Download Operating Instructions VEGAPULS 62
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Operating Instructions Radar sensor for continuous level measurement of liquids VEGAPULS 62 HART and accumulator pack Document ID: 40793 Contents Contents About this document 1.1 Function ........................................................................................................................... 4 1.2 Target group ..................................................................................................................... 4 1.3 Symbols used................................................................................................................... 4 2 For your safety 2.1 Authorised personnel ....................................................................................................... 5 2.2 Appropriate use ................................................................................................................ 5 2.3 Warning about incorrect use............................................................................................. 5 2.4 General safety instructions ............................................................................................... 5 2.5 CE conformity................................................................................................................... 6 2.6 NAMUR recommendations .............................................................................................. 6 2.7 Radio license for Europe .................................................................................................. 6 2.8 Radio license for USA/Canada ......................................................................................... 6 2.9 Environmental instructions ............................................................................................... 6 3 Product description 3.1 Configuration .................................................................................................................... 8 3.2 Principle of operation........................................................................................................ 9 3.3 Packaging, transport and storage ................................................................................... 10 3.4 Accessories and replacement parts ............................................................................... 10 4 Mounting 4.1 General instructions ....................................................................................................... 12 4.2 Mounting preparations ................................................................................................... 12 4.3 Mounting instructions ..................................................................................................... 14 4.4 Measurement setup - Pipes ........................................................................................... 20 4.5 Measurement setup - Flow ............................................................................................. 25 5 Connecting to power supply 5.1 Connection of the battery charger .................................................................................. 27 5.2 Wiring plan ..................................................................................................................... 27 5.3 Switch-on phase............................................................................................................. 28 6 Set up with the display and adjustment module 6.1 Insert display and adjustment module ............................................................................ 30 6.2 Adjustment system ......................................................................................................... 31 6.3 Parameter adjustment .................................................................................................... 31 6.4 Saving the parameter adjustment data ........................................................................... 45 7 Setup with PACTware 7.1 Connect the PC .............................................................................................................. 46 7.2 Parameter adjustment .................................................................................................... 46 7.3 Saving the parameter adjustment data ........................................................................... 47 8 Set up with other systems 8.1 DD adjustment programs ............................................................................................... 48 8.2 Field Communicator 375, 475 ........................................................................................ 48 9 Diagnosis, asset management and service 9.1 Maintenance .................................................................................................................. 49 9.2 Measured value and event memory ............................................................................... 49 9.3 Asset Management function ........................................................................................... 50 2 VEGAPULS 62 • HART and accumulator pack 40793-EN-140922 1 Contents 9.4 9.5 9.6 9.7 Rectify faults ................................................................................................................... 53 Exchanging the electronics module ................................................................................ 56 Software update ............................................................................................................. 57 How to proceed if a repair is needed .............................................................................. 57 10 Dismount 10.1 Dismounting steps.......................................................................................................... 58 10.2 Disposal ......................................................................................................................... 58 40793-EN-140922 11 Supplement 11.1 Technical data ................................................................................................................ 59 11.2 Dimensions .................................................................................................................... 66 Safety instructions for Ex areas PleasenotetheEx-specificsafetyinformationforinstallationandoperation in Ex areas. These safety instructions are part of the operating instructions manual and come with the Ex-approved instruments. Editing status: 2014-09-04 VEGAPULS 62 • HART and accumulator pack 3 1 About this document 1 About this document 1.1 Function 1.2 Target group 1.3 Symbols used This operating instructions manual provides all the information you need for mounting, connection and setup as well as important instructionsformaintenanceandfaultrectification.Pleasereadthisinformation before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device. This operating instructions manual is directed to trained specialist personnel. The contents of this manual should be made available to these personnel and put into practice by them. Information, tip, note This symbol indicates helpful additional information. Caution: If this warning is ignored, faults or malfunctions can result. Warning: If this warning is ignored, injury to persons and/or serious damage to the instrument can result. Danger: If this warning is ignored, serious injury to persons and/or destruction of the instrument can result. • → 1 Ex applications This symbol indicates special instructions for Ex applications. List The dot set in front indicates a list with no implied sequence. Action This arrow indicates a single action. Sequence of actions Numbers set in front indicate successive steps in a procedure. Battery disposal This symbol indicates special information about the disposal of batteries and accumulators. 40793-EN-140922 4 VEGAPULS 62 • HART and accumulator pack 2 For your safety 2 2.1 For your safety Authorised personnel All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator. During work on and with the device the required personal protective equipment must always be worn. 2.2 Appropriate use The VEGAPULS 62 is a sensor for continuous level measurement. Due to the integrated accumulator the instrument is particularly suitable as a portable measuring system or test sensor for special applications. Youcanfinddetailedinformationabouttheareaofapplicationin chapter "Product description". Operational reliability is ensured only if the instrument is properly usedaccordingtothespecificationsintheoperatinginstructions manual as well as possible supplementary instructions. 2.3 Warning about incorrect use 2.4 General safety instructions Inappropriate or incorrect use of the instrument can give rise to application-specifichazards,e.g.vesseloverfillordamagetosystem components through incorrect mounting or adjustment. This is a state-of-the-art instrument complying with all prevailing regulations and guidelines. The instrument must only be operated in a technicallyflawlessandreliablecondition.Theoperatorisresponsible for the trouble-free operation of the instrument. During the entire duration of use, the user is obliged to determine the compliance of the necessary occupational safety measures with the current valid rules and regulations and also take note of new regulations. The safety instructions in this operating instructions manual, the national installation standards as well as the valid safety regulations and accident prevention rules must be observed by the user. 40793-EN-140922 For safety and warranty reasons, any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer. Arbitraryconversionsormodificationsareexplicitlyforbidden. The safety approval markings and safety tips on the device must also be observed. Depending on the instrument version, the emitting frequencies are in the C or K band range. The low emitting frequencies are far below the internationally approved limit values. When used correctly, there is no danger to health. VEGAPULS 62 • HART and accumulator pack 5 2 For your safety 2.5 CE conformity ThedevicefulfillsthelegalrequirementsoftheapplicableECguidelines.ByaffixingtheCEmarking,weconfirmsuccessfultestingofthe product. YoucanfindtheCECertificateofConformityinthedownloadsection of our homepage. 2.6 NAMUR recommendations NAMUR is the automation technology user association in the process industry in Germany. The published NAMUR recommendations are acceptedasthestandardinfieldinstrumentation. ThedevicefulfillstherequirementsofthefollowingNAMURrecommendations: • • • • NE 21 – Electromagnetic compatibility of equipment NE 43 – Signal level for malfunction information from measuring transducers NE53–Compatibilityoffielddevicesanddisplay/adjustment components NE107–Self-monitoringanddiagnosisoffielddevices For further information see www.namur.de. 2.7 Radio license for Europe 2.8 Radio license for USA/Canada The instrument is approved according to EN 302372-1/2 (2006-04) for use in closed vessels. The instrument is in conformity with part 15 of the FCC regulations. Take note of the following two regulations: • • The instrument must not cause any interfering emissions The device must be insensitive to interfering immissions, including those that may cause undesirable operating conditions Modificationsnotexpresslyapprovedbythemanufacturerwillleadto expiry of the operating licence according to FCC/IC. The instrument is in conformity with RSS-210 of the IC regulations. The instrument may only be used in closed vessels made of metal, concrete,orfibre-reinforcedplastic. 2.9 Environmental instructions Pleasehelpusfulfillthisobligationbyobservingtheenvironmental instructions in this manual: • 6 Chapter "Packaging, transport and storage" VEGAPULS 62 • HART and accumulator pack 40793-EN-140922 Protection of the environment is one of our most important duties. That is why we have introduced an environment management system with the goal of continuously improving company environmental protection.Theenvironmentmanagementsystemiscertifiedaccording to DIN EN ISO 14001. 2 For your safety Chapter "Disposal" 40793-EN-140922 • VEGAPULS 62 • HART and accumulator pack 7 3 Product description 3 Type label Product description 3.1 Configuration Thetypelabelcontainsthemostimportantdataforidentificationand use of the instrument: 1 17 16 2 3 15 4 5 6 7 8 9 13 10 11 14 12 Fig. 1: Layout of the type label (example) 1 Instrument type 2 Product code 3 Approvals 4 Power supply and signal output, electronics 5 Protection rating 6 Measuring range 7 Process and ambient temperature, process pressure 8 Material, wetted parts 9 Hardware and software version 10 Order number 11 Serial number of the instrument 12 Data-Matrix-Code for Smartphone-App 13 Symbol of the device protection class 14 ID numbers, instrument documentation 15 Reminder to observe the instrument documentation 16 NotifiedauthorityforCEmarking 17 Approval directive Serial number - Instrument search The type label contains the serial number of the instrument. With it youcanfindthefollowinginstrumentdataonourhomepage: • • • • Go to www.vega.com, "VEGATools" and "Instrument search". Enter the serial number. Alternatively, you can access the data via your smartphone: 8 VEGAPULS 62 • HART and accumulator pack 40793-EN-140922 • • Product code (HTML) Delivery date (HTML) Order-specificinstrumentfeatures(HTML) Operating instructions and quick setup guide at the time of shipment (PDF) Order-specificsensordataforanelectronicsexchange(XML) Testcertificate(PDF)-optional 3 Product description • • • Download the smartphone app "VEGATools" from the "Apple App Store" or the "GooglePlayStore" Scan the Data Matrix code on the type label of the instrument or Enter the serial number manually in the app Scope of this operating instructions manual This operating instructions manual applies to the following instrument versions: Versions Theinstrumentisavailableintwodifferentelectronicsversions.Each versioncanbeidentifiedviatheproductcodeonthetypelabelas well as on the electronics. • • • • Hardware from 2.1.0 Software from 4.5.1 Standard electronics type PS60HK.Electronics with increased sensitivity type PS60HS.