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Dial Flow Regulators Table of Contents 1.0 GENERAL SAFETY WARNINGS ................................................................ 4 2.0 DESCRIPTION OF SYMBOLS ................................................................... 5 3.0 REQUIREMENT FOR FORMAL TRAINING ................................................... 5 4.0 CONVERSION FACTORS ........................................................................ 5 5.0 APPROVALS ......................................................................................... 5 6.0 DECONTAMINATION CERTIFICATE .......................................................... 5 7.0 OXYGEN COMPATIBILITY ....................................................................... 6 7.1 General 6 7.2 Standards 6 7.3 Adiabatic Compression 6 7.4 Cleanliness 6 8.0 PRODUCT DESCRIPTION ....................................................................... 7 9.0 PRODUCT OPTIONS .............................................................................. 8 10.0 FLOWMETER RANGES ........................................................................... 9 11.0 SPECIFICATION ................................................................................... 9 12.0 INSPECTION AND MAINTENANCE PERIODS............................................ 10 12.1 Periodic Inspection (Annual) 10 12.2 Functional Check for Micro Flowmeter Ranges Only (2 Years) 10 12.3 Full Service (4 Years) 10 13.0 PROCEDURES FOR SERVICING ............................................................. 11 13.1 Cylinder Connector Removal 11 13.2 Cylinder Connector Cleaning 11 13.3 Fitting a New Filter 12 13.4 Cylinder Contents Gauge Removal 13 13.5 Output Connector Removal 13 13.6 Main Body Disassembly 14 13.7 Piston O-Ring Replacement 15 13.8 Regulator Input Body Cleaning 16 13.9 Flowmeter Disassembly/Re-assembly 17 13.10 Regulator Reassembly 18 14.0 PROCEDURES FOR FUNCTIONAL CHECK ................................................ 19 14.1 Flow Rate Test 19 14.2 Leak Test 19 15.0 FLOW CALIBRATION ........................................................................... 20 16.0 FITTING THE RATING LABEL ................................................................ 21 17.0 TROUBLESHOOTING GUIDE ................................................................. 22 18.0 SERVICE PARTS, KITS & TOOLS ........................................................... 22 19.0 NOTES .............................................................................................. 23 Service Manual: Dial Flow Regulators 702 0042 V3 September 2008 Page 3 of 23