Download INSTALLATION INSTRUCTIONS

INSTALLATION
INSTRUCTIONS
Accessory
Application
TRAILER HITCH
2013 CR-V
Publications No.
AII 13158
Issue Date
AUG 2012
PARTS LIST
Trailer Hitch Kit
P/N 08L92-T0A-100
Hex nut, 12 mm
Trailer hitch
Hitch pin
Hitch pin clip
Ball mount
Receiver cover
6
Hex bolts, 10 x 40 mm
Center plate
6
Spring washers, 10 mm
6
Plain washers, 10 mm
Trailer Hitch Harness Kit
P/N 08L91-T0A-100
Control unit bracket
Hex bolt, 12 x 50 mm
Control unit harness
Spring washer, 12 mm
Socket harness
2
Plain washers, 12 mm
© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
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08L92-T0A-1000-90
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Control unit
Drain Clip
2
Hex bolts, 6 x 40 mm
3
Flange nuts, 6 mm
Fuse label
7.5A Fuse
Pillar clip
2
Wire ties with clip
Accessory User’s Information Manual
7
Wire ties
4
Aluminium tapes
Connector clip
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© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
TOOLS AND SUPPLIES REQUIRED
Illustration of the Trailer Hitch on the Vehicle
Phillips screwdriver
CONTROL UNIT
HARNESS
Small flat-tip screwdriver
5A FUSE
10 mm Open end wrench
10 mm, 14 mm, 17 mm, and 19 mm Sockets
Pushpin
Ratchet
3 mm and 6 mm Drill bits
Eye protection (face shield, safety goggles, etc.)
File
Blanket
Isopropyl alcohol
Shop towel
20 mm Hole saw
TRAILER
HITCH
Drill
CONTROL
UNIT
Tape
SOCKET
HARNESS
QA11801AX
Hex wrench
Diagonal cutters
Felt-tip pen
INSTALLATION
Utility knife
Rubber mallet
Torque wrench
Ruler
Customer Information: The information in this
installation instruction is intended for use only by skilled
technicians who have the proper tools, equipment, and
training to correctly and safely add equipment to your
vehicle. These procedures should not be attempted by
“do-it-yourselfers.”
The following tools are available through the Honda Tool
and Equipment program. On the iN, click on: Service >
Service Bay > Tool and Equipment Program, then enter
the number under “Search.” Or call 888-424-6857.
1.
Disconnect the negative cable from the battery.
• Air Saw (Snap-on AT192A)
2.
Remove the driver’s dashboard under cover (turn
the knob, one clip and one pin).
• Trim Tool Set (T/N: SOJATP2014)
CLIP
KNOB
Turn.
DRIVER’S
DASHBOARD
UNDER COVER
© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
AII 47363 (1208)
PIN
Q0N2021AG
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3.
If equipped, remove the tonneau cover (compress
the spring-loaded end, and remove).
5.
Lift the left rear seat back.
LEFT REAR
SEAT BACK
Lift.
SPRING-LOADED END
TONNEAU
COVER
HOLDER
VEHICLE
PANEL
TONNEAU
COVER
Q0D0101AE
FRONT
QA53101AB
4.
Pull the lever, and fold down the left rear seat.
6.
LEVER
Pull.
Remove the left rear door sill trim (three clips, five
retaining tabs, and one hook).
LEFT REAR
DOOR SILL TRIM
LEFT REAR
SEAT
Fold down.
5 RETAINING
TABS
HOOK
FRONT
3 CLIPS
Q0D0102AE
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7.
AII 47363 (1208)
Q0D0103AE
Pull the lever, and fold down the left rear seat back.
© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
8.
Remove the cargo floor board (two hooks).
10. Remove the left rear damper cover (seven retaining
tabs, four hooks, and lift up).
LEFT REAR SIDE
TRIM PANEL
FRONT
CARGO FLOOR
BOARD
9.
4 HOOKS
2 HOOKS
LEFT REAR
DAMPER
COVER
Q0D0104AE
Pull away the weatherstrip, and remove the rear trim
panel (two retaining tabs, six clips, and two hooks).