- Scope of delivery The scope of delivery encompasses: Application area The VEGAPULS 62 radar sensor can be used in a wide variety of applications for continuous level measurement of liquids. It is suitable for applications in storage vessels, reactors and process vessels, even underextremelydifficultprocessconditions. • • • Sensor with integrated accumulator Battery charger Documentation – Quick setup guide VEGAPULS 62 – Testcertificatemeasuringaccuracy(optional) – Operating instructions manual "Display and adjustment module" (optional) – Ex-specific"Safety instructions" (with Ex versions) – ifnecessary,furthercertificates 3.2 Principle of operation Dependentontheapplicationrange,differentversionsareused: • 40793-EN-140922 • Antenna – Small tanks and process vessels, measurement of virtually all products: Horn antenna ø 40 mm – Storage tanks and process vessels, measurement of products such as solvents, hydrocarbons and fuels under extremely difficultprocessconditions:Horn antenna ø 48 … 95 mm – Productswithlowεr value with large measuring distances: Parabolic antenna Electronics – Productswithanεrvalue≥1.8:Standard electronics – Productswithanεrvalue<1.8,≥1.5;applicationswithverybad reflectiveproperties:Electronics with increased sensitivity The actual values that can be reached depend on the measurement conditions, the antenna system or the standpipe or bypass. VEGAPULS 62 • HART and accumulator pack 9 3 Product description Functional principle The antenna of the radar sensor emits short radar pulses with a durationofapprox.1ns.Thesepulsesarereflectedbytheproduct and received by the antenna as echoes. The transit time of the radar pulses from emission to reception is proportional to the distance and hence to the level. The determined level is converted into an appropriate output signal and outputted as measured value. Voltage supply The instrument is powered via an integrated accumulator. This allows operation of the instrument independently of the mains or a control system. To achieve a longer battery lifetime, the instrument is preset to HART multidrop. This puts a load of only 4 mA current on the accumulator. Packaging Your instrument was protected by packaging during transport. Its capacity to handle normal loads during transport is assured by a test based on ISO 4180. 3.3 Packaging, transport and storage The packaging of standard instruments consists of environmentfriendly, recyclable cardboard. For special versions, PE foam or PE foil is also used. Dispose of the packaging material via specialised recycling companies. Transport Transport must be carried out in due consideration of the notes on the transport packaging. Nonobservance of these instructions can cause damage to the device. Transport inspection The delivery must be checked for completeness and possible transit damage immediately at receipt. Ascertained transit damage or concealed defects must be appropriately dealt with. Storage Up to the time of installation, the packages must be left closed and stored according to the orientation and storage markings on the outside. Unless otherwise indicated, the packages must be stored only under the following conditions: Storage and transport temperature 10 • Not in the open Dry and dust free Not exposed to corrosive media Protected against solar radiation Avoiding mechanical shock and vibration Storage and transport temperature see chapter "Supplement Technicaldata-Ambientconditions" Relative humidity 20 … 85 % 3.4 Accessories and replacement parts The display and adjustment module PLICSCOM is used for measured value indication, adjustment and diagnosis. It can be inserted into the sensor or the external display and adjustment unit and removed at any time. VEGAPULS 62 • HART and accumulator pack 40793-EN-140922 PLICSCOM • • • • • • 3 Product description Youcanfindfurtherinformationintheoperatinginstructions"Display and adjustment module PLICSCOM" (Document-ID 27835). VEGACONNECT The interface adapter VEGACONNECT enables the connection of communication-capable instruments to the USB interface of a PC. For parameter adjustment of these instruments, the adjustment software PACTware with VEGA-DTM is required. Youcanfindfurtherinformationintheoperatinginstructions"Interface adapterVEGACONNECT" (Document-ID 32628). Protective cap The protective cover protects the sensor housing against soiling and intense heat from solar radiation. Youwillfindadditionalinformationinthesupplementaryinstructions manual "Protective cover" (Document-ID 34296). Flanges Screwedflangesareavailableindifferentversionsaccordingtothe following standards: DIN 2501, EN 1092-1, BS 10, ANSI B 16.5, JIS B 2210-1984, GOST 12821-80. Youcanfindadditionalinformationinthesupplementaryinstructions manual "FlangesaccordingtoDIN-EN-ASME-JIS" (Document-ID 31088). Electronics module Electronics module "VEGAPULS series 60" is a replacement part for radarsensorsofVEGAPULSseries60.Adifferentversionisavailable for each type of signal output. Youcanfindfurtherinformationintheoperatinginstructions"ElectronicsmoduleVEGAPULSseries60" (Document-ID 36801). Supplementary electronics power pack The supplementary electronics "Power pack" is a replacement part for sensors with integrated accumulator. Youcanfindfurtherinformationintheoperatinginstructions"Supplementaryelectronicsfor4…20mA/HARTandpowerpack" (Document-ID 41033). Antenna impedance cone The antenna impedance cone is a replacement part used for optimum transmission of microwaves and for sealing against the process. 40793-EN-140922 Youfindfurtherinformationintheoperatinginstructions"Antenna impedanceconeVEGAPULS62and68" (Document-ID 31381). VEGAPULS 62 • HART and accumulator pack 11 4 Mounting 4 Screwing in Mounting 4.1 General instructions Oninstrumentswithprocessfittingthread,thehexagonmustbetightenedwithasuitablewrench.Fortheproperwrenchsizeseechapter "Dimensions". Warning: The housing must not be used to screw the instrument in! Applying tightening force can damage internal parts of the housing. Protection against moisture Protect your instrument against moisture ingress through the following measures: • • • • Use the recommended cable (see chapter "Connecting to power supply") Tighten the cable gland Whenmountinghorizontally,turnthehousingsothatthecable gland points downward Loop the connection cable downward in front of the cable gland This applies particularly to: • • • Outdoor mounting Installations in areas where high humidity is expected (e.g. through cleaning processes) Installations on cooled or heated vessels Suitability for the process Make sure that all parts of the instrument exposed to the process are conditions suitable for the existing process conditions. These are mainly: • • • Active measuring component Processfitting Process seal • • • • Process pressure Process temperature Chemical properties of the medium Abrasionandmechanicalinfluences Process conditions are particularly: Youcanfinddetailedinformationontheprocessconditionsinchapter "Technicaldata" as well as on the type label. 4.2 Mounting preparations Horn antenna 12 Proceed as follows: 1. Loosen the hexagon socket screws (3) on the antenna socket withanAllenwrench(size3) VEGAPULS 62 • HART and accumulator pack 40793-EN-140922 The instrument is also available in versions with an antenna whose diameterislargerthantheprocessfitting(thread,flange).Insuch casestheantennamustbedisconnectedfromtheprocessfitting before mounting. 4 Mounting 2. Remove the antenna (4) Note: The plastic cone may not be pulled out of the antenna socket. 3. Insert the antenna from below into the vessel socket and secure it againstfallingoff 4. Retighten the antenna with hexagon screws to the antenna socket;torquemax.2.5Nm(1.8lbfft) Note: The radar sensor with rinsing air connection or antenna extension is provided with a notch on the antenna socket. This notch must be alignedwiththemarkingontheprocessfitting(themarkingspecifies the position of the polarisation of the radar signal). 1 2 3 4 Fig. 2: Dismounting of the horn antenna 1 2 3 4 Parabolic antenna Polarisation marking Marking at the antenna socket Hexagon screws on the antenna socket Antenna Proceed as follows: 1. ClampVEGAPULS62withtheflange,e.g.inabenchvice 2. Holdtheconnectionpiece(1)withawrenchontheflatsurfaces (widthacrossflats22mm) 3. Loosen counter nut (3) completely with a wrench (width across flats36mm)inthedirectionoftheantenna 4. Loosen compression nut (2) completely with a wrench (width acrossflats41mm)inthedirectionoftheantenna 40793-EN-140922 5. Remove the parabolic antenna (4) axially 6. Mountsensorflangeontheadapterflangeandfastenittightly 7. Check if the O-ring seal is present on the connection piece and make sure it is not damaged. VEGAPULS 62 • HART and accumulator pack 13 4 Mounting Note: A damaged O-ring seal must be replaced: FKM (SHS FPM 70C3 GLT),FFKM(Kalrez6375) 8. Remount the parabolic antenna (4) 9. Fastencompressionnut(2)withawrench(widthacrossflats41), torque max. 50 Nm 10. Fastencounternut(3)withawrench(widthacrossflats36), torque max. 40 Nm Note: On the version with rinsing air connection, make sure that the holes intheantennaandintheprocessfittingcoincide.Thisensuresasufficientairflow(theairisledthroughtheholestothefeedsystem.A rinsing of the whole parabolic antenna is not intended). 1 2 3 4 Fig. 3: Dismounting, parabolic antenna 1 2 3 4 Connection piece Compression nut Locknut Parabolic antenna 4.3 Mounting instructions Horn and parabolic antenna The illustrations with the following mounting instructions show a radar sensor with horn antenna. The mounting instructions apply analogously also to the version with parabolic antenna. Polarisation The emitted radar impulses of the radar sensor are electromagnetic waves. The polarisation is the direction of the electrical wave component.Byturningtheinstrumentintheconnectionflangeormounting boss,thepolarisationcanbeusedtoreducetheeffectsoffalse echoes. Thepositionofthepolarisationismarkedontheprocessfittingofthe instrument. 40793-EN-140922 14 VEGAPULS 62 • HART and accumulator pack 4 Mounting 1 2 Fig. 4: Position of the polarisation 1 Marking with screwed version 2 Markingwithflangeversion Installation position When mounting the sensor, keep a distance of at least 200 mm (7.874 in) from the vessel wall. If the sensor is installed in the center of dished or round vessel tops, multiple echoes can arise. However, these can be suppressed by an appropriate adjustment (see chapter "Setup"). If you cannot maintain this distance, you should carry out a false signal storage during setup. This applies particularly if buildup on the vessel wall is expected. In such cases, we recommend repeating the false signal storage at a later date with existing buildup. > 200 mm (7.87") Fig. 5: Mounting of the radar sensor on round vessel tops 40793-EN-140922 In vessels with conical bottom it can be advantageous to mount the sensor in the center of the vessel, as measurement is then possible down to the lowest point of the vessel bottom. VEGAPULS 62 • HART and accumulator pack 15 4 Mounting Fig. 6: Mounting of the radar sensor on vessels with conical bottom Inflowingmedium Donotmounttheinstrumentsinorabovethefillingstream.Makesure thatyoudetecttheproductsurface,nottheinflowingproduct. Fig.7:Mountingoftheradarsensorwithinflowingmedium The socket piece should be dimensioned in such a way that the antenna end protrudes slightly out of the socket. Fig. 8: Recommended socket mounting with horn antenna 16 VEGAPULS 62 • HART and accumulator pack 40793-EN-140922 ca. 10 mm Socket > 10 mm (0.39") 4 Mounting Fig. 9: Recommended socket mounting with parabolic antenna When using a swivelling holder, keep in mind that the distance between antenna and socket gets smaller as the inclination of the sensorincreases.Additionalfalsereflectionsmaybegeneratedwhich caninfluencethemeasuringresultatcloserange. Fig. 10: Distance between antenna and socket with horn antenna Fig. 11: Distance between antenna and socket with parabolic antenna 40793-EN-140922 Ifthemediumhasgoodreflectiveproperties,VEGAPULS62with horn antenna can also be mounted on a longer socket piece. Recommendedvaluesforsocketheightsarespecifiedinthefollowing illustration. You must carry out a false echo storage afterwards. VEGAPULS 62 • HART and accumulator pack 17 h max. 4 Mounting d Fig. 12: Deviating socket dimensions Socket diameter d Socket length h Recommended antenna diameter 40 mm ≤100mm 40 mm 50 mm ≤150mm 48 mm 80 mm ≤250mm 75 mm 100 mm ≤500mm 95 mm 150 mm ≤800mm 95 mm Socket diameter d Socket length h Recommended antenna diameter 1½" ≤3.9in 1½" 2" ≤5.9in 2" 3" ≤9.8in 3" 4" ≤19.7in 4" 6" ≤31.5in 4" Tip: The instrument is also optionally available with an antenna extension. The antenna length can be selected (either ex works or later) to allow the antenna to protrude slightly out of the end of the mounting socket. Duetotheantennaextensionhowever,disturbingreflectionsare generated in the close-up range. This can lead to an increase in the requiredminimumdistance,especiallywithpoorlyreflectingmedia such as plastic powder. In practice, a cleanly constructed mounting socket, if necessary with rounded edges, introduces fewer disturbing influencesthananantennaextension. Sensor orientation In liquids, direct the sensor as perpendicular as possible to the product surface to achieve optimum measurement results. 