Download American Dish Service 5-AG-S User's Manual

EFFECTIVE: APRIL 2008
American Dish Service
ADS LOW TEMPERATURE DISHWASHER
MODEL: 5-AG-S
PARTS MANUAL
900 Blake Street
Edwardsville, Kansas 66111
(913)422-3700
C 4/08
028-0090
Model: 5-AG-S
DISHMACHINE
American Dish Service
7
2
1
9
8
5
6
3
4
10
2
028-0090
Model: 5-AG-S
Ref.
No.
1
2
3
4
5
6
7
8
9
10
Part No.
061-2000
064-2700
066-1500
066-1600
063-2100
063-2400
065-2100
062-0800
067-1300
051-9001
No.
Req.
1
1
1
1
1
1
1
2
1
1
American Dish Service
Description
Cabinet Assembly
Control System Assembly
Drain System Assembly, LH
Drain System Assembly, RH
Recirculating Pump Assembly, LH
Recirculating Pump Assembly, RH
Fresh Water Plumbing Assembly
Spray System Assembly
Door Actuator Assembly
Scrap Trap Weldment, 5-AG-S
3
028-0090
Model: 5-AG-S
DISHMACHINE
American Dish Service
4
028-0090
Model: 5-AG-S
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
N/S
N/S
Part No.
085-6412
085-6110
086-6102
085-6410
083-6108
087-6116
087-6114
098-1414
085-6191
098-2507
098-2404
098-1423
099-1003
098-2507
051-9001
089-9056
089-9100
086-6419
089-9052
No.
Req.
1
1
1
1
4
2
4
22
1
26
40
18
4
16
1
1
1
1
American Dish Service
Description
Frame
Pan
Splash Shield
Hood
Doorstrip, Polypropylene
Door
Door Guide
Screw, ¼-20 x ½”, Truss HD, SS
Tray Track Assembly (Heavy Duty)
Locknut, ¼-20, SS
Washer, ¼”, SS
Bolt, ¼-20 x ½”, HH, SS
Bullet Foot
Locknut, ¼-20, SS
Scrap Trap Weldment, 5-AG-S
Tray Weldment, Scrap Trap, 5-AG-S
Scrap Trap Lid, 5-AG-S
Chemical Bracket
Tray Stop/Back Cover, Scrap Trap, 5-AG-S
5
062-0800
Spray System Assembly
5-AG-S
American Dish Service
6
062-0800
Spray System Assembly
5-AG-S
Ref.
No.
1
1A
2
2A
3
4
5
6
7
8
9
10
11
11A
11B
11C
12
13
14
15
16
17
Part No.
085-6628
085-6626
098-1583
099-1028
098-1426
098-2507
081-6214
081-6210
087-6229
081-6501
098-1426
084-6211
085-6633
085-6632
085-6631
085-6630
093-1040
098-9037
089-6201
098-2404
093-1041
098-1426
No.
Req.
2
Opt.
12
Opt.
8
16
4
14
2
4
8
8
1
1
Opt.
Opt.
2
4
2
8
4
8
American Dish Service
Description
Upper Spray Base, SS, Thumbscrew Type
Upper Spray Base, SS, Bayonet Type
Thumb Screws 5/16-18 x 5/8” SS
Bayonet Fitting
Bolt, ¼-20 x ¾” HH SS
Locknut, ¼-20 SS
Spray Arm Assembly
Spray Arm Bearing Assembly, Cleanable
Upper Arm Supply Tube (Manifold)
Clamp Assembly, Inside Manifold (Incl. Bolts & Nuts)
Bolt, ¼-20 x ¾” HH SS
Spray Arm End Plug, SS
Lower Spray Base, SS, Thumbscrew Type, RH
Lower Spray Base, SS, Bayonet Type, LH
Lower Spray Base, SS, Bayonet Type, RH
Lower Spray Base, SS Bayonet Type, LH
Rubber Sleeve, Discharge Tube
Clamp, Discharge Tube sleeve
Gasket, Spray Base
Washer, ¼”, SS
Plastic Sleeve, Inside Manifold Tube
Bolt, ¼-20 x ¾” HH SS
7
063-2100
Recirculating Pump Assembly LH
5-AG-S
American Dish Service
8
063-2100
Recirculating Pump Assembly LH
American Dish Service
5-AG-S
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
N/S
12
13
14
15
16
17
18
19
20
21
22
Rep.
Part No.
