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Transcript
Operator Manual
BUDDY™ BY STONE
EXTREME DUTY MORTAR MIXER
REVISION: D 4/2008
MORTAR MIXER
Models: EXD850, EXD1100, EXD1300BD, EXD1300GD
P/N : 56802BD
Stone Construction Equipment, Inc.
Right Built Pr
oducts F
rom A Right Built Com
pan
y.
Products
Fr
Compan
pany
Right Built means tough, reliable, easy to use
machines that lower lifetime costs. They’re designed
to be reliable, productive, operator friendly and
serviceable, always with the end user in mind.
LIMITED WARRANTY ................................................................... 5
FOREWORD / WARRANTY INFORMATION ......................................... 6
Table of
Contents
SECTION 1 - INTRODUCTION ......................................................... 7-9
Introduction ............................................................................ 8
Intended Use ........................................................................... 8
General Description ................................................................... 8-9
Machine Diagram ...................................................................... 10
SECTION 2 - TECHNICAL DATA ...................................................... 11-16
Machine Specifications .............................................................. 12
Lubrication Specifications ......................................................... 12
Engine Specifications ................................................................ 13
Machine Sound Level Test .......................................................... 13
Machine Dimensions ................................................................. 14
Operator Controls ...................................................................... 15
PIN & Plate Location .................................................................. 16
SECTION 3 - HEALTH & SAFETY ..................................................... 17-24
Decal Location .......................................................................... 18-19
Safety Precautions .................................................................... 20-23
Safety Use ................................................................................ 24
SECTION 4 - OPERATION .............................................................. 25-35
General Safety Notes .................................................................. 26-27
Safety Symbols ......................................................................... 28
Delivery Inspection ................................................................... 28
Break-In Period ........................................................................ 28
Before Starting ......................................................................... 28-29
Pre-Start Checklist .................................................................... 30
Fuel ........................................................................................ 30
Starting the Machine ................................................................. 31
To Operate Machine ................................................................... 31-32
Shutting the Machine Off ........................................................... 33
Operator Controls ...................................................................... 33
Attach Safety Chain to Towing Vehicle .......................................... 34
Towing .................................................................................... 34-35
Recommended Coupler Maintenance ............................................ 35
Notes Page ............................................................................... 36
SECTION 5 - MAINTENANCE .......................................................... 37-48
First Service 50 Hours ................................................................ 38
Buddy by Stone
Mortar Mixer
Buddy by Stone
Mortar Mixer
3
Table of
Contents
Additional Service Information ................................................... 38
Fluids and Lubrication ............................................................... 38-39
Lubrication Points .................................................................... 40
Engine/Engine Oil/Air Filter .................................................... 40
Spark Plug / Engine RPM/Cooling System/Valve Clearance ........... 41
Hardware .............................................................................. 42
Wheel Bearing Lubrication ...................................................... 42
Wheel Bearing Adjustment ...................................................... 42
Drum Seals ............................................................................ 42
Gearcase Clutch Adjustment ....................................................... 42-43
Belt Adjustment ....................................................................... 44
Hand Clutch Adjustment for Belt Drive Units .............................. 44
Cleaning .................................................................................. 45
Storage/Long-Term Storage/End of Storage .................................. 45
Troubleshooting ....................................................................... 46
Maintenance Chart .................................................................... 47
Maintenance Log ...................................................................... 48
Seals and Bearings .................................................................... 49
Bull Gear Assembly .................................................................... 50
CALIFORNIA PROPOSITION 65 WARNING ......................................... IBC
Buddy by Stone
Mortar Mixer
4
LIMITED WARRANTY
The Manufacturer warrants that products manufactured shall be free from defects in material and workmanship that
develop under normal use for a period of 90 days for concrete vibrators, one year for Rhino® Single Drum Dirt Roller,
Bulldog® Trench Rollers, WolfPac™ Asphalt Roller, Smooth Operator™ Power Trowels, Stomper® , Saw Devil®
Concrete and Masonry Saws, Silver Fox™ Forward Plate, Lift Jockey™ , Mud Buggy™ , Groutzilla™ Placement Systems,
and 6 months for all other products from the date of shipment. The foregoing shall be the exclusive remedy of the
buyer and the exclusive liability of the Manufacturer.
The Manufacturer extends the warranty period to “Lifetime” for the drum bearings and seals for the mortar mixers, and
agrees to furnish, free of charge, the bearings and seals only upon receipt of the defective parts. The warranty is two
years for eccentric bearings on the forward plate compactors, concrete and mortar mixer drums, trowel gearboxes, three
years on the trench roller microprocessor (ECIB) and five years on the trench roller eccentric bearings.
Our warranty excludes normal replaceable wear items, i.e. gaskets, wear plates, seals, O-rings, V-belts, drive chains,
clutches, etc. Any equipment, part or product which is furnished by the Manufacturer but manufactured by another,
bears only the warranty given by such other manufacturer.
The Manufacturer’s sole responsibility for any breach of the foregoing provision of this contract, with respect to any
product or part not conforming to the Warranty or the description herein contained, is at its option (a) to repair, replace
or refund such product or parts upon the prepaid return thereof to location designated specifically by the Manufacturer.
Product returns not shipped prepaid or on an economical transportation basis will be refused (b) as an alternative to the
foregoing modes of settlement - the Manufacturer’s dealer to repair defective units with reimbursement for expenses,
except labor, and be reviewed with the Manufacturer prior to repair. A Warranty Evaluation Form must accompany all
warranty claims. Warranty is voided by product abuse, alterations, and use of equipment in applications for which it was
not intended, use of non-manufacturer parts, or failure to follow documented service instructions.
Except as set forth hereinabove and without limitation of the above, there are no warranties or other affirmations,
which extend beyond the description of the products and the fact hereof, or as to operational efficiency, product
reliability or maintainability or compatibility with products furnished by others. In no event whether as a result of breach
of contract or warranty or alleged negligence, shall the Manufacturer be liable for special or consequential damages
including but not limited to: Loss of profits or revenues, loss of use of the product or any associated product, cost of
capital, cost of substitute products, facilities or services or claims of customers.
No claim will be allowed for products lost or damaged in transit. Such claims should be filed with the carrier within
fifteen days.
The foregoing warranty is exclusive of all other warranties whether written or oral, expressed or implied. No warranty of
merchantability or fitness for a particular purpose shall apply. The agents, dealer and employees of Manufacturer are
not authorized to make modification to this warranty, or additional warranties binding on Manufacturer. Therefore,
additional statements, whether oral or written, do not constitute warranty and should not be relied upon.
Effective September 2007.
Stone Construction Equipment, Inc.  8662 Main Street, P. O. Box 150  Honeoye, NY 14471-0150
Phone: 1-800-888-9926  1-585-229-5141  Fax: 1-585-229-2363
www.stone-equip.com  e-mail: [email protected]
P/N 51018 I-8691 09/2007
5
These instructions include:
Foreword
Safety regulations
Operating instructions
Maintenance instructions
•
•
•
Location of warranty
information:
1. Information on S/N tag.
2. Information on
engine tag.
3. Information on
S/N tag - if applicable.
4. Date you purchased
machine.
•
•
•
•
•
•
These instructions have been prepared for operation on the construction site
and for the maintenance engineer.
These instructions are intended to simplify operation of the machine and to avoid
malfunctions through improper operation.
Observing the maintenance instructions will increase the reliability and service life
of the machine when used on the construction site and reduce repair costs and
downtimes.
Always keep these instructions at the place of use of the machine.
Only operate the machine as instructed and follow these instructions.
Observe the safety regulations as well as the guidelines of the civil engineering
trade association. Observe the safety rules for the operation of road rollers and
compactors and the pertinent regulations for the prevention of accidents.
The manufacturer is not liable for the function of the machine when used in an
improper manner and for other than the intended purpose.
Operating errors, improper maintenance and the use of incorrect operating materials
are not covered by the warranty.
The above information does not extend the warranty and liability conditions of
business of the manufacturer.
5. Dealer machine was
purchased from.
6. Information on battery
and battery warranty card.
Warranty Information
Please enter the following data. This will help expedite any service or warranty work.
Stone Construction
Equipment, Inc.
P.O. Box 150
Honeoye, New York 14471
Phone: (800) 888-9926
Fax: (585) 229-2363
1. Machine Type: ________________________________________________________
Machine S/N: ________________________________________________________
2. Engine Type: _________________________________________________________
Engine S/N: _________________________________________________________
3. VIN: _______________________________________________________________
4. Purchase Date: _______________________________________________________
5. Dealer/Distributor Information:
Name: ______________________________________________________________
Address: ____________________________________________________________
_____________________________________________________________________
Phone #: ____________________________________________________________
Fax # _______________________________________________________________
6. Battery Manufacturer: _________________________________________________
Buddy by Stone
Mortar Mixer
6
Battery Type: __________________________________________________________
Battery S/N: _________________________________________________________
Stone
Construction
Equipment, Inc.
1. Introduction
7
Introduction
INTRODUCTION
Congratulations on your purchase of the Buddy Mixer! You've made an excellent choice!
Buddy mixers have been specifically designed as the ideal machine for the professional
contractor. The Buddy Mixer is ergonomically engineered to optimize operator interface
with the total machine--it's really "user friendly". Besides good visibility, you'll find that
the controls are exactly in the right places for maximum comfort and safety.
Our common sense approach to servicing is a valuable benefit on the BUDDY MIXER.
Thanks to our modular design, everything that needs servicing is located behind the easyaccess cowl.
The following instructions were compiled to provide you information on how to obtain long
and trouble-free use of the mixer. Periodic maintenance of the mixer is essential. Read the
manual in its entirety and follow the instructions carefully. Refer to the Technical Data
Section to familiarize yourself with machine controls and components. Failure to do so may
injure yourself or a bystander.
I NTE N DE D USE
These machines are designed to carry out the function of mixing mortar, plaster, fireproofing, grout and other small grained Portland cement products.
Use of the machine in any other way is considered contrary to the intended use and will
void the warranty.
This safety alert system
identif ies impor tant
safety messages in this
manual.
When you see t his
symbol, be aler t, your
safety is involved.
Carefully
read
t he
message that follows and
inform other operators.
Danger Zone
While the machine is in use unauthorized persons must remain outside the danger zone.
GEN E RAL DESCRI PTION
Your new EXD850, EXD1100, OR EXD1300 mixer comes standard with the following
patented features:
Patented Drum and Paddle Design
The symmetrical drum shape eliminates the dead-zone and increases the mixer’s speed by
up to 30%.
The paddle design:
Buddy by Stone
Mortar Mixer
8