2 CLIPS
Q0D0106AE
11. Release the floor carpet from the left floor carpet
cover (three clips).
2 RETAINING
TABS
4 CLIPS
7 RETAINING
TABS
3 CLIPS
REAR TRIM
PANEL
FLOOR
CARPET
2 HOOKS
FRONT
FRONT
WEATHERSTRIP
Pull away.
Q0D0105BE
LEFT REAR
SIDE TRIM
PANEL
LEFT FLOOR
CARPET COVER
QA53102AB
© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
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12. Remove the left floor carpet cover (three clips and
two retaining tabs).
FRONT
2 RETAINING
TABS
15. Press the center of the hook and remove the hook
from the left rear side trim panel.
LEFT FLOOR
CARPET COVER
Press the
center to
remove.
3 CLIPS
HOOK
LEFT REAR SIDE
TRIM PANEL
LEFT REAR
SEAT
13. Gently pull the lever on the left rear side trim panel
and use a small flat-tip screwdriver wrapped with a
shop towel, to remove the inner handle cap (one tab
and two hooks).
LEVER
Pull.
SHOP
TOWEL
FRONT
Q0D0107AE
LEFT REAR SIDE
TRIM PANEL
Q0D0109AE
16. Remove the tie-down hook (one bolt).
TAB
TIE-DOWN
HOOK
SMALL
FLAT-TIP
SCREWDRIVER
INNER
HANDLE
CAP
INNER
HANDLE
CAP
2 HOOKS
FRONT
BOLT
LEFT REAR SIDE
TRIM PANEL
Q0D0110AE
2 SCREWS
FRONT
LEFT REAR SIDE
TRIM PANEL
Q0D0108AE
14. Remove two screws.
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© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
17. Pull away the weatherstrip from around the left rear
side trim panel at the tailgate, and remove the door
opening seal at the left rear door. Starting at the
front, release the left rear side trim panel (eight clips
and seven retaining tabs).
WEATHERSTRIP
Pull away.
7 RETAINING
TABS
19. Pull away the door opening seal from around the left
D-pillar trim.
VEHICLE
PANEL
VEHICLE
PANEL
Strike
perpendicularly
to the vehicle.
6 CLIPS
DOOR
OPENING
SEAL
Pull away.
CLIP
CLIP
LEFT D-PILLAR
TRIM
CLIP
DOOR
OPENING
SEAL
Pull away.
CLIP
CLIP
FRONT
LEFT REAR SIDE
TRIM PANEL
Q0N2907BE
18. Release the wire and remove the left rear seat
release lever (two clips and five retaining tabs), then
remove the left rear side trim panel.
5 RETAINING
TABS
2 CLIPS
WIRE
LEFT REAR SIDE
TRIM PANEL
LEFT
D-PILLAR
TRIM
FRONT
RUBBER
MALLET
SHOP
TOWEL
Q0N2909AE
20. Using a rubber mallet wrapped with a shop towel,
lightly tap the area marked “SIDE CURTAIN
AIRBAG” on the left D-pillar trim to push in the clip.
Make sure to strike area perpendicularly to the
vehicle.
LEFT REAR SEAT
RELEASE LEVER
QA72305AG
© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
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21. Remove the left D-pillar trim (ten clips).
WEATHERSTRIP
Pull away.
24. Remove the right rear wheel arch protector (eleven
clips and two retaining tabs).
10 CLIPS
RIGHT REAR
FENDER
6 CLIPS
RETAINING
TAB
LEFT D-PILLAR
TRIM
FRONT
Q0N2910AE
RETAINING
TAB
5 CLIPS
RIGHT REAR
WHEEL ARCH
PROTECTOR
Q0D2002BG
25. Remove the left rear wheel arch protector the same
way.
22. Open the right rear door.
26. On each side of the vehicle, apply masking tape to
the rear bumper, right taillight and right rear fender
as shown.
