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Repair instructions Injection pump, installation and adjustment 6 TAMD63P-A*, TAMD72P-A * Not applicable for TAMD63P-A which does not have stroke position sensor. Special tools: 9987057 1 Check that the pump is in good order, and if necessary tested and approved, before it is fitted. Fill approx. 0.1 gallons of engine oil through the hole where the oil delivery pipe for lubricating of the pump is to be fitted. Remove the front valve cover. Remove the rubber plug to the flywheel cover’s inspection hole. Do not remove the protective plugs before the pipes are connected. Use new copper washers. 2 Carefully lift the pump in position. Insert and tighten the pump’s attachment screws. See the Workshop Manual “Technical Data” page 23 for tightening torque. 7 Turn the engine round in its normal direction of rotation until the valves on the 1st cylinder are closed (compression stroke). 8 3 Only applicable for TAMD72P-A Fit the pressure equaliser on the injection pump. 4 Check that the pump coupling is undamaged, well cleaned, and completely free from oil and impurities. 5 Turn the flywheel 1/4 of a turn in the opposite direction to the engine’s direction of rotation. Thereafter turn in the engine’s direction of rotation until the flywheel’s degree setting is opposite the pointer in the flywheel cover. For the degree setting see the Workshop Manual “Technical Data” on pages 16 and 17. Make a precise setting and do not turn the flywheel in the opposite direction of rotation to fine-adjust the setting. Fit the pump coupling together with the injection pump’s carrier and tighten the nuts. See the Workshop Manual “Technical Data” page 23 for tightening torque. NOTE! Do not tighten the clamping screw. 24 If the flywheel has been turned too far the adjustment must be made from the beginning. Note: Make sure that the line from the mark on flywheel over the pointer is at right-angles to the eye out from the flywheel. An error of several degrees can occur if the markings are looked at from the side.