIP
VALVE
21
19 20
LIP
VALVE
21
LIP
VALVE
21
24
OUTLET
END CAP
CUTAWAY
WASHER
INLET
END CAP
BALL
BEARING
SPRING
22
DIAPHRAM
23
REAR HOUSING
RINSE AID INJECTOR - REMOTE TYPE
PAGE 4
ISSUE 7
December 2003 WO
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
RINSE SYSTEM
1
2
3
5
6
7
8
9
10
10A
10B
11
12
13
13A
14
15
16
17
25
26
27
28
17
18
19
20
21
22
23
24
RINSE BOILER
DRAIN BOLT
WASHER
SEAL FOR ELEMENT
ELEMENT FOR BOILER
NUT FOR ELEMENT
COVER FOR ELEMENT
NUT FOR COVER
NUT
WASHER
BOLT
HOSE CLIP
HOSE - special Water Valve to Rinse Tank
SINGLE SOLENOID WATER VALVE
DOUBLE SOLENOID WATER VALVE
DOUBLE PLASTIC TEE(S/STEEL ONLY)
PLASTIC TEE
REMOTE RINSE AID INJECTOR
RINSE HOSE per Mtr
CLIP
TUBE FOR RINSE AID
TUBE TO BOILER - BLACK RUBBER
HOSE
Internal Parts For Rinse Aid Injector
OUTLET CAP
CUTAWAY WASHER
SPRING
BALL BEARING
LIP VALVE
DIAPHRAM
REAR HOUSING
INLET CAP
ECO1
7.9.1E
7.9.5
7.9.6
7.9.12
9.9.14
7.9.13
7.9.15
7.9.16
11.2.3
7.2.42
7.9.13/4
7.4.12/1
8.8.20
7.12.12/1
7.12.12
7.15.2/2
7.15.2
7.7.0.1/1
8.8.15
7.7.0/22
RT2
8.8.16
7.7.0.1/4
ECO2
8.9.1E
7.9.5
7.9.6
7.9.12
9.9.14
7.9.13
7.9.15
7.9.16
11.2.3
7.2.42
7.9.13/4
7.4.12/1
8.8.20
7.12.12/1
7.12.12
7.15.2/2
7.15.2
7.7.0.1/1
8.8.15
7.7.0/22
RT2
8.8.16
7.7.0.1/4
H500
8.9.1E
7.9.5
7.9.6
7.9.12
9.9.14
7.9.13
7.9.15
7.9.16
11.2.3
7.2.42
7.9.13/4
7.4.12/1
8.8.20
7.12.12/1
7.7.0/10
7.7.0/10
NOT AVAILABLE
NOT AVAILABLE
NOT AVAILABLE
7.7.12
7.7.17
7.7.0/15A
7.7.0/17
7.7.0/10
7.7.12
7.7.17
7.7.0/15A
7.7.0/17
December 2003 WO
7.15.2
7.7.0.1/1
8.8.15
7.7.0/22
RT2
8.8.16
7.7.0.1/4
7.7.12
7.7.17
7.7.0/15A
7.7.0/17
PAGE 5
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
ECO1/2 & H500 WASH & JET SYSTEM
H500 TOP ARM ASSEMBLY
ECO1 & ECO2
TOP RINSE ARM
49A
51
2
20
49A
1
12
3
16
49A
55A
11
10
17
4
22
55
49
50
48A
21
53
47
48
52
54
5
5
18
10
23
15
17
16
22
11
21
20
8B
7
9
23
18
19
39A
9
18
7
8
20
PLASTIC
43
21
23
22
16
17
38
37A
21
19
23
5
15
25
17
22
9
18
5
24
20
16
7
8
BRASS
13
28
43A
38
8A
37A
44
29
26
14
WAS A DOUBLE BOSS
NOW SINGLE BOSS KIT
30
35
38A
37
29A
45
45
44
40
41
12
38
37
10
11
10
39
11
36 & 36A
PAGE 6
11
ISSUE 7
December 2003 WO3
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
WASH & JET SYSTEM
1
2
3
4
5
7
8
8A
8B
9
10
11
12
13
14
15
16
17
18
19
20
20
21
22
23
24
25
26
28
29
29A
30
35
35A
36
36A
37
37A
38
38A
39
40
41
43
43A
44
45
47
48
48A
49
49A
50
51
52
53
54
55
55A
TOP BOSS
GASKET
TOP FLANGE
SCREW
SELF TAP SCREW FOR ARMS
BUSH FOR CENTRE BOSS
BOTTOM SPINDLE 8MM
BOTTOM SPINDLE SPACER
TOP SPINDLE 8MM
SPINDLE BOLT
HOSE CLIP
RINSE HOSE
HOSE CLIP
BOTTOM FLANGE
SPACER FOR BOTTOM BOSS
CENTRE BOSS
WASH ARM
RINSE ARM
WASH JET NUT
WASH JET BLANK
WASH JET Left (S)
WASH JET Right (D)
RINSE JET NUT
RINSE JET
RINSE JET BLANK
O SEAL (Wash)
O SEAL (Rinse)
WASH ELBOW (one piece)
INSERT FOR SMALL TUBE
TUBE- SMALL TUBE WITH INSERT
TUBE - LARGE (1995 on)
BOTTOM BOSS WITH SPACER
SUPPORT - SINGLE BOSS
REPLACEMENT KIT for Double boss
DOUBLE TEE FOR RINSE HOSE
SINGLE TEE PIECE
NUT FOR SINGLE BOSS
NUT FOR DOUBLE BOSS
O SEAL SINGLE BOSS
O SEAL DOUBLE BOSS
HOSE - WASH PUMP OUTLET
O SEAL
NUT
BLANKING BOLT - 3/8"PLASTIC
BRASS PLUG
SCREW 5mm
NUT 5MM
UPPER FIXED RINSE ARM - ECO1/2
RINSE JET NUT
RINSE JET INSERT
RINSE JET HOLDER
HOLDER CLAMP
SCREW 4mm x 10mm
RINSE ARM CLAMP
GOOSENECK PART 1
GOOSENECK PART 2
O SEAL
PLUG FOR FIXED RINSE ARM
SEAL FOR PLUG
ECO1
ECO2
7.4.17
11.1.9
11.1.7/3
11.1.7/5
11.1.7/2
11.1.8/2
7.4.12/1
8.8.15
7.4.12/2
11.1.10/6
11.1.10/4
11.1.0/1
11.1.6/5
11.1.6/6
11.1.6/7
11.1.6/8
11.1.6/9
11.1.6/10
11.1.6/11
11.1.6/12
11.1.6/14
11.1.6/15
11.1.6/16
11.1.2/1A
11.1.2.1
11.1.4
11.1.4N
11.1.5/2
7.5.5/2
7.5.5/2-KIT
7.15.2/2
7.15.2
7.3.13/1
7.3.13
7.5.9
7.5.9/1
7.4.7
7.4.13
7.4.6
11.1.18
11.1.18/2
11.1.3
7.2.41
7.5.1/2E
7.5.3
7.5.2
7.5.14
11.1.17
11.1.19
7.5.14/1
11.1.1/1E
11.1.1/2E
7.5.9/2
11.1.15
11.1.14
7.4.17
11.1.9
11.1.7/3
11.1.7/5
11.1.7/2
11.1.8/2
7.4.12/1
8.8.15
7.4.12/2
11.1.10/6
11.1.10/4
11.1.0/1
12.1.6/5
12.1.6/6
11.1.6/7
11.1.6/8
11.1.6/9
11.1.6/10
11.1.6/11
11.1.6/12
11.1.6/14
11.1.6/15
11.1.6/16
11.1.2/1A
11.1.2.1
12.1.4
12.1.4N
11.1.5/2
7.5.5/2
7.5.5/2-KIT
7.15.2/2
7.15.2
7.3.13/1
7.3.13
7.5.9
7.5.9/1
8.4.7
7.4.13
7.4.6
11.1.18
11.1.18/2
11.1.3
7.2.41
8.5.1/2E
7.5.3
7.5.2
7.5.14
11.1.17
11.1.19
7.5.14/1
11.1.1/1E
11.1.1/2E
7.5.9/2
11.1.15
11.1.14
H500
12.2.1/4A
12.2.2
13.2.11/1
SC005A
7.4.17
11.1.9
11.1.7/3
11.1.7/5
11.1.7/2
11.1.8/2
7.4.12/1
8.8.15
7.4.12/2
11.1.10/6
11.1.10/4
11.1.0/1
12.1.6/5
12.1.6/6
11.1.6/7
11.1.6/8
11.1.6/9
11.1.6/10
11.1.6/11
11.1.6/12
11.1.6/14
11.1.6/15
11.1.6/16
11.1.2/1A
11.1.2.1
12.1.4
12.1.4N
11.1.5/2
7.5.5/2
7.5.5/2-KIT
7.15.2/2
7.15.2
7.3.13/1
7.3.13
7.5.9
7.5.9/1
39A 12.2.10A
7.4.13
7.4.6
11.1.18
11.1.18/2
11.1.3
7.2.41
PAGE 7
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
ECO1/2 & H500
WATER & WASTE SYSTEM
13
14
1A
14A
1
2
3
21
12
11
10
15
20
6
4
4
7
19
7
5
9
FLEXI
WASTE
HOSE
7A
WASTE
HOSE
8
WASH PUMP
INLET HOSE
DRAIN PUMP
17
16
7A
Drain Pump is an OPTIONAL EXTRA ON ECO1 & ECO2
PAGE 8
ISSUE 7
December 2003 WO3
CUT OFF ALONG THIS LINE AND DISCARD TOP PART
PAGE 8A December 2003 WO
BOSS FILTERS & SPIGOTS ECO 1 ECO 2 H500
WASTE BOSS
ECO1 & ECO 2
H500
WASH PUMP BOSS/ FILTER & SPIGOT
ECO1 & ECO 2
H500
PRIOR TO
JAN 2001
7.8.1 NUT
WASTE BOSS
NO FILTER
NO SPIGOT
7.8.1 NUT
FILTER BODY ONLY 7.8.2/1
7.8.2/A WASTE FILTER
ASSEMBLY
FILTER BODY ONLY
7.8.2/1
FILTER BASE ONLY
7.8.2/2
7.10.2
WASTE
BOSS
SEAL
7.4.13
ECO1 & ECO2
H500
POST JAN 2001
6.8.3
SPIGOT
7.8.4
WASH
BOSS
NUT
7.4.6
52mm
6.8.3/1
SPIGOT
7.8.4
WASH
BOSS
7.8.13 SEAL
7.8.13 SEAL
7.8.6 NUT
7.8.6 NUT
40mm
BLANK
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
WATER & WASTE SYSTEM
DRAIN PLUG - Gravity Drain - Pre 2000
DRAIN PLUG - Gravity Drain - Post 2000
DRAIN PLUG - Pump Drain - Pre 2000
DRAIN PLUG - Pump Drain - Post 2000
WASTE BOSS
O SEAL
NUT
WASTE OUTLET HOSE SLEEVE
