Download SSB SERVICE MANUAL 147423D_6

SERVICE MANUAL
IMPORTANT INFORMATION, KEEP FOR OPERATOR
This manual provides information for:
MODELS SSB-3E/5E/10EF,
(2)SSB-3E/5E/10EF,
SSB-3G/5G/10GF &
(2)SSB-3G/5G/10GF
· Self Contained
· Electric or Gas Heated
· Capacity:
3, 5 or 10 Steamer Pans Per Cavity
· Pans:
12” x 20” x 2 2/1”
PART NUMBER 147423, REV. D (6/06)
1055 Mendell Davis Drive
Jackson, MS 39272
888-994-7636, fax 888-864-7636
unifiedbrands.net
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4HE 'ROEN 3ERVICE #ONCEPT
7ARRANTY AND .ON7ARRANTY 2EPAIR
3INCE 'ROEN HAS BEEN IN THE BUSINESS OF DESIGNING AND
MANUFACTURING THE FINEST COMMERCIAL APPLIANCES FOR THE FOOD
SERVICE INDUSTRY #HEFS COOKS AND KITCHEN SUPPORT PERSONNEL
HAVE COME TO DEPEND UPON THE QUALITY OF CONSTRUCTION AND
THE RELIABILITY OF OPERATION
'ROEN 7ARRANTY PROVISIONS ARE CLEARLY PRESENTED IN THE
CUSTOMERS /PERATOR -ANUAL
'ROEN IN TURN DEPENDS UPON OUR SERVICE CENTERS AND THEIR FIELD
SERVICE PERSONNEL TO KEEP THE EQUIPMENT IN TOP OPERATING CONDI
TION )N ORDER TO DO THIS OUR DESIGNS ARE MADE WITH SERVICE AND
RELIABILITY IN MIND
/NCE THE 'ROEN EQUIPMENT IS SOLD MANUFACTURED DELIVERED AND
INSTALLED OUR REPUTATION IS CLEARLY IN YOUR HANDS !S PART OF OUR
TEAM WE VALUE YOUR EFFORTS AND INPUT TO OUR PRODUCT DESIGN
7E WILL DO ALL WE CAN TO MAKE YOUR JOB OF KEEPING THE EQUIP
MENT IN PERFECT WORKING ORDER AS EASY AS WE CAN 4OGETHER WE
WILL KEEP OUR CUSTOMERS SATISFIED
'ROEN #ERTIFIED 3ERVICE
4HE 3MART3TEAM "OILERLESS 3TEAMER HAS BEEN CAREFULLY DESIGNED
TO PROVIDE MANY YEARS OF EFFICIENT AND RELIABLE SERVICE 0ART OF THE
QUALITY PROGRAM IS 'ROEN #ERTIFIED 3ERVICE 4HIS INCLUDES
s 'ROEN CERTIFIES THAT ALL EQUIPMENT DELIVERED TO OUR CUSTOMERS
HAS BEEN INSPECTED AND TESTED FOR COMPLIANCE WITH THE
SPECIFICATIONS
s 'ROEN CERTIFIES THAT ALL PARTS REQUIRED FOR SERVICE AND
MAINTENANCE WILL BE READILY AVAILABLE
s 'ROEN CERTIFIES THAT THIS MANUAL WILL BE UPDATED BY MEANS OF
PERIODIC SERVICE BULLETINS TO PROVIDE THE MOST UPTODATE
INFORMATION FOR FIELD MAINTENANCE AND SERVICE PERSONNEL
#ALLFOR4ECHNICAL3UPPORT
#ERTAIN PROCEDURES FOR THE CLEANING ANDOR ADJUSTMENT
OF THE 3MART3TEAM "OILERLESS 3TEAMER ARE PRESENTED IN THIS MAN
UAL FOR REFERENCE BUT NOT WARRANTY RELATED
3AFETY
4HE 'ROEN 3MART3TEAM "OILERLESS 3TEAMER HAS BEEN DESIGNED
WITH SAFETY IN MIND 4HIS INCLUDES SAFETY TO THE OPERATING AND
MAINTENANCE PERSONNEL SAFETY TO THE FACILITY IN WHICH THE EQUIP
MENT IS INSTALLED AND SAFETY TO THE EQUIPMENT ITSELF
4HE STEAMER HAS BEEN DESIGNED TO THE HIGHEST INDUSTRY STANDARDS
AND HAS BEEN CERTIFIED BY THE .ATIONAL 3ANITATION &OUNDATION
4ESTING ,ABORATORY .3& 5NDERWRITERS ,ABORATORY 5, ANDOR
#3! GAS
4HE STEAMER CONTAINS SEVERAL DEVICES WHICH ARE SPECIFICALLY USED
TO PREVENT UNSAFE CONDITIONS )F THEY ARE DISCONNECTED DURING
SERVICE MAKE SURE THEY ARE REINSTALLED PROPERLY AND TESTED BEFORE
THE STEAMER IS OPERATED
4HE SAFETY PRECAUTIONS IN THIS MANUAL ARE IN ACCORDANCE WITH
!.3) 3TANDARD 4HREE DIFFERENT SIGNAL WORDS ALERT YOU TO A
HAZARDOUS SITUATION $!.'%2 7!2.).' !.$ #!54)/.