Increases the level of entrained air which then lowers the mortar’s temperature by
up to 5 degrees.

Proven longer pan life

Makes the mix more creamy…improving spreadability

Extends the mortar’s plasticity, which allows a longer time period before tooling
the mortar.

Improves spreadability and extends the workability which allows you to lay more
courses before tooling.
Patent Pending Engine Cowl Design

This unique engine cowl allows access to the engine’s controls without having to
open the cowl.

This allows the mixer to be operated with the cowl closed…convenience of not
having to open and close the cowl for engine starting and stopping.

The front section of the engine cowl becomes a closed compartment housing the
mixer’s drive train components.

Provides the highest level of operating safety.

Protects the drive train components from cement dust and dirt thus extending the
component’s life.
Introduction
Quadruple Shaft Seal
Provides a life-long urethane seal system that completely isolates the sealed ball bearings
in the drum trunnions from the mix.
Patented Automatic Guard Lifter
Lifts the drum guard as the drum is tilted to prevent the mix from being poured through
the guard and causing a build up on it. The guard and guard lifter system is designed for
your safety and convenience.
Engine
The engine is a high quality 8hp or 11hp Honda with low oil shut down to protect the
engine from the harshest environments.
Buddy by Stone
Mortar Mixer
9
Introduction
MACHI N E DIAGRAM
drum seals
bullgear
pillow
block
bearings
air cleaner
trunnions
engine oil dipstick
ball hitch coupler
drum guard
dump
handle
engine &
engine
cowl
guard lifter
clutch lever
dump latch
fork pocket
axle & tires
Buddy by Stone
Mortar Mixer
10
frame
safety chain
tow pole
Stone
Construction
Equipment, Inc.
2. Technical Data
11
Technical
Data
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Buddy by Stone
Mortar Mixer
12
Technical
Data
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ECB
Since the permissable
noise level rating of 89
dB(A) can be exceeded
with this machine, the
operator must wear
suitable hearing
protection!
Buddy by Stone
Mortar Mixer
13
Technical
Data
MACH I N E DI ME NSIONS
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A
B
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Buddy by Stone
Mortar Mixer
14
Technical
Data
MACH I NE OPE RATOR CONTROLS
choke
on/off
fuel
on/off
throttle
control
recoil
engine
on/off
clutch lever
EXD1300GD
paddle
clutch
engage/
disengage
dump
latch
Buddy by Stone
Mortar Mixer
15
Technical
Data
engine
plate
license
plate
holes
Buddy by Stone
Mortar Mixer
16
PIN & PLATE LOCATION
serial
number
plate
Stone
Construction
Equipment, Inc.
3. Health & Safety
17
Health &
Safety
Rear View - Decal Placement
Before using this equipment, study this entire manual to become familiar
with its operation. Do not allow untrained or unauthorized personnel,
especially children, to operate this equipment. Use only factory authorized parts for service.
When warning decals are destroyed or missing, contact the Manufacturer
immediately at 1-800-888-9926 for replacement. For the safety of yourself and others, it is imperative that the following rules are observed.
Failure to do so may result in serious injury or death.
For ordering, refer to Decal Identification in Parts Manual.
IDLE ENGINE 5 MINUTES
BEFORE STOPPING
TO IMPROVE SERVICE LIFE
DEJE FUNCIONAR EL MOTOR EN
VACIO DURANTE 5 MINUTOS ANTES
DE DETENERLO PARA EXTENDER SU
VIDA DE SERVICIO.
55546
GREASE
WEEKLY
55392
Buddy by Stone
Mortar Mixer
55024
18
electric only
55023
Front View - Decal Placement
Health &
Safety
GREASE
WEEKLY
55392
Buddy by Stone
Mortar Mixer
19
Health &
Safety
FOLLOW SAFETY INSTRUCTIONS