091-1001
082-6301
092-2001
082-6303
089-6303
082-6302
085-6323
092-1144
092-1002
092-1145
098-1507
098-1510
098-2503
098-1607
085-6321
093-1039
098-9038
085-6322
098-1426
085-6408
098-2404
098-1434
098-2507
088-1012
No.
Req.
1
1
1
1
1
1
1
1
1
1
2
2
4
4
1
2
4
1
2
1
6
1
3
Description
Motor, 1 ½ HP
Rear Housing
Seal Assembly
Impeller, 5-vane
Gasket
Front Housing (Pump Cover)
Discharge Pipe Weldment, 5-AG-S
Pipe Plug, 3/8”, SS
Petcock 1/8”
Pipe Plug, 1/8” SS
Bolt, HH, SS, 5/16-18 x 7/8”
Bolt, 5/16-18 x 1 ¼”, HH, SS
Washer, Copper 5/16”
Bolt, 3/8-16 x 7/8” HH SS
Pump Pipe, Suction
Rubber Sleeve, Suction Tube Kit
Clamp, Suction Tube Sleeve
Suction Tube, 5-AG-S
Bolt, ¼-20 x ¾”, HH, SS
Motor Plate
Washer, ¼”, SS
Bolt, ¼-20 x 2”, HH, SS
Locknut, ¼-20, SS
Pump Assembly Through Impeller
(Needs Gasket 089-6303)
9
063-2400
Recirculating Pump Assembly RH
5-AG-S
American Dish Service
10
063-2400
Recirculating Pump Assembly
RH 5-AG-S
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
N/S
12
13
14
15
16
17
18
19
20
21
22
Rep.
Part No.
091-1001
082-6301
092-2001
082-6303
089-6303
082-6302
085-6323
092-1144
092-1002
092-1145
098-1507
098-1510
098-2503
098-1607
085-6321
093-1039
098-9038
085-6322
098-1426
085-6408
098-2404
098-1434
098-2507
088-1012
No.
Req.
1
1
1
1
1
1
1
1
1
1
2
2
4
4
1
2
4
1
2
1
6
1
3
American Dish Service
Description
Motor, 1 ½ HP
Rear Housing
Seal Assembly
Impeller, 5-vane
Gasket
Front Housing (Pump Cover)
Discharge Pipe Weldment, 5-AG-S
Pipe Plug, 3/8”, SS
Petcock 1/8”
Pipe Plug, 1/8”, SS
Bolt, HH, SS, 5/16-18 x 7/8”
Bolt, 5/16-18 x 1 ¼”, HH, SS
Washer, Copper 5/16”
Bolt, 3/8-16 x 7/8” HH SS
Pump Pipe, Suction
Rubber Sleeve, Suction Tube Kit
Clamp, Suction Tube Sleeve
Suction Tube, 5-AG-S
Bolt, ¼-20 x ¾”, HH, SS
Motor Plate
Washer, ¼”, SS
Bolt, ¼-20 x 2”, HH, SS
Locknut, ¼-20, SS
Pump Assembly Through Impeller
(Needs Gasket 089-6303)
11
063-0800
Control System Assembly
5-AG-S
American Dish Service
12
063-0800
Control System Assembly
5-AG-S
Ref.
No.
1
2
3
4
5
6
7
8
9
9
9
10
10
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Part No.
085-6202
086-6678
086-6676
086-6317
098-1204
098-2201
098-2404
064-0010
083-6404
083-6405
083-6406
083-6408
083-6409
083-6410
083-6407
089-9223
089-9226
089-9237
091-3001
091-3002
091-3083
091-3008
091-3009
091-3049
091-3051
091-4019
091-5028
091-7006
092-1008
092-1029
092-1030
No.
Req.
1
4
1
1
13
9
1
3
1
1
1
1
1
1
3
3
1
1
1
1
2
2
3
1
1
1
1
1
1
1
1
American Dish Service
Description
Control Box Weldment
Control Box Hinge
Safety Latch
Shelf Handle
Screw, 8-32 x ½”
Locknut, 8-32
Washer
Chemical Pump Assembly
Chemical Discharge Tube, Red 5’
Chemical Discharge Tube, Green 5’
Chemical Discharge Tube, Blue 5’
Chemical Suction Tube, Red 8’
Chemical Suction Tube, Green 8’
Chemical Suction Tube, Blue 8’
Tube Stiffener
Decal, Prime
Decal, Cam
Decal, Start-Fill
Switch, Black Fill
Switch, Red Start
Contactor
Master Switch
Prime Switch
Counter, Electric
Timer, 90 Sec. 7 Cam
Plastic Plug
Wiring Harness
Red Light
½” Close Nipple
½” x 3/8” Reducer, Brass
Fitting, 3/8” Comp x ½” FPT 90°
13
063-0800
Control System Assembly
5-AG-S
American Dish Service
14
063-0800
Control System Assembly
5-AG-S
Ref.
