Download MP-4003 Service Manual

SERVICE MANUAL
LARGE CAPACITY FEEDER
MP-4003
File No.31100203
2002-06
Copyright 2002
TOSHIBA TEC CORPORATION
GENERAL PRECAUTIONS FOR INSTALLATION/SERVICE/
MAINTENANCE FOR LARGE CAPACITY FEEDER MP-4003
1. When installing the Large Capacity Feeder MP-4003 to the Copier, be sure to follow the instructions
described in the “Unpacking/Set-Up Procedure for the MP-4003” booklet which comes with each
unit of the MP-4003.
2. Installed only by an authorized/qualified person.
3. When transporting/installing the MP-4003, employ two persons. The MP-4003 is fairly heavy and
weights approximately 40 kg (89 lb), therefore pay full attention when handling it.
4. Before starting installation, servicing or maintenance work, be sure to turn off and unplug the
copier first.
5. Supplied with power from the copier, requiring no additional power source.
6. Grounded to the specified positions on the machine frame.
7. When serving or maintaining, be careful about the rotating or operating sections such as gears,
pulleys, sprockets, cams, belts, etc.
8. When parts are disassembled, reassembly is basically the reverse of disassembly unless otherwise
noted in this manual or other related documents. Be careful not to reassemble small parts such as
screws, washers, pins, E-rings, toothed washers to the wrong places.
9. Basically, the machine should not be operated with any parts removed or disassembled.
10. Delicate parts for preventing safety hazard problems (such as thermofuses, door switches sensors,
etc. if any) should be handled/installed/adjusted correctly.
11. During servicing or maintenance work, be sure to check the nameplate and other cautionary labels (if
any) to see if they are clean and firmly stuck. If not, take appropriate actions.
12. Use suitable measuring instruments and tools.
13. The PC board must be stored in an anti-electrostatic bag and handled carefully using a wristband,
because the ICs on it may be damaged due to static electricity.
Caution: Before using the wrist band, pull out the power cord plug of the copier and make sure that
there is no uninsulated objects in the vicinity.
14. For the recovery and disposal of used the large capacity feeder, consumable parts, packing materials,
used batteries, and RAM-ICs including litium batteries, it is recommended that the relevant local
regulations/rules.
CONTENTS
1. SPECIFICATIONS .......................................................................................... 1-1
2. OUTLINE OF THE MACHINE ......................................................................... 2-1
2.1
Front Sectional View ...................................................................................................... 2-1
2.2
Electrical Parts Layout ................................................................................................... 2-2
2.3
Electrical Parts .............................................................................................................. 2-4
3. GENERAL OPERATION ................................................................................. 3-1
3.1
Description of Operation ................................................................................................ 3-1
3.2
Error Detection ............................................................................................................... 3-2
3.3
Flow Chart ..................................................................................................................... 3-3
3.4
Timing Chart .................................................................................................................. 3-5
4. DISASSEMBLY AND REPLACEMENT/ADJUSTMENT ................................... 4-1
4.1
Covers ........................................................................................................................... 4-1
4.2
Tray Unit ......................................................................................................................... 4-2
4.3
Feeder Unit ..................................................................................................................... 4-3
4.4
Electrical Parts .............................................................................................................. 4-4
4.5
Rollers ............................................................................................................................ 4-6
4.6
Side Guides / End Guide ................................................................................................ 4-7
4.7
Tray wire ......................................................................................................................... 4-8
4.8
Sidewise Deviation Adjustment .................................................................................... 4-11
4.9
Stopper Adjustment ..................................................................................................... 4-11
5. ELECTRICAL CIRCUIT .................................................................................. 5-1
5.1
Harness Diagram ........................................................................................................... 5-1
5.2
Circuit Diagram .............................................................................................................. 5-2
5.3
PC Board ........................................................................................................................ 5-5
6. PERIODIC MAINTENANCE ........................................................................... 6-1
JUNE 2002 © TOSHIBA TEC
I
MP-4003 CONTENTS
1. SPECIFICATIONS
Function
Replenishing method ...... Front loading method
Paper .............................. Size: A4, B5, LT
Thickness: 64~209g/m2 (17~110lbs. Index)
Capacity of tray .............. 4,000 papers (Stack height: within 428mm)
Dimensions ..................... 326 (W) X 599 (D) X 617 (H) mm (when connected to the copier)
Weight ............................ Approx. 40kg (89lbs)
Power supply ................... DC5V, 24V (supplied from the copier)
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1-1
MP-4003 SPECIFICATIONS
2. OUTLINE OF THE MACHINE
2. 1 Front Sectional View
7
3
4
1
8
5
6
2
16
10
14
15
13
9
12
11
NO.