Carefully read all safety messages and decals in this manual and on your machine
safety signs. Keep decals in good condition. Replace missing or damaged decals.
Be sure new equipment components and repair parts include the current safety
signs. Replacement safety signs and decals are available through your dealer.

Learn how to operate the machine and how to use controls properly. Do not let
anyone operate without instruction.

Keep your machine in proper working condition. Unauthorized modifications to
the machine may impair the function and/or safety and affect machine life.

If you do not understand any part of this manual and need assistance, contact
your dealer.
UNDERSTAND SIGNAL WORDS
WARNING

A signal word – DANGER, WARNING, or CAUTION – is used with the safety-alert
symbol. DANGER identifies the most serious hazards.

DANGER or WARNING safety signs are located near specific hazards. General
precautions are listed on CAUTION safety signs. IMPORTANT also calls attention to
safety messages in this manual.

This notation appears before warnings in the text. It means that the step that
follows must be carried out to avoid the possibility of personal injury or death.
These warnings are intended to help the technician avoid any potential hazards
encountered in the normal service procedures. We strongly recommend that the
reader takes advantage of the information provided to prevent personal injury or
injury to others.
PRACTICE SAFE OPERATION
Buddy by Stone
Mortar Mixer
20

Users must be trained to operate this mixer. Read the Operator’s Manual and
Engine Owner’s Manual. Learn to operate this mixer safely.

Before starting machine, make sure that there are no persons or obstacles near or
under machine.

Do not operate the mixer in standing water.

Ear protection required when operating this equipment.

Exposure to loud noise can cause impairment or loss of hearing.

For foot protection, wear steel toe shoes or toe pads.

Never perform any work on mixer while it is running.

Before working on mixer, stop the engine and disconnect the spark plug wire(s) to
prevent accidental starting. If electric, unplug motor.

Keep cowl closed and latched during operation, close and latch cowl immediately
after starting.

Keep hands, clothing and jewelry away from all moving parts.

Keep all guards in place, including drum guards.

Never place your hands or any solid object into drum while mixer is in operation.
PROPER VENTILATION

Never operate unit in a poorly ventilated or enclosed area.

Avoid prolonged breathing of exhaust gases.

Engine exhaust fumes can cause sickness or death.
Health &
Safety
WEAR PROTECTIVE CLOTHING

Wear close fitting clothing and safety equipment appropriate to the job.

Prolonged exposure to loud noise can cause impairment or loss of hearing.

Wear a suitable hearing protective device such as earmuffs or earplugs to protect
against objectionable or uncomfortable loud noises.

Operating equipment safely requires the full attention of the operator. Do not
wear radio or music headphones while operating machine.
HOT SURFACES

Muffler, engine, and engine shroud may be hot.

Allow all components in the engine compartment to cool before performing any
service work.
PRACTICE SAFE MAINTENANCE

Understand service procedure before doing work. Keep area clean and dry.

Never lubricate, service or adjust machine while it is moving. Keep hands, feet,
and clothing from power-driven parts. Disengage all power and operation controls
to relieve pressure. Stop the engine. Allow machine to cool.

Securely support any machine elements that must be raised for service work.

Keep all parts in good condition and properly installed. Fix damage immediately.
Replace worn or broken parts. Remove any buildup of grease, oil, or debris.

Never perform any work on the mixer while it is running. Before working on the
mixer, stop the engine and disconnect the spark plug wire(s) to prevent accidental starting, block drums to prevent rolling.

Keep engine cover closed during the operation.

Keep all guards in place.
Buddy by Stone
Mortar Mixer
21
Health &
Safety
WARNING-TOWING

Warning: Before attempting to tow mixer, ensure that all anti-theft devices are
disabled and completely removed. Always close fuel valve.

Warning: Do not tow the mixer with the drum in the dump position. Mixer may
become unstable and tip over when hitting a curb, pothole or other obstruction.

Warning: Always properly attach safety chains before mixer is towed. Maximum
towing speed 55 m.p.h. (90 km/hr). Reduce speed according to highway conditions.
WARNING-BEFORE TOWING
DANGER
BEFORE
TOWING
1.
Check vehicle hitch, ball and coupler for signs of wear or damage. Replace any parts
that are worn or damaged before towing.
2. Use only the ball diameter indicated on your coupler. Use of any other ball diameter
will create an extremely and dangerous condition that can result in separation of
the coupler and ball or ball failure.
3. Be sure the coupler is secured to the hitch ball and the lock lever is down tight and
locked. Assure that the ball clamp is properly nested under the ball and not sitting
on top of the ball. Recheck tightness again after towing about 50 miles.
4. Check that trailer safety chains are properly connected.
5. Check that all trailer lighting is hooked up and working correctly.
DISPOSE OF WASTE PROPERLY

Improperly disposing of waste can threaten the environment and ecology. Potentially harmful waste used with equipment include such items as oil, fuel, coolant,
brake fluid, filters, and batteries.

Use leak proof containers when draining fluids. Do not use food or beverage
containers that may mislead someone into drinking from them.

Do not pour waste onto the ground, down a drain, or into any water source.

Inquire on the proper way to recycle or dispose of waste from your local environmental or recycling center.
WARNING - EYE PROTECTION

Buddy by Stone
Mortar Mixer
22
Always wear splash goggles when operating equipment.
USE COMMON SENSE WHEN HANDLING FUELS

Transport and handle fuel only when contained in approved safety containers.

Do not smoke when refueling the engine or during any other fuel handling
operation.

If fuel is spilled during refueling, wipe it off from the engine immediately and
discard the rag in a safe place.

Do not operate the equipment if fuel or oil leaks exist-repair immediately.

Never operate this equipment in an explosive atmosphere.

