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Using the TPS2410EVM User's Guide Literature Number: SLVU181A October 2006 – Revised February 2012 User's Guide SLVU181A – October 2006 – Revised February 2012 TPS2410 EVM (HPA204) This user's guide is to facilitate operation of the TPS2410 and TPS2411 evaluation module. It is used by an engineer or technician and supplements the TPS2410/11 data sheet, schematics, and circuit board labeling. 1 Introduction The TPS2410 controls an N-channel MOSFET to operate in circuit as an ideal diode. The MOSFET source and drain voltages are monitored by TPS2410 pins A and C. The TPS2410 drives the MOSFET gate high if VAC exceeds 10 mV, and turns the MOSFET off if VAC falls below a threshold that is both programmable and dependent on the choice of TPS2410 or TPS2411. The TPS2410 has a turn-off point of 2.5-mv VAC. TPS2411 is similar to TPS2410 when RSET is open and has a resistor programmable MOSFET turn-off point. The TPS2411 can even be set to a slightly negative shutdown allowing for some voltage back current. Figure 1 shows the conventional wire-OR of power supplies with diodes. Each diode D1 and D2 is replaced by a TPS2410 and MOSFET eliminating the voltage and power loss in the diode. The evaluation module is set up to wire-OR two power supplies for redundant power to a load using two TPS2410s and MOSFETs. This document contains setup and user information about this evaluation module to assist with the operation of TPS2410. A1 C1 +V1 PS1 TPS2410 D1 GND +V LOAD GND +V1 D2 PS2 C2 A2 GND TPS2410 One TPS2410 and N-Channel MOSFET Replaces One Diode Figure 1. Conventional Wire-OR Power Supplies 2 TPS2410 EVM (HPA204) SLVU181A – October 2006 – Revised February 2012 Submit Documentation Feedback Copyright © 2006–2012, Texas Instruments Incorporated Introduction www.ti.com Reference Figure 2, a block diagram of the TPS2410EVM and TPS2411EVM. • The 5-V supply is used to power status LEDs. It is jumper selected to power VDD on the TPS2410s and the glitch circuit if the control voltage is less than 3.0 V. • The status outputs turn on LEDs to give a visual condition of the system Fault, power good and gate status are displayed. • The Glitch maker, discussed in the Test Methods Section applies a 1-Ω load to the input supply for 100 μs. This disruption allows the user to scope test points and observe system recovery. • The RSET resistor is used to program the turn-off point of the TPS2411. • The Filter compensates for system noise. • The UV and OV circuits set permissible limits for input operating voltage. Output Glitch Maker FET RSET PS 1 Channel 1 TPS2410 UV FILTER STATUS OV + 5 V PS Load Output FET RSET PS 2 Channel 2 TPS2410 UV FILTER OV VAC Protect STATUS Figure 2. EVM Block Diagram SLVU181A – October 2006 – Revised February 2012 Submit Documentation Feedback Copyright © 2006–2012, Texas Instruments Incorporated TPS2410 EVM (HPA204) 3 MOSFET Configurations 2 www.ti.com MOSFET Configurations The TPS2410 EVM is supplied with IRL3713 MOSFETS. These MOSFETs can be replaced with user selected parts if desired as there are alternative MOSFET footprints that accept N-channel parts in D2PACK, DPACK, and SOIC packages. The schematic is shown in Section 4. The MOSFETs are configured to operate as singles with only Q6 and Q13 populated as supplied. They may be configured to operate in parallel on the PS1 channel by populating Q6 and Q5 and shorting drain to source on Q4. Similarly, for parallel operation on the PS2 channel, populate Q13 and Q12 and short drain to source on Q11. MOSFETs can be configured back-to-back by populating only Q4 and Q5 on channel 1, and Q12 and Q11 on channel 2. In single or parallel configurations, the body diode of the MOSFET limits VAC to 0.7 V. For back to back MOSFETs, there could be a danger of exceeding the VAC operating maximum 5 V. The VAC protect circuit is a low powered FET that is turned on when VAC approaches the maximum. 