$!.'%2 4HE SIGNAL WORD $!.'%2 INDICATES THAT A
HAZARDOUS SITUATION EXISTS AND COULD RESULT IN SERIOUS INJURY
OR DEATH
s $O NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE
s 7HEN YOU OPEN THE STEAMER DOOR BE VERY CAREFUL TO AVOID
ESCAPING STEAM 3TEAM CAN CAUSE BURNS
s !FTER REMOVING THE FAN BAFFLE PARTITION DO NOT PUT YOUR
HANDS OR OTHER OBJECT INTO THE COOKING CAVITY UNTIL THE FAN
COMES TO A COMPLETE STOP 2OTATING FAN BLADES CAN CAUSE
SEVERE INJURY
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2ECOMMENDED 3UPPLIES
s 0IPE 4HREAD #OMPOUND "RAND ,!#/ 0IPE4ITE 3TIK
.O OR EQUIVALENT
s -OTOR 3EALANT 'REASE "EL2AY
s v !LUMINUM $UCT 4APE
s 2EMOVABLE 4HREAD ,OCKER
,OCKTITE 4YPE $OOR
,OCKTITE 4YPE %XTERIOR
s #LEAR 3ILICONE 3EALANT
$OW #ORNING 4YPE s 3ILICONE (EAT 3INK #OMPOUND
.ON&LUID /IL #ORP #HEMPLEX s (IGH 4EMPERATURE !NTI3EIZE AND ,UBRICATING #OMPOUND
"OSTIX .%6%2 3%%: .3"4
(OW 4O 5SE 4HIS -ANUAL
2EAD THIS MANUAL COMPLETELY BEFORE ATTEMPTING ANY DISASSEMBLY
OR REPAIRS
0LEASE NOTE THE SIMILARITIES AND DIFFERENCES BETWEEN THE VARIOUS
MODELS DESCRIBED IN THE MANUAL
"EFORE MAKING REPAIRS YOU SHOULD HAVE KNOWLEDGE OF THE
STEAMER OPERATION AS DESCRIBED IN THE /PERATIONS 3ECTION OF THIS
MANUAL AND A GOOD UNDERSTANDING OF SERVICE TECHNIQUES AS
PRESENTED BY THE 'ROEN 3ERVICE 3CHOOL
4HIS SERVICE MANUAL SHOULD BE TAKEN WITH YOU ON ALL SERVICE CALLS
5SE THE CORRECT TOOLS IN ACCORDANCE WITH THE PROCEDURES SHOWN
AND USE ONLY 'ROEN #ERTIFIED 2EPLACEMENT 0ARTS WHEN PERFORMING
STEAMER REPAIRS
#ALLFOR4ECHNICAL3UPPORT
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FAN Symbol or
White Service Light
The White Service Light or Fan symbol indicator light shows
when the control cooling fan is not functioning properly or
the Snap-Disc T-Stat on the drain box has been tripped. The
steamer will still function, but if the service light stays on
for more than 30 minutes service should be called because
continued use for prolonged periods could result in
component damage due to excessive temperatures.
or Fan Light
4YPICAL/PERATIONS
4HEFOLLOWINGISASEQUENCEOFEVENTSTYPICALTO3MART3TEAM
"OILERLESS3TEAMER
#OOKING&OOD
4OUSETHESTEAMERTHECAVITYDOORISCLOSEDTHE#/.42/,
0/7%2ROCKERSWITCHANDTHE/./&&TOUCHPADISSETTO/.
4HEUNITPERFORMSAQUICKDIAGNOSTICSSEQUENCELIGHTINGALL
,%$SEXCEPTTHE()4%-0,%$ONTHEFRONTPANELANDTHE
0/7%2INDICATORLIGHTREMAINSILLUMINATED4HEUNITVERIlES
THEmOATSPROBESANDDRAINBYTHESEQUENCEBELOW4HEDRAIN
VALVEISCLOSEDANDTHEWATERENTERSTHESTEAMRESERVOIRTOTHE
hlLLvPOINT7HENTHEWATERLEVELREACHESTHE,/7LEVELmOAT
PROBETHEMUFlNFANWILLRUN7HENTHEWATERLEVELREACHESTHE
()'(LEVELmOATPROBETHEWATERlLLVALVECLOSESANDTHEDRAIN
VALVEOPENSUNTILWATERDROPSOFFTHEHIGHmOATPROBE!TTHIS
POINTTHEDRAINVALVECLOSESANDTHEWATERVALVEOPENSTORElLL
THE()'(mOATPROBE7HENTHEWATERREACHESTHE()'(mOAT
PROBETHEWATERlLLVALVECLOSESSTOPPINGTHEENTRYOFWATER
INTOTHESTEAMRESERVOIR
!RELAYENERGIZESANDPROVIDESPOWERTOTHEHEATINGCIRCUIT
FORTHESTEAMRESERVOIR4HISHEATSTHESTEAMRESERVOIRTOBOIL
THEWATERCREATINGTHEREQUIREDSTEAM7HENTHECAVITYIS
HEATEDTOABOUTDEGREES&THE2%!$9INDICATORLIGHT
COMESONINDICATINGTHATTHECOOKINGCANSTART7HENITIS
DESIREDTOCOOKFOODINTHECAVITYTHEPANSAREINSERTED
INTOTHECAVITYANDTHEDOORISCLOSED
(EATUPTIMEISABOUTMINUTESAFTERTHE/./&&TOUCH
PADISPRESSEDIFALLOFTHEABOVECONDITIONSAREMET
5SINGTHETIMERCONTROLTHEKNOBISROTATEDAROUNDTHEDIAL
TOTHEDESIREDTIMEFROMTOMINUTESORPLACEDINTHE
TIMEDPOSITIONANDTHE'REEN4)-).'LIGHTBELOWTHEKNOBWILL
ILLUMINATE)NTHETIMEDPOSITIONA2ED$/.%LIGHTONTHELEFT
SIDEOFTHEDIALWILLGOONWHENCOOKINGTIMEISCOMPLETEDAND
THEhBEEPERvWILLSOUND)NTHEhONvPOSITIONA'REEN/.LIGHT
ONTHERIGHTSIDEOFTHEDIALWILLGOONTOINDICATETHAT
THESTEAMERISBEINGSETTOCONSTANT/.
