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SERVICE MANUAL SERVICE MANUAL SECTION 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS Truck Model: 3200 Start Date: 03/11/2004 Truck Model: 4200 Start Date: 03/11/2004 Truck Model: 4300 Start Date: 03/11/2004 Truck Model: 4400 Start Date: 03/11/2004 Truck Model: 7300 Start Date: 03/11/2004 Truck Model: 7400 Start Date: 03/11/2004 Truck Model: 7500 Start Date: 03/11/2004 Truck Model: 7600 Start Date: 03/11/2004 Truck Model: 8500 Start Date: 03/11/2004 Truck Model: 8600 Start Date: 03/11/2004 S082854 Copyright © 06/17/2004 International Truck and Engine Corporation S082854 06/17/2004 S082854 Copyright © 06/17/2004 International Truck and Engine Corporation 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS i Table of Contents INSTRUCTIONS AND CHARTS (CHAPTER 1). .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .1 CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 1. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .1 CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 2. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .2 CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 3. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .3 CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 4. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .4 CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 5. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .5 NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBER IDENTIFICATION, P. 6. . . . .6 CIRCUIT DIAGRAM INSTRUCTIONS, P. 7. .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. .7 CIRCUIT DIAGRAM INSTRUCTIONS, P. 8. .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. .8 SCHEMATIC SYMBOL CHART, P. 9.. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .9 RELAY FUNCTIONS, P. 10.. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. .10 LAMP BULB CHART, P. 11. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .11 INTERNATIONAL V8 AND I6 ECM CONTROLLER CONNECTORS PIN NUMBER IDENTIFICATION, P.12.. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. .12 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . . . . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . .13 ACCESSORY, P. 1. .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. .13 BATTERY FEEDS, CAB, P. 2. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..14 BATTERY, P. 3. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. ..15 1708 DATA LINK, P. 4. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .16 SWITCH DATA LINK, P. 5. . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . .17 DRIVETRAIN 1939 DATA LINK (CAB), P. 6. .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .18 DRIVETRAIN 1939 DATA LINK (CHASSIS), P. 7. .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .19 GROUNDS CHASSIS, P. 8. . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . .20 GROUNDS CHASSIS, P. 9. . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . .21 GROUNDS IP, P. 10.. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. ..22 GROUNDS IP, P. 11. .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. ..23 IGNITION CAB, P. 12.. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . ..24 IGNITION CAB, P. 13.. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . ..25 IGNITION FEEDS, CHASSIS, P. 14. . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . .26 START, P. 15.. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. ..27 CAB ACCESSORIES (CHAPTER 3). .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. ..28 CIGAR LIGHTER AND POWER FEEDS, P. 1. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .28 CB POWER, P. 2. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . ..29 COMPASS AND TEMPERATURE DISPLAY, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 FRONT DOORS WINDOWS AND LOCKS (POWER), P. 4. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. .31 CREW DOORS WINDOWS AND LOCKS (POWER), P. 5. .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. .32 HORN, DUAL ELECTRIC, P. 6. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ..33 MIRRORS (HEATED, LIGHTED AND POWER), P. 7. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. ..34 RADIO (ENTERTAINMENT), SPEAKERS, P. 8. .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. .35 WINDSHIELD WIPER AND WASHER PUMP, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 2–WAY RADIO, P. 10. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .37 SWITCH PACK, OPTIONAL GAUGE PACK, P. 11. .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . .38 LIGHTED AIR SHIELD, P. 12.. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. ..39 ROOF AUX. LOAD, P. 13.. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. .40 SATELLITE COMMUNICATION QUALCOMM-MCT AND IMCT SYSTEMS, P. 14. . . . . . . . . . . . . . . . . . . . .41 S082854 ii 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS SELF CONTAINED AIR SEAT, P. 15. . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. .42 DIGITAL CLOCK PTC, P. 16.. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . . ..43 TRANSMISSION ALLISON LCT COLUMN SHIFTER, P. 17. .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. .44 HEATED SEATS FOR 7700 MODELS ONLY, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 BACKUP CAMERA, P. 19. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . ..46 XATA COMPUTER, P. 20. .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . ..47 KEYLESS IGNITION SYSTEM, P. 21. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .48 12V CHARGING + CRANKING SYSTEM (CHAPTER 4). .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .49 I6 EGR ENGINES, P. 1. . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .49 V8 AVNT ENGINES, P. 2.. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .50 CATERPILLAR, CUMMINS ISM ENGINES, P. 3. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .51 I6 HEUI ENGINES, P. 4. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .52 CATERPILLAR ENGINES, CUMMINS ISM AND WITH EATON ULTRASHIFT/DM2, P. 5. .. . . . .. . . . ..53 I6 EGR ENGINES WITH AIR START, P. 6. .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. .54 FANS AND ENGINE ACCESSORIES (CHAPTER 5). .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .55 FAN WIRING, P. 1.. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .55 ETHER START, P. 2. .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . ..56 SNOW VALVE, P. 3.. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .57 FAN WIRING, CATERPILLAR AND CUMMINS, P. 4.. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .58 ELECTRONIC ENGINES (CHAPTER 6). .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .59 ELECTRONIC ENGINE CONTROLS, I6–EGR ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 ELECTRONIC ENGINE CONTROLS, I6–EGR ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS, P. 2. .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .60 ELECTRONIC ENGINE CONTROLS, (V8–AVNT) ENGINES, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 ELECTRONIC ENGINE CONTROLS, V8–AVNT ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS, P. 4. .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .62 CATERPILLAR C10, C11, C12, AND C13 ENGINES, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 CUMMINS ISM ENGINE, P. 6.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .64 I6 HEUI ENGINE, P. 7. . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . ..65 I6 HEUI ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS WITH MANUAL TRANSMISSION, P. 8. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . ..66 GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67 IP/GAUGE LIST, P. 1. .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . ..67 WARNING LIGHT LIST, P. 2. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .68 WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER, P. 3. . . . .69 ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER AND WATER TEMP GAUGE CIRCUITS, P. 4. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .70 IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71 AIR PRESSURE INPUT CIRCUIT, P. 6.. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .72 AXLE TEMPERATURE, FWD REAR AND REAR AXLES, GAUGE INPUT CIRCUIT, P. 7. . . . . . . . . . . .73 FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNING LAMPS, P. 8.. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .74 GAUGES AND WARNING LIGHTS — FUEL FILTER RESTRICTION AND WATER IN FUEL LIGHTS, P. 9. .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .75 GAUGES AND WARNING LIGHTS — PARK BRAKE LIGHT AND TRANSMISSION OIL TEMP. GAUGE, P. 10.. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .76 GAUGES AND WARNING LIGHTS — AMMETER, P. 11. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .77 ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12. . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . ..78 FRONT AXLE ENGAGEMENT LAMP, P. 13. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .79 S082854 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS iii LIGHTS (CHAPTER 8).. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. ..80 BACK UP LIGHTS, P. 1.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .80 LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS, P. 2. . . . . .81 LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS (CONT.), P. 3. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ..82 LIGHT SYSTEMS — TURN SIGNAL AND STOP SWITCHES, P. 4. . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . .83 DOME LIGHT, MAP LIGHT, P. 5. . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . .84 DOME LIGHT, MAP LIGHT (CONT.), P. 6. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . ..85 FOG LIGHT AND WORK LIGHT, P. 7.. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. .86 HEADLIGHTS, P. 8. .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . . .. .87 AUX. HEADLIGHTS, AUX. PARK, AUX TURN, P. 9. . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . .88 PANEL LIGHTS, P. 10.. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . ..89 CHASSIS ACCESSORIES (CHAPTER 9). .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. ..90 AIR DRYER AND HEATED DRAIN VALVE, P. 1.. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. .90 ANTILOCK BRAKE SYSTEM (ABS), AIR, P. 2. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. .91 ANTILOCK BRAKE SYSTEM (ABS), AIR, TRACTION CONTROL, P. 3. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . .92 ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC, P. 4.. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. .93 ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94 ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95 TWO SPEED AXLE SWITCH WITH MANUAL TRANSMISSION AND I6 HEUI FUEL HEATER N/WARN LIGHTS, P. 7. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. ..96 BRAKE SYSTEM, HYDRAULIC, P. 8. . . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . . .. . . . . . . . .. . . . . . . . . .. . . . . . . . .. . . . . .97 FUEL TRANSFER PUMP, P. 9. . . .. . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . .98 BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10. . . . . . . . . . . . . . . . . . . . . . .99 BODY BUILDER AND TRAILER TURNS, CENTER PIN ABS, CENTER PIN AUX, P. 11. . . . . . . . . . .100 BODY BUILDER AND TRAILER SOCKET BACK OF CAB SOCKETS, P. 12. . . . . . . . . . . . . . . . . . . . . . . .101 BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) SOCKET AND BODY BUILDER, P. 13. .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .102 AIR SOLENOID 4–WAY PACK, P. 14. . . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .103 REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED CONTROLLER, P. 15.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .104 HYD POWER PARK, P. 16.. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .105 AIR SUSPENSION, P. 17.. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. .106 AUX. TRAILER, ACC CONTROLLED, P. 18. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .107 AUX. TRAILER, BTRY CONTROLLED, P. 19. . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .108 LIFT AXLES (NON-STEERABLE), P. 20. .. . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .109 LIFT AXLES (STEERABLE), P. 21. .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . ..110 AIR ACTUATED PARK BRAKE, P. 22. .