3 LED Indicators Each channel has LED indicators for fault (FLTB), gate status (STAT), and power good (PG). Table 1 summarizes the indicators. Each is indicator is labeled on the circuit board for easy reference. Table 1. LED Indicators 3.1 Indicator Channel 1 Channel 2 LED On Fault (FLTB) D3 D8 Fault = on Gate Status (STAT) D2 D7 Bad gate = on Power Good (PG) D1 D6 Power good = on User Circuits There are two sections of the circuit board with plated through holes for user defined circuits. 3.2 Materials Needed – TI Supplied • • • 3.3 User Supplied • • • • • • • 4 TPS2410 evaluation module TPS2410 reference design documentation TPS2410 data sheet 2 – power supplies for wire-OR to load, up to 25 A 1 – 5-V power supply to supply EVM Power supply cables Load – active load, power resistors or actual load Oscilloscope Current probe Differential probe TPS2410 EVM (HPA204) SLVU181A – October 2006 – Revised February 2012 Submit Documentation Feedback Copyright © 2006–2012, Texas Instruments Incorporated LED Indicators www.ti.com 3.4 Jumper Description Jumpers J1, J2, J13, J14 VDD can be powered by the input power supply pin A, Jump J2-2, 3 and J14-2, 3. When it is powered by the load, pin C, jump J2-1, 2 and J14-1, 2. If A and C are less than 3 V, connect the 5 V to VDD, jumper J1-1 to J2 -2 and J13-1 to J14-2. J3, J15 Jumpers J3 and J15 connect a pot to the RSET pin when testing the TPS2411. These jumpers are normally left open when testing the TPS2410. J4, J17 Jumpers J4 and J17 are open to enable the UV and OV inputs to the TPS2410. J6 Jumper J6 is on to connect the STAT pins together on both TPS2410 channels. When the STAT pin is low, the turn off of the channel powering the load is de-sensitized. J8 Jumper J8 is the gate voltage for the Glitch FET. Jump J8-2, 3 when the PS1 voltage is greater than 5 V. Jump J8-1, 2 to use the 5-V supply when PS1 is less than 5 V. J16 Jumper J16-2, 3 connects pin C to the load for single or parallel FETs. Connect J16-1, 2 to protect the pin A and C inputs when output FETs are configured back-to-back. 3.5 Procedure – Jumper Set-Up An initial jumper setup is recommended in Table 2. The module has flexibility to operate in other modes. Change jumpers to operate in other configurations as required after getting started. After the initial setup, reference the schematic and set jumpers as required for testing. Other J reference designators on the schematic are simple connectors. Table 2. Initial Jumper Settings Jumper Function Selection J1 5 V to VDD, CH1 J2 A or C to VDD, CH1 J3 Install to use RSET, CH1 Open J4 In to disable OV channel 1 Open J6 In to OR STAT lines J8 5 V or PS1 to gate of PS1 pulse J13 5 V to VDD, CH1 J14 A or C to Vdd, CH2 J15 Install to use RSET, CH2 J16 Connects the load to CH2 C or FET J17 In to disable OV Channel 2 Comment Open Jumper 2 - 3 Connects A Open Jumper 2 - 3 Connects PS1 Open SLVU181A – October 2006 – Revised February 2012 Submit Documentation Feedback Jumper 2 - 3 Connects A Open Jumper 2 - 3 Copyright © 2006–2012, Texas Instruments Incorporated Connects C Open TPS2410 EVM (HPA204) 5 LED Indicators 3.6 www.ti.com Power Supply Connection Connect the power supplies and load to the TPS2410 test card as shown in Table 3. Loading less than 30 A is safe for IRl3713S. The load can be a test load or the actual system load. Table 3. Power Supply Connection 3.7 Connection Supply Terminal PS1 +V PS1, J12 PS1 PS1, J312 IN1, J5 PS1 GND PS1GND, J10 PS2 +V PS2, J18 PS2 GND PS2GND, J19 5V 5V J20-2 J20-1 5GND GND Load + Load, +V J7 Load – GND J11 OV and UV Setup Set the OV and UV pots for each input voltage selected and re-adjust these pots when the input voltage range is changed. For this example, PS1 and PS2 are 12 V ±20 %. Set PS1 to the under-voltage set point, 9.6 V, and adjust R13 until TP7 measures 0.6 V, reference Table 4. Set PS1 to the over-voltage set point, 14.4 V, and adjust R12 until TP10 measures 0.6 V. Complete this procedure for channel 2. Set the power supply voltages, PS1 and PS2, to the typical input, 12 V. Table 4. UV and OV Setup 3.8 Supply Setting Potentiometer Test Point PS1-UV R13 TP7 PS1-OV R12 TP10 PS2-UV R32 TP24 PS2-OV R31 TP26 Test Points Table 5 lists some common test points for observation. There are more test points shown on the schematic. Table 5. Common Test Points 6 Function TP Channel 1 TP Channel 2 A TP2 TP18 C TP9 – GATE TP11 TP22 OV INPUT TP10 TP26 UV INPUT TP7 TP24 FAULT TP8 TP25 PG TP4 TP20 TPS2410 EVM (HPA204) SLVU181A – October 2006 – Revised February 2012 Submit Documentation Feedback Copyright © 2006–2012, Texas Instruments Incorporated LED Indicators www.ti.com 3.9 RSET RSET is usually used in TPS2411 and sometimes in the TPS2410 to program the MOSFET turn-off point. The RSET calculation from the data sheet is: æ ö -470.02 RRSET = ç ÷ è VOFF - 0.00314 ø (1) Calculate the RSET resistor. For the PS1 channel, remove jumper J3 and connect an ohm-meter from J3-2 to GND. Adjust pot R8 for the calculated resistance value. Install the jumper J3-1, 2. Repeat for the PS2 channel RSET Pot R26 and jumper J15. The component reference designators for each channel is summarized in Table 6. Table 6. RESET Resistor Setting RSET Pot Jumper R8 J3 Measure J3-2 R26 J15 J15-2 3.10 Test Methods The EVM has many operating configurations to view the system response. The user can make modifications to the EVM jumpers and test other set ups. 3.11 Adjust Input Power Supplies Vary the input voltages to observe system behavior. Jumpers can be set as in Table 2. Turn the power supplies to the application typical volts; for this paper, we will use 12 V. The load is shared between the supplies. Both gates will be on and the power supply current meters show output. Decrease one supply voltage slightly and note the gate on that channel pass FET turn off and the other channel FET gate increases to keep the FET on to supply the load. Observe the FET gates with a scope. With a voltmeter, verify VDS for the on channel to be tens of millivolts. 3.12 Glitch Maker Remove the jumper from J5 to J12 and connect the power supply to J12. This reduces the bulk capacitance at the PCB power supply input. Set power supplies up for equal or slight differential voltage so that the PS1 supply is contributing to the load. Press momentary switch S1, labeled PULSE. The switch closure places a 1-Ω load across the input power supply for 100 μs. Observe the effect of an input power supply glitch. Scope on the MOSFET gates, load voltage, TPS2410 fault output, STAT, PG. 3.13 Load Change A dynamic change to the load can be made by switching additional load on or off with an external switch. Some power load test equipment can be used to dynamically change the load. SLVU181A – October 2006 – Revised February 2012 Submit Documentation Feedback Copyright © 2006–2012, Texas Instruments Incorporated TPS2410 EVM (HPA204) 7 Scope Traces 4 www.ti.com Scope Traces PSI - 1 V/div GATE1 - 10 V/div GATE2 - 10 V/div LOAD - 1 V/div Figure 3. PSI Shorted, Loaded PSI - 100 mV/div GATE2 - 5 V/div GATE1 - 10 V/div LOAD - 500 mV/div Figure 4. PSI Glitched 8 TPS2410 EVM (HPA204) SLVU181A – October 2006 – Revised February 2012 Submit Documentation Feedback Copyright © 2006–2012, Texas Instruments Incorporated Scope Traces www.ti.com PSI - 100 mV/div GATE1 - 10 V/div GATE2 - 10 V/div LOAD - 200 mV/div Figure 5. PSI Set to Standby GATE1 - 10 V/div STAT - 5 V/div FAULT - 5 V/div PG - 5 V/div Figure 6. PSI Set to Standby SLVU181A – October 2006 – Revised February 2012 Submit Documentation Feedback Copyright © 2006–2012, Texas Instruments Incorporated TPS2410 EVM (HPA204) 9 Scope Traces www.ti.com GATE1 - 10 V/div STAT - 5 V/div FAULT - 5 V/div PG - 5 V/div Figure 7. PS2 On - PSI Turned On From Standby GATE1 - 10 V/div STAT - 5 V/div FAULT - 5 V/div PG - 5 V/div Figure 8. PSI Turned On From Standby 10 TPS2410 EVM (HPA204) SLVU181A – October 2006 – Revised February 2012 Submit Documentation Feedback Copyright © 2006–2012, Texas Instruments Incorporated Schematics www.ti.com Schematics + + + 5 Volts + + 5 Figure 9. SLVU181A – October 2006 – Revised February 2012 Submit Documentation Feedback Copyright © 2006–2012, Texas Instruments Incorporated TPS2410 EVM (HPA204) 11 Schematics + + www.ti.com Figure 10. 12 TPS2410 EVM (HPA204) SLVU181A – October 2006 – Revised February 2012 Submit Documentation Feedback Copyright © 2006–2012, Texas Instruments Incorporated Schematics www.ti.com Figure 11. SLVU181A – October 2006 – Revised February 2012 Submit Documentation Feedback Copyright © 2006–2012, Texas Instruments Incorporated TPS2410 EVM (HPA204) 13 EVM Assembly Drawings and PCB Layout 6 www.ti.com EVM Assembly Drawings and PCB Layout Figure 12. Top 14 TPS2410 EVM (HPA204) SLVU181A – October 2006 – Revised February 2012 Submit Documentation Feedback Copyright © 2006–2012, Texas Instruments Incorporated EVM Assembly Drawings and PCB Layout www.ti.com Figure 13. Internal 1 SLVU181A – October 2006 – Revised February 2012 Submit Documentation Feedback Copyright © 2006–2012, Texas Instruments Incorporated TPS2410 EVM (HPA204) 15 EVM Assembly Drawings and PCB Layout www.ti.com Figure 14. Internal 2 16 TPS2410 EVM (HPA204) SLVU181A – October 2006 – Revised February 2012 Submit Documentation Feedback Copyright © 2006–2012, Texas Instruments Incorporated EVM Assembly Drawings and PCB Layout www.ti.com Figure 15. Bottom SLVU181A – October 2006 – Revised February 2012 Submit Documentation Feedback Copyright © 2006–2012, Texas Instruments Incorporated TPS2410 EVM (HPA204) 17 List of Materials 7 www.ti.com List of Materials Table 7. HPA204E1 List of Materials (1) COUNT (1) (2) (3) (4) 18 RefDes (2) (3) (4) Description Size Part Number 2 C1, C18 Capacitor, ceramic, 25 V, 0.01 μF, X7R, 20% 0603 STD 1 C13 Capacitor, ceramic, 16 V, 0.1 μF, X5R, 20% 0603 STD 0 C14 Capacitor, ceramic, 25 V, X5R, 10% 0603 Do Not Populate (DNP) 1 C17 Capacitor, ceramic, 25 V, 1 μF, X5R, 20% 0805 ECJ2FB1E105M 2 C2, C19 Capacitor, ceramic, 50 V, 2200 pF, X7R, 10% 0603 STD 0 C3, C4, C21, C22 Capacitor, ceramic, 25 V, 1 nF_DNP, X7R, 10% 0603 STD 2 C5, C20 Capacitor, ceramic, 25 V, 100 μF, 100 pF, X7R, 0603 