NAME
NO.
NAME
1
Transport motor (M1)
9
Tray sensor (S5)
2
Tray motor (M2)
10
Tray bottom sensor (S6)
3
Transport clutch (CL1)
11
LCF set sensor (S7)
4
Feed clutch (CL2)
12
Door switch (SW1)
5
Empty sensor (S1)
13
Pickup roller
6
Tray-up sensor (S2)
14
Feed roller
7
Feed sensor (S3)
15
Separation roller
8
FG-pulse sensor (S4)
16
Transport roller
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2-1
MP-4003 OUTLINE OF THE MACHINE
2. 2 Electrical Parts Layout
S4
M1
S3
S1
S2
CL1
S5
M2
CL2
S6
SW1
S7
PWA
PW
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2-2
MP-4003 OUTLINE OF THE MACHINE
2. 3 Electrical Parts
(1) Motors
SYMBOL
M1
M2
NAME
FUNCTION
TR-MTR
Driving of the feeding and
Transport motor
transportation
TRY-MTR
Lifting/Lowering of the tray
REMARKS
Brush motor
Brush motor
Tray motor
(2) Electromagnetic clutches
SYMBOL
CL1
NAME
TR-CLT
FUNCTION
REMARKS
Driving of the transportation
Transport clutch
CL2
FED-CLT
Driving of the feeding
Feed clutch
(3) Switches/Sensors
SYMBOL
S1
S2
S3
S4
S5
S6
S7
SW1
NAME
FUNCTION
REMARKS
EMP-SNR
Detection of the presence or
Photo interrupter
Empty sensor
absence of paper
TRY-UP-SNR
Detection of the tray upper limit
Tray-up sensor
position
FED-SNR
Detection of the paper
Feed sensor
transportation
FG-PULS-SNR
Detection of the transport motor
FG-pulse sensor
rotation number
TRY-SNR
Detection of the drawer
Tray sensor
installed
TRY-BTM-SNR
Detection of the tray lower limit
Tray bottom sensor
position
LCF-SET-SNR
Detection of the LCF installed Photo interrupter
LCF-set sensor
to the copier
DOOR-SW
Safety switch
Photo interrupter
Photo interrupter
Photo interrupter
Photo interrupter
Photo interrupter
Pushing switch
Door switch
(4) PC Board
SYMBOL
PWA
NAME
FUNCTION
PWA-F-LCF-555
Driving of the feeding
PC board
Control of the tray driving
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2-3
REMARKS
MP-4003 OUTLINE OF THE MACHINE
3. GENERAL OPERATION
3. 1 Description of Operation
[A] From power ON to standby
(1) When the copier is turned ON, power is also supplied to the feed unit from the copier to start the prerunning operation. The tray motor (M2) starts to rotate forward to lift the tray.
The tray motor (M2) stopped rotating and lifting the tray when the tray has been lifted and the tray-up
sensor (S2) has been turned ON (H: Sensor light path blocked by the actuator sensor). Papers are
assessed to be present when the empty sensor (S1) is turned ON (L:Passing the sensor light path )
while they are assessed to be absent when the empty sensor (S1) is turned OFF (H: Sensor light path
blocked).
(2) When the LCF is not being installed to the copier (LCF set sensor (S7): OFF) or when the drawer is
being pulled out (Tray sensor (S5): OFF), the tray lifting operation is not carried out. In this case, the
tray starts to be lifted and the same operation which is until the detection of the paper presense or
absense is carried out when it is installed to the copier and the drawer is inserted.