7HENTHETIMEDCOOKINGPERIODISCOMPLETEABUZZERWILLSOUND
ANDTHE2ED$/.%LIGHTONTHETIMERDIALWILLGOONUNTILTHE
TIMEKNOBPOINTERISROTATEDTOTHE/&&OCLOCKPOSITION
BETWEENTHETWOLIGHTS
7HENTHETIMERISSETTOTHE/&&POSITIONTHEUNITWILLCONTINUE
TOOPERATEFORMINUTESTHENPERFORMADUTYCYCLEOFMINUTE
/.MINUTES/&&
)FTHEDOORISOPENEDDURINGTHECOOKINGPROCESSTHEDOORINTER
LOCKSWITCHCAUSESTHEDOORLIGHTTOILLUMINATECAUSINGPOWER
TOBEREMOVEDFROMTHECONVECTIONMOTORANDTHESPRAYVALVE
CLOSES4HERELAYOPENSTHECIRCUITTOTHESOURCEOFHEATINSTANTLY
REDUCINGTHEHEATFROMTHESTEAMRESERVOIR
7ATER%NTRY)NTO3TEAM2ESERVOIR
/NPOWERUPTHEBOILERGOESTHROUGHAlLLDRAINDIAGNOSTICTO
VERIFYTHECONDITIONOFTHEWATERLEVELPROBEANDDRAIN
>°Ê )FTHEDRAINISBLOCKEDASERVICEERRORISGENERATED
L°Ê )FEITHERPROBEISNOTRESPONDINGASERVICEERRORISGENERATED
#!54)/.ÊÊ!SCALEDRESERVOIRORDEBRISWILLCAUSESERVICEERRORS
7HENABUTTONORmOATPROBEHAVEEXCESSIVESCALETHEYWILLNOT
FUNCTIONPROPERLY
./4)#%ÊÊ7HENPOWEREDOFFTHECONTROLSEMPTYTHESTEAM
RESERVOIR
4HE()'(7!4%2mOATPROBEDETERMINESIFTHEREISAFULLAND
PROPERLEVELOFWATERINTHESTEAMRESERVOIR)FTHEWATERLEVEL
GOESDOWNTHEmOATPROBEISOPENEDBYTHEWATERLEVELGETTING
LOW4HISCAUSESTHEWATERlLLVALVEFORTHATSTEAMRESERVOIRTO
TURNONTOPERMITWATERTOENTERTHESTEAMRESERVOIR
7ATERWILLCONTINUETOENTERTHESTEAMRESERVOIRUNTILTHELEVELOF
WATERISHIGHENOUGHTOCLOSETHE()'(7!4%2mOATPROBE4HIS
DETERMINESTHATTHESTEAMRESERVOIRISFULLANDTHENTHEWATER
SUPPLYSOLENOIDVALVEISTURNEDOFFSTOPPINGTHEWATERmOWTOTHE
STEAMRESERVOIR
7HENTHE()'(7!4%2mOATPROBEISOPENTHEREISATO
SECONDDELAYBEFORETHEWATERlLLVALVEOPENS4HISISTOTAKEINTO
7HENTHEUNITISATREADYTEMPERATUREANDTHETIMERISSETTOTHE ACCOUNTTHERISINGANDLOWERINGOFTHEWATERLEVELDUETOTHE
TIMEDPOSITIONTOMINUTESORPLACEDINTHEMANUALPOSITION BUBBLINGACTIONOFTHEBOILINGWATERINTHESTEAMRESERVOIR)FTHE
mOATPROBEISOPENFORMORETHANAPPROXIMATELYSECONDSTHEN
THEMOTORANDFANINTHECAVITYSTARTSTHECONDENSATESPRAY
THEWATERlLLVALVEISACTIVATED
COMESONANDTHESTEAMENTERSTHECAVITYANDISDISTRIBUTED
THROUGHOUTTHECAVITY
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#ALLFOR4ECHNICAL3UPPORT
The Water Level Control Board and Low Probe or K4 Relay & Low
Float monitors and shuts the unit down if reservoir water level is
below the low float/probe.
