Download Door Interlock Installation Instructions

DOOR INTERLOCK SYSTEM
INSTALLATION MANUAL
DOOR INTERLOCK SYSTEM – INSTALLATION MANUAL
_________________________________________________________________________________________________________________________________________________
CONTENTS
SECTION
PAGE
1.
CONTROL AND DISTRIBUTION PANEL
2
2.
FIELD WIRING
3
3.
MAGNETIC LOCK AND PROXIMITY SWITCH
4
4.
SLAVE INTERLOCK MODULE
5
5.
REMOTE OVERRIDE MODULE
6
6.
FIRE ALARM CONTROL
7
7.
REMOTE RESET AND INDICATION
8
8.
PUSH TO EXIT BUTTONS
9
9.
INSTALLATION CHECKLIST BEFORE SWITCHING ON
10
10.
SYSTEM DRAWINGS
11/12
_________________________________________________________________________________________________
technickon ltd, Unit 7, Boxmend Industrial Estate, Bircholt Road, Parkwood, Maidstone, Kent, ME15 9YG
tel: (01622) 673300 fax: (01622) 673311
email: [email protected] web: www. technickon.co.uk
-1-
DOOR INTERLOCK SYSTEM – INSTALLATION MANUAL
_________________________________________________________________________________________________________________________________________________
1. CONTROL AND DISTRIBUTION PANEL
A. Locate the power and distribution panel within the
ceiling void or wall mount to allow distribution of
cables to each interlocked door.
B. The power and distribution panel should be
supplied from a switched fused spur, located no
more than 1m away from the panel. The power
supply requires a 240v 50Hz supply.
_________________________________________________________________________________________________
technickon ltd, Unit 7, Boxmend Industrial Estate, Bircholt Road, Parkwood, Maidstone, Kent, ME15 9YG
tel: (01622) 673300 fax: (01622) 673311
email: [email protected] web: www. technickon.co.uk
-2-
DOOR INTERLOCK SYSTEM – INSTALLATION MANUAL
_________________________________________________________________________________________________________________________________________________
24vdc
0v
2. FIELD WIRING
A. Each interlocked door in the system has a Master
interlock module. Each master module requires six
cores to be run from the control panel to each master
module. The cable should be rated at 24vdc and
matched to the fuse size installed on the PCB.
IN
+
1
2
3
4
5
6
ON
D4
+
1
2
3
4
5
6
ON
J4
ON
D3
J3
1
2
3
4
5
6
J2
J
IN
ON
ON
24VDC
0v
03
24VDC DOOR INTERLOCK SYSTEM
03
Terminal 1
Terminal 2
Terminal 3
Terminal 4
Terminal 5
Terminal 6
24VDC
+
1
2
3
4
5
6
NAIS
TK1 - 24V
ATK104
JAPAN
T5
CONTROL PANEL
00707
T4
1 2 3 4 5 6
53W/5
0313 A
MALAYSIA
J1
FIELD WIRING (To each interlocked door)
ON
–
–
–
–
–
–
PRESS TO
RESET
D2
+
six core signal cable 1 Amp rated
IN
D4
IN
196-6298
Terminal 1
Terminal 2
Terminal 3
Terminal 4
Terminal 5
Terminal 6
(Door 1)
IN
D3
IN
+
RS
Master Interlock Module
(Door 1)
D2
IN
J5 J6
D1
1 2 3 4 5 6
Control Panel
MASTER INTERLOCK MODULE
3840R
B. Each six way terminal mounted on the distribution
board within the power supply panel is for each
interlocked door set. Terminations should be
connected as follows:-
D1
IN
53W/5
0313 A
MALAYSIA
7 8 9 10
Repeat the above wiring for each door in the system.
If the master module does not have a slave module or remote
override connected to it switch J1 to the ON position.
