Download Installation Manual - Tundra Process Solutions

REV E (10-22-10)
INSTALLATION MANUAL – D7
Table of Contents
SECTION 1. INTRODUCTION.............................................................. 2 Scope of Document.......................................................................................................................... 2 Description of Basic Components .................................................................................................... 2 SECTION 2. SITE PREPARATION ....................................................... 4 Piers Setup....................................................................................................................................... 5 Skid Installation and Pumping Unit Placement ................................................................................ 5 SECTION 3. TOOLS AND SPECIAL EQUIPMENT ................................ 6 Recommended Tools ....................................................................................................................... 6 Computer Equipment ....................................................................................................................... 7 DynaPump Equipment ..................................................................................................................... 7 Special Equipment ........................................................................................................................... 7 First Aid Equipment .......................................................................................................................... 7 Safety Equipment ............................................................................................................................. 8 Hydraulic Oil Specifications ............................................................................................................. 8 SECTION 4. UNPACKING AND PUMP UNIT PREASSEMBLY ............. 9 Shipment Types ............................................................................................................................... 9 Preassembly of Pumping Unit.......................................................................................................... 9 Pumping Unit Final Assembly ........................................................................................................ 12 Power Unit...................................................................................................................................... 24 Transportation of Assemblies to the Site ....................................................................................... 24 SECTION 5. INSTALLATION ............................................................. 25 Pumping Unit.................................................................................................................................. 25 Pre-installation Well Head Verification ........................................................................................... 27 Power Unit...................................................................................................................................... 37 Final Assembly ............................................................................................................................... 38 Checking Phase Orientation of Wiring ........................................................................................... 43 External Shutdown Option ............................................................................................................. 44 SECTION 6. DYNAPUMP SERVICE .................................................. 45 Service ........................................................................................................................................... 45 Repair and Replacement Parts Service ......................................................................................... 45 APPENDIX A - SITE LAYOUT & INSTALLATION DRAWINGS .......... A-1 APPENDIX B - INSTALLATION CHECKLIST .................................... B-1 APPENDIX C - HISTORICAL CONFIGURATIONS ............................. C-1
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