.OTES
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#ALLFOR4ECHNICAL3UPPORT
-/ ] /-/ 'AS -ODEL )NSTALLATION
7!2.).'
4HEUNITMUSTBEINSTALLEDBY
PERSONNELWHOAREQUALIFIEDTOWORK
WITHGAS ELECTRICITYANDPLUMBING
)MPROPERINSTALLATIONCANCAUSE
INJURYTOPERSONNELANDORDAMAGE
TOTHEEQUIPMENT 4HEUNITMUSTBE
INSTALLEDINACCORDANCEWITH
APPLICABLECODES
#!54)/.
$O NOT INSTALL THE UNIT WITH THE REAR
VENTS BLOCKED OR WITHIN INCHES OF
A HEAT SOURCE SUCH AS A BRAISING PAN
DEEP FAT FRYER CHARBROILER OR KETTLE
4O AVOID DRAINAGE PROBLEMS
LEVEL THE UNIT FRONT TO BACK
OR PITCH IT SLIGHTLY TO THE REAR
!LTHOUGH 'ROEN RECOMMENDS THE 3MART3TEAM "OILERLESS 3TEAMER IS
INSTALLED NEAR NONCOMBUSTIBLE SURFACES THE FOLLOWING “ˆ˜ˆ“Õ“
CLEARANCES ARE TO ANY SURFACE COMBUSTIBLE OR NONCOMBUSTIBLE
2IGHT 3IDE INCHES
,EFT 3IDE INCHES
2EAR INCHES
(OWEVER FOR EASY SERVICE AT LEAST A INCH CLEARANCE SHOULD EXIST
FOR RIGHT SIDE ACCESS TO GAS SHUTOFF VALVE
4HE UNIT MUST BE INSTALLED IN A WELLVENTILATED ROOM WITH AN
ADEQUATE AIR SUPPLY 4HE STEAMER MUST BE INSTALLED BENEATH A
VENTILATION HOOD SINCE GAS COMBUSTION PRODUCTS EXIT THE APPLIANCE
!NY ITEM WHICH MIGHT OBSTRUCT OR RESTRICT THE FLOW OF AIR FOR
COMBUSTION AND VENTILATION MUST BE REMOVED $O NOT OBSTRUCT
THE FLUE COVER OR REAR VENTS AFTER INSTALLATION
4HE AREA DIRECTLY AROUND THE APPLIANCE MUST BE CLEARED OF ALL
COMBUSTIBLE MATERIAL 4HE INSTALLATION MUST CONFORM WITH LOCAL
CODES OR IN THE ABSENCE OF LOCAL CODES WITH THE .ATIONAL &UEL
'AS #ODE !.3) :.&0! OR THE .ATURAL 'AS AND
0ROPANE )NSTALLATION #ODE #3! "
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4HE UNIT AND ITS INDIVIDUAL SHUTOFF VALVE MUST BE DISCONNECTED
FROM THE GAS SUPPLY SYSTEM DURING ANY PRESSURE TESTING OF THAT
SYSTEM WHICH HAS TEST PRESSURES IN EXCESS OF 03) K0A
)T MUST BE ISOLATED FROM THE GAS SUPPLY PIPING SYSTEM BY CLOSING
ITS INDIVIDUAL MANUAL SHUTOFF VALVE DURING ANY PRESSURE TESTING OF
THE GAS SUPPLY PIPING SYSTEM WHICH HAS TEST PRESSURES EQUAL TO
OR LESS THAN 03) K0A
%LECTRICAL 3UPPLY #ONNECTION
0ROVIDE 6!# (: 0( !-0 SERVICE "RING WIRE IN
THROUGH HOLE ON THE BACK PANEL %ACH CAVITY REQUIRES A
SEPARATE CORD FOR CONNECTION ,OCAL CODES ANDOR THE .ATIONAL
%LECTRICAL #ODE SHOULD BE OBSERVED IN ACCORDANCE WITH
!.3).&0! !. %,%#42)#!, '2/5.$ )3 2%15)2%$
4HE WIRING DIAGRAM LOCATED IN THE SERVICE COMPARTMENT AND IN
THIS MANUAL -AXIMUM LOAD IS !-0S )N #ANADA PROVIDE
ELECTRICAL SERVICE IN ACCORDANCE WITH THE #ANADIAN %LECTRICAL
#ODE #3! # 0ART ANDOR LOCAL CODES
'AS 3UPPLY #ONNECTION
#ONNECTION TO THE GAS SUPPLY SHALL BE IN ACCORDANCE WITH THE
CHART BELOW 3UPPLY PRESSURE MUST BE AT LEAST v 7# MAXIMUM
v 7# FOR NATURAL GAS OR v 7# MAXIMUM v 7# FOR
,0 GAS )N #ANADA THE INSTALLATION MUST CONFORM TO THE
#ANADIAN 'AS #ODE #!. " )NSTALLATION #ODES FOR 'AS
"URNING !PPLIANCES AND %QUIPMENT ANDOR LOCAL CODES #HECK ALL
GAS CONNECTIONS FOR LEAKS PRIOR TO UNIT OPERATION
2!4).'3 &/2 '!3 3-!2434%!).#/-).' '!3
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3EE PAGE FOR FURTHER INSTALLATION INSTRUCTIONS
#ALLFOR4ECHNICAL3UPPORT
”
24
0]
[61
UNITS WITH VENTS
CURRENT PRODUCTION
STEAM FREE ZONE
Refer to page 3.3 for proper clearances.