MASTER
_________________________________________________________________________________________________
technickon ltd, Unit 7, Boxmend Industrial Estate, Bircholt Road, Parkwood, Maidstone, Kent, ME15 9YG
tel: (01622) 673300 fax: (01622) 673311
email: [email protected] web: www. technickon.co.uk
-3-
DOOR INTERLOCK SYSTEM – INSTALLATION MANUAL
_________________________________________________________________________________________________________________________________________________
3. MAGNETIC LOCK AND PROXIMITY SWITCH
D1
ON
ON
03
ON
J2
J
1
2
3
4
5
6
IN
IN
D3
+
D4
IN
1
2
3
4
5
6
ON
IN
IN
D4
+
1
2
3
4
5
6
ON
J4
03
24VDC
six core signal cable 1 Amp rated
D3
IN
196-6298
PRESS TO
RESET
D2
+
IN
+
J3
24VDC
0v
J6
D1
1 2 3 4 5 6
24VDC DOOR INTERLOCK SYSTEM
J5
RS
MASTER INTERLOCK MODULE
C. When mounting two locks onto a double door the
electrical connections should be connected in
parallel.
+
1
2
3
4
5
6
NAIS
TK1 - 24V
ATK104
JAPAN
T5
CONTROL PANEL
00707
T4
1 2 3 4 5 6
53W/5
FIELD WIRING (To each interlocked door)
0313 A
MALAYSIA
J1
ON
D. Install the proximity switch into the door frame
header and connect the NO contacts into
terminals 9 and 10. Install the magnet into the
door head and check that they align.
D2
IN
3840R
B. Install the magnetic lock in accordance with the
manufactures installation instructions. Connect
terminals 7 and 8 into the magnetic lock and
ensure that the lock is set to 24vdc. The majority
of locks are set to 12vdc when sent out from
manufacture.
24vdc
0v
A. Run a cable from the master module to the
magnetic lock and proximity switch position.
53W/5
E. When using two proximity switches on a double
door the electrical connections should be
connected in series.
Magnetic door lock:
0313 A
MALAYSIA
Primary door lock for single
door use - 250mA @ 24vdc max.
7 8 9 10
(7) +
MASTER
F. Remove the wires from terminals 9 and 10 and
check that continuity is broken when either door is
opened and restored when the door is closed, on
double doors check that this happens with both
door leafs.
(8) -
(9) (10) +
Secondary door lock for duoble
door use - 250mA @ 24vdc max.
Connect magnets in parallel with
a maximum combined current of
500mA @ 24vdc.
Door proximity switch:
NO contacts when door is open.
Connect in series when using two
switches on a double door set.
NOTE: Use only fail safe locks that fail unlocked
in the event of a power failure.
_________________________________________________________________________________________________
technickon ltd, Unit 7, Boxmend Industrial Estate, Bircholt Road, Parkwood, Maidstone, Kent, ME15 9YG
tel: (01622) 673300 fax: (01622) 673311
email: [email protected] web: www. technickon.co.uk
-4-
DOOR INTERLOCK SYSTEM – INSTALLATION MANUAL
_________________________________________________________________________________________________________________________________________________
4. SLAVE INTERLOCK MODULE
MASTER INTERLOCK MODULE
Slave modules enable indicator lights and an override
button to be fitted to both sides of the door. This is not
always necessary on all systems to have both a master
module and a slave module.
NA IS
TK 1 - 24V
AT K1 04
JA PAN
T5
A. Run a six core cable form the master module to the
slave module.
0 07 07
T4
1 2 3 4 5 6
53W/5
J1
ON
03 13 A
MA LAY SIA
53W/5
B. Terminals should be connected as follows:-
031 3 A
MAL AYSI A
7 8 9 10
Master Interlock Module
Slave Interlock Module
(Door 1)
Terminal 11
Terminal 12
Terminal 13
Terminal 14
Terminal 15
Terminal 16
(Door 1)
–
–
–
–
–
–
MASTER
Terminal 1
Terminal 2
Terminal 3
Terminal 4
Terminal 5
Terminal 6
NAIS
T5
TK 1 - 24 V
AT K 104
J APA N
C. When a slave module is connected into a master
module ensure that J1 is switched off to extend the
override loop.
