Download DANFOSS Closed Circuit Pumps H1 045/053 Series
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H1 Axial Piston Pump Size 045/053, Single Technical Information H1 Axial Piston Pump, Size 045/053, Single Technical Information Revisions Revision History Table of revisions Date 30 Jul, 2009 Feb 2010 Jun, 2010 Feb 2011 Nov 2012 Page — various 4-6, 10, 12, 14, 16-17 Various Various Changed First edition 14 teeth added New EC directive Rev AA BA CA Updated drawings AC added DA EA Further available literature Description Overview, H1 Axial Piston Pumps, Single and Tandem Basic Information, H1 Axial Piston Pumps, Single and Tandem Technical Information H1 Axial Piston Pump, Size 045/053, Single H1 Axial Piston Pump, Size 045/053, Tandem H1 Axial Piston Pump, Size 060/068, Single H1 Axial Piston Pump, Size 069/078, Single H1 Axial Piston Pump, Size 089/100, Single H1 Axial Piston Pump, Size 115/130, Single H1 Axial Piston Pump, Size 147/165, Single H1 Automotive Control for Single Axial Piston Pumps 045 - 165 cc Complementary Products External Remote Charge Pressure Filter Speed and Temperature Sensor Pressure Sensor Hydraulic Fluids, Technical Information Hydraulic Fluids and Lubricants Experience with Biodegradable Hydraulic Fluids Design Guideline for Hydraulic Fluid Cleanliness Application Information Applications Manual, Section 1, Selection of Driveline Components Applications Manual, Section 2, Pressure and Speed Limits for Hydraulic Units Applications Manual, Section 4, Transmission Circuit Recommendations PLUS+1 COMPLIANT (Electrical Installation) H1 Electrical Displacement Control (EDC) H1 3-position (FNR) Electric Control H1 Non-Feedback Proportional Electric (NFPE) Control Service Manuals H1 Axial Piston Pump, Size 045/053, Single H1 Axial Piston Pump, Size 045/053, Tandem H1 Axial Piston Pump, Size 069/078/089/100/115/130/147/165, Single SD order number L1012919 11062168 11063344 11063345 11071685 11062169 11069970 11063346 11063347 L1223856 11064579 11046759 L1007019 520L0463 520L0465 520L0467 BLN-9885 BLN-9884 BLN-9886 11022744 11025001 11025002 520L0958 520L0928 520L0848 T000 143E © 2012 Sauer-Danfoss. All rights reserved. Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material. Sauer -Danfoss reserves the right to alter its products without prior notice. This also applies to products already ordered provided that such alterations can be made without affecting agreed specifications. All trademarks in this material are properties of their respective owners. Sauer-Danfoss, the Sauer-Danfoss logotype, the Sauer-Danfoss S-icon, PLUS+1™, What really matters is inside® and Know-How in Motion™ are trademarks of the Sauer-Danfoss Group. Front cover illustrations: F301 557, P003 515 2 11063344 • Rev EA • Dec 2012 H1 Axial Piston Pump, Size 045/053, Single Technical Information Content Technical Specifications Technical Specifications................................................................................................................................ 4 General Technical Specifications Shaft Loads........................................................................................................................................................ 6 Mounting Flange Loads................................................................................................................................ 7 Model Code....................................................................................................................................................... 8 Electrical Displacement Control (EDC) Options A2 (12 V)/A3 (24 V)...........................................12 Forward-Neutral-Reverse (FNR) Electric Control Options A9 (12 V)/B1 (24 V)........................14 Non Feedback Proportional Electric Control (NFPE) Options A8 (12 V) / B8 (24 V)...............16 Automotive Control (AC)............................................................................................................................18 Manual Over Ride (MOR)............................................................................................................................20 Displacement Limiter...................................................................................................................................21 Dimensions Input Shafts.....................................................................................................................................................22 Option G4, ISO 3019-1, flange outer dia 22 mm-4 (SAE B, 13 teeth).....................................22 Option G5, ISO 3019-1, flange outer dia 25 mm-4 (SAE B-B, 15 teeth).................................22 Option G1, ISO 3019-1, outer dia 32 mm-4 (SAE B, 14 teeth)...................................................23 Option F2, ISO 3019-1, Code 25-3, Diameter 25.4 taper 1:8, without key and no through-hole in the end of the shaft........................................................24 Auxiliary Mounting Pads.............................................................................................................................25 Option H2, ISO 3019-1, flange 82-2 (SAE A, 9 teeth)...................................................................25 Option H1, ISO 3019-1, flange 82-2 (SAE A, 11 teeth) ...............................................................26 Option H3, ISO 3019-1, flange 101-2 (SAE B, 13 teeth)...............................................................27 Option H5, ISO 3019-1, flange 101-2 (SAE B-B, 15 teeth)..........................................................28 Charge Pump Charge Pump..................................................................................................................................................29 Installation Drawings Port Description.............................................................................................................................................30 Dimensions......................................................................................................................................................32 Twin port, ORB, remote filter..........................................................................................................32 Controls.......................................................................................................................................................35 Electric Displacement Control (EDC), option A2 (12 V) / A3 (24 V).................................35 Electric Displacement Control (EDC) with manual override, option A4 (12 V) / A5 (24 V)........ 35 Forward-Neutral-Reverse (FNR) with manual override, option A9 (12 V) B1 (24 V) ................... 36 Non Feedback Proportional Electric Control (NFPE) with manual override, option A8 (12 V) B8 (24V).................................................................................................................................. 