(3) When the feed sensor (S3) is turned ON (L: Passing the sensor light path), that is, when the paper is
remaining at the transport path, the LCF detects it as a paper jam and cannot operate.
[B] Standby state
(1) When a paper is detected to be present by the above-described operation, the LCF gets into a standby
state.
(2) When the tray unit is pulled out, the tray is automatically lowered because of its structure, and when it
is inserted once again, it is lifted.
[C] Feeding/Transporting operation from the start to the finish of the printing
(1) The [START] key is pressed when the copier decides that the feeding from the the LCF. Then, the
transport motor (M1) starts to drive after the feed motor of the copier has been turned ON.
(2) The feed clutch (CL2) is turned ON and pickup and feed rollers start to drive to feed a paper from the
tray.
(3) After the feeding starts, the transport clutch (CL1) is turned ON and the transport roller starts to drive
to transport the paper.
(4) When the leading edge of the paper has turned ON the feed sensor (S3), the feed clutch (CL2) is turned
OFF and stops the feeding operation. The paper transported by the transport roller is sent to the copier
side, where it is transported by the feed unit.
(5) When a specified time has passed after the trailing edge of the paper turned OFF the feed sensor (S3),
next paper can be fed.
(6) When carrying out a continuous printing, the above steps from (2) to (5) are repeated as many papers
as printed.
(7) When the printing has been finished, the feed motor of the copier stops rotating and the transport motor
(M1) is turned OFF to finish the feeding/transporting operation.
JUNE 2002 © TOSHIBA TEC
3-1
MP-4003 GENERAL OPERATION
[D] Tray operation during printing
(1) When 10~20 sheet of paper have been fed from the tray, the pickup roller is lowered down to a
specified height. The tay-up sensor (S2) detects this and the tray motor (M2) rotates forward to lift
the tray.
3. 2 Error Detection
[A] Jam detection
In the following cases, the feed jam takes place.
(1) When the feed sensor (S3) is not turned ON in a specified time after the feeding has started.
(2) When each transport sensor of the copier does not operate (ON/OFF) in a specified time after the
feeding has started at the copier side.
[B] Call for service
(1) When the tray-up sensor (S2) is not turned ON in a specified time after the tray has started to be lifted.
JUNE 2002 © TOSHIBA TEC
3-2
MP-4003 GENERAL OPERATION
3. 3 Flow Chart
Press the [START] key
Transport system controlling
Copier feed motor ON
LCF transport motor ON
B
LCF feed clutch ON
LCF transport clutch ON
NO
Is the LCF feed sensor ON?
Paper jam
(E19)
YES
Copier intermediate transport clutch ON
LCF feed sensor ON
Is the copier intermediate
transport sensor ON?
NO
Paper jam
(E25)
YES
LCF feed sensor OFF
LCF transport clutch OFF
Is the copier registration
sensor ON?
NO
Paper jam
(E25)
YES
A
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3-3
MP-4003 GENERAL OPERATION
A
Copier intermediate transport clutch ON
Copier registration motor ON
Copier registration motor OFF
Is there no remaining copy?
NO
B
YES
Is the copier fuser unit
exit sensor ON?
NO
Paper jam
(E01)
YES
Is the copier fuser unit
exit sensor OFF?