18 VEGAPULS 62 • HART and accumulator pack 40793-EN-140922 Fig. 13: Alignment in liquids 4 Mounting Vessel installations The mounting location of the radar sensor should be a place where no otherequipmentorfixturescrossthepathofthemicrowavesignals. Vessel installations, such as e.g. ladders, limit switches, heating spirals, struts, etc., can cause false echoes and impair the useful echo. Make sure when planning your measuring point that the radar sensor has a "clear view" to the measured product. In case of existing vessel installations, a false echo storage should be carried out during setup. If large vessel installations such as struts or supports cause false echoes, these can be attenuated through supplementary measures. Small,inclinedsheetmetalbafflesabovetheinstallationsscatterthe radarsignalsandpreventdirectinterferingreflections. Fig.14:Coverflat,large-areaprofileswithdeflectors Agitators If there are agitators in the vessel, a false signal suppression should be carried out with the agitators in motion. This ensures that the interferingreflectionsfromtheagitatorsaresavedwiththebladesin differentpositions. Fig. 15: Agitators 40793-EN-140922 Foam generation Throughtheactionoffilling,stirringandotherprocessesinthevessel, compact foams that considerably damp the emitted signals may form on the product surface. If foams are causing measurement errors, the biggest possible radar antennas, the electronics with increased sensitivity or low frequency radar sensors (C band) should be used. VEGAPULS 62 • HART and accumulator pack 19 4 Mounting As an alternative, sensors with guided microwave can be used. These areunaffectedbyfoamgenerationandarebestsuitedforsuchapplications. Mounting in the vessel insulation Instruments for a temperature range up to 250 °C or up to 450 °C haveadistancepiecebetweenprocessfittingandelectronicshousing. Ths distance piece is used for thermal decoupling of the electronics against high process temperatures. Information: The spacer may only be incorporated up to a maximum of 50 mm into the vessel insulation. Only then is a reliable temperature decoupling guaranteed. max. 50 mm (1.97") 1 2 3 Fig. 16: Mounting the instrument on insulated vessels. 1 Electronicshousing 2 Spacer 3 Vessel insulation Measurement in a surge pipe 4.4 Measurement setup - Pipes Byusingasurgepipeinthevessel,theinfluenceofvesselinstallations and turbulence can be excluded. Under these prerequisites, the measurementofproductswithlowdielectricvalues(εrvalue≤1.6)is possible. Note the following illustrations and instructions for measurement in a surge pipe. Information: Measurement in a surge pipe is not recommended for extremely adhesive products. 40793-EN-140922 20 VEGAPULS 62 • HART and accumulator pack 4 Mounting Configurationsurgepipe 1 1 2 2 3 3 4 100% 5 6 7 45° 0% 15° 9 8 9 10 9 Fig.17:ConfigurationsurgepipeVEGAPULS62 Radar sensor Polarisation marking Threadorflangeontheinstrument Vent hole Holes WeldingconnectionthroughU-profile Ball valve with complete opening Surge pipe end Reflectorsheet Fastening of the surge pipe 40793-EN-140922 1 2 3 4 5 6 7 8 9 10 VEGAPULS 62 • HART and accumulator pack 21 4 Mounting Surge pipe extension ø 114,3 mm (4.5") ° 75 4 mm (0.16") 4 mm (0.16") 4 mm (0.16") 30,5 mm (1.20") 26 mm (1.02") 1 m m ø 88,9 (3.5") 2 mm (0.08") 1 mm 14,3 ø 1 4.5") ( 5 mm (0.20") 100 mm (3.94") 2 mm (0.08") 80 mm (3.15") mm ø 60,3 ) (2.37" 80 mm (3.15") 15 mm (0.59") 2 mm (0.08") 1 75° dx2 8 mm (0.32") dx2 8 mm (0.32") 4 mm (0.16") dx2 ° 75 8 mm (0.32") ø 88,9 mm (3.5") ø 60,3 mm (2.37") 5 mm (0.20") Fig.18:Weldingconnectionwithsurgepipeextensionfordifferentexample diameters 1 Instructions and requirements, surge pipe Position of the welded joint with longitudinally welded pipes Instructions of orientation of the polarisation: • Note marking of the polarisation on the sensor • Withthreadedversions,themarkingisonthehexagon,withflange versionsbetweentwoflangeholes • The marking must be in one plane with the holes in the surge pipe Instructions for the measurement: The 100 % point must be below the upper vent hole and the antenna edge • The 0 % point is the end of the surge pipe • During parameter adjustment, select "Application standpipe" and enter the tube diameter to compensate for errors due to running time shift • A false signal suppression with the installed sensor is recommended but not mandatory • The measurement through a ball valve with unrestricted channel is possible • 22 VEGAPULS 62 • HART and accumulator pack 40793-EN-140922 Constructive requirements: Material metal, smooth inner surface Preferably pultruded or straight beaded stainless steel tube Welded joint should be straight and lie in one axis with the holes Flanges are welded to the tube according to the orientation of the polarisation • • • • 4 Mounting • • • • • • Whenusingaballvalves,alignthetransitionsontheinsideandfix accurately Gapsizewithjunctions≤0.1mm Surge pipes must extend all the way down to the requested min. level, as measurement is only possible within the tube Diameterofholes≤5mm,anynumberOK,ononesideorcompletely through The antenna diameter of the sensor should correspond to the inner diameter of the tube Diameter should be constant over the complete length Instructions for surge pipe extension: The ends of the extension tubes must be bevelled and exactly aligned • WeldedconnectionviaexternalUprofilesaccordingtoillustration above.LengthoftheUprofilesshouldbeatleastdoublethetube diameter • Do not weld through the pipe wall. The surge pipe must remain smooth inside. Roughness and beads on the inside caused by unintentional penetration should be removed since they cause strong false echoes and encourage buildup • Anextensionviaweldingneckflangesorpipecollarsisnotrecommended. • An alternative to measurement in a surge pipe is measurement in a bypass tube outside of the vessel. 40793-EN-140922 Measurement in the bypass tube VEGAPULS 62 • HART and accumulator pack 23 4 Mounting Configurationbypass 1 2 3 4 100 % 6 5 0% Fig.19:Configurationbypass 1 2 3 4 5 6 Instructions and requirements, bypass Radar sensor Polarisation marking Instrumentflange Distance sensor reference plane to upper tube connection Distance of the tube connections Ball valve with complete opening Instructions of orientation of the polarisation: • Note marking of the polarisation on the sensor • Withthreadedversions,themarkingisonthehexagon,withflange versionsbetweentwoflangeholes • The marking must be in one plane with the tube connections to the vessel Instructions for the measurement: The 100 % point may not be above the upper tube connection to the vessel • The 0 % point may not be below the lower tube connection to the vessel • Min. distance, sensor reference plane to upper edge of upper tube connection > 300 mm • During parameter adjustment, select "Application standpipe" and enter the tube diameter to compensate for errors due to running time shift • A false signal suppression with the installed sensor is recommended but not mandatory • The measurement through a ball valve with unrestricted channel is possible • VEGAPULS 62 • HART and accumulator pack 40793-EN-140922 24 4 Mounting Constructional requirements on the bypass pipe: • Material metal, smooth inner surface • In case of an extremely rough tube inner surface, use an inserted tube (tube in tube) or a radar sensor with tube antenna • Flanges are welded to the tube according to the orientation of the polarisation • Gapsizewithjunctions≤0.1mm,forexample,whenusingaball valveorintermediateflangeswithsinglepipesections • The antenna diameter of the sensor should correspond to the inner diameter of the tube • Diameter should be constant over the complete length 4.5 Measurement setup - Flow Theshortexamplesgiveyouintroductoryinformationontheflow measurement.Detailedplanninginformationisavailablefromflume manufacturers and in special literature. 1 dmin 3 ... 4 hmax 90° ≥ 50 mm 2 2 33 90° ≥ 2 mm x hmax hmax Flow measurement with rectangularflume 4 Fig.20:Flowmeasurementwithrectangularflume:dmin. = min. distance of the sensor(seechapter"Technicaldata");hmax.=max.fillingoftherectangular flume 1 2 3 4 Overfloworifice(sideview) Headwater Tailwater Overfallorifice(viewfrombottomwater) In general, the following points must be observed: 40793-EN-140922 • • • • • • Install the sensor on the headwater side Installationinthecentreoftheflumeandverticaltotheliquid surface Distancetotheoverfallorifice Distanceoforificeopeningaboveground Min.distanceoftheorificeopeningtobottomwater Min. distance of the sensor to max. storage level VEGAPULS 62 • HART and accumulator pack 25 4 Mounting Flow measurement with KhafagiVenturiflume 3 ... 4 x hmax d 90° hmax 1 B 2 Fig.21:FlowmeasurementwithKhafagi-Venturiflume:d=Min.distancetosensor;hmax.=max.fillingoftheflume;B=tightestconstrictionintheflume 1 Position sensor 2 Venturiflume In general, the following points must be observed: • • • • Installation of the sensor at the input side Installationinthecentreoftheflumeandverticaltotheliquid surface DistancetotheVenturiflume Min. distance of the sensor to max. storage level 40793-EN-140922 26 VEGAPULS 62 • HART and accumulator pack 5 Connecting to power supply 5 Connecting to power supply 5.1 Connection of the battery charger We recommended charging the integrated accumulator completely beforesettinguptheinstrument.Youcanfindthechargingtimein chapter "Technicaldata". The battery charger is plugged into a socket in the supply room, see chapter "Wiring plan". The LEDs in the supply room show the charging process and condition of the accumulator, see chapter "Wiring plan". Overview 5.2 Wiring plan 2 1 Fig. 22: Position of the power supply and electronics compartment 1 Supply room (accumulator) 2 Electronicscompartment Electronics compartment 2 4...20mA (+)1 2(-) 5 6 7 8 1 Fig.23:Electronicscompartment,doublechamberhousing Internal connection to the terminal compartment Contact pins for the display and adjustment module 40793-EN-140922 1 2 VEGAPULS 62 • HART and accumulator pack 27 5 Connecting to power supply Supply room 2 78 23 901 1,2 OFF 3 ON/OFF 1h 4 ON/OFF 5..9 auto cycle Charge modes 45 6 ( +)1 3 Accu 2(-) 4 5 1 Fig. 24: Supply room 1 2 3 4 5 Internal connection of the socket for the battery charger Mode switch LEDgreen,chargingprocess LEDyellow,chargingstatus Socket for the battery charger The mode switch enables the selection of the following modes: • • • • • • • • • 0=sensoroff,LEDsshowtheaccumulatorstatus 1,2=sensoroff,LEDsoff 3 = sensor on for 1 hour after pressing a key (delivery status) 4=sensorpermanentlyon,switchingon/offviabutton 5 = sensor is switched on every 30 min. for 3 min. 6 = sensor is switched on every hour for 3 min. 7 = sensor is switched on every 6 hours for 3 min. 8 = sensor is switched on every 12 hours for 3 min. 9 = sensor is switched on every 24 hours for 3 min. • • LEDflashes=Accumulatorischarging LED lights = accumulator is full, battery charger should be unplugged (accumulator life time) ThegreenLEDcharacterizesthechargingprocess: After pressing the key or changing the mode the yellow LED shows the accumulator status for approximately 10 s as follows: • • • LED lights = accumulator is full LEDflashes=accumulatorshouldbecharged LEDoff=accumulatorisempty 5.3 Switch-on phase Theinstrumentisswitchedonandoffbymeansofabuttonoutside on the housing. 40793-EN-140922 28 VEGAPULS 62 • HART and accumulator pack 5 Connecting to power supply 1 Fig.25:Switchon/offbuttonoutsideonthehousing 1 On/Offbutton After switching on, the instrument carries out a self-check for approximately 30 s: • • • Internal check of the electronics Indication of the instrument type, hardware and software version, measurement loop name on the display or PC Indication of the status message "F 105 Determine measured value" on the display or PC 40793-EN-140922 As soon as a plausible measured value is found, it is displayed. The value corresponds to the actual level as well as the settings already carried out, e.g. factory settings. VEGAPULS 62 • HART and accumulator pack 29 6 Set up with the display and adjustment module 6 6.1 Set up with the display and adjustment module Insert display and adjustment module The display and adjustment module can be inserted into the sensor andremovedagainatanytime.Youcanchooseanyoneoffourdifferent positions - each displaced by 90°. It is not necessary to interrupt the power supply. Proceed as follows: 1. Unscrew the housing cover 2. Place the display and adjustment module on the electronics in the desired position and turn it to the right until it snaps in. 3. Screw housing cover with inspection window tightly back on Disassembly is carried out in reverse order. The display and adjustment module is powered by the sensor, an additional connection is not necessary. Fig. 26: Insertion of the display and adjustment module Note: Ifyouintendtoretrofittheinstrumentwithadisplayandadjustment module for continuous measured value indication, a higher cover with an inspection glass is required. 