Download Duramax Building Products 00811 Instructions / Assembly

Storage Shed
OWNER’S MANUAL /
Instructions for Assembly
Patent #416.091
Size 5’ x 3’ with “Extension Kits”
Customer
Service Hotline
(800) 483-4674
www.uspolymersinc.com
• All Weather Durable PVC
PART 1
ASSEMBLING SHED WITH EXTENSION KIT
• Available in Various Sizes
• Fire Retardant
PART 2
• Rust or Rot Proof
ADDING EXTENSION KIT TO EXISTING SHED
• Maintenance Free
• Wide Double Doors
• Quick & Easy Assembly
Note: For shed with extension use this manual only.
• High Head Room for Garden Implements
• Never Needs Painting
Requires two people and takes under 1 hour for Installation.
• Good Insulator
Call us for any missing or damaged parts.
Do not return to the store.
Duramax Storage Shed
Limited Fifteen Year Warranty
U.S. Polymer Inc. will send a replacement part free of charge, in the event of material defects and or
workmanship for a period of fifteen years from the date of purchase.
This warranty is extended only to the original purchaser. A purchase receipt or other proof of date of
original purchase will be required before warranty service is rendered. In no event shall we pay the
cost of flooring, labor, installation or any other costs related thereto.
This warranty only covers failures due to defects in material or workmanship which occurs during normal
use and does not extend to color change arising due to normal weathering or to damage resulting from
misuse or neglect, commercial use, failure to follow assembly instructions and the owner’s manual
(including proper anchoring of the shed), painting, forces of nature and other causes which is beyond
our control.
Claims under this warranty must be made within the warranty period by calling 1-800-483-4674 or mail
in a dated sales slip and clear photograph of the part to:
U.S. Polymers, Inc.
6915 Slauson Avenue
Commerce, CA 90040
We reserve the right to discontinue or change components. If a component has been discontinued or
is not available,
U.S. Polymers, Inc. reserves the right to substitute a component of equal quality as may be compatible.
Limits and Exclusions
There are no express warranties except as listed above. The warrantor shall not be liable for incidental
or consequential damages resulting from the use of this product, or arising out of any breach of this
warranty. All express warranties are limited to the warranty period set forth above . Some states do
not allow the exclusion or limitation on how long an implied warranty lasts, so the above limitations may
not apply to you.
This warranty gives you specific legal rights and you may also have other rights which vary from state
to state or country to country.
Parts List
Note: Check all parts prior to installation.
CODE
DESCRIPTION
BPF
FCRE
FCLE
CME
CCE
CB2E
CB2B
RS1E
RS2E
RS3E
RS5E
RS14E
DSHE
SPE
FPE
RP
RRE
DL
DR
BASE PALLET
FRONT COLUMN RIGHT
FRONT COLUMN LEFT
MIDDLE COLUMN
CORNER COLUMN
SIDE CENTER BAND
BACK CENTER BAND
RS1 ROOF STRUCTURE
RS2 ROOF STRUCTURE
RS3 ROOF STRUCTURE
RS5 ROOF SRTUCTURE
SAGGING SUPPORT
DOOR STOPPER HORIZONTAL
SIDE PANEL
FACIA PANEL
ROOF PANEL
RIDGE COVER
LEFT DOOR
RIGHT DOOR
ACCESSORIES
QTY
CODE
DESCRIPTION
1
1
1
1
2
2
1
2
4
2
2
2
1
4
2
2
1
1
1
FDCL
FDCR
FCC
FMC
FCB
RJ
PPG
PWS
PIN
S1
DOOR COLUMN FITTING LEFT
DOOR COLUMN FITTING RIGHT
CORNER COLUMN FITTING
MIDDLE COLUMN FITTING
CENTER BAND FITTING
90 DEGREE JOINT
ROOF PLUG
ROOF PLUG WASHER
ROOF PIN
DIA. 4.2 x 16mm. (5/32” x 5/8”)
SHEET METAL SCREW
DIA. 4.2 x 32mm. (5/32” x 1 1/4”)
SHEET METAL SCREW
DIA. 4.2 x 45mm. (5/32” x 1 3/4”)
SHEET METAL SCREW
METAL WASHER
S2
S5
S6
QTY
1
1
4
1
4
4
34
34
34
45
FRONT COLUMN LEFT
(FCLE)
FRONT COLUMN RIGHT
(FCRE)
CORNER COLUMNS (CCE) MIDDLE COLUMNS (CME)
ROOF STRUCTURES (RS 1E, 3E )
(CB - 2B, 2E )
DOOR STOPPER (DSHE)
8
14
14
ROOF STRUCTURE (RS5E)
ROOF SUPPORT (RS2E)
SAGGING SUPPORT (RS14E) MIDDLE COLUMN FITTING
(FMC)
CENTER BAND FITTING
(FCB)
DOOR COLUMN FITTING
(FDCR)
DOOR COLUMN FITTING
(FDCL)
PVC 90 DEGREE JOINT
(RJ)
CORNER COLUMN FITTING
(FCC)
ROOF PLUG WASHER
(PWS)
Tools You Will Need
Cordless Drill - Philips Head
Hammer or Rubber mallet
Carpenters Square
8’ Step Ladder
Adjustable pliers
Level - 3ft.