NO
Paper jam
(E02)
YES
LCF transport motor OFF
Copier feed motor OFF
Standby
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3-4
MP-4003 GENERAL OPERATION
JUNE 2002 © TOSHIBA TEC
3-5
Copier registration sensor
transport sensor
Copier intermediate
Feed sensor
Transport clutch
Feed clutch
Transport motor
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
0
75
180
180
385
570
690
800
800
1410
1650
3700
(unit: ms)
3. 4 Timing Chart
(1) Timing at the LCF feeding: A4, 1 copy
MP-4003 GENERAL OPERATION
JUNE 2002 © TOSHIBA TEC
3-6
sensor
Copier registration
transport sensor
Copier intermediate
Feed sensor
Transport clutch
Feed clutch
Transport motor
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
0
70
200
200
400
585
710
865
900
825
745
1185
1760
1740
1660
1675
1435 1520
1345
2170
2410
4450
(unit: ms)
(2) Timing at the LCF feeding: A4, 2 copies
MP-4003 GENERAL OPERATION
JUNE 2002 © TOSHIBA TEC
3-7
Copier registration sensor
transport sensor
Copier intermediate
Feed sensor
Transport clutch
Feed clutch
Transport motor
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
0
75
190
190
400
570
630
820
740
1370
1605
3640
(unit: ms)
(3) Timing at the LCF feeding: B5, 1 copy
MP-4003 GENERAL OPERATION
JUNE 2002 © TOSHIBA TEC
3-8
sensor
Copier registration
transport sensor
Copier intermediate
Feed sensor
Transport clutch
Feed clutch
Transport motor
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
0
80
200
200
400
585
640
680
825
790
830
1160
1370
1325
1610
1515
1560
1760
1665
2100
2340
4390
(unit: ms)
(4) Timing at the LCF feeding: B5, 2 copies
MP-4003 GENERAL OPERATION
JUNE 2002 © TOSHIBA TEC
3-9
Copier registration sensor
transport sensor
Copier intermediate
Feed sensor
Transport clutch
Feed clutch
Transport motor
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
0
70
210
210
415
590
725
830
835
1460
1700
3750
(unit: ms)
(5) Timing at the LCF feeding: LT, 1 copy
MP-4003 GENERAL OPERATION
JUNE 2002 © TOSHIBA TEC
3 - 10
sensor
Copier registration
transport sensor
Copier intermediate
Feed sensor
Transport clutch
Feed clutch
Transport motor
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
0
80
195
195
400
585
715
755
825
870
910
1170
1750
1650
1690 1765
1450 1520
1330
2185
2420
4450
(unit: ms)
(6) Timing at the LCF feeding: LT, 2 copies
MP-4003 GENERAL OPERATION
4. DISASSEMBLY AND REPLACEMENT
/ADJUSTMENT
4. 1 Covers
[A] Front cover
(1) Pull out the drawer.
(2) Remove 4 screws and take off the front cover.
Front cover
Note:
When installing the front cover, fit the arm on the
Arm
latch lever.
[B] Rear cover
(1) Remove 4 screws and take off the rear cover.
Rear cover
[C] Upper cover
(1) Pull out the drawer.
(2) Remove the rear cover.
(3) Loosen 4 screws and take off the upper cover.
Upper cover
JUNE 2002 © TOSHIBA TEC
4-1
MP-4003 DISASSEMBLY AND REPLACEMENT
[D] Right cover
Right cover
(1) Remove 2 screws and take off the right cover
sliding it toward the front side.
4. 2 Tray Unit
(1) Pull out the drawer.
(2) Remove 1 screw and take off the stopper.
Stopper
(3) Remove 4 screws (2 for the left side and 2 for
the right side) and take off the tray unit pulling it
upward.
Left side
Right side
JUNE 2002 © TOSHIBA TEC
4-2
MP-4003 DISASSEMBLY AND REPLACEMENT
4. 3 Feed Unit
Lever
(1) Remove the upper cover.
(2) Remove the lever.
(3) Disconnect 2 connectors (for tray motor, PC
boad).
Connector
(4) Remove 3 screws for each at the front and
Feed unit
rear sides and take off the feed unit upward.
Front side
Rear side
JUNE 2002 © TOSHIBA TEC
4-3
MP-4003 DISASSEMBLY AND REPLACEMENT
4. 4 Electric Parts
[A] PC board
(1) Remove the rear cover.
(2) Disconnect 4 connectors and remove 1 screw
to take off the PC board.
[B] Tray motor
(1) Remove the rear cover.
(2) Disconnect 1 connector and remove 3 screws
to take off the tray motor.
Connector
[C] Transport motor
(1) Remove the upper cover.