OUTLET ELBOW
CLIP FOR HOSE
CLIP FOR HOSE
INLET HOSE FOR WASH PUMP
NUT
O SEAL
WASH FILTER BOSS
FILTER SPIGOT
FILTER NUT
PLASTIC FILTER BODY
PLASTIC FILTER BASE
AIR TRAP ASSEMBLY
ECO1
7.10.1
7.10.1L
7.10.10
7.10.10NT
7.10.2
7.4.13
7.4.6
7.10.3
7.10.4
7.4.12/2
7.4.12/4
7.8.5
7.8.6
7.8.13
7.8.4
6.8.3/1
7.8.1
7.8.2/1
7.8.2/2
7.11.1AA
ECO2
7.10.1
7.10.1L
7.10.10
7.10.10NT
7.10.2
7.4.13
7.4.6
8.10.3
7.10.4
7.4.12/2
7.4.12/4
7.8.5
7.8.6
7.8.13
7.8.4
6.8.3/1
7.8.1
7.8.2/1
7.8.2/2
7.11.1AA
H500
7.10.1
7.10.1L
7.10.10
7.10.10NT
7.10.2
7.4.13
7.4.6
8.10.3
7.10.4
7.4.12/2
7.4.12/4
7.8.5
7.8.6
7.8.13
7.8.4
6.8.3/1
7.8.1
7.8.2/1
7.8.2/2
7.11.1AA
16
17
DRAIN PUMP (Optional on ECO1/2)
WASTE HOSE FOR DRAIN PUMP
DP2
DP-HOSE
DP2
DP-HOSE
DP2
DP-HOSE
19
WASTE HOSE FOR GRAVITY
WH1
WH1
N/A
20
WATER INLET HOSE
7.8.14
7.8.14
7.8.14
21
TUBE FOR PRESSURE SWITCH
RT3
RT3
RT3
1
1A
2
3
4
5
6
7
7A
8
9
10
11
12
13
14
14A
15
December 2003 WO
PAGE 9
ECO1/ ECO2 & H500
December 2003 WO
FILTER SYSTEM
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
FILTER SYSTEM
1
2
3
4
5
ECO1
7.2.9/1
7.2.9/2
7.2.9/3
7.2.9
7.10.1
7.10.1L
7.10.10
7.10.10NT
7.2.60
6
LEFT SIDE SUPPORT PANEL
RIGHT SIDE SUPPORT PANEL
FRONT SUPPORT PANEL
PLASTIC FILTER TRAY
DRAIN PLUG - Gravity Drain - Pre 2000
DRAIN PLUG - Gravity Drain - Post 2000
DRAIN PLUG - Pump Drain - Pre 2000
DRAIN PLUG - Pump Drain - Post 2000
BACK SUPPORT PRE 2001
7
8
9
10
11
New Basket Runners & Supports Introduced in July 2003
Filter support plate
8.2.21/5
Left Hand Support
7.2.9/1A
Right Hand Support
7.2.9/2A
Front Support
7.2.9/3A
Basket Runner (July 2003) L & R Hand
7.2.21/4
5A
December 2003 WO
ECO2
8.2.9/1
8.2.9/2
8.2.9/3
8.2.9
7.10.1
7.10.1L
7.10.10
7.10.10NT
8.2.60
H500
8.2.9/1
8.2.9/2
8.2.9/3
8.2.9
7.10.1
7.10.1L
7.10.10
7.10.10NT
8.2.60
8.2.21/5
8.2.9/1A
8.2.9/2A
8.2.9/3A
8.2.21/4
8.2.21/5
8.2.9/1A
8.2.9/2A
8.2.9/3A
8.2.21/4
PAGE 11
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
ECO1/2 & H500 ELECTRICAL
43
44
40
45
41
3
46
NEW LINE
1
2
5
10
4
6
MODEL
7
ECO 1/2 & H500
8
42
STAINLESS STEEL
19
8A
20
11
ECO 1 & 2
9
21
11
TOP MODEL
14
1A
DOUBLE SOLENOID
WATER VALVE
13
10
51
18
17
12
47
18
WASH ELEMENT
50
16
17
52
33
RINSE
BOILER
34
CUT OUT
WASH
TANK
CUT OUT
DRAIN PUMP
32
RINSE
ELEMENT
SINGLE SOLENOID
WATER VALVE
SEAL
49
48
22
15
37
GRILL MUST
BE FITTED
WITH BOLT
26
IF NOT THE
BOLT WILL
CUT INTO
MOTOR
WINDINGS !
38
24
SOAP PUMP
ASSEMBLY
RINSE BOOSTER PUMPS
25
23
31
30
35
EXTERNAL
INTERNAL
WASH PUMP
29
36
28
27
PAGE 12
December 2003 WO
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
ECO1 /2 & H500 ELECTRICAL
1
1A
2
3
4
5
6
7
8
8A
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
40
41
42
43
44
45
46
47
48
49
50
51
52
ECO1
ON / OFF SWITCH - NEW LINE M/CS
7.12.4/5
THERMAL CIRCUIT BREAKER
TCB-1
MODE SWITCH - NEW LINE M/CS
7.12.4/6
DRAIN SWITCH - NEW LINE M/CS
7.12.4/7A *
READY LIGHT - NEW LINE M/CS
7.12.6/1A
ON / OFF SWITCH - S/STEEL TOP M/C
7.12.4/1E
WASH SWITCH - S/STEEL TOP M/C
7.12.4/2E
COLD RINSE SWITCH - S/STEEL TOP M/C
7.12.5/E
AMBER WARNING LIGHT - WASH TANK
7.12.10/F
GREEN WARNING LIGHT - BOILER
7.12.10/E
DOUBLE WARNING LIGHT
7.12.6E
CONTACTOR 16AMP 240V (3+1NC)
CONTACTOR/4
TIMER
7.12.2/1
MINI RELAY - 4 PIN
CONT/10
MINI RELAY - 5 PIN
CONT/11
PRESSURE SWITCH
7.12.9/E
THERMOSTAT - WASH or RINSE
7.12.1/2
DOOR MICRO SWITCH NEW LINE M/CS
7.14.10/1
TERMINAL BLOCK - 3 POLE
7.12.7E
MAINS CABLE & PLUG
7.12.10/PA
REED SWITCH - S/STEEL TOP M/C
7.14.10/1E
BRACKET FOR REED SWITCH
7.14.10/2E
DOUBLE WATER SOLENOID VALVE
7.12.12
SINGLE WATER SOLENOID VALVE
7.12.12/1
SOAP PUMP ASSEMBLY
8LPP4AA
CAPACITOR FOR WASH PUMP
7.12.101
WASH PUMP
7.6.0/R
BOLT FOR WASH PUMP
7.6.15
HOUSING FOR IMPELLOR
7.6.1/A
IMPELLOR
7.6.2B
SHAFT SEAL
7.6.3
GASKET FOR HOUSING
7.6.13B
REAR HOUSING
7.6.14B
DRAIN PUMP - OPTIONAL ON ECO 1/2
DP2
CUTOUT FOR BOILER HEATER
7.12.4/D
CUTOUT FOR WASH TANK HEATER
7.12.2/DS
RINSE BOOSTER PUMP - EXTERNAL
DKRBP
*
RINSE BOOSTER PUMP - INTERNAL
N/A
INTERNAL RBP WITH FITTING KIT
N/A
Internal RBP can NOT be fitted to ECO1
COVER FOR STATS
7.12.1/1A
KNOB FOR STATS
7.12.1/2A
TOP PANEL - STAINLESS STEEL
7.2.1/E
FACIA BADGE FOR ABOVE
FASC/E1
SWITCH COVER FOR ITEMS 5 / 6 / 7
7.12.4/9
TOP PANEL - NEW LINE PLASTIC BLUE
7.2.1P
TOP PANEL - NEW LINE PLASTIC BLACK
7.2.1P-UL
FACIA PANEL DRAIN PUMP M/CS
7.2.2SD
*
FACIA PANEL GRAVITY DRAIN M/CS
7.2.2S
BADGE FOR NEW LINE M/CS
LABEL-E1
PLASTIC INSERT FOR S/W PANEL-BLUE
7.2.2/PI
PLASTIC INSERT FOR S/W PANEL-BLACK 7.2.2/PI-UL
RINSE ELEMENT
9.9.14
SEAL FOR RINSE ELEMENT
7.9.12
WASH ELEMENT & SEALS
7.12.17
RF SUPPRESSOR
7.12.101/1
SOAP PCB BOARD
N/A
December2003WO
ECO2
7.12.4/5
TCB-1
7.12.4/6
7.12.4/7A
7.12.6/1A
7.12.4/1E
7.12.4/2E
7.12.5/E
7.12.10/F
7.12.10/E
7.12.6E
*
CONTACTOR/4
H500
7.12.4/5
TCB-1
7.12.4/6
7.12.4/7A
7.12.6/1A
N/A
N/A
N/A
N/A
N/A
N/A
CONTACTOR/4
7.12.2/1
CONT/10
CONT/11
7.12.9/E
7.12.1/2
7.14.10/1
7.12.7E
7.12.10/PA
7.14.10/1E
7.14.10/2E
7.12.12
7.12.12/1
8LPP4AA
7.12.102
8.6.0/R
7.6.15
7.6.1/A
7.6.2B
7.6.3
7.6.13B
7.6.14B
DP2
7.12.4/D
7.12.2/DS
DKRBP
*
RBP5
*
RBP5A
*
7.12.2/2
CONT/10
CONT/11
7.12.9/E
7.12.1/2
7.14.10/1
7.12.7E
7.12.10/PA
N/A
N/A
N/A
7.12.12/1
8LPP4AA
7.12.102
8.6.0/R
7.6.15
7.6.1/A
7.6.2B
7.6.3
7.6.13B
7.6.14B
DP2
7.12.4/D
7.12.2/DS *
DKRBP *
RBP5
*
RBP5A
7.12.1/1A
7.12.1/2A
8.2.1/E
FASC/E2
7.12.4/9
8.2.1P
8.2.1P-UL
8.2.2SD
8.2.2S
LABEL-E2
8.2.2/P1
8.2.2/PI-UL
9.9.14
7.9.12
7.12.17
7.12.101/1
N/A
7.12.1/1A
7.12.1/2A
N/A
N/A
N/A
8.2.1P
8.2.1P-UL
8.2.2SD
N/A
LABEL-H5
8.2.2/PI
8.2.2/PI-UL
9.9.14
7.9.12
7.12.17
7.12.101/1
CLM210
PAGE 13
*
BLANK
MODIFICATIONS
CLASSIC HOUSE, AIRFIELD INDUSTRIAL ESTATE, HIXON , STAFFORDSHIRE ST18
RINSE AID INJECTORS 7.7.0.1
/ 7.7.0.1/1
MACHINE PRODUCTION
From September 97 our supplier of rinse aid injectors have changed the design of the in
& out end connections to improve the quality of fitting.