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .111 ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . .112 ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . .113 LIFT AXLES, WITH NON—STEERABLE FOR SS MODELS, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114 FUEL / WATER SEPARATOR WITH 12VDC FUEL PREHEATER, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115 ELECTRONIC TRAILER BRAKE ACCOMMODATION, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116 LECTRASHIFT ACCOMMODATION, P. 28. . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . .117 AUXILIARY 40 AMP CIRCUIT, P. 29.. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . ..118 HOURMETER, CUSTOMER MOUNTED PTO, P. 30.. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . ..119 REMOTE START/ STOP, P. 31.. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .120 LIFT AXLE WITH 14RAR, P. 32. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .121 LIFT GATE, P. 33. .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .122 LIFT AXLE MULTIPLEX, P. 34. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .123 TRANSMISSIONS (CHAPTER 10). . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .124 S082854 iv 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS ALLISON LCT TRANSMISSION OR ALLISON 1000, 2000, 2400, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124 ALLISON MD TRANSMISSION, P. 2. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..125 ALLISON MD TRANSMISSION (WTEC), P. 3. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . .126 ALLISON MD TRANSMISSION (CONT.), P. 4. . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. .127 TRANSMISSION, WTEC MD W/AUTO NEUTRAL, P. 5. .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . ..128 EATON AUTOSHIFT TRANSMISSION, P. 6.. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . .129 EATON AUTOSHIFT TRANSMISSION (CONT.), P. 7. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . ..130 EATON LIGHTNING TRANSMISSION, P. 8. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. ..131 ALLISON HD TRANSMISSION, P. 9. .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . ..132 ALLISON HD TRANSMISSION, P. 10. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . .133 ALLISON HD TRANSMISSION, P. 11. . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . .134 ALLISON HD TRANSMISSION WITH AUTO NEUTRAL, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135 ALLISON HD TRANSMISSION WITH AUTO NEUTRAL AND WITH 0013WUA, P. 13. . . . . . . . . . . . . .136 ALLISON LCT TRANSMISSION (ALLISON 1000, 2000, 2400) WITH I6 HEUI, P. 14. . . . . . . . . . . . . . . .137 TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIRED EFFECTS, P. 15. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . ..138 TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIRED EFFECTS, P. 16. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . ..139 AIR CONDITIONING (CHAPTER 11).. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. ..140 HVAC SYSTEMS, P. 1. . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. .140 AIR CONDITIONING (ONLY), P. 2. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. ..141 AUTOTHERM SYSTEMS, P. 3.. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . ..142 CONNECTOR COMPOSITES (CHAPTER 12). . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. .143 CONNECTOR COMPOSITES (10M), (71), (72), (345F), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143 CONNECTOR COMPOSITES (420F), (420M), (520), (521), (522), (523), (524), P. 2. . . . . . . . . . . . . . . . .144 CONNECTOR COMPOSITES (1002), (1003), (1010), P. 3. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . .145 CONNECTOR COMPOSITE (1011), P. 4. . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . .146 CONNECTOR COMPOSITE (1012), P. 5. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. .147 CONNECTOR COMPOSITE (1013), P. 6. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. .148 CONNECTOR COMPOSITE (1014), P. 7. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. .149 CONNECTOR COMPOSITES (1018), (1019M), (1020M), (1021M), (1022M), P. 8. . . . . . . . . . . . . . . . . . . .150 CONNECTOR COMPOSITES (1027M, F), (1100), (1101A), (1101), (1102), P. 9. . . . . . . . . . . . . . . . . . . . . .151 CONNECTOR COMPOSITES (1104), (1106), (1200), (1210), P. 10. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . ..152 CONNECTOR COMPOSITES (1300), (1301), (1400), (1402), (1410), (1500), (1510), P. 11. . . . . . . . .153 CONNECTOR COMPOSITES (1553), (1554F), (1555), (1600), (1601), (1650), P. 12. .. . .. . .. .. . .. . ..154 CONNECTOR COMPOSITES (1652), (1657M), (1658), (1659), (1800), P. 13. . . . . . . . . . . . . . . . . . . . . . . . .155 CONNECTOR COMPOSITES (1804), (1807), (1808), (1809), (1810), (1811), (1812), (1813), (1814), (1815), P. 14. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . ..156 CONNECTOR COMPOSITES (1820), (1822), (1823), (1824), (1828), (1860), (1861), (1901M), (1915), P. 15. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. .157 CONNECTOR COMPOSITES (1918), (1935), (1920), (2000), (2002M), (2003M), (2004M), (2005M), P. 16. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. .158 CONNECTOR COMPOSITES (2006M), (2007F), (2021F), (2021M), (2022F), (2022M), (2111M), (2112M), (2113M), (2114M), (2115M), (2116M), (2117M), (2301M), (2302M), (2303M), P. 17. . .159 CONNECTOR COMPOSITES (2304M), (2305M), (2306M), (2307F), (2308F), (2502F), (2502M), (2503F, M), (2600F, M), P. 18.. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . ..160 CONNECTOR COMPOSITES (2601M, F), (2602M, F), (3000M), (3000F), (3002M), (3003), (3100M), (3200F, M), (3201M), (3202), (3203M), P. 19. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . .161 CONNECTOR COMPOSITES (3204M, F), (3209), (3210M), (3211M), (4000), P. 20. . . . . . . . . .. . . . . . . .162 CONNECTOR COMPOSITE (4001), P. 21.. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. ..163 CONNECTOR COMPOSITE (4002), P. 22.. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. ..164 S082854 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS v CONNECTOR COMPOSITE (4003), P. 23. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .165 CONNECTOR COMPOSITES (4004), (4007), (4008), P. 24. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .166 CONNECTOR COMPOSITE (4014), P. 25. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .167 CONNECTOR COMPOSITE (4014/1700), P. 26. .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .168 CONNECTOR COMPOSITES (4015), (4017), (4018), (4019), (4020), (4021), (4022), (4023), P. 27.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .169 CONNECTOR COMPOSITES (4024), (4030), (4031), (4032), (4033), (4040), (4041), P. 28. . . . . . . . .170 CONNECTOR COMPOSITES (4070), (4071), (4087), (4098), (4101), P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . .171 CONNECTOR COMPOSITE (4103), P. 30. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .172 CONNECTOR COMPOSITES (4105), (4111), (4120), (4301), P. 31. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .173 CONNECTOR COMPOSITES (4305), (4410), (4410B), (4410C), (4410D), (4410E), (4410H), (4410M), (4411), P. 32. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .174 CONNECTOR COMPOSITES (4411A), (4411B), (4412), (4415), (4450), (4450A), (4460A), (4460), P. 33.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .175 CONNECTOR COMPOSITE (4705), P. 34. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .176 CONNECTOR COMPOSITES (4810), (4712F), (4820), (4713F), (4830), (4840), (4850), P. 35. . . . . .177 CONNECTOR COMPOSITES (4900), (4910), (4950), (4951), P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178 CONNECTOR COMPOSITES (6007), (6011), P. 37.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .179 CONNECTOR COMPOSITES (6013M), (6014), P. 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180 CONNECTOR COMPOSITES (6015), (6020), (6021), P. 39. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .181 CONNECTOR COMPOSITES (6200), (6316), (6323), (6332), (6333), (6334), (6400), (6401M), (6401), (6406), (6407), (6407D), (6409), (6500), P. 40.. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .182 CONNECTOR COMPOSITES (6550), (6703), (6704), (6708), (7103), (7104), (7104A), (7105), (7106), (7111), P. 41. . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .183 CONNECTOR COMPOSITES (7200), (7202), (7203), P. 42. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .184 CONNECTOR COMPOSITES (7204), (7205), (7206), (7211), (7212), (7213), P. 43. . . . . . . . . . . . . . . . . .185 CONNECTOR COMPOSITES (7214), (7300), (7301), P. 44. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .186 CONNECTOR COMPOSITES (7302), (7304), (7305), (7306), (7500), (7502), (7600), (7601), P. 45.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .187 CONNECTOR COMPOSITES (7603), (7604), (7605), (7606), (7607), (7608), (7609), (7610), (7611), (7612), (7613), (7615), (7700), (7702), (7703), (7703A), P. 46.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .188 CONNECTOR COMPOSITES (7800), (7801M), (7803), (7900), (7901), P. 47. . . . . . . . . . . . . . . . . . . . . . . . .189 CONNECTOR COMPOSITES (7905), (7906), (8000), (8001), (8102), (8150), (8151), (8200), P. 48.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .190 CONNECTOR COMPOSITES (8201), (8301), (8310), (8311), (8312), (8400), (8500), (8501), (8502), (8502A), P. 49. . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .191 CONNECTOR COMPOSITES (8503), (8503A), (8505), (8506), (8507), (8508), (8509), (8600), (8601), (8602), P. 50. .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .192 CONNECTOR COMPOSITES (8700), (8701), (8800), (8801), (8802), (8803), (8805), P. 51. . . . . . . . .193 CONNECTOR COMPOSITES (9001), (9002), (9100), (9101), (9102), (9103), (9104), (9254), (9255), P. 52. .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .194 CONNECTOR COMPOSITES (9260), (9261), (9262), (9263), (9264), (9265), (9303A), P. 53. . . . . . .195 CONNECTOR COMPOSITES (9405), (9501), (9502), (9503), (9504), (9505), (9506), P. 54. . . . . . . . .196 CONNECTOR COMPOSITES (9507), (9508), (9509), (9510), (9511), (9512), (9513), (9514), (9515), P. 55. .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .197 CONNECTOR COMPOSITES (9516), (9517), (9518), (9519), P. 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .198 CONNECTOR COMPOSITE (9700), P. 57. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .199 CONNECTOR COMPOSITE (9700), P. 58. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .200 CONNECTOR COMPOSITES (9715), (9715A), (9715B), P. 59.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .201 CONNECTOR COMPOSITES (9716), (9716A), (9716B), P. 60.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .202 CONNECTOR COMPOSITES (9717A), (9717B), P. 61. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .203 CONNECTOR COMPOSITES (9718), (9719), (9720), (9733), (9734), (9736), (9754), (9762), (9763), P. 62. .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .204 S082854 vi 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS CONNECTOR COMPOSITES (9777), (9778), (9800), P. 63.. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. ..205 CONNECTOR COMPOSITES (9870), (9871), (9811), (9812), (9814), (9815), (9830), (9850), (9860), (9865M), (9900), (9900A), (9913A), P. 64.. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . ..206 CONNECTOR COMPOSITES (9913B), (9914), (4100), (4109), (4112), (6502), (7107), (7208), (7615), P. 65. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. .207 S082854 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS INSTRUCTIONS AND CHARTS (CHAPTER 1) CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 1 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. INTERNATIONAL CIRCUIT NUMBER IDENTIFICATIOIN AND LOCATION CHAPTER 1 PREFIX DESIGNATIONS PREFIX LOCATION A Cab-instrument Panel Module B Cab-Driver Control Module C Cab-Header/Clearance Lights D Cab-Roof/Rear Panel E Cab-Left Door/Doors F Cab-Right Door/Doors H Cab-Sleeper J Cab-Dash(outside) K Engine/Radiator L Transmission M Chassis/Front End (Cab Dash Panel Forward) N Chassis/Center Section (Cab Dash Panel to Cab RR Xmbr) P Chassis/Wheel Base Section R Chassis/Suspension/Rear Axle/Axles S Chassis/AF Section/Stop/Tail/Turn Lights CIRCUIT NUMBER AND IDENTIFICATIONS CIRCUIT NUMBER COLOR DESCRIPTION 1 LTBL ALTERNATOR - FIELD 2 RD ALTERNATOR - CHARGE 3 DKBL 1708 DATA LINK, SWITCH DATA LINK (+) GY 1708 DATA LINK, SWITCH DATA LINK (-) 4 SERIAL/DATA COMMUNICATION J1922 YL DRIVE TRAIN J1939 DATA LINK (+) GN DRIVE TRAIN J1939 DATA LINK (-) 6 GY LOW VOLTAGE ELECTRONIC FEED (< 9 VOLTS) 7 RD ALTERNATOR - RESISTANCE 5 8 CHK DATE PEC 16JAN01 CHANGE PRODUCTION RELEASE. REV A REFERENCE DRAWN U00DLCK P54304U RELEASE NO. P52778H Figure 1 NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 09AUG00 AE08-52365 Circuit Number Identification and Location Chart S082854 SHEET 01 1 2 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 2 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. INTERNATIONAL CIRCUIT NUMBER IDENTIFICATION AND LOCATION (CONT.) CHAPTER 1 CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.) CIRCUIT NUMBER DESCRIPTION COLOR 9 GY ZERO VOLT REFERENCE (ZVR) 10 WH CHASSIS/ENGINE GROUND 11 WH CAB/SLEEPER GROUND 12 LTBL ACCESSORY FEED PK IGNITION FEED BK IGNITION FEED (BODY BUILDER CONNECTOR) 14 RD BATTERY FEED 15 RD KEY SWITCH FEED 17 PK STARTER CONTROL 18 PK GLOW PLUG/PRE-HEATER 19 GY ENGINE SHUTDOWN 20 LTGN REMOTE POWER MODULE 21 TN COLD START CONTROLS (ETHER) 23 TN ENGINE FAN/SHUTTERS 24 GY ENGINE EXHAUST BRAKE 25 TN PYROMETER 26 TN AMMETER 27 TN VOLTMETER 28 TN INSTRUMENTS AND GAUGES 29 TN ENGINE WATER TEMPERATURE 30 TN ENGINE OIL TEMPERATURE 31 TN TRANSMISSION OIL TEMPERATURE 32 TN AXLE OIL TEMPERATURE 13 16 22 CHK DATE PEC 16JAN01 CHANGE REV PRODUCTION RELEASE. A REFERENCE DRAWN U00JXP9 P54304U RELEASE NO. P52778H Figure 2 NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 09AUG00 AE08-52365 Circuit Number Identification and Location Chart (Cont.) S082854 SHEET 02 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 3 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. INTERNATIONAL CIRCUIT NUMBER IDENTIFICATION AND LOCATION (CONT.) CHAPTER 1 CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.) CIRCUIT NUMBER COLOR DESCRIPTION 33 TN ENGINE OIL LEVEL 34 TN COOLANT LEVEL 35 TN ENGINE OIL PRESSURE 36 TN FUEL LEVEL 37 TN FUEL PUMP 39 GY AIR DRYER HEATER 40 GY LOW AIR PRESSURE WARNING 41 TN AIR TEMPERATURE 42 GY FRONT AXLE ENGAGED 43 GY POWER DIVIDER LOCK (PDL) WARNING 44 GY PARK BRAKE WARNING 45 LTGN ANTI - THEFT WARNING 46 GY POWER TAKE - OFF WARNING 47 GY SPEEDOMETER 48 GY TACHOMETER 49 GY DIFFERENTIAL LOCK WARNING 50 YL LIGHT SWITCH FEED 51 YL DIMMER SWITCH FEED 52 YL HEADLIGHT HI - BEAM 53 YL HEADLIGHT LO - BEAM 54 BN PARKING/MARKER LIGHTS 38 55 OR TURN SIGNAL - FEED 56 OR TURN SIGNAL LIGHTS - LEFT YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION) OR TURN SIGNAL LIGHTS - RIGHT 57 LT GN CHK DATE PEC 16JAN01 TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION) CHANGE REV PRODUCTION RELEASE. A REFERENCE DRAWN U00DLCK P54304U RELEASE NO. P52778H NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 15 MAY 00 AE08-52365 Figure 3 Circuit Number Identification and Location Chart (Cont.) S082854 SHEET 03 3 4 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 4 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CHAPTER 1 INTERNATIONAL CIRCUIT NUMBER IDENTIFICATION AND LOCATION (CONT.) CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.) CIRCUIT NUMBER COLOR DESCRIPTION 58 BN CLEARANCE/IDENTIFICATION LIGHTS 59 GY SOLENOID 60 OR HAZARD LIGHTS 61 GY AIR SUSPENSION 62 DKBL PANEL LIGHTS 63 DKBL COURTESY/DOME LIGHTS 64 YL FOG/DRIVING LIGHTS 65 OR CAB REAR FLOOD LIGHT 66 YL DAYTIME RUNNING LIGHTS 68 BN TAIL LIGHTS 69 BN LICENSE PLATE LIGHT 70 OR STOP LIGHTS RD STOP LIGHTS (BODY BUILDER CONNECTION) 67 71 CHK DATE PEC 16JAN01 OR BACK - UP LIGHTS LTBL BACK - UP LIGHTS (BODY BUILDER CONNECTION) 72 OR 73 LTGN TRAILER AUXILIARY FEED - BATTERY PWM 74 LTGN HEATER RECIRC MOTOR 75 LTGN HEATER BLOWER MOTOR 76 LTGN AUXILIARY FAN 77 LTGN AIR CONDITIONER 78 LTGN MIRRORS - HEATED; MOTORIZED 79 GY SEAT BELTS 80 BK SLEEPER BOX RELAY - FEED 81 LTGN POWER DOOR LOCKS CHANGE PRODUCTION RELEASE. REV A REFERENCE DRAWN U00DLCK P54304U RELEASE NO. P52778H Figure 4 NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 15MAY00 AE08-52365 Circuit Number Identification and Location Chart (Cont.) S082854 SHEET 04 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 5 Figure 5 Circuit Number Identification and Location Chart (Cont.) S082854 5 6 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBER IDENTIFICATION, P. 6 Figure 6 NAVPAK/ECM I6 Engine Controller Connector Pin Number Identification S082854 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS CIRCUIT DIAGRAM INSTRUCTIONS, P. 7 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CIRCUIT DIAGRAM INSTRUCTIONS A - SWITCH AND RELAY POSITIONS AS SHOWN ON CIRCUIT DIAGRAMS INDICATE NORMAL POSITION WITH IGNITION OFF UNLESS OTHERWISE NOTED. B - MULTIPLE CONNECTIONS ARE DISPLAYED ON SCHEMATIC AS SHOWN. REFER TO CONNECTOR COMPOSITE WITH APPLICABLE NUMBER FRO MORE COMPLETE INFORMATION. 86 30 87A 87 CHAPTER 1 12 AND/OR 12 85 SWITCH: RELAY - SUPPRESSED SWITCH MANUAL/MECHANICAL MAGNETIC SUPPRESSED INDICATES CASE GROUND SINGLE IN-LINE CONNECTORS DISPLAYED AS SHOWN WITH OR WITHOUT CONNECTOR NUMBER. C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT CLUSTERS AND FUSE/CIRCUIT BREAKER CONNECTORS. LOCATION/CIRCUIT NUMBER WIRE GAUGE/WIRE COLOR LOCATION IN FUSE/CIRCUIT BREAKER CONNECTION BUSS IN FUSE/CIRCUIT BREAKER CONNECTOR PRINTED CIRCUIT IN INSTRUMENT CLUSTER F1 FUSE RATING A VOLTMETER B 20A D - MULTPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE WIRE DISTRIBUTING CURRENT TO TWO CIRCUITS. A55A/A60 16OR A60 16OR A55A 16OR E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL WIRE CONNECTIONS AND/OR INTERNAL CONNECTIONS OR CONTACTS. A12A WIRE CONNECTION BUSSED CONTACT 16BN A S S I I I A A OFF OFF OFF OFF S I A GND S A WIRE CONNECTION INTERNAL CONNECTION B CONTACT A128 S I ETHER SWITCH F19 F18 16RD 20A KEY SWITCH PIGTAIL A12 F - CIRCUIT "11" DENOTES ANY COMMON GROUND, (MORE THAN ONE CIRCUIT). ANY INDIVIDUAL GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER. (E.G CIRCUIT 97 CRUISE CONTROL, IS IDENTIFIED PER EXAMPLE). NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS,NEITHER THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED. GROUND CIRCUITS ARE DESCRIBED THUS: 11-G 11-GA 11-GB COMMON GROUND CIRCUIT NUMBER CHK DATE PEC 16JAN01 R32-G R32-GA R32-GB LOCATION SUFFIX G IS NOT A SUFFIX BUT INDICATES A GROUND CIRCUIT. CHANGE PRODUCTION RELEASE. REV A INDIVIDUAL GROUND CIRCUIT NUMBER REFERENCE DRAWN U00DLCK P54304U RELEASE NO. P52778H Figure 7 SUFFIX G IS NOT A SUFFIX BUT INDICATES A GROUND CIRCUIT. NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 15MAY00 Circuit Diagram Instructions S082854 AE08-52365 SHEET 07 7 8 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS CIRCUIT DIAGRAM INSTRUCTIONS, P. 8 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CHAPTER 1 CIRCUIT DIAGRAM INSTRUCTIONS G - ABBREVIATIONS: COLOR, NOUN AND ENGINE COLOR ABBREVIATION AQ - AQUA BK - BLACK BL - BLUE BN - BROWN DK GN - DARK GREEN GD - GOLD GY - GRAY GN - GREEN LT BL - LIGHT BLUE NOUN ABBREVIATION LT GN - LIGHT GREEN OR - ORANGE PK - PINK PL - PURPLE RD - RED SIL - SILVER TN - TAN VT - VIOLET WH - WHITE YL - YELLOW A ACC AC AUX AWG B BAT CONNDRL ENG FWD GA - ACCESSORY AIR CONDITIONER AUXILIARY AMERICAN WIRE GAUGE BATTERY CONNECTION OR CONNECTOR DAYTIME RUNNING LIGHTS ENGINE FORWARD GAUGE G GROUND GND I IGNITION IGN IND - INDICATOR - LEFT L LT - LIGHT W/O - WITHOUT OPTIONAL OPT R - RIGHT - START OR SENDER S THERMO - THERMOSTAT - WITH W/ ENGINE ABBREVIATION ISM - MFG (CUMMINS) 10.8 LITER ELECTRONIC ENGINE CONTROL N14E PLUS - MFG (CUMMINS) 14 LITER ELECTRONIC ENGINE CONTROL CHK C-10,C-12 - MFG (CATERPILLAR) 10.3 LITER ELECTRONIC ENGINE CONTROL V8-AVNT - MFG (INTERNATIONAL) V8 6.0 LITER ELECTRONIC ENGINE CONTROL I6-HEUI - MFG (INTERNATIONAL) NGD I6 DT466 & DT/HT530 ELECTRONIC ENGINE CONTROL DATE PEC 16JAN01 CHANGE REV PRODUCTION RELEASE. A REFERENCE DRAWN U00JXP9 P54304U RELEASE NO. P52778H Figure 8 NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 10AUG00 Circuit Diagram Instructions (Cont.) S082854 AE08-52365 SHEET 08 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS SCHEMATIC SYMBOL CHART, P. 9 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. SYMBOL CHAPTER 1 SCHEMATIC SYMBOL CHART DESCRIPTION DESCRIPTION MALE/FEMALE IN-LINE CONNECTION FEMALE TERMINAL SYMBOL HORN MALE TERMINAL GROUND SPEAKER - SOUND SYSTEM FUSE LIGHT EMITTING DIODE MAGNETIC SWITCH RESISTOR SWITCH CONTACT, NORMALLY OPEN SWITCH CONTACT, NORMALLY CLOSED LIGHT - SINGLE FILMENT JUNCTION POINT SPLICE LIGHT - DOUBLE FILAMENT SWITCH-PRESSURE SENDER - OIL, WATER, FUEL, TEMPERATURE SWITCH-MANUAL/MECHANICAL 30 86 RELAY-SUPPRESSED 87A 87 85 SOLENOID - GENERAL USAGE MOTOR - ELECTRIC CIGAR LIGHTER CHK DATE PEC 16JAN01 CHANGE REV PRODUCTION RELEASE. A REFERENCE DRAWN U00DLCK P54304U RELEASE NO. P52778H Figure 9 NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 19MAY00 Schematic Symbol Chart S082854 AE08-52365 SHEET 09 9 10 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS RELAY FUNCTIONS, P. 10 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CHAPTER 1 RELAY FUNCTIONS AND WIRING GUIDE RELAY FUNCTIONS MINIATURE RELAY FUNCTION AND WIRING GUIDE 1 5 86 30 87A 87 3 85 2 4 RELAY SCHEMATIC ENERGIZING COIL NORMALLY CLOSED CONTACT COMMON CONTACT 30 NORMALLY OPEN CONTACT 86 87 87A 85 ENERGIZING COIL TYPICAL RELAY (INSERTION END) 85 87A A E C E A 30 D 87 C D B B 86 FUSEBLOCK SOCKET CONNECTOR SOCKET CABLE INSERTIN END FUSEBLOCK SOCKET CONNECTOR SOCKET RELAY INSERTION END MICRO RELAY FUNCTION AND WIRING GUIDE RELAY SCHEMATIC 86 85 30 87 87A COMMON CONTACT 3 5 ENERGIZING COIL 2 4 NORMALLY OPEN CONTACT 1 DATE PEC 16JAN01 CNA 23AUG02 Figure 10 87 87A 30 ENERGIZING COIL NORMALLY CLOSED CONTACT CHK 86 85 TYPICAL RELAY (INSERTION END) CHANGE PRODUCTION RELEASE. MINI RELAY #2 WAS #5. Relay Functions S082854 REV REFERENCE A P54304U B 56507K DRAWN NAME U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS RELEASE NO. P52778H DATE 21JUN00 PART NO. AE08-52365 SHEET 10 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS LAMP BULB CHART, P. 11 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. LAMP BULB CHART CANDLEPOWER OR WATTS BULB APPLICATION CHAPTER 1 BULB TRADE NUMBER BACK-UP LIGHTS 32 CANDLEPOWER CLEARANCE & INDENTIFICATION 3 CANDLEPOWER GE1156 GE193 COURTESY LIGHT 3 CANDLEPOWER GE168 DOME LIGHTS 12 CANDLEPOWER GE561 FOG LIGHTS 55 CANDLEPOWER VH550 LOW BEAMS 65 WATTS GE9007 HIGH BEAMS 65 WATTS GE9007 HEAD LIGHTS: INSTRUMENT CLUSTER: GAUGE BACK LIGHT 082S270538-3 GAUGE WARNING LED (RED) 082S272109-3 RANGE INHIBIT LED (YELLOW) 082S272109-4 COLD AMBIENT PROTECTION LED (YELLOW) 082S272109-4 FUEL FILTER LED (YELLOW) 082S272109-4 WARN ENGINE LED (YELLOW) 082S272109-4 STOP ENGINE LED (RED) 082S272109-3 BRAKE PRESSURE LED (RED) 082S272109-3 BRAKE FLUID LED (RED) 082S272109-3 WAIT TO START LED (YELLOW) 082S272109-4 CHECK TRANSMISSION LED (YELLOW) 082S272109-4 TRAILER ABS LED (YELLOW) 082S272109-4 WASHER FLUID LED (YELLOW) 082S272109-4 LEFT TURN SIGNAL LED (GREEN) 082S272109-2 TRACTION CONTROL LED (GREEN) 082S272109-2 WATER IN FUEL LED(YELLOW) 082S272109-4 PARK FLUID LED LIGHT (RED) 082S272109-3 CHECK ELECTRICAL SYSTEMS LED (YELLOW) 082S272109-4 PARK BRAKE LED (RED) 082S272109-3 CRUISE CTRL ACTIVE LED (GREEN) 082S272109-2 ANTILOCK BRAKING SYSTEM LED (YELLOW) 082S272109-4 RIGHT TURN LED (GREEN) 082S272109-2 COOLANT LEVEL LED (RED) 082S272109-3 SEAT BELT LED (RED) 082S272109-3 HIGH BEAM ICON LED (BLUE) 082S272109-5 CHECK AIR CONDITIONER LED (YELLOW) 082S272109-4 RETARD OVER HEAT LED (RED) 082S272109-3 PTO/THROTTLE LED (RED) 082S272109-3 MAP LIGHT 3 CANDLEPOWER 1816 32/3 CANDLEPOWER 1157 2458 SIDE MARKER STOP & TURN/TAIL & LICENSE PLATE CHK TURN SIGNAL/MARKER (FENDER) 3157 TURN SIGNAL & MARKER LIGHT 2356 WORK (TRAILER HOOK-UP) LIGHT DATE CHANGE REV PEC 16JAN01 PEC 18JUN01 Figure 11 PRODUCTION RELEASE. A REVISED DRWG SHEET. B REFERENCE DRAWN U00DLCK P54304U RELEASE NO. P54634F P52778H 4411 NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS PART NO. DATE 20JUN00 Lamp Bulb Chart S082854 AE08-52365 SHEET 11 11 12 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS INTERNATIONAL V8 AND I6 ECM CONTROLLER CONNECTORS PIN NUMBER IDENTIFICATION, P.12 