Tape Measure
Caulk Gun
Waterproof Clear Silicon
Sealant
Hand Gloves
BASE PALLET (BPF)
ROOF PIN (PIN)
ROOF PLUG (PPG)
5.2’ x 2.6’ Exploded View
RRE
RP
RP
RS14E
RS14E
FPE
RS3E
RS2E
RS2E
RS2E
RS5E
RS1E
DSHE
RS2E
SPE
SPE
RS3E
RS1E
FPE
CME
SPE
CCE
CB2B
CB2E
CCE
SPE
FCRE
CB2E
BPF
FCLE
DR
DL
One Extension Parts List
Note: Check all parts prior to installation.
CODE
DESCRIPTION
BPB
CME
CB3SB
RS3SB
RS4E
RS6E
RS7E
RS11E
RS14E
SPE
RP
RRE
BASE PALLET
MIDDLE COLUMN
CENTER BAND SHORT
RS3 ROOF STRUCTURE SHORT
RS4 ROOF STRUCTURE
RS6 ROOF STRUCTURE
RS7 ROOF SRTUCTURE
RS11 ROOF SRTUCTURE SUPPORT
SAGGING SUPPORT
SIDE PANEL
ROOF PANEL
RIDGE COVER
ACCESSORIES
QTY
CODE
DESCRIPTION
1
2
2
2
2
1
1
1
2
2
2
1
FMC
PPG
PWS
PIN
BPP
BPIN
PGC
MCC
S1
MIDDLE COLUMN FITTING
ROOF PLUG
ROOF PLUG WASHER
ROOF PIN
BASE PALLET PLUG
BASE PALLET PIN
BACK PANEL GROOVE COVER
MIDDLE COLUMN GROOVE COVER
DIA. 4.2 x 16mm. (5/32” x 5/8”)
SHEET METAL SCREW
M4 x 10 mm. (M5/32” x 3/8”)
MACHINE SCREW WITH NUT
DIA. 4.2 x 45mm. (5/32” x 1 3/4”)
SHEET METAL SCREW
METAL WASHER
S3
S5
S6
QTY
2
14
14
14
8
8
2
1
18
MIDDLE COLUMNS (CME)
BACK PANEL GROOVE
COVER (PGC)
MIDDLE COLUMN GROOVE ROOF STRUCTURES (RS COVER (MCC)
3SB)
(CB3SB)
10
4
4
ROOF STRUCTURE (RS6E)
& (RS7E)
ROOF SUPPORT (RS4E)
SAGGING SUPPORT (RS14E) MIDDLE COLUMN FITTING
(FMC)
ROOF PIN (PIN),(BPIN)
BASE PALLET (BPB)
ROOF PLUG WASHER
(PWS)
ROOF PLUG (PPG),(BPP)
Exploded view with one extension
RRE
RP
RP
RS14E
RS14E
RS3SB
RS7E
RS11E
RS4E
RS6E
RS3SB
RS4E
SPE
CME
CB3SB
CME
BPB
SPE
CB3SB
PART 1: Assembling Shed With Extension Kit
A. Base, Walls & Columns
Note: It is important that these instructions
are followed step by step.
Note
All panels are clearly marked and care should be
taken to use the correct one.
