Download Duramax Building Products 00911 Use and Care Manual

Storage Shed
OWNER’S MANUAL /
Instructions for Assembly
Patent #416.091
Size 5’ x 3’
Ver: 1.0
Customer
Service Hotline
(800) 483-4674
www.uspolymersinc.com
Requires two people and takes under 1 hour for Installation.
• All Weather Durable PVC
• Available in Various Sizes
• Fire Retardant
• Rust or Rot Proof
• Maintenance Free
• Wide Double Doors
• Quick & Easy Assembly
• High Head Room for Garden Implements
• Never Needs Painting
• Good Insulator
Call us for any missing or damaged parts.
Do not return to the store.
Duramax Storage Shed
Limited Fifteen Year Warranty
U.S. Polymer Inc. will send a replacement part free of charge, in the event of material defects and or
workmanship for a period of fifteen years from the date of purchase.
This warranty is extended only to the original purchaser. A purchase receipt or other proof of date of
original purchase will be required before warranty service is rendered. In no event shall we pay the
cost of flooring, labor, installation or any other costs related thereto.
This warranty only covers failures due to defects in material or workmanship which occurs during normal
use and does not extend to color change arising due to normal weathering or to damage resulting from
misuse or neglect, commercial use, failure to follow assembly instructions and the owner’s manual
(including proper anchoring of the shed), painting, forces of nature and other causes which is beyond
our control.
Claims under this warranty must be made within the warranty period by calling 1-800-483-4674 or mail
in a dated sales slip and clear photograph of the part to:
U.S. Polymers, Inc.
6915 Slauson Avenue
Commerce, CA 90040
We reserve the right to discontinue or change components. If a component has been discontinued or
is not available,
U.S. Polymers, Inc. reserves the right to substitute a component of equal quality as may be compatible.
Limits and Exclusions
There are no express warranties except as listed above. The warrantor shall not be liable for incidental
or consequential damages resulting from the use of this product, or arising out of any breach of this
warranty. All express warranties are limited to the warranty period set forth above . Some states do
not allow the exclusion or limitation on how long an implied warranty lasts, so the above limitations may
not apply to you.
This warranty gives you specific legal rights and you may also have other rights which vary from state
to state or country to country.
Parts List
Note: Check all parts prior to installation.
CODE
DESCRIPTION
BPF
FCRE
FCLE
CME
CCE
CB2E
CB2B
RS1E
RS2E
RS3E
RS5E
RS14E
DSHE
SPE
FPE
RP
RRE
DL
DR
BASE PALLET
FRONT COLUMN RIGHT
FRONT COLUMN LEFT
MIDDLE COLUMN
CORNER COLUMN
SIDE CENTER BAND
BACK CENTER BAND
RS1 ROOF STRUCTURE
RS2 ROOF STRUCTURE
RS3 ROOF STRUCTURE
RS5 ROOF SRTUCTURE
SAGGING SUPPORT
DOOR STOPPER HORIZONTAL
SIDE PANEL
FACIA PANEL
ROOF PANEL
RIDGE COVER
LEFT DOOR
RIGHT DOOR
ACCESSORIES
QTY
CODE
DESCRIPTION
1
1
1
1
2
2
1
2
4
2
2
2
1
4
2
2
1
1
1
FDCL
FDCR
FCC
FMC
FCB
RJ
PPG
PWS
PIN
S1
DOOR COLUMN FITTING LEFT
DOOR COLUMN FITTING RIGHT
CORNER COLUMN FITTING
MIDDLE COLUMN FITTING
CENTER BAND FITTING
90 DEGREE JOINT
ROOF PLUG
ROOF PLUG WASHER
ROOF PIN
DIA. 4.2 x 16mm. (5/32” x 5/8”)
SHEET METAL SCREW
DIA. 4.2 x 32mm. (5/32” x 1 1/4”)
SHEET METAL SCREW
DIA. 4.2 x 45mm. (5/32” x 1 3/4”)
SHEET METAL SCREW
METAL WASHER
S2
S5
S6
QTY
1
1
4
1
4
4
34
34
34
45
FRONT COLUMN LEFT
(FCLE)
FRONT COLUMN RIGHT
(FCRE)
CORNER COLUMNS (CCE) MIDDLE COLUMNS (CME)
ROOF STRUCTURES (RS 1E, 3E )
(CB - 2B, 2E )
DOOR STOPPER (DSHE)
8
14
14
ROOF STRUCTURE (RS5E)
ROOF SUPPORT (RS2E)
SAGGING SUPPORT (RS14E) MIDDLE COLUMN FITTING
(FMC)
CENTER BAND FITTING
(FCB)
DOOR COLUMN FITTING
(FDCR)
DOOR COLUMN FITTING
(FDCL)
PVC 90 DEGREE JOINT
(RJ)
CORNER COLUMN FITTING
(FCC)
ROOF PLUG WASHER
(PWS)
Tools You Will Need
Cordless Drill - Philips Head
Hammer or Rubber mallet
Carpenters Square
8’ Step Ladder
Adjustable pliers
Level - 3ft.
