Download SPEED ROLLER® Parts and Service Manual

SPEED ROLLER
®
Parts and Service Manual
Model SR-103-HS
Made with Pride in the USA
Diversified Manufacturing, Incorporated
410 Ohio Street ● Lockport, NY 14094 ● USA
1.800.777.2936 ● fax 1.716.434.1757
DIVERSIFIED MANUFACTURING, INC.
410 OHIO STREET
LOCKPORT, NY 14094
FAX
1.800.777.2936
1.716.434.1757
WWW.DMIMFG.COM
Speed Roller
Index
Page
Engine Clutch Assembly
4-5
Roller Assembly
6-7
Deck Assembly
8-10
Trailer assembly
11-13
Service
Oil change engine
Gear box oil level
Belt adjustment
Chain adjustment
Clutch adjustment
Periodic maintenance
Trouble shooting
14
14
14
15
16
16
18
18
-2–
DIVERSIFIED MANUFACTURING, INC.
410 OHIO STREET
LOCKPORT, NY 14094
FAX
1.800.777.2936
1.716.434.1757
WWW.DMIMFG.COM
Speed Roller
Ordering Parts
When ordering parts for your Speed Roller, please indicate
model number as shown on the nameplate mounted on the deck
of your Speed Roller. This information will help to expedite your
parts quickly and accurately.
Our FAX line, 1.716.434.1757, is open 24-7 for your ordering and
inquiry convenience. Feel free to use it anytime for prompt
service.
Record of your Speed Roller Identification Numbers
Model Number ____________________________________
Serial Number ____________________________________
-3–
DIVERSIFIED MANUFACTURING, INC.
410 OHIO STREET
LOCKPORT, NY 14094
FAX
1.800.777.2936
1.716.434.1757
WWW.DMIMFG.COM
Speed Roller
Engine – Clutch Assembly
Part Number
SR-100
SR-101
SR-102
SR-103
SR-104
SR-105
SR-108
SR-109
SR-111
SR-112
SR-113
SR-114
SR-115
SR-116
SR-117
SR-118
SR-119
SR-120
SR-121
SR-122
SR-123
SR-124
SR-167
SR-205
SR-205A
Part Name
Engine
Engine Sprocket
Clutch Post
Clutch Post clamp
Clutch Ramp Fxd
Clutch Ramp Bolt
Clutch Ramp Mvbl
Return Spring
Thrust Bearing
Pulley Bearing
Pulley
Sprocket Bearing
Sprocket Lining Assy
Clutch Adjust Bolt
Flat Washer
Nut
Clutch Shaft
Drive Chain
Chain Cnct Link
Chain Half Link
Clutch Lock Bolt
Set Screw
Stop Nut
Exhaust Elbow
Elbow Screw
Quantity
1
2
2
2
2
4
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
6
1
2
-4–
DIVERSIFIED MANUFACTURING, INC.
410 OHIO STREET
LOCKPORT, NY 14094
FAX
1.800.777.2936
1.716.434.1757
WWW.DMIMFG.COM
Speed Roller
Engine - Clutch Assembly
-5–
DIVERSIFIED MANUFACTURING, INC.
410 OHIO STREET
LOCKPORT, NY 14094
FAX
1.800.777.2936
1.716.434.1757
WWW.DMIMFG.COM
Speed Roller
Roller Assembly
Part Number
SR-116
SR-117
SR-117A
SR-118
SR-129
SR-132
SR-134
SR-135
SR-137
SR-138
SR-138
SR-141
SR-149
SR-150
SR-167
SR-225
SR-226
SR227A
SR-228
SR-229
SR-230
SR-231
SR-232
SR-232A
SR-247
SR-248
SR-249
SR-250
SR-253
SR-273
Part Name
Strng Trolley Bolt
Washer
Lock washer
Nut
Tie Rod End
Steering Arm
Bearing, Steering
Bearing, D. Roller
Bolt
Bolt
Strng Arm Bolt
Bearing
Dr. Pulley Bolt
Flat Washer
Lock Nut
Steering Roller
Steering Trolley
Drive Roller
Tie Rod Shaft
Pulley
Bearing, S. Roller
Roll Pin
Steering Bolt
Nut
Lock Nut, Strg Brg
Brng. Bolt Drv. Roll
Lock Washer, D. Roller
Washer, D. Roller
Roll Pin
Drive Roller Plug
Quantity
1
2
1
2
2
1
4
2
8
9
1
6
3
3
9
2
1
1
1
1
4
1
2
2
8
4
4
4
6
1
-6–
DIVERSIFIED MANUFACTURING, INC.
410 OHIO STREET
LOCKPORT, NY 14094
FAX
1.800.777.2936
1.716.434.1757
WWW.DMIMFG.COM
Speed Roller
Roller Assembly
-7–
DIVERSIFIED MANUFACTURING, INC.
