Download Weatherables YWPG-ROYAL Installation Guide
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RoyalAr bor I nst al l at i onGui de t m Copy r i ght2013USAVi ny l ,LLC-Al l Ri ght sRes er v ed-Thei nf or mat i onc ont ai nedi nt hes e i ns t r uc t i onsar epr opr i et ar yt oUSAVi ny l ,LLCandmaynotbeus edorr epr oduc edf orany pur pos eot hert hanf ort heev al uat i onpur pos ef orwhi c hi twaspr ov i ded. Bef or eYouBegi nI nst al l at i on Consul tyourl ocalaut hor i t i esf oranyper mi t sr equi r edt oconst r uctt heper gol a. Checkwi t hl ocalbui l di ngcodeof f i ci al st or evi ew anyr equi r edper mi t sorbui l di ng l i mi t at i ons. Readi nst r uct i onst hor oughl ypr i ort oassembl y. I fyouhavequest i onsorconcer nswi t ht hi spr oductpl easeDO NOT r et ur nbef or e consul t i ngapr oductspeci al i st .Pl easer ef eral lquest i onsandconcer nst oour pr oductspeci al i stat18887433673. Foreasi eri nst al l at i on,i ti sr ecommendedt ohavet wopeopl et opl aceandsecur e ar borcomponent s. Donotst and,si t ,st or e,orhangi t emsont heper gol a. Repai rorr epl acebr okenpar t si mmedi at el y.Cal l18887433673f orr epl acement par t s. Atr egul ari nt er val si nspectyourper gol at omakesur et hatassembl yi nt egr i t yhas beenmai nt ai ned. Tool sRequi r edf orI nst al l at i on: 1.Ext ensi onCor d 2.HammerDr i l l * 3.Reci pr ocat i ngSaw ( opt i onalonl yi fyouar ecut t i ng downmat er i al ) 4.PowerDr i l l 5.1”Dr i l lBi tf ormet al 6.Dr i l lBi t s-3/16” 7.Phi l l i psScr ewdr i verBi t 8.Masonr yBi t-3/8”* 9.Rat chetwi t hDeepSocket-1/2”* 10.Level 11.Tapemeasur e(mi n25’ ) 12.1Ladder( f oratl eastt hehei ghtof yourper gol a) 13.RubberMal l et 14.Penci l 15.Car pent er ’ sSquar e *Thesewi l lonl ybeneededwi t hopt i onalconcr et emounti nst al l at i on. Mat er i alLi st Tot aloff i ve( 5)boxescont ai ni ng: B A 1”Sel f Tappi ngScr ew D C 2. 5”Sel f Tappi ngScr ew 1. 5”Sel f Tappi ngScr ew F E 1. 5”St r i nger Br acket s Scr ew Cap 1. 5ozGl ue H G I 1. 5” x5. 5” Per gol aCaps 2” x6”Per gol a Caps 3”DogEar Caps Quant i t i es A B C D E F G H I 40 49 16 105 10 1 4 14 14 Mat er i alLi st L K J 2” x6” x94”Header s 7/8” x3” x92” Pur l i n 1. 5” x5. 5” x94”Raf t er s 5”New Engl and Caps P O N M 5”PostSki r t 5” x5” x94” Vi nylPost Opt i onalPar t s( i na6t hbox) Q R (Canbepur chasedatyour l ocalhar dwar est or e) S 3/8” X5” WedgeAnchor ( wi t hwasher& nut ) Concr et e PostMount 4” x4” x96”WoodPost #14x2”SSScr ew *I fusi ngconcr et emountyouwi l lonl yneed ( 2)4x4x96”woodpostt hatcanbecuti nhal f . Quant i t i es J K L M N O P Q R S 2 7 7 4 4 4 4 4 16 32 2 1 78” 78” 36” Layout ,cent eranddi gal lf ourposthol es12” di amet erx36”deep.Post scanbenomor e t han78”i nsi det oi nsi de. * Not e:Forconcr et emounti nst al l at i onski pt ost ep3. 3 OptionalConcreteMountStep Pl ace,squar eandt r aceeachconcr et epost mount .( Q)Pr edr i l lconcr et emounthol eswi t h hammerdr i l lat41/2”dept hwi t h3/8” masonar ybi t . Donotr ush. I nst al l( 4)4x4x96”woodpost( not i ncl uded) andl evel .Setyourpost ,f i l lwi t h concr et el eavi ng3”f r om t het opoft hehol e. * Not e:I fnotusi ngt heopt i onalconcr et emount s, ski pt ost ep6. 4 OptionalConcreteMountStep Pl acewedgeanchor s( R)i nt oeachhol eandt ap i nt oconcr et el eavi ng1”abovet heconcr et e.Pl ace concr et epostmount( Q)overt hei nst al l ed anchor sandi nst al lwasherandnutt oeach anchor .Levelandt i ght enwi t h9/16”socket . Donotovert i ght en. 5OptionalConcreteMountStep Li neupt hewoodpostwi t ht heconcr et epost mountandpr edr i l lt hehol esoft he concr et emounti nt ot hewoodwi t ha3/16” bi t .I nst al lt he#14x2”( S)scr ewsi nt ot he pr edr i l l edhol es. 7 6 Pl aceyourpostski r t( I )overyourvi nylpost ( O) .Pl acet hepostovert hewoodpostor concr et emount . 8 Nott oScal e 8” 2. 5” K J Vi nylpostshoul dbet i ghtont hei nsi de cor neroft hewoodpost s.Usi nga1”sel f t appi ngscr ew ( A)andscr ew cap( D)secur e t hei nsi decor neroft hevi nylpostt ot he wood.Dr i l lyourhol e8”f r om t hebot t om and 2. 5”f r om t hesi de.Thensl i deyourski r ti nt o pl ace. Posi t i ont he2x6”header s( J)i nt ot her out ed sl ot s.Makesur et heover hangi sequalon bot hsi desoft hepost s.( appr ox3” ) Thenposi t i ont wor af t er s( K)i nt ot hesl ot s. 9 10 K K K K J K J Onceheader sandt wor af t er sar esquar ed upandi npl ace,secur ewi t ha2. 5” sel f t appi ngscr ew ( C)andscr ew cap( D) t hr ought hecent eroft hepostand header .Repeatf ort her af t er s.DoNot overt i ght enast hi smaycausedent si n t hepost s. 11 Uset he#10x1”sel f t appi ngscr ew ( A)and scr ew cap( D)t osecur et her af t eri nt he2” st r i ngerbr acket( E) . Donotat t achr af t er sunt i lt heyhavebeen evenl yspaced.( appr ox12”i nsi det oi nsi de, I fyoumodi f yt hewi dt hoft hear bort hese measur ement swi l lchange. )Ther af t er swi l l ext endappr ox.4. 5”pastt heheaderon eachsi de. 12 Spacet hepur l i nevenl y( appr ox71/8” ) . Theover hangshoul dbet hesameonbot h si des( appr ox4” ) .I fyoumodi f yt hewi dt h oft hear bort hesemeasur ement swi l l change. 13 Oncepr oper l yposi t oned,uset he#10x 1. 5”sel ft appi ngscr ews( B)andscr ew caps( D)t osecur et hepur l i nst ot he r af t er s.Donotovert i ght ent hescr ewsas t hi swi l lcausedent si nt hepur l i n. 14 Fi ni shar borbyat t achi ngt heNew Engl and postcaps( L) ,per gol acaps( G & H)and dogearcaps( I )usi ngvi nylgl ue( F) .