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CUTTING PLOTTER
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MANUAL NO. FC4200-UM-251
SERVICE MANUAL
FC4200-UM-251-08-9370
CONTENTS
HISTORY OF REVISIONS
NO. Date issued
1
01/10/23
2
05/01/20
3
05/03/22
4
05/07/11
5
06/01/17
6
06/11/30
7
07/02/28
8
08/02/26
Description of revision
First Printing
FC4210-60 information added.
The parts number for the writing panel of the FC4200-50 is corrected.
Procedure to change the displayed language added.
Procedure into the mark sensor-adjusting mode is corrected.
Correcponded to the RoHS directive.
The parts number for the main board was corrected.
Parts number for the LCD assembly was corrected.
FC4200-UM-251-9370
ii
Page
1 to 87
1 to 101
75
11
39
51,72,86,87,104
72
72,83
Edition
01
02
03
04
05
06
07
08
CONTENTS
CONTENTS
1. INTRODUCTION ........................................................................................................................... 1
1.1 Speciﬁcations ........................................................................................................................................ 1
1.2 Options .................................................................................................................................................. 3
1.3 External Dimensions ............................................................................................................................. 4
2. NAMES OF THE MAIN PARTS ..................................................................................................... 6
2.1 Plotter Nomenclature............................................................................................................................. 6
2.2 Control Panel......................................................................................................................................... 8
3. The Tree Structure of Menus ....................................................................................................... 10
How to change the displayed language .................................................................................................... 11
4. DAILY MAINTENANCE AND STORAGE .................................................................................... 12
5. LIST OF TOOLS .......................................................................................................................... 13
6. REPLACEMENT PROCEDURES ............................................................................................... 14
6.1 Precautions ......................................................................................................................................... 14
6.2 Removing the Y Rail Cover ................................................................................................................. 15
6.3 Removing the Front and Rear Y End Covers ...................................................................................... 15
6.4 Removing the Corner Cover................................................................................................................ 16
6.5 Removing the Right Side Cover .......................................................................................................... 16
6.6 Removing the Interface Cover............................................................................................................. 17
6.7 Removing the Rear Cover ................................................................................................................... 17
6.8 Removing the Operation Panel ........................................................................................................... 18
6.9 Removing the Operation Tray ............................................................................................................. 18
6.10 Changing Pen Blocks ........................................................................................................................ 19
6.11 Adjusting the Pen Block Height ......................................................................................................... 21
6.12 Adjusting the X Belt Tension .............................................................................................................. 22
6.13 Adjusting Y Belt Tension .................................................................................................................... 23
6.14 Adjusting the X and Y Motor Synchro Belt Tension ........................................................................... 24
6.15 Setting the Origin Position (FC4200-50) ........................................................................................... 25
6.16 Setting the Origin Position (FC4200-60) ........................................................................................... 26
6.17 Setting the Origin Position (FC4210-60) ........................................................................................... 27
6.18 About the Position of the Register Sensor Height ............................................................................. 28
6.19 Measure Seal Pasting Position (FC4200-50) .................................................................................... 29
6.20 Measure Seal Pasting Position (FC4200-60) .................................................................................... 30
6.21 Measure Seal Pasting Position (FC4210-60) .................................................................................... 31
6.22 Pen Sense Rubber Pasting Position (FC4200-50 / -60 only) ............................................................ 32
6.23 Replacing the Main Board ................................................................................................................. 33
FC4200-UM-251-9370
iii
CONTENTS
7. ELECTRICAL SECTION ............................................................................................................. 34
7.1 List of DIP Switches ............................................................................................................................ 34
7.2 Writing to Flash Memory ..................................................................................................................... 35
7.3 Clearing Non-Volatile RAM.................................................................................................................. 37
7.4 Setting Sufﬁx ....................................................................................................................................... 38
7.5 Adjusting the Mark Sensor Level ......................................................................................................... 39
7.6 Adjusting the Pen Pressure ................................................................................................................. 40
7.7 Adjusting Pen Exchange (FC4200-50 / 60 only) ................................................................................. 41
7.8 Adjusting the Home Position ............................................................................................................... 42
7.9 Adjusting the Distance Accuracy ......................................................................................................... 43
7.10 Adjusting the Mark Sensor Mechanical Position ............................................................................... 45
7.11 Verifying the Carriage Check Position (FC4200-50 / 60 only) ........................................................... 46
7.12 Adjusting the Gain ............................................................................................................................. 47
7.13 Recording Adjustment Data............................................................................................................... 48
7.14 List of Readjustment Items ................................................................................................................ 49
7.15 Location of Parts on the Main Board ................................................................................................. 50
7.16 Setting the Power Unit’s Supply Voltage (PS089B) .......................................................................... 51
8. TEST MODES ............................................................................................................................. 52
8.1 Printing a List of the Currently Selected Conditions ............................................................................ 52
8.2 Running the SELF TEST ..................................................................................................................... 53
8.3 Using the Character Dump Mode ........................................................................................................ 54
9. TROUBLE SHOOTING ............................................................................................................... 55
9.1 The Plotter Doesn’t Operate After Being Turned On ........................................................................... 55
9.2 The Cut Results Are Unsatisfactory .................................................................................................... 56
9.3 The Coordinate Axes Cannot Be Correctly Aligned ............................................................................. 58
9.4 General Error Messages ..................................................................................................................... 59
9.5 Error Messages in GP-GL Command Mode ....................................................................................... 60
9.6 Error Messages in HP-GL Command Mode ........................................................................................ 61
10. SPECIFYING THE PEN CONDITIONS..................................................................................... 62
10.1 The Cutter Pen’s Conditions ............................................................................................................. 62
10.2 Selecting a Set of Cutting Conditions ................................................................................................ 64
10.3 Specifying the Cutting Conditions ..................................................................................................... 65
10.4 Running a Cutting Test ...................................................................................................................... 70
11. PART LIST ................................................................................................................................. 72
11.1 Recommended List of Parts .............................................................................................................. 72
11.2 External Casing ................................................................................................................................. 73
11.3 Main Frame, X Slide Section, and X Drive Section ........................................................................... 75
11.4 Y Bar, Y Slide Section, Y Drive Section, and Pen Block Section ....................................................... 78
11.5 Electrical Section ............................................................................................................................... 83
11.6 Accessories, and Others .................................................................................................................... 85
11.7 Option Stand for FC4200-60 and FC4210-60 (ST0032) ................................................................... 85
FC4200-UM-251-9370
iv
CONTENTS
12. CIRCIT DIAGRAMS .................................................................................................................. 86
12.1 Wiring Diagram.................................................................................................................................. 86
12.2 Main Board ........................................................................................................................................ 90
12.3 Control Panel Relay Board .............................................................................................................. 100
12.4 Y Motor Relay Board ....................................................................................................................... 101
12.5 Pen Board ....................................................................................................................................... 102
12.6 Power Relay Board (RoHS model).................................................................................................. 104
FC4200-UM-251-9370
v
INTRODUCTION
1. INTRODUCTION
This plotter incorporates a digital servo drive to perform cutting and plotting operations at high speed and
high precision.
Besides being used to cut marking ﬁlm and other media, this plotter can also be used as a pen plotter.
1.1 Speciﬁcations
Speciﬁcations for the FC4200-50 and the FC4200-60
CPU
Conﬁguration
Drive system
Max. cutting area
Compatible media width
Max. cutting speed
Speciﬁable cutting speeds
Cutting force
Min. character size
Mechanical step size
Programmable step size
Repeatability precision*2
Distance precision*2
Perpendicular precision
Registration mark reading precision*3
Max. no. of pens
Compatible blade type
Compatible pen types
Compatible cutting media
Interfaces
Buffer capacity
Resident command sets
LCD display
Rated power
Power consumption
Operating environment
External dimensions (WxDxH)
Weight (without stand)
FC4200-50
FC4200-60
32-bit CPU
Flatbed cutting plotter
Fully-digital servo drive
590 × 430 mm
910 × 610 mm
500 mm
666 mm
65 cm/s
1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60,65 cm/s
10 to 600 gf
about 5 mm for alphanumerics (varies with the medium and font used)
0.005 mm
GP-GL: 0.1, 0.05, 0.025, 0.01 mm; HP-GL™: 0.025 mm*1
0.1 mm or less
[Travelling distance × ±0.2% or less] or ±0.1 mm, whichever is larger
0.3/430 mm or les
0.4/610 mm or less
within 0.3 mm
2 pens can be concurrently mounted
Supersteel, ceramic, and sapphire blades
Water- and oil-based ballpoint pens
Marking ﬁlm (polyvinyl, ﬂuorescent, reﬂective)
Paper of 0.5-mm thickness or less (pattern paper, oilboard)*4
Compressed polystyrene sheets of 0.8-mm thickness or less*5
Sandblasting rubber of 1.5-mm thickness or less*5
High-luminance reﬂective ﬁlm*6
RS-232-C serial and Centronics-compatible parallel interfaces (automatic
selection)
2 Mbytes
GP-GL and HP-GL™ (selected at the control panel)
20 characters x 2 lines
100 to 120 VAC, 50/60 Hz; 220 to 240 VAC, 50 Hz (specify when ordering)
120 VA or less
10 to 35°C, 35 to 75% R.H. (non-condensing)
approx. 857 x 780 x 200 mm
approx. 1172 x 964 x 200 mm
approx. 19 kg
approx. 26 kg
*1 HP-GL is a registered trademark of Hewlett-Packard Company.
*2 The ﬁgure varies with the type of Graphtec-designated medium used and the currently selected cutting conditions.
*3 Based on the precision when using the pen provided and high-grade paper to read this plotter’s resident pattern.
*4 For use with the CB15U or CB15U-K30 cutter blade.
*5 For use with the CB15U-K30 cutter blade.
*6 For use with the CB15UA cutter blade.
FC4200-UM-251-9370
1
INTRODUCTION
Speciﬁcations for the FC4210-60
CPU
Conﬁguration
Drive system
Max. cutting area
Compatible media width
Max. cutting speed
Speciﬁable cutting speeds
Cutting force
Minmum character size
Mechanical resolution
Programmable resolution
Repeatability precision*2
Distance precision*2
Perpendicular precision
Registration mark reading precision*3
Maximum number of tools
Compatible blade type
Compatible pen types
Usatible cutting media
Interfaces
Buffer capacity
Resident command sets
LCD display
Rated power-supply voltage
Power consumption
Operating environment
External dimensions (WxDxH)
Weight (without stand)
FC4210-60
32-bit CPU
Flatbed cutting plotter
Fully-digital servo drive
860 × 600 mm
666 mm
65 cm/s
1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60,65 cm/s
0.098 to 5.88 N (10 to 600 gf)
about 5 mm for alphanumeric characters (varies depending on the medium
and fonts used)
0.005 mm
GP-GL: 0.1, 0.05, 0.025, 0.01 mm; HP-GL™: 0.025 mm*1
0.1 mm or less
Travelling distance × ±0.2% or less or ±0.1 mm, whichever is larger
0.4/610 mm or less
within 0.2 mm
2
Supersteel blade
Creasing/scoring tool, water- and oil-based ballpoint pens
Marking ﬁlm (polyvinyl, ﬂuorescent, reﬂective)
Cardboard of a thickness of 0.5 mm or less
Paper of 0.5mm thickness or less (pattern paper, oilboard)*4
F, G grade microﬂute
Clear sheet for packaging
RS-232-C serial and Centronics (automatic selected)
2 MB
GP-GL and HP-GL™ (selected at the control panel)
20 characters x 2 lines
100 to 120 VAC, 50/60 Hz; 220 to 240 VAC, 50 Hz (specify when ordering)
120 VA or less
10 to 35°C, 35 to 75% R.H. (no condensation allowed)
approx. 1172 x 964 x 200 mm
approx. 27 kg
*1 HP-GL is a registered trademark of Hewlett-Packard Company.
*2 Depends on Graphtec-designated medium used and the currently selected cutting conditions.
*3 As determined by reading the plotter using the pen (included with the plotter) and high-grade paper.
*4 For use with the CB15U or CB15U-K30 cutter blade.
FC4200-UM-251-9370
2
INTRODUCTION
1.2 Options
Name
Stand
FC4200-UM-251-9370
Part no.
ST0032
Description
Dedicated stand for the FC4200-60 and FC4210-60
3
INTRODUCTION
1.3 External Dimensions
200
780
The FC4200-50 Model
857
Unit: mm
Dimensional precision error: ±5 mm
FC4200-UM-251-9370
4
200
964
The FC4200-60 and FC4210-60 Model (Excluding the Optional Stand)
INTRODUCTION
1172
Unit: mm
Dimensional precision error: ±5 mm
FC4200-UM-251-9370
5
NAMES OF THE MAIN PARTS
2. NAMES OF THE MAIN PARTS
2.1 Plotter Nomenclature
FC4200-50 / FC4200-60
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
Pen carriage
Pen holder
Pen station
Y bar
Writing panel
Control panel
Centronics parallel interface
connector
RS-232C serial interface
connector
AC line inlet
(10) Power switch
(11) CHART HOLD key (–50 only)
:
:
:
:
:
:
:
:
:
:
:
Drives the cutter/pen to the left/right.
Holds the cutter/pen and drives it up/down.
Holds a pen for plotting.
Holds the pen carriage; moves left/right.
Cutting/plotting is performed here.
Used to set and use the plotter’s various functions.
Used to connect the plotter to a computer by cable via the Centronicscompatible parallel interface.
Used to connect the plotter to a computer by cable via the RS-232C
serial interface.
Connect one end of the power cord here and the other end to an
electri cal socket.
Controls the on/off status of the power supply to the plotter.
Used to hold the medium.
(5)
(7)
(8)
(4)
(9)
(1)
(10)
(2)
(3)
(6)
Pen holder 1
(11)
Pen holder 2
Pen station
FC4200-UM-251-9370
6
NAMES OF THE MAIN PARTS
FC4210-60
(1)
(2)
(3)
(4)
(5)
(6)
(8)
Pen carriage
Pen holder
Y bar
Writing panel
Control panel
Centronics parallel interface
connector
RS-232C serial interface
connector
AC line inlet
(9)
Power switch
(7)
:
:
:
:
:
:
:
:
:
Drives the cutter/pen to the left/right.
Holds the cutter/pen and drives it up/down.
Holds the pen carriage; moves left/right.
Cutting/plotting is performed here.
Used to set and use the plotter’s various functions.
Used to connect the plotter to a computer by cable via the Centronicscompatible parallel interface.
Used to connect the plotter to a computer by cable via the RS-232C
serial interface.
Connect one end of the power cord here and the other end to an
electri cal socket.
Controls the on/off status of the power supply to the plotter.
(4)
(6)
(3)
(7)
(8)
(1)
(9)
(2)
(5)
Pen holder 1
FC4200-UM-251-9370
7
Pen holder 2
NAMES OF THE MAIN PARTS
2.2 Control Panel
F1
F2
FORCE
OFFSET
SPEED
QUALITY
F3
F4
POWER
PROMPT
Indicator Lamps
POWER
The POWER lamp remains lit (green) while the plotter is on.
PROMPT
The PROMPT lamp lights (red) when the plotter receives data that will cause the pen carriage
to move outside the effective cutting area.
Function Keys
The four function keys F1 through F4 are used to select a menu or to select a function on a displayed menu.
F1
Press the F1 key to select a function during Menu mode, to select Cutter Conditions 1 during
Online status, or to change the cutting FORCE setting after the CONDITIONS key has been
pressed.
F2
Press the F2 key to select a function during Menu mode, to select Cutter Conditions 2 during
Online status, or to change the cutting SPEED setting after the CONDITIONS key has been
pressed.
F3
Press the F3 key to select a function during Menu mode, to select Cutter Conditions 3 during
Online status, or to change the cutter OFFSET setting after the CONDITIONS key has been
pressed.
F4
Press the F4 key to select a function during Menu mode, to select Cutter Conditions 4 during
Online status, or to change the cutting QUALITY setting after the CONDITIONS key has been
pressed.
POSITION Keys
FC4200-UM-251-9370
These POSITION keys function differently according to the plotter’s operating status. They are used to change a setting on a displayed menu during
Menu mode, but are used to move the pen carriage at all other times.
When a key is ﬁrst initially pressed, the pen carriage moves slowly. When you continue to hold down the key, the pen carriage starts moving more quickly.
8
NAMES OF THE MAIN PARTS
Menu Keys
PAUSE key: Press this key to enter Menu mode and light its green lamp. Press it again to
cancel Menu mode and turn off the lamp. Press this key when you wish to proceed to set a
function. If the plotter receives data after this key is pressed, it will temporarily store the data
in its data buffer.
ENTER key: Press this key to register the selected setting when specifying a function. In
Pause status, you can reset the plotter by concurrently pressing the ENTER and ORIGIN
keys.
ORIGIN key: Used to change the position of the coordinate system’s origin point. When
the automatic detection of registration marks is enabled, press this key to initiate automatic
detection.
COPY key: Used to repeat the cutting operation deﬁned by the data in the plotter’s buffer.
CONDITIONS key: Press this key to change any of the cutting conditions appearing on the
plotter’s display panel.
TEST key: Press this key to run a test to check whether the currently selected cutting
conditions are suitable for the medium loaded.