36 Automotive control (AC) with manual override, option A7 (12 V)/C2 (24 V)................37 Displacement limiters............................................................................................................................38 Displacement limiter, option B and D .......................................................................................38 Twin port, code 62 metric 4 bold FLG, option D6, D8, F2, and F3...................................39 Suction filtration, option L .............................................................................................................40 Remote full flow charge pressure filtration, option P for end cap option F ................41 External full flow charge pressure filtration, option E . ........................................................42 Speed and Temperature Sensor, option H for mounting flange option K ...................43 11063344 • Rev EA • Dec 2012 3 H1 Axial Piston Pump, Size 045/053, Single Technical Information Technical Specifications Technical Specifications For definitions of the following specifications, see Basic Information 11062168, Operating parameters. General specifications Design Direction of rotation Pipe connections Recommended installation position Auxiliary cavity pressure Axial piston pump of cradle swashplate design with variable displacement Clockwise, counterclockwise Main pressure ports: ISO split flange boss Remaining ports: SAE straight thread O-ring boss Pump installation position is discretionary, however the recommended control position is on the top or at the side, with the top position preferred. If the pump is installed with the control at the bottom, flushing flow must be provided through port M14 located on the EDC, FNR and NFPE control. Vertical input shaft installation is acceptable. If input shaft is at the top 1 bar case pressure must be maintained during operation. The housing must always be filled with hydraulic fluid. Recommended mounting for a multiple pump stack is to arrange the highest power flow towards the input source. Consult Sauer-Danfoss for nonconformance to these guidelines. Will be inlet pressure with internal charge pump. For reference see operating parameter on next page. Will be case pressure with external charge supply. Please verify mating pump shaft seal capability. T000 126E Technical data Feature Unit Size 045 Size 053 [in3] 45.0 [2.75] 53.8 [3.28] Displacement cm3 Flow at rated (continuous) speed l/min [US gal/min] 153 [40] 183 [48] Torque at maximum displacement [lbf•in/ N•m/bar 0.72 [437.7] 0.86 [522.03] (theoretical) 1000psi] Mass moment of inertia of rotating [slug•ft2] 0.00465 [0.00343] 0.00458 [0.00338] kg•m2 components Mass [weight] dry (without charge pump or auxiliary mounting kg [lb] 41.0 [90.0] flange) Oil volume liter [US gal] 1.3 [0.34] ISO 3019-1 flange 101-2 (SAE B) Mounting flange Special bolt diameter. See installation drawings. ISO 3019-1, outer dia 22 mm - 4 (SAE B, 13 teeth) Input shaft outer diameter, ISO 3019-1, outer dia 25 mm - 4 (SAE B-B, 15 teeth) splines and tapered shafts ISO 3019-1, outer dia 32 mm - 4 (SAE-B, 14 teeth) Conical keyed shaft end similar to ISO 3019-1 code 25-3, taper 1:8 ISO 3019-1, flange 82 - 2, outer dia 16 mm - 4 (SAE A, 9 teeth) Auxiliary mounting flange with metric ISO 3019-1, flange 82 - 2, outer dia 19 mm - 4 (SAE A, 11 teeth) fasteners, shaft outer diameter and ISO 3019-1, flange 101 - 2, outer dia 22 mm - 4 (SAE B, 13 teeth) splines ISO 3019-1, flange 101 - 2, outer dia 25 mm - 4 (SAE B-B, 15 teeth) Suction ports ISO 11926-1 – 1 5/16 -12 (SAE O-ring boss) ∅19.0 - 450 bar split flange boss per ISO 6162, M10x1.5 Main port configuration ISO 11926-1 – 1 5/16 -12 (SAE O-ring boss) Case drain ports L1, L2 ISO 11926-1 – 1 1/16 -12 (SAE O-ring boss) Other ports SAE O-ring boss. See installation drawings at the back of this manual. Customer interface threads Metric fasteners T301 001E 4 11063344 • Rev EA • Dec 2012 H1 Axial Piston Pump, Size 045/053, Single Technical Information Technical Specifications Technical Specifications (continued) For definitions of the following specifications, see Basic Information 11062168, Operating parameters. Operating parameters Feature Input speed System pressure Charge pressure Control pressure Charge pump inlet pressure Case pressure Lip seal external pressure Unit Minimum for internal charge supply at minimum charge pressure. Performance (pressure and displacement) may be limited due to limited control pressure Minimum for external charge supply at minimum charge pressure. Full performance (pressure and displacemin-1 (rpm) ment) possible at minimum charge and control pressure supply. Minimum for full performance (pressure and displacement) for internal charge supply at minimum charge and control pressure Rated Maximum Maximum working pressure Maximum pressure bar [psi] Maximum low loop Minimum low loop pressure Minimum bar [psi] Maximum Minimum (at corner power for EDC and FNR) bar [psi] Minimum (at corner power for NFPE) Maximum Rated bar (absolute) [in Hg vacuum] Minimum (cold start) Maximum bar [psi] Rated bar [psi] Maximum Maximum bar [psi] Size 045 Size 053 500 500 1175 1250 3400 3500 420 450 [6090] [6525] 45 10 16 35 380 400 [650] [150] [232] [508] 21.5 [312] 24 40 0.7 0.2 4.0 3.0 5.0 0.4 [348] [580] [9] [24] [58] [44] [73] [5.8] T000 171E Fluid specifications Feature Viscosity Temperature range 2) Filtration (recommended minimum) [5510] [5800] Unit Intermittent 1) Minimum Recommended range Maximum Minimum (cold start) 3) Recommended range Rated Maximum intermittent 1) Cleanliness per ISO 4406 Efficiency (charge pressure filtration) Efficiency (suction and return line filtration) mm2/s [SUS] °C [°F] β-ratio Recommended inlet screen mesh size µm 1) Intermittent = Short term t < 1min per incident and not exceeding 2 % of duty cycle based load-life 2) At the hottest point, normally case drain port 3) Cold start = Short term t < 3min, p ≤ 50 bar [725 psi], n ≤ 1000 min-1(rpm) 11063344 • Rev EA • Dec 2012 5 7 12-80 1600 -40 60-85 104 115 [42] [49] [66-370] [7500] [-40] [140-185] [220] [240] 22/18/13 β15-20 = 75 (β10 ≥ 10) β35-45 = 75 (β10 ≥ 2) 100 – 125 T000 129E 5 H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications Shaft Loads External radial shaft loads H1 pumps are designed with bearings that can accept some external radial loads. The external radial shaft load limits are a function of the load position and orientation, and the operating conditions of the unit. External radial shaft loads impact lifetime. For lifetime calculations please contact Sauer-Danfoss representative. The maximum allowable radial load (Re) is based on the maximum external moment (Me) and the distance (L) from the mounting flange to the load. It may be determined using the following table and formula. Re = Me / L Radial load position 0° Re L Re 90° Re 270° Re Me Me = Shaft moment L = Flange distance Re = External force to the shaft 180° Re P301 168 Thrust loads should be avoided. Contact factory in the event thrust loads are anticipated. 6 11063344 • Rev EA • Dec 2012 H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications Shaft Loads (continued) Maximum external shaft load based on shaft deflection Unit External radial moment – Me Nm Size 045/053 [lbf•in] TDB [TBD] All external shaft loads affect bearing life. In applications with external shaft loads, minimize the impact by positioning the load at 0° or 180° as shown in the figure. T000 174E Sauer-Danfoss recommends clamp-type couplings for applications with radial shaft loads. Contact your Sauer-Danfoss representative for an evaluation of unit bearing life if you have continuously applied external loads exceeding 25 % of the maximum allowable radial load (Re) or the pump swashplate is positioned on one side of center all or most of the time. Mounting Flange Loads H1 single pump front flange load The moments shown below apply for control orientation top or side (see table and figures).j Mounting flange load Size 045/053 Control orientation Unit Rated moment – MR Shock load moment – MS Nm [lbf•in] Control on top Control on side 2020 [17 880] 1300 [11 510] 4110 [36 380] 2930 [25 935] T000 175E Control on top Control on side P301 214 For calculation details refer to H1 Pump Basic Information Manual 11062168, section Mounting Flange Loads. MR MS P301 213 11063344 • Rev EA • Dec 2012 7 H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications Model Code A B H1 P D F E G H J K M N S T V W X Y A Displacement 045 053 A Rotation L R B A8 B8 A7 C2 Orifices, 0.8 mm in servo supply 1 and 2, recommended for propel applications Orifices, 1.3 mm in servo supply 1 and 2 (Standard), recommended for propel applications No orifice, recommended for non-propel applications Displacement limiters N C G Electric Displacement Control (EDC) 12V, Deutsch connector Electric