RIGHT REAR
WHEEL ARCH
PROTECTOR
RIGHT REAR
FENDER
RIGHT
TAILLIGHT
MASKING
TAPE
2 SCREWS
CLIP
Q0D2001AG
23. Remove the one clip and the two screws from the
right rear wheel arch protector. If equipped, remove
the splash guards.
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REAR
BUMPER
Q0D0112AE
© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
27. Remove the rear bumper.
•
•
On each side, release four retaining tabs.
Remove the two covers, two bumper screws,
two bolts, two screws, and five clips.
4 RETAINING
TABS
2 COVERS
RIGHT
TAILLIGHT
2 SCREWS
REAR
BUMPER
REAR
BUMPER
2 BUMPER
SCREWS
2 BOLTS
5 CLIPS
•
Q0D0203AE
Q0D0201BE
On each side, release five retaining tabs along
the fenderwell.
•
With the help of an assistant, remove the rear
bumper.
•
Place the rear bumper on a blanket after
removal.
RIGHT REAR
FENDER
5 RETAINING
TABS
REAR BUMPER
REAR
BUMPER
© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
Q0D0204AE
Q0D0202AE
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28. Remove the rear under cover (three bolts).
Installing the Trailer Hitch
30. Loosely install the trailer hitch on the vehicle frame
with six 10 mm plain washers, six 10 mm spring
washers, and six 10 x 40 mm hex bolts.
FRONT
VEHICLE
FRAME
FRONT
REAR UNDER
COVER
3 BOLTS
QA11802AX
6 PLAIN
WASHERS,
10 mm
29. Remove the two muffler bushings from the vehicle
pins.
NOTE: Be careful not to damage the muffler.
TRAILER
HITCH
6 SPRING
WASHERS,
10 mm
QA11803BX
PIN
6 HEX BOLTS,
10 x 40 mm
Loosely install.
FRONT
BUSHING
31. Loosely install the center plate to the trailer hitch with
two 12 mm plain washers, one 12 mm spring
washer, one 12 mm hex nut, and one 12 x 50 mm
hex bolt through the tow hook.
TRAILER HITCH
FRONT
BUSHING
MUFFLER
QA22501AX
HEX
BOLT,
12 x 50 mm
Loosely
install.
PLAIN
TOW
WASHER,
HOOK
HEX NUT,
12 mm
12 mm
SPRING PLAIN
QA11901CX
CENTER
WASHER, WASHER,
PLATE
12 mm
12 mm
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© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
32. Tighten the bolts to the specified torque in the order
of
and
. Torque the 10 x 40 mm hex bolts to
46 N·m (34 lbf·ft). Torque the 12 x 50 mm hex bolt to
79 N·m (58 lbf·ft).
34. Using a felt-tip pen, mark the rear under cover at the
measurements shown.
FRONT VIEW
CURVE
END
REAR
UNDER
COVER
2
HEX BOLT, 12 x 50 mm
79 N·m (58 lbf·ft)
12 mm
(0.5 in.)
FRONT
R10
R10
30 mm
(1.2 in.)
14 mm
(0.6 in.)
FELT-TIP
PEN
5 mm
(0.2 in.)
RIB
1
6 HEX BOLTS, 10 x 40 mm
46 N·m (34 lbf·ft)
5 mm
(0.2 in.)
RIB
QA11902BX
33. Reconnect the muffler bushings to the vehicle pins.
REAR UNDER
COVER
QA11903BX
35. Using a pushpin, pierce the center of each mark
made in step 34 on the rear under cover.
REAR UNDER
COVER
MARKS
PUSHPIN
3 mm
DRILL BIT
DRILL
20 mm
HOLE SAW
QA01017AB
36. While wearing eye protection, drill each pierced
mark on the rear under cover. First drill with a 3 mm
drill bit, then enlarge each hole to 20 mm using a
20 mm hole saw.
© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
AII 47363 (1208)
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37. While wearing eye protection, use an air saw to cut
the rear under cover at the mark made in step 34.
Remove any burrs and sharp edges from the
corners.