CHAPTER 1 INTERNATIONAL V8 & I6 ECM CONTROLLER CONNECTORS PIN NUMBER IDENTIFICATION CONNECTOR X3 REFERENCE (6020) DESCRIPTION ECM PIN # TERM DESCRIPTION 1 FPM FUEL PUMP MONITIOR 1 KL.87 BATTERY POWER 2 FLI FUEL LEVEL INDICATOR 2 KL.87 BATTERY POWER 3 KL.15 IGNITION FEED 3 4 ECL ENGINE COOLANT LEVEL 4 5 MPR MAIN POWER RELAY 5 6 KL.31 GROUND 6 7 KL.31 GROUND 7 8 DDS DRIVELINE DISENAGE SWITCH 8 9 FPC FUEL PUMP CONTROL 9 VSS- VEHICLE SPEED SENSOR- 10 TCSS TORQUE CURVE SELECT SWITCH 10 VSS+ VEHICLE SPEED SENSOR+ 11 TACH TACHOMETER CONTROL 11 12 CAN1+ DRIVETRAIN J1939 DATALINK + 12 13 CAN1- DRIVETRAIN J1939 DATALINK - 13 14 RAS RESUME/ACCELERATE 14 15 CAN1-SHLD DRIVETRAIN 1939 DATALINK SHLD 15 NOT POPULATED 16 NOT POPULATED 17 VSS_CAL VEHICLE SPEED SENSOR CALIBRATION 17 NOT POPULATED 16 CNA NOT POPULATED SENSOR REFERENCE VOLTAGE VBREF NOT POPULATED LSI_SPARE2 LOW SPEED INPUT 2 NOT POPULATED NOT POPULATED NOT POPULATED IDLE VALIDATION SWITCH IVS NOT POPULATED EFAN ELECTRIC FAN CONTROL LSO_SPARE4 APS LOW SIDE OUTPUT 4 ACCELERATION POSITION SENSOR 18 VRE VEHICLE RETARDER ENABLE 18 19 RPRE REMOTE PRESET PTO ENABLE 19 20 RVAR REMOTE VARIABLE PTO ENABLE 20 ATA+ 21 SCS SET/COAST 21 ATA- 22 ESHTR ELECTRONIC SHUTTER RELAY 22 23 ECI ENGINE CRANK INHIBIT 23 GSC GENSET SPEED CONTROL 24 BAP BAROMETRIC AIR PRESSURE 24 KL.31B SENSOR REFERENCE GROUND B 25FEB03 PIN 6 OF CONN X4 INOUT CHANGED TO INPUT Figure 12 CONNECTOR X4 REFERENCE (6021) TERM ECM PIN # 58928S U00DLCK P54304U NOT POPULATED J1708 DATALINK + J1708 DATALINK NOT POPULATED 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 16JAN01 AE08-52365 International V8 and I6 ECM Controller Connectors Pin Number Identification S082854 12 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2) ACCESSORY, P. 1 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. ACCESSORY CAB FUSE BLOCK (1011) DIAG CONN (1650) B G2 C2 H2 D2 CHAPTER 2 MEGAFUSE F6 A14BB 6RD A14AS A2 10RD E2 5A F2 OPTIONAL SPLICE 100 A A14AAA 6RD A14AA 6RD B2 A15 18RD A98 18VT A B KEY SWITCH (1100) S A S I S I A I OFF OFF S GND A S I A OFF OFF I A C A14AT 10RD D A13DH 18PK A12AB 18LTBL (CAB FUSE BLOCK) (1012) DIODE ASSY (1106M) G4 86 30 B G3 87 J3 TO IGN RELAY SEE CH02_12 87A A12B 10LTBL 85 A12 18LTBL A12D 10LTBL A11-GAF 16WH A13DD 18PK BODY BUILDERS CONN (CH 9, PG 10) A12M 16LTBL J4 A ACCESSORY RELAY 5A A3 CAB FUSE BLOCK (1013) B3 A12S 16LTBL TRAILER AUX/ ROOF AUX (CH 3, PG 12) A78L 18LTGN POWER MIRRORS (CH 3, PG 7) A12P 18LTBL SWITCH PACK (CH 3, PG 11) F35 5A B4 A4 A12E 10LTBL F36 A12C 10LTBL TO IGNITION RELAY E1 5A F1 CAB FUSE BLOCK (1011) CHK DATE CHANGE REV CNA 12SEP02 DVD/A12M WAS CONNECTED C TO F21. ELECT SYSTEM CONTROLLER (1600) A12N 18LTBL G1 10A H1 A86F 16LTGN CB RADIO (CH 3, PG 2) F1 A86 18LTGN RADIO (CH 3, PG 8) REFERENCE DRAWN U00JXP9 RELEASE NO. 56507Z P52778H Figure 13 2 F5 SEE CH02_12 NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 09AUG00 Accessory S082854 AE08-52366 SHEET 01 13 14 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS BATTERY FEEDS, CAB, P. 2 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. A14 10RD A14AB 10RD CAB FUSE BLOCK (1011) A14AS 10RD CHAPTER 2 BATTERY FEEDS, CAB 30A A3 F15 B3 30A A4 F13 B4 10A C4 D4 PWR WIN/LOCK (DRIVER) CH 3_04 PWR WIN/LOCK(PASS) CH 3_04 DOME LT/RADIO MEMORY CH 3_08 CH 8_05 AUX PWR CH 03_01 F12 20A A2 F14 B2 5A C2 F10 5A D2 F2 E2 F6 15A H2 CH 11_01 KEY SW & DIAG CH 2_01, 12, 15 INSTR CLUSTER CH 7_05 A14AA 6RD G2 F2 HVAC CONTROL A14AV 10RD D4 IGNITION RELAY (1012) D4 A14AT 10RD G4 ACCESSORY RELAY (1012) G4 SEE CH 2_01 G4 OPTIONAL IGN RELAY (1013) G4 SEE CH 2_13 SEE CH02_12 A14AA 6RD CAB FUSE BLOCK (1012) 100A OR MEGA FUSE STUD CAB FUSE BLOCK (1013) A14AAB 6RD A14FJ 10RD A14FM 10RD BLOCK 1&2 A2 C2 CAB FUSE BLOCK (1014) OR E2 G2 BLOCK 1&2 A14EG 10RD A14FR 10RD A1 F44 F42 F40 10A F38 30A F43 B2 TBD D2 TBD F2 LIGHTED AIR SHIELD SEE CH 3_12 AIR SEAT/QUALCOM SEE CH 3_15 PWR WIN/LOCK (TRAVEL CREW) SEE CH 3_05 H2 B1 G4 ROOF MOUNTED ASSY BLOCK 3&4 CHK DATE CNA 23AUG02 CHANGE DVD/ADDED F38 TO FUSE BLOCK 1014. REV D REFERENCE DRAWN U00JXP9 RELEASE NO. 56507Z P52778H Figure 14 NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 21JUN00 Battery Feeds, Cab S082854 AE08-52366 SHEET 02 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS BATTERY, P. 3 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. 12V POWER DISTRIBUTION BATTERY (CONT) CHAPTER 2 MEGAFUSE FROM START SOLENOID K14H 4RD A14AA 6RD CAB FEED CH02_01,02,12,15 J90 12GY J90* 16BK HYDRAMAX MOTOR RELAY CH09_08 *FUSEABLE LINK J14H 4RD * 12BL 12RD SYSTEM CONTROLLER * 14GY * 12BL J14V 6RD 60A 12RD J17D 10PK 40A STARTER RELAY CH02_15,CH04_01,02 A1 J14MM 8RD A2 PTC BODY BUILDER FEED CH03_01 40A 40A A5 A6 J14T 12RD 15A F2-G2 F2-A3 F2-C3 J14M 10RDF2-E3 F2-G3 F2-C4 J14J 12RD F2-C4 F2-G4 CHK DATE TAIL MARKER RELAY FEED CH09_10 J14S 12RD STOP RELAY FEED CH09_10 J56T 12OR F2-H2 20A W/BODY BUILDER 25A W/AUX TRLR SOCKET J14BB 14RD 5A F2-B3 J26D 18TN F2-D3 5A J14W 16RD F2-F3 20A J19 16GY F2-H3 10A J92FB 16TN F2-D4 30A J14AW 12RD F2-D4 F2-F4 25A F2-H4 CHANGE CNA 25SEP02 DVD/ADDED LCT SHIFT RELAY, REMOVED J92UA. TRAILER ABS RELAY CH09_11 J57T 12OR F2-F2 30A W/AIR ABS 25A W/HYD ABS F2-E4 POWER PARK MOTOR CH09_16 J14R 10RD J44J 18GY 15A F2-E2 J14D 12RD IGN RELAY R9 CH02_14 F2-A2 30A F2-B2 J44 10RD REV C TRLR RIGHT TURN RELAY CH09_11 TRLR LEFT TURN RELAY CH09_11 J72 12OR PAM MODULE CH07_11 J14X 16RD FORWARD REMOTE POWER MODULE CH09_15 REAR REMOTE POWER MODULE CH09_15 FUEL HEATER & WIF MODULE CH07_09,CH09_07 LCT SHIFT RELAY CHO3_17 EATON AUTOSHIFT CH10_06 J94A 12GY AIR ABS RELAY CH09_02 J94HC 14GY HYD ABS MOD RELAY CH09_06 J94H 14GY HYD ABS ECU RELAY CH09_04 REFERENCE DRAWN U00JXP9 RELEASE NO. 56507Z P52778H Figure 15 BODY ACCESSORY RELAY CH09_10 TRLR AUX CTR PIN RELAY CH09_11 NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 30JUN00 Battery S082854 AE08-52366 SHEET 03 15 16 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS 1708 DATA LINK, P. 4 CHAPTER 2 1708 DATA LINK F DIAGNOSTIC CONN (1650) F G DIAGNOSTIC CONN (1650) AUTOSHIFT SELECTOR (7905M) G B2 C2 N/EATON AUTOSHIFT TRANSMISSION 9 9 10 W/EATON AUTOSHIFT TRANSMISSION 10 W/ALLISON HD WTEC TCM TRANSMISSION BULKHEAD (7214) W/AIR ABS BRAKES 9 10 PASS THRU AT DASH (4014) AIR ABS ECU #1 (4024) 15 14 G3 J1708 SPLICE (4820) G2 ECU "S" CONN BLACK (7204F) DASH (4705F2) SEE CH09_04 C3 16 17 15 1 SEE CH09_04 C4 (4820) J1708 SPLICE DASH/CENTER CHASSIS (9700) (W/HYD ABS BRAKES) W/ALLISON WTEC TRANSMISSION ENGINE (4103) 10 11 10 11 10 11 10 11 IDM2 (6011) IDM2 (6011) 3 3 2 2 16 17 20 ECM CONN (6007) W/I6-HEUI ENGINES CNA Figure 16 12SEP03 ADDED I6-HEUI ENGINES. 1708 Data Link S082854 21 20 ECM 2 CONN (6021) W/I6-EGR ENGINES E 58774T 21 ECM2 CONN (6021) W/V8-AVNT ENGINES U00DAG9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS P52778H 19JUN00 AE08-52366 04 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS SWITCH DATA LINK, P. 5 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. SWITCH DATA LINK CHAPTER 2 ELECT SYSTEM CONTROLLER (1600) 29 A3F(-) 20GY A3E(+) 20DKBL 30 A DOOR POD B PASSENGER D E (3204) A3X(-) 18GY A3W(+) 18DKBL A3J(+) 18DKBL A3K(-) 18GY A3N(+) 18DKBL A3P(-) 18GY A3Y(+) 18DKBL A3Z(-) 18GY SWITCH PACK (1101) B A DOOR POD DRIVER (3200) CREW E B DOOR C D3Z(-) 18GY D3Y(+) 18DKBL D DOOR POD SIGNAL (3202) D3AA(-) 18GY D3B(+) 18DKBL (3202) B DOOR POD SIGNAL (3209) C A T3AA(-) 18GY T3BB(+) 18DKBL LEFT CREW DOOR POD (3208) CHK DATE PEC 16JAN01 CHANGE PRODUCTION RELEASE. REV A REFERENCE DRAWN U00JXP9 P54304U RELEASE NO. P52778H Figure 17 D3CC(-) 18GY D3BB(+) 18DKBL DOOR POD C SIGNAL B A RIGHT CREW DOOR POD (3208) T3AA(-) 18GY T3BB(+) 18DKBL D E3X(-) 18GY E3W(+) 18DKBL E3W(+) 18DKBL E3X(-) 18GY (2600) DOOR POD D C D SIGNAL (3209) NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 25AUG00 Switch Data Link S082854 AE08-52366 SHEET 05 17 18 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS DRIVETRAIN 1939 DATA LINK (CAB), P. 6 CHAPTER 2 DRIVETRAIN 1939 DATA LINK (CAB) TERMINATING RESISTOR DASH PASS THRU (4014) (1657M) 11 A 120 C 12 TO DRIVETRAIN J1939 SEE CH02_07 34 35 C ELECT SYSTEM CONTROLLER A D B (1600) OPTIONAL GAUGES (1659) DIAGNOSTIC CONNECTOR (1650) J1939 SHIFTER A B 4 5 CLUSTER A B (1500) (1652) AUTO HVAC (1658) W/ EATON AUTOSHIFT CNA 12SEP03 REVISED 1510 PIN OUTS. Figure 18 Drivetrain 1939 Data Link (Cab) S082854 C 58774T SEE CH07_05 SEE CH07_05 SEE CH10_07 SEE CH10_07 11 10 OPTIONAL GAUGE PACK (1510) U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS P52778H 09AUG00 AE08-52366 06 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS 19 DRIVETRAIN 1939 DATA LINK (CHASSIS), P. 7 CHAPTER 2 DRIVETRAIN 1939 DATA LINK (CHASSIS) NOTE: NOT ALL MODULES NEED BE PRESENT. J1939 BACKBONE BY-PASSES MISSING Y-SPLICES. W/ AIR ABS BRAKES AIR ABS ECU #1 (4024) W/AMMETER or PYROMETER C3 D2 (+) 20YL D3 (-) 20GN FROM DASH PASS THRU (4014) SEE CH02_06 PAM MODULE (+) 20YL (4087) (-) 20GN (+) 20YL J5R(+) 20YL N/AMMETER OR PYROMETER (-) 20GN (+) 20YL J5R(-) 20GN 7 9 SEE CH07_11 8 SEE CH07_11 (-) 20GN W/ ALLISON HD XMSN A D L5B183 18YL L5B184 18GN 38 E (-) 18GN L5B183 L5B183 18YL L5B184 18YL 18GN 37 ENGINE/ XMSN (7800) (+) (+) 18YL 18YL TCM BULKHEAD (7214) 120 ohms ENGINE/ DASH (4103) C (+) 18YL ECU "S" CONN BLACK (-) 18GN (+) 18YL 7 8 (+) 18YL (-) 18GN 12 29 ECM2 (6020) (7204F) 13 W/V8-AVNT OR I6-EGR ENGINES 9 12 (+) 18YL (-) 18GN CAN(+) 15 13 (-) 18GN CAN(-) W/WTEC I6-HEUI ENGINES ECU "J1" CONN (7305F) A 29 ECM 120 ohms 31 (6007) C 19 32 18 W/LCT SEE Chapter 10, Sheet 1 CNA Figure 19 12SEP03 ADDED I6-HEUI; REVISED LCT CONN 7305F PINOUTS. Drivetrain 1939 Data Link (Chassis) S082854 20 WITHOUT WTEC WITHOUT LCT G 58774T U00TRH2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS P52778H 22JUN00 AE08-52366 07 20 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS GROUNDS CHASSIS, P. 8 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. GROUNDS, CHASSIS J94-GHA 14WH J94-GH 10WH STARTER GND (4036) J11-GL 4WH J94-GA 12WH GND (4005) (4006) J11-GPM 14WH CHAPTER 2 HYD ABS GND CH09_04 J94-GHB 14WH HYD ABS GND CH09_04 J94-GHC 14WH HYD ABS MOD GND CH09_04 J94-GHD 18WH HYD MOD PUMP RELAY GND CH09_06 J94-GHE 18WH ABS WARN LIGHT RELAY GND CH09_06 J94-GHF 18WH ABS EVENT RELAY GND CH09_06 J94-GAC 18WH AIR ABS GND CH09_02 J94-GAB 18WH AIR ABS GND CH09_02 J94-GAA 18WH AIR ABS GND CH09_02 J94-GAD 18WH ABS ECU POWER RELAY GND CH09_02 J11-GQR 14WH REAR REMOTE SOLENOID POWER MOD GND CH09_15 J5M(D) 20WH J1939 GND CH09_15 J5M(S) 20 SHLD SYSTEM CONTROLLER SHD GND CH09_15 J11-GQS 14WH FWD REMOTE POWER MOD CH09_15 (FWD ONLY) J11-GPN 16WH FWD REMOTE POWER MOD CH09_15 (FWD AND REAR) J11-G 12WH J11-GJ 10WH CHK DATE PEC 16JAN01 CHANGE PRODUCTION RELEASE. REV A FWD CHASSIS GND CH03_6, CH08_02 J11-GD 18WH PRIMARY IGN RELAY GND CH02_14 J11-GA 14WH REAR CHASSIS GND CH07_08; CH08_01,02; CH09_01,09 J82-G 16WH WIPER MOTOR GND CH03_09 REFERENCE DRAWN U00JXP9 P54304U RELEASE NO. 52778H Figure 20 NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 26MAY00 Grounds Chassis S082854 AE08-52366 SHEET 08 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS GROUNDS CHASSIS, P. 9 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CHAPTER 2 GROUNDS, CHASSIS J11-GBB 12WH BODY BUILDER GND CH9_10 J11-GBR 18WH ACCESSORY BODY BUILDER RELAY CH9_10 J11-GH 8WH TRAILER SOCKET GND CH9_11 J11-GW 18WH TRAILER ABS CENTER PIN RELAY CH9_11 J56-GH 18WH TRAILER LEFT TURN RELAY CH9_11 J57-GH 18WH TRAILER RIGHT TURN RELAY CH9_11 J72-G 18WH TRAILER AUX CENTER PIN RELAY CH9_11 J19-G 18WH FUEL HEATER RELAY CH9_07 J17-GR1 18PK CRANK INHIBIT W/AUTO NEUTRAL CH10_05 J65-G 18WH WORK LIGHT GND CH08_05 J19-GA 16WH FUEL FILTER WARNING LIGHT GND CH07_09 J90-G 16WH FLOW SWITCH GND CH09_8 J44-GA 16WH POWER PARK GND J44-G 10WH POWER PARK GND J11-GBG 12WH J11-GM 8WH STARTER GND (4036) J11-GL 4WH GND (4005) (4006) J11-GAM 12WH J90-GM 12WH HYDRAMAX MOTOR CH9_08 J11-GPM 16WH PAM MODULE CH7_11 J11-GPN 16WH FORWARD REMOTE POWER MODULE CH9_15 J61-G 18WH CHK DATE PEC 16JAN01 CHANGE PRODUCTION RELEASE. REV A AIR SUSPENSION SOLENOID CH9_17 REFERENCE DRAWN U00JXP9 P54304U RELEASE NO. 52778H Figure 21 EATON AUTOSHIFT GND NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 26MAY00 Grounds Chassis (Cont.) S082854 AE08-52366 SHEET 09 21 22 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS GROUNDS IP, P. 10 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CHAPTER 