Tape Measure
Caulk Gun
Waterproof Clear Silicon
Sealant
Hand Gloves
BASE PALLET (BPF)
ROOF PIN (PIN)
ROOF PLUG (PPG)
Exploded View
RRE
RP
RP
RS14E
RS14E
FPE
RS3E
RS2E
RS2E
RS2E
RS5E
RS1E
DSHE
RS2E
SPE
SPE
RS3E
RS1E
FPE
CME
SPE
CCE
CB2B
CB2E
CCE
SPE
FCRE
CB2E
BPF
FCLE
DR
DL
A. Base, Walls & Columns
Note: It is important that these instructions
are followed step by step.
Note
All panels are clearly marked and care should be
taken to use the correct one.
Parts Needed:
(1) Base Pallet (BPF)
(2) Corner Column (CCE)
(1) Front Column Right (FCRE)
(1) Front Column Left (FCLE)
(1) Middle Column (CME)
(4) Side Panels (SPE )
(2) Side Center Band (CB2E)
(1) Back Center Band (CB2B)
(4) Center Band Fitting (FCB)
1. Place the base pallet (BPF) on the ground with the
flat surface facing down.
BPF
2. Slide front column right (FCRE) into groove of the the
Base pallet (BPF) on the right side of the pallet. Line up
the pre-drilled holes on (FCRE) Column with pre-drilled
holes on Base pallet. Secure with four (S5) Screws with
(S6) washers from outside. (See blowup detail fig.1)
FCRE
FCRE
BPF
S6
fig.1
1
S5
BPF
3. Insert the side panel (SPE
) into the groove of front
column (FCRE). Start at the bottom of the panel at an
angle then push into place.
Note
Always place panels into frame at an angle
on top and slide in sideways and downward
for easy insertion.
SPE
FCRE
Note
Make sure panels are right side up
with panel shingles facing down.
Check the stamped label on top.
of all panels.
SPE
BPF
Inside
4. Slide corner column (CCE) into side panel (SPE
the column to the side panel.
Note
) pushing
Make sure the side panel seat inside
the base pallet groove.
SPE
CCE
CCE
SPE
SPE
BPF
CCE
BPF
5. Working outside use (S5) screws with (S6) washers
to secure column to base pallet (BPF).
0utside
2
S6
S5
6. To stabilize the side panel attach the side center band
(CB2E). Start with the center band fitting (FCB) . Fix to
corner column (CCE) & (FCRE) with (S2) screws.To continue
See figures (fig.1) and (fig.2).
SPE
Tip
To insure easy assembly Locate
the identification number of each
part.
1&2
1&2
CB2E
CB2E
CCE
FCRE
BPF
CCE
FCB
Fig.1:Use (S2) screw.
Fix (FCB) to (CCE) & (FCRE).
Leave it loose.
3
CCE
CB2E
FCB
Fig.2: Use (S1) screw.
Fix (CB2E) to (FCB).
7. Insert the side panel (SPE
) into the groove of
corner column (CCE). Start at the bottom of the panel
at an angle then push into place.
SPE
CCE
BPF
8. Slide the middle column (CME) into the base pallet groove.
Use (S5) screws with (S6) washer to secure column to
the base pallet (BPF). See blowup.
SPE
CME
CME
BPF
SPE
BPF
S6
S5
9. Insert the side panel (SPE
) into the groove of
middle column (CME). Start at the bottom of the panel
at an angle then push into place.
CME
4
SPE
10. Slide the corner column (CCE) to the side
panel (SPE ) pushing the column to the side panel.
See fig. (1 & 2).
1
SPE
CCE
2
fig.1
fig.2
CCE
11. Working from outside use (S5) screws with (S6) washers
BPF
to secure column to base pallet (BPF).
S6
0utside
S5
2
3
12. Stabilize the side panel with the center band (CB2B).
Fix (FCB) fitting to the corner column (CCE). Follow the
fig. 1, 2, 3 & 4.
1&4
CB2B
CB2E
CCE
CME
CCE
CB2B
CCE
CCE
CME
CCE
CB2B
CB2B
CB2E
FCB
Fig.1:Use (S2) screw.
Fix (FCB) to (CCE).
Leave it loose.