Displacement Control (EDC) 24V, Deutsch connector Electric Displacement Control (EDC) 12V, Deutsch connector, Manual override Electric Displacement Control (EDC) 24V, Deutsch connector, Manual override Forward-Neutral-Reverse (FNR) 12V, Deutsch connector, Manual override Forward-Neutral-Reverse (FNR) 24V, Deutsch connector, Manual override Non Feedback Proportional Electric (NFPE) 12V, Deutsch connector, Manual override (align with option E: Displacement Limiters & option W: Special Hardware) Non Feedback Proportional Electric (NFPE) 24V, Deutsch connector, Manual override (align with option E: Displacement Limiters & option W: Special Hardware) AC-1 (Automotive), 12V, Manual Override (align with option E: Displacement Limiters & option W: Special Hardware) AC-1 (Automotive), 24V, Manual Override (align with option E: Displacement Limiters & option W: Special Hardware) Orifices C1 C2 C3 E Revision code Control A2 A3 A4 A5 A9 B1 F Left hand (counter clockwise) Right hand (clockwise) Product Version A D 45 cm³ [2.75 in³] 53.8 cm³ [3.28 in³] B D None No limiters, with nested springs (required for NFPE) (align with option Y: Settings for adjustment, if applicable) Adjustable externally (align with option Y: Settings for adjustment, if applicable) Adjustable externally with nested springs, required for NFPE Endcap options Twin port High pressure ports Match with below options (M+N) ISO 11 926 O-ring ports With pressure limiter Without pressure limiter (HPRV only) ISO 6162 split flange ports With pressure limiter Without pressure limiter (HPRV only) Remote and Remote or Remote and Remote or Match external external external external Suction Suction Suction Suction with below filtration charge supply filtration charge supply filtration charge supply filtration charge supply options (T) for full charge for full charge for full charge for full charge flow filtration flow filtration flow filtration flow filtration D6 X D8 X E5 X E6 X E9 X F1 X F2 X F3 X 8 11063344 • Rev EA • Dec 2012 H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications Model Code (continued) A B D F E H1 P H K M N S T V W X Y NNN NNN ISO 3019-1, flange 101-2 (SAE B) Input shaft ISO 3019-1, outer dia 22 mm - 4 (SAE B, 13 teeth splined shaft 16/32 pitch) ISO 3019-1, outer dia 25 mm - 4 (SAE B-B, 15 teeth splined shaft 16/32 pitch) ISO 3019-1, outer dia 32 mm - 4 (SAE B, 14 teeth splined shaft 12/24 pitch) Conical keyed shaft end similar to ISO 3019-1 code 25-3, taper 1:8 (key not supplied with pump) Auxiliary mounting pad NN H2 H1 H3 H5 M N J Mounting G4 G5 G1 F2 K H F F J G None ISO 3019-1, flange 82 - 2, outer dia 16 mm - 4 (SAE A, 9 teeth 16/32 coupling) ISO 3019-1, flange 82 - 2, outer dia 19 mm - 4 (SAE A, 11 teeth 16/32 coupling) ISO 3019-1, flange 101 - 2, outer dia 22 mm - 4 (SAE B, 13 teeth 16/32 coupling) ISO 3019-1, flange 101 - 2, outer dia 25 mm - 4 (SAE B-B, 15 teeth 16/32 coupling) Shipping cover Overpressure protection type and setting side “A” ** Overpressure protection type and setting side “B” ** ** Pressure protection type must be the same for side “A” and “B” High pressure relief valve + pressure limiters with bypass High pressure relief valve only with bypass K (no pressure limiters) L18 K18 180 bar [2610 psi] L20 K20 200 bar [2900 psi] L23 K23 230 bar [3336 psi] Use the selection for ports “A” and “B” L25 K25 250 bar [3630 psi] L28 K28 280 bar [4061 psi] L30 K30 300 bar [4350 psi] L33 K33 330 bar [4786 psi] L35 K35 350 bar [5080 psi] L38 K38 380 bar [5510 psi] L40 K40 400 bar [5800 psi] (45 cm3 only) L42 K42 420 bar [6090 psi] (45 cm3 only) Contact factory for pressures not shown or for applied pressure above maximum working pressure (see System Pressure page 5) L S Charge pump B N T Filtration options (align with option G: Endcap selection) L P E V Suction filtration (see basic drawings) Remote full charge flow filtration (see endcap drawings) External charge flow filtation (see endcap drawings), (align with option S: Charge pump, option N) Charge pressure relief setting (contact factory for pressure not shown) 20 24 W 12 cm³/rev [0.73 in³/rev] No charge pump, external charge supply, (align with Option T: Filtration Options, option E) 20 bar [290 psi] 24 bar [348 psi] Special hardware features PN P1 None NFPE valve plate (align with option D: Control Selection and option E: Displacement Limiters) 11063344 • Rev EA • Dec 2012 9 H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications Model Code (continued) A B X F Y E G H J F K M N S T V W X Black paint and Sauer-Danfoss nametag Special settings NNN D3F D4F D3H D4H None AC1-control, System F: Functional basis, Motor Speed Sensor, CAN J1939 in/out without Customer Files, 12V AC1-control, System F: Functional basis, Motor Speed Sensor, CAN J1939 in/out without Customer Files, 24V AC1-control, System H: Functional basis, Motor Speed Sensor, CAN J1939 out, SIL2 certifiable without Customer Files, 12V AC1-control, System H: Functional basis, Motor Speed Sensor, CAN J1939 out, SIL2 certifiable without Customer Files, 24V 11063344 • Rev EA • Dec 2012 Y NNN NNN Paint and nametag NNN 10 D H1 P H1 Axial Piston Pump, Size 045/053, Single Technical Information Notes Notes 11063344 • Rev EA • Dec 2012 11 H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications Electrical Displacement Control (EDC) Options A2 (12 V)/A3 (24 V) EDC Principle The Electrical Displacement Control (EDC) consists of a pair of proportional solenoids on each side of a threeposition, four-way porting spool. The proportional solenoid applies a force input to the spool, which ports hydraulic pressure to either side of a double acting servo piston. Differential pressure across the servo piston rotates the swashplate, changing the pump‘s displacement from full displacement in one direction to full displacement in the opposite direction. Under some circumstances, such as contamination, the control spool could stick and cause the pump to stay at some displacement. A serviceable 125 μm screen is located in the supply line immediately before the control porting spool. M14 C2 F00B Displacement 100 % -a EDC-Schematic diagram C1 Pump displacement vs. control current -b P003 191 F00A Feedback from Swash plate T P P003 478E Control signal requirements Control current a* b Pin mA mA connections 12 V 640 1640 any order 24 V 330 820 * Factory test current, for vehicle movement or application actuation expect higher or lower value. Voltage Current mA "0" a b T000133E Connector 100 % 1 2 P003 479E P003 480 Description Mating connector Wedge lock Socket contact (16 and 18 AWG) Sauer-Danfoss mating connector kit Quantity 1 1 2 1 Ordering number Deutsch® DT06-2S Deutsch® W2S Deutsch® 0462-201-16141 K29657 T000 134E 12 11063344 • Rev EA • Dec 2012 H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications Electrical Displacement Control (EDC) Options A2 (12 V)/A3 (24 V) (continued) Solenoid data Voltage Maximum current Coil resistance @ 20 °C [70 °F] Coil resistance @ 80 °C [176 °F] PWM Range PWM Frequency (preferred)* Inductance IP Rating (IEC 60 529) + DIN 40 050, part 9 IP Rating (IEC 60 529) + DIN 40 050, part 9 with mating connector * PWM signal required for optimum control performance. 