NEXT PAGE key: Press this key during Menu mode to proceed to the next menu page.
CANCEL/VIEW key: During a cutting operation, press this key to immediately stop cutting.
While the Ready message is being shown on the plotter’s display panel, press this key to
move the pen outside of the maximum cutting/plotting area. To return the pen to its original
position, press this key again.
FC4200-UM-251-9370
9
3. The Tree Structure of Menus
THE TREE STRUCTURE OF MENUS
In Menu mode for FC4200-50 and FC4200-60
Page
Main Menu
Submenu
PAUSE
MARK
NEXT PAGE
CLEAR
PEN U/D
SELECT PEN
NEXT PAGE
F1
INTERFACE
STEP SIZE
(GP-GL mode only)
RS-232C
COMMAND
F2
FILM
ORIGIN POINT
(HP-GL mode only)
AREA
NEXT PAGE
ROTATE
THICK
MIRROR
SORT
FUNCTION
F3
PEN WIDTH
F4
OPTION1
F2
UP SPEED
OFST FCE
OFST ANG
STP PASS
OPTION2
F4
L UNIT
DIST ADJ
TEST
FC4200-UM-251-9370
10
THE TREE STRUCTURE OF MENUS
In Menu mode for FC4210-60
Page
Main Menu
Submenu
PAUSE
MARK
F1
NEXT PAGE
MODE
TYPE�
SIZE�
EXPAND�
F4
�Only when the MARK mode is ON
DIST ADJ.
ADJ.SENS
OFFSET
SENS OPT.
F4
SPEED
LEVEL
CUT MARK
T3 SENS STEP
CLEAR
PEN U/D
SELECT PEN
F4
PEN NO.
PERF.
INTERFACE
F1
STEP SIZE (GP-GL mode only)
RS-232C
NEXT PAGE
COMMAND
FILM
F2
FUNCTION
F3
ORIGIN POINT (HP-GL mode only)
AREA
ROTATE
THICK
MIRROR
SORT
PEN WIDTH
F4
OPTION1
F2
NEXT PAGE
UP SPEED
OFST FCE
OFST ANG
STP PASS
OPTION2
F4
L UNIT
DIST ADJ
TEST
How to change the displayed language
The menus of this plotter are displayed in English (Alphabet) by the factory setting.
If necessary, change the English display to Japanese (Kata-kana) display using the following procedure:
Turn the power on while pressing the F1 key : Display in Japanese (Kata-kana)
Turn the power on while pressing the F3 key : Display in English (Alphabet)
FC4200-UM-251-9370
11
DAILY MAINTENANCE AND STORAGE
4. DAILY MAINTENANCE AND STORAGE
Daily Maintenance
During the course of daily plotter operation, be sure to observe the following precautions.
Never lubricate the mechanisms of the plotter.
If the plotter’s casing becomes dirty, wipe the soiled areas using a dry cloth or a cloth that has been moistened in a neutral detergent diluted with water.
Never use thinner, benzine, alcohol, or similar solvents; they will damage the casing’s ﬁnish.
If the writing panel becomes dirty, wipe it using a dry cloth. In case of stubborn stains, use a cloth that has
been moistened in a neutral detergent diluted with water.
Never use benzine, thinner, alcohol, or similar solvents to clean the panel.
Storing Your Plotter
To store the plotter when it is not being used, be sure to observe the following points:
Remove the cutter and/or plotter pen attached to the pen holder and cover its tip with the protective cap
provided.
To protect the plotter from dust and dirt, cover it with a cloth.
Avoid storing the plotter in places subject to direct sunlight or high temperatures.
FC4200-UM-251-9370
12
LIST OF TOOLS
5. LIST OF TOOLS
• Colex gauges (20g, 50g, 100g, 200g, 500g)
• Push-pull gauges (1kg, 2kg, 10kg)
• Ceramic Pen
• Cutter Pen Plunger
• Steal Scale (Up to 30mm)
• Personal Computer
• Centronics Interface Cable
• Gain Adjustment program
FC4200-UM-251-9370
13
6. REPLACEMENT PROCEDURES
REPLACEMENT PROCEDURES
6.1 Precautions
6.1.1 Safety Conﬁrmation
To prevent the plotter from malfunctioning and to ensure the safety of operators, please follow the
instructions below:
• Before turning on the power for the plotter, take care that your hands, hair, or clothing are not caught up
in the pen carriage or sliding mechanism.
• Before performing any work, turn off the power switch and unplug the power cord to ensure electrical
safety.
6.1.2 Conﬁrmation Before and After Operations
Before and after any operation, perform the following steps:
• Mark the part attachment positions with a pencil to ensure that parts can be restored to their proper
positions.
• Conﬁrm the order of parts assembly.
• Perform condition printing and self and cutting tests to check the plotter status before performing any
operation. Conﬁrm whether the plotter settings have changed and whether the plotter has trouble moving smoothly.
FC4200-UM-251-9370
14
REPLACEMENT PROCEDURES
6.2 Removing the Y Rail Cover
Remove the M3L6 binding head screws securing the Y Rail Cover at ﬁve locations (two locations on the
pen block side and three locations on the opposite side), in addition to the Rail Cover.
To replace the Rail Cover, reverse the above procedure.
M3L6 binding head screws
M3L6 binding head screws
6.3 Removing the Front and Rear Y End Covers
Unfasten the M3L8 binding head screws securing the Front and Rear Y End Covers at four locations
each, and then remove the Front and Rear Y End Covers.
To replace the Front and Rear Y End Covers, reverse the above procedure.
M3L8 binding head screws
FC4200-UM-251-9370
15
REPLACEMENT PROCEDURES
6.4 Removing the Corner Cover
Remove the two screws securing the Corner Cover 50L (left side) and Corner Cover 50R (right side) at
the corners on the operation side (M3L10 tapping screw and M4L8 binding head screw, one pc. each),
followed by the Corner Cover 50L and Corner Cover 50R.
Remove the M4L8 binding head screws securing the Corner Cover A (on right back side) and Corner
Cover B (on left back side) on the main unit’s rear side, followed by Corner Covers A and B.
To replace the Corner Cover, reverse the above procedure.
M3L10 tapping screw
Corner Cover B
Corner Cover 50L
M4L8 binding head screw
M4L8 binding head screw
6.5 Removing the Right Side Cover
Remove the four M4L8 binding head screws securing Panel R, and then Panel R.
Remove Corner Cover A (on the right back side) and Corner Cover 50R.
Remove the seven screws securing the Side Cover (three screws at the top and four TP screws at the
bottom), followed by the Side Cover.
To replace the Right Side Cover, reverse the above procedure.
M4L6 binding head screw
FC4200-UM-251-9370
16
REPLACEMENT PROCEDURES
6.6 Removing the Interface Cover
Remove the four M4L6 binding head screws securing Panel L, followed by Panel L.
Remove Corner Cover A (on the right back side) and Corner Covers 50R and 50L.
Remove the ﬁve screws securing the Interface Cover (three screws at the top and two TP screws at the
bottom), followed by the Interface Cover.
To replace the Interface Cover, reverse the above procedure.
M4L6 binding head screw
6.7 Removing the Rear Cover
Remove Corner Cover A (on the right back side) and Corner Cover B (on the left back side).
Remove the seven screws securing the Rear Cover (2 x 2 screws on the corner cover side and three TP
screws at the bottom), followed by the Rear Cover.
To replace the Rear Cover, reverse the above procedure.
M4L5 binding head screw
FC4200-UM-251-9370
17
REPLACEMENT PROCEDURES
6.8 Removing the Operation Panel
Remove the two screws securing the Corner Cover 50L (left side) at the corner on the operation side
(M3L10 tapping screw and M4L8 binding head screw, one pc. each), followed by Corner Cover 50L.
Remove the four M3L6 binding head screws securing the Operation Panel, followed by the Operation
Panel.
To replace the Operation Panel, reverse the above procedure.
M3L6 binding head screw
6.9 Removing the Operation Tray
Remove the two screws securing the Corner Cover 50L (left side) at the corner on the operation side
(M3L10 tapping screw and M4L8 binding head screw, one pc. each), followed by Corner Cover 50L.
Remove the seven screws securing the Operation Tray (2 x 2 screws on the corner cover side and three
TP screws at the bottom), followed by the Operation Tray.
To replace the Operation Tray, reverse the above procedure.
M4L15 binding head screw
FC4200-UM-251-9370
18
REPLACEMENT PROCEDURES
6.10 Changing Pen Blocks
Remove the Y Rail Cover.
Unfasten the two screws securing the Carriage Cover, and then remove the Carriage Cover.
FC4200-50 / FC4200-60
Unfasten the screws
FC4210-60
Unfasten the screws
FC4200-UM-251-9370
19
REPLACEMENT PROCEDURES
Remove the ﬂexible cable from the connector.
Remove the two M4L8 binding head screws securing the Pen Block, followed by the Pen Block.
To attach a Pen Block, reverse the above procedure after adjusting the Pen Block ﬁtting height.
The Pen Block height must be adjusted to within 10 mm (10.5 mm for FC4210-60) from the Writing Panel
to the bottom of the Pen Block.
FC4200-50 / FC4200-60
Remove the flexible cable
from the connector
M4L8
binding head screw
FC4210-60
Remove the ﬂexible cables from
the connectors
M4L8
binding head screw
FC4200-UM-251-9370
20
6.11 Adjusting the Pen Block Height
REPLACEMENT PROCEDURES
The Pen Block height needs be adjusted when attaching a Pen Block.
Position the Pen Block within 10 mm (10.5 mm for FC4210-60) from the Writing Panel to the bottom of the
Pen Block.
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21
REPLACEMENT PROCEDURES
6.12 Adjusting the X Belt Tension
Move the Y Rail toward the home side stopper (left side of the main unit).
Press the belt downward at the middle part of the X Rail (where a screw hole is opened), and at the
position where the belt is in contact with the X Rail, adjust the X belt tension to the following values:
FC4200-50: 500 ± 25 gf
FC4200-60 / FC4210-60: 300 ± 25 gf
Apply suitable quantity of the silicon grease to the X belt when you replace to new one.
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22
REPLACEMENT PROCEDURES
6.13 Adjusting Y Belt Tension
Move the Y Slider toward the upper stopper.
Press the rail-side belt at the middle part of the Y Rail, and at the position where the belt is in contact with
the Y Rail, adjust the Y belt tension to the following values:
FC4200-50: 600 ± 20 gf
FC4200-60 / FC4210-60: 450 ± 20 gf
Apply suitable quantity of the silicon grease to the Y belt when you replace to new one.
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23
REPLACEMENT PROCEDURES
6.14 Adjusting the X and Y Motor Synchro Belt Tension
For both X and Y motors of the FC4200-50 / 60 and FC4210-60, adjust the synchro belt tension to 2.0 ± 0.2
kgf.
X motor
Y motor
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24
6.15 Setting the Origin Position (FC4200-50)
REPLACEMENT PROCEDURES
Adjust the drawing origin to a position (7.5 mm, 24 mm) from the printing lines of the electrostatic
adhesion panel.
To set the origin (or home position), follow the procedure in Section 7.8, “Adjusting the Home Position.”
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25
6.16 Setting the Origin Position (FC4200-60)
REPLACEMENT PROCEDURES
Adjust the drawing origin to a position (87 mm, 20 mm) from the left edge of the XR rail.
To set the origin (or home position), follow the procedure in Section 7.8, “Adjusting the Home Position.”
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26
6.17 Setting the Origin Position (FC4210-60)
REPLACEMENT PROCEDURES
Adjust the drawing origin to a position (13 mm, 20 mm) from the bottom left edge of the writing panel.
To set the origin (or home position), follow the procedure in Section 7.8, “Adjusting the Home Position.”
FC4200-UM-251-9370
27
REPLACEMENT PROCEDURES
6.18 About the Position of the Register Sensor Height
Adjust the sensor height from the sensor edge to the writing panel to 5 mm.
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28
6.19 Measure Seal Pasting Position (FC4200-50)
REPLACEMENT PROCEDURES
Cut the measure to the length shown below and paste the cut measure into place.
Termination 595 mm
Termination 435 mm
Pasting
X: Paste the measure at the position at which the 0 on the measure is set 7.5
mm from the honeycomb edge along the X-axis, and the measure is vertically
aligned with the honeycomb edge.
Y: Paste the measure at the position at which the 0 on the measure is 24 mm from
the honeycomb edge vertically, and distance along the X axis is 10 mm from
the edge of Panel L.
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29
6.20 Measure Seal Pasting Position (FC4200-60)
REPLACEMENT PROCEDURES
Cut the measure to the length shown below, then paste it into place.
Termination 915 mm
Termination 615 mm
Pasting
X: Paste the measure at the position at which the 0 on the measure is 5 mm from
the left edge of the X Rail along the X-axis, and the measure is vertically aligned
with the honeycomb edge.
Y: Paste the measure at the position at which the 0 on the measure is 20 mm from
the honeycomb edge vertically, and the distance along the X-axis is 10 mm from
the edge of Panel L.
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30
6.21 Measure Seal Pasting Position (FC4210-60)
REPLACEMENT PROCEDURES
Cut the measure to the length shown below, then paste it into place.
Termination 900 mm
Termination 620 mm
Pasting
X: Paste the measure at the position at which the 0 on the measure is 13 mm from
the left edge of the honeycomb edge the X-axis, and the measure is vertically
aligned with the honeycomb edge.
Y: Paste the measure at the position at which the 0 on the measure is 30 mm from
the honeycomb edge vertically, and the distance along the X-axis is 5 mm from
the edge of Panel L.
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31
REPLACEMENT PROCEDURES
6.22 Pen Sense Rubber Pasting Position (FC4200-50 / -60 only)
Paste (1) Pen Sense Rubber at the position shown below.
2
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32
(2.5)
25
2.5
The pasting position is accepted
if the pen is within the hatched
section
of the rubber.
3
REPLACEMENT PROCEDURES
6.23 Replacing the Main Board
Open the main control box.
Main Board
Disconnect all cables from the main board.
Remove the all screws securing the main board.
To replace the main board, reverse the above procedure.
Execute the adjustment item of chapter 7-14.
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33
ELECTRICAL SECTION
7. ELECTRICAL SECTION
7.1 List of DIP Switches
1. Normal mode (factory settings)
ON
1 2 3 4 5 6 7 8
ON
OFF
1 2 3 4 5 6 7 8
FC4200-60 / FC4210-60
OFF
FC4200-50
2. Adjustment mode
ON
1 2 3 4 5 6 7 8
ON
OFF
1 2 3 4 5 6 7 8
FC4200-60 / FC4210-60
OFF
FC4200-50
3. NOVRAM clear
ON
1 2 3 4 5 6 7 8
ON
OFF
1 2 3 4 5 6 7 8
FC4200-60 / FC4210-60
OFF
FC4200-50
4. Emergency gain adjustment mode
If gain adjustment resulted in registering an inappropriate value, setting off a position alarm, use this mode
to rewrite the gain value.
ON
1 2 3 4 5 6 7 8
FC4200-UM-251-9370
34
OFF
ELECTRICAL SECTION
7.2 Writing to Flash Memory
To update the system frmware you need to have the following ﬁles. In addition, you need to use a computer.
Firmware
:FC4200-50 / 60 or FC4210
SEND.EXE
:Utillity to transfer ﬁles using Windows
SENDB.EXE :Utillity to transfer ﬁles using DOS
1. Check that the power supply (J14) and control panel unit (J10) are connected to the main board.
Connect a personal computer to the Centronics terminal (J18).
Caution:
If you are writing to a new board for the ﬁrst time, remove the motor and ﬂex cable connectors before
performing the write.
2. Set the DIP switch to “Normal mode” or “Adjustment mode.”
3. Hold down both the “Right” and “Left” POSITION keys while turning on the power. When you hear a short
buzzer tone, release the keys. The LCD should display the following:
F1
F2
OFFSET
FORCE
INPUT PASSWORD
SPEED
QUALITY
F3
F4
4. Press the POSITION keys in the sequence “Up”, “Down”, “Right” and “Left”. A buzzer will sound, and the
LCD will display the following:
F1
F2
OFFSET
FORCE
SELECT SEND MODE
GET-ACK
ACK-GET
SPEED
QUALITY
F3
F4
Press [F2] or [F4] depending on the type of computer you are using. (Normally, press [F2].)
The display changes to display the following:
F1
F2
FC4200-UM-251-9370
OFFSET
FORCE
PLEASE SEND PROGRAM!
PLOTTER (GET-ACK)
SPEED
QUALITY
35
F3
F4
5. Transfer ﬁrmware data from the personal computer.
Send frmware to the plotter from the computer.
Drag and drop the frmware ﬁle onto the SEND.EXE icon when using Windows.
For DOS mode, use SENDB.EXE as shown below.
(For example: Firmware ﬁle name is "v2.40")
>SENDB v.2.40
The display changes to display the following:
F1
F2
OFFSET
FORCE
PROGRAM RECEIVING
** KB COMPLETE
SPEED
QUALITY
ELECTRICAL SECTION
F3
F4
Number of bytes transferred
As the ﬁrmware data is successfully transferred, the number of transferred bytes shown on the LCD
increases. When the transfer ﬁnishes, the display automatically changes to “FLASH MEMORY CLEAR”
and “FLASH MEMORY WRITE,” and the system begins writing to ﬂash memory.
