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Download technical service manual for kempoweld
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TECHNICAL SERVICE MANUAL FOR KEMPOWELD MACHINES TECHNICAL SERVICE MANUAL FOR KEMPOWELD GENERAL MAINTENANCE OF KEMPOWELD Maintenance of Kempoweld power source will normally consist of general cleaning of unit with soft brush and vacuum cleaner, and checking of wearing for parts like: switches,connectors, potentiometers and fuses. NOTE! If you use compressed air for cleaning, there is a risk that dirt is packed even more tightly into gaps of connectors or components, so be carefull with those parts! Maintenance of the wire feeder and mig gun will normally consist of general cleaning and change of consumable parts like: contact tube, contact tip, contact tip adapter, gas nozzle, wire conduit, feeding rolls, guide tubes, and gear wheel. The number of machines in will determine to what extend consumable- and spare parts will be stocked. WARNING Watch out for the mains voltage! Disconnect the power source from mains voltage before removing cover plates or any testing or measurement and before troubleshooting look for signs of over heating, fractures and damages from internal components and power semiconductors. TROUBLESHOOTING CHART TROUBLE CAUSE REMEDY The KEMPOWELD won´t start at all, any of the auxiliary devices won´t start.The signal lamps of machine are not switched on. Blown fuse in mains supply voltage. Check all three supply voltage phases; check fuses. Faulty mains cable. Check mains voltage from terminal block X001, repair cable if needed. Broken main switch. Check the main supply voltage before and after main switch, change switch if needed. Faulty auxiliary transformer T002 or bad connection in connector X9, 400V or 0V. Check transformer, repair transformer connection or change if needed. Blown fuse F001 8A. Check fuse and change if needed. Faulty connection in control lines. See, TABLE FOR CONTROL LINES, table 1. Blown fuse F001 8A. Check/change fuse F001. Broken PCB. See, TROUBLE SHOOTING FOR PCBs appendix 1. The wire feeding unit K200/400 won´t work. TECHNICAL SERVICE MANUAL FOR KEMPOWELD TROUBLESHOOTING CHART TROUBLE CAUSE REMEDY The cooling unit don´t start or pilot lamp Hw3 lacking water pressure is iluminated. Blown fuse F002 2A. Check and change the fuse if needed. Auxiliary transformer T002. Check the voltage from transformer in the terminal block between 2.1 and 2.2, it should be 230v. Pressure switch S005 Check the voltage over the pressure guard or from PCB A002 X2/1 and X2/8; enough pressure 0V and lack of pressure c. 5V. 5µF capacitor C001. Check and change the capacitor if needed. Broken PCB. See, TROUBLE SHOOTING FOR PCBs appendix 1. The solenoid valve Y001 don´t work. Faulty solenoid valve or PCB A001. Check the 24 VDC from connector