12V 1800 mA 3.66 Ω 4.52Ω 24V 920 mA 14.20 Ω 17.52Ω 70-200 Hz 100 Hz 33 mH 140 mH IP 67 IP 69K T000 135E Flow table Shaft rotation CW Coil energized* C2 Port A in Port B out Servo port pressurized M5 * For coil location see installation drawings. CCW C1 out in M4 C2 out in M5 C1 in out M4 T000 136E Control response H1 controls are available with optional control passage orifices to assist in matching the rate of swashplate response to the application requirements (e.g. in the event of electrical failure). Software ramp or rate limiting should be used to control vehicle response in normal operation. The time required for the pump output flow to change from zero to full flow (acceleration) or full flow to zero (deceleration) is a net function of spool porting, orifices, and charge pressure. A swashplate response table is available for each frame indicating available swashplate response times. Testing should be conducted to verify the proper software and orifice selection for the desired response. H1 pumps are limited in mechanical orificing combinations. Software is envisioned as the means to control the swashplate response in normal operating conditions. Mechanical servo orifices are to be used only for fail-safe return to neutral in the event of an electrical failure. Typical response times shown below at the following conditions: ∆p Viscosity and temperature Charge pressure Speed = = = = 250 bar 30 mm2/s (50 °C) 20 bar 1800 min-1 (rpm) [3626 psi] [141 SUS (122 °F)] [290 psi] Response times Stroking direction Neutral to full flow Full flow to neutral 0.8 mm [0.03 in] Orifice 1.3 mm [0.05 in] Orifice 1.7 s 0.9 s 1.1 s 0.6 s No orifice 0.5 s 0.3 s T000 177E 11063344 • Rev EA • Dec 2012 13 H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications Forward-Neutral-Reverse (FNR) Electric Control Options A9 (12 V)/B1 (24 V) The 3-Position (F-N-R) control uses an electric input signal to switch the pump to a full stroke position. Under some circumstances, such as contamination, the control spool could stick and cause the pump to stay at some displacement. A serviceable 125 μm screen is located in the supply line immediately before the control porting spool. P003 193 Pump displacement vs. electrical signal 3-Position electric control, hydraulic schematic M14 100 % Displacement C1 “0“ C2 F00B T F00A P P003 189 Voltage VDC Control current Voltage 12 V 24 V Min. current to stroke pump mA 750 380 Pin connections any order T000 138E 100 % P003 190E Solenoid connector 1 2 P003 480 Description Mating connector Wedge lock Socket contact (16 and 18 AWG) Sauer-Danfoss mating connector kit Quantity 1 1 2 1 Ordering number Deutsch® DT06-2S Deutsch® W2S Deutsch® 0462-201-16141 K29657 T000 134E 14 11063344 • Rev EA • Dec 2012 H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications Forward-Neutral-Reverse (FNR) Electric Control Options A9 (12 V)/B1 (24 V) (continued) Solenoid data Voltage Minimum supply voltage Maximum supply voltage (continuous) Maximum current Nominal coil resistance @ 20 °C [70 °F] PWM Range PWM Frequency (preferred)* IP Rating (IEC 60 529) + DIN 40 050, part 9 IP Rating (IEC 60 529) + DIN 40 050, part 9 with mating connector * PWM signal required for optimum control performance. 12 V 9.5 Vdc 14.6 Vdc 1050 mA 8.4 Ω 24 V 19.0 Vdc 27.0 Vdc 500 mA 34.5 Ω 70-200 Hz 100 Hz IP 67 IP 69K T000 139E Pump output flow direction vs. control signal Shaft rotation CW Coil energized* C1 Port A in Port B out Servo port pressurized M5 * For coil location see installation drawings. CCW C2 out in M4 C1 out in M5 C2 in out M4 T000 140E Control response H1 controls are available with optional control passage orifices to assist in matching the rate of swashplate response to the application requirements (e.g. in the event of electrical failure). Software ramp or rate limiting should be used to control vehicle response in normal operation. The time required for the pump output flow to change from zero to full flow (acceleration) or full flow to zero (deceleration) is a net function of spool porting, orifices, and charge pressure. A swashplate response table is available for each frame indicating available swashplate response times. Testing should be conducted to verify the proper software and orifice selection for the desired response. H1 pumps are limited in mechanical orificing combinations. Software is envisioned as the means to control the swashplate response in normal operating conditions. Mechanical servo orifices are to be used only for fail-safe return to neutral in the event of an electrical failure. Typical response times shown below at the following conditions: ∆p Viscosity and temperature Charge pressure Speed = = = = 250 bar 30 mm2/s (50 °C) 20 bar 1800 min-1 (rpm) [3626 psi] [141 SUS (122 °F)] [290 psi] Response times Stroking direction Neutral to full flow Full flow to neutral 0.8 mm [0.03 in] Orifice 1.3 mm [0.05 in] Orifice 1.8 s 0.9 s 1.6 s 0.8 s No orifice 0.5 s 0.4 s T000 179E 11063344 • Rev EA • Dec 2012 15 H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications Non Feedback Proportional Electric Control (NFPE) Options A8 (12 V) / B8 (24 V) The Non Feedback Proportional Electric (NFPE) control is an electrical automotive control in which an electrical input signal activates one of two proportional solenoids that port charge pressure to either side of the pump servo cylinder. The NFPE control has no mechanical feedback mechanism. The pump displacement is proportional to the solenoid signal current, but it also depends upon pump input speed and system pressure. This characteristic also provides a power limiting function by reducing the pump swashplate angle as system pressure increases. A typical response characteristic is shown in the accompanying graph. Under some circumstances, such as contamination, the control spool could stick and cause the pump to stay at some displacement. A serviceable 125 μm screen is located in the supply line immediately before the control porting spool. P003 192 NFPE Schematic M14 C1 C2 F00A F00B T Pump displacement vs. input signal 100 % Control signal requirements NFPE control r Control current bar =0 ∆p 300 bar ∆p = "0" a = 30 ∆p b a* mA 710 360 715 365 b c Pin mA mA connections 1135 1380 585 675 any order 1140 1495 570 720 * Factory test current, for vehicle movement or application actuation expect higher or lower value. c T301 002E Displacement a b Size Voltage (cm3) 12 V 45 24 V 12 V 53 24 V 0 ba r 0 ba ∆p = Signal Current mA(DC) c P P003 188 Connector 1 100 % Description Mating connector Wedge lock Socket contact (16 and 18 AWG) Sauer-Danfoss mating connector kit 2 P003 187E Quantity 1 1 2 1 P003 480 Ordering number Deutsch® DT06-2S Deutsch® W2S Deutsch® 0462-201-16141 K29657 T000 134E 16 11063344 • Rev EA • Dec 2012 H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications Non Feedback Proportional Electric Control (NFPE) Options A8 (12 V) / B8 (24 V) (continued) Solenoid data Voltage Maximum current Coil resistance @ 20 °C [70 °F] Coil resistance @ 80 °C [176 °F] PWM Range PWM Frequency (preferred)* Inductance IP Rating (IEC 60 529) + DIN 40 050, part 9 IP Rating (IEC 60 529) + DIN 40 050, part 9 with mating connector * PWM signal required for optimum control performance. 12V 1800 mA 3.66 Ω 4.52Ω 24V 920 mA 14.20 Ω 17.52Ω 70-200 Hz 100 Hz 33 mH 140 mH IP 67 IP 69K T000 135E Pump output flow direction vs. control signal Shaft rotation CW Coil energized* C1 Port A in Port B out Servo port pressurized M5 * For coil location see installation drawings. CCW C2 out in M4 C1 out in M5 C2 in out M4 T000 140E Control response H1 controls are available with optional control passage orifices to assist in matching the rate of swashplate response to the application requirements (e.g. in the event of electrical failure). Software ramp or rate limiting should be used to control vehicle response in normal operation. The time required for the pump output flow to change from zero to full flow (acceleration) or full flow to zero (deceleration) is a net function of spool porting, orifices, and charge pressure. A swashplate response table is available for each frame indicating available swashplate response times. Testing should be conducted to verify the proper software and orifice selection for the desired response. H1 pumps are limited in mechanical orificing combinations. Software is envisioned as the means to control the swashplate response in normal operating conditions. Mechanical servo orifices are to be used only for fail-safe return to neutral in the event of an electrical failure. Typical response times shown below at the