Note:
If you are writing to a new board, the system will automatically perform a NOVRAM clear operation following the write.
6. Switch off power when you’re done.
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36
ELECTRICAL SECTION
7.3 Clearing Non-Volatile RAM
Caution:
Always perform the operation described here when using a new board for the ﬁrst time. Note that this
operation deletes all previously set settings.
A NOVRAM clear is executed automatically after you write ﬁrmware to a new board. To execute a separate NOVRAM (that is, not as part of this operation), follow the procedure given below.
Check that the operation unit (J14) and power supply (J10) are connected to the main board. Set the DIP
switch as shown below and switch on power.
ON
1 2 3 4 5 6 7 8
ON
OFF
1 2 3 4 5 6 7 8
FC4200-60 / FC4210-60
OFF
FC4200-50
1. The LCD displays the following screen, and the system begins initializing the NOVRAM.
F1
F2
OFFSET
FORCE
NOV RAM CLEAR MODE
OK!!
SPEED
QUALITY
F3
F4
(The PROMPT lamp ﬂashes as initialization proceeds.)
2. The system proceeds to write the initial values to the NOVRAM.
F1
F2
OFFSET
FORCE
SET SUFFIX
STD[V2.10]
SPEED
QUALITY
F3
F4
3. The following appears when initialization is complete.
F1
F2
OFFSET
FORCE
SUFFIX SET MODE
POWER OFF THEN ON!
SPEED
QUALITY
4. Switch off power.
FC4200-UM-251-9370
37
F3
F4
ELECTRICAL SECTION
7.4 Setting Sufﬁx
When you ﬁrst switch on power after performing a NOVRAM clear, a sufﬁx setup screen opens.
1. Set the DIP switch to adjustment mode (or normal mode) and switch on power.
2. The LCD displays the following:
F1
F2
OFFSET
FORCE
SPEED
SET SUFFIX
STD[V*.**]
QUALITY
F3
F4
Firmware version
3. Press the F4 key to change the sufﬁx display. Adjust to the one speciﬁed upon shipment before pressing
the Enter key.
4. The LCD displays the following. After conﬁrming this display, switch off power.
F1
F2
FC4200-UM-251-9370
OFFSET
FORCE
SUFFIX SET MODE
POWER OFF THEN ON!
SPEED
QUALITY
38
F3
F4
ELECTRICAL SECTION
7.5 Adjusting the Mark Sensor Level
Correctly connect the connectors for all wire materials before performing the operation described below.
1. Set the DIP switch to adjustment mode (or normal mode).
2. Hold down the POSITION keys “Left” and “Lower” while switching on power. The LCD displays the following:
F1
F2
OFFSET
FORCE
0
0%
SPEED
MAX
QUALITY
F3
F4
3. Place white paper for adjustment use on the panel, making sure that no part of it is raised above the surface. Move the mark sensor by hand to the position exactly above the paper. The bar graph shown in the
lower row of the LCD will indicate, as a percentage value, the amount detected of reﬂected sensor light.
On the main board, turn VR1 clockwise or counterclockwise to adjust the indicated value in the range 27–
30%.
4. Switch off power.
FC4200-UM-251-9370
39
ELECTRICAL SECTION
7.6 Adjusting the Pen Pressure
Required jigs and tools
• Collet gauges (500 g, 300 g, 50 g)
• Cutter plunger
1. Check that the carriage cover is in place. Fit the cutter plunger from which the blade has been removed
into the cutter holder.
2. Set the DIP switch to adjustment mode and switch on power.
3. Hold down the [Next Page] key until the LCD displays the following:
F1
F2
OFFSET
FORCE
PEN PRESS ADJUST
PRESS ENTER KEY!!
SPEED
QUALITY
F3
F4
4. Press the [Enter] key. The LCD display changes to display the following:
F1
F2
OFFSET
FORCE
PEN PRESS SETTING
24[G]
SPEED
QUALITY
F3
F4
Use F4 key to change
5. Press the [Enter] key. When the LCD screen changes to display the following, measure the pen pressure
with a collet gauge. Use the [F1] through [F4] keys to adjust pen pressure until the pressure is within 24 ±
1 g. After adjustment, press the [Enter] key to go to the next step.
Target pen pressure
[F1] key: Increases pen pressure by a small amount.
F1
F2
[F3] key: Reduces pen pressure by a small amount.
OFFSET
FORCE
+1
+10
24G
*****
SPEED
-1
-10
QUALITY
F3
F4
Correction value
[F2] key: Increases pen pressure by a large amount.
[F4] key: Reduces pen pressure by a large amount.
6. Next, when the LCD display changes to a 210 g setup screen, adjust the pen pressure to within 210 ± 10
g in the same way as described above.
7. Finally, on a 400 g setup screen, adjust the pen pressure to within 400 ± 20 g.
8. You will have the 2nd pen pressure adjustment menu when you are adjusting for the FC4210-60.
Adjust the 2nd pen pressure by same as the 1st pen pressure adjustment manner.
9. Following adjustment, the LCD display returns to the 24 g screen. At this screen, press the [Next Page]
key to make the next adjustment.
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40
ELECTRICAL SECTION
7.7 Adjusting Pen Exchange (FC4200-50 / 60 only)
1. Set the DIP switch to adjustment mode and switch on power.
2. Hold down the [Next Page] key until the LCD displays the following:
F1
F2
OFFSET
FORCE
PEN EXCHANG ADJUST
PRESS ENTER KEY!!
SPEED
QUALITY
F3
F4
3. Attach pens to the pen station.
4. Press the [Enter] key. The LCD display changes to display the following:
Modify the correction value
Change pens
F1
F2
OFFSET
FORCE
UP
Y=+000
CHANG
H=+000
SPEED
QUALITY
Move the cursor to the left
F3
F4
Move the cursor to the right
Thrust amount adjustment value
Pen exchange height adjustment value
5. Press the [F3] key to prompt the plotter to perform a pen exchange and pen placement operations. Adjust
the Y and H values until the plotter can execute pen exchange and pen placement operations normally.
To move in the reverse direction, decrement the Y value.
To move in the thrust direction, increment the Y value. (Y is expressed in increments of 0.1 mm.)
To raise the pen holder, decrement the H value.
To lower the pen holder, increment the H value. (H is expressed in increments of 0.1 mm.)
Note:
Hold down the [F3] key as the plotter begins moving to get access to a pen. This causes the plotter to
stop, allowing you to easily check the pen height.
6. If the plotter has no problems changing pens, press the [Enter] key to ﬁnish.
7. Switch off power, or proceed to the next adjustment.
FC4200-UM-251-9370
41
ELECTRICAL SECTION
7.8 Adjusting the Home Position
1. Set the DIP switch to adjustment mode and switch on power.
2. Hold down the [Next Page] key until the LCD displays the following:
F1
F2
OFFSET
FORCE
HOME ADJ.
PRESS ENTER KEY!!
SPEED
QUALITY
F3
F4
3. Press the [Enter] key. The plotter starts reading the home sensor. The LCD screen will switch to display
the following:
F1
F2
OFFSET
FORCE
MOVE HOME POINT
PRESS ENTER KEY!!
SPEED
QUALITY
F3
F4
4. Attach a pen-type magniﬁer to the cutter holder, and move to the home position using the position key.
After conﬁrming the position, press the [Enter] key.
Note:
For more information on the mechanical dimensions of the home position, see the mechanism manufacturing speciﬁcations.
5. The plotter starts reading the home sensor again and returns to the display in 3. If the position is good,
press the [Enter] key to ﬁnish.
6. Switch off power, or proceed to the next adjustment.
Reference:
This adjustment does not affect the plotter’s pen exchange adjustment.
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42
ELECTRICAL SECTION
7.9 Adjusting the Distance Accuracy
1. Set the DIP switch to adjustment mode and set micro trace. Attach a ceramic pen to the cutter holder and
switch on power.
2. Hold down the [Next Page] key until the LCD displays the following:
F1
F2
OFFSET
FORCE
DISTANCE ADJUST
PRESS ENTER KEY!!
SPEED
QUALITY
F3
F4
3. Press the [Enter] key. The LCD display changes to display the following:
F1
F2
OFFSET
FORCE
ORIGNAL
ADJ.DRAW
CLEAR
INPUT
SPEED
QUALITY
F3
F4
F1: Plots a distance adjustment pattern before distance adjustment.
F2: Plots a distance adjustment pattern after distance adjustment.
F3: Clears the set value for distance adjustment.
F4: Goes to a distance adjustment value input screen.
Select F1 to draw a distance adjustment pattern. After removing the paper, measure the lengths of X and
Y reference lines and diagonal lines.
4. Select F4 to switch to a distance adjustment value input screen.
F1
F2
OFFSET
FORCE
DISTANCE ADJUST
X =+10
Y =-10
SPEED
QUALITY
F3
F4
Enter differences in increments of 0.1 mm relative to X = 500 mm and Y = 400 mm.
F1: Increments the X axis difference value by 0.1 mm
F2: Decrements the X axis difference value by 0.1 mm
F3: Increments the Y axis difference value by 0.1 mm
F4: Decrements the Y axis difference value by 0.1 mm
* If the measured value is smaller than the reference value, enter a positive value.
5. After setting the values, press the [Enter] key. The LCD screen will switch to an X-Y length adjustment
input screen.
F1
F2
OFFSET
FORCE
+0.1 X-Y LENG -0.1
+0.01 L=640.31 -0.01
SPEED
QUALITY
F3
F4
Enter the measured values of diagonal lines using F1 through F4. Press the [Enter] key to conﬁrm the
values you’ve entered.
6. Attach the paper again and press the [F2] key to draw a post-adjustment pattern and verify distance accuracy.
FC4200-UM-251-9370
43
7. When the adjustment is complete, press the [Next Page] key to ﬁnish.
FC4200-UM-251-9370
44
ELECTRICAL SECTION
7.10 Adjusting the Mark Sensor Mechanical Position
ELECTRICAL SECTION
1. Place a sheet of white paper on the panel, making sure that no part of it is raised above the surface.
2. Set the DIP switch to adjustment mode and switch on power.
3. Hold down the [Next Page] key until the LCD displays the following:
F1
F2
OFFSET
FORCE
MARK ADJUST
PRESS ENTER KEY!!
SPEED
QUALITY
F3
F4
4. Press the [Enter] key. The LCD display changes to display the following:
F1
F2
OFFSET
FORCE
MARK ADJUST
MOVE POSITION
SPEED
QUALITY
F3
F4
5. Mount a ceramic pen in the pen holder, move the carriage to a blank area of the paper, and press the [Enter]
key. The plotter draws a square shape, reads it with a sensor, and corrects the position.
6. When done, switch off power, or perform the next adjustment.
FC4200-UM-251-9370
45
ELECTRICAL SECTION
7.11 Verifying the Carriage Check Position (FC4200-50 / 60 only)
1. Set the DIP switch to adjustment mode and switch on power.
2. Hold down the [Next Page] key until the LCD displays the following:
F1
F2
OFFSET
FORCE
SET CARCHK POS
PRESS ENTER KEY!!
SPEED
QUALITY
F3
F4
3. Press the [Enter] key. The LCD display changes to display the following:
F1
F2
OFFSET
FORCE
X=
0 1ST
X=- 70 1ND
SPEED
Y=+230
Y=+230
QUALITY
F3
F4
The values shown here indicate the position to which the plotter moves as it performs carriage pen check
operations. This is a two-step operation; after retracting to the “1st” position, the plotter performs a pendown operation at the “2nd” position.
4. Press the [TEST] key to prompt the plotter to perform a carriage pen check operation. Check that the No.
1 and No. 2 pens both are placed almost at center of the rubber plate.
If the pens are not at the center of the rubber plate, their positions can be adjusted as described below.
(1) Select the item you want to modify, using keys [F1] through [F4].
(2) Modify the value using the position keys [Up] or [Down]. The value here indicates a coordinate position
in increments of 0.1 mm.
(3) Press the [Enter] key to conﬁrm the value you’ve set.
5. Press the [Next Page] key to ﬁnish.
FC4200-UM-251-9370
46
ELECTRICAL SECTION
7.12 Adjusting the Gain
1. Set the DIP switch to normal mode.
2. Hold down the [Left] position key while switching on power.
3. After an initialization operation, execute a gain adjustment program from the personal computer. The
LCD displays the following:
F1
F2
OFFSET
FORCE
X= 65
GAIN SET
SPEED
Y= 60
QUALITY
F3
F4
4. Adjust the gain until MAX ERROR is equal to or less than 7.
[F1]: Increases the X gain.
[F3]: Increases the Y gain.
[F2]: Reduces the X gain.
[F4]: Reduces the Y gain.
After adjusting the gains, press the [Enter] key and conﬁrm that a beeper sounds.
5. If NG, check the X and Y motor belt tension and repeat the gain adjustment from the beginning.
6. If OK, switch off power.
FC4200-UM-251-9370
47
ELECTRICAL SECTION
7.13 Recording Adjustment Data
After completing the adjustment work, record the adjusted values at the position in the electrical box
shown below.
Power supply
Main board
Record position
Inlet
SW
The contents of an example record are shown below.
88, 308, 562
Pen pressure adjusted values
84, 305, 559
2nd Pen pressure adjusted values (FC4210-60 only)
Y = +4, H = 0
Pen exchange adjusted values
X = +10, Y = 0
Distance accuracy adjusted values
X = 65, Y = 60
Gain adjusted values
FC4200-UM-251-9370
48
ELECTRICAL SECTION
7.14 List of Readjustment Items
If you replaced one of the units listed in the table below or altered their sensor positions, be sure to readjust the corresponding items.
Unit name
Item
Main board
Note 1
Pen relay
board
X home
sensor
Mark sensor Pen block
XY motor
Flash memory write
NOVRAM clear
Mark sensor level
adjustment
Pen pressure
adjustment
Pen exchange
adjustment (Except FC4210-60)
Home position
adjustment
Distance accuracy
adjustment
Carriage check position
verification (Except FC4210-60)
Mark sensor mechanical
position adjustment
Gain adjustment
Belt tension adjustment
No mark: Unnecessary
: Must always be adjusted
: To be adjusted as necessary
Note 1:
The main board must have the latest version of ﬁrmware unless otherwise speciﬁed.
FC4200-UM-251-9370
49
XY timing
belt
replacement
7.15 Location of Parts on the Main Board
TP4
TP1
TP3
TP2
TP5
ELECTRICAL SECTION
DIP SW
Centronics
Checking Voltage Levels
The output voltage levels
Main Board
Pin No.
Output valtage
TP1
+34V
TP2
+12V
TP3
-12V
TP4
+5V
TP5
GND
FC4200-UM-251-9370
Permissible range
+33.5V to +34.5V
+11.5V to +12.5V
-11.5V to -12.5V
+4.9V to +5.1V
0V
50
7.16 Setting the Power Unit’s Supply Voltage (PS089B)
ELECTRICAL SECTION
If your plotter has the PS089B power supply board then perform following procedure.
The LEP100F-36 power supply board doesn’t need to set the power unit’s supply voltage.
(1) Check that the plotter’s POWER switch is off.
(2) Open the chassis of the Main Control Box.
Power Unit
(3) Connect the power unit’s cable to the required connector.
Voltage series
100 V
200 V
FC4200-UM-251-9370
Corresponding area
JAP 110T/K WGl117UL
CEE SEV BS AS
Connector
CN2
CN3
51
TEST MODES
8. TEST MODES
8.1 Printing a List of the Currently Selected Conditions
Caution:
As soon as the F2 (COND. PAT.) key is pressed to select this function in Step (4) below, the pen carriage
begins moving. Be sure to keep hands, hair, and so forth away from the plotter’s moving parts.
The PRINT CONDITION function prints a list of the plotter’s currently selected conditions so you can
check them all at once.
Setting Procedure
1. Load a medium of A4 size or larger in the plotter.
PAUSE key, then press the
2. Press the
F1
F2
3. Press the
F4
F2
F2
OFFSET
FORCE
OPTION1
OPTION2
SPEED
QUALITY
F3
F4
(OPTION2) key to display the menu below.
F1
4. When the
NEXT PAGE key until the menu below appears.
OFFSET
FORCE
SELF TEST
COND. PAT.
DUMP
SPEED
QUALITY
F3
F4
(COND. PAT.) key is pressed, the menu below appears and the plotter begins printing a
list of its currently selected conditions.
F1
F2
OFFSET
FORCE
PRINT CONDITION
SPEED
QUALITY
F3
F4
5. After the conditions have been printed, the plotter resumes READY status.
FC4200-UM-251-9370
52
TEST MODES
8.2 Running the SELF TEST
Caution:
As soon as the F3 (SELF TEST) key is pressed to select this function in Step (4) below, the pen carriage
begins moving. Be sure to keep hands, hair, and so forth away from the plotter’s moving parts.
The SELF TEST function prints a test pattern that allows you to check the plotter’s operation independent
of its interface functions.
Setting Procedure
1. Load a medium of A3 size or larger in the plotter.
PAUSE key, then press the
2. Press the
F1
F2
3. Press the
F4
F2
F3
self test pattern.