Starting fluid (ether) is highly flammable, do not use or an explosion or fire may
result.
Health &
Safety
PREPARE FOR EMERGENCIES

Be prepared if a fire starts.

Keep a first aid kit and fire extinguisher handy.

Keep emergency numbers for doctors, ambulance service, hospital, and fire
department near your telephone.
LOOSE HARDWARE

With power off, DAILY check for loose hardware. Immediately inform your supervisor to have it corrected--Do Not Run Mixer.
EXTENSION CORDS

Always use the proper size grounded extension cord, conforming to the National
Electric Code and Local Ordinances.

Inspect all extension and electrical cords for cuts, frayed wire and broken connectors before use. Do not use cords if not in good condition.

Do not route extension cords through standing water.

Do not operate the mixer in standing water.

When cleaning the mixer, never spray water over the motor.
Buddy by Stone
Mortar Mixer
23
Health &
Safety
SAFETY USE
These machines are designed to carry out the function
of mixing mortar, plaster, f ireproof ing, grout and
other small grained Portland cement products.
If used correctly, they will provide an effective and
safe means of mixing and meet the appropr iate
performance standards.
It is essential that the operator of the machine is
adequately trained in its safe operation, be authorized
to operate it, and have sufficient knowledge of the
machine to ensure that it is in full working order
before being put to use.
Buddy by Stone
Mortar Mixer
24
Stone
Construction
Equipment, Inc.
4. Operation
25
Operation
GENERAL SAFETY NOTES
If Applicable, Obser ve t he Following Points for Your Safety and Protection
Operators and maintenance personnel must always comply with the following safety
precautions. These precautions are given here for your safety. Review them carefully
before operating the machine and before performing general maintenance or repairs.
Supervising personnel should develop additional precautions relating to specific work
area and local safety regulations.
Buddy by Stone
Mortar Mixer
26

Before operating the machine, ensure you have had proper training and are fully
conversant with the machine and its operation - If in Doubt ASK!

Read this instruction manual carefully before operating the machine. Ensure this
instruction manual is kept with the machine at all times and in good condition replace the manual immediately if it becomes dirty, damaged or lost.

Decals are fitted to the machine for safety purposes and MUST be replaced
immediately if they are not readable or lost. If the machine is repaired and parts
have been replaced on which decals were fixed, ensure new decals are fitted before
the machine is put into service.

Always make sure there is adequate ventilation around the machine. Never run
the engine in an enclosed area without good ventilation or next to combustible
materials.

Stop the engine before refuelling. If there is a spillage, mop it up and do not start
the engine until it is safe again.

The exhaust gets extremely hot. Do not place anything on top of it and keep all
combustible materials clear. Do not attempt any maintenance on a hot engine.

Check your local laws, the engine may require a spark arrester etc.

Do not inspect or clean the machine with the engine running.

Make sure you and anyone else who uses the machine have been shown how to
operate it safely.

A hard hat, safety boots, safety glasses and reflective clothing must be worn at all
times.

Establish a training program for all operators to ensure safe operation.

Do not operate the machine unless thoroughly trained.

Do not operate the machine if it is damaged, improperly adjusted or not completely and correctly assembled.
PREVENT DAMAGE TO MACHINE
Operation
Obser ve t he Following Points, If Applicable, to Prevent Damage to t he Mac hine

Always replace parts with parts supplied or recommended by Buddy Equipment.
NEVER USE SPARE PARTS OF INFERIOR SPECIFICATION.

Never allow unqualified people to perform repairs on the machine.

Never overfill the engine oil or fuel tank.

If a hose bursts, stop the engine immediately - ALWAYS replace with a hose of the
correct specification.

Follow the engine starting instructions in this manual and on the machine.

If you see oil leaking, report it and get it fixed immediately.

Make sure the correct fuel, oils and grease are used.

Never use the machine for purposes other that those it was manufactured for.

Always ensure workmates are aware of your work plan.

If equipped, ensure all tires are serviceable before using the machine.

Do not operate the machine if it is damaged, improperly adjusted or not completely
and correctly assembled.

Establish a training program for all operators to ensure safe operation.
Buddy by Stone
Mortar Mixer
27
Operation
SAFETY SYMBOLS
Safety symbols are used in these instructions to bring attention to actions that may cause
personal injury or damage to the equipment. Always observe these symbols, they are
included for your safety and for the protection of the machine.
DELIVERY INSPECTION
Upon receipt of your mixer, CAREFULLY CHECK FOR ANY FREIGHT DAMAGE. Any damage
should be immediately reported to the carrier and a claim registered.
This unit is manufactured to the strictest specifications and inspection procedures. If any
material or manufacturing defects are found, return the tag on the machine with the
assembler’s signature and your findings to the manufacturer. We want to know when a
product is less than perfect. We also welcome any and all input on how the product may
serve you better.
The following instructions were compiled to provide you information on how to obtain
long and trouble free use of the mixer. Periodic maintenance of the mixer is essential.
Read the manual in its entirety and follow the instructions carefully. Refer to the Technical Data Section to familiarize yourself with machine controls and components. Failure to
do so may injure yourself or a bystander.
BREAK-IN PERIOD
This symbol is used
to identify an action
that requires
particular attention
and/or care.
The BUDDY MIXER is ready for normal operation. However, extra care during the first 50
hours of operation will result in more satisfactory, long-term machine performance and
cost of ownership. Do not exceed 50 hours of operation before conducting the break-in
first service.

Run engine at full throttle.

Run engine under load. DO NOT overload the engine.

Idle engine 3 minutes before stopping.

DO NOT idle engine for long periods.