following conditions: ∆p Viscosity and temperature Charge pressure Speed = = = = 250 bar 30 mm2/s (50 °C) 20 bar 1800 min-1 (rpm) [3626 psi] [141 SUS (122 °F)] [290 psi] Response times Stroking direction Neutral to full flow Full flow to neutral 0.8 mm [0.03 in] Orifice 1.3 mm [0.05 in] Orifice 2.2 s 1.1 s 1.3 s 0.7 s No orifice 0.7 s 0.3 s T301 004E 11063344 • Rev EA • Dec 2012 17 H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications Automotive Control (AC) CC1 CC2 The H1 AC Control offers the following features and functions: WARRANTY VOID IF REMOVED CC3 CAN PPC PSC PPU The H1 Automotive Control (H1 AC) is an electric NFPE Control with an integrated Microcontroller, installed on the pump. The integrated Microcontroller enhanced control performance with a flexible, configurable control scheme for an entire single path propel transmission. With the pre-installed application software and easily changeable control parameters, it is possible to tailor the vehicle’s driving behavior to the individual requirements of the customer. P003 544 Driving Profiles • Four selectable system modes, selectable via switch. • Independent curves and settings for forward and reverse (4 x 2 curves). • Switch selectable between automotive and engine speed independent driving modes. • Engine speed independent drive modes for sweepers, snow blowers (non-automotive mode). –– Load independent drive modes for off road applications (nonautomotive for rollers and forestry machines). • Load independent swash plate control via pump swash plate angle sensor to achieve EDC behavior • Creep speed mode (slow shunting, digging operation, etc.) • Constant speed mode (sweepers, snow-blowers, etc.) • Integrated vehicle speed limiter function. Advanced Control Functions • Inch function without separate control valve. • Integrated temperature sensor for: –– Hydraulic systems overheat protection. –– Low temperatures pump flow limitation. –– Compensation of oil viscosity changes if using (radial piston motors, etc.). –– Configurable engine anti stall protection. –– Engine over speed protection while inching. Integrated Motor Controller • Integrated electric motor control for: –– Proportional, variable PCOR or two position motor controls. –– Brake pressure defeat, depending on the FNR position or the real vehicle driving direction. –– Initial breakaway motor torque override. • Separate over speed protection for the hydro motor. 18 11063344 • Rev EA • Dec 2012 H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications Automotive control (AC) (continued) Auxiliary Functions • Four auxiliary outputs for : –– Intelligent brake light control. –– Automatic park brake function. –– Vehicle speed dependent output to activate (load stabilizer, warning lights, etc.). –– Reverse buzzer controlled by FNR or reverse driving. –– System status lamp (fault detection for pump solenoids). Economic Features • Technology and enabler for economic driving and fuel savings. • Easy combination options to other components of the PLUS+1 Family. CAN Options • Engine remote control via CAN J1939. • Integrated signal converter (analog driving pedal into CAN signal, etc.). • Compatible to all CAN J1939 components on market (displays, etc.). Functional Safety • External Safety Certification for SIL-2 (IEC 61508). • Safety controlled Vehicle Start-Protection (engine speed check, battery check and FNR must be in neutral, etc.). • Operator presence detection. • Vehicle speed dependent direction change lock. • Brake test mode for roller applications to fulfill EN500-4. Installation Features • Factory calibration for hysteresis compensation. • Starting current adjustment in the factory • Pre-installed application software and parameter files Refer to the “Technical Information – H1 Automotive Control” L1223856 for details about installation and wiring. 11063344 • Rev EA • Dec 2012 19 H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications Manual Over Ride (MOR) All controls are available with a Manual Over Ride (MOR) either standard or as an option for temporary actuation of the control to aid in diagnostics. Forward-Neutral-Reverse (FNR) and Non Feedback Proportional Electric (NFPE) controls are always supplied with MOR functionality. Unintended MOR operation will cause the pump to go into stroke. The vehicle or device must always be in a „safe“ condition (i.e. vehicle lifted off the ground) when using the MOR function. The MOR plunger has a 4 mm diameter and must be manually depressed to be engaged. Depressing the plunger mechanically moves the control spool which allows the pump to go on stroke. The MOR should be engaged anticipating a full stroke response from the pump. Warning An o-ring seal is used to seal the MOR plunger where initial actuation of the function will require a force of 45 N to engage the plunger. Additional actuations typically require less force to engage the MOR plunger. Proportional control of the pump using the MOR should not be expected. Refer to control flowtable for the relationship of solenoid to direction of flow. P003 204 MOR-Schematic diagram (EDC shown) M14 C1 C2 F00B F00A Feedback from Swash plate 20 11063344 • Rev EA • Dec 2012 T P P003 205E H1 Axial Piston Pump, Size 045/053, Single Technical Information General Technical Specifications Displacement Limiter H1 pumps are designed with optional mechanical displacement (stroke) limiters factory set to max. displacement. The maximum displacement of the pump can be set independently for forward and reverse using the two adjustment screws to mechanically limit the travel of the servo piston down to 50 % displacement. Adjustment procedures are found in the H1 pumps Service Manual. Adjustments under operating conditions may cause leakage. The adjustment screw can be completely removed from the threaded bore if backed out to far. Displacement limiter P003 266 Displacement change (approximately) Size 045 053 1 Turn of displacement limiter screw [0.31 in3] 5.1 cm3 3 6.0 cm [0.37 in3] Internal wrench size External wrench size 4 mm 13 mm Torque for external hex seal lock nut 23 Nm [204 lbf•in] T000 181E For more information refer to H1 pumps Service Manual 520L958, section Displacement Limiter Adjustment. 11063344 • Rev EA • Dec 2012 21 H1 Axial Piston Pump, Size 045/053, Single Technical Information Dimensions Option G4, ISO 3019-1, flange outer dia 22 mm-4 (SAE B, 13 teeth) Spline data Number of teeth : 13 Pitch fraction : 16/32 Pressure angle : 30° Pitch ∅ : ∅20.6375 Type of fit : fillet root side Per : ansi b92.1b class 6e ∅74.3 MIN ∅18.5 ±0.12 33 ±0.68 16. 5 ±0.15 Paint free 8 ±0.8 mm [in] ∅22.085 ±0.09 Input Shafts Mating coupling Must not protrude Beyond this point Mounting flange Flange 101-2 Per ISO 3019-1 (SAE B) P700 33 266 Specifications Option Spline Min active spline length2 Torque rating1 Rated torque Maximum torque Nm [lbf•in] Nm [lbf•in] 180 [1600] 222 [1970] mm [in] G4 13 teeth, 16/32 pitch 16.5 [0.65] 1) For definitions of maximum and rated torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication. 2) Minimum active spline length for the specified torque ratings. T301 005E Option G5, ISO 3019-1, flange outer dia 25 mm-4 (SAE B-B, 15 teeth) Spline data Number of teeth : 15 Pitch fraction : 16/32 Pressure angle : 30° Pitch ∅ : ∅23.813 Type of fit : fillet root side Per : ansi b92.1b class 6e 8 ±0.8 ∅74.3 Min 22 ±0.15 Paint free ∅25.23 ±0.09 ∅21.98 ±0.12 38 ±0.68 Mating coupling Must not protrude Beyond this point Mounting flange Flange 101-2 Per ISO 3019-1 (SAE B) P700 33 267 Specifications Option Spline Min active spline length2 Torque rating1 Rated torque Maximum torque Nm [lbf•in] Nm [lbf•in] 277 [2450] 370 [3270] mm [in] G5 15 teeth, 16/32 pitch 22.0 [0.866] 1) For definitions of maximum and rated torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication. 2) Minimum active spline length for the specified torque ratings. 