The connection on the rinse tank has also been improved.
Both ends of the injector and the rinse tank connection are now push on fit with a
ridge, where a clip is fitted on the rinse tank and cable ties on the injector.
REPLACING WITH OLD STYLE INJECTOR
If a RINSE AID INJECTOR needs replacing you can use the old type , but , the end caps
need changing over, ( do not loose the cut washer/spring & ball).
SERVICE REPLACEMENTS
When the existing stocks of the old style are exhausted the new style will be supplied
with a small kit of parts and the instructions. ( copy attached)
Please note: if required you can change the end caps for the old style, but do not loose
the cut washer /spring & ball.
injwo2 11/11/97
7.7.0/17
7.7.0/22
CLIP
please note:
THE END CAPS ARE
INTERCHANGABLE,
WITH THE OLD TYPE.
THIS CHANGE IS DUE TO OUR
SUPPLIER IMPROVING THE
DESIGN FOR EASE OF
ASSEMBLY.
SPECIAL NOTE
END CAPS
RINSE AID INJECTOR
CABLE TIES
7.7.0/10
4 CABLE TIES
7.7.0/21
TO
BOILER CONNECTOR
( Stainless Steel)
7.7.0/20 RUBBER 'O' SEAL (Red)
METAL CLIP
7.7.0/22
7.7.0/10 INLET CAP
7.7.0/17 OUTLET CAP
RT3 Special TUBE (40cm long)
PARTS INCLUDED IN KIT
CAGE CODE
DWG NO
SHEET
WO MAY 99
RINSE AID INJECTOR
MODIFICATION - MAY 99
SCALE
SIZE
TITLE
CLASSIC GLASS & DISHWASHING SYSTEMS Ltd
CLASSIC HOUSE
HIXON ST18 0PF
AIRFIELD IND ESTATE
Fit cable ties either side of ridge
FITTING INSTRUCTIONS
1: Fit the red rubber 'o' seal into the stainless
steel adaptor.
2: Fit the adaptor to the rinse aid fitting
onto the rinse tank
3: Place the metal clip onto the special tubing
4: Fit the Tubing onto the Stanless steel
adaptor, fit the clip over tube on the adaptor
using pliers.
5:Fit new type tube onto the outlet end of
the injector , (arrows on injector indicate flow)
6:Fit tube from r/a bottle to inlet side of injector
7: Fit 2 cable ties to each end of Rinse aid
injector securing the tubes
RT3 TUBE
7.7.0/20
RUBBER SEAL
7.7.0/21
BOILER CONNECTOR
7.7.0/23A
REV
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
wo 6/98
7.5.5/2
BOSS
7.5.9/1
O RING
7.3.13/1
NUT
7.5.5/2 KIT
FOR USE ON ECO 1 & ECO 2
REPLACEMENT FOR DOUBLE BOSS 7.5.5/1
The plastic double boss is nolonger available .
The items below are a straight replacement
The Boss & Plug are now made of chromed brass.
11.1.18/2
PLUG
7.5.9
O RING
7.3.13
NUT
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
Part No 7.5.5/2
wo 7/98
FOR USE ON ECO 1 & ECO 2
REPLACEMENT FOR DOUBLE BOSS 7.5.5/1
The plastic double boss is no longer available .
The Metal single boss is a replacement.
You must first cut the old double boss to re use
the blanking plug with the new single boss.
BROKEN RINSE CONNECTION
PLUG PART
TO BE REUSED
CUT WITH HACK SAW
MAKING SURE YOU DO NOT CUT THROUGH
OR DAMAGE THE SEAL 'WELL'
RE-FIT THE BLANKING PLUG TO THE MACHINE
7.5.5/2
BOSS
BEFORE YOU FIT THE NEW RINSE BOSS
ONLY THE RINSE BOSS IS SUPPLIED
7.5.9/1
O RING
7.12.2
NUT
UNDER THIS PART NUMBER
THE SEAL AND NUT MUST BE ORDERED
SEPARATE
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
ECO1 & 2 NEW LINE MACHINES
Machine restarts filling & will not stop .
FAULT1 :
If drained down this will re-occur after 1 or 2 washes
FAULT 2:
Machine is leaking from Double boss (either broken or cracked)
THESE INSTRUCTIONS SUPERCEED THE instructions given 4/8/97 WO
Further tests have indicated the problem is related to the way the alignnent of the centre assembly
the tube and elbow assembley.
If they are not assembled in line, it causes stress either in the elbow causing it to 'cock' over
and/or the centre boss, causing the rinse nipple to fracture.
INSTRUCTIONS
1: Check to see if there is 1 screw in the back elbow, if so read on
IF THERE ARE 2 SCREWS IN THE ELBOW - GO TO Section ###
2: Untighten the nut & bolt 'A' & remove screw 'B'
3: Lift the rear elbow - only slightly, gently manipulate it back into its correct alignment
with the vertical column; i.e. flat and at 90'. push firmly downwards to ensure correct seating
4: Drill & fit a new stainless self tapping screw , 1/2" from the old screw hole , 1/4" up from bottom of elbow
then refit the old screw.
5:Tighten nut & bolt 'A'
WATER TEST MACHINE & CHECK THE DOUBLE BOSS IS NOT LEAKING.
IF THE BOTTOM DOUBLE BOSS IS REPLACED WITHOUT CHECKING THE CORRECT ALIGNMENT,
THERE IS A HIGH RISK OF IT FRACTURING AGAIN IN THE FUTURE
(2 Screws in the back elbow)
SECTION ###
The fault will be 'leaking water from bottom rinse hose connection'
7: remove old double boss, fit new double boss in base of m/c & connect up hose
8: Untighten nut & bolt 'A', twist so that the boss sits square in double boss
9: refit centre boss to double boss & water test.
MUST BE VERTICAL
REAR ELBOW
NOTE:
With this memo I have
included a special
self drilling screw.
This is for drilling
a templete hole only
and should be kept
for reuse
Do not fit it !
it is not STAINLESS STEEL
'A'
'B'
'C'
10/11/97 wo
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
CLASSIC HOUSE, AIRFIELD IND ESTATE, HIXON ST18 0PF
FITTING DRAIN PUMP TO ECO2 New Line
1. Fit exsisting cables to new switches in panel - wire for wire
2. Connect 3 cables to new switch(these are cable tied together behind switch)
BLACK
ORANGE
RED
NEW PANEL
WO 4/97
3 Remove old waste hose and elbow in rear of machine
2"
4 Modify old waste hose - cut hose 50mm (2") from inside edge of elbow
JUBILEE
CLIP
WASTE
OUTLET
HOSE
5.
DRAIN
PUMP
JUBILEE
CLIP
DRAIN HOSE
NOTE: Drain pump is not fixed
by any brackets
Fit hoses to drain pump
6. Feed drain hose through rear of machine
7. Connect cables to drain pump ORANGE and BLUE ( already in loom)
8. Refit waste outlet hose to waste in bottom of wash tank.
9. TEST
NOTE: When filling and rinsing the drain pump works automatic
To empty wash tank - remove drain plug - press and hold drain switch until empty.
red
NOTE:
ELECTRONIC MACHINES ALSO
HAVE A 12 VOLT CONTACTOR FITTED
AS THE WATER SOLENOID VALVE IS 12 VOLT
hose from water valve to RBP is provided.
WATER blue
SOLENOID
VALVE
Piggy back
on to water valve
Bracket is fixed along
the rail below the
water valve.
see R/H of drawing
for position
Hose to rinse tank.
red
blue
RBP
BRACKET
EARTH
CABLE
green
capacitor
The RBP5 kit of parts are bolted to the bracket when it is despatched, you only have
to move the detergent pump and fit the assembly to the machine connect up
the hoses and piggy back cables to the water solenoid water valve.
red
black
white
RBP5A
2
2
3
3
4
4
5
5
6
6
DETERGENT PUMP - ECO2
You will need to move the
detergent pump to different
fixing position on the rail.
1
7.7.0.1/2
1
8.8.20
ECO2 ONLY
ECO3 & H750
HOLE FIXINGS
THIS PUMP MUST BE
CONNECTED TO EARTH
RBP5
7.12.107
7.6.6/30
RINSE BOOSTER PUMP
CAPACITOR
BRACKET
10 mm NUT & BOLT x 4
WASHER & STAR WASHER x 4
7.7.0.1/2 HOSE FITTED TO ECO2 ONLY
HOSE
8.8.20
7.4.12/1 HOSE CLIP X 2
PART NUMBER
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
FITTING NEW TYPE RINSE BOOSTER PUMP TO New Line machines
BLACK
RED
BROWN
OLD TIMER
MOTOR /
GEARBOX
BLUE
WO 8/99
REPLACEMENT TIMERS
7.12.2/1 2 MIN.TIMER
ORANGE
7.12.2/2 4 MIN. TIMER
WHITE
RED
ORANGE
USE RED CABLE
FROM OLD TIMER
DOOR
SWITCH
DOOR SWITCH
WHITE
ORANGE
NEW TIMER
NOTES ON NEW TIMER:
WHICH WAY UP ?
TOP ROW OF TERMINALS
ARE SET BACK
WHITE CAM LIFTERS UNDER
BOTTOM OF TIMER
MOTOR
& GEARBOX
BLACK
BLUE
RED
BROWN
Technical Bulletin
No. :07/22/02
ECO1NL / E1
WASH PUMPS
7.6.2 IMPELLOR
Part No: 7.6.0/R
Black Wash Pump
For Remote Mounted Rinse-Aid
Pump
Part No: 7.6.1R
HOUSING
REMOTE TYPE
GASKET NOT SHOWN -
Part No: 7.6.3
SHAFT
SEAL KIT
Part No 7.6.14
REAR HOUSING
7.6.13B
from July 2001 Some Wash Pumps Are ‘WHITE’
Machines with ‘WHITE’ WASH PUMPS have a
serial number starting with 8 eg 830278-212
Part No: DS500-05-10
White Wash Pump
..3HP
Used on machines with Serial Nos
starting with 8
Note:ECO1 only : the WHITE Wash pump is fitted with the water outlet coming from the
lower and these extra parts are required : Outlet Hose : 8.4.7 S/Steel Sleeve:7.15.2/10
Check before you order !!