D.
1 2 3 4 5 6
0 0 707
T4
53W/5
0 313 A
M ALA YSIA
SLAVE
SLAVE INTERLOCK MODULE
_________________________________________________________________________________________________
technickon ltd, Unit 7, Boxmend Industrial Estate, Bircholt Road, Parkwood, Maidstone, Kent, ME15 9YG
tel: (01622) 673300 fax: (01622) 673311
email: [email protected] web: www. technickon.co.uk
-5-
DOOR INTERLOCK SYSTEM – INSTALLATION MANUAL
_________________________________________________________________________________________________________________________________________________
5. REMOTE OVERRIDE MODULE
Remote override modules enable an override button to be
connected into the system without indicator lights etc. Remote
stop buttons can be connected into the main distribution board
using a spare door terminal or into a master module that does
not have a slave module connected.
MASTER INTERLOCK MODULE
24vdc
0v
A. Run a cable with four cores from the distribution panel or
a master module to the remote override button position.
NAIS
T5
T K1 - 2 4V
A TK 10 4
J AP AN
0 07 07
T4
1 2 3 4 5 6
53W/5
0 313 A
M ALAYS IA
D1
IN
ON
J1
D3
IN
D4
IN
+
ON
ON
D2
IN
IN
D3
+
1
2
3
4
5 ON
6
1
2
3
4
5 ON
6
1
2
3
4
5 ON
6
J4
+
J2
IN
IN
D4
+
J3
24VDC
0v
J
196-6298
PRESS TO
RESET
D1
1 2 3 4 5 6
Break glass units should be connected in series (NC contacts)
into terminals 15 and 16 on the master.
J6
RS
MASTER
J5
3840R
24VDC DOOR INTERLOCK SYSTEM
7 8 9 10
24VDC
Remote override
Terminal 1
Terminal 2
Terminal 3
Terminal 4
03
031 3 A
MAL AYSIA
Master Module
Terminal 13 (3) –
Terminal 14 (4) –
Terminal 15 (5) –
Terminal 16 (6) –
D2
IN
53W/5
03
B. Terminals should be connected as follows when
connecting into a master module:
+
1
2
3
4
5
6
CONTROL PANEL
C. Terminal numbers in brackets are the terminals to use
when connecting into a spare terminal in the distribution
panel. When a remote override module is connected into
a master module ensure that J1 is switched off to extend
the override loop. When connecting into a spare door
terminal in the power supply panel switch the jumper on
the bottom right of the terminal to OFF.
1 2 3 4
1 2 3 4
REMOTE OVERRIDE
REMOTE OVERRIDE
FIELD WIRING (To each interlocked door)
_________________________________________________________________________________________________
technickon ltd, Unit 7, Boxmend Industrial Estate, Bircholt Road, Parkwood, Maidstone, Kent, ME15 9YG
tel: (01622) 673300 fax: (01622) 673311
email: [email protected] web: www. technickon.co.uk
-6-
DOOR INTERLOCK SYSTEM – INSTALLATION MANUAL
_________________________________________________________________________________________________________________________________________________
6. FIRE ALARM CONTROL
Terminals 13 and 14 on the distribution board can be
used to disable the entire system in the event of a fire
alarm condition.
Use NO contacts rated at 24vdc that are held closed
when the system is healthy. The terminals should open
in the event of fire alarm activation.
(13)
D1
D2
ON
ON
J6
03
24VDC
J2
J
D3
IN
D4
IN
196-6298
ON
1
2
3
4
5
6
IN
IN
D3
+
ON
IN
IN
D4
+
1
2
3
4
5
6
ON
J4
03
RS
PRESS TO
RESET
D2
+
1
2
3
4
5
6
IN
+
J3
24VDC
0v
J5
D1
1 2 3 4 5 6
24VDC DOOR INTERLOCK SYSTEM
th
7 GENERATION - AIRSCAPE
IN
3840R
Normal operation will resume when the contacts are
closed and the fire alarm system reset.