22 11063344 • Rev EA • Dec 2012 T000 183E H1 Axial Piston Pump, Size 045/053, Single Technical Information Dimensions Option G1, ISO 3019-1, outer dia 32 mm-4 (SAE B, 14 teeth) mm [in] Spline data Number of teeth : 14 Pitch fraction : 12/24 Pressure angle : 30° Pitch ∅ : ∅29.633 Type of fit : fillet root side Per : ANSI B92.1b CLASS 6e 30.6 ±0.15 Paint free 8 ±0.8 Mating coupling Must not protrude Beyond this point Mounting flange Flange 101-2 (SAE B) Per ISO 3019-1 ∅31.58 ±0.09 ∅74.3 Min 48 ±0.68 ∅25.72 ±0.12 Input Shafts P700 33 265-45 Specifications Option Spline Min active spline length2 Torque rating1 Rated torque Maximum torque Nm [lbf•in] Nm [lbf•in] 534 [4720] 592 [5240] mm [in] G1 14 teeth, 12/24 pitch 30.6 [1.205] 1) For definitions of maximum and rated torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication. 2) Minimum active spline length for the specified torque ratings. 11063344 • Rev EA • Dec 2012 T000 182E 23 H1 Axial Piston Pump, Size 045/053, Single Technical Information Dimensions Input Shafts (continued) Option F2, ISO 3019-1, Code 25-3, Diameter 25.4 taper 1:8, without key and no through-hole in the end of the shaft mm [in] 63.14 ±1.01 36.17 ±0.76 ∅74.3 Min .750-16UNF-2A THD ∅22.225 Gage 9.5 ±0.38 Gage Taper 1:8 per SAE J501 Nominal ∅25.4mm 8 ±0.8 Paint free Mounting flange Flange 101-2 Per ISO 3019-1 (SAE B) P700 33 268 Specifications Option Tapered shaft Torque rating1) Rated torque Maximum torque Nm [lfb•in] Nm [lfb•in] 405 [3580] 540 [4780] F2 25.4 taper without key 2) For definitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication. 2) Mating part must maintain a minimum gap width of 1.0 mm with the shaft shoulder after installation of the part. Transmittable torque will be reduced if the minimum gap requirement is not met. 1) T000 190E Tapered shaft customer acknowledgement The Sauer-Danfoss H1 tapered shaft has been designed using the industry standard ISO 3019-1, minus the through-hole in the end of the shaft. Sauer-Danfoss recommends a self-locking nut instead of a castle nut and pin. The nut and mating square-cut key are customer supplied. The specified torque rating of the tapered shaft documented above is based on the cross-sectional diameter of the shaft, through the keyway, and assumes the proper clamp and fit between shaft and coupling. Sauer-Danfoss guarantees the design and manufactured quality of the tapered shaft. The customer is responsible for the design and manufactured quality of the mating female coupling and key and applied torque on the nut. Sauer-Danfoss has made provisions for the key in accordance to the ISO specification with the understanding that the key is solely to assist in the installation of the mating coupling. CCaution Torque must be transmitted by the taper fit between the shaft and it’s mating coupling, not the key. Torque or loading inadvertently transmitted by the customer supplied key may lead to premature shaft failure. 24 11063344 • Rev EA • Dec 2012 H1 Axial Piston Pump, Size 045/053, Single Technical Information Dimensions Auxiliary Mounting Pads Option H2, ISO 3019-1, flange 82-2 (SAE A, 9 teeth) mm [in] 239.6 ±2.5 Auxiliary mounting pad For mating flange 82-2 Per ISO 3019-1 (SAE A) Paint free 4x M10 x1.5-6H THD 15 min THD depth ∅82.601 +0.076 0 ∅88.621 +0.13 0 R0.8 max Spline data Number of teeth : 9 pitch fraction : 16/32 Pressure angle : 30° Pitch ∅ : ∅14.288 Type of fit : fillet root side Per : ANSI B92.1b CLASS 7e O-ring seal required Ref ∅82.22 ID x 2.62 cross section 1.956 ±0.076 2x 53.2 ±0.175 Mating shaft shoulder must Not protrude beyond this point 8.1 ±0.25 2x 106.4 ±0.35 14.5 MIN Shaft clearance 57.2 MIN Shaft clearance Mating shaft must not Protrude beyond this point P700 33 318-45 Specifications Option Spline Torque rating1 maximum torque Nm H2 9 teeth, 16/32 pitch 162 1) For definitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication. [lbf•in] [1430] T000 150E C Caution Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an auxiliary pump or running cover installed. 11063344 • Rev EA • Dec 2012 25 H1 Axial Piston Pump, Size 045/053, Single Technical Information Dimensions Auxiliary Mounting Pads (continued) Option H1, ISO 3019-1, flange 82-2 (SAE A, 11 teeth) mm [in] 239.6 ±2.5 Auxiliary mounting pad For mating flange 82-2 Per ISO 3019-1 (SAE A) Paint free 4x M10x1.5-6H THD 15 min THD depth ∅82.601 +0.076 0 ∅88.621 +0.13 0 R0.8 max Spline data Number of teeth : 11 Pitch fraction : 16/32 Pressure angle : 30° Pitch ∅ : ∅17.4625 Type of fit : fillet root side Per : ANSI B92.1b CLASS 7e O-ring seal required Ref ∅82.22 ID x 2.62 cross section 1.956 ±0.076 2x 53.2 ±0.175 Mating shaft shoulder must Not protrude beyond this point 8.1 ±0.25 2x 106.4 ±0.35 14.5 min Shaft clearance 57.2 min Shaft clearance Mating shaft must not Protrude beyond this point P700 33 319-45 Specifications Option Spline Torque rating1 maximum torque Nm H1 11 teeth, 16/32 pitch 296 1) For definitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication. [lbf•in] [2620] T000 151E C Caution Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an auxiliary pump or running cover installed. 26 11063344 • Rev EA • Dec 2012 H1 Axial Piston Pump, Size 045/053, Single Technical Information Dimensions Auxiliary Mounting Pads (continued) Option H3, ISO 3019-1, flange 101-2 (SAE B, 13 teeth) mm [in] 239.6 "A" ±2.5 ±2.5 Auxiliary mounting pad For mating flange 101-2 Per ISO 3019-1 (SAE B) 4x M 12 x1.75-6H THD 19.75 min THD depth Note: bolt length greater than 19.75 mm could result in a leak or damage to the unit Paint free ∅101.651 +0.076 0 ∅107.823 +0.13 0 R0.8 MAX Spline data Number of teeth : 13 Pitch fraction : 16/32 Pressure angle : 30° Pitch ∅ : ∅20.638 Type of fit : fillet root side Per : see ANSItable B92.1b CLASS 7e O-ring seal required Ref ∅94.92 id x 2.62 cross section 2x 73 ±0.175 Mating shaft shoulder must Not protrude beyond this point 1.956 ±0.076 11.4 ±0.25 2x 146 ±0.35 "B" Min 14.5 Min Shaft clearance 57.2 "C" Min Min Shaft clearance Mating shaft must not Protrude beyond this point P700 33 320-45 Specifications Option Spline Torque rating1 maximum torque Nm H3 13 teeth, 16/32 pitch 395 1) For definitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication. [lbf•in] [3500] T000 152E C Caution Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an auxiliary pump or running cover installed. 11063344 • Rev EA • Dec 2012 27 H1 Axial Piston Pump, Size 045/053, Single Technical Information Dimensions Auxiliary Mounting Pads (continued) Option H5, ISO 3019-1, flange 101-2 (SAE B-B, 15 teeth) mm [in] 239.6 ±2.5 Auxiliary mounting pad For mating flange 101-2 Per ISO 3019-1 (SAE B) Paint free 4x M12x1.75-6H THD 19.75 min THD depth Note: Bolt length greater than 19.75 mm could result in a leak or damage to the unit ∅101.651 +0.076 0 ∅107.823 +0.13 0 R0.8 max Spline data Number of teeth : 15 Pitch fraction : 16/32 Pressure angle : 30° Pitch ∅ : ∅23.813 Type of fit : fillet root side Per : ANSI B92.1b CLASS 7e O-ring seal required Ref ∅94.92 id x 2.62 cross section 2x 73 ±0.175 2x 146 ±0.35 Mating shaft shoulder must Not protrude beyond this point 1.956 ±0.076 11.4 ±0.25 14.5 min Shaft clearance 57.2 min Shaft clearance Mating shaft must not Protrude beyond this point P700 33 321-45 Specifications Option Spline Torque rating1 maximum torque Nm H5 15 teeth, 16/32 pitch 405 1) For definitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication. [lbf•in] [3580] T000 212E C Caution Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an auxiliary pump or running cover installed. 