PAGE 15 A
Technical Bulletin
No. :07/22/02
ECO2NL / E2 / H500NL / H5
WASH PUMPS
7.6.2 IMPELLOR
Part No: 8.6.0/R
Black Wash Pump
For Remote Mounted Rinse-Aid
Pump
Part No: 7.6.1R
HOUSING
REMOTE TYPE
Part No: 7.6.3
SHAFT
SEAL KIT
GASKET NOT SHOWN -
Part No 7.6.14
REAR HOUSING
7.6.13B
from July 2001 Some Wash Pumps Are ‘WHITE’
Machines with ‘WHITE’ WASH PUMPS have a
serial number starting with 8 eg 830278-212
Part No: DS400-04-10
White Wash Pump
..6HP
Used on machines with Serial Nos
starting with 8
Part No 60.018
Impellor
Part No 61.244
O Ring
Check before you order !!
PAGE 15 B
Part No 62.960
Back Plate
Part No 75.032
Shaft Seal
BLANK
DRAWINGS ECO 1 & 2 STAINLESS STEEL TOP
CLASSIC HOUSE, AIRFIELD INDUSTRIAL ESTATE, HIXON , STAFFORDSHIRE ST18
December 2003 WO
N
15
13
OPTIONAL
DRAIN
PUMP
BLUE
RED
RED
DOOR
CONTACTOR
INLET
WATER
SLOENOID
12
BLUE
14
RED
3B
SOAP
PUMP
RINSE
CAM
3
WASH
PUMP
TIMER
MOTOR
BLUE
RED
3C
WASH
SWITCH
5
DOOR
12 CONTACTOR
ORANGE
WHITE
BROWN
BLUE
11
BLACK
2
ELEMENT
CONTACTOR
COIL
WASH
CAM
ORANGE
BROWN
BLUE
7
LIGHT
BLUE
2
WHITE
22
RINSE
THERMAL
CUT-OUT
WHITE
BLUE
BLUE
LIGHT
8
WASH
THERMAL
CUT-OUT
WASH
STAT
16
BLACK
DOOR
CONTACTOR
2
ELEMENT
CONTACTOR
BLUE
17 RINSE STAT
ELEMENT
CONTACTOR
9
PURPLE
BLUE
PURPLE
PAGE 14
N
5
Drain Pump
operated by
Additional Switch
7.12.4/2A
special hole cut
in top panel
NO LONGER
AVAILABLE
WHITE
TIMER
HOLDING 3A
CAM
1 PRESSURE
SWITCH
PURPLE
(SPARE CONTACTS)
15
DRAIN
SWITCH
6
DRAIN PUMP
OPTION 1
L
GREY
STAINLESS STEEL TOP PANEL
23
BLUE
12
21
20
PAGE 14
BLUE
COLD
RINSE
SOLENOID
VALVE
ORANGE
COLD
RINSE
SWITCH
DOOR SWITCH
JULY 2003 WO
ISSUE 7
PURPLE
WASH SWITCH
Drain Pump
operated by
cycle switch
with
on / off switch
in 'OFF' postion
DRAIN PUMP
OPTION 2
4
ON / OFF
SWITCH
L
BROWN
ON / OFF SWITCH
4
ECO1 / 2
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
PURPLE
19 WASH ELEMENT
RINSE
ELEMENT
ECO 1 & 2 STAINLESS STEEL TOP PANEL -GLASSWASHERS
TOP PANEL COMPONENT WIRING
BROWN
WHITE
ORANGE
PURPLE
BROWN
When fitting drain pump
fit
BROWN
RED
GREY
ORANGE
NOTE:
When fitting Drain Pump
on 'OPTION 1'
use 7.12.4/2A switch
BLUE
BLUE
BLUE
COLD RINSE SWITCH
ON/OFF S/W
WASH SWITCH
GREY
PURPLE
DOOR REED SWITCH
RINSE ELEMENT CUTOUT
NOTE:
When fitting drain pump
on 'OPTION 2' change
over the brown and grey
cables on the on/off s/w
WASH ELEMENT CUTOUT
BLACK
PURPLE
PURPLE
WHITE BLUE
RED (2)
BROWN
(2)
TIMER
WHITE BLUE
BLUE
WHITE WHITE
RED
WHITE
PURPLE
RINSE
ELEMENT
WHITE
WASH
ELEMENT
Motor
capacitor
WASH
BLUE
BLUE
PUMP
BLACK
BLACK
BLACK -RED
BLUE - RED
BLUE(2)
BROWN(2)
A1
PURPLE
BLUE (2)
A1
A2
BLUE
BROWN
2.5mm
A2
ORANGE
ORANGE
RED (2)
BLUE
BROWN
RED
RED
WHITE
2.5mm
DOOR
CONTACTOR
ELEMENT
CONTACTOR
ISSUE 6
December 2003 WO1
PAGE 15
CIRCUIT DRAWINGS ECO1NL & ECO2NL & H500NL
CLASSIC HOUSE, AIRFIELD INDUSTRIAL ESTATE, HIXON , STAFFORDSHIRE ST18
December 2003 WO
BLACK
ORANGE
ORANGE
WHITE
BLUE
(2)
BROWN
BLUE
GREY(2)
BLUE
RED (2)
DRAIN S/W
ON/OFF S/W
MODE S/W
GREY
WHITE
WHITE
TCB
GREY (2)
WHITE
DOOR
MICRO
SWITCH
BROWN
BROWN
GREY
RED
GREY
BLUE
BLUE
TIMER RELAY
LATCH RELAY
WHITE
(2)
ORANGE
GREY
BLUE
GREY
(2)
MODE RELAY
BLACK
RED (2)
BROWN
(2)
NOTE: (2) = Double Cable
2.5 = 2.5mm Cable
TIMER
BLUE
WHITE WHITE
RED
WHITE
BLUE(2)
BROWN(2)
A1
BLACK
BLUE
BLUE
2.5mm
BLUE (2)
A1
A2
BLACK
GREY
(2)
2.5mm
BROWN
2.5mm
2.5mm
ELEMENT
CONTACTOR
BLUE (2)
A2
A1
WHITE
WHITE
(Black Sleeve)
GREY
GREY
BROWN
BROWN
GREY
LOGIC
CONTACTOR
(Black Sleeve)
A2
(2)
GREY
RED (2)
GREY (2)
WHITE
WHITE (2)
RED
DOOR
CONTACTOR
ECO 1 & 2 NEW LINE ( Blue Top) GLASSWASHERS
TOP PANEL COMPONENT WIRING
PAGE 16
December 2003 WO
BROWN
RED
ORANGE
TIMER
MOTOR
WHITE
WHITE
RED
BLACK
GREY
LATCH
RELAY
COIL
13
RED
11
LOGIC
CONTACTOR
COIL
26
RED
BLUE
BLACK
16
13
WHITE
LOGIC
CONTACTOR
11
NC
GREY
GREY
BLUE
TIMER
RELAY
COIL
WASH
PUMP
BROWN
NO
12
WHITE
11
NO
WHITE
6
NO
26
BLUE
NO
DOOR
CONTACTOR
MODE
RELAY
COIL
WHITE
ELEMENT
CONTACTOR
COIL
BROWN
10
2
MODE
SWITCH
DOOR
CONTACTOR
TIMER
RELAY
5
NO
GREY
BLUE
GREY
17
BROWN
SOAP
PUMP
18
RED
12
12
MODE
RELAY
6
NO
WHITE
BLACK
5
NO
RED
RED
DOOR
CONTACTOR
NC
GREY
RINSE
THERMAL
CUTOUT
25
24
WASH
STAT
10
RINSE
THERMAL
CUTOUT
BLUE
21
3
WASH
THERMAL
CUTOUT
ELEMENT
NO CONTACTOR
25
22
WHITE
20
23
BLACK
ELEMENT
NO 10 CONTACTOR
PAGE 17
READY
LIGHT
WO/TL
December 2003 WO
ELECTRICAL
SCHEMATIC
DIAGRAM
NOTE:
NEW LINE M/Cs
with BLUE
PLASTIC TOP
ECO 1 & 2
NEW LINE
RINSE WASH
ELEMENTS
RINSE
STAT
12
BLUE
DOOR
CONTACTOR
COIL
7
15
PRESSURE
SWITCH
GREY
GREY
WATER
SOLENOID
VALVE
DOOR
MICRO
SWITCH
1
ORANGE
WHITE
19
4
NC
ON/OFF
SWITCH
TCB 1A
WHITE
PURPLE
DRIAN
PUMP
(opional)
DRAIN
SWITCH
ORANGE
10
ELEMENT
CONTACTOR
BLACK
PURPLE
N
L
BROWN
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
WHITE
BLUE
WHITE
BLUE
BLUE
PAGE 17
LINE
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
BROWN
ECO 1 / 2 H500 NEW LINE MACHINES
ELECTRICAL
SCHEMATIC
DIAGRAM
HEATING INTERLOCK CIRCUIT
ON/OFF
SWITCH
GREY
December 2003 WO1
START AND WASH POSITION
1 of 2 Drawings
GREY
GREY
GREY
PRESSURE
SWITCH
BROWN
NO
NC
MODE RELAY
C
ORANGE
WHITE
THERMOSTATS
BLUE
READY LIGHT
NC
LOGIC CONTACTOR
NO
NO NO
ORANGE
WHITE
TIMER RELAY
MODE SWITCH
NO
BLUE
WHITE
BLUE
WHITE
TIMER
TIMER
MOTOR
HOLDING
BLUE
WASH
WHITE
WHITE
NO
DOOR
CONTACTOR
NO
NO
NC
DOOR SWITCH
GREY
BLUE
GREY
NEUTRAL
PAGE 18
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
LINE
ECO 1 / 2 H500 NEW LINE MACHINES
ON/OFF
SWITCH
HEATING INTERLOCK CIRCUIT
CHANGEOVER &
RINSE POSITION
WHITE
GREY
2 of 2 Drawings
PRESSURE
SWITCH
WHITE
BLUE
BROWN
NC
NO
MODE RELAY
WHITE
C
ORANGE
THERMOSTATS
READY
LIGHT
BLUE
WHITE
GREY
NC
LOGIC CONTACTOR
NO
NO
GREY
LATCH
RELAY
NO
NO
WHITE
WHITE
GREY
MODE
SWITCH
RED
NO
TIMER RELAY
WHITE
BLUE
WHITE
WATER SOLENOID VALVE
RED
BLUE
TIMER
RINSE
TIMER
MOTOR
BLUE
WHITE
ELECTRICAL
SCHEMATIC
DIAGRAM
ISSUE 6
JULY 2001
WHITE
DOOR
CONTACTOR
GREY
NO
NO
GREY
NO
NC
GREY
DOOR SWITCH
BLUE
NEUTRAL
December 2003 WO PAGE 19
BROWN
RED
RED
ORANGE
BROWN
10
WHITE
BLACK
GREY
LATCH
RELAY
COIL
11
LOGIC
CONTACTOR
COIL
26
RED
BLUE
TIMER
MOTOR
WHITE
13
WHITE
RED
GREY
BLUE
TIMER
RELAY
COIL
BLACK
16
11
NC
LOGIC
CONTACTOR
13
WHITE
11
NO
WHITE
6
NO
26
BLUE
NO
DOOR
CONTACTOR
MODE
RELAY
COIL
WHITE
ELEMENT
CONTACTOR
COIL
17
WASH
PUMP
BROWN
NO
12
DOOR
CONTACTOR
TIMER
RELAY
5
NO
GREY
SOAP
PUMP
2
MODE
SWITCH
WHITE
GREY
BLUE
GREY
29
12345
BROWN
12
12
MODE
RELAY
6
NO
BLACK
5
NO
RED
RED
DOOR
CONTACTOR
NC
GREY
WASH
STAT
10
RINSE
THERMAL
CUTOUT
BLUE
21
3
WASH
THERMAL
CUTOUT
ELEMENT
NO CONTACTOR
25
22
WHITE
20
23
BLACK
ELEMENT
10 CONTACTOR
RINSE
THERMAL
CUTOUT
25
24
NO
READY
LIGHT
WO/TL
December 2003 WO
ELECTRICAL
SCHEMATIC
DIAGRAM
NOTE:
NEW LINE M/Cs
with BLUE
PLASTIC TOP
H 500
NEW LINE
RINSE WASH
ELEMENTS
RINSE
STAT
12
BLUE
DOOR
CONTACTOR
COIL
7
15
PRESSURE
SWITCH
GREY
GREY
WATER
SOLENOID
VALVE
DOOR
MICRO
SWITCH
1
ORANGE
WHITE
19
4
NC
ON/OFF
SWITCH
TCB 1A
WHITE
PURPLE
DRIAN
PUMP
(opional)
DRAIN
SWITCH
ORANGE
10
ELEMENT
CONTACTOR
BLACK
PURPLE
N
L
BROWN
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
WHITE
BLUE
WHITE
BLUE
BLUE
PAGE 20
NEW LINE MACHINES
HEAT INTERLOCK
HOW TO REMOVE THE INTERLOCK
We have built in a modification which will allow the machine to start when the door
is opened and closed, providing the mode switch is turned to the on (Auto) position.