Fire alarm control: (13,14)
NC Contacts that open
when alarm is activated.
Remove J5 when fitted.
24vdc
0v
Ensure J5 (J9 on the large board) is switched off when
fitting the fire alarm control.
When the fire alarm is operated and the control
contacts are opened all power is isolated to the system
which will ensure all doors fail safe.
NC
(14)
+
1
2
3
4
5
6
CONTROL PANEL
FIELD WIRING (To each interlocked door)
_________________________________________________________________________________________________
technickon ltd, Unit 7, Boxmend Industrial Estate, Bircholt Road, Parkwood, Maidstone, Kent, ME15 9YG
tel: (01622) 673300 fax: (01622) 673311
email: [email protected] web: www. technickon.co.uk
-7-
DOOR INTERLOCK SYSTEM – INSTALLATION MANUAL
_________________________________________________________________________________________________________________________________________________
7. REMOTE RESET AND INDICATION
The override loop can be set up to latch in the override
state. This may be required for a supervisor to be alerted in
the event of the button being operated. This can help
reduce misuse of the override facility.
A key switch with a momentary action should be used for
this function, so that the supervisor will hold the reset key
and therefore always be alerted in the event of the override
buttons being operated.
(15)
Remote override reset: (15,16)
Momentary contacts (NC when operated)
Remove J6 when fitted.
24vdc
0v
(16)
(17)
(18)
R
G
Switch J6 (J10 on the large PCB) to OFF when connecting
a remote reset switch.
ON
03
RS
D3
+
1
2
3
4
5
6
ON
J3
ON
J2
1 2 3 4 5 6
J
IN
D4
IN
IN
IN
196-6298
3840R
D2
+
1
2
3
4
5
6
IN
D3
IN
+
PRESS TO
RESET
D1
D2
IN
D4
+
1
2
3
4
5
6
ON
J4
ON
J6
03
24VDC
0v
J5
24VDC
24VDC DOOR INTERLOCK SYSTEM
7th GENERATION - AIRSCAPE
D1
IN
Remote override indication: (17,18)
Terminal 18 = 24vdc and Terminal 17 =
0v. Polarity is reversed when
override button is operated. This can
be used to drive a green LED (system
healthy) or a red LED (Override
operated)
+
1
2
3
4
5
6
CONTROL PANEL
FIELD WIRING (To each interlocked door)
_________________________________________________________________________________________________
technickon ltd, Unit 7, Boxmend Industrial Estate, Bircholt Road, Parkwood, Maidstone, Kent, ME15 9YG
tel: (01622) 673300 fax: (01622) 673311
email: [email protected] web: www. technickon.co.uk
-8-
DOOR INTERLOCK SYSTEM – INSTALLATION MANUAL
_________________________________________________________________________________________________________________________________________________
8. PUSH TO EXIT BUTTONS
PUSH TO EXIT buttons can be fitted if the system needs
to operate as a normally locked system.
MASTER INTERLOCK MODULE
The magnetic locks will release when either button is
pressed.
NAIS
T5
TK1 - 24V
ATK104
JAPAN
00707
T4
1 2 3 4 5 6
53W/5
03 13 A
MA LAYSIA
J1
ON
Use monitored door locks with relay output when using
PUSH TO EXIT buttons.
six core signal cable 1 Amp rated
53W/5
0313 A
MALA YSIA
7 8 9 10
MASTER
NAIS
REF:PE/08
00707
TK1 - 24V
ATK104
JAPAN
00707
TK1 - 24V
ATK104
JAPAN
NAIS
PUSH TO EXIT BUTTONS
REF:PE/08
+
+
MASTER
SALVE
Magnetic door lock:
Primary door lock for single
door use - 250mA @ 24vdc max.
(7) +
(8) -
(9) (10) +
Secondary door lock for duoble
door use - 250mA @ 24vdc max.