Check engine oil level daily.
BEFORE STARTING
READ ENGINE OWNERS MANUAL. Mixers are shipped completely assembled and ready for
operation except for installation of the safety chain.
Safety Chain Installation
Buddy by Stone
Mortar Mixer
28
1.
Remove the safety chain kit from the engine compartment. The kit includes (1) 12
ft. length of safety chain and (2) latch hooks.
2.
Pull one end of the chain through the (2) key hole slots located in the front post
of the mixer with a hook (see drawing below and decal on mixer front post).
3.
Attach the latch hooks to each end of the chain.
4.
Follow the instructions in the TOWING section of this manual and on the mixer
front post to attach the safety chain to the towing vehicle.
Installing Chain to Mixer
Operation
Dump Handle Installation
Remove the dump handle from the mixer drum where it is attached to the paddle shaft.
Consult the FRAME AND DRUM ASSEMBLY section of this manual and use the (2) 3/8
bolts and nuts provided near the top, tow pole end of the drum to install the drum handle
as shown in the exploded view. Assemble nuts to the outside of the drum. Do not torque
bolt that holds the guard - see note in the TORQUE CHART section of this manual.
Oil Levels and Lubrication
Be sure to check the oil levels in the engine and engine reduction unit BEFORE starting
this unit. The engine warranty is VOID if it is run without oil. Consult the ENGINE
MANUAL supplied with this unit for specific instructions and oil recommendations.
Axle Blocks (Spring Axle Option Only)
Before your mixer was shipped, wood blocks were placed in the axle springs to avoid
bouncing during transport. Before operation, loosen spring bolts, remove blocks and
retighten spring bolts until locknut is fully engaged.
Rubber Blades
The rubber blades are factory preset. Due to local preferences, some readjustment may be
desired.
Check Drum Dump Latch
Make sure that the drum latch is engaged with the drum in the upright or mixing position.
Review the following information. Specific information regarding these items can be
found in the Technical Data Section or located by the Table of Contents. The following
instructions were compiled to provide you information on how to obtain long and trouble
free use of the mixer. Periodic maintenance of the mixer is essential. Read the manual in
its entirety and follow the instructions carefully. Refer to the Technical Data Section to
familiarize yourself with the machine controls and components. Failure to do so may
injure you or a bystander.
Buddy by Stone
Mortar Mixer
29
Operation
Fuel is highly flammable, handle with care. Do not refuel the engine while smoking or
when near an open flame or sparks. Always stop engine before refueling. Clean up spilled
fuel before starting. Avoid fires by keeping engine clean of accumulated grease and
debris.
Do not run unit in an enclosed, unventilated area. Avoid prolonged breathing of exhaust
gases.
PRE-START CHECKLIST

Review the manual and check that operator and engine controls function
properly before starting.

Check engine oil level. Warranty is VOID if run without oil. Consult the Engine
Manual supplied with this unit for specific instructions and oil recommendations.

Check engine air filter.

Check engine fuel level.

Check hardware for looseness. If loose, tighten according to torque chart.
WARNING
ENGINE IS EQUIPPED WITH LOW OIL SHUT DOWN. UNIT WILL SHUT DOWN IF
ENGINE OIL IS LOW.
FUEL
Always use fresh, unleaded high test gasoline (91 octane min). Fresh gasoline is blended
for the season and reduces gum deposits that could clog the fuel system. Do not use
gasoline left over from the previous season. The engine has a separate oil reservoir in the
crankcase. Do not mix oil with the fuel. Unleaded gasoline is recommended for use in the
engine since it leaves less combustion chamber deposits. Never tow mixer with fuel valve
open.
WARNING
FUEL IS BOTH TOXIC AND FLAMMABLE. DO NOT SMOKE WHILE WORKING WITH
FUEL. DO NOT USE NEAR OPEN FLAME. START, STORE AND REFUEL ON LEVEL
GROUND TO PREVENT PERSONAL INJURY. DO NOT RUN UNIT IN AN ENCLOSED, NONVENTILATED AREA. AVOID PROLONGED BREATHING OF VAPORS AND SKIN CONTACT.
SERIOUS ILLNESS OR LOSS OF LIFE COULD RESULT.
Fuel Level
Check the fuel level when the mixer is parked on level ground and the engine is off.
WARNING
Buddy by Stone
Mortar Mixer
30
SET MIXER UP IN AN OPEN AREA. AVOID CLOSE PROXIMITY TO STRUCTURES OR
OTHER EQUIPMENT. FAILURE TO DO SO MAY CAUSE INADVERTENT INJURY TO
OPERATOR OR OTHER PEOPLE IN THE AREA.
STARTING THE MACHINE
Operation
Warm and Cold Weather Starting
1.
Disengage drive train.
2.
Turn engine switch to the “on position”.
3.
Open fuel valve.
4.
Turn on choke.
5.
Pull recoil until engine starts.
6.
Then turn choke off gradually.
7.
Always operate the engine at full speed when under load.
Electric Motor Switch

Located on the motor. It is used to start and stop the electric mixer.
TO OPERATE
Start the engine as instructed above and allow engine to reach operating temperature.
Make sure that the engine cowl is closed. Never operate the mixer with the cowl open.
Never operate the mixer with the drum guard open or removed.
Paddle Rotation
The proper rotation of paddles for mixing is clockwise rotation from the tow pole end of
machine. Rotate clutch lever for paddle rotation to engage the paddles. The lever will
remain in this position unless pulled and disengaged.
Mixer Charging Sequence
1.
Engage the paddles for mixing prior to charging the mixer.
2.
Begin charging the mixer by pouring the required amount of water into drum.
3.
Add bags of mortar mix.
4.
Add the required amount of sand.
5.
Add additional water if required to achieve desired mortar consistency.
Note: When using a premix tower to charge the mixer, add the total required amount of
water into drum prior to adding the premix.
Buddy by Stone
Mortar Mixer
31
Operation
WARNING
THE MIXER IS DESIGNED FOR MIXING ONLY MORTAR, PLASTER, FIREPROOFING,
GROUT AND OTHER SMALL GRAINED PORTLAND CEMENT PRODUCTS. ANY OTHER USE
OF THIS MIXER MAY CAUSE PREMATURE FAILURE OR GREAT PERSONAL RISK TO THE
OPERATOR OR OTHER INDIVIDUALS CLOSE BY. DO NOT USE FOR MIXING ANY VOLATILE OR CORROSIVE MATERIAL.
Drum Discharge
After mixing for the proper length of time (homogenous mix obtained), discharge the mix
from the drum using the dump handle.
1.
Leave the mixing paddles engaged to help in the discharge of the mix.
2.
Pull down drum dump handle to discharge the mix.
3.
When the drum is completely discharged, pull up on the drum dump handle to
retract the drum back to its mixing position.
4.
Immediately pour in the required water for the next batch with the paddles
continuing to mix. This will clean the paddles and drum between batches and help
prevent dried lumps of mortar from forming and contaminating the next batch.
WARNING
ALWAYS WEAR SPLASH GOGGLES WHEN OPERATING THE MIXER. FAILURE TO DO SO
WILL ALLOW FOREIGN PARTICLES TO ENTER EYES.
WARNING
NEVER OPERATE MIXER WITH ANYONE CLOSE BY. KEEP ALL UNTRAINED PERSONNEL
AWAY FROM WORK AREA.
Cleaning the Mixer
For consistent performance, long life and continued high quality mixing of plaster or
mortar, thoroughly clean the mixer inside and out at the end of each day’s operation. To
prevent lumps of dried plaster from forming and contaminating future batches of plaster or
mortar, do not allow build up of materials to form on drum guards, around paddles or
anywhere inside the drum.
Buddy by Stone
Mortar Mixer
32

Before cleaning, shut the engine off and disconnect the spark plug wire to prevent
accidental starting.

Keep drum guard closed.