X3/5 and X3/6, change valve or PCB. Wire feeding motor don´t work. Blown fuse F001 8A Check/change the fuse if needed. The control cable between feeder and power souce is broken or it is not properly tightened. Check and repair the control cable if needed. See table 1. Faulty motor or PCB A001in K200/400. Check the motor voltage from A001 X4/12 and X4/13 max. is c. 24 VDC, if it´s all right motor is faulty. Broken PCB. Welding quality is bad: - arc is not stable - there are lot of spatters - bad arc start - not enough arc voltage See, TROUBLE SHOOTING FOR PCBs appendix 1. One phase is missing. Check all phases from the therminal block X001. Change mains fuse if needed or tighten mains cables. Faulty main transformer T001. Check that voltages are symmetric over the three spools of T001. Variation of voltage is depending on voltage selection and load; normally it is between 10 VAC and 32 VAC. OCV variation range is 11 VAC to 35 VAC Faulty main switch S001 or contactor K001. Measure first main switch if it is all right check the contactor. Shielding gas is missing. Check the valve according the instructions mentioned above. Gas hose of the gun is leaking or connection is loose. Check/repair the mig gun. Broken diode in the secondary. rectifier G001. Check and change diode(bridge) if needed. TECHNICAL SERVICE MANUAL FOR KEMPOWELD TROUBLESHOOTING CHART TROUBLE CAUSE REMEDY Welding stops occasionally or some other occasional disturbances. Faulty intermediate cable or connector. Check/repair the cable. See TABLE FOR CONTROL LINES, table 1. Faulty switch in mig gun. Check and change the switch if needed. Loose start wire(s) in mig gun. Check and tighten the start wire(s) inside the gun. Faulty fan or PCB A001 . Check the 24 VDC voltage from fan connector X2/12 and X2/13, if it is all right change the fan, if it is not change the PCB. Machine is overheating because the fan don´t start. See, TROOUBLE SHOOTING FOR PCBs appendix 1. Wire feeding speed set value can´t adjusted. The set value potentiometer RW102 is faulty. Check and change the 10KΩ set value potentiometer RW102 if needed. KMW-sync is not working. Faulty connection in connector X1. Check and repair connection according to PICTURE 1. If some other push-pull gun than Binzel or Hulftegger is in use the gun is pulling to fast. Wrong motor voltage. Select correct jumper combination (there are two jumpers X1 and X2 and the fine adjustment for voltage can made from MP-SYNC PCB) from MP-SYNC control card. See also PICTURE 2. MSD-1 meter unit don´t work. Ribbon cable between MSD-1 and control card A001 is loose or cut. Check and tighten the cable, check also the control voltage for MSD-1 from A001 X3/16 and X3/1 the value should be 12 V. Faulty MSD-1 unit. Check as mentioned above if it´s all right, chage the MSD-1. Ribbon cable between KMW-timer and control card A001 is loose or cut. Check and tighten the ribbon cable. Faulty KMW-timer unit. Check and change the KMW-timer unit. See also potentiometers from PICTURE 3. Low cooling water volume. Check the water and fill it if needed. Air bubbles or leakages in cooling system. Follow the instructions of Kempoweld Operation Instructions/ Operation Disturbances. Faulty pressure switch Check/change the pressure switch. Occasional disturbances with KMWtimer unit. The water circulation stops after 5 s of welding. TECHNICAL SERVICE MANUAL FOR KEMPOWELD TABLE 1. CONNECTORS AND CONTROL LINES KEMPOWELD CONNECTORS X006 AND K200/400 XW101 XW101 / X006 B C D K200/400 A001 X3/1 X3/8 X3/7 KEPOWELD A001 X8/3 X2/1 X2/11 PICTURE 1. KMW-SYNC CONNECTION A B C D E F G H HC-start M VALUE 30 VAC 30 VAC START TECHNICAL SERVICE MANUAL FOR KEMPOWELD PICTURE 2. A004 MP-SYNC CONTROL CARD X1 X2 X3 A004 PICTURE 3. PCB OF K400 TIMER UNIT R 15 R 19 R 11 X1 Potentiometers: R11 = Gas post flow R15 = Cycle time R 19 = Pause time TECHNICAL SERVICE MANUAL FOR KEMPOWELD PICTURE 4. A001 PCB OF K400 V2 V3 X6 X3 C3 C4 C5 C6 X7 R24 X4 Potentiometer: R24 = Adjustment of wire feed speed TECHNICAL SERVICE MANUAL FOR KEMPOWELD APPENDIX 1. TROUBLESHOOTING FOR PCBs A001 POWER SOURCE 1. 2. 3. 4. 5. 6. 7. 8. + 24 V over the capacitor C9 + 24 V over the capacitor C7 (FAN POWER SUPPLY) + 15 V over the over the diode V2 + 12 V over the capacitor C10 (MSD POWER SUPPLY) START => pin X2/11 to GND, 0V = start active START => V4 to GND, 0V = start active TP 4 = 15 V, FAN ON CONTROL FAN TIMER voltage over C3 under 5 V = stop, over 10 V = on A001 WIRE FEEDER 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 30 VAC between the thyristros anodes + 40 V over the capacitor C3 + 15 V over the diode V17 SYNCRONIZATION TP 19 (rectified sine wave) RAMP WAVE over the capacitor C11 (the wave is only active when start or wire feeding is on) START TP13; 0V ON, 15 V STOP BREAK CONTROL TP24 ; OV active 15 V stop BURN BACK/POST GAS TIMER TP33; 15 V stop, under 2V on CONTACTOR CONTROL TP 32; under 1 V off, over 5 V on I FAN CONTROL TP 34; under 1 V off, over 10 V on II FAN CONTROL, voltage over the capacitor C17 < 2 V fan off < 6V fan on SET VALUE FOR WIRE FEEDING SPEED pin X2/1 and GND; voltage between 0 V - 15 V depending on potentiometer setting TECHNICAL SERVICE MANUAL FOR KEMPOWELD A002 WATER COOLING UNIT 1. 2. 3. 4. 5. 6. + 24 V over the capacitor C5 + 15 V over the capacitor C6 START TP 1 => 15 V PRESSURE SWITCH pin X2/1 to GND; 0V pressure OK, 24 V no pressure THERMAL PROTECTION between pins X2/3 and X2/6; 0.1 V - 0.3 V normal temperature, over temperature over 3V PUMP TIMER; TP 3 on > 5 V off < 1 V TP 18 on ≈ 0.6 V off < 0.2 V KEMPOWELD 2501 Order no. 4279480 3143990 9772551 9750159 9775729 9764112 3143880 9544213 9761225 9760603 3143810 3141290 9771530 4191441 2070060 2070330 2070080 2070340 2070350 3001873 3001875 1028120 2061410 9547105 9547770 2062900 3138950 3144210 Part A001 C001 F001 G001 H001 K001 L001 M001 S001 S002 T001 T002 X003 ZG001 001 002 003 004 005 007 008 009 010 011 012 013 015 7.2.2000/V211203 Description CONTROL CARD CAPACITOR UNIT FUSE BOX + NUT RECTIFICATION UNIT SIGNAL LAMP YELLOW CONTACTOR CHOKE COOLING FAN FLIP-FLOP SWITCH SWITCH TRANSFORMER AUXIL. TRANSFORMER MACHINE SOCKET RC PROTECTION UNDERCARRIAGE FRONT PLATE REAR PLATE SIDE PLATE LEFT SIDE PLATE RIGHT CLAMP INSULAT. PLATE FOR COVER PLATE REAR GRATE WHEEL WHEEL, ROTATING PLASTIC HANDLE AXLE INSULATION CIRCUIT DIAGRAM 3144530/1921760 A001 KWELD3200-4000W KEMPOMAT 2001, 2501 MASTER 1500/2200 WITH PILOT LAMP KMAT 2501 DIX BE 50/70 KEMPOMAT, KEMPOWELD KEMPOWELD 2501 KEMPOWELD 2501 KEMPOWELD 2501 KEMPOWELD 2501 D30 CLAMP KEMPOWELD MASTER 2800/3500 26X50X217/188 KEMPOWELD 2501 Pc. 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 KEMPOWELD 3200 Order no. 4279480 9772551 4287570 4287420 9775729 9764130 3138510 9544214 4287840 4266150 9761225 976052101 2066190 3141290 9771530 4191441 2070060 2070820 2070790 2070800 2070810 3001873 3001875 1028120 2061410 9547105 9547770 3138950 4279940 2062900 3139040 Part A001 F001 G001 G002 H001 K001 L001 M001 R001 R002 S001 S002 T001 T002 X003 ZG001 001 002 003 004 005 007 008 009 010 011 012 015 016 017 7.3.2000/V215303 Description CONTROL CARD FUSE BOX + NUT RECTIFICATION UNIT PARALLEL DIODE SIGNAL LAMP YELLOW CONTACTOR CHOKE COOLING FAN RESISTOR SHUNT RESISTOR FLIP-FLOP SWITCH SWITCH TRANSFORMER AUXIL. TRANSFORMER MACHINE SOCKET RC PROTECTION UNDERCARRIAGE FRONT PLATE REAR PLATE SIDE PLATE LEFT SIDE PLATE RIGHT CLAMP INSULAT. PLATE FOR COVER PLATE REAR GRATE WHEEL WHEEL, ROTATING AXLE INSULATION FLAT CABLE PLASTIC HANDLE CIRCUIT DIAGRAM 3145130/1921830 A001 KWELD3200-4000W KWELD3200/4000/4000W KEMPOWELD KWELD,KMAT 3200 MASTER 2800/3500 0.23 OHM KWELD 300A/60MV WITH PILOT LAMP D22,5 KWELD,KMAT 3200 DIX BE 50/70 KEMPOMAT, KEMPOWELD KEMPOWELD 3200 KEMPOWELD 3200/4000 KEMPOWELD 3200, 4000 KEMPOWELD 3200, 4000 D30 CLAMP KEMPOWELD MASTER 2800/3500 L=380 26X50X217/188 KEMPOWELD 3200 Pc. 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 KEMPOWELD 3200W Order no. 4279480 4279500 9755223 9772551 9772551 4287570 4287420 9775729 9775731 9775729 9764130 3138510 9544214 3138320 9540410 4287840 4266150 9753587 9761225 976052101 9761221 9761622 2066190 3141290 9771530 4191441 2066280 9547105 9547771 2061410 2069250 3001873 3001875 3138950 4279940 2062900 3144940 3144950 1028360 1028370 1028350 9592126 9370162 9373216 4278740 9373215 4279930 4279920 9568956 9568957 9761302 9885031 9885032 3142290 Part A001 A002 C001 F001 F002 G001 G002 H001 H003 H004 K001 L001 M001 M002 M002 R001 R002 R004 S001 S002 S004 S005 T001 T002 X003 ZG001 010 030 040 050 055 060 070 100 110 145 140 150 160 170 180 190 200 210 220 230 240 250 260 270 290 300 310 320 7.3.2000/V216302 Description CONTROL CARD CONTROL CARD CAPACITOR FUSE BOX + NUT FUSE BOX + NUT RECTIFICATION UNIT PARALLEL DIODE SIGNAL LAMP YELLOW SIGNAL LAMP RED SIGNAL LAMP YELLOW CONTACTOR CHOKE COOLING FAN PUMP-MOTOR COMB. PUMP-MOTOR RESISTOR SHUNT RESISTOR PTC RESISTOR +60 C FLIP-FLOP SWITCH SWITCH FLIP-FLOP SWITCH PRESSURE SWITCH TRANSFORMER AUXIL. TRANSFORMER MACHINE SOCKET RC PROTECTION UNDERCARRIAGE WHEEL WHEEL T-50 REAR GRATE INSUL. F COOLING FAN CLAMP INSULAT. PLATE FOR AXLE INSULATION FLAT CABLE PLASTIC HANDLE SIDE PLATE LEFT SIDE PLATE RIGHT COVER PLATE FRONT PLATE REAR PLATE WATER TANK PA-HOSE BLUE RUBBER HOSE WATER HOSE RUBBER HOSE HOSE CONNECTOR HOSE CONNECTOR IN-LINE CONNECTOR BRANCH CONNECTOR PROTECTION STICKER, GREEN STICKER, RED CIRCUIT DIAGRAM 3145150/1921850 A001 KWELD3200-4000W A002 KWELD 4000W 8UF/450V AC KWELD3200/4000/4000W KEMPOWELD KWELD,KMAT 3200 MASTER 2800/3500 SIMACO 0.23 OHM KWELD 300A/60MV WITH PILOT LAMP D22,5 WITH PILOT LAMP KWELD,KMAT 3200 DIX BE 50/70 KWELD,KMAT3200/4000 LHPL 200 PK MASTER 2800/3500 D30 CLAMP L=380 26X50X217/188 KWELD 3200W,4000W KWELD 3200W,4000W KWELD 3200W,4000W KEMPOWELD 3200W KWELD 3200W,4000W 8/6 13 MM KW 4000W 10/17 MM R1/8 - 9.5 KL R1/8 - 6 ML 2060-1/4 SWITCHES'LEVER KEMPOWELD 3200W Pc. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 1 1 1 1 2 1 1 1 1 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 0,52 0,7 1 0,3 1 1 1 1 2 1 1 1 KEMPOWELD 4000/4000W Order no. 4279480 9772551 4287570 4287420 9775729 9775730 3138540 9544214 4287840 4266150 9771530 4191441 2070060 9547105 9547770 2061410 3001873 3001875 3138950 4279940 2062900 Part A001 F001 G001 G002 H001 H002 L001 M001 R001 R002 X003 ZG001 0-010 0-030 0-040 0-050 0-060 0-070 0-100 0-110 0-145 9764160 9760615 9760616 2066180 1K001 1S001 1S002 1T001 9764130 976051501 976052101 2066170 2K001 2S001 2S002 2T001 9764160 9760615 9760616 2066180 3K001 3S001 3S002 3T001 9764130 976051501 976052101 2066170 4K001 4S001 4S002 4T001 3144940 3144950 1028360 1028340 1028350 9592126 9370162 9373216 4278740 9373215 4279930 4279920 9568956 9568957 9581007 9761302 9885031 9885032 5-140 5-150 5-160 5-170 5-180 5-190 5-200 5-210 5-220 5-230 5-240 5-250 5-260 5-270 5-280 5-290 5-300 5-310 7.3.2000/V215304 Description CONTROL CARD FUSE BOX + NUT RECTIFICATION UNIT PARALLEL DIODE SIGNAL LAMP YELLOW SIGNAL LAMP GREEN CHOKE COOLING FAN RESISTOR SHUNT RESISTOR MACHINE SOCKET RC PROTECTION UNDERCARRIAGE WHEEL WHEEL, ROTATING REAR GRATE CLAMP INSULAT. PLATE FOR AXLE INSULATION FLAT CABLE PLASTIC HANDLE ***KEMPOWELD 4000W CONTACTOR SWITCH 32A SWITCH 32A TRANSFORMER ***KEMPOWELD 4000W CONTACTOR Y/D-SWITCH SWITCH TRANSFORMER ***KEMPOWELD 4000 CONTACTOR SWITCH 32A SWITCH 32A TRANSFORMER ***KEMPOWELD 4000 CONTACTOR Y/D-SWITCH SWITCH TRANSFORMER ***KEMPOWELD 4000W SIDE PLATE LEFT SIDE PLATE RIGHT COVER PLATE FRONT PLATE REAR PLATE WATER TANK PA-HOSE BLUE RUBBER HOSE WATER HOSE RUBBER HOSE HOSE CONNECTOR HOSE CONNECTOR IN-LINE CONNECTOR BRANCH CONNECTOR HEAT EXCHANGER PROTECTION STICKER, GREEN STICKER, RED 3145140/1921840 A001 KWELD3200-4000W KWELD3200/4000/4000W KEMPOWELD KWELD,KMAT 4000 MASTER 2800/3500 0.23 OHM KWELD 300A/60MV DIX BE 50/70 KEMPOMAT, KEMPOWELD MASTER 2800/3500 D30 CLAMP L=380 26X50X217/188 230V****** O-Y- D K60/10 D22.5 230V K-WELD 4000 400V****** D22,5 400V K-WELD 4000 230V****** O-Y- D K60/10 D22.5 230V K-WELD 4000 400V****** D22,5 400V K-WELD 4000 230/400V*** KWELD 3200W,4000W KWELD 3200W,4000W KWELD 3200W,4000W KEMPOWELD 4000W KWELD 3200W,4000W 8/6 13 MM KW 4000W 10/17 MM R1/8 - 9.5 KL R1/8 - 6 ML 2060-1/4 140X179 SIMACO SWITCHES'LEVER Pc. 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 0,52 0,7 1 0,3 1 1 1 1 1 2 1 1 KEMPOWELD 4000/4000W Order no. 3139060 4279500 9755223 9772551 9775731 9775729 3138320 9540410 9753587 9761221 9761622 3141300 Part 5-320 5A002 5C001 5F002 5H003 5H004 5M002 5M002 5R004 5S004 5S005 5T002 2070800 2070810 1028120 2070780 2070790 3139050 3141290 6-140 6-150 6-160 6-170 6-180 6-190 6T002 7.3.2000/V215304 Description CIRCUIT DIAGRAM CONTROL CARD CAPACITOR FUSE BOX + NUT SIGNAL LAMP RED SIGNAL LAMP YELLOW PUMP-MOTOR COMB. PUMP-MOTOR PTC RESISTOR +60 C FLIP-FLOP SWITCH PRESSURE SWITCH AUXIL. TRANSFORMER ***KEMPOWELD 4000 SIDE PLATE LEFT SIDE PLATE RIGHT COVER PLATE FRONT PLATE REAR PLATE CIRCUIT DIAGRAM AUXIL. TRANSFORMER 3145140/1921840 KEMPOWELD 4000W A002 KWELD 4000W 8UF/450V AC SIMACO WITH PILOT LAMP 230/400V*** KEMPOWELD 3200, 4000 KEMPOWELD 3200, 4000 KEMPOWELD KEMPOWELD 4000 KEMPOWELD 3200/4000 KEMPOWELD 4000 Pc. 1 1 1 1 1 1 1 0 1 1 1 1 1 1 1 1 1 1 1 KEMPOWELD 5500W Order no. 4279480 4279500 4287250 9755223 9755177 9772551 9772551 9750175 4287420 9775729 9775730 9775731 9775729 9764160 3142030 9544262 9540410 3138320 4286970 4286540 4282710 9760615 9760616 9761221 9761622 2068950 3141300 9771540 6185666 1027740 1027750 1027710 1027730 1027770 3001873 3001875 9592158 4281090 9592126 9547150 9547711 1027050 1026960 3138950 9373215 9568903 4286530 4279930 9540415 9551058 9568956 9568938 9568957 9581006 4280650 3142130 9592136 9761302 9772523 9772526 Part A001 A002 A003 C002 C001 F001 F002 G001 G002 H001 H002 H003 H004 K001 L001 M001 M002 M002 R001 R002 R004 S001 S002 S004 S005 T001 T002 X003 005 010 020 030 040 050 060 070 080 090 100 110 120 130 140 150 160 170 180 190 195 200 210 220 240 260 270 6.08.2001/V216501 Description CONTROL CARD CONTROL CARD PTC PROTECTION CARD CAPACITOR CAPACITOR FUSE BOX + NUT FUSE BOX + NUT RECTIFICATION UNIT PARALLEL DIODE SIGNAL LAMP YELLOW SIGNAL LAMP GREEN SIGNAL LAMP RED SIGNAL LAMP YELLOW CONTACTOR CHOKE COOLING FAN PUMP-MOTOR PUMP-MOTOR COMB. RESISTOR SHUNT RESISTOR PTC RESISTOR SWITCH 32A SWITCH 32A FLIP-FLOP SWITCH PRESSURE SWITCH TRANSFORMER AUXIL. TRANSFORMER MACHINE SOCKET VOLT/AMP. METER. UNI SIDE PLATE RIGHT SIDE PLATE LEFT COVER PLATE FRONT PLATE REAR PLATE CLAMP INSULAT. PLATE FOR COOLING FAN HOLDER HANDLE PIPE WATER TANK WHEEL WHEEL, ROTATING LEFT PULL-HANDLE RIGHT PULL-HANDLE AXLE INSULATION RUBBER HOSE FEMALE FAST WATER HOSE HOSE CONNECTOR REPAIR SET FOR PUMP L CONNECTION IN-LINE CONNECTOR HOSE CONNECTOR BRANCH CONNECTOR HEAT EXCHANGER SWITCH PROTECTION CIRCUIT DIAGRAM FILTER PROTECTION FUSE 4A DELAYED FUSE 8A DELAYD 2068970/1921690 A001 KWELD3200-4000W A002 KWELD 4000W K-WELD 5500W 8UF/450V AC 4UF/400VAC KEMPOWELD K-WELD 5500W SIMACO 0.23 OHM KWELD5500W 300A/60MV KWELD5500W O-Y- D K60/10 D22.5 WITH PILOT LAMP KWELD 5500W 70 MM2 MSD 1 KWELD 5500W KWELD 5500W KEMPOWELD 5500W KEMPOWELD 5500W KEMPOWELD 5500W D30 CLAMP KMIG 4000, 3200 10/17 MM CONNECTION 1/8 R1/8 - 9.5 KL SIMACO 2020-R1/4-R1/4 R1/4-12 2060-1/4 KEMPOWELD 5500W SWITCHES'LEVER 5X20 5 X 20 Pc. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 0,92 2 2 1 1 1 1 2 1 1 1 1 1 2 1 1 7.11.2002/V217201 WIRE 200 Order no. 4279550 4280180 9754156 9754141 9761375 9770450 9770117 9770458 9770460 9770460 9771591 956300201 3144220 1921650 2062070 3133500 4267970 4265820 4270940 9425216 206652001 9549064 9549066 2062900 206653001 9568911 4290570 4296860 4296210 4279770 4280040 4280050 1026870 4279940 3134270 Part A001 C001 RW101 RW102 S001 XW002 XW101 XW102 XW103 XW104 X001 Y001 0-000 0-010 0-020 0-030 0-040 0-050 0-060 0-070 0-080 0-090 0-100 0-110 0-120 0-130 0-140 0-150 0-160 0-170 0-190 0-200 0-220 0-260 0-280 6219200 3135870 9840352 1-020 2-010 2-030 Description CARD CAPACITOR POTENTIOMETER POTENTIOMETER LEVER SWITCH FEMALE CONTACT BODY MACHINE SOCKET PLUG 6 POLES PLUG 15 POLES PLUG 15 POLES MACHINE SOCKET SOLENOID VALVE CIRCUIT DIAGRAM SPARE PART LIST HUB FOR WIRE REEL CLAMP BRAKE PIECE CLAMPING NUT PRESS SPRING WASHER DOOR PLATE SLIDE LOCK CLAMP PLASTIC HANDLE SIDE PLATE HOSE CONNECTOR GUIDANCE STICKER STICKER FOR PANEL STICKER WIRE FEED STICKER KEMPOWELD CONNEC. STICKER F GAS BOTTLE SAFETY FRAME F DISPL FLAT CABLE HOSE CONNECTOR ***ACCESSORIES**** TIMER UNIT LIFT HOOK PLASTIC BAG 3144540/1921770 A001 WIRE, KEMPOMAT 0.1 UF / 250V 100 KOHM CERMET 10 KOHM CERMET 2 POLES 10 POLES, MALE 70 MALE WIRE 200 SL-K250 PROMIG PROMIG PROMIG 501, 511 M16 PROMIG D16 26X50X217/188 R1/8-5ML WIRE 200 WIRE 200, KMAT 2001, KEMPOWELD WIRE WIRE WIRE L=380 R1/8-M12 KMW TIMER PROMIG Pc. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 7.11.2002/V217401 WIRE 400 Order no. 4279550 4280180 9754156 9754141 9761375 9770450 9770117 9770458 9770460 9770460 9771591 9563002 3139080 1921600 2062070 3133500 4267970 4265820 4270940 9425216 2066520 9549064 9549066 2062900 2066530 9568911 3139410 3139100 4296210 4279770 4280040 4280050 4296870 1026870 1026880 3138810 3139110 4279940 3116880 3134270 Part A001 C001 RW101 RW102 S001 XW002 XW101 XW102 XW103 XW104 X001 Y001 0-000 0-010 0-020 0-030 0-040 0-050 0-060 0-070 0-080 0-090 0-100 0-110 0-120 0-130 0-140 0-150 0-160 0-170 0-190 0-200 0-210 0-220 0-230 0-240 0-250 0-260 0-270 0-280 6219100 6219200 3135870 9840352 1-010 1-020 2-010 2-030 Description CARD CAPACITOR POTENTIOMETER POTENTIOMETER LEVER SWITCH FEMALE CONTACT BODY MACHINE SOCKET PLUG 6 POLES PLUG 15 POLES PLUG 15 POLES MACHINE SOCKET SOLENOID VALVE CIRCUIT DIAGRAM SPARE PART LIST HUB FOR WIRE REEL CLAMP BRAKE PIECE CLAMPING NUT PRESS SPRING WASHER DOOR PLATE SLIDE LOCK CLAMP PLASTIC HANDLE SIDE PLATE HOSE CONNECTOR WIRE PATH-WELD.STICK STICKER FOR K400 STICKER WIRE FEED STICKER KEMPOWELD CONNEC. STICKER F GAS BOTTLE STICKER SAFETY FRAME F DISPL COVER PLATE FOR DISP LEFT HINGE RIGHT HINGE FLAT CABLE HOOK HOSE CONNECTOR ***ACCESSORIES**** SYNCHRONIZAT. UNIT TIMER UNIT LIFT HOOK PLASTIC BAG 2066790/1921560 A001 WIRE, KEMPOMAT 0.1 UF / 250V 100 KOHM CERMET 10 KOHM CERMET 2 POLES 10 POLES, MALE 70 MALE WIRE 400 SL-K400 PROMIG PROMIG PROMIG 501, 511 M16 PROMIG D16 WIRE 400, 550 26X50X217/188 WIRE 400, 550 R1/8-5ML K400 KEMPOWELD WIRE WIRE WIRE KMW SYNC L=380 R1/8-M12 KMW SYNC KMW TIMER PROMIG Pc. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 7.11.2002/V217501 WIRE 550 Order no. 4279550 4280180 9754156 9754141 9761375 9770450 9770117 9770458 9770460 9770460 9771591 9563002 3142370 6219200 1921700 2062070 3133500 4267970 4265820 4270940 9425216 2066520 9549064 9549066 2062900 2066530 9568911 3139410 3139100 4296210 4279770 4280040 4280050 4296870 1026870 1026880 3138810 3139110 4279940 3116880 3134270 6219100 3135870 Part A001 C001 RW101 RW102 S001 XW002 XW101 XW102 XW103 XW104 X001 Y001 000 005 010 020 030 040 050 060 070 080 090 100 110 120 130 140 150 160 170 190 200 210 220 230 240 250 260 270 280 Description CARD CAPACITOR POTENTIOMETER POTENTIOMETER LEVER SWITCH FEMALE CONTACT BODY MACHINE SOCKET PLUG 6 POLES PLUG 15 POLES PLUG 15 POLES MACHINE SOCKET SOLENOID VALVE CIRCUIT DIAGRAM TIMER UNIT SPARE PART LIST HUB FOR WIRE REEL CLAMP BRAKE PIECE CLAMPING NUT PRESS SPRING WASHER DOOR PLATE SLIDE LOCK CLAMP PLASTIC HANDLE SIDE PLATE HOSE CONNECTOR WIRE PATH-WELD.STICK STICKER FOR K400 STICKER WIRE FEED STICKER KEMPOWELD CONNEC. STICKER F GAS BOTTLE STICKER SAFETY FRAME F DISPL COVER PLATE FOR DISP LEFT HINGE RIGHT HINGE FLAT CABLE HOOK HOSE CONNECTOR ***ACCESSORIES**** SYNCHRONIZAT. UNIT LIFT HOOK 2069120/1921701 A001 WIRE, KEMPOMAT 0.1 UF / 250V 100 KOHM CERMET 10 KOHM CERMET 2 POLES 10 POLES, MALE 70 MALE WIRE 550 KMW TIMER SL-K550 PROMIG PROMIG PROMIG 501, 511 M16 PROMIG D16 WIRE 400, 550 26X50X217/188 WIRE 400, 550 R1/8-5ML K400 KEMPOWELD WIRE WIRE WIRE KMW SYNC L=380 R1/8-M12 KMW SYNC PROMIG Pc. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1