40793-EN-140922 30 VEGAPULS 62 • HART and accumulator pack 6 Set up with the display and adjustment module 6.2 Adjustment system 1 2 Fig. 27: Display and adjustment elements Key functions 1 2 LC display Adjustment keys • [OK] key: – Move to the menu overview – Confirmselectedmenu – Edit parameter – Save value • • • 40793-EN-140922 Adjustment system [->] key: – Presentation, change measured value – Select list entry – Select editing position [+] key: – Change value of the parameter [ESC] key: – Interrupt input – Jump to next higher menu The instrument is adjusted via the four keys of the display and adjustment module. The LC display indicates the individual menu items. The functions of the individual keys are shown in the above illustration. Approx. 60 minutes after the last pressing of a key, an automatic reset tomeasuredvalueindicationistriggered.Anyvaluesnotconfirmed with [OK] will not be saved. 6.3 Parameter adjustment The instrument is adapted to the application conditions via the parameter adjustment. The parameter adjustment is carried out with an adjustment menu. VEGAPULS 62 • HART and accumulator pack 31 6 Set up with the display and adjustment module Main menu Themainmenuisdividedintofivesectionswiththefollowingfunctions: Setup: Settings, e.g., for measurement loop name, medium, application, vessel, adjustment, signal output Display: Settings, e.g., for language, measured value display, lighting Diagnosis: Information, e.g. on instrument status, pointer, measurement reliability, simulation, echo curve Further settings: Instrument unit, false signal suppression, linearisation curve, reset, date/time, reset, copy function Info: Instrument name, hardware and software version, date of manufacture, instrument features Information: Inthisoperatinginstructionsmanual,theinstrument-specificparameters in the menu sections "Setup", "Diagnosis" and "Additional settings" are described. The general parameters in these menu section are described in the operating instructions manual "Indicating and adjustment module". Youcanfindintheoperatinginstructionsmanual"Display and adjustment module" also the description of the menu sections "Display" and "Info". In the main menu point "Setup", the individual submenu points should be selected one after the other and provided with the correct parameters to ensure optimum adjustment of the measurement. The procedure is described in the following. Setup - Medium Eachmediumhasdifferentreflectionproperties.Withliquids,further interferingfactorsarefluctuationproductsurfaceandfoamgeneration. With bulk solids, these are dust generation, material cone and additional echoes from the vessel wall. Toadaptthesensortothesedifferentmeasuringconditions,the selection "Liquid" or "Bulk solid" should be made in this menu item. 32 VEGAPULS 62 • HART and accumulator pack 40793-EN-140922 Through this selection, the sensor is adapted perfectly to the product andmeasurementreliability,particularlyinproductswithpoorreflective properties, is considerably increased. 6 Set up with the display and adjustment module Enter the requested parameters via the appropriate keys, save your settings with [OK] and jump to the next menu item with the [ESC] and the [->] key. Setup - Application In addition to the medium, also the application, i.e. the measuring site, caninfluencethemeasurement. With this menu item, the sensor can be adapted to the applications. The adjustment possibilities depend on the selection "Liquid" or "Bulk solid" under "Medium". The following options are available when "Liquid" is selected: The selection "Standpipe" opens a new window in which the inner diameter of the applied standpipe is entered. The following features form the basis of the applications: Storage tank: • Setup: large-volumed, upright cylindrical, spherical • Productspeed:slowfillingandemptying • Process/measurement conditions: – Condensation – Smooth product surface – High requirements to the measurement accuracy • Properties, sensor: – Slight sensitivity against sporadic false echoes – Stable and reliable measured values through averaging – High accuracy – Short reaction time of the sensor not required Storage tank with product circulation: Setup: large-volumed, upright cylindrical, spherical Productspeed:slowfillingandemptying Installations: small laterally mounted or large top mounted stirrer Process/measurement conditions: – Relatively smooth product surface – High requirements to the measurement accuracy – Condensation – Slight foam generation – Overfillingpossible • Properties, sensor: 40793-EN-140922 • • • • VEGAPULS 62 • HART and accumulator pack 33 6 Set up with the display and adjustment module – – – – Slight sensitivity against sporadic false echoes Stable and reliable measured values through averaging High accuracy because not adjusted for max. speed False signal suppression recommended Storage tank on ships (Cargo Tank): Productspeed:slowfillingandemptying Vessel: – Installations in the bottom section (bracers, heating spirals) – High sockets 200 … 500 mm, also with large diameters • Process/measurement conditions: – Condensation, buildup by movement – Max. requirement on measurement accuracy from 95 % • Properties, sensor: – Slight sensitivity against sporadic false echoes – Stable and reliable measured values through averaging – High accuracy – False signal suppression required • • Stirrer vessel (reactor): Setup:allvesselsizespossible Product speed: – Fasttoslowfillingpossible – Vesselisveryoftenfilledandemptied • Vessel: – Socket available – Large agitator blades of metal – Vortex breakers, heating spirals • Process/measurement conditions: – Condensation, buildup by movement – Strong spout generation – Very agitated surface, foam generation • Properties, sensor: – Higher measurement speed through lower averaging – Sporadic false echoes are suppressed • • Dosing vessel: Setup:allvesselsizespossible Product speed: – Fastfillingandemptying – Vesselisveryoftenfilledandemptied • Vessel: narrow installation situation • Process/measurement conditions: – Condensation, buildup on the antenna – Foam generation • Properties, sensor: – Measurementspeedoptimizedbyvirtuallynoaveraging – Sporadic false echoes are suppressed – False signal suppression recommended • • 34 VEGAPULS 62 • HART and accumulator pack 40793-EN-140922 Standpipe: Productspeed:veryfastfillingandemptying Vessel: • • 6 Set up with the display and adjustment module • • – Vent hole – Joinslikeflanges,weldjoints – Shifting of the running time in the tube Process/measurement conditions: – Condensation – Buildup Properties, sensor: – Measurementspeedoptimizedthroughlittleaveraging – Entering the tube inside diameter takes the running time shift into consideration – Echo detection sensitivity reduced Bypass: Product speed: – Fastuptoslowfillingwithshortuptolongbypasstubepossible – Often the level is hold via a control facility • Vessel: – Lateral outlets and inlets – Joinslikeflanges,weldjoints – Shifting of the running time in the tube • Process/measurement conditions: – Condensation – Buildup – Separation of oil and water possible – Overfillingintotheantennapossible • Properties, sensor: – Measurementspeedoptimizedthroughlittleaveraging – Entering the tube inside diameter takes the running time shift into consideration – Echo detection sensitivity reduced – False signal suppression recommended • Plastic tank: Vessel: – Measurementfixmountedorintegrated – Measurement depending on the application through the vessel top – With empty vessel, the measurement can be carried out through the bottom • Process/measurement conditions: – Condensation on the plastic ceiling – In outside facilities water and snow on the vessel top possible • Properties, sensor: – False signals outside the vessel are not taken into consideration – False signal suppression recommended 40793-EN-140922 • Transportable plastic tank: Vessel: – Materialandthicknessdifferent – Measurement through the vessel top • Process/measurement conditions: – Measured value jump with vessel change • Properties, sensor: • VEGAPULS 62 • HART and accumulator pack 35 6 Set up with the display and adjustment module – Quickadaptationtochangingreflectionconditionsthrough vessel change – False signal suppression required Open water (gauge measurement): Gauge rate of change: slow gauge change Process/measurement conditions: – Distance sensor to water surface to big – Extreme damping of output signal due to wave generation – Ice and condensation on the antenna possible – Spiders and insect nestle in the antennas – Floating material and animals sporadically on the water surface • Properties, sensor: – Stable and reliable measured values through high averaging – Insensitive in the close range • • Openflume(flowmeasurement): Gauge rate of change: slow gauge change Process/measurement conditions: – Ice and condensation on the antenna possible – Spiders and insect nestle in the antennas – Smooth water surface – Exact measurement result required – Distance to the water surface normally relatively high • Properties, sensor: – Stable and reliable measured values through high averaging – Insensitive in the close range • • Rain water overfall (weir): Gauge rate of change: slow gauge change Process/measurement conditions: – Ice and condensation on the antenna possible – Spiders and insect nestle in the antennas – Turbulent water surface – Sensorfloodingpossible • Properties, sensor: – Stable and reliable measured values through high averaging – Insensitive in the close range • • Demonstration: Adjustment for all applications which are not typically level measurement – Instrument demonstration – Object recognition/monitoring (additional settings required) • Properties, sensor: – Sensor accepts all measured value changes within the measuring range immediately – High sensitivity against interferences, because virtually no averaging • 36 VEGAPULS 62 • HART and accumulator pack 40793-EN-140922 Caution: Ifliquidswithdifferentdielectricconstantsseparateinthevessel,for example through condensation, the radar sensor can detect under 6 Set up with the display and adjustment module certain circumstances only the medium with the higher dielectric constant. Keep in mind that layer interfaces can cause faulty measurements. If you want to measure the total height of both liquids reliably, please contact our service department or use an instrument specially designed for interface measurement. The following options are available when "Bulk solid" is selected: The following features form the basis of the applications: Silo (slender and high): • Vessel of metal: weld joints • Process/measurement conditions: – Filling aperture too close to the sensor – System noise in completely empty silo increased • Properties, sensor: – Stable measured values through higher averaging – False signal suppression during setup recommended, required for automatic false signal suppression – Automaticfalsesignalsuppressionwithpartlyfilledvessel Bunker (large-volume): Vessel of concrete or metal: – Structured vessel walls – Installations present • Process/measurement conditions: – Large distance to the medium – Large angles of repose • Properties, sensor: – Mean averaging – High measured value jumps are accepted • Bunkerwithfastfilling: Vessel of concrete or metal, also multiple chamber silo: – Structured vessel walls – Installations present • Process/measurement conditions: – Measured value jumps, e.g. through truck loading – Large distance to the medium – Large angles of repose • Properties, sensor: – Lower averaging – Very high measured value jumps are accepted 40793-EN-140922 • Heap: Sensor mounting on movable conveyor belts Detectionoftheheapprofile Heightdetectionduringfilling Process/measurement conditions: • • • • VEGAPULS 62 • HART and accumulator pack 37 6 Set up with the display and adjustment module • – Measuredvaluejumps,e.g.bytheprofileoftheheaportraverses – Large angles of repose – Measurementnearthefillingstream Properties, sensor: – Mean averaging – High measured value jumps are accepted Crusher: Vessel: installations, wear and protective facilities available Process/measurement conditions: – Measured value jumps, e.g. through truck loading – Fast reaction time – Large distance to the medium • Properties, sensor: – Little averaging – Max. reaction speed, very high measured value jumps are accepted • • Demonstration: Adjustment for all applications which are not typically level measurement – Instrument demonstration – Object recognition/monitoring (additional settings required) • Properties, sensor: – Sensor accepts all measured value changes within the measuring range immediately – High sensitivity against interferences, because virtually no averaging • Through this selection, the