If unit has a code, turn off at Touch Pad. Open the steamer door.
WARNING
DO NOT DISASSEMBLE FLOAT PROBES DURING CLEANING, BREAKAGE WILL RESULT. USE HOT WATER TO
WASH OUT PIVOT JOINTS OF FLOAT.
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42/5",%3(//4).' %LECTRIC 'AS -ODELS
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33"%
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33"%
4HREE 0HASE
33"%
3INGLE 0HASE
33"%
3INGLE 0HASE
33"%
4HREE 0HASE
33"%
4HREE 0HASE
33"%
4HREE 0HASE
33"%
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33"%
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33"%
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33"%
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4OP #OVER
&OR 0ART .UMBER SEE SECTION ON THE 3TEAMER -ODEL
4HIS SECTION PROVIDES COMMON REMOVAL AND INSTALLATION PROCEDURES
FOR PARTS USED IN MORE THAN ONE MODEL OF 3MART3TEAM "OILERLESS
3TEAMERS 7HEN 0ART .UMBERS DIFFER BY 3TEAMER -ODEL THE 0ART
.UMBERS ARE NOT GIVEN IN THIS SECTION
4HE FOLLOWING PROCEDURES ARE BASED UPON HAVING ACCESS TO THE
STEAMER ON ALL FOUR SIDES )F THE STEAMER IS INSTALLED BETWEEN
OTHER APPLIANCES AND THERE IS NOT ENOUGH ROOM ON THE SIDES FOR
ACCESS THE STEAMER MUST BE PULLED OUT FROM ITS POSITION TO GAIN
PROPER ACCESS
#ARE SHOULD BE TAKEN IN MOVING THE STEAMER SO AS NOT TO STRESS
OR PULL ON THE ELECTRICAL GAS AND WATER CONNECTIONS
.OTE 5NDER NORMAL CONDITIONS THE TOP COVER SHOULD NEVER HAVE
TO BE REMOVED 4HE MOST LIKELY REASON FOR REMOVING IT IS IF THE
PANEL ITSELF HAS BEEN DAMAGED BY A FALLING OBJECT
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!T THE FRONT ON EACH SIDE REMOVE THE SCREW HOLDING A TOP
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2EMOVAL
7ITH A FLAT BLADE SCREW DRIVER REMOVE THE TWO SCREWS
ON THE LOWER EDGE OF THE PANEL AND ONE AT THE TOP EDGE AT
THE CENTER OF THE TOP PANEL OVERHANG 4HE PANEL IS RETAINED
TO THE STEAMER BY THESE THREE SCREWS AND THREE SPRINGLIKE
CLIPS AT THE REAR EDGE
/NCE THE SCREWS ARE REMOVED THE PANEL CAN BE PULLED
FORWARD ABOUT INCH THEN LOWERED FROM BEHIND THE TOP
PANEL OVERHANG
*,/Ê 1,Ê£{Ç{ÓÎ]Ê,6°Ê
2EMOVAL
5NPLUG THE FOLLOWING CONNECTORS * * * *! * AND *
5SING A v SOCKET REMOVE FIVE v LOCK NUTS AND
REMOVE THE BOARD FROM FIVE STUDS ON THE FRONT PANEL "E
CAREFUL NOT TO LOSE THE PLASTIC WASHERS BELOW EACH NUT
2EMOVE VOLTAGE SELECT JUMPER * AND SAVE FOR INSTALLATION
ON NEW BOARD
#ALLFOR4ECHNICAL3UPPORT
!33%-",9 $)3!33%-",9
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3 FOR THE MODEL OF STEAMER THE BOARD IS BEING INSTALLED IN
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)NSTALL VOLTAGE SELECT JUMPER *
0OSITION THE BOARD ON FIVE STUDS BELOW THE TIMER
)NSTALL v LOCK NUTS WITH WASHERS 5SE A SOCKET TO TIGHTEN THEM IN PLACE
)NSERT JACKS * * * *! * AND * IN THE SAME
CONNECTOR LOCATIONS AS PER REMOVAL 0RESS FIRMLY TO MAKE
SURE THE JACK IS FULLY SEATED ON THE BOARD
,IGHT AND 4IMER 0# "OARD
0. 2EMOVAL
5NPLUG THE FOLLOWING CONNECTORS *" * AND *
5SING A v SOCKET REMOVE TWO v LOCK NUTS
AND REMOVE THE BOARD FROM THREE STUDS ON THE FRONT
PANEL
#ALLFOR4ECHNICAL3UPPORT
)NSTALLATION
0OSITION THE BOARD ON THREE STUDS ABOVE THE TIMER
)NSTALL v LOCK NUTS ONTO THE AND WASHERS STUDS AND
TIGHTEN IN PLACE USING A v SOCKET
)NSERT JACKS *" * AND * IN THE SAME CONNECTOR LOCATIONS
AS PER REMOVAL 0RESS FIRMLY TO MAKE SURE THE JACK IS FULLY
SEATED ON THE BOARD
3TEAM 2ESERVOIR $RAIN 6ALVE 0. .OTE 7HENTHESTEAMRESERVOIRDRAINVALVEISDEENERGIZEDOR
/0%.THESILICONEHOSECANFREELYSLIDETHROUGHTHEVALVE
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OFTHESTEAMERCAVITY
2EMOVAL
4URN OFF POWER AND DISCONNECT STEAMER FROM BRANCH CIRCUIT
2EMOVE RIGHT SIDE PANEL ,ET STEAMER DRAIN COMPLETELY