5
CB2B
FCB
FCB
Fig.2: Use (S1) screws. Fig.3: Use (S1)
Fix (CB2B) to (FCB)
and (CB2E)
screws.Fix (CB2B)
to (CME) column.
Fig.4: Use (S1) screws.
Fix (CB2B) to (FCB).
13. Insert the side panel (SPE
) into the groove of
column (CCE) start at the bottom with panel at an
angle then push into place.
CCE
SPE
14. Slide the front column (FCLE) into the groove of
the base pallet (BPF) on the left side of the door. Line up
the pre-drilled holes on (FCLE) column with pre-drilled
holes on base pallet. Fix with (S5) screws with (S6)
washers from outside. See blowup detail.
FCLE
BPF
FCLE
S6
S5
6
15. To stabilize the side panel attach the center band
(CB2E) from inside. Start with the center band fitting
(FCB) fix to the column (FCLE) with (S2) screws. See
fig. 1, 2 & 3.
FCLE
CB2E
CCE
CB2E
FCB
CB2B
FCLE
1&3
FCB
2
CB2E
Fig2: Use (S1) screws.
Fix (CB2E) to (FCB)
and (CB2B).
Fig.1: Use (S2)
screw. Fix (FCB)
to (FCLE). Leave it
loose.
CB2B
CCA
FCLE
CB2E
Inside
FCB
Fig.3: Use (S1)
screw. Fix (CB2E)
to (FCB).
Note
After completing the center band assembly fully tighten
the four center band fittings (FCB) to the columns.
FCRE
FCLE
ing
Open
Door
m
1357m
”
53 1/2
B. Roof Frame
Parts Needed:
(2) RS1 Roof Structure
(4) RS2 Roof Structure
(2) RS3 Roof Structure
(2) RS5 Roof Structure
(1) Door Stopper Horizantal
7
(RS1E)
(RS2E)
(RS3E)
(RS5E)
(DSHE)
(1) Door Column Fitting Left
(1) Door Column Fitting Right
(4) Corner Column Fitting
(1) Middle Column Fitting
(4) 90 Degree Joint
(FDCL)
(FDCR)
(FCC)
(FMC)
(RJ)
1. Insert the middle column fitting (FMC) into top
FMC
of middle columns (CME) square tubing inserts.
Fix the column fittings (FMC) to columns (CME)
with (S1) screws from inside the shed.
CME
FMC
FMC
CME
Inside of the shed
S1
Inside of the shed
FCC
2. Insert the corner column fittings (FCC) into the
FCC
FCC
corner column’s (CCE) and the corner of (FCLE)
& (FCRE) square tubing insert. Fix with (S1) screws
from outside of the shed.
FCC
CCE
CCE
FCRE
FCC
FCLE
FCC
CCE
CCE
S1
Outside of the shed
Outside of the shed
FCC
FCC
FCRE
FCRE
3. Insert the front column fittings (FDCL) and (FDCR)
FDCR
left and right into the front columns (FCLE) and
(FCRE) square tubing inserts. Fix with (S1) screw.
FDCL
FDCR
FCRE
8
Inside of the shed
FCLE
9
RS3E
RS1E
RS2E
RS1E
RS2E
RS5E
RS5E
RS2E
DSHE
RS2E
ROOF STRUCTURE EXPLODED VIEW
RS3E
Roof structure assembly
4. Lift the (RS1E) roof structure into position on top of front columns. Line up pre-drilled holes with door column
fittings (FDCL) & (FDCR). Use (S1) screws to fix (RS1E) roof structure to the front columns with left and right doorcolumn fittings. See fig.
Note
Make sure (RS1E) roof structure’s
U-Channel is positioned down.
f
ide
es s
l
o
r h
ete
am .
i
d
all e d
Sm t h e s h
of
ng
aci
de
insi
RS1E
RS1E
ide
es s
hol
r
te
me
dia ed.
Big the sh
of
in
fac
Front Inside of the Shed
FCRE
go
uts
ide
FCLE
RS1E
RS1E
FDCR
FCRE
RS1E
RS1E
FDCL
FDCR
FDCL
FCRE
FCLE
FCLE
Front Inside
Front Inside
Front Inside
Front Inside
Step 1
Step 2
Step 1
Step 2
5. Fix the door stopper horizontal (DSHE) to the front roof structure
from inside with 6 (S1) screws. Position the latch hole to face down.
DSHE
U-channel opening
inside the shed.