Parts Needed for each Extension
(1) Base Pallet (BPB)
(2) Middle Column (CME)
(2) Side Panels (SPE )
(2) Center Band (CB3SB)
(8) Base Pallet plug (BPP)
(8) Base Pallet pin (BPIN)
Parts Needed:
(1) Base Pallet (BPF)
(2) Corner Column (CCE)
(1) Front Column Right (FCRE)
(1) Front Column Left (FCLE)
(1) Middle Column (CME)
(4) Side Panels (SPE )
(2) Side Center Band (CB2E)
(1) Back Center Band (CB2B)
(4) Center Band Fitting (FCB)
BPF
1. Place the base pallet (BPF) on the ground with the
BP
flat surface facing down.
2. Remove the blind plug (BP) from the back side of
the base pallet. See fig.1
3. Assemble the base pallet (BPF) & (BPB) together using
base pallet plug (BPP). Locate the holes in the base pallet
(BPB) through the base pallet (BPF) and fix the base pallet
plug into position. Use a hammer (rubber Mallet) to drive in
base pallet pins (BPIN). Follow the steps (1 to 4).
fig.1
3a. For each extension add one basepallet (BPB)
from back side.
TIP
First insert all roof plugs with washers
then drive in the roof pins.
BPB
BPF
Step 1
BPB
Step 2
BPB
BPB
BPB
BPF
BPF
1
Step 3
BPF
Step 4
BPF
4. Slide front column right (FCRE) into groove of the the
front fase pallet (BPF) on the right side of the pallet. Line
up the pre-drilled holes on (FCRE) column with pre-drilled
holes on front base pallet. Secure with four (S5) screws
with (S6) washers from outside.
(See blowup detail fig.1)
FCRE
BPB
FCRE
BPF
S6
S5
fig.1
BPF
5. Assemble the center bands (CB2E) & (CB3SB) with (S3) screws
with nuts. Follow overlapping method shown below. Make two set.
5a. Add one (CB3SB) for each extension.
CB3SB
CB2E
CB3SB
CB2E
Overlapping Method
For Center Band, Roof structure (RS3E) & (RS3SB).
TIP
Use a hammer to
align the holes.
Step 3
Step 1
Step 4
Step 2
2
Step 5
6. Working from out side insert the side panel (SPE )
into the groove of front column (FCRE). Start at the
bottom of the panel at an angle then push into place.
Note
Note
Always place panels into frame at an angle
on top and slide in sideways and downward
for easy insertion.
FCRE
SPE
Make sure panels are right side up
with panel shingles facing down.
Check the stamped label on top.
of all panels.
SPE
BPB
SPE
Note
Make sure the side panel seat
inside the base pallet groove.
7. Slide the middle column (CME) into base pallet groove.
Use (S5) screws with (S6) washer to secure column to the
base pallet. See fig.
CME
SPE
CME
SPE
BPF
BPB
S5
3
S6
8. Insert the side panel (SPE
) into the groove of
middle column (CME). Start at the bottom of the panel
at an angle then push into place.
8a. For each extension add one side panel (SPE
and one column (CME).
)
CME
SPE
BPB
9. Slide corner column (CCE) into side panel (SPE
the column to the side panel.
) pushing
SPE
CCE
SPE
CCE
BPB
10. Working outside use (S5) screws with (S6) washers
to secure column to base pallet (BPB).
CCE
0utside
S6
S5
4
BPB
11.To stabilize the side panel attach the center band (CB2E) and
(CB3SB) assembly. Start with the center band fitting (FCB).
Fix to corner column (CCE) & (FCRE) with (S2) screws.
See figures (fig.1 to 4).
To insure easy assembly Locate
the identification number of each
part.
Tip
CB2E
CB3SB
CCE
1&3
SPE
SPE
CME
SPE
SPE
2
CB3SB
CB2E
CB2E
CB2E
FCRE
1&4
FCRE
CME
CCE
CB3SB
CB2E
BPB
FCB
Fig.1:Use (S2) screw.
Fig.2: Fix to (CME)
Fix (FCB) to (CCE) & (FCRE). with (S1) screw.
Leave it loose.
CCE
CB3SB
FCB
Fig.3: Use (S1) screw.
Fix (CB3SB) to (FCB).
5
FCRE
CB2E
FCB
Fig.4: Use (S1) screw.
Fix (CB2E) to (FCB).
Inside
BPF
12. Insert the side panel (SPE
) into the groove of
corner column (CCE). Start at the bottom of the panel
at an angle then push into place.
SPE
CCE
13. Slide the middle column (CME) into the base pallet groove.
Use two (S5) screws with (S6) washer to secure column to the
base pallet (BPB). See Blowup.
CME
SPE
SPE
CME
BPB
BPB
S6
S5
14. Insert the side panel (SPE
) into the groove of
middle column (CME). Start at the bottom of the panel
at an angle then push into place.
SPE
CME
6
15. Slide the corner column (CCE) to the side
panel (SPE ) pushing the column to the side
panel. See fig (1 & 2).
1
SPE
CCE
2
fig.1
fig.2
16. Working from outside use (S5) screws with (S6) washers
to secure column to base pallet (BPB).
CCE
BPB
S6
0utside
S5
17. Stabilize the side panel with the center band (CB2B).
Fix (FCB) fitting to the corner column (CCE). Follow the
fig. (1 to 4).
2
3
1&4
CB2B
CCE
CB3SB
CME
CCE
CB2B
CCE
CCE
CME
CCE
CB2B
CB2B
CB3SB
FCB
Fig.1: Use (S2) screw.
Fix (FCB) to (CCE).
Leave it loose.
7
CB2B
FCB
FCB
Fig.2: Use (S1) screws. Fig.3: Use (S1)
Fix (CB2B) to (FCB)
and (CB3SB)
screws. Fix (CB2B)
to (CME) column.
Fig.4: Use (S1) screw.
Fix (CB2B) to (FCB).
18. Insert the side panel (SPE
) into the groove of
column (CCE). Start at the bottom with panel at an
angle then push into place.
CCE
SPE
BPB
BPF
19. Slide the middle column (CME) into base pallet groove.
Use (S5) screws with (S6) washer to secure column to the base
pallet. See blowup.
SPE
CME
SPE
CME
BPB
BPF
S5
S6
20. Insert the side panel (SPE
) into the groove of
middle column (CME). Start at the bottom of the panel
at an angle then push into place.
CME
BPB
SPE
BPF
21. Slide the front column (FCLE) into the groove of
the front base pallet (BPF). Line up the pre-drilled holes
on (FCLE) column with pre-drilled holes on base pallet.
Fix with (S5) screws with (S6) washers from outside.
See blowup detail.
FCLE
SPE
FCLE
S6
S5
8
BPF
22. To stabilize the side panel attach the center band (CB2E)
and (CB3SB) assembly. Start with the center band fitting (FCB).
Fix to corner column (CCE) & (FCRE) with (S2) screws. See
figures (fig.1 to 4).
CME
FCLE
FCLE
SPE
SPE
CME
CCA
SPE
SPE
32
1&4
CB2E
CB2B
CB2E
CB3SB
CB2E
2
CB3SB
CB2BCB2B
CB2E
BPF
FCLE
CME
CB2E
CB2B
CB3SB
FCB
CB2E
FCB
FCB
Fig.1: Use (S2)
screw. Fix (FCB)
to (FCLE). Leave it
loose.
Note
BPB
FCLE
CCE
CB3SB
Inside
Fig2: Use (S1) screws.
Fix (CB3SB) to (FCB)
and (CB2B).
Fig.3: Fix to (CME)
with (S1) screw.
Fig.4: Use (S1)
screw. Fix (CB2E)
to (FCB).
After completing the center band assembly fully tighten
the four center band fittings (FCB) to the columns.
FCRE
B. Roof Frame
FCLE
ng
eni
Op
or
m
m
7
135 1/2”
53
Do
Parts Needed:
(2) RS1 Roof Structure
(4) RS2 Roof Structure
(2) RS3 Roof Structure
(2) RS5 Roof Structure
(1) Door Stopper Horizantal
(1) Door Column Fitting Left
(1) Door Column Fitting Right
(4) Corner Column Fitting
(1) Middle Column Fitting
(4) 90 Degree Joint
9
(RS1E)
(RS2E)
(RS3E)
(RS5E)
(DSHE)
(FDCL)
(FDCR)
(FCC)
(FMC)
(RJ)
Parts needed for each extension:
(2) RS3 Roof Structure Short
(2) RS4 Roof Structure
(1) RS6 Roof Structure
(1) RS7 Roof Structure
(1) RS11 Roof Structure Support
(2) Middle Column Fitting
(RS3SB)
(RS4E)
(RS6E)
(RS7E)
(RS11E)
(FMC)
1. Insert the middle column fitting (FMC) into top
of middle columns (CME) square tubing inserts.