5SING SPRING CLAMP PLIERS DISCONNECT /.% %.$ OF THE SILICONE
DRAIN HOSE BY LOOSENING THE DRAIN HOSE CLAMP FROM THE DRAIN
FITTING COMING FROM THE CAVITY DRAIN 2EMOVE CLAMP
5NPLUG THE VALVE ELECTRICAL WIRES
7ITH A INCH NUTDRIVER REMOVE THE TWO SCREWS
HOLDING THE DRAIN VALVE TO THE BRACKET ON THE STEAMER BASE
2EMOVE THE TWO SCREWS AND REMOVE THE VALVE FROM
THE BRACKET
,OOSEN THE CLAMP AND REMOVE THE OTHER END OF THE SILICONE
HOSE FROM THE DRAIN BOX )NSPECT THE HOSE FOR ANY DAMAGE OR
LIME BUILDUP #LEAN OR REPLACE THE HOSE IF REQUIRED THEN
REATTACH TO THE STEAM RESERVOIR DRAIN FITTING
)NSTALLATION
!TTACH NEW DRAIN VALVE TO VALVE BRACKET 3LIDE THE SILICONE
HOSE THROUGH THE DRAIN VALVE HOUSING AND INSTALL HOSE CLAMP
OVER THE EXPOSED END OF THE HOSE #HECK THAT THE HOSE IS
STRAIGHT AND NOT TWISTED
&IT THE EXPOSED END OF THE SILICONE HOSE ONTO THE ELBOW OF
THE CAVITY DRAIN 5SING SPRING CLAMP PLIERS POSITION AND
TIGHTEN THE HOSE CLAMP
0LUG THE ELECTRICAL LEADS OF THE VALVE INTO THE WIRING HARNESS
#ONNECT STEAMER TO BRANCH CIRCUIT AND TURN ON POWER
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2EINSTALLRIGHTSIDEPANEL
4IMER!SSEMBLY
4IMER&ASTENER.UT
4IMER+NOB
2EMOVAL
3HUTOFFPOWERTOSTEAMER
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TIMER 5NDERTHEKNOBISAHEXAGONALNUTWHICHHOLDSTHE
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THETIMERSHAFTWHICHCORRESPONDSTOAFRICTIONALMOUNTING
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STEAMERTOCOOL 4HENOPENTHEDOORAND WHILESUPPORTING
THEWEIGHTOFTHEDOOR REMOVEHINGEPINORREMOVEDOORTO
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0LACETHEDOORONAFLAT CLEANTABLEORSIMILARSUPPORT WITH
GASKETFACINGUP "ECAREFULNOTTOSCRATCHDOORSURFACE
)NSPECTDOORGASKETFORSIGNSOFCUTS OROTHERDEFECTSWHICH
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./4% 'ASKETNOTCOVEREDUNDERTERMSOFWARRANTY
)NSTALLATION
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!LIGNDOORWITHHINGEANDINSERTHINGEPIN ORAPPLY,OCKTITE
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!LIGNMENT
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DOORLATCHSPRING
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ANDALIGNTHEDOORTOTHEDOORPIN 4IGHTENHINGETOOVEN
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9OUSHOULDBEABLETOPULLADOLLARBILLORCOMPARABLEPIECE
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STEAMERCAVITYWITHTHEDOORCLOSED 4OADJUSTTHEHINGE
SIDE LOOSENTHEDOORTOHINGEBOLTSANDALIGNTHEDOOR
GASKETWITHTHEOVENCAVITY 4IGHTENTHEDOORTOHINGE
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/PERATESTEAMERANDCHECKFORLEAKS
#ALLFOR4ECHNICAL3UPPORT
!33%-",9$)3!33%-",9
$OOR2EVERSAL0ROCEDURES
4URNOFFSTEAMERPOWERANDALLOWSTEAMERTOCOOL
4OREMOVEDOOR SUPPORTDOORWHILEREMOVINGHINGETO
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,OOSENJAMNUTWITHAINCHWRENCH REMOVEDOORLATCH
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#OATLATCHPINTHREADSWITH.%6%23%%:HIGHTEMPERATURE
DEGREE&ANTISEIZEANDLUBRICATINGCOMPOUND )NSTALL
DOORLATCHPINANDJAMNUTDIRECTLYACROSSSTEAMERCAVITY
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BELOWTHENEWBULLETLOCATION
2EMOVESCREWSAND5CHANNELFROMTHEDOOR 4AKEMAGNET
ANDBLOCKASSEMBLYFROMPRESENTLOCATIONANDPLACEITATTHE
OPPOSITEENDOFTHEDOORCHANNEL WITHMAGNETFACING
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2EMOVESCREWS 2EMOVEDOORHANDLEFROMCAM
!PPLY.%6%23%%:HIGHTEMPERATUREDEGREES&
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!PPLYALIGHTAMOUNTOF,OCKTITETOSCREWS THENINSTALL
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#ALLFOR4ECHNICAL3UPPORT
!PPLY,OCKTITETOTHEHINGETOSTEAMERBOLTS THEN
INSTALLDOORANDHINGEMOUNTINGBOLTS $O./4TIGHTEN