sensor is adapted optimally to the application or the location and measurement reliability under the various basic conditions is increased considerably. Enter the requested parameters via the appropriate keys, save your settings with [OK] and jump to the next menu item with the [ESC] and the [->] key. Setup - Vessel form Alsothevesselformcaninfluencethemeasurementapartfromthe medium and the application. To adapt the sensor to these measurementconditions,thismenuitemoffersyoudifferentoptionsforvessel bottom and ceiling in case of certain applications. Setup - Vessel height, measuring range 38 With this selection, the operating range of the sensor is adapted to thevesselheightandthereliabilitywithdifferentframeconditionsis increased considerably. VEGAPULS 62 • HART and accumulator pack 40793-EN-140922 Enter the requested parameters via the appropriate keys, save your settings with [OK] and jump to the next menu item with the [ESC] and the [->] key. 6 Set up with the display and adjustment module The min. adjustment must be carried out independently of this. Enter the requested parameters via the appropriate keys, save your settings with [OK] and jump to the next menu item with the [ESC] and the [->] key. Setup - Adjustment Since the radar sensor is a distance measuring instrument, the distance from the sensor to the product surface is measured. For indication of the real level, an allocation of the measured distance to the percentage height must be carried out. 3 100% 2 5m (196.9") 0,5 m (19.68") To perform the adjustment, enter the distance with full and empty vessel, see the following example: 0% 1 Fig. 28: Parameter adjustment example min./max. adjustment 1 2 3 Min. level = max. meas. distance Max. level = min. meas. distance Reference plane 40793-EN-140922 If these values are not known, an adjustment with the distances of for example 10 % and 90 % is possible. Starting point for these distance specificationsisalwaysthesealsurfaceofthethreadorflange.You canfindspecificationsofthereferenceplaneinchapter"Technical data". By means of these settings, the real level will be calculated. The real product level during this adjustment is not important, because the min./max. adjustment is always carried out without changing the product level. These settings can be made ahead of time without the instrument having to be installed. Setup - Min. adjustment Proceed as follows: VEGAPULS 62 • HART and accumulator pack 39 6 Set up with the display and adjustment module 1. Select the menu item "Setup" with [->]andconfirmwith[OK]. Now select with [->] the menu item "Min. adjustment"andconfirm with [OK]. 2. Edit the percentage value with [OK] and set the cursor to the requested position with [->]. 3. Set the requested percentage value with [+] and save with [OK]. The cursor jumps now to the distance value. 4. Enter the suitable distance value in m for the empty vessel (e.g. distance from the sensor to the vessel bottom) corresponding to the percentage value. 5. Save settings with [OK] and move with [ESC] and [->] to the max. adjustment. Setup - Max. adjustment Proceed as follows: 1. Select with [->]themenuitem"Max.adjustment"andconfirm with [OK]. 2. Prepare the percentage value for editing with [OK] and set the cursor to the requested position with [->]. 3. Set the requested percentage value with [+] and save with [OK]. The cursor jumps now to the distance value. 40 VEGAPULS 62 • HART and accumulator pack 40793-EN-140922 4. Enter the appropriate distance value in m (corresponding to the percentage value) for the full vessel. Keep in mind that the max. level must lie below the min. distance to the antenna edge. 6 Set up with the display and adjustment module 5. Save settings with [OK] Diagnosis - Peak value The respective min. and max. measured value is saved in the sensor. The values are displayed in the menu item "Peak values". Diagnosis - Measurement When non-contact level sensors are used, the measurement can be reliability influencedbytherespectiveprocessconditions.Inthismenuitem, the measurement reliability of the level echo is displayed as dB value. The measurement reliability equals signal strength minus noise. The higher the value, the more reliable the measurement. With a functioning measurement, the values are > 10 dB. Diagnoses - Curve indica- The "Echocurve" shows the signal strength of the echoes over the tion measuring range in dB. The signal strength enables an evaluation of the quality of the measurement. The "False signal suppression" displays the saved false echoes (see menu "Additional settings") of the empty vessel with signal strength in "dB" over the measuring range. A comparison of echo curve and false signal suppression allows a more detailed statement of the reliability. Theselectedcurveiscontinuouslyupdated.Asubmenuwithzoom functions is opened with the [OK] key: 40793-EN-140922 • • • Diagnostics - Echo curve memory "X-Zoom":Zoomfunctionforthemeas.distance "Y-Zoom":1,2,5and10xsignalmagnificationin"dB" "Unzoom":Resetthepresentationtothenominalmeasuringrange withoutmagnification With the function "Echocurvememory" the echo curve can be saved atthetimeofsetup.Thisisgenerallyrecommended;forusingtheAsset Management functions it is absolutely necessary. If possible, the curve should be saved with a low level in the vessel. With the adjustment software PACTware and the PC, the high resolutionechocurvecanbedisplayedandusedtorecognizesignal VEGAPULS 62 • HART and accumulator pack 41 6 Set up with the display and adjustment module changes over the operating time. In addition, the echo curve of the setup can be also displayed in the echo curve window and compared with the actual echo curve. Additional adjustments False signal suppression Thefollowingcircumstancescauseinterferingreflectionsandcan influencethemeasurement: • • • • High sockets Vessel installations such as struts Agitators Buildup or welded joints on vessel walls Note: A false signal suppression detects, marks and saves these false signals so that they are no longer taken into account in the level measurement. This should be done with a low level so that all potential interfering reflectionscanbedetected. Proceed as follows: 1. Select with [->] the menu item "False signal suppression" and confirmwith[OK]. 2. Confirmagainwith[OK]. 3. Confirmagainwith[OK]. 4. Confirmagainwith[OK] and enter the actual distance from the sensor to the product surface. 42 VEGAPULS 62 • HART and accumulator pack 40793-EN-140922 5. All interfering signals in this section are detected by the sensor andstoredafterconfirmingwith[OK]. 6 Set up with the display and adjustment module Note: Check the distance to the product surface, because if an incorrect (too large) value is entered, the existing level will be saved as a false signal. The level would then no longer be detectable in this area. If a false signal suppression has already been saved in the sensor, the following menu window appears when selecting "False signal suppression": Delete: An already created false signal suppression will be completely deleted. This is useful if the saved false signal suppression no longer matches the metrological conditions in the vessel. Extend: is used to extend an already created false signal suppression. This is useful if a false signal suppression was carried out with a too high level and not all false signals could be detected. When selecting "Extend", the distance to the product surface of the created false signal suppression is displayed. This value can now be changed and the false signal suppression can be extended to this range. Additional adjustments Linearization curve A linearisation is necessary for all vessels in which the vessel volume doesnotincreaselinearlywiththelevel-e.g.ahorizontalcylindrical or spherical tank - and the indication or output of the volume is required. Corresponding linearisation curves are preprogrammed for these vessels. They represent the correlation between the level percentage and vessel volume. By activating the appropriate curve, the volume percentage of the vessel is displayed correctly. If the volume should not be displayed in percent but e.g. in l or kg, a scaling can be also set in the menu item "Display". Enter the requested parameters via the appropriate keys, save your settings and jump to the next menu item with the [ESC] and [->] key. 40793-EN-140922 Caution: Note the following if instruments with appropriate approval are used aspartofanoverfillprotectionsystemaccordingtoWHG: If a linearisation curve is selected, the measuring signal is no longer necessarilylineartothefillingheight.Thismustbeconsideredbythe user especially when adjusting the switching point on the limit signal transmitter. Additional adjustments - Reset When a reset is carried out, all settings (with only a few exceptions) are reset. The exceptions are: PIN, language, lighting, SIL and HART mode. VEGAPULS 62 • HART and accumulator pack 43 6 Set up with the display and adjustment module The following reset functions are available: Delivery status: Restoring the parameter settings at the time of shipmentfromthefactoryincl.theorder-specificsettings.Acreatedfalse signalsuppression,user-programmablelinearizationcurveaswellas the measured value memory will be deleted. Basic settings: Resetting of the parameter settings, incl. special parameters, to the default values of the respective instrument. Any stored false signal suppression or user programmable linearisation curve, as well as the measured value memory, is deleted. Setup: Resetting of the parameter settings to the default values of the respective instrument in the menu item Setup. User-generated false signal suppression, user-programmed linearisation curve, measured value memory as well as event memory remain untouched. The linearisation is set to linear. False signal suppression: Deleting a previously created false signal suppression. The false signal suppression created in the factory remains active. Peak values distance: Resetting the measured min. and max. distances to the actual measured value. The following table shows the default values of the instrument. Depending on the instrument version, not all menu items are available or somemaybedifferentlyassigned: Menu Menu item Default value Setup Measurement loop name Sensor Medium Dependent on the sensor: Liquid/Water Bulk solids/Crushed stones, gravel Demonstration Vessel form Vessel bottom, dished boiler end Vessel height/ Measuring range Recommended measuring range, see "Technicaldata" in the supplement Min. adjustment Recommended measuring range, see "Technicaldata" in the supplement Max. adjustment 0,000 m(d) Damping 0.0 s Current output mode 4 … 20 mA, < 3.6 mA Current output Min./Max. Min. current 3.8 mA, max. current 20.5 mA Lock adjustment Released Vessel top, dished boiler end VEGAPULS 62 • HART and accumulator pack 40793-EN-140922 44 Application 6 Set up with the display and adjustment module Menu Menu item Default value Display Language Like order Displayed value Distance Display unit m Scalingsize Volume Scaling 0.00 lin %, 0 l Additional adjustments 6.4 l 100.00 lin %, 100 l Backlight Switchedoff Distance unit m Temperature unit °C Probe length Length of the standpipe Ex factory Linearisation curve Linear HART mode Multidrop Address 1 Saving the parameter adjustment data We recommended noting the adjusted data, e.g. in this operating instructions manual, and archiving them afterwards. They are thus available for multiple use or service purposes. If the instrument is equipped with a display and adjustment module, the data in the sensor can be saved in the display and adjustment module. The procedure is described in the operating instructions manual "Display and adjustment module" in the menu item "Copy sensor data". The data remain there permanently even if the sensor power supply fails. The following data or settings for adjustment of the display and adjustment module are saved: • • • All data of the menu "Setup" and "Display" In the menu "Additional adjustments" the items "Sensor-specific units, temperature unit and linearization" Thevaluesoftheuserprogrammablelinearizationcurve 40793-EN-140922 The function can also be used to transfer settings from one instrument to another instrument of the same type. If it is necessary to exchange a sensor, the display and adjustment module is inserted into the replacement instrument and the data are likewise written into the sensor via the menu item "Copy sensor data". VEGAPULS 62 • HART and accumulator pack 45 7 Setup with PACTware 7 7.1 Setup with PACTware Connect the PC Via the interface adapter directly on the sensor 2 1 3 Fig. 29: Connection of the PC directly to the sensor via the interface adapter 1 USBcabletothePC 2 InterfaceadapterVEGACONNECT 3 Sensor Prerequisites 7.2 Parameter adjustment For parameter adjustment of the instrument via a Windows PC, the configurationsoftwarePACTwareandasuitableinstrumentdriver (DTM) according to FDT standard are required. The latest PACTware version as well as all available DTMs are compiled in a DTM Collection. The DTMs can also be integrated into other frame applications according to FDT standard. Note: To ensure that all instrument functions are supported, you should always use the latest DTM Collection. Furthermore, not all described functionsareincludedinolderfirmwareversions.Youcandownload the latest instrument software from our homepage. A description of the update procedure is also available in the Internet. Further setup steps are described in the operating instructions manual "DTMCollection/PACTware" attached to each DTM Collection and which can also be downloaded from the Internet. Detailed descriptions are available in the online help of PACTware and the DTMs. 40793-EN-140922 46 VEGAPULS 62 • HART and accumulator pack 7 Setup with PACTware Fig.30:ExampleofaDTMview Standard/Full version All device DTMs are available as a free-of-charge standard version and as a full version that must be purchased. In the standard version, all functions for complete setup are already included. An assistant for simpleprojectconfigurationsimplifiestheadjustmentconsiderably. Saving/printing the project as well as import/export functions are also part of the standard version. In the full version there is also an extended print function for complete project documentation as well as a save function for measured value and echo curves. In addition, there is a tank calculation program as well as a multiviewer for display and analysis of the saved measured value and echo curves. The standard version is available as a download under www.vega.com/downloads and "Software". The full version is available on CD from the agency serving you. 7.3 Saving the parameter adjustment data 40793-EN-140922 We recommend documenting or saving the parameter adjustment data via PACTware. That way the data are available for multiple use or service purposes. VEGAPULS 62 • HART and accumulator pack 47 8 Set up with other systems 8 8.1 Set up with other systems DD adjustment programs Device descriptions as Enhanced Device Description (EDD) are available for DD adjustment programs such as, for example, AMS™ and PDM. Thefilescanbedownloadedatwww.vega.com/downloads under "Software". 