Always keep guard lifter connected.

Keep drum in upright, mixing position.

Spray mixer with water before mix dries to remove accumulation.

Power up mixer and rotate drum to dump position to remove debris.

Sometimes it is necessary to strike the drum with a hammer to loosen dried mix.
Above all, be careful not to dent the drum as this may damage the drum and void
the warranty.
WARNING
FAILURE TO FOLLOW CLEANING INSTRUCTION AND/OR ROTATION OF DRUM WITHOUT
GUARD LIFTER CONNECTED CAN RESULT IN SERIOUS INJURY.
Operation
SHUTTING THE MACHINE OFF
1.
Retract drum until it is in its mixing position.
2.
Disengage drive train by moving lever for paddle rotation to its neutral position.
3.
To improve the engine service life, throttle engine down to idle for a period of 2 to
5 minutes before shutting down.
4.
When idle period is up, use engine stop switch under gas tank to shut off engine.
5.
Before towing mixer, always close the fuel valve and turn off gas!
OPERATOR CONTROLS
choke
on/off
throttle
control
recoil
fuel
on/off
engine
on/off
paddle
clutch
engage/
disengage
dump
latch
clutch lever
EXD1300GD
Buddy by Stone
Mortar Mixer
33
Operation
ATTACH SAFETY CHAIN TO TOWING VEHICLE

Cross chain under tow pole with 4-5 inch vertical slack.

Feed chain through frame of towing vehicle.

Secure end of chain with latch hook as illustrated.

Repeat with opposite end of chain.
safety
chain
frame
of
towing
vehicle
latch
hook
TOWING
Before attempting to tow this mixer, always shut off fuel supply and check the state and
local laws that apply to your intended route and check the following:
Buddy by Stone
Mortar Mixer
34
1.
Hitch attached to the towing vehicle securely.
2.
Tow pole fully extended and bolted to mixer securely.
3.
Safety chain hooked up properly (see illustration below and decal on mixer front
post).
4
Drum in the mixing position and drum latch engaged, clutch lever in the up
position.
5.
Lug nuts and axle mount nuts tight.
6.
On extendible axles, extend axle to full width and adjust bolts tight.
Operation
7.
On spring axles - spring mounting hardware tight, main springs and snubber springs
not cracked or broken.
8. Tires in good shape and at proper inflation, for maximum safety and load capacity
tires should be inflated to the following pressures:
Tire size 6.50 x 13 @ 32 P.S.I.
9. On Spring Axles--wheel spindle on mixer dump end of machine is pinned to axle with
two pins and secured with two hairpins. Make sure that spindle is fully assembled
into axle and both pins are locked in place as shown prior to towing.
WARNING
FAILURE TO PIN SPINDLE INTO AXLE CAN RESULT IN SERIOUS DAMAGE OR INJURY.
WARNING
DO NOT EXCEED A TOWING SPEED OF 55 MILES/HR (90 KM/HR). FOR POOR ROAD
CONDITIONS OR INCLEMENT WEATHER, REDUCE SPEED ACCORDINGLY.
Refer to FRAME AND DRUM ASSEMBLY, STANDARD AXLE ASSEMBLY and SPRING AXLE
ASSEMBLY sections of the Parts Manual for parts identification and location.
RECOMMENDED COUPLER MAINTENANCE
Read Entire Owners Manual
1. Smear ball socket and clamp face with chassis grease. Periodically, oil pivot points
and sliding surfaces of coupler with SAE 30 wt. motor oil.
2. When parking or storing your trailer, keep the coupler off the ground so dirt will not
build up in the ball socket.
3. Replacement instructions:
Use (2) 1/2 inch grade 5 through bolts and locknuts, torque to 57 ft. lbs.
Buddy by Stone
Mortar Mixer
35
Notes/Notas/Notes/Note:
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36
Stone
Construction
Equipment, Inc.
5. Maintenance
37
Maintenance
FIRST SERVICE 50 HOURS
After the 50 hour break-in period, perform the following services:

Change the engine oil (See Engine Oil section).

Check air filter (see Engine Air Filter section)
ADDITIONAL SERVICE INFORMATION
This is not a detailed engine service manual. If you want more detailed service information
refer to engine manuals:
Read engine Emission Warranty Statement and Engine Manual before operating or performing maintenance.
IMPORTANT:
FLUIDS AND LUBRICATION
Engine Oil
Straight SAE 30 API SH or SJ (oil with “starburst” certification mark) is recommended for
general, all temperature use. Check daily for proper oil level; replace engine oil every 100
hours. DO NOT OVERFILL. See Engine Owner’s Manual for specifications.
WARNING
ENGINE IS EQUIPPED WITH LOW OIL SHUT DOWN. UNIT WILL SHUT DOWN IF ENGINE
OIL IS LOW.
Gasoline Fuel
Always use fresh, unleaded high test gasoline (91 octane min). Fresh gasoline is blended for
the season and reduces gum deposits that could clog the fuel system. Do not use gasoline
left over from the previous season. The engine has a separate oil reservoir in the crankcase.
Do not mix oil with the fuel. Unleaded gasoline is recommended for use in the engine since
it leaves less combustion chamber deposits. At the end of the day, close the fuel valve.
Fill fuel tank at the end of each day’s operation to prevent condensation in the tank. Drain
and flush fuel tank every 1000 hours or 12 months.
Avoid storing fuel over long periods of time.
Proper fuel storage is critically important. Use clean storage and transfer tanks. Periodically drain water and sediment from bottom of tank. Store fuel in a convenient place away
from buildings.
Buddy by Stone
Mortar Mixer
38
WARNING
FUEL IS BOTH TOXIC AND FLAMMABLE.
Maintenance
DO NOT SMOKE WHILE WORKING WITH FUEL.
DO NOT USE NEAR OPEN FLAME.
ALWAYS STOP ENGINE BEFORE REFUELING.
CLEAN UP SPILLED FUEL BEFORE STARTING.
AVOID FIRES BY KEEPING ENGINE AND ENGINE COWL CLEAN AND FREE OF ACCUMULATED GREASE AND DEBRIS.
START, STORE AND REFUEL ON LEVEL GROUND TO PREVENT PERSONAL INJURY.
DO NOT RUN UNIT IN AN ENCLOSED, NON-VENTILATED AREA.
AVOID PROLONGED BREATHING OF VAPORS AND SKIN CONTACT—SERIOUS ILLNESS
OR LOSS OF LIFE COULD RESULT.
Buddy by Stone
MortarMixer
39
Maintenance
LUBRICATION POINTS
gearcase
(EXD1300GD
drum seals
only)
pillow
block
bearings
air cleaner
trunnions
engine oil dipstick
wheel bearing
ball hitch coupler
Engine
Refer to engine manual for specific engine information.
Engine Oil
1.
Replace oil at 20 hours, then change oil every 100 hours. Under heavy loads, change
engine oil weekly.
2. Remove the oil filler cap and drain bolt. Drain oil into a suitable container
3. Clean and install the drain bolt, tighten securely.
4. Fill with recommended oil, fill to the upper limit mark on the dipstick, and tighten
the oil filler cap securely.
5. Run engine for 2 – 3 minutes, stop engine and check oil level and check for leaks.
Note: Please dispose of used motor oil in a manner that doesn’t harm the environment.
WARNING
ENGINE IS EQUIPPED WITH LOW OIL SHUT DOWN. UNIT WILL SHUT DOWN IF ENGINE
OIL IS LOW.
Buddy by Stone
Mortar Mixer
40
Air Filter
Wash the parts with water and dry thoroughly. Remove the pre-cleaner cap to access the
foam pre-cleaner and paper element.
Maintenance
Clean foam pre-cleaner in warm soapy water, rinse and dry thoroughly. Apply oil to the
foam and squeeze out excess oil. The engine will smoke if too much oil is left in the
foam.
Clean the paper element by tapping the element lightly on a hard surface to remove
excess dirt or blow pressurized air (30psi max) through the filter from the air cleaner
cover side. Do not brush the dirt off.
Reassemble the cleaned air cleaner components. Replace elements if damaged or excessively dirty.
Spark Plug
The recommended spark plug is a BPR6ES (NGK) or W20EPR-U (DENSO). To ensure proper
engine operation, the spark plug must be properly gapped and free of deposits. Clean and
replace at scheduled maintenance. Clean engine before removing spark plug. Visually
inspect the spark plug and discard if insulator or tip is damaged. Check that the spark
plug washer is in good condition. If spark plug is to be reused, clean with a wire brush
and set gap .028-.031in(.70-.80mm). Thread the spark plug in by hand to prevent cross
threading. After the spark plug is seated, tighten with a spark plug wrench to compress
the washer.