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!LIGNDOORTOSTEAMER 2EFERTO !LIGNMENTPROCEDURE
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THENCHECKFORLEAKS )FTHEREARENOLEAKS THESTEAMERIS
READYFOROPERATION )FTHEREARELEAKSAROUNDTHEDOOR
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./4% $OOR 'ASKET NOT COVERED UNDER TERMS OF WARRANTY
2EMOVAL
4URN OFF STEAMER POWER AND ALLOW TO COOL
2EMOVE THE DOOR USING ONE OF THE FOLLOWING TWO METHODS
A 3UPPORT DOOR WEIGHT AND REMOVE HINGE PIN OR
B 3UPPORT WEIGHT OF THE DOOR AND REMOVE THE TWO DOORTO
HINGE BOLTS
0LACE THE DOOR ON A FLAT CLEAN SMOOTH TABLE OR SIMILAR
SUPPORT WITH HANDLE HANGING OVER EDGE "E CAREFUL NOT TO
SCRATCH THE DOOR
2EMOVE FOUR OR EIGHT TRUSS HEAD SCREWS AND REMOVE
INNER DOOR PANEL
2EMOVE AND DISCARD DOOR GASKET
#LEAN BACK OF THE INNER DOOR PANEL "E SURE OLD SEALANT IS
COMPLETELY REMOVED
)NSTALLATION
)NSTALL NEW DOOR GASKET AROUND INNER PANEL AS SHOWN IN THE
ILLUSTRATION "E SURE THE INNER DOOR PANEL FLANGE IS FULLY
INSERTED INTO THE DOOR GASKET GROOVE
!PPLY A HIGH TEMPERATURE SILICONE SEALANT SUCH AS '% 246
OR EQUIVALENT TO THE FOUR DOOR SPACERS
!PPLY ,OCKTITE TO INNER DOOR PANEL MOUNTING SCREWS
)NSTALL INNER DOOR PANEL AND DOOR GASKET ON THE DOOR
SPACERS AND TIGHTEN MOUNTING SCREWS
!LIGN DOOR WITH HINGE AND INSERT HINGE PIN /2 APPLY ,OCKTITE
TO THE DOORTOHINGE BOLTS THEN INSTALL DOOR AND MOUNTING
BOLTS $O ./4 TIGHTEN MOUNTING BOLTS AT THIS TIME
!LIGN DOOR TO STEAMER AND TIGHTEN BOLTS
0LEASE REFER TO FOR ALIGNMENT PROCEDURE
&LOAT 0ROBES
2EMOVAL
4URN OFF THE STEAMER POWER AND DISCONNECT THE STEAMER
FROM THE BRANCH CIRCUIT
2EMOVE THE RIGHT SIDE COVER FROM THE STEAMER
$ISCONNECT THE WATER LEVEL PROBE HARNESS WIRE
,OOSEN AND REMOVE THE HEX LOCKING NUT AND WASHER
2EMOVE THE FLOAT PROBE FROM INSIDE THE CAVITY
./4% 0ROBE ORIENTATION PRIOR TO REMOVAL ,OW
PROBE ROTATES DOWN AND HIGH PROBE ROTATES UP
*,/Ê 1,Ê£{Ç{ÓÎ]Ê,6°Ê
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INSIDE THE STEAMER CAVITY BE SURE THE ORING SEAL IS IN PLACE
FOR A BUTTON PROBE OR THAT THE SOFT WHITE WASHER IS INSIDE THE
CAVITY FOR A FLOAT PROBE
&ROMTHEOUTSIDEPUTONANYWASHERANDLOCKINGNUT4IGHT
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!TTACH THE HARNESS WIRE
4URN ON THE BRANCH CIRCUIT POWER SUPPLY
4URN /. THE STEAMER AND TEST
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2EMOVAL
4URN OFF THE STEAMER POWER AND DISCONNECT THE STEAMER
FROM THE BRANCH CIRCUIT
5SING A SCREWDRIVER REMOVE BOTH LEFT AND RIGHT SIDE PANELS
2EMOVE REAR ELEMENT ACCESS PANEL
&OLD INSULATION OUT OF THE WAY
2EMOVE ELEMENT INSULATION COVER BY REMOVING THE EA
v X NUTS USING A RATCHET AND v SOCKET
2EMOVE ELEMENT INSULATION
,OOSEN BUT DO NOT REMOVE THE ELEMENT BRACKETS USING THE REMAINING v X NUTS USING A RATCHET AND v SOCKET
4RACE THE WIRES OF THE ELEMENT BACK TO THE ELEMENT TERMINAL
BLOCK AND REMOVE THE WIRES WITH A FLAT BLADE SCREWDRIVER
3LIDE THE ELEMENT OUT FROM THE BACK OF THE UNIT THROUGH THE
ELEMENT ACCESS AREA TO REPLACE
)NSTALLATION
3LIDE THE NEW THROUGH THE ELEMENT BRACKET FROM THE REAR
ACCESS PANEL
)NSTALL THE ELEMENT WIRES INTO THE ELEMENT TERMINAL BLOCK
FROM WHICH THE ORIGINAL ELEMENT WAS INSTALLED USING A FLAT BLADE SCREWDRIVER
4IGHTEN THE v X NUTS SUPPORTING THE ELEMENT
BRACKETS USING A RATCHET AND v SOCKET
2EPLACE ELEMENT INSULATION
2EPLACE ELEMENT INSULATION COVER AND SECURE USING A RATCHET
AND THE REMAINING v X NUTS
2EPLACE AND SECURE REAR ELEMENT ACCESS PANEL USING A FLAT BLADE SCREWDRIVER AND THE v SCREWS
2ECHECK ALL WIRE CONNECTIONS AND SCREWS
5SING A SCREWDRIVER REPLACE BOTH LEFT AND RIGHT SIDE PANELS
2ECONNECT POWER SUPPLY
#ALLFOR4ECHNICAL3UPPORT
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2
3
3
6
4
6
1
3
3
2
2
2
4
5
3
5
1
ITEM NO.