OFFSET
FORCE
OPTION1
OPTION2
SPEED
QUALITY
F3
F4
(OPTION2) key to display the menu below.
F1
4. When the
NEXT PAGE key until the menu below appears.
OFFSET
FORCE
SELF TEST
COND. PAT.
DUMP
SPEED
QUALITY
F3
F4
(SELF TEST) key is pressed, the menu below appears and the plotter begins plotting the
F1
F2
OFFSET
FORCE
SELF TEST
SPEED
QUALITY
F3
F4
5. The plotter repeatedly plots the self test pattern until it is turned off. To terminate the self test, therefore,
turn off the plotter.
FC4200-UM-251-9370
53
TEST MODES
8.3 Using the Character Dump Mode
Caution:
As soon as the F4 (DUMP) key is pressed to select this function in Step (4) below, the pen carriage begins moving. Be sure to keep hands, hair, and so forth away from the plotter’s moving parts.
This CHAR DUMP function enables advanced users to check whether or not the plotter is properly receiving the data sent from the computer. If the data printed by the CHAR DUMP function does not match the
data actually sent from the computer, check your RS-232C interface conditions or COMMAND setting
once more. These settings may be incorrectly set or may not match your software application’s settings.
Setting Procedure
1. Load a medium of A4 size or larger in the plotter.
F1
F2
2. Press the
F2
3. Press the
F4
F2
F4
OPTION2
QUALITY
F3
F4
NEXT PAGE key until the menu below appears.
OFFSET
FORCE
SELF TEST
COND. PAT.
DUMP
SPEED
QUALITY
F3
F4
(OPTION2) key to display the menu below.
F1
4. When the
OPTION1
SPEED
PAUSE key, then press the
F1
OFFSET
FORCE
OFFSET
FORCE
CHAR DUMP
SPEED
QUALITY
F3
F4
(DUMP) key is pressed, the menu below appears and the plotter enters DUMP mode.
5. When you send data from the computer to the plotter, the plotter begins printing that data.
6. To exit the DUMP mode, turn off the plotter.
Note:
• In DUMP mode, the plotter prints the data it receives as ASCII codes. Control codes are printed in
smaller characters as two-digit hexadecimal values.
• In response to the receipt of a READ-type command, the plotter sends back dummy data except when
requested to output its current status.
FC4200-UM-251-9370
54
TROUBLE SHOOTING
9. TROUBLE SHOOTING
If your plotter is not operating properly, try the solution(s) described in the following tables before contacting
your sales representative or nearest Graphtec vendor to request a service call.
9.1 The Plotter Doesn’t Operate After Being Turned On
Symptom
The control panel’s POWER lamp does
not light.
The display panel is blank.
The POWER lamp lights but the plotter
doesn’t operate.
The control panel’s POWER lamp
lights, but the plotter doesn’t operate.
The control panel’s PAUSE lamp is
ﬂashing.
The display panel is blank.
The control panel’s POWER lamp
lights, but the plotter doesn’t operate.
The “Sum-ck-ROM ERROR!!” message
appears on the display panel.
FC4200-UM-251-9370
Cause
The plotter isn’t being supplied
with power.
Solution
Check that the power cord is properly
plugged into the plotter’s AC inlet and
the electrical outlet.
The plotter has broken down.
Replace the power supply unit.
Replace the main board.
The ROM and RAM are defective. Replace the main board.
The ROM and RAM are defective. Replace the main board.
55
9.2 The Cut Results Are Unsatisfactory
Symptom
• The cut corners are too round
• The cut corners are too pointed
The cutter blade wobbles only when
it starts to cut
• Solid lines are cut as dotted lines (the
blade skips).
• The cutter blade seems to undulate
when cutting solid lines.
Curved lines become zigzagged.
• The medium’s corners peel off.
• The medium peels off when cutting
small characters.
• The blade cuts even into the backing
sheet.
• The blade falls out of the cutter
plunger.
• The medium is being cut but
remaining scraps are hard to remove.
• The processed ﬁlm cannot be picked
up with a retack sheet.
FC4200-UM-251-9370
Cause
TROUBLE SHOOTING
Solution
The OFFSET setting is not suitable Adjust the OFFSET setting.
for the blade type being used.
a Corners are too rounded: Raise the
OFFSET value.
a Corners are too pointed: Lower the
OFFSET value
The blade does not rotate
Remove any foreign matter in the
smoothly in the holder.
holder.
The OFFSET FORCE setting is
Raise the OFFSET FORCE setting.
too low.
* The cutter pen’s OFFSET FORCE
and the cutting FORCE are two
different functions.
The spring has come loose from Replace the blade with a new one
the CB09UA blade.
equipped with a spring.
The cutter’s blade is extended too Adjust the extended length of the cutter’
far.
s blade.
The cutting speed is too fast.
Lower the SPEED setting to reduce the
cutting speed.
The software application’s cutting Rewrite the software application’s
data is too coarse.
cutting data to specify more coordinate
points for smoother curves.
The OFFSET ANGLE setting is too Raise the OFFSET ANGLE setting.
low.
The cutter’s blade is extended too Adjust the extended length of the cutter’
far.
s blade.
The OFFSET setting is not suitable Adjust the OFFSET setting.
for the blade type being used.
The cutting speed is too fast.
Lower the SPEED setting to reduce the
cutting speed.
The cutter’s blade is too dull to cut Replace the blade.
the medium.
The QUALITY setting is too high. Lower the QUALITY setting.
The cutter’s blade is extended too Adjust the extended length of the cutter’
far.
s blade.
The cutting FORCE setting is too Lower the FORCE setting.
high.
The cutter plunger’s diameter is
Use a cutter plunger of the proper
too large for the blade being used. diameter for your blade.
The retack sheet’s adhesion is too Use a retack sheet with greater
weak.
adhesive power.
The medium gets entangled where • Retract the extended length of the
cutting has been performed.
cutter’s blade.
• Lower the cutting FORCE setting.
After processing, the medium was Peel off remaining scraps as promptly
left without promptly peeling off
as possible.
remaining scraps.
56
TROUBLE SHOOTING
Symptom
• The cutter unit generates an
abnormal noise during operation.
• The medium becomes discolored
wherever the blade passes.
• The resulting image is not the
speciﬁed size.
Cause
Adjust the extended length of the cutter’
s blade and the cutting FORCE setting.
The software application and
plotter are not set to the same
STEP SIZE setting.
Scaling is enabled at your software
Specify the same STEP SIZE setting
for both your software application and
for the plotter.
Check the scaling setting.
application.
The software application and
plotter are not set to the same
STEP SIZE setting.
Computer output to the plotter
contains data specifying coordinate
points outside of the speciﬁed
AREA setting.
Computer output to the plotter
speciﬁes an image that exceeds
the effective area.
• Cutting conditions cannot be retained The CONDITION PRIORITY
or changed.
setting is PROGRAM.
The ENTER key wasn’t pressed
after changing a setting.
• Characters and lines become
The plotter is set to Cutter mode.
deformed when plotting.
• The PROMPT lamp lights when
data is output (an off-scale error has
occurred)
• Certain areas of the medium cannot
be cut.
• The plotter does not cut/plot the
speciﬁed length (slight error in
The DIST. ADJ. function is
improperly speciﬁed.
distance precision).
• Characters become deformed.
The STEP PASS setting is too
• Complex images become deformed. high.
• The starting and end points of an
The cutting data has not been
image do not match.
written so that the points meet.
The OFFSET FORCE setting is
too weak.
The medium’s backing sheet is too
limp.
The blade does not rotate
smoothly.
FC4200-UM-251-9370
Solution
The tip of the cutter plunger is
rubbing against the medium.
57
Specify the same STEP SIZE setting
for both your software application and
for the plotter.
Re-specify the AREA setting.
Rewrite your data to specify a smaller
image.
Switch the setting to MANUAL.
Check your setting procedure.
At the CONDITIONS menu, switch the
pen type setting from a blade type to
PEN.
Adjust the distance precision.
Lower the STEP PASS setting.
Check your cutting data by plotting it
with a pen.
Raise the OFFSET FORCE setting.
Switch to a medium with a stiff backing
sheet.
Check if any foreign matter has adhered
to the blade. If so, remove it.
9.3 The Coordinate Axes Cannot Be Correctly Aligned
Symptom
During automatic registration mark
alignment, the MARK SEARCH
ERROR message is displayed or the
coordinate axes cannot be properly
aligned.
FC4200-UM-251-9370
Cause
TROUBLE SHOOTING
Solution
There is foreign matter or plotting Ensure that the detection area is free of
on the area where the mark sensor foreign matter or plotting.
passes.
The medium is loose or wrinkled • Firmly secure the medium so that it
where the mark sensor passes.
will not come loose.
• Use a medium without any wrinkles,
creases, or folds.
The medium is not white.
Use a white medium.
The registration marks are not
Print the registration marks using
printed using black ink.
black ink.
The lines of the printed registration Print clean registration marks with a line
marks are too thin or are not
width of at least 0.3 mm.
cleanly printed.
Strong light is irradiating the
Ensure that no light from an external
vicinity of the mark sensor.
source irradiates the vicinity of the mark
sensor.
If none of the above solutions are feasible, perform registration mark
alignment manually.
58
9.4 General Error Messages
Error message
[X POSITION ALARM POWER OFF
THEN ON]
or
[Y POSITION ALARM POWER OFF
THEN ON]
• The beeper sounds.
• The PROMPT lamp lights.
FC4200-UM-251-9370
TROUBLE SHOOTING
Cause
Solution
The cutting conditions speciﬁed
for the medium to be cut are
unreasonable.
Lower the SPEED setting. Lower the
FORCE setting.
Something is obstructing the pen
carriage’s movement.
An external load was applied to
the pen carriage during operation.
Fragments of the cut medium have
entered into the plotter’s moving
parts and are impeding their
movement.
The table of acceleration rates is
faulty.
After removing the obstacle, turn the
plotter off then back on again.
After removing the obstacle, turn the
plotter off then back on again.
After removing the obstacle(s), turn the
plotter off then back on again.
59
Replace the X motor or the Y motor.
Replace the main board.
9.5 Error Messages in GP-GL Command Mode
Error message
ERROR 1
Command Error
ERROR 4
Parameter Overﬂow
ERROR 5
I/O Error
FC4200-UM-251-9370
Cause
TROUBLE SHOOTING
Solution
The plotter received an
Press the plotter’s ENTER key.
unrecognizable command.
When turning on the plotter to
which your software application
has output data, noise mixed into
the data input.
Your software application’s output Conﬁgure your software application
device setting has changed.
menu to permit Graphtec plotter control.
Re-specify the software application’s
interface conditions.
The plotter’s interface conditions Re-specify the plotter’s interface
have changed.
conditions.
The numeric parameter of an input Conﬁgure your software application
command exceeds its permissible menu to permit Graphtec plotter control.
range.
Re-specify the software application’s
Your software application’s output interface conditions.
device setting has changed.
The plotter’s interface conditions Re-specify the plotter’s interface
have changed.
conditions.
An error related to the receipt of
Conﬁgure your software application
data occurred within the interface. menu to permit Graphtec plotter control
Your software application’s output Re-specify the software application’s
device setting has changed.
interface conditions..
The plotter’s interface conditions Re-specify the plotter’s interface
have changed.
conditions.
60
9.6 Error Messages in HP-GL Command Mode
TROUBLE SHOOTING
If any of the HP-GL command error messages listed in the following table is displayed, the cause can
nearly always be traced to one of the causes below:
(1) The software application’s output device setting has changed; or
(2) The plotter’s interface conditions have changed.
If a command error occurs while the COMMAND setting is HP-GL, therefore, ﬁrst check the two corresponding points below.
(1) Conﬁgure the software to drive your plotter and ensure that the software’s interface conditions are correctly set; and
(2) Re-specify the plotter’s interface conditions.
Error message
Cause
ERROR 1
Instruction not recognized
ERROR 2
Wrong number of parameters
ERROR 3
An unrecognizable command was
issued.
A command was issued with the
wrong number of parameters.
A command containing an invalid
parameter was issued.
ERROR 5
Unknown character set
ERROR 6
Position overﬂow
An unknown character set was
speciﬁed.
A command was issued with
coordinate data that exceeds the
effective cutting/plotting area.
The data being input exceed the
capacity of the downloadable
character buffer, polygon buffer,
etc.
While executing an output
command, the plotter received
another output command.
Receipt of the ESC character was
followed by an invalid byte.
A device control command
containing an invalid byte was
received.
An I/O control command was
issued with parameter outside of
the permissible numeric range.
An I/O control command was
issued with too many parameters.
During data transfer, a framing
error, parity error, or overrun error
occurred.
The I/O buffer received data faster
than it could process the data.
Out of range parameters
ERROR 7
Buffer overﬂow
ERROR 10
Invalid I/O output request
ERROR 11
Invalid byte following ESC
ERROR 12
Invalid byte in I/O Control
ERROR 13
Out of range I/O parameter
ERROR 14
Too many I/O parameters
ERROR 15
Error in I/O transmission
ERROR 16
I/O buffer overﬂow
FC4200-UM-251-9370
61
Solution
Issue a command that the plotter will
recognize.
Re-issue the command with the correct
number of parameters.
Re-issue the command with its
parameters speciﬁed within their
permissible ranges.
Specify a character set that the plotter
will recognize.
Issue the command with its coordinate
data speciﬁed within the effective
cutting/plotting area.
Increase the buffer size.
Check the programmed data.
Check the programmed data.
Check the programmed data.
Check the programmed data.
Check the programmed data.
Check the settings of the RS-232C
interface conditions.
Check the settings of the RS-232C
interface conditions.
SPECIFYING THE PEN CONDITIONS
10. SPECIFYING THE PEN CONDITIONS
In preparation for starting a cutting operation, this chapter provides instructions on achieving optimum
cutting conditions by specifying the cutter pen’s blade type as well as the cutting FORCE, cutting SPEED,
cutter OFFSET, and cutting QUALITY settings.
The cutter pen conditions for cutting media consists of the following ﬁve elements.
(1) Extended length of the cutter blade: See the table below to adjust the extended length of the cutter
blade to suit the thickness of the medium being used. For instructions, see Section 2.4, “Adjusting the
Length of the Cutter Blade.”
(2) Cutting FORCE: Specify the FORCE setting based on the reference FORCE values listed in the table
below.
(3) Cutting SPEED: Specify the SPEED setting based on the reference SPEED values listed in the table
below.
(4) Cutter OFFSET: Specify the OFFSET setting based on the reference values listed in the table below.
(5) Cutting QUALITY: Specify the QUALITY setting based on the reference values listed in the table
below.
10.1 The Cutter Pen’s Conditions
Optimum Cutting Conditions by Media Type
Medium
Film for outdoor signs
Decorative film
Transparent or
semi-transparent film
Reflective film
Fluorescent film
Rubber for sandblasting
Thick paper
Compressed styrofoam
High-luminance reflective film
Thickness (mm)
Blade used
0.05 to 0.08
CB09UA
0.08 to 0.1
CB09UA
0.08 to 0.1
0.08 to 0.1
0.20 to 0.25
0.5 to 1.5
0.3 to 0.5
0.8
0.25 to 0.3
FORCE
10 to 14
14 to 17
SPEED
30 or less
30 or less
QUALITY
2 to 3
2 to 3
CB09UA
14 to 20
30 or less
2 to 3
CB09UA
CB09UA, CB15U
CB15U-K30
CB15U
CB15U-K30
CB15UA
14 to 20
20 to 24
17 to 36
28 to 40
37 to 42
23 to 24
30 or less
10 to 20
10 to 20
10 to 20
10 to 20
5 to 25
2 to 3
2 to 3
1 to 3
1 to 2
1 to 2
1
Speciﬁable
range
±5
±5
±5
±5
±5
±5
1 to 45
None
Default
OFFSET
17
18
28
28
18
9
1
0
Blade Part Nos., Displayed Blade Types, and OFFSET Values
Blade material
Supersteel blades
Ceramic blade
Sapphire blade
Other
Plotting pen
Blade’s part no.
CB09UA
CB15-10U
CB15U
CB15U-K30
CB15-10C
CB15-05S
Display indication
Blade type
Displayed OFFSET
09U
0
15-10U
0
15U
0
15U-K30
0
15-10C
0
15-05S
0
OTHER
1
PEN
None
When a blade type has been selected, the default OFFSET value can be adjusted within a ±5 range.
Select OTHER when you will use a hard-to-cut medium that requires an OFFSET setting that is not listed under any
of the blade types.
Select PEN for a plotting pen.
FC4200-UM-251-9370
62
SPECIFYING THE PEN CONDITIONS
Reference Values for Plotting Conditions
Pen type
Water-based ballpoint pen
Oil-based ballpoint pen
FORCE
20 to 23
18 to 23
SPEED
40
40
QUALITY
2 to 3
2 to 3
To avoid unnecessary wear on the pen’s tip, specify the FORCE value to its lowest permissible setting. When specifying the SPEED value, check that the plotted results are not too faint or otherwise unsatisfactory.
Note:
• Raising the SPEED and QUALITY settings results in a coarser ﬁnish but shortens the overall cutting/
plotting time.