28 11063344 • Rev EA • Dec 2012 H1 Axial Piston Pump, Size 045/053, Single Technical Information Charge Pump Charge Pump Charge pump sizing/selection In most applications a general guideline is that the charge pump displacement should be at least 10 % of the total displacement of all components in the system. Unusual application conditions may require a more detailed review of charge flow requirements. Please refer to BLN-9885, Selection of Drive line Components, for a detailed procedure. System features and conditions which may invalidate the 10 % guideline include (but are not limited to): • Continuous operation at low input speeds (< 1500 min-1 (rpm)) • High shock loading and/or long loop lines • High flushing flow requirements • Multiple Low Speed High Torque motors • High input shaft speeds Contact your Sauer-Danfoss representative for application assistance if your application includes any of these conditions. Charge pump flow and power curves Charge pressure: 20 bar [290 psi] Viscosity and temperature: 11 mm2/s [63 SUS] Charge pump power requirements Charge pump flow 14 50 12 5.0 3.5 40 4.0 3 1 0 3 73 [0. in 1 2.0 1.0 0 0 500 1000 1500 2500 2000 Speed min-1(rpm) 2.5 3.0 10 0 3.0 ] v /re HP 3 m 2c 20 l/min US gal/min 30 3000 3500 4000 P003 368E 11063344 • Rev EA • Dec 2012 2.0 Kw 9 6 80 °C [180 °F] 1.5 3 12 1.0 cm 3 [0.7 3 ] rev in / 0.5 0 0 500 1000 1500 2500 2000 -1 Speed min (rpm) 3000 3500 4000 P003 369E 29 H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings Control solenoid connector "C2" Deutsch DT04-2P To be paint free Port Description Case drain port "L4" Port ISO 11926-1 - 1 1/16-12 Servo gauge port "M4" Port ISO 11926-1 - 7/16-20 ∅29 max clearance dia for fitting System port "B" Port ISO 11926-1 - 1 5/16-12 CCW P700 33 051-1 Charge inlet port "S" Port ISO 11926-1 - 1 5/16-12 System port "A" Port ISO 11926-1 - 1 5/16-12 CW System A gauge port "MA" Port ISO 11926-1 - 9/16-18 Port description Port Description ISO 11 926-1 A ISO 6162 System port “B”, ISO 11 926-1 B optional ports ISO 6162 E Charge filtration port, from filter F Charge filtration port, to filter L1 Case drain port L2 Case drain port MA System “A” gauge port MB System “B” gauge port M3 Charge gauge port AM3 Alternate charge pressure port M4 Servo gauge port M5 Servo gauge port M14 Case gauge port S Charge inlet port System port “A”, optional ports Sizes 1 5/16 -12 ∅19.0 1 5/16 -12 ∅19.0 7/8 -14 7/8 -14 1 1 /16 -12 1 1/16 -12 9/16 -18 9/16 -18 9/16 -18 9/16 -18 7/16 -20 7/16 -20 7/16 -20 1 5/16 -12 T301 007E Please contact Sauer-Danfoss for specific installation drawings 30 11063344 • Rev EA • Dec 2012 H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings System B gauge port "MB" Port ISO 11926-1 - 9/16-18 Port Description (continued) Charge filtration port "F" Port ISO 11926-1 - 7/8-14 To filter Charge filtration port "E" Port ISO 11926-1 - 7/8-14 From filter Case gage port "M14" Port ISO 11926-1 - 7/16-20 ∅21 max clearance dia for fitting (EDC, FNR, NFPE) Alternate charge pressure port ("AM3") Port ISO 11926-1 - 9/16-18 Control solenoid connector "C1" Deutsch DT04-2P To be paint free Servo gauge port "M5" Port ISO 11926-1 - 7/16-20 ∅29 max clearance dia for fitting Charge gauge port "M3" Port ISO 11926-1 - 9/16-18 Case drain "L2" Port ISO 11926-1 - 1 1/16-12 P700 33 051-2 Please contact Sauer-Danfoss for specific installation drawings 11063344 • Rev EA • Dec 2012 31 H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings Dimensions Twin port, ORB, remote filter mm Y 238 ±2.5 186.3 ±1.2 177.3 ±1.2 2x 136.2 ±1.2 2x 120 ±1.2 Servo gauge port "M4" Port ISO 11926-1 - 7/16-20 ∅24.5 max clearance dia for fitting Control solenoid connector "C2" Deutsch DT04-2P Paint free See view W for pin out 41.1 ±0.8 System port "B" Port ISO 11926-1 - 1 5/16-12 W Mounting flange Flange 101-2 Per ISO 3019-1 (SAE B) 19.8 ±2.1 9.7 0-0.5 1 ±0.5 R0.8 max 5° 74.4 ±0.8 A ∅74.38 min C 2x 59 ±0.8 B ∅101.6 0-0.05 2x 110.5 ±1.2 A Z Case drain port "L4" Port ISO 11926-1 - 1 1/16-12 45°± 2x 147.3 ±1.2 C Paint free B Charge inlet port "S" Port ISO 11926-1 - 1 5/16-12 Name plate Paint free System port "A" Port ISO 11926-1 - 1 5/16-12 X A-A B-B C-C 89.5 ±0.8 89.5 ±0.8 91.2 ±0.8 (2x) Shaft CL Shaft CL Shaft CL P700 33 051-1 1 W (2:1) Control solenoid Connector “C1” & “C2” Pin Assignment Pin Assignment 2 P301 320 1 Supply 2 Ground OR 1 Ground 2 Supply T301 079 Please contact Sauer-Danfoss for specific installation drawings 32 11063344 • Rev EA • Dec 2012 H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings Dimensions (continued) Twin port, ORB, remote filter Control solenoid connector "C1" Deutsch DT04-2P Paint free See view W for pin out Z mm 206 ±2.5 2x 64.2 ±0.8 (1) Servo gauge port "M5" Port ISO 11926-1 - 7/16-20 ∅24.5 max clearance dia for fitting 173.3 ±2.5 Charge gauge port "M3" Port ISO 11926-1 - 9/16-18 90 ±0.8 Case drain port "L2" Port ISO 11926-1 - 1 1/16-12 88.5 ±1.5 (29) D D (129.7) 95.1 ±0.8 Approximate center of gravity (128) D-D 81.5 ±0.8 174.8 ±1.2 Y Shaft CL 199.8 ±1.2 E-E E F F t "E" n por 4 ltratio6-1 - 7/8-1 fi e ChargISO 1192 t r o P filter From 15° (199.8) 93.5 ±0.8 6 ±0.5 E 64 ±0.8 60 ±0.8 Case gauge port "M14" Port ISO 11926-1 - 7/16-20 ∅21 max clearance dia for fitting F-F 15° System B gauge port "MB" Port ISO 11926-1 - 9/16-18 58 ±0.8 Alternate charge pressure port ("AM3") port ISO 11926-1 - 9/16-18 " ort "F 4 ion p -1 filtrat26-1 - 7/8 e rg Cha ISO 119 Port er To filt 93.5 ±0.8 200 ±1.2 (199.8) P700 33 051-2-3 Please contact Sauer-Danfoss for specific installation drawings 11063344 • Rev EA • Dec 2012 33 H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings Dimensions (continued) mm X 189.3 ±1.2 System A gauge port "MA" Port ISO 11926-1 - 9/16-18 40 ±0.8 2x ∅14.3 +0.25 -0.13 CCW CW 2x 73 ±0.25 P700 33 051-1-3 Please contact Sauer-Danfoss for specific installation drawings 34 11063344 • Rev EA • Dec 2012 H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings Controls mm 2x 64.2 ±0.8 206 ±2.5 Electric Displacement Control (EDC), option A2 (12 V) / A3 (24 V) Case gauge port "M14" Port ISO 1926-1 - 7/16-20 ∅21 max clearance dia for fitting Control solenoid connector "C1" Deutsch DT04-2P paint free Shaft CL 1 W (2:1) Control solenoid Connector “C1” & “C2” Pin Assignment Pin Assignment Control solenoid connector "C2" Deutsch DT04-2P paint free 58 ±0.8 2 1 Supply 2 Ground OR 1 Ground 2 Supply T301 079 P301 320 Mounting flange 147.3 ±1.2 173 ±2.5 Z 120.1 ±1.2 Mounting flange Shaft CL P700 332 58-45 Electric Displacement Control (EDC) with manual override, Control manual override "C1" option A4 (12 V) / A5 (24 V) Depressing the plunger mechanically 2x 64.2±0.8 moves the control spool. Actuation allows full stroke pump response as per coil and rotation dependent control logic 206 ±2.5 Case gauge port "M14" Port ISO 1926-1 - 7/16-20 ∅21 max clearance dia for fitting Control solenoid connector "C1" Deutsch DT04-2P paint free Shaft CL 1 W (2:1) Control solenoid Connector “C1” & “C2” Control solenoid connector "C2" Deutsch DT04-2P paint free Pin Assignment Pin Assignment 58 2 P301 320 Mounting flange 1 Supply 2 Ground OR 1 Ground 2 Supply T301 079 Control manual override "C2" Depressing the plunger mechanically moves the control spool. Actuation allows full stroke pump response as per coil and rotation dependent control logic 147.3 ±1.2 Z 173 ±2.5 Dimensions (continued) 120.1 ±1.2 Shaft CL Mounting flange P700 33 399-45 Please contact Sauer-Danfoss for specific installation drawings 11063344 • Rev EA • Dec 2012 35 H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings Dimensions (continued) Controls mm Forward-Neutral-Reverse (FNR) with manual override, Control manual override "C1" option A9 (12 V) B1 (24 V) Depressing the plunger mechanically 206 ±2.5 2x 64.2 ±0.8 moves the control spool. Actuation allows full stroke pump response as per coil and rotation dependent control logic Case gauge port "M14" Port ISO 1926-1 - 7/16-20 ∅21 max clearance dia for fitting Control solenoid connector "C1" Deutsch DT04-2P paint free Shaft CL 1 W (2:1) Control solenoid Connector “C1” & “C2” Control solenoid connector "C2" Deutsch DT04-2P paint free Pin Assignment Pin Assignment 58 ±0.8 2 1 Supply 2 Ground OR 1 Ground 2 Supply