410 OHIO STREET
LOCKPORT, NY 14094
FAX
1.800.777.2936
1.716.434.1757
WWW.DMIMFG.COM
Speed Roller
Deck Assembly
Part Number
SR-117
SR-138
SR-149
SR-151A
SR-154
SR-157
SR-158
SR-163
SR-166
SR-167
SR-173
SR-173A
SR-210
SR-211
SR-212
SR-213
SR-214
SR-215
SR-216
SR-217
SR-217-6
SR-221
SR-222A
SR-223
SR-224
SR-232
SR-232A
SR-233
SR-233A
SR-234
SR-235
SR-247
SR-251
Part Name
Washer, 3/8”
Bolt
Bolt
Seat
Idler Pulley
Idler Mount Bolt
Foot Pedal
Linkage Bolt
Nut, 5/8” NC
Lock Nut
Screw
Bolt
Main Deck
Cover Guard
Belt
Belt Adjuster
Pulley Adjuster
Pedal Bracket
Linkage (Long)
Linkage (Short)
R.H. Pedal Guide
Lock Washer
Adjuster, Seat (set)
Handle Bar Assy
Handle Bar Grip
Hex HD Bolts
Nut, ¼”
Screw, Flat Head ¼”
Lock Washer, Tooth
Clutch Oprtng Link
Clutch Oprtng Link
Hex Nut
Nut Jam
Quantity
12
4
4
1
3
1
2
1
6
4
2
6
1
1
1
1
1
2
1
1
4
1
1
2
2
20
20
1
1
2
2
-8–
DIVERSIFIED MANUFACTURING, INC.
410 OHIO STREET
LOCKPORT, NY 14094
SR-252
SR-254
SR-255
SR-257
SR-258
SR-260
SR-261
SR-262
SR-263
SR-264
SR-265
SR-266
SR-267
SR-268
SR-269
SR-270
SR-271
SR-272
Nut, Elastic
Pedal Bolt
Washer
Pedal Rubber
Name Plate Screw
Deck Bumpers
Deck Bumper Rvt.
Step Pad
Speed Roller Decal
Stainless Decal
Trailer Warning Decal
Hands & Feet Decal
Cover Decal
Shut Off Decal
Careful Decal
Name Plate
Operator’s Manual
Parts / Service Manual
FAX
1.800.777.2936
1.716.434.1757
WWW.DMIMFG.COM
2
2
2
2
4
4
32
1
2
2
2
2
1
1
1
1
1
1
-9–
DIVERSIFIED MANUFACTURING, INC.
410 OHIO STREET
LOCKPORT, NY 14094
FAX
1.800.777.2936
1.716.434.1757
WWW.DMIMFG.COM
Speed Roller
Deck Assembly
- 10 –
DIVERSIFIED MANUFACTURING, INC.
410 OHIO STREET
LOCKPORT, NY 14094
FAX
1.800.777.2936
1.716.434.1757
WWW.DMIMFG.COM
Speed Roller
Trailer Assembly
Part Number
SR-167
TR-225
TR-226
TR-227
TR-228
TR-229HS
TR-230
TR-231
TR-231A
TR-232
TR-236
TR-237
TR-241
TR-241
TRDM658C
TRH4-C
TR-246
TR-247
TR-248
TR-249
TR-251
TR-252
TR-253
Part Name
Nut, 3/8 NF Lock
Trailer Frame
Tailgate
Tailgate Traction Strip
Frame Traction Strip
Axle Assembly
Roller Lock Pin
Tailgate Pin
Hinge Pin
Cotter Pin
Fender
Flat Head Bolt
Axle Bolt (Lower)
Hitch Bolt
Wheel Assembly
Hub Assembly
Hitch
‘S’ Hook
Tailgate Pin Change
Mach. Pin Chain
Axle Cap
Hitch Handle Cap
Rivet, Traction Pad
Quantity
14
1
1
2
2
2
1
2
2
4
2
8
4
2
2
2
1
6
2
1
2
2
54
- 11 –
DIVERSIFIED MANUFACTURING, INC.
410 OHIO STREET
LOCKPORT, NY 14094
FAX
1.800.777.2936
1.716.434.1757
WWW.DMIMFG.COM
Speed Roller
Trailer Assembly
- 12 –
DIVERSIFIED MANUFACTURING, INC.
410 OHIO STREET
LOCKPORT, NY 14094
FAX
1.800.777.2936
1.716.434.1757
WWW.DMIMFG.COM
Speed Roller
Trailer Assembly
- 13 –
DIVERSIFIED MANUFACTURING, INC.