8.2 Field Communicator 375, 475 Device descriptions for the instrument are available as EDD for parameter adjustment with the Field Communicator 375 or 475. For the integration of the EDD in the Field Communicator 375 or 475, the software "Easy Upgrade Utility" is required which is available from the manufacturer. This software is updated via the Internet and new EDDs are automatically taken over into the device catalogue of this software after they are released by the manufacturer. They can then be transferred to a Field Communicator. 40793-EN-140922 48 VEGAPULS 62 • HART and accumulator pack 9 Diagnosis, asset management and service 9 Diagnosis, asset management and service 9.1 Maintenance 9.2 Measured value and event memory If the device is used correctly, no maintenance is required in normal operation. The instrument has several memories which are available for diagnosis purposes. The data remain even with voltage interruption. Measured value memory Up to 100,000 measured values can be stored in the sensor in a ring memory. Each entry contains date/time as well as the respective measured value. Storable values are for example: • • • • • • • • Distance Filling height Percentage value Lin. percent Scaled Current value Meas. reliability Electronics temperature When the instrument is shipped, the measured value memory is active and stores distance, measurement reliability and electronics temperature every 3 minutes. The requested values and recording conditions are set via a PC with PACTware/DTM or the control system with EDD. Data are thus read out and also reset. Event memory Up to 500 events are automatically stored with a time stamp in the sensor (non-deletable). Each entry contains date/time, event type, event description and value. Event types are for example: • • • • Modificationofaparameter Switch-onandswitch-offtimes Status messages (according to NE 107) Error messages (according to NE 107) The data are read out via a PC with PACTware/DTM or the control system with EDD. 40793-EN-140922 Echo curve memory The echo curves are stored with date and time and the corresponding echo data. The memory is divided into two sections: Echo curve of the setup: This is used as reference echo curve for the measurement conditions during setup. Changes in the measurement conditions during operation or buildup on the sensor can thus berecognized.Theechocurveofthesetupisstoredvia: • • • PC with PACTware/DTM Control system with EDD Display and adjustment module VEGAPULS 62 • HART and accumulator pack 49 9 Diagnosis, asset management and service Further echo curves: Up to 10 echo curves can be stored in a ring bufferinthismemorysection.Furtherechocurvesarestoredvia: • • PC with PACTware/DTM Control system with EDD 9.3 Asset Management function The instrument features self-monitoring and diagnostics according to NE 107 and VDI/VDE 2650. In addition to the status messages in the following tables there are more detailed error messages available under the menu item "Diagnostics" via the display and adjustment module, PACTware/DTM and EDD. Status messages The status messages are divided into the following categories: • • • • Failure Function check Outofspecification Maintenance requirement and explained by pictographs: 1 2 3 4 Fig. 31: Pictographs of the status messages 1 2 3 4 Failure - red Outofspecification-yellow Function check - orange Maintenance - blue Failure: Due to a malfunction in the instrument, a failure message is outputted. This status message is always active. It cannot be deactivated by the user. Function check: The instrument is in operation, the measured value is temporarily invalid (for example during simulation). This status message is inactive by default. It can be activated by the user via PACTware/DTM or EDD. Outofspecification: The measured value is unstable because the instrumentspecificationisexceeded(e.g.electronicstemperature). Maintenance:Duetoexternalinfluences,theinstrumentfunction islimited.Themeasurementisaffected,butthemeasuredvalueis still valid. Plan in maintenance for the instrument because a failure is expected in the near future (e.g. due to buildup). 50 VEGAPULS 62 • HART and accumulator pack 40793-EN-140922 This status message is inactive by default. It can be activated by the user via PACTware/DTM or EDD. 9 Diagnosis, asset management and service This status message is inactive by default. It can be activated by the user via PACTware/DTM or EDD. Failure The following table shows the error codes in the status message "Failure"andgivesinformationonthereasonandrectification.Keep in mind that some information is only valid with four-wire instruments. Code Cause Rectification F013 – Sensor does not detect an echo during operation – Antenna system dirty or defective – Check or correct installation and/or parameter adjustment – Clean or exchange process component or antenna F017 – Adjustment not within specification – Change adjustment according to the limit values (difference between min. and max.≥10mm) F025 – Index markers are not con- – Checklinearizationtable tinuously rising, for example – Delete table/Create new illogical value pairs F036 – Failed or interrupted software update – – – – F040 – Hardware defect – Exchanging the electronics – Send instrument for repair F080 – General software error – Disconnect operating voltagebriefly F105 – The instrument is still in the start phase, the measured value could not yet be determined – Wait for the end of the switch-on phase – Duration depending on the version and parameter adjustment up to approximately 3 min. F113 – EMC interference – Transmission error with the external communication with 4-wire power supply unit – RemoveEMCinfluences – Exchange 4-wire power supply unit or electronics F125 – Temperature of the elec– Check ambient temperature tronicsinthenon-specified – Isolate electronics range – Use instrument with higher temperature range F260 – Error in the calibration carried out in the factory – Error in the EEPROM Text message no measured value available Adjustment span too small Error in the linearization table No operable software Error in the electronics General software error Determine measured value 40793-EN-140922 Communication error Impermissible electronics temperature Error in the calibration VEGAPULS 62 • HART and accumulator pack Repeat software update Check electronics version Exchanging the electronics Send instrument for repair – Exchanging the electronics – Send instrument for repair 51 9 Diagnosis, asset management and service Code Cause Rectification F261 – Error during setup – False signal suppression faulty – Error when carrying out a reset – Repeat setup – Carry out a reset F264 – Adjustment not within the – Check or correct installation vessel height/measuring and/or parameter adjustrange ment – Max. measuring range of – Use an instrument with bigtheinstrumentnotsufficient ger measuring range Text message Error in the instrument settings Installation/ Setup error F265 – Sensor no longer carries out a measurement Measurement – Operating voltage too low function disturbed Function check The following table shows the error codes and text messages in the status message "Function check" and provides information on causes as well as corrective measures. Code Cause Rectification C700 – A simulation is active – Finish simulation – Wait for the automatic end after 60 mins. Text message Simulation active Outofspecification The following table shows the error codes and text messages in the status message "Outofspecification" and provides information on causes as well as corrective measures. Cause S600 Impermissible electronics temperature – Temperature of the elec– Check ambient temperature tronicsinthenon-specified – Isolate electronics range – Use instrument with higher temperature range S601 – Dangerofvesseloverfilling – Make sure that there is no furtherfilling – Check level in the vessel S603 – Operating voltage below specifiedrange – Check electrical connection – if necessary, increase operating voltage Overfilling Impermissible operating voltage 52 Rectification The following table shows the error codes and text messages in the status message "Maintenance" and provides information on causes as well as corrective measures. VEGAPULS 62 • HART and accumulator pack 40793-EN-140922 Code Text message Maintenance – Check operating voltage – Carry out a reset – Disconnect operating voltagebriefly 9 Diagnosis, asset management and service Code Cause Rectification M500 – With the reset to delivery status, the data could not be restored – Repeat reset – LoadXMLfilewithsensor data into the sensor M501 – Hardware error EEPROM – Exchanging the electronics – Send instrument for repair M502 – Hardware error EEPROM – Exchanging the electronics – Send instrument for repair M503 Meas. reliability too low – The echo/noise ratio is too small for reliable measurement – Check installation and process conditions – Clean the antenna – Change polarisation direction – Use instrument with higher sensitivity M504 – Hardware defect – Check connections – Exchanging the electronics – Send instrument for repair M505 – Level echo can no longer be detected – Clean the antenna – Use a more suitable antenna/sensor – Remove possible false echoes – Optimizesensorposition and orientation Text message Error with the reset delivery status Error in the non-active linearization table Error in the diagnosis memory Error on an device interface 40793-EN-140922 No echo available 9.4 Rectify faults Reaction when malfunctions occur The operator of the system is responsible for taking suitable measures to rectify faults. Procedure for fault rectification Thefirstmeasuresare: • • • Evaluation of fault messages, for example via the display and adjustment module Checking the output signal Treatment of measurement errors Further comprehensive diagnostics options are available with a PC with PACTware and the suitable DTM. In many cases, the reasons can bedeterminedinthiswayandfaultsrectified. VEGAPULS 62 • HART and accumulator pack 53 9 Diagnosis, asset management and service Treatment of measurement errors with liquids The below tables show typical examples of application-related measurementerrorswithliquids.Themeasurementerrorsaredifferentiated according to the following: • • • Constant level Filling Emptying Level The images in column "Errorpattern" show the real level with a broken line and the level displayed by the sensor as a continuous line. 1 2 0 1 2 time Real level Level displayed by the sensor Notes: • Wherever the sensor displays a constant value, the reason could also be the fault setting of the current output to "Hold value" • If the level indication is too low, the reason could be a line resistance that is too high Measurement error with constant level 1. Measured value shows a too low or too high level Error pattern Level Fault description 2. Measured value jumps towards 0 % time Level 0 3. Measured value jumps towards 100 % time Level 0 time Rectification – Adapt min./max. adjustment – Incorrectlinearizationcurve – Adaptlinearizationcurve – Installation in a bypass tube or – Check parameter "Application" standpipe, hence running time with respect to vessel form, error (small measurement error adapt if necessary (bypass, close to 100 %/large error close standpipe, diameter) to 0 %) – Multiple echo (vessel top, – Check parameter "Application", product surface) with amplitude