2 GROUNDS, IP DIAGNOSTIC CONNECTOR (1650) A98-G 18WH A A63-GA 20WH MARKER LTR GND CH8_04 A11-GF 16WH DOME LT GND CH8_04 A11-GAB 20WH 1 A11-G 10WH A11-GAA 18WH WASHER GND CH3_09 A28-G 18WH CLUSTER GND CH7_05 A11-GAD 16WH FB2 IGN RELAY GND CH2_12 A86-G 18WH RADIO GND CH3_08 A74-G 18WH HVAC CONTROL GND CH11_01 A11-GA 10WH A11-GDB 18WH SWITCH PAK GND CH3_11 CIGAR LTR GND CH3_01 A84-G 14WH CAB GND STUD (1851) (1852) (1859) A86-GA 14WH AUX PWR GND CH3_01 A11-GAH 14WH B A73-G 12WH CHK PEC DATE 16JAN01 CNA 22AUG02 CHANGE REV REFERENCE PRODUCTION RELEASE. A P54304U RMVD CLUSTER GND CH7_05 B 56507K Figure 22 Grounds IP S082854 SYSTEM CONTROLLER (1600) DRAWN U00JXP9 RELEASE NO. 52778H SYSTEM CONTROLLER (1601) PWM GND CH11_01 NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE 9AUG00 PART NO. AE08-52366 SHEET 10 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS GROUNDS IP, P. 11 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CHAPTER 2 GROUNDS, IP A11-GDW 18WH COURTESY LIGHT DRV CH8_04 A11-GDV 18WH COURTESY LIGHT PASS CH8_04 A81-GA 12WH POWER WINDOW / LOCK DRV CH3_04 A81-G 12WH POWER WINDOW / LOCK PASS CH3_04 A81-GB 12WH POWER WINDOW / LOCK PASS TRAVEL CREW CH3_05 A81-GC 12WH POWER WINDOW / LOCK DRV TRAVEL CREW CH3_05 A11-GDX 16WH A11-GH 8WH GND STUD (1858) (1862) (1552F) A A11-GAL 12WH A11-GBA 18WH B BUSS BAR C D E A62-GC 18WH 5B A23-GA 18WH A62-GF 16WH G A21-G 16WH A41-G 18WH SNOW VALVE SWITCH (1901) A186 18DKBL TRANSMISSION GND CH10_03 A188 18DKBL TRANSMISSION GND CH10_03 SEE CH05_03 A11-GDY 12WH F H OPT IGN RELAY GND CH2_13 SHIFTER GND CH10_01 A62-GD 18WH IP AIR HORN SW CH3_06 MIRROR SWITCH ETHER START SWITCH (1010) 10 SEE CH03_07 SEE CH05_02 PREMIUM TRIM GND CH3_03 J K AUTO NEUTRAL LIGHT A28-GC 18TN SEE CH10_05 GROUND (1003) CHK DATE PEC 16JAN01 CHANGE PRODUCTION RELEASE. REV A REFERENCE DRAWN U00JXP9 P54304U RELEASE NO. P52778H Figure 23 NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 9AUG00 Grounds IP S082854 AE08-52366 SHEET 11 23 24 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS IGNITION CAB, P. 12 Figure 24 Ignition Cab S082854 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS 25 IGNITION CAB, P. 13 CHAPTER 2 12 VOLT POWER DISTRIBUTION IGNITION CAB (CONT) G2 C2 A2 D2 B2 E2 F6 F2 CAB FUSE BLOCK (1011) A15 18RD H2 5A A B GND OFF A A S S OFF S (1100) A I OFF A D C DIODE ASSY (1106M) B A13DD 18PK A A12 18LTBL A13DH 18PK KEY SWITCH I I TO ACC RELAY CH2_01 85 G3 87 J3 A13FA 10PK 10A A14FJ 10RD BATT FEED G4 CH2_02 SEE CH02_11 A11-GAM 16WH 86 A13DB 18PK REMOTE STOP RELAY CH09_31 A11-GBA 18WH J4 A13DB 18PK 87A OFF S I 30 A A12AB 18LTBL S I G2 H2 F28 SEE CH03_13 A13F 16PK A13E 16PK SATELLITE COMMUNICATION QUAL COMM-IMCT SYSTEM SEE CH03_14 C2 CAB FUSE BLOCK IGNITION (1013) F34 E2 F30 A13FB 10PK CAB FUSE BLOCK (1013) 10A A2 A13DA 18PK B2 5A SNOW VALVE SWITCH CONNECTOR SEE CH05_03 A86P 16LTGN F2 2 WAY RADIO SEE CH03_10 5A G1 F36 H1 7.5A A1 CAB FUSE BLOCK (1013) A21C 16TN B1 F33 5A C1 D1 F31 5A E1 F29 A59H 18BK A59J 18BK A49C 18GY F1 A49E 18GY CNA 12SEP03 F30 WAS 10A Figure 25 Ignition Cab (Cont.) S082854 F 58774T ETHER START SEE CH05_02 LIFT AXLES SEE CH09_25 OPTIONAL WARNING LIGHTS SEE CH07_08 U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS P52778H 09AUG00 AE08-52366 13 26 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS IGNITION FEEDS, CHASSIS, P. 14 Figure 26 Ignition Feeds, Chassis S082854 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS 27 START, P. 15 CHAPTER 2 12VOLT POWER DISTRIBUTION - START MEGAFUSE 100A K14H 4RD A14AA 6RD A14BB 6RD A14AAA 6RD 14GY TO START SOLENOID POS CH04_01,02 A14AS 10RD G2 C2 A2 D2 B2 E2 FUSE BLOCK #2 (1011) F6 F2 A15 18RD H2 5A A B S KEY SWITCH (1100) S I A I OFF OFF I I OFF S GND A S S A A I OFF A D B A104EB 18DKBL J17D 10PK A17 18PK TO REMOTE STOP RELAY CH9_31 SEE CH10_05 SEE CH10_13 W/AUTO NEUTRAL A17 18PK SEE CH10_09 N/AUTO NEUTRAL TO ENGINE ECM W/HD WTEC A17 18PK CH4_1,2 8 PASS THRU AT DASH (4014) J17 18PK R12-2 86 J17S 18PK 87 R12-4 87A 85 R12-5 R12-3 TO START SOLENOID J17E 10PK CH4_1,2 30 R12-1 (4003) STARTER RELAYS NOTE: SHOWN NOT WITH WTEC AUTONEUTRAL ALSO SEE CH10_5 CNA Figure 27 12SEP03 ADDED A17 FOR HD WTEC. Start S082854 F 58774T U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS P52778H 10AUG00 AE08-52366 15 28 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS CAB ACCESSORIES (CHAPTER 3) CIGAR LIGHTER AND POWER FEEDS, P. 1 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CIGAR LIGHTER & POWER FEEDS CIG LTR PWR (1854) CAB FUSE BLOCK (1011) CIGAR LIGHTER F3 G3 (STANDARD EQUIPMENT) H3 A84 14LTGN (CH 2, PG 2) 15A A11-GA 10WH CIG LTR A84-G 14WH CIG LTR GND (1853) A86-GA 14WH NEG STUD (1851) CHAPTER 3 POINT A TO POINT A THIS SHEET (OPTIONAL WIRING 1) CAB FUSE BLOCK (1011) AUXILIARY POWER (10) F14 A2 B2 A86M 14LTGN (CH 2, PG 2) 20A A B A86-GA 14WH CIG LTR PWR SOURCE (1860) B A86M 14LTGN A A86-GA 14WH TO POINT A THIS SHEET (OPTIONAL WIRING 2) AUXILIARY POWER (10) CAB FUSE BLOCK (1011) F14 A2 B2 A86M 14LTGN (CH 2, PG 2) 20A A B A86-GA 14WH TWO POST PWR SOURCE (1861) A A86N 14LTGN B A86-GB 14WH (OPTIONAL WIRING 3) TO POINT A THIS SHEET AUXILIARY POWER (10) CAB FUSE BLOCK (1011) F14 A2 B2 A86M 14LTGN (CH 2, PG 2) 20A A B A86-GA 14WH CIG LTR PWR SOURCE (1860) B A86M 14LTGN A A86-GA 14WH TWO POST PWR SOURCE (1861) A A86N 14LTGN B A86-GB 14WH 60AMP POWER FEED PTC BODY BUILDER DCM BATT FEED (1820) MAXIFUSE BLOCK (4000) CHK DATE BODY BUILDER FEED STUD (1870) A2 J14MM 8RD CHANGE REV REFERENCE DRAWN U00JXP9 PEC 16JAN01 PRODUCTION RELEASE. A P54304U CNA 23AUG02 F14 WAS F2 B 56507K Figure 28 Cigar Lighter and Power Feeds S082854 P14 8RD A 60A RELEASE NO. P52778H NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE 26JUN00 PART NO. AE08-52367 SHEET 01 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS 29 CB POWER, P. 2 ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CB POWER CHAPTER 3 (CH 2, PG 1) INTERNATIONAL TRUCK AND ENGINE CORPORATION G1 F1 10A H1 A86F 16LTGN CAB FUSE BLOCK (1011) A11-GF 16WH 12 11 A11-G 10WH ROOF/IP CONN NEGATIVE STUD (2000) D11-GF 16WH D86F 16LTGN (1851) CONSOLE/ ROOF B A C86-GF 16WH C86F 16LTGN C11-GF 16WH (2502) A CHK DATE PEC 16JAN01 CNA 23AUG02 Figure 29 CHANGE REV REFERENCE PRODUCTION RELEASE. A P54304U CHGD F20 TO F1, 1012 TO 1011 B 56507K CB Power S082854 B CB RADIO POWER (2303) DRAWN NAME U00EDL2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS RELEASE NO. P52778H DATE 25AUG00 PART NO. AE08-52367 SHEET 02 30 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS COMPASS AND TEMPERATURE DISPLAY, P. 3 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. COMPASS AND TEMPERATURE DISPLAY CHAPTER 3 J41 18GY PANEL LIGHT BUSS BAR (1002) A1 TEMP SENDER (8601) C AUX FWD/DASH (4305) J41A 18GY B CAB FUSE BLOCK (1012) SEE CH08_08 F23 5A B M41A 18GY M41 18GY A G B1 A41B 18GY A62F 18DKBL 35 34 PASS THRU (4014) A41 18GY H A41-G 18WH A41A 18GY GROUND (1003) 2 3 4 CONSOLE/IP PREMIUM (2503) 10 C62F 18DKBL C41B 18GY C41 18GY C41A 18GY C41-G 18WH 1 H DOME/READING LIGHT COMPASS/TEMP UNIT (2117) TEMP - G TEMP + E DIMMER D 12V IGN GROUND A COMPASS/TEMP MODULE CHK Figure 30 DATE CHANGE PEC 16JAN01 PRODUCTION RELEASE. CNA 23AUG02 RMVD 1200, F23 WAS F10 Compass and Temperature Display S082854 REV REFERENCE DRAWN NAME U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS A P54304U RELEASE NO. B 56507K P52778H DATE 25AUG00 PART NO. AE08-52367 SHEET 03 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS 31 FRONT DOORS WINDOWS AND LOCKS (POWER), P. 4 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. NEGATIVE STUD (1858) A11-GH 10WH 30A A81B 12LTGN SEE CH03_05 B3 A81-GB 12WH SEE CH03_05 A3Y(+) 18DKBL 29 CAB FUSE BLOCK (1011) 30A A81A 12LTGN B4 A4 CAB FUSE BLOCK (1011) F16 A3Z(-) 18GY SEE CH03_05 A3 F15 A81-GC 12WH SEE CH03_05 SYSTEM CONTROLLER (1600) CHAPTER 3 FRONT DOORS WINDOWS AND LOCKS (POWER) A3E(+) 20DKBL A3N(+) 18DKBL A3F(-) 20GY A3W(+) 18DKBL 30 A3P(-) 18GY A3X(-) 18GY DOOR POD SIGNAL DOOR POD SIGNAL DOOR/IP (3204) DOOR/IP (3200) (3202) (3202) A A ADDRESS 2 ADDRESS 2 E3W(+) 18DKBL ADDRESS 1 B B D C C D E D D E E3X(-) 18GY DATA - DATA + DATA + E81-GA 12WH GND A81-G 12WH A81-GA 12WH F E E G F F E81B 12LTGN POWER A WINDOW E81-GA 12WH G E81B 12LTGN E83E 14LTGN E83E 14LTGN E83A 14LTGN E83A 14LTGN E81A 14LTGN E81A 14LTGN B WINDOW GND F POWER A WINDOW B WINDOW C C LOCK DOOR POD E3X(-) 18GY DATA - C PASSENGER DOOR POD B E3W(+) 18DKBL C DRIVER A A B ADDRESS 1 LOCK D D LOCK E81E 14LTGN DOOR POD LOAD (3201) E81E 14LTGN LOCK DOOR POD LOAD (3201) ite_drawn: B NOTE: THE DOTTED LINES ARE AN OPTION FOR TRAVEL CREW DOOR PODS A DOOR LOCK A B WINDOW MOTOR (3203) CHK CNA DATE 23AUG02 CHANGE B F15 WAS F27, F16 WAS F34, 1011 WAS 1013 WINDOW MOTOR (3100) REV B REFERENCE 56507K (3100) DRAWN U00JXP9 RELEASE NO. P52778H Figure 31 Front Doors Windows and Locks (Power) S082854 A A B DOOR LOCK (3203) NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE 25AUG00 PART NO. AE08-52367 SHEET 04 32 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS CREW DOORS WINDOWS AND LOCKS (POWER), P. 5 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CHAPTER 3 CREW DOORS WINDOWS AND LOCKS (POWER) 30A A81C 12LTGN H1 G1 CAB FUSE BLOCK (1014) F37 30A A81D 12LTGN B1 A1 CAB FUSE BLOCK (1014) DOOR POD SIGNAL SEE CH03_04 SEE CH03_04 A81-GC 12WH A3Z(-) 18GY D E LEFT CREW DOOR POD (2601) (3209) ROOF / IP CREW DOOR (2600) F D81-GC 12WH C D81-GB 12WH B D3Y+) 18DKBL A D3Z(-) 18GY A3Y(+) 18DKBL A81-GB 12WH SEE CH03_04 SEE CH03_04 F43 DOOR POD SIGNAL RIGHT CREW DOOR POD (2602) (3209) A A ADDRESS 2 ADDRESS 2 DOOR POD T3AA(-) 18GY D D81C 12LTGN T81-GD 12WH GND F T8A 18WH POWER T8B 18WH A E T3AA(-) 18GY B T81E 12LTGN DATA + D D81-GD 12WH E D81-GE 18WH E T81-GD 12WH GND F T8A 18WH F F D81-GG 18WH G T8B 18WH POWER A T83F 12LTGN T83C 12LTGN WINDOW DATA D T83F 12LTGN WINDOW ADDRESS 1 C C D81D 12LTGN D81-GF 12WH B T3BB(+) 18DKBL B D3CC(-) 18GY C D E G LEFT CREW D3AA(-) 18GY T81E 12LTGN DATA + D3BB(+) 18DKBL B C DATA - A D3B(+) 18DKBL WINDOW B T83C 12LTGN WINDOW C C T81C 12LTGN LOCK T81C 12LTGN LOCK D D LOCK (3210) ite_drawn: T81F 12LTGN DOOR POD LOAD T81F 12LTGN LOCK B A DOOR LOCK A B DATE CHANGE CNA 22AUG02 F37 WAS F28, F43 WAS F35 1014 WAS 1013 Figure 32 Crew Doors Windows and Locks (Power) S082854 B WINDOW MOTOR (3211) CHK DOOR POD T3BB(+) 18DKBL RIGHT CREW A B ADDRESS 1 WINDOW MOTOR (3002) REV B REFERENCE 56507K A (3002) A DOOR POD LOAD (3210) B DOOR LOCK (3211) DRAWN NAME U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS RELEASE NO. DATE PART NO. P52778H 25AUG00 AE08-52367 SHEET 05 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS HORN, DUAL ELECTRIC, P. 6 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. HORN, DUAL ELECTRIC CHAPTER 3 RIGHT SIDE ELECT HORN (8312) B M85-GE 16WH A 20 (8301) AIR HORN CITY HORN M85-GD 16WH A D B M85K 16GY GROUND ADAPTER #2 (8801) RADIATOR GND (8600) C A GROUND ADAPTER #1 (8800) M11-GC 12WH W/INSTRUMENT PANEL HORN SWITCH A9M 18GY 13 FWD CHASSIS/DASH (4301) J85AA 16GY A85L 18GY A85C 20GY A85C 20GY 10 HORN SWITCH (1018) A85K 18GY A9V 18GY A85B 20GY M11-GD 12WH M11-G 12WH B85C 18GY B9V 18GY B85B 18GY M85E 16GY B9R 18GY RADIATOR A4 B10 B11 CAB/DCM (1800) M85-GA 16WH A M85J 16GY LEFT SIDE ELECT HORN (8311) 18 20 A M85L 16GY B 20 CLOCK SPRING (1809) M85-GC 16WH 2B 3 J11-G 12WH J11-GJ 10WH PANEL LIGHT BUSS BAR (1002) CHK DATE SEE CH08_08 CHANGE PRODUCTION RELEASE. REV A E SYSTEM CONTROLLER BROWN FRONT (4007) E F PEC 16JAN01 (4006) GND 2 10 A62-GF 18WH 5 AIR HORN 13 ELEC HORN SW 3 ZERO VOLT REF SYSTEM CONTROLLER (1600) A62R 18DKBL A9H 20GY 8 GROUND ADAPTER (1003) REFERENCE DRAWN U00EDL2 P54304U RELEASE NO. P52778H NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 19JUN00 Figure 33 Horn, Dual Electric S082854 AE08-52367 SHEET 06 33 34 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS MIRRORS (HEATED, LIGHTED AND POWER), P. 7 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CHAPTER 3 MIRRORS (HEATED, LIGHTED & POWER) SYSTEM CONTROLLER (1601) G A78 14LTGN H CAB FUSE BLOCK (1013) A4 F36 5A A78P 16LTGN A78M 16LTGN B4 A1 G2 10A F18 CAB FUSE BLOCK (1011) F13 10A H2 B1 CAB FUSE BLOCK (1012) DRIVER POWER MIRROR SEE CH02_11 L/R AXIS A 20YL SEE CH08_10 B U/D AXIS C D 18RD 18DKGN HEATER E 18BK F PASSENGER Power Mirror G A11-GDY 12WH A62D 18DKBL ANT GND A58S 16BN A78H 16LTGN LIGHT A MIRROR SWITCH (3003) A78D 18LTGN B A78E 18LTGN C A78F 18LTGN