1:
Unplug the machine from the mains electrics
2:
Remove the top panel
3:
Identify the ‘LOGIC’ contactor
eco1 eco2 H500
eco3 H750
4:
There are 2 cables with BLACK terminal sleeves
1 white cable & 1 brown cable.
5:
Change over these 2 cables (white & brown) with black sleeves
6:
Reassemble the top and switch on.
7:
Increase the RINSE TEMPERATURE to 85’c – this will delay the foaming
problems due to low rinse temp.
Now when the machine is full of water it will operate when the door is opened and
closed.
The customer should wait for the machine to heat up and ready light is on before first
using.
CLASSIC will not cover warranty calls on results or foaming.
WO 3/2002
CIRCUIT DRAWINGS E1 - E2 - H5
CLASSIC HOUSE, AIRFIELD INDUSTRIAL ESTATE, HIXON , STAFFORDSHIRE ST18
December 2003 WO
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
E 1 & E 2 24
GLASSWASHERS - 24 Volt GLASSWASHERS
ELECTRICAL SPARE PARTS
All electrical items on this page are 24 volts
MOTORS — CONTACTOR /RELAY COILS — SWITCHES—WATER VALVE
CONT/50
4 PIN RELAY
CONT/51
8 PIN RELAY
7.12.2/51
2 MIN TIMER
24 VOLT MOTORS
FUSE-08 - 1.6 AMP FUSE
7.12.9E
GREY APS
FUSE– 02 FUSE HOLDER
TR-10
TRANSFORMER
7.12.6/6 RED LIGHT
CONT/51
8 PIN RELAY
7.12.6/7
GREEN
LIGHT
METAL FRONT PANEL
ECO 1 Gravity Drain 10.2.51
ECO 1 Pump Drain 10.2.51D
ECO 2 Gravity Drain 10.2.52
ECO 2 Pump Drain 10.2.52D
7.12.4/50
DRAIN SWITCH
OPTIONAL ON
ECO 1& ECO2
7.12.4/51
ECO 1
ECO 2
STICK ON FACSA
ECO 1 G/Drain FASCE1/NL2
ECO 1 P/Drain FASCE1/NL2DP
ECO 2 G/Drain FASCE2/NL2
ECO 2 P/Drain FASCE2/NL2DP
7.12.4/51
8LPP4AB
24 Volt SOAP PUMP
7.12.12/51
24 VOLT
SOLENOID
WATER
VALVE
FOR ALL OTHER PARTS PLEASE REFER TO YOUR NORMAL MANUAL
PAGE 20
BLACK
0V
LOW VOLTAGE
X32
34
X 32
X12
ORANGE
A2
A1
BLACK
(if fitted)
DRAIN
PUMP
RELAY
X
BROWN
X
RINSE
ELEMENT
RELAY
BLACK
WHITE WITH
BLACK SLEEVE
A2
A1
X
X
X
X
WHITE
2.5mm
PURPLE
2.5mm
14
22
WHITE
2.5mm
If replacing an old 'BLACK' type relay we supply terminals and cover sleeves.
Note: YOU MUST FIT THESE TERMINALS WITH PROFESSIONAL CRIMP PLIERS
SPARE CABLE FOR
HEAT INTERLOCK REMOVE
BLACK SLEEVE
WHITE
31
14
A2
A1
BLACK
WASH
ELEMENT
RELAY
PURPLE
2.5mm
11
22
THE RELAY SHOULD REST ON THE SIDE RAIL NEAR THE SOAP PUMP.
A2
BLACK
BROWN
CYCLE
RELAY
11
ORANGE
BROWN
X
14
NEUTRAL FROM
RINSE PUMP
34
A1
YELLOW
ORANGE WITH
BLACK SLEEVE
BLACK WITH
BLACK SLEEVE
A2
PURPLE WITH
BLACK SLEEVE
21
THESE CABLES ARE
INSIDE THE LOWER
PANEL OF THE MACHINE
TO THE RIGHT HAND SIDE
CABLE TIED TO THE LOOM
BLUE
31
X 12
WHITE
X32
X12
11
CONT/51A
BLACK
A2
14
GREY
RED
34
14
X
21
BLUE (240 volt)
BLACK (24 volt)
RED (24 volt)
11
WHITE
31
11
A1
22
A1
BLACK
A2
A1
WASH
PUMP
RELAY
22
FITTING
RINSE BOOSTER PUMP
To 24volt Classic Machine
CABLES
IN THE
LOOM
BROWN (240 volt)
RED
LIVE FROM
RINSE PUMP
ORANGE
BROWN
WHITE
DOOR
RELAY
ORANGE
14
YELLOW
24 V
LOW VOLTAGE
24.2V
X 32
GREY
PURPLE
BLACK
NORMALLY
OPEN
COMMON
NOT USED
11
WHITE
0
TRANSFORMER
34
12
BLACK WITH
BLACK SLEEVE
14
BLACK
31
X 14
NORMALLY NORMALLY
CLOSED
OPEN
11
235V
A2
11
COMMON
COIL
21
0
LATCH
RELAY
A1
YELLOW
32
CONT/51A
A2
MAINS VOLTAGE
BLUE
BROWN
230 V
230V
NEUTRAL
LIVE
2 WHITEcables from
neon lights
WHITE
34
12
OPEN
14
RED
31
14
A1
A2
11
NORMALLY NORMALLY
CLOSED
OPEN
11
NEW CLEAR RELAY
FITTED TO MACHINES
From November 2003
COIL
A1
COMMON
DOUBLE CHANGEOVER RELAY
SINGLE POLE RELAY
CONT/50A NORMALLY
22
E1 & E2 GLASSWASHERS
TR-10
PART No
INTRODUCED WEEK 45 2003
NEW TYPE TRANSFORMER FOR UNDERCOUNTER MACHINE
Part No:CONT/51A
ECO 1- ECO2
( E1 ) ( E2 )
21
21
E1-E2 24V COMPONENT WIRING Prior To Serial No ???.348
FRONT OF MACHINE
YELLOW
BROWN
BLACK
ORANGE
PUSH
GREEN
PUSH
YELLOW
ON / OFF
SWITCH
CYCLE
SWITCH
DRAIN
SWITCH
RED
LAMP
WHITE
WHITE LAMP
WHITE
WHITE
GREY
YELLOW WITH
BLACK SLEEVE
BLACK
OPTIONAL EXTRA ON ECO 1 & 2
BLUE
BROWN
FUSE
DOOR
MICRO
SWITCH
GREY
24 VOLT
TRANSFORMER
WHITE
GREY
YELLOW
BLACK
YELLOW
WHITE
YELLOW WHITE
24 V
YELLOW
GREY
BLACK
BROWN
24 V DOUBLE RELAY
CYCLE RELAY
DOUBLE RELAY
LATCH RELAY
RF SUPPRESSOR
GREEN/YELLOW
BLUE
ORANGE
BLACK
WHITE
ORANGE WHITE
RED
SPARE
CABLE
FOR HEAT
INTERLOCK
REMOVEED
BROWN
GREY
13
11
RED
BROWN
BLACK
24 VOLT 2 MINUTE TIMER
RED
BLACK
12
WHITE
WHITE
ORANGE
PURPLE
WHITE
BLUE
PURPLE
BROWN
TERMINAL BLOCK
GREY PRESSURE SWITCH