Connect magnets in parallel with
a maximum combined current of
500mA @ 24vdc.
For door monitoring use the contacts
on a monitored magnetic lock.
_________________________________________________________________________________________________
technickon ltd, Unit 7, Boxmend Industrial Estate, Bircholt Road, Parkwood, Maidstone, Kent, ME15 9YG
tel: (01622) 673300 fax: (01622) 673311
email: [email protected] web: www. technickon.co.uk
-9-
DOOR INTERLOCK SYSTEM – INSTALLATION MANUAL
_________________________________________________________________________________________________________________________________________________
9. INSTALLATION CHECKLIST BEFORE SWITCHING ON.
ü Ensure all magnetic locks have been set to 24vdc. Locks are supplied to operate on 12vdc systems and must be
changed to 24vdc during installation.
ü Ensure all field wiring has been installed as per the installation instructions.
ü Ensure that the correct fuse has been fitted to the fused spur.
This door interlock system has a 120db alarm configured that operates when the override facility is operated. It is
recommended to follow the following steps to prevent accidental activation of the alarm.
1. On the distribution PCB located in the control panel each door has a jumper located to the bottom right of the terminal.
Switch these to ON to isolate the override loop for each door.
2. On the small distribution board (4 doors) switch ON J5 and J6 (On the large distribution boards the jumpers are
numbered J9 and J10). J5 (J9) isolates the fire alarm, this should be switched on if no fire alarm control is fitted and J6
(J10) is used to reset the override loop this should only be switched off if the remote reset is used.
3. Switch on the supply to the control panel and the LED next to the white relay should be green, indicating that the
system is healthy.
4. Check that all override buttons are twisted out (Reset) and switch each jumper next to each door terminal off to extend
the override loop to each door. If when the jumper is switched off the alarm sounds or the LED turns red switch back
on and check the field wiring. Carry out this procedure for each door until all jumpers have been switched off.
5. If the fire alarm control has been fitted, switch jumper J5 (J9) off and ensure that the green light is still illuminated.
6. When the system is working correctly, check that the correct doors are interlocked and press each stop button in turn
and reset to check operation. When the override button is pressed the alarm should sound and a red light illuminated
in the center of the stop button.
_________________________________________________________________________________________________
technickon ltd, Unit 7, Boxmend Industrial Estate, Bircholt Road, Parkwood, Maidstone, Kent, ME15 9YG
tel: (01622) 673300 fax: (01622) 673311
email: [email protected] web: www. technickon.co.uk
- 10 -
MASTER
0313 A
MALAYSIA
00707
TK1 - 24V
ATK104
JAPAN
NAIS
53W/5
T4
T4
SLAVE INTERLOCK MODULE
SLAVE
1 2 3 4 5 6
00707
7 8 9 10
0313 A
MALAYSIA
53W/5
0313 A
MALAYSIA
53W/5
DOOR INTERLOCK SYSTEM
J1
1 2 3 4 5 6
six core signal cable 1 Amp rated
TK1 - 24V
ATK104
JAPAN
NAIS
DOOR INTERLOCK SYSTEM
MASTER INTERLOCK MODULE
T5
T5
24VDC DOOR INTERLOCK SYSTEM
th
7 GENERATION - AIRSCAPE
(10) +
(9) -
(8) -
(7) +
24vdc
0v
ON
J6
ON
+
1
2
3
4
5
6
D2
IN
ON
IN
D2
IN
1
2
3
4
5
6
D4
IN
+
D3
IN
IN
D4
IN
G
R
NC
Remote override indication: (17,18)
Terminal 18 = 24vdc and Terminal 17 =
0v. Polarity is reversed when
override button is operated. This can
be used to drive a green LED (system
healthy) or a red LED (Override
operated)
Remote override reset: (15,16)
Momentary contacts (NC when operated)
Remove J6 when fitted.
Fire alarm control: (13,14)
NC Contacts that open
when alarm is activated.
Remove J5 when fitted.
Connect in series when using two
switches on a double door set.