• Lowering the SPEED and QUALITY settings results in a ﬁner ﬁnish but lengthens the overall cutting/
plotting time.
Precautions on Cutting Rubber for Sandblasting
1. The amount of rubber that can be cut in one session varies with the characteristics of the medium (thickness, hardness, and weight) and the pattern to be cut. Use the medium that will actually be cut to alternately adjust the cutting conditions and run a cutting test.
2. If the rubber tends to curl, rubber that has been cut may come loose and contact the travelling cutter
blade, thereby preventing the starting and end points of cutting from accurately matching.
FC4200-UM-251-9370
63
10.2 Selecting a Set of Cutting Conditions
SPECIFYING THE PEN CONDITIONS
Four different sets of user-deﬁned cutting conditions can be registered in the plotter’s memory as COND
Nos. 1 through 4. To specify a set of cutting conditions, you must ﬁrst select the destination COND No. By
selecting a different COND No., you can easily switch between pre-deﬁned cutting conditions for four types
of media.
Procedure
1. Press a function key (
corresponding number.
F1
,
F2
,
F3
, or
F4
) to select a pre-deﬁned set of cutting conditions of the
2. The selected set of cutting conditions are loaded to the plotter and become the currently selected cutting
conditions.
FC4200-UM-251-9370
64
SPECIFYING THE PEN CONDITIONS
10.3 Specifying the Cutting Conditions
This section describes how to specify the cutter pen’s blade type and its cutting FORCE, cutting SPEED, cutter OFFSET, and cutting QUALITY parameters.
Note:
Before specifying the cutting conditions, ﬁrst perform the setting procedure described in Section 5.6,
“Specifying the Pen Conditions.”
10.3.1 Specifying the Cutter OFFSET
The OFFSET parameter lets you specify a corrective cutter offset value when required by the blade type
being used. When the pen type is PEN, a plotting pen can be used. When it is a blade type or OTHER, a
cutter pen can be used.
Because the tip of the blade mounted in the cutter pen’s plunger is not positioned along the center line
of the pen, the tip’s offset from the pen’s center must be corrected by setting the OFFSET parameter.
With this plotter, the optimum OFFSET value for each blade type has been registered in advance and is
automatically selected when a blade type is speciﬁed. In addition, ﬁne adjustment of the pre-registered
OFFSET value for each blade type is possible within a ±5 range.
Setting Procedure
1. Press a function key from
to
F4
to select the COND No. of the cutting conditions to be edited.
CONDITIONS key to display the menu below for specifying the cutting conditions.
2. Press the
F1
F2
3. Press the
F1
F3
OFFSET
FORCE
12 COND1
09U 0
30 CHANGE PEN1
4
SPEED
(OFFSET) key to move the
QUALITY
F3
F4
blinking cursor to the upper right position as shown
in the following ﬁgure. In this status, the blade type can be changed by pressing the
or
POSITION key. Select the blade type to match the currently mounted blade.
F1
F2
OFFSET
FORCE
12 COND1
09U 0
30 CHANGE PEN1
4
SPEED
4. If the pen type setting is a cutter blade, press the
OFFSET value for that blade type within a ±5 range.
or
5. When the displayed conditions are satisfactory, press the
operation without registering your new setting(s), press the
QUALITY
F3
F4
POSITION key to ﬁnely adjust the
ENTER key. To exit this setting
NEXT PAGE key before pressing the
ENTER key.
Caution:
When PEN No. 2 is selected for a set of pen conditions at the SELECT PEN menu, you cannot switch the
pen type from PEN to a blade type.
FC4200-UM-251-9370
65
SPECIFYING THE PEN CONDITIONS
10.3.2 Specifying the Cutting/Plotting FORCE
The FORCE parameter is used to specify the pressure applied either by the cutter pen during cutting or
by the plotting pen during plotting.
Select the FORCE setting while referring to the optimum FORCE setting for both your pen type and the
currently loaded medium.
Setting Procedure
1. Press a function key from
to
F4
to select the COND No. of the cutting conditions to be edited.
CONDITIONS key to display the menu below for specifying the cutting conditions.
2. Press the
F1
F2
3. Press the
F1
F1
12 COND1
09U 0
30 CHANGE PEN1
4
SPEED
(FORCE) key to move the
the following ﬁgure.
F1
F2
QUALITY
OFFSET
12 COND1
09U 0
30 CHANGE PEN1
4
SPEED
QUALITY
or
F4
operation without registering your new setting(s), press the
ENTER key.
66
F3
F4
POSITION key to specify a FORCE setting in a
5. When the displayed conditions are satisfactory, press the
FC4200-UM-251-9370
F3
blinking cursor to the upper left position as shown in
FORCE
4. To change the FORCE setting, press the
range from 1 to 48.
OFFSET
FORCE
ENTER key. To exit this setting
NEXT PAGE key before pressing the
SPECIFYING THE PEN CONDITIONS
10.3.3 Specifying the Cutting SPEED
The SPEED parameter is used to specify the travelling speed of either the lowered cutter pen during cutting or the lowered plotting pen during plotting.
Select the SPEED setting while referring to the optimum SPEED setting for both your pen type and the
currently loaded medium.
Setting Procedure
1. Press a function key from
2. Press the
to
F4
to select the COND No. of the cutting conditions to be edited.
CONDITIONS key to display the menu below for specifying the cutting conditions.
F1
F2
3. Press the
F1
F2
following ﬁgure.
12 COND1
09U 0
30 CHANGE PEN1
4
SPEED
(SPEED) key to move the
F1
F2
OFFSET
FORCE
QUALITY
F4
blinking cursor to the lower left position as shown in the
OFFSET
FORCE
12 COND1
09U 0
30 CHANGE PEN1
4
SPEED
4. To change the SPEED setting, press the
F3
QUALITY
or
F3
F4
POSITION key. Permissible SPEED values are:
1 through 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, and 65.
5. When the displayed conditions are satisfactory, press the
operation without registering your new setting(s), press the
ENTER key.
FC4200-UM-251-9370
67
ENTER key. To exit this setting
NEXT PAGE key before pressing the
SPECIFYING THE PEN CONDITIONS
10.3.4 Selecting the Cutting QUALITY
The QUALITY parameter is used to specify the acceleration rate during cutting or plotting.
Select the QUALITY setting while referring to the optimum QUALITY setting for both your pen type and
the currently loaded medium.
Setting Procedure
1. Press a function key from
to
F4
to select the COND No. of the cutting conditions to be edited.
CONDITIONS key to display the menu below for specifying the cutting conditions.
2. Press the
F1
F2
3. Press the
F1
F4
OFFSET
FORCE
12 COND1
09U 0
30 CHANGE PEN1
4
SPEED
QUALITY
(QUALITY) key to move the
F2
OFFSET
FORCE
12 COND1
09U 0
30 CHANGE PEN1
4
SPEED
4. To change the QUALITY setting, press the
F4
blinking cursor to the lower right position as shown in
the following ﬁgure.
F1
F3
or
QUALITY
F3
F4
POSITION key to specify the QUALITY setting
in a range from 1 to 6. A lower value selects a slower acceleration rate which results in higher quality.
5. When the displayed conditions are satisfactory, press the
operation without registering your new setting(s), press the
ENTER key.
FC4200-UM-251-9370
68
ENTER key. To exit this setting
NEXT PAGE key before pressing the
SPECIFYING THE PEN CONDITIONS
10.3.5 Setting Cutting Conditions in THICK MODE
Select the THICK MODE setting when you will be cutting either thick media (such as masking rubber for
sandblasting or thick paper for apparel patterns) or thin but hard media (such as acrylic ﬁlm).
Note:
For more information about the THICK MODE parameter, see Section 6.4, “Enabling the THICK MODE
Setting.”
Setting Procedure
1. When the THICK MODE setting has been enabled for the currently selected COND No., the display
appears as follows.
12 COND1
09U 0
30 READY PEN1
4
F2
2. Press the
SPEED
QUALITY
F3
F4
CONDITIONS key to display the menu below for specifying the cutting conditions.
12 COND1
09U 0
30 CHANGE PEN1
4
F2
3. Press the
OFFSET
FORCE
F1
SPEED
QUALITY
F3
F4
ENTER key to display the THICK MODE menu shown below.
*MODE1 THICK MODE2
STR. 0MM END. 0MM
F2
F1
OFFSET
FORCE
F1
4. Press the
OFFSET
FORCE
F1
SPEED
(MODE 1) or
F3
QUALITY
F3
F4
(MODE 2) key to move the asterisk symbol and select MODE 1 or 2.
MODE 1 : Overcutting is performed at the starting and end points of cutting as well as at corners with
a sharp angle in order to prevent incomplete cut areas of the medium. Moreover, because
the blade is moved across the medium’s surface in one stroke when the cutter’s blade must
rotate by a wide angle, this mode allows you to cut thicker media or perform more detailed
cutting than is possible in MODE 2.
MODE 2 : Overcutting is only performed at the starting and end points of cutting. Because MODE 2
performs simpler blade control of the travelling cutter blade than MODE 1, the overall cutting time is shorter.
Press the
F2
(STR.) or
F4
setting. In this status, press the
(END) key to move the
or
blinking cursor next to the STR. or END
POSITION key to specify the overcut distance.
5. When the displayed conditions are satisfactory, press the
ENTER key. To exit this setting
operation without registering your new setting(s), press the NEXT PAGE key before pressing the
ENTER key.
FC4200-UM-251-9370
69
SPECIFYING THE PEN CONDITIONS
10.4 Running a Cutting Test
After specifying the blade type, FORCE, and SPEED settings, run a cutting test to actually conﬁrm the combined impact of your settings. Check how deeply the medium has been cut and the roundness of the cut corners. If the cut results are not satisfactory, specify your cutting conditions once more and then run another
cutting test. Repeat these two steps until the optimum cutting conditions are achieved.
Setting Procedure
1. Load the medium that will actually be used for cutting.
2. Press a function key from
3. Press the
F1
F4
to select the target COND No.
TEST key to display the TEST menu below.
F1
F2
4. Using the
to
,
,
,
OFFSET
FORCE
TEST1
CUTTING PRO
SPEED
TEST2
QUALITY
F3
F4
POSITION keys, move the carriage to the position on the medium from
which you wish to start the cutting test.
Caution:
The cutter pen will start moving as soon as the TEST function is selected, so be sure to keep your hands,
hair, and so forth away from the plotter’s moving parts.
5. Press the
F1
Press the
F3
(TEST 1) key to cut a single test pattern, consisting of a triangle within a square, at the
cutter pen’s current position.
(TEST 2) key to cut three test patterns, each consisting of a triangle within a square,
at the cutter pen’s current position. Among the three patterns, the ﬁrst pattern is cut using the current
FORCE setting minus 1, the second pattern is cut using the current FORCE setting, and the third pattern
is cut using the current FORCE setting plus 1.
Press the
F2
(CUTTING PRO) key to display the CUTTING PRO prompt menu shown below.
F1
F2
OFFSET
FORCE
CUTTING PRO OK ?
YES
NO
SPEED
While the above menu is displayed, press the
QUALITY
F2
F3
F4
(YES) key to cut out the CUTTING PRO characters
from the cutter pen’s current position. To return to Step (3) without running the CUTTING PRO test, press
the
F4
(NO) key.
FC4200-UM-251-9370
70
SPECIFYING THE PEN CONDITIONS
6. Check the cut pattern(s). Peel off the four outside corners of the test pattern(s) that you cut by selecting
TEST 1 or 2, and then look at the corners of the inner triangle. If the corners are rounded, the OFFSET
setting is too low. Conversely, if the corners are too pointed, the OFFSET setting is too high.
Insufficent offset
Raise the OFFSET value
(+1 to +5)
Ideal offset
Excessive offset
Lower the OFFSET value
(-1 to -5)
7. Next, peel off the corners of the triangle(s). Ideally, only slight traces of the cutter blade should remain on
the medium’s base sheet. If the base sheet has been cut through, either the FORCE setting is too high
or the cutter blade’s tip is extended too far. If the base sheet shows only a few traces of the cutter blade,
either the FORCE setting is too low or the cutter blade’s tip is not sufﬁciently extended.
8. Press the
CONDITIONS key to display the menu for specifying the cutting conditions, then adjust
the FORCE and OFFSET settings.
9. Repeat Steps (3) through (8) until you achieve satisfactory test results.
10.When satisfactory test results are achieved, press the
plotter to READY status.
FC4200-UM-251-9370
71
ENTER or
NEXT PAGE key to return the
PART LIST
11. PART LIST
11.1 Recommended List of Parts
Part No.
792420100
772219530
772121520
792219701
792121701
772219510
772219520
772121530
500050535
772219500
370801091
622190411
622191411
618122100
622190130
622190151
622190401
622191401
622190140
622190350
500050538
772219560
772219600
622190490
772219550
622190420
771900580
122527140
775421810
775421830
691800520
691800530
775421740
510000051
682247530
772219660
054112100
772160580
379500004
035132220
054212140
054212201
054212211
054212221
054212231
095013010
031009020
508000025
313068820
Description
4200 Main Board
4200 Pen Board
4210 Pen Board
Pen Block
4210 Pen Block Assy
4200 Relay
4200 Mark Sensor Assy
4210 Mark Sensor Assy
KR1228
4200 X Sensor
X Drive Belt
Y Slide Belt 4250
Y Slide Belt 4260
X Intermediate Pulley
X Tension Pulley
Pulley S2M-Z30
X Belt 4250
X Belt 4260
P4 Y Tension Pulley
Inertia Pulley Z24
4200 Fan
4200 Control Panel Relay Board
4250 Elect-static Panel SW
Pen Sense Rubber
Operation Sheet (domestic)
Inertia Wheel
LCD Assembly
Y Flex Cable
X Motor
Y Motor
X Flex Cable A1
X Flex Cable A2
High Voltage Unit
Power Supply Unit
Power Supply Unit
Power Relay Board
20Z Pulley 14
Y Drive Pulley
Y Drive Belt
P Deenergize Brush
Wiper
L Roller S
L Roller L
L Roller SC
L Roller LC
Roller BB13
Positioning Seal
Power Supply SW
Roller B
FC4200-UM-251-9370
Name
Remarks
FC4200-50, FC4200-60
FC4210-60
FC4200-50, FC4200-60
FC4210-60
Mark Sensor
Belt 120S2M160U
Y Belt 4250
Y Belt 4260
X Intermediate Pulley 60
X Tension Pulley
Pulley S2M-Z30
X Belt 4250
X Belt 4260
P4 Y Tension Pulley
Inertia Pulley Z24
TUDC24B4-602
Control Panel Relay Board
Inertia 42
LCD GND2020B
FCA2252014
FPC,06710
FPC,67110
PS089B
LEP100F-36
PN5042-04
100TN15-10W
JWA2120-0033
688ZZNRAV2S
72
FC4200-50, FC4200-60
FC4210-60
FC4200-50
FC4200-60, FC4210-60
FC4200-50
FC4200-60, FC4210-60
FC4200-50
FC4200-50, FC4200-60
FC32
FP90
FP90
FC4200-60, FC4210-60,FP91
FC4200-50, FP92
FC4200-50, FP90
Non-RoHS Model
RoHS Model
RoHS Model
FP61
FC21
GX10
MP50
FP80
FP80
FP80
FP80
FP80
GX10
MP30
3120
PART LIST
11.2 External Casing
No.
1
2
3
4
5
6
7
8
9
10
11
12
Part No.
022550180
022550190
054215240
054215250
622190490
622195061
622195561
022550130
622195540
054225030
622195551
622195121
622195621
622195132
622195632
622190250
308002001
FC4200-UM-251-9370
Description
Name
Corner Cover 50L
Corner Cover 50R
Corner Cover -A
Corner Cover -B
Pen Sense Rubber
Operation Tray 4250
Operation Tray 4260
Front Cover 50H
Front Cover 4260
Front Cover A2
Rear Cover 4260
Side Cover 50
Side Cover 60
Interface Cover 50
Interface Cover 60
Plate Nut
Measure ST13-01BP
73
Remarks
FP80
FP80
FC4200-50, FC4200-60 only
FC4200-50
FC4200-60, FC4210-60
FC4200-50
FC4200-60, FC4210-60
FC4200-50
FC4200-60, FC4210-60
FC4200-50
FC4200-60, FC4210-60
FC4200-50
FC4200-60, FC4210-60
Q’ty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
PART LIST
External Casing
FC4200-UM-251-9370
74
11.3 Main Frame, X Slide Section, and X Drive Section
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
19-1
20
21
22
23
24
Part No.
775421810
691800530
691800520
054220010
022552120
771805000
022552010
621210100
054112100
313068820
618122100
622190130
622190151
370801091
622190401
622191401
035132220
054212140
054212201
054212211
054212221
054212231
308002001
772219500
508000005
621212000
621212030
621212020
054212240
054212120
Description
X Motor
X Flex Cable Section A2
X Flex Cable Section A1
Honeycom board
Honeycom board
Elect-static Adhesion Panel
Writing Panel
Writing Panel
X Motor Pulley
Roller B
X Intermediate Pulley 60
X Tension Pulley
Pulley S2M-Z30
X Drive Belt
X Slide Belt
X Slide Belt
Anti-static Brush
Wiper
Roller S
Roller L
Roller SC
Roller LC
Tape Measure
X Sensor Board Assy
X Home Sensor
X Rear Slider Base
Applying Plate
Block
Vertical Tension Plate
Tension Plate
FC4200-UM-251-9370
Name
X Motor
FPC, 06711
FPC, 06710
A2 Honeycom board
Honeycomb Panel 3260
92 Elect-static Panel
PV Panel 92x66
PV Panel 4210
20Z Pulley 14
688ZZNRAV2S
X Intermediate Pulley 60
X Tension Pulley
Pulley S2M-Z30
Belt 120S2M160V
X Belt 4250
X Belt 4260
P Anti-static Brush Brush
Wiper
Roller S
Roller L
Roller SC
Roller LC
Measure ST13-01BP
4200X Sensor
SW, GP1A52HR
X Rear Slider Base RK
Applying Plate
Block
V Plate
Per-Tension Arm H3
75
PART LIST
Remarks
FP80
FC4200-50, FP92
FC4200-60, FC4210-60, FP91
FC4200-50, FP82
FC4200-60, FC4210-60, 3260
FC4200-50, FP92
FC4200-60
FC4210-60
FP61
FC4200-50
FC4200-60, FC4210-60
MP50
FP80
FC4210-60
FC4210-60
FC4210-60
FC4210-60
FC4210-60
Q’ty
1
1
1
1
1
1
1
1
1
5
1
2
2
1
2
2
1
4
4
2
2
1
1
1
1
1
1
1
1
1
PART LIST
Main Frame, X Slide Section, and X Drive Section
FC4200-UM-251-9370
76
PART LIST
X Rear Slide Section for FC4210-60
20
21
15
14
23
22
FC4200-UM-251-9370
24
77
PART LIST
11.4 Y Bar, Y Slide Section, Y Drive Section, and Pen Block Section
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
Part No.
775421830
122527140
772160580
379500004
622190140
622190350
622190420
095013010
621113010
621213000
035132220
322195213
622145202
322190500
622190091
622191091
622195031
622195531
622190411
622191411
622192130
621213100
095004130
095004130
095704040
095704040
617363321
621214000
619003360
621214051
621214060
617363351
617363351
619003371
619004011
621216000
310068320
310068320
617363390
617363390
380205381
380205551
621214070
622192050
621214010
622192040
621214020
053203420
622192012
021500631
622192022
621214100
622192060
622192071
Description
Y Motor
Y Flex Cable
Y Drive Belt
Roller
Y Rail
Y Rail
Y Belt
Y Belt
Mark Sensor Base Braket
Mark Sensor Base Braket
Bearing Roller Base
Bearing Roller Base B
Bearing Roller Base
Bearing Roller
Bearing Roller
Moving Coil Base
Moving Coil Base
FC4200-UM-251-9370
Name
Y Motor
FCA2252014
Y Drive Pulley Assembly
100TN15-10W
P4 Y Tension Pulley
Inertia Pulley Z24
Inertia 42
Roller BB13
BR Tension Plate
Y Tension Plate FC4210-60
Anti-static Brush
Y End Cover F
Y End Cover R
Stopper 8mm
Y Rail FC4200-50
Y Rail FC4200-60
Y Rail Cover FC4200-50
Y Rail Cover FC4200-60
Y Belt FC4200-50
Y Belt FC4200-60
Mark Sensor Base
Mark Sensor Base FC4210
MC Insulating Collar
MC Insulating Collar
Insulating Sheet B
Insulating Sheet B
LB4YC Assembly
LM6L Assembly
BR Base
BR Base Bracket
BR Base
Pen Encoder Strip
Pen Encoder Strip
Offset Pin Shaft
Carriage Cover
Carriage Cover FC4210-60
683ZZMC3PS2S
683ZZMC3PS2S
Guide Shaft
Guide Shaft
Tension Spring E-538
Tension Spring E-555
Spring Bracket
MC Base 42
MC Base 4210
Pen Arm 42
Pen Arm 4210
Magnet
Cutter Holder A
Cutter Holder
Cutter Holder B
Cutter Pen Stopper
Pen Holder AP
Lock Arm
78
FP80
3250
FC21
GX10
Remarks
GX10
FC4200-50, FC4200-60, CE10
FC4210-60
FC4200-50
FC4200-60, FC4210-60
FC4200-50
FC4200-60, FC4210-60
FC4200-50
FC4200-60, FC4210-60
FC4200-50, FC4200-60
FC4210-60
FC4200-50, FC4200-60
FC4210-60
FC4200-50, FC4200-60
FC4210-60
FC4200-50, FC4200-60
FC4210-60
FC4200-50, FC4200-60
FC4210-60
FC4210-60
FC4200-50, FC4200-60
FC4210-60
FC4200-50, FC4200-60 Only
FC4200-50, FC4200-60
FC4210-60
FC4200-50, FC4200-60
FC4210-60
FC4200-50, FC4200-60
FC4210-60
FC4200-50, FC4200-60
FC4210-60
FC4210-60
FC4200-50, FC4200-60
FC4210-60
FC4200-50, FC4200-60
FC4210-60
FC4200-50, FC4200-60
FC4200-50, FC4200-60
FC4210-60
FC4200-50, FC4200-60
FC4210-60
FC4200-50, FC4200-60
FC4200-50, FC4200-60
Q’ty
1
1
1
1
1
1
1
5
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
1
2
1
2
1
1
2
1
2
1
1
1
2
4
1
2
1
2
1
1
1
1
2
2
1
2
1
2
2
2
PART LIST
No.
35
36
37
38
39
39-1
40
40-1
41
42
43
44
45
46
47
48
49
Part No.
622192081
622192091
621113590
621113580
772219510
772219520
772121530
500050535
500050535
772219530
772121520
508000015
500050122
792219701
792121701
621213000
622192200
792219702
792219703
622190500
621212010
621212020
Description
Mark Sensor
Mark Sensor
Y Home Sensor
Encoder
FC4200-UM-251-9370
Name
Arm Spring 1
Arm Spring 2
Thumb Screw L10
Thumb Screw L14
4200 Relay Board
4200 Mark Sensor Board
4210 Mark Sensor Board
KR1228
KR1228
4200 Pen Board
4210 Pen Board
GP1A53HR
HEDS-9720#P50
FC4200 Pen Block Assy
FC4210 Pen Block Assy
Y Slider Pre-Tension Plate
Y Slider
Pen Holder AP Assy
Pen Station AP Assy
Stopper 8MM
Flexible Cable Guide K
Flexible Cable Guide B
79
Remarks
FC4200-50, FC4200-60
FC4200-50, FC4200-60
FC4200-50, FC4200-60
FC4210-60
FC4200-50, FC4200-60
FC4210-60
FC4200-50, FC4200-60
FC4210-60
FC4200-50, FC4200-60
FC4210-60
FC4210-60
FC4200-50, FC4200-60
FC4200-50, FC4200-60
FC4210-60
FC4210-60
FC4210-60
Q’ty
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
PART LIST
45
46
Y Bar, Y Slide Section, Y Drive Section, and Pen Block Section
FC4200-UM-251-9370
80
PART LIST
Y Slide Section for FC4210-60
40
10
43
8
44
Y Drive Section for FC4210-60
47
49
48
Pen Block Section for FC4210-60
42
24
31
32
37
FC4200-UM-251-9370
81
PART LIST
Registration Mark Sensor Section for FC4210-60
17
39
FC4200-UM-251-9370
82
PART LIST
11.5 Electrical Section
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Part No.
771900580
122527110
510000051
682247530
772219660
772219560
508000025
518000033
792420100
500050538
772219550
622191293
622191294
622190293
622190294
775421740
772219600
692819010
692819110
692819120
Description
LCD (New)
Control Panel Cable
Switching Power Supply
Switching Power Supply
Power Relay Board
Control Panel Relay Board
Power Supply SW
Inlet
4200 Main Board
Fan
FC4200 Control Panel Sheet
Chassis 60 (Non-RoHS Model)
Chassis 60 (RoHS Model)
Chassis 50 (Non-RoHS Model)
Chassis 50 (RoHS Model)
High-voltage Unit
4250 Elect-static Panel SW
Cable Power Supply to Main Board
Cable, Switch to LEP100F-36
Cable, LEP100F-36 to Power Relay Board
FC4200-UM-251-9370
Name
GMD2020B Assembly
CA2252-11
PS089B
LEP100F-36
PN5042-04
4200 Control Panel Relay Board
JWA2120-0033
SUP-B3G-E
4200 Main Board
TUDC24B4-602
FC4200 Control Panel Sheet
Chassis 60
Chassis 60
Chassis 50
Chassis 50
4250 High-voltage Board
4250 Elect-static Panel SW
CA905001
CA905011
CA905012
83
New LCD
Remarks
Non-RoHS Model
RoHS Model
RoHS Model
FC4200-60/FC4210-60
FC4200-60/FC4210-60
FC4200-50
FC4200-50
FC4200-50
FC4200-50
RoHS Model
RoHS Model
Q’ty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
PART LIST
10
Electrical Section
FC4200-UM-251-9370
84
PART LIST
11.6 Accessories, and Others
No.
1
2
3
4
5
6
7
8
9
Part No.
957000029
972200641
972100250
622190911
621219920
500051720
500050024
520100103
520000022
520000005
520100099
621219000
621219010
621219020
622190810
622190800
621219900
Description
Water Ball-Point Pen
Cutter Blade Holder
Cutter Blade
User’s Manul
User’s Manul
Power code UL/CSA
Power code CEE
Power code SUS
Power code BS
Power code BS with Plug
Power code SAA
Creasing Tool
Adhesive sheet
Application Sheet
Packing Box for FC4200-50
Packing Box for FC4200-60
Packing Box for FC4210-60
Name
KB540-S1-1
PHP32-CB15N
CB15U-2P
FC4200-UM-152
FC4210-UM-151
AC Power UL 2.5M
YM0306B-0304B 2M
PISEV-H05VV-F-1C
GRCK-B0
Z-VCTF-OR-BS
SAA Code Set
Creasing Pen
Adhesive sheet
Application Sheet
Packing Box FC4250
Packing Box FC4260
Packing Box FC4210
Remarks
FC4200-50, FC4200-60
FC4210-60
115V UL
220V CEE
220V SEV
220/240V BS without plug
220/240V BS with plug
240 AS
FC4210-60
FC4210-60
FC4210-60
Q’ty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
11.7 Option Stand for FC4200-60 and FC4210-60 (ST0032)
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Part No.
772219400
622193010
622193020
054211141
054211070
380000069
054211200
054211181
054211191
054211000
054211010
391914201
621219010
621219020
Description
ST0032 Stand Assy
Stand Frame
Sleeve Bracket 32
Right Side Foot
Left Side Foot
Adjustor Foot
Spacer GT
Front Main Bar
Rear Main Bar
Drawer
End Cap
Coin Screw
Right Side Leg
Left Side Leg
FC4200-UM-251-9370
Name
ST0032 Stand Assy
Frame 32
Sleeve 32
Right Side Foot
Left Side Foot
Adjustor
Spacer GT
Front Main Bar
Rear Main Bar
Drawer
End Cap
Coin Screw
Right Side Leg
Left Side Leg
85
Remarks
Q’ty
1
1
2
1
1
4
5
1
1
2
6
3
1
1
AC INLET
FC4200-UM-251-9370
POWER SW
86
ENCORER
J4
MC
FPC601103
CA905003
PR905005
J2
J3
PS089B
POWER SUPPLY
PR905004A
CA3260-94
CA3260-95
CA216096A
X MOTOR
CA3260-91
CA08917B
CA3260-92
Y FLEX.
J16
J6
J4
F4200-50:
FPC06711
F4200-60:
FPC06710
J14
J11
FC4200-50 ONLY
FCA2252014
CA905001
CA06707A
PR31003C
CA6150-6A
WRITING
PANEL
J9
PR905003A
J3
X FLEX.
J4
J5
J2
PR905001
MAIN BOARD
J10
CENTRONICS
RS-232C
J20
NC
CA905002
Y MOTOR
J22
NC
J2
PR06704
X HOME SENSOR
J18
J19
CA2252-11
MEMBRANE SW
PR905006
FC4200-50 ONLY
SW
CA905004
J1
J3
J2
J4
GML2020A
LCD
TW-VF-14-0.1*0.6-180
J5
PR905002
12. CIRCIT DIAGRAMS
CIRCIT DIAGRAMS
12.1 Wiring Diagram
12.1.1 Wiring Diagram for FC4200-50 and FC4200-60 (Non-RoHS model)
FC4200-UM-251-9370
AC INLET
POWER SW
87
J1
MC
FPC601103
ENCORER
J4
PS089B
POWER SUPPLY
J16
J14
J11
FCA2252014
CA905001
Y FLEX.
ENCORER
FPC601103
MC
J2
J3
CA905007
PR905005
PR905008
PR905005
CA3260-94
CA3260-95
CA216096A
X MOTOR
CA3260-91
CA08917B
CA3260-92
J6
J4
FPC06710
J9
PR905003A
J3
X FLEX.
J4
J5
J2
PR905001
MAIN BOARD
J10
CENTRONICS
RS-232C
J20
NC
CA905002
Y MOTOR
J22
NC
J2
PR06704
X HOME SENSOR
J18
J19
CA2252-11
MEMBRANE SW
PR905006
J1
J3
J2
J4
GML2020A
LCD
TW-VF-14-0.1*0.6-180
J5
PR905002
12.1.2 Wiring Diagram for FC4210-60 (Non-RoHS model)
CIRCIT DIAGRAMS
FC4200-UM-251-9370
AC INLET
POWER SW
88
ENCORER
J4
MC
FPC601103
CA905003
PR905005
J2
J3
Y FLEX.
J16
J6
J4
F4200-50:
FPC06711
F4200-60:
FPC06710
J14
J11
FC4200-50 ONLY
FCA2252014
CA905001
CA06707A
PR31003C
CA6150-6A
POWER RELAY BOARD
PN5042-04
CA905012
POWER SUPPLY
LEP100F-36
PR905004A
CA905011
X MOTOR
CA3260-91
CA08917B
CA3260-92
WRITING
PANEL
J9
PR905003A
J3
X FLEX.
J4
J5
J2
PR905001
MAIN BOARD
J10
CENTRONICS
RS-232C
J20
NC
CA905002
Y MOTOR
J22
NC
J2
PR06704
X HOME SENSOR
J18
J19
CA2252-11
MEMBRANE SW
PR905006
FC4200-50 ONLY
SW
CA905004
J1
J3
J2
J4
LCD
GML2020A
TW-VF-14-0.1*0.6-180
J5
PR905002
12.1.3 Wiring Diagram for FC4200-50 and FC4200-60 (RoHS model)
CIRCIT DIAGRAMS
FC4200-UM-251-9370
AC INLET
89
ENCORER
J1
MC
FPC601103
Y FLEX.
ENCORER
FPC601103
MC
J2
J3
CA905007
J16
J14
J11
FCA2252014
CA905001
POWER RELAY BOARD
PN5042-04
PR905005
PR905008
PR905005
POWER SUPPLY
LEP100F-36
CA905012
J4
POWER SW
CA905011
X MOTOR
CA3260-91
CA08917B
CA3260-92
J6
J4
FPC06710
J9
PR905003A
J3
X FLEX.
J4
J5
J2
PR905001
MAIN BOARD
J10
CENTRONICS
RS-232C
J20
NC
CA905002
Y MOTOR
J22
NC
J2
PR06704
X HOME SENSOR
J18
J19
CA2252-11
MEMBRANE SW
PR905006
J1
J3
J2
J4
LCD
GML2020A
TW-VF-14-0.1*0.6-180
J5
PR905002
12.1.4 Wiring Diagram for FC4210-60 (RoHS model)
CIRCIT DIAGRAMS
FC4200-UM-251-9370
VCC
C1
104
C2
104
C3
104
C4
104
C5
104
INT1
INT2
INT0
SNS3
SNS0
SNS1
SNS2
90
C6
104
C7
104
INT[2 0]
RESET
TMBLED
RXD1
DSR0Z
CTS0Z
RXD0
(Value)
IF
CPU
RXD0
CTS0Z
DSR0Z
RXD1
INTKEYZ
LOCALINTZ
CENINTZ
SRVINZ
PA+Y
PENFB
CAMINTZ
TOMBO
NV_BUSYZ
FR_BUSYZ
CPU
TXD1
DTR0Z
RTS0Z
TXD0
CENCSZ
A[21 1]
D[15 0]
RDZ
WRLZ
CENINTZ
KEYB[7 0]
KCONTZZ
TXD0
RTS0Z
DTR0Z
TXD1
SFREE
FAN_ONZ
ADRRGZ
OFFSLED
CLK19.66M
WATZ
RESETZ
RESET
CS4Z
CS6Z
A[21 1]
D[15 0]
RDDZ
WRHZ
WRLZ
RASZ
CASHZ
CASLZ
ROMCSZ
(Value)
RASZ
CASHZ
CASLZ
RDDZ
WRLZ
DRAM
A[21 1]
D[15 0]
RDZ
A[21 1]
D[15 0]
SNS1
SNS4
INT2
INT0
INT1
CAMZ
A[21 1]
D[15 0]
RDZ
WRLZ
IOCS1Z
RESET
YHOME
(Value)
IO
GA
IOCS1Z
CENCSZ
ADTRGZ
CINTINZ
CINTOUTZ
SRAMCSZ
NVRAMCSZ
KROMCSZ
A[21 1]
D[15 0]
RDDZ
WRLZ
CS4Z
CS6Z
CLK19.66M
WAITZ
RESET
SFREE
SRVINTZ
LOCALINTZ
G_ARRAY
(Value)
A[21 1]
D[15 0]
ROMCSZ
SRAMCSZ
KROMCSZ
NVRAMCSZ
WRHZ
WRLZ
RDZ
RESETZ
NV_BUSYZ
FR_BUSYZ
MEMORY
PA+X
PA-X
KCONT0Z
KCONT1Z
KCONT2Z
LCDB[6 0]
XENA
XENB
YENA
YENB
PNENA
PNENB
LOCALZ
LOCALLED
XCOMA
XCOMB
YCOMA
YCOMB
PNCOMA
PNCOMB
SFRZ
SNS5
SNS[8 0]
LCDB[6 0]
KEYB[7 0]
(Value)
XCOMA
XCOMB
YCOMA
YCOMB
PNCOMA
PNCOMB
SFRZ
DRIVER
SNS6
PENFB
YMP
YMM
MCP
MCM
(Value)
KCONT0Z
KCONT1Z
LCDB[6 0]
KEYB[7 0]
LOCALLED
OFFSLED
LOCALZ
CONNECT1
CONNECT
XENA
XENB
YENA
YENB
PNENA
PNENB
YMP
YMM
MCP
MCM
CONNECT
INTKEYZ
FAN_ONZ
CAMINTZ
TMBLED
TOMBO
PA+X
PA-X
PA+Y
YHOMEZ
SNS1
SNS0
SNS2
SNS5
SNS6
SNS3
SNS4
12.2 Main Board
CIRCIT DIAGRAMS
Main Board (1/10)
1
2
3
4
1
2
3
4
EXCCET103U
B4B-PH-K
J2
IL-G-4P
J6
1
2
3
B3B-PH-K
J1
FL13
VCC
FL8
FL9
VCC
C20
102
FL15
C21
102
EXCCET102U
FL14
VCC
2
5
9
12
1
4
10
13
RA2
470
VCC
R7
200_1/4W
VCC
EXCCET102U
EXCCET102U
EXCCET103U
FL7
EXCCET102U
FL2
FL1
104
C19
U3
SN75189A
C1
C2
C3
C4
1A
2A
3A
4A
VCC
1Y
2Y
3Y
4Y
PA-X
3
6
8
11
PA+X
XENB
XENA
TMBLED
VR1
YHOMEZ
PA+Y
10K_VR
10K
R1
FL16
10K
R5
1
2
-
+
R3
FL10
C12
472
150K
+5V
GND
YENA
YENB
1
2
3
4
J5
1
2
3
4
5
6
7
8
9
10
11
12
13
14
10K
R2
472
C10
5597-14CPB
DF1B-4P
J7
GND
MC+
MCGND
+5V
YHOMEZ
YSNS
GND
TMBLED
TMBSNS
GND
PNENA
PNENB
GND
EXCCET102U
FL11
7
U1B
NJM3403AM
EXCCET102U
74LS06
U4A
EXCCET102U
MCP
MCM
472
C11
6
5
4
11
2
3
FL18
EXCCET102U
10K
R6
104
VCC
-
+
4
100K
R4
11
EXCCET103U
14
7
91
VCC
GND
1
VCC
U1A
HEAT+
HEAT-
TOMBO
1
2
5566-02A
J8
FL5
FL4
FL3
C17
681
C13
102
470
FL19
FBR07HA
VCC
C18
681
C14
102
RA1
FL17 FBR07HA
YMP
YMM
FL6
EXCCET102U
EXCCET103U
FL12
NJM3403AM
C15
102
C16
102
2
5
9
12
1
4
10
13
SLD30S-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
J4
B2B-XH
1
2
J3
1Y
2Y
3Y
4Y
104
C9
3
6
8
11
GND
YM+
YM+
YMYMGND
MC+
MC+
MCMCGND
+5V
+5V
YHOMEZ
GND
TMBLED
TMBSNS
GND
PNENA
PNENB
GND
YENA
YENB
GND
HEAT+
HEAT+
HEAT+
HEATHEATHEAT-
YM+
YM-
U2
SN75189A
C1
C2
C3
C4
1A
2A
3A
4A
VCC
14
7
FC4200-UM-251-9370
VCC
GND
C8
PNENA
PNENB
YENA
YENB
Main Board (2/10)
CIRCIT DIAGRAMS
C25
1K
R10
104
5
6
7
8
1
2
3
4
5
6
7
8
9
10
5566-10A
J14
GND
1
U7A
2
2
74LS06
U8A
74HC14
MG
21
+34V
TP1
1
1
18K
R11
MC34063A
INVIN
VCC
SI
CD
U6
RCS00000C001A
FAN_ONZ
CHART
220UF/50V
MG
C22 +
R8
0 47_2W
1
2
2
-12V
TP3
R14
47K
4
3
2
1
Q2
2SD1286-Z
+
2
100UF/16V
C26
1
MG
MG
Q1
2SC4112
VCC
TP4
MG
MG
MG
681
C24
RCS00000C001A
TP5
21
+12V
TP2
VCC
GND
CT
ES
CS
LHL08TB221K
EXCCET103U
FL29
EXCCET103U
FL25
MG
+
10
9
5
4
74HC32
74HC32
U9C
U9B
B2B-EH-A
1
2
J13
B2B-EH-A
1
2
J12
IL-G-3P
1
2
3
J11
B3B-EH-A
1
2
3
J9
+24V
C23
47UF/35V
EXCCET103U
FL23
EXCCET103U
FL22
SFPL-62
D1
L1
8
6
KCONT1Z
KCONT0Z
OFFSLED
LOCALLED
12
2
1
74LS06
U4F
430
R12
4
CHART
74HC32
U9B
LOCALZ
R13
74LS06
U4E
10
CAMINTZ
13
11
KEYB[7 0]
3
3
74HC14
U7B
430
12
11
9
8
3
2
RA3
10K*4
VCC
KEYB7
KEYB6
KEYB5
KEYB0
KEYB1
KEYB2
KEYB3
KEYB4
KEYB5
KEYB6
KEYB7
LCDB0
LCDB1
LCDB2
LCDB3
LCDB4
LCDB5
LCDB6
EXCCET102U
4
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1A
2A
3A
4A
5A
6A
7A
8A
EXCCET102U
FL26
16
15
14
13
12
11
10
9
10K
R9
16
15
14
13
12
11
10
9
VCC
FL20
INTKEYZ
EXCCET103U
FL31
NFA8
1B
2B
3B
4B
5B
6B
7B
8B
FL30
NFA8
1B
2B
3B
4B
5B
6B
7B
8B
FL21
VCC
EXCCET102U
1A
2A
3A
4A
5A
6A
7A
8A
74LS06
U4D
74LS06
U4C
6
74LS06
U4B
FL24
9
5
3
EXCCET102U
FL28
FL27
13
10
1
EXCCET103U
FL32
LCDB[6 0]
74HC02
74HC02
U5D
74HC02
U5C
U5A
17
G
G
18
17
G
92
G
FC4200-UM-251-9370
18
+34V
74HC02
U5B
4
GND
GND
VCC
VCC
KEYB0
KEYB1
KEYB2
KEYB3
KEYB4
KEYB5
KEYB6
KEYB7
PAUSELED
PROMPTLED
SHIELD
SHIELD
CHART
PAUSE
KCONT0
KCONT1
SHIELD
SHIELD
LCDB0
LCDB1
LCDB2
LCDB3
LCDB4
LCDB5
LCDB6
CAM
DF11-30DP 2DSA
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
J10
EXCCET103U
6
5
Main Board (3/10)
CIRCIT DIAGRAMS
INTKEYZ
104
PENFB
TOMBO
4
+
93
C34
1UF/50V
20K
R10
13
MR
VOUT
PST592DMT
GND
VCC
U10
2
1
12
74HC14
U7F
C35
103
R17
1K
9
R16
5
6
8
74HC14
U7D
100
74HC14
U7C
1
2
IL-G-2P
J15
11
3
4
10
74HC14
U7E
C33
104
74LS08
U8B
C32
C
RA10
10K*4
VCC
FRBZ
10K*4
RA21
300
C31
300
C30
VCC
RXD1
VCC
R15
1M
U11
CSA19 66MHZ
RXD0
CTS0Z
DSR0Z
CAMINTZ
SRVINZ
CENINTZ
PA+Y
NV_BUSYZ
LOCALINTZ
WAITZ
RESET
RESETZ
FL33
N2012Z121T03
109
102
107
103
104
103
97
66
67
68
69
111
112
1
2
10K*4
RA22
95
94
93
92
91
90
89
88
87
86
85
56
76
79
82
81
80
74
73
104
SH7032
RXD1/PB10/TP10
RB4/TP4/TIOCA4
RXD0/PB8/TP8
TCLKD/PB7/TP7/TOCKB4
TCLKC/PB6/TP6/TOCKA4
PB5/TP5/TIOCB4
PB0/TP0TIOCA2
PA12/IRQ0*/DACK0*/TCLKA
PA13/IRQ1*/DRFQ0*/TCLKB
PA14/IRQ2*/DACK1*
PA15/IRQ3*/DRFQ1*
PB12/TP12/IRQ4*/SCK0
PB13/TP13/IRQ5*/SCK1
PB14/TP14/IRQ6*
PB15/TP15/IRQ7*
AN7/PC7
AN6/PC6
AN5/PC5
AN4/PC4
AVSS
AN3/PC3
AN2/PC2
AN1/PC1
AN0/PC0
AVREF
AVCC
WAIT*/PA3/CS7*
NMI
RES*
MD2
MD1
MD0
XTAL
EXTAL
U12
C28
PA7/BACK*
PA8/8REO*
PA9/AH*/IRQOUT*/ADTRG*
PA10/DPL/TIOCA1
PA11/DPH/TIOCB1
TXD0/PB9/TP9
PB1/TP1/TIOCB2
PB2/TP2/TIOCA3
TXD1/PB11/TP11
PB3/TP3/TIOCB3
RAS*/CS5*/PA1
CASH*/CS1*
CASL*/CS3*
WDTOVF*
CS0*
CS2*
CS4*/PA0/TIOCA0
CS6*/PA2/TIOCB0
RD*/PA6
WRH*/LBS*/PA5
WRL*/WR*/RA4
CK
D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
A21
A20
A19
A18
A17
A16
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0
60
62
63
64
65
108
98
100
110
101
54
49
51
78
48
50
53
55
59
59
57
71
21
20
19
18
17
16
14
13
11
10
9
8
7
6
5
4
47
46
45
44
42
41
39
38
37
36
35
34
33
32
30
29
28
27
26
25
24
23
OFFSLED
SFREE
FAN_ONZ
ADTRGZ
TXD0
RTS0Z
DTR0Z
TXD1
CS4Z
CS6Z
ROMCSZ
RASZ
CASHZ
CASLZ
RDDZ
WRHZ
WRLZ
A0
A21
A20
A19
A18
A17
RA13 A16
A15
A14
A13
A12
A11
A10
A9
RA19 A8
A7
A6
A5
A4
A3
A2
A1
FRBZ
CLK19 66M
RA20
RA18
RA12
RA11
VCC
FR_BUSYZ
D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
47*4
47*4
47*4
47*4
47*4
47*4
RA8
22K*4
5
6
74LS06
U8C
+12V
BZ1
MEB-12B-12
RA17
10K*4
RA16
10K*4
RA7
22K*4
RA15
10K*4
RA6
22K*4
RA14
10K*4
RA5
22K*4
RA4
22K*4
D15
D14
D13
D12
104
A21
A20
A19
A18
A13
A12
A11
A10
D11
D10
D9
D8
C27
15
43
70
75
77
83
84
99
3
12
22
31
40
52
61
72
96
106
VCC
VCC
VCC
VCC
VCC
VCC
VCC
VCC
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS
A17
A16
A15
A14
A9
A8
A7
A6
3
VCC
A5
A4
D7
D6
D5
D4
FC4200-UM-251-9370
D3
D2
D1
D0
C29
VCC
RA9
22K*4
VCC
A3
A2
A1
A0
VCC
D[15 0]
A[21 0]
Main Board (4/10)
CIRCIT DIAGRAMS
RASZ
CASHZ
CASLZ
RDDZ
WRLZ
A[21 1]
VCC
94
1K*4
A9
A10
A1
A2
A3
A4
A5
A6
A7
A8
1
19
2
4
6
8
11
13
15
17
1
19
2
4
6
8
11
13
15
17
74AC244
1G
2G
1A1
1A2
1A3
1A4
2A1
2A2
2A3
2A4
U15
74HC244
1G
2G
1A1
1A2
1A3
1A4
2A1
2A2
2A3
2A4
U13
1Y1
1Y2
1Y3
1Y4
2Y1
2Y2
2Y3
2Y4
1Y1
1Y2
1Y3
1Y4
2Y1
2Y2
2Y3
2Y4
18
16
14
12
9
7
5
3
18
16
14
12
9
7
5
3
RDZ
13
29
14
30
31
17
18
19
20
23
24
25
26
27
28
16
15
+
104
C37
C36
U14
M5M418160CJ
WE
OE
RAS
UCAS
LCAS
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
NC
NC
VCC
1
6
21
22
37
42
VCC
VCC
VCC
VSS
VSS
VSS
FC4200-UM-251-9370
RA23
A[21 1]
DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15
2
3
4
5
7
8
9
10
33
34
35
36
38
39
40
41
10UF/16V
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
D[15 0]
D[15 0]
Main Board (5/10)
CIRCIT DIAGRAMS
1UF/50V
C54 +
PENFB
PNCOMB
PNCOMA
R31
30K
-
+
R21
13
14
15K
R25
+12V
+
-
1K_1/4W
R22
1K
R34
12
13
U1D
NJM3403AM
74LS07
74LS07
U16F
12
11
1K_1/4W
8
NJM3403AM
U16E
10
1SS352
D10
9
10
4
11
U1C
11
95
4
1K
R29
C55
311
R30
YCOMB
YCOMA
XCOMB
XCOMA
1K
3
74LS07
U16D
8
14
11
9
7
5
3
1
U17
+12V
14
11
9
7
5
3
1
C51
C56
I6
I5
I4
I3
I2
I1
VDD
U18
I6
I5
I4
I3
I2
I1
VDD
103
O6
O5
O4
O3
O2
O1
VSS
4050
103
O6
O5
O4
O3
O2
O1
VSS
15
12
10
6
4
2
8
MG
D2
15
12
10
6
4
2
8
MG
1SS352
D6
1SS352
MG
+12V
MG
MG
1SS352
D7
1SS352
D3
QA1
VREF
SNS
ENA
IN2
IN1
VREF
SNS
ENA
IN2
IN1
C49
473
C53
473
C52
220UF/50V
+
8
1
4
3
D12
R32
D11
R28
MA1Z100
MG
D8
MG
103/50V
BOOT2
OUT2
BOOT1
OUT1
L8203
8
1
4
3
103/50V
BOOT2
OUT2
BOOT1
OUT1
L8203
220UF/50V
+
C42
C48
C43
QA2
+34V
9
10
11
C47
224
9
10
11
7
5
+34V
7
SFRZ
MG
C41
224
5
4049
MG
SFRZ
74LS07
SFRZ
U16C
6
+12V
9
5
74LS07
U16B
4
74LS07
U16A
2
1
RA24
1K*4
VS
2
VS
2
GND
6
GND
FC4200-UM-251-9370
6
VCC
1SS352
100
1SS352
100
R26
10K
MA1Z100
D4
+34V
C45
153
C44
153
C39
153
C38
153
D9
R23
10K
100
1SS352
R27
1SS352
R24
D5
100
C46
152
R20
39_1W
C40
152
R19
39_1W
1
5
8
12
SMA5103
G1
G2
G3
G4
QA3
S1
D1
S2
D2
S3
D3
S4
D4
3
2
6
4
9
7
11
10
MG
C50
YMM
YMP
0 47_2W
R33
+34V
J16
103/50V
MG
IL-G-2P
1
2
MCM
MCP
Main Board (6/10)
CIRCIT DIAGRAMS
VCC
96
N2012Z121T03
FL37
104
C60
FL36
EXCCET103U
2
1
OUT
JXO-7-50MHZ
GND
VCC
U20
SFREE
3
VCC
D[15 0]
A[21 1]
RESET
R35
2K
CLK19 88M
CINTINZ
GA-VCC LOCALZ
XENA
XENB
YENA
YENB
PNENA
PNENB
CS4Z
CS6Z
RDDZ
WRLZ
C59
C
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
A21
A20
A19
A5
A4
A3
A2
A1
GA-GND
30
91
58
59
60
72
85
86
87
88
89
93
94
95
96
97
98
49
50
22
34
47
46
9
10
11
12
13
14
16
17
18
19
20
21
31
32
33
23
24
25
26
27
92
EXCCET103U
GRC1507
CPUCLK
CLKIN
104
C58
104
C57
GA-GND
4
15
29
40
54
65
79
90
GA-VCC
TSNS2*
TSNS1*
SFREE
CINTIN
CHARTTIMER
LOCALKEY*
VIEWKEY*
HISPKEY*
CHARTKEY*
XENA
XENB
YENA
YENB
PNENA
PNENB
PENSD
SAMP
CS4*
CS6*
RD*
WR*
D<11>
D<10>
D<9>
D<8>
D<7>
D<6>
D<5>
D<4>
D<3>
D<2>
D<1>
D<0>
HA<2>
HA<1>
HA<0>
A<5>
A<4>
A<3>
A<2>
A<1>
SYSRST
U19
FL34
3
28
53
78
VDD
VDD
VDD
VDD
FC4200-UM-251-9370
FL35
TSTIN
TSTIN2
TSTIN3
ADTRG*
WAIT*
OUTDIS*
CHARTHOLD
HISINLED
CARLED
YLED
LOCALLED
HISPLED
CHALED2
CHALED1
PENLED13
PENLED24
XCOMA
XCOMB
YCOMA
YCOMB
PNCOMA
PNCOMB
SDADIN
SDACLK
SDALD
SRVINT*
LOCALINT*
VIEWINT*
HISPINT*
CINTOUT*
6
7
8
2
45
61
82
1
5
55
80
81
83
84
99
100
62
63
94
66
67
68
51
52
57
73
74
75
76
77
35
36
37
38
39
41
42
43
44
56
69
70
N2012Z121T03
SRAMCS*
KROMCS*
FDDCS*
CENCS*
PENCS*
NVRAMCS*
IOCS1*
IOCS2*
OFFCS*
PSADCS*
XDAL*
YDAL*
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VCC
GA-GND
ADTRGZ
WAITZ
SFRZ
9
LOCALLED
XCOMA
XCOMB
YCOMA
YCOMB
PNCOMA
PNCOMB
CINTOUTZ
SRVINTZ
LOCALINTZ
NVRAMCSZ
IOCS1Z
CENCSZ
SRAMCSZ
KROMCSZ
8
74LS06
U8D
TP6
TH
1
2
TP8
TH
IL-G-2P
J17
TP7
TH
Main Board (7/10)
CIRCIT DIAGRAMS
97
RXD1
TXD1
RXD0
CTS0Z
DSR0Z
TXD0
RTS0Z
DTR0Z
+12V
+12V
VCC
VCC
1
15
13
11
14
12
10
16
104
C64
1
15
13
11
14
12
10
16
VSS
RX1
RX2
RX3
TX1
TX2
TX3
GND
VSS
RX1
RX2
RX3
TX1
TX2
TX3
GND
MC145406F
VDD
DO1
DO2
DO3
DI1
DI2
DI3
VCC
U25
104
C66
MC145406F
VDD
DO1
DO2
DO3
DI1
DI2
DI3
VCC
U24
104
C63
8
2
4
6
3
5
7
9
104
C65
8
2
4
6
3
5
7
9
-12V
-12V
RDZ
WRLZ
CENCSZ
RESET
A[21 1]
D[15 0]
R39
1K
R40
1K
RE-H032TD-1130
JP3
R36
R37 1K
R38 1K
1K
VCC
C62
102
4
3
A2
A3
4
20
2
3
5
6
9
1
7
44
34
1
33
32
31
30
29
28
27
26
25
D0
D1
D2
D3
D4
D5
D6
D7
J20
IL-G-5P-S3T2
1
2
3
4
5
PC0
PC1
PC2
PC3
PC4
PC5
PC6
PC7
PB0
PB1
PB2
PB3
PB4
PB5
PB6
PB7
PA0
PA1
PA2
PA3
PA4
PA5
PA6
PA7
KEYB[7 0]
RS-232C
RTS
DTR
TXD
RXD
CTS
DSR
+5V
SHILED
GND
J19
U21
MSM62C55A
RD
WR
CS
RESET
A0
A1
D0
D1
D2
D3
D4
D5
D6
D7
104
24
17
39
VCC
VCC
VCC
2
GND
9
10
11
13
8
7
6
5
14
15
16
18
19
20
21
23
43
42
41
40
38
37
36
35
KCONT2Z
KEYB0
KEYB1
KEYB2
KEYB3
KEYB4
KEYB5
KEYB6
KEYB7
RA25
10K*4
VCC
74LS245
G
DIR
A1
A2
A3
A4
A5
A6
A7
A8
U22
B1
B2
B3
B4
B5
B6
B7
B8
DATA0
DATA1
DATA2
DATA3
DATA4
DATA5
DATA6
DATA7
RA34
10K*4
RA30
10K*4
D13
D15 D17
D19
D16 D18
D20
D14
KSD08
S1
18
17
16
15
14
13
12
11
1SS352 1SS352
1SS352
1SS352 1SS352
1SS352
1SS352 1SS352
KEYB7
KEYB6
KEYB5
KEYB4
KEYB3
KEYB2
KEYB1
KEYB0
RA33
10K*4
RA29
10K*4
19
1
2
3
4
5
6
7
8
9
RA26
10K*4
VCC
CENINTZ
9
TMBLED
74LS14
U23D
8
JP1
RA27
1K*4
13
11
74LS14
74LS14
U23F
12
1
74LS14
U23A
U23E
10
74LS14
U23C
6
DATA7
DATA6
DATA5
DATA4
5
2
RA31
1K*4
RA28
1K*4
DATA[7 0]
DATA3
DATA2
DATA1
DATA0
C61
8
7
6
5
4
3
2
1
FC4200-UM-251-9370
9
10
11
12
13
14
15
16
VCC
4
3
JP2
74LS14
U23B
VCC
RA32
1K*4
DATA7
DATA6
DATA5
DATA4
DATA3
DATA2
DATA1
DATA0
VCC
9
8
7
6
5
4
3
2
18
13
10
1
11
32
14
15
12
16
17
19
20
21
22
23
24
25
26
27
28
29
30
31
33
CENTRO
D7
D6
D5
D4
D3
D2
D1
D0
+5V
SLC
ACK
STB
BUSY
ERROR
OPEN
OPEN
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
NC
GND
J18
Main Board (8/10)
CIRCIT DIAGRAMS
RDZ
WRDZ
IOCS1Z
RESET
A[21 1]
D[15 0]
C68
102
A2
A3
D0
D1
D2
D3
D4
D5
D6
D7
44
34
1
33
4
3
32
31
30
29
28
27
26
25
98
U26
MSM82C55A
RD
WR
CS
RESET
A0
A1
D0
D1
D2
D3
D4
D5
D6
D7
104
C67
2
VCC
24
17
19
VCC
VCC
VCC
FC4200-UM-251-9370
GND
PC0
PC1
PC2
PC3
PC4
PC5
PC6
PC7
PB0
PB1
PB2
PB3
PB4
PB5
PB6
PB7
PA0
PA1
PA2
PA3
PA4
PA5
PA6
PA7
9
10
11
13
8
7
6
5
14
15
16
18
19
20
21
23
43
42
41
40
38
37
36
35
VCC
RA39
10K*4
RA35
10K*4
VCC
RA40
10K*4
LCDB0
LCDB1
LCDB2
LCDB3
LCDB4
LCDB5
LCDB6
RA36
10K*4
PA+X
PA-X
CAMZ
YHOMEZ
10K*4
11
5
1
11
RA38
10K*4
RA37
VCC
10
2
10
74LS06
U27E
74LS06
U27C
6
74LS06
U27A
74LS06
U8E
13
9
3
13
KCONT0Z
KCONT1Z
KCONT2Z
LCDB[6 0]
12
4
12
74LS06
U27F
74LS06
U27D
8
74LS06
U27B
74LS06
U8F
J21
IL-G-9P
1
2
3
4
5
6
7
8
9
Main Board (9/10)
CIRCIT DIAGRAMS
JP4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
16
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
8911-050-178S-A
J22
ROMCSZ
RE-H032TD-1130
VCC
RDZ
WRLZ
13
12
VCC
Y0
Y1
Y2
Y3
Y4
Y5
Y6
Y7
R
DEBUGZ
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
15
14
13
12
11
10
9
7
(2 chips)
RESETZ
11
74AC138
G1
G2A
G2B
A
B
C
U31
74HC32
U9D
6
4
5
1
2
3
R42
0 (1 chip)
R41
VCC
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
RESETZ
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
RESETZ
DEBUGZ
VCC
A19
A20
26
28
11
47
12
25
24
23
22
21
20
19
18
8
7
6
5
4
3
2
1
48
17
16
26
28
11
47
12
25
24
23
22
21
20
19
18
8
7
6
5
4
3
2
1
48
17
16
U34
CE
OE
WE
BYTE
RESET
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
NC
VCC
U29
CE
OE
WE
BYTE
RESET
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
NC
VCC
37
37
104
C69
27
46
A[215 0]
C74
MBM29F400
MBM29F800
LOWER
RT/BY
DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15/A-1
104
MBM29F400
UPPER
RT/BY
DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15/A-1
15
29
31
33
35
38
40
42
44
30
32
34
36
39
41
43
45
15
29
31
33
35
38
40
42
44
30
32
34
36
39
41
43
45
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
WRLZ
SRAMCSZ
WRHZ
RDZ
10
9
8
7
6
5
4
3
25
24
21
23
2
26
1
20
27
22
SRAMCSZ
WRLZ
RDZ
FR_BUSYZ
10
9
8
7
6
5
4
3
25
24
21
23
2
26
1
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
SRAMCSZ 20
27
WRHZ
22
RDZ
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
104
C70
104
C72
U32
IDT71256SA
OE
WE
OE
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
VCC
U30
IDT71256SA
OE
WE
OE
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
VCC
14
VSS
VSS
27
46
VSS
VSS
VCC
VCC
14
GND
28
VCC
28
VCC
D0
D1
D2
D3
D4
D5
D6
D7
D0
D1
D2
D3
D4
D5
D6
D7
11
12
13
15
16
17
18
19
11
12
13
15
16
17
18
19
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
NVRAMCSZ
KROMCSZ
RDZ
WRLZ
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
VCC
20
22
27
10
9
8
7
6
5
4
3
25
24
21
23
2
8
13
44
7
5
4
3
2
63
62
61
56
55
54
53
50
49
48
47
46
60
104
C71
U33
HN58V65
CE
OE
WE
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
VCC
104
C73
U38
GRC2001FP
CE
OE
BYTE
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
VCC
27
VCC
28
VCC
99
GND
40
41
12
D0
D1
D2
D3
D4
D5
D6
D7
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
BUSY
NC
VSS
VSS
VSS
14
FC4200-UM-251-9370
GND
D[15 0]
1
26
11
12
13
15
16
17
18
19
16
19
23
25
29
33
36
39
15
18
21
24
28
31
34
37
D0
D1
D2
D3
D4
D5
D6
D7
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
NV_BUSYZ
Main Board (10/10)
CIRCIT DIAGRAMS
GND
GND
VCC
VCC
KEYB0
KEYB1
KEYB2
KEYB3
KEYB4
KEYB5
KEYB6
KEYB7
PAUSELED
PROMPTLED
SHIELD
SHIELD
CHART
PAUSE
KCONTO
KCONT1
SHIELD
SHIELD
LCDB0
LCDB1
LCDB2
LCDB3
LCDB4
LCDB5
LCDB6
CAM
FC4200-UM-251-9370
100
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
DF11-30DP-2DSA
J3
VCC
TP1
FG
200
R5
200
R1
VCC
VCC
J6
B4B-PH-K
1
2
3
4
1SS254
D1
IL-S-4P
1
2
3
4
J1
1SS254
D2
R4
82K
R3
100
470
R2
VCC
C1
104
VCC
PAUSE
KEYB2
KEYB1
KEYB0
KEYB3
KEYB6
KEYB4
KEYB7
KEYB5
KEYCONT0
KEYCONT1
GND
VCC
PAUSELED
POWERLED
PROMPTLED
D4
D5
D6
D7
CFP0114-0101
1
2
3
4
5
6
7
8
9
10
11
12
13
14
GND
VCC
VEE
RS
R/W
E
5597-06APB
J5
1
2
3
4
5
6
J4
5597-12APB
1
2
3
4
5
6
7
8
9
10
11
12
J2
12.3 Control Panel Relay Board
CIRCIT DIAGRAMS
FC4200-UM-251-9370
GND
HEATTMBLED
HEAT+
GND
TMBSNS
+5V
PNENA
PNENB
YHOMEZ
GND
MC+
MCGND
1
2
3
4
5
6
7
8
9
10
11
12
13
14
101
1
2
3
4
5
6
7
8
9
10
11
12
13
14
+5V
GND
YENA
YENB
5597-14APB
J4
5597-14APB
HEATHEATHEATHEATHEATHEAT+5V
PNENA
PNENB
YHOMEZ
GND
MC+
MCGND
J1
1
2
3
4
VCC
IL-G4P-S3L2E
J5
VCC
VCC
C1
151
VCC
YM+
YM-
SLD30R-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
J3
HEAT-
GND
YM+
YM+
YMYMGND
MC+
MC+
MCMCGND
+5V
+5V
YHOMEZ
GND
TMBLED
TMBSMS
GND
PNENA
PNENB
GND
YENA
YENB
GND
HEAT+
IL-G-2P-S3L2E
1
2
J2
12.4 Y Motor Relay Board
CIRCIT DIAGRAMS
FC4200-UM-251-9370
102
14
13
12
11
10
9
8
7
6
5
4
3
2
1
14
13
12
11
10
9
8
7
6
5
4
3
2
1
J4
1
2
3
4
5
6
7
8
5597-14APB
J3
5597-14APB
J1
52044-0845
MC+
MCFG
GND
GND
ENA
+5V
ENB
GND
HEATTMBLED
HEAT+
GND
TMBSNS
+5V
PNENA
PNENB
YHOMEZ
GND
MC+
MCGND
HEATHEATHEATHEAT+
HEAT+
HEAT+
+5V
PNENA
PNENB
YHOMEZ
GND
MC+
MCGND
FG
VCC
VCC
VCC
C2
104
200_1/4W
R1
TP1
H-
140_1/4W
R2
TP2
H+
SNS1
GND
GP1A53HR
OUT
VCC
VCC
VCC
C1
104
C3
104
S4B-PH-K
1
2
3
4
J2
A
K
B
C
12.5 Pen Board
CIRCIT DIAGRAMS
Pen Board for FC4200-50 and FC4200-60
FC4200-UM-251-9370
103
PEN 2
PEN 1
J1
1
2
3
4
5
6
7
8
5597-14APB
14
13
12
11
10
9
8
7
6
5
4
3
2
1
J2
1
2
3
4
5
6
7
8
52044-0845
MC+
MCFG
GND
GND
ENA
+5V
ENB
52044-0845
MC+
MCFG
GND
GND
ENA
+5V
ENB
GND
HEATTMBLED
HEAT+
GND
TMBSNS
+5V
PNENA
PNENB
YHOMEZ
GND
MC+
MCGND
J3
FG
VCC
VCC
C2
104
0:PEN 1
1:PEN 2
VCC
11
R8
4.7K
10
R9
4.7K
74HC04
U1E
VCC
9
13
8
74HC04
U1D
9
10
1
2
4
5
12
13
74LS38
&
U2A
74LS38
&
U2B
74LS38
&
U2D
74LS38
&
U2C
1.2K
R7
8
3
6
11
3
2
1
3
1.2K
74HC04
1
2
R6
VCC
12
U1F
0:TOMBO X
1:TOMBO Y
U3
D1
S
D2
D1
S
D2
PS710A-1A
NC
K
A
U4
PS710A-1A
NC
K
A
4
5
6
4
5
6
R10
100
C5
103
R3
100
C4
103
U2
U1
1
2
VCC
74HC04
U1A
C6
104
R2
74HC04
4
200_1/4W
R1
VCC
120_1/4W
3
U1B
C3
104
VCC
GP1A53HR
OUT
GND
VCC
SNS1
VCC
1.2K
R5
1.2K
R4
C1
104
TOMBO X
Q2
2SA1015
TOMBO Y
Q1
2SA1015
VCC
5
C
E
K
A
6
74HC04
U1C
DF11-8OP-2DS
1
2
3
4
5
6
7
8
J4
Pen Board for FC4210-60
CIRCIT DIAGRAMS
FC4200-UM-251-9370
5
6
GND
C2
0.1u
INS
104
3
2
1
-VIN
RC
+VIN
6
7
COM 5
4
-VOUT
TRM
+VOUT
U2
CC6-2405SF-E
PN5042-04
POWER RELAY BOARD
4
GND
GND
6
3
+36V
10
9
8
7
5
3
2
2
4
5
1
+36V
NC
-VOUT
6
7
4
-VIN
RC
TRM
+VOUT
1
3
2
+VIN
U1
CC6-2405SF-E
+36V
J1
B6P-VH
C1
0.1u
INS
1
GND
+36V
+36V
-12V
+5V
GND
GND
+36V
+12V
+5V
J2
5566-10A
12.6 Power Relay Board (RoHS model)
CIRCIT DIAGRAMS

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