Download PREMIX - Soda

TABLE OF CONTENTS
PAGE
Chapter I
General Description .............................................................................................................. 1
System Description ............................................................................................................... 1
Premix Design Data ........................................................................................................................... 2
Cooling Unit........................................................................................................................... 2
Overall Cabinet Dimensions ................................................................................................. 2
Weights ................................................................................................................................. 2
Capacities ............................................................................................................................. 2
Refrigerant Requirement....................................................................................................... 2
Electrical Requirement .......................................................................................................... 2
Circuit Ampacity .................................................................................................................... 2
Theory of Operation ........................................................................................................................... 3
The flow of Premix, Mechanical Unit..................................................................................... 3
The flow of Premix, Ice Cooled ............................................................................................. 3
The flow of Carbon Dioxide................................................................................................... 3
Carbonation........................................................................................................................................ 4
Equilibrium Pressure .......................................................................................................................... 6
Operating Pressure ............................................................................................................................ 7
Less Than Equilibrium........................................................................................................................ 8
Over Equilibrium Pressure ................................................................................................................. 8
Changing Product Volumes of CO2 Gas ........................................................................................... 8
Chapter II Installation ......................................................................................................................... 9
Unpacking and Inspection..................................................................................................... 9
Loose Shipped Parts............................................................................................................. 9
Selecting Location................................................................................................................. 9
Location Recommendations for Premix ............................................................................................. 10
Installation ............................................................................................................................. 10
Install Cooling Unit ................................................................................................................ 10
Install High Pressure Premix CO2 Regulator and CO2 Cylinder....................................................... 10
Activate CO2 System ............................................................................................................ 11
Electrical Requirements ........................................................................................................ 11
Chapter III Preparation....................................................................................................................... 12
Preparing and Starting Refrigeration Unit ............................................................................. 12
Daily Pre-Operation Check ................................................................................................... 12
Cooling Unit Maintenance ..................................................................................................... 12
Checking Water Bath ............................................................................................................ 13
Changing Water Bath............................................................................................................ 13
Adjustments .......................................................................................................................... 13
Chapter IV Service and Maintenance ................................................................................................ 14
Periodic Inspection and Cleaning ......................................................................................... 14
Exploded View LF-12 Pre-Mix .............................................................................................. 15
Exploded View Description, LF-12 Pre-Mix .......................................................................... 16
Exploded View LF-23 Pre-Mix .............................................................................................. 18
Exploded View Description, LF-23 Pre-Mix .......................................................................... 19
Exploded View Topper Pre-Mix ............................................................................................ 21
Exploded View Description, Topper Pre-Mix ........................................................................ 22
Exploded View Topper-II Pre-Mix ......................................................................................... 24
Exploded View Description Topper-II Pre-Mix ...................................................................... 26
Exploded View Big Fella Pre-Mix.......................................................................................... 27
Exploded View Description Big Fella Pre-Mix....................................................................... 28
Exploded View Concept Pre-Mix .......................................................................................... 30