39. Using an air saw, cut the rear under cover at the
mark made in step 38. Remove any burrs and sharp
edges from the corners.
AIR SAW
AIR SAW
Mark made
in step 38.
Mark made
in step 34.
REAR UNDER
COVER
Cut off.
Cut off.
REAR UNDER COVER
QA11906AX
QA11904BX
38. Using a felt-tip pen, mark the rear under cover at the
measurements shown.
FRONT VIEW
CURVE 25 mm
END
(1.0 in) 20 mm
(0.8 in)
RIB
RIB
FELT-TIP
PEN
REAR UNDER
COVER
QA11905BX
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© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
40. Using an air saw, cut the rear under cover along the
scribe line as shown. Remove any burrs and sharp
edges from the corners.
NOTE: Some rear under covers may not have the
scribe line. If not, use the measurements shown.
Routing the Socket Harness
41. Secure the socket harness to the trailer hitch with
two 6 x 40 mm flange bolts and two 6 mm flange
nuts.
REAR UNDER
COVER
AIR
SAW
TRAILER HITCH
REAR
UNDER
COVER
2 FLANGE
NUTS,
6 mm
Cut off.
2 FLANGE
BOLTS,
6 x 40 mm
SCRIBE LINE
SOCKET
HARNESS
TRAILER
HITCH
QA11908AX
42. Route the socket harness along the rear bumper as
shown.
200 mm
120 mm
2 WIRE TIES
WITH CLIP
SOCKET
HARNESS
200 mm
120 mm
GREEN
TAPE
GREEN
TAPE
SOCKET
HARNESS
VEHICLE
PANEL
BUMPER
BEAM
TRAILER
HITCH
WIRE
TIE
QA11909AX
43. At the first green tape, secure the socket harness to
the trailer hitch with one wire tie. At the next two
green tapes, secure the socket harness to the
vehicle panel with two wire ties with clip.
© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
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44. Route the socket harness as shown, and secure it to
the hole in the bumper beam with one wire tie.
Clean with
isopropyl alcohol.
ALUMINUM
TAPE
SOCKET
HARNESS
47. Using isopropyl alcohol on a shop towel, thoroughly
clean the area where the aluminium tape will attach.
Secure the socket harness to the vehicle panel with
one additional aluminum tape.
SOCKET
HARNESS
VEHICLE
PANEL
WIRE
TIE
BUMPER
BEAM
VEHICLE
PANEL
Align.
QA11910AX
45. Using isopropyl alcohol on a shop towel, thoroughly
clean the area where the aluminium tape will attach.
Secure the socket harness to the vehicle panel with
one aluminum tape.
46. Remove the forward vehicle grommet from the
vehicle panel, and route the socket harness through
the hole. Seat the grommet on the socket harness to
the vehicle panel hole.
NOTE: Do not pull on the socket harness when
installing the grommet.
GROMMET
ALUMINUM
TAPE
Clean with
isopropyl
alcohol.
SOCKET
HARNESS
QA12002AX
48. Inside the vehicle, secure the socket harness.
2WD vehicle: Route the socket harness as shown,
and secure it to the vehicle panel with one wire tie.
HOLE
VEHICLE
PANEL
OUTSIDE
INSIDE
WIRE
TIE
SOCKET
HARNESS
GROMMET
VEHICLE
GROMMET
Discard.
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SOCKET
HARNESS
VEHICLE
PANEL
FRONT
QA12003BX
QA12001AX
AII 47363 (1208)
© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
4WD vehicle: Route the socket harness along the
vehicle harness and secure it to the vehicle harness
with one wire tie.
50. If the vehicle is equipped with a moonroof, install the
drain clip to the control unit bracket.
CONTROL UNIT
BRACKET
WIRE
TIE
VEHICLE
HARNESS
SOCKET
HARNESS
DRAIN CLIP
FRONT
QA12006AX
QA12004AX
51. Install the control unit bracket to the vehicle panel
with one 6 mm flange nut.
Installing the Control Unit
49. Install the control unit bracket to the control unit.
6 mm
FLANGE NUT
CONTROL
UNIT
CONTROL UNIT
BRACKET
VEHICLE
PANEL
FRONT
CONTROL UNIT
BRACKET
VEHICLE
PANEL
QA12005AX
© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
AII 47363 (1208)
CONTROL
UNIT
BRACKET
QA12007AX
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If the vehicle is equipped with a moonroof, continue with
step 52. Otherwise, go to step 55.
56. Locate and unplug the vehicle 13-pin connector as
shown.
52. Release the drain tube (one clip).
CONTROL
UNIT
BRACKET
VEHICLE
PANEL
FRONT
FRONT
VEHICLE
CLIP
Slide.
DRAIN TUBE
DRAIN CLIP
QA12008BX
53. Slide the drain tube as shown and secure it to the
vehicle panel with the vehicle clip just moved.
VEHICLE 13-PIN
CONNECTORS
54. Secure the drain tube to the control unit bracket with
the drain clip.
QA12009AX
If the vehicle is equipped with a accessory backup sensor,
continue with step 57. Otherwise, go to step 60.
Routing the Control Unit Harness
55. Using isopropyl alcohol on a shop towel, thoroughly
clean the area where the fuse label will attach.
Attach the 5A trailer small lt fuse label to the fuse
case on the control unit harness.
57. Unplug the vehicle 13-pin connector from the backup
sensor harness 13-pin connector.
VEHICLE 13-PIN
CONNECTOR
FRONT
FUSE CASE
5A TRAILER
SMALL LT
FUSE LABEL
CONTROL UNIT
HARNESS
Clean with
isopropyl alcohol.
BACKUP SENSOR
HARNESS 13-PIN
CONNECTOR
QA60104AB
QA12105AX
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© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
58. Plug the control unit harness 13-pin connector into
the backup sensor harness 13-pin connector.
60. Without backup sensor harness: Plug the two
control unit harness 13-pin connectors in between
the two vehicle 13-pin connectors.
CONTROL UNIT
HARNESS
13-PIN CONNECTOR
CONTROL UNIT HARNESS
13-PIN CONNECTORS
BACKUP SENSOR
HARNESS 13-PIN
CONNECTOR
VEHICLE 13-PIN
CONNECTORS
FRONT
FRONT
CONTROL UNIT
HARNESS
QA60105AB
59. Plug the vehicle 13-pin connector into the control
unit harness 13-pin connector. Go to step 61.
© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
CONTROL UNIT
HARNESS
AII 47363 (1208)
QA12010AX
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61. Route the control unit harness along the vehicle
harness.
64. Route the control unit harness as shown.
CONTROL
UNIT
HARNESS
CONTROL UNIT
HARNESS
FRONT
Clean with
isopropyl
alcohol.
FRONT
CONTROL UNIT CONTROL
HARNESS 14-PIN UNIT
CONNECTOR
QA12101AX
62. Plug the control unit harness 14-pin connector into
the control unit.
63. Secure the control unit harness to the vehicle
harness with three wire ties.
VEHICLE
HARNESS
ALUMINUM
VEHICLE
TAPE
PANEL
QA12103BX
65. Using isopropyl alcohol on a shop towel, thoroughly
clean the area where the aluminium tape will attach.
Secure the control unit harness to the vehicle panel
with one aluminum tape.
66. Secure the 4-pin connectors.
2WD vehicle: Plug the control unit harness 4-pin
connector to the socket harness 4-pin connector and
using isopropyl alcohol on a shop towel, thoroughly
clean the area where the aluminum tape will attach.
Secure the 4-pin connectors to the vehicle panel.
CONTROL UNIT
HARNESS
CONTROL UNIT
HARNESS
FRONT
3 WIRE TIES
CONTROL
UNIT
QA12102AX
SOCKET
HARNESS
ALUMINUM
TAPE
FRONT
CONTROL UNIT
HARNESS 4-PIN
CONNECTOR
VEHICLE
PANEL
4-PIN
CONNECTORS
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Clean with
isopropyl alcohol.
SOCKET
HARNESS
4-PIN
CONNECTOR
FRONT
QA61301AE
© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
4WD vehicle: Plug the control unit harness 4-pin
connector to the socket harness 4-pin connector and
secure the 4-pin connectors to the vehicle harness
with one wire tie.
70. Using a pushpin, pierce the center of the scribe mark
on the left rear side trim panel.
NOTE: Some left rear side trim panels may not have
the scribe line. If not, use the measurement shown.
CONTROL UNIT
HARNESS
LEFT REAR SIDE
TRIM PANEL
SCRIBE
MARK
SOCKET
HARNESS
FRONT
CONTROL UNIT
HARNESS 4-PIN
CONNECTOR
3 mm
DRILL BIT
SOCKET
HARNESS
4-PIN
CONNECTOR
PUSHPIN
20 mm
HOLE SAW
FRONT
VEHICLE
WIRE HARNESS
TIE
4-PIN
CONNECTORS
DRILL
QA12104BX
67. Install the connector clip to the fuse case on the
control unit harness.
FUSE
CASE
TRAILER UNIT
HARNESS
20 mm
CLIP
20 mm
VEHICLE
PANEL
71. While wearing an eye protection, drill the mark on the
left rear side trim panel with a 3 mm drill bit. Enlarge
the 3 mm hole to 20 mm using 20 mm hole saw.
72. Using a utility knife, cut the left rear side trim panel
along the scribe line as shown. Remove any burrs.
LEFT REAR SIDE
TRIM PANEL
FUSE
CASE
FRONT
CONNECTOR
CLIP
UTILITY
KNIFE
QA12106AX
68. Route the fuse case on the control unit harness as
shown, and secure it to the vehicle panel with
connector clip installed in step 67.
SCRIBE LINE
69. Secure the clip on the trailer unit harness to the
vehicle panel as shown.
© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
Cut off.
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73. Under the dashboard, install the 7.5A fuse into the
fuse box as shown.
FUSE
BOX
76. Remove and discard the vehicle clip, and install the
new clip to the left D-pillar trim.
WITH SIDE CURTAIN AIRBAG
FRONT VIEW
NEW CLIP
VEHICLE
CLIP
Discard.
FRONT
LEFT D-PILLAR
TRIM
Plug in here.
FUSE BOX
LEFT D-PILLAR
TRIM
7.5A FUSE
QA12401AX
74. With the help of an assistant, reinstall the rear under
cover and the rear bumper.
HITCH PIN
TRAILER HITCH
Q0N3001AE
77. Check the overlap between the headliner and the
D-pillar trim.
NOTE: Check and adjust the overlap as described in
the Service Manual.
78. Reinstall the left D-pillar trim.
NOTE: Make sure the side curtain airbag is not
tucked under the clip. Do not push the D-pillar trim
excessively.
79. Check that all wire harnesses are routed properly
and all connectors are plugged in.
80. Reinstall all removed parts.
81. Reconnect the negative cable to the battery.
HITCH PIN
CLIP
82. Press and hold the radio power button for two
seconds to restore the radio and navi (if equipped)
system functions.
83. Reset the clock.
HITCH PIN
BALL MOUNT
QA22502AX
75. Secure the ball mount to the trailer hitch with the
hitch pin and hitch pin clip.
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© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
Give a copy of this page to your customer
Whenever you remove the hitch pin clip, the hitch pin, and the ball mount, store them securely in the cargo area. Install
the receiver cover into the opening at the end of the trailer hitch.
When you reinstall the ball mount, store the receiver cover in the cargo area.
TRAILER
HITCH
RECEIVER
COVER
QA12404AX
Install the ball mount the trailer hitch using a hitch pin clip and hitch pin.
HITCH PIN
TRAILER HITCH
HITCH PIN
CLIP
HITCH PIN
BALL MOUNT
QA22502AX
After the first 600 miles (1,000 km) of towing, have your Honda Dealer re-check the tightness of the trailer hitch bolts.
© 2012 American Honda Motor Co., Inc. – All Rights Reserved.
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