Download TROUBLESHOOTING

SERVICING INFORMATION
CLUTCH
ITEM
Clutch cable play
Clutch release screw
Drive plate thickness
Drive plate claw width
Driven plate distortion
STANDARD / SPECIFICATION
10 – 15
(0.39 – 0.59)
1 turn counterclockwise
2.92 – 3.08
No. 1 and 2
(0.115 – 0.121)
3.42 – 3.58
No. 3
(0.135 – 0.141)
15.9 – 16.0
No. 1 and 2
(0.626 – 0.630)
15.98 – 16.05
No. 3
(0.629 – 0.632)
No. 1, 2 and 3
Clutch spring free length
—
38.5
(1.528)
TRANSMISSION + DRIVE CHAIN
ITEM
Primary reduction ratio
Final reduction ratio
Gear ratios
Low
2nd
3rd
4th
5th
Top
Shift fork to groove clearance
Shift fork groove width
Shift fork thickness
Drive chain
Type
Links
STANDARD
3.238 (68/21)
3.286 (46/14)
2.417 (29/12)
1.529 (26/17)
1.182 (26/22)
1.043 (24/23)
0.909 (20/22)
0.808 (21/26)
0.10 – 0.30
(0.004 – 0.012)
5.0 – 5.1
(0.197 – 0.201)
4.8 – 4.9
(0.189 – 0.193)
DID520VF
116 links
20-pitch length
Drive chain slack
Gearshift lever height
—
20 – 30
(0.8 – 1.2)
28 – 38
(1.1 – 1.5)
10-53
Unit: mm (in)
LIMIT
—
—
2.62
(0.103)
3.12
(0.123)
15.2
(0.598)
15.2
(0.598)
0.10
(0.004)
36.6
(1.441)
Unit: mm (in) Except ratio
LIMIT
—
—
—
—
—
—
—
—
0.50
(0.020)
—
—
—
320.5
(12.62)
—
—