D A1 DOOR/IP MIRROR A78J 16LTGN E L/R AXIS A 18OR A B 18BN B C 18YL C D U/D AXIS 18RD D E 20OR 18LTGN A2 F 20BL A3 E F A58U 18BN A58T 18BN G A78L 18LTGN 20YL A4 J F G H 18BK B1 A78-GB 16WH A78-GD 16WH HEATER 18BK G LIGHT H J ANT GND 20OR B2 K K 20WH B3 20BN DOOR/IP MIRROR (3000) B4 20BL Figure 34 CHK DATE PEC 16JAN01 CNA 23AUG02 CHANGE PRODUCTION RELEASE. REV FUSE BLOCK/DEL A. GND Mirrors (Heated, Lighted and Power) S082854 REV REFERENCE A P54304U B 56507K DRAWN NAME U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS RELEASE NO. 52778H DATE 25AUG00 PART NO. AE08-52367 SHEET 07 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS RADIO (ENTERTAINMENT), SPEAKERS, P. 8 CHAPTER 3 CLUSTER 1 A62 18DKBL CAB FUSE BLOCK CAB FUSE BLOCK (1011) (1011) 10A C4 G1 10A F1 F12 D4 H1 A86 18LTGN A86A 18LTGN CONN (1500) PARK LIGHTS SEE CH08 PG 03 RADIO (ENTERTAINMENT), SPEAKERS W/PREMIUM RADIO ONLY 3 A86M 18LTGN 14 2 A86J 20LTGN 12 RIGHT CONSOLE RIGHT CONSOLE - 20LTGN 4 6 RADIO POWER 11 LEFT FRONT + RIGHT FRONT + 20LTGN 13 1 A86H LEFT FRONT + 20LTGN 7 RADIO POWER 7 A86K RIGHT FRONT + LEFT CONSOLE - 8 A86L 12 RADIO MEMORY RADIO MEMORY AM-FM CASSETTE BASE RADIO PREMIUM RADIO 6 PANEL LIGHT LEFT REAR RIGHT REAR - RIGHT REAR + LEFT REAR + 16 11 A62E 20DKBL PANEL LIGHT 4 A86C LEFT REAR - 20LTGN 10 10 A86E 20LTGN 9 A86D 20LTGN 15 A86B RIGHT REAR + 3 LEFT REAR + 20LTGN 8 RIGHT REAR - 7 5 GROUND GROUND RADIO CONN (1301) RADIO CONN (1300) PREMIUM ROOF CONN (2503) W/PREMIUM 8 9 7 ROOF CONN (2000) 13 6 1 5 4 A86-G 20WH PARK LIGHTS LEFT CONSOLE CAB TRIM A B + - LEFT CONSOLE A B A B A B GND STUD (1851) + - + - + - RIGHT CONSOLE LEFT REAR SPEAKER RIGHT REAR SPEAKER SPEAKER SPEAKER (2305) (2304) (2302) A11-GA 10WH D86E 18LTGN D86D 18LTGN D86C 18LTGN D86B 18LTGN C86L 18LTGN C86K 18LTGN C86J 18LTGN C86H 18LTGN ONLY (2301) NOTE: REAR SPEAKER WIRING IS THE SAME FOR STD, EXTENDED AND TRAVEL CREW CAB. CNA 16MAR04 Figure 35 REV PINOUTS ON CONN 1300, ADDED CH8_03 CALLOUT, 1011 WAS 1012, FUSE F21 WAS F23. E 50174W U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 52778H 25AUG00 Radio (Entertainment), Speakers S082854 AE08-52367 08 35 36 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS WINDSHIELD WIPER AND WASHER PUMP, P. 9 CHAPTER 3 WINDSHIELD WIPER AND WASHER PUMP SYSTEM CONTROLLER BLUE (4008) WIPER MOTOR (4015) C/B B+ A PRK B GND C HI D LO E J82B 16GY WV50V 2.2uF x2 J82-G 16WH 4.4uH x3 J82H 16GY WIPER HI-LOW RELAY (4003) WIPER PWR RELAY (4003) J11-GJ 10WH SYSTEM CONTROLLER (4004) J82FB 18GY J82HL 16GY J82L 16GY J82FA 18GY R2-5 85 85 R1-5 R2-2 R1-1 R1-3 30 87A GND 2 J82HLP 16GY R2-4 R2-3 R2-1 87A R1-4 87 86 86 R1-2 J82RP 18GY 87 29 30 A F WIPER HIGH WINDING J82F 16GY J82P 16GY (4006) 20 J82RH 18GY SYSTEM CONTROLLER TURN SIGNAL SWITCH DCM CONNECTOR (1800) (1810) (1600) WIPER 0 20GN 8 20RD 11 C9 22 B82 18GY A82 20GY WIPER 0 WIPER 1 C1 B82A 18GY 23 WIPER 1 A82A 20GY WIPER 2 5 B1 20WH WASHER B9U 18GY NEGATIVE STUD J87C 18GY N87EA 18GY 1 CENTER CHASSIS (9700) 12 J87CA 18GY N87DB 18GY J87BB 18GY J87B 18GY 2 J87KB 18GY 4830 WAS 8802. Figure 36 Windshield Wiper and Washer Pump S082854 E 58928S NOTE: ALL DASH LINES REFER TO RH-MRD MODELS. A87B 18GY 5 AMP F1-C2 F1-D2 J87KA 18GY 4021 WAS 9747. 4022 WAS 9748. LOW WASHER FLUID LIGHT DIGITAL PASS THRU AT DASH (4014) 30 N87DB 18GY 12SEP03 WASHER PUMP SYSTEM CONTROLLER (4004) (1852) D6 D2 CNA 28 A87A 20GY D3 1 WASHER PUMP (4021) A9V (250) 18GY ZERO VOLT REFERENCE A11-GAA 18GY WASHER FLUID LEVEL SENSOR (4022) 2 A9H 20GY A87C 18GY A3 B11-GAA 18WH N87HA 18GY 3 A5 B87A 18GY 6 ZERO VOLT REF SPLICE (4830) WIPER 2 A4 B9S 18GY 12 20YL 24 A82B 20GY B82B 18GY 7 A11-G 10WH 20OR MINIFUSE BLOCK (4001) U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 52778H 10AUG00 AE08-52367 09 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS 37 2–WAY RADIO, P. 10 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CHAPTER 3 SEE CH02_13 2-WAY RADIO N14-GD 10WH N14HB 10RD A13FA 18PK BATTERY A (9265) A 20A 2-WAY RADIO POSITIVE CONN (9264) 2-WAY RADIO NEGATIVE CONN (9263) N14-GD 10WH N14HC 10RD B N14HC 10RD A 2-WAY RADIO CONN A B J14-GD 16WH J14HC 16RD (6334) E2 (4014) 21 28 PASS THRU F30 5A CAB FUSE BLOCK (1013) CHK CNA DATE CHANGE REV 22AUG02 A13FA WAS A13DF, F30 WAS F38, 1013 WAS 1014 Figure 37 2–Way Radio S082854 C REFERENCE 56507K A86P 16LTGN A11-GAP 16WH DRAWN U00DLCK RELEASE NO. P52778H 2-WAY RADIO CONNECTION 2-WAY RADIO BTRY NEGATIVE 2-WAY RADIO BTRY POSITIVE A14HC 16RD F2 NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE 19JUN00 PART NO. AE08-52367 SHEET 10 38 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS SWITCH PACK, OPTIONAL GAUGE PACK, P. 11 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CLUSTER (1500) SYSTEM CONTROLLER (1600) 30 1 29 CHAPTER 3 SWITCH PACK, OPTIONAL GAUGE PACK CAB FUSE BLOCK (1011) NEG STUD (1851) A11-GA 10WH E1 F5 5A F1 A62 18DKBL CAB FUSE BLOCK (1014) E1 5A SWITCH PACK (1101) A11-GDB 18WH A12P 18LTBL F39 B POWER BACKLIGHT D A3J(+) 18DKBL A3E(+) 20DKBL GROUND C A62C 18DKBL F1 A SWITCH D/L + E A3K(-) 18GY A3F(-) 20GY SWITCH D/L F ADDRESS SEL (1101A) A GROUND A14FF 18RD B A12FC 18LTBL POWER C BACKLIGHT D OPTIONAL GUAGE PACK (1510) SWITCH D/L + E SWITCH D/L F ADDRESS SEL 7 BATTERY 8 ACCESSORY 1 A11-GJ 18WH GROUND 2 (1101) 5 TO PREVIOUS SWITCH PACK A62S 18DKBL BACKLIGHT A5C(+) 20YL DRIVE TRAIN J1939 (+) 6 A5C(-) 20LTGN DRIVE TRAIN J1939 (-) 3 4 SWITCH PACK A GROUND B POWER C BACKLIGHT D SWITCH D/L + E 9 SWITCH D/L F 10 ADDRESS SEL 11 12 13 14 DRIVETRAIN J1939 (1659) B DATE CHANGE CNA 23AUG02 A12FC WAS A13FC;F39 WAS F12;F5 WAS F19. Figure 38 Switch Pack, Optional Gauge Pack S082854 REV C REFERENCE 56507K A GROUND B POWER C BACKLIGHT D SWITCH D/L + E SWITCH D/L F ADDRESS SEL NOTE: FOR MULTIPLE SWITCH PACKS, CONNECT 1101 OF NEXT SWITCH PACK TO 1101A OF PREVIOUS SWITCH PACK. CONNECT OPTIONAL GAUGE PACK TO LAST SWITCH PACK. A CHK TO NEXT SWITCH PACK OR OPTIONAL GAUGE PACK (1101A) DRAWN NAME U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS RELEASE NO. DATE PART NO. P52778H 09AUG00 AE08-52367 SHEET 11 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS 39 LIGHTED AIR SHIELD, P. 12 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. A A58AD 18BN IP/AUX ROOF CONNECTION (2022) 87A 30 B A11-GHF 18WH WH 18WH BK 18BK LIGHTED AIR SHIELD GROUND ADAPTER BUSS BAR (1003) D4 D3 A58AE 20BN CAB FUSE BLOCK (1014) 10A 85 6 86 87 A58AC 18BN F3 SYSTEM CONTROL (1600) CHAPTER 3 F4 BATTERY FEED A58AB 18BN F2 E2 F40 SEE CH02_02 CONTROL = (HEADLIGHTS AND /OR PARK LIGHTS) & ACC CHK DATE CHANGE REV REFERENCE DRAWN U00DLCK PEC 18JUN01 MULTIPLE CHANGES A P54634F CNA 23AUG02 F40 WAS F39. B 56507K Figure 39 Lighted Air Shield S082854 RELEASE NO. P54304U NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE 16JAN01 PART NO. AE08-52367 SHEET 12 40 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS ROOF AUX. LOAD, P. 13 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. ROOF AUX LOAD D58-GW 14WH D58W 14BN J B A12-GB 14WH A12U 14LTBL A GROUND ADAPTER BUSS BAR (1003) A11-GHE 14WH IP/AUX ROOF CONNECTION (2021) CHAPTER 3 B4 CAB FUSE BLOCK (1014) 20A F45 A4 CAB FUSE BLOCK (1013) A11-GAM 18WH J3 AUX ROOF LOAD CAB FUSE BLOCK #4 (1014) BATT FEED SEE CH02_02 CAB FUSE BLOCK (1013) A12Z 14LTBL SEE CH02_13 G3 A3 85 87 87A 5A 86 G4 A14FR 10RD J4 A12X 14LTBL PANEL LIGHT ADAPTER BUSS BAR (1002) J AUX ROOF LOAD SWITCH CONNECTOR (1915) F35 B3 30 A12Y 14LTBL A12V 14LTBL A12-GA 18WH CHK DATE CHANGE REV REFERENCE DRAWN 56507K RELEASE NO. U00DLCK CNA 23AUG02 A3 WAS G1; B3 WAS H1 1013 WAS 1012. Figure 40 Roof Aux. Load S082854 3 7 8 A62U 18DKBL SEE CH08_08 2B B P54304U 9 NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE 16JAN01 PART NO. AE08-52367 SHEET 13 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS 41 SATELLITE COMMUNICATION QUALCOMM-MCT AND IMCT SYSTEMS, P. 14 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CHAPTER 3 SATELLITE COMMUNICATION QUALCOMM-MCT & IMCT SYSTEMS MSG LIGHT CAB FUSE BLOCK (1014) 10A F28 A13E 16PK G2 H2 F A62B 16DKBL C OPT WARN LIGHT CONNECTOR (1555M) 10A F38 A3AB(-) 18GY A14AF 16RD B2 D J1708 PUBLIC (-) (1661) A2 QUALCOMM POWER (1902F) NEG STUD (1865) A11-GG 16WH C E F A B D MCT SYSTEM QUALCOMM POWER CONN (2700M) IMCT SYSTEM QUALCOMM PWR CONN (2702M) IMCT SATELLITE COMMUNICATION QUALCOMM SYSTEM J1708 PUBLIC (+) (1660) D A3AB(+) 16DKBL A13F 16PK D11-GG 16WH D62B 16DKBL D13F 16PK D PANIC BUTTON (NOT USED) D13F 16PK A C D 14QA 16RD 14QC 16RD BLACK RED BROWN GREEN WHITE B 9 TERMINAL DISPLAY/KEYBOARD CONNECTOR B CABLE 11-GQ 16WH D B D11-GG 16WH A E MCT SYSTEM QUALCOMM POWER-CONN (2701F) F D 11-GQC 16WH B A D 62QA 16LTGN A F A 11-GQB 16WH F E B 13QA 16DKBL E C YELLOW IMCT SYSTEM QUALCOMM POWER CONN (2703M) D3AB(-) 18GY C 14QB 16OR D3AB(+) 18DKBL C D14AF 16RD D62B 16DKBL D14AF 16RD C COMMUNICATION CONNECTOR UNIT (XXXX) MCT SATELLITE COMMUNICATION QUALCOMM SYSTEM A A BLACK BLACK RED WHITE GREEN BROWN YELLOW YELLOW BLUE BLACK B ORANGE TTRACS (NOT USED) IMCT SATELLITE ANTENNA CONNECTION CONNECTOR CHK DATE CHANGE REV REFERENCE DRAWN U00DLCK CNA 23AUG02 F28 WAS F36;F38 WAS F37. A 56507K RELEASE NO. P54304U NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE 16JAN01 Figure 41 Satellite Communication Qualcomm-MCT and IMCT Systems S082854 PART NO. AE08-52367 SHEET 14 42 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS SELF CONTAINED AIR SEAT, P. 15 CHAPTER 3 SELF CONTAINED AIR SEAT A14J 14RD FROM BATT FEED FUSE F38 DASH GROUND STUD RD 14RD WH 14WH B A AIR SEAT (1918) CNA Figure 42 12SEP03 CHANGED FORMAT Self Contained Air Seat S082854 B 58774T U00ARW2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS P54634F 31MAY01 AE08-52367 15 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS 43 DIGITAL CLOCK PTC, P. 16 CHAPTER 3 DIGITAL CLOCK PTC GEOMETRY WAS REMOVED CNA Figure 43 12SEP03 CHANGED FORMAT Digital Clock PTC S082854 58774T U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS P54634F 05MAY01 AE08-52367 16 44 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS TRANSMISSION ALLISON LCT COLUMN SHIFTER, P. 17 CHAPTER 3 10A F1-H2 85 87 86 J92FN 16TN J92FBA 16TN J92FB 16TN F2-D4 (4001) 10A F2-C4 F1-G2 IGN BATT XMSN ALLISON LCT COLUMN SHIFTER 87A MICRO RELAY (4002) 30 19 J92NB 16TN SYSTEM CONTROLLER (4004) J92RD 16TN XMSN G (4705) 2 K13#102 18PK K13#104 18PK K13M3 18PK 4 K13M4 18PK ECU "J1" GRAY (7305) E CNA Figure 44 12SEP03 CHANGED FORMAT Transmission Allison LCT Column Shifter S082854 D 58774T NSBU SW VEHICLE (7301) U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 55043Z 02JAN02 AE08-52367 17 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS HEATED SEATS FOR 7700 MODELS ONLY, P. 18 Figure 45 Heated Seats for 7700 Models Only S082854 45 46 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS BACKUP CAMERA, P. 19 SAFTEY VISION GB12-G 18BK GB12BK 18LTGN GB12RD 18RD MONITOR CONNECTION (9999) CAB FUSE BLOCK (1013) A12-G 18BK A12BK 18LTGN BACKUP MONITOR PROVISION (6900A) 5A A12RD 18RD C2 CAB D2 GROUND BACKUP CIRCUIT J71BK 18LTGN FOR MONITOR (9997) BACKUP LAMP (4810) Figure 46 Backup Camera S082854 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS XATA COMPUTER, P. 20 XATA COMPUTER CAB FUSE BLOCK (1014) A98(-) 18GY A98(+) 18DKBL A11-GZ 18WH PROVISION (734M) 5A J1708 PUBLIC (-) CONN (1661) A14Z 18RD C2 D2 J1708 PUBLIC (+) CONN (1660) Figure 47 XATA Computer S082854 47 48 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS KEYLESS IGNITION SYSTEM, P. 21 START KEYSWITCH CONTROL TO PLUG IP (1100M) STOP ANT. BP15 BP15 18RD 18RD DS17 18PK DS17 18PK EC12AB 18LTBL EC12AB 18LTBL EJ13DD 18PK EJ13DD 18PK SWITCH Figure 48 SWITCH Keyless Ignition System S082854 KEYSWITCH CONTROL TO SWITCH (1100M) 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS 12V CHARGING + CRANKING SYSTEM (CHAPTER 4) I6 EGR ENGINES, P. 1 Figure 49 I6 EGR Engines S082854 49 50 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS V8 AVNT ENGINES, P. 2 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CHAPTER 4 CHARGING AND CRANKING (V8-AVNT) ENGINES STARTER ISO & POWER RELAY (4003) PASS THRU AT DASH (4014) J17S 18PK 86 R12-5 R12-2 85 J17 18PK A17 18PK 8 87 KEYSWITCH S R12-4 R12-1 J17E 10PK FUSIBLE LINK SEE CH10_05 G W/AUTO NEUTRAL ECM POWER/ STARTER SOLENOID (4105) C R B K2 4RD K17C 10PK J14H 4RD 100A MEGAFUSE K2-G 4WH 1/0RD 1/0RD 1/0RD 1/0BK 1/0BK 1/0BK 17 K14H 4RD FUSIBLE LINKS BATTERIES 4/0RD ENGINE/ DASH CONN (4103) 14GY