(2) Disconnect 1 connector and remove 2 screws
to take off the transport motor.
Connector
[D] Tray sensor
Tray sensor
(1) Remove the rear cover.
(2) Disconnect 1 connector and take off the tray
sensor.
JUNE 2002 © TOSHIBA TEC
4-4
MP-4003 DISASSEMBLY AND REPLACEMENT
[E] FG-pulse sensor, Tray-up sensor, Empty
Feed sensor
sensor, Feed sensor
(1) Remove the upper cover.
(2) Remove 1 screw and disconnect 1 connector
Tray-up sensor
for each sensor and take off the sensor with
the bracket. (FG-pulse sensor, tray-up sensor,
empty sensor, feed sensor)
Empty sensor
FG-pulse sensor
[F] LCF set sensor, Door switch
(1) Remove the right cover and pull out the tray
unit.
(2) Remove 1 screw and take off the cover.
(3) Remove 1 screw and dissconnect 3
Red
connectors, and take off the LCF set sensor
Orange
Not
used
and door switch with the bracket.
Note:
Be careful not to connect the connector of the
door switch to the wrong place.
LCF set sensor
[G] Tray bottom sensor
Door switch
Tray bottom sensor
(1) Remove 1 screw and take off the actuator.
(2) Disconnect 1 connector and unhook the hook
of the sensor from the rear side to take off the
tray bottom sensor.
Actuator
JUNE 2002 © TOSHIBA TEC
4-5
MP-4003 DISASSEMBLY AND REPLACEMENT
[H] Transport clutch
Bracket
(1) Remove the feed unit.
Transport clutch
(2) Remove 2 screws and take off the bracket.
Then disconnect 1 connector and take off the
transport clutch.
Note:
When installing the clutch, put the stopper of
clutch in the boss of flame conmpetely.
Stopper
[I] Feed clutch
Feed clutch
(1) Remove the transport clutch.
(2) Disconnect 1 connector and remove 2
setscrews to take off the feed clutch.
Note:
When installing the clutch, put the stopper of
clutch in the boss of flame conmpetely.
Stopper
4. 5 Rollers
(1) Pull out the LCF away from the copier.
(2) Remove 1 clip and take off the separation roller
while pushing it down.
Separation roller
Clip
(3) Remove 2 screws and take off the right cover
sliding it toward the front side.
(4) Remove 1 clip and take off the weight (A). Then
Pull out the weight (B) with the shaft and take
off the pickup roller.
Clip
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4-6
(A)
Pickup roller
(B)
MP-4003 DISASSEMBLY AND REPLACEMENT
(5) Remove 1 clip and take off the feed roller.
Clip
Feed roller
4. 6 Side Guides / End Guide
[A] Rear side guide
(1) Pull out the drawer.
(2) Remove 1 screw and take off the stopper.
Stopper
(3) Remove 2 screws and adapt the groove and
screw hole to the paper size. Then screw it
shut.
A4
LT
B5
[B] Front side guide
Pickup lever guide
(1) Pull out the drawer.
(2) Remove 1 screw and take off the pickup lever
guide.
JUNE 2002 © TOSHIBA TEC
4-7
MP-4003 DISASSEMBLY AND REPLACEMENT
(3) Remove 2 screws and adapt the groove and
screw hole to the paper size. Then screw it
shut.
A4
LT B5
[C] End guide guide
(1) Remove 4 screws and take off the tray unit.
(2) Remove 4 screws and adapt the groove and
screw hole to the paper size. Then screw it
shut.
Note:
For a B5 size paper, an exclusive end guide is
needed.
End guide
4. 7 Tray Wire
Clip
(1) Remove the tray unit.
(2) Remove the front cover.
(3) Remove both the rear and front side guides.
(4) Remove 1 screw and 3 clips and take off the
front side wire tensioner (same for the rear side).
Tensioner
(5) Remove the tray.
Tray
JUNE 2002 © TOSHIBA TEC
4-8
MP-4003 DISASSEMBLY AND REPLACEMENT
(6) Release the latches and take off 4 wire stoppers
Wire stopper
and tray wires.