especially vessel top, type of higher than the level echo medium, dished bottom, high dielectric constant, and adapt if necessary – Due to the process, the amplitude of the level echo sinks – A false signal suppression was not carried out – Carry out a false signal suppression – Amplitude or position of a false – Determine the reason for the signal has changed (e.g. conchanged false signals, carry out densation,buildup);falsesignal false signal suppression, e.g. suppression no longer matches with condensation actual conditions 54 VEGAPULS 62 • HART and accumulator pack 40793-EN-140922 0 Cause – Min./max. adjustment not correct 9 Diagnosis, asset management and service Measurementerrorduringfilling 4. Measured value remains unchanged duringfilling Error pattern 0 time Level 5. Measured value remains in the bottom sectionduringfilling 0 7. Measured value jumps towards 0 % duringfilling Level time 0 Rectification – Echo from the tank bottom larger than the level echo, for example, with products with εr < 2.5 oil-based, solvents – Check parameters Medium, Vessel height and Floor form, adapt if necessary – Turbulence on the product surface,quickfilling – Check parameters, change if necessary, e.g. in dosing vessel, reactor time – Amplitude of a multiple echo – Check parameter "Application", (vessel top - product surface) is especially vessel top, type of larger than the level echo medium, dished bottom, high dielectric constant, and adapt if necessary Level 6. Measured value remains momentarily unchangedduringfilling and then jumps to the correct level Cause – False signals in the close range – Eliminate false signals in the close range too big or level echo too small – Check measurement situation: – Strong foam or spout generaAntenna must protrude out of tion the socket, installations – Max. adjustment not correct – Remove contamination on the antenna – In case of interferences due to installations in the close range: Change polarisation direction – Create a new false signal suppression – Adapt max. adjustment Level Fault description 0 time – The level echo cannot be distin- – In case of interferences due to guished from the false signal at installations in the close range: a false signal position (jumps to Change polarisation direction multiple echo) – Chose a more suitable installation position 0 time – Varying condensation or contamination on the antenna Level 9. Measured value jumps sporadically to 100%duringfilling 40793-EN-140922 0 time Level 10. Measured value jumpsto≥100%or 0 m distance – Due to strong turbulence and – Carry out a false signal supfoamgenerationduringfilling, pression the amplitude of the level echo sinks. Measured value jumps to the false signal Level 8. Measured value jumps towards 100 % duringfilling 0 time – Carry out a false signal suppression or increase false signal suppression with condensation/contamination in the close range by editing – Level echo is no longer detected in the close range – Check measuring site: Antenna due to foam generation or false must protrude out of the socket signals in the close range. The – Remove contamination on the sensorgoesintooverfillprotecantenna tion mode. The max. level (0 m distance) as well as the status – Use a sensor with a more suitable antenna message"Overfillprotection" are outputted. VEGAPULS 62 • HART and accumulator pack 55 9 Diagnosis, asset management and service Measurement error during emptying 12. Measured value jumps towards 0 % during emptying Error pattern Level 11. Measured value remains unchanged in the close range during emptying 0 0 time Level 13. Measured value jumps sporadically towards 100 % during emptying Cause Rectification – False signal larger than the level echo – Level echo too small – Eliminate false signal in the close range. Check: Antenna must protrude from the socket – Remove contamination on the antenna – In case of interferences due to installations in the close range: Change polarisation direction – After removing the false signals, the false signal suppression must be deleted. Carry out a new false signal suppression – Echo from the tank bottom larger than the level echo, for example, with products with εr < 2.5 oil-based, solvents – Check parameters Type of medium, Vessel height and Floor form, adapt if necessary – Varying condensation or contamination on the antenna – Carry out false signal suppression or increase false signal suppression in the close range by editing – With bulk solids, use radar sensor with purging air connection time Level Fault description 0 time Reaction after fault rectification Depending on the reason for the fault and the measures taken, the steps described in chapter "Setup" must be carried out again or must be checked for plausibility and completeness. 24 hour service hotline Should these measures not be successful, please call in urgent cases the VEGA service hotline under the phone no. +49 1805 858550. The hotline is also available outside normal working hours, seven days a week around the clock. Sinceweofferthisserviceworldwide,thesupportisprovidedin English. The service itself is free of charge, the only costs involved are the normal call charges. 9.5 Exchanging the electronics module If the electronics module is defective, it can be replaced by the user. In Ex applications, only instruments and electronics modules with appropriate Ex approval may be used. The new electronics module must be loaded with the default settings of the sensor. These are the options: • • 56 In the factory Or on site by the user VEGAPULS 62 • HART and accumulator pack 40793-EN-140922 If there is no electronics module available on site, the electronics module can be ordered through the agency serving you. The electronicsmodulesareadaptedtotherespectivesensoranddifferinsignal output or voltage supply. 9 Diagnosis, asset management and service In both cases, the serial number of the sensor is needed. The serial numbers are stated on the type label of the instrument, on the inside of the housing as well as on the delivery note. Whenloadingonsite,firstofalltheorderdatamustbedownloaded from the Internet (see operating instructions manual "Electronics module"). Caution: Alluser-specificsettingsmustbeenteredagain.Hence,youhaveto carry out a new setup after the electronics exchange. If you have stored the data of the parameter adjustment during the firstsetupofthesensor,youcantransferthesetothereplacement electronics module. A new setup is no more necessary. 9.6 Software update The following components are required to update the instrument software: • • • • • Instrument Voltage supply Interface adapter VEGACONNECT PC with PACTware Currentinstrumentsoftwareasfile Youcanfindthecurrentinstrumentsoftwareaswellasdetailed information on the procedure under "www.vega.com/downloads" and "Software". Caution: Instruments with approvals can be bound to certain software versions. Thereforemakesurethattheapprovalisstilleffectiveafterasoftware update is carried out. Youcanfinddetailedinformationatwww.vega.com/downloads and "Approvals". 9.7 How to proceed if a repair is needed Youcanfindarepairformaswellasdetailedinformationonhowto proceed at www.vega.com/downloads and "Formsandcertificates". By doing this you help us carry out the repair quickly and without having to call back for needed information. If a repair is necessary, please proceed as follows: 40793-EN-140922 • • • • Printandfilloutoneformperinstrument Clean the instrument and pack it damage-proof Attach the completed form and, if need be, also a safety data sheet outside on the packaging Please contact the agency serving you to get the address for thereturnshipment.Youcanfindtheagencyonourhomepage www.vega.com. VEGAPULS 62 • HART and accumulator pack 57 10 Dismount 10 Dismount 10.1 Dismounting steps Warning: Before dismounting, be aware of dangerous process conditions such as e.g. pressure in the vessel or pipeline, high temperatures, corrosive or toxic products etc. Take note of chapters "Mounting" and "Connecting to power supply" and carry out the listed steps in reverse order. 10.2 Disposal The instrument consists of materials which can be recycled by specialised recycling companies. We use recyclable materials and have designed the electronics to be easily separable. Materials: see chapter "Technicaldata" For disposal or recycling within the European Union proceed according to the "Electronicsrecycling" and "Battery/Accumulator recycling" below. Outside the European Union you should take note of the valid national regulations. Electronics recycling This instrument is not subject to the WEEE directive 2002/96/EG and the respective national laws. Therefore pass the instrument directly on to a specialised recycling company and do not use the municipal collecting points. These may be used only for privately used products according to the WEEE directive. Battery/accumulator recycling Note: The disposal is subject to the directive 2006/66/EG on batteries and accumulators. Batteries and accumulators contain some environmentally harmful but also some valuable raw materials that can be recycled. For that reason batteries and accumulators must not be disposed of in household waste. All users are legally obligated to bring batteries to a suitable collection point, e.g. public collection points. You can also return the batteries and accumulators to us for correct disposal. Due to the very strict transport regulations for lithium-based batteries/accumulators, this is normally not a good idea because shipment is very expensive. Proceed as follows to dismount the accumulator: Unscrew the cover of the supply room Loosen the plug connector Loosenthefixingscrews Pull out the complete insert by means of the plastic strap Correctdisposalavoidsnegativeeffectsonhumansandtheenvironment and ensures recycling of useful raw materials. 58 VEGAPULS 62 • HART and accumulator pack 40793-EN-140922 • • • • 11 Supplement 11 Supplement 11.1 Technical data General data 316L corresponds to 1.4404 or 1.4435 Materials, wetted parts Ʋ Processfitting Ʋ Process seal Ʋ Antenna Ʋ Antenna impedance cone Ʋ seal, antenna system Materials, non-wetted parts 316L, Alloy C22, Alloy 400 On site (instruments with thread: Klingersil C-4400 is attached) 316L,Alloy C22, Tantalum, 316L electropolished, stainless steel investment casting 1.4848, Alloy 400, 316L Safecoat coated PTFE, PP, PEEK, ceramic (99.7 % Al2O3) FKM(SHSFPM70C3GLT),FFKM(Kalrez6375),FFKM (Kalrez6230-FDA),graphite(99.9%) Ʋ Plastic housing plastic PBT (Polyester) Ʋ Stainless steel housing 316L Ʋ Aluminium die-casting housing Ʋ Seal between housing and housing cover Ʋ Inspection window in housing cover (optional) Ʋ Ground terminal Ohmic contact Processfittings Aluminium die-casting AlSi10Mg, powder-coated - basis: Polyester NBR (stainless steel housing, precision casting), silicone (aluminium/plastichousing;stainlesssteelhousing, electropolished) Polycarbonate 316L Betweengroundterminal,processfittingandantenna Ʋ Pipe thread, cylindrical (ISO 228 T1) G1½ according to DIN 3852-A Ʋ Flanges DIN from DN 25, ASME from 1" Ʋ American pipe thread, conically Weights Ʋ Instrument (depending on housing, processfittingandantenna) Ʋ Antenna extension Length antenna extension max. 1½ NPT, 2 NPT approx. 2 … 17.2 kg (4.409 … 37.92 lbs) 1.6 kg/m (1.157 lbs/ft) 5.85 m (19.19 ft) Torque for NPT cable glands and Conduit tubes 40793-EN-140922 Ʋ Plastic housing Ʋ Aluminium/Stainless steel housing max. 10 Nm (7.376 lbf ft) max. 50 Nm (36.88 lbf ft) VEGAPULS 62 • HART and accumulator pack 59 11 Supplement Input variable Measured variable The measured quantity is the distance between process fittingofthesensorandproductsurface.Thereference plane is the seal surface on the hexagon or the lower sideoftheflange. 1 3 4 2 Fig. 46: Data of the input variable 1 2 3 4 Reference plane Measured variable, max. measuring range Antenna length Usefulmeasuringrange Standard electronics Max. measuring range Recommended measuring range Ʋ Antenna ø 40 mm (1.575 in) Ʋ Antenna ø 48 mm (1.89 in) 35 m (114.83 ft) up to 15 m (49.21 ft) up to 20 m (65.62 ft) Ʋ Antenna ø 75 mm (2.953 in), ø 95 mm up to 35 m (114.83 ft) (3.74 in), parabolic antenna Electronics with increased sensitivity Max. measuring range Recommended measuring range 75 m (246.1 ft) up to 15 m (49.21 ft) Ʋ Antenna ø 75 mm (2.953 in) up to 40 m (131.23 ft) Ʋ Antenna ø 48 mm (1.89 in) Ʋ Antenna ø 95 mm (3.74 in) 60 up to 20 m (65.62 ft) up to 50 m (164 ft) VEGAPULS 62 • HART and accumulator pack 40793-EN-140922 Ʋ Antenna ø 40 mm (1.575 in) 11 Supplement Ʋ Parabolic antenna up to 75 m (246.1 ft) Accuracy (according to DIN EN 60770-1) Process reference conditions according to DIN EN 61298-1 Ʋ Temperature +18 … +30 °C (+64 … +86 °F) Ʋ Relative humidity 45 … 75 % Ʋ Air pressure 860 … 1060 mbar/86 … 106 kPa (12.5 … 15.4 psig) Ʋ Min. distance to internal installations > 200 mm (7.874 in) Ʋ Falsereflections Biggest false signal, 20 dB smaller than the useful signal Installation reference conditions Ʋ Reflector Deviation with liquids Flatplatereflector See following diagrams 10 mm (0.394 in) 2 mm (0.079 in) 0 - 2 mm (- 0.079 in) 0,5 m (1.6 ft) - 10 mm (- 0.394 in) 1 2 3 Fig. 47: Deviation under reference conditions 1 2 3 Reference plane Antenna edge Recommended measuring range Repeatability ≤±1mm Deviation with bulk solids The values depend to a great extent on the application. Bindingspecificationsarethusnotpossible. Influenceofthesuperimposedgasandpressuretotheaccuracy The propagation speed of the radar impulses in gas or vapour above the medium is reduced by highpressure.Thiseffectdependsonthesuperimposedgasorvapourandisespeciallylargeat low temperatures. Thefollowingtableshowstheresultingdeviationforsometypicalgasesandvapours.Thespecified values refer to the distance. Positive values mean that the measured distance is too large, negative values that the measured distance is too small. 