J17E 10PK K18 6PK ALTERNATOR J17D 10PK 30 87A R12-3 GLOW PLUG RELAY (4057) B S MAXIFUSE BLOCK (4000) N14AY 10RD M G B N97AA 10RD GND (4005) K17K 18PK A K17L 18PK CRANKING MOTOR ENGINE ECM FEED FUSE (9254) N14BA 10RD A A N97-G 10WH ECM NEGATIVE (9260) B ECM2 (6020) 2/0BK N14-G 10WH K11-GL 4WH 40A A K10-GC 1BK ENGINE BLOCK GND JKP DATE 11JAN02 CNA 23AUG02 Figure 50 CHANGE REV FRAME GND REFERENCE REV CRANKING MOTOR. C 55043Z DEL MAXI FUSE BLOCK 4004 D 56507K V8 AVNT Engines S082854 23 ECM POSITIVE FEED (9261) TO ECM2 CLEAN POWER/GROUND CONN (A-12V,B-GND) (6323F) SEE CH06_03 CHK K17L 18PK CRANK MOTOR SOLENOID 4/0BK NOTE: FOR CIRCUIT K18 FUSELINK IS 10RS FOR CIRCUIT K14H FUSELINKS ARE 2-12BL FOR CIRCUIT K2 FUSELINKS ARE 2-12BL DRAWN NAME U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS RELEASE NO. P52778H DATE 10AUG00 PART NO. AE08-52368 SHEET 02 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS 51 CATERPILLAR, CUMMINS ISM ENGINES, P. 3 CHAPTER 4 CHARGING AND CRANKING CAT ENGINES, CUMMINS ISM R ALTERNATOR FUSIBLE LINKS BATTERIES B S 4RD M 1BK 4BK ENGINE BLOCK GND (6303) K17J 16PK CRANKING MOTOR THERMAL OVERCRANK (6316) NEG STUD (1863) DASH/ ENG (4103) FRAME GND 16 15 J17J 18PK J17S 18PK CAB GND (4005) A B 2BK K11-GL 4WH G K10-GC 1BK K17S 16PK 1RD CRANK MOTOR SOLENOID K2-G 4WH G B K2 4RD 18 STARTER ISO & PWR RELAY (4003) NOT W/ THERMAL OVERCRANK 85 DASH/ENG (4103) A17J 18PK D7 CLUTCH SWITCH B17H 18PK B17J 18PK B A A17 18PK PASS THRU (4014) KEY SWITCH "S" TERMINAL CH02_15 86 R12-5 MEGA FUSE 30 R12-1 J17D 10PK 87A J17F R12-4 14PK J17G 14PK 8 D8 87 R12-2 17 K17F 14PK 18 K17G 14PK J17 18PK J17J 18PK DCM (1800) A17-GH 18WH FUSIBLE LINK 14GY 100 AMPS NOTES: FOR 4 GAUGE CHARGE CIRCUITS K2-FL & K2A-FL FUSELINKS ARE 2 - 12BL FOR 1 GAUGE CHARGE CIRCUITS K2D-FL, K2E-FL & K2F-FL FUSELINKS ARE 3 - 10RS FOR 1 GAUGE CHARGE CIRCUITS K2B-G & K2B U00DLCK CNA 12SEP03 CHANGED FORMAT C 58774T 55043Z Figure 51 Caterpillar, Cummins ISM Engines S082854 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 01-04-02 AE08-52368 03 52 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS I6 HEUI ENGINES, P. 4 CHAPTER 4 CHARGING AND CRANKING I6-HEUI ENGINES STARTER ISO & POWER RELAY (4003) 86 PASS THRU AT DASH (4014) 85 R12-4 R12-1 J17D 10PK J17E 10PK FUSIBLE LINKS J17E 10PK B R C K2-G* 4WH B 2/0RD G J14H 4RD 100A CRANKING MOTOR SOLENOID S M B MEGAFUSE THERMAL OVERCRANK (6316) A MAXIFUSE BLOCK (4000) K17K 18PK K17L 18PK K10-GC 1BK W/THERMAL OVERCRANK PROTECTION CRANKING MOTOR N/THERMAL OVERCRANK PROTECTION 2/0BK 2/0BK 17 K14H 4RD 1/0BK K11-GL 4WH ENGINE/ DASH (4103) ECM POWER STARTER (4101) K17C 10PK FUSIBLE LINKS BATTERIES ENGINE BLOCK GND SEE CH10_05 14GY K2* 4RD 1/0RD FUSIBLE LINK W/AUTO NEUTRAL K17M 18PK G SEE NOTE SEE NOTE 30 87A R12-3 ALTERNATOR J17S 18PK R12-2 R12-5 J17 18PK 8 87 A17 18PK KEYSWITCH S (1100) B ECM (6007) 46 FRAME GND FRAME GND DASH PANEL GND (4005) NOTE: FOR CIRCUIT K14H FUSELINKS ARE 2-12BL WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSELINKS ARE 2-12BL WITH 2 GAUGE CHARGE CIRCUITS K2-GA & K2A FUSELINK ARE 2-10RS WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSELINK ARE 3-12RS CNA Figure 52 12SEP03 RELEASE FOR PRODUCTION. I6 HEUI Engines S082854 - 58774T U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 58774T 12SEP03 AE08-52368 04 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS CATERPILLAR ENGINES, CUMMINS ISM AND WITH EATON ULTRASHIFT/DM2, P. 5 CHAPTER 4 CHARGING AND CRANKING CAT ENGINES, CUMMINS ISM & W/EATON ULTRASHIFT/DM2 R ALTERNATOR B K2 FUSIBLE LINKS BATTERIES B 1RD 4RD 1BK 4BK CRANK MOTOR SOLENOID S M CAB B CRANKING MOTOR THERMAL OVERCRANK (6316) DASH/ ENG (4103) 16 FRAME GND 15 J17S 18PK GND (4005) K17J 16PK J17-G 18WH ENGINE BLOCK GND (6303) A K10-GC 1BK 2BK K11-GL 4WH G K17S 16PK K2-G 4WH G 4RD NEG STUD (4005) NOT W/ STARTER ISO & PWR RELAY J17-G 18WH THERMAL OVERCRANK 85 DASH/ENG (4103) J17F 14PK 18 R12-4 R12-5 J17 18PK 8 A17 18PK KEY SWITCH "S" TERMINAL CH02_15, CH10_18 87 17 K17F (4014) 86 R12-2 K17G 14PK PASS THRU (4003) MEGA FUSE 14PK R12-1 J17G 100 AMPS J17D 87A 30 10PK 14PK FUSIBLE LINK 14GY NOTES: FOR 4 GAUGE CHARGE CIRCUITS K2-FL & K2A-FL FUSELINKS ARE 2 - 12BL FOR 1 GAUGE CHARGE CIRCUITS K2D-FL, K2E-FL & K2F-FL FUSELINKS ARE 3 - 10RS FOR 1 GAUGE CHARGE CIRCUITS K2B-G & K2B CNA 17DEC03 Figure 53 RELEASE FOR PRODUCTION. - 58689K U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 58689K 17NOV03 AE08-52368 Caterpillar Engines, Cummins ISM and with Eaton Ultrashift/DM2 S082854 05 53 54 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS I6 EGR ENGINES WITH AIR START, P. 6 CHAPTER 4 CHARGING AND CRANKING I6-EGR ENGINES W/ AIR START W/REMOTE START/STOP J104CC 18DKBL J104K 18DKBL (CH09_31) J17 18PK J17 18PK W/ALLISON MD XMSN (CH 10_05) STARTER ISO & POWER RELAY 86 (4003) PASS THRU AT DASH (4014) A17 18PK 85 R12-5 J17 18PK 8 R12-4 87 KEYSWITCH S (1100) B R12-1 R12-3 J17D J17E 10PK 30 87A 10PK N/ALLISON MD TRANS FUSIBLE LINKS ALTERNATOR J17S 18PK R12-2 FUSIBLE LINK W/AUTO NEUTRAL J17E 10PK SEE CH10_05 G SEE NOTE C 14GY ENGINE/ DASH 17 (4103) ECM POWER R B K2* 4RD STARTER (4101) K14H 4RD (GRID HEATER) K2-G* 4WH J14H 4RD K17C 10PK SEE NOTE 100A MEGAFUSE 1/0RD MAXIFUSE BLOCK (4000) K17M 18PK FUSIBLE LINKS 2/0RD POWER STUD BATTERIES 1/0BK ENGINE BLOCK GND 2/0BK FRAME GND K17-G 10WH AIR START ENGINE (6398) K11-GL 4WH 2/0BK KA17C 10PK ECM 2 (6020) 23 AIR START SOLENOID FRAME GND KA17-G 10WH DASH PANEL GND (4005) NOTE: FOR CIRCUIT K14H FUSELINKS ARE 2-12BL WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSELINKS ARE 2-12BL WITH 2 GAUGE CHARGE CIRCUITS K2A-G & K2A FUSELINK ARE 2-10RS WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSELINK ARE 3-10RS CNA 11MAR04 RELEASE FOR PRODUCTION. 59169P U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 59169P 05MAR04 AE08-52368 Figure 54 I6 EGR Engines with Air Start S082854 06 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS 55 FANS AND ENGINE ACCESSORIES (CHAPTER 5) FAN WIRING, P. 1 CHAPTER 5 FAN WIRING I6 EGR/HEUI WITH FAN SOLENOID FAN SOLENOID I6 HEUI ENGINE HARNESS CONN (6401) A ENGINE CONTROLLER N/BODY BUILDER MINI FUSE BLOCKS (4001) SEE CH02_14 J23FS 18TN A B K23A 16TN 14 K23A 16TN K23B 16TN FAN AIR SOLENOID (4111) K97B 18VT K97B 18VT ENGINE/DASH (4103) K97DF 18VT 14 ECM 2 (6021) W/BODYBUILDER CONNECTIONS V8-AVNT WITH FAN CLUTCH FAN CLUTCH (J23Z) FAN RELAY (4002) A B ELECTRIC FAN (6406) 86 M1-A3 MINI FUSE BLOCKS (4001) K23-G 16WH 87 85 M1-B3 J23 18TN M1-A4 87A J23Z 18TN 30 SEE CH02_14 ENGINE BLOCK GROUND (6412) M1-C4 15 K23 18TN FOR V8 ECM2 (6021) ELECTRIC FAN RELAY CONTROL K23A 18TN J23A 18TN 14 14 ENGINE/DASH (4103) ENGINE HARNESS (6401) FOR I6 HEUI K23A 18TN CNA Figure 55 12SEP03 ADDED HEUI TO I6 DESG; ADDED E CONN 6401 Fan Wiring S082854 58774T SINGLE BOX A U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS P52778H 10AUG00 AE08-52369 01 56 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS ETHER START, P. 2 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CHAPTER 5 ETHER START ETHER START SWITCH 10A A21C 16TN 1 3 7 CAB FUSE BLOCK (1013) 2B 9 (1010) G A1 F33 8 5B 4 10 SEE CH02_11 SEE CH02_13 B1 6 GROUND BUS BAR (1003) A21-G 16WH A21B 16TN F PANEL LIGHT BUSS BAR (1002) A21E 16TN SEE CH08_08 PASS THRU (4014) J21E 18TN 29 J21F 18TN 12 ENGINE/DASH (4103) 19 22 M21D 18TN A K21B 16TN K21-G 16WH SPLICE BLOCK (6704) B K10-GU 14WH K10-GB 14WH ENGINE BLOCK GND (6302) JKP DATE 11JAN02 CNA 25AUG02 B ETHER START (8400) FOR USE WITH CAT ENGINES K10-G 18WH K10-GA 18WH A CHK FWD CHASSIS/DASH (4301) M21C 18TN THERMAL SWITCH (6650) ETHER BOTTLE CONTROL VALVE ENGINE BLOCK GND (6340) CHANGE REV REFERENCE ADDED CAT ENGINE. B 55043Z F33 WAS F30 C 56507K Figure 56 Ether Start S082854 DRAWN NAME U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS RELEASE NO. P52778H DATE 21JUN00 PART NO. AE08-52369 SHEET 02 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS 57 SNOW VALVE, P. 3 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. SNOW VALVE SNOW VALVE WARNING LIGHT IN CLUSTER CAB FUSE BLOCK SNOW VALVE (1013) IGN RELAY CHAPTER 5 A2 SEE CH02_13 F34 10A B2 H A 7 9 (1901) 9 6 4 8 SEE CH02_11 1 4 10 D 3 5B 2B A23-GA 18WH 7 3 1 2B 6 A13DA 18PK 5B GROUND BUSS BAR (1003) OPTIONAL WARNING LIGHT CONNECTOR (1555) A23M 18TN SNOW VALVE SWITCH SEE CH08_08 25 24 J23F 18TN J23K 18TN 26 J23H 18TN 27 J23J 18TN 31 J23L 18TN PASS THRU AT DASH (4014) A23F 18TN A23H 18TN A23J 18TN A62P 18LTBL C A23L 18TN PANEL LIGHT BUSS BAR (1002) A23K 18TN 8 SNOW VALVE (4120) E D C B A CURRENT PROTECT DUAL FUNCTION REED SWITCH (NO & NC) NC READ SWITCH SNOW VALVE MODULE MOTOR Figure 57 CHK DATE PEC 16JAN01 CNA 25AUG02 CHANGE REV PRODUCTION RELEASE. ADDED F34 LABEL Snow Valve S082854 A B REFERENCE P54304U 56507K DRAWN NAME U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS RELEASE NO. P52778H DATE 21JUN00 PART NO. AE08-52369 SHEET 03 58 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS FAN WIRING, CATERPILLAR AND CUMMINS, P. 4 CHAPTER 5 FAN WIRING, CAT AND CUMMINS FAN SOLENOID W/CUMMINS ISM A B FAN AIR SOLENOID (6409) ENGINE CONTROLLER (6014) 38 K23N 16TN K23-G 16WH K10-GU 14WH ENG BLOCK GROUND (6340) W/CATERPILLAR ENGINE CONTROLLER (6013) 11 CNA Figure 58 12SEP03 CHANGED FORMAT Fan Wiring, Caterpillar and Cummins S082854 K23N 16TN A 58774T U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 56507Z 04OCT02 AE08-52369 04 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS ELECTRONIC ENGINES (CHAPTER 6) ELECTRONIC ENGINE CONTROLS, I6–EGR ENGINES, P. 1 CHAPTER 6 ELECTRONIC ENGINE CONTROLS (I6-EGR) ENGINES 1 K97T 10VT K97Y 12VT 12 (6704) GND K97M 16VT N97-G 10WH B K97X 10VT POWER/ A STARTER SOLENOID (4105) K97AB 16VT 6 9 K97-G 10WH K97-GA 12WH A N97B 10RD C BATTERIES N14-G 10WH A N97AA 10RD A B J97TA 10VT IDM2 (6011) 4 8 / IDM CLEAN POWER ECM NEGATIVE & GROUND (9260) (6323) K97-GB 16WH N14BA 10RD 40A B C ECM / IDM POSITIVE (9261) K97MA 12RD 87A 85 4 12 5 5 K97R 18VT 6 4 2 K97S 16VT K97E 16VT 7 1 2 5 4 A97Q 18VT A99V 18VT A97Y 18VT A97P 18VT A99U 18VT B A INTAKE AIR TEMP SENSORS F24 (6703) (LOCATED ON AIR INTAKE) B97Q 18VT C10 C4 B4 C5 1 Figure 59 F 59249M APS/IVS (1804) B99V 18VT B97Y 18VT B97P 18VT B97AD 18VT B97AF 18VT B5 B99U 18VT C6 B99E 18VT CAB FUSE BLOCK (1012) FROM PRIMARY IGNITION FEED RELAY A13AH 10PK CNA 18MAY04 CIRCUIT K97AB WAS K97-FL 20VT BAP SENSOR (1808) A J97QA 18VT J99V 18VT J97Y 18VT J97P 18VT J99U 18VT 3 B 3 2 MINI-FUSE BLOCKS F1-G4 ENGINE ECM (4001) C K97K 18VT K99T 18VT K97D 18VT K97 18VT K99S 18VT DCM CONN (1800) FROM PRIMARY IGNITION RELAY (R9-4) (4003) CH 02_14 D 24 PASS THRU AT DASH (4014) A99E 18VT 18 J97H 14VT A2 2 K97H 14VT 21 F1-H4 10A B97AH 18VT K97F 16VT K97Z 16VT J13CW 10PK B97AE 18VT 24 1 J13S 14PK F1-F1 F1-E1 MINI FUSE BLOCK (4001) E 5A J97UA 16VT E2 19 F 18 K97UA 18VT F2-B4 F2-A4 MINI FUSE BLOCK (4001) J97LA 18VT M1-J3 M1-J4 J97J 18VT 20A J97LC 16VT C2 K97LA 16VT K97J 18VT K97C 18VT 12 1 ECM / IDM MICRO RELAY (4002) 86 J97LD 16VT R8-2 IDM PWR RELAY (4003) ENGINE/ DASH (4103) 87 M1-H3 R8-1 3 ECM2 (6021) J97JA 18VT 30 5 IDM2 (6011) 87 87A M1-G3 85 30 86 J97HA 16VT B B A ENGINE ECM / IDM POS FEED FUSE (9258) J97HB 14VT M1-G4 R8-4 R8-5 R8-3 J97TC 16VT K34A 18TN 9 (4103) 5A B2 ECM2 (6020) K97AZ 16VT LOW COOLANT SENSOR LT-(6400M) RT-(6401) A K34-G 18WH K97-GW 16WH 7 4 J97XA 10VT K97-GV 16WH N14BD 10RD 40A N14BC 10RD 10 6 N14AY A 10RD ENGINE IDM FEED FUSE (9254) U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS P52778H 10AUG00 AE08-52370 Electronic Engine Controls, I6–EGR Engines S082854 01 59 60 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS ELECTRONIC ENGINE CONTROLS, I6–EGR ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS, P. 2 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION FROM PRIMARY IGNITION RELAY (4003) STEERING WHEEL SWITCHES J13CW 10PK J13S 14PK BODY K97DF 18VT K23A 16TN BUILDER W/AIR FAN DRIVE 2370 OHM SET K97DF 18VT 14 F1-H1 MINI FUSE BLOCK (4001) RESUME CRUISE ON J23FS 18TN F1-G1 CLUTCH SWITCH (1807) A 21 ECM2 (6020) B 6190 OHM 1210 OHM AIR HORN CRUISE OFF CITY HORN C N/AIR FAN DRIVE ENGINE/ DASH (4103) F1-E1 10A (CH 2, PG 14) D CHAPTER 6 ELECTRONIC ENGINE CONTROLS - I6-EGR ENGINE CRUISE CONTROL & BODY BUILDER CONNECTIONS WITH MANUAL TRANSMISSION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. SET/COAST SWITCH - SCS 20 REMOTE PTO VARIABLE - RVAR 19 REMOTE PTO PRESET - RPRE 17 CLOCK SPRING (1809) VEHICLE SPD SENSOR CHAN A - VSSCALA K46B 18GY K97CC 18VT BODY K97CB 18VT BUILDER K47B 18GY 14 K46A 18GY 1200 1200 RESUME/ACCEL SWITCH - RAS D C B C D TURN SIGNAL SWITCH (1810) TACHOMETER CHANNEL A - TACA 11 K97AR 18VT A B A B9S 18GY B17J 18PK B17H 18PK B96A 18VT B9VB 18GY B9R 18GY 7 6.8V 150 A B9VG 18GY B9VF 18GY ECM 2 (6020) ECM 2 (6021) 9 8 10 B9V 18GY B70C 18RD W/HYD BRAKES B9VH 18GY B96 18VT B STOP LIGHT (1814) 6.8V D STOP LIGHT #1 W/AIR BRAKES (1823) 150 K47A 18GY D C 6.8V B70C 18OR A17H 16PK XMSN/ DASH (4705) A17J 18PK A9H 20GY K17E 18PK D7 D8 C11 A96A 20VT A9V 18GY A4 DCM CONN (1800) B A 18 J17J 18PK 17 3 10 33 SYSTEM CONTROLLER (1600) A96 20VT A70C 20RD B9 B12 B70CA 18OR STOP LIGHT #2 W/AIR BRAKES (1824) K47 18GY 150 C B70CB 18OR F PASS THRU AT DASH (4014) NOTE: TRANS SPEED SENSOR (7601) F24 5A B2 A2 ONLY ONE STOP LIGHT SWITCH USED W/AIR BRAKES & W/TRACTOR ACCELERATOR PEDAL 99E 16VT C2 E2 CHK DATE CNA 25FEB03 CHANGE REV CHANGED TO MATCH I6-EGR D ENGINE CHANGES. REFERENCE 56126S DRAWN U00JXP9 RELEASE NO. P52778H CAB FUSE BLOCK (1012) A13AH 10PK IGNITION FEED FROM IGNITION RELAY NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE 10AUG00 PART NO. AE08-52370 SHEET 02 Figure 60 Electronic Engine Controls, I6–EGR Engine Cruise Control and Body Builder Connections S082854 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS 61 ELECTRONIC ENGINE CONTROLS, (V8–AVNT) ENGINES, P. 3 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CHAPTER 6 ELECTRONIC ENGINE CONTROLS (V8-AVNT) ENGINES K97-G 10WH K97-GA 12WH 1 ECM NEGATIVE (9260) N97-G 10WH A B 40A K97Y 12VT K97T 10VT ENGINE BLOCK GND 9 A MINI-FUSE BLOCK (4001) K97M 16VT 10A F2-B4 N97AA 10RD A F2-A4 10A LOW COOLANT SENSOR (6400M) R8-5 87 86 R11-2 85 30 ECM ISO & POWER RELAY (4003) B 30 R8-2 87 R11-3 R11-4 86 R11-5 J97JA 18VT J97LA 18VT V8 IDM POWER RELAY (4003) J97LC 16VT ENGINE/ DASH (4103) 87A 85 R8-1 K97LC 16VT ENGINE ECM FEED FUSE (9254) J97HA 18VT J97LB 18VT R8-4 J97H 18VT 4 F1-H4 R11-1 R8-3 87A A K34A 18TN J97LD 16VT J97TC 10VT K97-GW 16WH K97AZ 18VT 7 N14AY 10RD MINI-FUSE BLOCKS ENGINE ECM (4001) F1-G4 J97HB 18VT K34-G 16WH 6 A B ECM POSITIVE FEED (9261) ECM POWER/ STARTER SOLENOID (4105) 10 K97-GV 16WH N14BA 10RD A B J97J 18VT 8 K97X 10VT J97TA 10VT 12 6 ECM2 (6020) BATTERIES N14-G 10WH J97XA 10VT IDM2 (6011) ECM2 CLEAN POWER & GROUND (6323) 12 K97LA 16PL 1 K97J 18VT FROM PRIMARY IGNITION RELAY (R9-4) (4003) 18 5 5A K97UA 18VT K97C 18VT J97UA 18VT 19 J13S 14PK F1-F1 MINI FUSE BLOCK (4001) K97 18VT J97P 18VT 4 4 K99S 18VT J99U 18VT 2 12 B4 A97P 18VT 5 B99V 18VT C4 A97Y 18VT 2 C5 A99U 18VT B97Y 18VT B97AD 18VT B97P 18VT B97AF 18VT B99U 18VT B5 A99W 18VT 3 B99W 18VT B6 B99E 18VT CAB FUSE BLOCK (1012) E2 C2 A2 5A B2 A99E 18VT C6 F24 A13AH 10PK CHK CNA DATE CHANGE REV 22AUG02 B4 WAS D4,A4 WAS C4,F24 C REFERENCE 56507K WAS F13,A2 WAS A1. Figure 61 Electronic Engine Controls, (V8–AVNT) Engines S082854 APS/IVS (1804) A A99V 18VT 1 4 C10 B J97Y 18VT 6 A97Q 18VT 7 1 C 5 K97D 18VT 24 J99V 18VT 2 D K99T 18VT 18 J97QA 18VT 3 3 DCM CONN (1800) PASS THRU AT DASH (4014) K97K 18VT BAP SENSOR (1808) 21 E 2 B97AE 18VT K97H 16PL K97Z 16VT B97Q 18VT K97F 16VT 1 F 24 ECM2 (6021) J13CW 10PK F1-E1 B97AH 18VT 3 FROM PRIMARY IGNITION FEED RELAY DRAWN NAME U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS RELEASE NO. P52778H DATE 10AUG00 PART NO. AE08-52370 SHEET 03 62 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS ELECTRONIC ENGINE CONTROLS, V8–AVNT ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS, P. 4 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. ELECTRONIC ENGINE CONTROLS - V8-AVNT ENGINE CRUISE CONTROL & BODY BUILDER CONNECTIONS B RESUME ECM2 (6020) 21 K46B SET PTO SPEED - SCS 18GY 20 VARIABLE PTO ENABLE -K97CC RVAR 18VT 19 K97CB PRESET PTO ENABLE - RPRE 18VT 17 K47B VEHICLE SPD SENSOR CAL CNTRL - VSS_CAL 18GY 14 K46A RESUME PTO SPEED - RAS 18GY 11 TACHOMETER CONTROL -K97AR TACH 18VT A 1200 CLOCK SPRING (1809) B D CLUTCH SWITCH (1807) C B A D A B96 18VT A 150 C 6.8V 150 J17J 18PK PASS THRU AT DASH (4014) B9V 18GY CAB FUSE BLOCK (1012) ONLY ONE STOP LIGHT SWITCH USED W/AIR BRAKES & W/TRACTOR L17E 18PK XMSN/ DASH (4705) 18 NOTE: DATE CHANGE REV Figure 62 REFERENCE DRAWN U00JXP9 56507Z RELEASE NO. P52778H 9 10 F 5A B F2 F24 A E2 TRANS SPEED SENSOR (7601) C2 A2 CNA 9SEO02 DVD/RMVD ENG/TRANS CONND (7800). ECM2 (6021) 8 DCM CONN (1800) 17 3 SYSTEM CONTROLLER (1600) ECM2 (6020) B70CB 18OR A9H 20GY A4 A9V 18GY C11 A96A 20VT D8 A17H 18PK D7 A17J 18PK B12 10 A70C 20RD A96 20VT B9 33 C B70C 18RD 7 K47A 18GY K47 18GY B9VH 18GY TURN SIGNAL SWITCH (1810) STOP LIGHT #2 W/AIR BRAKES (1824) D B70CA 18OR B9S 18GY B B9VF 18GY B70C 18OR STOP LIGHT #1 W/AIR BRAKES (1823) 6.8V 6.8V B9VG 18GY W/HYD BRAKES CHK BODY BUILDER B9VB 18GY B96A 18VT B17H 18PK B17J 18PK C B9R 18GY D STOP LIGHT (1814) 150 SET 2370 OHM CRUISE ON 6190 OHM CRUISE OFF 1210 OHM C TO FUEL FILTER K97DF (6708) SEE CH07_09 18VT 1200 D AIR HORN CITY HORN STEERING WHEEL SWITCHES CHAPTER 6 A13AH 10PK IGNITION FEED FROM INGITION RELAY NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS PART NO. DATE 10AUG00 AE08-52370 SHEET 04 Electronic Engine Controls, V8–AVNT Engine Cruise Control and Body Builder Connections S082854 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS 63 CATERPILLAR C10, C11, C12, AND C13 ENGINES, P. 5 CHAPTER 6 CAT C10, C11, C12 & C13 ENGINES ACCEL. PEDAL SENSOR DCM (1800) C5 B C B97Y 18VT B99V 18VT A B97P 18VT (1805) B4 DIAGNOSTIC (1650) C4 A5AE(+) 18YL A5AF(-) 18LTGN A5AS(-) 20LTGN PASS THRU (4014) 5 2 12 11 A5AN(+) 20YL A5AP(-) 20LTGN A5AD(-) 20LTGN J1708 & 5V REF SPLICE (4820) A5AC(+) 20YL A97P 18VT A97Y 18VT A5B(-) 18LTGN A5B(+) 18YL A99V 18VT A5AR(+) 20YL 34 A5AL(+) 18YL A5AM(-) 18LTGN 20 4 6 10 J3B(-) 18GY J97U 18VT 11 K97Y 18VT K3A(+) 18DKBL K77B 16LTGN DASH (4103) 19 8 7 A 4 CLUSTER (1500) 5 J1939 PUBLIC (1652) C ENGINE/TRANSMISSION (7800) E K5AE 18LTGN D K5U 18YL B 5 K5T 18LTGN K5S 18YL J77B 16GN K3B(-) 18GY K97U 18VT G J99V 18VT F1-F1 F1-E1 5 AMP J97P 18VT J97Y 18VT J3B(+) 18DKBL SYS CONTROL BLUE (4008) A5AH(-) 18LTGN J5E(-) W/WABCO 20GN J5C(-) W/BENDIX 20GN J5E(+) W/WABCO 20YL J5C(+) W/BENDIX 20YL MINI FUSE (4001) D SYS CONTROLLER (1600) 35 1 A5AG(+) 18YL IGN FEED CH02_14 C A BATTERIES B A K77-G 16WH ECM NEG FEED (9260) K10-GU 14WH K97-GA 10WH ENGINE GND (6340) A B C D 2 4 5 8 9 70 32 LOW COOLANT (6407) CNA 12SEP03 CHANGED FORMAT Figure 63 Caterpillar C10, C11, C12, and C13 Engines S082854 33 34 N97-G A 10WH B A N14-G 10WH N14BA 10RD B ECM POS FEED (9261) N97AA 10RD CLEAN PWR & GND (6323) A A 30A K34C 16TN K5V 20YL K97AS 14VT K97AT 14VT K34D 16TN K97-GD 14WH K99V 18VT K97-GE 14WH K47 16GY K47A 16GY K5W 20LTGN K97YA 18VT K97P 18VT K34-GA 16WH K34B 16TN K97AM 10VT N14AY 10RD FREON COMP (6200) 49 50 52 53 54 65 66 67 ECM (6013) C 58774T U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 55043Z 16DEC01 AE08-52370 05 64 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS CUMMINS ISM ENGINE, P. 6 CHAPTER 6 CUMMINS ISM ENGINE ACCEL PEDAL SENSOR/ IVS DIAGNOSTIC (1650) C A5AE(+) 18YL D C B A D E (1804) F SYS CONTRL (1600) 35 34 C5 C4 B5 B6 A99E 18VT B99U 18VT B99W 18VT B97Y 18VT B4 A5AP(-) 20LTGN B99V 18VT B97P 18VT A5AS(-) 20LTGN A5AD(-) 20LTGN A5AF(-) 18LTGN DCM (1800) C6 A5AN(+) 20YL 4 3 A99E 18VT A99W 18VT A99U 18VT A99V 18VT 1 PASS THRU (4014) 7 J1708 & 5V REF SPLICE (4820) MINI FUSE (4001) 5A IGN FEED CH02_14 7 4 6 5 2 1 3 10 11 19 20 BATTERIES F1-E1 G J77B 16GN J97U 18VT J3B(-) 18GY J97Q 18VT J99U 18VT J99W 18VT F1-F1 SYS CONTROL BLUE (4008) N14AY 10RD 8 A97Y 18VT A97P 18VT 2 J97P 18VT J5E(-) W/ WABCO 20GN A5AH(-) 18LTGN 5 J3B(+) 18DKBL 11 A5AG(+) 18YL C A5B(+) 18YL 12 J99V 18VT A A5AM(-) 18LTGN J97Y 18VT J1939 PUBLIC (1652) A5AL(+) 18YL J5E(+) W/ WABCO 20YL 5 J5C(+) W/ BENDIX 20YL 4 J5C(-) W/ BENDIX 20GN CLUSTER (1500) A5B(-) 18LTGN A5AC(+) 20YL A5AR(+) 20YL DASH (4103) K5S 18YL K5T 18LTGN K97U 18VT A ENGINE/TRANS (7800) 30A B E K5AE 18LTGN N/2004 ISM ENGINES N14BA 10RD D K5U 18YL B K10-GU 14WH K47 16GY LOW COOLANT (6407D) ECM POS FEED (9261) N97AA 10RD A A ENGINE GND (6340) K47A 16GY A CLEAN PWR (6323) 32 28 27 36 46 47 22 23 9 1 11 34 10 20 39 B A FREON COMP (6200) 1 2 K97AM 12VT K97U2 12VT K10-GV 12WH K77-G 16WH K77B 16LTGN K97U1 18VT K3B(-) 18GY K3A(+) 18DKBL K97Q 18VT K99W 18VT K99U 18VT K99V 18VT K34-GB 16WH K97Y 18VT K5W 20LTGN K34E 16TN K5V 20YL B K97P 18VT A 4 ECM PWR (6015) ECM (6014) CNA Figure 64 16SEP03 ADDED N/2004 ISM ENGINES NOTE. Cummins ISM Engine S082854 B 58689Z U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 56507Z 04OCT02 AE08-52370 06 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS 65 I6 HEUI ENGINE, P. 7 CHAPTER 6 ELECTRONIC ENGINE CONTROLS (I6-HEUI) ENGINES 47 16 M1-A4 ENGINE/ DASH (4103) EXHAUST BRAKE RELAY (4002) ENGINE BLOCK GND M1-A3 85 30 87A EXHAUST BRAKE SOLENOID (6500) EXHAUST BRAKE SOLENOID (6502) B M1-B3 MULTIFED TERMINAL/BUSS BAR 87 MINIFUSE BLOCK (4001) 86 M1-C3 M1-C4 A F1-E2 FROM SECONDARY IGNITION RELAY (4003) F1-B2 F1-A2 18 A B 25 ECM NEGATIVE (9260) CLEAN POWER & GROUND (6323) ECM POWER/ STARTER (4105) ENGINE/ DASH (4103) 10 5A ENGINE/ DASH (4103) (6704) GND LOW COOLANT SENSOR (6400) ECM (6007) 15 BATTERIES A B 40A A B A B ECM POSITIVE FEED (9261) 18 A ENGINE ECM FEED FUSE (9254) 1 R11-1 2 R11-2 85 30 23 POWER RELAY (4003) 42 ECM POWER/ 87A STARTER (4105) R11-3 21 22 ENGINE/ DASH (4103) 41 87 86 R11-4 R11-5 A 5A 19 24 F1-F1 FROM PRIMARY IGNITION RELAY (R9-4) (4003) CH 02_14 F1-E1 MINI FUSE BLOCK (4001) PASS THRU AT DASH (4014) 2 DCM/CAB CONN (1800) 3 1 BAP SENSOR (1808) 1 C4 6 2 B4 3 4 5 C5 27 2 4 B5 B 5 11 C 8 D C10 E 7 F 3 A APS/IVS (1804) 29 E2 5A CAB FUSE BLOCK (1012) C2 F24 A2 A 12 INTAKE AIR TEMP SENSORS (6703) (LOCATED ON AIR INTAKE) B2 C6 B FROM PRIMARY IGNITION FEED RELAY CNA Figure 65 12SEP03 RELEASE FOR PRODUCTION. I6 HEUI Engine S082854 - 58774T U00JLH3 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 58774T 12SEP03 AE08-52370 07 66 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS I6 HEUI ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS WITH MANUAL TRANSMISSION, P. 8 CHAPTER 6 ELECTRONIC ENGINE CONTROLS - I6-HEUI ENGINE CRUISE CONTROL & BODY BUILDER CONNECTIONS WITH MANUAL TRANSMISSION FROM PRIMARY IGNITION RELAY (4003) STEERING WHEEL SWITCHES J13CW 10PK 10A F1-G1 SET RESUME J23FS 18TN F1-H1 ENGINE/ DASH (4103) C B HYD PRESSURE GOVERNOR ENABLE - HGE 6 REMOTE VOLTAGE REF. GND - VCREF GND CLUTCH SWITCH (1807) HYD PRESSURE GOVERNOR SENSOR - HPS REMOTE ACCELERATOR POS SENSOR - RPS CLOCK SPRING (1809) C B C B A REMOTE PTO PRESET - RPRE HYD PRESSURE GOVERNOR LAMP - HMI B9S 18GY OIL WATER LAMP - OWL B9R 18GY B9VB 18GY B96A 18VT B17H 18PK B17J 18PK 49 54 55 B9VG 18GY A 150 37 ENGINE WARNING LAMP - WARN TACHOMETER CHANNEL A - TACA TRANSFER CASE SWITCH - XCS 58 59 9 K97HE 18VT K97DD 18VT K97HM 18VT K97WA 18VT K97EA 18VT K99F 18VT K46A 18GY K46B 18GY K97CC 18VT K97CB 18VT K97HG 18VT K97WL 18VT K97EW 18VT K47B 18GY K97AR 18VT K97XC 18VT BODY BUILDER 40 26 K17E 18PK K47A 18GY K47 18GY B70C 18RD 6.8V A9H 20GY L17D 18PK D8 D7 J17J 18PK NOTE: B2 ONLY ONE STOP LIGHT SWITCH USED W/AIR BRAKES & W/TRACTOR 99E 16VT B 5A - 58774T B A A TRANS SPEED SENSOR (7601) F2 A2 C2 E2 RELEASE FOR PRODUCTION C F PASS THRU AT DASH (4014) ACCELERATOR PEDAL ENG/TRANS CONN (7800) XMSN/ DASH (4705) 18 17 3 10 DCM CONN (1800) A17H 18PK A17J 18PK A9V 18GY A96A 20VT C11 A4 B12 A70C 20RD A96 20VT B9 33 SYSTEM CONTROLLER (1600) C D B70CA 18OR STOP LIGHT #1 W/AIR BRAKES (1823) 150 B70C 18OR 6.8V 150 D B70CB 18OR C W/HYD BRAKES B9VH 18GY B9V 18GY B96 18VT B B9VF 18GY L47E 18GY L47D 18GY 6.8V 39 STOP LIGHT #2 W/AIR BRAKES (1824) 12SEP03 31 REMOTE PTO VARIABLE - RVAR VEHICLE SPD SENSOR CHAN A - VSSCALA CNA 30 36 7 STOP LIGHT (1814) 13 32 A D TURN SIGNAL SWITCH (1810) 7 SET/COAST SWITCH - SCS ECM (6007) 1200 1200 RESUME/ACCEL SWITCH - RAS D 4 5 REMOTE VOLTAGE REFERENCE - VCREF A BODY BUILDER W/AIR FAN DRIVE REMOTE ACCEL POS. SENSOR RTN - RPS_RTN D K97DF 18VT K97DF K23A 18VT 16TN 14 MINI FUSE BLOCK (4001) 2370 OHM 6190 OHM 1210 OHM AIR HORN CRUISE OFF CRUISE ON (CH 2, PG 14) CITY HORN N/AIR FAN DRIVE J13S 14PK F1-E1 CAB FUSE BLOCK (1012) A13AH 10PK TO CAB FUSE BLOCK (1011) A2 U00DLV1 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 58774T 12SEP03 AE08-52370 08 Figure 66 I6 HEUI Engine Cruise Control and Body Builder Connections with Manual Transmission S082854