Latch Hole
DSHE
DSHE
Inside Shed
10
6. Lift the (RS1E) roof structure into position on top of back middle columns (CME). Line up pre-drilled holes with
column fittings (FMC). Use (S1) screws to fix (RS1E) roof structure to (FMC).
fac
side
s
e
l
o
r h
ete
am .
i
d
all e d
Sm t h e s h
of
RS1E
ing
insi
de
r h
ete
m
a
di ed.
Big the sh
of
RS1E
RS1E
Note
s si
ole
fa
de
c
o
ing
uts
ide
RS1E
Make sure (RS1E) roof structure’s
U-Channel is positioned down.
FMC
FMC
CME
CME
Back Inside
Step 1
Back Inside
Step 2
Inside Back of the Shed
RS1E
CME
11
7. Insert 90 degree joint (RJ) into the (RS3E)
U-channel Roof support. Use a hammer to push
in.Repeat on both ends of (RS3E). Fix (RJ) to
(RS3E) with (S1) screws (2 sets).
RJ
Note
RS3E
RS3E
RS3E
RJ
After assembly make sure (RS3E)
roof structure’s U-Channel is
positioned down.
RS3E
8. Insert the roof supports (RS3E) into the roof
structures (RS1E). See (fig.1 & 2)
RS3E
RS3E
RJRJ
RS1E
RS1E
CCE
fig.1
S2
RS3E
S1
RJ
FCC
CCE
fig.2
12
Secure (RJ) 90 degree joint to (RS1E)
with (S1) screws on top of the four
corner columns.
Secure (RJ) with (FCC) using (S2)
screw on all the four corner columns.
9.Lift the roof structure
(RS5E) into position on roof
structure (RS1E).
Use (S1) screws to fix (RS5E) to (RS1E).
See (fig.1) and (fig. 2).
2
RS5E
1
RS5E
RS5E
RS5E
RS5E
Make sure the angle
side is up.
RS5E
RS5E
RS5E
RS5E
RS1E
RS1E
Back
outside
Front
outside
RS1E
fig.1
fig.2
10. Attach (RS2E) to roof structures (RS5E) and
(RS3E) using (S1) screws.
See (fig.1,.2 & 3).
3
RS2E
RS2E
2
RS2E
RS2E
1
3
3
RS2E
3
This
cing
face fa
This fa
inside
ce facin
of the
g outs
shed.
e she
ide of th
d.
RS2E
RS5E
RS5E
RS2E
RS2E
RS2E
S1
RST
RS3E
RS5E
RS5E
RJ
RS2E
RS2E
RS1E
RS1E
Front
outside
fig.1
13
Back
outside
FCC
CCE
fig.2
fig.3
Fix (RS2E) to 90 degree
joint (RJ) through (RS3E)
with (S1) screw.
C. Roof panels
Parts Needed:
(2) Roof Panels (RP )
(2) Facia Panel (FPE)
(1) Ridge Cover (RRE)
(34) Roof Plug Washer (PWS)
(34) Roof Plugs (PPG)
(34) Roof Pins (PIN)
(2) Sagging Support (RS14E)
FPE
Front
Fig.1
1. Place facia panel (FPE) to front roof structure.
FPE
Front
2. First put the roof plug washer on the roof plug.
Fig.2
Locate the holes in the facia panel through roof
structure and fix with roof plugs w/washers. Use a
hammer to drive in plastic pins (rubber mallet).See
figures 1, 2 & 3 for details. Repeat action to fix facia
panels on backside. See figures 4, 5 & 6
FPE
Front
Fig.3
FPE
Back
Fig.4
fig. A
fig. B
FPE
Back
Fig.5
FPE
Back
Fig.6
14
TIP
First insert all roof plugs with washers
to the panels (left & right) then drive
in the roof pins.
3. Attach the roof panels by sliding the roof panel (RP
) on roof structure. Locate the hole positions of the roof
panel and roof structure. Fix with plastic washers and plugs. Use a hammer to drive in plastic pins.
See figures 1 & 2.
Note
Insert roof plugs into roof panels
only as indicated.
Note
KEY
Roof Plug
Leave holes
unplugged at this
point.
RP
RP
FPE
FPE
Fig.1
4. Attach the ridge cover (RRE) on top of the roof panels (RP
Fig.2
). See fig.
RRE
15
Note
Finish the roof panels with
a little silicone glue around the
roof plugs holes.
5. Insert the sagging support (RS14E) from inside the
shed by sliding it between roof support (RS5E) and
roof panel until it reaches (RS3E) roof support for each
panel. See figures.
RS14E
RS14E
RS5E
RS3E
Outside View
Inside View
D. Doors
Parts Needed:
(1) Door Left
(1) Door Right
1. Attach the doors left and right (see fig.1) with Loose pin hinges on front columns (FCLE) and (FCRE).
fig.1
16