Fix the column fittings (FMC) to columns (CME)
with (S1) screws from inside the shed.
FMC
FMC
CME
FMC
CME
FMC
FMC
CME
CME
Inside of the shed
S1
Inside of the shed
2. Insert the corner column fittings (FCC) into the
FCC
corner columns (CCE) and the corner of (FCLE)
& (FCRE) square tubing insert. Fix with (S1) screws
from outside of the shed.
FCC
FCC
CCE
FCC
CCE
FCC
FCRE
FCC
CCE
CCE
FCLE
S1
Outside of the shed
Outside of the shed
FCC
FCC
FCRE
FCRE
3. Insert the front column fittings (FDCL) and (FDCR)
FDCR
left and right into the front columns (FCLE) and
(FCRE) square tubing inserts. Fix with (S1) screw.
FDCL
FDCR
FCRE
10
Inside of the shed
FCLE
11
RS3E
RS1E
RS2E
RS1E
RS2E
RS5E
RS5E
RS2E
DSHE
RS2E
5.2’ x 2.6’ ROOF STRUCTURE EXPLODED VIEW
RS3E
12
RS3SB
RS4E
RS6E
RS11E
RS7E
RS4E
RS3SB
ROOF STRUCTURE EXPLODED VIEW WITH ONE EXTENSION
Roof structure assembly
4. Assemble (RS3E) & (RS3SB) with (S1) screws (2 sets).
RS3SB
See Fig.1.
RS3E
4a. For each extension add one (RS3SB).
RS3SB
Note
Refer Page No. 2 for
Overlapping Method
of (RS3E) & (RS3SB).
RS3E
fig.1
5. Insert 90 degree joint (RJ) into the (RS3E) U-channel Roof
support. Use a hammer to push in. Use (S1) screws to fix. Repeat
on other end of (RS3SB). See fig.
RJ
RS3E
RS3SB
RJ
6.Assemble the roof structure (RS5E) into
(RS6E) with 4 (S3) screws with nuts.
6a. For each extension add one (RS6E)
roof structure.
RS6E
RS5E
7.Assemble the roof structure (RS5E) into
(RS7E) with 4 (S3) screws with nuts.
7a. For each extension add one (RS7E)
roof structure.
RS7E
RS5E
13
Roof structure assembly
8. Place the (RS1E) roof structure into position on top of front columns. Line up pre-drilled holes with door column
fittings (FDCL) & (FDCR). Use (S1) screws to fix (RS1E) roof structure to the front columns with left and right doorcolumn fittings. See fig.
Note
Make sure (RS1E) roof structure’s
U-Channel is positioned down.
f
ide
es s
l
o
r h
ete
am .
i
d
all e d
Sm t h e s h
of
ng
aci
de
insi
RS1E
RS1E
ide
es s
hol
r
te
me
dia ed.
Big the sh
of
in
fac
Front Inside of the Shed
FCRE
go
uts
ide
FCLE
RS1E
RS1E
FDCR
FCRE
RS1E
RS1E
FDCL
FDCR
FDCL
FCRE
FCLE
FCLE
Front Inside
Front Inside
Front Inside
Front Inside
Step 1
Step 2
Step 1
Step 2
9. Fix the door stopper horizontal (DSHE) to the front roof
structure from inside with 6 (S1) screws. Position the latch hole
to face down.
DSHE
U-channel opening
inside the shed.
Latch Hole
DSHE
DSHE
Inside Shed
14
10. Place the (RS1E) roof structure into position on top of back middle columns (CME). Line up pre-drilled holes
with column fittings (FMC). Use (S1) screws to fix (RS1E) roof structure to (FMC).
fac
side
s
e
l
o
r h
ete
am .
i
d
all e d
Sm t h e s h
of
RS1E
ing
insi
de
r
ete
iamhed.
d
Big the s
of
RS1E
fa
ide
es s
hol
RS1E
Note
c
o
ing
uts
ide
RS1E
Make sure (RS1E) roof structure’s
U-Channel is positioned down.
FMC
FMC
CME
CME
Back Inside
Step 1
Back Inside
Step 2
Inside Back of the Shed
RS1E
CME
15
11. Insert the roof supports (RS3E) & (RS3SB) assembly
into the roof structure (RS1E). See (fig.1 & 2)
RS3SB
Note
After assembly make sure (RS3E) &
(RS3SB) roof structure’s U-Channel is
positioned down.
RS3E
RJRJ
RS3SB
RS1E
RS3E
RS1E
CCE
RS3SB
RS1E
fig.1
RS1E
S2
RS3E
RS3E
S1
RJ
FCC
CCE
fig.2
Secure (RJ) 90 degree joint to (RS1E)
with (S1) screws on top of the four
corner columns.
Secure (RJ) with (FCC) using (S2)
screw on all the four corner columns.
RS3SB
RS3E
12. Fix (RS3E) & (RS3SB) assembly to middle column
fitting (FMC) with (S1) screws.
RS3SB
RS3E
FMC
CME
16
13.Lift the assembled roof structure
(RS5E) & (RS6E)
into position on left side of the roof structure (RS1E).
Lift the assembled roof structure (RS5E) & (RS7E) right
side of the roof structure (RS1E).
Use (S1) screws to fix (RS5E),(RS6E) & (RS7E) to
(RS1E).
See (fig.1) and (fig. 2).
2
RS6E
RS5E
RS7E
1
RS5E
RS6E
RS5E
RS7E
RS5E
RS6E
Make sure the angle
side is up.
RS5E
RS5E
RS5E
RS7E
RS1E
RS1E
Back
outside
Front
outside
RS1E
fig.1
fig.2
14. Attach (RS2E) to roof structures (RS5E),(RS6E)
assembly and (RS5E),(RS7E) assembly and (RS3)
assembly. using (S1) screws.
See (fig.1,.2 & 3).
RS2E
This fa
g ins
ce facin
This fa
3
RS2E
1
d.
RS2E
3
ce facin
g outs
e sh
ide of th
ed.
RS2E
RS6E
RS5E
RS2E
RS2E
RS2E
S1
RST
RS7E
RS3E
RS5E
RS2E
RS2E
RS1E
RS1E
Front
outside
17
RS2E
2
3
e she
ide of th
RS2E
3
fig.1
Back
outside
RJ
CCE
fig.2
FCC
fig.3
Fix (RS2E) to 90 degree joint (RJ) through (RS3E)
and (RS3SB) with (S1) screw.
15. Attach (RS11E) to roof structures (RS5E),(RS6E)
and (RS7E) using (S1) screws.
See (fig.1)
1
RS11E
RS5E
RS11E
RS11E
RS5E
RS7E
fig.1
16. Attach the roof structures (RS4E) to (RS5E),
1
RS4E
(RS6E) assembly and (RS5E),(RS7E) assembly and
(RS3) assembly with (S1) screws.
See (fig.1,2) and (fig.3).
2
RS4E
3
16a. For each extension add two (RS4E) roof
structure.
RS4E
RS4E
RS7E
RS4E
RS4E
RS6E
RS4E
RS5E
RS5E
RS3E
fig.2
fig.1
RS4B
18
RS4E
RS3E
fig.3
C. Roof panels
Parts needed:
(2) Roof Panels (RP )
(2) Facia Panel (FPE)
(1) Ridge Cover (RRE)
(34) Roof Plug Washer (PWS)
(34) Roof Plugs (PPG)
(34) Roof Pins (PIN)
(2) Sagging Support (RS14E)
FPE
Front
Fig.1
Parts needed for each extension:
(2) Roof Panels (RP )
(1) Ridge Cover (RRE)
(14) Roof Plug Washer (PWS)
(14 Roof Plugs (PPG)
(14) Roof Pins (PIN)
(2) Sagging Support (RS14E)
(2) Back panel groove cover (PGC)
(1) Middle column groove cover (MCC)
FPE
Front
Fig.2
1. Place facia panel (FPE) to front roof structure.
FPE
Front
2. First put the roof plug washer on the roof plug.
Locate the holes in the facia panel through roof
structure and fix with roof plugs w/washers. Use a
hammer to drive in plastic pins (rubber mallet).See
figures 1, 2 & 3 for details. Repeat action to fix facia
panels on backside. See figures 4, 5 & 6
FPE
Fig.3
Back
Fig.4
fig. A
fig. B
FPE
Back
Fig.5
FPE
Back
Fig.6
19
TIP
First insert all roof plugs with washers
to the panels (left & right) then drive
in the roof pins.
3. Start attaching the roof panels from left side of the shed by sliding the roof panel (RP
) on roof structure. Locate
the hole positions of the roof panel and roof structure. Fix with plastic washers and plugs. Use a hammer to drive
in plastic pins. See figures 1 thru 4.
3a. Add two roof panel for each extension.
4. Attaching the ridge cover (RRE) on top of the roof panels (RP
See fig.5 & 6
4a.
), start from the front side of the shed.
Add one ridge cover for each extension.
Note
Insert roof plugs into roof panels
only as indicated.
Note
KEY
Leave holes
unplugged at this
point.
Roof Plug
RP
RP
FPE
Left side
fig.1
Fig.2
RP
RP
FPE
Fig.3
Fig.4
ATTACH (RRE) TO THE
FRONT FIRST
RRE
2
RRE
1
Fig.5
20
Front of Shed
Fig.6
Front of Shed
Note
Finish the roof panels with
a little silicone glue around the
roof plugs holes.
5. Insert the sagging support (RS14E) from inside the
shed by sliding it between roof support (RS5E) and
roof panel until it reaches (RS3E) roof support for each
panel. See figures.
RS14E
RS5E
RS3E
RS14E
Outside View
6. Insert the middle column groove cover (MCC) into
the base pallet (BPF). See fig. 1
Inside View
7. Insert the back panel groove cover (PGC) into the
base pallet (BPF). See fig. 2
MCC
BPB
PGC
MCC
PGC
2
PGC
1
BPF
fig.1
BPF
BPF
2
fig.2
D. Doors
Parts Needed:
(1) Door Left
(1) Door Right
1. Attach the doors left and right (see fig.1) with Loose pin hinges on front columns (FCLE) and (FCRE).
21
fig.1
PART 2: Adding Extension Kit to Existing Shed
Back
Front
Note
Remove this Ridge cover.
1. Remove the ridge cover (RRE) from the shed . See
the figure.
TIP
Use a drilling machine to remove the pins and plugs
from the ridge cover, roof panel and facia panel.
Care should be taken not to damage the panels.
Extra pins, plugs and washers are available in the
accessory box.
2. Remove the left and right roof panels. See the
figure.
22
RRE
3. Remove the roof plugs and pins from backside
facia panel and detach it from the shed.
FPE
Back
4. Support the roof structure (RS5E) by using an
appropriate support to avoid the roof structure from
collapsing.
Note
Support
Support not included.
5. Detach back side (RS2E) from (RS5E).
See the figure.
RS5E
RS2E
RS5E
RS2E
RS1E
Back
outside
fig.1
6. Detach (RS2E) from (RS3E) from both corners.
See the figure.
RS2E
RST
RS3E
23
fig.1
7. Detach (RS5E) from (RS1E).
RS5E
RS5E
RS1E
Back
outside
1&2
8. Detach 90 degree joint (RJ) from corner column
fitting (FCC) from both corners. See fig.1.
Detach 90 degree joint (RJ) from (RS3E) from both
corners. See fig.2
1&2
RS3E
RJ
RJ
FCC
CCE
CCE
fig.2
fig.1
9. Detach the middle column fitting (FMC) from
roof structure (RS1E). See fig.
RS1E
FMC
RS1E
Back Inside
10. Pull back the roof structure (RS1E) with 90
degree joint (RJ). See fig.
24
11. Detach the center band (CB2B) from the back
wall of the shed. Follow the fig.
CCE
CCE
CB2B
CME
CB2E
CCE
3
1
CB2B
CB2E
FCB
2
Fig.1: Detach (CB2B) from
(CB2E). Then detach (CB2B)
& (CB2E) from (FCB).
Inside back wall
CME
CCE
CB2B
CB2E
CB2B
FCB
Fig.3: Detach (CB2B) from (CME).
Fig.2: Detach (CB2B) from
(CB2E). Then detach (CB2B)
& (CB2E) from (FCB).
12. From outside back of the shed detach the corner
column (CCE) from the base pallet (BPF) at both corners
and remove the corner column. See fig.1
Then detach the middle column (CME) from the base pallet
(BPF). See fig.2
CME
CCE
BPF
BPF
0utside
Fig.1
Fig.2
13. Remove the back side panel and column from the
base pallet. See fig.
14. Come back to 5.2’ x 2.6’ extension kit
1) and follow the steps accordingly.
25
manual (PART
CCE
CCE
CME
1
2
1
BPF
Outside back wall