40793-EN-140922 Gas phase Air Temperature Pressure 1 bar (14.5 psig) 10 bar (145 psig) 50 bar (725 psig) 100 bar (1450 psig) 200 bar (2900 psig) 0.00 % 0.22 % 1.2 % 2.4 % 4.9 % 200 °C/392 °F -0.01 % 0.13 % 0.74 % 1.5 % 3.0 % 400 °C/752 °F -0.02 % 0.08 % 0.52 % 1.1 % 2.1 % 20 °C/68 °F VEGAPULS 62 • HART and accumulator pack 61 11 Supplement Gas phase Hydrogen Steam (saturated steam) Temperature Pressure 1 bar (14.5 psig) 10 bar (145 psig) 50 bar (725 psig) 100 bar (1450 psig) 200 bar (2900 psig) -0.01 % 0.10 % 0.61 % 1.2 % 2.5 % 200 °C/392 °F -0.02 % 0.05 % 0.37 % 0.76 % 1.6 % 400 °C/752 °F -0.02 % 0.03 % 0.25 % 0.53 % 1.1 % 100 °C/212 °F 0.26 % - - - - 180 °C/356 °F 0.17 % 2.1 % - - - 264 °C/507 °F 0.12 % 1.44 % 9.2 % - - 366 °C/691 °F 0.07 % 1.01 % 5.7 % 13.2 % 76 % 20 °C/68 °F Characteristics and performance data Measuring frequency K-band(26GHztechnology) Measuring cycle time Ʋ Standard electronics approx. Ʋ Electronics with increased sensitivity approx. Step response time1) Beam angle2) Ʋ Horn antenna ø 40 mm (1.575 in) Ʋ Horn antenna ø 48 mm (1.89 in) Ʋ Horn antenna ø 75 mm (2.953 in) Ʋ Horn antenna ø 95 mm (3.74 in) 450 ms 700 ms ≤3s 20° 15° 10° 8° Ʋ Parabolic antenna 3° Ʋ Average spectral transmission power density -14dBm/MHzEIRP Emitted HF power (depending on the parameter adjustment)3) Ʋ Max. spectral transmission power density Ʋ Max. power density at a distance of 1m +43dBm/50MHzEIRP < 1 µW/cm² Ambient conditions Ambient, storage and transport tempera- -40 … +80 °C (-40 … +176 °F) ture Time span after a sudden measuring distance change by max. 0.5 m in liquid applications, max 2 m with bulk solids applications, until the output signal has taken for the first time 90 % of the final value (IEC 61298-2). Outsidethespecifiedbeamangle,theenergyoftheradarsignalisreducedby50%(-3dB) 3) EIRP: Equivalent Isotropic Radiated Power 1) 2) 62 VEGAPULS 62 • HART and accumulator pack 40793-EN-140922 Process conditions Fortheprocessconditions,pleasealsonotethespecificationsonthetypelabel.Thelowestvalue always applies. 11 Supplement Seal Antenna impedance cone Process temperature (measured on the process fitting) FKM (SHS FPM 70C3 GLT) PTFE -40 … +130 °C (-40 … +266 °F) PTFE4) -40 … +200 °C (-40 … +392 °F) PEEK -40 … +200 °C (-40 … +392 °F) PTFE -20 … +130 °C (-4 … +266 °F) PEEK -20 … +250 °C (-4 … +482 °F) PTFE -15 … +130 °C (5 … +266 °F) 5) FFKM(Kalrez6375) FFKM(Kalrez6230) PEEK -15 … +250 °C (5 … +482 °F) Graphite Ceramic -196 … +450 °C (-321 … +842 °F) Graphite(processfitting Alloy C22) Ceramic -196 … +400 °C (-321 … +752 °F) Vessel pressure - horn antenna Ʋ Antenna impedance cone PTFE -1 … 40 bar (-100 … 4000 kPa/-14.5 … 580 psig) Ʋ Antenna impedance cone PP -1 … 3 bar (-100 … 300 kPa/-14.5 … 43.5 psig) Ʋ Antenna impedance cone PEEK -1 … 100 bar (-100 … 10000 kPa/-14.5 … 1450 psig) Ʋ Antenna impedance cone ceramic -1 … 160 bar (-100 … 16000 kPa/-14.5 … 2320 psig) Vessel pressure - parabolic antenna -1 … 6 bar (-100 … 6000 kPa/-14.5 … 870 psig) Vessel pressure with swivelling holder -1 … 1 bar (-100 … 100 kPa/-14.5 … 14.5 psig) Vesselpressurerelatingtotheflange nominal pressure stage see supplementary instructions manual "Flanges accordingtoDIN-EN-ASME-JIS" Vibration resistance Ʋ Horn antenna 4gat5…200HzaccordingtoEN60068-2-6(vibration with resonance) Ʋ Parabolic antenna 1gat5…200HzaccordingtoEN60068-2-6(vibration with resonance) Shock resistance Ʋ Horn antenna 100 g, 6 ms according to EN 60068-2-27 (mechanical shock) Ʋ Parabolic antenna 25 g, 6 ms according to EN 60068-2-27 (mechanical shock) Data on rinsing air connection Max. permissible pressure 6 bar (87.02 psig) 40793-EN-140922 Air volume with horn antenna, depending on pressure (recommended area) Pressure Withoutrefluxvalve Withrefluxvalve 0.5 bar (7.25 psig) 3.3 m3/h 1.2 m3/h 0.6 bar (8.70 psig) 3.5 m3/h 1.4 m3/h 0.7 bar (10.15 psig) 3.7 m /h 1.7 m3/h 4) 5) 3 Not with steam Not with steam VEGAPULS 62 • HART and accumulator pack 63 11 Supplement Pressure Withoutrefluxvalve Withrefluxvalve 0.8 bar (11.60 psig) 3.9 m3/h 1.8 m3/h 0.9 bar (13.05 psig) 4.0 m3/h 2.1 m3/h 1 bar (14.5 psig) 4.2 m /h 2.2 m3/h 1.5 bar (21.76 psig) 5.0 m /h 3.2 m3/h 2 bar (29.0 psig) 5.5 m3/h 4.5 m3/h 3 3 Air volume with parabolic antenna, depending on pressure (recommended area) Pressure Withoutrefluxvalve Withrefluxvalve 0.5 bar (7.25 psig) 3.0 m3/h 1.2 m3/h 0.6 bar (8.70 psig) 3.2 m3/h 1.4 m3/h 0.7 bar (10.15 psig) 3.4 m3/h 1.7 m3/h 0.8 bar (11.60 psig) 3.5 m /h 1.9 m3/h 0.9 bar (13.05 psig) 3.6 m /h 2.0 m3/h 1 bar (14.5 psig) 3.8 m3/h 2.2 m3/h 1.5 bar (21.76 psig) 4.3 m3/h 3.5 m3/h 2 bar (29.0 psig) 4.8 m /h 4.0 m3/h 3 3 Thread Closure with Ʋ Non-Ex Ʋ Ex 3 G⅛ Dust protection cover of PE Threaded plug of 316Ti Refluxvalve-unmounted(asoptionwithnon-Exversion,includedinthescopeofdeliverywithEx version) Ʋ Material Ʋ Seal Ʋ for tube diameter Ʋ opening pressure Ʋ Nominal pressure stage Display and adjustment module Display element Measured value indication Ʋ Number of digits Ʋ Sizeofdigits Adjustment elements Ʋ unassembled 6 mm 0.5 bar (7.25 psig) PN 250 Display with backlight 5 W x H = 7 x 13 mm 4 keys IP 20 Ʋ mounted in the housing without lid IP 40 Ʋ Housing ABS Materials 64 40793-EN-140922 Protection rating 316Ti FKM(SHSFPM70C3GLT),FFKM(Kalrez6375) VEGAPULS 62 • HART and accumulator pack 11 Supplement Ʋ Inspection window Display and adjustment elements Display elements Ʋ Green LED in the supply room Polyester foil Indication of the charging process Ʋ Yellow LED in the supply room Indication of the charging condition Ʋ Rotary switch in the supply room Selection of the mode Adjustment elements Ʋ Button outside on the housing Switchingonandoff Integrated clock Date format Day.Month.Year TimezoneExfactory CET Time format Rate deviation max. 12 h/24 h 10.5 min/year Measurement electronics temerature Resolution 0.1 °C (1.8 °F) Accuracy ±1°C(1.8°F) External battery charger Mains voltage 100 … 240 V AC Output current (shortcircuit proof) max. 500 mA Permissible temperature range Output voltage Load current limitation DC plug (inside plus, outside minus) Integrated accumulator Type Voltage Accumulator capacity 24 V DC 70 mA 2.1 mm Lithium ions 14.8 V 4.7 Wh Charging period from 0 % to 100 % approx. 4h Operating time in mode 4 (sensor permanently on) with completely charged accumulator > 60 h Operating time after 10 min. charging of 0% 40793-EN-140922 -40 … +85 °C (-40 … +185 °F) Temperature range Ʋ Charge accumulator Ʋ Accumulator operation >3h 0 … +45° C (+32 … +167 °F) -20 … +60° C (-4 … +140 °F) VEGAPULS 62 • HART and accumulator pack 65 11 Supplement Temperature derating accumulator capacity Ʋ +25° C (+77 °F) 100 % Ʋ -10° C (+14 °F) 50 % Electrical protective measures Protection, depending on housing version Ʋ Plastic housing Ʋ Aluminium housing, stainless steel housing - investment casting, stainless steel housing - electro-polished Overvoltage category Protection class IP66/IP67(NEMA4X) IP 66/IP 68 (0.2 bar), NEMA 6P6) III7) III8) 11.2 Dimensions The following dimensional drawings represent only an extract of all possible versions. Detailed dimensional drawings can be downloaded at www.vega.com/downloads under "Drawings". Housing ~ 87 mm (3.43") ø 79 mm (3.11") ø 84 mm (3.31") M16x1,5 112 mm (4.41") M16x1,5 120 mm (4.72") ~ 84 mm (3.31") M20x1,5/ ½ NPT 1 M20x1,5/ ½ NPT 2 Fig. 48: Dimensions housing - with integrated display and adjustment module the housing is 9 mm/0.35 in higher 1 2 7) 8) 66 The prerequisites for maintaining the protection rating are a suitable cable as well as correct mounting. IEC 61010-1 IEC 61010-1 VEGAPULS 62 • HART and accumulator pack 40793-EN-140922 6) Plastic housing Aluminium/Stainless steel housing 11 Supplement 144 mm (5.67") 2 G1½A / 1½ NPT x 100 ø40 3" 216 ø75 2" 4" x y 1½" inch 1½" 2" 3" 4" 120 430 y 3.94" 4.72" 8.50" 16.93" ø48 ø95 x ø1.58" ø1.89" ø2.95" ø3.74" y y mm 22 mm (0.87") 38 mm (1.50") 1 SW 46 mm (1.81") 22 mm (0.87") VEGAPULS 62, horn antenna in threaded version x Fig.49:VEGAPULS62,hornantennainthreadedversion Standard With temperature adapter up to 250 °C 40793-EN-140922 1 2 VEGAPULS 62 • HART and accumulator pack 67 11 Supplement VEGAPULS62,hornantennainflangeversion 2 166 mm (6.54") y 60 mm (2.36") 1 x mm y x inch ø48 2" 1½" 100 ø40 3" 216 ø75 2" 4" 120 430 ø95 1½" 3" 4" y 3.94" 4.72" 8.50" 16.93" x ø1.58" ø1.89" ø2.95" ø3.74" Fig.50:VEGAPULS62,hornantennainflangeversion 1 2 Standard With temperature adapter up to 250 °C 40793-EN-140922 68 VEGAPULS 62 • HART and accumulator pack 11 Supplement 260 mm (10.24") VEGAPULS62,hornantennainflangeversion450°C y 120 216 287 y inch 4.72" 2" 3" 8.50" 4" 11.30" x ø 48 ø 75 ø 95 y mm 2" 3" 4" x ø 1.89" ø 2.95" ø 3.74" x 40793-EN-140922 Fig.51:VEGAPULS62,hornantennainflangeversionwithtemperatureadapterupto450°C VEGAPULS 62 • HART and accumulator pack 69 11 Supplement VEGAPULS 62, horn antenna and swivelling holder max. 15 ° (0.59") 2 x 100 ø 40 3" 216 ø 75 2" x y 1½" 4" inch 1½" 2" 3" 4" 120 430 y 3.94" 4.72" 8.50" 16.93" ø 48 ø 95 20 m m (0.79 ") mm x ø 1.58" ø 1.89" ø 2.95" ø 3.74" y y 20 m m (0.79 ") 146 m m (5.7 5") 40 m m (1.58 ") 1 x Fig.52:VEGAPULS62,hornantennaandswivellingholder 1 2 Standard With temperature adapter up to 250 °C 40793-EN-140922 70 VEGAPULS 62 • HART and accumulator pack 11 Supplement VEGAPULS62,hornantennaandswivellingholder,threadedfitting max. 10° (0.39") 2 102,2 m m (4.02") 159,6 mm (6.28") 53,6 mm (2.11") 1 SW 70 mm (2.76") G2 / 2NPT 102,2 m m (4.02") ø 40 / 4 8 (1.57" / mm 1.89") ø 40 / 4 8 (1.57" / mm 1.89") Fig.53:VEGAPULS62,hornantennaandswivellingholder,threadedfitting Standard With temperature adapter up to 250 °C 40793-EN-140922 1 2 VEGAPULS 62 • HART and accumulator pack 71 11 Supplement VEGAPULS 62, parabolic antenna and swivelling holder max. 15 ° (0.59") 2 130 m m (5.1 2") 120 m m (4.7 2") 40 m m (1.58 ") 1 ø 243 mm (9 .57") Fig.54:VEGAPULS62,parabolicantennaandswivellingholder 1 2 Standard With temperature adapter up to 200 °C 40793-EN-140922 72 VEGAPULS 62 • HART and accumulator pack 11 Supplement 11.3 Industrial property rights VEGA product lines are global protected by industrial property rights. Further information see www.vega.com. Only in U.S.A.: Further information see patent label at the sensor housing. VEGA Produktfamilien sind weltweit geschützt durch gewerbliche Schutzrechte. Nähere Informationen unter www.vega.com. Les lignes de produits VEGA sont globalement protégées par des droits de propriété intellectuelle. Pour plus d'informations, on pourra se référer au site www.vega.com. VEGA lineas de productos están protegidas por los derechos en el campo de la propiedad industrial. Para mayor información revise la pagina web www.vega.com. Линии продукции фирмы ВЕГА защищаются по всему миру правами на интеллектуальную собственность. Дальнейшую информацию смотрите на сайте www.vega.com. VEGA系列产品在全球享有知识产权保护。 进一步信息请参见网站<www.vega.com>。 11.4 Trademark 40793-EN-140922 All the brands as well as trade and company names used are property of their lawful proprietor/ originator. VEGAPULS 62 • HART and accumulator pack 73 INDEX INDEX A Adjustment 39, 40 Agitator 19 Application – Bulk solid 37 – Liquid 33 – Standpipe 33 Application area 9 C Connecting – To the PC 46 Curve indication – Echo curve 41 – False signal suppression 41 D Default values 44 Deviation 54 E Echo curve memory 49 Echo curve of the setup 41 EDD (Enhanced Device Description) 48 Electronics compartment 27 Error codes 52 Event memory 49 F False signal suppression 42 Faultrectification53 Flow measurement 25, 26 Foam generation 19 Functional principle 10 N NAMUR NE 107 51, 52 O Operation – System 31 OverfillprotectionaccordingtoWHG43 P Peak value indicator 41 Polarisation 14 R Reflectionproperties32 Repair 57 Replacement parts – Supplementary electronics power pack 11 Reset 43 S Sensor orientation 18 Service hotline 56 Socket 16 Status messages - NAMUR NE 107 50 T Type label 8 V Vessel form 38 Vessel height 38 Vessel installations 19 Vessel insulation 20 Voltage supply 10 I Inflowingmedium16 Installation position 15 L Linearisation curve 43 M 74 40793-EN-140922 Main menu 32 Meas. reliability 41 Measured value memory 49 Measurement in a surge pipe 20 Measurement in the bypass tube 23 VEGAPULS 62 • HART and accumulator pack 40793-EN-140922 Notes VEGAPULS 62 • HART and accumulator pack 75 All statements concerning scope of delivery, application, practical use and operating conditions of the sensors and processing systems correspond to the information available at the time of printing. Subject to change without prior notice © VEGA Grieshaber KG, Schiltach/Germany 2014 VEGA Grieshaber KG Am Hohenstein 113 77761 Schiltach Germany Phone +49 7836 50-0 Fax +49 7836 50-201 E-mail: [email protected] www.vega.com 40793-EN-140922 Printing date: