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Table of Contents Section I Definitions …………………………………………………………………………………... Page 3 APAS Intsallation …………………………………..…..………………………………… Page 4 Floor Plan and Machine Requirements ……………………...…….……………………. Page 6 Environment ………………………………………………………………………………… Page 7 Positioning the Components ……………………………………………………………... Page 8 Electrical Setup Connections …..………………………………………………………... Page 9 Leveling the APAS Base ………………………………………………………………….. Page 11 Section II Safety Features and Warning …………………………………………………………. Page 12 Safety Locks and Warning Stickers ……………………………………………………… Page 13 Safety Recommendations …………………………………………………………........... Page 14 Special Advisement ………………………………………………………………………... Page 15 Machine Lock Out Procedure ……………………………………………………………. Page 16 Suggested Lock Out Devices …………………………………………………………….. Page 17 Section III General Set Up ………………………………………………………………………......... Page 19 APAS Set Up ….………………………………………………………………….………… Page 20 • Paper Sensor Adjustment ………………………………………………………………. Page 20 Card Feeder Setup ……………….………………………………………………………... Page 24 • Card Sensor Adjustment ………..………………………………………………………. Page 27 Control Panel and Switch Operation ……………………………………………………... Page 28 Operating the Attacher …………………………………………………………………….. Page 42 Section IV General Service ……………..………….…………………………………….……………. Page 49 APAS Maintenance ……………………………………………………………................... Page 50 General Cleaning ……………………………………………………………………............ Page 51 Cleaning Transport Belts …………………………………………………………………… Page 51 APAS Material Transport Belt Replacement ………………………………..……………. Page 52 Card Feeder Belt’s Replacement ……………..…………………………………………... Page 60 Section V APAS Electrical Components .……………..……………………..……….…………… Page 68 Section VI APAS Wiring Diagrams …………………..….…………………………..………………. Page 72 Section VII Trouble Shooting ……..………….……………………………………………….………. Page 99 APAS – 72 092011 APAS72Operator-ServiceManualREV0