Wire stopper
Front side
Rear side
End of wire
Note: Pay attention to the length and direction of the
촞
Long wire
wires when installing the wire clamps.
Short wire
Wire clamp
End of wire
Long wire
촞
(7) Release the latches and take off the wire clamps.
Short wire
Wire clamp
(8) Remove 7 screws and take off the brake unit.
Brake unit
(9) Remove 1 E-ring and take off the front side
pully.
E-ring
Front side pulley
JUNE 2002 © TOSHIBA TEC
4-9
MP-4003 DISASSEMBLY AND REPLACEMENT
(10) Release the latches and take off the flange of
the front side pulley.
Long wire
Flange
Note: Pay attention to the length of the wires when
installing the flange.
Short wire
Latch
Front side pulley
(11) Pull out the rear side pulley with shaft. Release
the latches and take off the flange of rear side
Flange
pulley.
Latch
Long wire
Note: Pay attention to the length of the wires when
installing the flange.
Short wire
Rear side pulley
Wire layout
JUNE 2002 © TOSHIBA TEC
4 - 10
MP-4003 DISASSEMBLY AND REPLACEMENT
4. 8 Sidewise Deviation Adjustment
Brecket
When the tray position is out of alignment, adjust it
taking the following procedure.
(1) Pull out the tray unit.
(2) Remove 2 screws and take off the bracket.
(3) Loosen 2 screws and move the adjustment
board to the right position. Then screw it shut.
Note:
Tray moves toward
Tray moves toward
the front side.
the rear side.
After the tray position adjustment, re-adjust the
front cover position. Adjustment; loose 4 screws
and slide the front cover front or rear side.
4. 9 Stopper Adjustment
Compensate the slant of LCF by the adjusting the
stoppers.
(1) Pull out the LCF from the copier.
(2) Turn 2 screws and adjust the stoppers.
Turn left: Stopper moves upward.
Turn right: Stopper moves downward.
Note:
When moving the copier, need to move the
stoppers upward.
JUNE 2002 © TOSHIBA TEC
4 - 11
MP-4003 DISASSEMBLY AND REPLACEMENT
5. ELECTRIC CIRCUIT
5. 1 Harness Diagram
PWA-F-LCF
SG
VDD
1
2
3
LC-PEMP
SG
VDD
EMP-SNR (S1)
1
2
3
LC-TRYUP
SG
VDD
1
2
3
LC-PICK
SG
N.C.
FG-PULS-SNR (S4)
J811
TRY-UP-SNR (S2)
FED-SNR (S3)
N.C.
N.C.
1
2
LCFDM-A
4
2
LCTRM-A
TRY-MOT (M2)
1
2
+24V
1
2
+24V
N.C.
J817
LC-PCLT
TR-MOT (M1)
J816
LC-PCLT
J815
LCTRM-B
J814
LCFDM-B
TR-CLT (CL1)
FE D-CLT (CL2)
[HRNS-LCF-INSW-555]
1
2
3
LC-CST
SG
VDD
CST-SW
(S5)
1
2
3
1
2
3
LCF-SET-SNR (S7)
TRY-BTM-SNR (S6)
LC-BTM
SG
J821
[HRNS-LCF-INSW-555]
1
2
24V
J821
J804
VDD
6
5
4
3
2
1
J818
24V-SW
SG
J820
1
2
1
2
3
4
5
6
LC-SET
J823
1
2
1
2
3
4
5
6
7
8
9
VDD
J819
24V-SW
+24V
J804
1
2
3
4
5
6
7
8
9
J803
VDD
LC-SET
SG
VDD
LC-CST
SG
VDD
LC-BTM
SG
J803
[HRNS-LCF-RLY-555]
J823-1
J823
J802
1
2
3
LC-FGSIG
J809
VDD
J812
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
J810
LCFDM-B
LCFDM-A
LCTRM-B
LCTRM-A
LC-PCLT
+24V
LC-FCLT
+24V
[HRNS-LCF-UP-555]
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
J802
VDD
LC-FGSIG
SG
VDD
LC-PEMP
SG
VDD
LC-TRYUP
SG
VDD
LC-PICK
SG
1
2
faston J807
faston J808
DOOR-SW (SW1) 24V
(DE2L-BALB)
[HRNS-LCF-RLY-555]
[HRNS-LCF-MAIN-555]
FG-PULSE
SCSWA-0
RETS-7
RETS-6
RETS-5
RETS-4
RETS-3
RETS-2
RETS-1
RETS-0
VDD
SG
RST-0
DG
DG
CLKC-1
DRV-7
DRV-6
DRV-5
DRV-4
DRV-3
DRV-2
DRV-1
DRV-0
+24V-SW
N.C.