PURPLE BLACK
WHITE BLACK
ORANGE PURPLE
ORANGE
GREY
24V DOUBLE RELAY
DOOR CONTACTOR
DRAIN PUMP
RELAY
BLACK
RED
WHITE
OPTIONAL EXTRA ON ECO2
ECO 2 BLACK
BLUE
BLUE
WHITE
BLACK
YELLOW
OPTIONAL EXTRA ON ECO1 & 2
WHITE
CAPACITOR
BLACK
WHITE
BROWN
BLACK
BLUE
BLACK
WHITE
BLACKBLACK
RED
RED
BLUE
BROWN
WHITE
PURPLE
RINSE TANK
BLACK
WASH
PUMP
E1 & e2
WHITE
YELLOW
BLACK
ECO 1
BLUE
WHITE
WASH PUMP
RINSE STAT
WASH STAT
INLET WATER
SOLENOID VALVE
WASH PUMP
AL
TER
NA
TIV
EW
AS
HP
UM
PS
WHITE
ORANGE
DRAIN PUMP
BLUE
RINSE
CUTOUT
WASH PUMP
RELAY
ORANGE
CUTOUT
WHITE
BROWN
BLACK
BELOW THE WASH TANK
PURPLE
WASH TANK
PURPLE
ELEMENT
BLACK
WASH
ELEMENT
CONTACTOR
BLACK
24 Volt
MINI RELAY
WASH
BLACK
24 Volt
MINI RELAY
PURPLE
RINSE
ELEMENT
CONTACTOR
PURPLE
24 Volt
MINI RELAY
24 Volt
MINI RELAY
WHITE
GREEN/YELLOW
24 Volt
SOAP
PUMP
BLACK
CHANGE WIRING ON RELAYS E1 / E2 After Serial No. ???.348
FRONT OF MACHINE
YELLOW
BROWN
BLACK
ORANGE
PUSH
GREEN
WHITE
WHITE LAMP
PUSH
RED
LAMP
YELLOW
ON / OFF
SWITCH
CYCLE
SWITCH
DRAIN
SWITCH
WHITE
GREY
YELLOW WITH
BLACK SLEEVE
WHITE
BLACK
BLUE
OPTIONAL EXTRA ON ECO 1 & 2
BROWN
FUSE
DOOR
MICRO
SWITCH
GREY
24 VOLT
TRANSFORMER
WHITE
GREY
YELLOW
BLACK
WHITE
GREY
RED
YELLOW
BLUE
WHITE
GREEN/YELLOW
YELLOW
YELLOW
11
A1
LATCH
RELAY
X 14
12
11
A1
14
X 12
BROWN
CYCLE
RELAY
CONT/51A
31
A2
CONT/51A
X 32
34
RF SUPPRESSOR
A2
BLACK
WHITE
31
34
X 32
BLACK
WHITE
ORANGE
ORANGE
BROWN
BLACK SLEEVE
BROWN
GREY
13
RED
SPARE CABLE FOR
HEAT INTERLOCK REMOVE
BROWN
BLACK
11
24 VOLT 2 MINUTE TIMER
RED
BLACK
12
WHITE
WHITE
PURPLE
PURPLE
ORANGE
WHITE
BLUE
BROWN
GREEN/YELLOW
TERMINAL BLOCK
GREY PRESSURE SWITCH
ORANGE
PURPLE
WHITE
2.5mm
21
14
22
11
21
X
A1
CONT/51A
ORANGE
22
BLACK WITH
GREEN COVER
14
X 12
34
X 32
DOOR
RELAY
A2
31
A2
BLACK
WHITE
BROWN
ECO 2 BLACK
BLUE
BLUE
RED
WHITE
BLACK
YELLOW
DRAIN PUMP
OPTIONAL EXTRA ON ECO1 & 2
WHITE
INLET WATER
SOLENOID VALVE
WASH PUMP
CAPACITOR
BLACK
WHITE
BLUE
BLACK
BROWN
BLACK
WHITE
BLACKBLACK
RED
RED
BLUE
X
BROWN
BELOW THE WASH TANK
BLUE
BLUE
RINSE
CUTOUT
X
11
A1
DRAIN
PUMP
RELAY
GREY
ORANGE
(if fitted)
BLACK WITH
GREEN COVER
PURPLE
2.5mm
CUTOUT
BLUE
14
WASH
BLUE
BLUE
A2
22
14
BLACK WITH
GREEN COVER
WASH TANK
ELEMENT
X
A1
RELAY
22
X
ORANGE WITH
GREEN COVER
BLACK
11
WASH
PUMP
A2
X
WHITE
2.5mm
PURPLE
X
21
A2
BLACK WITH
GREEN COVER
A1
14
ELEMENT
RELAY
A1
BLACK WITH
GREEN COVER
11
21
ELEMENT
RELAY
WASH
X
11
RINSE
PURPLE WITH
GREEN COVER
WHITE
PURPLE
RINSE TANK
BLACK
WASH
PUMP
E1 & e2
ALT
ER
NA
TIV
EW
AS
HP
UM
PS
WHITE WITH
GREEN COVER
PURPLE
2.5mm
YELLOW
WHITE
BLACK
ECO 1
BLUE
WHITE
WASH PUMP
RINSE STAT
WASH STAT
ISSUE 6 DEC EMBER 2003 WO
24 Volt
SOAP
PUMP
BLACK
230V
FITTING
RINSE BOOSTER
PUMP
USING RELAY
SUPPLIED
##
DRAIN PUMP
IS OPTIONAL
EXTRA
ON ECO 1 & ECO2
##
24 Volt AC
TRANSFORMER
BLUE
A2
A1
230V
230V
No 1
No 2
230V
USE PIGGY BACK CONNECTORS
Black No2 or Blue
Black No1 or Brown
Black No 3 or Black
Black No 4 - NOT USED
CABLES from A.B.T.
To Be Found
Inside Lower Front Panel
on Right Hand Side/ at Front
CABLES FOR RB PUMP
or Air Break Tank
BROWN 230V LIVE
BLUE 230V NEUTRAL
WHITE 24V AC
##
DRAIN
PUMP
##
DRAIN
RELAY
DRAIN
SWITCH
0 Volts AC
BLACK
WHITE or YELLOW
BLACK 24V AC (0V)
##
DRAIN
PUMP
RELAY
COIL
24 Volts AC
WHITE
BROWN
ORANGE
BLACK
BROWN
BROWN
BLUE
TERMINAL BLOCK
FITTING EXTERNAL AIR BREAK TANK USING RELAY SUPPLIED
24V
24V
WHITE
BLACK
WATER
INLET
VALVE
WHITE
YELLOW
WHITE OR
YELLOW WITH
BLACK SLEEVE
RED
BLACK
DOOR
CONT.
COIL
APS
GREY
ON/OFF
SWITCH
BLACK
GREY
BLUE
BROWN
BROWN
CYCLE
RELAY
COIL
BROWN
BLACK
BROWN
GREY
LATCH RELAY
WHITE
CYCLE
RELAY
WHITE WITH BLACK SLEEEVE
SPARE
BROWN
CYCLE
SWITCH
BLACK
ORANGE
WASH
PUMP
WASH
PUMP
RELAY
RED
BROWN
WASH
PUMP
RELAY
COIL
ORANGE
PURPLE
DOOR
CONTACTOR
PURPLE
2 MIN TIMER
LATCH
RELAY
COIL
RED
PURPLE
BLACK
WHITE
TIMER
MOTOR
ISSUE 2
DEC 2003 TL / WO
BROWN
BROWN
WHITE
BLUE
Part No :CONT/ 51A 24 VOLT RELAY
24V
A2
A1
230V
BLUE
BROWN
24V
NEUTRAL RBP
LIVE RBP
WHITE
WHITE
L
WHITE
N
BLACK
WHITE
BLACK
BLUE
BROWN
ORANGE
E
WHITE
GREY
GREY
BLACK
RED
RED
WHITE
BLACK
BROWN
BROWN
BLACK
BROWN
YELLOW
BLACK
BROWN
BROWN
BLUE
BLUE
BLACK
BLUE
RED
BLACK
RINSE
CONTACTOR
BROWN
RINSE
RELAY
COIL
RINSE
T.C.
WHITE
RINSE
ELEMENT
BLUE
BROWN
PURPLE
BLUE
WHITE
BLACK
WASH
RELAY
COIL
BLACK
WASH
T.C.