No.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
OPT.
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
Part No.
098-1605
091-3060
091-4016
091-4004
091-5156
091-4141
091-3059
086-6419
098-1414
091-4015
093-1043
087-6434
096-1002
089-9204
089-9213
091-3003
098-2507
091-3011
091-4002
089-0001
089-0050
089-9011
089-9202
089-9210
089-9227
089-9257
091-4142
091-4017
091-5213
091-5220
091-5223
091-5224
091-5226
No.
Req.
3
1
1
1
1
5
1
1
2
3
3
1
1
1
1
1
5
1
1
1
1
6
1
1
1
1
3
1
2
6
1
1
8
American Dish Service
Description
Tube Clamp
Toggle Switch
Junction Box
Cover, Junction Box
Conduit, ½”, 240”
Conduit, ST. ½”, Fitting
Relay, Auto Start
Chemical Discharge Bracket
Screw, ¼-20 x ½”, TH, SS
Chemical Tube Fitting, Grommet
Hose Barb 3/16”
Control Box Cover
Control Box Lock and Key
Outside Sump Cleaning Instruction
NSF Sticker
Relay, Instant Start
Locknut, ¼”
Socket, Relay
Grommet
Nameplate
NSF UL Plate
Pop Rivets
Wiring Diagram
Decal, Connect to Power Supply
Adjust Cam Decal
Decal, Delime Caution
Conduit, Elbow, ½”
Grommet, Large
Red Butt Connector
Cable Tie, Medium
Molex Housing, Male
Male Molex, Pin
Tabs, Master Switch
15
063-0800
Control System Assembly
5-AG-S
American Dish Service
16
063-0800
Control System Assembly
5-AG-S
Ref.
No.
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
Part No.
091-5247
091-6157
098-1102
098-1104
098-1205
098-1211
098-1418
098-1420
098-2001
098-2101
098-2202
098-2507
098-9020
292-1006
No.
Req.
1
8
4
4
8
4
1
1
4
4
8
1
1
2
American Dish Service
Description
Spade Connector, Female
Flag Connector and Cover, ¼” Female
Screw, 6-32 x ¼”, RH, SS
Screw, 6-32 x ½”, RH, SS
Screw, 8-32 x 5/8”, RH, SS
Screw
Bolt, ¼-20 x 1”, TH, SS
Screw, ¼-20 x 1 ¼”, TH
Locknut, 4-40
Nut, 6-32, SS
Nut, 8-32, SS
Locknut, ¼-20
Plastic Plug, 7/8”
Locknut, ½” FPT, Brass
17
064-0010
Chemical Pump Assembly
5-AG-S
American Dish Service
18
064-0010
Chemical Pump Assembly
5-AG-S
Ref.
No.
1
2
3
3A
4
5
6
7
8
9
10
11
12
13
14
Part No.
091-1002
083-6703
067-6702
098-1322
087-6700
083-6707
098-1606
091-5223
092-5224
098-1310
098-1204
098-1321
091-5221
092-5222
092-1146
No.
Req.
1
1
1
1
1
1
2
Rep.
Rep.
1
4
1
2
2
2
American Dish Service
Description
Gear Motor
Chemical Pump Housing
Rotor Assembly
Set Screw, 10-32 x ¼”
Squeeze Tube
Cover, Chemical Pump
Clamp, Spring-Type, 7/16”
Cover (Service Only)
Molex Male Pin (Service Only)
Screw, 10-32 x ½”, FH, SS
Screw, 8-32 x ½”, RH, SS
Screw, RH, SS, 10-32 x 1 ¾”
Molex Cover, Female
Molex Female Pin
Hose Barb, ¼” x 3/16”
(Connects Squeeze Tube to ¼” Chem. Tubing)
19
065-2100
Fresh Water Plumbing Assembly
5-AG-S
American Dish Service
4
8
7
6
3
2
5
1
11
13
14
12
9
10
20
065-2100
Fresh Water Plumbing Assembly
American Dish Service
5-AG-S
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
N/S
N/S
Rep
Rep
Rep
Part No.