N.C.
5-1
13
12
11
10
9
8
7
6
5
4
3
2
1
26
25
24
23
22
21
20
19
18
17
16
15
14
J346
J801
JUNE 2002 © TOSHIBA TEC
+24V-SW
1
3
5
7
9
11
13
15
17
19
21
23
25
27
28
26
24
22
20
18
16
14
12
10
8
6
4
2
J346
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
J822
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
J801
+24V-SW
FG-PULSE
SCSWA-0
RETS-7
RETS-6
RETS-5
RETS-4
RETS-3
RETS-2
RETS-1
RETS-0
VDD
SG
RST-0
DG
DG
CLKC-1
DRV-7
DRV-6
DRV-5
DRV-4
DRV-3
DRV-2
DRV-1
DRV-0
+24V-SW
1
3
5
7
9
11
13
15
17
19
21
23
25
27
28
26
24
22
20
18
16
14
12
10
8
6
4
2
J822
PPC(LGC)
FG
13
12
11
10
9
8
7
6
5
4
3
2
1
26
25
24
23
22
21
20
19
18
17
16
15
14
+24VC
LCINT-0
SCSWA-0A
RETS[7]
RETS[6]
RETS[5]
RETS[4]
RETS[3]
RETS[2]
RETS[1]
RETS[0]
VDD
SG
RST-0
DG
DG
CLKC-1A
RCDRV[7]
RCDRV[6]
RCDRV[5]
RCDRV[4]
RCDRV[3]
RCDRV[2]
RCDRV[1]
RCDRV[0]
+24VC
MP-4003 ELECTRIC CIRCUIT
(1/3)
5. 2 Circuit Diagram (1)
JUNE 2002 © TOSHIBA TEC
5-2
MP-4003 ELECTRIC CIRCUIT
(2/3)
5. 2 Circuit Diagram (2)
JUNE 2002 © TOSHIBA TEC
5-3
MP-4003 ELECTRIC CIRCUIT
(3/3)
5. 2 Circuit Diagram (3)
JUNE 2002 © TOSHIBA TEC
5-4
MP-4003 ELECTRIC CIRCUIT
5. 3 PC Board
JUNE 2002 © TOSHIBA TEC
5-5
MP-4003 ELECTRIC CIRCUIT
6. PERIODIC MAINTENANCE
Symbols used in the checklist
Cleaning
Coating
Replacing
A: Cleaning with alcohol W: White grease
Date
User’s name
500: every 500K copies
(Molycoat)
: Replace if deformed or
Serial No.
Inspector’s name
damaged.
Remarks
General Maintenance Checklist
Item to check
Cleaning
Coating
Replacing
Remarks
x 1000
Pickup roller
A
500
Feed roller
A
500
Separation roller
A
500
Drive gears (tooth face)
W
* Operational interval of the periodic maintenance (PM) is different among the copiers.
e-STUDIO 550: every 400K copies
e-STUDIO 650: every 460K copies
e-STUDIO 810: every 500K copies
JUNE 2002 © TOSHIBA TEC
6-1
MP-4003 PERIODIC MAINTENANCE
R02032112200-TTEC
1-1, KANDA NISHIKI-CHO, CHIYODA-KU, TOKYO, 101-8442, JAPAN