T301 079 P301 320 Mounting flange Control manual overrid "C2" Depressing the plunger mechanically moves the control spool. Actuation allows full stroke pump response as per coil and rotation dependent control logic 173 ±2.5 147.3 ±1.2 Z 120.1 ±1.2 Mounting flange Shaft CL P700 33 401-45 Non Feedback Proportional Electric Control (NFPE) with manual override, Control manual override "C1" option A8 (12 V) B8 (24V) Depressing the plunger mechanically 206 ±2.5 2x 64.2 ±0.8 moves the control spool. Actuation allows full stroke pump response as per coil and rotation dependent control logic Case gauge port "M14" Port ISO 1926-1 - 7/16-20 ∅21 max clearance dia for fitting Control solenoid connector "C1" Deutsch DT04-2P paint free Shaft CL 1 W (2:1) Control solenoid Connector “C1” & “C2” Control solenoid connector "C1" Deutsch DT04-2P paint free Pin Assignment Pin Assignment 58 2 P301 320 1 Supply 2 Ground OR 1 Ground 2 Supply T301 079 Mounting flange Control manual override "C2" Depressing the plunger mechanically moves the control spool. Actuation allows full stroke pump response as per coil and rotation dependent control logic 173 ±2.5 147.3 ±1.2 Z 120.1 ±1.2 Shaft CL Mounting flange P700 33 400 -45 Please contact Sauer-Danfoss for specific installation drawings 36 11063344 • Rev EA • Dec 2012 H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings Controls Automotive control (AC) with manual override, option A7 (12 V)/C2 (24 V) V Control connector ”CAN” Deutsch DTM04-3P Paint free For using the connector the plug may be removed 61.2 ±0.8 Control connector ”CC2” Deutsch DTM04-12P -BPaint free 61.2 ±0.8 Mounting flange 2x 187.1 ±1.2 208.9 ±2.5 190.5 ±1.2 Control connector ”CC1” Deutsch DTM04-12P -APaint free Control connector ”CAN” Deutsch DTM04-3P Paint free For using the connector the plug may be removed Control connector ”CC2” Deutsch DTM04-12P -BPaint free Shaft CL Plug removing can cause contamination issues Control manual override ”C1” Depressing the plunger mechanically moves the control spool. Actuation allows full stroke pump response as per coil and rotation dependent control logic. Control connector ”CCC3” Deutsch DT06-2S Paint free For using the connector the plug may be removed 30.2 ±0.8 Control connector ”CC1” Deutsch DTM04-12P -APaint free mm 209 max Dimensions (continued) V Control manual override ”C2” Depressing the plunger mechanically moves the control spool. Actuation allows full stroke pump response as per coil and rotation dependent control logic. 89.2 ±0.8 “PPU” wire harness is factory installed to speed sensor P700 52 604 Please contact Sauer-Danfoss for specific installation drawings 11063344 • Rev EA • Dec 2012 37 H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings Displacement limiters Dimensions (continued) mm Displacement limiter, option B and D 2x (116.1) 2x 106.3 ±0.8 2x 74.4 ±0.8 2x displacement limiter screw Wrench size 4 internal hex 2x displacement limiter seal nut Wrench size 13 external hex Torque to 23.0 nm P700 33 194 Please contact Sauer-Danfoss for specific installation drawings 38 11063344 • Rev EA • Dec 2012 H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings Endcap mm Twin port, code 62 metric 4 bold FLG, option D6, D8, F2, and F3 4x 25.4 ±0.25 2x 11.9 ±0.25 186.32 ±1.2 System port "B" ∅19-450 bar Split flange boss Per ISO 6162 M10x1.5 18 full thread depth 59 ±0.8 59 ±0.8 Installation Drawings (continued) System port "A" ∅19-450 bar Split flange boss Per ISO 6162 M10x1.5 18 full thread depth 90 ±0.8 System ports "A" &"B" P700 33 203 Please contact Sauer-Danfoss for specific installation drawings 11063344 • Rev EA • Dec 2012 39 H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings Installation Drawings (continued) Filtration mm Suction filtration, option L A-A 89.5 ±0.8 177.3 ±1.2 Shaft CL A Charge inlet port "S" Port ISO 1926-1 - 1 5/16-12 A P700 33 466 Please contact Sauer-Danfoss for specific installation drawings 40 11063344 • Rev EA • Dec 2012 H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings Filtration Installation Drawings (continued) mm Remote full flow charge pressure filtration, option P for end cap option F 199.8 ±1.2 60 ±0.8 A A B B 15° 93.5 ±0.8 (199.8) "F" port -14 ation /8 e filtr 926-1 - 7 rg a h 1 C ISO 1 Port er To filt 177.3 ±1.2 93.5 ±0.8 t "E" n por ltratio - 7/8-14 fi e -1 Charg O 11926 IS Port lter fi From (199.8) 6 ±0.5 15° 89.5 ±0.8 C Charge inlet port "S" Port ISO 11926-1 - 1 5/16-12 Shaft CL C P700 33 360 Please contact Sauer-Danfoss for specific installation drawings 11063344 • Rev EA • Dec 2012 41 H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings Installation Drawings (continued) Filtration mm External full flow charge pressure filtration, option E 199.8 ±1.2 A-A A A 93.5 ±0.8 " ort "E 4 ion p -1 filtrat26-1 - 7/8 e rg Cha ISO 119 Port filter from 60 ±0.8 (199.8) 6 ±0.5 15° P700 45 735 Please contact Sauer-Danfoss for specific installation drawings 42 11063344 • Rev EA • Dec 2012 H1 Axial Piston Pump, Size 045/053, Single Technical Information Installation Drawings Installation Drawings (continued) Speed and Temperature Sensor Speed and Temperature Sensor, option H for mounting flange option K mm 19.8 ±2.1 Mounting flange Flange 101-2 Per ISO 3019-1 (SAE B) 9.7 0-0.5 1 ±0.5 2x ∅14.3 +0.25 -0.13 101.6 0-0.05 23 ±0.5 45° ±5° R0.8 max Z Paint free 2x 73 ±0.25 106 ±0.8 Speed sensor connector Deutsch DTM04-6P Paint free 107.6 ±0.8 125.2 ±2.5 P700 33 206 Z (2:1) Speed sensor Connector PIN 1 2 3 4 5 6 ASSIGNMENT Output signal 2 Direction Output signal 1 Supply Ground Temperature 1 6 3 4 P301 310 Please contact Sauer-Danfoss for specific installation drawings 11063344 • Rev EA • Dec 2012 43 Products we offer: • Bent Axis Motors • Closed Circuit Axial Piston Pumps and Motors • Displays • Electrohydraulic Power Steering • Electrohydraulics • Hydraulic Power Steering Sauer-Danfoss is a global manufacturer and supplier of highquality hydraulic and electronic components. We specialize in providing state-of-the-art technology and solutions that excel in the harsh operating conditions of the mobile off-highway market. Building on our extensive applications expertise, we work closely with our customers to ensure exceptional performance for a broad range of off-highway vehicles. We help OEMs around the world speed up system development, reduce costs and bring vehicles to market faster. Sauer-Danfoss – Your Strongest Partner in Mobile Hydraulics. • Integrated Systems • Joysticks and Control Handles • Microcontrollers and Software Go to www.sauer-danfoss.com for further product information. • Open Circuit Axial Piston Pumps • Orbital Motors • PLUS+1™ GUIDE • Proportional Valves • Sensors • Steering Wherever off-highway vehicles are at work, so is Sauer-Danfoss. We offer expert worldwide support for our customers, ensuring the best possible solutions for outstanding performance. And with an extensive network of Global Service Partners, we also provide comprehensive global service for all of our components. • Transit Mixer Drives Please contact the Sauer-Danfoss representative nearest you. Members of the Sauer-Danfoss Group: Local address: Comatrol www.comatrol.com Schwarzmüller-Inverter www.schwarzmueller-inverter.com Turolla www.turollaocg.com Valmova www.valmova.com Hydro-Gear www.hydro-gear.com Sauer-Danfoss-Daikin www.sauer-danfoss-daikin.com 11063344 • Rev EA • Dec 2012 Sauer-Danfoss (US) Company 2800 East 13th Street Ames, IA 50010, USA Phone: +1 515 239 6000 Fax: +1 515 239 6618 Sauer-Danfoss ApS DK-6430 Nordborg, Denmark Phone: +45 7488 4444 Fax: +45 7488 4400 Sauer-Danfoss GmbH & Co. OHG Postfach 2460, D-24531 Neumünster Krokamp 35, D-24539 Neumünster, Germany Phone: +49 4321 871 0 Fax: +49 4321 871 122 Sauer-Danfoss-Daikin LTD. Shin-Osaka TERASAKI 3rd Bldg. 6F 1-5-28 Nishimiyahara, Yodogawa-ku Osaka 532-0004, Japan Phone: +81 6 6395 6066 Fax: +81 6 6395 8585 www.sauer-danfoss.com