If installing a new spark plug, tighten ½ turn after the spark plug seats to
compress the washer.

If reinstalling a used spark plug, tighten 1/8 to ¼ turn after the spark plug seats
to compress the washer.
Note:


The spark plug must be securely tightened. An improperly tightened spark plug
can become very hot and may cause engine damage.
Use only the recommended spark plug or equivalent. A spark plug that has an
improper heat range may cause engine damage.
Engine RPM

Start the engine and allow it to warm up to normal operating temperature,
check the idle speed 1400 +/- 100, and adjust the idle stop screw as required.
·
Check the full speed 3600 +/-100 and adjust the full speed stop screw as
required.
Cooling System
The machine should be cleaned at scheduled maintenance. This should include cleaning
the air inlet screens and the engine cooling fins. Wash machine with warm soapy water,
rinse off mud and dirt with water, and use pressurized air(30psi max) to blow dirt and
debris from engine.
Valve Clearance
Due to special tool requirements and training, an authorized engine dealer should
perform this service unless the owner has the proper tools and proper shop manuals.
Buddy by Stone
MortarMixer
41
Maintenance
Hardware
Periodically inspect all hardware on the mixer and engine. Loose hardware can contribute to
early component failure and poor performance.
Some hardware is used to retain parts that have to move freely for correct operation
of this unit. These items include the guard lifter and drum guard. The hardware for these
items should be snug enough to prevent excessive play, yet loose enough to allow the parts
to pivot freely.
NOTE:
Wheel Bearing Lubrication
Fill wheel hub with grease to inside diameter of outer races and also fill hub grease cap.
Never use grease heavier than 265 A.S.T.M. penetration (No. 2 grade). Grease bearing cone
by machine or by hand method. Force grease between rollers, cone and cage. (If Ball
Bearing Hub: force grease between balls.) It is not recommended that a pressure grease
fitting be installed on the hub.
Wheel Bearing Adjustment
Tighten the adjusting nut with a 12" wrench, at the same time turn the wheel in both
directions, until there is a slight bind to be sure all bearing surfaces are in contact. Then
back off adjusting nut 1/6 to 1/4 turn or to the nearest locking hole to allow the wheel to
rotate freely within limits of 0.001 inch to 0.010 inch end play. Lock nut at this position.
Drum Seals
Grease zerks daily with lithium based grease.
GEARCASE CLUTCH ADJUSTMENT
If the clutch begins to slip, it must be readjusted to prevent it from becoming overheated
and damaged. For optimum performance, it is necessary to have between 35-55 lbs. pressure
on the clutch lever when engaging the paddles. After the first 25 hours of operation, this
pressure (35-55 lbs.) should be checked to assure proper engagement. It may be necessary
to check periodically after that if the clutch slip. Refer to the GEARCASE ASSEMBLY drawing
for parts identification and proceed as follows:
Caution: Always disconnect spark plug wire(s) or electric cord before attempting to adjust
the clutch.
Counter-Clockwise
1. On gasoline powered models, stop engine and disconnect spark plug wire(s). On
electric powered models, turn off motor and disconnect electric cord.
2. Drain the oil from the gearcase by removing the magnetic drain plug from the clutch
access cover.
3. After draining the oil, remove the (4) 5/16 hex head bolts from the access cover.
Remove the cover and gasket.
4. Make sure the clutch is disengaged by pulling the clutch lever towards the rear of
the mixer.
Buddy by Stone
Mortar Mixer
42
5. Refer to the clutch drawing. Rotate the clutch until the adjustment lock bolt and
adjustment lock are visible.
Maintenance
- on gas powered models it is easier to use the recoil starter to rotate the clutch.
Make sure the spark plug wire(s) are disconnected--do not start the engine.
NOTE
6. Loosen the adjustment lock bolt just enough to release the adjustment lock and
rotate the adjustment lock towards the engine to get it clear.
7. Keep the clutch housing from turning and rotate the adjusting ring one notch at a
time in a counterclockwise direction until a very firm pressure is felt when
engaging the clutch with the lever, as the clutch snaps into engaged position.
8. When the clutch is adjusted satisfactorily, reposition the adjustment lock bolt.
Reinstall the clutch access cover and access cover gasket (make sure the gasket
isn't broken and that it fits properly) with (4) 5/16 hex head bolts and lock
washers. Install the magnetic drain plug into the access cover and tighten the
plug and access cover bolts securely.
9. Remove the oil fill plug from the upper right side of the gearcase and refill the
gearcase with 2 - 1/4 quarts of SAE 90 weight oil. Replace the oil fill plug and
tighten securely.
10.Reconnect spark plug wire(s) or electric cord, start engine / motor and run the
mixer for a couple of minutes. Shut off allow oil level to settle and check for leaks.
Double check oil level, it should be halfway across oil sight glass plug in clutch
access cover.
Buddy by Stone
MortarMixer
43
Maintenance
BELT ADJUSTMENT
Belt tension should be checked weekly. The belts are adjusted by loosening the four bolts
mounting the engine to the engine deck and moving the engine until the desired tension is
obtained. Make sure there is a gap (1/4 inch - 3/8 inch) between the roller on the clutch
lever link and the bottom of the motor mounting plate(See Picture) when the clutch is in the
engaged position. Use a straight edge to maintain sheave alignment while tightening
engine-mounting bolts. If the belts are in need of replacement do not mix old belts with new
belts, replace all belts in the drive system. Check clutch operation for proper engagement
and disengagement after the desired belt tension is obtained to ensure paddle rotation when
clutch is engaged and the paddle rotation stops when clutch is disengaged.
Hand Clutch Adjustment for Belt Drive Units
The hand clutch mechanism for belt drive units uses an over center cam to engage and
disengage the drive train at the engine sheave. Follow the belt adjustment procedure for
proper operation in the engaged position. When the clutch is disengaged, belt tension is
gap between roller and engine deck in engaged position
released and a belt guide applies pressure to the belts to prevent them from coming off of
the drive sheave. The paddles should not rotate in the disengaged position. If the paddles
continue to rotate after the clutch has been disengaged, belt guide or belt tension adjustment may be necessary.
To set the belt guide in the proper location, engage clutch without the motor or engine
running. Set the belt guide so it just misses the top of the belt. The belt guide should not
come into contact with the belts in the engaged position. Belt guide contact with the belt in
the engaged position will cause premature belt wear and possible failure. Check for paddle
rotation after belt guide adjustment is completed. Disengage the clutch and start the motor
or engine. If paddles continue to rotate decrease the amount of belt tension using the belt
adjustment procedure.
Buddy by Stone
Mortar Mixer
44
Maintenance
CLEANING
WARNING
FAILURE TO FOLLOW CLEANING INSTRUCTION AND/OR ROTATION OF DRUM WITHOUT
GUARD LIFTER CONNECTED CAN RESULT IN SERIOUS INJURY.
For consistent performance, long life and continued high quality mixing of plaster or
mortar, thoroughly clean the mixer inside and out at the end of each day's operation. To
prevent lumps of dried plaster from forming and contaminating future batches of plaster or
mortar, do not allow build up of materials to form on drum guards, around paddles or
anywhere inside the drum.
DO NOT beat on the drum with a shovel, hammer or other device to break up accumulations
of dried mix, as this will dent and damage the drum.