WASH
ELEMENT
WASH
CONTACTOR
BLUE
BLUE
PURPLE
BLACK
READY
LIGHT
WHITE
WHITE
WHITE
BLACK
BLACK
BLACK
CLASSIC 24 - ECO1 & ECO2 GLASSWASHER
BLUE
BLUE
BLUE
H5 24V COMPONENT WIRING PRIOR TO Serial No ???. 350
FRONT OF MACHINE
YELLOW
BROWN
BLACK
ORANGE
PUSH
GREY
YELLOW WITH
BLACK SLEEVE
BLACK
GREEN
LAMP
WHITE
PUSH
CYCLE
SWITCH
DRAIN
SWITCH
WHITE
WHITE
WITH BLACK
SLEEVE
WHITE
RED
LAMP
YELLOW
ON / OFF
SWITCH
BLUE
BROWN
24 VOLT
TRANSFORMER
FUSE
DOOR
MICRO
SWITCH
GREY
BLUE
WITH BLACK SLEEVE
WHITE
GREY
YELLOW
BLACK
YELLOW
YELLOW WHITE
24 V
YELLOW
GREY
BLACK
BROWN
24 V DOUBLE RELAY
CYCLE RELAY
DOUBLE RELAY
LATCH RELAY
RF SUPPRESSOR
GREEN/YELLOW
BLUE
WHITE
ORANGE
BLACK
WHITE
ORANGE WHITE
RED
BROWN
SPARE
CABLE
FOR HEAT
INTERLOCK
REMOVEED
RED
GREY
13
BROWN
BLACK
BLUE
GREY
11
ORANGE
RED
24 Volt SOAP PCB
24 VOLT 2 MINUTE TIMER
WHITE
12
BLACK
WHITE
WHITE
BLUE
PURPLE
ORANGE
PURPLE
BROWN
PURPLE BLACK
WHITE BLACK
BROWN
ORANGE
ORANGE PURPLE
GREY
24V DOUBLE RELAY
DOOR CONTACTOR
BLACK
DRAIN PUMP
RELAY
RED
BLACK
BLUE
BLUE
WHITE
WHITE
BLACK
YELLOW
OPTIONAL EXTRA ON ECO1 & 2
WHITE
BLACK
ORANGE
WHITE
BROWN
BLACK
BLUE
BLACK
WHITE
PURPLE
BLACK
WASH
PUMP
RINSE TANK
RINSE STAT
ORANGE
BLACKBLACK
RED
RED
INLET WATER
SOLENOID VALVE
WASH PUMP
CAPACITOR
WHITE
BLUE
ORANGE
24 Volt
MINI RELAY
WASH PUMP
RELAY
BLACK
DRAIN PUMP
BLUE
WHITE
BLACK
BELOW THE WASH TANK
PURPLE
CUTOUT
RINSE
CUTOUT
BROWN
ORANGE
PURPLE
WHITE
BLACK
WASH
ELEMENT
CONTACTOR
WASH TANK
ELEMENT
BLACK
24 Volt
MINI RELAY
WASH
24 Volt
MINI RELAY
24 Volt
MINI RELAY
PURPLE
RINSE
ELEMENT
CONTACTOR
PURPLE
GREEN/YELLOW
TERMINAL BLOCK
GREY PRESSURE SWITCH
WHITE
WHITE
WASH STAT
December 2003 WO
IVE
AT
RN
E
T
AL
H
AS
W
S
MP
PU
24 Volt
SOAP
PUMP
LAYOUT OF ELECTRICAL PARTS
LM-H5- REVISION E
DRAWING BY TL
DISHWASHER
H5
(PART NUMBER IN BRACKETS ( )
DECEMBER 2003 WO
FROM SERIAL No ???.350
YELLOW
BLUE WITH
BLACK COVER
BLACK
BROWN
BLACK
GREEN
LAMP
ORANGE
PUSH
WHITE
CYCLE
SWITCH
DRAIN
SWITCH
RED
LAMP
WHITE
YELLOW
WHITE
WITH
BLACK
COVER
PUSH
WHITE
GREY
YELLOW WITH
BLACK COVER
ON / OFF
SWITCH
BLUE
OPTIONAL EXTRA ON ECO 1 & 2
BROWN
FUSE
DOOR
MICRO
SWITCH
GREY
24 VOLT
TRANSFORMER
WHITE
GREY
YELLOW
BLACK
WHITE
RED
YELLOW
11
A1
LATCH
RELAY
CONT/51A
WHITE
GREY
YELLOW
BLUE
GREEN/YELLOW
YELLOW
X
14
12
14 X 12
11
A1
BROWN
CYCLE
RELAY
A2
CONT/51A
34 X 32
31
RF SUPPRESSOR
BLACK
31
A2
34
X32
BLACK
WHITE
WHITE
ORANGE
ORANGE
BROWN
BLACK SLEEVE
BROWN
GREY
13
RED
SPARE CABLE FOR
HEAT INTERLOCK REMOVE
BROWN
WHITE
ORANGE
ORANGE
GREY
BLUE
11
RED
24 VOLT 2 MINUTE TIMER
BLACK
12
WHITE
SOAP PCB
WHITE
BLACK
PURPLE
ORANGE
(CLM211)
BLUE
WHITE
PURPLE
BROWN
GREEN/YELLOW
TERMINAL BLOCK
GREY PRESSURE SWITCH
ORANGE
PURPLE
WHITE
2.5mm
A2
CONT/51A
X
22
14
22
14
RELAY
21
11
21
11
X
BLACK WITH
GREEN COVER
11
14
A2
31
34 X 32
BLACK
WHITE
BROWN
BROWN
BLUE
BLUE
ORANGE
X12
RED
WHITE
BLACK
YELLOW
DRAIN PUMP
OPTIONAL EXTRA ON ECO1 & 2
WHITE
BLUE
BLACK
BROWN
BLACK
WHITE
BLACK BLACK
RED
RED
WHITE
PURPLE
RINSE TANK
BLACK
WASH
PUMP
E1 & e2
YELLOW
ORANGE
BLACK
ECO 1
BLUE
WHITE
WASH PUMP
RINSE STAT
WASH STAT
INLET WATER
SOLENOID VALVE
WASH PUMP
CAPACITOR
BLACK
WHITE
BLUE
A1
A1
DOOR
RELAY
ECO 2 BLACK
BLUE
RINSE
CUTOUT
PUMP
(if fitted)
BLACK WITH
GREEN COVER
CUTOUT
BLUE
DRAIN
BLUE
WASH TANK
BLUE
X
GREY
ORANGE
BELOW THE WASH TANK
WASH
BLUE
ELEMENT
A2
RELAY
22
X
X
A1
PUMP
PURPLE
2.5mm
BLACK WITH
GREEN COVER
WHITE
2.5mm
PURPLE
WASH
A2
ORANGE WITH
GREEN COVER
BLACK
22
14
BLACK WITH
GREEN COVER
X
A1
RELAY
X
BLACK WITH
GREEN COVER
21
A2
ELEMENT
14
RELAY
11
A1
21
ELEMENT
WASH
X
11
RINSE
PURPLE
2.5mm
PURPLE WITH
GREEN COVER
ALT
ER
NA
TIV
EW
AS
HP
UM
PS
WHITE WITH
GREEN COVER
24 Volt
SOAP
PUMP
230V
A2
A1
230V
FITTING
RINSE BOOSTER
PUMP
USING RELAY
SUPPLIED
230V
230V
No 1
No 2
USE PIGGY BACK CONNECTORS
Black No2 or Blue
Black No1 or Brown
Black No 3 or Black
Black No 4 - NOT USED
CABLES from A.B.T.
FITTING EXTERNAL AIR BREAK TANK USING RELAY SUPPLIED
24V
A2
A1
WHITE
BLACK
BLUE
BROWN
24V
230V
GREY
WHITE
DRAIN
PUMP
DRAIN
RELAY
DRAIN
SWITCH
BROWN 230V LIVE
BLUE 230V NEUTRAL
WHITE 24V AC
BLACK 24V AC (0V)
BLUE
DRAIN
PUMP
RELAY
COIL
To Be Found
Inside Lower Front Panel
on Right Hand Side/ at Front
CABLES FOR RB PUMP
or Air Break Tank
WHITE
24 Volt AC
TRANSFORMER
BLACK
BLUE
Part No :CONT/ 51A 24 VOLT RELAY
24V
24V
BLUE
BROWN
WHITE
BLACK
NEUTRAL RBP
LIVE RBP
BLACK
ORANGE
0 Volts AC
BLUE
BLUE
WHITE
BROWN
BROWN
BLUE
WHITE OR YELLOW
WATER
INLET
VALVE
WHITE
YELLOW
GREY
WHITE OR
YELLOW WITH
BLACK SLEEVE
BLACK
RED
DOOR
CONT.
COIL
APS
GREY
ON/OFF
SWITCH
BLACK
24 Volts AC
GREY
GREY
BROWN
GREY
TERMINAL BLOCK
BROWN
L
GREY
GREY
BLACK
BROWN
CYCLE
RELAY
COIL
BROWN
WHITE
WHITE
N
BLACK
BROWN
GREY
LATCH RELAY
WHITE
CYCLE
RELAY
ORANGE
WHITE WITH BLACK SLEEVE
SPARE
BROWN
CYCLE
SWITCH
WHITE
BLUE
BLUE
BROWN
WASH
PUMP
WASH
PUMP
RELAY
ORANGE
E
ORANGE
ORANGE
RED
RED
WHITE
BLACK
BROWN
RED
BROWN
ORANGE
WASH
PUMP
RELAY
COIL
PURPLE
DOOR
CONTACTOR
PURPLE
LATCH
RELAY
COIL
PURPLE
BLACK
ISSUE 1
Dec 2003 TL / WO
BROWN
BROWN
YELLOW
BLACK
BROWN
BROWN
BLUE
BLUE
BLACK
BLUE
RED
BLACK
BLACK
DISHWASHER
BLACK
WHITE
4 MIN TIMER
TIMER
MOTOR
BROWN
BROWN
WHITE
BLUE
WHITE
RINSE
RELAY
COIL
TCB
RINSE
RINSE
ELEMENT
RINSE
CONTACTOR
BROWN
BROWN
BROWN
PURPLE
BLACK
TCB
WASH
WASH
ELEMENT
WASH
CONTACTOR
WASH
RELAY
COIL
BLUE
WHITE
BLACK
CLASSIC 24 - H5
READY
LIGHT
BLACK
BLACK
BLUE
BLUE
PURPLE
BLACK
WHITE
WHITE
WHITE
BLACK
BLUE
BLUE
BLUE
X32
X 12
X 32
BLACK
A2
A1
X
X
BROWN
RINSE
ELEMENT
RELAY
BLACK
WHITE WITH
BLACK SLEEVE
A2
A1
X
WHITE
2.5mm
PURPLE
2.5mm
X
X
WHITE
2.5mm
If replacing an old 'BLACK' type relay we supply terminals and cover sleeves.
Note: YOU MUST FIT THESE TERMINALS WITH PROFESSIONAL CRIMP PLIERS
SPARE CABLE FOR
HEAT INTERLOCK REMOVE
(if fitted)
DRAIN
PUMP
RELAY
X
14
THE RELAY SHOULD REST ON THE SIDE RAIL NEAR THE SOAP PUMP.
34
ORANGE
BLACK SLEEVE
WHITE
31
X12
BLACK
A2
A1
PURPLE
2.5mm
11
22
THESE CABLES ARE
INSIDE THE LOWER
PANEL OF THE MACHINE
TO THE RIGHT HAND SIDE
CABLE TIED TO THE LOOM
A2
BLACK
BROWN
CYCLE
RELAY
14
ORANGE
BROWN
22
NEUTRAL FROM
RINSE PUMP
34
14
11
ORANGE WITH
BLACK SLEEVE
BLACK WITH
BLACK SLEEVE
WASH
ELEMENT
RELAY
PURPLE WITH
BLACK SLEEVE
21
CONT/51A
BLUE
31
11
A1
YELLOW
WHITE
X32
14
BLACK
A2
A1
BROWN
GREY
RED
34
X
11
BLUE (240 volt)
BLACK (24 volt)
RED (24 volt)
BROWN (240 volt)
RED
LIVE FROM
RINSE PUMP
WHITE
31
X
21
FITTING
RINSE BOOSTER PUMP
To 24volt Classic Machine
CABLES
IN THE
LOOM
WHITE
BLACK
A2
A2
A1
22
SWITCH
GREY
ORANGE
X 12
WASH
PUMP
RELAY
22
YELLOW
WHITE
DOOR
RELAY
14
ORANGE
11
PURPLE
BLACK
14
ON/OFF
YELLOW
24 V
LOW VOLTAGE
BLACK
34 X 32
A1
GREY
BLACK WITH
BLACK SLEEVE
NORMALLY
OPEN
COMMON
NOT USED
11
BLUE with BLACK SLEEVE
BLACK
BLACK
0V
LOW VOLTAGE
24.2V
31
12
NORMALLY NORMALLY
CLOSED
OPEN
14
0
A2
X14
COMMON
32
11
WHITE
235V
11
YELLOW
34
CONT/51A
COIL
21
TRANSFORMER
LATCH
RELAY
A1
RED
WHITE
31
12
A2
0
MAINS VOLTAGE
BLUE
BROWN
230 V
230V
NEUTRAL
LIVE
ON/OFF Switch
is now 'piggy backed' onto BLACK CABLE on the
A2
14
NORMALLY
OPEN
14
The BLUE CABLE with BLACK SLEEVE
NEW CLEAR RELAY
FITTED TO MACHINES
From November 2003
11
NORMALLY NORMALLY
CLOSED
OPEN
11
connect as below the only change is
COIL
A1
COMMON
DOUBLE CHANGEOVER RELAY
SINGLE POLE RELAY
CONT/50A
22
This is interchangeable with the old type Transformer
Part No:CONT/51A
H5 DISHWASHER
A1
H5 DISHWASHER
TR-10
PART No
INTRODUCED WEEK 45 2003
NEW TYPE TRANSFORMER FOR UNDERCOUNTER MACHINE
21
21
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
H5 DISHWASHER - 24 Volt DISHWASHER
ELECTRICAL SPARE PARTS
All electrical items on this page are 24 volts
MOTORS — CONTACTOR /RELAY COILS — SWITCHES—WATER VALVE
CLM 211
PCB FOR SOAP PUMP
CONT/50
4 PIN RELAY
CONT/51
8 PIN RELAY
7.12.2/52
4 MIN TIMER
24 VOLT MOTORS
FUSE-08 - 1.6 AMP FUSE
7.12.9E
GREY APS
FUSE– 02 FUSE HOLDER
TR-10
TRANSFORMER
7.12.6/6 RED LIGHT
CONT/51
8 PIN RELAY
7.12.6/7
GREEN
LIGHT
7.12.4/50
10.2.52D METAL FRONT PANEL
7.12.4/51
H5
00
FASC?H500-2 STICK ON FACSA
7.12.4/51
8LPP4AB
24 Volt SOAP PUMP
7.12.12/51
24 VOLT
SOLENOID
WATER
VALVE
FOR ALL OTHER PARTS PLEASE REFER TO YOUR NORMAL MANUAL
PAGE 25
CLASSIC 24 RANGES OF GLASS & DISHWASHERS
The first 3 pages are for training and identifying the interlock circuit.
Page 1
Select Position
Where you select a cycle by pressing the cycle switch.
The switch will illuminate but will not start until the machine is up to
temperature
EXCEPT H7 with ‘4 MIN’ selected
All machines with Heat interlock removed.
Page 2 Start Position
The machine is up to temperature and the cycle will start (Orange cable to
timer)
We have detailed the ‘2/4 MIN’ switch, which indicates either a signal from the
thermostats (White Cable) or constant power (Brown Cable)
Page 3 Changeover Position
When the machine starts to rinse a single from the timer (RED Cable)
changes the circuit so that when the cycle is completed the machine will stop
and you have to select a cycle again to start the machine
Page 4 Fault Finding – Help on possible faults, which may occur
REMOVING HEAT INTERLOCK – if necessary?
IDENTIFY
On the ‘CYCLE RELAY’ (inner relay of two) there is a WHITE cable with a
‘Black’ terminal sleeve, and floating BROWN cable with a Black sleeve
Change the cables over so the BROWN cable is on the Relay and the white
cable floating.
Put the clear rubber cover from the BROWN over the end of the WHITE cable
for safety.
PAGE 26
INTERLOCK CIRCUITS FOR E1 E2 E3 H5 H7
1
2
3
CHANGEOVER POSITION
START POSITION
ONLY THE H7 HAS
2 / 4 MIN SWITCH
ALL OTHERS GET
SINGLE FROM
STATS ONLY
ON/OFF SWITCH
WHITE
ON/OFF SWITCH
YELLOW
24 VOLT AC ( 24 Volts)
From TRANSFORMER
BLACK
YELLOW
24 VOLT AC ( 24 Volts)
From TRANSFORMER
YELLOW
24 VOLT AC
( 24 Volts)
ON/OFF SWITCH
2 /4 MIN
SWITCH
BLACK
4 min
2 min
BLACK
GREY
TO A.P.S.
CYCLE SWITCH
CYCLE SWITCH
BLACK
APS
BLACK
GREY
WHITE
WHITE
BLACK
BLACK
GREY
WHITE
GREY
CYCLE RELAY
WHITE
READY
LIGHT
BLACK
GREY
WHITE
GREY
WHITE
CYCLE SWITCH
FROM STATS
WHITE
GREY
BROWN
GREY
WHITE
GREY
BLACK
SELECT POSITION
CYCLE RELAY
BLACK
CYCLE RELAY
BLACK
24 VOLT AC ( 0 Volts)
TO TRANSFORMER
ORANGE
YELLOW
BROWN
ORANGE
LATCH RELAY
WHITE
WHITE
ORANGE
YELLOW
24 VOLT AC
( 0 Volts)
YELLOW
ORANGE
LATCH RELAY
BROWN
WHITE
WHITE
LATCH RELAY
WHITE
ORANGE
YELLOW
WHITE
BLACK
24 VOLT AC
( 0 Volts)
WHITE
TO TIMER
CAM 1
FROM
TIMER
TO TIMER
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
Simple Fault Finding
SYMPTOMS
FAULT
POWER AND SERVICES
Red Light next to On/Off Switch Not on
A: Not switched on at Wall
Red Light next to On/Off Switch Not on
B: Fuse Open Circuit in Plug or Fuse Box
Red Light next to On/Off Switch Not on
C: Fuse ( 1.6 amp)Open Circuit in Machine
Will not stop Filling ( ECO3 H750) - DURING INSTALATION
Waste hose Below water level
FILLING
Will Not Fill with water
Faulty On/Off Switch
Will Not Fill with Water
Faulty Pressure Switch
Will Not Fill with Water
Faulty Water Inlet Solenoid Valve
Will Not Fill With water
Water turned off at Mains or Tap or Water Softener
Will not stop filling - all models
Air Trap- Leaking Air or Broken or twisted or Blocked
Will not stop filling - all models
Air Trap to pressure Switch - Off or Leaking Air
Will not stop filling - all models
Pressure Switch Faulty
Will not stop filling - all models
Inlet Solenoid Valve Faulty
Will not Stop Filling (ECO1 ECO2 H500 H800)
Drain Plug Not in Drain Hole
HEATING
Will not Stop Heating Rinse Tank ( after resetting thermal trip) Thermostat will not switch off
Thermostat Faulty
Will not Stop Heating Rinse Tank ( after resetting thermal trip) Thermostat WILL switch off
Rinse Contactor Close Circuit
Will not Stop Heating Wash Tank ( after resetting thermal trip) Thermostat will not switch off
Thermostat Faulty
Will not Stop Heating Wash Tank ( after resetting thermal trip) Thermostat WILL switch off
Wash Contactor Close Circuit
Heating - NO Water in Wash Tank ( after resetting Wash Tank Thermal Trip)
Air pressure Switch Faulty
Not Heating Either Tank ( full of water and not still filling)
Rinse Thermal Cut-out Tripped Out( resetable)
Not Heating Either Tank ( full of water and not still filling)
Burnt of Cable
Not Heating Either Tank ( full of water and not still filling)
Element Open Circuit
Not Heating Rinse Tank ( full of water and not still filling)
Rinse Contactor Open Circuit
Not Heating Wash Tank (full of water and not still filling)
Wash Contactor Open Circuit
Not Heating Wash Tank (full of water and not still filling)
Wash Thermal Cut-out Tripped out (resetable)
Not Heating Wash Tank (full of water and not still filling)
Burnt Cable
Not Heating Wash Tank (full of water and not still filling)
Element Open Circuit
WASHING
Restarts the cycle Ready light goes out during in Rinse but comes back on during Wash
Latch Relay – Orange to White Closed Circuit
Restarts the cycle without pressing the cycle switch( if ready light is on) or ( Interlock is removed)
Latch Relay – coil Open Circuit
Restarts the cycle without pressing the cycle switch( if ready light is on) or ( Interlock is removed)
Cycle Switch – Grey to White Closed Circuit
Wash as normal -Completes cycle but will not rinse
Door Relay – Red to White Closed Circuit
Washes 2 cycles then starts to Fill/Rinse ( H750 or ECO3 ONLY) may refill or fill & Syphon water
Waste Hose - too low or no air break or push down in stand pipe
Washes as Normal BUT Cycle light goes out during rinse
Latch Relay - Orange to White Open Circuit
Washes as normal BUT Cycle Light will not stay no during wash BUT will during in Rinse
Cycle Relay – Grey to white Open Circuit
Washes as Normal BUT Drain Pump will not run during in Rinse
Door Relay – Red to White Open Circuit
Washes as normal on first cycle then washes second cycle NO light in cycle switch but comes on during rinse
Cycle Relay – Orange to White Closed Circuit
Will Not Start but Ready Light on & Cycle Light On
Cycle Relay – Orange to White Open Circuit
Will Not Start Cycle BUT Cycle Light on when cycle is requested- light stays on
Door Relay – Orange to purple Open Circuit
Will Not Start Cycle BUT Cycle Light on when pressed – goes out when released
Cycle Relay - coil Open Circuit
Will Not Start Cycle BUT Cycle Light on when pressed – goes out when released
Latch Relay – Yellow to White Open Circuit
WASH PUMP
WASH PUMP will NOT stop running
Wash pump Contactor Closed Circuit
Cycle Starts But Wash PUMP Will NOT run
Wash Pump Relay Open Circuit
Cycle Starts But Wash PUMP Will NOT run
Wash Pump or Capacitor Faulty
DRAIN PUMP
Drain PUMP will NOT Stop running
Drain Pump Contactor Closed Circuit
Drain Pump Will Not Run
Blocked
Washes as Normal BUT Drain Pump will not run during in Rinse
Door Relay – Red to White Open Circuit
PAGE 28
24V
1
0
230V
BROWN
BLUE
230V
RBP
LIVE RBP
NEUTRAL RBP
GREEN / YELLOW
EARTH
CABLE
WHITE
GREEN
capacitor
Hose to rinse tank.
BLACK
RED
The RBP5 kit of parts are bolted to the bracket when it is despatched, you only have
to fit the assembly to the machine connect up the hoses and electrical connections.
8 PIN RELAY
ELECTRICAL CONNECTIONS
24V
WHITE
24 VOLT RELAY
1
0
BROWN from loom
BLUE from loom
BLACK
BLACK from loom
WHITE from loom
hose from water valve to RBP is provided.
WATER
SOLENOID
VALVE
CABLES IN WIRING
LOOM
Bracket is fixed along
the rail below the
water valve.
see R/H of drawing
for position
7.8.20
HOLE FIXINGS
RBP5A24
PART NUMBER
This kit contains
RINSE BOOSTER PUMP
RBP5
7.6.6/30 BRACKET
10 mm NUT & BOLT x 4
WASHER & STAR WASHERS
CONT/51 24 VOLT 8 PIN RELAY
HOSE
7.8.20
7.4.12/1 HOSE CLIP X 2
THIS PUMP MUST BE
CONNECTED TO EARTH
FITTING NEW RINSE BOOSTER PUMP TO CLASSIC 24 MACHINES 24volt control
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
PAGE 29