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April 2008 Section 4 • Repair Procedures Hydraulic Tank REV B 2 Remove the drain plug from the hydraulic tank and allow all of the oil from the tank to drain into a suitable container. Refer to Section 2, Specifications. 7-1 Hydraulic Tank The primary functions of the hydraulic tank are to cool and deaerate the hydraulic fluid during operation. It utilizes internal suction strainers for the pump supply lines and has an external return line filter. Bodily injury hazard. Spraying hydraulic oil can penetrate and burn skin. Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. How to Remove the Hydraulic Tank Component damage hazard. The work area and surfaces where this procedure will be performed must be clean and free of debris that could get into the hydraulic system. When removing a hose assembly or fitting, the fitting and/or hose end must be torqued to specification during installation. Refer to Section 2, Hydraulic Hose and Fitting Torque Specifications. 3 Tag and disconnect the hydraulic tank return hard line from the filter. Remove the hard line from the machine. Cap the fitting on the filter head. 4 Tag and disconnect the hydraulic tank hard line from the pump. Remove the hard line from the machine. Cap the fitting on the pump. 5 Remove the hydraulic tank retaining fasteners and remove the hydraulic tank from the machine. Torque specifications Perform this procedure with the platform in the stowed position. Hydraulic tank retaining fasteners, dry 35 in-lbs 4 Nm 1 Disconnect the battery pack from the machine. Hydraulic tank retaining fasteners, lubricated 26 in-lbs 2.9 Nm Electrocution/burn hazard. Contact with electrically charged circuits could result in death or serious injury. Remove all rings, watches and other jewelry. Part No. 97385 GS-30 • GS-32 • GS-46 4 - 101