Before cleaning, shut the engine or motor and disconnect the spark plug wire or
electric cord to prevent accidental starting.

Keep drum guard closed.

Always keep guard lifter connected.

Keep drum in upright, mixing position.

Spray mixer with water before mix dries to remove accumulation.

Rotate drum to dump position to remove debris.
STORAGE / LONG-TERM STORAGE
Cleaning and Storage
If equipment is taken out of operation for the Winter season or a prolonged period, follow
below procedures to prevent machine or engine damage.
1.
Ensure that the drum is in the dump position with engine off.
2.
Completely clean mixer per cleaning instruction.
3.
Drain the fuel system and fill it with the preservative fuel. If preservative fuel is not
used, the system can be kept full with normal fuel, but the fuel must be drained and
discarded at the end of the storage period.
4.
Remove the air filter. Seal the vent pipe of the fuel tank or the fuel fill cap with
waterproof tape.
5.
With the fuel valve closed, allow the engine to “run-out”. This will ensure that the
fuel bowl is dry.
Buddy by Stone
MortarMixer
45
Maintenance
TROUBLESHOOTING
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Buddy by Stone
Mortar Mixer
46
F
IMPORTANT!
The person attempting any of the following
maintenance tasks must be authorized to do so and
have read and understood all sections within this
manual.
Maintenance
M6
M8
E2-E6
E3
M3
M4
M1
M5
M7
E7
E1
M2
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Buddy by Stone
MortarMixer
47
Maintenance
MAINTENANCE LOG
$WSQDLDÐ#TSXÐ!TCCXÐ,NQS@QÐ,HWDQRÐmÐ,@HMSDM@MBDÐ+NF
.BDIJOF.PEFMÐ>>>>>>>>>>>>>>>>>>>>>>>
4FSJBM/VNCFS@@@@@@@@@@@@@@@@@@@@@@@
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Buddy by Stone
Mortar Mixer
48
%BUF
)PVST
%BUF %BUF
)PVST )PVST
%BUF %BUF %BUF
)PVST )PVST )PVST
%BUF
)PVST
SEALS AND BEARINGS
Maintenance
Instructions for Seal & Bearing Assembly Kits P/N 23432
1.
ITEM
P/N
DESCRIPTION
1
8
15
16
24017
25881
32003
32324
Washer
Washer Split
Bearing
Seal DrumYellow
QUANTITY
2
1
1
4
Disassemble drum from frame and remove. Unscrew end bolts from paddle shaft
and remove spacers and bull gear.
2. Attach a three-jaw puller to ring on housing, center puller on paddle shaft and
remove housing and bearing.
3. Remove worn components and clean shaft and housing as needed.
4. Assemble seals and spacers over paddle shaft, flush with drum end using soapy
water mixture as lubricant.
5. Make sure seals are assembled tight up to drum end; inner lip of seals curve
inwards towards drum end as illustrated.
6. Insert bearing into housing and slide over shaft and seals as illustrated.
7.
Tighten housing evenly to drum end so as not to pinch seals.
8. Reassemble spacer, bull gear (if applicable), washer and bolt to paddle shaft and
repeat steps 4-7 on opposite end and reassemble drum to frame.
Buddy by Stone
MortarMixer
49
BULL GEAR ASSEMBLY
1. Align Bull gear key way opposite to gear mesh. Never lubricate this surface.
2. Adjust pinion for tooth alignment and engagement using .010 feeler gauge.
3. Tighten all four (4) pillow block bolts before removing feeler gauge.
Buddy by Stone
Mortar Mixer
50
CALIFORNIA PROPOSITION 65 WARNING: Operation of this
equipment and/or engine exhaust from this product contains
chemicals known to the State of California to cause cancer, birth
defects, and other reproductive harm.
Buddy by Stone
Mortar Mixer
Buddy by Stone
Mortar Mixer
51
Stone Construction Equipment, Inc.
P.O. Box 150, Honeoye, New York 14471
Phone: (800) 888-9926
Fax: +585-229-2363
e-mail: [email protected]
www: stone-equip.com
A 100% employee-owned American manufacturer
© 2006 Stone Construction Equipment, Inc.
Printed in U.S.A.
SPR