385-6121
092-3119
092-1147
089-7001
092-1074
092-9006
092-5055
092-1073
389-6603
098-1426
098-9027
086-6647
098-2507
098-2404
092-9008
385-6124
092-5020
092-5026
092-5017
No.
Req.
1
1
1
1
2
1
1
2
1
4
1
1
6
8
Rep.
1
0
0
0
Description
Air Gap Weldment, 5-AG-S
Fresh Water Supply Tube, 5/8” OD x 2”, 5-AG-S
Fitting, ¾” MPT x 5/8” Comp. 90° Elbow
Solenoid Valve, ¾”
Fitting, ¾” Street Elbow, 90°
Line Strainer, ¾”
Shut-Off Valve, ¾”
Nipple, ¾” Close
Gasket, Air Gap
Bolt, ¼-20 x ¾”, HH, SS
U-Bolt, ¼-20, SS
Bracket, Plumbing, 5-AG-S
Locknut, ¼-20, SS
Washer, ¼”, SS
Screen (Replacement), ¾”
Air Gap Flanged Outlet Elbow Weldment, 5-AG-S
Solenoid Valve Repair Kit (Replacement), ¾
Solenoid Valve Body (Replacement), ¾
Solenoid Valve Coil (Replacement)
21
066-1700
Drain System Assembly LH
5-AG-S
American Dish Service
22
066-1700
Drain System Assembly LH
5-AG-S
Ref.
No.
1
2
3
4
5
6
7
8
9
10
Part No.
No.
Req.
American Dish Service
Description
11
12
13
14
15
16
17
18
19
20
21
22
23
Rep.
Rep.
24
24
26
27
084-6607
085-6620
085-6622
098-2404
098-1423
098-2507
091-4005
098-1413
091-2001
098-2201
098-1205
086-6607
098-3001
086-6605
086-6606
085-6612
089-6610
098-2201
098-1205
084-6622
098-2301
098-1311
081-6601
084-6608
083-6601
085-6602
089-6601
098-1423
085-6204
1
1
1
10
4
4
1
2
1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
1
1
6
1
Conduit, 3/8” Dia. X 5”
Solenoid Base, 5-AG-S, LH
Front Plate, Solenoid Base
Washer, ¼”, SS
Bolt, HH, SS, ¼-20 x ½”
Locknut, SS, ¼-20
Grommet, Plastic
Bolt, ¼-20 x 3/8”, TH, SS
Solenoid, Drain
Locknut, 8-32, SS, Hex
Screw, RH, SS, 8-32 x 5/8”
1-1/16 Slotted Washer (Large)
Spring, Drain Solenoid, Outside Sump
Link, Drain Solenoid
1-5/16 Slotted Washer (Small)
Cover, Drain Solenoid
Chain, Make From 098-9001
Locknut, 8-32, SS
Screw, RH, SS, 8-32 x 5/8
Chain Cover, Make From 093-1012
Locknut, SS, 10-32
Screw, 10-32 x 1 3/8”, RH, SS
Drain Plug Assembly, Outside Sump
Drain Tube (Replacement Part)
Drain Ball (Replacement Part),1 ½”
Screen Sump
Sump Gasket
Bolt, ¼-20 x ½”, HH, SS
Sump Assembly With Tail Piece
28
29
30
31
32
33
099-1001
089-6602
086-6601
085-6199
098-1508
085-6160
1
2
1
1
6
1
Temperature Gauge
Drain Elbow Gasket
Drain Seat, 1 ½”
Drain Elbow Weldment
Bolt, 5/16-18 x 5/8”, HH, SS
Drain Screen, Secondary (To Protect The Pump)
23
066-1700
Drain System Assembly LH
5-AG-S
American Dish Service
24
066-1700
Drain System Assembly LH
5-AG-S
Ref.
No.
Part No.
No.
Req.
34
35
36
N/S
098-9028
098-2404
098-2407
086-6615
1
1
1
1
American Dish Service
Description
Washer, Rubber Reinforced
Washer, ¼”, SS
Locknut, ¼-20, SS
Water Fin, Outside Sump
25
066-1800
Drain System Assembly RH
5-AG-S
American Dish Service
26
066-1800
Drain System Assembly RH
5-AG-S
Ref.
No.
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Rep.
Rep.