410 OHIO STREET
LOCKPORT, NY 14094
FAX
1.800.777.2936
1.716.434.1757
WWW.DMIMFG.COM
Speed Roller
Service
Oil Change – Engine
- Switch off Engine before
attempting oil change.
- Change oil when engine is warm.
- Place oil catch container under oil
drain hole. Remove drain plug
(10mm wrench). After draining,
replace drain plug and fill with 0.6
liters of 10W-30 motor oil.
NOTE- If engine oil level is low,
engine may stall when changing
directions
Gear Box Oil Change
- Switch off engine before removing
cover guard for servicing.
- Remove oil filler plug and oil level
plug.
- fill until oil runs out of the oil level
plug hole.
NOTE - Refer to Honda engine
owners manual.
- 14 –
DIVERSIFIED MANUFACTURING, INC.
410 OHIO STREET
LOCKPORT, NY 14094
FAX
1.800.777.2936
1.716.434.1757
WWW.DMIMFG.COM
Speed Roller
Service
Belt Adjustment
If belt is too loose it will slip under load and decrease performance. Belt will
normally require 1 or 2 adjustments after its first hours of use.
- Remove cover guard
- Belt tension should allow only 2 inches of upward movement at point A.
- To tighten belt, loosen adjuster lock nut then tighten the belt tightener nut
to required tension.
- Relock by tightening the adjuster lock nut.
- 15 –
DIVERSIFIED MANUFACTURING, INC.
410 OHIO STREET
LOCKPORT, NY 14094
FAX
1.800.777.2936
1.716.434.1757
WWW.DMIMFG.COM
Speed Roller
Service
Chain Adjustment
- Remove cover guard.
- Chains should have ½” free play up and down.
- Loosen ‘V’ belt before chain adjustment.
- To adjust chains, loosen clamp nuts “D” and slide clutch post in required
direction. Then retighten clamp nuts.
- Retighten ‘V’ belt per belt adjustment procedure.
NOTE: Front chain is tighter than rear in free state. Front chain will loosen
as rear chain tightens when adjusting the belt.
Clutch Adjustment
- Clutch operates by pressure on clutch sprocket lining and belt pulley. The
clutch ramp, when rotated by pedal linkage, applies pressure to the clutch
for engagement. If pedal travel becomes excessive, insufficient pressure
may be exerted for proper clutch engagement. When pedal is depressed
slightly (1”), the gap between the clutch ramps should be 1/8” to 3/16”.
See next page.
- To take up excessive movement, loosen clamp bolt “A”.
- Loosen locking nut “B”
- Rotate bolt “C” in clockwise direction
- Retighten locking nut “B”
- Retighten clamp bolt “A”
NOTE: Excessive pressure on clutch may cause machine to drive in either
direction by itself. If clutches are too tight, machine may be difficult to
move by hand with engine off.
-SEE ILLUSTRATIONS ON PAGE 17-
- 16 –
DIVERSIFIED MANUFACTURING, INC.
410 OHIO STREET
LOCKPORT, NY 14094
FAX
1.800.777.2936
1.716.434.1757
WWW.DMIMFG.COM
“A” – Clamp bolt
“B” – Locking nut
“C” – Bolt
“D” – Clamp nut
Clutch Adjustment:
When pedal is depressed,
the gap between the clutch
ramps should be 1/8” to
3/16”.
Clutches should
move freely when not
engaged.
To verify this,
loosen belt and rotate
pulleys by hand.
- 17 –
DIVERSIFIED MANUFACTURING, INC.
410 OHIO STREET
LOCKPORT, NY 14094
FAX
1.800.777.2936
1.716.434.1757
WWW.DMIMFG.COM
Speed Roller
Service
Periodic Maintenance
- Engine oil should be changed after 20 hours of use
- Chains should have light coating of grease
- Belt tension checked
- Spark plugs cleaned
- Air filter cleaned
- Grease bearings
Note: Add grease through the zerk fittings using a good grade of #2 lithium
base grease. Do not over grease. Add a little grease until it shows a little
bit at the seals. Rotate bearing to distribute grease.
TROUBLE SHOOTING:
Symptom
Probable Cause
Solution
Engine Runs Rough
Choke on / spark plug
dirty / fuel mixture
incorrect
Release choke / Clean
or replace plugs / Refer
to engine manual
Engine Stall when
changing direction
Oil level low
Fill engine oil, pg. 13 /
Refer to engine manual
Pedal movement
excessive / Roller not
driving
Clutch is out of
adjustment
Refer to page 16
Clutch holding but belt
slipping
Belt is too lose /
Moisture on belt
Refer to page 15
- 18 –
Speed Roller
Parts and Service Manual
Made in USA
Manufactured by:
Diversified Manufacturing, Incorporated
410 Ohio Street ● Lockport, NY 14094 ● USA
1.800.777.2936 ● fax 1.716.434.1757