NO contacts when door is open.
Door proximity switch:
Connect magnets in parallel with
a maximum combined current of
500mA @ 24vdc.
Secondary door lock for duoble
door use - 250mA @ 24vdc max.
Primary door lock for single
door use - 250mA @ 24vdc max.
Magnetic door lock:
FIELD WIRING (To each interlocked door)
1
2
3
4
5
6
+
D1
IN
D3
PRESS TO
RESET
+
(18)
(17)
(16)
(15)
(14)
CONTROL PANEL
1
2
3
4
5
6
+
J5
ON
D1
24VDC
0v
J
ON
24VDC
ON
03
3840R
J2
196-6298
J3
03
RS
J4
(13)
_________________________________________________________________________________________________________________________________________________
DOOR INTERLOCK SYSTEM – INSTALLATION MANUAL
1 2 3 4 5 6
_________________________________________________________________________________________________
technickon ltd, Unit 7, Boxmend Industrial Estate, Bircholt Road, Parkwood, Maidstone, Kent, ME15 9YG
tel: (01622) 673300 fax: (01622) 673311
email: [email protected] web: www. technickon.co.uk
- 11 -
MASTER
T4
T4
SLAVE INTERLOCK MODULE
SLAVE
0313 A
MALAYSIA
00707
TK1 - 24V
ATK104
JAPAN
NAIS
53W/5
00707
7 8 9 10
0313 A
MALAYSIA
53W/5
0313 A
MALAYSIA
53W/5
TK1 - 24V
ATK104
JAPAN
NAIS
six core signal cable 1 Amp rated
+
1
2
3
4
5 ON
6
+
J5
ON
D1
J6
(18)
1
2
3
4
5
6
D2
ON
+
IN
IN
IN
IN
D2
1
2
3
4
5
6
D4
IN
IN
+
D3
IN
D4
IN
G
R
NC
MASTER
(10) +
(9) -
(8) -
(7) +
+
For door monitoring use the contacts
on a monitored magnetic lock.
Connect magnets in parallel with
a maximum combined current of
500mA @ 24vdc.
Secondary door lock for duoble
door use - 250mA @ 24vdc max.
Primary door lock for single
door use - 250mA @ 24vdc max.
Magnetic door lock:
SALVE
REF:PE/08
Remote override indication: (17,18)
Terminal 18 = 24vdc and Terminal 17 =
0v. Polarity is reversed when
override button is operated. This can
be used to drive a green LED (system
healthy) or a red LED (Override
operated)
Remote override reset: (15,16)
Momentary contacts (NC when operated)
Remove J6 when fitted.
PUSH TO EXIT BUTTONS
FIELD WIRING (To each interlocked door)
1
2
3
4
5 ON
6
+
D1
D3
PRESS TO
RESET
+
(16)
(17)
CONTROL PANEL
REF:PE/08
1 2 3 4 5 6
1 2 3 4 5 6
J1
1 2 3 4 5 6
T5
MASTER INTERLOCK MODULE
ON
(15)
00707
24vdc
0v
24VDC
0v
J
ON
24VDC
T5
24VDC DOOR INTERLOCK SYSTEM
th
7 GENERATION - AIRSCAPE
00707
03
3840R
J2
196-6298
J3
03
RS
J4
Fire alarm control: (13,14)
NC Contacts that open
when alarm is activated.
Remove J5 when fitted.
TK1 - 24V
ATK104
JAPAN
(14)
NAIS
(13)
_________________________________________________________________________________________________________________________________________________
DOOR INTERLOCK SYSTEM – INSTALLATION MANUAL
_________________________________________________________________________________________________
technickon ltd, Unit 7, Boxmend Industrial Estate, Bircholt Road, Parkwood, Maidstone, Kent, ME15 9YG
tel: (01622) 673300 fax: (01622) 673311
email: [email protected] web: www. technickon.co.uk
- 12 -
NAIS
TK1 - 24V
ATK104
JAPAN