25
26
27
28
29
30
31
32
33
34
35
36
092-1030
086-6674
085-6621
085-6622
098-2404
098-1423
098-2507
091-4005
098-1413
091-2001
098-2201
098-1205
086-6607
098-3001
086-6605
086-6606
085-6612
089-6610
098-2201
098-1205
084-6622
098-2301
098-1311
081-6601
084-6608
083-6601
085-6602
089-6601
098-1423
085-6204
292-1012
089-6602
086-6601
085-6199
098-1508
092-1029
091-4144
085-6160
No.
Req.
1
1
1
1
10
4
4
1
2
1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
1
1
6
1
1
2
1
1
6
1
1
1
American Dish Service
Description
Conduit Fitting, 3/8” Comp x ½” FPT, 90° Elbow
Conduit, 3/8” Dia. x 25”
Solenoid Base, 5-AG-S, RH
Front Plate, Solenoid Base
Washer, ¼”, SS
Bolt, HH, SS, ¼-20x ½”
Locknut, SS, ¼-20
Grommet, Plastic
Bolt, ¼-20 x 3/8”, TH, SS
Solenoid, Drain
Locknut, 8-32, SS
Screw, RH, SS, 8-32 x 5/8”
1-1/16” Slotted Washer (Large)
Spring Drain Solenoid, Outside Sump
Link, Drain Solenoid, Outside Sump
1-5/16” Slotted Washer (Small)
Solenoid Cover
Chain, Make From 098-9001
Locknut, 8-32, SS
Screw, RH, SS, 8-32 x 5/8
Chain Cover, Make From 093-1012
Locknut, SS, 10-32
Screw, RH, SS, 10-32 x 1 3/8
Drain Plug Assembly
Drain Tube (Replacement Part)
Drain Ball, 1 ½” (Replacement Part)
Screen Sump
Sump Gasket
Bolt, HH, SS, ¼-20 x ½
Sump Assembly With Tail Piece
Pipe Plug, ½” MPT, SS
Drain Elbow Gasket
Drain Seat, 1 ½”
Drain Elbow Weldment
Bolt, 5/16-18 x 5/8”, HH, SS
Reducer Bushing, ½” x 3/8”
Conduit Locknut
Drain Screen, Secondary (To Protect The Pump)
27
066-1800
Drain System Assembly RH
5-AG-S
American Dish Service
28
066-1800
Drain System Assembly RH
5-AG-S
Ref.
No.
Part No.
No.
Req.
37
38
39
40
N/S
098-9028
098-2404
098-2507
092-1091
086-6615
1
1
1
1
1
American Dish Service
Description
Washer, Rubber Reinforced
Washer, ¼”, SS
Locknut, ¼-20, SS
Fitting, 3/8” Comp. x 3/8” MPT
Water Fin, Outside Sump
29
067-1300
Door Actuator Assembly
5-AG-S
American Dish Service
30
067-1300
Door Actuator Assembly
5-AG-S
Ref.
No.
1
2
3
4
5
N/S
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
N/S
Part No.
085-6701
098-4002
098-1510
098-2502
085-6703
085-6707
098-1423
098-2404
098-2407
085-6706
098-1431
098-2404
084-6703
086-6701
098-1432
084-6702
086-6702
098-2405
098-3003
086-6703
098-1581
098-2502
099-1018
086-6623
098-2503
No.
Req.
2
2
2
2
1
1
4
4
4
1
2
6
4
2
2
2
2
4
2
2
2
2
2
1
2
American Dish Service
Description
Spring Extension
Bushing, Bronze
Bolt, 5/16 x 1 ¼”, HH, SS
Nut, 5/16-18, HH, SS
Arm Support Bracket, LH
Arm Support Bracket, RH
Bolt, ¼-20 x ½”, HH, SS
Washer, ¼”, SS
Locknut, ¼-20, SS
Door Operating Arm (Lever Arm), 5-AG-S
Bolt, ¼-20 x 1 3/8”, HH, SS
Washer, ¼”, SS
Bushing (Dowel 3/8”)
Door Stop
Bolt, ¼-20 x 1 ¾”, HH, SS
Spacer
Door Link
Cap Locknut, ¼-20, SS
Door Spring
Spring Extension, Secondary
Eye Bolt, 5/16-18 x 6”
Nut, 5/16-18, HH, SS
Lever Arm End Cap
Lever Arm Cut-Off Bracket, “L”
Washer, Copper, 5/16”
31
American Dish Service
Manufacturer of low and high temperature
Commercial Dishwashers and Glasswashers
900 Blake Street
Edwardsville, Kansas 66111
Ph:(913) 422-3700
Fax:(913) 422-6630