10% STD 7 C6, C9–C11, C16, C23, C26 Capacitor, OSCON, SM, 100 μF, 20 V, 20% G-Case 20SVP100M 7 C7, C8, C12, C15, C24, C25, C27 Capacitor, ceramic, 25 V, 22 μF, X5R, 20% 1210 ECJ4YB1E226M100M 6 D1–D3, D6–D8 Diode, LED, green 0.114 × 0.049 inch LN1371G 4 D4, D5, D9, D10 Diode, zener, 4.3 V, 350 mW SOT-23 BZX84C4V3T 0 E1–E6 0.038 inch 8 J1, J3, J4, J6, Header, 2 pin, 100-mil spacing, (36-pin strip) J9, J13, J15, J17 0.100 inch × 2 PTC36SAAN 4 J2, J8, J14, J16 Header, 3 pin, 100-mil spacing, (36-pin strip) 0.100 inch × 3 PTC36SAANl 1 J20 Terminal block, 2 pin, 6 A, 3 mm to 5 mm 0.27 × 0.25 inch ED1514 7 J5, J7, J10–J12, J18, J19 Screw terminal, 30 A 0.470 × 0.470 inch 8196-x 2 Q1, Q8 MOSFET, P-channel, 60 V, 90 mA, 14 Ω SOT23 ZVP3306F0 1 Q14 Trans, P-channel, JFET, -30 V SOT-23 SST270 0 Q15–Q17, Q21–Q23 MOSFET, N-channel, paceholde SO8 DNP 0 Q18–Q20, Q24–Q26 MOSFET, N-channel, placeholder DPAK DNP 4 Q2, Q3, Q9, Q10 MOSFET, N-channel, 100 V, 0.17 A, 6 Ω SOT23 BSS123c 0 Q4, Q5, Q11, Q12 MOSFET, N-channel, 30 V, 260 A, 3 mΩ SMD-220 IRL3713SPBF 3 Q6, Q7, Q13 MOSFET, N-channel, 30 V, 260 A, 3 mΩ SMD-220 IRL3713SPBFV 2 R1, R19 Resistor, chip, 10 Ω, 1/10 W, 5% 0805 STD 4 R12, R13, R31, R32 Potentiometer, 3/8 cermet, single turn, flat, 50 kΩ 0.375 sq inch 3386P-50K 1 R15 Resistor, Power Metal Strip, 1Ω, 5 W, 1% 4527 WSR5 1R0 1% R86 1 R16 Resistor, chip, 10Ω, 1/16 W, 1% 0603 STD 2 R17, R30 Resistor, chip, 1 kΩ, 1/16 W, 1% 0603 STD 1 R18 Resistor, chip, 2 kΩ, 1/10 W, 5% 0603 STD 4 R2, R3, R20, R21 Resistor, chip, 270 Ω, 1/16 W, 1% 0603 STD 0 R4, R22 Resistor, chip, 10 kΩ_DNP, 1/16 W, 1% 0603 STD 8 R5, R6, R10, R11, R23, R24, R28, R29 Resistor, chip, 10 kΩ, 1/16 W, 1% 0603 STD Pad, TH, DNP These assemblies are ESD sensitive, ESD precautions shall be observed. These assemblies must be clean and free from flux and all contaminants. Use of no clean flux is not acceptable. These assemblies must comply with workmanship standards IPC-A-610 Class 2. Ref designators marked with an asterisk ('**') cannot be substituted. All other components can be substituted with equivalent MFG's components. TPS2410 EVM (HPA204) SLVU181A – October 2006 – Revised February 2012 Submit Documentation Feedback Copyright © 2006–2012, Texas Instruments Incorporated List of Materials www.ti.com Table 7. HPA204E1 List of Materials (1) COUNT RefDes (2) (3) (4) Description (continued) Size Part Number 2 R7, R25 Resistor, chip, 10 Ω, 1/16 W, 1% 0603 STD 2 R8, R26 Potentiometer, 100 kΩ, 3/8 cermet, single turn, flat 0.375 sq inch 3386P-50K 0 R9, R27 Resistor, chip, 40.2 kΩ_DNP, 1/16 W, 1% 0603 STD 1 S1 Switch, 1P1T, 20 mA, 15 V 0.240 × 0.256 EVQPAD04M 2 SH1, SH2 Short jumper 25 TP1–TP12, TP16–TP27, TP41 Test point, white, thru hole 0.125 × 0.125 inch 5012 10 TP13–TP15, TP28–TP32, TP35, TP36 Test point, SM, 0.150 × 0.090 0.185 × 0.135 inch 5016 0 TP33, TP34, TP37–TP40 Test point, SM, 0.150 × 0.090 0.185 × 0.135 inch 5016_DNP 2 U1, U2 IC, N+1 Supply and Voltage OR Controller PW14 TPS241xPW 0 U3, U4 PW8 DNP 1 — PCB, 7 In × 4.25 In x 0.3 In SLVU181A – October 2006 – Revised February 2012 Submit Documentation Feedback Copyright © 2006–2012, Texas Instruments Incorporated HPA204 TPS2410 EVM (HPA204) 19 IMPORTANT NOTICE Texas Instruments Incorporated and its subsidiaries (TI) reserve the right to make corrections, modifications, enhancements, improvements, and other changes to its products and services at any time and to discontinue any product or service without notice. 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