1
2
3
4
5
6
ITEM NO.
1
2
3
4
5
6
150659
142549
138457
150662
150628
150672
142549
138457
150662
150628
150661
150672
PART NUMBER
PART NUMBER
DESCRIPTION
WELDMENT, DRAIN MANIFOLD ASSY, SSB-3/5E&G
ELBOW 3/4" HOSE BARB
CLAMP, CONSTANT TENSION CTB-27
HOSE, CONDENSATE DRIP
DRAIN, CONDENSATE
HOSE, CONDENSATE DRAIN SSB
DESCRIPTION
ELBOW 3/4" HOSE BARB
CLAMP, CONSTANT TENSION CTB-27
HOSE, CONDENSATE DRIP
DRAIN, CONDENSATE
WELDMENT, DRAIN MANIFOLD ASSY
HOSE, CONDENSATE DRAIN SSB
QTY.
1
4
1
1
1
1
QTY.
1
4
1
1
1
1
3
4
2
1
2
5
SSB-3, 5 & 10E
ITEM
NO.
6
6
5
5
4
3
2
1
QTY.
USED
PART OR
IDENTIFYING NO.
150665
150663
150661
150659
142549
150662
138457
150672
NOMENCLATURE OR DESCRIPTION
FIELD REPLACE CONDENSATE DRIP CUP AND DRAIN SSB-10E & G
FIELD REPLACE CONDENSATE DRIP CUP AND DRAIN SSB-3/5E & G
WELDMENT, DRAIN BOX SSB-10E & G
WELDMENT, DRAIN BOX SSB-3/5E & G
3/4" HOSE BARB, 90 DEG. ELBOW
HOSE, CONDENSATE DRIP
CLAMP, CONSTANT TENSION CTB-27
HOSE, CONDENSATE DRAIN SSB
2
3
3
6
4
6
1
3
3
2
2
2
4
5
3
5
1
ITEM NO.
1
2
3
4
5
6
ITEM NO.
1
2
3
4
5
6
150659
142549
138457
150662
150628
150672
142549
138457
150662
150628
150661
150672
PART NUMBER
PART NUMBER
DESCRIPTION
WELDMENT, DRAIN MANIFOLD ASSY, SSB-3/5E&G
ELBOW 3/4" HOSE BARB
CLAMP, CONSTANT TENSION CTB-27
HOSE, CONDENSATE DRIP
DRAIN, CONDENSATE
HOSE, CONDENSATE DRAIN SSB
DESCRIPTION
ELBOW 3/4" HOSE BARB
CLAMP, CONSTANT TENSION CTB-27
HOSE, CONDENSATE DRIP
DRAIN, CONDENSATE
WELDMENT, DRAIN MANIFOLD ASSY
HOSE, CONDENSATE DRAIN SSB
QTY.
1
4
1
1
1
1
QTY.
1
4
1
1
1
1
3
4
2
1
2
SSB-3, 5, & 10G
ITEM
NO.
6
6
5
5
4
3
2
1
QTY.
USED
PART OR
IDENTIFYING NO.
150665
150663
150661
150659
142549
150662
138457
150672
NOMENCLATURE OR DESCRIPTION
FIELD REPLACE CONDENSATE DRIP CUP AND DRAIN SSB-10E & G
FIELD REPLACE CONDENSATE DRIP CUP AND DRAIN SSB-3/5E & G
WELDMENT, DRAIN BOX SSB-10E & G
WELDMENT, DRAIN BOX SSB-3/5E & G
3/4" HOSE BARB, 90 DEG. ELBOW
HOSE, CONDENSATE DRIP
CLAMP, CONSTANT TENSION CTB-27
HOSE, CONDENSATE DRAIN SSB
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